Download Leaflet - AC Motor Drives VF series

AC Motor
Drives
VF series
New-Generation High-Performance
AC Motor Drives
0.2 TO 630KW
A host of available functions along with the constructive
features allow to use the new VF motor drives in the
most diversified applications: cement, paper, chemical,
petrochemical plants, waterworks and gas ducts and many
others.
Careful design of the front control panel and menu
configuration warrant flexible selections along with easy and
clear installation and set-up of the motor drive.
• Built-in EMC filter
• Built-in DC reactor for 18.5 up to 630kW types
• Configurable type of motor control: linear V/F, vector control,
energy saving
• Special functions for pump and fan control using PID
algorithm
• Programming and supervision software
• IP54 versions available on request
• Versions available up to 600VAC on request
• HVAC versions, compliant with IEC/EN 61000-3-12 standards,
available on request
• Certifications obtained: UL for USA and Canada, CSA, C-Tick
Compliant with standards: EN 50178 and IEC/EN 61800-3.
AC motor drive type
VFNC3
VFS11
VFPS1
Single-phase supply
•
–
–
Three-phase supply
–
•
•
0.2-2.2kW
0.4-15kW
18.5-630kW
(230VAC)
(400VAC)
(400VAC)
400Hz
500Hz
500Hz
For three-phase motor
Max output frequency
VFPS1
18.5-630kW
THREE-PHASE
VFS11
0.4-15kW
VFNC3
0.2-2.2kW
SINGLE-PHASE
THREE-PHASE
AC motor drives V
EXAMPLES OF
APPLICATION
VF series motor drives can be
used in a variety of
applications in diversified
industrial and civil fields.
Food processing industry
Conveyance machinery
Pumps
Machinery for bread, bakery and
fresh pasta, confectionary
equipment, mixers and blenders,
flour and liquid dispensing
equipment, etc.
Product conveyor belts for
warehouses, trade
businesses, etc.
Fans, dryers, water purification
systems, waterworks, etc.
Fig. 1
Effect of advanced energy-saving mode
120
100
Output power (%)
ENERGY SAVING
The new supervision of energy saving provides to optimise the output
efficiency for the utility (pumps, fans), even with low frequency value
usage.
The effect of this function can be monitored by the built-in panel or by
communication via protocol. See Fig. 1.
HIGH FREQUENCY NOISE AND HARMONIC DISTORTION
The entire line up to 630kW has a built-in EMC filter, compliant with
IEC/EN 61800-3 standards, first environment category 1, and makes it
ideal for applications where there is a need to give very particular
attention to irradiated disturbances towards peripheral equipment.
See Fig. 2.
DC REACTOR
Built in the 18.5 to 75kW models and to be externally installed for the
90kW model and over. It allows to drastically reduce harmonics
producted by the motor drive and to improve the power factor.
The DC reactor also permits to limit the current drawn by the motor
drive to a maximum value of 110% of its rated current. See Fig. 3.
Damper control
80
60
V/F control
40
20
Advanced energy saving
0
10
20
30
40
50
60
70
80
90
100
Output frequency (%)
Effect of built-in filter
Fig. 2
[dBuV]
Effect of built-in reactor
Fig. 3
Input current
Example of generated noise data
100
iu(A)
40
20
1
10
Frequency [MHz]
30
0
200
200
600
400
0
600
400
100
0
200
200
600
400
0
-100
-200
-100
-200
-200
-400
-200
-400
-300
-600
-300
-600
Input current and voltage
Input current and voltage
Conventional model
(400V-30kW)
Input current 87.6A
Output current 59.7A
VFPS1
(400V-30kW)
Input current 60.0A
Output current 59.7A
v1(V)
200
100
60
0
0.15
300
400
iu(A)
80
600
200
v1(V)
IEC/EN 61800-3 1st Environment Category C2
300
F series
Medical and fitness
equipment
Equipment for fitness centres
and for healthcare.
