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Installation Instructions
PowerFlex® 700 Adjustable
Frequency AC Drive
Frames 7…10
160…500 kW (250…700 Hp)
When reading this document, look for this symbol “ Step x ” to guide
you through the 5 BASIC STEPS needed to install and perform a Basic
Start-Up of the PowerFlex 700 Frames 7…10. A Human Interface
Module (HIM) is required to perform the Basic Start-Up routine covered
in this manual.
The information provided Does Not replace the User Manual and is
intended for qualified drive service personnel only.
For detailed PowerFlex 700 information including advanced start-up
routines, programming, application considerations and related
precautions, refer to the following publications online at
www.rockwellautomation.com/literature:
Title
PowerFlex 700 Vector Control User Manual (v4.001 & up)
PowerFlex Comm Adapter Manuals
PowerFlex 70 Enhanced Control and
PowerFlex 700 Vector Control Reference Manual
Wiring and Grounding Guidelines for Pulse Width Modulated (PWM)
AC Drives
Publication
20B-UM002
20COMM-UM
PFLEX-RM004
DRIVES-IN001
To order paper copies of technical documentation, contact your local
Rockwell Automation distributor or sales representative.
To find your local Rockwell Automation distributor, visit
www.rockwellautomation.com/locations
Allen-Bradley Drives Technical Support
Use the contacts below for PowerFlex 700 technical support including
spare parts information.
Online at…
By Email at…
By Telephone at…
www.ab.com/support/abdrives [email protected] 262-512-8176
Publication 20B-IN014G-EN-P
2
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Documentation in Other Languages
User Manuals are available in multiple languages at:
http://www.rockwellautomation.com/literature.
Select publication language and type “20B-UM002” in the search field.
Summary of Changes
The information below summarizes the changes since the last release.
Change
Added Frame 7 front cover removal on page 14.
Updated MOV information on pages 47…50.
Updated Common I/O Programming Changes on page 69.
Specifications removed. Refer to the PowerFlex 700 Technical Data,
publication 20B-TD001.
Publication 20B-IN014G-EN-P
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
3
Table of Contents
Catalog Number Explanation . . . . . . . . . . . . . . . . . . . 4
Step 1
Read the Precautions and General Information. . . . 4
EMC Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Component Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Step 2
Lifting and Mounting the Drive . . . . . . . . . . . . . . . . . 12
Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Mounting Considerations . . . . . . . . . . . . . . . . . . . . . . . . 14
Removing the Frame 7 Cover. . . . . . . . . . . . . . . . . . . . . 14
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Step 3
Wire the Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Special Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Wire Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . 31
General Grounding Requirements . . . . . . . . . . . . . . . . . 32
Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Drive, Fuse & Circuit Breaker Ratings . . . . . . . . . . . . . 41
Using Input/Output Contactors . . . . . . . . . . . . . . . . . . . 46
Disconnecting MOVs . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
DC Input (Common Bus) and Precharge Notes . . . . . . . 51
Step 4
I/O Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
I/O Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Hardware Enable Circuitry (Vector Control Only) . . . . 57
Encoder Interface Option . . . . . . . . . . . . . . . . . . . . . . . . 57
Step 5
Start-Up Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Prepare For Drive Start-Up. . . . . . . . . . . . . . . . . . . . . . . 59
Information About Start-Up Motor Tests . . . . . . . . . . . . 60
First Powerup Menu Structure . . . . . . . . . . . . . . . . . . . . 61
Human Interface Module (HIM) Overview . . . . . . . . . . 62
Start-Up Routines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Running S.M.A.R.T. Start . . . . . . . . . . . . . . . . . . . . . . . 66
Running an Assisted Start Up . . . . . . . . . . . . . . . . . . . . 66
Drive Status Indicators & DPI Port Locations . . . . . . . . 67
Common I/O Programming Changes . . . . . . . . . . . . . . . 69
Troubleshooting – Abbreviated Fault & Alarm Listing . 70
Common Symptoms and Corrective Actions . . . . . . . . . 72
Manually Clearing Faults . . . . . . . . . . . . . . . . . . . . . . . . 74
Parameter List – Vector Control Option (v8.xxx) . . . . . 75
Publication 20B-IN014G-EN-P
4
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Catalog Number Explanation
Position
1-3
4
5-7
8
9
10
11
12
13
14
15
16
20B
D
325
A
3
A
N
N
N
R
C
0
a
b
c
d
e
f
g
h
i
j
k
l
17-18
19-20
m
n
a
e
j
Drive
HIM
Comm Slot
Code
Type
Code
Operator Interface
Code
Network Type
20B
PowerFlex 700
0
Blank Cover
C
ControlNet (Coax)
3
Full Numeric LCD - Drive Mounted
D
DeviceNet
E
EtherNet/IP
N
None
b
f
Voltage Rating
Code
Voltage
Ph.
C
400V AC
3
-
7…10
Code
Type
D
480V AC
3
Prechg. Frames
-
7…10
A
Manual
H
540V DC
-
N
10
J
650V DC
-
N
10
P
540V DC
-
Y
7…9
R
650V DC
-
Y
7…9
Documentation
k
N
No Manual
Q
No Shipping Package
(Internal Use Only)
Control & I/O
Code
Control
C
Vector ♣
24V DC
D
Vector ♣
115V AC
I/O Volts
♣ Vector Control Option utilizes DPI Only.
g
c
Code
l
Brake
ND Rating §
Code
w/Brake IGBT 7
400/480V, 60 Hz Input
N
No
Amps
Hp
Frame
Feedback
Code
7 Not available on Frames 7-10.
Type
0
None
1
Encoder, 12V/5V
292
292
250
7
325
325
250
7
365
365
300
8
h
415
415
350
8
Internal Braking Resistor
481
481
400
8
535
535
450
8
600
600
500
8
730
730
600
9
n
875
875
700
10
Future Use
m
Code
w/Resistor 7
N
No
7 Not available on Frames 7-10.
§ Refer to the Rating Tables for further
information.
Future Use
i
Emission
d
Enclosure
Code
Enclosure
A
IP20, NEMA/UL Type 1
N
Open/Flange Mount
Front: IP00, NEMA/UL Type Open
Back/Heatsink: IP54, NEMA 12
U
Roll-In
Front: IP00, NEMA/UL Type Open
Back/Heatsink: IP54, NEMA 12
Frames 8 & 9 Only
Step 1
Code
CE Filter ‡
CM Choke
N
No
No
‡ Frames 7…10, 400/480V AC drives
(Voltage Rating codes "C" and "D") meet
CE certification requirements when
installed per recommendations on page 7.
Read the Precautions and General Information
Qualified Personnel
!
ATTENTION: Only qualified personnel familiar with adjustable
frequency AC drives and associated machinery should plan or
implement the installation, start-up and subsequent maintenance of the
system. Failure to comply may result in personal injury and/or
equipment damage.
Publication 20B-IN014G-EN-P
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
5
Personal Safety
!
!
!
!
ATTENTION: To avoid an electric shock hazard, verify that the
voltage on the bus capacitors has discharged before performing any
work on the drive. Measure the DC bus voltage at the following points
(refer to pages 7 through 11 for locations):
• +DC and -DC terminals of the Power Terminal Block
• +DC terminal of the Power Terminal Block and the chassis
• -DC terminal of the Power Terminal Block and the chassis
The voltage must be zero for all three measurements.
ATTENTION: Risk of injury or equipment damage exists. DPI or
SCANport host products must not be directly connected together via
1202 cables. Unpredictable behavior can result if two or more devices
are connected in this manner.
ATTENTION: The drive start/stop/enable control circuitry includes
solid state components. If hazards due to accidental contact with
moving machinery or unintentional flow of liquid, gas or solids exist,
an additional hardwired stop circuit may be required to remove the AC
line to the drive. An auxiliary braking method may be required.
ATTENTION: Loss of control in suspended load applications can
cause personal injury and/or equipment damage. Loads must always be
controlled by the drive or a mechanical brake. Parameters 600…611 are
designed for lifting/torque proving applications. It is the responsibility
of the engineer and/or end user to configure drive parameters, test any
lifting functionality and meet safety requirements in accordance with
all applicable codes and standards.
Product Safety
!
!
ATTENTION: An incorrectly applied or installed drive can result in
component damage or a reduction in product life. Wiring or application
errors, such as, undersizing the motor, incorrect or inadequate AC
supply, or excessive ambient temperatures may result in malfunction of
the system.
ATTENTION: This drive contains ESD (Electrostatic Discharge)
sensitive parts and assemblies. Static control precautions are required
when installing, testing, servicing or repairing this assembly.
Component damage may result if ESD control procedures are not
followed. If you are not familiar with static control procedures,
reference Guarding Against Electrostatic Damage, publication
8000-4.5.2 or any other applicable ESD protection handbook.
Publication 20B-IN014G-EN-P
6
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
!
ATTENTION: The “adjust freq” portion of the bus regulator function
is extremely useful for preventing nuisance overvoltage faults resulting
from aggressive decelerations, overhauling loads, and eccentric loads. It
forces the output frequency to be greater than commanded frequency
while the drive's bus voltage is increasing towards levels that would
otherwise cause a fault. However, it can also cause either of the
following two conditions to occur.
1. Fast positive changes in input voltage (more than a 10% increase
within 6 minutes) can cause uncommanded positive speed changes.
However an “OverSpeed Limit” fault (F25) will occur if the speed
reaches [Maximum Speed] + [Overspeed Limit], (parameters 82
and 83). If this condition is unacceptable, action should be taken to
1) limit supply voltages within the specification of the drive and, 2)
limit fast positive input voltage changes to less than 10%. Without
taking such actions, if this operation is unacceptable, the “adjust
freq” portion of the bus regulator function must be disabled (see
parameters 161 and 162).
2. Actual deceleration times can be longer than commanded
deceleration times. However, a “Decel Inhibit” fault (F24) is
generated if the drive stops decelerating altogether. If this condition
is unacceptable, the “adjust freq” portion of the bus regulator must
be disabled (see parameters 161 and 162). In addition, installing a
properly sized dynamic brake resistor will provide equal or better
performance in most cases.
Important: These faults are not instantaneous. Test results have
shown that they can take between 2…12 seconds to
occur.
EMC Compliance
Frame 7…10 drives are CE Certified for use with 400V AC and 480V
AC center grounded neutral power supply systems only.
The “General Grounding Requirements” (refer to page 32) must be
followed for CE Compliance.
It is strongly recommended that the PowerFlex 700 User Manual
(publication 20B-UM002) and the Wiring and Grounding Guidelines for
PWM Drives (publication DRIVES-IN001) be referenced to assure CE
EMC compliance.
Publication 20B-IN014G-EN-P
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
7
Component Locations
Frame 7 Component Locations
➌
DANGER
!
➓
➍
! CAUTION
HOT SURFACES
➐
➏
➒
!
➑
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
➊
TB11
25 AMPERES RMS
MAXIMUM
PE
ALLEN-BRADLEY
MADE IN U.S.A.
➋
!
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
+DC
-DC
USE 75° COPPER WIRE ONLY
PE
PE
R-L1
S-L2
T-L3
U-M1
V-M2
W-M3
TORQUE LARGE TERMINALS TO 10 N-m (87LB-IN)
➎
➑
No. Component
No. Component
➊
➋
➌
➍
➎
➏
➐
➑
➒
➓
I/O & Auxiliary Control Voltage - TB11
Power Terminal Block
Main Control Board
Precharge Board
Fan Terminal Block (DC input only)
Nameplate
PE Ground
MOV
HIM/Comm Module (Optional)
Encoder Feedback Board (Optional)
Fan Transformer (AC input only)
Publication 20B-IN014G-EN-P
8
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Frame 8 Component Locations
➍
DC+
➌
➎
➐
DANGER
!
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
TB9
8 AMPERES RMS
MAXIMUM
➒
!
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
TB11
25 AMPERES RMS
MAXIMUM
TE
➏
U
DC+
W
V
R
S
T
DC-
➑
➊
➋
GND
➓
➑
No. Component
No. Component
➊
➋
➌
➍
➎
➏
➐
➑
➒
➓
I/O & Auxiliary Control Voltage - TB11
Power Terminals
Main Control Board
DC Bus/Brake Terminals
Nameplate
PE Ground (and MOV wire)
MOV (located under boards)
DC Link Choke (AC input only)
Fan Terminal Block - TB9
HIM/Comm Module (Optional)
Fan Transformer (AC input only)
Encoder Feedback Board (Optional)
Publication 20B-IN014G-EN-P
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
9
Frames 9 Component Locations
➍
DC+
➐
➌
➎
!
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
TB9
8 AMPERES RMS
MAXIMUM
CAUTION
➒
2 T1
4 T2
6 T3
DANGER
TB11
25 AMPERES RMS
MAXIMUM
TE
➏
U
DC+
W
V
R
S
T
DC-
GND
➓
➑
➊
➋
➑
No. Component
No. Component
➊
➋
➌
➍
➎
➏
➐
➑
➒
➓
I/O & Auxiliary Control Voltage - TB11
Power Terminals
Main Control Board
PE Ground (and MOV wire)
MOV (located under boards)
DC Link Choke (AC input only)
DC Bus/Brake Terminals
Phase Monitor
Fan Terminal Block (cap. fan) - TB9
Blower Terminal Block (three-phase)
Fan Transformer (cap. fan) - AC input only
HIM/Comm Module (Optional)
Nameplate
Encoder Feedback Board (Optional)
Publication 20B-IN014G-EN-P
10
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Frame 10 DC Input Component Locations
➍
DCDC+
➒
➌
➐
DANGER
➎
!
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
TB9
8 AMPERES RMS
MAXIMUM
120
IN1
120
IN2
3
4
5
6
!
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
TB11
25 AMPERES RMS
MAXIMUM
!
TE
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
U
V
W
➑
➊
➓
➋
➏
GND
TB10
8 AMPERES RMS
MAXIMUM
120
IN1
➑
120
IN2
3
4
5
6
No. Component
No. Component
➊
➋
➌
➍
➎
➏
➐
➑
➒
Fan Terminal Block - TB10 (Heatsink Fan)
➓
Encoder Feedback Board (Optional)
I/O & Auxiliary Control Voltage - TB11
Motor Terminal Block
Main Control Board
DC Bus/Brake Terminals
Fan Terminal Block - TB9
(Capacitor Assembly Fan)
Publication 20B-IN014G-EN-P
Nameplate
PE Ground
HIM/Comm Module (Optional)
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
11
Frame 10 AC Input Component Locations
DANGER
➐
➌
DC+
➍
DANGER
DANGER
!
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
➒
TB9
8 AMPERES RMS
MAXIMUM
120
IN1
➐
120
IN2
3
4
5
6
➎
!
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
➑
➊
➋
TB11
25 AMPERES RMS
MAXIMUM
PE
!
➓
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
!
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
U
V
W
120
IN1
120
IN2
3
4
TB10
8 AMPERES RMS
MAXIMUM
5
6
GND
TB10
8 AMPERES RMS
MAXIMUM
120
IN1
➏
120
IN2
GND
3
4
5
6
No. Component
No. Component
➊
➋
➌
➍
➎
I/O & Auxiliary Control Voltage - TB11
Inverter Section
Motor Terminal Block
Converter Section
Main Control Board
PE Bus Bar (IP20 Only)
➏
➐
➑
➒
➓
AC Input Terminals (Behind Shield)
Fan Transformer (IP20 Only)
Fan Terminal Block - TB9
(Capacitor Assembly Fan)
DC Link Choke
(AC input only, supplied loose for IP00)
Fan Terminal Block - TB10 (Heatsink Fan)
PE Connection Point (IP00)
Nameplate
DC Bus/Brake Terminals
PE Ground
HIM/Comm Module (Optional)
MOV Jumper
Encoder Feedback Board (Optional)
Fan Terminal Block - TB12 (Heatsink Fan)
Publication 20B-IN014G-EN-P
12
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Step 2
Lifting and Mounting the Drive
Lifting
!
ATTENTION: To guard against possible personal injury and/or
equipment damage...
• Do Not allow any part of the drive or lifting mechanism to make
contact with electrically charged conductors or components.
• At no time should a person or their limbs be directly underneath the
items being lifted.
