Download Series A7 Service Manual - Commercial Wheelchair Lifts

Service Manual for:
NL955
Millennium
Series
Private Use Wheelchair Lifts
Series A7
DOT — Private Use Lift
“DOT — Private Use Lift” verifies that this platform lift meets only
the “private use lift” requirements of FMVSS No. 403. This lift may
be installed on all vehicles appropriate for the size and weight of
the lift, except for buses, school buses, and multi-purpose
passenger vehicles other than motor homes with a gross vehicle
weight rating (GVWR) that exceeds 4,536 kg (10,000 lb).
WARNING
Man
u
al
International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA
1-800-THE LIFT ®
(574) 946-6153
FAX: (574) 946-4670
37772 Rev A
June
2012
Read manual
before installing
or servicing lift.
Failure to do so
may result in
serious bodily
injury and/or
property damage.
Braun NL955 Series
"Providing Access to the World"
®
®
Congratulations
We at The Braun Corporation wish to express our fullest appreciation
on your new purchase. With you in mind, our skilled craftsmen have designed and
assembled the finest lift available.
This manual provides service-related material. Refer to the FMVSS No. 403
Quick Reference Installation Sheet for installation instructions, operating instructions
and maintenance procedures.
Braun Millennium Series™ lifts are built for dependability and will provide years
of pleasure and independence as long as the lift is installed and serviced as specified
by a Braun certified technician, and the lift is operated by an instructed person.
Sincerely,
THE BRAUN CORPORATION
Ralph W. Braun
Chief Executive Officer
Warranty and Registration Instructions
Immediately upon receiving the lift, examine the
unit for any damage. Notify the carrier at once
with any claims.
Serial No.
Model No.
OWNER'S WARRANTY REGISTRATION
XXXXXXXXXX
XX-XXXXX
PURCHASED FROM
Two warranty/registration cards (shown right) are
located in the lift-mounted manual storage pouch.
The sales representative must process one of the
cards. The consumer must fill out the other card
and mail it to The Braun Corporation. The warranty is provided on the back cover of this manual.
The warranty cards must be processed to activate
the warranty.
OWNER
DATE INSTALLED
NAME
ADDRESS
CITY
TELEPHONE
STATE
ZIP
TO VALIDATE WARRANTY
REGISTRATION CARDS MUST BE RETURNED TO THE BRAUN CORPORATION.
Sample Warranty/Registration Card
Two Braun Serial No./Series No. identification tags (shown below) are posted on the lift.
One I.D. tag is posted on the opposite pump side vertical arm. A second I.D. tag is located
on the opposite pump side tower. Both I.D. tags provide the product identification information provided on the warranty/registration card. Record the information in the space
provided (or document on a copy). This information must be provided when filing a warranty claim or ordering parts.
The Braun Corporation
1-800-THE-LIFT TM
BRAUNLIFT.COM TM
DOT Public Use Lift MODEL#
XXXXXXXXXX
Max. Lifting Capacity - 600Lbs.
Model No.
SERIAL NUMBER
XX-XXXXX
Serial No.
MFG DATE
XX/XX/XXXX
6DPSOH6HULDO1R6HULHV1R,GHQWLÀFDWLRQ7DJ
DatHRI0DQXIDFWXUH
Contents
Troubleshooting and Maintenance
Lift Terminology............................................................... 2
Switch and Sensor Locations ......................................... 3
&HUWLÀFDWLRQ&KHFNOLVW'LDJQRVWLF3URFHGXUHV ................ 4
Platform Fold Pressure Adjustment ................................. 5
Outer Barrier Fold Pressure Adjustment.......................... 5
Platform Angle Adjustment .......................................... 6-7
3ODWIRUP6WRS%ORFNV ...................................................... 7
Platform Floor Level Adjustment ..................................... 8
Bridging Microswitch Adjustment .................................... 9
/&'/LIW&RGHV ........................................................ 10-11
/XEULFDWLRQ'LDJUDP ..................................................... 12
Maintenance and Lubrication Schedule .................. 13-16
Lift Electrical Schematic ............................................... 17
/LIW:LULQJ'LDJUDP ....................................................... 18
Hydraulics
Hydraulic Schematic ..................................................... 19
Hydraulics Parts List ..................................................... 20
+\GUDXOLFV'LDJUDP ...................................................... 21
Repair Parts
Pump Module
Pump Module Parts List .......................................... 22
3XPS0RGXOH'LDJUDP ........................................... 23
Lift Exploded View
Repair Parts List ..................................................... 24
Exploded View ......................................................... 25
Warranty
Braun® Limited Warranty .......................................... 27-29
Page 1
Lift Terminology
Lift-Tite™
Latch (2)
Hand-Held
Pendant
Control
Pump
Module
Main Cylinder (2)
Tower (2)
Audible
Threshold
Warning
Top Parallel Arm (2)
$GMXVWDEOH4XLHW5LGH6WRZ%ORFN
(Not Visible)
32819
Platform Light (2)
N
DOW
UP
LD
UNFO
FOLD
32820
®
Vertical Arm Cover (4)
Opposite Pump
Side Vertical Arm
Base
Plate
Cover
Switch Arm
Inboard
Locator
Base Plate
Unfold Assist
Compression
Spring (2)
Outer Barrier Cylinder
(underside of platform)
Bottom Parallel
Arm (2)
Outer Barrier
Latch
Saddle (2)
Upper Fold Arm (2)
Platform
Lower Fold Arm (2)
Pump Side Vertical Arm
Platform Side Plate (2)
Side Entry
Barrier
Page 2
Outer
Barrier
Switch and Sensor Locations
Pressure Switch
31199
Threshold Strip Switch
31221A (Qty. 2)
32819
DOWN
UP
LD
UNFO
FOLD
32820
®
Stow Microswitches
36884 (Qty. 2)
Bridging
Microswitch
31010FA
Rotary Position Sensor Assy.
37674RA
Outer Barier
w/Outer Barrier
Latched Magnet
955-4343FNA
Inboard
Left
Right
Outboard
Outer Barier Tab
w/Outer Barrier
Raised Magnet
955-6367FNA
Outer Barrier Latched
Magnetic Sensor
30433A60
Outer Barrier Raised
Magnetic Sensor
30433A60
Page 3
Certification Checklist Diagnostic Procedures
7KHIROORZLQJRSHUDWLRQVDQGFRQGLWLRQVPXVWEHIXQFWLRQDOO\YHULÀHGLQRUGHUIRUWKHOLIWWREH)0966
403/404 compliant. If an operation does not function as described or a condition is not met, follow the referenced procedures to correct the problem or contact a Braun Corporation Product Support representative at
1-800-THE LIFT®.
‡9HKLFOHPRYHPHQWLVSUHYHQWHGXQOHVVWKHOLIWGRRULVFORVHGHQVXULQJWKHOLIWLVVWRZHG
9HULI\RQWKHSXPSPRGXOHPRXQWHGLQWHUORFNFRQQHFWRUWKDWWKH/LIW1RW6WRZHG6LJQDOSLQGRHV
not have a ground signal - OR - Lift Stowed Signal (pin 7) has a +12 volt signal - OR - (pin 9) has a
JURXQGVLJQDOGHSHQGVRQLQWHUORFNXVHG
5HIHUWRWKHLQWHUORFNLQVWDOODWLRQLQVWUXFWLRQV
‡/LIWRSHUDWLRQVKDOOEHSUHYHQWHGXQOHVVWKHYHKLFOHLVVWRSSHGDQGYHKLFOHPRYHPHQWLVSUHYHQWHG
1. Verify vehicle secure signal (pin 6) has a +12 volt signal.
5HIHUWRWKHLQWHUORFNLQVWDOODWLRQLQVWUXFWLRQV
‡7KHSODWIRUPZLOOQRWIROGVWRZLIRFFXSLHG
- Refer to Platform Fold Pressure Adjustment procedures.
‡7KHLQERDUGORFDWRUZLOOQRWUDLVHLIRFFXSLHG
- Call Product Support
‡7KHRXWHUEDUULHUZLOOQRWUDLVHLIRFFXSLHG
- Refer to Outer Barrier Fold Pressure Adjustment procedures.
‡9HULI\SODWIRUPOLJKWLQJZKHQOLIWLVGHSOR\HGDQGSHQGDQWLOOXPLQDWLRQZKHQOLIWLVSRZHUHG
1. Replace bulb(s) in the light housing.
&KHFNIXVHDPSIXVHRQFLUFXLWERDUG)
‡$YLVXDODQGDXGLEOHZDUQLQJZLOODFWLYDWHLIWKHWKUHVKROGDUHDLVRFFXSLHGZKHQWKHSODWIRUPLVDWOHDVW
EHORZÁRRUOHYHO
1.
2.
3.
4.
Remove the threshold warning plate
Verify the threshold strip switch connectors are connected
Replace the threshold strip switch
Reinstall the threshold warning plate
‡3ODWIRUPPRYHPHQWLVSURKLELWHGEH\RQGWKHSRVLWLRQZKHUHWKHLQERDUGORFDWRULVIXOO\GHSOR\HGXS
- Call Product Support.
‡/LIWSODWIRUPPRYHPHQWVKDOOEHLQWHUUXSWHGXQOHVVWKHRXWHUEDUULHULVGHSOR\HGXS
- Call Product Support.
Page 4
Platform Fold Pressure Adjustment
3RVLWLRQWKHSODWIRUPDWWKHÁRRUOHYHOORDGLQJ
position.
2. Loosen the hex nut on the adjustment screw (do
not remove hex nut).
7XUQWKHDGMXVWPHQWVFUHZFRXQWHUFORFNZLVH
until the platform does not fold when the Fold
button is pressed.
7XUQWKHDGMXVWPHQWVFUHZFORFNZLVHLQWXUQ
increments and press the Fold button until the
platform folds completely (Note: Return the
SODWIRUPWRÁRRUOHYHOSRVLWLRQDIWHUHDFKDWtempt to fold the platform).
5. Turn the adjustment screw an additional 1/8 turn
after the platform folds successfully.
6. Tighten the hex nut without moving the adjustment screw.
7. Verify the platform will not stow while occupied.
Platform Fold
Adjustment
Allen Screw
Note: Secure adjustment
screw and tighten hex
nut following adjustment.
Outer Barrier Fold Pressure Adjustment
1. Lower the platform to the ground level loading position.
2. Remove the pump cover.
7XUQWKHDGMXVWPHQWVFUHZVKRZQEHORZFRXQWHUFORFNZLVHXQWLOWKHRXWHUEDUULHUGRHVQRWUDLVH
when the Up button is pressed.
7XUQWKHDGMXVWPHQWVFUHZFORFNZLVHLQWXUQLQFUHPHQWVXQWLOWKHRXWHUEDUULHUUDLVHVDQGIXOO\
ORFNVLQSRVLWLRQZKHQWKH8SEXWWRQLVSUHVVHG'2127WXUQWKHDGMXVWPHQWVFUHZEH\RQGWKLV
position.
5. Verify the outer barrier will not raise when occuppied.
6. Reattach the pump cover.
32819
DOWN
UP
LD
UNFO
FOLD
32820
®
Page 5
Platform Angle Adjustment
Lowering Sequence Requirements:
Figure A
1. The outboard end (toe) of the platIRUPPXVWFRQWDFWWKHJURXQGÀUVWWR
ensure the spring-loaded outer barrier
unfolds fully. See Figure A.
Barrier
2. The inboard end (heel) of the platform must lower fully (vertical arms must
contact ground when fully lowered).
See Figure A.
1
2
Heel
Ground Level
Platform heel
must lower fully.
The angle of the platform at ground level
directly affects the angle of the platform
ZKHQSRVLWLRQHGDWÁRRUOHYHO
(Heel) Inboard
Barrier must
unfold fully.
Outboard (Toe)
5DLVHWKHSODWIRUPWRÁRRUOHYHO1RWH
the angle of the platform.
7KHSODWIRUPDWÁRRUOHYHOVKRXOGKDYHD
slight upward angle as shown in Figure
B.
