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#MC FMC Corporation Motor Coach Division 333 Bfokaw Road Box 664 Sanla Clafa Calitornia95052 , L: DATE ^- v \ U f{l)El\ LJ uncerur D D nourtruE o eot or n y c uunnr uru E E tNFoRMATtoNA 7U \Y g*ile/in ,%snpi.co 18 November 19 74 2939 40002 N-UMBER GROUP ATTENTION: SERVICEMANAGER AND OWNERS 39 DESCRIPTION This Service Bulletin modifies the domesti battery charging input and ground circuitry by replace_ ment of the con/erter fuse with a brass conducling- link (s1ug) and installation of a 40 ampere circuit bieaker (thermal-reset type) in the battery ground 1ine. This modification minimizes the affects oi trigt current spikes emmi-ting from the converter during ApU starting / ' rr 0 ,-\ rt) $ b v $ ? J U rll a +^h^ MANPOWEREstimated i3-6ETour. accomplishment time for one mechani 0 0 0 0 1t o 0 0 6 4 5 2900R MOTOR HOME AND MT.N CLUB COACHES (Factory Use Only) Information addedto: O W N E RM A N U A L( S } K r T C O N T E N T S( 5 1 0 6 8 5 7 - R 0 0 1 ) 8. 9. 10. 11. 12. M O D E L( S } AFFECTED 2900c @RRANTY REIMBURSEMENTFMC Motor Coach - Division will ffi labor hour anJ retmoursement for Kit 5105857-R001 on a properly submitted Warranty Claim (Form RVD 69) for this modification. Authorization for dealers to proceed must be obtained from the Motor Coach Division Service Department prior to performing the work. 1. 2. 3. 4. 5. 6. 7. MODIFICATION OF DOMESTIC BATTERY CHARGING AND GROUI\]DC:iRCUITF.T i h^ qq!.lPI4ANCE Dealers should comply with this butletin presenc ovrners to--delivery of coach to owner. FEr should return coach to dealer for this modification as soon as practicable. ITEM NO. SUBJECT D /NI NTV SERVICE M A N U A L( S } COACH .-_T- Link, conducting 5105857 Circuit b r e a k e r ( 4 0 a m p) M - 1 5 25 g Nut (cB stud) M-I1I72 Lock$rasher (CB stud) M-17171 Scre$, (CB attach) M-I425I Nut (CB attach screw) tq-I7O5Z Lockwasher (CB attach t'4-!7 047 nut ) Screw (cnd cable attach) M- 18051 Nut (Gnd attach screw) M-17040 (or Lockwasher (Gnd nut) M-I7I1.4 Cable assy (batt-to-CB)5106858-01 Cable assy (CB-to-gnd) 5106858-02 1 2 PARTSMANUAL(S} ') WARRANTY M A N U A L( S } 2 2 OTHER M-17070) RVO€4 {6.t3} Page -ls1 DFP 5 I 1 I I I El uncerut #MC#;"E-?-'3,i'{lit''ux664santacraracarirorniasso52 D nourrrue - 0 NnruonronY El tNFoRMATtoNA grr/hlthER2e3e 4ooo2 ,, """"*". iffWfu DATE GROUP ATTENTION: SERVICEMANAGERAND oWNERS 39 ACCOMPLISHMENT INSTRUCTIONS t. Remove AC power from coach (APU inoperative an service line disconnected). Turn off all DC operated domestic components and position the refrigerator thermostat knob to the "OFF" position. 2. Replace converter 50 ampere fuse with (item 1) as follows: ing link conduct- a. Gain access to converter bus fuse clips bv opening the hinged access door on the front of the converter. (largest b. Locate and renove in converter). -c . (Item I) in fuseInsert conducting link holder clips then solder in place at both upper and lower clip. d. close converter Modify the forward Iead as fol-lows: a. b. 50 amp fuse Remove access cover compartment . battery (Factory Use Only) Information addedto: ground O W N E RM A N U A L( S ) from domestic battery SERVICEMANUAL(S} Loosen cable clamp nut and using a screw d.isconnect .ii=ting type cabLe pullerl ground lead from forward battery negative and cut off at opposite end at the terminal ground screw on the inboard wall of the battery compartment; discard l-ead. NOTE Do not remove the smaller white lead (refrigator ground) from the ground ground screw,/nut with screwi retighten white