• Do not subject the load to high rates of acceleration or deceleration.
• Inspect all lifting hardware for proper attachment before lifting
drive unit.
Important: Braces attached to the front of Frame 8, 9 or 10 IP20,
NEMA/UL Type 1 drives are required for structural
integrity. If necessary, the braces can be removed for
wiring, but must be replaced upon completion.
Frame 7 Lifting
IP00, NEMA/UL Type Open
Approximate Weight
147 kg (324 lbs.) + 26 kg (58 lbs.) for shipping materials
45°
>1/2 A
A
IP20, NEMA/UL Type 1
Approximate Weight
170 kg (375 lbs.) + 26 kg (58 lbs.) for shipping materials
Lifting Holes
4 Places
Publication 20B-IN014G-EN-P
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
13
Frames 8, 9 and 10 Lifting
IP00, NEMA/UL Type Open
Approximate Frame 8
–
Weight
Frame 9
–
Frame 10 DC Input
AC input
384 kg (847 lbs.) + 47 kg (103 lbs.) for shipping materials
401 kg (884 lbs.) + 47 kg (103 lbs.) for shipping materials
305 kg (672 lbs.) + 47 kg (103 lbs.) for shipping materials
532 kg (1172 lbs.) + 91 kg (200 lbs.) for shipping materials
Lifting Holes 6 Places
IP00, NEMA/UL Type Open Roll-In
Approximate Frame 8
–
Weight
Frame 9
–
250 kg (552 lbs.) + 47 kg (103 lbs.) for shipping materials
267 kg (589 lbs.) + 47 kg (103 lbs.) for shipping materials
Lifting Holes 2 Places
IP20, NEMA/UL Type 1
Approximate Frame 8
Weight
Frame 9
Frame 10
–
–
DC Input
AC input
509 kg (1122 lbs.) + 47 kg (103 lbs.) for shipping materials
526 kg (1159 lbs.) + 47 kg (103 lbs.) for shipping materials
468 kg (1032 lbs.) + 47 kg (103 lbs.) for shipping materials
867 kg (1912 lbs.) + 91 kg (200 lbs.) for shipping materials
Important: a lifting angle must be used. Do Not
use the lifting holes on the side of the cabinet
>A
>60°
A
Publication 20B-IN014G-EN-P
14
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Mounting Considerations
Operating Temperatures
PowerFlex 700 drives are designed to operate at 0…40 °C ambient.
Minimum Mounting Clearances & Heat Dissipation
The drive must be mounted with sufficient space at the top, sides, and
front of the cabinet to allow for proper heat dissipation.
Frame Recommendations
7
Allow a minimum of 152 mm (6.0 in.) at the top and bottom of the enclosure and
102 mm (4.0 in.) on the sides.
Flange Mount - Allow a minimum of 152 mm (6.0 in.) at the back of the enclosure
(from flange mount surface to wall).
8…10 Allow a minimum of 152 mm (6.0 in.) at the top of the enclosure. Additionally, allow
a minimum of 102 mm (4.0 in.) on each side OR 152 mm (6.0 in.) in the back.
Removing the Frame 7 Cover
•
Loosen lower panel
screws and pull the
bottom edge out.
•
Tilt panel sufficiently to
remove Hinge Tabs
from the upper panel.
Remove panel and set
aside.
Locating Tabs
(backside of panel)
Light Pipes
POWER
STS
•
•
•
Loosen upper panel
screws and pull bottom
edge out slightly.
Slide panel down until
Locating Tabs clear
chassis. Remove panel
and set aside.
Replace panels in
reverse order. Carefully
align tabs and light
pipes.
Publication 20B-IN014G-EN-P
PORT
MOD
NET A
NET B
Hinge Tabs
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
15
Dimensions
IP20, NEMA/UL Type 1 – Frame 7
514.4 (20.25)
477.3 (18.79)
440.2 (17.33)
406.9 (16.02)
1424.2
(56.07)
1447.8
(57.00)
PORT
MOD
NET A
NET B
1498.6
(59.00)
Lifting Holes
4 Places
406.9
(16.02)
352.8
(13.89)
261.6
406.9 (10.30) 210.8
(12.30)
(8.30)
134.6
(5.30)
41.2 (1.62)
90.4 (3.56)
179.3 (7.06)
59.2
(2.33)
304.8 (12.00)
431.8 (17.00)
Dimensions are in millimeters and (inches) – See page 12 for weights.
Publication 20B-IN014G-EN-P
16
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
IP20, NEMA/UL Type 1 – Frames 8 & 9
A
B
549.7
(21.64)
1463.0
(57.60)
2373.9
(93.46)
757.7
(29.83)
Depth
Drive
Catalog No.
20Bx365, 415, 481
20Bx535, 600, 730
A
(Behind Backplane)
254.0 (10.00)
381.0 (15.00)
B
(Total Depth)
889.0 (35.00)
1016.0 (40.00)
Dimensions are in millimeters and (inches) – See page 13 for weights.
Publication 20B-IN014G-EN-P
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
17
IP20, NEMA/UL Type 1 – Frame 10
AC Input Shown, for DC Input Dimensions use the Inverter (Left) Bay
889.0
(35.00)
2373.9
(93.46)
757.7
(29.83)
1267.7
(49.91)
503.7
(19.83)
Dimensions are in millimeters and (inches) – See page 13 for weights.
Publication 20B-IN014G-EN-P
18
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
IP00, NEMA/UL Type Open – Frame 7
514.4 (20.25)
477.3 (18.79)
440.2 (17.33)
406.9 (16.02)
DANGER
!
1424.2
(56.07)
1447.8
(57.00)
! CAUTION
HOT SURFACES
!
1498.6
(59.00)
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
TB11
25 AMPERES RMS
MAXIMUM
PE
ALLEN-BRADLEY
MADE IN U.S.A.
!
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
+DC
-DC
PE
PE
USE 75° COPPER WIRE ONLY
R-L1
S-L2
T-L3
U-M1
V-M2
W-M3
TORQUE LARGE TERMINALS TO 10 N-m (87LB-IN)
Lifting Holes
4 Places
352.8
(13.89)
134.6
(5.30)
59.2
(2.33)
Dimensions are in millimeters and (inches) – See page 12 for weights.
Publication 20B-IN014G-EN-P
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
19
IP00, NEMA/UL Type Open – Frames 8 & 9
757.7 (29.83)
145.3
(5.72)
See
Table
614.4 (24.19)
247.1 (9.73)
199.4 (7.85)
91.7 (3.61)
549.7
(21.64)
71.4 (2.81)
DC+
1524.0
(60.00)
1463.0
(57.60)
DANGER
!
DANGER
RISK OF SHOCK
2283.7
(89.91)
REPLACE AFTER
SERVICING
TB9
8 AMPERES RMS
MAXIMUM
!
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
TB11
25 AMPERES RMS
MAXIMUM
TE
U
DC+
W
V
R
S
T
DC-
GND
463.8
(18.26)
153.2
(6.03)
A
603.0
(23.74)
274.3
(10.80)
B
C
Drive
20Bx365, 415, 481
20Bx535, 600
20Bx730
A
254.0 (10.00)
381.0 (15.00)
381.0 (15.00)
B
345.4 (13.60)
345.4 (13.60)
400.8 (15.78)
C
599.4 (23.60)
726.4 (28.60)
781.8 (30.78)
Dimensions are in millimeters and (inches) – See page 13 for weights.
Publication 20B-IN014G-EN-P
20
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Converting an IP00 Drive for Flange Mounting – Frames 8 & 9
➋
DC+
DANGER
!
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
TB9
8 AMPERES RMS
MAXIMUM
!
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
TB11
25 AMPERES RMS
MAXIMUM
TE
U
DC+
W
V
R
S
T
DC-
GND
➊
➌
No. Component
➊ Remove these IP00 enclosure components.
➋
➌
Drive assembly to be flange mounted.
DC link choke - mounts separately in enclosure (see page 21 for dimensions) and is
wired directly to drive.
Publication 20B-IN014G-EN-P
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
21
DC Link Choke – Frame 8
16.0 x 9.7 (0.63 x 0.38)
4 Places
19.1 (0.75)
217.9
(8.58)
179.8
228.6
(9.00) Max. (7.08)
370.8 (14.60)
396.2 (15.60)
279.4 (11.00)
203.2 (8.00)
4.7 (0.19)
54.1
(2.13)
54.1
(2.13)
215.9
(8.50) Max.
162.1
(6.38)
4.8
(0.19)
10.2 (0.40) Min.
DC Link Choke – Frame 9
342.9 (13.50)
304.8 (12.00)
14.2 (0.56)
188.0
(7.40)
218.4
(8.60)
101.6
(4.00)
50.8
(2.00)
50.8
(2.00)
287.0
(11.30)
25.4 (1.00)
L1
L4
L2
L3
214.4
(8.44)
35.3
(1.39)
Dimensions are in millimeters and (inches)
Publication 20B-IN014G-EN-P
22
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
IP00, NEMA/UL Type Open – Frame 10
AC Input Shown, for DC Input Dimensions use the Inverter (Left) Bay
543.1
(21.38)
591.3
(23.28)
445.8
(17.55)
353.8
(13.93)
DANGER
DC+
DANGER
DANGER
!
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
TB9
8 AMPERES RMS
MAXIMUM
120
IN1
120
IN2
3
2275.8
(89.60)
4
5
6
!
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
TB11
25 AMPERES RMS
MAXIMUM
PE
!
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
!
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
U
V
W
120
IN1
120
IN2
3
4
TB10
8 AMPERES RMS
MAXIMUM
5
6
GND
TB10
8 AMPERES RMS
MAXIMUM
120
IN1
120
IN2
GND
3
4
5
6
252.7
(9.95)
475.0
(18.70)
757.7
(29.83)
503.7
(19.83)
1267.7
(49.91)
Dimensions are in millimeters and (inches) – See page 13 for weights.
Publication 20B-IN014G-EN-P
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
23
IP00, NEMA/UL Type Open – Frame 8 & 9 Roll-In
DC+
1612.4
(63.48)
DANGER
!
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
DANGER
TB9
8 AMPERES RMS
MAXIMUM
!
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
TB11
25 AMPERES RMS
MAXIMUM
U
DC+
W
V
R
S
TE
T
DC-
GND
648.2 (25.52)
719.8 (28.34)
31.8
(1.24)
A
Drive
20Bx365, 415, 481
20Bx535, 600
20Bx730
45.2
(1.78)
A
574.8 (22.63)
574.8 (22.63)
630.2 (24.81)
Dimensions are in millimeters and (inches) – See page 13 for weights.
Publication 20B-IN014G-EN-P
24
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Frame 8 & 9 Roll-In Mounting Considerations
Typical Bracket
(May require additional anchoring for shipping)
Suggested Anchoring Point
(M10 Hardware Required)
Typical Fan Location
(2 Places - 1 Each Door)
Alternate Fan Locations
Typical Rail Detail
107.4
(4.23)
D=
465.8 (18.34)
DANGER
!
DANGER
SHOCK
RISK OF
AFTER
REPLACE
SERVICING
58.9
(2.32)
TB9
RMS
8 AMPERES
MAXIMUM
!
DANGER
SHOCK
RISK OF
AFTER
REPLACE
SERVICING
TB11
TE
RMS
25 AMPERES
MAXIMUM
Cable Access Plate
(2 Places)
108.0 x 158.8
(4.25 x 6.25)
19.1
(0.75)
Typical Air Inlet
(2 Places - 1 Each Door)
196.9
(7.75)
203.2…355.6 mm
(8.00…14.00 in.) Typical
Suggested Anti-Roll
Anchoring Point
DC Link Choke
Mounted Separately - Typical Placement Shown
Important: This information illustrates how an open roll-in style drive could
be mounted in a user supplied enclosure. Illustrations are only
intended to identify structural mounting points and hardware
shapes. You must design and fabricate steel components based on
the actual mounting configuration, calculated loads and enclosure
specifications. Minimum thickness of all parts = 4.6 mm (0.18 in.).
Publication 20B-IN014G-EN-P
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
25
Frame 7 Flange Mount Cutout
508.0
(20.00)
5.8
(0.23)
Cutout
489.0
(19.25)
127.0
(5.00)
54.1
(2.13)
477.3
(18.79)
1084.1
(42.68)
Shading indicates approximate size
of drive inside enclosure.
1422.4
(56.00)
1095.8
(43.14)
26 Required
4.3 (0.171) Dia. for 10-32 x 9.7 (0.38) Self-Tap
4.0 (0.159) for 10-32 x 9.7 (0.38) Threaded
127.0
(5.00)
* Minimum dimension allowed – More
space will improve fan effectiveness
and heat dissipation.
75.4
(2.97)
5.8
(0.23)
Dimensions are in Millimeters and (Inches)
Drive
Back of Enclosure
132.3 (5.21) *
Important: Use gasket kit catalog number “SK-G1-GASKET1-F7”
with user supplied IP54, NEMA/UL Type 12 enclosure.
Publication 20B-IN014G-EN-P
26
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Frame 8 & 9 Flange Mount Cutout
583.7 (22.98)
553.5 (21.79)
152.4
(6.00)
203.2
(8.00)
15.0 (0.59)
152.4
(6.00)
5.6 (0.22)
20 Places
22.6 (0.89)
52.1 (2.05)
279.4
(11.00)
279.4
(11.00)
1471.9
279.4 (57.95) 1493.5
(11.00)
(58.80)
Important:
Use gasket kit catalog
number
“SK-G1-GASKET1-F89”
with user supplied IP54,
NEMA/UL Type 12
enclosure.
279.4
(11.00)
Dimensions are in Millimeters and (Inches)
279.4
(11.00)
603.0
(23.74)
This cutout is only needed
if recessing the choke
Publication 20B-IN014G-EN-P
468.9
(18.46)
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
27
Frame 10 Flange Mount Cutout
22.9
(0.90)
508.0 (20.00)
355.6 (14.00)
152.4
(6.00)
22.9
(0.90)
38.1
37.8
(1.49) (1.50)
152.4
(6.00)
152.4
(6.00)
32.3 (1.27)
39.9 (1.57)
7.6 (0.30)
52.1 (2.05)
279.4 (11.00)
hole spacing,
5 places,
both sides
381.0 (15.00)
553.5 (21.79)
1588.5
(62.54)
1471.9
(57.95)
254.0 (10.00)
hole spacing
5 places,
both sides
Inverter
Converter
22.9 (0.90)
12.7 (0.50)
58.6 (2.31)
66.5 (2.62)
See Detail
Dimensions are in Millimeters and (Inches)
Holes are for M6 self tapping screws.
Important: Backplate and extension are a single piece. Drive chassis
can be removed from backplate to mount in user supplied
IP54, NEMA/UL Type 12 enclosure.
Publication 20B-IN014G-EN-P
28
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Frame 10 Flange Mount Cutout Detail
478.8 (18.85)
328.7 (12.94)
178.8 (7.04)
95.8 (3.77)
28.7 (1.13)
24.8 (0.98)
558.3 (21.98)
543.3 (21.39)
530.9 (20.90)
*
*
425.5 (16.75)
414.7 (16.33)
363.7 (14.32)
486.4 (19.15)
Fan studs are installed in alternating
directions. “ * ” indicates that the stud
points-in, all others point-out.
*
271.2 (10.68)
*
343.0 (13.50)
*
199.4 (7.85)
*
55.9 (2.20)
Enclosure Wall
Fan Stud “Pointing-Out”
(Outside of Enclosure)
*
Fan Stud “Pointing-In”
(Inside of Enclosure)
127.7 (5.03)
*
Ref. (0.00)
15.7 (0.62)
*
*
*
*
522.2 (20.56)
507.5 (19.98)
413.8 (16.29)
253.7 (9.99)
121.1 (4.77)
93.7 (3.69)
Ref. (0.00)
14.7 (0.58)
Dimensions are in millimeters and (inches)
Important: Backplate and extension are a single piece. Drive chassis
can be removed from backplate to mount in user supplied
IP54, NEMA/UL Type 12 enclosure.
