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SS-S/Q/C Step-Servo Drive Hardware Manual SHANGHAI AMP & MOONS’AUTOMATION CO.,LTD. Rev. 1.1 0004102014 SS03/05/10-S/Q/C Hardware Manual Contents 1 Introduction ................................................................................. 4 1.1 Features ............................................................................................4 1.2 Block Diagram ...................................................................................5 1.3 Safety Instructions .............................................................................7 2 Getting Started ............................................................................ 8 2.1 Installing Software .............................................................................8 2.2 Connecting to the PC using RS-232 ................................................10 2.3 Connecting to a Host using RS-485 ................................................10 2.3.1 RS-485 Four-wire Configuration .......................................................... 11 2.3.2 RS-485 Tow-wire Configuration ........................................................... 11 2.4 Connecting to a host using CANopen.............................................. 11 2.5 Connecting the Power Supply .........................................................12 2.6 Choosing A Power Supply ...............................................................12 2.6.1 Voltage ................................................................................................12 2.6.2 Current ................................................................................................13 2.7 Connect to Motor .............................................................................23 3 Inputs and Outputs .................................................................... 24 3.1 Digital Inputs ....................................................................................25 3.1.1 X1/STEP and X2/DIR High Speed Digital Inputs .................................25 3.1.2 X3/CW LIMIT and X4/CCW LIMIT High-speed Digital Inputs...............26 3.1.3 X5/EN, X6/AR,X7 and X8 Digital Inputs ...............................................27 3.2 Digital Outputs .................................................................................28 3.2.1 Y1/ALARM,Y2/IN POSITION,Y3 and Y4 Digital Outputs .....................28 3.3 Analog Inputs ...................................................................................29 4 Mounting the Drive .................................................................... 30 5 LED Display ............................................................................... 30 5.1 5.2 5.3 5.4 5.5 5.6 Operation Mode ...............................................................................30 Alarm Error Code .............................................................................31 Assigning RS-485 Address .............................................................32 RS-485 Baud Rate and Terminating Resistor .........................................33 Assigning CANopen Address ...........................................................33 CANopen Baud Rate and Terminating Resistor .....................................33 6 Reference Materials .................................................................. 34 6.1 Drive Mechanical Outlines ...............................................................34 6.2 Technical Specifications ...................................................................35 Rev. 1.1 0004102014 2 400-820-9661 SS03/05/10-S/Q/C Hardware Manual 6.3 6.4 6.5 6.6 6.7 Recommended Motor ......................................................................36 Motor Outlines..................................................................................37 Torque Curves .................................................................................39 Motor Numbering System ...............................................................41 Drive Numbering System ................................................................41 7 Optional Accessories (Sold separately)...................................... 42 8 Contacting MOONS’ ............................................................... 44 This User Manual is only applicable to the following models. Models 400-820-9661 Communications RS-232 SS03-S-A SS05-S-A RS-485 CANopen SS10-S-A SS03-S-R SS05-S-R SS10-S-R SS03-Q-A SS05-Q-A SS10-Q-A SS03-Q-R SS05-Q-R SS10-Q-R SS03-C-C SS05-C-C SS10-C-C 3 Rev. 1.1 0004102014 SS03/05/10-S/Q/C Hardware Manual 1 Introduction Thank you for selecting the MOONS’ SS series Step-Servo drive and motor. SS series combines servo technology with an stepper motor to create a product with exceptional feature an broad capability. 1.1 Features • Programmable, digital step-servo drive and motor package • Operates from a 24 to 75 volt DC power supply • Control modes: Torque Control * Analog input * SCL command Velocity Control * Digital input Control Velocity * Analog velocity * SCL command Velocity Position Control * Digital Input • Pulse & Direction • CW/CCW Pulse • A/B quadrature(Encoder following) * Analog Control * SCL command Q programming(-Q or -C model) * Stand alone operation CANopen (-C model only) • Compliant with CiA301 and CiA402 • RS-232 serial communication • Optional RS-422/485 communication • Encoder resolution: 20000 counts/rev for AM17/23/24/34SS motor • 4096 counts/rev for AM11SS motor • SS03 output current: continuous 3A, boost 4.5A • SS05 output current: continuous 5A, boost 7.5A • SS10 output current: continuous 10A, boost 15A • 8 optically isolated digital inputs,5-24VDC • 4 optically isolated digital outputs,max30V/100mA • 2 analog inpus, can be configured to 0-5V, 0-10V, ±5V or ±10V signal ranges. • Technological advance Full servo control, Closed loop, Efficient, Accurate, Fast, Smooth Intelligent, Compact Rev. 1.1 0004102014 4 400-820-9661 SS03/05/10-S/Q/C Hardware Manual 1.2 Block Diagram 400-820-9661 5 Rev. 1.1 0004102014 SS03/05/10-S/Q/C Hardware Manual Rev. 1.1 0004102014 6 400-820-9661 SS03/05/10-S/Q/C Hardware Manual 1.3 Safety Instructions Only qualified personnel should transport, assemble, install, operate, or maintain this equipment. Properly qualified personnel are persons who are familiar with the transport, assembly, installation, operation, and maintenance of motors, and who meet the appropriate qualifications for their jobs. To minimize the risk of potential safety problems, all applicable local and national codes regulating the installation and operation of equipment should be followed. These codes may vary from area to area and it is the responsibility of the operating personnel to determine which codes should be followed, and to verify that the equipment, installation, and operation are in compliance with the latest revision of these codes. Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes and standards. MOONS’ does not guarantee the products described in this publication are suitable for a particular application, nor do they assume any responsibility for product design, installation, or operation. • Read all available documentation before assembly and operation. Incorrect handling of the products referenced in this manual can result in injury and damage to persons and machinery. All technical information concerning the installation requirements must be strictly adhered to. • It is vital to ensure that all system components are connected to earth ground. Electrical safety is impossible without a low-resistance earth connection. • This product contains electrostatically sensitive components that can be damaged by incorrect handling. Follow qualified anti-static procedures before touching the product. • During operation keep all covers and cabinet doors shut to avoid any hazards that could possibly cause severe damage to the product or personal health. • During operation, the product may have components that are live or have hot surfaces. • Never plug in or unplug the Integrated Motor while the system is live. The possibility of electric arcing can cause damage. Be alert to the potential for personal injury. Follow recommended precautions and safe operating practices emphasized with alert symbols. Safety notices in this manual provide important information. Read and be familiar with these instructions before attempting installation, operation, or maintenance. The purpose of this section is to alert users to the possible safety hazards associated with this equipment and the precautions necessary to reduce the risk of personal injury and damage to equipment. Failure to observe these precautions could result in serious bodily injury, damage to the equipment, or operational difficulty. 400-820-9661 7 Rev. 1.1 0004102014 SS03/05/10-S/Q/C Hardware Manual 2 Getting Started The following items are needed: • A 24-75 Volt DC power supply, see the section below entitled “Choose a Power Supply” for help in choosing the right one. • A compatible SS motor, please see the section below entitled “Recommended Motor” • A small flat blade screwdriver for tightening the connectors screw(included) • A PC running Microsoft Windows XP/Vista/Windows7(Using serial communication port. Need a USB to Serial converter if the PC doesn’t have. ) • A RS-232 communication cable(included) • Require CAT5 cable for RS-485 or CANopen daisy chain connection. 2.1 Installing Software Step-Servo Quick Tuner is the PC based software application used to configure, and perform servo tuning, drive testing and evaluation of the step-servo products. System servo control gains, drive functionality and I/O configuration are set with Step-Servo Quick Tuner. It also contains an oscilloscope function to help set the servo control gains. • • • • • • • Download the Step-Servo Quick Tuner from the MOONS’ website and install it. Launch the software by clicking Start-----Programs ----MOONS’ Connect the drive to PC by RS-232 cable. Please select right COM port in the software. Connect the drive to the Power Supply. Connect the motor to the drive. Power up the drive. The software will recognize your drive, display the model and firmware version and be ready for action. For -Q drive, download and install Q Programmer software. For -C drive, if want to use the Q program,it also need to download and install Q Programmer software. Rev. 1.1 0004102014 8 400-820-9661 SS03/05/10-S/Q/C Hardware Manual The connectors and other points of interest are illustrated below: LED RS-232 Connector I/O Connector Encoder Connector Motor Connector Ground Screw Power Connector Model SS03-S-A SS05-S-A SS10-S-A SS03-Q-A SS05-Q-A SS10-Q-A DIP Switch Rotary Switch LED Display RS-232 Connector Daisy chain I/O Connector Encoder Connector Motor Connector Ground Screws Power Connector Model 400-820-9661 SS03-S-R SS05-S-R SS10-S-R SS03-Q-R SS05-Q-R SS10-Q-R SS03-C-C SS05-C-C SS10-C-C 9 Rev. 1.1 0004102014 SS03/05/10-S/Q/C Hardware Manual 2.2 Connecting to the PC using RS-232 The SS drives are shipped with a 1.5 meters RS-232 communication cable. The DB9 connector is used to connect to PC. The small end is a crimping connector used to connect to the drive. Located the SS drive within 1.5 meters of the PC. Plug the DB9 connector into the serial COM port of the PC. Plug the small end crimping connector into the RS-232 port of the drive. Do not hot plug. If the PC doesn’t have a RS-232 serial port, a USB to RS232 converter will be needed. You can contact MOONS’ to buy a USB to RS-232 converter.. GND TX +5V RX RS-232 Connector Diagram 2.3 Connecting to a Host using RS-485 The RS-485 version SS drives can be daisy-chain connected through the dual-port RJ45 connectors at the side of the drive, using CAT5 cable. PIN1 PIN8 PIN1 PIN8 RJ45 Connector Diagram Rev. 1.1 0004102014 PIN Function 1 RX+ 2 RX- 3 TX+ 6 TX- 4,5,7,8 GND 10 400-820-9661 SS03/05/10-S/Q/C Hardware Manual 2.3.1 RS-485 Four-wire Configuration RS-485 four-wire system utilize separate transmit and receive wires. One pair of wires connect the host’s transmit signals(TX+/TX-) to each drive’s RX+/RX- receive terminals. The other pair connects the drive’s TX+/TX- terminals to the host’s receive signals. A logical ground terminal is provided on each drive and can be used to keep all the drives at the same ground potential. The first drive’s logical GND of the RS-485 bus must connect to host’s ground. Four-wire Connection Connect the drive’s RX+ to the TX+ terminal of the host controller,and connect the drive’s RX- to the TX- terminal of the host controller . Connect the drive’s TX+ to the RX+ terminal of the host controller,and connect the drive’s TX- to the RX- terminal of the host controller . Connect the drive’s GND and the host’s GND to a same ground. 