Figure B
Adjust platform angle as detailed below.
Adjustment Procedure:
Vehicle
Platform angle adjustment Allen screws
are provided on each side of the platform
(see photo at right and details on following page).
7XUQDGMXVWPHQWVFUHZVFORFNZLVHWR
raise the outboard end of the platform.
7XUQDGMXVWPHQWVFUHZVFRXQWHUFORFNZLVH
to lower the outboard end of the platform.
Both adjustment screws must be adjusted
equally. Apply Loctite® to adjustment
screws following adjustment.
3ODWIRUP6WRS%ORFNV:KHQDGMXVWLQJ
SODWIRUPDQJOHHQVXUHERWKVWRSEORFNV
DUHPDNLQJIXOOFRQWDFWZLWKWKHYHUWLFDO
arms (see photo at right and details on
following page).
Floor
Level
Wedges (option)
Adjustment Screw
Vertical Stop
Arm
%ORFN
Floor Level Adjustment: Following platIRUPDQJOHDGMXVWPHQWVHWSODWIRUPÁRRU
level positioning as detailed in Platform
Floor Level Adjustment.
&KHFNSODWIRUPDQJOHDJDLQDIWHUSHUforming Platform Floor Level Adjustment
procedures.
Page 6
6WRSEORFNVPXVW
PDNHIXOOFRQWDFW
Platform Angle Adjustment
Adjustment Allen screws are
provided on each side of the lift
platform for adjusting the platform
angle. Adjust platform angle as
VSHFLÀHGRQSUHYLRXVSDJH
Note: Both adjustment screws
must be adjusted equally.
To raise the outboard end of
platform - turn adjustment
VFUHZFORFNZLVH
Apply Loctite® to adjustment
screws following adjustment.
To lower the outboard end
of platform - turn adjustment
VFUHZFRXQWHUFORFNZLVH
Platform Angle
Adjustment Screws
Adjustment Screw
Allen Head
B
A
Turn
counterFORFNZLVH
to lower
outboard
end of
platform
Note: Photos do not depict NL955 Series lifts.
Adjustment procedures are applicable.
Turn
FORFNZLVH
to raise
outboard
end of
platform
Platform Stop Blocks
Right
0XVWPDNHIXOOFRQWDFW
Gap not permitted.
Wrong
Stop Block Guideline
All Lift Models
Vertical Stop
Arm %ORFN
C
%RWKVWRSEORFNVPXVW
PDNHIXOOFRQWDFWZLWK
the edge of vertical arms.
Vertical
Arm
When adjusting platform
DQJOHVHWWLQJÁRRUOHYHO
position or adjusting
bridging microswitch HQVXUHERWKVWRSEORFNV
DUHPDNLQJIXOOFRQWDFW
with the vertical arms.
Stop
%ORFN
D
Page 7
Platform Floor Level Adjustment
%HIRUHVHWWLQJÁRRUOHYHOSRVLWLRQ
if unable to stop platform
when powering lift.
E
‡$GMXVWSODWIRUPDQJOHDVGHWDLOHG
on page 6.
2. Turn Lift Power switch Off.
‡(QVXUHERWKVWRSEORFNVDUH
PDNLQJIXOOFRQWDFWZLWKYHUWLFDO
arms (details on page 7).
3. Press Floor Position Set button (located between pump
housing and lift tower).
Floor Level Adjustment:
4. While pressing the Floor Position Set button, turn the Lift
Power switch On.
1. Position platform at desired
ÁRRUOHYHOSRVLWLRQSDVVHQJHU
loading/unloading height).
Position platform such that:
a. the inboard locator is laying
ÁDWRQWKHWKUHVKROGSODWH
b. platforrm has not begun to
fold
Note: Use hand pump to position platform at proper position
Diagnostics:'LDJQRVWLFFRGHV
have been established in event
WKHOLIWSODWIRUPÁRRUSRVLWLRQ
does not set (the lift does not
5. Continue pressing the Floor
Position Set button until the
lift sounds three “beeps.”
6. Release the Floor Position
Set button.
Floor Level Set Button
7. Cycle lift to verify that platIRUPVWRSVDWWKHVHWÁRRU
level position. Note: If
platform does not stop at
the intended position - repeat
adjustment procedures. If repeating procedures fails - refer
WR'LDJQRVWLFVVHFWLRQEHORZ
sound three “beeps” - see Step
5 above). The control board
located inside the pump housLQJLVHTXLSSHGZLWKDQ/&'
screen. Remove the pump cover to
DFFHVVWKH/&'VFUHHQ7KHIROORZing diagnostic codes will help resolve
ÁRRUSRVLWLRQVHWWLQJSUREOHPV
/&'6FUHHQ
91 – The platform position is out of a predetermined acceptable range
92 – The Bridging Microswitch is not activated (adjust switch or lower the platform)
94 – The Outer Barrier Up switch is not activated (adjust switch)
95 – The Outer Barrier Latched sensor is not
DFWLYDWHGFKHFNODWFK
F
Page 8
Bridging Microswitch Adjustment
Adjustment Screw
Bridging Microswitch:
Bridging Microswitch
G
H
The bridging microswitch is
located at the bottom of the
right (front) vertical arm. See
Photos A and B. An adjustment screw is built into the
SODWIRUPVWRSEORFN
The bridging microswitch will
be deactivated if the outboard
end of the platform contacts
the unloading surface before
the inboard end while the
'2:1VZLWFKLVSUHVVHG
The deactivated bridging microswitch interrupts power to
WKH'2:1VZLWFKFLUFXLWDQG
stops the down travel of the
platform (while allowing the
outer barrier to deploy).
Inboard Vertical
Edge of Vertical Arm
Platform
6WRS%ORFN
Switch
Activation Lever
Adjustment Guidelines:
Caution: This adjustment is
factory set and typically should
not require adjustment.
Before adjusting the bridging
microswitch:
‡$GMXVWSODWIRUPDQJOHDV
detailed on page 6.
‡$GMXVWÁRRUOHYHOSRVLWLRQDV
detailed on page 8.
‡(QVXUHSODWIRUPLVLQWKHIXOO\
unfolded position.
Failure to follow these guidelines will result in an overtight
adjustment that will bend the
DGMXVWPHQWVFUHZEUHDNWKH
bridging switch and/or result
in lift operation failure.
‡(QVXUHERWKVWRSEORFNVDUH
PDNLQJIXOOFRQWDFWZLWKYHUWLFDO
arms (details on page 7).
Bridging Microswitch Adjustment
3RVLWLRQWKHSODWIRUPDWÁRRU
level (or slightly below).
Ensure the platform is not
partially folded. From the
stowed position, press the
81)2/'VZLWFKXQWLOWKH
pump stops running and the
platform comes to a full stop.
)URPEHORZÁRRUOHYHOSUHVV
the UP switch until the pump
stops running and the platform
comes to a full stop.
&KHFNERWKSODWIRUPVWRS
EORFNVWRHQVXUHWKHUHLVQR
JDSEHWZHHQWKHVWRSEORFNV
and the vertical arms. See
3KRWRV%&DQG'RQSDJH
7. A gap may indicate that the
platform is not fully unfolded or
the platform angle adjustment
bolts are not adjusted equally
on both sides.
3. Loosen the two jam nuts on
the bridging switch activation
screw (see Photo G). Tighten
the screw until the activation
lever is fully depressed. Verify
that there is no play in the
activation lever and tighten the
jam nuts.
4. Test lift for proper operation.
Page 9
LCD Lift Codes
7REHWWHUXQGHUVWDQGWKH%UDXQ/&'7URXEOHVKRRWLQJGLVSOD\\RXPXVWÀUVWXQGHUVWDQGWKHQXPEHUVWKDW
appear on the screen. There are Flashing Codes, Solid Error Codes, and Solid Normal Operational Codes.
Flashing Codes #65-89: About 10 seconds after an operation has stopped there are a set of scrolling
ÁDVKLQJQXPEHUVWKDWLQGLFDWHZKHQHYHUDSDUWLFXODUVHQVRURUVZLWFKKDVEHHQDFWLYDWHG7KHVHQXPEHUV
will start at number 65 and scroll up to number 89, then start the sequence over. Remember they are not
HUURUFRGHV.HHSLQPLQGWKDWWKHOLIWZLOOGLVSOD\FRGHVIRUGLIIHUHQWSRVLWLRQVDQGFHUWDLQÁDVKLQJFRGHV
must be present for that position, you will not always get an error code.
Solid Error Codes #50-64: These are the numbers that will come on the screen when the audible and
visual alarm goes off, and will direct you to where the problem exists. These numbers will only stay on the
VFUHHQIRUDERXWVHFRQGVDQGWKHQWKHÁDVKLQJFRGHVZLOOVFUROOLQGLFDWLQJZKDWVHQVRUVDUHDFWLYH7KLV
VHTXHQFHRIFRGHVZLOONHHSUHSHDWLQJ,WLVLPSRUWDQWWREHORRNLQJDWWKHVFUHHQZKHQWU\LQJWRJHWWKHOLIW
to fail.
Solid Normal Operational Codes: There are also solid numbers that will appear while and after the lift is
moving that indicate the lift operation and platform position.
Troubleshooting Procedures
:KLOHORRNLQJDWWKH/&'VFUHHQRSHUDWHWKHOLIWXQWLOWKHIDLOXUHRFFXUV5HDGWKHQXPEHUWKDWFRPHV
RQWKHGLVSOD\WKHPRPHQWWKHDODUPJRHVRIIDQGWKHOLJKWVWDUWVWRÁDVK7KLVFRGHZLOORQO\VWD\RQWKH
screen for 10 seconds.
/RRNXSWKHQXPEHURQWKHFRUUHFWHUURUFRGHVKHHWDQGGHWHUPLQHZKDWSDUWRQWKHOLIWLVFDXVLQJWKH
IDLOXUH*RWRWKHSDUWRQWKHOLIWWKDWLVVXVSHFWHGRIFDXVLQJWKHIDLOXUHDQGORRNIRUDQ\WKLQJREYLRXVOLNH
PDJQHWVPLVVLQJEURNHQZLUHVHWF,IQRWKLQJLVIRXQGWKHQH[WVWHSLVWRGHWHUPLQHLIWKDWVHQVRULVVHQGing a signal to the board.
%ULQJWKHSODWIRUPWRWKHOHYHOWKDWWKHVHQVRUVKRXOGEHDFWLYDWHGXVLQJWKHEDFNXSSXPSLIQHHGHG$W
WKLVSRLQWORRNXSWKHÁDVKLQJFRGHWKDWFRUUHVSRQGVWRWKDWVHQVRULQWKHHUURUFRGHVKHHWORRNDWWKH/&'
VFUHHQDQGZDLWIRUWKHÁDVKLQJVFUROOLQJQXPEHUVWRDSSHDU,IWKHQXPEHULVQRWLQFOXGHGLQWKHVFUROOLQJ
QXPEHUV\RXNQRZWKDWVHQVRULVWKHSUREOHP<RXVKRXOGWKHQFKHFNWKHKDUQHVVRUWU\DQRWKHUPDJQHW
with the south side of the magnet facing the sensor and see if the number will come up on the display.
,IWKHSUREOHPLVVWLOOQRWIRXQGRUWKHKDUQHVVLVVXVSHFWHGWKHYROWDJHVVKRXOGWREHFKHFNHGWRDQG
IURPWKHVHQVRUWRÀQGWKHH[DFWORFDWLRQRIWKHSUREOHP)LUVWGHWHUPLQHWKHZLUHFRORUVIRUWKLVVHQVRUDW
the board and understand the 3 voltage readings needed to operate the sensor, the 12V power, 8V power,
DQGWKH9LQSXWVLJQDOWRWKH3&ERDUGZKHQDFWLYDWHGE\DPDJQHW)LUVWFKHFNIRUD9LQSXWVLJQDO
coming from the sensor to the wire going into the PC board, if there is 11V on this wire, the sensor is not
EHLQJDFWLYDWHGE\WKHPDJQHW1H[WFKHFNWKH9DQG9ZLUHVDWWKH3&ERDUGSOXJOHDGLQJWRWKHVHQVRU2QFHYHULÀHGDWWKHSOXJRQWKH3&ERDUGWKHYROWDJHVVKRXOGWKHQEHFKHFNHGDWWKHQH[WSOXJGRZQ
on the harness going to the sensor until the location of the problem is found.
