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Service Instructions *PH 16 SEER PACKAGE HEAT PUMPS MULTI-POSITION MODELS WITH R-410A REFRIGERANT Model numbers on page 6. This manual is to be used by qualified, professionally trained HVAC technicians only. Goodman does not assume any responsibility for property damage or personal injury due to improper service procedures or services performed by an unqualified person. RS6334001 March 2015 © 2015 Goodman Manufacturing Company, L.P. 1 INDEX IMPORTANT INFORMATION ....................................................................................................... 4-5 PRODUCT IDENTIFICATION .......................................................................................................... 6 ACCESSORIES ............................................................................................................................... 7 GPGHFR101-103 ....................................................................................................................................................... 8 GPH13MFR FILTER RACK ....................................................................................................................................... 8 PGMDD101-103 DOWNFLOW MANUAL FRESH AIR DAMPERS ............................................................................ 9 PGMDMD102-103 DOWNFLOW MOTORIZED FRESH AIR DAMPERS .................................................................... 9 PGMDH102-103 HORIZONTAL MANUAL FRESH AIR DAMPERS ............................................................................ 9 PGMDH102-103 HORIZONTAL MOTORIZED FRESH AIR DAMPERS ...................................................................... 9 SQRPG101-103 SQUARE TO ROUND CONVERTER, DOWNFLOW ...................................................................... 10 SQRPGH101-103 SQUARE TO ROUND CONVERTER, HORIZONTAL ................................................................... 10 GPH13MED103 DOWNFLOW ECONOMIZER ......................................................................................................... 11 DHZECNJPGCH[M/L] HORIZONTAL ECONOMIZER ............................................................................................... 12 PGC101-103 ROOF CURBS .................................................................................................................................... 12 PRODUCT DESIGN ...................................................................................................................... 13 LOCATION AND CLEARANCES ............................................................................................................................. 13 COMPRESSOR ....................................................................................................................................................... 14 INDOOR BLOWER MOTOR .................................................................................................................................... 14 ELECTRICAL WIRING ............................................................................................................................................ 14 LINE VOLTAGE WIRING ......................................................................................................................................... 15 SYSTEM OPERATION .................................................................................................................. 16 *PH16 COOLING ................................................................................................................................................................ 16 COOLING CYCLE ................................................................................................................................................... 16 HEATING CYCLE .................................................................................................................................................... 16 DEFROST CYCLE ................................................................................................................................................... 16 FAN OPERATION .................................................................................................................................................... 17 SCHEDULED MAINTENANCE ..................................................................................................... 19 ONCE A MONTH ..................................................................................................................................................... 19 ONCE A YEAR ........................................................................................................................................................ 19 TEST EQUIPMENT ................................................................................................................................................. 19 SERVICING ................................................................................................................................... 20 2 COOLING /HEAT PUMP- SERVICE ANALYSIS GUIDE .......................................................................................... 20 S-1 CHECKING VOLTAGE ...................................................................................................................................... 21 S-2 CHECKING WIRING ......................................................................................................................................... 22 S-3 CHECKING THERMOSTAT, WIRING, AND ANTICIPATOR ............................................................................... 22 S-3A Thermostat and Wiring .......................................................................................................................... 22 S-3B Cooling Anticipator ................................................................................................................................ 22 S-3C Heating Anticipator ................................................................................................................................ 22 S-4 CHECKING TRANSFORMER AND CONTROL CIRCUIT .................................................................................. 23 S-7 CHECKING CONTACTOR AND/OR RELAYS ................................................................................................... 23 S-8 CHECKING CONTACTOR CONTACTS ............................................................................................................. 23 S-11 CHECKING LOSS OF CHARGE PROTECTOR .............................................................................................. 24 S-12 CHECKING HIGH PRESSURE CONTROL................................................................................................ 24 S-15 CHECKING CAPACITOR ................................................................................................................................ 24 S-15A Resistance Check .......................................................................................................................... 25 S-15B Capacitance Check ....................................................................................................................... 25 S-16 CHECKING MOTORS ..................................................................................................................................... 26 S-16A Checking Fan and Blower Motor Windings (PSC Motors) ......................................................... 26 S-16C Checking ECM Motor Windings ................................................................................................... 26 S-16D Checking EEM Motors .................................................................................................................... 26 S-17C UNLOADER TEST PROCEDURE........................................................................................................... 27 S-17 CHECKING COMPRESSOR WINDINGS ........................................................................................................ 27 INDEX S-17A Resistance Test .............................................................................................................................. 28 S-17B Ground Test .................................................................................................................................... 28 S-17D Operation Test ............................................................................................................................... 28 S-18 TESTING CRANKCASE HEATER ................................................................................................................... 29 S-18A TESTING CRANKCASE HEATER THERMOSTAT ............................................................................ 29 S-21 CHECKING REVERSING VALVE AND SOLENOID ......................................................................................... 29 S-24 TESTING DEFROST CONTROL ..................................................................................................................... 29 S-25 TESTING DEFROST THERMOSTAT ............................................................................................................... 30 S-50 CHECKING HEATER LIMIT CONTROL(S) ...................................................................................................... 30 S-52 CHECKING HEATER ELEMENTS ................................................................................................................... 30 S-100 REFRIGERATION REPAIR PRACTICE .......................................................................................................... 30 S-101 LEAK TESTING (NITROGEN OR NITROGEN-TRACED) ............................................................................... 31 S-102 EVACUATION ................................................................................................................................................ 31 S-103 CHARGING ................................................................................................................................................... 32 S-104 CHECKING COMPRESSOR EFFICIENCY .................................................................................................... 32 S-105 THERMOSTATIC EXPANSION VALVE ......................................................................................................... 32 S-106 OVERFEEDING ............................................................................................................................................. 33 S-107 UNDERFEEDING ........................................................................................................................................... 33 S-108 SUPERHEAT ................................................................................................................................................. 33 S-109 CHECKING SUBCOOLING ........................................................................................................................... 33 S-110 CHECKING EXPANSION VALVE OPERATION ............................................................................................. 34 S-112 CHECKING RESTRICTED LIQUID LINE ....................................................................................................... 37 S-113 REFRIGERANT OVERCHARGE .................................................................................................................... 37 S-114 NON-CONDENSABLES ................................................................................................................................. 38 S-115 COMPRESSOR BURNOUT ........................................................................................................................... 38 S-122 REVERSING VALVE REPLACEMENT ........................................................................................................... 38 S-200 CHECKING EXTERNAL STATIC PRESSURE ............................................................................................... 39 S-201 CHECKING TEMPERATURE RISE ................................................................................................................ 39 AIR FLOW DATA ........................................................................................................................... 40 EXPANDED PERFORMANCE DATA ........................................................................................... 44 WIRING DIAGRAMS ...................................................................................................................... 55 OT18-60A OUTDOOR THERMOSTAT ..................................................................................................................... 55 OT18-60A OUTDOOR THERMOSTAT ..................................................................................................................... 56 HKP** / HKR** HEAT KITS - SINGLE PHASE ........................................................................................................ 57 HKR** HEAT KITS - THREE PHASE ...................................................................................................................... 58 GPJMED & DHZECNJPGCH ECONOMIZER FOR *PH16**M4* ............................................................................... 59 APH16[24-48]M41A* ................................................................................................................................................ 60 GPH16[24-48]M41A* ............................................................................................................................................... 61 3 IMPORTANT INFORMATION Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments and the appropriate service manual. REVIEW ALL SERVICE INFORMATION IN THE APPROPRIATE SERVICE MANUAL BEFORE BEGINNING REPAIRS. IMPORTANT NOTICES FOR CONSUMERS AND SERVICERS RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS WARNING THIS UNIT SHOULD NOT BE CONNECTED TO. OR USED IN CONJUNCTION WITH, ANY DEVICES THAT ARE NOT DESIGN CERTIFIED FOR USE WITH THIS UNIT OR HAVE NOT BEEN SERIOUS PROPERTY DAMAGE OR PERSONAL INJURY, REDUCED UNIT PERFORMANCE AND/OR HAZARDOUS CONDITIONS MAY RESULT FROM THE USE OF DEVICES THAT HAVE NOT BEEN APPROVED OR CERTIFED BY GOODMAN. TESTED AND APPROVED BY GOODMAN. WARNING TO PREVENT THE RISK OF PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH, DO NOT STORE COMBUSTIBLE MATERIALS OR USE GASOLINE OR OTHER FLAMMABLE LIQUIDS OR VAPORS IN THE VICINITY OF THIS APPLIANCE. W ARNING G OODMA N WILL NOT BE R ESPONSIBLE FOR A NY INJURY OR PROPERTY DAM AGE ARISING FROM IMPROPER SER VICE OR SERVICE PROCEDURES. I F YOU INSTALL OR PERFORM SERVICE ON THIS UNIT, YOU A SSUME RESPONSIBILITY FOR ANY PERSONAL INJURY OR PROPERTY DAMAGE WHIC H MAY RESU LT. M ANY JU RISDICTIONS REQU IRE A LICENSE TO IN STALL OR SERVICE HEATING AN D AIR CONDITIONING EQUIPMENT. To locate an authorized servicer, please consult your telephone book or the dealer from whom you purchased this product. For further assistance, please contact: CONSUMER INFORMATION LINE GOODMAN® BRAND PRODUCTS TOLL FREE 1-877-254-4729 (U.S. only) email us at: [email protected] fax us at: (713) 856-1821 CONSUMER INFORMATION LINE AMANA® BRAND PRODUCTS TOLL FREE 1-877-254-4729 (U.S. only) email us at: [email protected] fax us at: (713) 856-1821 (Not a technical assistance line for dealers.) (Not a technical assistance line for dealers.) Outside the U.S., call 1-713-861-2500. (Not a technical assistance line for dealers.) Your telephone company will bill you for the call. 4 Outside the U.S., call 1-713-861-2500.. (Not a technical assistance line for dealers.) Your telephone company will bill you for the call. is a registered trademark of Maytag Corporation or its related entities and is used under license. All rights reserved. IMPORTANT INFORMATION SAFE REFRIGERANT HANDLING While these items will not cover every conceivable situation, they should serve as a useful guide. WARNING WARNING TO AVOID POSSIBLE EXPLOSION: • NEVER APPLY FLAME OR STEAM TO A REFRIGERANT CYLINDER. IF YOU REFRIGERANTS ARE HEAVIER THAN AIR. THEY CAN "PUSH OUT" THE T O AVOID OXYGEN IN YOUR LUNGS OR IN ANY ENCLOSED SPACE. MUST HEAT A CYLINDER FOR FASTER CHARGING, PARTIALLY IMMERSE POSSIBLE DIFFICULTY IN BREATHING OR DEATH: •N EVER PURGE REFRIGERANT INTO AN ENCLOSED ROOM OR SPACE. BY IT IN WARM WATER. NEVER FILL A CYLINDER MORE THAN 80% FULL OF LIQUID REFRIGERANT. • NEVER ADD ANYTHING OTHER THAN R-22 TO AN R-22 CYLINDER OR R-410 A TO AN R-410A CYLINDER. THE SERVICE EQUIPMENT USED MUST • LAW, ALL REFRIGERANTS MUST BE RECLAIMED. •IF AN INDOOR LEAK IS SUSPECTED, THOROUGHLY VENTILATE THE AREA BEFORE BEGINNING WORK. •LIQUID REFRIGERANT CAN BE VERY COLD. BE LISTED OR CERTIFIED FOR THE TYPE OF REFRIGERANT USED. TO AVOID POSSIBLE FROST• BITE OR BLINDNESS, AVOID CONTACT WITH REFRIGERANT AND WEAR STORE CYLINDERS IN A COOL, DRY PLACE. NEVER USE A CYLINDER AS A PLATFORM OR A ROLLER. GLOVES AND GOGGLES. IF LIQUID REFRIGERANT DOES CONTACT YOUR SKIN OR EYES, SEEK MEDICAL HELP IMMEDIATELY. •A LWAYS FOLLOW EPA REGULATIONS. NEVER BURN REFRIGERANT, AS POISONOUS GAS WILL BE PRODUCED. WARNING TO AVOID POSSIBLE EXPLOSION, USE ONLY RETURNABLE (NOT DISPOSABLE) SERVICE CYLINDERS WHEN REMOVING REFRIGERANT FROM A SYSTEM. • ENSURE THE CYLINDER IS FREE OF DAMAGE WHICH COULD LEAD TO A LEAK OR EXPLOSION. ENSURE THE HYDROSTATIC TEST DATE DOES NOT EXCEED 5 YEARS. • ENSURE THE PRESSURE RATING MEETS OR EXCEEDS 400 LBS. • WHEN IN DOUBT, DO NOT USE CYLINDER. WARNING TO AVOID POSSIBLE INJURY, EXPLOSION OR DEATH, PRACTICE SAFE HANDLING OF REFRIGERANTS. WARNING SYSTEM CONTAMINANTS, IMPROPER SERVICE PROCEDURE AND/OR PHYSICAL ABUSE AFFECTING HERMETIC COMPRESSOR ELECTRICAL TERMINALS MAY CAUSE DANGEROUS SYSTEM VENTING. The successful development of hermetically sealed refrigeration compressors has completely sealed the compressor's moving parts and electric motor inside a common housing, minimizing refrigerant leaks and the hazards sometimes associated with moving belts, pulleys or couplings. Fundamental to the design of hermetic compressors is a method whereby electrical current is transmitted to the compressor motor through terminal conductors which pass through the compressor housing wall. These terminals are sealed in a dielectric material which insulates them from the housing and maintains the pressure tight integrity of the hermetic compressor. The terminals and their dielectric embedment are strongly constructed, but are vulnerable to careless compressor installation or maintenance procedures and equally vulnerable to internal electrical short circuits caused by excessive system contaminants. In either of these instances, an electrical short between the terminal and the compressor housing may result in the loss of integrity between the terminal and its dielectric embedment. This loss may cause the terminals to be expelled, thereby venting the vaporous and liquid contents of the compressor housing and system. A venting compressor terminal normally presents no danger to anyone, providing the terminal protective cover is properly in place. If, however, the terminal protective cover is not properly in place, a venting terminal may discharge a combination of (a) hot lubricating oil and refrigerant (b) flammable mixture (if system is contaminated with air) in a stream of spray which may be dangerous to anyone in the vicinity. Death or serious bodily injury could occur. Under no circumstances is a hermetic compressor to be electrically energized and/or operated without having the terminal protective cover properly in place. See Service Section S-17 for proper servicing. 5 PRODUCT IDENTIFICATION The model number is used for positive identification of component parts used in manufacturing. Please use this number when requesting service or parts information. Single Phase Multiposition Heat Pump Model # Description APH16[24-48]M41AA Amana® Brand Package Heat Pump up to 16 SEER R410A Multiposition heating/cooling units. Initial release of single phase models. GPH16[24-48]M41AA Goodman® Brand Package Heat Pump up to 16 Seer R410A Multiposition heating/cooling units. Initial release of single phase models. 47 51 POWER WIRE ENTRANCE 4 1/8 2 1/8 16 1 3/8 B 8 2 34 RETURN B? CONDENSATE DRAIN CONNECTION 3/4” NPT FEMALE 3 18 7/8 MEDIUM CHASSIS APH1624M41* APH1630M41* APH1636M41* LARGE CHASSIS APH1642M41* APH1648M41* 6 5½ 16 6½ SUCTION/LIQUID PRESSURE PORT A? CONTROL WIRE ENTRANCE SUPPLY BLOWER ACCESS PANEL *PH/16[24-48]M41* ACCESSORIES ACCESSORIES - *PH16**M MODELS Part Number Description OT18-60A Outdoor Thermostat Kit w/Lockout Stat OT/EHR18-60 Emergency Heat Relay Kit HKP[05,10,15,20]; HKR08 Single Phase 208-230 Volt Electric Heat Kit HKR3 Three Phase 208-230 Volt Electric Heat Kit PGC101/102/103 Roof Curb DHZECNJPGCHM Goodman/Daikin Horizontal Jade Economizer M Series Package Unit All Fuels, Medium Chassis, H Series All Fuels, All Chassis DHZECNJPGCHL Goodman/Daikin Horizontal Jade Economizer M Series Package Unit. All Fuels, Large Chassis PGMDD101/102 Manual 25% Fresh Air Damper Downflow Application, Small and Medium Chassis PGMDD103 Manual 25% Fresh Air Damper Downflow Application, Large Chassis PGMDH102 Manual 25% Fresh Air Damper Horizontal Application, Medium Chassis PGMDH103 Manual 25% Fresh Air Damper Horizontal Application, Large Chassis PGMDMD101/102 Motorized 25% Fresh Air Damper Downflow Application,Small and Medium Chassis PGMDMD103 Motorized 25% Fresh Air Downflow Application, Large Chassis PGMDMH102 Motorized 25% Fresh Air Damper Horizontal Application, Medium Chassis PGMDMH103 Motorized 25% Fresh Air Damper Horizontal Application, Large Chassis GPJMED102 Goodman Downflow Jade Economizer for M Series Package A/C and Heat Pump, Medium Chassis GPJMED103 Goodman Downflow Jade Economizer for M Series Package A/C and Heat Pump, Large Chassis GPH13MFR102 Internal Filter Rack, Medium Chassis GPH13MFR103 Internal Filter Rack, Large Chassis GPGHFR101-103 External Horizontal Filter Rack for Goodman/Amana Gas/Electric and Multi-position Package Units All Chassis SQRPG101/102 Square to Round Adapter w/ 16" Round Downflow Application, Medium Chassis SQRPG103 Square to Round Adapter w/ 18" Round Downflow Application, Large Chassis SQRPGH101/102 Square to Round Adapter w/ 16" Round Horizontal Application, Medium Chassis SQRPGH103 Square to Round Adapter w/ 18" Round Horizontal Application, Large Chassis CDK36 Flush Mount Concentric Duct Kit CDK36515 Flush Mount Concentric Duct Kit w/ Filter CDK36530 Step Down Concentric Duct Kit CDK36535 Step Down Concentric Duct Kit w/ Filter CDK4872 Flush Mount Concentric Duct Kit CDK4872515 Flush Mount Concentric Duct Kit w/ Filter CDK4872530 Step Down Concentric Duct Kit CDK4872534 Step Down Concentric Duct Kit w/ Filter SPK15-60 Single Point Wiring Kits NOTE: Complete lineup of thermostats can be found in the Thermostat Specification Sheets. 