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TECHNICAL & SERVICE MANUAL OUTDOOR UNIT : CM1972 CM2472 CM3172 FILE NO. Destination: North America DC INVERTER MULTI-SYSTEM AIR CONDITIONER Capacity at 230V Outdoor Model No. Product Code No. 25,400 BTU/h CM2472 1 852 330 28 19,700 BTU/h 30,600 BTU/h CM1972 CM1972 CM3172 1 852 330 27 1 852 330 29 < Applicable Indoor Units > ●Wall mounted type KMS0772 KMS0972 KMS1272 KMS1872 KMS2472 NOTE CM2472 CM3172 For details about the combination, refer to "Unit Combination Table" in the Appendix of this manual. IMPORTANT These air conditioners employ new refrigerant R410A. Pay special attention when servicing the unit. REFERENCE NO. SM700666-04 Important! Please Read Before Starting When Transporting Be careful when picking up and moving the indoor and outdoor units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air conditioner can cut your fingers. This air conditioning system meets strict safety and operating standards. As the installer or service person, it is an important part of your job to install or service the system so it operates safely and efficiently. When Installing In a Ceiling or Wall Make sure the ceiling/wall is strong enough to hold the unit’s weight. It may be necessary to construct a strong wood or metal frame to provide added support. In a Room Properly insulate any tubing run inside a room to prevent "sweating" that can cause dripping and water damage to walls and floors. In Moist or Uneven Locations Use a raised concrete pad or concrete blocks to provide a solid, level foundation for the outdoor unit. This prevents water damage and abnormal vibration. In an Area with High Winds Securely anchor the outdoor unit down with bolts and a metal frame. Provide a suitable air baffle. In a Snowy Area (for Heat Pump-type Systems) Install the outdoor unit on a raised platform that is higher than drifting snow. Provide snow vents. For safe installation and trouble-free operation, you must: Carefully read this instruction booklet before beginning. Follow each installation or repair step exactly as shown. Observe all local, state, and national electrical codes. Pay close attention to all warning and caution notices given in this manual. This symbol refers to a hazard or WARNING unsafe practice which can result in severe personal injury or death. CAUTION This symbol refers to a hazard or unsafe practice which can result in personal injury or product or property damage. If Necessary, Get Help These instructions are all you need for most installation sites and maintenance conditions. If you require help for a special problem, contact our sales/service outlet or your certified dealer for additional instructions. When Connecting Refrigerant Tubing • Use the flare method for connecting tubing. • Apply refrigerant lubricant to the matching surfaces of the flare and union tubes before connecting them, then tighten the nut with a torque wrench for a leak-free connection. • Check carefully for leaks before starting the test run. In Case of Improper Installation The manufacturer shall in no way be responsible for improper installation or maintenance service, including failure to follow the instructions in this document. SPECIAL PRECAUTIONS WARNING When Servicing • Turn the power off at the main power box (mains) before opening the unit to check or repair electrical parts and wiring. • Keep your fingers and clothing away from any moving parts. • Clean up the site after you finish, remembering to check that no metal scraps or bits of wiring have been left inside the unit being serviced. When Wiring ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. ONLY A QUALIFIED, EXPERIENCED ELECTRICIAN SHOULD ATTEMPT TO WIRE THIS SYSTEM. Others • Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked. • Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and these instructions when wiring. Improper connections and inadequate grounding can cause accidental injury or death. • Ground the unit following local electrical codes. • Connect all wiring tightly. Loose wiring may cause overheating at connection points and a possible fire hazard. • Install a protective leakage breaker depending on the CAUTION • Ventilate any enclosed areas when installing or testing the refrigeration system. Escaped refrigerant gas, on contact with fire or heat, can produce dangerously toxic gas. • Confirm upon completing installation that no refrigerant gas is leaking. If escaped gas comes in contact with a stove, gas water heater, electric room heater or other heat source, it can produce dangerously toxic gas. installation location (especially a damp or humid location). If a leakage breaker is not installed, electric shock can occur. 2 Table of Contents Page APPLICABLE INDOOR UNITS ..................................................................................................... 1. OPERATING RANGE ................................................................................................................... 4 5 2. SPECIFICATIONS 2-1. Unit Specifications ............................................................................................................. 2-2. Major Component Specifications ....................................................................................... 2-3. Other Component Specifications ....................................................................................... 6 12 15 3. DIMENSIONAL DATA..................................................................................................................... 16 4. REFRIGERANT FLOW DIAGRAM 4-1. Refrigerant Flow Diagram ................................................................................................... 19 5. PERFORMANCE DATA 5-1. Temperature Charts ............................................................................................................ 5-2. Cooling Capacity ................................................................................................................ 22 36 6. ELECTRICAL DATA 6-1. Electric Wiring Diagrams .................................................................................................... 