Publication 20B-IN014G-EN-P
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Step 3
29
Wire the Drive
Special Considerations
PowerFlex 700 drives are suitable for use on a circuit capable of
delivering up to a maximum of 200,000 rms symmetrical amperes.
!
ATTENTION: To guard against personal injury and/or equipment
damage caused by improper fusing or circuit breaker selection, use only
the recommended line fuses/circuit breakers specified on page 41.
If a system ground fault monitor (RCD) is to be used, only Type B
(adjustable) devices should be used to avoid nuisance tripping.
Input Power Conditioning
Certain events on the power system supplying a drive can cause
component damage or shortened product life. These conditions include:
•
The power system has power factor correction capacitors switched in
and out of the system, either by the user or by the power company.
•
The power source has intermittent voltage spikes in excess of 6000
volts. These spikes could be caused by other equipment on the line or
by events such as lightning strikes.
•
The power source has frequent interruptions.
If any or all of these conditions exist, it is recommended that the user
install a minimum amount of impedance between the drive and the
source. This impedance could come from the supply transformer itself,
the cable between the transformer and drive or an additional transformer
or reactor.
Cable Trays and Conduit
If cable trays or large conduits are to be used, refer to the guidelines
presented in the Wiring and Grounding Guidelines for PWM AC Drives,
publication DRIVES-IN001.
!
ATTENTION: To avoid a possible shock hazard caused by induced
voltages, unused wires in the conduit must be grounded at both ends.
For the same reason, if a drive sharing a conduit is being serviced or
installed, all drives using this conduit should be disabled. This will help
minimize the possible shock hazard from “cross coupled” motor leads.
Publication 20B-IN014G-EN-P
30
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Motor Cable Lengths
Typically, motor lead lengths less than 91 meters (300 feet) are
acceptable. However, if your application dictates longer lengths, refer to
the Wiring and Grounding Guidelines for PWM AC Drives, publication
DRIVES-IN001.
Single-Phase Input Power – Frame 7 Only
The PowerFlex 700 drive is typically used with a three-phase input
supply. Frame 7 drives have been listed by UL to operate on single-phase
input power with the requirement that the output current is derated by
50% of the three-phase ratings identified on pages 42 through 45.
Ambient temperature rating is 25 °C.
AC Input Phase Selection
!
ATTENTION: To avoid a shock hazard, ensure that all power to the
drive has been removed before performing the following.
Important: Frames 8…10 are not designed for single-phase operation.
Moving the “Line Type” jumper located on the Precharge Board (see
below) will allow single or three-phase operation.
Important: When selecting single-phase operation, input power must
be applied to the R (L1) and S (L2) terminals. This ensures
that the fan will be properly powered.
3
3
3
1-PH 3-PH
LINE TYPE
Typical Location - Phase Select Jumper
JP1 JP2 JP3
AC Input
Precharge
Board
3-PH 1-PH
LINE
TYPE
SPARE 1
SPARE 2
Publication 20B-IN014G-EN-P
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
31
Wire Recommendations
Type
Power
Wire Type(s)
Standard
(1)(2)
Signal
(1) (3) (4)
Min. Insulation
Rating
Description
600V, 90 °C (194 °F) • Four tinned copper
conductors with XLPE
XHHW2/RHW-2
insulation.
Anixter
B209500-B209507, • Copper braid/aluminum
Belden 29501-29507,
foil combination shield
or equivalent
and tinned copper drain
wire.
• PVC jacket.
Standard Analog Belden 8760/9460
I/O
(or equivalent)
Belden 8770
(or equivalent)
Encoder/Pulse I/O Combined:
Belden 9730 (5)
<30 m (100 ft.)
0.750 mm2 (18AWG), twisted 300V,
pair, 100% shield with drain. 75…90 °C
(167…194 °F)
0.750 mm2 (18AWG), 3
conductor, shielded for
remote pot only.
0.196 mm2 (24AWG)
0.196 mm2 (24AWG)
Encoder/Pulse I/O Signal:
Belden 9730/9728 (5)
30 to 152 m
(100 to 500 ft.)
Power: Belden 8790 (6) 0.750 mm2 (18AWG)
Combined:
Belden 9892 (7)
0.330 mm2 (18AWG), power is
0.500 mm2 (20AWG)
Encoder/Pulse I/O Signal:
0.196 mm2 (24AWG)
152 to 259 m
Belden 9730/9728 (5)
(500 to 850 ft.)
Power: Belden 8790 (6) 0.750 mm2 (18AWG)
Digital I/O Shielded
(1)(3)(4)
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
Combined:
0.750 mm2 (18AWG)
Belden 9773/9774 (8)
Multi-conductor
shielded cable such
as Belden 8770
(or equivalent)
0.750 mm2 (18AWG), 3
conductor, shielded.
300V,
60 °C (140 °F)
Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot).
The use of shielded wire for AC input power may not be necessary but is always recommended.
If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded
wire may not be necessary, but is always recommended.
I/O terminals labeled “(–)” or “Common” are not referenced to earth ground and are designed to greatly
reduce common mode interference. Grounding these terminals can cause signal noise.
9730 is 3 individually shielded pairs (2 channel + power). If 3 channel is required, use 9728.
8790 is 1 shielded pair.
9892 is 3 individually shielded pairs (3 channel) + 1 shielded pair for power.
9773 is 3 individually shielded pairs (2 channel + power). If 3 channel is required, use 9774.
Publication 20B-IN014G-EN-P
32
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
General Grounding Requirements
The drive Safety Ground - PE must be connected to system ground.
Ground impedance must conform to the requirements of national and
local industrial safety regulations and/or electrical codes. The integrity
of all ground connections should be periodically checked.
For installations within a cabinet, a single safety ground point or ground
bus bar connected directly to building steel should be used. All circuits
including the AC input ground conductor should be grounded
independently and directly to this point/bar.
Typical Grounding
R (L1)
S (L2)
T (L3)
U (T1)
V (T2)
W (T3)
Drive
PE
SHLD
Safety Ground - PE
This is the safety ground for the drive that is required by code. This point
must be connected to adjacent building steel (girder, joist), a floor
ground rod or bus bar (see above). Grounding points must comply with
national and local industrial safety regulations and/or electrical codes.
Shield Termination
The Shield terminal (PE) provides a grounding point for the motor cable
shield. The motor cable shield should be connected to this terminal on
the drive (drive end) and the motor frame (motor end). A shield
terminating cable gland may also be used.
When shielded cable is used for control and signal wiring, the shield
should be grounded at the source end only, not at the drive end.
Publication 20B-IN014G-EN-P
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
33
RFI Filter Grounding
Using an RFI filter (user supplied) may result in relatively high ground
leakage currents. Therefore, any filter must only be used in
installations with grounded AC supply systems and be permanently
installed and solidly grounded (bonded) to the building power
distribution ground. Ensure that the incoming supply neutral is solidly
connected (bonded) to the same building power distribution ground.
Grounding must not rely on flexible cables and should not include any
form of plug or socket that would permit inadvertent disconnection.
Some local codes may require redundant ground connections. The
integrity of all connections should be periodically checked. Refer to the
instructions supplied with the filter.
Power Wiring
Terminal Block Specifications
Refer to pages 7 through 11 for typical locations.
Name
Power
Terminal
Block
Frame Description
7
Input power, DC+, DC–,
PE, motor connections
8&9
Input power, DC+, DC–,
PE, motor connections
10
Input power, DC+, DC–,
PE, motor connections
Wire Size Range (1)
Maximum Minimum
150.0 mm2 2.5 mm2
(300 MCM) (14 AWG)
see Note (2)
300.0 mm2 2.5 mm2
(600 MCM) (14 AWG)
see Note (2)
300.0 mm2 2.5 mm2
(600 MCM) (14 AWG)
see Note (2)
Fan Terminal 7
User Supplied Fan Voltage 4.0 mm2
Block
(12 AWG)
8…10 User Supplied Fan Voltage 4.0 mm2
(TB9, TB10 & TB12)
(12 AWG)
(1)
(2)
0.5 mm2
(22 AWG)
0.5 mm2
(22 AWG)
Torque
Maximum Recommended
2.7 N•m
2.7 N•m
(24 lb•in) (24 lb•in)
10.0 N•m
(87 lb•in)
10.0 N•m
(87 lb•in)
10.0 N•m
(87 lb•in)
10.0 N•m
(87 lb•in)
0.9 N•m
(8.0 lb•in)
0.6 N•m
(5.3 lb•in)
0.6 N•m
(5.3 lb•in)
0.6 N•m
(5.3 lb•in)
Maximum/minimum sizes that the terminal block will accept - these are not recommendations.
If may be necessary to connect multiple wires in parallel to these terminals using multiple lugs.
Publication 20B-IN014G-EN-P
34
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Frame
Power Terminal Blocks
Terminal Block
AC Input
DC Input
7
DC+ DC–
Bus
PE
PE R-L1 S-L2 T-L3 U-T1 V-T2 W-T3
Input
Output
120
TORQUE LARGE TERMINALS TO 10 N-m (87 LB-IN)
USE 75° COPPER WIRE ONLY
PE
DC+
DC-
U-T1
BUS
8,
9
DC+
W-T3
DC+
W
DC –
V-T2
OUTPUT
W
DC –*
V
DC –
DC Bus/Brake
(top of drive)
T V
S
U
DC Bus/Brake
(top of drive)
R U
DC+*
* for DC link choke wiring
10
DC+
T
L3
T
L3
S
L2
S
L2
R
L1
DC+
R
L1
DC –
DC –
DC Bus/Brake
(top of drive)
DC Bus/Brake
(top of drive)
W
W
PE
(IP20 Versions Only)
Terminal
DC +/–
(Top of Drive)
DC +/–
(Power TB)
PS+, PS–
PE
U
V
W
R
S
T
Description
DC Bus
DC Bus
V
PE
(IP20 Versions Only)
V
U
U
Notes
DC Input/Brake Connections
DC Link Choke, wire to:
Bottom of Drive - Frames 8/9
Converter Section - Frame 10
Auxiliary Control Terminal Block see pages 7 through 11 for location
PE Ground
Motor Ground
U (T1)
To Motor
V (T2)
W (T3)
R (L1)
AC Line Input Power
S (L2)
Three-Phase = R, S & T
Single-Phase = R & S Only
T (L3)
Publication 20B-IN014G-EN-P
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
35
Fan Circuit Power Supply
!
ATTENTION: To avoid a shock hazard, ensure that all power to the
drive has been removed before connecting the fan supply.
Important: Some drives utilize a fan transformer to power the internal
fan(s). This transformer is sized specifically for the internal
fan(s) and must not be used to power other circuitry.
Frame 7 Fan Connections
Drive
Type Enclosure
DC
IP00, NEMA/UL Type Open
Input IP20, NEMA/UL Type 1
Rating
(120VAC)
250 VA
250 VA
AC
IP00, NEMA/UL Type Open 250 VA
Input IP20, NEMA/UL Type 1
250 VA
Frame 8 Fan Connections
Drive
Type Enclosure
DC
IP00, NEMA/UL Type Open
Input IP20, NEMA/UL Type 1
Rating
(120VAC)
500 VA
500 VA
AC
IP00, NEMA/UL Type Open 500 VA
Input IP20, NEMA/UL Type 1
500 VA
No. of
Fans Connect at …
1
Power Terminal Block
Requires user supplied 120V
1
AC. See page 34 for location.
1
N/A (Connected internally)
1
No. of
Fans Connect at …
1
TB9
1
Requires user supplied 120V
AC. See page 8 for TB location
and page 37 for terminal
designations.
1
TB9
1
A transformer matches the input
line voltage to the internal fan
voltage. If line voltage is different
than the voltage class specified
on the drive nameplate, it may
be necessary to change
transformer taps (see below).
Input Line Voltage
480/400V AC, 50/60 Hz
F2
F1
H1
H2
480
H3
400
115
0
0
JMP
F3
X1
XF
X2
to TB9
Publication 20B-IN014G-EN-P
36
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Frame 9 Fan Connections
Drive
Type Enclosure
DC
IP00, NEMA/UL Type Open
Input IP20, NEMA/UL Type 1
Rating
(120VAC)
500 VA
500 VA
No. of
Fans Connect at …
2
TB9
Requires user supplied 120V AC
2
for cap. bank fan and phase
monitor.
Blower Terminal Block
Three-phase power must be
supplied to the Blower TB.
AC
IP00, NEMA/UL Type Open 500 VA
Input IP20, NEMA/UL Type 1
500 VA
2
2
See page 9 for TB locations and
page 37 for terminal
designations.
TB9
A transformer (see page 9 for
location) matches the input line
voltage to the internal voltage
used for the capacitor fan and
phase detector module. If the
line voltage is different than the
voltage class specified on the
drive nameplate, it may be
necessary to change
transformer taps (as shown).
Input Line Voltage
480/400V AC, 50/60 Hz
F2
F1
H1
H2
480
H3
400
115
0
0
JMP
F3
X1
XF
to TB9
Publication 20B-IN014G-EN-P
X2
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
37
Frame 9 Blower Operation
Frame 9 drives use a single-phase capacitor bank fan and a three-phase
blower for cooling. Proper phasing must be supplied to terminals R, S,
and T of the Power Terminal Block (AC drives) or the Blower Terminal
Block (DC drives) to assure correct blower rotation. To verify this, a
Phase Monitor (see page 9 for location) is used.
When wiring is complete, apply drive
power. If phasing is correct, a solid triangle
will be displayed on the Phase Monitor.
v
If the blower does not operate:
~
L1 L2 L3
1. Remove all input power and wait 5
minutes for the DC bus to discharge.
Verify that the DC bus has discharged by measuring across the + and
– DC bus terminals. The reading must be less than 50 volts.
2. Verify blower fuses and replace if necessary.
3. Switch any two input power leads at the top of the blower fuse block.
4. Apply power and verify proper operation.
Fan/Blower Terminal Blocks
TB9 (Frames 8…10)
TB10 (Frame 10)
Line
120V
AC Input
Blower TB
(Frame 9)
R
120V
S
N
T
Line
120V
AC Input
120V
Neutral
TB12
(Frame 10, AC Input, IP20 Only)
To Fan(s)
120V
Neutral
N
Ground
PE
7
N
To Fan(s)
N
Ground
PE
NC
120V
PE
PE
NC
7
Fan Transformer Specifications/Fusing
Frame
8&9
10
Recommended Fuses
Rating Primary (Quantity 2)
500 VA 2.8A, 600V AC, KLDR/ATQR Type
1000 VA 6A, 600V AC, KLDR/ATQR Type
Secondary (Quantity 1)
6.25A, 250V AC, Time Delay
9A, 250V AC, Time Delay
Three-Phase Blower Fusing
Frame
9
Recommended Fuses (Quantity 3)
5A, 600V AC, Time Delay
Publication 20B-IN014G-EN-P
38
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Frame 10 Fan Connections
Drive
Type Enclosure
DC
IP00, NEMA/UL Type Open
Input IP20, NEMA/UL Type 1
Rating
(120VAC)
1000 VA
1000 VA
AC
IP00, NEMA/UL Type Open 1000 VA
Input
IP20, NEMA/UL Type 1
1000 VA
No. of
Fans Connect at …
2
TB9 & 10
2
Requires user supplied 120V
AC. See page 10 for TB
locations and page 37 for
terminal designations.
3
TB9, 10 & 12
Requires user supplied 120V
AC. See page 11 for TB
locations and page 37 for
terminal designations.
3
TB9, 10 & 12
A transformer (see page 11)
matches the input line voltage to
the internal fan voltage. If line
voltage is different than the voltage class specified on the drive
nameplate, it may be necessary
to change transformer taps.
Input Line Voltage
480/400V AC, 50/60 Hz
F2
F1
H1
H2
480
H3
400
115
0
0
JMP
F3
X1
XF
to TB9
Publication 20B-IN014G-EN-P
X2
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
39
Additional Frame 10 Wiring Requirement for IP00 AC Input Drives
The Inverter and Converter sections of Frame 10 AC Input IP00, NEMA/
UL Type Open drives are shipped separately. Once installed, the
following connections will be required.
1. DC Link Choke Wiring
DC link chokes are supplied loose for customer mounting and wiring
in IP00 drives. Refer to DC Link Chokes – Frames 8…10 below.