7 ACCESSORIES *PH/16[24-48]M41* EXTERNAL HORIZONTAL FILTER RACK (GPGHFR101-103) 16" 24" 4" 16" x 25" x 2" FILTER 26 1/2" 17 1/4" Filter Size: 16" x 25" x 2" (Requires 1 filter) Measurement in inches DOWNFLOW FILTER RACK (GPH13MFR) PANEL SIDE VIEW DUCT SIDE VIEW FILTER PLATFORM LEFT SIDE RIGHT SIDE DOWNFLOW R/A DUCT OPENING EVAPORATOR COIL Filter Size: 14" x 25" x 2" (Requires 2 filters) - Measurement in inches 8 ACCESSORIES *PH16[24-48]M41* MOTORIZED/MANUAL FRESH AIR DAMPERS (HORIZONTAL APPLICATIONS) B 7 5/8 5 3/4 11 7/8 A B A Manual Fresh Air Dampers MODEL A B PGMDH102 31 1/2 29 3/4 PGMDH103 39 29 3/4 Motorized Fresh Air Dampers MODEL A B PGMDMH102 31 1/2 29 3/4 PGMDMH103 39 29 3/4 MOTORIZED/MANUAL FRESH AIR DAMPERS (DOWNFLOW APPLICATIONS) BOTTOM VIEW 12 1/8 10 6 5 3/4 11 7/8 1 PGMDD103 BOTTOM VIEW 12 1/8 10 6 5 3/4 11 7/8 1 PGMDD101/102 Manual Fresh Air Dampers MODEL A B PGMDD101/102 16 16 PGMDD103 18 16 Motorized Fresh Air Dampers MODEL A B PGMDMD102 16 16 PGMDMD103 18 16 9 ACCESSORIES *PH16[24-48]M41* SQUARE TO ROUND CONVERTER (DOWNFLOW APPLICATIONS) 12 1/4 14 3/4 C D S 16 ø 22 3/4 16 ø 22 1/4 R A 12 1/4 14 3/4 B 22 3/4 22 1/4 18 ø 18 ø MODEL A B C D RETURN SUPPLY SQRPG101/102 22 3/4 12 1/4 22 1/4 14 3/4 16 16 SQRPG103 22 3/4 12 1/4 22 1/4 14 3/4 18 18 SQUARE TO ROUND CONVERTER (HORIZONTAL APPLICATIONS) B C MODEL A B C SQRPGH101/102 16 16 1/2 16 1/2 S QRP GH103 18 18 1/2 18 1/2 A Measurements are in inches. 10 ACCESSORIES *PH16[24-48]M41* ECONOMIZER GPJMED102 (DOWNFLOW APPLICATIONS) E C D F B PGED101/102 A B C D E F 20 16.25 16 23.5 12.5 45.75 A ECONOMIZER GPJMED103 (DOWNFLOW APPLICATIONS) Blockoff External Hood Panel Louver Assembly 11 *PH16[24-48]M41* ACCESSORIES ECONOMIZER DHZECNJPGCH[M/L] (HORIZONTAL APPLICATIONS) B 16 1/8 18 D A E C MODEL A B C DHZECNJPGCHM 25 1/4 18 18 DHZECNJPGCHL 35 1/4 18 1/8 D E FILTER 18 13 3/4 16 1/8 16 X 25 X1 18 18 1/4 16 1/8 16 X 25 X1 Measurements in inches ROOF CURBS B S A R C 1 5/8 14 1/2 1 3/8 MODEL A B C RETURN SUPPLY PGC101/102/103 46 1/4* 39 3/8* 14 1/2 12 1/2 x 23* 15 x 22 1/2* *Inside Dimensions 12 PRODUCT DESIGN LOCATION & CLEARANCES NOTE: To ensure proper condensate drainage, unit must be installed in a level position. In installations where the unit is installed above ground level and not serviceable from the ground (Example: Roof Top installations) the installer must provide a service platform for the service person with rails or guards in accordance with local codes or ordinances. Roof Curb *PH16[24-48]M4** *PH Package Units are designed for outdoor installations only in either residential or light commercial applications. NOTE: To ensure proper condensate drainage, unit must be installed in a level position. *PH16[24-48]M4** NOTE: Roof overhang should be no more than 36" and provisions made to deflect the warm discharge air out from the overhang. Minimum clearances are required to avoid air recirculation and keep the unit operating at peak efficiency. WARNING TO PREVENT POSSIBLE DAMAGE, THE UNIT SHOULD REMAIN IN AN UPRIGHT POSITION DURING ALL RIGGING AND MOVING OPERATIONS. TO FACILITATE LIFTING AND MOVING IF A CRANE IS USED, PLACE THE UNIT IN AN ADEQUATE CABLE SLIDE. Refer to Roof curb Installation Instructions for proper curb installation. Curbing must be installed in compliance with the National Roofing Contractors Association Manual. Lower unit carefully onto roof mounting curb. While rigging unit, center of gravity will cause condenser end to be lower than supply air end. The connecting ductwork (Supply and Return) can be connected for horizontal discharge airflow. In the down discharge applications, a matching Roof Curb (PGC101/102/103) is recommended. A return air filter must be installed behind the return air grille(s) or provision must be made for a filter in an accessible location within the return air duct. An internal filter rack (GPH13MFR102 & 103) and an external filter rack (GPGHFR101-103) are also available as accessories. The minimum filter area should not be less than those sizes listed in the Specification Section. Under no circumstances should the unit be operated without return air filters. A 3/4" - 14 NPT drain connector is provided for removal of condensate water from the indoor coil. In order to provide proper condensate flow, do not reduce the drain line size. Refrigerant flow control is achieved by use of restrictor orifices or thermostatic expansion valves (TXV).These models use the FasTest Access Fitting System, with a saddle that is either soldered to the suction and liquid lines or is fastened with a locking nut to the access fitting box (core) and then screwed into the saddle. Do not remove the core from the saddle until the refrigerant charge has been removed. Failure to do so could result in property damage or personal injury. Single Phase - The single phase units use permanent split capacitors (PSC) design compressors. Starting components are therefore not required. A low MFD run capacitor assists the compressor to start and remains in the circuit during operation. The outdoor fan motors are single phase capacitor type motors. 13 PRODUCT DESIGN Air for condensing (cooling) is drawn through the outdoor coil by a propeller fan, and is discharged vertically out the top of the unit. The outdoor coil is designed for .0 static. No additional restriction (ductwork) shall be applied. Conditioned air is drawn through the filter(s), field installed, across the evaporator coil and back into the conditioned space by the indoor blower. COMPRESSORS A scroll is an involute spiral which, when matched with a mating scroll form as shown, generates a series of crescent shaped gas pockets between the two members. During compression, one scroll remains stationary (fixed scroll) while the other form (orbiting scroll) is allowed to orbit (but not rotate) around the first form. INDOOR BLOWER MOTOR GPH16M41** series model package units use a EEM (Energy Efficient Motor) blower motor. The EEM is a 3 Phase brushless DC (single phase AC input), ball bearing construction motor with an integral control module with an internal FCC B EMI filter. The EEM is continuously powered with line voltage. The switched 24 volt control signal is controlled by the thermostat in the cooling, heat pump and electric heat modes. APH16M41** series model package units use an ECM motor. The ECM control board is factory set with the dip switch #4 in the "ON" position for single stage units and to the "OFF" position for the 2 stafe units. All other dip switches are factory set in the "OFF" position. For most applications, the settings are to be changed according to the electric heat size. The ECM motor provides many features not available on the traditional PSC motor. These features include: • Improved Efficiency • Constant CFM • Soft Start and Stop • Improved Humidity Control ELECTRICAL WIRING As this motion occurs, the pockets between the two forms are slowly pushed to the center of the two scrolls while simultaneously being reduced in volume. When the pocket reaches the center of the scroll form, the gas, which is now at a high pressure, is discharged out of a port located at the center. During compression, several pockets are being compressed simultaneously, resulting in a very smooth process. Both the suction process (outer portion of the scroll members) and the discharge process (inner portion) are continuous. Some design characteristics of the Compliant Scroll compressor are: • Compliant Scroll compressors are more tolerant of liquid refrigerant. NOTE: Even though the compressor section of a Scroll compressor is more tolerant of liquid refrigerant, continued floodback or flooded start conditions may wash oil from the bearing surfaces causing premature bearing failure. • These Scroll compressors use “POE” or polyolester oil which is NOT compatible with mineral oil based lubricants like 3GS. “POE” oil must be used if additional oil is required. • Compliant scroll compressors perform "quiet" shutdowns that allow the compressor to restart immediately without the need for a time delay. This compressor will restart even if the system has not equalized. NOTE: Operating pressures and amp draws may differ from standard reciprocating compressors. This information can be found in the unit's Technical Information Manual. 14 The units are designed for operation at the voltages and frequency as shown on the rating plate. All internal wiring is complete. Ensure the power supply to the compressor contactor is brought to the unit as shown on the supplied unit wiring diagram. The 24V wiring must be connected between the unit control panel and the room thermostat. WARNING TO AVOID PERSONAL INJURY OR DEATH DUE TO ELECTRIC SHOCK, WIRING TO THE UNIT MUST BE PROPERLY POLARIZED AND GROUNDED. WARNING PRODUCT DESIGN WARNING TO AVOID THE RISK OF PROPERTY DAMAGE, PERSONAL INJURY OR FIRE, USE ONLY COPPER CONDUCTORS. LINE VOLTAGE WIRING Power supply to the unit must be N.E.C. Class 1, and must comply with all applicable codes. The unit must be electrically grounded in accordance with the local codes or, in their absence, with the latest edition of the National Electrical Code, ANSI/NFPA No. 70, or in Canada, Canadian Electrical Code, C22.1, Part 1. A fused disconnected must be provided and sized in accordance with the unit minimum circuit ampacity. The best protection for the wiring is the smallest fuse or breaker which will hold the equipment on line during normal operation without nuisance trips. Such a device will provide maximum circuit protection. WARNING DO NOT EXCEED THE MAXIMUM OVERCURRENT DEVICE SIZE SHOWN ON THE UNIT DATA PLATE. All line voltage connections must be made through weather proof fittings. All exterior power supply and ground wiring must be in approved weather proof conduit. Low voltage wiring from the unit control panel to the thermostat requires coded cable. The unit transformer is connected for 230V operation. If the unit is to operate on 208V, reconnect the transformer primary lead as shown on the unit wiring diagram. If it is necessary for the installer to supply additional line voltage wiring to the inside of the package unit, the wiring must comply with all local codes. This wiring must have a minimum temperature rating of 105°C. All line voltage splices must be made inside the unit or heat kit control box. 15 SYSTEM OPERATION COOLING The refrigerant used in the system is R-410A. It is a clear, colorless, non-toxic and non-irritating liquid. R-410A is a 50:50 blend of R-32 and R-125. The boiling point at atmospheric pressure is -62.9°F. A few of the important principles that make the refrigeration cycle possible are: heat always flows from a warmer to a cooler body, under lower pressure a refrigerant will absorb heat and vaporize at a low temperature, the vapors may be drawn off and condensed at a higher pressure and temperature to be used again. The indoor evaporator coil functions to cool and dehumidify the air conditioned spaces through the evaporative process taking place within the coil tubes. NOTE: Actual temperatures and pressures are to be obtained from the expanded ratings in the Technical Information Manual. High temperature, high pressure vapor leaves the compressor through the discharge line and enters the condenser coil. Air drawn through the condenser coil by the condenser fan causes the refrigerant to condense into a liquid by removing heat from the refrigerant. As the refrigerant is cooled below its condensing temperature it becomes subcooled. The subcooled high pressure liquid refrigerant now leaves the condenser coil via the liquid line until it reaches the indoor expansion device. As the refrigerant passes through the expansion device and into the evaporator coil a pressure drop is experienced causing the refrigerant to become a low pressure liquid. Low pressure saturated refrigerant enters the evaporator coil where heat is absorbed from the warm air drawn across the coil by the evaporator blower. As the refrigerant passes through the last tubes of the evaporator coil it becomes superheated, that is, it absorbs more heat than is necessary for the refrigerant to vaporize. Maintaining proper superheat assures that liquid refrigerant is not returning to the compressor which can lead to early compressor failure. Low pressure superheated vapor leaves the evaporator coil and returns through the suction line to the compressor where the cycle begins again. COOLING CYCLE Cooling Mode When the contacts of the room thermostat close, making terminals R to Y1, R to O, and R to G, the low voltage circuit to the contactor is completed starting the compressor and outdoor fan motor. The indoor blower motor is energized at the cool speed. When the thermostat is satisfied, breaking the circuit between R to Y1 and R to G, the compressor and outdoor fan motor will stop. The indoor blower will stop after the fan off delay. If the room thermostat fan selector switch should be set to the "on" position then the indoor blower would run continuous rather than cycling with the compressor. 16 *PH16[24-48]M41* HEATING CYCLE Heat Pump Mode On a call for first stage heat, the contacts of the room thermostat close. This energizes terminals R to Y1 and R to G, the low voltage circuit to the contactor is completed starting the compressor and outdoor fan motor. This also energizes the indoor blower motor. When the thermostat is satisfied, breaking the circuit between R to Y1 and R to G, the compressor and outdoor fan motor will stop. The indoor blower will stop after the programmed off delay. During first stage operation the stat calls for second stage heat. This energizes terminals R to Y2. This powers voltage to the compressor solenoid allowing the compressor to shift to full capacity. When the thermostat is staisfied, breaking the circuit between R to Y1, R to Y2 and R to G, the compressor and outdoor fan motor will stop. The indoor blower will stop after the programmed off delay on the motor. When auxiliary electric heaters are used the Aux stage heating contacts in the room thermostat close, which would be wired to W1 at the unit low voltage connections, this would energize the coil(s) of the electric heat contactor(s)/sequencer(s). Contacts within the contactor(s)/Sequencer(s) will close, bringing on the electric resistance heaters. If auxilary electric heaters should be used, the may be controlled by outdoor thermostats (OT18-60A or OT/EHR18-60A). Emergency Heat Mode (Heat Pumps) NOTE: The following only applies if the unit has an approved electric heat kit installed for auxiliary heating. With the thermostat set to the emergency heat position, R to W2/E will be energized. This will energize the electric heat contactor(s)/sequencer(s) and the motor. The electric heat will be energized through the normally open contacts of the electric heat contactor(s)/sequencer(s). The indoor blower will be energized through W2/E from the thermostat. DEFROST CYCLE Package Heat Pumps The defrosting of the outdoor coil is jointly controlled by the defrost control board and the defrost thermostat. Solid State Defrost Control During operation the power to the circuit board is controlled by a temperature sensor, which is clamped to a feeder tube entering the outdoor coil. Defrost timing periods of 30, 60, or 90 minutes may be selected by setting the circuit board jumper to 30, 60, or 90 respectively. Accumulation of time for the timing period selected starts when the sensor closes (approximately 34° F), and when the room thermostat calls for heat. At the end of the timing period, the unit’s defrost cycle will be initiated provided the sensor remains closed. When the sensor opens (approximately 60° F), the defrost cycle is terminated and the timing period is reset. If the defrost cycle is not terminated due to the sensor temperature, a twelve minute override interrupts the unit’s defrost period. SYSTEM OPERATION PH16[24-48]M41* FAN OPERATION Continuous Fan Mode If the thermostat calls for continuous fan, the indoor blower will be energized from the G terminal of the thermostat . If a call for heat or cool occurs during a continuous fan call, the unit will always recognize the demand call and switch the fan to the speed for the demand. If the thermostat is not calling for heat or cool, and the fan switch on the thermostat is returned to the automatic position, the fan will stop after the programmed off delay. 17 SYSTEM OPERATION Typical Heat Pump System in Cooling Reversing Valve (Energized) Indoor Coil Outdoor Coil Accumulator Typical Heat Pump System in Heating Reversing Valve (De-Energized) Outdoor Coil Indoor Coil Accumulator 18 SCHEDULED MAINTENANCE Package heat pumps require regularly scheduled maintenance to preserve high performance standards, prolong the service life of the equipment, and lessen the chances of costly failure. In many instances the owner may be able to perform some of the maintenance; however, the advantage of a service contract, which places all maintenance in the hands of a trained serviceman, should be pointed out to the owner. WARNING bulb temperature. 3. Amprobe - measure current. 4. Volt-Ohm Meter - testing continuity, capacitors, motor windings and voltage. 5. Accurate Leak Detector - testing for refrigerant leaks. 6. High Vacuum Pump - evacuation. 7. Electric Vacuum Gauge, Manifold Gauges and high vacuum hoses - to measure and obtain proper vacuum. 8. Accurate Charging Cylinder or Electronic Scale - measure proper refrigerant charge. 9. Inclined Manometer - measure static pressure and pressure drop across coils. Other recording type instruments can be essential in solving abnormal problems, however, in many instances they may be rented from local sources. ONCE A MONTH Proper equipment promotes faster, more efficient service, and accurate repairs with less call backs. 1. Inspect the return filters of the evaporator unit and clean or change if necessary. NOTE: Depending on operation conditions, it may be necessary to clean or replace the filters more often. If permanent type filters are used, they should be washed with warm water and dried. 2. When operating on the cooling cycle, inspect the condensate line piping from the evaporator coil. Make sure the piping is clear for proper condensate flow. ONCE A YEAR Qualified Service Personnel Only 1. Clean the indoor and outdoor coils. 2. Clean the cabinet inside and out . 3. Motors are permanently lubricated and do not require oiling. TO AVOID PREMATURE MOTOR FAILURE, DO NOT OIL. 4. Manually rotate the outdoor fan and indoor blower to be sure they run freely. 5. Inspect the control panel wiring, compressor connections, and all other component wiring to be sure all connections are tight. Inspect wire insulation to be certain that it is good. 6. Check the contacts of the compressor contactor. If they are burned or pitted, replace the contactor. 7. Using a halide or electronic leak detector, check all piping and etc. for refrigerant leaks. TEST EQUIPMENT Proper test equipment for accurate diagnosis is as essential as regular hand tools. The following is a must for every service technician and service shop: 1. Thermocouple type temperature meter - measure dry bulb temperature. 2. Sling psychrometer- measure relative humidity and wet 19 SERVICING COOLING /HEAT PUMP- SERVICE ANALYSIS GUIDE Pow er Failure Blow n Fuse • • Shorted or Broken Wires • • • • Open Fan Overload Faulty Thermostat Faulty Transformer Shorted or Open Capacitor Internal Compressor Overload Open Shorted or Grounded Compressor Compressor Stuck • • • • • • • • • • • ♦ • • • • ♦ • • • • • Shorted or Grounded Fan Motor • • • Improper Cooling Anticipator ♦ Open Element or Limit on Elec. Heater ♦ ♦ Dirty Air Filter • • • Restricted Liquid Line Dirty Indoor Coil Not enough air across Indoor Coil • • • • Too much air across Indoor Coil • • Overcharge of Refrigerant Dirty Outdoor Coil Noncondensibles Recirculation of Condensing Air • • • • • Infiltration of Outdoor Air • Improperly Located Thermostat • • Air Flow Unbalanced • System Undersized Broken Internal Parts • • Broken Valves Inefficient Compressor • • • • • ♦ • • ♦ ♦ S-15 Test Continuity of Overload S-17A Test Motor Windings S-17B Use Test Cord S-17D S-1 S-16 • Test Motor Windings S-16A,D Check resistance of Anticipator S-3B Test For Leaks, Add Refrigerant S-101,103 Remove Restriction, Replace Restricted Part S-112 Test Heater Element and Controls S-26,S-27 • • • • Inspect Filter-Clean or Replace Inspect Coil - Clean Check Blow er Speed, Duct Static Press, Filter S-200 Reduce Blow er Speed S-200 Recover Part of Charge S-113 Inspect Coil - Clean Recover Charge, Evacuate, Recharge S-114 Remove Obstruction to Air Flow Relocate Thermostat Readjust Air Volume Dampers • Refigure Cooling Load • • ♦ • ♦ • • • Cooling or Heating Cycle (Heat Pump) Replace Compressor S-115 Test Compressor Efficiency S-104 Test Compressor Efficiency S-104 Tighten Bolts ♦ ♦ ♦ • • S-4 Test Capacitor Repair or Replace • Faulty Defrost Thermostat Flow rator Not Seating Properly S-3 Check control circuit w ith voltmeter Check Window s, Doors, Vent Fans, Etc. • Faulty Defrost Control S-17A Test continuity of Thermostat & Wiring ♦ • • Faulty Reversing Valve S-2, S-3 Test Continuity of Overload S-4, S-11, S-12 • Loose Hold-dow n Bolts S-2, S-3 Test Circuits With Ohmmeter Test Voltage ♦ ♦ ♦ ♦ S-1 Inspect Connection - Tighten Test Control Circuit w ith Voltmeter • • • • • • • • • • • S-1 Test Voltage S-7, S-8 • • • Shortage of Refrigerant S-1 Inspect Fuse Size & Type S-17C • • Test Voltage Test Voltage to Unloader Plug, Test Plug • • Test Method Remedy Test continuity of Coil & Contacts ♦ • See Service Procedure Ref. High head pressure Low head pressure High suction pressure Low suction pressure Unit will not defrost • • • Open Control Circuit 20 Unit will not terminate defrost Compressor is noisy System runs -blows cold air in heating Not cool enough on warm days Certain areas too cool, others too warm Too cool and then too warm Compressor cycles on overload • Compressor High Stage Not Working Faulty Evap. Fan Motor System runs continuously - little cooling/htg Condenser fan will not start Compressor runs - goes off on overload Evaporator fan will not start • • • • • • • • Faulty Compressor Contactor Low Voltage System Operating Pressures Unsatisfactory Cooling/Heating • • Unbalanced Pow er, 3PH Loose Connection Comp. and Cond. Fan will not start DOTS IN ANALYSIS GUIDE INDICATE SYMPTOM "POSSIBLE CAUSE" System will not start POSSIBLE CAUSE No Cooling Compressor will not start -fan runs Complaint ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ • • ♦ ♦ ♦ Replace Valve or Solenoid S-21, 122 Test Control S-24 Test Defrost Thermostat S-25 Check Flow rator & Seat or Replace Flow rator S-111 ♦ Heating Cycle Only (Heat Pump) SERVICING S-1 CHECKING VOLTAGE WARNING Three phase units require a balanced 3 phase power supply to operate. If the percentage of voltage imbalance exceeds 3% the unit must not be operated until the voltage condition is corrected. Max. Voltage Deviation From Average Voltage X 100 Average Voltage % Voltage = Imbalance To find the percentage of imbalance, measure the incoming power supply. L1 - L2 = 240V L1 - L3 = 232V 1. Remove doors, control panel cover, etc. from unit being tested. With power ON: Avg. V = 710 = 236.7 L2 - L3 = 238V Total 3 710V To find Max. deviation: 240 - 236.7 = +3.3 232 - 236.7 = -4.7 WARNING LINE VOLTAGE NOW PRESENT. 