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Download Classic 150 Manual

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Este manual también está disponible en Español. La versión en Español puede encontrarse en nuestra pagina web en la ficha Documentos y haga clic en Manuales. &ODVVLFRZQHU¶VPDQXDO(continued)
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MidNite Solar Inc. reserves the right to revise this document and to periodically make changes to the content hereof
without obligation or organization of such revisions or changes unless required to do so by prior arrangement.
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Contents Scope ............................................................................................................................................................................. 8 Introduction ................................................................................................................................................................. 8 C lassic Power C urves ................................................................................................................................................ 10 Unpacking the C lassic ............................................................................................................................................... 12 Removing and installing the front cover on the Classic ........................................................................................ 13 Mounting the C lassic ................................................................................................................................................ 14 Alternative Mounting .............................................................................................................................................. 15 Dimensions .......................................................................................................................................................... 15 Sealed or Vented ..................................................................................................................................................... 16 Battery T emperature Compensation ....................................................................................................................... 16 ³)ROORZ-0(´&KDUJLQJFRRUGLQDWLRQ ..................................................................................................................... 17 Battery T emperature Sensor Installation ............................................................................................................... 19 C hassis G rounding .................................................................................................................................................... 21 DC System Grounding ............................................................................................................................................ 21 D C G F P (G round F ault Protection) ........................................................................................................................ 22 Disabling GFP ......................................................................................................................................................... 22 W iring the C lassic ..................................................................................................................................................... 23 DC Terminal Connector .......................................................................................................................................... 26 O ver C ur rent Protection and W ire Size Requirements ........................................................................................ 26 Current Rating ......................................................................................................................................................... 27 Over Current Protection .......................................................................................................................................... 27 Long Distance Wire Runs ....................................................................................................................................... 27 Connecting the Classic to the Clipper ..................................................................................................................... 27 Maximum and Minimum Wire Size ....................................................................................................................... 29 E qualization M anual and A uto ................................................................................................................................ 29 (TXDOL]DWLRQZLWKWKH&ODVVLF/LWH........................................................................................................................... 29 (TXDOL]DWLRQZLWKWKHVWDQGDUG&ODVVLF ................................................................................................................... 30 Manual EQ ........................................................................................................................................................... 30 Auto EQ ............................................................................................................................................................... 30 Standard Classic programming ............................................................................................................................... 31 Commissioning the Classic (Quick Start) ............................................................................................................... 31 Battery Charge Stages and Meanings ..................................................................................................................... 31 Resting ................................................................................................................................................................ 31 Mode is OFF ....................................................................................................................................................... 32 3 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
Adjusting Absorb, Equalize and Float Voltages ..................................................................................................... 32 &XUUHQW/LPLW........................................................................................................................................................... 32 /('0RGHVDQGWKH³%OLQNLQJ5HG/('´ .............................................................................................................. 33 Calibrating Battery and PV Voltage ....................................................................................................................... 33 Configuring DC Input Source ................................................................................................................................. 34 Configuring the Classic for Wind Input Source ...................................................................................................... 35 Setting the Date and Time ....................................................................................................................................... 36 Setting Longitude and Latitude ............................................................................................................................... 36 Configuring Auxiliary Input/Output ....................................................................................................................... 36 Aux 1 Function .................................................................................................................................................... 41 Aux 2 Function. Output/Input ............................................................................................................................. 41 Aux 1 and Aux 2 Graphs/Jumpers .......................................................................................................................... 42 Aux 1 Voltage-Time Relation (Relay/12v) ............................................................................................................. 43 Aux 2 Voltage-Time Relation (PWM) .................................................................................................................... 44 Setting the MNGP features ..................................................................................................................................... 44 Navigating the Menu's ............................................................................................................................................ 45 Viewing Other MidNite Products on the Display ................................................................................................... 