39 7. FUNCTIONS 7-1. Explanation of Functions ..................................................................................................... 7-2. Protective Functions ........................................................................................................... 42 45 8. TROUBLESHOOTING 8-1. Precautions before Performing Inspection or Repair .......................................................... 8-2. Trouble Diagnosis by Error Monitop Lamps ......................................................................... 8-3. Checking the Outdoor System ............................................................................................ 8-4. Trouble Diagnosis of Each Part ........................................................................................... 8-5. Trouble Diagnosis of Fan Motor........................................................................................... 47 48 49 50 54 9. REFRIGERANT R410A: SPECIAL PRECAUTIONS WHEN SERVICING UNIT 9-1. Characteristics of New Refrigerant R410A ........................................................................ 9-2. Checklist before Servicing ................................................................................................... 9-3. Tools Specifically for R410A ................................................................................................ 9-4. Tubing Installation Procedures ............................................................................................ 9-5. In Case of Compressor Malfunction .................................................................................... 9-6. In Case Refrigerant is Leaking ............................................................................................ 9-7. Charging Additional Refrigerant .......................................................................................... 9-8. Retro-Fitting Existing Systems ............................................................................................ 55 56 57 57 58 60 61 61 APPENDIX A INSTALLATION INSTRUCTIONS .............................................................................. A-1 APPENDIX B UNIT COMBINATION TABLES .................................................................................. A-2 3 APPLICABLE INDOOR UNITS Indoor Unit Multi-Outdoor Unit KMS0772 KMS0972 KMS1272 KMS1872 KMS2472 3-Room CM1972 YES YES YES YES NO 4-Room CM2472 YES YES YES YES YES 4-Room CM3172 YES YES YES YES YES NOTE The table lists the wall-mounted type of indoor units as representative models. 4 1. OPERATING RANGE Cooling Temperature Indoor Air Intake Temp. Outdoor Air Intake Temp. Minimum 67 °F D.B. / 57 °F W.B. 67 °F D.B. Maximum 95 °F D.B. / 71 °F W.B. 5 115 °F D.B. 2. SPECIFICATIONS 2-1. Unit Specifications Outdoor Unit Indoor Unit CM1972 KMS0972 × 3 Type 3-Room Multi Outdoor Unit Number of Connectable Indoor Units 3 Number of Operatable Indoor Units 3 Dimensions & Weight Features Electrical Rating Performance Voltage Rating Total Capacity Sensible Capacity Latent Capacity Air Circulation (High) Available Voltage Range Running Amperes Power Input Power Factor EER SEER Compressor Locked Rotor Amperes Fuse or Circuit Breaker Capacity Control Fan Speeds Compressor Refrigerant / Amount charged at shipment Refrigerant Control Operation Sound (High) Cool Refrigerant Tubing Connections Max. allowable tubing length per unit Refrigerant Narrow tube Tube Diameter Wide tube Unit Dimensions Height × Width × Depth Package Dimensions Height × Width × Depth Weight Net Shipping Shipping Volume < 230V > 230V Single-Phase 60Hz Cooling 19,700 ( 9,800 to 19,700 ) 5.80 ( 2.90 to 5.80 ) 16,800 2,900 1,707 (2,900) 187 to 253 7.0 1,570 98 12.5 16.5 13.0 20 BTU/h kW BTU/h BTU/h ft3/min (m3/h) V A W % BTU/h/W BTU/Wh A A Outdoor Unit Microprocessor Auto (Hi, Me, Lo) DC Twin Rotary (Inverter) R410A / 6.17 (2,800) Electric Expansion Valve 50 Flare Type 82 (25) 1/4 (6.35) × 3 3/8 (9.52) × 3 Ibs (g) dB-A ft (m) inch (mm) inch (mm) Outdoor Unit 29-1/8 × 35-7/16 × 12-19/32 (740 × 900 × 320) 33-27/32 × 40-5/8 × 16-1/4 (860 × 1,032 × 413) 138.9 (63.0) 147.7 (67.0) 12.71 (0.36) inch (mm) inch (mm) Ibs (kg) Ibs (kg) cu.ft (m3) DATA SUBJECT TO CHANGE WITHOUT NOTICE. Remarks: 1. The values shown in performance section and electrical rating section above are based on the following unit combination. For other combination unit, please refer to the "Unit Combination Tables" in this manual. Indoor Unit : KMS0972 3units Outdoor Unit : CM1972 1unit 2. Rating conditions are: Cooling : Indoor air temp. 80°F D.B./ 67°F W.B. Outdoor air temp. 95°F D.B./ 75°F W.B. 6 Outdoor Unit Indoor Unit CM1972 KMS0972 × 3 Type 3-Room Multi Outdoor Unit Number of Connectable Indoor Units 3 Number of Operatable Indoor Units 3 Dimensions & Weight Features Electrical Rating Performance Voltage Rating Total Capacity Sensible Capacity Latent Capacity Air Circulation (High) Available Voltage Range Running Amperes Power Input Power Factor EER SEER Compressor Locked Rotor Amperes Fuse or Circuit Breaker Capacity Control Fan Speeds Compressor Refrigerant / Amount charged at shipment Refrigerant Control Operation Sound (High) Cool Refrigerant Tubing Connections Max. allowable tubing length per unit Refrigerant Narrow tube Tube Diameter Wide tube Unit Dimensions Height × Width × Depth Package Dimensions Height × Width × Depth Weight Net Shipping Shipping Volume < 208V > 208V Single-Phase 60Hz Cooling 19,700 ( 9,800 to 19,700 ) 5.80 ( 2.90 to 5.80 ) 16,800 2,900 1,707 (2,900) 187 to 253 7.7 1,570 98 12.5 16.5 13.0 20 BTU/h kW BTU/h BTU/h ft3/min (m3/h) V A W % BTU/h/W BTU/Wh A A Outdoor Unit Microprocessor Auto (Hi, Me, Lo) DC Twin Rotary (Inverter) R410A / 6.17 (2,800) Electric Expansion Valve 50 Flare Type 82 (25) 1/4 (6.35) × 3 3/8 (9.52) × 3 Ibs (g) dB-A ft (m) inch (mm) inch (mm) Outdoor Unit 29-1/8 × 35-7/16 × 12-19/32 (740 × 900 × 320) 33-27/32 × 40-5/8 × 16-1/4 (860 × 1,032 × 413) 138.9 (63.0) 147.7 (67.0) 12.71 (0.36) inch (mm) inch (mm) Ibs (kg) Ibs (kg) cu.ft (m3) DATA SUBJECT TO CHANGE WITHOUT