2.3.2 RS-485 Tow-wire Configuration In a two-wire system ,the data transmitting and receiving use a same cable.,the host must stop its transmitting before receiving data. That means the host must stop transmit data before drive begins to answer a query which just come from the host, otherwise the host cannot receive any data witch sent from a drive. There is a transmit delay parameter that can be adjusted to compensate for a host that is slow to disable its transmitter. This adjustment can be set over the network using the TD command,it also can be set by using the Step-Servo Quick Tuner software. Users can set a shorter transmit delay in a four-wire system. Two-wire connection The RX+ and TX+ of the drive connect to the host’s D+ in parallel. The RX- and TX- of the drive connect to the host’s D- in parallel. Connect the drive’s GND and the host’s GND to a same ground. 2.4 Connecting to a host using CANopen The CANopen version SS drives can be daisy-chain connected through the dual-port RJ45 connectors at the side of the drive, using CAT5 cable. PIN1 PIN8 PIN1 PIN8 RJ45 Connector Diagram: 400-820-9661 PIN Function 1 CAN_H 2 CAN_L 3,7 6 GND CHGND 4,5,8 NC 11 Rev. 1.1 0004102014 SS03/05/10-S/Q/C Hardware Manual 2.5 Connecting the Power Supply The SS drives are shipped with a power cable, 2 meters long. Connect the red wire to the positive of the power supply. Connect the black wire to the negative of the power supply. Plug the cable into the power connector of the drive. The red wire is connected to the V+ of the drive. The black wire is connected to the V- of the drive. Do not reverse them. Connect the chassis to the earth ground through the grounding screws. V+ 2 1 V- Power Connector The section below entitled “Choosing a Power Supply” will help you to select a right power supply. 2.6 Choosing A Power Supply The main considerations when choosing a power supply are the voltage and current requirements of the application. 2.6.1 Voltage The SS step-servo drive and motor is designed to give optimum performance between 24~48 Volts DC. Choosing the voltage depends on the performance needed and diver/motor heating that acceptable and/or does not cause a drive over-temperature. Higher voltage will give higher speed performance,but will cause the drive to produce higher temperatures. Using power supplies with voltage outputs that are near the drive maximum may significantly reduce the operational dutycycle. The SS extended range of operation can be as low as 18VDC minimum to as high as 80VDC maximum. When operation below 18VDC, the SS series will work unstable. The supply input cannot go blow 18VDC for reliable operation, otherwise under voltage alarm will be triggered. SS drive will stop working when this alarm is triggered. If a regulated power supply is used,and that is near the driver maximum voltage of 80VDC ,a voltage clamp may be required to prevent the voltage over 80VDC which will occurs a overvoltage fault. When using an unregulated power supply, make sure the no-load voltage of the supply does not exceed the maximum input voltage 80VDC. Rev. 1.1 0004102014 12 400-820-9661 SS03/05/10-S/Q/C Hardware Manual 2.6.2 Current The maximum supply currents required by the SS series step servo drive and motor are shown below in chats at different power supply voltage input. The SS drive power supply current is lower than the the winding currents because it uses switching amplifiers to convert a high voltage and low current into low voltage and high current. The more power supply voltage exceeds the motor voltage,the less current will be required from the power supply. It is important to note that the current draw is significantly different at higher speeds depending on the torque load to the motor. Estimating how much current is necessary may require a good analysis of the load to the motor. AM11SS1DMA 24V Power 1.2 1.0 80 0.8 60 0.6 40 0.4 20 0 Amps Torque(mN.m) 100 Torque Continuous Boost Supply Current Full Load No Load 0.2 0 10 20 30 40 50 0.0 Speed(RPS) AM11SS2DMA 24V Power 1.2 1.0 80 0.8 60 0.6 40 0.4 20 0 Amps Torque(mN.m) 100 Torque Continuous Boost Supply Current Full Load No Load 0.2 0 10 20 30 40 50 0.0 Speed(RPS) 400-820-9661 13 Rev. 1.1 0004102014 SS03/05/10-S/Q/C Hardware Manual AM11SS3DMA 24V Power 1.2 1.0 120 0.8 90 Amps Torque(mN.m) 150 0.6 60 0.4 30 Torque Continuous Boost Supply Current Full Load No Load 0.2 0 0 10 20 30 40 0.0 50 Speed(RPS) AM17SS1DG□ 24V Power 0.4 1.5 1 0.2 0.5 0.1 0 Amps Torque(N.m) 0.3 Torque Continuous Boost Supply Current Full Load No Load 0 0 10 20 30 40 50 Speed(RPS) AM17SS1DG□ 48V Power 0.4 1.5 1 Amps Torque(N.m) 0.3 0.2 0.5 0.1 0 Torque Continuous Boost Supply Current Full Load No Load 0 0 10 20 30 40 50 Speed(RPS) Rev. 1.1 0004102014 14 400-820-9661 SS03/05/10-S/Q/C Hardware Manual AM17SS2DG□ 24V Power 0.6 1.5 0.4 1 Amps Torque(N.m) 0.5 0.3 0.2 0.5 Torque Continuous Boost Supply Current Full Load No Load 0.1 0 0 0 10 20 30 40 50 Speed(RPS) AM17SS2DG□ 48V Power 0.6 1.5 0.4 1 Amps Torque(N.m) 0.5 0.3 0.2 0.5 Torque Continuous Boost Supply Current Full Load No Load 0.1 0 0 0 10 20 30 40 50 Speed(RPS) AM17SS3DG□ 24V Power 0.7 1.5 0.5 1 0.4 Amps Torque(N.m) 0.6 0.3 0.5 0.2 Torque Continuous Boost Supply Current Full Load No