45 Connecting Classic to Two MNGPs/Network cable ............................................................................................... 46 Arc Fault ................................................................................................................................................................. 46 View Faults and Warning's ..................................................................................................................................... 47 View Logged Data .................................................................................................................................................. 48 Graphical Logging Display modes .......................................................................................................................... 50 Dealer Information Screen ...................................................................................................................................... 52 C lassic L ite Programming ........................................................................................................................................ 53 LED explanations .................................................................................................................................................... 53 Programming ........................................................................................................................................................... 54 Dip Switches ........................................................................................................................................................... 54 Section 1 Switch settings explained ................................................................................................................. 56 ʹ ................................................................................................................. 57 Battery voltage and time settings ........................................................................................................................ 60 Using MNGP Remote to program a Classic Lite .................................................................................................... 61 Programming the Lite with a Networked Standard Classic .................................................................................... 61 Programming the Lite with the Local App.............................................................................................................. 61 Clearing Faults ........................................................................................................................................................ 61 Notes on the Lite ..................................................................................................................................................... 61 4 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
Explanations of Solar and Legacy........................................................................................................................... 62 Uploading New F irmware to the C lassic ................................................................................................................. 62 Connecting the C lassic to the Internet .................................................................................................................... 65 Networking.............................................................................................................................................................. 65 Network Setup Through the MNGP ....................................................................................................................... 67 Web Access ............................................................................................................................................................. 69 Local Network ......................................................................................................................................................... 69 Positive G round systems ........................................................................................................................................... 69 T roubleshooting ........................................................................................................................................................ 71 Specifications Electrical ............................................................................................................................................ 72 Specifications M echanical ........................................................................................................................................ 73 Default Battery charge set points ............................................................................................................................. 74 O ptional accessories .................................................................................................................................................. 74 Regulatory A pproval ................................................................................................................................................ 74 W ar ranty.................................................................................................................................................................... 75 A ppendix .................................................................................................................................................................... 75 Classic Breaker sizing ............................................................................................................................................. 76 ................................................................................................................................................................................. 77 Label Set from Classic ............................................................................................................................................ 78 RS232 Jack Pin Out ................................................................................................................................................ 79 5 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
A bsorb ± Constant voltage charge stage to fill the batteries. The controller is regulating so maximum power will not
be seen at this time. The Absorb timer is also counting down to the switch to Float.
A-E Q-R ± This will reload the Auto Equalize counters, basically it will start the counters from day 1.
A F ± Arc Fault, See page 46 for more info on arc fault protection.
A rc A djust ± This menu is where you adjust the Arc Fault sensitivity. For info on Arc Fault see page 46.
A-RST ± Auto reset of the Classic controller, The Classic will reboot around Midnight every night when this is
enabled. This is useful for very remote sites where a loss of internet capability for example would be a hard ship.
A ux ± Auxiliary relays. The Classic has 2 relays: Aux 1 can be configured as a 12 volt signal or a dry relay, Aux 2
can be used as a PWM signal output. Refer to page 36 for more Aux info.
B L K ± Bulk MPPT Mode. By using the up arrow in Tweaks under BLK you can force the Classic into Bulk mode.
Bulk M PP T - Maximum current charge stage, the Classic is trying to bring the batteries to the Absorb voltage set
point. We are basically putting all available power into the batteries.
Comm ± This Menu allows adjustment of things like Mod Bus port, USB Mode and MNGP address.
Dvrt C nt ± When enabled, allows the charge stage timers to continue to run when the diversion modes are holding
the battery voltage just below the actual set point.
E qualize - Constant voltage charge stage to equalize the batteries. The controller is regulating so maximum power
will not be seen at this time. The Equalize timer is also counting down to the switch to Float.
E Q M PP T - Maximum current charge stage, the Classic is trying to bring the batteries to the Equalize voltage set
point. We are basically putting all available power into the batteries.
F loat ± Constant voltage charge stage with a lower voltage than the Absorb charge point. The controller is
regulating so maximum power will not be seen at this time.
F loat M PP T ± Maximum current charge stage, the Classic is trying to bring the batteries to the Float voltage set
point. We are basically putting all available power into the batteries.
F L T ± Float mode. By using the up arrow in Tweaks under FLT you can force the Classic into Float mode.
G F ± Ground Fault, See page 22 for more info on ground fault protection.
Got Comm ± Indicates a lack of communication between the display and the Classic. Consult Troubleshooting for
information page 71.