$Q\WLPH\RXVHHWKHFRGHIRUWKDWVSHFLÀFVZLWFK\RXZLOOKDYHYROWVRQWKDWFRORUHGZLUHRQWKHRU
pin connector from that switch. IE: Outboard Barrier is closed “72” will appear on the screen and also 8V
will be present on the signal wire from that switch, if no code is present the voltage will be 11V.
Page 10
LCD Lift Codes
Listed below are codes that the lift controller outputs
during lift operation. The codes will be displayed
RQDQ/&'VFUHHQORFDWHGRQWKHOLIWFRQWUROERDUG
inside the pump module. See the Manual Operating
Instructions in the operator's manual for pump cover
removal instructions.
Non-Flashing Numbers
01 – Platform stowed
02 – Platform unfolding
03 – Platform unfolding paused
²3ODWIRUPDWÁRRUOHYHO
05 – Platform beginning to lower
06 – Platform lowering (threshold cannot be occupied
from this point down)
08 – Platform at ground level
09 – Outer barrier moving to vertical position
²3ODWIRUPUDLVLQJSDXVHGDWÁRRU
12 – Platform folding (limited pressure)
13 – Platform folding (full pressure)
14 – Timed fold (cinching lift tite) or (anti-rattle state)
15 – Platform folding stopped
16 – Paused fold
17 – Platform between ground and 3” above ground
18 – Platform above 3”
19 – Outer barrier moving to horizontal postion
20 – The doors are not fully opened (only applicable
ZKHQGRRURSHUDWRUVDUHLQVWDOOHG&KHFNIRU
jumper if door operators are not installed
21 – The doors are opening (only applicable when
door operators are installed)
22 – The doors are closing (only applicable when door
operators are installed)
²,OOHJDOIXQFWLRQQRWGHÀQHG
²,QWHUORFNIDXOWQRWUHFRJQL]HGRUKDVEHHQ
cleared but a motion button is still pressed)
²3ODWIRUPORFDWLRQXQNQRZQ
²3ODWIRUPORFDWLRQWUDQVLWLRQVWDWHDWWHPSWLQJWR
locate position
35 – Two or more motion buttons are being pressed
37 – Motion button being pressed is not a valid motion
²2XWHUEDUULHULVQRWXSDWÁRRUOHYHO
51 – Threshold is occupied when platform is 1” or
PRUHEHORZÁRRUOHYHO
54 – Outer barrier is occupied before it is up
55 – Outer barrier is not latched
56 – Outer barrier is not up and latched and bridge
switch did not deactivate
57 – Outer barrier is not up and latched and ground
detect switch did not deactivate
58 – Outer barrier is not up and latched and the platform is 3” above the ground
59 – Outer barrier is not up after pausing platform
travel
²/RZYROWDJHGHWHFWHGPXVWWXUQRIISRZHU
VZLWFKWRUHVHW/&'
²9HKLFOHVHFXUHLQWHUORFNKDVQRWEHHQDFWLvated
²3RVLWLRQZLOOEHVHWLI\RXNHHSKROGLQJWKHEXWton until it beeps
91 – Position is out of a predetermined acceptable
UDQJHRIÁRRUSRVLWLRQ
92 – Bridge switch is not activated, needs adjusting
²2XWHUEDUULHULVQRWXSÀ[DQGWU\DJDLQ
95 – Outer barrier is not latched
²&RQWUROOHUSURJUDPLVQRWYDOLGUHSODFHFRQtroller
Flashing Numbers
)ODVKLQJ²81)2/'EXWWRQLVSUHVVHG
)ODVKLQJ²)2/'EXWWRQLVSUHVVHG
)ODVKLQJ²'2:1EXWWRQLVSUHVVHG
Flashing 68 – UP button is pressed
Flashing 69 – Bridge switch is activated
Flashing 70 – Outer barrier latch switch is
activated
Flashing 71 – Ground detect switch is activated
Flashing 72 – Outer barrier up switch is activated
Flashing 76 – Outer barrier occupied switch is
activated
Flashing 78 – Threshold tape switch “A” is activated
Flashing 79 – Threshold tape switch “B” is activated
Flashing 80 – Position set button is pressed
)ODVKLQJ²6LQJOHIXQFWLRQ83)2/'&/26(
button is pressed
)ODVKLQJ²6LQJOHIXQFWLRQ23(181)2/'
'2:1EXWWRQLVSUHVVHG
Flashing 87 – CLOSE button is pressed
Flashing 88 – OPEN button is pressed
)ODVKLQJ²'RRUIXOORSHQVZLWFKLVDFWLYDWHGRU
jumper is installed on control board)
Page 11
Maintenance and Lubrication
Lubrication
Diagram
Lift-Tite™ Latches
(Tower Pivot Points - 2)
LO
Lift-Tite™ Latch
Parallel Arm
Pivot Pin
Bearings (16)
LO
32819
'DPSHQLQJ6SULQJ
(2 springs - 4 Points)
LO
Hydraulic Cylinder
Pivot Bushings (8)
LO
Saddle Bearings
(Buttons - 4)
DE
Parallel Arm
Pivot Pin Bearings (16)
LO
N
DOW
UP
LD
UNFO
FOLD
32820
®
Handrail / Switch
Arm Pivot Pin
Bearings (4)
LO
Inboard Locator
Lever Bearings (2)
and Slots (2)
LO
Inboard Locator
Pivot Bearings (2)
LO
Outer Barrier
Latch
Outer Barrier
Pivot Point
Lever
LO
Bearings (2)
Saddle Support
Bearings (8)
LO
Upper Fold Arm
Cam Followers (4)
LO
LO
Upper/Lower Fold Arm
Contact Area (2)
LG
Lower Fold Arm
Bearings (8)
LO
Platform
Pivot Pin
Bearings (4)
LO
Lift-Tite™
Latch Rollers (2)
LO
Outer Barrier
Latch Slot
Side Entry Hinge
Pivot Points (4)
LO
(Both Sides)
LG
Outer Barrier Hinge
Pivot Points (2)
LO
See the Maintenance/Lubrication Schedule for recommended applications per number of cycles.
Type
6SHFLÀHGUHFRPPHQGHG
Lubricant
$YDLODEOH
Amount
%UDXQ
Part No.
Light Penetrating Oil
(30 weight or equivalent)
LPS2, General Purpose
Penetrating Oil
16 oz.
Aerosol Can
15807
DE - Door-Ease
6WDLQOHVV6WLFN
Style (tube)
'RRU(DVH
6WLFNWXEH
1.68 oz.
15806
LG - Light Grease
Light Grease
(Multipurpose)
Lubriplate
14 oz.
Can
15805
Lubricant
LO - Light Oil
Page 12
Maintenance and Lubrication Schedule
750
Cycles
Outer barrier pivot bearings (2)
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
Outer barrier latch pivot point
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
Outer barrier latch slot
Apply Light Grease to both sides of slot.
6HH/XEULFDWLRQ'LDJUDP
Outer barrier lever bearings (2)
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
Lift-Tite™ latches (tower pivot points - 2)
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
Lift-Tite™ latch gas (dampening)
spring pivot points (2 springs - 4
points)
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
Inspect Lift-Tite™ latches and gas
springs for wear or damage (bent,
deformed or misaligned), positive
securement (external snap rings) and
proper operation
Resecure, replace damaged parts or
otherwise correct as needed. Note:
Apply Light Grease to Lift-Tite™ latch
tower pivot point if replacing latch.
Inspect outer barrier for proper
operation
Correct or replace damaged parts.
Inspect outer barrier latch for proper
operation, positive securement, and
detached or missing spring
Correct or replace damaged parts and/or
UHOXEULFDWH6HH/XEULFDWLRQ'LDJUDP
Adjust platform fold pressure and outer
barrier fold pressure
See Platform Fold Pressure Adjustment
& Outer Barrier Fold Pressure Adjustment
9HULI\)0966&HUWLÀFDWLRQ
&KHFNOLVW
6HH&HUWLÀFDWLRQ&KHFNOLVW'LDJQRVWLF
Procedures
Inspect lift for wear, damage, or any
abnormal condition
Correct as needed.
Inspect lift for rattles
Correct as needed
Perform all procedures listed in previous section also
1500
Cycles
continued
Upper/lower fold arms
Apply grease (synthetic) to contact areas
between upper/lower fold arms. See
/XEULFDWLRQ'LDJUDP
Platform pivot pin bearings (4)
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
Lower fold arm bearings (8)
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
Inboard locator lever bearings (2)
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
Page 13
Maintenance and Lubrication Schedule
continued
1500
Cycles
continued
Page 14
Inboard locator lever slot (2)
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
Inboard locator pivot bearings (2)
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
Saddle support bearings (8)
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
Upper fold arm cam followers (4)
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
Parallel arm pivot pin bearings (16)
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
Handrail / switch arm pivot pin bearings (2)
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
Hydraulic cylinder pivot bushings (8)
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
Inspect Lift-Tite™ latch rollers for wear
or damage, positive securement and
proper operation (2)
Correct, replace damaged parts and/or
relubricate.
Inspect inboard locator for:
‡:HDURUGDPDJH
‡3URSHURSHUDWLRQ,QERDUGORFDWRU
should just rest on top surface of the
base plate cover.
‡3RVLWLYHVHFXUHPHQWERWKHQGV
Resecure, replace or correct as needed.
See Platform Angle Instructions and Floor
Level Adjustment Instructions.
Inspect switch arm components for wear
or damage, and for proper operation
Replace damaged parts
Inspect switches and sensors for
securement and proper adjustment
Resecure, replace or adjust as needed.
0DNHVXUHOLIWRSHUDWHVVPRRWKO\
Realign towers and vertical arms.
Lubricate or correct as needed.
Inspect external snap rings:
‡/RZHUIROGDUPV
‡/LIW7LWH™ latch roller (2)
‡/LIW7LWH™ latch dampening spring (4)
‡8SSHUIROGDUPFDPIROORZHUV
‡2XWHUEDUULHUK\GUDXOLFF\OLQGHU
mounting pin (2)
‡,QERDUGORFDWRUOHYHUEUDFNHWSLQV
Resecure or replace if needed.
,QVSHFWLQERDUGORFDWRUORFNVDQG
torsion springs (2) for wear or damage
and for proper operation.
Replace damaged parts. Apply Light Oil
WRLQERDUGORFDWRUORFNSLYRWSRLQW
Inspect lower fold arm pins (2), axles
(2) and bearings (8) for wear or damage
and positive securement.
Replace damaged parts and resecure as
needed. Apply Light Oil.
Side entry hinge pivot points
$SSO\/LJKW2LO6HH/XEULFDWLRQ'LDJUDP
Maintenance and Lubrication Schedule
continued
1500
Cycles
Inspect side entry for proper operation,
positive securement, and wear or
damage to nylon belt and roller chain
Correct or replace damaged parts
Remove pump module cover and inspect:
‡+\GUDXOLFKRVHVÀWWLQJVDQG
FRQQHFWLRQVIRUZHDURUOHDNV
‡+DUQHVVFDEOHVZLUHVWHUPLQDOV
and connections for securement or
damage
‡&RQWURO%RDUG8SIROGVROHQRLG
relays, fuses and switches for
securement or damage
Resecure, replace or correct as needed.
Perform all procedures listed in previous section also
4500
Cycles
Inspect cotter pins on platform pivot pins (2)
Resecure, replace or correct as needed
+\GUDXOLF)OXLG3XPS&KHFNOHYHO
Note: Fluid should be changed if there
is visible contamination. Inspect the
hydraulic system (cylinder, hoses,
ÀWWLQJVVHDOVHWFIRUOHDNVLIÁXLGOHYHO
is low.