2. Using a voltmeter, measure the voltage across terminals L1 and L2 of the contactor for single phase units, and L3, for 3 phase units. 3. No reading - indicates open wiring, open fuse(s) no power or etc. from unit to fused disconnect service. Repair as needed. 238 - 236.7 = +1.3 Max deviation was 4.7V % Voltage Imbalance = 4.7 = 1.99% 236.7 If the percentage of imbalance had exceeded 3%, it must be determined if the imbalance is in the incoming power supply or the equipment. To do this rotate the legs of the incoming power and retest voltage as shown below. 4. With ample voltage at line voltage connectors, energize the unit. 5. Measure the voltage with the unit starting and operating, and determine the unit Locked Rotor Voltage. L1 - L2 = 240V L1 - L3 = 227V L2 - L3 = 238V Locked Rotor Voltage is the actual voltage available at the compressor during starting, locked rotor, or a stalled condition. Measured voltage should be above minimum listed in chart below. To measure Locked Rotor Voltage attach a voltmeter to the run "R" and common "C" terminals of the compressor, or to the T1 and T2 terminals of the contactor. Start the unit and allow the compressor to run for several seconds, then shut down the unit. Immediately attempt to restart the unit while measuring the Locked Rotor Voltage. 6. Should read within the voltage tabulation as shown. If the voltage falls below the minimum voltage, check the line wire size. Long runs of undersized wire can cause low voltage. If wire size is adequate, notify the local power company in regards to either low or high voltage. Unit Supply Voltage Voltage Min. Max. 460 437 506 208/230 198 253 L1 L1 L2 L2 L3 L3 Rotate all 3 incoming legs as shown. L1 - L2 = 227V L1 - L3 = 238V L2 - L3 = 240V By the voltage readings we see that the imbalance rotated or traveled with the switching of the incoming legs. Therefore the problem lies within the incoming power supply. If the imbalance had not changed then the problem would lie within the equipment. Check for current leakage, shorted motors, etc. 21 SERVICING S-2 CHECKING WIRING WARNING 5. No voltage, indicates the trouble is in the thermostat or wiring. 6. Check the continuity of the thermostat and wiring. Repair or replace as necessary. S-3B COOLING ANTICIPATOR The cooling anticipator is a small heater (resistor) in the thermostat. During the "off" cycle it heats the bimetal element helping the thermostat call for the next cooling cycle. This prevents the room temperature from rising too high before the system is restarted. A properly sized anticipator should maintain room temperature within 1 1/2 to 2 degree range. 1. Check wiring visually for signs of overheating, damaged insulation and loose connections. 2. Use an ohmmeter to check continuity of any suspected open wires. 3. If any wires must be replaced, replace with comparable gauge and insulation thickness. S-3 CHECKING THERMOSTAT, WIRING, AND ANTICIPATOR S-3A THERMOSTAT AND WIRING WARNING LINE VOLTAGE NOW PRESENT. With power ON and thermostat calling for cooling. 1. Use a voltmeter to verify 24 volts present at thermostat wires C and R. 2. If no voltage present, check transformer and transformer wiring. If 24 volts present, proceed to step 3. 3. Use a voltmeter to check for 24 volts at thermostat wires C and Y. The anticipator is supplied in the thermostat and is not to be replaced. If the anticipator should fail for any reason, the thermostat must be changed. S-3C HEATING ANTICIPATOR The heating anticipator is a wire-wound adjustable heater, which is energized during the "ON" cycle to help prevent overheating of the conditioned space. The anticipator is a part of the thermostat and if it should fail for any reason, the thermostat must be replaced. See the following for recommended heater anticipator setting. To determine the proper setting, use an amp meter to measure the amperage on the "W" wire going to the thermostat. Use an amprobe as shown below. Wrap 10 turns of thermostat wire around the stationary jaw of the amprobe and divide the reading by 10. 10 TURNS OF THERMOSTAT WIRE (From "W" on thermostat) STATIONARY JAW OF AMPROBE 4. No voltage indicates trouble in the thermostat, wiring or external transformer source. 5. Check the continuity of the thermostat and wiring. Repair or replace as necessary. Indoor Blower Motor With power ON: WARNING LINE VOLTAGE NOW PRESENT. 1. Use a voltmeter to verify 24 volts present at thermostat wires C and R. 2. If no voltage present, check transformer and transformer wiring. If 24 volts present, proceed to step 3. 3. Set fan selector switch at thermostat to "ON" position. 4. With voltmeter, check for 24 volts at wires C and G. 22 READS 4 AMPS CURRENT DRAW WOULD BE .4 AMPS Checking Heat Anticipator Amp Draw SERVICING S-4 CHECKING TRANSFORMER AND CONTROL CIRCUIT A step-down transformer (208/240 volt primary to 24 volt secondary) is provided with each package unit. This allows ample capacity for use with resistance heaters. S-8 CHECKING CONTACTOR CONTACTS WARNING DISCONNECT POWER SUPPLY BEFORE SERVICING. SINGLE PHASE WARNING 1. Disconnect the wire leads from the terminal (T) side of the contactor. 2. With power ON, energize the contactor. WARNING LINE VOLTAGE NOW PRESENT. 1. Remove control panel cover or etc. to gain access to transformer. With power ON: T2 WARNING CC VOLT/OHM METER LINE VOLTAGE NOW PRESENT. L2 2. Using a voltmeter, check voltage across secondary voltage side of transformer (R to C). 4. Check transformer primary voltage at incoming line voltage connections and/or splices. If line voltage is present at the primary voltage side of the transformer and 24 volts is not present on the secondary side, then the transformer is inoperative. Replace. S-7 CHECKING CONTACTOR AND/OR RELAYS The compressor contactor and other relay holding coils are wired into the low or line voltage circuits. When the control circuit is energized the coil pulls in the normally open contacts or opens the normally closed contacts. When the coil is deenergized, springs return the contacts to their normal position. WARNING DISCONNECT POWER SUPPLY BEFORE SERVICING. L1 Ohmmeter for testing holding coil Voltmeter for testing contacts 3. No voltage indicates faulty transformer, bad wiring, or bad splices. 5 T1 TESTING COMPRESSOR CONTACTOR (Single Phase) 3. Using a voltmeter, test across terminals. A. L1 to L2 - No voltage. Check breaker or fuses on main power supply. If voltage present, proceed to step B. B. T1 to T2 - Meter should read the same as L1 to L2 in step A. If voltage readings are not the same as step A, replace contactor. THREE PHASE Using a voltmeter, test across terminals: A. L1-L2, L1-L3, and L2-L3 - If voltage is present, proceed to B. If voltage is not present, check breaker or fuses on main power supply.. B. T1-T2, T1-T3, and T2-T3 - If voltage readings are not the same as in "A", replace contactor. 1. Remove the leads from the holding coil. 2. Using an ohmmeter, test across the coil terminals. If the coil does not test continuous, replace the relay or contactor. 23 SERVICING T3 T2 T1 5. Check pressure at which the high pressure control cutsout. If it cuts-out at 660 PSIG ± 10 PSIG, it is operating normally (See causes for high head pressure in Service Problem Analysis Guide). If it cuts out below this pressure range, replace the control. CC VOLT/OHM METER L3 L2 L1 S-15 CHECKING CAPACITOR Ohmmeter for testing holding coil Voltmeter for testing contacts TESTING COMPRESSOR CONTACTOR (Three-phase) S-11 CHECKING LOSS OF CHARGE PROTECTOR (Heat Pump Models) The loss of charge protector senses the pressure in the liquid line and will open its contacts on a drop in pressure. The low pressure control will automatically reset itself with a rise in pressure. The low pressure control is designed to cut-out (open) at approximately 50 PSIG. It will automatically cut-in (close) at approximately 95 PSIG. Test for continuity using a VOM and if not as above, replace the control. S-12 CHECKING HIGH PRESSURE CONTROL WARNING CAPACITOR, RUN A run capacitor is wired across the auxiliary and main windings of a single phase permanent split capacitor motor. The capacitors primary function is to reduce the line current while greatly improving the torque characteristics of a motor. This is accomplished by using the 90° phase relationship between the capacitor current and voltage in conjunction with the motor windings so that the motor will give two phase operation when connected to a single phase circuit. The capacitor also reduces the line current to the motor by improving the power factor. CAPACITOR, START SCROLL COMPRESSOR MODELS Hard start components are not required on Scroll compressor equipped units due to a non-replaceable check valve located in the discharge line of the compressor. However hard start kits are available and may improve low voltage starting characteristics. Only hard start kits approved by Goodman® or Copeland should be used. "Kick Start" and/or "Super Boost" kits are not approved start assist devices. This check valve closes off high side pressure to the compressor after shut down allowing equalization through the scroll flanks. Equalization requires only about one or two seconds during which time the compressor may turn backwards. MODELS EQUIPPED WITH A HARD START DEVICE A start capacitor is wired in parallel with the run capacitor to increase the starting torque. The start capacitor is of the electrolytic type, rather than metallized polypropylene as used in the run capacitor. The high pressure control capillary senses the pressure in the compressor discharge line. If abnormally high condensing pressures develop, the contacts of the control open, breaking the control circuit before the compressor motor overloads. This control is automatically reset. 1. Using an ohmmeter, check across terminals of high pressure control, with wire removed. If not continuous, the contacts are open. 3. Attach a gauge to the dill valve port on the base valve. With power ON: WARNING LINE VOLTAGE NOW PRESENT. 4. Start the system and place a piece of cardboard in front of the condenser coil, raising the condensing pressure. 24 A switching device must be wired in series with the capacitor to remove it from the electrical circuit after the compressor starts to run. Not removing the start capacitor will overheat the capacitor and burn out the compressor windings. These capacitors have a 15,000 ohm, 2 watt resistor wired across its terminals. The object of the resistor is to discharge the capacitor under certain operating conditions, rather than having it discharge across the closing of the contacts within the switching device such as the Start Relay, and to reduce the chance of shock to the servicer. See the Servicing Section for specific information concerning capacitors. RELAY, START A potential or voltage type relay is used to take the start capacitor out of the circuit once the motor comes up to speed. This type of relay is position sensitive. The normally closed contacts are wired in series with the start capacitor and the relay holding coil is wired parallel with the start winding. As the motor starts and comes up to speed, the increase in volt- SERVICING age across the start winding will energize the start relay holding coil and open the contacts to the start capacitor. Two quick ways to test a capacitor are a resistance and a capacitance check. S-15B CAPACITANCE CHECK WARNING S-15A RESISTANCE CHECK DISCHARGE CAPACITOR THROUGH A 20 TO 30 OHM RESISTOR BEFORE HANDLING. WARNING Using a hookup as shown below, take the amperage and voltage readings and use them in the formula: Capacitance (MFD) = 2650 X Amperage Voltage 1. Discharge capacitor and remove wire leads. Volt / Ohm Meter WARNING DISCHARGE CAPACITOR THROUGH A 20 TO 30 OHM RESISTOR BEFORE HANDLING. 15 AMP FUSE AMMETER Volt / Ohm Meter C ap ac ito r TESTING CAPACITANCE TESTING CAPACITOR RESISTANCE 2. Set an ohmmeter on its highest ohm scale and connect the leads to the capacitor A. Good Condition - indicator swings to zero and slowly returns to infinity. (Start capacitor with bleed resistor will not return to infinity. It will still read the resistance of the resistor). B. Shorted - indicator swings to zero and stops there replace. C. Open - no reading - replace. (Start capacitor would read resistor resistance). 25 SERVICING (ground) and the other probe in turn to each lead. High Voltage Connections 3/16" C L G N 1 2 3 4 5 If the windings do not test continuous or a reading is obtained from lead to ground, replace the motor. S-16C CHECKING ECM MOTOR WINDINGS HIGH VOLTAGE! Disconnect ALL power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death. 1. Disconnect the 5-pin and the 16-pin connectors from the ECM power head. 2. Remove the 2 screws securing the ECM power head and separate it from the motor. 3. Disconnect the 3-pin motor connector from the power head and lay it aside. Low Voltage Connections 1/4” EEM MOTOR CONNECTIONS WARNING Discharge capacitor through a 20 to 30 OHM resistor before handling. 4. Using an ohmmeter, check the motor windings for continuity to ground (pins to motor shell). If the ohmmeter indicates continuity to ground, the motor is defective and must be replaced. 5. Using an ohmmeter, check the windings for continuity (pin to pin). If no continuity is indicated, the thermal limit (over load) device may be open. Allow motor to cool and retest. Capacitance (MFD) = 2650 X Amperage Voltage S-16A CHECKING FAN AND BLOWER MOTOR WINDINGS (PSC MOTORS) The auto reset fan motor overload is designed to protect the motor against high temperature and high amperage conditions by breaking the common circuit within the motor, similar to the compressor internal overload. However, heat generated within the motor is faster to dissipate than the compressor, allow at least 45 minutes for the overload to reset, then retest. Motor Connector (3-pin) Motor OK when R > 100k ohm (3-pin) WINDING TEST S-16D CHECKING EEM MOTORS Applies to *PG15*****41A* HIGH VOLTAGE! Disconnect ALL power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death. 1. Remove the motor leads from its respective connection points and capacitor (if applicable). 2. Check the continuity between each of the motor leads. 3. Touch one probe of the ohmmeter to the motor frame 26 The EEM motor is a one piece, fully encapsulated, 3 phase brushless DC (single phase AC input) motor with ball bearing construction. Unlike the ECM 2.3/2.5 motors, the EEM features an integral control module. Note: The GE TECMate will not currently operate the EEM motor. 1. Using a voltmeter, check for 230 volts to the motor connections L and N. If 230 volts is present, proceed to step 2. If 230 volts is not present, check the line voltage circuit to SERVICING the motor. 4. Next check the molded plug. 2. Using a voltmeter, check for 24 volts from terminal C to either terminal 1, 2, 3, 4, or 5, depending on which tap is being used, at the motor. If voltage present, proceed to step 3. If no voltage, check 24 volt circuit to motor. A. Voltage check: Apply control voltage to the plug wires (18 to 28 volt ac). The measured dc voltage at the female connectors in the plug should be around 15 to 27 vdc. 3. If voltage was present in steps 1 and 2, the motor has failed and will need to be replaced. B. Resistance check: Measure the resistance from the end of one molded plug lead to either of the two female connectors in the plug. One of the connectors should read close to zero ohms while the other should read infinity. Repeat with other wire. The same female connector as before should read zero while the other connector again reads infinity. Reverse polarity on the ohmmeter leads and repeat. The female connector that read infinity previously should now read close to zero ohms. C. Replace plug if either of these test methods doesn’t show the desired results. Note: When replacing motor, ensure the belly band is between the vents on the motor and the wiring has the proper drip loop to prevent condensate from entering the motor. S-17C UNLOADER TEST PROCEDURE (2 Stage Compressors Only) A nominal 24-volt direct current coil activates the internal unloader solenoid. The input control circuit voltage must be 18 to 28 volt ac. The coil power requirement is 20 VA. The external electrical connection is made with a molded plug assembly. This plug contains a full wave rectifier to supply direct current to the unloader coil. S-17 CHECKING COMPRESSOR WINDINGS WARNING HERMETIC COMPRESSOR ELECTRICAL TERMINAL VENTING CAN BE DANGEROUS. WHEN INSULATING MATERIAL WHICH SUPPORTS A HERMETIC COMPRESSOR OR ELECTRICAL TERMINAL SUDDENLY DISINTEGRATES DUE TO PHYSICAL ABUSE OR AS A RESULT OF AN ELECTRICAL SHORT BETWEEN THE TERMINAL AND THE COMPRESSOR HOUSING, THE TERMINAL MAY BE EXPELLED, VENTING THE VAPOR AND LIQUID CONTENTS OF THE COMPRESSOR HOUSING AND SYSTEM. UNLOADE R SOLENOID (M olded Plug) Unloader Test Procedure If it is suspected that the unloader is not working, the following methods may be used to verify operation. If the compressor terminal PROTECTIVE COVER and gasket (if required) is not properly in place and secured, there is a remote possibility if a terminal vents, that the vaporous and liquid discharge can be ignited, spouting flames several feet, causing potentially severe or fatal injury to anyone in its path. This discharge can be ignited external to the compressor if the terminal cover is not properly in place and if the discharge impinges on a sufficient heat source. 1. Operate the system and measure compressor current. Cycle the unloader ON and OFF at 10 second intervals. The compressor amperage should go up or down at least 25 percent. Ignition of the discharge can also occur at the venting terminal or inside the compressor, if there is sufficient contaminant air present in the system and an electrical arc occurs as the terminal vents. 2. If step one does not give the expected results, shut unit off. Apply 18 to 28 volt ac to the unloader molded plug leads and listen for a click as the solenoid pulls in. Remove power and listen for another click as the unloader returns to its original position. Ignition cannot occur at the venting terminal without the presence of contaminant air, and cannot occur externally from the venting terminal without the presence of an external ignition source. 3. If clicks can’t be heard, shut off power and remove the control circuit molded plug from the compressor and measure the unloader coil resistance. The resistance should be 32 to 60 ohms, depending on compressor temperature. Therefore, proper evacuation of a hermetic system is essential at the time of manufacture and during servicing. 27 SERVICING To reduce the possibility of external ignition, all open flame, electrical power, and other heat sources should be extinguished or turned off prior to servicing a system. If the following test indicates shorted, grounded or open windings, see procedure S-19 for the next steps to be taken. S-17A RESISTANCE TEST Each compressor is equipped with an internal overload. The line break internal overload senses both motor amperage and winding temperature. High motor temperature or amperage heats the disc causing it to open, breaking the common circuit within the compressor on single phase units. The three phase internal overload will open all three legs. Heat generated within the compressor shell, usually due to recycling of the motor, high amperage or insufficient gas to cool the motor, is slow to dissipate, allow at least three to four hours for it to cool and reset, then retest. tripped, this is a strong indication that an electrical problem exists and must be found and corrected. The circuit protective device rating must be checked and its maximum rating should coincide with that marked on the equipment nameplate. With the terminal protective cover in place, it is acceptable to replace the fuse or reset the circuit breaker ONE TIME ONLY to see if it was just a nuisance opening. If it opens again, DO NOT continue to reset. Disconnect all power to unit, making sure that all power legs are open. 1. DO NOT remove protective terminal cover. Disconnect the three leads going to the compressor terminals at the nearest point to the compressor. WARNING DAMAGE CAN OCCUR TO THE GLASS EMBEDDED TERMINALS IF THE LEADS ARE NOT PROPERLY REMOVED. THIS CAN RESULT IN TERMINAL AND HOT OIL DISCHARGING. WARNING HI-POT 1. Remove the leads from the compressor terminals. WARNING COMPRESSOR GROUND TEST SEE WARNINGS S-17 BEFORE REMOVING COMPRESSOR TERMINAL COVER. 