NOTICE. Remarks: 1. The values shown in performance section and electrical rating section above are based on the following unit combination. For other combination unit, please refer to the "Unit Combination Tables" in this manual. Indoor Unit : KMS0972 3units Outdoor Unit : CM1972 1unit 2. Rating conditions are: Cooling : Indoor air temp. 80°F D.B./ 67°F W.B. Outdoor air temp. 95°F D.B./ 75°F W.B. 7 Outdoor Unit Indoor Unit CM2472 KMS0972 × 3 Type 4-Room Multi Outdoor Unit Number of Connectable Indoor Units 4 Number of Operatable Indoor Units 3 Dimensions & Weight Features Electrical Rating Performance Voltage Rating Total Capacity Sensible Capacity Latent Capacity Air Circulation (High) Available Voltage Range Running Amperes Power Input Power Factor EER SEER Compressor Locked Rotor Amperes Fuse or Circuit Breaker Capacity Control Fan Speeds Compressor Refrigerant / Amount charged at shipment Refrigerant Control Operation Sound (High) Cool Refrigerant Tubing Connections Max. allowable tubing length per unit Refrigerant Narrow tube Tube Diameter Wide tube Unit Dimensions Height × Width × Depth Package Dimensions Height × Width × Depth Weight Net Shipping Shipping Volume < 230V > 230V Single-Phase 60Hz Cooling 25,400 ( 9,800 to 25,400 ) 7.50 ( 2.90 to 7.50 ) 21,400 4,000 1,707 (2,900) 187 to 253 11.3 2,560 98 9.9 16.2 13.0 20 BTU/h kW BTU/h BTU/h ft3/min (m3/h) V A W % BTU/h/W BTU/Wh A A Outdoor Unit Microprocessor Auto (Hi, Me, Lo) DC Twin Rotary (Inverter) R410A / 6.17 (2,800) Electric Expansion Valve 50 Flare Type 82 (25) 1/4 (6.35) × 4 3/8 (9.52) × 3 + 1/2 (12.7) × 1 Ibs (g) dB-A ft (m) inch (mm) inch (mm) Outdoor Unit 29-1/8 × 35-7/16 × 12-19/32 (740 × 900 × 320) 33-27/32 × 40-5/8 × 16-1/4 (860 × 1,032 × 413) 138.9 (63.0) 147.7 (67.0) 12.71 (0.36) inch (mm) inch (mm) Ibs (kg) Ibs (kg) cu.ft (m3) DATA SUBJECT TO CHANGE WITHOUT NOTICE. Remarks: 1. The values shown in performance section and electrical rating section above are based on the following unit combination. For other combination unit, please refer to the "Unit Combination Tables" in this manual. Indoor Unit : KMS0972 3units Outdoor Unit : CM2472 1unit 2. Rating conditions are: Cooling : Indoor air temp. 80°F D.B./ 67°F W.B. Outdoor air temp. 95°F D.B./ 75°F W.B. 8 Outdoor Unit Indoor Unit CM2472 KMS0972 × 3 Type 4-Room Multi Outdoor Unit Number of Connectable Indoor Units 4 Number of Operatable Indoor Units 3 Dimensions & Weight Features Electrical Rating Performance Voltage Rating Total Capacity Sensible Capacity Latent Capacity Air Circulation (High) Available Voltage Range Running Amperes Power Input Power Factor EER SEER Compressor Locked Rotor Amperes Fuse or Circuit Breaker Capacity Control Fan Speeds Compressor Refrigerant / Amount charged at shipment Refrigerant Control Operation Sound (High) Cool Refrigerant Tubing Connections Max. allowable tubing length per unit Refrigerant Narrow tube Tube Diameter Wide tube Unit Dimensions Height × Width × Depth Package Dimensions Height × Width × Depth Weight Net Shipping Shipping Volume < 208V > 208V Single-Phase 60Hz Cooling 24,400 ( 9,800 to 24,400 ) 7.20 ( 2.90 to 7.20 ) 20,600 3,800 1,707 (2,900) 187 to 253 12.5 2,560 98 9.5 16.2 13.0 20 BTU/h kW BTU/h BTU/h ft3/min (m3/h) V A W % BTU/h/W BTU/Wh A A Outdoor Unit Microprocessor Auto (Hi, Me, Lo) DC Twin Rotary (Inverter) R410A / 6.17 (2,800) Electric Expansion Valve 50 Flare Type 82 (25) 1/4 (6.35) × 4 3/8 (9.52) × 3 + 1/2 (12.7) × 1 Ibs (g) dB-A ft (m) inch (mm) inch (mm) Outdoor Unit 29-1/8 × 35-7/16 × 12-19/32 (740 × 900 × 320) 33-27/32 × 40-5/8 × 16-1/4 (860 × 1,032 × 413) 138.9 (63.0) 147.7 (67.0) 12.71 (0.36) inch (mm) inch (mm) Ibs (kg) Ibs (kg) cu.ft (m3) DATA SUBJECT TO CHANGE WITHOUT NOTICE. Remarks: 1. The values shown in performance section and electrical rating section above are based on the following unit combination. For other combination unit, please refer to the "Unit Combination Tables" in this manual. Indoor Unit : KMS0972 3units Outdoor Unit : CM2472 1unit 2. Rating conditions are: Cooling : Indoor air temp. 80°F D.B./ 67°F W.B. Outdoor air temp. 95°F D.B./ 75°F W.B. 9 Outdoor Unit Indoor Unit CM3172 KMS0972 × 4 Type 4-Room Multi Outdoor Unit Number of Connectable Indoor Units 4 Number of Operatable Indoor Units 4 Dimensions & Weight Features Electrical Rating Performance Voltage Rating Total Capacity Sensible Capacity Latent Capacity Air Circulation (High) Available Voltage Range Running Amperes Power Input Power Factor EER SEER Compressor Locked Rotor Amperes Fuse or Circuit Breaker Capacity Control Fan Speeds Compressor Refrigerant / Amount charged at shipment Refrigerant Control Operation Sound (High) Cool Refrigerant Tubing Connections Max. allowable tubing length per unit Refrigerant Narrow tube Tube Diameter Wide tube Unit Dimensions Height × Width × Depth Package Dimensions Height × Width × Depth Weight Net Shipping Shipping Volume < 230V > 230V Single-Phase 60Hz Cooling 30,600 ( 9,800 to 30,600 ) 9.00 ( 2.90 to 9.00 ) 25,800 4,800 1,942 (3,300) 187 to 253 12.3 2,800 99 10.9 17.6 17.0 20 BTU/h kW BTU/h BTU/h ft3/min (m3/h) V A W % BTU/h/W BTU/Wh A A Outdoor Unit Microprocessor Auto (Hi, Me, Lo) DC Twin Rotary (Inverter) R410A / 8.38 (3,800) Electric Expansion Valve 53 Flare Type 100 (30.5) 1/4 (6.35) × 4 3/8 (9.52) × 2 + 1/2 (12.7) × 2 Ibs (g) dB-A ft (m) inch (mm) inch (mm) Outdoor Unit 35-1/32 × 35-7/16 × 12-19/32 (890 × 900 × 320) 39-3/4 × 40-5/8 × 16-1/4 (1,010 × 1,032 × 413) 174.2 (79.0) 183.0 (83.0) 15.18 (0.43) inch (mm) inch (mm) Ibs (kg) Ibs (kg) cu.ft (m3) DATA SUBJECT TO CHANGE WITHOUT NOTICE. Remarks: 1. The values shown in performance section and electrical rating section above are based on the following unit combination. For other combination unit, please refer to the "Unit Combination Tables" in this manual. Indoor Unit : KMS0972 4units Outdoor Unit : CM3172 1unit 2. Rating conditions are: Cooling : Indoor air temp. 80°F D.B./ 67°F W.B. Outdoor air temp. 95°F D.B./ 75°F W.B. 10 Outdoor Unit Indoor Unit CM3172 KMS0972 × 4 Type 4-Room Multi Outdoor Unit Number of Connectable Indoor Units 4 Number of Operatable Indoor