8VH%UDXQ47K\GUDXOLFÁXLG
(Exxon®8QLYLV+9,'RQRWPL[
ZLWK'H[WURQ,,,RURWKHUK\GUDXOLFÁXLGV
&KHFNÁXLGOHYHOZLWKSODWIRUPORZHUHG
IXOO\)LOOWRPD[LPXPÁXLGOHYHOLQGLFDWHG
RQUHVHUYRLUVSHFLÀHGRQGHFDO'RQRW
RYHUÀOO,IÁXLGOHYHOGHFDOLVQRWSUHVHQW
PHDVXUHPPIURPWKHÀOOSRUW
WRORFDWHÁXLGOHYHO
,QVSHFWF\OLQGHUVÀWWLQJVDQGK\GUDXOLF
FRQQHFWLRQVIRUZHDUGDPDJHRUOHDNV
Tighten, repair or replace if needed.
Inspect outer barrier cylinder hose
assembly (hose, fasteners, connections,
HWFIRUZHDUGDPDJHRUOHDNDJH
Tighten, repair or replace if needed.
Inspect parallel arms, bearings, and
pivot pins for visible wear or damage
Replace if needed.
Inspect parallel arm pivot pin mounting
bolts (8)
Tighten or replace if needed.
Inspect platform pivot pins, bearings,
and vertical arms for wear, damage, and
positive securement
Replace damaged parts and resecure
as needed. Apply Light Grease during
reassembly procedures.
Inspect upper / lower fold arms, saddle,
saddle support, handrail / switch arm,
and associated pivot pins and bearings
for visible wear or damage
Replace if needed.
continued
Page 15
Maintenance and Lubrication Schedule
continued
4500
Cycles
Consecutive
750 Cycle
Intervals
Page 16
Inspect gas springs (cylinders - 4 and
Lift Tite™ dampeners - 2) for wear or
damage, proper operation and positive
securement
Tighten, replace or correct as needed
Inspect saddle bearings (buttons - 4)
$SSO\'RRU(DVHRUUHSODFHLIQHHGHG
6HH/XEULFDWLRQ'LDJUDP
Inspect vertical arms and plastic
covers
Resecure or replace if needed.
Inspect power cable
Resecure, repair or replace if needed.
Mounting
&KHFNWRVHHWKDWWKHOLIWLVVHFXUHO\
anchored to the vehicle and there are
QRORRVHEROWVEURNHQZHOGVRUVWUHVV
fractures.
'HFDOVDQG$QWLVNLG
Replace decals if worn, missing, or
LOOHJLEOH5HSODFHDQWLVNLGLIZRUQRU
missing.
Repeat all previously listed inspection,
lubrication and maintenance procedures at
750 cycle intervals.
Lift Electrical Schematic
BK(24 GA COPPER)
BK/WH(24 GA SILVER)
J15
BK
P15
BK/WH(24 GA SILVER)
BK(24 GA COPPER)
UNFOLD
UP
FS26
FS27
DOWN
FS23
FS24
BN
WH
BU
RD
FS21
YL
BK
PU
OR
GN
RD
PRESSURE
SWITCH
FS22
RD
OUTER BARRIER
RAISED
SENSOR
2 2
1 1
WH
GN
GN
WH
BK
RD
BK
RD
RD
GN
OR
PU
BK
YL
BU
WH
BN
S
J27
YL(20)
RD(20)
GN(20)
1 1
2 2
3 3
RD
GN
BK
P6
P6
RD
GN
BK
RD
GN
BK
1 1
3 3
2 2
OUTER BARRIER
LATCHED
SENSOR
J6
MAGNET
1 1
3 3
2 2
N
S
P26
YL(26)
RD(26)
GN(26)
P26
BU(20)
OR(20)
BK(20)
1 1
2 2
3 3
WH(20)
VT(20)
RD
GN
N
P27
YL(26)
RD(26)
GN(26)
8
4
7
5
6
3
1
2
J7
GN(20)
BK
MAGNET
J12
P10
ARM
MOUNTED
DOWN
SWITCH
18
17
16
15
2
1
5
6
7
13
12
11
10
9
8
14
3
4
ARM
MOUNTED
UP
SWITCH
J10
BU
FS19
BK
J32
L
G
E
FS18
8
4
7
5
6
3
1
2
RD
FOLD
FS29
FS28
FS25
P12
UNFOLD
J15
CLOSE
UP / DOWN
SWITCH
18
17
16
15
2
1
5
6
7
13
12
11
10
9
8
14
3
4
FOLD
SOLID BUS(20)
GN
P32
THRESHOLD
SENSOR
1 1
2 2
DOWN
FS20
BK
P15
FS30
OPEN
1 1
2 2
WH
FOLD / UNFOLD
SWITCH
VT(20)
WH(20)
BK(20)
OR(20)
BU(20)
GN(20)
RD(20)
YL(20)
NOTE: ALL WIRES ARE 22 GA.
UNLESS OTHERWISE NOTED.
UP
OPEN / CLOSE
SWITCH
RD
OR
BK
FLOOR LEVEL
MEMORY SET
PUSH BUTTON
RD
BK
LIFT
SWITCH BOX
P25
1
2
3
4
5
6
1 1
2 2
BK(20)
FUSE HOLDER(16)
LT. GN(20)
WH(20)
BN(20)
6
1
5
2
4
3
3
2
1
4
BU(16)
C
BU(16)
NC
6
1
5
2
4
3
DESCRIPTION
SYMBOL
BATTERY
7
4
3
2
1
6
5
9
8
1 1
2 2
GN(20)
#203 RD(14)
NC
CHASSIS GROUND
3
2
1
4
5
6
P4
NO
C
GN(20)
WH(20)
BN(20)
WH(26)
BU(26)
BK(26)
YL(26)
RD(26)
GN(26)
BU(16)
NO
J4
P17
C6
P4
J31
1
2
3
4
5
6
NC
STOW INTERLOCK (-)
MICROSWITCH
3
2
1
4
LIFT POWER SWITCH
J25
BRIDGE
MICROSWITCH
J14
3
2
1
4
5
6
BK(20)
RD(20)
NO
P14
WH(20)
P31
C
LIFT CONTROL MODULE
FS6
7
4
3
2
1
6
5
9
8
STOW INTERLOCK (+)
MICROSWITCH
DOOR
OPERATOR
JUMPER
CIRCUIT BREAKER / FUSE
RD
BK
GN
RD
BK
GN
C5
GY/RD(18)
FS5
3
2
1
4
J4
(GROUND)
GY/RD(18)
BN(20)
GY/RD(18)
BK(20)
J14
3
2
1
4
P15
OR
P14
BK(20)
BU(16)
RD(20)
BN(20)
WH(20)
PK(20)
BK(20)
WH(20)
RD(20)
GN(20)
J2-A
LIFT STOWED SIGNAL YL/LT. BU(18)
( NO GROUND)
(+12V INPUT)
(+12V OUTPUT)
1
2
3
4
5
6
7
8
9
J15
1
2
3
4
5
6
7
8
9
OR
GN(26)
RD(26)
YL(26)
BK(26)
BU(26)
WH(26)
LIFT NOT STOWED SIGNAL YL/LT. BU(18)
VEHICLE SECURE SIGNAL GY/RD(18)
J21
J17
P2-A
P21
3
4
2
5
1
6
7
3
4
2
5
1
6
7
OR
BK
GN
RD
BU
WH
INTERLOCK
CONNECTORS
JUNCTION
M
MOTOR
SOLENOID
SOLENOID
SWITCH
RL3
PUMP BODY
GROUND
BK
RD
J20
J20
P20
GN(20)
RD(18)
BK(18)
FS4
P16
00000
WH(20)
GN(20)
E
COUNTER
J16
PRESSURE SWITCH
NEG. -
FS12
J16
2 2
1 1
FS14
BK(20)
RD(20)
RD
BK
GN
P16
FS7
RD (2)
POWER
STUD
2 2
1 1
DIODE
GN
LED
+
COUNTER
-
00000
E
J30
A B C D E F
A B C D E F
MAGNET
MAGNETIC SWITCH
P30
1 1
2 2
(CIRCUIT BREAKER)
RD(4)
FS9
RD(18)
BK(18)
P20
LIGHT
BK(18)
BK(18)
RL4
CIRCUIT
SENTRY
FS1
RD(18)
BK(18)
RD(4)
(UP)
DUAL RELIEF
SOLENOID
INTERLOCK
LED
2 2
1 1
PUMP BODY
GROUND
THRESHOLD
WARNING
BEEPER
FS11
BK(18)
BK(18)
HYDRAULIC
FS2
(OPTION)
FS13
POS.+
PLATFORM LIGHTS
GN(20)
#203 RD(14)
BU(16)
GN(20)
RL7
IN-LINE
FUSE
FUSE HOLDER(16)
M
BK(6)
GN(14)
LT. GN(20)
GN(20)
BK(4)
NC
PK(20)
BK(20)
PUMP
C
FS17
GN(20)
RL1
GN(20)
RL2
FS16
FS10
LT. GN / GN(18)
GN(20)
FS3
MICROSWITCH
WH(20)
RD(20)
NO
BRIDGE
SOLENOID
DOWN
SOLENOID
UP/FOLD
SOLENOID
ROTARY
POSITION
SENSOR
BEEPER
ROTARY POSITION SENSOR
Page 17
Lift Wiring Diagram
P4
6-COND WIRE CODE
NO.
COLOR
A
RED
B
BLACK
C
GREEN
D
NOT USED
E
NOT USED
F
NOT USED
DOOR
OPERATOR
JUMPER
OR
Lift
Control
Module
3
6-COND WIRE CODE
NO.
COLOR
1
GREEN
2
BLACK
3
RED
P3
RED
4
5
BLACK
6
GREEN
4
8
J14
J12
4
1
J10
5A
J4
J13
3
J6
BK
FS14
4
5 6
7
7
8 9
FS12
COLOR
1
NOT USED
2
NOT USED
2
NOT USED
NOT USED
3
NOT USED
NOT USED
4
NOT USED
YL / LT. BU(18) NO GROUND SIGNAL
5
BROWN (20)
GRAY / RED(18)
6
7
YL / LT. BU(18) +12V SIGNAL
6
7
GRAY / RED(18)
BLACK(20)
8
NOT USED
8
NOT USED
NC
C5
J31
WHITE(20)
P31
GN(20)
WH(20)
BN(20)
COM.
NOT USED
4
GRAY / RED(18)
FS5
Stow Interlock (-)
Microswitch
COM
N.O.
NO
N.C.
NC
2 BLACK
FS6
P17
Lift Power
Switch
P5
NO.
3
2
P6
J7
100245-001
Platform Lights (Option)
LT. GREEN (20)
BROWN(20)
6
NOT USED
3
2
1
6
5
4
Up/Down
Switch
BK
OR
GN
E
P31
RD
Fold/Unfold
Switch
COLOR
1
BLACK(20)
RED(20)
3
GREEN(20)
4
WHITE(20)
5
BROWN(20)
6
NOT USED
2
1
FS29
L
Switch
Box
BK(18)
BK(20)
RD(20)
BK(20)
RD(20)
7
RED (POSITION SET)
WHITE(20)
BROWN(20)
3
RED(20)
RED (OPEN / CLOSE SWITCH - FS28)
6
GREEN (OPEN / CLOSE SWITCH - FS29)
BROWN
9
WHITE (UP / DOWN SWITCH - FS23)
BLUE
11
YELLOW
12
BLACK (FOLD / UNFOLD SWITCH - FS26)
BLUE(20)
BLACK(20) & WHITE (20)
6
PINK(20)
7
BLACK(16)
8
RED(20) & GREEN(20)
9
NOT USED
Floor Level
Memory Set
Push Button
FS27
PU
10
14
5
Fold / Unfold
Switch
ORANGE
8
13
4
FS30
BLACK (POSITION SET)
5
7
COLOR
2
OR
COLOR
BK
PURPLE
NOT USED
15
RED (THRESHOLD SWITCH)
16
BLACK (THRESHOLD SWITCH)
17
WHITE (THRESHOLD SWITCH)
18
GREEN (THRESHOLD SWITCH)
FS26
YL
FS25
3
Up / Down
Switch
FS24
BU
WH
BK(20)
GN
+
GN(20)
FS19
Pressure
Switch
Beeper
-
BK
RD
FS18
FS9
BK
J16
1
2
1
2
1
2
PK(20)
RD(20)
1
2
P16
FS22
WH(20)
FS1
Switch
Arm
UP
Switch
P16
BN
Interlock
LED
BK(20)
GN(20)
WH(20)
GN(20)
1 2 3
3 2 1
P27
J27
3-COND WIRE CODE
3-COND WIRE CODE
FS4
+ -
2
J20
2 1
G
6-COND WIRE CODE
NO.