Load 0.1 0 0 0 10 20 30 40 50 Speed(RPS) 400-820-9661 15 Rev. 1.1 0004102014 SS03/05/10-S/Q/C Hardware Manual AM17SS3DG□ 48V Power 0.7 1.5 0.5 1 0.4 Amps Torque(N.m) 0.6 0.3 0.5 0.2 Torque Continuous Boost Supply Current Full Load No Load 0.1 0 0 0 10 20 30 40 50 Speed(RPS) AM17SS4DG□ 24V Power 1.5 1.5 1 0.9 Amps Torque(N.m) 1.2 0.6 0.5 0.3 0 0 10 20 30 40 50 Torque Continuous Boost Supply Current Full Load No Load 0 Speed(RPS) AM17SS4DG□ 48V Power 1.5 1.5 1 0.9 Amps Torque(N.m) 1.2 0.6 0.5 0.3 0 0 10 20 30 40 50 Torque Continuous Boost Supply Current Full Load No Load 0 Speed(RPS) Rev. 1.1 0004102014 16 400-820-9661 SS03/05/10-S/Q/C Hardware Manual AM23SS2DG□ 24V Power 3.5 1.5 3 2.5 0.9 2 0.6 1.5 Amps Torque(N.m) 1.2 1 0.3 Torque Continuous Boost Supply Current Full Load No Load 0.5 0 0 0 10 20 30 40 Speed(RPS) 50 AM23SS2DG□ 48V Power 3.5 1.5 3 2.5 0.9 2 0.6 1.5 Amps Torque(N.m) 1.2 1 0.3 Torque Continuous Boost Supply Current Full Load No Load 0.5 0 0 0 10 20 30 40 50 Speed(RPS) AM23SS2DG□ 70V Power 1.5 3.5 3 2.5 0.9 2 0.6 1.5 1 0.3 Amps Torque(N.m) 1.2 Torque Continuous Boost Supply Current Full Load No Load 0.5 0 0 0 10 20 30 40 50 Speed(RPS) 400-820-9661 17 Rev. 1.1 0004102014 SS03/05/10-S/Q/C Hardware Manual AM23SS3DG□ 24V Power 3.5 2.5 3 2.5 1.5 2 1.5 1 Amps Torque(N.m) 2 1 0.5 Torque Continuous Boost Supply Current Full Load No Load 0.5 0 0 0 10 20 30 40 50 Speed(RPS) AM23SS3DG□ 48V Power 3.5 2.5 3 2.5 1.5 2 1.5 1 Amps Torque(N.m) 2 1 0.5 Torque Continuous Boost Supply Current Full Load No Load 0.5 0 0 0 10 20 30 40 50 Speed(RPS) AM23SS3DG□ 70V Power 3.5 2.5 3 2.5 1.5 2 1.5 1 1 0.5 Amps Torque(N.m) 2 Torque Continuous Boost Supply Current Full Load No Load 0.5 0 0 0 10 20 30 40 50 Speed(RPS) Rev. 1.1 0004102014 18 400-820-9661 SS03/05/10-S/Q/C Hardware Manual AM24SS3DG□ 24V Power 3.5 5 4.5 4 2.5 3.5 2 3 1.5 2 2.5 Amps Torque(N.m) 3 1.5 1 Torque Continuous Boost Supply Current Full Load No Load 1 0.5 0.5 0 0 0 10 20 30 40 50 Speed(RPS) AM24SS3DG□ 48V Power 5 3.5 4.5 4 2.5 3.5 2 3 1.5 2 2.5 Amps Torque(N.m) 3 1.5 1 Torque Continuous Boost Supply Current Full Load No Load 1 0.5 0.5 0 0 0 10 20 30 40 50 Speed(RPS) AM24SS3DG□ 70V Power 3.5 5 4.5 3 4 3.5 2 3 1.5 2 2.5 1.5 1 Amps Torque(N.m) 2.5 Torque Continuous Boost Supply Current Full Load No Load 1 0.5 0.5 0 0 0 10 20 30 40 50 Speed(RPS) 400-820-9661 19 Rev. 1.1 0004102014 SS03/05/10-S/Q/C Hardware Manual 3 6 2.5 5 2 4 1.5 3 1 2 0.5 1 0 0 10 20 30 40 50 Amps Torque(N.m) AM34SS1DG□ 24V Power Torque Continuous Boost Supply Current Full Load No Load 0 Speed(RPS) 3 6 2.5 5 2 4 1.5 3 1 2 0.5 1 0 0 10 20 30 40 50 Amps Torque(N.m) AM34SS1DG□ 48V Power Torque Continuous Boost Supply Current Full Load No Load 0 Speed(RPS) 3 6 2.5 5 2 4 1.5 3 1 2 0.5 1 0 0 10 20 30 40 50 Amps Torque(N.m) AM34SS1DG□ 70V Power Torque Continuous Boost Supply Current Full Load No Load 0 Speed(RPS) Rev. 1.1 0004102014 20 400-820-9661 SS03/05/10-S/Q/C Hardware Manual 6 6 5 5 4 4 3 3 2 2 1 1 0 0 10 20 30 40 50 Amps Torque(N.m) AM34SS3DG□ 24V Power Torque Continuous Boost Supply Current Full Load No Load 0 Speed(RPS) 6 6 5 5 4 4 3 3 2 2 1 1 0 0 10 20 30 40 50 Amps Torque(N.m) AM34SS3DG□ 48V Power Torque Continuous Boost Supply Current Full Load No Load 0 Speed(RPS) 6 5 5 4 4 3 3 2 2 1 1 0 0 10 20 30 40 50 Amps Torque(N.m) AM34SS3DG□ 70V Power 6 Torque Continuous Boost Supply Current Full Load No Load 0 Speed(RPS) 400-820-9661 21 Rev. 1.1 0004102014 SS03/05/10-S/Q/C Hardware Manual 10 6 8 5 4 6 3 4 2 2 0 Amps Torque(N.m) AM34SS5DG□ 24V Power 1 0 10 20 30 40 50 Torque Continuous Boost Supply Current Full Load No Load 0 Speed(RPS) 10 6 8 5 4 6 3 4 2 2 0 Amps Torque(N.m) AM34SS5DG□ 48V Power 1 0 10 20 30 40 50 Torque Continuous Boost Supply Current Full Load No Load 0 Speed(RPS) 10 5 8 4 6 3 4 2 2 1 0 0 10 20 30 40 50 Amps Torque(N.m) AM34SS5DG□ 70V Power Torque Continuous Boost Supply Current Full Load No Load 0 Speed(RPS) Rev. 1.1 0004102014 22 400-820-9661 SS03/05/10-S/Q/C Hardware Manual 2.7 Connect to Motor The SS motors have two cables. One is the motor power cable, the other one is the encoder feedback cable. Plug the motor power cable into the motor connector on the drive and plug the encoder feedback cable into the encoder feed back connector on the drive. Do not damage or drag the cables on the motor. M AMA+ 3 1 4 2 MB MB+ Motor Connector ABZGND UVW- 2 1 4 3 6 5 8 7 10 9 12 11 14 13 16 15 A+ B+ Z+ +5V U+ V+ W+ Encoder Feedback Connector 400-820-9661 23 Rev. 1.1 0004102014 SS03/05/10-S/Q/C Hardware Manual 3 Inputs and Outputs SS03/05/10-S/Q/C inputs and outputs include: • 8 optically isolated digital inputs,5 - 24VDC logic • 4 optically isolated digital outputs, maximum 30/100mA output • 2 analog signal inputs,the range of input voltage can be set to 0-5V,0-10V, ±5V or ±10V 1 14 15 16 17 18 19 20 21 22 23 24 25 26 X1/STEP+ 2 X1/STEP 3 X2/DIR+ 4 X2/DIR 5 X3/CWLMT+ 6 X3/CWLMT 7 X4/CCWLMT+ 8 X4/CCWLMT 9 X5/EN 10 X6/AR 11 X7 12 X8 13 XCOM AIN1 AIN2 GND Y1/ALM+ Y1/ALM Y2/INP+ Y2/INP Y3+ Y3 Y4+ Y4 +5V GND I/O Connector Diagram Rev. 1.1 0004102014 24 400-820-9661 SS03/05/10-S/Q/C Hardware Manual 3.1 Digital Inputs 3.1.1 X1/STEP and X2/DIR High Speed Digital Inputs X1/STEP and X2/DIR are high-speed digital inputs operation 5-24V optical isolated single-ended or differential signal. The maximum input frequency is 2MHz. • In Pulse and Direction mode, X1/STEP is pulse input,and X2/DIR is direction signal input. • In CW/CCW mode, X1/STEP is CW pulse input,and X2/DIR is CCW pulse input. • In A/B quadrature signal mode (Encoder follows), X1/STEP is signal A input, X2/DIR is signal B input. • In velocity mode, X1/STEP can be set to RUN/STOP,X2/DIR is direction signal. X1 and X2 also can be configured as CW JOG and CCW JOG. • In SCL mode, X1 and X2 can be configured as general purpose input for WI,OI,FS or SH and other commands. The diagrams below show how to connect the X1/STEP and X2/DIR to various commonly used devices. DIR+ +5v - +24v out Host with Sinking Outputs DIR DIRSTEP+ SS-S/Q/C STEP- STEP