Units 4 Dimensions & Weight Features Electrical Rating Performance Voltage Rating Total Capacity Sensible Capacity Latent Capacity Air Circulation (High) Available Voltage Range Running Amperes Power Input Power Factor EER SEER Compressor Locked Rotor Amperes Fuse or Circuit Breaker Capacity Control Fan Speeds Compressor Refrigerant / Amount charged at shipment Refrigerant Control Operation Sound (High) Cool Refrigerant Tubing Connections Max. allowable tubing length per unit Refrigerant Narrow tube Tube Diameter Wide tube Unit Dimensions Height × Width × Depth Package Dimensions Height × Width × Depth Weight Net Shipping Shipping Volume < 208V > 208V Single-Phase 60Hz Cooling 28,600 ( 9,800 to 28,600 ) 8.40 ( 2.90 to 8.40 ) 24,200 4,400 1,942 (3,300) 187 to 253 13.6 2,800 99 10.2 17.6 17.0 20 BTU/h kW BTU/h BTU/h ft3/min (m3/h) V A W % BTU/h/W BTU/Wh A A Outdoor Unit Microprocessor Auto (Hi, Me, Lo) DC Twin Rotary (Inverter) R410A / 8.38 (3,800) Electric Expansion Valve 53 Flare Type 100 (30.5) 1/4 (6.35) × 4 3/8 (9.52) × 2 + 1/2 (12.7) × 2 Ibs (g) dB-A ft (m) inch (mm) inch (mm) Outdoor Unit 35-1/32 × 35-7/16 × 12-19/32 (890 × 900 × 320) 39-3/4 × 40-5/8 × 16-1/4 (1,010 × 1,032 × 413) 174.2 (79.0) 183.0 (83.0) 15.18 (0.43) inch (mm) inch (mm) Ibs (kg) Ibs (kg) cu.ft (m3) DATA SUBJECT TO CHANGE WITHOUT NOTICE. Remarks: 1. The values shown in performance section and electrical rating section above are based on the following unit combination. For other combination unit, please refer to the "Unit Combination Tables" in this manual. Indoor Unit : KMS0972 4units Outdoor Unit : CM3172 1unit 2. Rating conditions are: Cooling : Indoor air temp. 80°F D.B./ 67°F W.B. Outdoor air temp. 95°F D.B./ 75°F W.B. 11 2-2. Major Component Specifications 2-2-1. Outdoor Unit CM1972 Outdoor Unit Control PCB Part No. Controls Control Circuit Fuse CB-CM1972 Microprocessor 250V 25A Compressor Type Compressor Model / Nominal Output Compressor Oil ... Amount Pints (cc) Coil Resistance (Ambient Temp. 68 °F (20 °C)) Ohm DC Twin Rotary (Hermetic) 5KD240XAB21 / 1,700W FV50S ... 1.91 (900) U - V : 0.720 V - W : 0.708 W - U : 0.726 Safety Device CT (Peak current cut-off control) Compressor Discharge Temp. Control Yes Yes Yes CS-7LN115 Open : 239 °F (115 °C), Close : 212 °F (100 °C) - Operation cut-off control in abnormal ambient Temp. Overload Relay Run Capacitor Crankcase Heater Fan Type Q'ty ... Dia. Model Operation Temp. Micro F VAC Propeller 1 ... D18-1/8 (D460) inch (mm) Fan Motor Type Model ... Q'ty No. of Poles Rough Measure RPM (Cool) Nominal Output Coil Resistance (Ambient Temp. 68 °F (20 °C)) Safety Device Type Over-Current Protection Over-Heat Protection Run Capacitor DC Motor SIC-71FW-D490-1 ... 1 8 750 90 W Ohm - Micro F VAC Internal Controller Yes Yes - ft2 (m2) Aluminum Plate Fin / Copper Tube 2 18.1 6.40 (0.595) Heat Exchanger Coil Coil Rows Fins per inch Face Area External Finish Acrylic baked-on enamel finish DATA SUBJECT TO CHANGE WITHOUT NOTICE. 12 CM2472 Outdoor Unit Control PCB Part No. Controls Control Circuit Fuse CB-CM2572 Microprocessor 250V 25A Compressor Type Compressor Model / Nominal Output Compressor Oil ... Amount Pints (cc) Coil Resistance (Ambient Temp. 68 °F (20 °C)) Ohm DC Twin Rotary (Hermetic) 5KD240XAB21 / 1,700W FV50S ... 1.91 (900) U - V : 0.720 V - W : 0.708 W - U : 0.726 Safety Device CT (Peak current cut-off control) Compressor Discharge Temp. Control Yes Yes Yes CS-7LN115 Open : 239 °F (115 °C), Close : 212 °F (100 °C) - Operation cut-off control in abnormal ambient Temp. Overload Relay Run Capacitor Crankcase Heater Fan Type Q'ty ... Dia. Model Operation Temp. Micro F VAC Propeller 1 ... D18-1/8 (D460) inch (mm) Fan Motor Type Model ... Q'ty No. of Poles Rough Measure RPM (Cool) Nominal Output Coil Resistance (Ambient Temp. 68 °F (20 °C)) Safety Device Type Over-Current Protection Over-Heat Protection Run Capacitor DC Motor SIC-71FW-D490-1 ... 1 8 750 90 W Ohm - Micro F VAC Internal Controller Yes Yes - ft2 (m2) Aluminum Plate Fin / Copper Tube 2 18.1 6.40 (0.595) Heat Exchanger Coil Coil Rows Fins per inch Face Area External Finish Acrylic baked-on enamel finish DATA SUBJECT TO CHANGE WITHOUT NOTICE. 13 CM3172 Outdoor Unit Control PCB Part No. Controls Control Circuit Fuse CB-CM3172 Microprocessor 250V 25A Compressor Type Compressor Model / Nominal Output Compressor Oil ... Amount Pints (cc) Coil Resistance (Ambient Temp. 68 °F (20 °C)) Ohm DC Twin Rotary (Hermetic) 5JD420XAB22 / 3,000W FV50S ... 2.55 (1,200) U - V : 0.435 V - W : 0.441 W - U : 0.452 Safety Device CT (Peak current cut-off control) Compressor Discharge Temp. Control Yes Yes Yes CS-7LN115 Open : 239 °F (115 °C), Close : 212 °F (100 °C) - Operation cut-off control in abnormal ambient Temp. Overload Relay Run Capacitor Crankcase Heater Fan Type Q'ty ... Dia. Model Operation Temp. Micro F VAC Propeller 1 ... D18-1/8 (D460) inch (mm) Fan Motor Type Model ... Q'ty No. of Poles Rough Measure RPM (Cool) Nominal Output Coil Resistance (Ambient Temp. 68 °F (20 °C)) Safety Device Type Over-Current Protection Over-Heat Protection Run Capacitor DC Motor SIC-71FW-D490-1 ... 1 8 800 90 W Ohm - Micro F VAC Internal Controller Yes Yes - ft2 (m2) Aluminum Plate Fin / Copper Tube 2 18.1 7.75 (0.72) Heat Exchanger Coil Coil Rows Fins per inch Face Area External Finish Acrylic baked-on enamel finish DATA SUBJECT TO CHANGE WITHOUT NOTICE. 