Insomnia ± This when enabled, will keep the Classic from going to Resting. This is intended for hydro mode only
where you may need time to open water valves and do not want to wait for the Classic to wake up.
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L M X ± LoMax, This enables the Classic to track the input voltage all the way down to Battery voltage. When
disabled the Classic will stop tracking the input around 5 volts above the battery voltage. When the input voltage is
within a couple volts of the batteU\YROWDJHWKHLQGXFWRUVFDQ³6LQJ´WKLVLVXVXDOO\QRWYHU\ORXGDQGZLOOGRQR
harm.
Local A pp ± Monitoring software included with the Classic for monitoring over the Local Network or Internet.
M N G P ± Midnite Graphical interface Panel. This is the graphical display included with the standard Classic
controller.
M N L P ± MidNite LED interface Panel. This is the LED display that comes standard with the Classic Lite.
Mode ± This menu lets you turn the charging ability of the controller On / Off as well as lets you select the DC
input source. See page 31 for info on the Mode menu.
Mod Bus ± a standard protocol used for communications. We have published our protocol to allow users to
interface with the Classic. See page E r ror! Bookmar k not defined. for our Mod Bus protocol.
M y M idNite ± Web based monitoring for the Classic. (Not available yet)
Nite Log ± When enabled allows the Classic to log data in the evening when the Classic is Resting.
P V Shading ± This indicates the Maximum power point voltage is less than half the open circuit voltage.
Pwr Save ± Allows you to adjust the time the Backlight stays on.
Resting ± The Classic is not charging the battery due to low light. For reasons Resting will appear please see page
31.
Shade ± When enabled the Classic will show PV Shading on the display when the Maximum power point voltage is
less than half the open circuit voltage.
T-Comp ± Temperature compensation using a temperature sensor to measure the ambient temperature of the
battery bank and will adjust the voltage set points up or down accordingly to ensure a full battery. There are 3
parameters to set Minimum and Maximum adjusted voltage as well as volts per degree C per Cell. Typically this is .05 mV but please consult your battery manufacturer. See page 16 for Temperature compensation info.
Tweaks ± This menu has all the advanced adjustments for the Classic. For example: Voltage off set adjustments etc.
V Batt ± Battery voltage, measured at the battery terminals of the Classic.
V O C ± Open Circuit Voltage, unloaded voltage measurement.
V pv ± Input voltage, measured at the input terminals of the Classic.
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view when wanted.
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WARNING Warnings signs identify conditions or practices that could result in personal injury or loss of
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CAUTION Cautions identify conditions or practices that could result in damage to the unit or other
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Figure 3 A Charge controller bracket mounted to the E-‐Panel. The bracket comes with every E-‐Panel Figure 3
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Figure 4 Figure 5 14 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
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Figure 6
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Sealed or Vented
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Follow-Me will allow the Classics to share charge stages as well as Battery temperature info and Ground fault
coordination. Follow-Me also allows you to program a single Classic for Equalize charging and it will instruct all
the others to Equalize as well. You do need to set the Equalize parameters in each classic. For the Battery Temp
sensor you will need one BTS only and it can be on any of the Classics.
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GR,GRQRZ´DQGWKLVSURSDJDWHVDURXQGWKHORRSFRntinually. Whoever goes to Float first for instance will simply
tell everyone else it is time to go to float.
To enable Follow Me you need to wire the classics network cables as shown below. You also need to enable
Follow-ME. To do this, go to the Tweaks 0HQX7RGRWKLVSUHVVWKH³0DLQ0HQX´EXWWRQUHSHDWHGO\XQWLO
³&KDUJH´LVKLJKOLJKWHG6FUROOWRWKH5LJKWXQWLO³7ZHDNV´LVKLJKOLJKWHGDQGSUHVV³(QWHU´1RZSUHVVWKHULJKW
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need to highlight Follow-ME and turn it on using the up arrow. You will also need to highlight BTSNET and turn it
on if you want to share battery temperature data. After enabling these press Enter to save this data.
G round F ault sharing.
