Download VACUUM CLEANER SERVICE MANUAL
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삼 정 흥 판 Website http://biz.lgservice.com VACUUM CLEANER SERVICE MANUAL MODEL : V-C777S CAUTION BEFORE SERVICING THE UNIT, READ THE "SAFETY PRECAUTIONS" IN THIS MANUAL. P/NO : MFL55145211 May, 2008 Printed in Korea CONTENTS SAFETY PRECAUTIONS.............................................................................................................................3 CAUTIONS ...................................................................................................................................................3 DESCRIPTION..............................................................................................................................................4 SPECIFICATIONS ........................................................................................................................................4 DISASSEMBLY.............................................................................................................................................5 TROUBLE SHOOTING ............................................................................................................................6~8 BLOCK DIAGRAM .......................................................................................................................................9 SCHEMATIC DIAGRAM...............................................................................................................................9 CIRCUIT DIAGRAM .....................................................................................................................................9 EXPLODED VIEW ................................................................................................................................10~12 REPLACEMENT PARTS LIST.............................................................................................................13~14 -2- SAFETY PRECAUTIONS BEFORE OPERATING THIS VACUUM CLEANER, READ THIS SERVICE MANUAL THOROUGHLY, AND OBSERVE EACH POINT CAREFULLY. 1. Motor filter(Air Cleaner) 1) This filter is reusable. 2) Never use the vacuum cleaner without filter. It may damage the motor. 3) When the light of body is on, wash the motor filter with water and brush. 4) Even if the light is not on, wash the motor filter at least once 6 months. 3. Avoid suction such materials as : 1) Liquid or wet dust : Clogs the ventilation holes, reduces the suction power significantly and harms the motor. 2) Inflammable liquids such as benzene, alcohol or solvents. 3) Burning objects such as cigarette butts. 4) Bulky objects such as vinyl, paper etc. 5) Sharp objects such as needles, pins, metal, glass particles etc. NOTE : Reusing of the motor filter. • Never wash the filter in a washing machine or in a dishwasher. • Never use hot water for washing the filter. • Reuse the filter after drying it completely in the shade for a day. • Do not dry near fire or direct sunray. 4. Attachments • Nozzle : For cleaning wooden floor, the room floor and carpet. • Dusting Brush and Crevice Tool: For cleaning any crevice, inside corners of window frames. For delicate vacuuming of fabrics on the furniture, curtains, etc. • Upholstery Nozzle : For vacuuming the dust on the upholstery. However, do not use the crevice tool more than 20 minutes because it may cause harm to the motor. 2. Exhaust filter(Washable HEPA filter) 1) This filter is reusable HEPA filter. 2) For clean air, theis filter must be assembled. 3) Wash the exhaust filter with water once a year. NOTE : Reusing of the exhaust filter. • Never wash the filter in a washing machine or in a dishwasher. • Never use hot water for washing the filter. • Reuse the filter after drying it completely in the shade for a half day. • Do not dry near fire or direct sunray. • Do not brush the filter. This will cause permanently damage allowing dust to by-pass the filter. 