Vehicle washing machines
Commercial ironing equipment
Packaging
Automatic car washing
equipment.
Automatic machines used in
numerous public stores and
service industries.
Automatic and semi-automatic
packaging machines in cartons,
plastic bags or cases or with
cellophane, etc.
EASY KEY
The EASY key, on the control keypad of the
VFNC3S... and VFPS1... models, permits to obtain
a simplified access to different functions, such as:
LESS INSTALLATION SPACE
Side by Side installation
All AC motor drives can be
installed without side
clearance for space saving.
Traditional installation with
side clearance between AC
motor drives.
Local/Remote: to switch between the
motor and remote controls connected
to the digital/analog inputs of the local
commands available on board the
motor drive.
Quick Mode: to create a
customisable menu with only specific
parameters for one’s own application
and to lock out the modification of all
the others.
software
For the VF motor drive and PC communications (Microsoft®
Windows®98, 2000 and XP), a software is available and
permits to:
• Modify parameters
• Supervise the motor drive and the motor
• Create trend graphs
• Print parameter changes.
DC reactor (DCL)
❶
P0
Single-phase 0.2 to 2.2kW
PC/-
PA/+
Motor
MCCB
Single-phase power supply:
220...240VAC - 50/60Hz
R/L1
Noise
filter
S/L2
VFNC3… TYPE
• 200-240VAC single-phase supply
• EMC suppressor built in for noise immunity
(IEC/EN 61800-3, 1° environment cat. C1,
class B).
U/T1
Power
circuit
❸
M
V/T2
W/T3
Control
circuit
FLC
P24
Protective function
activation output
FLB
FLA
❶ The motor drive is supplied with the PO
JOG DIAL
It simplifies the programming
and control process of the
VFNC3S through an intuitive
and congenial use.
It also can be used as an
on-board potentiometer to
change the motor frequency.
VFNC3
and the PA/+ terminals shorted by
means of a shorting bar.
Before installing the DC reactor (DCL),
remove the bar.
❷ When using the NO output terminal in
source logic mode, short the P24 and
OUT terminals.
❸ 1ph-240V models have noise filter inside.
F
Forward
R
Reverse
S1
Preset-speed 1
S2
Preset-speed 2
P24
❷
OUT
Ry
NO
CC
FM
Meter
Low-speed
signal output
CC
VI
P5
+ Voltage signal: 0...5V/0...10V
- (Current signal: 4...20mA)
+
Frequency
meter
(ammeter)
-
External potentiometer (1...10k )
7.5V-1mA
(or 0...10V/4...20mA)
DC reactor (DCL)
❶ (option)
Braking resistor (option)
PA/+
P0
Three-phase 0.4 to 15kW
P
PC/-
Motor
MCCB
R/L1
Three-phase power supply:
380...500VAC - 50/60Hz
U/T1
Noise
filter
S/L2
Power circuit
❸
T/L3
VFS11… TYPE
P24
Control
circuit
• 380-500VAC three-phase supply
• EMC suppressor built in for noise immunity
(IEC/EN 61800-3, 1° environment cat. C2
or 2° environment cat. C3, class A)
• Integrated dynamic braking circuit.
FLC
Protective
function
activation
output
M
V/T2
W/T3
F
Forward
R
Reverse
FLB
Reset
RES
FLA
VFS11
RY
Low-speed
signal output
24VDC input
S1
Preset-speed 1
S2
Preset-speed 2
S3
Preset-speed 3
RC
P24
PLC
OUT
❷
Ry
NO
❶ The motor drive is supplied with the PO
and the PA/+ terminals shorted by
means of a shorting bar.
Before installing the DC reactor (DCL),
remove the bar.
Meter
+ Voltage signal: 0...10V
- (Current signal: 4...20mA)
+
Frequency
meter
(ammeter)
❷ When using the NO output terminal in
-
source logic mode, short the P24 and
OUT terminals.
❸ 600V models have no noise filter inside.