To share Ground fault you need to install the GFP Jumper on one classic only. You then need to make sure Ground
Fault is Enabled in the tweaks menu for any of the networked Classics you want to shut down on detection of
ground fault. For example say you have 3 solar Classics and one Wind Classic and you do not want the wind
Classic to shut down for GFP make sure in the tweaks menu of that Classic GFP is Disabled.
Naming the Classic
The included Local Application software allows you to issue a name to the Classic with upper and lower case
letters, as well as numbers. This name can be up to 8 characters. This name will show up on the Display of the
Classic instead of the word CLASSIC. It will be shown in all upper case on the Classics display. The Naming
process can be helpful for networked Classics that use one MNGP (Display) to view multiple Classics.
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You can assign unique addresses to each networked Classic. This is not necessary for Follow Me to work but it is necessary if you want to view multiple Classics from a single MNGP. To address a Classic simply use the MNGP that is plugged into that Classic, or plug the MNGP into that classic and hold the Left arrow button down and tap the up or down button. The normal default address is 10 so going up will take you to 11 and down to 9. When you get to the unused address you want for that Classic hold the left and right arrows for a second until Data sent and saved shows up. Now this Classic has been re addressed to the new address. Do this for all the Classics or Classic lites on the network. 17 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
To view other Classics on the network use the same button strokes. Hold the left arrow down and tap the up or down arrow depending on which number you are looking for. We suggest going from 10 up for clarity. So if you had 4 Classics they would be 10,11,12 and 13. You would scroll up from the normal position to find the other 3. Figure 10)ROORZ-0HGLDJUDP
18 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
Cable Clamp for network cables Battery Temp Sensor included USB connector USB cable is included Ethernet connector Figure 11
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W A R N I N G : R IS K O F I NJU R Y . To reduce the risk of injury, charge only properly rated (such as 6
V 12 V and 24 V ) lead-acid (GEL, AGM, Flooded, or Nickel Cadmium) rechargeable batteries. Other
battery types may burst, causing personal injury and damage.
W A R N I N G : E xplosion hazard during equalization, the battery generates explosive gases. Follow all
the battery safety precautions listed in this guide. Ventilate the area around the battery using ventilators
with brushless motors thoroughly and ensure that there are no sources of flame or sparks in the
Vicinity.
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Figure 14
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W A R N I N G : Shock hazard. Disconnect the batteries and input power before opening the Classic
front cover
When two or more Classics are paralleled onto one DC Source a blocking diode must be used between each Classic
and the input source to isolate each Classic from the other ones.
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Diagram 1
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25 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
Diagram 2
DC Terminal Connector
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Long Distance Wire Runs
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Connecting the Classic to the Clipper
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27 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
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Diagram 3
28 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
Maximum and Minimum Wire Size
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29 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
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Manual EQ dŽĚŽĂŵĂŶƵĂůƋƵĂůŝǌĂƚŝŽŶĐŚĂƌŐĞ͕'ŽŝŶƚŽƚŚĞŚĂƌŐĞŵĞŶƵĂŶĚŚŝŐŚůŝŐŚƚ͞Y͟ĂŶĚƉƌĞƐƐ͞ŶƚĞƌ͘͟EŽǁ͞Y
^ƚŽƉƉĞĚ͟ǁŝůůďĞŚŝŐŚůŝŐŚƚĞĚ͘^ĐƌŽůůƵƉƚŽƐĞůĞĐƚ͞Ƌ^ƚĂƌƚĞĚ͘͟WƌĞƐƐƚŚĞ͞^ƚĂƚƵƐ͟ďƵƚƚŽŶƚŽƌĞƚƵƌŶƚŽƚŚĞŚŽŵĞ
screen. To stop a manual EQ in progress simply reverse the steps above. A manual EQ when started will last for that day unless the Classic is on say Hydro or Wind and the controller never goes to Resting that night, in this case it will stay in EQ until it completes or the controller goes to Resting. Auto EQ 7KH&ODVVLFFDQEHVHWXSWRDXWRPDWLFDOO\HTXDOL]H\RXUEDWWHULHVSHULRGLFDOO\SURJUDPPHGDVGD\VEHWZHHQ
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30 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
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Commissioning the Classic (Quick Start)
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Battery Charge Stages and Meanings
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A F loat cycle follows after the Absorb cycle is completed; F loat is displayed on the screen. Battery
voltage is held at the float voltage set point.