5. Close supervision is necessary when this vacuum cleaner is used by or near children. Children’s carelessness may cause damage to the cleaner or injure persons. 6. Air exhausted from the vacuum cleaner is normally warm. But if extraordinarily hot air is exhausted, check if the telescopic tube, hose or clean filter is clogged or not. 7. Electric shock could occur if used outdoors or on wet surfaces. CAUTIONS BEFORE ATTEMPTING TO SERVICE OR ADJUST ANY PART OF THE VACUUM CLEANER, DISCONNECT THE ELECTRICAL POWER SUPPLY CORD FROM THE WALL OUTLET. 1. Motor exchange 1) Separate the Body Cover and Body Base by unfastening the screws. 2) After disconnecting the lead wires, replace the old motor with a new one. 2. In case of exchanging other parts. refer to the exploded view. -3- DESCRIPTION Cord Reel Button Flexible Hose Assembly Telesscopic Pipe Assembly Dust Tank Power Cord Filter Cover Nozzle Assembly,Quilt Nozzle Assembly,Floor CANISTER ATTACHMENT S DUSTING BRUSH & CREVICE TOOL UPHOLSTERY NOZZLE BRUSH Assembly SPECIFICATIONS • MODEL : REFER TO THE COVER PAGE • POWER SOURCE : ON RATING PLATE • POWER CONSUMPTION : ON RATING PLATE • POWER CONTROL : - MAIN : PUSH ON/OFF(BODY) - SUB : VACUUM POWER ADJUSTMENT BY SLIDE KNOB • CORD LENGTH : 7m • HOSE LENGTH : 1.8m • NET WEIGHT : 5.3Kg • PACKING WEIGHT : 8.4Kg • NET DIMENSION : 290×443×311(W×D×H)mm • PACKING DIMENSION : 330×567×385(W×D×H)mm • ATTACHMENTS HOSE ................................................................................... 1EA TELESCOPIC PIPE Assembly .................................... 1EA NOZZLE ASSEMBLY,FLOOR ..................................... 1EA NOZZLE ASSEMBLY,QUILT ....................................... 1EA DUSTING BRUSH & CREVICE TOOL ..................... 1EA UPHOLSTERY NOZZLE ............................................... 1EA BRUSH ASSEMBLY ....................................................... 1EA • This specifications are subject to change according to the buyer’s request. -4- DISASSEMBLY NOTE : Before attempting to service or adjust any part of the vacuum cleaner, disconnect the electrical power supply cord from the wall outlet. • Almost all the parts of this vacuum cleaner can be disassembled with a screw driver and each connecting component easily fits each other. Disassemble one by one referring to the exploded view. • If possible, don’t disassemble except for the necessary parts. It is not necessary to disassemble the parts that are not detailed in the exploded view. 1. Body Cover Assembly Replacement 1) Remove the dust tank from the set. 2) Bring out the motor and disconnect the lead wires from it. Motor Assembly 2) Remove the four screws fastening the body base. 3. Cord Reel Assembly Replacement 1) Remove the cord reel cover by unfastening the screw. 3) Disassemble the filter cover, widening the both of filter cover, and then pull out the lead wires from the push switch. 2) Lift the cord reel assembly from the body base. Cord Reel Assembly 2. Motor Assembly Replacement 1) Unhook the motor housing cover in the direction of the arrow. -5- TROUBLE SHOOTING 1. SWITCH ON BUT MOTOR DOES NOT TURN CHECKING CHECK THE POWER SOURCE CAUSE SOLUTION The fuse is melt down in the coverknife switch. Exchange the fuse. Poor plug insertion Insert again. Power cord cut Repair or exchange. Interior lead wire cut Exchange the lead wire. Motor(stator, armature) coil cut or damaged. Exchange the motor. Poor contact carbon brush defaced. Exchange or repair the motor. Poor switch contact point Exchange the switch. 2. SWITCH ON, MOTOR DOES NOT TURN BUT BUZZES Motor armature cut. Exchange the motor. Ball bearing defacement Exchange the motor. Impeller hindrance (Caused by foreign matters) Remove the foreign matters. -6- 3. SWITCH OFF BUT MOTOR TURNS Poor connection Repair. Poor switch Exchange the switch. Carbon brush defaced Exchange the carbon brush or the motor. Motor armature cut Exchange the motor. Foreign matters attached to the impeller Remove the foreign matters. Low voltage Inquire to the power utility company. Hose and extension wands are clogged with foreign matters. Remove the foreign matters in the hose or extension wands. The slide knob on the handle is opened or the control knob is located on weak position. Close the slide knob by sliding it. Regulate the knob. The motor filter is clogged. Clean the motor filter. The exhaust filter is clogged. Exchange the exhaust filter. 