J20
2 1
31033A99
WHITE(20)
5
4
8
1
RD
Switch
Arm
DOWN
Switch
BK(20)
FUSE HOLDER(16)
3
4
P20
RD(20)
2
WH
31033A54
BLACK(20)
BK(20)
COLOR
1
3
FS23
2 1
2 1
P20
NO.
1
5
9
GN(20)
6-COND WIRE CODE
Interlock
Connection
BK(18)
J31
J21
2
1
3 GREEN
2
6
9-COND WIRE CODE
3 GREEN
BK(18)
3
5 6
4
18-COND WIRE CODE
3
1
2 BLACK
BK(18)
4
P21
5
6
P10
P15
1
1 RED
RD(20)
1 2
32638A
P15
P6
2
3
3 GREEN
32639A
SOLID BUS
YL/LT. BU(18)
LIFT STOWED SIGNAL
(Located in cavity #7 or #9 - see chart above)
- OR LIFT NOT STOWED SIGNAL
(Located in cavity #5 - see chart above)
NOT USED
3
1 RED
2 BLACK
C6
GY/RD(18)
VEHICLE SECURE SIGNAL +12V INPUT
P14
1 RED
SOLID BUS
9
NO
N.C.
7
NOT USED
Stow Interlock (+)
Microswitch
COM
N.O.
VIOLET(20)
8
RED (PRESSURE SWITCH)
GY/RD(18)
BU
YL / LT. BU(18) GROUND SIGNAL
COM.
915-A7539NA
8
9
BLACK (PRESSURE SWITCH)
GY/RD(18)
BK(20)
RD(20)
BLUE(20)
BLACK(20)
4
1
2
NO.
NOT USED
ORANGE(20)
7
3
GN
9-COND WIRE CODE
COLOR
1
FS7
J16
NO.
1
COLOR
NO.
COLOR
YELLOW (26)
1
YELLOW (20)
2
RED (26)
2
RED (20)
3
GREEN (26)
3
GREEN (20)
BN(20)
33658A
FS17
Outer Barrier
Raised Sensor
GN(20)
FS8
FUSE HOLDER(16)
J27
Ground
BK
RD
GN
WH
P32
J32
2
22166A
Dual Relief
1
J15
1
J26
3-COND WIRE CODE
3-COND WIRE CODE
NO.
1
COLOR
NO.
YELLOW (26)
1
BLUE (20)
2
RED (26)
2
ORANGE (20)
3
GREEN (26)
3
BLACK (20)
COLOR
2
BK / WH(24 GA SILVER)
Down
(Side view of
solenoids removed
from pump.)
1 2 3
3 2 1
P26
31010FA
Bridge
Microswitch
BU(16)
BU(16)
COM
NO
J25
1
2
P25
1
2
WH(20)
VT(20)
NC
FS2
BU(20)
FS11
GN(20)
31221A
BK / WH(24) SILVER
1
2
1
2
BK(24) COPPER
P15
BK(6)
Back
Plate
Threshold Sensors
31221A
BK(24) COPPER
BK / WH(24) SILVER
Note: Shown with lift in stowed position.
Page 18
J15
B
A
T
A
U
X
1
RD(4)
Aux.
Motor Power Feed Wire
2
P15
Bridge
Lift
Power Cable
33885A
RD(2)
2
Outer Barrier
Latched Sensor
Down
Dual
Relief
GN(14)
Circuit Sentry
(Circuit Breaker)
Bat.
FS10
BK(24 GA COPPER)
Power
Stud
Connects to
Vehicle Battery
(+) Positive Post
Lead Wire
13362A
RL3
BK(4)
RL4
BK(20)
1
J26
GN(20)
BK(24 GA COPPER)
or
Hydraulic
Pump
BK / WH(24 GA SILVER)
Note polarity of diode. It
must be oriented as shown.
Detail at left shows two different
styles of diode identification.
FS3
Pump Ground
26082A-4
RD(4)
RD(20)
Bridge
FUSE HOLDER(16)
7
P26
30433A60
Pump Module
Power Feed
RL
;
30433A60
In-Line
Fuse
#203 RD(14)
RL2
Up/Fold
Solenoid
RL1
LT. GN(20)
P27
;
GN(20)
985-4530NA
9
2
3
NO.
5
1
E
J21
P21
WHITE(20)
5
2
955-0533NA
1 2
4
9 8
4
6
GN
18 17 16 15 14 13 12 11 10
1
955-0461NA
1
6 5
GREEN(20)
955-0460NA
3 2
YELLOW(20)
3
COLOR
GN(20)
Counter
RD
RED(20)
2
4-COND WIRE CODE
NO.
+ -
FS28
COLOR
1
NO.
#203 RD(14)
FS13
Open / Close
Switch
P10
P14
955-0531NA
RD
4
1
NO.
J15
J11
J7
3
5
2
8-COND WIRE CODE
P4
2
9-COND WIRE CODE
6
3
P12
J5
955-7532NA
7
4
J9
J3
J30
955-5537NA (w/Panel and Switches)
P12
J3
J17
J8
Rotary
Position
Sensor
955-0535NA
RD
J30
1
FS21
4
2
BK
5
3
FS20
6
955-0541NA
A B C D E F
10 A
Note: All wires 22 GA.
unless otherwise noted.
Hydraulic Schematic
.50 GPM
Roll Stop Fold
Pressure Switch
Bridging
Valve
Orifice
Orifice
Lifting
Relief Valve
Down
Valve
Secondary
Valve
2500
PSI
1900
PSI
Opposite
Pump
Cylinder
BACKUP
PUMP
Description
Folding
Relief Valve
PUMP
Symbol
Fixed Displacement
Pump
Pump Motor
M
Roll Stop
Cylinder
Pump Side
Cylinder
800
PSI
Description
Symbol
Hydraulic Port
M
2 Way 2 Position
Solenoid Valve
Backup Pump
Pressure Compensated
Flow Control
Single Acting Cylinder
Relief Valve
Check Valve
Filter Screen
Unfold Orifice
Vented Reservoir
Manual
Shutoff Valve
Orifice
Pressure Switch
Page 19
Hydraulics Parts List
Item
Qty.
1
1
Pump Assembly (M268-0113) 12V - with Reservoir/with Backup Pump)
Description
2
1
Solenoid, 4-Post Trombetta (Flat Base)
31374
3
1
Power Cable, Up Solenoid to Motor
29049
4
1
Motor, Pump - 12 Volt - Low RPM
31350
5
1
Elbow, 65° - Male 7/16-20 SAE O-Ring to 7/16-20 SAE O-Ring Boss
6
2
Valve Assembly, “Down / Bridge” (complete)
7
3
Coil (only), “Down / Bridge” Valve - (shown below)
31122
8
2
Cartridge (only), “Down / Bridge” Valve - (shown below)
26078
31120K
9
1
Valve Assembly, “Dual Relief” (complete)
10
1
Cartridge (only), “Dual Relief” Valve - (shown below)
Part #
31038-12V
26578
31348K
31121
11
1
Cap, Reservoir Filler
16935
12
4
O-Ring (only), Hand Pump Mounting
17351
13
1
Hand Pump (Backup) with O-Rings (Item 12)
26074
14
3
Screw, 1/4-20 x 2-1/4”, Allen Head
26080
15
1
Clamp, Reservoir - H-48 (M259)
17069
16
1
Reservoir, Hydraulic Fluid
16934
17
1
Fitting, 90° - 1/8” NPT x 1/8” Barb - Plastic
87563
18
1
Switch, Pressure, 7/16-20 SAE O-Ring Male
31199
19
2
Fitting, Male 7-16-20 SAE O-Ring to Male 7/16-20 JIC 37°
24504
20
1
Elbow, (1) Female 7/16-20 JIC 37 Swivel - (2) Male 7/16-20 JIC 37°
21
2
Hose Assembly, 1/8” (Opposite Pump Side)
26579
16004A-086
22
1
Diode Assembly, Up Solenoid
(OERZƒ6$(25LQJ0DOH-,&ƒ0DOH2ULÀFH
24
2
Cylinder 25
2
Elbow, 90°, 1/4” NPT Male to 1/4” Barbed
26
1
Hose, Thermal Plastic - Black, 1/8” I.D.
27
1
Connector, Plastic “Y”, 1/8” O.D.
28
73906A
C1514.3-9407
15150
23742R*
18877
1
Hose Assembly, 3/16” w/Two Guards (NL955SE3143 Only)
915-2601-155.5-2
1
Hose Assembly, 3/16” w/Two Guards (NL955SE3147 Only)
915-2601-159.5
1
Hose Assembly, 3/16” w/Two Guards (NL955SE3151 Only)
915-2601-163.5
29
1
Fitting, 90° - Male 9/16-18 SAE O-Ring to Male 7/16-20 JIC 37°
30
1
Cylinder, Roll Stop
87622
25309-05A
31
1
Handle with Grip
17206A
32
1
Breather Vent, 1/4” NPT
26200-2
Seal Kits: If repairing a cylinder, order Seal Kit #1500-0500P.
5DZPDWHULDOLWHPVRUGHUHGDQGSULFHGSHULQFKRUGHUVSHFLÀHGOHQJWK
6
“Down and Bridge”
Valve (complete)
“Dual Relief”
Valve (complete)
7
7
Coil
#31122
Coil
#31122
8
Cartridge
#26078
Page 20
9
10
Cartridge
#24612
Hydraulics Diagram
1
3
22
2
24
24
30
18
31
19
4
5
6
23
23
9
11
Roll Stop Cylinder
29
12
32
20
13
14
15
Manual
Backup
Pump
Pump Side Cylinder
Opposite Pump Side Cylinder
19
17
16
Hydraulic
Pump
26
25
27
26
21
21
28
25
26
Page 21
Pump Module Parts List
Item
Qty.
Description
Part No.