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battery cells to an equal voltage by a controller deliberate overcharge. The goal is to return each battery
cell to its optimum condition through a series of voltage controlled chemical reactions inside the batteries.
Resting
³Resting´ will show on the display when the Classic is not charging the batteries, this is typically due to low light.
31 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
Mode is OFF
The Classic is unique, it has multiple charging algorithms for just about any DC input. Because we support such a
wide variety of DC LQSXWVZHKDYHDOVRDGGHGDVRIWZDUH³21´DQG³2))´IHDWXUH7KLVVRIWZDUH³6ZLWFK´
basically turns the relay off effectively disconnecting the input source so the Classic will not charge the battery. If
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Note: This is the same menu you would use to change between Charging algorithms IE Solar, Hydro etc
Adjusting Absorb, Equalize and Float Voltages
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Calibrating Battery and PV Voltage
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Displayed Input voltage 33 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
Configuring DC Input Source
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34 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
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Configuring the Classic for Wind Input Source
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35 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
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Setting the Date and Time
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Configuring Auxiliary Input/Output
The Classic includes two auxiliary ports which can be configured to become inputs or outputs. These aux
ports can be used as a secondary power supply to be used for accessories such as vent-fan, anemometer
and generator starter or even and anemometer. The Aux output is limited to 200ma or less per channel.
These aux ports if used correctly could extend the system life. Here is an explanation of how they work.
¾ An internal, re-settable Positive Temperature Co-efficient (PTC) fuse protects the AUX internal
components from overcurrent or a short circuit.
¾ AUX 1 consists of either RELAY or LOGIC operation depending on the user selection function.
¾ AUX 2 could be set to become an INPUT or OUTPUT. One at a time this port could be reading
the state of a device connected and takes an action from there.
36 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
Screenshot 2 7RFRQILJXUHWKH&ODVVLF
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Main Aux Screen shows both Aux1 and Aux2 functions
Off Auto On -
Places output to Low state (0 Volts)
Selects the assigned function to the Aux output or input
Sets output for Low state (12 Volts or Relay On)
Table 5
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Aux 2 Float Low
This mode will turn Aux 2 off whenever the Classic is in Float. Aux 2 will stay off until the Classic falls 3 tenths of
a volt below the float voltage set point.
Float High
This mode will turn Aux 2 on whenever the Classic is in Float. Aux 2 will stay on until the Classic falls 3 tenths of a
volt below the float voltage set point.
39 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
Day Light
This mode will turn on Aux 2 at sunrise and turn it off at sunset based on the PV input voltage.
Nite Light
This mode will turn on Aux 2 at sunset and turn it off at sunrise based on the pv input voltage.
Clipper Control
This mode was intended to control the MidNite Clipper. It will send out a PWM signal whenever the controller is
unloading the turbine because the battery is full or close to it. There are no adjustment in this mode the Classic is
preprogrammed with the best parameters to control turbine RPM.
Pv V on Low
This mode is PWM based and is just reverse logic of Pv V High. It would be comparable to using the NC contacts
of the relay used in Pv V High. It can be used that way with a solid state relay with NC contacts for a failsafe load.
Pv V on High
This mode is PWM based and will PWM Aux 2 above a user set voltage (V High) based on the input voltage to the
Classic and stop when it hits a low voltage set point (V Low).
Toggle Test
This mode will cycle Aux 2 for 1 second off and 1 second on repeatedly. This mode is mostly for testing purposes.
Opportunity Lo
This mode is PWM based and is just reverse logic of Opportunity Hi. It would be comparable to using the NC
contacts of the relay used in Opportunity Hi. It can be used that way with a solid state relay and NC contacts to do
diversion above a set voltage.