2. Using an ohmmeter, test continuity between terminals SR, C-R, and C-S, on single phase units or terminals T1, T2 and T3, on 3 phase units. R S 3. If a ground is indicated, then carefully remove the compressor terminal protective cover and inspect for loose leads or insulation breaks in the lead wires. 4. If no visual problems indicated, carefully remove the leads at the compressor terminals. C OHMMETER 2. Identify the leads and using a Megger, Hi-Potential Ground Tester, or other suitable instrument which puts out a voltage between 300 and 1500 volts, check for a ground separately between each of the three leads and ground (such as an unpainted tube on the compressor). Do not use a low voltage output instrument such as a volt-ohmmeter. COMP Carefully retest for ground, directly between compressor terminals and ground. 5. If ground is indicated, replace the compressor. TESTING COMPRESSOR WINDINGS If either winding does not test continuous, replace the compressor. NOTE: If an open compressor is indicated allow ample time for the internal overload to reset before replacing compressor. S-17B GROUND TEST If fuse, circuit breaker, ground fault protective device, etc., has 28 S-17D OPERATION TEST If the voltage, capacitor, overload and motor winding test fail to show the cause for failure: SERVICING WARNING crankcase heater thermostat. 1. Install a thermocouple type temperature test lead on the discharge line adjacent to the crankcase heater thermostat. 2. Check the temperature at which the control closes its contacts by lowering the temperature of the control. The crankcase heater thermostat should close at 67°F ± 5°F. 1. Remove unit wiring from disconnect switch and wire a test cord to the disconnect switch. NOTE: The wire size of the test cord must equal the line wire size and the fuse must be of the proper size and type. 2. With the protective terminal cover in place, use the three leads to the compressor terminals that were disconnected at the nearest point to the compressor and connect the common, start and run clips to the respective leads. 3. Connect good capacitors of the right MFD and voltage rating into the circuit. 4. With power ON, close the switch. WARNING LINE VOLTAGE NOW PRESENT. A. B. If the compressor starts and continues to run, the cause for failure is somewhere else in the system. If the compressor fails to start - replace. S-18 TESTING CRANKCASE HEATER Note: Not all compressors use crankcase heaters. The crankcase heater must be energized a minimum of twentyfour (24) hours before the compressor is operated. 3. Check the temperature at which the control opens its contacts by raising the temperature of the control. The crankcase heater thermostat should open at 85°F ± 5°F. 4. If not as above, replace control. S-21 CHECKING REVERSING VALVE AND SOLENOID Occasionally the reversing valve may stick in the heating or cooling position or in the mid-position. When stuck in the mid-position, part of the discharge gas from the compressor is directed back to the suction side, resulting in excessively high suction pressure. An increase in the suction line temperature through the reversing valve can also be measured. Check operation of the valve by starting the system and switching the operation from COOLING to HEATING cycle. If the valve fails to change its position, test the voltage (24V) at the valve coil terminals, while the system is on the COOLING cycle. If no voltage is registered at the coil terminals, check the operation of the thermostat and the continuity of the connecting wiring from the "O" terminal of the thermostat to the unit. If voltage is registered at the coil, tap the valve body lightly while switching the system from HEATING to COOLING, etc. If this fails to cause the valve to switch positions, remove the coil connector cap and test the continuity of the reversing valve solenoid coil. If the coil does not test continuous - replace it. Crankcase heaters are used to prevent migration or accumulation of refrigerant in the compressor crankcase during the off cycles and prevents liquid slugging or oil pumping on start up. On some models, the crankcase heater is controlled by a crankcase heater thermostat that is wired in series with the crankcase heater. If the coil test continuous and 24 volts is present at the coil terminals, the valve is inoperative - replace it. A crankcase heater will not prevent compressor damage due to a floodback or over charge condition. NOTE: The PCBDM133 defrost control is shipped from the factory with the compressor delay option selected. This will de-energize the compressor contactor for 30 seconds on defrost initiation and defrost termination. If the jumper is set to Normal, the compressor will continue to run during defrost initiation and defrost termination. The control will also ignore the low pressure switch connected to R-PS1 and PS2 for 5 minutes upon defrost initiation and 5 minutes after defrost termination. WARNING DISCONNECT POWER SUPPLY BEFORE SERVICING. 1. Disconnect the heater lead wires. 2. Using an ohmmeter, check heater continuity - should test continuous, if not, replace. S-18A CHECKING CRANKCASE HEATER THERMOSTAT Note: Not all models with crankcase heaters will have a S-24 TESTING DEFROST CONTROL NOTE: PCBDM133 defrost control has a three (3) minute compressor off cycle delay. To check the defrost control for proper sequencing, proceed as follows: With power ON; unit not running. 1. Jumper defrost thermostat by placing a jumper wire across the terminals "DFT" and "R-DFT" at defrost control board. 2. Connect jumper across test pins on defrost control board. 29 SERVICING 3. Set thermostat to call for heating. System should go into defrost within 21 seconds. 4. Immediately remove jumper from test pins. WARNING 5. Using VOM check for voltage across terminals "C & "ORV". Meter should read 24 volts. 6. Using VOM check for voltage across fan terminals DF1 and DF2 on the board. You should read line voltage (208230 VAC) indicating the relay is open in the defrost mode. 7. Using VOM check for voltage across "W" & "C" terminals on the board. You should read 24 volts. 8. If not as above, replace control board. 1. Disassemble and remove the heating element(s). 9. Set thermostat to off position and disconnect power before removing any jumpers or wires. 2. Visually inspect the heater assembly for any breaks in the wire or broken insulators. NOTE: Remove jumper across defrost thermostat before returning system to service. 3. Using an ohmmeter, test the element for continuity - no reading indicates the element is open. Replace as necessary. S-25 TESTING DEFROST THERMOSTAT 1. Install a thermocouple type temperature test lead on the tube adjacent to the defrost control. Insulate the lead point of contact. 2. Check the temperature at which the control closes its contacts by lowering the temperature of the control. The defrost control should close at 34°F ± 5°F. 3. Check the temperature at which the control opens its contacts by raising the temperature of the control. The defrost control should open at 60°F ± 5°F. 4. If not as above, replace control. S-50 CHECKING HEATER LIMIT CONTROL(S) (OPTIONAL ELECTRIC HEATERS) Each individual heater element is protected with an automatic rest limit control connected in series with each element to prevent overheating of components in case of low airflow. This limit control will open its circuit at approximately 150°F. to 160°F and close at approximately 110°F. WARNING DISCONNECT ELECTRICAL POWER SUPPLY. 1. Remove the wiring from the control terminals. 2. Using an ohmmeter test for continuity across the normally closed contacts. No reading indicates the control is open - replace if necessary. Make sure the limits are cool before testing. IF FOUND OPEN - REPLACE - DO NOT WIRE AROUND. S-52 CHECKING HEATER ELEMENTS Optional electric heaters may be added, in the quantities shown in the spec sheet for each model unit, to provide electric resistance heating. Under no condition shall more heaters than the quantity shown be installed. 30 S-100 REFRIGERATION REPAIR PRACTICE DANGER ALWAYS REMOVE THE REFRIGERANT CHARGE IN A PROPER MANNER BEFORE APPLYING HEAT TO THE SYSTEM. These models use the FasTest Access Fitting System, with a saddle that is either soldered to the suction and liquid lines or is fastened with a locking nut to the access fitting box (core) and then screwed into the saddle. Do not remove the core from the saddle until the refrigerant charge has been removed. Failure to do so could result in property damage or personal injury. When installing a new core or reinstalling the core after removal, it is very important to note that before inserting the core into the saddle, the core and saddle must be free of debris and the “O” Ring must have a thin coating of refrigerant oil applied to it. The oil is to prevent the “O” Ring from being deformed when the core is tightened completely. The core should be torqued to 8 ft. lb. When repairing the refrigeration system: 1. Never open a system that is under vacuum. Air and moisture will be drawn in. 2. Plug or cap all openings. 3. Remove all burrs and clean the brazing surfaces of the tubing with sand cloth or paper. Brazing materials do not flow well on oxidized or oily surfaces. 4. Clean the inside of all new tubing to remove oils and pipe chips. 5. When brazing, sweep the tubing with dry nitrogen to prevent the formation of oxides on the inside surfaces. 6. Complete any repair by replacing the liquid line drier in the system, evacuate and charge. At any time the system has been open for repair, the factory SERVICING installed liquid line filter drier must be replaced. BRAZING MATERIALS Copper to Copper Joints - Sil-Fos used without flux (alloy of 15% silver, 80% copper, and 5% phosphorous). Recommended heat 1400°F. a high vacuum pump, capable of producing a vacuum equivalent to 25 microns absolute and a thermocouple vacuum gauge to give a true reading of the vacuum in the system NOTE: Never use the system compressor as a vacuum pump or run when under a high vacuum. Motor damage could occur. Copper to Steel Joints - Silver Solder used without a flux (alloy of 30% silver, 38% copper, 32% zinc). Recommended heat - 1200°F. S-101 LEAK TESTING (NITROGEN OR NITROGEN-TRACED) WARNING TO AVOID THE RISK OF FIRE OR EXPLOSION, NEVER USE OXYGEN, HIGH PRESSURE AIR OR FLAMMABLE GASES FOR LEAK TESTING OF A REFRIGERATION SYSTEM. WARNING SCROLL COMPRESSORS DO NOT FRONT SEAT THE SERVICE VALVE(S) WITH THE COMPRESSOR OPERATING IN AN ATTEMPT TO SAVE REFRIGERANT. WITH THE SUCTION LINE OF THE COMPRESSOR CLOSED OR SEVERLY RESTRICTED, THE SCROLL COMPRESSOR WILL DRAW A DEEP VACUUM VERY QUICKLY. THIS VACUUM CAN CAUSE INTERNAL ARCING OF THE FUSITE RESULTING IN A DAMAGED OR FAILED COMPRESSOR. 1. Connect the vacuum pump, vacuum tight manifold set with high vacuum hoses, thermocouple vacuum gauge and charging cylinder as shown. WARNING TO AVOID POSSIBLE EXPLOSION, THE LINE FROM THE NITROGEN CYLINDER MUST INCLUDE A PRESSURE REGULATOR AND A PRESSURE RELIEF VALVE. THE PRESSURE RELIEF VALVE MUST BE SET TO OPEN AT NO MORE THAN 150 psig. Pressure test the system using dry nitrogen and soapy water to locate leaks. If you wish to use a leak detector, charge the system to 10 psi using the appropriate refrigerant then use nitrogen to finish charging the system to working pressure, then apply the detector to suspect areas. If leaks are found, repair them. After repair, repeat the pressure test. If no leaks exist, proceed to system evacuation. S-102 EVACUATION WARNING LOW SIDE GAUGE AND VALVE HIGH SIDE GAUGE AND VALVE 800 PSI RATED HOSES CHARGING CYLINDER AND SCALE TO UNIT SERVICE VALVE PORTS VACUUM PUMP ADAPTER VACUUM PUMP REFRIGERANT UNDER PRESSURE! FAILURE TO FOLLOW PROPER PROCEDURES MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. This is the most important part of the entire service procedure. The life and efficiency of the equipment is dependent upon the thoroughness exercised by the serviceman when evacuating air (non-condensable) and moisture from the system. Air in a system causes high condensing temperature and pressure, resulting in increased power input and reduced performance. Moisture chemically reacts with the refrigerant and oil to form corrosive hydrofluoric and hydrochloric acids. These attack motor windings and parts, causing breakdown. The equipment required to thoroughly evacuate the system is 2. Start the vacuum pump and open the shut off valve to the high vacuum gauge manifold only. After the compound gauge (low side) has dropped to approximately 29 inches of vacuum, open the valve to the vacuum thermocouple gauge. See that the vacuum pump will blank-off to a maximum of 25 microns. A high vacuum pump can only produce a good vacuum if its oil is non-contaminated. 3. If the vacuum pump is working properly, close the valve to the vacuum thermocouple gauge and open the high and low side valves to the high vacuum manifold set. With the valve on the charging cylinder closed, open the manifold valve to the cylinder. 31 SERVICING ing cylinder. At this time, you may still have some liquid refrigerant in the charging cylinder hose and will definitely have liquid in the liquid hose. Reseat the liquid line core. Slowly open the high side manifold valve and transfer the liquid refrigerant from the liquid line hose and charging cylinder hose into the suction service valve port. CAREFUL: Watch so that liquid refrigerant does not enter the compressor. 4. Evacuate the system to at least 29 inches gauge before opening valve to thermocouple vacuum gauge. 5. Continue to evacuate to a minimum of 250 microns. Close valve to vacuum pump and watch rate of rise. If vacuum does not rise above 1500 microns in three to five minutes, system can be considered properly evacuated. 6. If thermocouple vacuum gauge continues to rise and levels off at about 5000 microns, moisture and non-condensables are still present. If gauge continues to rise a leak is present. Repair and re-evacuate. 7. Close valve to thermocouple vacuum gauge and vacuum pump. Shut off pump and prepare to charge. S-103 CHARGING WARNING Final Charge Adjustment The outdoor temperature must be 60°F or higher. Set the room thermostat to COOL, fan switch to AUTO, and set the temperature control well below room temperature. After system has stabilized per startup instructions, compare the operating pressures and outdoor unit amp draw to the numbers listed in the technical manual. If pressures and amp draw are too low, add charge. If pressures and amp draw are too high, remove charge. Check subcooling and superheat as detailed in the following section. 5. With the system still running, remove hose and reinstall both valve caps. 6. Check system for leaks. Due to their design, Scroll compressors are inherently more tolerant of liquid refrigerant. CAUTION USE REFRIGERANT CERTIFIED TO AHRI STANDARDS. USED REFRIGERANT MAY CAUSE COMPRESSOR DAMAGE. MOST PORTABLE MACHINES CANNOT CLEAN USED REFRI GERANT TO MEET ARI STANDARDS. CAUTION OPERATING THE COMPRESSOR WITH THE SUCTION VA LV E C L O S E D W I L L C A U S E S E R I O U S COMPRESSOR DAMAGE. NOTE: Even though the compressor section of a Scroll compressor is more tolerant of liquid refrigerant, continued floodback or flooded start conditions may wash oil from the bearing surfaces causing premature bearing failure. S-104 CHECKING COMPRESSOR EFFICIENCY The reason for compressor inefficiency is broken or damaged suction and/or discharge valves, or scroll flanks on Scroll compressors, reducing the ability of the compressor to pump refrigerant vapor. The condition of the valves or scroll flanks is checked in the following manner. Charge the system with the exact amount of refrigerant. 1. Attach gauges to the high and low side of the system. Refer to the specification section or check the unit nameplates for the correct refrigerant charge. 2. Start the system and run a Cooling Performance Test. An inaccurately charged system will cause future problems. ⇒ Below normal high side pressure. 1. Using a calibrated set of refrigerant scales, allow liquid refrigerant only to enter the high side. ⇒ Above normal low side pressure. ⇒ Low temperature difference across coil. ⇒ Low amp draw at compressor. 2. After the system will take all it will take, close the valve on the high side of the charging manifold. 3. Start the system and charge the balance of the refrigerant through the low side. NOTE: R410A should be drawn out of the storage container or drum in liquid form due to its fractionation properties, but should be "Flashed" to its gas state before entering the system. There are commercially available restriction devices that fit into the system charging hose set to accomplish this. DO NOT charge liquid R410A into the compressor. 4. With the system still running, close the valve on the charg- 32 If the test shows- -and the charge is correct. The compressor is faulty - replace the compressor. S-105 THERMOSTATIC EXPANSION VALVE The expansion valve is designed to control the rate of liquid refrigerant flow into an evaporator coil in exact proportion to the rate of evaporation of the refrigerant in the coil. The amount of refrigerant entering the coil is regulated since the valve responds to temperature of the refrigerant gas leaving the coil (feeler bulb contact) and the pressure of the refrigerant in the coil. This regulation of the flow prevents the return of liquid refrigerant to SERVICING the compressor. S-108 SUPERHEAT The illustration below shows typical heatpump TXV/check valve operation in the heating and cooling modes. The expansion valves are factory adjusted to maintain 15 to 18 degrees superheat of the suction gas. Before checking the superheat or replacing the valve, perform all the procedures outlined under Air Flow, Refrigerant Charge, Expansion Valve Overfeeding, Underfeeding. These are the most common causes for evaporator malfunction. COOLING HEATING TXV VALVES Some TXV valves contain an internal check valve thus eliminating the need for an external check valve and bypass loop. The three forces which govern the operation of the valve are: (1) the pressure created in the power assembly by the feeler bulb, (2) evaporator pressure, and (3) the equivalent pressure of the superheat spring in the valve. 0% bleed type expansion valves are used on indoor and outdoor coils. The 0% bleed valve will not allow the system pressures (High and Low side) to equalize during the shut down period. The valve will shut off completely at approximately 100 PSIG. 30% bleed valves used on some other models will continue to allow some equalization even though the valve has shut-off completely because of the bleed holes within the valve. This type of valve should not be used as a replacement for a 0% bleed valve, due to the resulting drop in performance. The bulb must be securely fastened with two straps to a clean straight section of the suction line. Application of the bulb to a horizontal run of line is preferred. If a vertical installation cannot be avoided, the bulb must be mounted so that the capillary tubing comes out at the top. THE VALVES PROVIDED BY GOODMAN ARE DESIGNED TO MEET THE SPECIFICATION REQUIREMENTS FOR OPTIMUM PRODUCT OPERATION. DO NOT USE SUBSTITUTES. S-106 OVERFEEDING Overfeeding by the expansion valve results in high suction pressure, cold suction line, and possible liquid slugging of the compressor. If these symptoms are observed: 1. Check for an overcharged unit by referring to the cooling performance charts in the servicing section. 2. Check the operation of the power element in the valve as explained in S-110 Checking Expansion Valve Operation. 3. Check for restricted or plugged equalizer tube. S-107 UNDERFEEDING CHECKING SUPERHEAT Refrigerant gas is considered superheated when its temperature is higher than the saturation temperature corresponding to its pressure. The degree of superheat equals the degrees of temperature increase above the saturation temperature at existing pressure. See Temperature - Pressure Chart on following pages. S-109 CHECKING SUBCOOLING Refrigerant liquid is considered subcooled when its temperature is lower than the saturation temperature corresponding to its pressure. The degree of subcooling equals the degrees of temperature decrease below the saturation temperature at the existing pressure. 1. Attach an accurate thermometer or preferably a thermocouple type temperature tester to the liquid line close to the high pressure access fitting process tube. 2. Install a high side pressure gauge on the high side (liquid) access fitting. 3. Record the gauge pressure and the temperature of the line. 4. Review the technical information manual or specification sheet for the model being serviced to obtain the design subcooling. 5. Compare the hi-pressure reading to the "Required Liquid Line Temperature" chart . Find the hi-pressure value on the left column. Follow that line right to the column under the design subcooling value. Where the two intersect is the required liquid line temperature. Alternately you can convert the liquid line pressure gauge reading to temperature by finding the gauge reading in Temperature - Pressure Chart and reading to the left, find the temperature in the °F. Column. 6. The difference between the thermometer reading and pressure to temperature conversion is the amount of subcooling. Add charge to raise subcooling. Recover charge to lower subcooling. SUBCOOLING = SAT. LIQUID TEMP. - LIQUID LINE TEMP. EXAMPLE: If these symptoms are observed: a. Liquid Line Pressure = 417 b. Corresponding Temp. °F. = 120° c. Thermometer on Liquid line = 113°F. To obtain the amount of subcooling subtract 113°F from 120°F. 1. Check for a restricted liquid line or drier. A restriction will be indicated by a temperature drop across the drier. The difference is 7° subcooling, which would fall in the + range of allowable subcooling. Underfeeding by the expansion valve results in low system capacity and low suction pressures. 2. Check the operation of the power element of the valve as described in S-110 Checking Expansion Valve Operation. 