Connecting to Host with Sinking Outputs DIR DIR+ COM Host with Sourcing Outputs STEP DIRSTEP+ SS-S/Q/C STEP- Connecting to Host with Sourcing Outputs DIR+ DIR+ DIR- DIRHost with Differential Outputs STEP+ STEP+ STEP- STEP- SS-S/Q/C Connecting to Host with Differential outputs Encoder A+ STEP+ A- STEP- B+ DIR+ B- DIR- SS-S/Q/C Connecting to An Encoder 400-820-9661 25 Rev. 1.1 0004102014 SS03/05/10-S/Q/C Hardware Manual 3.1.2 X3/CW LIMIT and X4/CCW LIMIT High-speed Digital Inputs X3/CW LIMIT and X4/CCW LIMIT are high-speed digital inputs operation 5-24V optically isolated single-ended or differential signal. The maximum input frequency is 2MHz. X3 can be configured as CW limit sensor input,and X4 can be configured as CCW limit sensor input. NOTE:If current is flowing into or out of an input ,the logic state of that input is low or closed. If no current is flowing ,or the input is not connected,the logic state is high or open. The diagrams below show how to connect to CW LIMIT and CCW LIMIT. Please select the polarity of the limit sensor by using the Step-servo Quick Tuner. + 5-24VDC Power Supply - X3/X4+ SS-S/Q/C Switch or Relay (Closed: logic low) X3/X4- Connecting to a switch or relay + 5-24VDC Power Supply - X3/X4+ + NPN Proximity Sensor - SS-S/Q/C output X3/X4- Connecting a NPN type Proximity Sensor to an Input (when proximity sensor activates, output goes low) + 5-24VDC Power Supply + PNP Proximity Sensor - - output X3/X4+ SS-S/Q/C X3/X4- Connecting a PNP type Proximity Sensot to an input (when proximity sensor activates, output goes high) Rev. 1.1 0004102014 26 400-820-9661 SS03/05/10-S/Q/C Hardware Manual 3.1.3 X5/EN, X6/AR,X7 and X8 Digital Inputs The X5/EN, X6/AR,X7 and X8 are digital inputs operation 5-24V optically isolated single-ended signal. X5 can be configured as enable signal input to excite the motor ,and X6 can be configured as alarm reset signal input to clear the alarm and turns to the normal status as servo off. In the velocity mode,X5 can also be configured as speed switch signal to change the speed to another one. X7 and X8 can be configured as general purpose input for WI,OI,FS or SH and other commands. Because the input is an optically isolated circuit, a 5-24V power supply is needed. For example, you can use the power supply of the PLC when you are using a PLC control system,but if you want to connect a relay or mechanical switch to the input ,you must need a power supply. XCOM is an electronics term for an single-ended signal connection to a common voltage. In the case of SS series, if you are using a sourcing(PNP) input signals, you need to connect XCOM to the ground(power supply -),if you are using a sinking(NPN) input signals ,the XCOM need to connect to the power supply +. NOTE: If current is flowing into or out of an input ,the logic state of that input is low or closed. If no current is flowing ,or the input is not connected,the logic state is high or open. The chats below show how to connect to EN and AR. Please select the polarity of the inputs by using the Step-servo Quick Tuner. + 5-24VDC Power Supply - XCOM SS-S-Q-C Switch or Relay (Closed: logic low) X5/X6/X7/X8 Connecting to a Switch or Relay + 5-24VDC Power Supply - XCOM + NPN Type Output - SS-S-Q-C output X5/X6/X7/X8 Connecting a NPN type output to an Input + 5-24VDC Power Supply output + PNP Type Output X5/X6/X7/X8 SS-S-Q-C - - XCOM Connecting a PNP type output to an input 400-820-9661 27 Rev. 1.1 0004102014 SS03/05/10-S/Q/C Hardware Manual 3.2 Digital Outputs 3.2.1 Y1/ALARM,Y2/IN POSITION,Y3 and Y4 Digital Outputs • Y1 can be configured as alarm signal output. It can also be configured as static in position signal output(static, checking in position when motor is stopped) ,or as dynamic in position signal output (dynamic, checking in position all the time.) • Y2 can be configured as Tach signal output,tach output produce pulses relative to the motor position with configurable resolution. It can also be configured as static in position signal output(static, checking in position when motor is stopped) ,or as dynamic in position signal output (dynamic, checking in position all the time.),or as Timing signal output(50 pulses per rotation) • Y3 can be configured as signal output to release brake. It can also be configured as static in position signal output(static, checking in position when motor is stopped) ,or as dynamic in position signal output (dynamic, checking in position all the time.) • Y4 can be configured as static in position signal output(static, checking in position when motor is stopped) ,or as dynamic in position signal output (dynamic, checking in position all the time.) Y1,Y2,Y3 and Y4 can be configured by Step-Servo Quick Tuner. The chats below show how to connect to the output: NOTE: Do not connect the outputs to more than 30VDC power supply. And the current of each output terminal must not exceed 100mA. + Load Y1/Y2/Y3/Y4+ 5-24VDC Power Supply SS-S-Q-C - Y1/Y2/Y3/Y4- Connecting a Sinking Output 5-24VDC Power Supply PLC COM - + Y1/Y2/Y3/Y4+ SS-S-Q-C Y1/Y2/Y3/Y4- IN Connecting a Sourcing Output relay + 5-24VDC Power Supply Y1/Y2/Y3/Y4+ SS-S-Q-C - 1n4935 Suppression Diode Y1/Y2/Y3/Y4- Driving a Relay Rev. 1.1 0004102014 28 400-820-9661 SS03/05/10-S/Q/C Hardware Manual 3.3 Analog Inputs SS series drive has two analog signal inputs which can accept signal range of 0-5 Volts,0-10 volts ,±5V or±10Volts. The drive can be configured to operate at velocity mode or position mode that is proportional to the analog input. Use the Step-Servo Quick Tuner to configure the input range,offset, deadband and noisy filter frequency. SS series provides a +5V/100mA limit power supply that can be used to power external devices such as potentiometer. It is not the most accurate supply for reference,for more precise readings use an external supply that can provide the desired accuracy. +5v OUT 1 - 10k pot Ω SS-S/Q/C AIN GND Connecting a Potentiometer to An Analog Input 400-820-9661 29 Rev. 1.1 0004102014 SS03/05/10-S/Q/C Hardware Manual 4 Mounting the Drive Use the M3 or M4 screw to mount the SS series drive .The drive should be securely fastened to a smooth ,flat metal surface the will help conduct heat away from the chassis. If this is not possible, forced airflow from a fan maybe required to prevent the drive from overheating. • Never use the drive in a place where there is no air flow or the surrounding air is more than 40℃. • Never put the drive where it can get wet or where metal or other electrically conductive particle particles can get on the circuity. • Always provide air flow around the drive. When mounting multiple SS drives near each other, maintain at least 1.5cm of space between drives. 