lead remaining connected. c. M O D E L( S ) AFFECTED fuse access door. domestic SUBJECT See Fiqure 1. Install ci"rcuit breaker as shown ri'ith the copper terminal stud outboard, on forward waII of compartment by attaching vent slot with through existing ( item 7 ) t!./o screws ( item 5 /, two lockwashers and two nuts (item 6). RVD€a (8.73) Page+-of g PARTSMANUAL(S) WARRANTYMANUAL(S) OTHER t f MC D #;"Ek-*ftii"g"x664santa crara carirornia e50s2 uRcEIIT O unruonronY D ROUTINE E TNFoRMATToNAL 9euuice frJ*/h,to* NUMBER 2 9 3 9 4 0 0 0 2 D A T E1 8 N o v e m b e r 1 9 7 4 A T T E N T I O N :S E R V I C EM A N A G E RA N D O W N E R S GROUP 39 SUBJECT ::l M O O E L( S ) AFFECTED (Factory Use Only) Information addedto: O W N E RM A N U A L ( S } S E R V I C EM A N U A L ( S I (SI PARTSI\4ANUAL W A R R A N T YM A N U A L{ S ) OTHER FIGURE M O D I F I C A T I O N O F D O M E S T I C B A T ' I E R Y G R O U N DLEAD RVD-84 15-73) Page ]ot 5 #MC DATE 0 uncenr E RourrNE !$;"Elf;ii[]i:"'t"x664santa c,ara ca,irornia s5052 D NnruonronY tr TNFoRMATToN #*/h.h* SfZwr;"n 18November N U M B E R2 9 3 9 4 0 0 0 2 GROUP ATTENTION: SERVICEMANAGER AND OWNERS DriJ-L I/4 inch diameter hole in forward waIJ] compartment about 4 inches to thq of battery SUBJECT lower than circuit inboard and slightly around holQ Grind or sand off area breaker. to insure good ground connection for next step. A+t-r..h +ha 1/A inr.h Tlt rino end of cable in assembly (item 12) to mount hole drilled (item 8) ' l-ockprevious stepf with screw washer (item I0) and nut (item 9). f. Attach opposite end of cable (item 12) to breaker stud of circuit inboard terminal with l"ockwasher (item 4) and nut (item 3). M O D E L{ S } AFFECTED Attach the ring end of cable assembly (item (copper) terminal stud 1l-) to the outboard breaker with lockwasher of the circuit (item 4) and nut (item 3). h. clamp on cabfe (item 11) terminal Installand negative post of the forward battery clamp nut. tighten i. C o a t c a b l e c J - a m pw i t h Install k cover over light battery mineral grease. (Factory Use Only) lnlormation added to: O W N E R M A N U A L{ S ) compartment. Start APU to energize the system and check circuit that components in the affected M A N U A L{ S ) SERVICE PARTSMANUAL(S) CAUTION dishave been left If domestic batteries period AC and connected for an extensive power has not been applied during the rnwarms up to a the refrigerator terval, point where it will draw excessive DC energized by the current when initially To prevent exreconnected batterj-es. drain due to the above cessive battery is completed' reason, after modification apply AC power to the coach then position "3" to the number thermostat refrigerator and operate until- the unit cycles setting thermostat Setting the refrigerator off. nvD{4 l6-t3l PagelotJ WARRANTYMANUAL(S} OTHER {FMC DATE FMCCorporation MotorCoachDivision 333Brokaw Road Box664 santa claracalilornra 950s2 O uRcerur E nourtrue E unruonrony E TNFoRMATToNAL ,,*ou"o",#WfufrJ*h(mr^ 2939 40002 GROUP E ANAGER A T T E N T I O NS: E R V I C M CAUTION (CONT.) SUBJECT and driving the coach for approximat ly two hours immediately following reconnec tion of the domestic ba':teries will also prevent excessive battery drain, as the automotive alternator will then be providing the refrigerator voltage. operating +nrv, { !"*&* M A X L . SNAVELY V Service M O D E L( S I AFFECTED Manager (Factory Use Only) Information addedto: O W N E RM A N U A L( S ) M A N U A L( S ) SERVICE PARTSMANUAL(S} W A R R A N T YM A N U A L( S ) OTHER RVD€4 (6.73) Page-iot 5