33 SERVICING S-110 CHECKING EXPANSION VALVE OPERATION 1. Remove the remote bulb of the expansion valve from the suction line. 2. Start the system and cool the bulb in a container of ice water, closing the valve. As you cool the bulb, the suction pressure should fall and the suction temperature will rise. 3. Next warm the bulb in your hand. As you warm the bulb, the suction pressure should rise and the suction temperature will fall. Refrigerant Charge Check (Units with Fixed Orifice Devices) After completing airflow measurements and adjustments the unit’s refrigerant charge must be checked. All package units with fixed orifice devices are charged using the super heat method at the compressor suction line. After superheat is adjusted it is recommended to check unit sub-cooling at the condenser coil liquid line out. For charge adjustments, see superheat and subcooling charts shown for each model. 4. If a temperature or pressure change is noticed, the expansion valve is operating. If no change is noticed, the valve is restricted, the power element is faulty, or the equalizer tube is plugged. 5. Capture the charge, replace the valve and drier, evacuate and recharge. SUPERHEAT AND SUBCOOLING ADJUSTMENT ON TXV APPLICATIONS EXPANSION VALVE (TXV) SYSTEM SATURATED SUCTION PRESSURE TEMPERATURE CHART Two Speed Application (APH16) SUCTION PRESSURE SATURATED SUCTION TEMPERATURE ºF PSIG R-410A 50 1 52 3 54 4 56 6 58 7 60 8 2. Temporarily install thermometer on liquid (small) line near liquid line access fitting with adequate contact and insulate for best possible reading. 62 10 64 11 66 13 3. Check subcooling and superheat. Two stage systems running on high stage with TXV application should have a subcooling and superheat within the range listed on the chart. 68 14 70 15 72 16 74 17 a. If subcooling and superheat are low, adjust TXV superheat, then check subcooling. NOTE: To adjust superheat, turn the valve stem clockwise to increase and counter clockwise to decrease. b. If subcooling is low and superheat is high, add charge to raise subcooling then check superheat. c. If subcooling and superheat are high, adjust TXV valve superheat, then check subcooling. d. If subcooling is high and superheat is low, adjust TXV valve superheat and remove charge to lower the subcooling. NOTE: Do NOT adjust the charge based on suction pressure unless there is a gross undercharge. 76 19 78 20 80 21 85 24 90 26 Run the unit on high stage cooling for 10 minutes until refrigerant pressures stabilize. Follow the guidelines and methods below to check unit operation and ensure that the refrigerant charge is within limits. Charge the unit on high stage. 1. Purge gauge lines. Connect service gauge manifold to access fittings. Run system at least 10 minutes to allow pressure to stabilize. 4. Disconnect manifold set, installation is complete. 34 95 29 100 31 110 36 120 41 130 45 140 49 150 53 160 56 170 60 SERVICING Pressure vs. Temperature Chart R-410A PSIG 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 94 96 98 100 102 104 106 108 110 112 °F -37.7 -34.7 -32.0 -29.4 -36.9 -24.5 -22.2 -20.0 -17.9 -15.8 -13.8 -11.9 -10.1 -8.3 -6.5 -4.5 -3.2 -1.6 0.0 1.5 3.0 4.5 5.9 7.3 8.6 10.0 11.3 12.6 13.8 15.1 16.3 17.5 18.7 19.8 21.0 22.1 23.2 24.3 25.4 26.4 27.4 28.5 29.5 30.5 31.2 32.2 33.2 34.1 35.1 35.5 36.9 PSIG 114.0 116.0 118.0 120.0 122.0 124.0 126.0 128.0 130.0 132.0 134.0 136.0 138.0 140.0 142.0 144.0 146.0 148.0 150.0 152.0 154.0 156.0 158.0 160.0 162.0 164.0 166.0 168.0 170.0 172.0 174.0 176.0 178.0 180.0 182.0 184.0 186.0 188.0 190.0 192.0 194.0 196.0 198.0 200.0 202.0 204.0 206.0 208.0 210.0 212.0 214.0 °F 37.8 38.7 39.5 40.5 41.3 42.2 43.0 43.8 44.7 45.5 46.3 47.1 47.9 48.7 49.5 50.3 51.1 51.8 52.5 53.3 54.0 54.8 55.5 56.2 57.0 57.7 58.4 59.0 59.8 60.5 61.1 61.8 62.5 63.1 63.8 64.5 65.1 65.8 66.4 67.0 67.7 68.3 68.9 69.5 70.1 70.7 71.4 72.0 72.6 73.2 73.8 PSIG 216.0 218.0 220.0 222.0 224.0 226.0 228.0 230.0 232.0 234.0 236.0 238.0 240.0 242.0 244.0 246.0 248.0 250.0 252.0 254.0 256.0 258.0 260.0 262.0 264.0 266.0 268.0 270.0 272.0 274.0 276.0 278.0 280.0 282.0 284.0 286.0 288.0 290.0 292.0 294.0 296.0 298.0 300.0 302.0 304.0 306.0 308.0 310.0 312.0 314.0 316.0 °F 74.3 74.9 75.5 76.1 76.7 77.2 77.8 78.4 78.9 79.5 80.0 80.6 81.1 81.6 82.2 82.7 83.3 83.8 84.3 84.8 85.4 85.9 86.4 86.9 87.4 87.9 88.4 88.9 89.4 89.9 90.4 90.9 91.4 91.9 92.4 92.8 93.3 93.8 94.3 94.8 95.2 95.7 96.2 96.6 97.1 97.5 98.0 98.4 98.9 99.3 99.7 PSIG 318.0 320.0 322.0 324.0 326.0 328.0 330.0 332.0 334.0 336.0 338.0 340.0 342.0 344.0 346.0 348.0 350.0 352.0 354.0 356.0 358.0 360.0 362.0 364.0 366.0 368.0 370.0 372.0 374.0 376.0 378.0 380.0 382.0 384.0 386.0 388.0 390.0 392.0 394.0 396.0 398.0 400.0 402.0 404.0 406.0 408.0 410.0 412.0 414.0 416.0 418.0 °F 100.2 100.7 101.1 101.6 102.0 102.4 102.9 103.3 103.7 104.2 104.6 105.1 105.4 105.8 106.3 106.6 107.1 107.5 107.9 108.3 108.8 109.2 109.6 110.0 110.4 110.8 111.2 111.6 112.0 112.4 112.6 113.1 113.5 113.9 114.3 114.7 115.0 115.5 115.8 116.2 116.6 117.0 117.3 117.7 118.1 118.5 118.8 119.2 119.6 119.9 120.3 PSIG 420.0 422.0 424.0 426.0 428.0 430.0 432.0 434.0 436.0 438.0 440.0 442.0 444.0 446.0 448.0 450.0 452.0 454.0 456.0 458.0 460.0 462.0 464.0 466.0 468.0 470.0 472.0 474.0 476.0 478.0 480.0 482.0 484.0 486.0 488.0 490.0 492.0 494.0 496.0 498.0 500.0 502.0 504.0 506.0 508.0 510.0 512.0 514.0 516.0 518.0 520.0 °F 120.7 121.0 121.4 121.7 122.1 122.5 122.8 123.2 123.5 123.9 124.2 124.6 124.9 125.3 125.6 126.0 126.3 126.6 127.0 127.3 127.7 128.0 128.3 128.7 129.0 129.3 129.7 130.0 130.3 130.7 131.0 131.3 131.6 132.0 132.3 132.6 132.9 133.3 133.6 133.9 134.0 134.5 134.8 135.2 135.5 135.8 136.1 136.4 136.7 137.0 137.3 PSIG 522.0 524.0 526.0 528.0 530.0 532.0 534.0 536.0 538.0 540.0 544.0 548.0 552.0 556.0 560.0 564.0 568.0 572.0 576.0 580.0 584.0 588.0 592.0 596.0 600.0 604.0 608.0 612.0 616.0 620.0 624.0 628.0 632.0 636.0 640.0 644.0 648.0 652.0 656.0 660.0 664.0 668.0 672.0 676.0 680.0 684.0 688.0 692.0 696.0 °F 137.6 137.9 138.3 138.6 138.9 139.2 139.5 139.8 140.1 140.4 141.0 141.6 142.1 142.7 143.3 143.9 144.5 145.0 145.6 146.2 146.7 147.3 147.9 148.4 149.0 149.5 150.1 150.6 151.2 151.7 152.3 152.8 153.4 153.9 154.5 155.0 155.5 156.1 156.6 157.1 157.7 158.2 158.7 159.2 159.8 160.3 160.8 161.3 161.8 *Based on ALLIED SIGNAL Data 35 SERVICING REQUIRED LIQUID LINE TEMPERATURE LIQUID PRESSURE AT SERVICE VALVE (PSIG) 189 195 202 208 215 222 229 236 243 251 259 266 274 283 291 299 308 317 326 335 345 354 364 374 384 395 406 416 427 439 450 462 474 486 499 511 36 8 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 94 96 98 100 102 104 106 108 110 112 114 116 118 120 122 124 126 128 REQUIRED SUBCOOLING TEMPERATURE (°F) 10 12 14 16 56 54 52 50 58 56 54 52 60 58 56 54 62 60 58 56 64 62 60 58 66 64 62 60 68 66 64 62 70 68 66 64 72 70 68 66 74 72 70 68 76 74 72 70 78 76 74 72 80 78 76 74 82 80 78 76 84 82 80 78 86 84 82 80 88 86 84 82 90 88 86 84 92 90 88 86 94 92 90 88 96 94 92 90 98 96 94 92 100 98 96 94 102 100 98 96 104 102 100 98 106 104 102 100 108 106 104 102 110 108 106 104 112 110 108 106 114 112 110 108 116 114 112 110 118 116 114 112 120 118 116 114 122 120 118 116 124 122 120 118 126 124 122 120 18 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 94 96 98 100 102 104 106 108 110 112 114 116 118 SERVICING Design Superheat & Subcooling @ 95 ° F Outdoor Ambient Temperature High Stage M odels Superheat °F Subcooling °F APH1624M41 APH1630M41 APH1636M41 APH1642M41 APH1648M41 15 ±2 15 ±2 13 ±2 15 ±2 15 ±2 8 ±2 10 ±2 10 ±2 10 ±2 13 ±2 CAUTION SUBCOOLING = SAT. LIQUID TEMP. - LIQUID LINE TEMP. SATURATED LIQUID PRESSURE TEMPERATURE CHART SUPERHEAT=SUCTION LINE TEMP-SUCTION TEMP SYSTEM CHARGING HEATING MODE The proper method of charging a heat pump in the heat mode is by weighing the charge according to the total charge listed on the rating plate. Measure the hot gas discharge at the compressor to ensure proper TXV setting. To ensure optimum system performancein heat mode, the TXV may require adjustment. 1. Allow the system to operate for at least 20 minutes. 2. Attach and insulate an electronic thermometer to the hot gas discharge line mid-way between the compres sor and the reversing valve. NOTE: The thermometer must be well insulated to prevent ambient influences. 3. Allow the compressor to operate for about 10 addi tional minutes and measure the hot gas discharge tem perature. 4. Using an additional electronic thermometer, measure the ambient temperature. 5. Adjust the TXV until the hot gas temperature equals 100°F + ambient temperature (+ or - 3°F). Close TXV to increase the temperature. NOTE: When adjusting the TXV, allow the compres sor to operate for about 10 minutes before taking read ings. Do not adjust TXV more than 1/4 of a turn be tween readings. Liquid Pressure PSIG 200 210 220 225 235 245 255 265 275 285 295 305 325 355 375 405 Saturated Liquid Temperature °F R-410A 70 73 76 78 80 83 85 88 90 92 95 97 101 108 112 118 SUBCOOLING = SAT. LIQUID TEMP. - LIQUID LINE TEMP. Heat Pump - Heating Cycle The proper method of charging a heat pump in the heat mode is by weighing the charge according to the total charge listed on the rating plate. S-112 CHECKING RESTRICTED LIQUID LINE When the system is operating, the liquid line is warm to the touch. If the liquid line is restricted, a definite temperature drop will be noticed at the point of restriction. In severe cases, frost will form at the restriction and extend down the line in the direction of the flow. Discharge and suction pressures will be low, giving the appearance of an undercharged unit. However, the unit will have normal to high subcooling. If a restriction is located, replace the restricted part, replace drier, evacuate and recharge. S-113 REFRIGERANT OVERCHARGE An overcharge of refrigerant is normally indicated by excessively high head pressure and/or liquid return to the compressor. 37 SERVICING If high head pressure is not indicated, an overcharge or a system containing non-condensables could be the problem. If overcharging is indicated: 1. Start the system. 2. Remove small quantities of gas from the suction line dill valve until the head pressure is reduced to normal. 3. Observe the system while running a cooling performance test, if a shortage of refrigerant is indicated, then the system contains non-condensables. See S-114 NonCondensables. S-114 NON-CONDENSABLES Check for non-condensables. 1. Shut down the system and allow the pressures to equalize for a minimum of 15 minutes. 2. Take a pressure reading. 3. Compare this pressure to the temperature of the coldest coil since this is where most of the refrigerant will be. If the pressure indicates a higher temperature than that of the coil temperature, non-condensables are present. To remove the non-condensables. CAUTION DO NOT ALLOW THE SLUDGE OR OIL TO CONTACT THE SKIN, SEVERE BURNS MAY RESULT. NOTE: The Flushing Method using R-11 refrigerant is no longer approved by Goodman® Manufacturing Company, L.P. Suction Line Drier Clean-Up Method The POE oils used with R410A refrigerant is an excellent solvent. In the case of a burnout, the POE oils will remove any burnout residue left in the system. If not captured by the refrigerant filter, they will collect in the compressor or other system components, causing a failure of the replacement compressor and/or spread contaminants throughout the system, damaging additional components. Use AMANA® brand part number RF000127 suction line filter drier kit. This drier should be installed as close to the compressor suction fitting as possible. The filter must be accessible and be rechecked for a pressure drop after the system has operated for a time. It may be necessary to use new tubing and form as required. 2. Replace and/or install liquid line drier NOTE: At least twelve (12) inches of the suction line immediately out of the compressor stub must be discarded due to burned residue and contaminates. 3. Evacuate and recharge. 1. Remove compressor discharge line strainer. S-115 COMPRESSOR BURNOUT 2. Remove the liquid line drier and expansion valve. When a compressor burns out, high temperature develops causing the refrigerant, oil and motor insulation to decompose forming acids and sludge. 3 If a compressor is suspected of being burned-out, attach a refrigerant hose to the liquid line dill valve and properly remove and dispose of the refrigerant. 5. Braze all joints, leak test, evacuate, and recharge system. 1. Remove the refrigerant charge. NOTICE VIOLATION OF EPA REGULATIONS MAY RESULT IN FINES OR OTHER PENALITIES. Now determine if a burn out has actually occurred. Confirm by analyzing an oil sample using a Sporlan Acid Test Kit, AK-3 or its equivalent. Remove the compressor and obtain an oil sample from the suction stub. If the oil is not acidic, either a burnout has not occurred or the burnout is so mild that a complete clean-up is not necessary. If acid level is unacceptable, the system must be cleaned by using the clean-up drier method. 38 Purge all remaining components with dry nitrogen or carbon dioxide until clean. 4. Install new components including liquid line drier. 6. Start up the unit and record the pressure drop across the drier. 7. Continue to run the system for a minimum of twelve (12) hours and recheck the pressure drop across the drier. Pressure drop should not exceed 6 PSIG. 8. Continue to run the system for several days, repeatedly checking pressure drop across the suction line drier. If the pressure drop never exceeds the 6 PSIG, the drier has trapped the contaminants. Remove the suction line drier from the system. 9. If the pressure drop becomes greater, then it must be replaced and steps 5 through 9 repeated until it does not exceed 6 PSIG. NOTICE: Regardless, the cause for burnout must be determined and corrected before the new compressor is started. SERVICING S-122 REVERSING VALVE REPLACEMENT Pressure). Remove the refrigerant charge from the system. 3. Add the two readings together. When brazing a reversing valve into the system, it is of extreme importance that the temperature of the valve does not exceed 250°F. at any time. NOTE: Both readings may be taken simultaneously and read directly on the manometer as shown in the illustration above, if so desired. Wrap the reversing valve with a large rag saturated with water. "Re-wet" the rag and thoroughly cool the valve after each brazing operation of the four joints involved. The wet rag around the reversing valve will eliminate conduction of heat to the valve body when brazing the line connection. 4. Consult proper table for quantity of air. The use of a wet rag sometimes can be a nuisance. There are commercial grades of heat absorbing paste that may be substituted. After the valve has been installed, leak test, evacuate and recharge. S-200 CHECKING EXTERNAL STATIC PRESSURE The minimum and maximum allowable duct static pressure is found in the Technical Information Manual. Too great of an external static pressure will result in insufficient air that can cause icing of the coil, whereas too much air can cause poor humidity control, and condensate to be pulled off the evaporator coil causing condensate leakage. Too much air can cause motor overloading and in many cases this constitutes a poorly designed system. To determine proper air movement, proceed as follows: If the external static pressure exceeds the minimum or maximum allowable statics, check for closed dampers, dirty filters, undersized or poorly laid out ductwork. S-201 CHECKING TEMPERATURE RISE Temperature rise is related to the BTUH output of the unit and the amount of air (CFM) circulated over the indoor coil. All units are designed for a given range of temperature increase. This is the temperature of the air leaving the unit minus the temperature of the air entering the unit. The more air (CFM) being delivered through a given unit the less the rise will be; so the less air (CFM) being delivered, the greater the rise. The temperature rise should be adjusted in accordance to a given unit specifications and its external static pressure. 1. Take entering and leaving air temperatures. 2. Select the proper speed tap from the unit's blower performance data in the Technical Manual for the specific unit. 3. Take motor amperage draw to determine that the motor is not overloaded during adjustments. 1. Using a draft gauge (inclined manometer) measure the static pressure of the return duct at the inlet of the unit, (Negative Pressure). T T RISE = TSUPPLY -T Checking Temperature Rise Total External Static 2. Measure the static pressure of the supply duct, (Positive 39 AIR FLOW DATA APH1624M41 Cooling/HP Speed D D D C C C B B B A A A Adjust Tap Minus Normal Plus Minus Normal Plus Minus** Normal Plus Minus Normal Plus CFM* 630 700 770 743 825 908 855 950 1,045 945 1,050 1,155 Electric Heat D D D C C C B B B A A A APH1630M41 Adjust Tap Minus Normal Plus Minus Normal Plus Minus** Normal Plus Minus Normal Plus CFM* 630 700 770 743 825 908 855 950 1,045 945 1,050 1,155 * @ 0.1 - 0.8 ESP **FACTORY DEFAULT IS "B" MINUS Cooling/HP Speed D D D C C C B B B A A A Adjust Tap Minus Normal Plus Minus Normal Plus Minus Normal** Plus Minus Normal Plus CFM* 720 800 880 900 1,000 1,100 990 1,100 1,210 1,125 1,250 1,375 Adjust Tap Minus Normal Plus Minus Normal Plus Minus Normal Plus Minus** Normal Plus CFM* 720 800 880 900 1,000 1,100 990 1,100 1,210 1,125 1,250 1,375 APH1642M41 Electric Adjust Heat Tap D Minus D Normal D Plus C Minus C Normal C Plus B Minus B Normal** B Plus A Minus A Normal A Plus CFM* 720 800 880 900 1,000 1,100 990 1,100 1,210 1,125 1,250 1,375 APH1648M41 Electric CFM* Heat 1,103 D 1,225 D 1,348 D 1,260 C 1,400 C 1,540 C 1,530 B 1,700 B 1,870 B 1,620 A 1,800 A 1,980 A Cooling/HP Speed D D D C C C B B B A A A Adjust Tap Minus Normal Plus Minus** Normal Plus Minus Normal Plus Minus Normal Plus CFM* 1,103 1,225 1,348 1,260 1,400 1,540 1,530 1,700 1,870 1,620 1,800 1,980 Electric Heat D D D C C C B B B A A A Adjust Tap Minus Normal Plus Minus** Normal Plus Minus Normal Plus Minus Normal Plus CFM* 1,103 1,225 1,348 1,260 1,400 1,540 1,530 1,700 1,870 1,620 1,800 1,980 * @ 0.1 - 0.8 ESP ** FACTORY DEFAULT IS "C" MINUS * @ 0.1 - 0.8 ESP **FACTORY DEFAULT IS "B" NORMAL Cooling/HP Speed D D D C C C B B B A A A 720 800 880 900 1,000 1,100 990 1,100 1,210 1,125 1,250 1,375 Electric Adjust Heat Tap D Minus D Normal D Plus C Minus C Normal C Plus B Minus B Normal** B Plus A Minus A Normal A Plus * @ 0.1 - 0.8 ESP **FACTORY DEFAULT IS "B" NORMAL APH1636M41 Cooling/HP Adjust Speed Tap D Minus D Normal D Plus C Minus C Normal C Plus B Minus B Normal** B Plus A Minus A Normal A Plus CFM* Adjust Tap Minus Normal Plus Minus Normal Plus Minus Normal Plus Minus** Normal Plus CFM* 1,103 1,225 1,348 1,260 1,400 1,540 1,530 1,700 1,870 1,620 1,800 1,980 * @ 0.1 - 0.8 ESP ** FACTORY SETTING IS "A" MINUS 40 AIR FLOW DATA MODEL SPEED SWITCH SWITCH ELECTRIC TAP 1 2 HEAT (CFM) APH1624 APH1630 APH1636 APH1642 APH1648 A B C D A B C D Off On Off On Off On Off On Off Off On On Off Off On On A B C Off On Off D A B C D A B C D On Off On Off On Off On Off On 1050 (F) 950 825 700 APH16** APH1630 Off Off On 1250 (F) 1100 1000 APH1636 On Off Off On On Off Off On On 800 1800 1700 ON OFF APH1642 1400 (F) 1225 1800 (F) 1700 1400 1225 SWITCH SWITCH THERMOSTAT 3 4 N/A N/A APH1624 1250 (F) 1100 1000 800 DIP Switch Settings for Single and Two-Stage Thermostats MODEL MODEL Single Stage Two-Stage APH1648 (F) SPEED SWITCH SWITCH COOLING/HP TAP 5 6 CFM A Off Off B C D A B C D A B C D A B C D A B C On Off On Off On Off On Off On Off On Off On Off On Off On Off Off On On Off Off On On Off Off On On Off Off On On Off Off On D On On 1050 (F) 950 825 700 1250 (F) 1100 1000 800 1250 (F) 1100 1000 800 1800 1700 1400 (F) 1225 1800 (F) 1700 1400 1225 (F) Factory Setting Adjustments Through Dip Switch Combinations 7-8 CFM SWITCH 7 SWITCH 8 +10% On Off Normal Off Off -10% Off On 41 AIR FLOW DATA Horizontal Position Motor sp Static Volts GPH1624M41* Model Dow nshot Position T1 230 T2/T3 230 T4/T5 230 Motor sp Volts T1 230 T2/T3 230 T4/T5 230 CFM Motor sp Volts T1 230 T2/T3 230 T4/T5 230 Motor sp Volts T1 230 T2/T3 230 T4/T5 230 51 57 72 941 872 777 Motor sp GPH1624M41* GPH1630M41* GPH1630M41* GPH1636M41* Dow nshot Position 614 230 230 T4/T5 230 Motor sp Volts T1 230 T2/T3 230 230 0.6 0.7 0.8 0.9 105 112 113 128 138 1347 1315 1256 1194 1152 1096 1051 972 891 Watts 239 256 265 271 282 286 293 297 305 0.8 0.9 Static CFM 0.1 0.2 0.3 699 595 523 Watts 57 61 72 CFM 919 855 782 0.4 0.5 0.6 0.7 695 631 578 523 Watts 108 117 121 132 143 144 149 CFM 1312 1275 1216 1153 1096 1028 943 869 816 Watts 260 269 274 285 295 300 304 310 316 0.5 0.6 0.7 0.8 0.9 934 817 764 698 653 201 210 215 215 Static CFM 0.1 0.2 0.3 0.4 743 707 595 513 Watts 61 73 77 85 CFM 1146 1098 1044 991 Watts 157 170 176 186 194 CFM 1440 1418 1364 1307 1265 1219 1168 1094 1049 Watts 290 306 312 321 326 332 348 353 360 0.5 0.6 0.7 0.8 0.9 806 731 676 622 564 205 Static CFM 0.1 0.2 0.3 0.4 722 672 574 509 Watts 60 74 80 89 CFM 1103 1038 978 922 Watts 162 168 179 188 199 208 214 219 CFM 1401 1357 1305 1244 1179 1118 1046 934 884 Watts 311 326 318 334 341 349 353 352 357 0.6 0.7 0.8 0.9 1072 1013 950 853 788 265 275 272 Static CFM 0.1 0.2 0.3 0.4 0.5 846 762 716 585 519 Watts 74 83 94 98 CFM 1278 1214 1182 1129 108 Watts 221 218 232 245 253 CFM 1604 1560 1507 1468 1415 1364 1321 1276 1218 Watts 396 402 408 424 426 264 423 444 454 454 0.7 0.8 0.9 Static Model GPH1636M41* 746 volts T2/T3 T4/T5 0.5 CFM Model T1 0.4 Watts Model Horizontal Position 0.3 567 CFM Model Dow nshot Position 0.2 616 Watts Model Horizontal Position 0.1 671 CFM 0.1 0.2 0.3 0.4 0.5 0.6 809 730 623 542 485 441 Watts 73 85 92 98 107 112 CFM 1284 1223 1175 1097 1031 974 871 804 761 Watts 220 227 241 247 255 262 272 277 285 CFM 1578 1539 1498 1452 1396 1332 1279 1224 1161 Watts 401 409 421 425 438 439 452 453 455 42 AIR FLOW DATA Horizontal Position Motor sp Volts Static GPH1642M41* Model Dow nshot Position T1 T2/T3 T4/T5 230 230 230 Motor sp Volts T1 230 GPH1642M41* Horizontal Position T4/T5 230 230 Motor sp Volts T1 230 T2/T3 230 T4/T5 230 Motor sp Volts T1 230 T2/T3 230 T4/T5 230 GPH1648M41* 0.4 0.5 0.6 0.7 0.8 0.9 1030 955 908 826 761 678 633 563 504 130 126 139 143 154 168 171 181 185 CFM 1425 1373 1303 