External potentiometer (1...10kW)
(or input voltage signal across VIB-CC terminals: 0...10V)
7.5V-1mA
(or 4...20mA)
PO
Three-phase power source:
380...480VAC - 50/60Hz
❻
PB
PC/-
Motor
❷
❸
R/L1
Noise
filter
S/L2
T/L3
U/T1
Main
circuit
M
V/T2
W/T3
VFPS1
F
Forward run signal
R
Reverse run signal
Reset
RES
Preset speed 1
S1
MY FUNCTION
It is a function with which small programs can be made
with logic operations using the motor drive parameters.
+SU
S2
Preset speed 2
CC
S3
Preset speed 3
Control
circuit
FLA
Protective
function
activation
output
FLB
CC
P24/
PLC
❽
PWR
(a)
OUT1
FLC
OUT2
❶ The motor drive is shipped with the terminals PO
and PA/+ shorted with a bar (200V-45kW or smaller.
400V-75kW or smaller)
Remove the shorting bar when installing a DC
reactor (DCL).
❷ The DC reactor is built in for models
200V-11kW~45kW and 400V-18.5kW~75kW.
❸ The noise filter is built in for models
drive circuit built-in (GTR7) as standard for models
220kW or smaller.
❺ To supply a DC power, connect the cables to the
PA/+ and PC/- terminals.
the motor drive (200V: 18.5kW or more,
400V: 22kW or more), be sure to contact our
Customer service (Tel. +39 035 4282422;
email: [email protected]), because a
current limiting circuit is required in
such a case.
NO
❼
❼
(OUT/1)
FM
AM
❼ The functions assigned to terminals OUT1, VI/II
and RR/S4 can be switched by changing parameter
settings.
❽ For PWR connection conforming to safety
CCA
RX
❼
VI/II RR/S4
PP
Voltage signal: 0...10V
Frequency
meter
Ammeter
200V-45kW or smaller and all of 400V.
❹ External braking resistor (option). Dynamic braking
CC
❻ If a DC power supply is used to operate
Ammeter
Voltage signal: 0...10V
or current signal: 4 (0)...20mA
standards, refer to the user's manual.
Ammeter or voltmeter
External potentiometer (1...10kOhm)
or voltage signal between RR/S4 and CCA: 0...10V
Default setting
• 380-480VAC three-phase supply
• EMC suppressor built in for noise immunity
(IEC/EN 61800-3, 1° environment cat. C2
or 2° environment cat. C3, class A)
• Integrated dynamic braking circuit up to 220kW
• Integrated DC reactor.
My Function features:
• Number of lines: 7
• Number of instructions per line: 4
• Number of total instructions: 28
• Internal relays: 8
• Internal counters: 2
• Logic functions. ST, STN, AND, ANDN, OR,
ORN, SET, RSET, HOLD, ON/OFF delay timer
• Comparators: EQ (equal to), NE (not equal to),
GT (greater than), GE (greater than or equal to),
LT (less than), LE (less than or equal to) and
ASUB (absolute value).