Opportunity Hi
This mode is PWM based and will PWM Aux 2 when the Classic gets within a certain range of the voltage set
points for each charging stage (V High) and stop when it gets to a low set point (V Low). These set points are user
adjustable and will allow the Absorb, Float and EQ timers to continue to run. You will adjust these set points to
negative numbers and the numbers are an offset from the voltage set point. For example a -.2 would turn Aux 2 on
2 tenths of a volt below your set points. This mode will allow you maximum diversion while maintaining your 3
stage charging.
Diversion Lo
40 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
This mode is PWM based and is just reverse logic of Diversion Hi. It would be comparable to using the NC contacts
of the relay used in Diversion Hi. It can be used that way with a solid state relay and NC contacts to do diversion
above a set voltage.
Diversion Hi
This mode is PWM based and will PWM Aux 2 at a set point based on battery voltage (V High) and stop it at
another set point based on battery voltage (V Low).
Aux 1 Function
OUTPUT = Relay or 12V/0V Signal jumper selectable
Aux 1 has the relay so Diversion functions must operate slowly
VENT FAN LOW
VENT FAN HIGH
FLOAT LOW
FLOAT HIGH
CLIPPER CONTROL
DAY LIGHT
NITE LIGHT
TOGGLE TEST
Pv V ON LOW
Pv V ON HIGH
OPPORTUNITY LO
OPPURTUNITY HI
LOW BAT DISC
DIVERSION
Aux1 on below setpoint
Aux1 on above setpoint
Aux1 off when in Float
Aux1 on when in Float
PWM Control for Cipper
Aux1 on at dawn off at dusk
Aux1 on at dusk off at dawn
Aux1 cycled 1 sec interval
Aux1 on below Pv in setpoint
Aux1 on above Pv in setpoint
Divrt based on chrg state lo
Divrt based on chrg state hi
Disc load based on bat volt
Slow Diversion control
Aux 2 Function. Output/Input
OUTPUT = 12V/0V Signal
FLOAT LOW
FLOAT HIGH
DAY LIGHT
NITE LIGHT
CLIPPER CONTROL
Pv V ON LOW
Pv V ON HIGH
TOGGLE TEST
OPPORTUNITY LO
OPPORTUNITY HI
DIVERSION LO
DIVERSION HI
Aux2 off when in Float
Aux2 on when in Float
Aux2 on at dawn off at dusk
Aux2 on at dusk off at dawn
PWM Control for Clipper
PWM sig below Pv in setpoint
PWM sig above Pv in setpoint
Aux2 cycled 1 sec interval
PWM divert rltv chg state lo
PWM divert rltv chg state hi
PWM Divert on Bat voltage lo
PWM Divert on bat voltage hi
41 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
To set/ change threshold voltage as well as time do the following:
¾ When in the function you wish to use press the right soft button
¾ This will take you to the VOLTS menu here is where you set your threshold voltage
¾ Use the left and right arrow keys to navigate through the options
¾ Use the up and down arrow keys to raise or lower the threshold voltage
¾ To change the time press again the right soft button to get to the TIME menu
¾ In this menu do the same as you did in the VOLTS menu, until desired adjustments are made
¾ Press ENTER to save
Figure 3.0 Aux 1 and Aux 2 Graphs/Jumpers
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Diagram 4
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Configuring Auxiliary Input/OutputRQSDJH
42 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
Diagram 5
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WHUPLQDOVLWDFWVPRUHOLNHDQLVRODWHGVZLWFKWRWKHUDWLQJVRIWKHUHOD\The Aux 1 output can be set to
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Aux 1 Voltage-Time Relation (Relay/12v)
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Diagram 6
43 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
Aux 2 Voltage-Time Relation (PWM)
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Diagram 7
Setting the MNGP features
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44 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
Figure 19
Screen name Communication indicator Menu name USB activity indicator Menu description Current limit indicator Right soft key Speaker Up arrow key Right arrow key Left soft key Left arrow key Main Menu Status screen Enter button Down arrow key Navigating the Menu's
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45 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
Connecting Classic to Two MNGPs/Network cable
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Diagram 8
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47 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
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48 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
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49 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
Screenshot 5
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Graphical Logging Display modes
Both DAILY and HOURLY logging can also be viewed in a graphical manner. While in the text viewing log
screen, pressing the Soft Right key labeled "GRAPH" will bring up this view screen. The HOURLY view is also
available in the main status cycle of screens, changed by repeatedly pressing the STATUS key, just after STATUS
TWO screen. This is labeled as "SHORT TERM HISTORY" in the STATUS screens.