1
Pump Module, 12 Volt, Rear (for a complete module, also order Items 9, 23, 25-27, 29-32 & 45-48)
1
1
Pump Assembly (M268-0113) 12V-120G - Dual Relief / ARS (Includes Items 2 & 3)
2
1
Power Cable, Up Solenoid to Motor
29049
3
1
Solenoid, Up - 4-Post - Trombetta (Flat Mount)
31374
4
1
Diode Assembly, Up Solenoid
5
2
Nut, #10-32, Serrated Flange
83080
6
2
Fitting, Male 7/16-20 O-Ring to Male 7/16-20 JIC 37°
24504
26579
7
1
Elbow, Female Swivel 7/16-20 JIC 37° to (2) Male 7/16-20 JIC 37°
8
1
Switch, Pressure
9
1
Control, Hand Pendant Assembly - Standard See note below
955-5520RNA
31038-12V
73906A
31199
33658A
10
4
Snap Rivet, .122" HL/.158"-.197" Thick
11
1
Control Board Assembly
25759
12
12
Standoff, Snap-In
31011
13
1
Switch, Push Button
31753
14
1
Housing, Pump
15
1
Diode, Green LED, Panel Mount
16
2
Washer, 5/16” Flat
10063
17
4
Bolt, 5/16-18 x 1/2”, Nylock, Hex * See note below
10012
18
1
Cable, Ground
19
2
Washer, 5/16” External Tooth
16368
20
1
Beeper, Continuous - High Output
33251
21
1
Switch, Toggle w/Gold Contacts
31787
22
1
Stud, Power Feed
26084
23
1
Rubber Boot, Red See note below
82046
24
1
Harness, Lift Interlock Connection
25
1
Wire Assembly, Lift Stowed Connection See note below
32638A
26
1
Pump Handle with Grip See note below
17206A
955-0513N
100175-001
955-5519N
29545
22166A
32639A
27
1
Cover, Pump Housing See note below
28
8
Rivet, Pop, SD64BS - 3/16" - .06"/.13"
11512
29
2
Clamp, Spring See note below
12350
30
5
Screw, #8 x 3/8" Pan Head See note below
10075
31
2
Clip, Cable, 1/2" Plastic See note below
10092
32
2
Snap Rivet, 3/16", Nylon, Black See note below
33
1
Cover, Top / Switch Panel - Pump Housing (Panel, Switches and Harness Complete 955-5537NA)
34
1
Switch, S.P.D.T., Toggle, Yellow (Open / Close)
31917
35
1
Switch, S.P.D.T., Toggle, Orange Fold / Unfold)
31918
36
1
Switch, S.P.D.T., Toggle, Red (Up / Down)
31919
37
1
Connector, Plastic Y - 1/8" OD (Not shown)
18877
38
1
Harness, Interlock (Not shown - see Wiring Diagram)
39
1
Harness, Outputs (Not shown - see Wiring Diagram)
955-0533NA
40
1
Harness, Power - Stow Interlock (Not shown - see Wiring Diagram)
985-4530NA
41
1
Harness, Jumper (Not shown - see Wiring Diagram)
955-0541NA
42
1
Harness, Hand Control to Circuit Board (Not shown - see Wiring Diagram)
100245-001
43
1
Cable, Pump Module Power Hookup (Not shown - see Wiring Diagram)
44
1
Decal, Lift Power - On/Off (Not shown)
21494
45
1
Decal, Manual Operation Instructions (Not shown)
31894
46
1
Decal, Platform Relief Valve (Not shown)
32201
47
1
Decal, Warning - Control Board Damage - ESD (Not shown)
30787
48
1
Decal, LCD Lift Codes - NHTSA DPA (Not shown)
32410
49
1
Decal, Instructions & Warning Hydraulic Pressure Switch (Not shown)
27154
25973
955-5521N
955-0531NA
26082A-4
* Apply red #271 Thread Locker Loctite® to the four hex bolts (item 17) if a blue nylon patch is not present on the bolts
ZKHQUHWURÀWWLQJDQ0SXPSDVVHPEO\/RFWLWH® is available from The Braun Corporation under part number
11522.
 Indicates items available for replacement part purposes only. These items are not included with replacement pump
modules.
Page 22
Pump Module Diagram
Pump Mounting Bolts
Apply red #271 Thread Locker Locktite® to the four hex bolts (item 17) if a
blue nylon patch is not present on the
EROWVZKHQUHWURÀWWLQJDQ0SXPS
assembly. Loctite® is available from The
Braun Corporation under part number
11522-1.
15
33
35
9
28
32819
DOW
36
28
34
N
UP
FOL
OLD
UNF
D
32820
®
12
28
13
32
31
14
17
13
20
32
16
11
17
31
18
19
6
1
29
21
28
20
2
27
10
8
22
30
23
5
19
17
6
25
3
4
30
7
30
5
26
24
22
30
29
28
Page 23
Repair Parts List
Part Numbers of Items Dedicated per Lift Model
Item
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1
1
1
1
1
1
1
1
1
1
1
1
1
Per Lift
Item
Qty.
Description
NL955SE3143
Base Weldment
Housing, Pump, Rear
Cover, Pump Hsg.
Platform Weldment
Outer Barrier
Inner Rollstop
Bridge Switch Assembly
Block, Platform Stop - Bridging - Rear
Block, Platform Stop - Bridging - Front
Panel, Switch Mount
Base, Cover
Rubber Nose, 31"
Guard, Wiring, Platform
Rivet, Pop, 1/8" - .25"/.31"
NL955SE3147
NL955SE3151
955R7142NW31
955-0519N
955-0513N
955-63147FNW
915F4312-31
955-0147N-31
31010FA
25778
900-0311
955-0521N
955-5142CNA31
24603-31F
955-2368N47
13906 (Qty. 6)
955R7142NW31
955-0519N
955-0513N
955-63151FNW
915F4312-31
955-0147N-31
31010FA
25778
900-0311
955-0521N
955-5142CNA31
24603-31F
955-2368N51
13906 (Qty. 7) 6 shown
955R7142NW31
955-0519N
955-0513N
955-63143FNW
915F4312-31
955-0147N-31
31010FA
25778
900-0311
955-0521N
955-5142CNA31
24603-31F
955-2368N43
13906 (Qty. 6)
Part Numbers of Items Identical on All Lift Models
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
4
4
4
4
2
1
1
10
1
2
1
1
10
10
2
1
1
1
2
2
2
2
1
2
1
1
4
1
1
2
2
1
2
2
1
2
1
16
8
1
1
2
6
1
1
8
3
7
1
2
2
4
2
2
1
2
2
1
10
2
2
2
4
2
2
2
2
1
2
7
4
1
2
2
1
12
2
2
6
4
2
1
7
1
2
2
2
2
2
2
10
2
1
Page 24
Description
Washer, Finger, Disc Spring
Snap-Ring 1/2"
Snap-Ring 5/16"
O-Ring, 5/16" I.D. x 1/16" O.D.
Screw, Socket Head, 3/8-16 x 1/2" with 1/2" Shoulder
Roll Stop Weldment, Side
Pivot, Roll Stop Lever
Washer, .516" I.D. x 1" O.D. x .0269", Auto BK
Slide, Handrail Switch
Rail, Handrail Slide
Guard, Chain Plate
Pump Assembly
Pin, Pivot, Parallel Arm
Screw Drive #8 x 3/16" Long Black
Clamp, Spring, Pump Handle
Cylinder, Roll Stop, Assembly
Pump Handle w/Grip
Latch, Roll Stop
Bolt, 5/16-18 x 1/2" Nylock, Hex
Washer, 5/16" Flat
Bolt, 3/8-16 x 3/8" Nylock, Hex
Spring, .484" O.D. x .412" I.D. x 1.56"
Assembly, Rotary Position Sensor +/- 65 Stow
Bolt, 5/16-18 x 3/4" Nylock, Hex
Rivet, Pop, SD68 BSLF-3/16" - .38"/.50"
Parallel Arm Assy., Top-Front w/Bearings
Bearing, Flange, 1/2" x 1/4"
Weldment, Latch, Lift/Tite, Rear
Weldment, Latch, Lift/Tite, Front
Spring Disk, Stainless - .795" O.D./.531" I.D.
Collar - Handrail Switch
Screw, #8-32 x 1", Mach. Truss Head
Nut, #4-40 w/Lockwasher
Nut, #8-32, Hex
Parallel Arm Assy., Top - Rear
Cylinder, 14.625"/29.146" Retracted
Parallel Arm Assy., Bottom Rear
Bearing, Flange, 3/4" x 3/8"
Bushing, 3/4" I.D. x 1/2"
Vertical Channel Weldment, Front, 48"
Cover, Plastic, Parallel Arm, O/S Front-w/Tape
Tape, 1" Wide S-Face Foam, x 14" (1 Shown)
Tape, 1" Wide S-Face Foam, x 10" (3 Shown)
Cycle Counter-LCD Without Reset
Weldment, Switch Arm
Rivet, Push In - 8MM
Bumper, Rubber, 31/32" O.D.
Screw, #8-18 x 1/2", Self-Tap, Phillips
%XOE/LJKW:+DORJHQ5HÁHFWRU
Rod, Roll Stop Retainer
Screw, 1/4-20 x 3/4", Button Head, Socket Cap
Washer, 3/8" Flat, Black
Nut, 3/8-16, Hex Lock
Cotter Pin, 1/4" x 2", Black
Nut, 1/4-20 Hex Lock
Cover, Plastic, Parallel Arm, I/S Front-w/Tape
Threshold Strip Switch
Bolt, Shoulder, 5/16 x 5/8 - 1/4"-20
Washer, .4 I.D. x .810 O.D. x .12/Auto-BK
Washer, 1/2" Flat Black Zinc
Bolt, 3/8-16 x 1", Hex
Washer, 3/8", Lock, Black
Lever, Inboard Barrier
Clamp, Insulate, 1 3/8" I.D.
Washer, 5/16" Lock, Black
Gas Spring, Fold Arm
Ball Stud, Gas Spring, 13MM x 3/8-16 F. Thread
Washer, 3/8", Lock
Spacer, Flap Cylinder .184" Thick
Clip, Safety, 3/8-16 x 3/4", Flange
Bolt, 3/8-16 X 3/4", Flange Button Head, Socket Cap
Screw, #4-40 x 3/4", Rd Hd.
Nut, 5/16-18, Serrated Flange
Arm, Slide Support
Slide, Platform, Rotate
Spacer, .5" O.D. x .334" I.D. x 1.515" LG
Bearing, Flange, 3/4" x 1/4"
Weldment, Platform Pivot Arm - 48"
Pin, Pivot, Lower Arm
Ring, Snap, 3/4", External
Bearing, UHMW, Flat, 1.226"
Ball Stud, 10MM
Vertical Channel Weldment, Rear
Plastic End Cap, 1" I.D. x 1 1/4" O.D.
Spacer, UHMW, Handrail
Spring, Dampener, Retract
Bolt, 5/16-18 x 1 1/4" Low Socket Hd., Cap, Bk.
Screw, #10-32 x 1/2" FHDHXS - Auto Blk - w/Patch
Screw, 1/2-20 x 1 1/2" Set Lock, Black
Block, Guide-Platform Stow
Spring, 5/8" O.D. Torsion
Screw, 5/16-18 x 3/4", SHFS
Spacer, UHMW, Vertical Channel
Position Sensor Collet
Part No.
27276
13273
24570
26614
25929
955-2346W
24550
15328
955-2457
955-2464
955-2368-31
31038-12V
917-0403
31086BK
12350
915-5318A
17206A
955-4343FNA
10012
10063
17633
26715
31844RA
29608
15244
955-2422FA43
24442
27013RW
27013FW
36384
955-2458
19912BK
19537
10777
955-5422RNA-43
1514.3-9407
955-7458NA
24011
900-0456
955-0442FNW
915-0704NA
82015R014
82015R010
30547
955-0402NW
30063
10950
13583
955-2399
81068-000
10064
13617
15886BK
10775
955-0701NA43
31221A
31816
24536
25346
10025
10069BK
955-0404N
29765
10068
29186
29185
10069
915-0416
12608
25171
11483
25131
985-0612N
915-2606N
25132
24012
955-2640NW-BKN
900-0413N
18657
205-1760
21301
955-0442RNW
20474
955-0301N
26963
26327
17192P
18663
28593
10892
25527
995-0320
37229
Item
Qty.