PA/+
MCCB
VFPS1… TYPE
+DC -DC ❺
❹
❶
Three-phase 18.5 to 630kW
Speed reach signal
output
CC
PP
VIB
VIA
CC
FM
O r d e r
c o d e
AC motor drives
Order
code
Current ❶
[A]
3-phase motor
power
[kW]
[HP]
B
Dimensions C
A
B
C
[mm]
A
Q.ty per Weight
pkg
[n°]
[kg]
VFNC3
SINGLE-PHASE SUPPLY 200-240VAC 50/60HZ
VFNC3S 2002PL W
VFNC3S 2004PL W
VFNC3S 2007PL W
VFNC3S 2015PL W
VFNC3S 2022PL W
1.4
2.4
4.2
7.5
10.0
0.20
0.40
0.75
1.50
2.20
0.25
0.54
1
2
3
72
72
72
117
117
143
143
143
142
142
102
121
131
156
156
1
1
1
1
1
0.900
1.000
1.300
2.000
2.000
105
130
150
1
105
130
150
1
140
170
150
1
180
220
170
1
245
310
190
1
2.100
2.100
2.200
3.100
3.200
5.900
6.700
11.000
11.500
230
240
240
240
320
320
320
310
310
409
420
550
550
630
630
630
680
680
191
212
242
242
290
290
290
375
375
1
1
1
1
1
1
1
1
1
22.200
23.700
32.500
32.800
54.000
54.000
54.000
100.000
100.000
375
377
377
377
377
377
377
377
377
1
1
1
1
1
1
1
1
1
108.000
118.000
161.000
194.000
204.000
204.000
302.000
320.000
462.000
VFS11
THREE-PHASE SUPPLY 380-500VAC 50/60HZ ➋
VFS11 4004PL WP
VFS11 4007PL WP
VFS11 4015PL WP
VFS11 4022PL WP
VFS11 4037PL WP
VFS11 4055PL WP
VFS11 4075PL WP
VFS11 4110PL WP
VFS11 4150PL WP
1.5
2.3
4.1
5.5
9.5
14.3
17
27.7
33
0.4
0.75
1.5
2.2
4.0
5.5
7.5
11
15
0.54
1
2
3
5
7.5
10
15
20
VFPS1
THREE-PHASE SUPPLY 380-480VAC 50/60HZ ➌
VFPS1 4185PL WP
VFPS1 4220PL WP
VFPS1 4300PL WP
VFPS1 4370PL WP
VFPS1 4450PL WP
VFPS1 4550PL WP
VFPS1 4750PL WP
VFPS1 4900PC WP
VFPS1 4110KPC WP
41
48
66
79
94
116
160
179
215
18.5
22
30
37
45
55
75
90
110
25
30
40
50
60
75
100
125
150
THREE-PHASE SUPPLY 380-440VAC 50HZ / 380-480VAC 60HZ ➍
VFPS1 4132KPC WP
259
132
200
VFPS1 4160KPC WP
314
160
250
VFPS1 4220KPC WP
427
220
350
VFPS1 4250KPC WP
481
250
400
VFPS1 4280KPC WP
550
280
450
VFPS1 4315KPC WP
616
315
500
VFPS1 4400KPC WP
759
400
600
VFPS1 4500KPC WP
941
500
700
VFPS1 4630KPC WP
1181
630
1000
❶ Operation up to 50°C without derating.
➋ 240VAC and 600VAC three-phase available on request.
➌ 240VAC (VFPS1 4110KPC WP excluded) and 600VAC three-phase available on request.
➍ 600VAC three-phase available on request.
350
330
430
585
585
585
880
880
1108
782
950
950
950
950
950
1150
1150
1150
Other starters for electri
Direct-on-line starters
Reversing and
changeover contactors
Star-delta starters
Accessories
Order
code
Description
3-phase inductances. For motor drive rating
IND2020
0.75-4kW
IND2030
5.5-11kW
IND3040
15-22kW
IND4040
30-45kW
IND4075
55-75kW
IND4090
90-110kW
IND5060
132-160kW
IND5080
200-220kW
IND7070
280-315kW
Braking resistors.
Power capacity
ROF20100
200W 1001 for 1.5-2.2kW types
ROF20150
200W 1501 for 0.4-0.75kW types
ROF35060
350W 601 for 4-5.5kW types
ROF50035
500W 351 for 7.5kW type
ROF80030
800W 301 for 11-15kW types
ROPPE11430
1300W 301 for 18.5kW type
ROPPE12515
2200W 151 for 22-30kW types
ROPPE14008
4000W 81 for 37 to 75kW types
ROPPE24003
8000W 31 for 90 to 220kW types
Accessories for VF types.
MITOSVT6
Remote control panel with functions:
motor running, inverse rotation,
speed adjustment and quantities
control. IP65.
Cable excluded ❶
RKP002Z
Remote control panel with functions:
motor running, speed adjustment,
quantities control and
parameter setting. IP20.