50 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
A summary of the next Status screen will be shown while holding the status button before releasing it and entering
that next status screen. This also goes for the Recent History graph screen in Status.
Each data point shown in the graphical view screen is shown as a dot. There are a maximum of 96 dots, appearing
horizontally per screen with some information about each dot shown on the left side of the screen. An individual
data point can be selected for investigation by moving a small, flashing once per second vertical cursor horizontally
across the graphed data by using the Left and Right arrow keys. The most recent data is shown on the right most
side of the first screen. The cursor first appears around 20 dots or data points from the right side of the first screen.
(About 20 data points ago in history)
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WKH³/HIWDUURZNH\´(DFKSUHVVRIWKLs combination of buttons will scroll the graphical view horizontally another
1/3 screen. Holding the Shift key and Right arrow key on the most recent data screen will push the cursor up
against the right side and onto data point one.
Pressing the Up arrow button will change the data viewed to the next category. For instance, in the Recent history
graph screen, the displayed data will change from Power to input voltage, battery voltage and kW-Hours. Pressing
the Down arrow key will bring the category of data back down again. A very brief 5 or 6 character annunciator
displayed in the upper left corner tells us what category of data the graph is showing us. The number just below this
5 or 6 character descriptions is the actual number in volts or watts or applicable unit of data displayed at that cursor
position centered on the dot of the graph. The third line down on the left side of the recent data screen shows the
time stamp of that data where the cursor is positioned on the graph. Finally, the bottom left of the graph screen
alternates between two indicators. One is the charge stage at the cursor position and the other is the scaling of the
vertical axis of the graph. Power for instance, can show a very wide range of values and power lends itself better to
using a logarithmic vertical scale, shown as LOG. Voltage and other data shows up fine using a LINEAR vertical
axis scale and is spelled out on the lower left of the graphic screen.
Screenshot 6
51 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
The Date of the particular selected cursor positioned data point is shown on the bottom middle of the graphic
screen. Moving the cursor left or right using the Left and Right arrow keys, selects the next data points to the left or
to the right of the present cursor position.
The flashing cursor is short and may be hard to detect at first so you may have to look for it. The cursor aligns and
centers itself right on the dot itself that is selected.
The bottom date or time displayed may tend to obscure the data line graphed behind it. The time/date and the graph
data will be mixed together about a second after the date/time is drawn on the bottom of that graph log screen. If,
for some reason, the graphic log screen display shows bogus data or dots that look like they should not be shown,
simply press the Enter button and the screen will be quickly erased and re-drawn without the extra lines or dots.
There may or may not be any valid data past a certain point to the left if the unit is fairly new. The data shown in
unused spots may be zero, or it may be off the screen and not viewable. As time goes on and new data is acquired,
those unused data points will start to appear and be valid. Of course, the Daily history will take many days to fill in,
where the Recent hourly (minutes really) data will fill in after a few hours or maybe a day or two depending on how
long the Classic is on and running for that day. Remember, the Classic does not normally log data while it is in
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Dealer Information Screen
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52 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
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The Classic Lite is based on our Classic charge controller. It has all of the same features,
Power and versatility minus only the Graphic Display, and arc fault detection.
It still has all of the other advanced features found in the Classic, and can be used in all of the same applications.
For the advanced features to be accessed and programmed, you will need to use the included Local Application
software and a PC, or a MidNite Solar MNGP Graphics Panel, or the Graphics panel of another Standard Classic in
the system. ,IGHVLUHGWKH&ODVVLF/LWHFDQEHXVHGZLWKDQ01*3LQVWHDGRIWKHVXSSOLHG01/3FRQWUROOHU
LED explanations
The Lite control panel (MNLP) has 6 status LEDs to indicate various modes of operation as well as faults.
There are 3 behind the small window on the upper left.