5 LED Display SS series have two 7-segments LED,which is used to display operation mode ,error code ,bus address and communication baud rate. LED1 is used to indicate operation mode and error code. When drive has no error ,LED1 is solid on to indicate operation mode. When drive has error,LED1 will flash at a 0.5 second rate to indicate error code. The dot point of LED1 is to indicate whether the drive is enabled. When the dot point is on ,the drive is enabled When the dot point is off,the drive is disabled. 5.1 Operation Mode 1:CM1(Commanded Torque Mode) 2:CM2(Analog Torque Mode) 3:CM11~14(Analog Velocity Mode) 4:CM15~18(Velocity Mode) 5:CM10(Commanded Torque Mode) 6:CM7(Digital Position Mode) ● ● 7:CM21(Point to Point Mode) 8:CM22(Analog Position Mode) ● Rev. 1.1 0004102014 30 400-820-9661 SS03/05/10-S/Q/C Hardware Manual 5.2 Alarm Error Code The faults of drive are shown in bold italics. Motor will disable(Servo Off) when faults occur. Position Limit CCW Limit CW Limit Over Temperature Over Voltage Under Voltage Internal Voltage Over Current Current Foldback Open Winding Bad Encoder Flash Memory Error NV Memory Error Communication Error Move while Disabled Regen Failed Q Program Running LED2 is used to indicate bus address and communication baud rate. Because the power-up serial communication baud rate is always 9600(BR=1). So after power up,LED2 flashes “1”to indicate the serial communication baud rate for 2 seconds. Then it will flashes the real operation baud rate(BR). BR Baud Rate(bps) 1 9600 2 19200 3 38400 4 57600 5 115200 About 6 seconds later,LED2 turns to solid to indicate the bus address for RS-485 or CANopen drive. SS-P/R drive always display “0”. 400-820-9661 31 Rev. 1.1 0004102014 SS03/05/10-S/Q/C Hardware Manual 5.3 Assigning RS-485 Address For the RS-485 drive,the dot point of LED2 indicates the communication address range is 0~15 when it is off. When the dot point of LED2 is on ,it indicates the communication address range is 16~31. Low 4 bit(0~15) is set by the rotary switch. Use the Step-Servo Quick tuner to set the upper 1 bit (Axis 16-31). The RS-485 communication address can be set by the rotary and software online,LED2 will flash about 6 seconds to display the new bus address. RS-485 Address and LED Display LOW/HIGH Select Low(Axis 0~ 15) High(Axis 16 ~ 31) Rev. 1.1 0004102014 Rotary Switch Address LED Display 0 0 0 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8 9 9 9 A : A B ; b C < C D = d E > E F ? F 0 @ 0. 1 ! 1. 2 “ 2. 3 # 3. 4 $ 4. 5 % 5. 6 & 6. 7 ‘ 7. 8 ( 8. 9 ) 9. A * A. B + b. C , C. D - d. E . E. F / F. 32 400-820-9661 SS03/05/10-S/Q/C Hardware Manual 5.4 RS-485 Baud Rate and Terminating Resistor There are five types of baud rate supported by RS-485 communication on SS drive. A terminating resistor (120 ohm) has already been installed inside of SS drive. To select/un-select the terminating resistor or communication baud rate setting can be selected by piano switch on SS drive: BAUD RATE SW1 SW2 SW3 bps OFF OFF OFF 9600 ON OFF OFF 19200 OFF ON OFF 38400 ON ON OFF 57600 OFF OFF ON 115200 ON OFF ON Null OFF ON ON Null ON ON ON Null TERMINATING RESISTOR SW4 OFF Disconnected ON Connected 5.5 Assigning CANopen Address Each node on a CANopen network must have a unique Node ID. Valid ranges for the Node ID are 0x01 through 0x7F (1~127). Node ID 0x00 is reserved in accordance with CiA301. The Node ID is selected using rotary switches and software; one sixteen position switch set the lower four bits (0~F) of node ID, while upper three bits of node ID are configured by Step Servo Quick Tuner software. Each time when Node ID is changed, a power cycle is must before the new Node ID is valid. Please refer to the CANopen manual for more information. 5.6 CANopen Baud Rate and Terminating Resistor There are eight types of baud rate supported by CANopen communication on SS drive. A terminating resistor (120 ohm) has already been installed inside of SS drive. To select/un-select the terminating resistor or communication baud rate setting can be selected by piano switch on SS drive: BAUD RATE SW1 SW2 SW3 bps OFF OFF OFF 1M ON OFF OFF 800K OFF ON OFF 500K ON ON OFF 250K OFF OFF ON 125K ON OFF ON 50K OFF ON ON 25K ON ON ON 12.5K TERMINATING RESISTOR SW4 400-820-9661 OFF ON Disconnected Connected 33 Rev. 1.1 0004102014 SS03/05/10-S/Q/C Hardware Manual 6 Reference Materials 6.1 Drive Mechanical Outlines Ø4 39 .5 4 30 4 1 Rotary Switch Setting ** SW2 EGearing SW3 PErr 0 200 0 0* 1 400 1 1* 2 500 2 2* 3 800 3 3* 4 1000 4 4* 5 1600 5 5* 6 2000 6 6* 7 7 7* 3200 8 3600 8 8* 9 4000 9 9* A 5000 A A* B 6400 B B* C 7200 C C* D 8000 D D* E 10000 E E* F 20000 F F* * Refer to Manual for Details. ** Available on Optional Switch AB- UVW- MAMA+ Made in China GND 2 1 4 3 6 ZGND Board. RoHS 14 NC 15 NC 16 NC 17 Y1/ALM+ 18 Y1/ALM 19 Y2/INP+ 20 Y2/INP 21 AOUT+ 22 AOUT 23 BOUT+ 24 BOUT 25 +5V 26 X1/STEP+ 2 X1/STEP 3 X2/DIR+ 4 X2/DIR 5 X3/CWLMT+ 6 X3/CWLMT 7 X4/CCWLMT+ 8 X4/CCWLMT - 9 X5/EN 10 X6/AR 11 ZOUT+ 12 ZOUT 13 XCOM V+ 5 8 7 10 9 12 11 14 13 16 15 3 1 4 2 2 1 126 135 SW1 PID 0 0* 1 1* 2 2* 3 3* 4 4* 5 5* 6 6* 7 7* 8 8* 9 9* A A* B B* C C* D D* E E* F F* SW2 SS Serial No. OPT Pulse Mode Pulse & Dir CW & CCW Default Dir CW CCW Drive Setting by Software by Switches Reserved SW3 SW4-1 OFF ON SW4-2 OFF ON SW4-3 OFF ON SW4-4 