14 2-3. Other Component Specifications Quantity of Sensor Model No. of sensor CM1972 CM2472 CM3172 Outdoor air temp sensor TKS295B 1 1 1 Outdoor heat exchanger sensor TKS292B 1 1 1 AW / AN sensor TKS292B 1/1 1/1 1/1 BW / BN sensor TKS292B 1/1 1/1 1/1 CW / CN sensor TKS292B 1/1 1/1 1/1 DW / DN sensor TKS292B 0 1/1 1/1 Sensor Name Resistance (k ohm) 40 35 30 25 20 15 10 5 0 Compressor temp sensor Quantity of Sensor Model No. of sensor CM1972 CM2472 CM3172 TKS293B 1 1 1 200 Resistance (k ohm) Sensor Name -4 5 14 23 32 41 50 59 68 (-20)(-15)(-10) (-5) (0) (5) (10) (15) (20) Temperature F ( C) 180 160 140 120 100 80 60 40 20 0 32 50 68 86 104 122 140 158 176 194 (0) (10) (20) (30) (40) (50) (60) (70) (80) (90) Temperature F ( C) 15 3. DIMENSIONAL DATA Outdoor Unit CM1972 15/32 13-19/32 12-19/32(320) 2-15/16 Wide tube service valve dia.3/8" (9.52) × 3 1-13/16 4-7/16 2-15/16 2-3/4 5-29/32 2-27/32 2-3/4 29-1/8(740) Narrow tube service valve dia.1/4" (6.35) × 3 23/32 35-7/16(900) 14-17/32 2-I D 23 /32 ID: 1-3/8 11-17/32 5-11/32 :15 /16 23-15/16 2-1/32 4-1/2 2-1/16 Unit: inch(mm) 16 CM2472 2-15/16 Wide tube service valve dia.3/8" (9.52) × 3 Narrow tube service valve dia.1/4" (6.35) × 4 1-13/16 Wide tube service valve dia.1/2" (12.70) × 1 4-7/16 2-15/16 2-3/4 2-3/4 5-29/32 2-27/32 2-3/4 2-3/4 29-1/8(740) 35-7/16(900) 13-19/32 12-19/32(320) 15/32 14-17/32 23 /32 ID: 1-3/8 11-17/32 5-11/32 2-I D: 15 /16 23-15/16 23/32 Outdoor Unit 2-1/32 4-1/2 2-1/16 2-13/32 Unit: inch(mm) 17 CM3172 15/32 13-19/32 12-19/32(320) 2-15/16 Wide tube service valve dia.3/8" (9.52) × 2 Narrow tube service valve dia.1/4" (6.35) × 4 35-1/32(890) 1-13/16 4-7/16 2-15/16 2-3/4 2-3/4 2-7/8 2-3/4 2-3/4 Wide tube service valve dia.1/2" (12.70) × 2 5-29/32 35-7/16(900) 14-17/32 2-I D 23 /32 ID: 1-3/8 11-17/32 5-11/32 :15 /16 23-15/16 23/32 Outdoor Unit 2-1/32 4-1/2 2-1/16 2-13/32 Unit: inch(mm) 18 4. REFRIGERANT FLOW DIAGRAM 4-1. Refrigerant Flow Diagram Outdoor Unit CM1972 Outdoor unit O.D.3/8" O.D.1/4" O.D.1/4" O.D.1/4" Main accumulator AW O.D.3/8" Narrow tube Sub accumulator BW High pressure switch H.P. Header Service valve on narrow tube CN Heat exchanger Wide tube O.D.3/8" Service valve on wide tube CW Compressor Indoor unit Electric expansion valve M M BN M AN Strainer Header Cooling cycle Insulation of Refrigerant Tubing IMPORTANT Because capillary tubing is used in the outdoor unit, both the wide and narrow tubes of this air conditioner become cold. To prevent heat loss and wet floors due to dripping of condensation, both tubes must be well insulated with a proper insulation material. The thickness of the insulation should be a min.5/16"(8 mm). CAUTION After a tube has been insulated, never try to bend it into a narrow curve because it can cause the tube to break or crack. 19 Insulation Thickness: Min.5/16"(8 mm) Wide tube Thickness: Min.5/16"(8 mm) Narrow tube Outdoor Unit CM2472 Outdoor unit O.D.3/8" BW O.D.3/8" O.D.1/4" Main accumulator High pressure switch H.P. AW O.D.1/2" Narrow tube Sub accumulator CW Header Service valve on narrow tube DN O.D.1/4" O.D.1/4" O.D.1/4" Heat exchanger Wide tube O.D.3/8" Service valve on wide tube DW Compressor Indoor unit Electric expansion valve M M CN M BN M AN Strainer Header Cooling cycle Insulation of Refrigerant Tubing IMPORTANT Because capillary tubing is used in the outdoor unit, both the wide and narrow tubes of this air conditioner become cold. To prevent heat loss and wet floors due to dripping of condensation, both tubes must be well insulated with a proper insulation material. The thickness of the insulation should be a min.5/16"(8 mm). CAUTION After a tube has been insulated, never try to bend it into a narrow curve because it can cause the tube to break or crack. 20 Insulation Thickness: Min.5/16"(8 mm) Wide tube Thickness: Min.5/16"(8 mm) Narrow tube Outdoor Unit CM3172 Outdoor unit O.D.3/8" High pressure switch H.P. AW O.D.1/2" O.D.1/4" Main accumulator BW O.D.1/2" Narrow tube Sub accumulator CW Header Electric expansion valve Service valve on narrow tube DN O.D.1/4" O.D.1/4" O.D.1/4" Heat exchanger Wide tube O.D.3/8" Service valve on wide tube DW Compressor Indoor unit M M CN M BN M AN Strainer Header Cooling cycle Insulation of Refrigerant Tubing IMPORTANT Because capillary tubing is used in the outdoor unit, both the wide and narrow tubes of this air conditioner become cold. To prevent heat loss and wet floors due to dripping of condensation, both tubes must be well insulated with a proper insulation material. The thickness of the insulation should be a min.5/16"(8 mm). CAUTION After a tube has been insulated, never try to bend it into a narrow curve because it can cause the tube to break or crack. 21 Insulation Thickness: Min.5/16"(8 mm) Wide tube Thickness: Min.5/16"(8 mm) Narrow tube 5. PERFORMANCE DATA 5-1. Temperature Charts 5-1-1. Temperature Charts (CM1972) Outdoor Unit CM1972 Indoor Unit KMS0772 × 1 Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Low pressure at wide tube service valve psig (MPaG) (1) Low pressure performance chart 188 (1.3) Lo fan 174 (1.2) Hi fan oor Ind air HH fan tem °F 6 p. 8 °C) (30 ) 7°C F (2 80° ) 4°C F (2 75° 160 (1.1) 146 (1.0) 77 (25) 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) (2) Operating current performance chart Lo fan Operating current (A) 5 Hi fan HH fan 4 ) °F (30°C 86 ir temp. Indoor a ) °C 80°F (27 °C) 75°F (24 3 2 77 (25) 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) Indoor discharge air temperature °F (°C) (3) Indoor discharge air performance chart 68.0(20) Lo fan Hi fan HH fan 64.4(18) 60.8(16) °C) °F (30 mp. 86 air te Indoor 57.2(14) 7°C) 80°F (2 4°C) 75°F (2 53.6(12) 50.0(10) 46.4( 8) 77 (25) 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) NOTE • This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type. • Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value. (In this case, be sure to stop all the indoor units where performance is not being checked.) • The performance is for a tubing length of 24.6t (7.5m). If the tubing length is different, the performance chart will vary. 22 Outdoor Unit CM1972 Indoor Unit KMS0972 × 1 Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Low pressure at wide tube service valve psig (MPaG) (1) Low pressure performance chart 188 (1.3) Lo fan 174 (1.2) HH fan 6°F mp. 8 r air te Indoo ) (27°C 80°F ) C ° 4 (2 75°F 160 (1.1) 146 (1.0) 77 (25) Hi fan (30°C ) 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) (2) Operating current performance chart Lo fan Operating current (A) 6 Hi fan HH fan 5 ir t or a ) Indo 7°C F (2 80° C) ° 4 F (2 75° 4 3 6°F .8 emp 77 (25) C) (30° 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) Indoor discharge air temperature °F (°C) (3) Indoor discharge air performance chart 68.0(20) Lo fan Hi fan HH fan 64.4(18) 60.8(16) 57.2(14) air Indoor °C) 6°F (30 temp. 