Cable excluded ❶
USB001Z
Motor drive programming
module ❶❷❸
RJ45SH05000
Connecting cable RJ45 for
MITOSVT6, RKP002Z or
USB001Z to motor drive.
5m long.
51 PT25H101K
1kOhm potentiometer
10 turns, complete with operating knob
51 PT35H11K
1kOhm potentiometer
1 turn, complete with operating knob
Accessories for VFS11 and VFPS1 types only.
MITOSVT6ECO
Remote control panel for
quantities retention and
control of a system (PID:
pressure, temperature, etc).
IP65. Cable excluded ❶
Qty
Weight
per pkg
[n°]
[kg]
1
1
1
1
1
1
1
1
1
2.200
2.600
5.500
17.000
24.000
30.000
45.000
56.000
91.000
1
1
1
1
1
1
1
1
1
0.220
0.220
0.510
0.620
1.400
4.000
5.000
7.000
11.000
1
0.154
1
0.070
1
0.260
1
0.142
1
0.100
1
0.052
1
0.134
❶ RJ45 cable to be purchased separately; order code RJ45SH05000.
❷ For USB001Z module → PC USB port connection, use a normal USB cable, USB1.1/2.0 compatible,
type A-B connection, maximum recommendable length 1m only.
❸ Contact our Customer Service (Tel. +39 0354282422; email: [email protected]) to request the
motor drive remote control software.
c motors
Soft starters
General characteristics
VFNC3
VFS11
VFPS1
Class B
–
200%
(0.5s)
150%
150% 1Hz
–
•
•
400Hz
Class A
–
200%
(0.5s)
150%
150%1Hz
•
•
•
500Hz
Class A
•
135%
(2s)
120%
130% 1Hz
(18.5-220kW)
•
•
500Hz
4+1 ❶
1
1
1
1
–
RS485
6+2 ❶
2
1
2❶
1
•
TTL
6+1 ❶
1
2
2+1 ❶
2
•
RS485 (n° 2)
•
•
•
•
•
•
•
•
•
•
•
•
•
•
–
•
•
•
•
•
–
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
–
15
•
•
•
•
•
•
•
•
•
–
15
•
•
•
•
•
•
•
•
•
•
15
•
•
•
•
•
•
2
•
Toshiba-Modbus
–
•
2
•
Toshiba-Modbus
•
•
4
•
Toshiba-Modbus
–
•
–
•
Optional board
•
Integrated
–
•
•
Main characteristics
Built-in surge suppressor
Built-in DC reactor
Instantaneous overload
Overload for 60 seconds
Low speed torque
Integrated dynamic braking circuit
Capacitor pre-charge circuit
DC-bus access
Maximum output frequency
Interface
Digital inputs
Digital outputs
Static relay outputs
Analog inputs 0-10VDC/4-20mA
Analog outputs 0-10VDC/4-20mA
I/O logic PNP or NPN switchable
Serial port
Front keyboard
Display
Operation keys
START/STOP keys
Speed adjustment keys
Potentiometer
Protections
Over-current
Over-voltage
IN/OUT phase failure
Motor overload
Drive overload
Dynamic braking resistor overload
Drive over-heating
Over-torque
Output short circuit and earth leakage protection
Functions
Constant motor torque control V/f
Variable motor torque control
Automatic motor torque boost control
Sensorless vector (speed) control
Closed loop motor control
Preset speed operation
PID function
Regenerative energy control
DC injection braking
Auto-tuning
Auto-restart and speed adjustment
Frequency potentiometer (speed adjustment
via 2 external pushbuttons)
Different motor controls with ind. sets of parameter
Automatic fast speed search and detection
Communication protocol
Override function
Automatic stopping after continuous running
at minimum frequency (Sleep function)
PTC input
Speed maintained operation during alarm
conditions (Fire control functions)
❶
Input configurable as analog or digital.