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
2
2
2
3
4
1
3
2
4
1
1
1
2
1
2
1
1
4
1
2
2
1
2
3
2
2
2
1
2
6
2
2
2
2
2
2
2
5
2
15
4
1
1
4
2
1
1
2
4
2
4
4
4
2
2
2
1
2
2
1
3
4
1
1
1
1
4
1
1
6
1
1
1
1
2
1
1
1
1
1
2
1
1
3
1
1
1
4
1
2
2
5
4
4
Description
Bracket, Mounting, Quiet Ride
Gas Spring, 12.2" Extended/8.3" Compressed
Bolt, 5/16-18 x 3/4", Carriage, Black
Washer, 5/16", External Tooth
Nut, 5/16-18 Hex
Belt Assembly, Nylon Webbing, #41 Chain
Bearing, UHMW, Flat, Thin, Black
Pivot, Bridge Plate Lever, Upper, Inside
Bearing, Flange - 3/4" x 1/2"
Spacer, UHMW, Latch
Spring, 1/4" x 1" Extension w/Hooks
Tubing, Polyurethane - 1/4" I.D. x 1/2" O.D. x .81"
Pin, Clevis, 3/8" x 3", Black
Pin, Platform Cylinder
Ring, Snap, 1/2", External, .035" Thick
Weldment, Tube-IB Fold Arm-Rear
Lever, Roll Stop Latch (Assy 955-2345NA)
Nut, 3/8-16, Hex, Lock, Jamb
Weldment,Tube-IB Fold Arm-Front
Screw, 1/4-20 x 3/4" FHSCS/SS
Bolt, 5/16-18 x 1 1/2" Hex Head, Cap
Bolt, 7/16-20 x 1 1/4", SHCS, w/Nylock Patch
Screw, #10-32 x 3/8", Flat Head, Hex
Adapter, Cylinder/Roll Stop Lever-Out
Bolt, 5/16-18 x 3/4", Button Head, Soc Cap Hd
Rivet, Pop, 3/16"-.25"/.38", Black
Switch, S.P.N.O. Pushbutton, Gold Contacts (w/Nuts)
Slide, Handrail Handle
Screw, #10-32 x 5/16, Set
Clamp, Cable, 1/2", Plastic
Nut, 5/16-18, Top Lock, Black
Bolt, 1/4-20 x 1/2", Button Head Socket
Bolt, 3/8-16 x 2", Hex Head, Cap
Roller Assembly
Roller Retainer
Nut, 5/16-18 Hex, Lock
Pivot, Bridge Plate Lever, Upper-Outer
Clamp, 1/4" I.D.- Nylon Loop
Bolt, 1/4-20 x 1" Hex
Rivet, Snap, .201" x .256"/.295"
Bearing, Flange, 1" x 1/2-16FDU08
Cover, Plastic, Parallel Arm, O/S Rear-w/Tape
Weldment, Bridgeplate Bracket, Front
Spacer, Handrail, .375” Thk. UHMW
Washer, .516" I.D. x .75" O.D. x .250", Black
Cover, Plastic, Parallel Arm, I/S Rear-w/Tape
Weldment, Bridgeplate Bracket, Rear
Spring, Torsion - .366 I.D. x .05"
Spacer, IB Lock
Weldment, IB Lock
Bearing, 3/8" I.D. x 1/2" Long
Roller, .65" O.D. x 1/2" Long
E-Clip, 3/8" Shaft
Spacer, Handrail, .230" Thk. UHMW
Bumper, 1" x 1/2" LG Blk UHMW - Bridgeplate
Spacer, .365 O.D. x .203" I.D. x .188" Long
Bolt, 5/16-18 x 2 HH Flange GD8/Auto-BK
Bearing, Flange, 3/8" x 1/4" - Plastic
Light Assy, Vertical Channel
Tab Assy, Roll Stop, Flap Cylinder
Screw, 10-32 x 5/8", Pan Head Phillips, Thd Cut
Spacer, UHMW-.75" O.D. x .39" I.D. x .25"
Bolt, 3/8-16 x 3/4" Soc. Hd. Cap Screw Bk.
Washer, 3/8" I.D. x 5/8" O.D. x .093" T-Rubber
Screw, 3/8 x 1 1/4", Set
Parallel Arm Assy., Bottom w/Bearings-Front
Screw, #10-32 x 1/2" Button Head, Socket, Cap
Position Sensor Spacer
Guard, Wiring, Platform, OB
Rivet, Pop, 3/16" - .13/.25" - SD64BS
Rivet, Snap, Black, .201" Hole x .217"/.256" Thick
Cover, Handrail Slot
Bag, Vinyl - 7" x 10"
Washer, #10, Flat, Auto BK
Pin, Platform Pivot
Pivot, Front, Roll Stop Cylinder
Adapter, Cylinder/Roll Stop Lever Adapter
Bolt, Chain #41-7/16-14 x 2.5"
Axle, Bearing
Bearing Assembly
Harness, Sensor, Cherry, 60" w/Plug
Link, Chain, #41 Roller
Chain, #41 Roller
Nut, 7/16-14 Hex Jam, Auto-BK
Spacer, Flap Cylinder, 1.319" Thick
Spacer, 0.490 O.D. x 0.390 I.D. x 0.188 L
Cover, Switch Arm Hole
Washer, Star - 1/4" Ext Tooth - Lock
Knob, Lever BLK Plastic 3/8-16
Rivet, Pop, 3/16" x .06"/.13"
Nut, 1/4-20 Hex
Screw, #8 X 3/8" Pan Hd Metal / Auto Bk
Screw, #4-40 x 1/4" Phillips Head
Weld Nut, #4-40 x 1/8" Barrel
Part No.
915-0392
30550A
15858BK
16368
10058
26745A
916-5406
916-5433
24027
950-7760
10774
28630R000.81
24932BK
955-2414
20946
918-0625RNW
955-2345N
20926
918-0625FNW
28986
10014
32229
24537
990-0341
24440
14993
32060
955-2459
11562
10092
28324BK
15733
10027
1000-2395A
915-5353
11387BK
916-5434
84396
10001
26362
28031
915-0702NA
985-0431FNW
995-0301
25336
955-0703NA43
985-0431RNW
30386
30394
955-0630NW
30405
985-0631N
84383
911-5301
33654
955-2463
25130
24028
31062A
955-6367FNA
26714
30227
26259
27230
82720
915-4457FNA
30375WP
31092
955-2369N
11513
25973
955-2404
31174
11541
975-2325
955-2352
955-2344
14600Z
955-2782
205-1780
30433A60
10454
10455R025
14414
955-2415
955-2462
955-0101
83588
84269
11512
10057
10075
11480
32949
Lift Exploded View
133
72
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161
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160
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Page 25
U
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This page intentionally left blank.
Page 26
Braun® Limited Warranty
WARRANTY COVERAGE AND WARRANTY COVERAGE TIME PERIODS
The Braun Corporation (“Braun”) warranty covers certain parts of this wheelchair lift for three (3) years or
10,000 cycles and the cost of labor to repair or replace those parts for one (1) year or 3,000 cycles. This
limited warranty covers substantial defects in materials and workmanship of the lift, provided that the lift is
operated and maintained properly and in conformity with the owner’s manual. The warranty period begins
RQWKHGDWHWKDWWKHSURGXFWLVGHOLYHUHGWRWKHÀUVWUHWDLOSXUFKDVHUE\DQLQGHSHQGHQWDXWKRUL]HGGHDOHU
of Braun, or, if the dealer places the product into any type of service prior to retail sale, on the date the
GHDOHUÀUVWSODFHVWKHSURGXFWLQVXFKVHUYLFH7KLVOLPLWHGZDUUDQW\DSSOLHVRQO\WRWKHÀUVWSXUFKDVHU,W
may not be transferred.
WHAT BRAUN WILL DO TO CORRECT PROBLEMS
,QWKHHYHQWWKDWDVXEVWDQWLDOGHIHFWLQPDWHULDORUZRUNPDQVKLSDWWULEXWDEOHWR%UDXQLVIRXQGWRH[LVW
GXULQJWKHÀUVW\HDURIZDUUDQW\FRYHUDJHLWZLOOEHUHSDLUHGRUUHSODFHGDW%UDXQҋVRSWLRQZLWKRXWFKDUJH
for parts or labor to the owner, in accordance with the terms, conditions and limitations of this limited warUDQW\,IWKHVXEVWDQWLDOGHIHFWLQPDWHULDORUZRUNPDQVKLSDWWULEXWDEOHWR%UDXQLVIRXQGWRH[LVWGXULQJ
the second or third year of warranty coverage, it will be repaired or replaced, at Braun’s option, without
charge to the owner for parts, only, in accordance with the terms, conditions and limitations of this limited
warranty. The cost of labor for any repair or replacement in the second and third year of warranty coverage is the sole responsibility of the owner. This warranty does not cover labor costs in the second or third
year of coverage.
Braun’s obligation to repair or replace defective materials or workmanship is the sole obligation of Braun
under this limited warranty. Braun reserves the right to use new or remanufactured parts of similar quality
to complete any work, and to make parts and design changes from time to time without notice to anyone.
Braun reserves the right to make changes in the design or material of its products without incurring any
obligation to incorporate such changes in any previously manufactured product. Braun makes no warUDQW\DVWRWKHIXWXUHSHUIRUPDQFHRIWKLVSURGXFWDQGWKLVOLPLWHGZDUUDQW\LVQRWLQWHQGHGWRH[WHQGWR
WKHIXWXUHSHUIRUPDQFHRIWKHSURGXFW,QDGGLWLRQWKHRZQHUҋVREOLJDWLRQWRQRWLI\%UDXQRURQHRILWV
DXWKRUL]HGLQGHSHQGHQWGHDOHUVRIDFODLPHGGHIHFWGRHVQRWPRGLI\DQ\REOLJDWLRQSODFHGRQWKHRZQHU
to contact Braun directly when attempting to pursue remedies under state or federal law.
LIMITATIONS, EXCLUSIONS AND DISCLAIMER OF IMPLIED WARRANTIES
ANY IMPLIED WARRANTY THAT IS FOUND TO ARISE BY WAY OF STATE OR FEDERAL LAW,
INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR ANY IMPLIED WARRANTY OF
FITNESS, IS LIMITED IN DURATION TO THE TERMS OF THIS LIMITED WARRANTY AND IS LIMITED IN SCOPE OF COVERAGE TO THE SCOPE OF COVERAGE OF THIS LIMITED WARRANTY.
%UDXQGLVFODLPVDQ\H[SUHVVRULPSOLHGZDUUDQW\LQFOXGLQJDQ\LPSOLHGZDUUDQW\RIÀWQHVVRUPHUFKDQWDELOLW\RQLWHPVH[FOXGHGIURPFRYHUDJHDVVHWIRUWKLQWKLVOLPLWHGZDUUDQW\%UDXQPDNHVQRZDUUDQW\
of any nature beyond that contained in this limited warranty. No one has authority to enlarge, amend or
PRGLI\WKLVOLPLWHGZDUUDQW\DQG%UDXQGRHVQRWDXWKRUL]HDQ\RQHWRFUHDWHDQ\RWKHUREOLJDWLRQIRULW
regarding this product. Braun is not responsible for any representation, promise or warranty made by any
LQGHSHQGHQWGHDOHURURWKHUSHUVRQEH\RQGZKDWLVH[SUHVVO\VWDWHGLQWKLVOLPLWHGZDUUDQW\$Q\VHOOLQJ
or servicing dealer is not Braun’s agent, but an independent entity.
BRAUN SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES THAT
MAY RESULT FROM BREACH OF THIS LIMITED WARRANTY OR ANY IMPLIED WARRANTY. THIS
EXCLUSION OF CONSEQUENTIAL AND INCIDENTAL DAMAGES SHALL BE INDEPENDENT OF
ANY FAILURE OF THE ESSENTIAL PURPOSE OF ANY WARRANTY, AND THIS EXCLUSION SHALL
SURVIVE ANY DETERMINATION THAT THIS LIMITED WARRANTY OR ANY IMPLIED WARRANTY
HAS FAILED OF ITS ESSENTIAL PURPOSE. This warranty does not cover, and in no event shall Braun
EHOLDEOHIRUWRZLQJFKDUJHVWUDYHOORGJLQJRUDQ\RWKHUH[SHQVHLQFXUUHGGXHWRWKHORVVRIXVHRIWKH
product or other reason.
Page 27
Braun® Limited Warranty
6RPHVWDWHVGRQRWDOORZOLPLWDWLRQVRQKRZORQJDQLPSOLHGZDUUDQW\ODVWVRUWKHH[FOXVLRQRUOLPLWDWLRQRI
LQFLGHQWDORUFRQVHTXHQWLDOGDPDJHVVRWKHDERYHOLPLWDWLRQVRUH[FOXVLRQVPD\QRWDSSO\WR\RX
HOW TO GET SERVICE
To obtain warranty service the owner must do all of the following:
1RWLI\DQDXWKRUL]HGVHUYLFHFHQWHURIWKHFODLPHGGHIHFWDWWULEXWDEOHWR%UDXQZLWKLQWKHZDUUDQW\FRYerage period designated above.