4. WEAK SUCTION POWER Low rotation speed Motor turns normally, but suction power is weak. -7- 5. VIBRATION NOISES Loose parts Secure firmly. Unbalanced motor assembly Exchange or repair the motor. Foreign matters are attached to the impeller. Remove the foreign matters. Poor carbon brush rectification Exchange the motor. Armature is cut or foreign matters attached. Exchange the motor Remove foreign matters. 6. RADIO, TV RECEPTION DISTURBANCE Poor cord, lead wire Exchange cord, lead wire. Poor rectification of carbon brush Exchange the motor. Poor electric connector or receiver Repair the electric connector or receiver. Poor capacitor Exchange the capacitor. 7. IMPROPER TUBE OR NOZZLE CONNECTION Bent connection parts Exchange the parts. Poor connection (Caused by foreign matters) Remove the foreign matters and reconnect. -8- BLOCK DIAGRAM SCHEMATIC DIAGRAM CIRCUIT DIAGRAM -9- #EV# EXPLODED VIEW BASE ASSEMBLY, BODY V-C777S(V-C7070CEV.ACHQLUK) MCKBZ1 MBLTD1 MHYTC1 MCQBM1 MFGTD1 EAUBA1 MDSTA1 MCQBA1 MCKBY1 ADQTC1 MGJTC9 ADQBC1 MGJTC8 MEABE1 MJMTD1 MDSBA1 AHDBR1 MEKBM1 MEGBC1 MFCBC1 MHYBC1 MCKBE8 ADQBE1 MAMBB1 AJWBA1 MBDBB1 MCKBE9 AHJBA1 -10- #EV# COVER ASSEMBLY, BODY MCKCD1 EBRCM2 MGJCD1 MCKCG1 MBLCH1 MCKCY1 AEDCA1 EBRCD1 MCKCB1 EBRCM1 MFGCA1 MDSCA2 ACVCA1 MHYCC1 EBFCA1 MCKCS1 MGECC1 MDSCA1 MGECC2 -11- #EV# ACCESSORIES AGBN14 AGRPT1 AGBN21 ABCAD1 AEMAF1 ABCAF1 AGBNU1 -12- REPLACEMENT PARTS LIST LOC. NO. PART NO. DESCRIPTION ABCAD1 5203FI2069A Brush Assembly,Dust R ABCAF1 5203FI3744A Brush Assembly,Filter R ACVCA1 4901FI3435D Damper Assembly R ADQBC1 5231FI3758C Filter Assembly,Clean R ADQBE1 5231FI3767C Filter Assembly,Exhaust R ADQTC1 5231FI2494A Filter Assembly,Clean R AEDCA1 3651FI1309C Handle Assembly R AEMAF1 5215FI1319Y Hose Assembly,Flexible R AGBN14 5249FI1407A Nozzle Assembly,Quilt R AGBN21 5249FI1399C Nozzle Assembly,Floor R AGBNU1 5248FI3454A Nozzle Assembly,Upholstery R AGRAE1 5201FI1005A Pipe Assembly,Elbow R AGRPT1 5201FI1010D Pipe Assembly,Telescopic R AHDBR1 4687FI1482E Reel Assembly R AHJBA1 4441FI3605J CASTER ASSEMBLY R AJWBA1 4661FI3613J Wheel Assembly R EAUBA1 4681FI2456D Motor Assembly,AC,Vacuum Cleaner R EBFCA1 6601FI3501E Switch Assembly,Pressure R EBRCD1 6871FX3080A PCB Assembly,Display R EBRCM1 6871FX2141H PCB Assembly,Main R EBRCM2 6871FX2145A PCB Assembly,Main R SVC MAMBB1 3040FI1487E Base,Body R MAY000 3890FG1171A Box R MBDBB1 4820FI2391E Bumper,Body R MBLCH1 5006FI3691C Cap,Handle R MBLTD1 5006FI1327H Cap,Dust R MCKBE8 3550FI2503C Cover,Exhaust Filter R MCKBE9 3550FI2504C Cover,Exhaust Filter R MCKBY1 3550FI1558E Cover,Cord Reel R MCKBZ1 3550FI3800A Cover,Motor Housing R MCKCB1 3550FI1560P Cover,Body R MCKCD1 3550FI2513A Cover,Display R MCKCG1 3550FI1559J Cover,Accessory R MCKCS1 3550FI1561J Cover,Body(Sub) R MCKCY1 3550FI3810L Cover,Hole R MCQBA1 3940FI3646A Damper,Absorbing R MCQBM1 3920FI3770B Damper,Motor Mount R MDSBA1 3920FI3769A Gasket R MDSCA1 4036FI3603A Gasket R MDSCA2 4036FI3604A Gasket R REMARK R : SERVICE PARTS -13- LOC. NO. PART NO. DESCRIPTION MDSTA1 7526FI3001A Gasket R MEABE1 4974FI2396A Guide,Exhaust R MEGBC1 4930FI2448E Holder,Cord R MEKBM1 3660FI2286A Housing,Motor R MFCBC1 4510FI3598P Lever,Cord Reel R MFGCA1 4026FI3669L Locker R MFGTD1 4056FI3648D Locker,Dust Cap R MFL552 3828FI2833V Manual,Owners R MGECC1 5200FI2480A Pipe,Connector R MGECC2 5200FI1215G Pipe,Connector R MGJCD1 3500FI2243M Plate,Display R MGJTC8 3300FI3683F Plate,Cover R MGJTC9 3300FI3684F Plate,Cover R MHYBC1 4970FI4694F Spring,Coil R MHYCC1 4970FI4260D Spring,Coil R MHYTC1 4970FI4724A Spring,Coil R MJMTD1 4838FI1397D Tank,Dust R SVC REMARK R : SERVICE PARTS -14-