1250 1228 1158 1109 1042 982 Watts 234 246 248 262 280 CFM 1775 1718 1673 1643 1588 1532 1482 1431 1369 Watts 416 424 430 454 458 290 466 298 478 308 488 322 490 Static 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 CFM 1001 936 852 810 700 643 579 526 491 Watts 125 133 136 154 160 166 172 177 185 CFM 1411 1361 1299 1240 1173 1112 1048 955 887 Watts 281 294 301 309 312 335 339 CFM 1745 1690 1615 1580 1530 1470 1420 1370 1310 Watts 425 435 440 465 468 320 476 327 488 498 500 Static CFM 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1167 1101 1045 992 939 870 802 732 681 193 203 217 223 Watts 139 144 156 165 177 CFM 1723 1637 1598 1554 1509 1467 1420 1361 1295 Watts 372 370 381 390 404 CFM 2012 1965 1912 1871 1809 1770 1741 1691 1635 Watts 578 593 599 606 610 411 627 420 626 427 634 441 638 Static Model GPH1648M41* 0.3 CFM Model Dow nshot Position 0.2 Watts Model T2/T3 0.1 CFM 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1155 1074 1023 969 896 805 755 667 626 205 216 226 230 Watts 153 156 169 180 195 CFM 1670 1596 1558 1484 1467 1383 1339 1259 1168 Watts 383 392 399 408 419 CFM 1949 1881 1853 1792 1753 1699 1621 1561 1522 434 Watts 603 607 608 616 622 626 436 648 447 650 449 645 43 75 70 IDB* 21.7 0.70 19 1.44 6.4 210 108 23.6 0.86 20 1.49 6.6 218 112 23.2 0.83 21 1.48 6.6 217 111 MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR 850 750 950 23.9 0.74 19 1.51 6.7 233 118 24.3 0.77 18 1.52 6.8 235 119 22.5 0.58 16 1.47 6.6 226 115 23.7 0.61 16 1.50 6.7 231 117 25.9 0.56 16 1.56 6.9 246 129 26.3 0.58 15 1.56 6.9 248 130 24.6 0.40 12 1.52 6.7 239 125 25.9 0.42 12 1.54 6.9 244 128 MBh 22.1 22.7 24.6 S/T 0.79 0.71 0.54 Delta T 21 20 16 750 KW 1.45 1.48 1.53 AMPS 6.5 6.6 6.8 HI PR 213 229 242 LO PR 109 116 127 * IDB: Entering Indoor Dry Bulb Temperature 850 22.8 0.73 18 1.47 6.5 215 110 MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR 950 Airflow EXPANDED PERFORMANCE DATA HIGH STAGE 26.4 0.34 11 1.58 7.0 252 135 27.8 0.36 11 1.61 7.1 257 138 28.2 0.38 10 1.61 7.2 259 139 - - 21.5 0.82 22 1.56 6.9 239 115 22.7 0.86 21 1.59 7.0 243 118 23.0 0.89 20 1.60 7.1 245 118 21.2 0.72 19 1.55 6.9 236 114 22.3 0.75 18 1.58 7.0 241 116 22.2 0.73 20 1.60 7.1 257 123 23.4 0.77 19 1.62 7.2 262 125 23.7 0.80 18 1.63 7.2 264 126 22.0 0.60 16 1.59 7.0 254 121 23.1 0.63 16 1.61 7.1 259 124 27.1 0.37 11 1.73 7.6 288 145 27.5 0.39 10 1.74 7.6 290 146 - - 22.1 0.88 21 1.69 7.5 277 122 22.5 0.92 20 1.70 7.6 279 123 20.7 0.74 19 1.65 7.4 269 119 21.8 0.77 18 1.68 7.5 274 121 22.8 0.79 19 1.73 7.7 298 130 23.1 0.82 18 1.74 7.7 300 131 21.4 0.62 16 1.68 7.5 289 126 22.6 0.65 16 1.71 7.6 295 129 24.7 0.59 16 1.78 7.9 315 142 25.0 0.62 15 1.79 7.9 317 143 23.5 0.43 12 1.74 7.7 305 138 24.7 0.45 12 1.77 7.8 311 141 26.5 0.38 11 1.84 8.2 328 151 26.9 0.40 10 1.85 8.2 330 152 - - 24.0 25.8 21.0 21.7 23.4 25.2 0.56 0.36 0.84 0.75 0.57 0.37 16 11 22 20 16 11 1.65 1.70 1.66 1.70 1.75 1.81 7.3 7.5 7.4 7.6 7.8 8.0 271 283 271 292 308 322 134 143 120 127 139 148 NOTE: Shaded area is ACCA (TVA) conditions 25.3 0.58 16 1.68 7.4 277 137 25.7 0.61 15 1.69 7.4 279 138 24.1 0.42 12 1.64 7.2 268 133 25.3 0.44 12 1.66 7.3 274 135 20.5 0.87 22 1.75 7.8 309 126 21.6 0.91 21 1.78 8.0 315 128 21.9 0.95 20 1.79 8.0 317 129 20.2 0.76 19 1.73 7.8 306 125 21.2 0.80 18 1.76 7.9 312 127 22.2 0.81 20 1.82 8.1 339 137 21.1 0.78 20 1.79 8.0 332 134 22.6 0.85 19 1.83 8.2 342 138 20.9 0.64 16 1.77 7.9 329 133 22.0 0.67 16 1.80 8.1 336 135 22.9 0.59 16 1.85 8.2 351 146 24.1 0.61 16 1.88 8.4 358 149 24.4 0.64 15 1.89 8.4 361 150 22.9 0.44 12 1.83 8.2 348 145 24.1 0.46 12 1.86 8.3 355 148 24.5 0.38 11 1.91 8.5 366 156 25.8 0.40 11 1.94 8.6 374 159 26.2 0.41 10 1.95 8.7 376 160 - - 19.5 0.90 22 1.82 8.3 348 132 20.5 0.94 21 1.85 8.4 355 135 20.8 0.98 20 1.86 8.5 357 136 19.2 0.79 19 1.81 8.2 344 131 20.2 0.83 18 1.84 8.3 351 133 20.1 0.81 20 1.86 8.4 374 140 21.1 0.84 19 1.89 8.6 382 143 21.4 0.88 18 1.91 8.6 384 144 19.9 0.66 16 1.85 8.4 370 139 20.9 0.69 16 1.88 8.5 378 142 21.7 0.61 16 1.92 8.7 395 153 22.9 0.64 16 1.96 8.8 403 156 23.2 0.67 15 1.97 8.9 406 157 21.8 0.46 12 1.91 8.6 391 152 22.9 0.48 12 1.94 8.8 399 155 23.3 0.39 11 1.99 9.0 412 163 24.5 0.41 11 2.02 9.1 420 166 24.9 0.43 10 2.04 9.2 423 168 - - 18.1 0.91 20 1.89 8.7 384 136 19.0 0.95 20 1.92 8.8 392 139 19.3 0.99 19 1.93 8.9 395 140 17.8 0.80 17 1.87 8.6 380 135 18.7 0.84 17 1.90 8.8 388 138 18.6 0.81 19 1.93 8.9 413 145 19.6 0.85 18 1.96 9.0 422 148 19.9 0.89 17 1.97 9.1 425 149 18.4 0.67 15 1.91 8.8 409 144 19.4 0.70 15 1.94 9.0 417 147 20.1 0.62 15 1.99 9.1 436 158 21.2 0.64 15 2.03 9.3 445 162 21.5 0.67 14 2.04 9.3 448 163 20.2 0.46 11 1.97 9.1 432 157 21.2 0.48 11 2.01 9.2 441 160 21.6 0.40 10 2.06 9.4 455 169 22.7 0.41 10 2.09 9.6 464 172 23.1 0.43 10 2.11 9.7 468 173 - - 71 - COOLING OPERATION Design Subcooling 8 ±2 °F @ the liquid access fitting connection AHRI 95 test conditions. Design Superheat 15 ±2 °F @ the compressor suction access fitting connection. Outdoor Ambient Temperature 65 75 85 95 105 115 Entering Indoor Wet Bulb Temperature 59 63 67 71 59 63 67 71 59 63 67 71 59 63 67 71 59 63 67 71 59 63 67 23.2 24.0 26.3 22.6 23.5 25.7 22.1 22.9 25.1 21.6 22.3 24.5 20.5 21.2 23.3 19.0 19.7 21.5 0.76 0.63 0.44 0.79 0.66 0.46 0.81 0.67 0.47 0.83 0.70 0.48 0.86 0.72 0.50 0.87 0.73 0.50 17 15 11 17 15 11 17 15 11 17 15 11 17 15 11 16 14 11 1.47 1.50 1.55 1.59 1.62 1.67 1.69 1.72 1.78 1.77 1.81 1.87 1.85 1.89 1.95 1.91 1.96 2.02 6.6 6.7 6.9 7.0 7.2 7.3 7.5 7.7 7.9 8.0 8.1 8.3 8.4 8.6 8.8 8.8 9.0 9.3 216 233 246 243 261 276 276 297 314 314 338 357 354 380 402 391 420 444 111 118 129 117 125 136 122 130 142 128 136 149 134 143 156 139 148 161 MODEL: A/GPH1624M41 EXPANDED PERFORMANCE DATA 44 85 80 IDB* 23.6 0.91 23 1.49 6.6 219 112 22.5 0.87 24 1.47 6.5 215 110 24.4 0.99 23 1.51 6.7 223 114 24.0 0.95 25 1.50 6.7 221 114 22.8 0.91 25 1.48 6.6 217 111 MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR 850 750 950 850 750 23.3 0.88 25 1.51 6.7 233 118 24.5 0.92 24 1.53 6.8 238 121 24.9 0.96 23 1.54 6.9 240 122 22.9 0.81 23 1.50 6.7 231 117 24.1 0.85 22 1.52 6.8 236 120 24.5 0.89 21 1.53 6.8 237 120 24.4 0.79 24 1.56 6.9 246 129 25.7 0.83 23 1.58 7.0 251 132 26.1 0.86 22 1.59 7.0 253 133 24.5 0.66 20 1.54 6.9 244 128 25.8 0.69 19 1.57 7.0 249 131 26.2 0.72 18 1.58 7.0 251 132 26.0 0.64 21 1.61 7.1 257 138 27.4 0.67 20 1.63 7.2 262 140 27.8 0.70 19 1.64 7.3 264 141 26.2 0.50 16 1.59 7.1 254 136 27.6 0.52 15 1.62 7.2 260 139 28.0 0.54 15 1.63 7.2 261 140 22.3 0.94 26 1.59 7.0 243 118 23.5 0.99 25 1.62 7.1 248 120 23.8 1.00 23 1.63 7.2 250 121 21.9 0.90 24 1.58 7.0 241 116 23.1 0.94 23 1.60 7.1 246 119 23.4 0.98 22 1.61 7.1 248 120 22.7 0.91 25 1.62 7.2 262 125 23.9 0.95 25 1.65 7.3 267 128 24.3 0.99 23 1.66 7.3 269 129 22.4 0.84 23 1.61 7.1 259 124 23.6 0.88 22 1.64 7.2 265 126 23.9 0.92 21 1.65 7.3 266 127 23.8 0.82 24 1.68 7.4 277 137 25.1 0.86 23 1.70 7.5 282 139 25.5 0.90 22 1.71 7.5 284 140 23.9 0.69 20 1.66 7.3 274 135 25.2 0.72 20 1.69 7.4 279 138 25.6 0.75 19 1.70 7.5 281 139 25.4 0.67 21 1.73 7.6 288 145 26.8 0.70 20 1.76 7.7 294 148 27.2 0.73 19 1.77 7.8 296 149 25.6 0.51 16 1.72 7.5 286 144 26.9 0.54 16 1.75 7.7 291 147 27.3 0.56 15 1.76 7.7 293 148 21.8 0.97 26 1.69 7.5 277 122 22.9 1.00 25 1.72 7.7 282 125 23.3 1.00 23 1.73 7.7 284 126 21.4 0.92 24 1.68 7.5 274 121 22.5 0.96 23 1.70 7.6 280 123 22.9 1.00 22 1.71 7.6 282 124 24.6 0.74 20 1.80 8.0 318 143 25.0 0.77 19 1.81 8.0 320 144 26.3 0.55 16 1.86 8.2 331 153 26.7 0.57 15 1.87 8.3 334 154 22.0 0.99 24 1.79 8.0 318 130 22.3 1.00 22 1.80 8.1 321 131 22.5 0.93 23 1.83 8.2 343 138 22.8 0.97 21 1.84 8.2 345 139 24.0 0.76 20 1.89 8.4 362 151 24.4 0.79 19 1.90 8.5 364 152 25.7 0.57 16 1.96 8.7 377 160 26.0 0.59 15 1.97 8.8 380 162 22.2 0.93 25 1.73 7.7 298 130 23.4 0.97 25 1.76 7.8 304 133 23.3 0.84 24 1.78 7.9 314 142 24.5 0.88 23 1.81 8.0 321 145 HIGH STAGE 21.2 1.00 26 1.78 8.0 315 128 22.4 1.00 24 1.81 8.1 322 131 21.7 0.96 26 1.82 8.1 339 137 22.8 1.00 25 1.85 8.3 346 139 22.7 0.87 24 1.88 8.4 358 149 23.9 0.91 23 1.91 8.5 365 152 24.2 0.71 21 1.94 8.6 374 159 25.5 0.74 20 1.97 8.8 381 162 20.2 1.00 25 1.85 8.4 355 135 21.2 1.00 23 1.88 8.5 362 137 21.6 1.00 21 1.90 8.6 364 138 19.8 0.99 24 1.84 8.3 351 133 20.9 1.00 23 1.87 8.5 358 136 21.2 1.00 21 1.88 8.5 361 137 20.6 1.00 25 1.89 8.6 382 143 21.7 1.00 23 1.93 8.7 389 146 22.0 1.00 21 1.94 8.8 392 147 20.3 0.93 23 1.88 8.5 378 142 21.3 0.97 22 1.91 8.7 386 145 21.7 1.00 21 1.92 8.7 388 146 21.6 0.90 24 1.96 8.8 403 156 22.7 0.94 23 1.99 9.0 411 159 23.0 0.98 22 2.00 9.0 414 161 21.7 0.75 20 1.94 8.8 399 155 22.8 0.79 19 1.97 8.9 407 158 23.1 0.82 18 1.99 9.0 410 159 KW = Total system pow er AMPS: Unit amps (comp.+ evaporator + condenser fan motors) 24.8 0.68 21 1.84 8.2 328 151 26.1 0.71 20 1.87 8.3 335 154 21.9 23.4 25.0 20.9 21.3 22.8 24.4 0.87 0.70 0.53 0.95 0.89 0.73 0.54 23 20 16 24 23 20 16 1.71 1.77 1.83 1.76 1.80 1.86 1.92 7.6 7.8 8.1 7.9 8.1 8.3 8.6 295 311 325 312 336 355 370 129 141 150 127 135 148 157 NOTE: Shaded area reflects AHRI rating conditions 23.7 24.8 26.5 22.7 23.1 24.2 25.9 1.00 0.92 0.75 1.00 1.00 0.95 0.77 23 22 19 22 22 22 19 1.77 1.82 1.88 1.82 1.86 1.92 1.98 7.9 8.1 8.3 8.1 8.3 8.6 8.8 306 323 337 324 349 368 384 134 146 155 132 140 153 163 23.0 0.90 23 1.74 7.7 301 131 23.4 0.94 21 1.75 7.8 303 132 * NOTE: Shaded areas are TVA and AHRI Rating Conditions IDB: Entering Indoor Dry Bulb Temperature High and low pressures are measured at the liquid and suction access fittings. 950 24.0 0.95 22 1.50 6.7 221 113 MBh S/T Delta T KW AMPS HI PR LO PR Airflow EXPANDED PERFORMANCE DATA 23.0 0.73 21 2.02 9.1 420 166 24.2 0.76 20 2.06 9.3 429 170 24.6 0.80 19 2.07 9.3 432 171 23.2 0.56 16 2.01 9.1 416 165 24.4 0.59 16 2.04 9.2 425 168 24.7 0.62 15 2.05 9.3 428 169 18.7 1.00 23 1.92 8.8 392 139 19.7 1.00 21 1.95 9.0 400 142 20.0 1.00 19 1.96 9.0 403 143 18.4 1.00 22 1.90 8.8 388 138 19.3 1.00 21 1.93 8.9 396 141 19.6 1.00 19 1.95 9.0 399 142 19.1 1.00 23 1.96 9.0 422 148 20.1 1.00 22 1.99 9.2 430 151 20.4 1.00 20 2.01 9.2 433 152 18.8 0.94 22 1.94 9.0 417 147 19.8 0.98 21 1.98 9.1 426 150 20.1 1.00 19 1.99 9.2 429 151 20.0 0.91 22 2.03 9.3 445 162 21.0 0.95 22 2.06 9.4 454 165 21.3 0.99 20 2.07 9.5 457 166 20.1 0.76 19 2.01 9.2 441 160 21.1 0.79 18 2.04 9.4 450 163 21.4 0.83 17 2.06 9.4 453 164 21.3 0.74 19 2.09 9.6 464 172 22.4 0.77 19 2.13 9.8 474 176 22.8 0.81 18 2.14 9.8 477 177 21.4 0.57 15 2.08 9.5 460 170 22.6 0.59 15 2.11 9.7 469 174 22.9 0.62 14 2.13 9.7 472 175 71 COOLING OPERATION Design Subcooling 8 ±2 °F @ the liquid access fitting connection AHRI 95 test conditions. Design Superheat 15 ±2 °F @ the compressor suction access fitting connection. Outdoor Ambient Temperature 65 75 85 95 105 115 Entering Indoor Wet Bulb Temperature 59 63 67 71 59 63 67 71 59 63 67 71 59 63 67 71 59 63 67 71 59 63 67 MODEL: A/GPH1624M41 EXPANDED PERFORMANCE DATA 45 75 70 IDB* 27.6 0.72 17 1.88 8.3 226 108 26.2 0.69 18 1.85 8.1 221 106 28.5 0.86 19 1.91 8.4 230 110 28.1 0.82 20 1.90 8.3 228 109 26.7 0.78 21 1.87 8.2 224 107 MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR 1050 925 1175 1050 925 27.4 0.70 19 1.91 8.4 241 114 28.9 0.73 19 1.94 8.5 246 116 29.3 0.76 18 1.95 8.6 247 117 27.2 0.58 16 1.89 8.3 238 112 28.6 0.60 15 1.92 8.4 243 115 29.0 0.63 14 1.94 8.5 245 115 29.7 0.53 16 1.97 8.6 254 124 31.3 0.55 15 2.00 8.7 259 126 31.7 0.58 14 2.01 8.8 261 127 29.8 0.40 12 1.95 8.5 252 123 31.3 0.42 11 1.99 8.7 257 125 31.8 0.44 11 2.00 8.7 259 126 * IDB: Entering Indoor Dry Bulb Temperature 1175 28.0 0.75 16 1.89 8.3 228 109 MBh S/T Delta T KW AMPS HI PR LO PR Airflow EXPANDED PERFORMANCE DATA HIGH STAGE COOLING OPERATION 31.9 0.34 11 2.03 8.9 265 132 33.6 0.36 10 2.07 9.0 271 135 34.1 0.37 10 2.08 9.1 272 136 - - - 26.0 0.81 21 2.01 8.8 251 113 27.4 0.85 20 2.05 8.9 256 115 27.8 0.89 19 2.06 9.0 258 116 25.6 0.72 18 2.00 8.7 248 112 26.9 0.75 18 2.03 8.8 254 114 27.4 0.78 17 2.04 8.9 255 115 26.8 0.73 19 2.06 9.0 270 120 28.2 0.76 19 2.09 9.1 276 122 28.6 0.79 18 2.11 9.1 278 123 26.5 0.60 16 2.04 8.9 267 119 27.9 0.62 15 2.08 9.0 273 121 28.4 0.65 14 2.09 9.1 275 122 31.1 0.35 11 2.20 9.5 298 139 32.8 0.37 11 2.23 9.7 304 142 33.3 0.39 10 2.25 9.7 306 143 - - - 25.4 0.83 21 2.14 9.4 286 117 26.8 0.87 20 2.18 9.6 291 120 27.2 0.91 19 2.19 9.6 293 120 25.0 0.73 18 2.13 9.4 283 116 26.3 0.77 18 2.16 9.5 288 118 26.7 0.80 17 2.17 9.6 290 119 26.2 0.75 19 2.19 9.6 307 125 27.5 0.78 19 2.23 9.8 314 127 28.0 0.81 18 2.24 9.8 316 128 25.9 0.61 16 2.17 9.5 304 123 27.3 0.64 15 2.21 9.7 310 126 27.7 0.67 14 2.22 9.8 313 127 28.3 0.56 16 2.26 9.9 324 136 29.8 0.59 15 2.30 10.1 331 139 30.3 0.62 15 2.32 10.1 333 140 28.4 0.42 12 2.24 9.8 321 135 29.9 0.44 12 2.28 10.0 328 137 30.3 0.46 11 2.30 10.0 330 138 30.4 0.36 11 2.34 10.2 338 145 32.0 0.38 11 2.38 10.4 345 148 32.5 0.40 10 2.39 10.5 348 149 - - - NOTE: Shaded area is ACCA (TVA) conditions 29.0 0.55 16 2.13 9.2 285 131 30.5 0.57 15 2.16 9.4 291 134 31.0 0.60 15 2.17 9.4 293 135 29.1 0.41 12 2.11 9.1 282 130 30.6 0.43 12 2.14 9.3 288 132 31.1 0.45 11 2.16 9.3 290 133 24.8 0.86 21 2.26 10.0 325 123 26.1 0.90 21 2.30 10.2 332 126 26.5 0.94 19 2.31 10.2 334 126 24.4 0.76 18 2.24 9.9 322 122 25.7 0.79 18 2.28 10.1 328 124 26.0 0.83 17 2.29 10.1 331 125 25.5 0.77 20 2.31 10.2 350 131 26.9 0.80 19 2.35 10.4 357 134 27.3 0.84 18 2.36 10.4 360 135 25.3 0.63 16 2.29 10.1 346 130 26.6 0.66 15 2.33 10.3 353 132 27.0 0.69 15 2.34 10.3 356 133 27.6 0.58 16 2.38 10.5 370 143 29.1 0.61 15 2.43 10.7 377 146 29.5 0.63 15 2.44 10.7 380 147 27.7 0.44 12 2.36 10.4 366 142 29.1 0.46 12 2.40 10.6 373 144 29.6 0.48 11 2.42 10.6 376 145 29.7 0.37 11 2.46 10.9 385 152 31.2 0.39 11 2.51 11.0 393 155 31.7 0.41 10 2.52 11.1 396 156 - - - 23.6 0.89 21 2.35 10.6 366 129 24.8 0.93 20 2.39 10.7 373 132 25.2 0.97 19 2.41 10.8 376 133 23.2 0.79 18 2.33 10.5 362 128 24.4 0.82 18 2.37 10.6 370 130 24.7 0.86 17 2.39 10.7 372 131 24.3 0.80 19 2.41 10.8 394 137 25.5 0.83 19 2.45 11.0 402 140 25.9 0.87 18 2.46 11.0 405 141 24.0 0.66 16 2.39 10.7 390 136 25.3 0.68 15 2.43 10.9 398 139 25.7 0.72 14 2.44 10.9 400 140 26.3 0.60 16 2.49 11.1 416 150 27.6 0.63 15 2.53 11.3 424 153 28.0 0.66 14 2.55 11.4 427 154 26.3 0.45 12 2.47 11.0 412 148 27.7 0.47 12 2.51 11.2 420 151 28.1 0.50 11 2.52 11.3 423 152 28.2 0.39 11 2.57 11.5 434 160 29.7 0.41 11 2.62 11.7 442 163 30.1 0.42 10 2.63 11.7 446 164 - - - 21.8 0.90 20 2.44 11.1 404 133 23.0 0.94 19 2.48 11.3 412 136 23.3 0.98 18 2.49 11.4 415 137 21.5 0.79 17 2.42 11.0 400 132 22.6 0.83 16 2.46 11.2 408 135 22.9 0.86 15 2.47 11.3 411 136 22.5 0.81 18 2.49 11.3 435 142 23.6 0.84 17 2.54 11.5 444 145 24.0 0.88 16 2.55 11.6 447 146 22.2 0.66 15 2.47 11.3 431 141 23.4 0.69 14 2.51 11.4 439 143 23.8 0.72 13 2.53 11.5 442 144 24.3 0.61 15 2.58 11.7 459 155 25.6 0.64 14 2.62 11.9 469 158 26.0 0.66 14 2.64 12.0 472 159 24.4 0.46 11 2.55 11.6 455 153 25.6 0.48 11 2.60 11.8 464 157 26.0 0.50 10 2.61 11.9 467 158 26.1 0.39 10 2.66 12.1 479 165 27.5 0.41 10 2.71 12.3 489 168 27.9 0.43 9 2.73 12.4 492 170 - - - Design Subcooling, 10 ±2 °F @ the liquid access fitting connection AHRI 95 test conditions. Design Superheat 15 ±2 °F @ the compressor suction access fitting connection. Outdoor Ambient Temperature 65 75 85 95 105 115 Entering Indoor Wet Bulb Temperature 59 63 67 71 59 63 67 71 59 63 67 71 59 63 67 71 59 63 67 71 59 63 67 71 MODEL: A/GPH1630M41 EXPANDED PERFORMANCE DATA 46 85 80 IDB* 27.1 0.86 23 1.88 8.3 226 108 29.5 0.98 23 1.94 8.5 235 112 29.1 0.94 24 1.93 8.5 233 111 27.6 0.90 25 1.90 8.3 228 109 MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR 1050 925 1175 1050 925 28.1 0.87 24 1.94 8.5 246 116 29.6 0.91 24 1.97 8.6 251 118 30.1 0.95 22 1.98 8.7 252 119 27.7 0.81 22 1.92 8.4 243 115 29.2 0.84 22 1.96 8.6 248 117 29.5 0.79 23 2.00 8.7 259 126 31.0 0.82 22 2.04 8.9 265 129 31.5 0.86 21 2.05 8.9 267 130 29.6 0.66 19 1.99 8.7 257 125 31.2 0.69 19 2.02 8.8 262 128 31.4 0.64 20 2.07 9.0 271 135 33.1 0.67 19 2.10 9.2 276 137 33.6 0.69 18 2.11 9.2 278 138 31.7 0.49 15 2.05 9.0 268 133 33.3 0.51 15 2.09 9.1 273 136 27.0 0.93 25 2.05 8.9 256 115 28.4 0.98 24 2.08 9.1 261 117 28.8 1.00 23 2.09 9.1 263 118 26.5 0.89 23 2.03 8.8 254 114 27.9 0.93 23 2.07 9.0 259 116 27.5 0.90 25 2.09 9.1 276 122 28.9 0.94 24 2.13 9.2 281 125 29.4 0.98 23 2.14 9.3 283 126 27.1 0.84 23 2.08 9.0 273 121 28.5 0.87 22 2.11 9.2 278 124 28.8 0.81 23 2.16 9.4 291 134 30.3 0.85 23 2.20 9.5 297 136 30.8 0.89 21 2.21 9.6 299 137 28.9 0.68 20 2.14 9.3 288 132 30.5 0.71 19 2.18 9.4 294 135 30.7 0.66 20 2.23 9.7 304 142 32.3 0.69 20 2.27 9.8 310 145 32.8 0.72 18 2.28 9.9 312 146 30.9 0.51 16 2.21 9.6 301 141 32.6 0.53 15 2.25 9.7 307 144 26.3 0.96 25 2.18 9.6 291 120 27.7 1.00 24 2.22 9.7 297 122 28.1 1.00 22 2.23 9.8 299 123 25.9 0.91 24 2.16 9.5 288 118 27.2 0.95 23 2.20 9.7 294 121 28.2 0.70 20 2.28 10.0 328 137 29.7 0.73 19 2.32 10.1 334 140 30.2 0.52 16 2.36 10.3 342 146 31.8 0.54 15 2.40 10.5 349 149 25.2 0.94 24 2.28 10.1 328 124 26.6 0.99 23 2.31 10.2 335 127 25.8 0.88 23 2.33 10.3 353 132 27.1 0.92 22 2.37 10.5 361 135 27.6 0.72 20 2.40 10.6 373 144 29.0 0.75 19 2.45 10.8 381 147 29.5 0.54 16 2.49 10.9 389 154 31.0 0.56 15 2.53 11.1 397 157 26.8 0.92 25 2.23 9.8 313 127 28.2 0.97 24 2.27 9.9 320 130 28.7 1.00 22 2.28 10.0 322 131 28.1 0.83 23 2.30 10.1 331 139 29.6 0.87 23 2.34 10.2 338 142 30.0 0.91 21 2.35 10.3 340 143 HIGH STAGE 25.7 0.99 25 2.30 10.2 332 126 27.0 1.00 24 2.33 10.3 339 128 27.4 1.00 21 2.35 10.4 341 129 26.2 0.95 25 2.35 10.4 357 134 27.6 1.00 24 2.39 10.5 364 136 28.0 1.00 22 2.40 10.6 367 137 27.4 0.86 23 2.42 10.7 377 146 28.9 0.90 23 2.47 10.9 385 149 29.3 0.94 22 2.48 10.9 387 150 29.2 0.70 20 2.51 11.0 393 155 30.8 0.73 20 2.55 11.2 401 159 31.2 0.76 19 2.57 11.3 404 160 24.4 1.00 24 2.39 10.7 373 132 25.7 1.00 22 2.43 10.9 381 134 26.1 1.00 20 2.45 11.0 383 135 24.0 0.98 23 2.37 10.6 370 130 25.2 1.00 22 2.41 10.8 377 133 24.9 0.99 24 2.45 11.0 402 140 26.2 1.00 23 2.49 11.1 410 143 26.6 1.00 21 2.50 11.2 413 144 24.5 0.92 22 2.43 10.9 398 139 25.8 0.96 22 2.47 11.1 406 141 26.0 0.89 23 2.53 11.3 424 153 27.4 0.93 22 2.57 11.5 433 156 27.8 0.97 21 2.59 11.5 436 157 26.2 0.75 19 2.51 11.2 420 151 27.6 0.78 19 2.55 11.4 428 154 KW = Total system pow er AMPS: Unit amps (comp.+ evaporator + condenser fan motors) 30.0 0.68 20 2.38 10.4 345 148 31.6 0.71 20 2.42 10.6 352 151 32.0 0.74 18 2.43 10.6 355 152 NOTE: Shaded area reflects AHRI rating conditions 26.4 0.86 23 2.21 9.7 310 126 27.8 0.90 22 2.25 9.9 317 129 * NOTE: Shaded areas are TVA and AHRI Rating Conditions IDB: Entering Indoor Dry Bulb Temperature High and low pressures are measured at the liquid and suction access fittings. 28.6 0.90 22 1.92 8.4 231 110 MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR 1175 Airflow EXPANDED PERFORMANCE DATA COOLING OPERATION 27.8 0.73 20 2.62 11.7 442 163 29.2 0.76 19 2.66 11.9 451 166 29.7 0.79 18 2.68 11.9 455 167 28.0 0.56 16 2.59 11.6 438 161 29.5 0.58 15 2.64 11.8 447 164 22.6 1.00 22 2.48 11.3 412 136 23.8 1.00 21 2.52 11.5 421 139 24.1 1.00 19 2.54 11.5 424 140 22.2 0.99 22 2.46 11.2 408 135 23.4 1.00 20 2.50 11.4 417 138 23.0 1.00 23 2.53 11.5 444 145 24.2 1.00 21 2.58 11.7 453 148 24.6 1.00 19 2.59 11.8 456 149 22.7 0.93 21 2.51 11.4 439 143 23.9 0.97 20 2.56 11.6 448 146 24.1 0.90 22 2.62 11.9 469 158 25.4 0.94 21 2.67 12.1 478 161 25.8 0.98 20 2.68 12.2 481 162 24.2 0.75 18 2.60 11.8 464 157 25.5 0.79 18 2.64 12.0 473 160 25.7 0.73 19 2.71 12.3 489 168 27.1 0.76 18 2.76 12.5 499 172 27.5 0.80 17 2.78 12.6 502 173 25.9 0.56 15 2.69 12.2 484 167 27.3 0.59 14 2.73 12.4 494 170 Design Subcooling, 10 ±2 °F @ the liquid access fitting connection AHRI 95 test conditions. Design Superheat 15 ±2 °F @ the compressor suction access fitting connection. Outdoor Ambient Temperature 65 75 85 95 105 115 Entering Indoor Wet Bulb Temperature 59 63 67 71 59 63 67 71 59 63 67 71 59 63 67 71 59 63 67 71 59 63 67 71 29.0 29.6 31.6 33.8 28.3 28.9 30.9 33.0 27.6 28.2 30.2 32.3 27.0 27.6 29.4 31.5 25.6 26.2 28.0 29.9 23.7 24.2 25.9 27.7 0.94 0.88 0.72 0.54 0.97 0.91 0.74 0.55 1.00 0.93 0.76 0.57 1.00 0.96 0.79 0.59 1.00 1.00 0.82 0.61 1.00 1.00 0.82 0.61 21 20 18 14 22 21 18 14 22 21 18 14 21 21 18 14 20 20 18 14 19 19 17 13 1.93 1.97 2.03 2.10 2.08 2.12 2.19 2.27 2.21 2.26 2.33 2.41 2.33 2.38 2.46 2.54 2.43 2.48 2.57 2.66 2.52 2.57 2.66 2.75 8.4 8.6 8.9 9.1 9.0 9.2 9.5 9.8 9.7 9.9 10.2 10.5 10.3 10.5 10.8 11.2 10.9 11.1 11.4 11.8 11.5 11.7 12.1 12.5 232 250 264 275 261 280 296 309 296 319 337 351 338 363 384 400 380 409 431 450 420 451 477 497 111 118 129 137 117 125 136 145 122 129 141 150 128 136 148 158 134 142 156 166 139 147 161 171 MODEL: A/GPH1630M41 EXPANDED PERFORMANCE DATA 47 75 70 IDB* 34.5 0.60 16 2.29 10.2 256 118 31.6 0.68 19 2.21 9.9 233 108 34.9 0.85 20 2.28 10.2 242 113 33.9 0.81 21 2.26 10.1 240 112 32.2 0.78 22 2.22 9.9 235 109 MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR 1200 1060 1350 1200 1060 35.9 0.53 16 2.35 10.4 267 127 37.7 0.55 16 2.38 10.6 273 130 38.9 0.58 15 2.40 10.7 275 131 35.9 0.40 12 2.33 10.3 265 126 37.8 0.41 12 2.37 10.5 270 128 130 38.9 0.43 11 2.38 10.6 273 * IDB: Entering Indoor Dry Bulb Temperature 33.1 0.70 20 2.27 10.1 253 116 34.9 0.73 19 2.31 10.3 258 119 35.9 0.76 19 2.33 10.4 261 120 32.8 0.57 16 2.25 10.1 251 115 119 33.3 0.71 18 2.24 10.0 238 111 35.5 0.63 15 2.31 10.3 258 34.3 0.75 17 2.26 10.1 240 MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR 112 1350 Airflow EXPANDED PERFORMANCE DATA HIGH STAGE COOLING OPERATION 38.5 0.34 11 2.42 10.7 279 135 40.5 0.35 11 2.46 10.9 284 138 41.7 0.37 11 2.48 11.0 287 139 - - - - 31.4 0.81 22 2.40 10.6 264 116 33.1 0.84 21 2.44 10.8 269 118 34.1 0.88 20 2.46 10.9 272 119 30.9 0.71 19 2.38 10.5 261 114 32.5 0.74 18 2.42 10.7 267 117 118 33.5 0.78 18 2.44 10.8 269 32.4 0.72 20 2.45 10.8 284 123 34.1 0.75 20 2.49 11.0 290 125 35.1 0.79 19 2.51 11.1 293 127 32.0 0.59 16 2.43 10.7 281 122 33.7 0.62 16 2.47 10.9 287 124 125 34.7 0.65 15 2.49 11.0 290 37.6 0.35 11 2.62 11.5 313 143 39.6 0.37 11 2.66 11.7 319 146 40.7 0.38 11 2.68 11.8 322 147 - - - - 30.7 0.83 22 2.55 11.4 300 120 32.3 0.86 21 2.60 11.6 306 123 33.3 0.90 20 2.62 11.7 309 124 30.2 0.73 19 2.53 11.3 297 119 31.7 0.76 18 2.57 11.5 303 121 123 32.7 