Motor protection circuit
breakers
I
ON
Switch disconnectors
OFF
PLANET
2009
Switch
0
Contactors
Motor protection relays
Electromechanical starters
Control and signalling units
Switch disconnectors
16 to 1250A
Limit, micro and foot switches
Din
13(
5
7)
3
The products described in this publication are subject to be revised or improved at any moment. Catalogue descriptions and
details, such as technical and operational data, drawings, diagrams and instructions, etc., do not have any contractual value.
In addition, products should be installed and used by qualified personnel and in compliance with the regulations in force for
electrical systems in order to avoid damages and safety hazards.
PLANET
Rotary cam switches
1
CN25
.10
1
A1
2
24V
Hz
3
4
5
6
13
14
Modular contactors
(7)
(8)
A2
50/60
lar
Modu
2
tor
contac
Time relays
Contactors
Protection relays
Level control relays
R1
0,
0,
TE
R
G
LK
A
H
L
RE
EA
0,
0,0
0,0
2
O
oreest
au
Earth leakage relays
reesn
ma
tx
2,
In(A
ST
TE
t(sec
T
SE
RE
I
TR
1,
1
0,
0,2
0,
0,
In0,x
tx1
Inx
In1x
reesn
ma
tx
T
C
OIN
FU
oreest
au
In0,x
In1x
In1x
tx
oreest
au
tx1
Inx
reesn
ma
L
A
C
IE
ST
N
In
In0,x
tx1
Inx
reesn
ma
In1x
tx
oreest
au
Inx
In0,x
tx1
Inx
In0,x
PLANET
In1x
Metering instruments and
current transformers
Logic
Soft starters
RUN
MON
STOP
AC motor drives
ENT
Automatic power factor
controllers
Signal towers and beacons
Y CHA
TER
BAT
ON
TIC
ER
OMA POW
GE
AUT
LW
Y
O
G
R
E
V
BTA
LO
CHAR
M
ALAR
RGE
D
W
S
LY
R
U
E
T
F
BO
BA
T
Y
O
N
R
C
T
NE
C
BA
IL
V
O
R
Y
E
T
T
IN
PA
BA
BC
7
8
6
9
5
BATTERY
FUSE 6,3A
100
4
GE
30
=
-3V
12
5-2.V=
24
S
TE
LINE
L
L
L
L
L
L
H
AU
H
MA
O
OF
O
W
A
R
D
TH
WI
I
TR
_
Automatic battery chargers
BATTERY
_
+
N
L
AR
AL
S
TE
LINE
M
LI
T
S
N
H
FA
W
IO
R
C
L
T
C
SE
AU
AT
ALARM OUT
POWER
220-240V~
50-60Hz
I CHAR
OF
E
S
RE
O
Automatic transfer switch
controllers
OF
O
W
A
R
D
TH
WI
AE
T
W
U
O
E
R
7.D
LO
N
P
T
O
A0
A
LO
I
TR
R
T
E
O
N
R
T
D
A
G8O
N
R
A0
E
Y
C
TG
N
M
R
S9O
E
A0
LH
EI
U
W
C
LF
N
2S
TI4A
A0
NR
O
G
A
H
S
Q
1W
LI5E
N
P
S
A0
NR
A
O
G
H
S
Q
LI6E
N
2W
P
S
A0
LW
Y
R
G
A
1E
O
LVT
B
A0
LH
IY
R
O
G
A
H
G
B
V2TE
A0
LI
H
E
U
W
A
LFI3C
N
1S
T
A0
Programmable logic relays
Switching power supplies
22
ce
19
Sin
Expansion modules and
accessories
Digital multimeters and
power analyzers DMG series
www.LovatoElectric.com
LOVATO ELECTRIC S.P.A.
CONTROL SOLUTIONS FOR INDUSTRY
LOVATO Electric offices in the world
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CORPORATION
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LOVATO ELECTRIC
DE MEXICO, S.A. DE C.V.
Tel. +52 555 3415662
www.LovatoElectric.com.mx
PD35 GB 12 09
Switching power supplies
Present in over 80 countries
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