The top Orange status LED will light solid to indicate that the controller is in Bulk Charge mode.
The center Yellow status LED will light solid to indicate that the controller is in the absorption stage.
The lower Green LED will light solid to indicate that the controller is in Float and blink slowly to indicate the
controller is Resting due to low light.
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Figure 23
53 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
Programming
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Figure 24
54 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
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Figure 25
55 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
Section 1 Switch settings explained ǣͳʹȋͳȌ 2Q6HFWLRQWKHILUVW6ZLWFKHVDUHXVHGWRVHOHFWZKLFK6RODU0RGHZLOOEHXVHG
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57 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
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59 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
Battery voltage and time settings
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Table 9
60 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
Using MNGP Remote to program a Classic Lite
The Classic Lite can be programmed using an MNGP remote. This is an easy way to get into and program not only
the basic functions, but the advanced features as well. In Dip Switch Section 1set DIP Switches 1, 2, 3, and 4 to ON.
This will tell the Classic Lite's MNLP display to allow custom programming, Next, remove the plug from the back
of the MNLP and plug it into the MNGP. Now, you basically have a Standard Classic. The programming for this is
found in the Standard Classic Manual. (Included on the DVD you got with your Lite) Once programmed in this
way, the MNGP can be removed, and the MNLP replaced. All functions, and voltages programed into the Classic
will now be retained in permanent memory.
Programming the Lite with a Networked Standard Classic
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Programming the Lite with the Local App
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Clearing Faults
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Notes on the Lite
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61 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
Explanations of Solar and Legacy
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WARNING ! T he C lassic's USB port is N O T isolated from battery negative. T his is typically only an issue on positive ground systems
or systems with a tripped ground fault protection device. C are must be taken that a computer connected to the C lassic's USB port is
either isolated from ground and the C lassic's negative or that the computer's USB negative is common with the C lassic's negat ive and
ground.
62 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
Figure 26
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1. Now go to your electrical panel and identify the input and output breakers for the Classic. Turn them off.
Wait 3 minutes for the Classic to de-energize. Figure 27
63 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
2. Remove the four screws holding the front cover of the Classic charge controller. Do not let the front cover
hang by the cable.
Figure 28
3. Holding the front cover with one hand, place a screw in the top left hole of the front cover and screw it into
the top right hole of the back casting.
Figure 29 64 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
4. Use the provided USB cable to connect the Classic to the PC. The smaller terminal connects to the USB
port on the Classic. The USB port is located on the right side of the Ethernet Jack in the lower part of the
Classic.
Figure 30 Figure 31
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65 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
4-‐Port Switch / Router Example 1 Local network through switch. In some cases you may be able to connect Classic directly to your PC; however, this is not a recommended topography. Wireless Bridge Wireless Router/ Access Point Example 2 Local network through wireless bridge. Wireless Router/ Access Point Wireless enabled computer Example 3 Local wireless network 66 | P a g e 1 0 -‐ 0 0 1 -‐ 1 R E V : C &ODVVLFRZQHU¶VPDQXDO(continued)
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Network Setup Through the MNGP
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MNGP Mode Long-‐hand IP address configuration mode: DHCP/Static IP SN GW D1 D2 Web Access MA DI IP Address Subnet Gateway Address Primary DNS Address Secondary DNS Address -‐ Description The Classic supports both static and dynamically (DHCP) allocated IP addresses. If you are unsure which to choose try DHCP first. If you have trouble move to the troubleshooting section. The Network address of the Classic The Subnet or address class specifier dŚĞĂĚĚƌĞƐƐŽĨƚŚĞŶĞƚǁŽƌŬ͛ƐŐĂƚĞǁĂǇĚĞǀŝĐĞ Primary Address lookup device Secondary Address lookup device (optional) ŶĂďůĞƐŽƌĚŝƐĂďůĞƐƚŚĞůĂƐƐŝĐ͛ƐŽŶůŝŶĞǁĞďƐĞƌǀŝĐĞĨĞĂƚƵƌĞ MAC Address Device ID The hardware or Ethernet address of the Classic The unique MidNite Solar address of the Classic Table 10 '+&3
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