0.80 18 2.60 11.6 306 31.6 0.74 20 2.61 11.6 323 128 33.2 0.77 20 2.65 11.8 330 130 34.2 0.81 19 2.68 11.9 333 132 31.3 0.61 16 2.59 11.5 320 127 32.9 0.63 16 2.63 11.7 326 129 130 33.9 0.66 15 2.65 11.8 329 34.2 0.56 17 2.70 12.0 341 140 36.0 0.58 16 2.74 12.2 348 142 37.1 0.61 15 2.77 12.3 351 144 34.3 0.42 12 2.67 11.9 338 138 36.1 0.44 12 2.72 12.1 344 141 142 37.1 0.46 12 2.74 12.2 348 36.7 0.36 11 2.79 12.4 356 149 38.6 0.38 11 2.83 12.6 363 152 39.8 0.39 11 2.86 12.7 367 153 - - - - NOTE: Shaded area is ACCA (TVA) conditions 35.0 0.55 17 2.53 11.1 300 134 36.9 0.57 16 2.57 11.3 306 137 38.0 0.60 15 2.60 11.4 309 138 35.1 0.41 12 2.51 11.0 297 133 36.9 0.43 12 2.55 11.2 303 136 137 38.0 0.45 12 2.57 11.3 306 29.9 0.85 22 2.69 12.1 342 126 31.5 0.89 21 2.73 12.3 349 129 32.4 0.93 21 2.76 12.4 352 130 29.4 0.75 19 2.67 12.0 338 125 31.0 0.78 19 2.71 12.2 345 127 129 31.9 0.82 18 2.73 12.3 349 30.8 0.76 20 2.75 12.3 368 134 32.4 0.80 20 2.80 12.5 375 137 33.4 0.84 19 2.82 12.6 379 138 30.5 0.63 17 2.73 12.2 364 133 32.1 0.65 16 2.77 12.4 372 136 137 33.1 0.69 15 2.80 12.5 375 33.3 0.58 17 2.84 12.7 388 147 35.1 0.60 16 2.89 12.9 396 150 36.2 0.63 16 2.91 13.0 400 151 33.4 0.43 13 2.82 12.6 384 145 35.2 0.45 12 2.87 12.8 392 148 150 36.2 0.48 12 2.89 12.9 396 35.8 0.37 12 2.94 13.1 405 156 37.7 0.39 11 2.99 13.3 413 159 38.8 0.41 11 3.01 13.4 418 161 - - - - 28.4 0.89 22 2.80 12.8 385 132 29.9 0.92 21 2.85 13.0 392 135 30.8 0.97 20 2.88 13.1 396 136 28.0 0.78 19 2.78 12.6 381 131 29.4 0.81 18 2.83 12.9 388 134 135 30.3 0.85 18 2.85 13.0 392 29.3 0.79 20 2.87 13.0 414 141 30.8 0.83 20 2.92 13.2 422 144 31.7 0.87 19 2.94 13.4 426 145 29.0 0.65 16 2.84 12.9 410 139 30.5 0.68 16 2.89 13.1 418 142 144 31.4 0.71 15 2.92 13.2 422 31.7 0.60 16 2.96 13.4 437 154 33.3 0.63 16 3.02 13.6 446 157 34.4 0.66 15 3.04 13.8 450 158 31.7 0.45 12 2.94 13.3 433 152 33.4 0.47 12 2.99 13.5 441 155 157 34.4 0.49 12 3.02 13.6 446 34.0 0.39 11 3.07 13.9 456 164 35.8 0.40 11 3.12 14.1 465 167 36.9 0.42 11 3.15 14.2 470 169 - - - - 26.3 0.89 20 2.90 13.4 425 137 27.7 0.93 20 2.95 13.6 434 140 28.6 0.98 19 2.98 13.8 438 141 25.9 0.79 18 2.88 13.3 421 135 27.3 0.82 17 2.93 13.5 429 138 140 28.1 0.86 16 2.95 13.6 433 27.1 0.80 19 2.97 13.7 457 146 28.5 0.83 18 3.02 13.9 467 148 29.4 0.87 17 3.05 14.1 471 150 26.8 0.66 15 2.94 13.6 453 144 28.3 0.68 15 3.00 13.8 462 147 148 29.1 0.72 14 3.02 13.9 466 29.3 0.60 15 3.07 14.1 483 159 30.9 0.63 15 3.12 14.4 493 162 31.8 0.66 14 3.15 14.5 498 164 29.4 0.45 12 3.04 14.0 478 157 31.0 0.47 11 3.10 14.2 488 160 162 31.9 0.50 11 3.12 14.4 493 31.5 0.39 11 3.18 14.6 504 169 33.2 0.41 10 3.23 14.9 514 173 34.2 0.43 10 3.26 15.0 519 174 - - - - Design Subcooling 10 ±2 °F @ the liquid access fitting connection AHRI 95 test conditions. Design Superheat 13 ±2 °F @ the compressor suction access fitting connection. Outdoor Ambient Temperature 65 75 85 95 105 115 Entering Indoor Wet Bulb Temperature 59 63 67 71 59 63 67 71 59 63 67 71 59 63 67 71 59 63 67 71 59 63 67 71 MODEL: A/GPH1636M41 EXPANDED PERFORMANCE DATA 48 85 80 IDB* 34.5 0.89 24 2.28 10.2 242 113 32.7 0.85 24 2.24 10.0 238 111 36.1 0.98 24 2.32 10.3 247 115 35.1 0.93 25 2.30 10.2 245 114 33.3 0.89 26 2.26 10.1 240 MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR 1200 1060 1350 33.2 0.89 26 2.49 11.0 290 34.9 0.93 25 2.53 11.2 296 128 36.0 0.98 24 2.56 11.3 299 129 32.7 0.83 23 2.47 10.9 287 124 34.4 0.87 23 2.51 11.1 293 127 35.4 0.91 22 2.53 11.2 296 128 34.7 0.81 24 2.57 11.3 306 36.6 0.84 24 2.62 11.5 312 140 37.7 0.88 23 2.64 11.6 315 141 34.9 0.67 20 2.55 11.2 303 136 36.8 0.70 20 2.60 11.4 309 138 37.9 0.74 19 2.62 11.5 312 140 37.1 0.65 21 2.66 11.7 319 39.0 0.68 20 2.71 11.9 326 149 40.2 0.72 20 2.73 12.0 329 150 37.3 0.50 16 2.64 11.6 316 144 39.3 0.53 16 2.68 11.8 322 147 40.5 0.55 15 2.71 11.9 326 149 High and low pressures are measured at the liquid and suction access fittings. 32.5 0.93 26 2.44 10.8 269 34.3 0.97 25 2.48 10.9 275 120 35.3 1.00 24 2.50 11.0 277 122 32.0 0.88 25 2.42 10.7 267 117 33.7 0.92 24 2.46 10.9 272 119 34.7 0.97 23 2.48 10.9 275 120 31.8 0.95 26 2.60 11.6 306 33.4 0.99 25 2.64 11.8 312 125 34.4 1.00 23 2.66 11.9 316 126 31.2 0.91 25 2.57 11.5 303 121 32.9 0.95 24 2.62 11.7 309 124 33.8 1.00 23 2.64 11.8 312 125 34.1 0.69 20 2.72 12.1 344 141 35.9 0.72 20 2.77 12.3 352 144 37.0 0.76 19 2.79 12.4 355 145 36.4 0.52 16 2.81 12.5 359 150 38.4 0.54 16 2.86 12.7 367 153 39.5 0.57 15 2.88 12.8 370 155 30.5 0.94 25 2.71 12.2 345 127 32.1 0.98 24 2.76 12.4 352 130 33.0 1.00 22 2.78 12.5 356 131 31.1 0.88 24 2.77 12.4 372 136 32.8 0.92 23 2.82 12.6 379 138 33.7 0.96 22 2.84 12.7 383 140 33.3 0.71 21 2.87 12.8 392 148 35.0 0.75 20 2.92 13.0 400 151 36.1 0.78 19 2.94 13.1 404 153 35.5 0.53 16 2.96 13.2 409 158 37.4 0.56 16 3.01 13.4 418 161 38.5 0.58 15 3.04 13.6 422 162 32.4 0.92 26 2.65 11.8 329 34.1 0.96 25 2.70 12.0 336 133 35.1 1.00 24 2.72 12.1 340 134 33.9 0.83 24 2.74 12.2 348 35.7 0.86 24 2.79 12.4 355 145 36.8 0.91 23 2.81 12.5 359 147 38.1 0.70 20 2.88 12.8 370 155 39.2 0.73 20 2.91 12.9 374 156 32.6 1.00 25 2.78 12.5 356 131 33.6 1.00 23 2.81 12.6 359 133 HIGH STAGE 33.1 0.85 25 2.89 12.9 396 34.8 0.89 24 2.94 13.1 404 153 35.9 0.93 23 2.97 13.2 408 154 35.3 0.69 21 2.99 13.3 413 37.2 0.72 21 3.04 13.6 422 162 38.3 0.76 20 3.07 13.7 426 164 29.4 1.00 26 2.85 13.0 392 31.0 1.00 24 2.90 13.2 400 138 31.9 1.00 22 2.93 13.3 404 139 28.9 0.97 24 2.83 12.9 388 134 30.5 1.00 23 2.88 13.1 396 136 31.4 1.00 21 2.90 13.2 400 138 144 30.0 0.98 26 2.92 13.2 422 31.6 1.00 24 2.97 13.5 431 146 32.5 1.00 22 2.99 13.6 435 148 29.6 0.91 23 2.89 13.1 418 142 31.1 0.95 23 2.94 13.4 427 145 32.1 1.00 22 2.97 13.5 431 146 157 31.4 0.89 24 3.02 13.6 446 33.1 0.93 23 3.07 13.9 455 160 34.1 0.97 23 3.09 14.0 459 161 31.6 0.74 20 2.99 13.5 441 155 33.3 0.77 20 3.04 13.8 450 158 34.2 0.81 19 3.07 13.9 455 160 AMPS: Unit amps (comp.+ evaporator + condenser fan motors) 137 150 159 135 KW = Total system power 31.6 0.95 26 2.80 12.5 375 33.3 0.99 25 2.84 12.7 383 140 34.2 1.00 23 2.87 12.8 387 141 NOTE: Shaded area reflects AHRI rating conditions 31.9 0.85 24 2.63 11.7 326 129 33.6 0.89 23 2.68 11.9 333 132 34.6 0.93 22 2.70 12.0 336 133 129 37.9 0.63 21 2.46 10.9 284 39.9 0.66 20 2.50 11.1 290 141 41.1 0.69 19 2.53 11.2 293 142 38.2 0.49 16 2.44 10.8 282 137 40.2 0.51 16 2.48 11.0 287 139 41.4 0.53 15 2.50 11.1 290 141 LO PR 112 119 130 138 118 125 137 146 123 130 142 152 * NOTE: Shaded areas are TVA and AHRI Rating CIDB: Entering Indoor Dry Bulb Temperature 1060 35.6 0.78 24 2.38 10.6 273 37.4 0.81 23 2.42 10.7 278 132 38.6 0.85 22 2.44 10.8 281 134 35.7 0.65 20 2.37 10.5 270 128 37.6 0.68 20 2.40 10.7 275 131 38.8 0.71 19 2.42 10.7 278 132 31.0 0.98 26 2.73 12.3 349 34.0 0.86 25 2.31 10.3 258 35.7 0.90 25 2.35 10.5 263 121 36.8 0.94 24 2.37 10.5 266 122 33.5 0.80 23 2.29 10.2 256 118 35.2 0.83 23 2.33 10.4 261 120 36.3 0.88 22 2.35 10.5 263 121 36.2 0.67 21 2.83 12.6 363 1200 1350 35.5 0.93 23 2.30 10.2 245 114 MBh S/T Delta T KW AMPS HI PR LO PR Airflow EXPANDED PERFORMANCE DATA COOLING OPERATION 167 33.5 0.72 21 3.12 14.1 465 35.3 0.75 20 3.17 14.3 474 170 36.4 0.79 19 3.20 14.5 479 172 33.8 0.55 16 3.09 14.0 460 165 35.5 0.58 16 3.15 14.2 470 169 36.6 0.61 15 3.17 14.3 474 170 140 27.3 1.00 24 2.95 13.6 433 28.7 1.00 22 3.01 13.9 442 142 29.6 1.00 20 3.03 14.0 447 144 26.8 0.98 23 2.93 13.5 429 138 28.2 1.00 22 2.98 13.8 438 141 29.1 1.00 20 3.01 13.9 442 142 148 27.8 0.99 24 3.02 13.9 466 29.3 1.00 22 3.07 14.2 476 151 30.1 1.00 21 3.10 14.3 481 153 27.4 0.92 22 3.00 13.8 462 147 28.8 0.96 21 3.05 14.1 471 150 29.7 1.00 20 3.07 14.2 476 151 162 29.1 0.89 23 3.12 14.4 493 30.6 0.93 22 3.18 14.6 503 165 31.6 0.98 21 3.21 14.7 508 167 29.3 0.75 19 3.10 14.2 488 160 30.8 0.78 18 3.15 14.5 498 164 31.7 0.82 18 3.18 14.6 503 165 173 31.1 0.73 20 3.23 14.9 514 32.7 0.76 19 3.29 15.1 524 176 33.7 0.79 18 3.32 15.2 529 178 31.3 0.56 15 3.20 14.7 509 171 32.9 0.58 15 3.26 15.0 519 174 33.9 0.61 14 3.29 15.1 524 176 Design Subcooling 10 ±2 °F @ the liquid access fitting connection AHRI 95 test conditions. Design Superheat 13 ±2 °F @ the compressor suction access fitting connection. Outdoor Ambient Temperature 65 75 85 95 105 115 Entering Indoor Wet Bulb Temperature 59 63 67 71 59 63 67 71 59 63 67 71 59 63 67 71 59 63 67 71 59 63 67 71 MODEL: A/GPH1636M41 EXPANDED PERFORMANCE DATA 49 75 70 IDB* 39.0 0.70 19 2.63 11.4 232 108 37.1 0.67 20 2.59 11.3 227 106 40.3 0.83 21 2.67 11.6 236 110 39.7 0.79 22 2.66 11.5 234 109 37.7 0.76 23 2.61 11.3 229 107 MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR 1300 1150 1450 1300 1150 38.8 0.68 21 2.67 11.6 247 114 40.8 0.71 21 2.71 11.8 252 116 41.5 0.74 20 2.73 11.8 254 117 38.4 0.56 17 2.65 11.5 244 113 40.4 0.58 17 2.69 11.7 249 115 41.0 0.61 16 2.71 11.7 251 116 42.0 0.52 17 2.76 11.9 261 124 44.2 0.54 17 2.80 12.1 266 127 44.9 0.56 16 2.82 12.2 268 128 42.1 0.39 13 2.73 11.8 258 123 44.3 0.40 13 2.78 12.0 263 126 45.0 0.42 12 2.79 12.1 265 127 * IDB: Entering Indoor Dry Bulb Temperature 1450 39.6 0.73 18 2.65 11.5 233 109 MBh S/T Delta T KW AMPS HI PR LO PR Airflow EXPANDED PERFORMANCE DATA HIGH STAGE COOLING OPERATION 45.1 0.33 12 2.85 12.3 272 133 47.4 0.35 12 2.89 12.5 278 135 48.2 0.36 11 2.91 12.6 279 136 - - - 36.8 0.79 23 2.82 12.1 257 113 38.7 0.82 23 2.87 12.3 263 116 39.3 0.86 21 2.88 12.4 265 116 36.2 0.69 20 2.79 12.0 255 112 38.1 0.72 20 2.84 12.2 260 114 38.7 0.76 19 2.86 12.3 262 115 37.9 0.71 21 2.88 12.4 277 120 39.9 0.74 21 2.93 12.6 283 123 40.5 0.77 20 2.95 12.7 285 124 37.5 0.58 17 2.86 12.3 274 119 39.5 0.60 17 2.90 12.5 280 122 40.1 0.63 16 2.92 12.6 282 123 44.0 0.34 12 3.07 13.2 305 140 46.3 0.36 12 3.13 13.4 311 143 47.0 0.37 11 3.14 13.5 314 144 - - - 35.9 0.81 23 3.00 13.1 293 118 37.8 0.84 23 3.05 13.3 299 120 38.4 0.88 21 3.07 13.4 301 121 35.3 0.71 20 2.97 13.0 290 116 37.2 0.74 20 3.02 13.2 296 119 37.8 0.78 19 3.04 13.3 298 120 37.0 0.72 21 3.07 13.4 315 125 38.9 0.76 21 3.12 13.6 322 128 39.5 0.79 20 3.14 13.7 324 129 36.6 0.59 17 3.04 13.2 312 124 38.5 0.62 17 3.09 13.5 318 126 39.1 0.65 16 3.11 13.5 321 127 40.0 0.55 18 3.17 13.7 333 137 42.2 0.57 17 3.22 14.0 340 139 42.8 0.60 16 3.24 14.1 342 140 40.1 0.41 13 3.14 13.6 329 135 42.2 0.43 13 3.19 13.9 336 138 42.9 0.45 12 3.21 13.9 338 139 43.0 0.35 12 3.27 14.2 347 146 45.2 0.37 12 3.33 14.5 354 149 45.9 0.38 11 3.35 14.5 357 150 - - - NOTE: Shaded area is ACCA (TVA) conditions 41.0 0.53 17 2.97 12.8 293 131 43.2 0.56 17 3.03 13.0 299 134 43.8 0.58 16 3.04 13.0 301 135 41.1 0.40 13 2.95 12.7 290 130 43.3 0.42 13 3.00 12.9 296 133 43.9 0.44 12 3.02 12.9 298 134 35.1 0.83 23 3.16 13.9 334 124 36.9 0.87 23 3.21 14.1 340 126 37.5 0.91 22 3.23 14.2 343 127 34.5 0.73 20 3.13 13.8 330 122 36.3 0.77 20 3.19 14.0 337 125 36.8 0.80 19 3.21 14.1 339 126 36.1 0.75 22 3.23 14.2 359 131 38.0 0.78 21 3.29 14.4 366 134 38.6 0.81 20 3.31 14.5 369 135 35.7 0.61 18 3.20 14.1 355 130 37.6 0.64 17 3.26 14.3 363 133 38.2 0.67 16 3.28 14.4 365 134 39.1 0.57 18 3.34 14.6 379 144 41.1 0.59 17 3.40 14.8 387 146 41.7 0.62 16 3.42 14.9 389 147 39.1 0.42 13 3.31 14.5 375 142 41.2 0.44 13 3.37 14.7 383 145 41.8 0.46 12 3.39 14.8 386 146 41.9 0.36 12 3.45 15.1 395 153 44.1 0.38 12 3.51 15.4 403 156 44.8 0.40 11 3.53 15.4 406 157 - - - 33.3 0.87 23 3.30 14.7 375 130 35.1 0.90 22 3.35 14.9 383 132 35.6 0.94 21 3.37 15.0 386 133 32.7 0.76 20 3.27 14.5 371 128 34.5 0.80 19 3.32 14.8 379 131 35.0 0.83 18 3.34 14.9 382 132 34.3 0.77 21 3.37 15.0 404 138 36.1 0.81 21 3.43 15.2 412 141 36.6 0.84 20 3.45 15.3 415 142 33.9 0.64 17 3.34 14.9 400 136 35.7 0.66 17 3.40 15.1 408 139 36.3 0.69 16 3.42 15.2 411 140 37.1 0.59 17 3.48 15.4 426 150 39.1 0.61 17 3.54 15.7 435 154 39.7 0.64 16 3.57 15.8 438 155 37.2 0.44 13 3.45 15.3 422 149 39.1 0.46 13 3.51 15.6 431 152 39.7 0.48 12 3.54 15.7 434 153 39.8 0.38 12 3.60 16.0 445 160 41.9 0.39 12 3.67 16.3 454 163 42.6 0.41 11 3.69 16.4 457 165 - - - 30.8 0.87 22 3.41 15.5 415 134 32.5 0.91 21 3.47 15.7 423 137 33.0 0.95 20 3.49 15.8 426 138 30.3 0.77 19 3.38 15.3 410 133 31.9 0.80 18 3.44 15.6 419 135 32.4 0.84 17 3.46 15.7 422 136 31.8 0.78 20 3.49 15.8 446 143 33.4 0.82 19 3.55 16.1 455 145 33.9 0.85 18 3.57 16.2 458 146 31.4 0.64 16 3.46 15.7 442 141 33.1 0.67 16 3.52 15.9 451 144 33.6 0.70 15 3.54 16.0 454 145 34.4 0.59 16 3.61 16.3 471 156 36.2 0.62 16 3.67 16.6 481 159 36.7 0.64 15 3.69 16.7 484 160 34.4 0.44 12 3.58 16.1 466 154 36.3 0.46 12 3.64 16.4 476 157 36.8 0.48 11 3.66 16.5 479 158 36.9 0.38 11 3.73 16.9 491 166 38.8 0.40 11 3.80 17.1 501 169 39.4 0.41 10 3.82 17.2 505 170 - - - Design Subcooling, 10 ±2 °F @ the liquid access fitting connection AHRI 95 test conditions. Design Superheat 15 ±2°F @ the compressor suction access fitting connection. Outdoor Ambient Temperature 65 75 85 95 105 115 Entering Indoor Wet Bulb Temperature 59 63 67 71 59 63 67 71 59 63 67 71 59 63 67 71 59 63 67 71 59 63 67 71 MODEL: A/GPH1642M41 EXPANDED PERFORMANCE DATA 50 85 80 IDB* 40.4 0.87 25 2.68 11.6 237 110 38.4 0.83 26 2.63 11.4 232 108 41.7 0.95 25 2.72 11.8 241 112 41.1 0.91 27 2.70 11.7 239 112 39.0 0.87 27 2.66 11.5 234 109 MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR 1300 1150 1450 1300 1150 39.8 0.84 27 2.71 11.8 252 116 41.9 0.88 26 2.76 12.0 257 119 42.5 0.92 25 2.77 12.0 259 120 39.2 0.78 25 2.69 11.7 249 115 41.3 0.82 24 2.74 11.9 255 117 41.9 0.85 23 2.75 11.9 256 118 41.7 0.76 25 2.80 12.1 266 127 43.9 0.80 25 2.85 12.3 271 130 44.5 0.83 23 2.86 12.4 273 130 41.9 0.64 21 2.78 12.0 263 126 44.1 0.67 21 2.83 12.2 269 128 44.7 0.69 20 2.84 12.3 271 129 44.4 0.62 22 2.89 12.5 277 135 46.8 0.65 21 2.94 12.7 283 138 47.5 0.67 20 2.96 12.8 285 139 44.8 0.48 17 2.87 12.4 275 134 47.1 0.50 17 2.92 12.6 280 137 47.8 0.52 16 2.94 12.7 282 138 38.1 0.91 28 2.87 12.3 263 115 40.1 0.95 27 2.91 12.5 268 118 40.7 0.99 26 2.93 12.6 270 119 37.5 0.86 26 2.84 12.2 260 114 39.4 0.90 25 2.89 12.4 265 117 40.0 0.94 24 2.91 12.5 267 118 38.9 0.87 27 2.93 12.6 283 123 40.9 0.91 26 2.98 12.8 288 125 41.5 0.95 25 3.00 12.9 290 126 38.3 0.81 25 2.90 12.5 280 122 40.3 0.85 24 2.95 12.7 286 124 40.9 0.88 23 2.97 12.8 288 125 40.7 0.79 26 3.02 13.0 299 134 42.8 0.82 25 3.08 13.2 305 137 43.5 0.86 24 3.09 13.3 307 138 40.9 0.66 22 3.00 12.9 296 133 43.1 0.69 21 3.05 13.1 302 136 43.7 0.72 20 3.07 13.2 304 136 43.4 0.64 22 3.13 13.4 311 143 45.7 0.67 22 3.18 13.6 318 146 46.4 0.70 21 3.20 13.7 320 147 43.7 0.49 17 3.10 13.3 308 141 46.0 0.52 17 3.15 13.5 315 144 46.7 0.54 16 3.17 13.6 317 145 37.2 0.93 28 3.05 13.3 299 120 39.2 0.97 27 3.10 13.5 305 122 39.8 1.00 25 3.12 13.6 307 123 36.6 0.89 26 3.02 13.2 296 119 38.5 0.93 25 3.08 13.4 302 121 39.1 0.97 24 3.09 13.5 304 122 39.9 0.68 22 3.19 13.9 336 138 42.0 0.71 21 3.25 14.1 343 141 42.7 0.74 20 3.27 14.2 345 142 42.7 0.51 17 3.30 14.3 351 147 44.9 0.53 17 3.36 14.6 358 150 45.6 0.55 16 3.38 14.7 360 151 35.7 0.92 26 3.19 14.0 337 125 37.6 0.96 25 3.24 14.2 344 127 38.1 1.00 24 3.26 14.3 346 128 36.5 0.86 25 3.26 14.3 363 133 38.4 0.90 24 3.31 14.5 370 136 39.0 0.94 23 3.33 14.6 373 136 39.0 0.70 22 3.37 14.7 383 145 41.0 0.73 21 3.43 15.0 391 148 41.6 0.76 20 3.45 15.1 393 149 41.6 0.52 17 3.48 15.2 399 154 43.8 0.55 17 3.54 15.5 407 158 44.5 0.57 16 3.56 15.6 410 159 37.9 0.90 27 3.12 13.6 321 128 39.9 0.94 26 3.17 13.8 328 130 40.5 0.98 25 3.19 13.9 330 131 39.7 0.81 26 3.22 14.0 339 139 41.8 0.85 25 3.28 14.2 346 142 42.4 0.88 24 3.30 14.3 349 143 HIGH STAGE 36.3 0.96 28 3.21 14.1 340 126 38.2 1.00 27 3.27 14.3 347 129 38.8 1.00 25 3.29 14.4 350 130 37.0 0.93 27 3.29 14.4 366 134 39.0 0.97 27 3.34 14.7 374 137 39.5 1.00 25 3.36 14.7 376 138 38.8 0.84 26 3.40 14.8 387 146 40.8 0.87 25 3.46 15.1 395 149 41.4 0.91 24 3.48 15.2 397 150 41.3 0.68 22 3.51 15.4 403 156 43.5 0.71 22 3.57 15.6 412 159 44.2 0.74 21 3.60 15.7 414 160 34.5 1.00 27 3.35 14.9 383 132 36.3 1.00 26 3.41 15.2 391 135 36.8 1.00 23 3.43 15.3 393 136 33.9 0.95 26 3.32 14.8 379 131 35.7 0.99 25 3.38 15.0 387 133 36.2 1.00 23 3.40 15.1 389 134 35.2 0.96 27 3.43 15.2 412 141 37.0 1.00 26 3.49 15.5 420 143 37.6 1.00 24 3.51 15.6 423 144 34.6 0.89 25 3.40 15.1 408 139 36.5 0.93 24 3.46 15.4 416 142 37.0 0.97 23 3.48 15.5 419 143 36.8 0.87 26 3.54 15.7 435 153 38.8 0.91 25 3.61 16.0 444 157 39.3 0.95 24 3.63 16.1 447 158 37.0 0.73 21 3.51 15.6 431 152 39.0 0.76 21 3.58 15.8 439 155 39.5 0.79 20 3.60 15.9 443 156 KW = Total system pow er AMPS: Unit amps (comp.+ evaporator + condenser fan motors) 42.4 0.66 22 3.33 14.4 354 148 44.6 0.69 22 3.39 14.7 361 152 45.3 0.72 21 3.41 14.8 364 153 NOTE: Shaded area reflects AHRI rating conditions 37.4 0.83 25 3.09 13.5 318 126 39.3 0.87 24 3.15 13.7 325 129 39.9 0.91 23 3.16 13.8 327 130 * NOTE: Shaded areas are TVA and AHRI Rating Conditions IDB: Entering Indoor Dry Bulb Temperature High and low pressures are measured at the liquid and suction access fittings. 1450 41.0 0.91 24 2.69 11.7 238 111 MBh S/T Delta T KW AMPS HI PR LO PR Airflow EXPANDED PERFORMANCE DATA COOLING OPERATION 39.3 0.70 22 3.67 16.3 454 163 41.3 0.73 21 3.73 16.5 463 167 42.0 0.77 20 3.75 16.6 466 168 39.6 0.54 17 3.63 16.1 449 162 41.6 0.57 17 3.70 16.4 458 165 42.3 0.59 16 3.72 16.5 462 166 31.9 1.00 26 3.47 15.7 423 137 33.6 1.00 24 3.53 16.0 432 139 34.1 1.00 22 3.55 16.1 435 140 31.4 0.96 24 3.44 15.6 419 135 33.0 1.00 23 3.50 15.9 427 138 33.5 1.00 21 3.52 15.9 430 139 32.6 0.97 25 3.55 16.1 455 145 34.3 1.00 24 3.61 16.3 464 148 34.8 1.00 22 3.64 16.4 468 149 32.1 0.90 23 3.52 15.9 451 144 33.8 0.94 22 3.58 16.2 460 147 34.3 0.98 21 3.60 16.3 463 148 34.1 0.87 24 3.67 16.6 481 159 35.9 0.91 23 3.74 16.9 490 162 36.4 0.95 22 3.76 17.0 494 163 34.3 0.73 20 3.64 16.4 476 157 36.1 0.76 19 3.70 16.7 486 160 36.6 0.80 19 3.73 16.8 489 162 36.4 0.71 21 3.80 17.1 501 169 38.3 0.74 20 3.87 17.4 512 173 38.9 0.77 19 3.89 17.5 515 174 36.6 0.55 16 3.77 17.0 496 167 38.6 0.57 16 3.83 17.3 506 171 39.1 0.60 15 3.86 17.4 510 172 Design Subcooling, 10 ±2 °F @ the liquid access fitting connection AHRI 95 test conditions. Design Superheat 15 ±2°F @ the compressor suction access fitting connection. Outdoor Ambient Temperature 65 75 85 95 105 115 Entering Indoor Wet Bulb Temperature 59 63 67 71 59 63 67 71 59 63 67 71 59 63 67 71 59 63 67 71 59 63 67 71 MODEL: A/GPH1642M41 EXPANDED PERFORMANCE DATA 51 75 70 IDB* 44.7 0.73 19 3.13 13.6 244 111 42.5 0.70 19 3.08 13.4 239 109 46.8 0.87 21 3.19 13.8 249 113 45.5 0.83 22 3.16 13.7 246 112 43.2 0.80 22 3.11 13.5 241 110 MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR 1600 1420 1800 1600 1420 44.5 0.71 21 3.18 13.8 260 117 46.8 0.74 20 3.23 14.0 265 119 48.2 0.78 19 3.25 14.1 268 120 44.0 0.59 17 3.15 13.7 257 116 46.3 0.61 16 3.20 13.9 262 118 47.7 0.64 16 3.23 14.0 265 119 48.1 0.54 17 3.28 14.2 274 128 50.7 0.56 16 3.33 14.4 280 130 52.2 0.59 16 3.36 14.5 283 132 48.2 0.41 13 3.25 14.1 271 126 50.8 0.42 12 3.30 14.3 277 129 52.3 0.44 12 3.33 14.4 280 130 * IDB: Entering Indoor Dry Bulb Temperature 1800 46.1 0.77 18 3.16 13.7 246 112 MBh S/T Delta T KW AMPS HI PR LO PR Airflow EXPANDED PERFORMANCE DATA HIGH STAGE COOLING OPERATION 51.7 0.35 12 3.38 14.7 286 136 54.4 0.36 11 3.44 14.9 292 139 56.0 0.38 11 3.46 15.0 295 140 - - - 42.2 0.83 23 3.35 14.5 271 116 44.4 0.86 22 3.40 14.7 276 118 45.7 0.90 21 3.43 14.8 279 120 41.5 0.73 20 3.32 14.4 268 115 43.7 0.76 19 3.38 14.6 274 117 45.0 0.79 18 3.40 14.7 276 118 43.4 0.74 21 3.42 14.8 291 124 45.7 0.77 20 3.48 15.0 297 126 47.1 0.81 19 3.51 15.2 300 127 43.0 0.61 17 3.39 14.7 288 122 45.3 0.63 16 3.45 14.9 294 125 46.6 0.66 16 3.48 15.0 297 126 50.5 0.36 12 3.65 15.7 321 144 53.1 0.38 11 3.71 16.0 328 147 54.7 0.39 11 3.74 16.1 331 148 - - - 41.2 0.85 23 3.56 15.6 308 121 43.4 0.88 22 3.62 15.9 314 123 44.7 0.93 21 3.65 16.0 317 124 40.5 0.74 20 3.53 15.5 305 119 42.6 0.78 19 3.59 15.7 311 122 43.9 0.81 18 3.62 15.9 314 123 42.4 0.76 21 3.64 15.9 331 128 44.6 0.79 20 3.70 16.2 338 131 46.0 0.83 19 3.73 16.4 342 132 42.0 0.62 17 3.61 15.8 328 127 44.2 0.65 16 3.67 16.1 335 130 45.5 0.68 16 3.70 16.2 338 131 45.9 0.57 17 3.75 16.4 350 140 48.3 0.60 17 3.82 16.7 357 143 49.8 0.63 16 3.85 16.9 361 144 46.0 0.43 13 3.72 16.3 346 139 48.4 0.45 13 3.79 16.6 354 142 49.9 0.47 12 3.82 16.7 357 143 49.3 0.37 12 3.88 17.0 365 149 51.9 0.38 11 3.95 17.3 372 152 53.4 0.40 11 3.98 17.4 376 154 - - - NOTE: Shaded area is ACCA (TVA) conditions 47.0 0.56 17 3.53 15.2 308 135 49.5 0.58 17 3.59 15.5 314 138 51.0 0.61 16 3.62 15.6 317 139 47.1 0.42 13 3.50 15.1 305 133 49.6 0.44 12 3.56 15.4 311 136 51.1 0.46 12 3.59 15.5 314 138 40.2 0.87 23 3.74 16.6 351 127 42.3 0.91 22 3.81 16.9 358 129 43.6 0.96 21 3.84 17.0 362 131 39.5 0.77 20 3.71 16.4 347 125 41.6 0.80 19 3.78 16.7 354 128 42.8 0.84 18 3.81 16.9 358 129 41.4 0.78 21 3.83 17.0 377 135 43.6 0.82 20 3.89 17.2 385 138 44.9 0.86 20 3.93 17.4 389 139 41.0 0.64 17 3.80 16.8 374 133 43.1 0.67 17 3.86 17.1 381 136 44.4 0.70 16 3.89 17.2 385 138 44.8 0.59 17 3.95 17.5 399 147 47.1 0.62 17 4.02 17.8 407 150 48.6 0.65 16 4.05 17.9 411 152 44.9 0.44 13 3.92 17.3 395 146 47.2 0.46 13 3.99 17.6 403 149 48.7 0.49 12 4.02 17.8 407 150 48.1 0.38 12 4.09 18.1 416 157 50.6 0.40 12 4.16 18.4 424 160 52.1 0.42 11 4.19 18.5 428 162 - - - 38.2 0.91 22 3.90 17.6 395 133 40.2 0.95 22 3.97 17.9 403 136 41.4 0.99 21 4.00 18.0 407 137 37.5 0.80 19 3.87 17.4 391 131 39.5 0.83 19 3.94 17.7 399 134 40.7 0.87 18 3.97 17.9 403 136 39.3 0.81 21 3.99 18.0 425 141 41.4 0.85 20 4.06 18.3 433 144 42.6 0.89 19 4.09 18.4 438 146 38.9 0.67 17 3.96 17.8 420 140 41.0 0.70 16 4.02 18.1 429 143 42.2 0.73 16 4.06 18.3 433 144 42.5 0.61 17 4.12 18.5 448 154 44.8 0.64 16 4.19 18.8 458 157 46.1 0.67 16 4.23 19.0 462 159 42.6 0.46 13 4.09 18.3 444 153 44.9 0.48 12 4.16 18.7 453 156 46.2 0.51 12 4.19 18.8 458 157 45.7 0.39 12 4.26 19.2 468 164 48.1 0.41 11 4.33 19.5 477 168 49.5 0.43 11 4.37 19.7 482 169 - - - 35.4 0.91 21 4.04 18.5 436 137 37.2 0.95 20 4.11 18.8 445 140 38.3 1.00 20 4.14 19.0 449 142 34.8 0.80 18 4.01 18.4 432 136 36.6 0.84 18 4.07 18.7 440 139 37.7 0.88 17 4.11 18.8 445 140 36.4 0.82 19 4.13 18.9 469 146 38.3 0.85 19 4.20 19.3 479 149 39.5 0.90 18 4.24 19.4 484 151 36.0 0.67 16 4.09 18.8 464 145 37.9 0.70 15 4.17 19.1 474 148 39.1 0.74 15 4.20 19.3 479 149 39.4 0.62 16 4.27 19.5 