2. Thermistor Wiring
Thermistor wiring will be coiled loose in the Converter section for
shipping. Locate the wire (labeled “To INV”) and route through the
enclosure wall. Connect it to the mating connector located above the
HIM cradle.
!
ATTENTION: To avoid possible drive damage, ensure that the
thermistor wiring described above has been properly performed.
3. Ground the drive chassis
Refer to page 11 for IP00 PE grounding locations.
DC Link Chokes – Frames 8…10
DC Link Chokes are supplied with Frame 8…10 AC input drives.
Frame Type
8, 9
IP00, NEMA/UL Type Open
IP20, NEMA/UL Type 1
IP00, NEMA/UL Type Open Roll-In
10
IP00, NEMA/UL Type Open
IP20, NEMA/UL Type 1
DC Link Choke Wiring
Refer to the diagram and page
34 for connection information.
Drive rating information can be
found on pages 42…43.
DC Link Choke is supplied …
Mounted and wired
Mounted and wired
Loose without cables (see wiring info below)
Loose without cables (see wiring info below)
Mounted and wired
CNV+
INV+
DC+
Input from
Converter
(1)
(2)
(4)
(3)
Output to Inverter
Capacitor Bank
DC–
CNV–
INV–
to Mounting Foot
Publication 20B-IN014G-EN-P
40
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Auxiliary Control Power Supply
If desired, an auxiliary control power supply can be used with Frame
7…10 drives to keep the drive control logic up when the main AC power
is removed. However, doing so will require the use of some type of AC
line monitoring, as well as control of the Precharge Enable signal.
Consult the factory for additional guidance.
!
ATTENTION: An Auxiliary Control Power Supply Must Not be used
with any PowerFlex 700 Standard Control drive or 200/240 Volt Vector
Control drive. Using the power supply with these drives will cause
equipment/component damage. Refer to the User Manual for details.
Connection is performed at the I/O terminal block (see pages 7…11).
Power supply must provide
UL Installation
Non UL Installation
300V DC, ±10%
270…600V DC, ±10%
Auxiliary Control Voltage Terminal Block Specification
Wire Size Range (1)
Torque
Maximum
Minimum
Maximum
Recommended
4.0 mm2 (12 AWG) 0.049 mm2 (30 AWG) 0.6 N•m (5.3 lb•in) 0.6 N•m (5.3 lb•in)
(1)
Maximum/minimum that the terminal block will accept - these are not recommendations.
Auxiliary Control Voltage Terminals
PS+ PS –
Publication 20B-IN014G-EN-P
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
41
Drive, Fuse & Circuit Breaker Ratings
The PowerFlex 700 can be installed with input fuses or an input circuit
breaker. National and local industrial safety regulations and/or electrical
codes may determine additional requirements for these installations.
Refer to tables A through D for recommended fuses/circuit breakers.
!
ATTENTION: The PowerFlex 700 does not provide branch short
circuit protection. Specifications for the recommended fuse or circuit
breaker to provide protection against short circuits are provided in
tables A through D.
The tables on the following pages provide drive ratings (including
continuous, 1 minute and 3 second) and recommended AC line input
fuse and circuit breaker information. Both types of short circuit
protection are acceptable for UL and IEC requirements. Sizes listed are
the recommended sizes based on 40 degree C and the U.S. NEC. Other
country, state or local codes may require different ratings.
Fusing
If fuses are chosen as the desired protection method, refer to the
recommended types listed below. If available amp ratings do not match
the tables provided, the closest fuse rating that exceeds the drive rating
should be chosen.
•
IEC – BS88 (British Standard) Parts 1 & 2 (1), EN60269-1, Parts 1 &
2, type gG or equivalent should be used.
•
UL – UL Class CC, T, RK1 or J must be used.
Circuit Breakers
The “non-fuse” listings in the following tables include both circuit
breakers (inverse time or instantaneous trip) and 140M Self-Protecting
Motor Starters. If one of these is chosen as the desired protection
method, the following requirements apply.
•
IEC and UL – Both types of devices are acceptable for IEC and UL
installations.
(1)
Typical designations include, but may not be limited to the following; Parts 1 & 2: AC, AD,
BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH.
Publication 20B-IN014G-EN-P
Publication 20B-IN014G-EN-P
8
8
8
8
8
9
10 500
20BC365
20BC415
20BC481
20BC535
20BC600
20BC730
20BC875
400
350
300
280
240
200
180
7
20BC325
160
7
20BC292
400 Volt AC Input
Drive
Catalog
Number (9)
4
150 4
4
180 4
2
180 2
2
200 2
2
240 2
2
280 2
2
300 2
2
350 2
2
400 2
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
293
264
326
326
366
326
416
366
483
416
537
483
602
537
702
602
877
877
203
183
226
226
253
226
288
253
334
288
372
334
417
371
486
417
608
486
292
263
325
325
365
325
415
365
481
415
535
481
600
535
730
600
875
700
322
395
358
488
402
488
457
548
530
623
589
722
660
803
803
900
963
1050
438
526
488
650
548
650
623
730
722
830
803
962
900
1070
1095
1200
1313
1400
375
350
425
425
475
425
525
475
600
525
700
600
750
700
900
750
1100
900
650
550
700
700
800
700
900
800
1000
900
1200
1000
1300
1200
1500
1300
1900
1500
375
350
425
425
475
425
525
475
600
525
700
600
750
700
900
750
1100
900
850
550
950
950
1000
950
1200
1000
1400
1200
1600
1400
1800
1600
2100
1800
2600
2100
Dual
kW
PWM Temp. Input
Element Time Non-Time
(11)
Rating
Freq.
Ratings
Output Amps
Delay Fuse
Delay Fuse
ND HD kHz °C
Amps kVA Cont. 1 Min. 3 Sec. Min. (1) Max. (2) Min. (1) Max. (2)
400 Volt AC Input (See page 44 for Notes)
Frame
Table A
850
750
950
950
1000
950
1200
1000
1400
1200
1600
1400
1800
1600
2100
1800
2600
2100
400
400
600
600
600
600
600
600
700
600
700
700
800
700
900
800
1200
900
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
Motor
Circuit Circuit
Breaker Protector 140M Motor Protector with Adjustable
(3)
(4)
Current Range (5)(6)
Max. (8) Max. (8) Available Catalog Numbers - 140… (7)
42
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
8
8
8
8
8
9
10 700
20BD365
20BD415
20BD481
20BD535
20BD600
20BD730
20BD875
600
500
450
400
350
300
250
7
20BD325
250
7
20BD292
4
200 4
4
250 4
2
250 2
2
300 2
2
350 2
2
400 2
2
450 2
2
500 2
2
600 2
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
281
253
313
313
351
313
399
351
462
399
514
462
577
514
673
577
841
673
233
210
260
260
292
260
331
291
384
331
427
384
479
427
559
479
699
559
292
263
325
325
365
325
415
365
481
415
535
481
600
535
730
600
875
700
322
395
358
488
402
488
457
548
530
623
589
722
660
803
803
900
963
1050
438
526
488
650
548
650
623
730
722
830
803
962
900
1070
1095
1200
1313
1400
375
350
425
425
475
425
525
475
600
525
700
600
750
700
900
750
1100
900
650
550
700
700
800
700
900
800
1000
900
1200
1000
1300
1200
1500
1300
1900
1500
375
350
425
425
475
425
525
475
600
525
700
600
750
700
900
750
1100
900
850
550
950
950
1000
950
1200
1000
1400
1200
1600
1400
1800
1600
2100
1800
2600
2100
Dual
Hp
Element Time Non-Time
PWM Temp. Input
(11)
Rating
Freq.
Ratings
Output Amps
Delay Fuse
Delay Fuse
ND HD kHz °C
Amps kVA Cont. 1 Min. 3 Sec. Min. (1) Max. (2) Min. (1) Max. (2)
480 Volt AC Input
(9)
Drive
Catalog
Number
480 Volt AC Input (See page 44 for Notes)
Frame
Table B
850
750
950
950
1000
950
1200
1000
1400
1200
1600
1400
1800
1600
2100
1800
2600
2100
400
400
600
600
600
600
600
600
700
600
700
700
800
700
900
800
1200
900
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
Motor
Circuit Circuit
Breaker Protector 140M Motor Protector with Adjustable Current
(3)
(4)
Range (5)(6)
Max. (8) Max. (8) Available Catalog Numbers - 140… (7)
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
43
Publication 20B-IN014G-EN-P
Publication 20B-IN014G-EN-P
(11) Temperature rating is for IP20, NEMA/UL Type 1. For IP00, NEMA Type Open the temperature rating is 65 °C for the control board and 40 °C for the heat sink entry air.
directive.
(9) Drives have dual current ratings; one for normal duty applications, and one for heavy duty applications. The drive may be operated at either rating.
(10) Frame 7…10 drives are CE Certified for use with 400V AC and 480V AC center grounded neutral power supply systems only. It is the responsibility of the user to determine compliance to the EMC
(7) The AIC ratings of the Bulletin 140M Motor Protector may vary. See publication 140M-SG001B-EN-P.
(8) Maximum allowable rating by US NEC. Exact size must be chosen for each installation.
(5) Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.
(6) Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/ 347. Not UL listed for use on 480V or 600V Delta/Delta systems.
(3) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.
(4) Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor FLA. Ratings shown are maximum.
(1) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.
(2) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.
Notes:
44
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Drive Catalog
Number
Frame
Table C
45
540 Volt DC Input with Precharge
kW Rating
ND HD
PWM
Freq.
kHz
DC Input
Temp. Ratings
°C
Amps kW
Output Amps
Cont. 1 Min. 3 Sec. Fuse
Non-Time
Delay
Fuse (1)
4
4
4
4
2
2
2
2
2
2
2
2
2
2
2
2
2
2
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
292
263
325
325
365
325
415
365
481
415
535
481
600
535
730
600
875
700
170M6608 (4)
170M6610 (4)
170M6610 (4)
170M6612 (4)
170M6610 (4)
170M6612 (4)
170M6612 (4)
170M6613 (4)
170M6613 (4)
170M6614 (4)
170M6614 (4)
170M6615 (4)
170M6615 (4)
170M6616 (4)
170M6616 (4)
170M6617 (4)
170M6612 (4)
170M6612 (4)
540 Volt DC Input
20BP292
7
160
150
20BP325
7
180
20BP365
8
200
20BP415
8
240
20BP481
8
280
20BP535
8
300
20BP600
8
350
20BP730
9
400
20BH875
No Precharge
10 500
180
180
200
240
280
300
350
400
Drive Catalog
Number
Frame
Table D
342
309
381
381
428
381
487
428
564
487
627
564
703
627
855
703
1025
820
185
166
206
206
231
206
262
231
304
262
338
304
379
338
461
379
553
443
322
395
358
488
402
488
457
548
530
623
589
722
660
803
803
900
963
1050
438
526
488
650
548
650
623
730
722
830
803
962
900
1070
1095
1200
1313
1400
500
630
630
800
630
800
800
900
900
1000
1000
1100
1100 (2)
1200 (2)
1200 (3)
1400 (3)
2 x 800
2 x 800
650 Volt DC Input with Precharge
Hp Rating
ND HD
PWM
Freq.
kHz
DC Input
Temp. Ratings
°C
Amps kW
Output Amps
Cont. 1 Min. 3 Sec. Fuse
Non-Time
Delay Fuse (1)
4
4
4
4
2
2
2
2
2
2
2
2
2
2
2
2
2
2
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
292
263
325
325
365
325
415
365
481
415
535
481
600
535
730
600
875
700
170M6608 (4)
170M6610 (4)
170M6609 (3)
170M6612 (4)
170M6610 (4)
170M6612 (4)
170M6611 (4)
170M6612 (4)
170M6619 (4)
170M6613 (4)
170M6613 (4)
170M6614 (4)
170M6614 (4)
170M6616 (4)
170M6616 (4)
170M6617 (4)
2-170M6611 (4)
2-170M6612 (4)
650 Volt DC Input
20BR292
7
250
200
20BR325
7
250
20BR365
8
300
20BR415
8
350
20BR481
8
400
20BR535
8
450
20BR600
8
500
20BR730
9
600
20BJ875
No Precharge
10 700
250
250
300
350
400
450
500
(1)
(2)
(3)
(4)
600
328
296
365
365
410
365
466
410
540
466
601
540
674
601
820
674
983
786
212
191
236
236
265
236
302
265
350
302
389
350
436
389
533
436
636
509
322
395
358
488
402
488
457
548
530
623
589
722
660
803
803
900
963
1050
438
526
488
650
548
650
623
730
722
830
803
962
900
1070
1095
1200
1313
1400
500
630
550
800
630
800
700
800
800
900
900
1000
1000 (2)
1200 (2)
1200 (3)
1400 (3)
1400
1600
The power source to common bus inverters must be derived from AC voltages 600V or less, as defined in
NFPA70; Art 430-18 (NEC). Battery supplies or MG sets are not included. The following devices were validated
to break current of the derived power DC Bus.
Disconnects: Allen-Bradley Bulletin 1494, 30-400A; 194, 30-400A; or ABB OESA, 600 & 800A; OESL, all sizes.
Fuses: Bussmann Type JKS, all sizes; Type 170M, Case Sizes 1, 2 and 3, or Ferraz Shawmut Type HSJ, all
sizes. For any other devices, please contact the factory.
Two 630A Bussmann 170M6608 can also be used.
Two 700A Bussmann 170M6611 can also be used.
Bussmann or equivalent.
Publication 20B-IN014G-EN-P
46
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Using Input/Output Contactors
Input Contactor Precautions
!
!
ATTENTION: A contactor or other device that routinely disconnects
and reapplies the AC line to the drive to start and stop the motor can
cause drive hardware damage. The drive is designed to use control input
signals that will start and stop the motor. If an input device is used, operation must not exceed one cycle per minute or drive damage will occur.
ATTENTION: The drive start/stop/enable control circuitry includes
solid state components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exist, an
additional hardwired stop circuit may be required to remove the AC line
to the drive. An auxiliary braking method may be required.
Output Contactor Precaution
!
ATTENTION: To guard against drive damage when using output
contactors, the following information must be read and understood.
One or more output contactors may be installed between the drive and
motor(s) for the purpose of disconnecting or isolating certain motors/
loads. If a contactor is opened while the drive is operating, power will
be removed from the respective motor, but the drive will continue to
produce voltage at the output terminals. In addition, reconnecting a
motor to an active drive (by closing the contactor) could produce
excessive current that may cause the drive to fault. If any of these
conditions are determined to be undesirable or unsafe, an auxiliary
contact on the output contactor should be wired to a drive digital input
that is programmed as “Enable.” This will cause the drive to execute a
coast-to-stop (cease output) whenever an output contactor is opened.
Bypass Contactor Precaution
!
ATTENTION: An incorrectly applied or installed bypass system can
result in component damage or reduction in product life. The most
common causes are:
• Wiring AC line to drive output or control terminals.
• Improper bypass or output circuits not approved by Allen-Bradley.
• Output circuits which do not connect directly to the motor.
Contact Allen-Bradley for assistance with application or wiring.
Publication 20B-IN014G-EN-P
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
47
Disconnecting MOVs
The PowerFlex 700 drive contains protective MOVs referenced to
ground (see below). To guard against unstable operation and/or damage,
the drive must be properly configured as shown in Table E on page 48.
MOV and AC EMI Capacitor Phase to Ground
R/L1
S/L2
T/L3
Jumper-Wire
See Wiring and Grounding Guidelines for PWM AC Drives, publication
DRIVES-IN001 for more information on impedance grounded and
ungrounded systems.
Before proceeding, ensure that all power to the drive has been removed.
!
!
!
ATTENTION: Only qualified personnel familiar with adjustable
frequency AC drives and associated machinery should perform
maintenance/repair of the system. Failure to comply may result in
personal injury and/or equipment damage.
ATTENTION: To avoid an electric shock hazard, verify that the
voltage on the bus capacitors has discharged before performing any
work on the drive. Measure the DC bus voltage at the following points
(refer to pages 7 through 11 for locations):
• +DC and -DC terminals of the Power Terminal Block
• +DC terminal of the Power Terminal Block and the chassis
• -DC terminal of the Power Terminal Block and the chassis
The voltage must be zero for all three measurements.