3URYLGHWKHQRWLÀFDWLRQPHQWLRQHGLQDERYHZLWKLQWHQGD\VRIZKHQWKHRZQHUGLVFRYHUHGRU
should have discovered, the claimed defect.
3URPSWO\VFKHGXOHDQDSSRLQWPHQWZLWKDQGWDNHWKHSURGXFWWRDQDXWKRUL]HGVHUYLFHFHQWHUIRUVHUYLFH
3D\DQ\WUDQVSRUWDWLRQFRVWVDQGDOOH[SHQVHVDVVRFLDWHGZLWKREWDLQLQJZDUUDQW\VHUYLFH
Since Braun does not control the scheduling of service work at the independent dealerships you may enFRXQWHUVRPHGHOD\LQVFKHGXOLQJRUFRPSOHWLRQRIZRUN,I\RXQHHGDVVLVWDQFH\RXPD\FRQWDFW%UDXQDW
:HVWWK6WUHHW:LQDPDF,QGLDQD7+(/,)7
,IWZRRUPRUHVHUYLFHDWWHPSWVKDYHEHHQPDGHWRFRUUHFWDQ\FRYHUHGGHIHFWWKDW\RXEHOLHYHLPSDLUV
the value, use or safety of the product, or if it has taken longer than thirty (30) days for repairs to be comSOHWHG\RXPXVWWRWKHH[WHQWSHUPLWWHGE\ODZQRWLI\%UDXQGLUHFWO\LQZULWLQJDWWKHDERYHDGGUHVVRI
the unsuccessful repair(s) of the alleged defect(s) so that Braun can become directly involved in providing
service pursuant to the terms of this limited warranty.
WHAT IS NOT COVERED
7KLV/LPLWHG:DUUDQW\GRHVQRWFRYHUDQ\RIWKHIROORZLQJGHIHFWVLQPDWHULDOVFRPSRQHQWVRUSDUWVRI
the product not attributable to Braun, any material, component or part of the product that is warranted by
another entity (Note: the written warranty provided by the manufacturer of the material, component or part
LVWKHGLUHFWUHVSRQVLELOLW\RIWKDWPDQXIDFWXUHULWHPVWKDWDUHDGGHGRUFKDQJHGDIWHUWKHSURGXFWOHDYHV
%UDXQҋVSRVVHVVLRQDGGLWLRQDOLWHPVLQVWDOOHGDWDQ\GHDOHUVKLSRURWKHUSODFHRIEXVLQHVVRUE\DQ\RWKHU
SDUW\RWKHUWKDQ%UDXQQRUPDOZHDUWHDUXVDJHPDLQWHQDQFHVHUYLFHSHULRGLFDGMXVWPHQWVWKHHIIHFWV
RIFRQGHQVDWLRQRUPRLVWXUHIURPFRQGHQVDWLRQPROGRUDQ\GDPDJHFDXVHGE\PROGLPSHUIHFWLRQVWKDWGR
QRWDIIHFWWKHSURGXFWIRULWVLQWHQGHGSXUSRVHLWHPVWKDWDUHZRUNLQJDVGHVLJQHGEXWWKDW\RXDUHXQKDSS\
ZLWKSUREOHPVUHODWHGWRPLVXVHPLVKDQGOLQJQHJOHFWRUDEXVHLQFOXGLQJIDLOXUHWRPDLQWDLQWKHSURGXFWLQ
DFFRUGDQFHZLWKWKHRZQHUҋVPDQXDORURWKHUURXWLQHPDLQWHQDQFHVXFKDVLQVSHFWLRQVOXEULFDWLQJDGMXVWPHQWVWLJKWHQLQJRIVFUHZVVHDOLQJZKHHODOLJQPHQWVRUURWDWLQJWLUHVGDPDJHGXHWRDFFLGHQWRUFROOLVLRQLQFOXGLQJDQ\DFWVRIZHDWKHURUGDPDJHRUFRUURVLRQGXHWRWKHHQYLURQPHQWWKHIWYDQGDOLVPÀUH
RURWKHULQWHUYHQLQJDFWVQRWDWWULEXWDEOHWR%UDXQGDPDJHUHVXOWLQJIURPWLUHZHDURUWLUHIDLOXUHGHIDFLQJ
VFUDWFKHVGHQWVRUFKLSVRQDQ\LQWHULRURUH[WHULRUVXUIDFHRIWKHSURGXFWLQFOXGLQJWKRVHFDXVHGE\URFNV
RURWKHUURDGKD]DUGVGDPDJHFDXVHGE\RIIURDGXVHRYHUORDGLQJRUDOWHUDWLRQRIWKHSURGXFWRUDQ\RILWV
components or parts.
'HIHFWVDQGRUGDPDJHWRLQWHULRUDQGH[WHULRUVXUIDFHVDQGRWKHUDSSHDUDQFHLWHPVPD\RFFXUDWWKHIDFtory or when the product is in transit. These items are usually detected and corrected at the factory or by
a dealer prior to delivery to the purchaser. You must inspect the product for this type of damage when you
WDNHGHOLYHU\,I\RXÀQGDQ\VXFKGHIHFWRUGDPDJH\RXPXVWQRWLI\WKHVHOOLQJGHDOHURU%UDXQDWWKHWLPH
of delivery to have these items covered by this limited warranty and to have work performed on the items at
no cost to you as provided by this limited warranty.
Page 28
Braun® Limited Warranty
EVENTS DISCHARGING BRAUN FROM OBLIGATION UNDER WARRANTY
7KHIROORZLQJVKDOOFRPSOHWHO\GLVFKDUJH%UDXQIURPDQ\H[SUHVVRULPSOLHGZDUUDQW\REOLJDWLRQWRUHSDLU
or replace anything and void this warranty: misuse, neglect, collision, accidents, failure to provide routine
PDLQWHQDQFH6HH2ZQHUҋV0DQXDOXQDXWKRUL]HGDOWHUDWLRQRIIURDGXVH$FWVRI1DWXUHGDPDJHIURP
ZHDWKHURUWKHHQYLURQPHQWWKHIWYDQGDOLVPWDPSHULQJÀUHH[SORVLRQVRYHUORDGLQJWKHSURGXFWDQG
odometer tampering.
LEGAL REMEDIES
$Q\DFWLRQWRHQIRUFHDQ\SRUWLRQRIWKLVOLPLWHGZDUUDQW\RUDQ\LPSOLHGZDUUDQW\PXVWEHFRPPHQFHG
ZLWKLQVL[PRQWKVDIWHUH[SLUDWLRQRIWKHZDUUDQW\FRYHUDJHSHULRGGHVLJQDWHGDERYHRUWKHDFWLRQZLOOEH
EDUUHGEHFDXVHRIWKHSDVVDJHRIWLPH$Q\SHUIRUPDQFHRIUHSDLUVVKDOOQRWVXVSHQGWKLVOLPLWDWLRQSHULRG
IURPH[SLULQJ$Q\SHUIRUPDQFHRIUHSDLUVDIWHUWKHZDUUDQW\FRYHUDJHSHULRGKDVH[SLUHGRUSHUIRUPDQFH
RIUHSDLUVUHJDUGLQJDQ\WKLQJH[FOXGHGIURPFRYHUDJHXQGHUWKLVOLPLWHGZDUUDQW\VKDOOEHFRQVLGHUHG´JRRG
ZLOOµUHSDLUVDQGWKH\ZLOOQRWDOWHUWKHWHUPVRIWKLVOLPLWHGZDUUDQW\RUH[WHQGWKHZDUUDQW\FRYHUDJHSHULRG
RUWKHÀOLQJOLPLWDWLRQSHULRGLQWKLVSDUDJUDSK,QDGGLWLRQVLQFHLWLVUHDVRQDEOHWRH[SHFWWKDWWKHSURGXFW
ZLOOQHHGVRPHVHUYLFHGXULQJWKHZDUUDQW\SHULRGWKLVZDUUDQW\GRHVQRWH[WHQGWRIXWXUHSHUIRUPDQFH,W
only sets forth what Braun will do and does not guarantee anything about the product for any time period.
1RWKLQJLQWKLVZDUUDQW\RUDQ\DFWLRQRI%UDXQRUDQ\DJHQWRI%UDXQVKDOOEHLQWHUSUHWHGDVDQH[WHQVLRQ
RIDQ\ZDUUDQW\SHULRGRUWKHÀOLQJOLPLWDWLRQSHULRGLQWKLVSDUDJUDSK6RPHVWDWHVGRQRWDOORZDUHGXFWLRQ
in the statute of limitations, so this reduction may not apply to you.
WARRANTY REGISTRATION and MISCELLANEOUS
Your warranty registration records should be completed and delivered to the appropriate companies, including the Braun Delivery Checklist & Warranty form. That form must be returned to Braun within twenty (20)
days of purchase. The Braun warranty will not be registered unless this warranty registration is completed
DQGUHFHLYHGE\%UDXQ)DLOXUHWRÀOHWKLVZDUUDQW\UHJLVWUDWLRQZLWK%UDXQZLOOQRWDIIHFW\RXUULJKWVXQGHU
this limited warranty as long as you can present proof of purchase, but it can cause delays in obtaining the
EHQHÀWVRIWKLVOLPLWHGZDUUDQW\DQGLWFKDQJHVWKHVWDUWGDWHRIWKHZDUUDQW\WRWKHGDWHRIÀQDODVVHPEO\RI
the product by Braun.
Braun agrees to repair or replace any of its factory installed parts found to have substantial defects within
WKHDSSURSULDWHZDUUDQW\SHULRGGHVLJQDWHGDERYHSURYLGHGWKDWWKHUHSDLULVDXWKRUL]HGE\%UDXQDQGFDUULHGRXWE\DQDXWKRUL]HGVHUYLFHFHQWHUD%UDXQODERUVFKHGXOHGHWHUPLQHVWKHFRVWDOORZDQFHIRUUHSDLUV
Braun will not honor any warranty claim for repairs or replacement of parts unless the claim is submitted
ZLWKWKHDSSURSULDWHSDSHUZRUNDQGWKHZRUNLVFRPSOHWHGE\DQLQGHSHQGHQWIDFWRU\DXWKRUL]HGVHUYLFH
center. The appropriate paperwork can be obtained by written or phone contact with Braun at the contact
information in this warranty.
Braun reserves the right to designate where any warranty work can be performed. Braun also reserves
WKHULJKWWRH[DPLQHDQ\GHIHFWLYHZRUNPDQVKLSRUSDUWSULRUWRJLYLQJDQ\DXWKRUL]DWLRQIRUZDUUDQW\ZRUN
%UDXQҋVUHWXUQDXWKRUL]DWLRQSURFHGXUHPXVWEHDGKHUHGWRLQRUGHUWRSURFHVVDQ\ZDUUDQW\FODLPV
7+,6:$55$17<*,9(6<2863(&,),&/(*$/5,*+76<280$<$/62+$9(27+(55,*+76
7+$79$5<)52067$7(7267$7(
3DJH
NOTES
This page intentionally left blank.
Page 30
"Providing Access to the World"
®
Over 300 Braun
Dealers Worldwide
®
"Providing Access to the World"
International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA
1-800-THE LIFT ®
(574) 946-6153
FAX: (574) 946-4670
®
Service Manual for:
NL955
Millennium
Series
Private Use Wheelchair Lifts
Series A7
Patent #5,261,779
Patent #6,599,079
Patent #7,422,408
Patent #6,238,169
Patent #6,692,217
Patent #7,441,995
Patent #6,464,447
Patent #7,306,422
Patent #7,530,226
Braun NL955 Series
"Providing Access to the World"
37772 Rev A
June 2012
®
®
International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA
(574) 946-6153
FAX: (574) 946-4670
1-800-THE LIFT ®
All illustrations, descriptions and specifications in this manual are based on the latest product information available
at the time of publication. The Braun Corporation reserves the right to make changes at any time without notice.
© The Braun Corporation