495 160 41.5 0.65 15 4.34 19.9 506 163 42.7 0.68 15 4.38 20.0 511 164 39.5 0.47 12 4.23 19.4 490 158 41.6 0.49 12 4.30 19.7 500 161 42.8 0.51 11 4.34 19.9 505 163 42.3 0.40 11 4.41 20.2 517 170 44.5 0.42 11 4.49 20.6 527 173 45.9 0.44 10 4.53 20.8 533 175 - - - Design Subcooling, 13 ±2 °F @ the liquid access fitting connection AHRI 95 test conditions. Design Superheat 15 ±2°F @ the compressor suction access fitting connection. Outdoor Ambient Temperature 65 75 85 95 105 115 Entering Indoor Wet Bulb Temperature 59 63 67 71 59 63 67 71 59 63 67 71 59 63 67 71 59 63 67 71 59 63 67 71 MODEL: A/GPH1648M41 EXPANDED PERFORMANCE DATA 52 85 80 IDB* 46.3 0.91 24 3.19 13.8 249 113 44.0 0.87 25 3.13 13.6 244 111 48.5 1.00 25 3.24 14.1 254 116 47.1 0.96 26 3.21 13.9 251 114 44.7 0.92 27 3.16 13.7 246 112 MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR MBh S/T Delta T KW AMPS HI PR LO PR 1600 1420 1800 1600 1420 45.6 0.88 26 3.23 14.0 265 119 48.0 0.92 25 3.28 14.2 270 122 49.4 0.97 24 3.31 14.4 273 123 44.9 0.82 24 3.20 13.9 262 118 47.3 0.86 23 3.25 14.1 268 121 48.7 0.90 22 3.28 14.2 270 122 47.8 0.80 25 3.33 14.4 280 130 50.3 0.83 24 3.38 14.7 286 133 51.8 0.87 23 3.41 14.8 288 134 48.0 0.67 21 3.30 14.3 277 129 50.5 0.70 20 3.36 14.5 283 132 52.0 0.73 19 3.38 14.7 286 133 51.0 0.65 21 3.44 14.9 292 139 53.6 0.68 21 3.49 15.2 298 142 55.2 0.71 20 3.52 15.3 301 143 51.3 0.50 17 3.41 14.8 289 137 54.0 0.52 16 3.46 15.0 295 140 55.6 0.55 15 3.49 15.2 298 142 43.7 0.95 27 3.40 14.7 276 118 46.0 0.99 26 3.46 15.0 282 121 47.4 1.00 24 3.49 15.1 285 122 42.9 0.91 25 3.38 14.6 274 117 45.2 0.94 25 3.43 14.8 279 120 46.6 1.00 24 3.46 15.0 282 121 44.5 0.92 26 3.48 15.0 297 126 46.9 0.96 26 3.53 15.3 303 129 48.3 1.00 25 3.56 15.4 306 130 43.9 0.85 24 3.45 14.9 294 125 46.2 0.89 24 3.51 15.2 300 127 47.6 0.93 23 3.53 15.3 303 129 46.6 0.83 25 3.59 15.5 314 138 49.1 0.86 24 3.65 15.7 320 140 50.6 0.90 23 3.68 15.9 324 142 46.9 0.69 21 3.56 15.4 311 136 49.4 0.72 20 3.62 15.6 317 139 50.8 0.76 20 3.65 15.7 320 140 49.8 0.67 22 3.71 16.0 327 147 52.4 0.70 21 3.77 16.3 334 150 54.0 0.73 20 3.80 16.4 337 151 50.1 0.52 17 3.68 15.9 324 145 52.8 0.54 16 3.74 16.1 331 148 54.3 0.57 16 3.77 16.3 334 150 42.7 0.97 27 3.62 15.9 314 123 44.9 1.00 26 3.68 16.1 321 126 46.2 1.00 24 3.71 16.3 324 127 41.9 0.93 25 3.59 15.7 311 122 44.1 0.97 25 3.65 16.0 317 124 45.5 1.00 23 3.68 16.1 321 126 45.8 0.71 21 3.79 16.6 354 142 48.2 0.74 20 3.85 16.9 361 144 49.6 0.78 20 3.88 17.0 364 146 48.9 0.53 17 3.91 17.1 369 151 51.5 0.55 16 3.98 17.4 376 154 53.0 0.58 16 4.01 17.6 380 155 40.9 0.96 25 3.78 16.7 354 128 43.1 1.00 25 3.84 17.0 362 131 44.3 1.00 23 3.87 17.2 365 132 41.8 0.90 24 3.86 17.1 381 136 44.0 0.94 24 3.93 17.4 389 139 45.3 1.00 23 3.96 17.5 393 140 44.7 0.73 21 3.99 17.6 403 149 47.0 0.76 21 4.06 17.9 411 152 48.4 0.80 20 4.09 18.1 415 153 47.7 0.55 17 4.12 18.2 420 158 50.2 0.57 16 4.19 18.6 429 162 51.8 0.60 16 4.23 18.7 433 163 43.5 0.94 26 3.70 16.2 338 131 45.8 0.98 26 3.76 16.5 345 134 47.1 1.00 24 3.79 16.6 348 135 45.5 0.85 25 3.82 16.7 357 143 47.9 0.88 24 3.88 17.0 364 146 49.4 0.93 23 3.91 17.1 368 147 HIGH STAGE 41.6 1.00 27 3.81 16.9 358 129 43.8 1.00 25 3.87 17.2 365 132 45.1 1.00 23 3.90 17.3 369 133 42.4 0.97 27 3.89 17.2 385 138 44.7 1.00 26 3.96 17.5 393 140 46.0 1.00 23 3.99 17.7 397 142 44.4 0.87 25 4.02 17.8 407 150 46.8 0.91 25 4.09 18.1 415 153 48.2 0.96 24 4.12 18.2 419 155 47.4 0.71 22 4.16 18.4 424 160 49.9 0.74 21 4.23 18.7 433 163 51.4 0.78 20 4.26 18.9 437 165 39.5 1.00 26 3.97 17.9 403 136 41.6 1.00 24 4.04 18.2 411 138 42.9 1.00 22 4.07 18.3 415 140 38.9 0.99 25 3.94 17.7 399 134 40.9 1.00 24 4.00 18.0 407 137 42.1 1.00 22 4.04 18.2 411 138 40.3 1.00 26 4.06 18.3 433 144 42.4 1.00 24 4.13 18.6 442 147 43.7 1.00 22 4.16 18.7 447 149 39.7 0.93 24 4.02 18.1 429 143 41.8 0.97 23 4.09 18.4 438 146 43.0 1.00 22 4.13 18.6 442 147 42.2 0.91 25 4.19 18.8 458 157 44.4 0.95 24 4.26 19.2 467 161 45.8 0.99 23 4.30 19.3 472 162 42.4 0.76 21 4.16 18.7 453 156 44.7 0.79 20 4.23 19.0 462 159 46.0 0.83 20 4.26 19.2 467 161 KW = Total system pow er AMPS: Unit amps (comp.+ evaporator + condenser fan motors) 48.6 0.69 22 3.94 17.3 372 152 51.1 0.72 21 4.01 17.6 380 155 52.7 0.75 20 4.05 17.7 384 157 NOTE: Shaded area reflects AHRI rating conditions 42.8 0.87 24 3.67 16.1 335 130 45.1 0.91 24 3.73 16.4 342 132 46.4 0.95 23 3.76 16.5 345 134 * NOTE: Shaded areas are TVA and ARI Rating Conditions IDB: Entering Indoor Dry Bulb Temperature High and low pressures are measured at the liquid and suction access fittings. 1800 47.7 0.96 23 3.21 13.9 251 114 MBh S/T Delta T KW AMPS HI PR LO PR Airflow EXPANDED PERFORMANCE DATA COOLING OPERATION 45.0 0.74 21 4.33 19.5 477 168 47.4 0.77 21 4.41 19.8 487 171 48.8 0.81 20 4.45 20.0 492 173 45.3 0.57 17 4.30 19.3 472 166 47.7 0.59 16 4.37 19.7 482 169 49.2 0.62 16 4.41 19.8 487 171 36.6 1.00 24 4.11 18.8 445 140 38.5 1.00 22 4.18 19.2 454 143 39.7 1.00 20 4.21 19.3 458 144 36.0 1.00 23 4.07 18.7 440 139 37.9 1.00 22 4.14 19.0 449 142 39.0 1.00 20 4.18 19.2 454 143 37.3 1.00 24 4.20 19.3 479 149 39.3 1.00 23 4.27 19.6 488 152 40.5 1.00 21 4.31 19.8 493 154 36.8 0.94 22 4.17 19.1 474 148 38.7 0.98 22 4.24 19.4 484 151 39.9 1.00 20 4.27 19.6 488 152 39.1 0.92 23 4.34 19.9 505 163 41.2 0.96 23 4.42 20.2 516 166 42.4 1.00 22 4.45 20.4 521 168 39.3 0.77 19 4.30 19.7 500 161 41.4 0.80 19 4.38 20.0 511 164 42.6 0.84 18 4.42 20.2 516 166 41.7 0.74 20 4.49 20.6 527 173 43.9 0.78 20 4.57 20.9 538 177 45.2 0.81 19 4.61 21.1 543 179 42.0 0.57 16 4.45 20.4 522 172 44.2 0.60 15 4.53 20.8 533 175 45.5 0.63 15 4.57 20.9 538 177 Design Subcooling, 13 ±2 °F @ the liquid access fitting connection AHRI 95 test conditions. Design Superheat 15 ±2°F @ the compressor suction access fitting connection. Outdoor Ambient Temperature 65 75 85 95 105 115 Entering Indoor Wet Bulb Temperature 59 63 67 71 59 63 67 71 59 63 67 71 59 63 67 71 59 63 67 71 59 63 67 71 MODEL: A/GPH1648M41 EXPANDED PERFORMANCE DATA 53 EXPANDED PERFORMANCE DATA HTG EXP 24_48 MODEL: A/GPH1624M41 MBh T/R KW AMPS COP EER HI PR LO PR 65 28.7 31.2 1.96 10.0 4.28 14.6 397 142 60 27.1 29.6 1.92 9.4 4.14 14.1 381 132 55 25.5 27.8 1.88 8.8 3.98 13.6 366 123 HEATING OPERATION 50 23.9 26.0 1.84 8.4 3.80 13.0 350 113 47 22.8 24.8 1.82 8.1 3.67 12.5 342 107 45 22.1 24.1 1.80 8.0 3.59 12.3 336 103 Outdoor Ambient Temperature 40 35 30 25 20.5 18.9 15.6 14.4 22.4 20.6 17.0 15.7 1.76 1.72 1.68 1.64 7.6 7.3 7.0 6.7 3.41 3.21 2.71 2.57 11.6 11.0 9.3 8.8 323 310 297 283 95 84 76 68 20 13.2 14.4 1.60 6.5 2.42 8.3 272 60 17 12.5 13.6 1.58 6.3 2.32 7.9 265 55 15 12.0 13.1 1.56 6.3 2.25 7.7 261 53 10 10.8 11.8 1.52 6.0 2.07 7.1 251 45 5 9.6 10.4 1.49 5.7 1.89 6.4 241 39 8.4 9.1 1.45 5.4 1.69 5.8 231 33 -5 7.1 7.8 1.41 5.1 1.48 5.1 223 29 -10 5.8 6.4 1.37 4.7 1.25 4.3 215 23 Above information is for nominal CFM and 70 degree indoor dry bulb. Instantaneous capacity listed. High pressure is measured at the liquid line access fitting. AMPS: Unit amps (comp.+ evaporator motor + condenser fan motor) Low pressure is measured at the compressor suction access fitting. KW = Total system power MODEL: A/GPH1630M41 HEATING OPERATION Outdoor Ambient Temperature 65 60 55 50 47 45 40 35 30 25 MBh 35.7 33.8 31.8 29.7 28.4 27.5 25.6 23.6 20.7 19.1 T/R 31.5 29.8 28.0 26.2 25.0 24.3 22.5 20.8 18.2 16.8 KW 2.56 2.51 2.45 2.40 2.37 2.35 2.30 2.25 2.25 2.20 AMPS 12.9 12.0 11.3 10.7 10.4 10.2 9.7 9.2 8.9 8.5 COP 4.08 3.95 3.79 3.62 3.50 3.43 3.25 3.07 2.69 2.54 EER 14.0 13.5 13.0 12.4 12.0 11.7 11.1 10.5 9.2 8.7 HI PR 416 399 383 366 358 351 337 324 310 296 LO PR 135 125 117 108 102 98 90 80 72 65 Above information is for nominal CFM and 70 degree indoor dry bulb. Instantaneous capacity listed. High pressure is measured at the liquid line access fitting. Low pressure is measured at the compressor suction access fitting. 20 17.6 15.5 2.15 8.2 2.40 8.2 284 57 17 16.6 14.6 2.12 8.0 2.30 7.8 278 53 15 16.0 14.1 2.09 7.9 2.23 7.6 273 51 10 14.3 12.6 2.04 7.6 2.06 7.0 262 43 65 42.1 32.5 2.85 14.5 4.33 14.8 399 134 60 39.9 30.8 2.79 13.6 4.18 14.3 383 124 55 37.5 29.0 2.73 12.8 4.02 13.7 368 116 11.1 9.8 1.94 6.8 1.68 5.7 242 31 -5 9.5 8.3 1.88 6.4 1.47 5.0 233 27 -10 7.8 6.8 1.83 5.9 1.24 4.2 225 21 AMPS: Unit amps (comp.+ evaporator motor + condenser fan motor) KW = Total system power MODEL: A/GPH1636M41 MBh T/R KW AMPS COP EER HI PR LO PR 5 12.7 11.2 1.99 7.2 1.87 6.4 252 37 HEATING OPERATION 50 35.1 27.1 2.67 12.1 3.84 13.1 352 107 47 33.5 25.8 2.64 11.7 3.71 12.7 344 101 45 32.5 25.0 2.62 11.5 3.63 12.4 337 97 Outdoor Ambient Temperature 40 35 30 25 30.2 27.8 24.2 22.4 23.3 21.5 18.7 17.2 2.56 2.50 2.48 2.42 11.0 10.5 10.1 9.7 3.45 3.25 2.85 2.70 11.8 11.1 9.8 9.2 324 311 298 285 89 79 72 64 20 20.6 15.9 2.37 9.3 2.54 8.7 273 56 17 19.4 15.0 2.33 9.1 2.44 8.3 267 52 15 18.7 14.4 2.31 9.0 2.37 8.1 262 50 10 16.8 13.0 2.25 8.7 2.18 7.5 252 43 5 14.9 11.5 2.19 8.2 1.99 6.8 242 37 13.0 10.0 2.14 7.8 1.78 6.1 232 31 -5 11.1 8.5 2.08 7.3 1.56 5.3 224 27 -10 9.1 7.0 2.02 6.7 1.31 4.5 216 21 Above information is for nominal CFM and 70 degree indoor dry bulb. Instantaneous capacity listed. High pressure is measured at the liquid line access fitting. AMPS: Unit amps (comp.+ evaporator motor + condenser fan motor) Low pressure is measured at the compressor suction access fitting. KW = Total system power MODEL: A/GPH1642M41 MBh T/R KW AMPS COP EER HI PR LO PR 65 47.8 34.0 3.53 17.8 3.96 13.5 417 135 60 45.2 32.2 3.46 16.6 3.83 13.1 399 125 55 42.6 30.3 3.38 15.6 3.68 12.6 384 117 HEATING OPERATION 50 39.8 28.3 3.31 14.8 3.51 12.0 367 108 47 38.0 27.1 3.27 14.3 3.40 11.6 359 102 45 36.8 26.2 3.24 14.0 3.33 11.4 352 98 Outdoor Ambient Temperature 40 35 30 25 34.2 31.5 26.8 24.7 24.4 22.5 19.1 17.6 3.17 3.10 2.94 2.87 13.3 12.7 12.2 11.7 3.16 2.98 2.67 2.52 10.8 10.2 9.1 8.6 338 324 311 297 90 80 72 65 20 22.8 16.2 2.80 11.2 2.38 8.1 285 57 17 21.5 15.3 2.76 11.0 2.28 7.8 278 53 15 20.7 14.7 2.73 10.9 2.22 7.6 273 51 10 18.6 13.2 2.66 10.4 2.04 7.0 263 43 5 16.5 11.7 2.59 9.8 1.86 6.3 253 37 14.4 10.2 2.53 9.3 1.66 5.7 242 31 -5 12.3 8.7 2.46 8.7 1.46 5.0 234 27 -10 10.0 7.2 2.39 8.0 1.23 4.2 226 21 Above information is for nominal CFM and 70 degree indoor dry bulb. Instantaneous capacity listed. High pressure is measured at the liquid line access fitting. AMPS: Unit amps (comp.+ evaporator motor + condenser fan motor) Low pressure is measured at the compressor suction access fitting. KW = Total system power MODEL: A/GPH1648M41 MBh T/R KW AMPS COP EER HI PR LO PR 65 57.2 33.1 3.94 20.8 4.25 14.5 404 133 60 54.1 31.3 3.86 19.4 4.10 14.0 387 124 55 51.0 29.5 3.78 18.2 3.94 13.5 372 116 HEATING OPERATION 50 47.6 27.6 3.71 17.2 3.76 12.9 356 106 47 45.5 26.3 3.66 16.6 3.64 12.4 348 100 45 44.1 25.5 3.63 16.3 3.56 12.2 341 97 Outdoor Ambient Temperature 40 35 30 25 41.0 37.8 33.6 31.1 23.7 21.9 19.5 18.0 3.55 3.47 3.36 3.28 15.5 14.8 14.2 13.6 3.37 3.18 2.93 2.77 11.5 10.9 10.0 9.5 328 315 301 288 89 79 71 64 20 28.6 16.5 3.21 13.0 2.61 8.9 276 56 17 27.0 15.6 3.16 12.7 2.50 8.5 270 52 15 26.0 15.0 3.13 12.6 2.43 8.3 265 50 10 23.3 13.5 3.05 12.0 2.24 7.6 255 42 5 20.7 12.0 2.98 11.3 2.03 6.9 245 37 18.0 10.4 2.90 10.7 1.82 6.2 235 31 -5 15.4 8.9 2.82 10.0 1.59 5.4 227 27 -10 12.6 7.3 2.75 9.1 1.34 4.6 219 21 Above information is for nominal CFM and 70 degree indoor dry bulb. Instantaneous capacity listed. High pressure is measured at the liquid line access fitting. AMPS: Unit amps (comp.+ evaporator motor + condenser fan motor) Low pressure is measured at the compressor suction access fitting. KW = Total system power 54 WIRING DIAGRAMS PACKAGE SYSTEM WIRING DIAGRAM - 1 STAGE ELECTRIC HEAT TYPICAL HP ROOM THERMOSTAT SEE NOTE 1 #18 GAUGE 7 WIRE REQUIRED FOR HEAT PUMPS Y O C W1 G R PACKAGE UNIT LOW VOLTAGE JUNCTION BOX E R R RED Y Y YELLOW G G GREEN O O ORANGE BR W WHITE BL BLUE HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. R BL BL 2 1 OUTDOOR THERMOSTAT CLOSE ON TEMPERATURE FALL PACKAGE SYSTEM WIRING DIAGRAM - 2 STAGE ELECTRIC HEAT ABOVE 10 KW TYPICAL HP ROOM THERMOSTAT SEE NOTE 1 PACKAGE UNIT LOW VOLTAGE JUNCTION BOX #18 GAUGE 8 WIRE FOR HEAT PUMPS W2 Y O C W1 G R E RED R R Y Y YELLOW G G GREEN O O ORANGE BR W WHITE R BR BROWN BL BL BLUE SEE NOTE 2 W 2 1 OUTDOOR THERMOSTAT CLOSE ON TEMPERATURE FALL NOTES: 1) "O" and "E" used on heat pumps only. 2) Connect wire from terminal #1 on outdoor thermostat to the white wire on package units if single stage indoor thermostat is used. Color Codes R - Red Y - Yellow BL - Blue BR - Brown O - Orange W - White G - Green OT18-60A OUTDOOR THERMOSTAT Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. 55 WIRING DIAGRAMS PACKAGE SYSTEM WIRING DIAGRAM - HEAT PUMPS ONLY! TWO-STAGE ELECTRIC HEAT ABOVE 10 kW TYPICAL H/P ROOM THERMOSTAT W2 Y O C W1 G R #18 GAUGE 8 WIRE E HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. PACKAGE HEAT PUMP OUTDOOR THERMOSTAT #2 (IF USED, SEE NOTE 1) R 2 RED R R Y Y YELLOW G G GREEN O O ORANGE BR W WHITE BR BROWN BL BLUE W BL 1 Y 3 2 BL BL 1 OUTDOOR THERMOSTAT #1 CLOSE ON TEMPERATURE FALL LOW VOLTAGE JUNCTION BOX For outdoor temperatures below 0° F with 50% or higher relative humidity, set outdoor thermostat at 0° F NOTE 1: OT18 #2 CAN BE CONNECTED BETWEEN W2 OF THERMOSTAT AND BROWN WIRE IF DESIRED. COLOR CODES R --RED Y --YELLOW BL-BLUE BR-BROWN O --ORANGE W -WHITE G --GREEN OT18-60A OUTDOOR THERMOSTAT Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. 56 WIRING DIAGRAMS FL FL FL HTR1 TL HTR1 TL PLM BK BK M1 4 M2 5 BK R HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. BK 3 W BK PLM BK 2 PU BL R R 1 R BK HTR2 TL PU BL BK R 1 2 R 3 M1 M3 4 6 M2 M4 5 7 R BK BK R 8 W 6 7 R 9 8 9 L1 L2 L1 L2 ONE (1) ELEMENT ROWS TWO (2) ELEMENT ROWS 5 KW 10 KW FL FL FL FL BK HTR1 TL FL R TL FL HTR2 HTR3 TL Y R BK BK BK Y R BL M1 M3 M1 M4 R1 M2 R2 R BK HTR2 TL R HTR3 TL Y HTR4TL BL 3 BL BK R 4 M1 BR 5 6 7 Y L1 L2 L1 L2 R BL W R 1 BK 2 PU M2 BK FL PLM HTR1 TL R BK Y M7 M6 M8 R BL 9 R 3 4 BR 5 R2 W Y L1 L2 L1 L2 M5 R1 BK R 8 THREE (3) ELEMENT ROWS BL M4 1 2 PU M3 M2 PLM BK 6 7 BL BK 8 9 FOUR (4) ELEMENT ROWS 15 KW 20 KW SINGLE PHASE HKP** / HKR** HEAT KIT Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. 57 CIRCUIT 2 3 PH. 208-240V HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. B17579-19 WIRING DIAGRAMS 3-PHASE HKR** HEAT KIT - 15 KW & 20 KW Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. 58 + COM 3 2 1 (O) ORANGE O R (G) GREEN (O) ORANGE (R) RED 6 8 4 7 1 2 3 WHITE RED BLACK Y1 TSTAT Y2 TSTAT Y/Y2 (CONTACTOR)(CC2) COMMON Y1 (CONTACTOR) (CC1) 5 6 8 9 G WIRE LENGTHS FOR PLUG 2 PURPLE = 2 X 77" YELLOW = 2 X 77" BLUE = 1 X 77" GREEN = 1 X 77" 9 (Y) YELLOW (BL) BLUE 3 5 (P) PURPLE 2 4 (Y) YELLOW (P) PURPLE 1 COLOR CODES FOR PLUG 2 WIRE LENGTHS FOR PLUG 1 ORANGE = 1 X 78" GROUND = 1 X 50" GROUND (G)GREEN 8 COLOR CODES FOR PLUG 1 2...10VDC MS7105K2046/B HONEYWELL ACTUATOR 24VAC/DC (W) (W) MOLEX 3597702** 50048926-001 GROUND(G) MOLEX 3597702** 50048926-001 G G O O C R C Y1-O Y1-I Y2-O Y2-I AUX1-0 EXH1 E-GND OCC AUX2-1 4 4 8 5 8 5 6 9 9 6 ECON PLUG GMC PLUG 2 1 3 2 1 3 RV RV - REVERSING VALVE (ENERGIZED IN COOLING MODE) FAN HEAT COOL 2 COOL 1 TERMINALECON. BLOCK R R C W2 Y2 Y2 W2 Y1 Y1 HONEYWELL W7220 GROUND LUG MOLEX 3597706** 50048926-002 ACT 24V+ ACT COM ACT 2-10 IAQ 24V+ IAQ COM IAQ 2-10 S-BUS S-BUS OAT OAT MAT MAT MOLEX 3597706** 50048926-002 CONNECT TO C7400S1000 ENTHALPY CONTROL CONNECT TO C7250A1001 MIXED AIR SENSOR RED BLACK WHITE (P) (P) 36240 ECONOMIZER WIRE DIAGRAM HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. (O) (BL) (G) (R) (P) (P) (Y) (Y) MOLEX 3597706** 50048926-002 GROUND(G) MOLEX 3597706** 500-48926-002 (R) (BL) (Y) (Y) (P) (P) (O) WIRING DIAGRAMS ECONOMIZER GPJMED (Downflow) and DHZECONJPGCH (Horizontal) Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. 59 ROOM THERMOSTAT BR 7 5 BR 4 Y1 2 1 YL 3 RD PU BL YL PLF-H GY GR PU RD OR BR WH C CONTACTOR CCR COMPRESSOR CONTACTOR RELAY CH CRANKCASE HEATER CHS CRANKCASE HEATER SWITCH CM CONDENSER MOTOR COMP COMPRESSOR CSR COMPRESSOR SOLENOID RELAY DC DEFROST CONTROL DFT DEFROST THERMOSTAT EM EVAPORATOR MOTOR F FUSE GND EQUIPMENT GROUND HPS HIGH PRESSURE SWITCH HVDR HIGH VOLTAGE DEFROST RELAY LPS LOW PRESSURE SWITCH LVDR LOW VOLTAGE DEFROST RELAY LVJB LOW VOLTAGE JUNCTION BOX LVTB LOW VOLTAGE TERMINAL BLOCK PLF-C FEMALE PLUG/CONNECTOR - CONTROL PLF-H FEMALE PLUG/CONNECTOR - HEAT KIT PLF-P FEMALE PLUG/CONNECTOR - PESSURE SWITCH PLM-B MALE PLUG/CONNECTOR - BLOWER PLM-P MALE PLUG/CONNECTOR - PRESSURE SWITCH RVC REVERSING VALVE COIL RCCF RUN CAPACITOR FOR COMPRESSOR AND FAN SA START ASSIST TR TRANSFORMER VSTB VARIABLE SPEED TERMINAL BOARD 6 PK C R 24 VAC BLACK BLUE BROWN GREEN GRAY ORANGE PINK PURPLE RED WHITE YELLOW HUM COMPONENT LEGEND 8 SWITCH BR OR 3 YL BK HUMIDISTAT HUM WIRE CODE OFF D S1 ON 2 7 Y/Y2 VSTB F 3A G HIGH VOLTAGE LOW VOLTAGE PLEASEREFER TO MANUAL FOR PROPER DIP SWITCH(CFM) CONFIGURATION. DIP 1 PU PU 5 BR 8 GR W1 W2 HEATER Y1 FIELD WIRING J1 YL 6 9 12 HEATPUMP O W2 ED R LINE VOLTAGE LOW VOLTAGE OPTIONAL HIGH VOLTAGE 4 7 BK 11 C ON DENSER THERMOSTATS OTC OT1 OT2 C FACTORY WIRING DFT BR BR 5 6 3 8 9 12 4 10 PU O CM PU RVC LPS HPS PU PU 2 11 PLM-P BK OUTDOOR E\W1 W/W2 BK BL BR GR GY OR PK PU RD WH YL BK YL YL 1 10 GR BK PU BK RD CHS YCON COM BK BK BK PLF-P CH SEE NOTE 5 1 BR WH YL YL EM 1 PK HVDR GR BK BL YL PU PU BL PS2 Y Y W BK PU PU BK BK C-RV OR 0 PU BL 0-RV 0 CNT BR BR YL YL L1 3 2 LVDR CCR G L2 CSR 4 RD DC 7 8 9 10 11 12 7 8 9 PLM-B 10 11 12 4 5 6 4 5 6 BL BR BR 208-230/1/60 0140G03222-A SEE UNIT RATING PLATE FOR TYPE AND SIZE OF OVER CURRENT PROTECTION 1. REPLACEMENT WIRE MUST BE SAME SIZE AND TYPE INSULATION AS ORIGINAL (AT LEAST 105°C) USE COPPER CONDUCTO R ONLY. 2. FOR 208 VOLT TRANSFORMER OPERATION MOVE BLACK WIRE FROM TERMINAL 3 TO TERMINAL 2 ON TRANSFORMER. 3. START ASSIST FACTORY EQUIPPED WHEN REQUIRED 4. USE COPPER CONDUCTORS ONLY ++ USE N.E.C. CLASS 2 WIRE 5. CRANKCASE HEATER AND CRANKCASE HEATER SWITCH FACTORY EQUIPPED WHEN REQUIRED. 6. DOUBLE POLE CONTACTOR SHOWN. SINGLE POLE CONTACTOR COULD BE FACTORY EQUIPPED AS AN ALTERNATE CONFIGURATION. 7. FOR DEHUMIDIFICATION, CONNECT A 24VAC DEHUMIDISTAT THAT OPENS ON HUMIDITY RISE TO GRAY WIRE FROM VSTB AND TO THERMOSTAT R. SEE INSTALLATION INSTRUCTIONS FOR DETAILS. CUT "HUM" JUMPER ON VSTB. NOTES: 7 4 BL 8 5 2 9 6 3 YL BK RD R DF2 BL R DF1 C DFT RD S C R C R-DFT SOL COMP C R-PS1 BK R E YL 1 2 3 WH 1 2 3 BL 3 2 R L1 BL WH F RD BL 24V TR 208 240 1 C BK PU PLF-C GR R R RVC L R O H EM T1 C BL WH G S.A O O R C F H RCCF YL BL Y2 Y1 Y1 Y/Y2 G YCON LPS DC Y R-PS1 G 24V 208-230 2 R-DFT N 3 THER MOSTAT HPS O WH SEE NOTE 5 CH S C-RV R Y1 W O-RV F BR PU T1 T2 BL RCCF WH COMP LVTB C RD RD BK RD C DFT BK BK BK EM CNT C CM HVDR HUM W2 W2 C W1 E/W1 CSR WH BL LVJB GND PU BR OR RD GR YL GY D F2 HUM W2 DFT C PS2 DF1 CHS L1 PU PU SEE NOTE 6 PU C L2 TR 1 SUPPLY VOLTAGE 208-230/1/60 T2 C R RD SEE NOTE 2 BL BK YL RD SEE NOTE 3 BL YL 2 P OLE ONLY SEE NOTE 6 C BL SA SEE NOTE 2 PLF 4 5 6 SOL SEE NOTE 7 W1 C L2 Y1 W2 O R G Y2 HUM THERMOSTAT ++ CONTROL BOX SEE NOTE 4 208/230/1/60 WIRING DIAGRAMS APH16[24-48]M41A* HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. 60 BK BL BR GR OR PU RD WH YL BLACK BLUE BROWN GREEN ORANGE PURPLE RED WHITE YELL OW WIRE CO DE HIGH VO LTAGE LO W VO LTAGE FIELD WIRING LINE VO LTAGE LO W VO LTAGE OPTIO NAL HIGH VOLTAG E FA CTO RY WIRING CM BK DFT 2 11 BR BR 3 6 9 12 5 8 CHS C CC R CH CHS CM COMP CSR DC DFT EM GND HPS HVDR LPS LVDR LVJB LVTB PLF -C PLF -H PLF-P PLM-B PLM-P RVC RCC F SA TR 3 2 BL 8 YL GR YL WH C L G N 1 2 3 4 5 EM 1 YL 3 2 BL CSR 4 6 4 9 12 5 11 PU PU BR BR 1 7 10 GR BK PU YL BK RD PK HVDR LVDR CCR 11 BK GR 1 2 4 3 5 1 2 3 6 YL 4 5 6 PU WH YL WH BR GR 3 BL BR BL 2 3 BL 8 7 1 5 9 PLF -H RD H 208-230 /1/60 0140 G03223-B SEE UNIT RATING PLAT E FOR TYPE AND SIZE OF OVER CUR RENT PROT E CTIO N BR RC CF F RD WH C YL RD SEE NOTE 3 WH WH LVTB WH 4 6 BL BL SA RD YL TR 24V PK WH BL BL SEE NOTE 4 BL BK 2 208 240 1 C GR PU 1 . REPLACEM ENT WIRE MUST BE SAM E SIZE AND TYPE INSULATI ON AS ORIGINAL (A T LEAS T 10 5°C) USE COPPER C OND UCTOR ONLY. 2 . TO CH ANGE EVAPORAT OR MOTOR SPEED MOVE YELLO W AND W HITE LEADS FROM EM "2" AND "3" TO "4" AND "5 ". IF BOTH LEADS ARE ENERGIZ ED, THE HIGHER SPEED SETTING IS USED. 3 FOR 208 VOL T TR ANSFORM ER OPERATION MOVE BLACK W IRE FROM TERMINAL 3 TO TERMINAL 2 ON TRANSF ORM ER. 4 . START ASSIS T FACTORY EQUIPPED WH EN REQUIR ED 5 . USE COPPER C ONDU CTORS ONLY ++ USE N.E.C. CLASS 2 WIRE 6 . CRAN KCASE HEAT ER A ND CRAN KCASE HEAT E R SWIT C H F ACTORY EQUIPPED WH E N RE QUIR ED. 7 . DOUBLE POLE CO NTA CTOR SHO W N. SINGLE POL E CO NTACTOR COULD BE FA CTORY EQUIPPED AS AN ALTERN ATE C ONFIG URATI ON. NOTES: BL 7 10 PLM-B 8 7 8 9 9 PLF -C 10 12 PU 11 SEE NOTE 2 PS2 Y Y W BK BK C-RV OR 0 PU BL 0-RV 0 CNT BR BR YL YL 12 PU BL BK DC PU RD CO NTACTOR COMPRESS OR C ONT ACTOR RELAY CR ANKCASE HEAT E R CR ANKCASE HEAT ER SWIT C H CO NDENS ER MOTOR COMPRESS OR COMPRESS OR SOLENOID RELAY DE FROST CONTROL DEFROST THERMOSTAT EVAPORATOR MOT OR EQUIPMENT G ROUN D HIGH PRES SURE SWIT C H HIGH VOLTAGE DEFROST RELAY LO W PRESS URE SWIT C H LO W VOLTAG E DE FROST RELAY LO W VOLTAG E JUNCTION BOX LOW VOLTAG E TERMINAL BLOCK FEMALE PLUG/CO NNECTOR - C ONTROL FEMALE PLUG/CO NNECTOR - HEAT KIT FEMALE PLUG/C ONN ECTOR - PESS URE SWIT CH MALE PLUG/CO NNECTOR - BLOWER MALE PLUG/CO NNECTOR - PRES SURE SWIT C H REVERSING VALVE COIL RUN CAPACITOR F OR COM PRESS OR A ND FAN START ASSIST TRANSF ORM ER GR YL YL YL YL BK BK PLM-P COMPO NE NT LEGEN D PU PU BR 1 YL PU 4 7 10 YL HPS LPS RVC BK BK PLF-P BK RD RD GR BK PU CH SEE NOTE 6 BK COMP R DF2 BL R DF1 C DFT S C R C R-DFT SOL C R-PS1 YL R L1 BK RD RD BK PLF 4 5 6 C YL BL L1 C N 1 C S.A 2 3 RVC R R O SEENOTE 3 G EM R F H RCCF C T2 O W1 R-DFT Y1 3 Y2 G C SOL 1 EM C 2 LPS DF2 C DFT C CNT CSR SEE NOTE 2 PS2 L2 THERMOSTAT ++ DFT CHS CM HVDR TR 1 DF1 C DC R-PS1 Y THERMOSTAT W2 C-RV 24V 208-230 2 HPS W O-RV 3 L SEE NOTE 6 CH S COMP SEE NOTE 2 SEE NOTE 4 T1 G W2 GR BR SUPPLYVOLTAGE 208-230/1/60 R O Y1 C W1 Y2 CONTROL BOX 208/230/1/60 SEE NOTE 5 RD OR PU BL WH YL LVJB GND SEE NOTE 7 BK BK BK PU PU PU L2 2 POLE ONLY SEE NOTE 7 PU T1 T2 BL WIRING DIAGRAMS GPH16[24-48]M41A* HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. 61