ATTENTION: The following information is merely a guide for proper
installation. Rockwell Automation cannot assume responsibility for the
compliance or the noncompliance to any code, national, local or
otherwise for the proper installation of this drive or associated
equipment. A hazard of personal injury and/or equipment damage
exists if codes are ignored during installation.
Publication 20B-IN014G-EN-P
48
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Table E
Recommended Power Jumper Configurations
Power Source Type (1)
Solid Ground
• AC fed, solidly grounded
• DC fed from passive rectifier
which has an AC source and
solid ground
Non-Solid Ground
• AC fed ungrounded
• Impedance grounded
• High resistive ground
• B phase ground
• Regenerative unit such as
common DC bus supply & brake
• DC fed from an active converter
(1)
(2)
Benefits of Correct Configuration
MOV/Input
Filter Caps (2) on Power Source Type
Connected
• UL compliance,
• Reduced electrical noise,
• Most stable operation,
• EMC compliance,
• Reduced voltage stress on
components and motor
bearings.
Disconnected • Helps avoid severe equipment
damage when ground fault
occurs.
It is highly recommended to accurately determine the power source type and then
configure appropriately.
When MOVs are disconnected, the power system must have its own transient
protection to ensure known and controlled voltages.
To connect or disconnect these devices, refer to pages 49 and 50.
On an ungrounded distribution system where the line-to-ground voltages
on any phase could exceed 125% of the nominal line-to-line voltage, an
isolation transformer should be installed. See Wiring and Grounding
Guidelines for PWM AC Drives, publication DRIVES-IN001 for more
information on impedance grounded and ungrounded systems.
Drive Identification
Refer to the drive
nameplate and locate the
“Voltage Code,” “Current
Rating,” and “Frame.”
Use this information to
locate the proper
procedure in the
following tables.
Voltage Code
Current Rating
Cat No. 20B D xxx x x xxxxxxx
UL TYPE 1/IP20
Normal Duty Power
Heavy Duty Power
400V
480V
xxx kW
xxx kW
xxx kW
xxx kW
342-440
xxx
432-528
xxx
Input: 3 Phase, 47-63Hz
AC Voltage Range
Amps
0-400
50 Hz
xxx
xxx
xxx
Mfd. in 2007 on Aug 1
0-460
60 Hz
xxx
xxx
xxx
c UL
Frame
US
Listed
Ind. Cont
Eq. 966X
N223
Frame: 3
Serial Number: xxxxxxx
Made in the USA (TAC 1J)
Rockwell Automation, Mequon WI 53092-4400
Publication 20B-IN014G-EN-P
I/O: 24VAC/DC (Standard)
Original Firmware V. x.xxx
®
Output: 3 Phase, 0-400 Hz
AC Voltage Range
Base Hz (default)
Continuous Amps
1 Min Overload Amps
3 Sec Overload Amps
Series: B
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
49
7
Voltage
Code
Current
Rating
Frame
Jumper Settings and Locations
All
All
Factory Default Jumper Settings
MOV (1)
Power Source Type
A green/yellow wire connected to Power Solid Ground
Terminal Block “PE”
• The green/yellow MOV
jumper wire should be
connected to “PE.”
TB11
25 AMPERES RMS
MAXIMUM
PE
ALLEN-BRADLEY
MADE IN U.S.A.
MOV
!
Non-Solid Ground
• The green/yellow MOV
jumper wire should be
insulated from ground. If
necessary, remove the
wire from “PE” and
insulate/secure it to
guard against
unintentional contact
with chassis or
components.
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
PE
8…9 All
All
+DC
-DC
USE 75° COPPER WIRE ONLY
PE
PE
R-L1
S-L2
T-L3
U-M1
V-M2
W-M3
TORQUE LARGE TERMINALS TO 10 N-m (87LB-IN)
A green/yellow wire connected to the
“PE” bus bar
MOV
(under boards)
U
DC+
R
S
GND
PE Bus
Bar
W
V
T
DC-
Solid Ground
• The green/yellow MOV
jumper wire should be
connected to “PE.”
Non-Solid Ground
• The green/yellow MOV
jumper wire should be
insulated from ground. If
necessary, remove the
wire from the “PE” bus
bar and insulate/secure
it to guard against
unintentional contact
with chassis or
components.
Publication 20B-IN014G-EN-P
Voltage
Code
Current
Rating
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Frame
50
10
All
All
Factory Default Jumper Settings
MOV (1)
A green/yellow wire connected to
chassis
!
Non-Solid Ground
• The green/yellow MOV
jumper wire should be
insulated from ground. If
necessary, remove the
MOV
wire and insulate/secure
Jumper Wire
both ends to guard
against unintentional
contact with chassis or
components.
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
120
IN1
120
IN2
3
4
Power Source Type
Solid Ground
• The green/yellow MOV
jumper wire should be
connected to the
chassis.
TB10
8 AMPERES RMS
MAXIMUM
5
6
GND
Converter Section
(1)
AC input drives only. MOV’s do not exist on DC input drives.
Publication 20B-IN014G-EN-P
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
51
DC Input (Common Bus) and Precharge Notes
The following notes must be read and understood.
Important Application Notes
1. If drives without internal precharge are used (Frame 10 700 Hp
only), then:
a) precharge capability must be provided in the system to guard
against possible damage, and …
b) disconnect switches Must Not be used between the input of the
drive and a common DC bus without the use of an external
precharge device.
2. If drives with internal precharge (Frames 7…9) are used with a
disconnect switch to the common bus, then:
a) an auxiliary contact on the disconnect must be connected to a
digital input of the drive. The corresponding input (parameter
361…366) must be set to option 30, “Precharge Enable.” This
provides the proper precharge interlock, guarding against
possible damage to the drive when connected to a common DC
bus, and …
b) an auxiliary contact on the disconnect must also be connected to
TB1 on the Precharge Board. Set JMP1 to the voltage being used
and JMP2 to “Interlock.”
3. Set jumpers on the Precharge Board as shown below:
Jumper
JMP1
JMP2
JMP3
(1)
Setting
1-2
2-3 (1)
1-2
2-3 (1)
1-2
2-3 (1)
Description
24V DC input
120V AC Input
Interlock
Bypass
Do Not Use
Bypass
Default setting.
Precharge Board Jumpers
TB1
1
2
3
1
2
3
JMP3 (W3)
JMP2 (W2)
JMP1 (W1)
Publication 20B-IN014G-EN-P
52
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Step 4
I/O Wiring
Important points to remember about I/O wiring:
•
Use Copper wire only. Wire gauge requirements and
recommendations are based on 75 degrees C. Do not reduce wire
gauge when using higher temperature wire.
•
Wire with an insulation rating of 600V or greater is recommended.
•
Control and signal wires should be separated from power wires by at
least 0.3 meters (1 foot).
Important: I/O terminals labeled “(–)” or “Common” are not
referenced to earth ground and are designed to greatly
reduce common mode interference. Grounding these
terminals can cause signal noise.
!
!
ATTENTION: Configuring an analog input for 0…20 mA operation
and driving it from a voltage source could cause component damage.
Verify proper configuration prior to applying input signals.
ATTENTION: Hazard of personal injury or equipment damage exists
when using bipolar input sources. Noise and drift in sensitive input
circuits can cause unpredictable changes in motor speed and direction.
Use speed command parameters to help reduce input source sensitivity.
I/O Terminal Block Specifications
Name
I/O Terminal
Block
Encoder
Terminal Block
(1)
Description
Signal & control
connections
Encoder power & signal
connections
Wire Size Range (1)
Maximum Minimum
4.0 mm2
0.049 mm2
(12 AWG) (30 AWG)
0.75 mm2 0.196 mm2
(18 AWG) (24 AWG)
Torque
Maximum
0.6 N•m
(5.3 lb•in)
0.6 N•m
(5.3 lb•in)
Recommended
0.6 N•m
(5.3 lb•in)
0.6 N•m
(5.3 lb•in)
Maximum/minimum that the terminal block will accept - these are not recommendations.
Publication 20B-IN014G-EN-P
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
53
I/O Terminal Designations
Signal
Analog In 1 (–) (1)
Analog In 1 (+) (1)
Analog In 2 (–) (1)
Analog In 2 (+) (1)
Pot Common
Analog Out 1 (–)
Analog Out 1 (+)
Analog Out 2 (–)
Analog Out 2 (+)
HW PTC Input 1
Digital Out 1 – N.C. (4)
Digital Out 1 Common
Digital Out 1 – N.O. (4)
Digital Out 2 – N.C. (4)
Digital Out 2/3 Com.
Digital Out 3 – N.O. (4)
Current In Jumper (1) –
Analog In 1
–
(2)
–
Fault
NOT Fault
NOT Run
Run
Description
Isolated (3), bipolar, differential, ±10V/4-20mA, 11 320 bit & sign, 88k ohm input impedance. For 4-20mA, 327
a jumper must be installed at terminals 17 & 18 (or
19 & 20).
For (+) and (–) 10V pot references.
340 Bipolar (current output is not bipolar), ±10V/
4-20mA, 11 bit & sign, voltage mode - limit current 347
to 5 mA. Current mode - max. load resistance is
400 ohms.
1.8k ohm PTC, Internal 3.32k ohm pull-up resistor 238 259
380 Max. Resistive Load:
391
240V AC/30V DC – 1200VA, 150W
Max. Current: 5A, Min. Load: 10mA
Max. Inductive Load:
240V AC/30V DC – 840VA, 105W
Max. Current: 3.5A, Min. Load: 10mA
Placing a jumper across terminals 17 & 18 (or 19
& 20) will configure that analog input for current.
Current In Jumper (1) –
Analog In 2
–10V Pot Reference
+10V Pot Reference
HW PTC Input 2
+24VDC (5)
Digital In Common
24V Common (5)
Digital In 1
Digital In 2
Digital In 3
Digital In 4
Digital In 5
Digital In 6/Hardware
Enable, see pg. 57
33 Digital Out 4 – N.C.
34 Digital Out 4 Common
35 Digital Out 4 – N.O.
PS+
PSPE
PE
(2)
Related
Param.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
Factory
Default
1
Aux. Control Power (+)
Aux. Control Power (–)
PE Ground
PE Ground
–
–
–
–
–
–
Stop - CF
Start
Auto/Man.
Speed Sel 1
Speed Sel 2
Speed Sel 3
2k ohm minimum load.
Fault
Dedicated fault output - Not user configurable.
Relay will energize (pick up) when power is
applied to drive and deenergize (drop out) when a
fault exists. See Terminals 11-16 for specs.
Refer to page 40.
Refer to page 40.
PE Ground
PE Ground
NOT Fault
See above
Drive supplied logic input power. (5)
Common for internal power supply.
115V AC, 50/60 Hz - Opto isolated
Low State: less than 30V AC
High State: greater than 100V AC
24V DC - Opto isolated
Low State: less than 5V DC
High State: greater than 20V DC
11.2 mA DC
361 366
See page 54 for notes.
Publication 20B-IN014G-EN-P
54
(1)
(2)
(3)
(4)
(5)
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Important: 0…20mA operation requires a jumper at terminals 17 & 18 (or 19 & 20). Drive damage may
occur if jumper is not installed.
These inputs/outputs are dependant on a number of parameters (see “Related Parameters”).
Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input
provides high common mode immunity.
Contacts in unpowered state. Any relay programmed as Fault or Alarm will energize (pick up) when power
is applied to drive and deenergize (drop out) when a fault or alarm exists. Relays selected for other
functions will energize only when that condition exists and will deenergize when condition is removed.
150mA maximum Load. Not present on 115V versions.
Publication 20B-IN014G-EN-P
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
55
I/O Wiring Examples
Input/Output
Potentiometer
Unipolar Speed
Reference (1)
10k Ohm Pot.
Recommended
(2k Ohm Minimum)
Joystick Bipolar
Speed Reference (1)
±10V Input
Connection Example
3
4
5
22
Analog Voltage
Input Unipolar
Speed Reference
0 to +10V Input
Analog Current
Input Unipolar
Speed Reference
0-20 mA Input
Analog Input, PTC
PTC OT set > 5V
PTC OT cleared < 4V
PTC Short < 0.2V
• Set Direction Mode:
Parameter 190 = “1, Bipolar”
• Adjust Scaling:
Parameters 91/92 and 325/326
• View Results:
Parameter 002
3
5
Analog Input
Bipolar Speed
Reference
±10V Input
Required Parameter Changes
• Adjust Scaling:
Parameters 91/92 and 325/326
• View Results:
Parameter 002
21
22
Common
3
4
Common
3
4
+
+
Common
+
Ferrite
Bead
1.8k
PTC
3
4
• Set Direction Mode:
Parameter 190 = “1, Bipolar”
• Adjust Scaling:
Parameters 91/92 and 325/326
• View Results:
Parameter 002
• Configure Input with parameter 320
• Adjust Scaling:
Parameters 91/92 and 325/326
• View results:
Parameter 002
19
20
1
2
5
3.32k
Ohm
HW PTC Input (2)
PTC OT set > 5V
PTC OT cleared < 4V
PTC Short < 0.2V
(1)
(2)
22
23
1.8k
PTC
Ferrite 10
Bead
• Configure Input for Current:
Parameter 320 and add jumper at
appropriate terminals
• Adjust Scaling:
Parameters 91/92 and 325/326
• View results:
Parameter 002
• Set Fault Config 1:
Parameter 238, bit 7 = “Enabled”
• Set Alarm Config 1:
Parameter 259, bit 11 = “Enabled”
• View Status Drive Alarm 1:
Parameter 211, bit 11 = “True”
• Set Fault Config 1:
Parameter 238, bit 13 = “Enabled”
• Set Alarm Config 1:
Parameter 259, bit 18 = “Enabled”
• View Status: Drive Alarm 1:
Parameter 211, bit 18 = “True”
Refer to the Attention statement on page 52 for important bipolar wiring information.
A PTC (Positive Temperature Coefficient) device (motor thermistor) embedded in the motor windings, can
be monitored by the drive for motor thermal protection.
Publication 20B-IN014G-EN-P
56
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Input/Output
Analog Output
±10V, 0-20 mA Bipolar
+10V Unipolar (shown)
Connection Example
+
–
2-Wire Control
Non-Reversing(1)
24V DC internal supply
24
25
26
28
Stop-Run
2-Wire Control
Reversing(1)
External supply
(I/O Board dependent)
115V/
+24V
Neutral/
Common
25
27
28
Run Fwd.
Run Rev.
3-Wire Control
Internal supply
24
25
26
27
28
Required Parameter Changes
• Configure with Parameter 340
• Select Source Value:
Parameter 380, [Digital Out1 Sel]
• Adjust Scaling:
Parameters 343/344
• Disable Digital Input:#1:
Parameter 361 = “0, Unused”
• Set Digital Input #2:
Parameter 362 = “7, Run”
• Set Direction Mode:
Parameter 190 = “0, Unipolar”
• Set Digital Input:#1:
Parameter 361 = “8, Run
Forward”
• Set Digital Input #2:
Parameter 362 = “9, Run
Reverse”
• No Changes Required
Stop
Start
3-Wire Control
External supply
(I/O Board dependent).
Requires 3-wire functions
only ([Digital In1 Sel]). Using
2-wire selections will cause
a type 2 alarm.
Neutral/
Common
25
27
28
Neutral/
Common
25
• No Changes Required
10k Ohm, 2 Watt
27
28
Control from
Prog. Controller
• Select Source to Activate:
Parameters 380/384
Power Source
or
11
12
13
14
15
16
Fault
NOT Fault
NOT Run
Run
Enable Input
32
(1)
Stop
Start
Digital Input
PLC Output Card (Board
dependent).
Digital Output
Relays (two at terminals
14-16) shown in powered
state with drive faulted. See
page 53.
• No Changes Required
115V/
+24V
• Configure with parameter 366
For dedicated hardware Enable:
Remove Jumper J10 (see page
57)
Important: Programming inputs for 2 wire control deactivates all HIM Start buttons unless parameter 192,
[Save HIM Ref], bit 1 [Manual Mode] = “1.” This will allow HIM to control Start and Jog.