SW1 DIP Switch Setting ** A+ B+ Z+ +5V U+ V+ W+ MBMB+ V- 4.5 Model 94.5 SS03-S-A SS05-S-A SS10-S-A SS03-Q-A SS05-Q-A SS10-Q-A Ø4 .5 39 4 30 4 Optional RS485 Board SW1 BAUD RATE SW2 SW3 OFF bps OFF OFF 9600 ON OFF OFF 19200 OFF ON OFF 38400 ON ON OFF 57600 OFF OFF ON 115200 ON OFF ON Null OFF ON ON Null ON ON ON Null TERMINATING RESISTOR SW4 OFF ON Disconnected Connected Optional CANopen Board BAUD RATE SW2 SW3 OFF OFF OFF 1M ON OFF 800K OFF 500K ON OFF 250K OFF ON 125K ON OFF ON 50K OFF ON ON 20K ON ON ON 12.5K TERMINATING RESISTOR SW4 OFF ON SW4 ID 1 2 3 4 5 6 7 8 9 10 11 12 13 X1/STEP+ X1/STEP X2/DIR+ X2/DIR X3/CWLMT+ X3/CWLMT X4/CCWLMT+ X4/CCWLMT X5/EN X6/AR X7 X8 XCOM 14 15 16 17 18 19 20 21 22 23 24 25 26 AIN1 AIN2 GND Y1/ALM+ Y1/ALM Y2/INP+ Y2/INP Y3+ Y3 Y4+ Y4 +5V GND bps OFF ON ON OFF OFF SW3 Serial No. 2 A- 4 B- 6 ZGND UVW- 8 1 A+ 3 B+ 5 7 10 9 12 11 14 13 16 15 126 135 SW1 SW2 SS OPT SW1 Z+ +5V U+ V+ W+ Disconnected Connected RoHS Made in China MAMA+ V+ 3 1 4 2 2 1 MB MB+ V- 4.5 Model 94.5 Rev. 1.1 0004102014 SS03-S-R SS05-S-R SS10-S-R SS03-Q-R SS05-Q-R SS10-Q-R SS03-C-C SS05-C-C SS10-C-C 34 400-820-9661 SS03/05/10-S/Q/C Hardware Manual 6.2 Technical Specifications Power Amplifier Amplifier Type Dual H-Bridge, 4 Quadrant Current Control 4 state PWM at 20 KHz SS03 Maximum continuous current 3A, boost current 4.5A (for 1.5s) Drive auto-set the current limitation according to the attached motor Output Current SS05 Maximum continuous current 5A, boost current 7.5A (for 1.5s) Drive auto-set the current limitation according to the attached motor SS10 Maximum continuous current 10A, boost current 15A (for 1.5s) Drive auto-set the current limitation according to the attached motor Power Supply External nominal 24 - 75 volt DC power supply required Absolute maximum input voltage range 18 - 80 VDC Protection Over-voltage, under-voltage, over-temp, over-current Controller Microstep Resolution Encoder Resolution Software selectable from 200 to 51200 steps/rev in increments of 2 steps/rev 20000 counts/rev for AM17/23/24/34SS motor; 4096 counts/rev for AM11SS motor Speed Range Speeds up to 3600 rpm Filters Programmable hardware digital noise filter, software noise filter, smoothing filter, PID filter, notch filter Non-Volatile Storage Configurations are saved in FLASH memory on-board the DSP Multiple Modes Of Control Digital Inputs Position mode (Step/Direction, CW/CCW pulse, A/B Quadrature pulse), Torque mode, Velocity mode, SCL mode, Q Programming, CANopen (as defined in CiA DSP402): Profile Position, Profile Velocity, Homing; X1/STEP, X2/DIR, X3/CWLMT, X4/CCWLMT: Optical isolated, differential input, 5 - 24 volts, min. pulse width 250 ns. max. pulse fre¬quency 2 MHz X5/EN, X6/AR, X7, X8: Optical isolated, single-ended input, 5 - 24 volts Digital Output Y1/ALM, Y2/INP, Y3, Y4 Optical isolated, Open Collector, 30 volts, 100 mA max, maximum pulse frequency 10 KHz Analog Input AIN1, AIN2 Input resolution 12-bit, software configured as 0-5 volts, 0-10 volts, ±5 volts or ±10 volts (AIN referenced to GND) +5V Supply Output +4.8 - 5 volts @ 100mA maximum Communication RS-232, RS-485, CANopen Environment Ambient Temperature 0 - 40°C (32 - 104°F) when mounted to a suitable heatsink Humidity 90% non-condensing 400-820-9661 35 Rev. 1.1 0004102014 SS03/05/10-S/Q/C Hardware Manual 6.3 Recommended Motor Motor Part Number Frame Size AM11SS1DMA AM11SS2DMA Holding Torque (N.m) 0.05N·m 28 0.09N·m AM17SS1DG□ 0.3N·m AM17SS3DG□ 42 AM17SS4DG□ AM23SS2DG□ AM23SS3DG□ AM24SS3DG□ AM34SS5DGA 0.5N·m 0.6N·m SS05- ■ - ◇ 0.75N·m 56 60 AM34SS1DGA AM34SS3DGA SS03- ■ - ◇ 0.07N·m AM11SS3DMA AM17SS2DG□ Matching Drive 0.9N·m 1.5N·m 2.5N·m 3.5N·m 86 SS10- ■ - ◇ 6.0N·m 8.0N·m □:A or B, refer to motor part numbering system ■:R, P, S, Q, or C, refer to driver part numbering system ◇:A, R or C, refer to driver part numbering system Rev. 1.1 0004102014 36 400-820-9661 SS03/05/10-S/Q/C Hardware Manual 6.4 Motor Outlines AM11SS 16.2 4-M2.5 23 0.1 28Max. Depth 2.5 Min 36 Motor Type L AM11SS1DMA 43.8 AM11SS2DMA 52.9 AM11SS3DMA 64.1 15±0.5 2±0.2 L ( Max.) 23±0.1 10±0.2 0 φ22-0.052 0 φ5-0.012 4.5±0.1 AM17SS B B1 4-M3 Depth 4.5Min 4 2.3 A1 31 A 42.3 31 V22 L 2 300 Type(Unit: mm) 64 33 B B1 A A1 B B1 L AM17SS1DGA φ6 5.5 20 15 59.5 AM17SS1DGB φ5 4.5 24 15 59.5 AM17SS2DGA φ6 5.5 20 15 65 AM17SS2DGB φ5 4.5 24 15 65 AM17SS3DGA φ6 5.5 20 15 73.5 AM17SS3DGB φ5 4.5 24 15 73.5 AM17SS4DGA φ6 5.5 20 15 89 AM17SS4DGB φ5 4.5 24 15 89 4-V5.1 4 7.14 56.3 47.14 A1 A AM23SS Motor Type V38.1 7 L 300 Type(Unit: mm) Motor Type A A1 B B1 L AM23SS2DGA φ8 7.5 24 20 77.5 AM23SS2DGB φ6.35 5.85 20 15 77.5 AM23SS3DGA φ8 7.5 24 20 99.5 AM23SS3DGB φ6.35 5.85 20 15 99.5 7 3.6 33 1.6 400-820-9661 37 Rev. 1.1 0004102014 SS03/05/10-S/Q/C Hardware Manual AM24SS 60 B 47.14 4-V4.5 A1 A 4 7.14 B1 V38.1 8 L 1.5 300 7 7.4 33 Type(Unit: mm) Motor Type A A1 B B1 L AM24SS3DGA φ10 9.5 24 20 111 AM24SS3DGB φ8 7.5 20 15 111 AM34SS 86 37 69.6 4-6.5 1 3 FLAT 6 9.6 V14 25 10 L V73.025 2 300 38 1 3 FLAT 1 02.7 Type(Unit: mm) Rev. 1.1 0004102014 38 Motor Type L AM34SS1DGA 88 AM34SS3DGA 117.5 AM34SS5DGA 147 400-820-9661 SS03/05/10-S/Q/C Hardware Manual 6.5 Torque Curves AM11SS1DMA Continuous Boost 24V 24V 80 80 Torque(mN·m) 100 Torque(mN·m) 100 60 40 20 0 Continuous Boost AM11SS2DMA 24V 24V 60 40 20 0 10 20 30 40 0 50 0 Speed(rps) AM11SS3DMA Continuous Boost 10 20 Speed(rps) 30 40 50 40 50 24V 24V Torque(mN·m) 150 120 90 60 30 0 0 10 AM17SS1DG□ 20 Speed(rps) 30 40 Continuous 24V 48V Boost 24V 48V 50 AM17SS2DG□ Continuous 24V 48V Boost 24V 48V 0.6 0.4 0.5 Torque(N·m) Torque(N·m) 0.3 0.2 0.1 0.4 0.3 0.2 0.1 0 0 0 10 20 30 40 0 50 10 20 Speed(rps) AM17SS3DG□ Continuous 24V 48V Boost 24V 48V AM17SS4DG□ 0.7 Continuous 24V 48V Boost 24V 48V 1.0 0.6 0.8 0.5 Torque(N·m) Torque(N·m) 30 Speed(rps) 0.4 0.3 0.2 0.6 0.4 0.2 0.1 0 0 10 400-820-9661 20 Speed(rps) 30 40 50 0 0 10 20 30 40 50 Speed(rps) 39 Rev. 1.1 0004102014 SS03/05/10-S/Q/C Hardware Manual Continuous 24V 48V 70V Boost 24V 48V 70V AM23SS3DG□ 1.5 2.5 1.2 2 