8 7°C) 53.6(12) 80°F (2 50.0(10) 75°F (2 46.4( 8) 77 (25) 4°C) 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) NOTE • This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type. • Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value. (In this case, be sure to stop all the indoor units where performance is not being checked.) • The performance is for a tubing length of 24.6ft (7.5m). If the tubing length is different, the performance chart will vary. 23 Outdoor Unit CM1972 Indoor Unit KMS1272 × 1 Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Low pressure at wide tube service valve psig (MPaG) (1) Low pressure performance chart 174 (1.2) Lo fan Hi fan HH fan °C) °F (30 p. 86 air tem Indoor ) C ° 7 80°F (2 ) (24°C 75°F 160 (1.1) 146 (1.0) 132 (0.9) 77 (25) 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) (2) Operating current performance chart Lo fan Operating current (A) 6 5 HH fan 0°C) °F (3 p. 86 ir tem or a Indo C) (27° 80°F C) ° 4 (2 75°F 4 3 Hi fan 77 (25) 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) Indoor discharge air temperature °F (°C) (3) Indoor discharge air performance chart 68.0(20) Lo fan Hi fan HH fan 64.4(18) 60.8(16) 57.2(14) 53.6(12) 50.0(10) 46.4( 8) 77 (25) ) °F (30°C r temp. 86 Indoor ai °C) 80°F (27 4°C) 75°F (2 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) NOTE • This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type. • Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value. (In this case, be sure to stop all the indoor units where performance is not being checked.) • The performance is for a tubing length of 24.6ft (7.5m). If the tubing length is different, the performance chart will vary. 24 Outdoor Unit CM1972 Indoor Unit KMS1872 × 1 Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Low pressure at wide tube service valve psig (MPaG) (1) Low pressure performance chart 174 (1.2) Lo fan HH fan Hi fan air door In 160 (1.1) F ) (30°C . 86° temp ) (27°C 80°F 75°F C) (24° 146 (1.0) 132 (0.9) 77 (25) 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) (2) Operating current performance chart Operating current (A) 8 Lo fan Hi fan HH fan 7 6 or a Indo 80°F C) (27° ) 4°C F (2 75° 5 77 (25) ) 30°C °F ( . 86 mp ir te 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) Indoor discharge air temperature °F (°C) (3) Indoor discharge air performance chart 68.0(20) Lo fan Hi fan HH fan 64.4(18) 60.8(16) 57.2(14) 53.6(12) 50.0(10) 46.4( 8) 77 (25) Indoor air temp. 86°F (30°C) ) 80°F (27°C ) 75°F (24°C 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) NOTE • This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type. • Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value. (In this case, be sure to stop all the indoor units where performance is not being checked.) • The performance is for a tubing length of 24.6ft (7.5m). If the tubing length is different, the performance chart will vary. 25 5-1-2. Temperature Charts (CM2472) Outdoor Unit CM2472 Indoor Unit KMS0772 × 1 Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Low pressure at wide tube service valve psig (MPaG) (1) Low pressure performance chart 188 (1.3) Lo fan Hi fan oor 174 (1.2) Ind HH fan air ) 0°C (3 °F . 86 p tem °C) (27 F 80° C) 24° F( 75° 160 (1.1) 146 (1.0) 77 (25) 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) (2) Operating current performance chart Lo fan Operating current (A) 5 Hi fan HH fan 4 86°F ir temp. Indoor a °C) 7 (2 °F 80 4°C) 75°F (2 3 2 77 (25) (30°C) 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) Indoor discharge air temperature °F (°C) (3) Indoor discharge air performance chart 68.0(20) Lo fan Hi fan 64.4(18) HH fan 60.8(16) Indoor 57.2(14) p. 86°F air tem (30°C) 7°C) 80°F (2 4°C) 75°F (2 53.6(12) 50.0(10) 46.4( 8) 77 (25) 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) NOTE • This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type. • Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value. (In this case, be sure to stop all the indoor units where performance is not being checked.) • The performance is for a tubing length of 24.6t (7.5m). If the tubing length is different, the performance chart will vary. 26 Outdoor Unit CM2472 Indoor Unit KMS0972 × 1 Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Low pressure at wide tube service valve psig (MPaG) (1) Low pressure performance chart 188 (1.3) Lo fan HH fan 0°C) 6°F (3 174 (1.2) mp. 8 r air te Indoo ) (27°C 80°F °C) 4 2 ( 75°F 160 (1.1) 146 (1.0) 77 (25) Hi fan 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) (2) Operating current performance chart Lo fan Operating current (A) 6 Hi fan HH fan 5 ir t or a Indo C) (27° 80°F °C) 4 F (2 75° 4 3 6°F .8 emp 77 (25) C) (30° 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) Indoor discharge air temperature °F (°C) (3) Indoor discharge air performance chart 68.0(20) Lo fan Hi fan HH fan 64.4(18) 60.8(16) 57.2(14) . 86°F ir temp a Indoor (30°C) 7°C) 53.6(12) 80°F (2 50.0(10) 75°F (2 46.4( 8) 77 (25) 4°C) 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) NOTE • This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type. • Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value. (In this case, be sure to stop all the indoor units where performance is not being checked.) • The performance is for a tubing length of 24.6ft (7.5m). If the tubing length is different, the performance chart will vary. 27 Outdoor Unit CM2472 Indoor Unit KMS1272 × 1 Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Low pressure at wide tube service valve psig (MPaG) (1) Low pressure performance chart 174 (1.2) Lo fan Hi fan HH fan °C) °F (30 p. 86 air tem Indoor ) C ° 7 80°F (2 ) (24°C 75°F 160 (1.1) 146 (1.0) 132 (0.9) 77 (25) 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) (2) Operating current performance chart Lo fan Operating current (A) 6 Hi fan HH fan 5 ir or a Indo C) (27° 80°F C) (24° 75°F 4 3 77 (25) ) 0°C °F (3 . 