Publication 20B-IN014G-EN-P
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
57
Hardware Enable Circuitry (Vector Control Only)
By default, the user can program a digital input as an Enable input. The
status of this input is interpreted by drive software. If the application
requires the drive to be disabled without software interpretation, a
“dedicated” hardware enable configuration can be utilized. This is done
by removing a jumper and wiring the enable input to “Digital In 6.”
1. Remove HIM support plate to gain access to the Main Control Board
(see pages 7 through 11).
2. Locate & remove Jumper J10 on the Main Control Board (see
below).
3. Wire Enable to “Digital In 6” (see page 53).
4. Verify that [Digital In6 Sel], parameter 366 is set to “1, Enable.”
Hardware Enable Jumper (J10) Location
Encoder Interface Option
Encoder Terminal Designations
8
1
(1)
(2)
No.
8
7
6
5
4
3
2
1
Description
+12V (1) DC Power
+12V (1) DC Return (Common)
Encoder Z (NOT)
Encoder Z
Encoder B (NOT)
Encoder B
Encoder A (NOT)
Encoder A
Internal power source
250 mA.
Pulse, marker or registration
input. (2)
Quadrature B input.
Single channel or
quadrature A input.
Jumper selectable +5/12V is available on 20B-ENC-1 Encoder Boards.
Z channel can be used as a pulse input while A & B are used for encoder.
Publication 20B-IN014G-EN-P
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PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Encoder Specifications
Type:
Supply:
Incremental, dual channel
12V, 250 mA. 12V, 10 mA minimum inputs isolated with differential
transmitter, 250 kHz maximum.
Quadrature: 90°, ±27 degrees at 25 degrees C.
Duty Cycle:
50%, +10%
Requirements: Encoders must be line driver type, quadrature (dual channel) or pulse
(single channel), 8-15V DC output (3.5-6V DC when jumpers are in 5V
position), single-ended or differential and capable of supplying a minimum
of 10 mA per channel. Maximum input frequency is 250 kHz. The Encoder
Interface Board accepts 12V DC square-wave with a minimum high state
voltage of 7.0V DC. With the jumpers in the 5V position, the encoder will
accept a 5V DC square-wave with a minimum high state voltage of 3.1V
DC. In either jumper position, the maximum low state voltage is 0.4V DC.
+5/12V Encoder Jumper Location
+12V
1
2
3
2
+12V
12 11
J3
1
1
2
3
+5V
+5V
1
12 11
2
Output
Config.
J2
+12V
+5VREF
Intput
Config.
J3
1
2
3
J2
1
12 11
2
5/12V
(20B-ENC-1, Series B)
Sample Encoder Wiring
(1)
2
1
(1)
A
Example applies to 20B-ENC-1 only.
Publication 20B-IN014G-EN-P
Encoder
Signal –
Differential,
Dual
Channel
Connection Example
+
(1)
I/O
Encoder
Power –
External
Power
Source
Common
I/O
Connection Example
+12V DC
Encoder
(250 mA)
8
Power –
7
Common
Internal Drive 6
5
Power
to SHLD
4
Internal (drive) 3
2
12V DC,
1
250mA
to Power Supply
Encoder
8
Common
7
Signal –
to SHLD
Z NOT
6
Single-Ended, 5
Z
B NOT
Dual
4
B
3
Channel (1)
A NOT
to
SHLD (1)
External
Power
Supply
to SHLD (1)
8
7
6
5
4
3
2
1
Z NOT
Z
B NOT
B
A NOT
A
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Step 5
!
59
Start-Up Check List
•
This check list supports the Basic Start-Up menu option. See page 64
for information on other start-up routines.
•
A Human Interface Module (HIM) is required to run the Basic
Start-Up routine.
•
The Basic Start-Up routine may modify parameter values for Analog
and Digital I/O. Refer to Common I/O Programming Changes on
page 69.
ATTENTION: Power must be applied to the drive to perform the
following start-up procedure. Some of the voltages present are at
incoming line potential. To avoid electric shock hazard or damage to
equipment, only qualified service personnel should perform the
following procedure. Thoroughly read and understand the procedure
before beginning.
Prepare For Drive Start-Up
❏ 1. Confirm that all inputs are connected to the correct terminals and are
secure.
❏ 2. Verify that AC line power at the disconnect device is within the rated
value of the drive.
❏ 3. Verify that control power voltage is correct.
❏ 4. The remainder of this procedure requires that a HIM be installed.
Connect a Human Interface Module (HIM) to Drive Peripheral
Interface (DPI) Port 1 or 2. If an operator interface is not available,
remote devices should be used to start up the drive.
Important: When power is first applied, the HIM may require
approximately 5 seconds until commands are
recognized (including the Stop key). An explanation of
the LED indicators can be found on page 67.
❏ 5. Apply AC power and control voltages to the drive.
If any of the six digital inputs are configured to “Stop – CF”
(CF = Clear Fault) or “Enable,” verify that signals are present or
reconfigure [Digital Inx Sel], parameters 361…366. If an I/O option
is not installed (i.e. no I/O terminal block), verify that [Digital Inx
Publication 20B-IN014G-EN-P
60
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Sel] is not configured to “Stop – CF” or “Enable.” If this is not done,
the drive will not start. Refer to Troubleshooting – Abbreviated Fault
& Alarm Listing on page 70 for a list of potential digital input
conflicts.
If the STS LED is not flashing green at this point, refer to Drive
Status Indicators & DPI Port Locations on page 67.
❏ 6. When prompted, select a display language. The PowerFlex 700
Start-Up Screen will then display.
❏ 7. Press the Enter key to display the Start-Up Menu.
❏ 8. Use the Arrow keys to highlight “2. Basic”.
❏ 9. Press the Enter key. Follow the menu using the Enter key which will
step you through the Start-Up routine.
The Basic Start-Up routine asks simple questions and prompts you to
input required information. See also Common I/O Programming
Changes on page 69.
Information About Start-Up Motor Tests
Control schemes vary based on which Start/Jog Source is selected in
Step 3. Motor Tests.
Start/Jog Source
Digital Inputs
Local Human
Interface Module
(HIM)–Port 1
Remote HIM
Control Source Description
Digital In 1 = Stop / Digital In 2 = Start / Digital In 3 = Jog
Human Interface Module (HIM) connected to DPI Port 1 controls
Stop / Start / Jog
Digital In 1…6 are temporarily disabled during motor tests.
Human Interface Module (HIM) connected to DPI Port 2 controls
Stop / Start / Jog
Digital In 1…6 are temporarily disabled during motor tests.
During motor tests and tuning procedures, the drive may modify certain
parameter values for proper Start Up operation. These values are then
reset to their original values when Start Up is complete. The affected
parameters are: 053, 080, 276, 278 and 361…366. If power is removed
from the drive during the tests without aborting the auto-tune procedure,
these parameters may not reset to their original value. If this situation
occurs, reset the drive to factory defaults (see page 69) and repeat the
Start Up procedure.
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PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
61
First Powerup Menu Structure
English?
Français?
Español?
Italiano?
Deutsch?
Português?
Nederlands?
Not Selected
Main Menu:
Diagnostics
Parameter
Device Select
Memory Storage
Start-Up
Preferences
PowerFlex 700
Start-Up
Startup consists
of several steps
to configure a
drive for basic
applications.
PowerFlex 700
Start-Up
Make a selection
1. SMART
2. Basic
3. Detailed
4. More info
PowerFlex 700
Start-Up
Complete these
steps in order:
1. Motor Control
2. Motr Data/Ramp
3. Motor Tests
4. Speed Limits
5. Speed/Trq Cntl
6. Start/Stop/I/O
7. Done/Exit
Publication 20B-IN014G-EN-P
62
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Human Interface Module (HIM) Overview
LCD Display Elements
Display
Description
F-> Power Loss
Auto
0.0 Hz
Direction⎥ Drive Status⎥ Alarm⎥ Auto/Man⎥ Information
Commanded or Output Frequency
Main Menu:
Diagnostics
Parameter
Device Select
Programming / Monitoring / Troubleshooting
Human Interface Module (HIM) Key Functions
Key
Esc
Sel
ALT
Description
Exit a menu, cancel a change to a
parameter value, or acknowledge a
fault/alarm.
Select a digit, select a bit, or enter edit
mode in a parameter screen.
Scroll through options, increase a
value, or toggle a bit.
Scroll through options, decrease a
value, or toggle a bit.
Enter a menu, enter edit mode in a
parameter screen, or save a change to
a parameter value.
Access the function associated with a
programming or numeric key. Refer to
the drive user manual for more
information.
Start the drive.
Stop the drive or clear a fault.
Jog
S.M.A.R.T.
View
Esc
Sel
Alt
Lang
Auto / Man Remove
7
8
9
4
5
6
1
2
3
.
0
Exp
Jog
+/Param #
Human Interface Module (HIM)
Jog the drive.
Change direction. These keys are active only when the HIM is granted
Manual Control or Param. 090 [Speed Ref A Sel] / 093
Increase speed. [Speed Ref B Sel] is set to:
Option 18 “DPI Port 1” for a HIM installed in the drive cover
Decrease speed. or
Option 19 “DPI Port 2” for a HIM connected by cable for
handheld or remote installation option
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PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
63
Human Interface Module (HIM) Main Menu
Main Menu Screen
F-> Power Loss
Auto
0.0 Hz
Main Menu:
Diagnostics
Parameter
Device Select
Menu Selections
Main Menu:
Diagnostics
Parameter
Device Select
Memory Storage
Start-Up
Preferences
ALT Functions
To use an ALT function, start at the Main Menu and press the ALT key,
release it, then press the programming key associated with one of the
following functions:
ALT Key then
Esc
Esc
Sel
ALT
Sel
Function Function Description
S.M.A.R.T. Displays the S.M.A.R.T. screen. This function allows the
drive parameter values to be quickly programed by
directly accessing the most frequently used drive
functions. Refer to the User Manual for more
information.
Log In/Out Log in to change parameter settings.
Log out to protect parameter settings.
Change a password.
View
Allows the selection of how parameters will be viewed
or detailed information about a parameter or
component.
Device
Select a connected adapter for editing.
Lang
Auto/Man
Remove
+/–
Param #
Displays the language selection screen. The LCD
Human Interface Module (HIM) on an architecture class
drive allows you to change the display language any
time.
Switches between Auto and Manual Modes. If the
Human Interface Module (HIM) requests Manual Mode,
the Speed Reference source is transferred to the
Human Interface Module (HIM).
Allows Human Interface Module (HIM) removal without
causing a fault if the Human Interface Module (HIM) is
not the last controlling device and does not have
Manual control of the drive.
Allows entry of a parameter number for viewing/editing.
Publication 20B-IN014G-EN-P
64
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Start-Up Routines
The PowerFlex 700 start up routines allow the user to commission the
drive more quickly and accurately. If you have an LCD HIM, two
methods are provided.
•
S.M.A.R.T. Start
This routine is accessible by using the “ALT” function key on the
LCD HIM. This keystroke brings up a list of parameters needed to
program the eight most commonly adjusted drive functions. These
include Start, Stop, Minimum Speed, Maximum Speed, Acceleration
Time, Deceleration Time, Reference source (speed command) and
Electronic Overload setting for the motor. No knowledge of
parameter organization or access is required. S.M.A.R.T. Start can
commission the drive in just a few minutes. See page 66.
•
Assisted Start Up
Three levels of Assisted Start Up (Basic, Detailed and Application)
aid the user in commissioning the drive asking simple Yes/No or
“Enter Data” questions. The user is guided through the Start Up to
reduce the amount of time necessary to get the drive “up and
running.” The following are included in startup:
– Input Voltage Ratings
– Motor Data
– Motor Tests & Auto-tuning
– Speed/Torque Control & Direction Limits
– Speed Reference
– Start & Stop Modes
– Ramp Setup
– Digital and Analog I/O
– Application Set-up (TorqProve, Oil Well Pumps, Positioning/
Speed Profiling)
See page 66 for details.
Important Information
Power must be applied to the drive when viewing or changing
parameters. Previous programming may affect the drive status and
operation when power is applied. If the I/O Cassette has been changed, a
Reset Defaults operation must be performed.
Torque Proving applications can use the Assisted Start Up to tune the
motor. However, it is recommended that the motor be disconnected from
the hoist/crane equipment during the routine. If this is not possible, refer
to the manual tuning procedure in the User Manual.
Publication 20B-IN014G-EN-P
(1)
Continue
Start Over
Intro
Well Pump
Type
Pump Data
Enter Pump
Data
Motor Data and
Ramp Times
Enter Motor NP
Data, Stop Mode,
Accel/Decel
Ramp Times
Configure
Control Method
(2 Wire/3 Wire),
I/O, Digital I/O
& Analog Outputs
Start/Stop/I/O
Enter Motor NP
Data, Stop Mode,
Accel/Decel
Ramp Times
Configures
Motor Control
Method
Speed/Torque
Control
Optimize Torque
and
Verify Direction
Motor Tests
Optimize Torque
and
Verify Direction
Start/Stop/I/O
Configure
Source, Value
and Scale for
Speed References
Speed/Torque
Control
Set Min/Max
Speed and
Direction Control
Torque Alarm
Configure
Source, Value
and Scale for
Speed References
Speed/Torque
Control
Torq Proving
Done /
Exit
Done /
Exit
Done /
Exit
Done /
Exit
Done /
Exit
Process Display
Torq Proving
Configure for a
Specific Application
such as; Auto Restart,
Flying Start, etc.
Application
Detailed
Basic
Pos/Spd Profile
Pos/Spd Profile
Configure
Control Method
(2 Wire/3 Wire),
I/O, Digital I/O
& Analog Outputs
Speed Limits
Configure
Source, Value
and Scale for
Speed References
Motor Tests
Set Min/Max
Speed and
Direction Control
Speed Limits
Motor Data and
Ramp Times
Optimize Torque
and
Verify Direction
Motor Tests
Motor Control
Select
Enter Motor NP
Data, Stop Mode,
Accel/Decel
Ramp Times
Configures
Motor Control
Method
Selection:
1. Torq Prove
2. Pos/Spd Profile
3. Oil Well Pumps
Motor Data and
Ramp Times
Motor Control
Select
(1)
During Motor Tests and tuning procedures, the drive may modify certain parameter values for proper Start Up operation. These values are then reset to their original
values when Start Up is complete. The affected parameters are: 053, 080, 276, 278 and 361…366. If power is removed from the drive during the tests without
aborting the auto-tune procedure, these parameters may not be reset to their original value. If this situation occurs, reset the drive to factory defaults and repeat the
Start Up procedure.
Start-Up
Selection:
1. SMART
2. Basic
3. Detailed
4. Application
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
65
Start Up Menu
Publication 20B-IN014G-EN-P
66
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Running S.M.A.R.T. Start
During a Start Up, the majority of applications require changes to only a
few parameters. The LCD HIM on a PowerFlex 700 drive offers
S.M.A.R.T. start, which displays the most commonly changed
parameters. With these parameters, you can set the following functions:
S - Start Mode and Stop Mode
M - Minimum and Maximum Speed
A - Accel Time 1 and Decel Time 1
R - Reference Source
T - Thermal Motor Overload
To run a S.M.A.R.T. start routine:
Step
1. Press ALT and then Esc (S.M.A.R.T). The
S.M.A.R.T. start screen appears.
2. View and change parameter values as
desired. For HIM information, see
Appendix B in the User Manual.
3. Press Esc to exit the S.M.A.R.T. start.
Key(s)
ALT
Esc
Example LCD Displays
F-> Stopped
Auto
0.0 Hz
SMART List:
Esc
Main
Menu:In2 Sel
Digital
Diagnostics
Stop Mode A
Minimum Speed
Parameter
Running an Assisted Start Up
Important: This start-up routine requires an LCD HIM.
The Assisted start-up routine prompts you to input required information.
Access Assisted Start Up by selecting “Start Up” from the Main Menu.
To perform an Assisted Start-Up
Step
1. In the Main Menu, press the Up Arrow or
Down Arrow to scroll to “Start Up”.