Torque(N·m) Torque(N·m) AM23SS2DG□ 0.9 0.6 0.3 Continuous 24V 48V 70V Boost 24V 48V 70V 1.5 1 0.5 0 0 10 20 30 40 0 50 0 Speed(rps) AM24SS3DG□ Continuous 24V 48V 70V Boost 24V 48V 70V 10 20 Speed(rps) 30 40 50 3.5 Torque(N·m) 3 2.5 2 1.5 1 0.5 0 0 10 20 30 40 50 Speed(rps) AM34SS1DGA Continuous 24V 48V 70V Boost 24V 48V 70V AM34SS3DGA Continuous 24V 48V 70V Boost 24V 48V 70V 7.0 4.0 6.0 Torque(N·m) Torque(N·m) 3.0 2.0 5.0 4.0 3.0 2.0 1.0 1.0 0 0 0 10 20 30 40 50 0 10 20 30 40 50 Speed(rps) Speed(rps) AM34SS5DGA Continuous 24V 48V 70V Boost 24V 48V 70V 10 Torque(N·m) 8.0 6.0 4.0 2.0 0 0 10 20 30 40 50 Speed(rps) Rev. 1.1 0004102014 40 400-820-9661 SS03/05/10-S/Q/C Hardware Manual 6.6 Motor Numbering System AM11 SS 1 D G A Frame Size 11,17,23,24,34 Mechanical Option A=Output shaft size 11:φ5 17:φ6 23:φ8 24:φ10 34:φ14 B=Output shaft size 17:φ5 23:φ6.35 24:φ8 Encoder G=5000-Line M=1024-Line Step Servo Motor Size 1 = 1Stack 2 = 2Stack 3 = 3Stack 4 = 4Stack 5 = 5Stack D=DC Input 6.7 Drive Numbering System SS 03 - P - A Step Servo A=RS-232 R=RS-485 C=CANopen Output Current 03 - 3A 05 - 5A 10 - 10A 400-820-9661 R=Switch Setting Type P=Pulse Input Type S=Basic Type Q=Q Type C=CANopen Type 41 Rev. 1.1 0004102014 SS03/05/10-S/Q/C Hardware Manual 7 Optional Accessories (Sold separately) P/N Catagory Technical Specification MF150A24AG-V Switching Power Supply 150W, 24V MF320A48AG-V Switching Power Supply 320W, 48V 2103-□□□ Cable Motor Extension Cable for AM17/23/24/34SS motor 2109-□□□ Cable Motor Extension Cable for AM11SS motor 2104-□□□ Cable Encoder Extension Cable for AM17/23/24/34SS motor 2108-□□□ Cable Encoder Extension Cable for AM11SS motor Switching Power Supplier MOONS' recommend using following switching power supply. P/N:MF150A24AG-V 150W,24VDC P/N:MF320A48AG-V 320W,48VDC 199 157 18 170 152 65 5 1 18 8 45 2 18 9 11.5MAX 11.5MAX 8 1 4 63 3 63 99 Air flow direction 9.5 4 9.5 3 5 99 49.5 4-M4 L=4mm 4-M4 L=4mm 2 6 FAN 7 5 V ADJ. 6 4MAX 7 V ADJ. LED LED 4-M4 L=4mm CN3 2 1 5 CN3 4 8 1 117 52 25 12.5 12.5 25 44 12.5 25 3-M4 L=4mm 28 25 130 Motor Extension Cable for AM17/23/24/34SS motor Housing:39-01-3049(Molex) Crimp:39-00-0040(Molex) Housing:39-01-3048(Molex) Crimp:39-00-0038(Molex) J1 4 2 2 4 3 1 1 3 J2 L P/N Length 2103-100 1M PIN(J1) 2103-300 3M 1 Blue(B-) 1 2103-500 5M 2 Red(B+) 2 2103-1000 10M 3 Green(A-) 3 4 Black(A+) 4 Wiring Diagram Colour(Signal) PIN(J2) Motor Extension Cable for AM11SS motor Housing:39-01-3048(Molex) Crimp: 39-00-0038(Molex) Housing:51065-0600(Molex) Crimp: 50212-8000(Molex) 6 J1 1 2 4 1 3 J2 L P/N Length 2109-100 1M PIN(J1) 2109-300 3M 1 Blue(B-) 1 2109-500 5M 3 Red(B+) 2 2109-1000 10M 4 Green(A-) 3 6 Black(A+) 4 Rev. 1.1 0004102014 Wiring Diagram Colour(Signal) 42 PIN(J2) 400-820-9661 SS03/05/10-S/Q/C Hardware Manual Encoder Extension Cable for AM17/23/24/34SS motor Housing:J21DPM-16V-KX(JST) Crimp:SJ2M-002GF-M1.0N(JST) B 1 Housing:J2DF-16V-KX-L(JST) Crimp:SJ2F-002GF-P1.0(JST) Wire protect cover: J21PF-16SCA(JST) Wire protect cover: J21PF-16SCB(JST) A A 1 B 1 1 J2 J1 8 8 8 8 L P/N Length 2104-100 1M PIN(J1) 2104-300 3M A8 Blue(A+) A8 2104-500 5M B8 Blue/Black(A-) B8 2104-1000 10M A7 Green(B+) A7 B7 Green/Black(B-) B7 A6 Yellow(Z+) A6 B6 Yellow/Black(Z-) B6 A5 Red(+5V) A5 B5 Black(GND) B5 A3 Brown(U+) A3 B3 Brown/Black(U-) B3 A2 Gray(V+) A2 B2 Gray/Black(V-) B2 A1 White(W+) A1 B1 White/Black(W-) B1 B4 Shield B4 Wiring Diagram Colour(Signal) PIN(J2) Encoder Extension Cable for AM11SS motor Housing:501646-1200(Molex) Crimp: 501648-1000(Molex) 2 Housing:J21DF-16V-KX-L(JST) Crimp: SJ2F-002GF-P1.0(JST) A B 1 1 1 J1 J2 12 8 11 8 L P/N Length 2108-100 1M PIN(J1) 2108-300 3M 10 Blue(A+) A8 2108-500 5M 9 Blue/Black(A-) B8 2108-1000 10M 8 Green(B+) A7 7 Green/Black(B-) B7 6 Yellow(Z+) A6 5 Yellow/Black(Z-) B6 3 Red(+5V) A5 4 Black(GND) B5 Brown(U+) A3 Brown/Black(U-) B3 Gray(V+) A2 Gray/Black(V-) B2 1 White(W+) A1 2 White/Black(W-) B1 12 Shield B4 400-820-9661 Wiring Diagram Colour(Signal) 43 PIN(J2) Rev. 1.1 0004102014 SS03/05/10-S/Q/C Hardware Manual 8 Contacting MOONS’ Service Center +86-400-820-9661 Headquarters No. 168 Mingjia Road Industrial Park North Minhang District Shanghai 201107, P.R. China Tel: +86(0)21-52634688 Fax: +86(0)21-62968682 E-mail: [email protected] MOONS' Industries (America), Inc. 1113 North Prospect Avenue,Itasca, IL 60143 U.S.A. Tel: 001-630-833-5940 Fax: 001-630-833-5946 MOONS' Industries (Europe) S.r.l. Via Torri Bianche n.1 20059 Vimercate(MB) Italy Tel: +39 039 62 60 521 Fax: +39 039 96 31 409 MOONS' Industries (South-East Asia) Pte Ltd. 33 Ubi Avenue 3 #08-23 Vertex Singapore 408868 Tel: +65 6634 1198 Fax: +65 6634 1138 Shenzhen Branch Office Room 2209, 22/F, Kerry Center,No. 2008 Renminnan Road Shenzhen 518001 P. R.China Tel: +86 (0)755 25472080 Fax: +86 (0)755 25472081 Beijing Branch Office Room 816, Block B, China Electronics Plaza, No. 3 Danling Street Haidian District Beijing, 100080 P.R. China Tel: +86 (0)10-5875 3312 Fax: +86 (0)10-5875 2279 Qingdao Branch Office Room 10E, No.73 Wangjiao Mansion, mid. Hongkong Road Qingdao 266071 P. R.China Tel: +86 (0)532 85879625 Fax: +86 (0)532 85879512 Wuhan Branch Office Room 3001, World Trade Tower, No.686 Jiefang Avenue, Jianghan District, Wuhan 430022 P.R.China Tel: +86 (0)27-85448742 Fax: +86 (0)27-85448355 Nanjing Branch Office Room 302, Building A, Tengfei Creation Center,55 Jiangjun Avenue, Jiangning District,Nanjing 211100 P. R.China Tel: +86 (0)25 52785841 Fax: +86 (0)25 52785485 Chengdu Branch Office Room 1917, Western Tower, No.19,4th Section of South People Road,Wuhou District,Chengdu 610041 P.R.China Tel: +86 (0)28-85268102 Fax: +86 (0)28-85268103 Xi'an Branch Office Room 1006, Block D, Wangzuo International City, No.1 Tangyan Road, Xi’an 710065 P.R. China Tel: +86 (0)29 81870400 Fax: +86 (0)29 81870340 Ningbo Branch Office Room 309, Block B, Taifu Plaza,No. 565 Jiangjia Road Jiangdong District Ningbo, 315040 P.R. China Tel: +86 (0) 574-8705 2739 Fax: +86 (0) 574-8705 2365 Rev. 1.1 0004102014 44 400-820-9661