Graviman Manual Download

Transcript
Contents
1. INTRODUCTION ....................................................................................................................... 4
1.1 FEATURES .................................................................................................................................... 4
1.2 COMPONENTS: .............................................................................................................................. 4
1.3 SAFETY PRECAUTIONS ................................................................................................................. 5
1.4 POWER AND AIR SUPPLIES ........................................................................................................... 5
1.4.1 Power Supply ........................................................................................................................... 5
1.4.2 Compressed Air Supply ............................................................................................................ 5
2. INSTALLATION ........................................................................................................................ 6
2.1 OVERVIEW ................................................................................................................................... 6
2.1.1 Top Flange (holding tank flange)............................................................................................. 6
2.1.2 Bottom Flange .......................................................................................................................... 7
2.2 INSTALLATION AND CHECKING PROCEDURE ................................................................................ 7
3. CONSOLE AND SWITCHES ................................................................................................ 10
3.1 OPERATOR PANEL GRAVIMAN 1 ................................................................................................. 10
4. GRAVIMAN STRUCTURE AND OPERATION ................................................................. 11
4.1 CONTINUOUS GRAVIMAN WEIGH-UNIT....................................................................................... 11
4.1.1 Structure of the Continuous weigh-unit. ................................................................................. 11
4.1.2 Principals of operation........................................................................................................... 11
4.2 CREATING A CONTINUOUS DOSING SYSTEM. ............................................................................. 11
4.2.1 Dosing system Operation. ...................................................................................................... 11
4.3 THE GRAVIMAN AS A CONTROLLER............................................................................................ 12
4.4 LINE OPERATION USING MAIN PLC AND GRAVIMAN/S. ............................................................... 12
4.4.1 Manual mode operation ......................................................................................................... 13
4.4.2 Auto mode operation .............................................................................................................. 13
5. UNLOADING AND CLEANING THE SYSTEM. ................................................................ 14
5.1 CLEANING THE MAIN CHANNEL. ................................................................................................. 14
5.2 CLEANING THE ADDITIVE CHANNEL. .......................................................................................... 14
6. MAINTENANCE AND SERVICING. .................................................................................... 15
6.1 TEACHING ADDITIVE MATERIAL PARAMETERS (GRAVIMAN #2). ................................................ 15
6.2 TUNING THE MATERIAL PROXIMITY SENSORS. ............................................................................ 15
6.2.1 Tuning procedure: .................................................................................................................. 15
6.3 LOAD-CELL CALIBRATION. ........................................................................................................ 16
6.3.1 Calibration procedure. ........................................................................................................... 17
6.4 AMPLIFIER CARD TUNING. ......................................................................................................... 18
6.4.1 Tuning procedure. .................................................................................................................. 18
6.5 GRAVIMAN, ‘MODELING’ METHOD OF CONTROL. ....................................................................... 18
6.5.1 Filling the Graviman. ............................................................................................................. 18
6.5.2 Calculation Thresholds. ......................................................................................................... 19
6.5.3 Control Modeling results. ...................................................................................................... 19
2
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