2. Press Enter.
Key(s)
Example LCD Displays
F-> Stopped
Auto
0.0 Hz
Main Menu:
Memory Storage
Start Up
Preferences
Important: Done/Exit must be selected upon completion of the Start
Up routine in order for any Start Up/Autotune data to be
saved.
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PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
67
Drive Status Indicators & DPI Port Locations
Drive Status Indicators and Port Locations
➊
➋
➏
➍
1or3
2
➌
Important:
Verify metal
ground tab is
bent 90° and is
under the adapter before
tightening screw. After
tightening the screw, verify
that continuity exists
between the head of the
screw and drive ground.
➊
➋
➌
PORT
MOD
NET A
NET B
No. Name Color
➊ PWR Green
(Power)
➋ STS Green
(Status)
➌
PORT
MOD
NET A
NET B
State
Steady
Flashing
Steady
Yellow
Flashing,
Drive Stopped
Flashing,
Drive Running
Steady,
Drive Running
Red
Flashing
Steady
Refer to the
Communication Adapter
User Manual.
➎
➐
TB11
25 AMPERES RMS
MAXIMUM
Description
Illuminates when power is applied to the drive.
Drive ready, but not running and no faults are present.
Drive running, no faults are present.
A start inhibit condition exists, the drive cannot be
started. Check parameter 214 [Start Inhibits].
An intermittent type 1 alarm condition is occurring.
Check parameter 211 [Drive Alarm 1].
A continuous type 1 alarm condition exists.
Check parameter 211 [Drive Alarm 1].
Fault has occurred. Check [Fault x Code] or Fault Queue.
A non-resettable fault has occurred.
Status of DPI port internal communications (if present).
Status of communications module (when installed).
Status of network (if connected).
Status of secondary network (if connected).
No. Connector
➍ DPI Port 1
Description
HIM connection.
➎
➏
➐
Cable connection for communications adapter.
DPI Port 5
TE
DPI Port 3 or 2 Splitter cable connected to DPI Port 2 provides additional port.
DPI Port 2
Cable connection for handheld and remote options. Located on side of
chassis for Frame 7 IP20, NEMA/UL Type 1.
Publication 20B-IN014G-EN-P
68
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
AC Precharge Board LED Indications
The LEDs are located above the “Line Type” jumper shown on page 30.
Name Color State
Power Green Steady
Alarm Yellow Flashing
[1]
[2]
[3]
[4]
[5]
[6]
[7]
Fault Red Flashing
[2]
[4]
(1)
(2)
Description
Indicates when precharge board power supply is operational
Number in “[ ]” indicates flashes and associated alarm (1):
Low line voltage (<90%).
Very low line voltage (<50%).
Low phase (one phase <80% of line voltage).
Frequency out of range or asymmetry (line sync failed).
Low DC bus voltage (triggers ride-through operation).
Input frequency momentarily out of range (40…65 Hz).
DC bus short circuit detection active.
Number in “[ ]” indicates flashes and associated fault (2):
DC bus short (Udc <2% after 20 ms).
Line sync failed or low line (Uac <50% Unom).
An alarm condition automatically resets when the condition no longer exists
A fault indicates a malfunction that must be corrected and can only be reset after cycling power.
Publication 20B-IN014G-EN-P
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
69
Common I/O Programming Changes
Your application needs may require changing parameters from their
factory default settings.
Speed Reference A
Change Speed Reference A from Analog In 2 to Analog In 1 to connect
an external potentiometer.
1. Set Param. 090 [Speed Ref A Sel] to option 1 “Analog In 1”
This sets the speed reference input to I/O terminals 1 & 2. For 4…20
mA operation, a jumper must be placed between terminals 17 & 18.
2. Set Param. 096 [TB Man Ref Sel] to option 9 “MOP Level”
This eliminates a potential Conflict alarm condition. Analog In 2 is
not a valid Speed Reference source if selected for any of the
following: • 117 [Trim In Select]
• 126 [PI Reference Sel]
• 128 [PI Feedback Sel]
• 147 [Current Lmt Sel]
• 179 [Sleep-Wake Ref]
3. Set Param. 091 [Speed Ref A Hi] to the upper value of the desired
speed reference range in Hz
4. Set Param. 092 [Speed Ref A Lo] to the lower value of the desired
speed reference range in Hz
Control Scheme
Change from 3 Wire Start/Stop to 2 Wire Run/Not Run at Digital In 1 &
Digital In 2.
Important: This will disable the Start button on the HIM.
1. Set Param. 361 [Digital In1 Sel] to option 7 “Run” or 9 “Run
Reverse”
2. Set Param. 362 [Digital In2 Sel] to another option such as 8 “Run
Forward” or 10 “Jog”
See I/O Wiring Examples beginning on page 55.
Restoring Factory Defaults
From the Human Interface Module (HIM) Main Menu select: Memory
Storage / Reset To Defaults
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70
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Troubleshooting – Abbreviated Fault & Alarm Listing
Fault
Auxiliary
2
Input
Decel Inhibit 24
Type(1)
No.
For a complete listing of Faults and Alarms, refer to the PowerFlex 700
User Manual.
➀
➂
FluxAmpsRe 78
f Rang
HW
12
OverCurrent
IR Volts
Range
77
Motor
Overload
7
➀
➀
➂
OverSpeed 25
Limit
➀
OverVoltage 5
➀
SW
36
OverCurrent
➀
(1)
Description
Auxiliary input interlock is open.
Action
Check remote wiring.
The drive is not following a commanded 1. Verify input voltage is within drive
deceleration because it is attempting to
specified limits.
limit bus voltage.
2. Verify system ground impedance
follows proper grounding
techniques.
3. Disable bus regulation and/or add
dynamic brake resistor and/or
extend deceleration time. Refer to
page 6 for further info.
4. Disable with parameter 238.
The value for flux amps determined by 1. Reprogram [Motor NP FLA] with
the correct motor nameplate value.
the Autotune procedure exceeds the
programmed [Motor NP FLA],
2. Repeat Autotune.
parameter 042.
The drive output current has exceeded Check programming. Check for
the hardware current limit.
excess load, improper DC boost
setting, DC brake volts set too high or
other causes of excess current.
“Calculate” is the autotune default and Re-enter motor nameplate data.
the value determined by the autotune
procedure for IR Drop Volts is not in the
range of acceptable values.
Internal electronic overload trip.
An excessive motor load exists.
Enable/Disable with [Fault Config 1]. Reduce load so drive output current
does not exceed the current set by
[Motor NP FLA].
Functions such as Slip Compensation Remove excessive load or overhauling
or Bus Regulation have attempted to conditions or increase [Overspeed
add an output frequency adjustment Limit].
greater than that programmed in
[Overspeed Limit], parameter 083.
DC bus voltage exceeded maximum Monitor the AC line for high line
value.
voltage or transient conditions. Bus
overvoltage can also be caused by
motor regeneration. Extend the decel
time or install dynamic brake option.
Drive output current has exceeded the Check for excess load, improper DC
boost setting. DC brake volts set too
1ms current rating. This rating is
greater than the 3 second current rating high.
and less than the hardware overcurrent
fault level. It is typically 200…250% of
the drive continuous rating.
See the User Manual for a description of fault types.
Publication 20B-IN014G-EN-P
Type(1)
Alarm
Dig In
ConflictA
No.
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
17
➁
71
Description
Digital input functions are in conflict. Combinations marked with a “ ” will
cause an alarm.
Acc2/Dec2 Accel 2 Decel 2 Jog 1/2 Jog Fwd Jog Rev Fwd/Rev
Acc2/Dec2
Accel 2
Decel 2
Jog 1/2
Jog Fwd
Jog Rev
Fwd/Rev
Dig In
ConflictB
18
➁
A digital Start input has been configured without a Stop input or other
functions are in conflict. Combinations that conflict are marked with a “ ” and
will cause an alarm.
Start StopCF
Run Run Fwd Run Rev Jog
1/2
Jog Fwd Jog Rev Fwd/
Rev
Start
Stop-CF
Run
Run Fwd
Run Rev
Jog 1/2
Jog Fwd
Jog Rev
Fwd/Rev
Dig In
ConflictC
19
➁
More than one physical input has been configured to the same input function.
Multiple configurations are not allowed for the following input functions.
Forward/Reverse
Speed Select 1
Speed Select 2
Speed Select 3
Run Forward
TB Man Ref 30
Cflct
➁
Run ReverseBus Regulation Mode B
Jog ForwardAcc2 / Dec2
Jog ReverseAccel 2
RunDecel 2
Stop Mode B
Occurs when:
• “Auto/Manual” is selected (default) for [Digital In3 Sel], parameter 363 and
• [TB Man Ref Sel], parameter 96 has been reprogrammed.
No other use for the selected analog input may be programmed.
Example: If [TB Man Ref Sel] is reprogrammed to “Analog In 2,” all of the
factory default uses for “Analog In 2” must be reprogrammed (such as
parameters 90, 117, 128 and 179). Refer to the Auto/Manual Examples
section of the PowerFlex 700 User Manual.
To correct:
• Verify/reprogram the parameters that reference an analog input or
• Reprogram [Digital In3] to another function or “Unused.”
(1)
See the User Manual for a description of alarm types.
Publication 20B-IN014G-EN-P
72
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Common Symptoms and Corrective Actions
Drive does not Start from Start or Run Inputs wired to the terminal block.
Cause(s)
Drive is Faulted
Indication
Flashing red
status light
Incorrect input wiring. Refer to the wiring
examples starting on page 55.
• 2 wire control requires Run, Run
Forward, Run Reverse or Jog input.
• 3 wire control requires Start and Stop
inputs.
• Jumper from terminal 25 to 26 is
required.
Incorrect digital input programming.
• Mutually exclusive choices have been
made (i.e., Jog and Jog Forward).
• 2 wire and 3 wire programming may be
conflicting.
• Exclusive functions (i.e, direction control)
may have multiple inputs configured.
• Stop is factory default and is not wired.
None
Corrective Action
Clear fault.
• Press Stop
• Cycle power
• Set [Fault Clear] to 1
• “Clear Faults” on the HIM
Diagnostic menu.
Wire inputs correctly and/or install
jumper.
None
Program [Digital Inx Sel], parameters
361…366 for correct inputs.
Start or Run programming may be
missing.
Flashing yellow Program [Digital Inx Sel] to resolve
status light and conflicts.
“DigIn CflctB”
Remove multiple selections for the
indication on
same function.
LCD HIM.
Install stop button to apply a signal at
[Drive Status 2] stop terminal.
shows type 2
alarm(s).
Drive does not Start from Human Interface Module (HIM).
Cause(s)
Drive is programmed for 2 wire
control. HIM Start button is
disabled for 2 wire control unless
param. 192, bit 1 = “1.”
Publication 20B-IN014G-EN-P
Indication
None
Corrective Action
If 2 wire control is required, no action needed.
If 3 wire control is required, program [Digital
Inx Sel] for correct inputs.
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
73
Drive does not respond to changes in speed command.
Cause(s)
Indication
Corrective Action
No value is coming from the source LCD HIM Status 1. If the source is an analog input, check
wiring and use a meter to check for
of the command.
Line indicates
presence of signal.
“At Speed” and
output is 0 Hz. 2. Check [Commanded Speed], parameter
002 for correct source.
Incorrect reference source has
None
3. Check parameter 213, [Speed Ref Source]
been programmed.
for the source of the speed reference.
4. Reprogram parameter 090, [Speed Ref A
Sel] for correct source.
Incorrect Reference source is
None
5. Check parameter 209, [Drive Status 1], bits
being selected via remote device or
12 & 13 for unexpected source selections.
digital inputs.
6. Check parameter 216 [Dig In Status] to see
if inputs are selecting an alternate source.
7. Reprogram digital inputs to correct “Speed
Sel x” option.
Motor and/or drive will not accelerate to commanded speed.
Cause(s)
Acceleration time is excessive.
Excess load or short acceleration
times force the drive into current
limit, slowing or stopping
acceleration.
Indication
None
None
Speed command source or value is None
not as expected.
Programming is preventing the
None
drive output from exceeding limiting
values.
Corrective Action
Reprogram [Accel Time x].
Check [Drive Status 2], bit 10 to see if the drive
is in Current Limit.
Remove excess load or reprogram [Accel Time
x].
Check for the proper Speed Command using
Steps 1 through 7 above.
Check [Maximum Speed] and [Maximum Freq]
(parameters 082 and 055) to assure that
speed is not limited by programming.
Motor operation is unstable.
Cause(s)
Indication
Motor data was incorrectly entered None
or Autotune was not performed.
Corrective Action
1. Correctly enter motor nameplate data.
2. Perform “Static” or “Rotate” Autotune
procedure.
Publication 20B-IN014G-EN-P
74
PowerFlex® 700 Adjustable Frequency AC Drive - Frames 7…10
Drive will not reverse motor direction.
Cause(s)
Digital input is not selected for
reversing control.
Digital input is incorrectly wired.
Direction mode parameter is
incorrectly programmed.
Motor wiring is improperly phased
for reverse.
A bipolar analog speed command
input is incorrectly wired or signal is
absent.
Indication
None
None
None
None
None
Corrective Action
Check [Digital Inx Sel]. Choose correct input
and program for reversing mode.
Check input wiring.
Reprogram [Direction Mode] for analog
“Bipolar” or digital “Unipolar” control.
Switch two motor leads.
1. Use meter to check that an analog input
voltage is present.
2. Check wiring.
Positive voltage commands forward direction.
Negative voltage commands reverse direction.
Stopping the drive results in a Decel Inhibit fault.
Cause(s)
The bus regulation feature is
enabled and is halting deceleration
due to excessive bus voltage.
Excess bus voltage is normally due
to excessive regenerated energy or
unstable AC line input voltages.
Internal timer has halted drive
operation.
Indication
Decel Inhibit fault
screen.
LCD Status Line
indicates
“Faulted”.
Corrective Action
1. See Attention statement on page 6.
2. Reprogram parameters 161/162 to
eliminate any “Adjust Freq” selection.
3. Disable bus regulation (parameters 161 &
162) and add a dynamic brake.
4. Correct AC input line instability or add an
isolation transformer.
5. Reset drive.
Manually Clearing Faults
Step
1. Press Esc to acknowledge the fault. The fault information will be
removed so that you can use the Human Interface Module (HIM).
2. Address the condition that caused the fault.
The cause must be corrected before the fault can be cleared.
3. After corrective action has been taken, clear the fault by one of
these methods:
• Press Stop
• Cycle drive power
• Set parameter 240 [Fault Clear] to “1.”
• “Clear Faults” on the Human Interface Module (HIM) Diagnostic
menu.
Publication 20B-IN014G-EN-P
Key(s)
Esc
PowerFlex® 700 Adjustable Frequency AC Drive
75
Parameter List – Vector Control Option (v8.xxx)
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
16
17
18
21
22
23
24
25
26
27
28
29
40
41
42
43
44
45
46
47
48
49
50
53
54
55
56
57
58
59
61
62
63
64
66
67
69
70
71
72
79
80
81
82
83
Parameter Name
Output Freq
Commanded Freq
Output Current
Torque Current
Flux Current
Output Voltage
Output Power
Output Powr Fctr
Elapsed MWh
Elapsed Run Time
MOP Reference
DC Bus Voltage
DC Bus Memory
Elapsed kWh
Analog In1 Value
Analog In2 Value
PTC HW Value
Spd Fdbk No Filt
Ramped Speed
Speed Reference
Commanded Torque**
Speed Feedback
Rated kW
Rated Volts
Rated Amps
Control SW Ver
Motor Type
Motor NP Volts
Motor NP FLA
Motor NP Hertz
Motor NP RPM
Motor NP Power
Mtr NP Pwr Units
Motor OL Hertz
Motor OL Factor
Motor Poles
Motor OL Mode 6.x
Motor Cntl Sel
Maximum Voltage
Maximum Freq
Compensation
Flux Up Mode
Flux Up Time
SV Boost Filter
Autotune
IR Voltage Drop
Flux Current Ref
Ixo Voltage Drop
Autotune Torque**
Inertia Autotune**
Start/Acc Boost
Run Boost*
Break Voltage*
Break Frequency*
Speed Units
Feedback Select
Minimum Speed
Maximum Speed
Overspeed Limit
Group
Metering
Metering
Metering
Metering
Metering
Metering
Metering
Metering
Metering
Metering
Metering
Metering
Metering
Metering
Metering
Metering
Metering
Metering
Metering
Metering
Metering
Metering
Drive Data
Drive Data
Drive Data
Drive Data
Motor Data
Motor Data
Motor Data
Motor Data
Motor Data
Motor Data
Motor Data
Motor Data
Motor Data
Motor Data
Motor Data
Torq Attributes
Torq Attributes
Torq Attributes
Torq Attributes
Torq Attributes
Torq Attributes
Torq Attributes
Torq Attributes
Torq Attributes
Torq Attributes
Torq Attributes
Torq Attributes
Torq Attributes
Volts per Hertz
Volts per Hertz
Volts per Hertz
Volts per Hertz
Spd Mode & Limits
Spd Mode & Limits
Spd Mode & Limits
Spd Mode & Limits
Spd Mode & Limits
Number
84-86
87
88
90, 93
91, 94
92, 95
96
97
98
99
100
101-107
108
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140, 141
142, 143
145
146
147
148
149
150
151
152
153
154
155, 156
157
158
159
160
161, 162
163
164
165
166
Parameter Name
Skip Frequency 1-3*
Skip Freq Band*
Speed/Torque Mod**
Speed Ref X Sel
Speed Ref X Hi
Speed Ref X Lo
TB Man Ref Sel
TB Man Ref Hi
TB Man Ref Lo
Pulse Input Ref
Jog Speed 1
Preset Speed 1-7
Jog Speed 2
Trim % Setpoint
Trim In Select
Trim Out Select
Trim Hi
Trim Lo
Slip RPM @ FLA
Slip Comp Gain*
Slip RPM Meter
PI Configuration
PI Control
PI Reference Sel
PI Setpoint
PI Feedback Sel
PI Integral Time
PI Prop Gain
PI Lower Limit
PI Upper Limit
PI Preload
PI Status
PI Ref Meter
PI Fdback Meter
PI Error Meter
PI Output Meter
PI BW Filter
Accel Time X
Decel Time X
DB While Stopped
S Curve %
Current Lmt Sel
Current Lmt Val
Current Lmt Gain
Drive OL Mode
PWM Frequency
Droop RPM @ FLA
Regen Power Limit**
Current Rate Limit**
Stop Mode X
DC Brk Lvl Sel
DC Brake Level
DC Brake Time
Bus Reg Ki*
Bus Reg Mode X
DB Resistor Type
Bus Reg Kp*
Bus Reg Kd*
Flux Braking
Group
Spd Mode & Limits
Spd Mode & Limits
Spd Mode & Limits
Speed Reference
Speed Reference
Speed Reference
Speed Reference
Speed Reference
Speed Reference
Speed Reference
Discrete Speeds
Discrete Speeds
Discrete Speeds
Speed Trim
Speed Trim
Speed Trim
Speed Trim
Speed Trim
Slip Comp
Slip Comp
Slip Comp
Process PI
Process PI
Process PI
Process PI
Process PI
Process PI
Process PI
Process PI
Process PI
Process PI
Process PI
Process PI
Process PI
Process PI
Process PI
Process PI
Ramp Rates
Ramp Rates
Stop/Brake Modes
Ramp Rates
Load Limits
Load Limits
Load Limits
Load Limits
Load Limits
Load Limits
Load Limits
Load Limits
Stop/Brake Modes
Stop/Brake Modes
Stop/Brake Modes
Stop/Brake Modes
Stop/Brake Modes
Stop/Brake Modes
Stop/Brake Modes
Stop/Brake Modes
Stop/Brake Modes
Stop/Brake Modes
Publication 20B-IN014G-EN-P
76
Number
167
168
169
170
174
175
177
178
179
180
181
182
183
184
185
186
187
188
189
190
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
209, 210
211, 212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227, 228
229, 230
234, 236
235, 237
238
240
241
242
243
244
245
246
PowerFlex® 700 Adjustable Frequency AC Drive
Parameter Name
Powerup Delay
Start At PowerUp
Flying Start En
Flying StartGain
Auto Rstrt Tries
Auto Rstrt Delay
Gnd Warn Level
Sleep-Wake Mode
Sleep-Wake Ref
Wake Level
Wake Time
Sleep Level
Sleep Time
Power Loss Mode
Power Loss Time
Power Loss Level
Load Loss Level
Load Loss Time
Shear Pin Time
Direction Mode
Save HIM Ref
Man Ref Preload
Save MOP Ref
MOP Rate
Param Access Lvl
Reset To Defalts
Load Frm Usr Set
Save To User Set
Reset Meters
Language
Voltage Class
Drive Checksum
Dyn UserSet Cnfg
Dyn UserSet Sel
Dyn UserSet Actv
Drive Status X
Drive Alarm X
Speed Ref Source
Start Inhibits
Last Stop Source
Dig In Status
Dig Out Status
Drive Temp
Drive OL Count
Motor OL Count
Mtr OL Trip Time
Drive Status 3 6.x
Status 3 @ Fault 6.x
Fault Speed
Fault Amps
Fault Bus Volts
Status X @ Fault
Alarm X @ Fault
Testpoint X Sel
Testpoint X Data
Fault Config 1
Fault Clear
Fault Clear Mode
Power Up Marker
Fault 1 Code
Fault 1 Time
Fault 2 Code
Fault 2 Time
Publication 20B-IN014G-EN-P
Group
Restart Modes
Restart Modes
Restart Modes
Restart Modes
Restart Modes
Restart Modes
Power Loss
Restart Modes
Restart Modes
Restart Modes
Restart Modes
Restart Modes
Restart Modes
Power Loss
Power Loss
Power Loss
Power Loss
Power Loss
Power Loss
Direction Config
HIM Ref Config
HIM Ref Config
MOP Config
MOP Config
Drive Memory
Drive Memory
Drive Memory
Drive Memory
Drive Memory
Drive Memory
Drive Memory
Drive Memory
Drive Memory
Drive Memory
Drive Memory
Diagnostics
Diagnostics
Diagnostics
Diagnostics
Diagnostics
Diagnostics
Diagnostics
Diagnostics
Diagnostics
Diagnostics
Diagnostics
Diagnostics
Diagnostics
Diagnostics
Diagnostics
Diagnostics
Diagnostics
Diagnostics
Diagnostics
Diagnostics
Faults
Faults
Faults
Faults
Faults
Faults
Faults
Faults
Number
247
248
249
250
251
252
253
254
255
256
257
258
259
261
262-269
270
271
272
273
274
275
276
Parameter Name
Fault 3 Code
Fault 3 Time
Fault 4 Code
Fault 4 Time
Fault 5 Code
Fault 5 Time
Fault 6 Code
Fault 6 Time
Fault 7 Code
Fault 7 Time
Fault 8 Code
Fault 8 Time
Alarm Config 1
Alarm Clear
Alarm X Code
DPI Baud Rate
Drive Logic Rslt
Drive Ref Rslt
Drive Ramp Rslt
DPI Port Sel
DPI Port Value
Logic Mask
277
278
279
280
281
282
283
284
285
288
289
290
291
292
293
294
295
296
297
298
299
300-307
308
310-317
320
321
322, 325
323, 326
324, 327
340
341
342, 345
343, 346
344, 347
354, 355
361-366
377, 378
379
380, 384,
388
Start Mask
Jog Mask
Direction Mask
Reference Mask
Accel Mask
Decel Mask
Fault Clr Mask
MOP Mask
Local Mask
Stop Owner
Start Owner
Jog Owner
Direction Owner
Reference Owner
Accel Owner
Decel Owner
Fault Clr Owner
MOP Owner
Local Owner
DPI Ref Select
DPI Fdbk Select
Data In XX
HighRes Ref 6.x
Data Out XX
Anlg In Config
Anlg In Sqr Root
Analog In X Hi
Analog In X Lo
Analog In X Loss
Anlg Out Config
Anlg Out Absolut
Analog OutX Sel
Analog OutX Hi
Analog OutX Lo
Anlg OutX Scale
Digital InX Sel
Anlg OutX Setpt
Dig Out Setpt
Digital OutX Sel
Group
Faults
Faults
Faults
Faults
Faults
Faults
Faults
Faults
Faults
Faults
Faults
Faults
Alarms
Alarms
Alarms
Comm Control
Comm Control
Comm Control
Comm Control
Comm Control
Comm Control
Masks & Owners
Security
Masks & Owners
Masks & Owners
Masks & Owners
Masks & Owners
Masks & Owners
Masks & Owners
Masks & Owners
Masks & Owners
Masks & Owners
Masks & Owners
Masks & Owners
Masks & Owners
Masks & Owners
Masks & Owners
Masks & Owners
Masks & Owners
Masks & Owners
Masks & Owners
Masks & Owners
Comm Control
Comm Control
Datalinks
Datalinks
Datalinks
Analog Inputs
Analog Inputs
Analog Inputs
Analog Inputs
Analog Inputs
Analog Outputs
Analog Outputs
Analog Outputs
Analog Outputs
Analog Outputs
Analog Outputs
Digital Inputs
Analog Outputs
Digital Outputs
Digital Outputs
PowerFlex® 700 Adjustable Frequency AC Drive
Number
381, 385,
389
382, 386,
390
383, 387,
391
392
393
394
411
412
413
414
415
416
419
420
421
422
423
427, 431
428, 432
429, 433
430
434
435
436
437
438
440
441
445
446
447
448
449
450
451
454
459
460
461
462
463
464
476-494
477-495
478-496
479-497
480-498
481-499
595
596
597
598
600
601
602
603
604
605
606
607
Parameter Name
Dig OutX Level
Group
Digital Outputs
Dig OutX OnTime
Digital Outputs
Dig OutX OffTime
Digital Outputs
Dig Out Invert
Dig Out Param
Dig Out Mask
DigIn DataLogic 6.x
Motor Fdbk Type
Encoder PPR
Enc Position Fdbk
Encoder Speed
Fdbk Filter Sel
Notch Filter Freq**
Notch Filter K**
Marker Pulse
Pulse In Scale
Encoder Z Chan
Torque Ref X Sel**
Torque Ref X Hi**
Torque Ref X Lo**
Torq Ref A Div**
Torque Ref B Mult**
Torque Setpoint**
Pos Torque Limit**
Neg Torque Limit**
Torque Setpoint2**
Control Status**
Mtr Tor Cur Ref**
Ki Speed Loop**
Kp Speed Loop**
Kf Speed Loop**
Spd Err Filt BW 6.x
Speed Desired BW**
Total Inertia**
Speed Loop Meter**
Rev Speed Limit**
PI Deriv Time
PI Reference Hi
PI Reference Lo
PI Feedback Hi
PI Feedback Lo
PI Output Gain
ScaleX In Value
ScaleX In Hi
ScaleX In Lo
ScaleX Out Hi
ScaleX Out Lo
ScaleX Out Value
Port Mask Act
Write Mask Cfg
Write Mask Act
Logic Mask Act
TorqProve Cnfg
TorqProve Setup
Spd Dev Band
SpdBand Integrat
Brk Release Time
ZeroSpdFloatTime
Float Tolerance
Brk Set Time
Digital Outputs
Digital Outputs
Digital Outputs
Digital Inputs
Speed Feedback
Speed Feedback
Speed Feedback
Speed Feedback
Speed Feedback
Speed Feedback
Speed Feedback
Speed Feedback
Speed Feedback
Speed Feedback
Torq Attributes
Torq Attributes
Torq Attributes
Torq Attributes
Torq Attributes
Torq Attributes
Torq Attributes
Torq Attributes
Torq Attributes
Torq Attributes
Torq Attributes
Speed Regulator
Speed Regulator
Speed Regulator
Speed Regulator
Speed Regulator
Speed Regulator
Speed Regulator
Speed Regulator
Process PI
Process PI
Process PI
Process PI
Process PI
Process PI
Scaled Blocks
Scaled Blocks
Scaled Blocks
Scaled Blocks
Scaled Blocks
Scaled Blocks
Security
Security
Security
Security
Torq Proving
Torq Proving
Torq Proving
Torq Proving
Torq Proving
Torq Proving
Torq Proving
Torq Proving
77
Number Parameter Name
Group
608
TorqLim SlewRate
Torq Proving
609
BrkSlip Count
Torq Proving
610
Brk Alarm Travel
Torq Proving
611
MicroPos Scale%
Torq Proving
612
TorqProve Status
Torq Proving
613
Brake Test Torq 6.x
Torq Proving
631
Rod Load Torque
Oil Well Pump
632
TorqAlarm Level
Oil Well Pump
633
TorqAlarm Action
Oil Well Pump
634
TorqAlarm Dwell
Oil Well Pump
635
TorqAlrm Timeout
Oil Well Pump
636
TorqAlrm TO Act
Oil Well Pump
637
PCP Pump Sheave
Oil Well Pump
638
Max Rod Torque
Oil Well Pump
639
Min Rod Speed
Oil Well Pump
640
Max Rod Speed
Oil Well Pump
641
OilWell Pump Sel
Oil Well Pump
642
Gearbox Rating
Oil Well Pump
643
Gearbox Sheave
Oil Well Pump
644
Gearbox Ratio
Oil Well Pump
645
Motor Sheave
Oil Well Pump
646
Total Gear Ratio
Oil Well Pump
647
DB Resistor
Oil Well Pump
648
Gearbox Limit
Oil Well Pump
650
Adj Volt Phase
Adjust Voltage
651
Adj Volt Select
Adjust Voltage
652
Adj Volt Ref Hi
Adjust Voltage
653
Adj Volt Ref Lo
Adjust Voltage
654-660 Adj Volt Preset1-7
Adjust Voltage
661
Min Adj Voltage
Adjust Voltage
662
Adj Volt Command
Adjust Voltage
663
MOP Adj VoltRate
Adjust Voltage
669
Adj Volt TrimSel
Adjust Voltage
670
Adj Volt Trim Hi
Adjust Voltage
671
Adj Volt Trim Lo
Adjust Voltage
672
Adj Volt Trim %
Adjust Voltage
675
Adj Volt AccTime
Adjust Voltage
676
Adj Volt DecTime
Adjust Voltage
677
Adj Volt S Curve
Adjust Voltage
700
Pos/Spd Prof Sts
ProfSetup/Status
701
Units Traveled
ProfSetup/Status
702
Home Position 6.x
ProfSetup/Status
705
Pos/Spd Prof Cmd
ProfSetup/Status
707
Encoder Pos Tol
ProfSetup/Status
708
Counts Per Unit
ProfSetup/Status
711
Vel Override
ProfSetup/Status
713
Find Home Speed
ProfSetup/Status
714
Find Home Ramp
ProfSetup/Status
718
Pos Reg Filter
ProfSetup/Status
719
Pos Reg Gain
ProfSetup/Status
720…
Step x Type
Profile Setup
721…
Step x Velocity
Profile Setup
722…
Step x AccelTime
Profile Setup
723…
Step x DecelTime
Profile Setup
724…
Step x Value
Profile Setup
725…
Step x Dwell
Profile Setup
726…
Step x Batch
Profile Setup
727…
Step x Next
Profile Setup
* These parameters will only be displayed when parameter
053 [Motor Cntl Sel] is set to option “2 or 3.”
** These parameters will only be displayed when parameter
053 [Motor Cntl Sel] is set to option “4.”
6.x Firmware 6.002 and later.
Publication 20B-IN014G-EN-P
*PN-76482*
PN-76482
U.S. Allen-Bradley Drives Technical Support
Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: [email protected], Online: www.ab.com/support/abdrives
www.rockwellautomation.com
Power, Control and Information Solutions Headquarters
Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444
Europe/Middle East/Africa: Rockwell Automation, Pegasus Park, De Kleetlaan 12a, 1831 Diegem, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640
Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846
Publication 20B-IN014G-EN-P – July 2010
PN-76482
Supersedes 20B-IN014F-EN-P – October 2009
Copyright © 2010 Rockwell Automation, Inc. All rights reserved. Printed in USA.