86 temp 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) Indoor discharge air temperature °F (°C) (3) Indoor discharge air performance chart 68.0(20) Lo fan Hi fan HH fan 64.4(18) 60.8(16) 57.2(14) 53.6(12) 50.0(10) 46.4( 8) 77 (25) ir temp. Indoor a 0°C) 86°F (3 7°C) 80°F (2 4°C) 75°F (2 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) NOTE • This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type. • Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value. (In this case, be sure to stop all the indoor units where performance is not being checked.) • The performance is for a tubing length of 24.6ft (7.5m). If the tubing length is different, the performance chart will vary. 28 Outdoor Unit CM2472 Indoor Unit KMS1872 × 1 Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Low pressure at wide tube service valve psig (MPaG) (1) Low pressure performance chart 174 (1.2) Lo fan HH fan Hi fan ° p. 86 ir tem or a Indo 160 (1.1) 80°F 75°F °C) F (30 C) (27° C) (24° 146 (1.0) 132 (0.9) 77 (25) 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) (2) Operating current performance chart Operating current (A) 8 Lo fan Hi fan HH fan 7 ir t or a Indo 6 ) ) 4°C F (2 75° 5 77 (25) °C) (30 7°C F (2 80° 6°F .8 emp 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) Indoor discharge air temperature °F (°C) (3) Indoor discharge air performance chart 68.0(20) Lo fan Hi fan HH fan 64.4(18) 60.8(16) 57.2(14) 53.6(12) 50.0(10) 46.4( 8) 77 (25) 0°C) mp. 86°F (3 Indoor air te 80°F (27°C ) C) 75°F (24° 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) NOTE • This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type. • Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value. (In this case, be sure to stop all the indoor units where performance is not being checked.) • The performance is for a tubing length of 24.6ft (7.5m). If the tubing length is different, the performance chart will vary. 29 Outdoor Unit CM2472 Indoor Unit KMS2472 × 1 Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Low pressure at wide tube service valve psig (MPaG) (1) Low pressure performance chart 174 (1.2) Lo fan Hi fan HH fan Indoor 160 (1.1) p. 86°F air tem ) (30°C 7°C) 80°F (2 75°F ) (24°C 146 (1.0) 132 (0.9) 77 (25) 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) (2) Operating current performance chart Operating current (A) 9 Lo fan HH fan Hi fan 6°F p. 8 tem air oor °C) d n I 27 F( 80° C) 24° F( 75° 8 7 C) 30° ( 6 77 (25) 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) Indoor discharge air temperature °F (°C) (3) Indoor discharge air performance chart 68.0(20) Lo fan Hi fan HH fan 64.4(18) 60.8(16) 57.2(14) 53.6(12) Indoo 80°F ) (30°C ) (27°C 75°F 50.0(10) 46.4( 8) 77 (25) . 86°F mp r air te ) (24°C 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) NOTE • This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type. • Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value. (In this case, be sure to stop all the indoor units where performance is not being checked.) • The performance is for a tubing length of 24.6ft (7.5m). If the tubing length is different, the performance chart will vary. 30 5-1-3. Temperature Charts (CM3172) Outdoor Unit CM3172 Indoor Unit KMS0772 × 1 Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Low pressure at wide tube service valve psig (MPaG) (1) Low pressure performance chart 174 (1.2) Lo fan 146 (1.0) Hi fan Hi fan 0°C) mp. 86°F (3 Indoor air te ) 80°F (27°C C) 75°F (24° 118 (0.8) 90 (0.6) 77 (25) HH fan 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) (2) Operating current performance chart Operating current (A) 5 Lo fan Hi fan 4 3 77 (25) p. em ir t a or o Ind Hi fan HH fan 8 ) °C 30 ( 6°F ) °C (27 ) C °F 80 (24° °F 75 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) Indoor discharge air temperature °F (°C) (3) Indoor discharge air performance chart 68.0(20) Lo fan Hi fan Hi fan HH fan 64.4(18) 60.8(16) 57.2(14) Indoor air 53.6(12) (30°C) temp. 86°F C) (2 80°F 7° 75°F (24°C) 50.0(10) 46.4( 8) 77 (25) 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) NOTE • This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type. • Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value. (In this case, be sure to stop all the indoor units where performance is not being checked.) • The performance is for a tubing length of 24.6ft (7.5m). If the tubing length is different, the performance chart will vary. 31 Outdoor Unit CM3172 Indoor Unit KMS0972 × 1 Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Low pressure at wide tube service valve psig (MPaG) (1) Low pressure performance chart 174 (1.2) Lo fan 146 (1.0) Hi fan HH fan temp. 86°F Indoor air ) C 7° (2 80°F (30°C) C) 75°F (24° 118 (0.8) 90 (0.6) 77 (25) Hi fan 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) (2) Operating current performance chart Operating current (A) 5 Lo fan Hi fan 4 77 (25) p. em ir t ra oo Ind 3 Hi fan ) °C 30 F( ° 86 HH fan ) °C (27 ) °F 24°C 0 8 ( °F 75 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) Indoor discharge air temperature °F (°C) (3) Indoor discharge air performance chart 68.0(20) Lo fan Hi fan Hi fan HH fan 64.4(18) 60.8(16) 57.2(14) 53.6(12) temp. 86°F Indoor air C) 80°F (27° C) 75°F (24° 50.0(10) 46.4( 8) 77 (25) (30°C) 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) NOTE • This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type. • Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value. (In this case, be sure to stop all the indoor units where performance is not being checked.) • The performance is for a tubing length of 24.6ft (7.5m). If the tubing length is different, the performance chart will vary. 32 Outdoor Unit CM3172 Indoor Unit KMS1272 × 1 Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Low pressure at wide tube service valve psig (MPaG) (1) Low pressure performance chart 174 (1.2) Lo fan Hi fan Hi fan 146 (1.0) 0°C) mp. 86°F (3 Indoor air te ) 80°F (27°C 118 (0.8) 90 (0.6) 77 (25) HH fan C) 75°F (24° 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) (2) Operating current performance chart Operating current (A) 6 Lo fan 5 Hi fan Hi fan ir t or a Indo 6°F .8 emp HH fan ) °C) 7°C ) F (2 80° (24°C F ° 75 (30 4 3 77 (25) 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) Indoor discharge air temperature °F (°C) (3) Indoor discharge air performance chart 68.0(20) Lo fan Hi fan Hi fan HH fan 64.4(18) 60.8(16) 57.2(14) 0°C) mp. 86°F (3 Indoor air te 53.6(12) 80°F (27°C) 75°F (24°C) 50.0(10) 46.4( 8) 77 (25) 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) NOTE • This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type. • Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value. (In this case, be sure to stop all the indoor units where performance is not being checked.) • The performance is for a tubing length of 24.6ft (7.5m). If the tubing length is different, the performance chart will vary. 33 Outdoor Unit CM3172 Indoor Unit KMS1872 × 1 Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Low pressure at wide tube service valve psig (MPaG) (1) Low pressure performance chart Lo fan 174 (1.2) Hi fan 146 (1.0) C) p. 86°F (30° 118 (0.8) 90 (0.6) 77 (25) Indoor air tem 80°F (27°C) 75°F (24°C) 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) (2) Operating current performance chart 9 Lo fan Operating current (A) 8 Hi fan °C) (30 °F . 86 mp °C) e t air (27 ) oor 80°F °C Ind (24 F 75° 7 6 5 4 77 (25) 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) Indoor discharge air temperature °F (°C) (3) Indoor discharge air performance chart Lo fan 68.0(20) Hi fan 64.4(18) 60.8(16) 57.2(14) Indoor air 53.6(12) (30°C) 80°F (27°C) ) 75°F (24°C 50.0(10) 46.4( 8) 77 (25) temp. 86°F 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) NOTE • This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type. • Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value. (In this case, be sure to stop all the indoor units where performance is not being checked.) • The performance is for a tubing length of 24.6ft (7.5m). If the tubing length is different, the performance chart will vary. 34 Outdoor Unit CM3172 Indoor Unit KMS2472 × 1 Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (230V, 60Hz) Low pressure at wide tube service valve psig (MPaG) (1) Low pressure performance chart Lo fan 174 (1.2) Hi fan 146 (1.0) 118 (0.8) 90 (0.6) 77 (25) Indoor air temp. 80°F (27°C) 86°F (30°C) 75°F (24°C) 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) (2) Operating current performance chart Operating current (A) 12 Lo fan 11 or o Ind 10 air . mp te °F 86 Hi fan ) 0°C (3 ) °C (27 ) °C 4 (2 5°F °F 80 7 9 8 77 (25) 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) Indoor discharge air temperature °F (°C) (3) Indoor discharge air performance chart Lo fan 68.0(20) Hi fan 64.4(18) 60.8(16) 57.2(14) 53.6(12) Indoor air (30°C) C) 80°F (27° ) 75°F (24°C 50.0(10) 46.4( 8) 77 (25) temp. 86°F 86 95 (30) (35) Outdoor air temperature °F (°C) 104 (40) NOTE • This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type. • Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value. (In this case, be sure to stop all the indoor units where performance is not being checked.) • The performance is for a tubing length of 24.6ft (7.5m). If the tubing length is different, the performance chart will vary. 35 5-2. Cooling Capacity Outdoor Unit : CM1972 Indoor Unit : KMS0972 × 3 Power Supply : 230V Single Phase 60Hz < Cooling Capacity > RATING CAPACITY: INDOOR ENT. TEMP. °F (°C) W.B. D.B. 59 (15.0) 63 (17.2) 67 (19.4) 71 (21.7) 75 (23.9) 19,700 BTU/h TC 65 (18.3) 19,800 AIR FLOW RATE: OUTDOOR AMBIENT TEMP. °F (°C) 75 85 95 (23.9) (29.4) (35.0) 19,100 18,350 17,770 883 CFM 105 (40.6) 16,890 115 (46.1) 15,940 72 76 80 84 88 (22.2) (24.4) (26.7) (28.9) (31.1) SHC SHC SHC SHC SHC TC 17,470 19,800 19,800 19,800 19,800 20,790 17,130 19,100 19,100 19,100 19,100 20,060 16,790 18,350 18,350 18,350 18,350 19,290 16,610 17,770 17,770 17,770 17,770 18,720 16,270 16,890 16,890 16,890 16,890 17,800 15,760 15,940 15,940 15,940 15,940 16,820 72 76 80 84 88 (22.2) (24.4) (26.7) (28.9) (31.1) SHC SHC SHC SHC SHC TC 14,210 17,130 20,390 20,790 20,790 21,790 13,870 16,960 20,040 20,060 20,060 21,050 13,530 16,610 19,290 19,290 19,290 20,240 13,360 16,270 18,720 18,720 18,720 # 19,700 13,010 15,930 17,800 17,800 17,800 18,750 12,670 15,590 16,820 16,820 16,820 17,720 72 76 80 84 88 (22.2) (24.4) (26.7) (28.9) (31.1) SHC SHC SHC SHC SHC TC 10,960 13,870 16,960 20,040 21,790 22,800 10,610 13,700 16,790 19,700 21,050 22,040 10,270 13,360 16,440 19,360 20,240 21,210 10,100 13,190 16,270 19,190 19,700 20,700 9,760 12,840 15,930 18,750 18,750 19,720 9,410 12,330 15,590 17,720 17,720 18,470 72 76 80 84 88 (22.2) (24.4) (26.7) (28.9) (31.1) SHC SHC SHC SHC SHC TC 7,360 10,440 13,530 16,440 19,530 23,690 7,190 10,100 13,190 16,270 19,190 22,920 6,840 9,930 13,010 15,930 19,010 22,080 6,670 9,760 12,840 15,760 18,840 21,600 6,330 9,410 12,500 15,410 18,500 20,590 5,980 8,900 11,990 15,070 17,990 18,950 76 80 84 88 (24.4) (26.7) (28.9) (31.1) SHC SHC SHC SHC 7,010 10,100 13,190 16,100 6,840 9,930 12,840 15,930 6,500 9,590 12,670 15,590 6,330 9,410 12,500 15,410 6,160 9,240 12,160 15,070 5,640 8,730 11,640 14,730 TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h) NOTE 1. Rating conditions (#) : Indoor Unit Entering Air Temp. 80 °F (26.7 °C) D.B. / 67 °F (19.4 °C) W.B. : Outdoor Ambient Temp. 95 °F (35 °C) D.B. 2. Above data does not take Freeze Prevention Protection during cooling operation into account. For this reason, the value may vary from the actual cooling characteristics. 3. Above data represents the value when the operation frequency of a compressor is fixed. 36 Outdoor Unit : CM2472 Indoor Unit : KMS0972 × 3 Power Supply : 230V Single Phase 60Hz < Cooling Capacity > RATING CAPACITY: INDOOR ENT. TEMP. °F (°C) W.B. D.B. 59 (15.0) 63 (17.2) 67 (19.4) 71 (21.7) 75 (23.9) 25,400 BTU/h TC 65 (18.3) 25,690 AIR FLOW RATE: OUTDOOR AMBIENT TEMP. °F (°C) 75 85 95 (23.9) (29.4) (35.0) 24,800 23,840 23,190 883 CFM 105 (40.6) 22,040 115 (46.1) 17,290 72 76 80 84 88 (22.2) (24.4) (26.7) (28.9) (31.1) SHC SHC SHC SHC SHC TC 20,210 23,130 25,690 25,690 25,690 26,810 19,870 22,790 24,800 24,800 24,800 25,900 19,360 22,270 23,840 23,840 23,840 24,910 19,010 22,100 23,190 23,190 23,190 24,290 18,500 21,410 22,040 22,040 22,040 23,110 16,440 17,290 17,290 17,290 17,290 17,700 72 76 80 84 88 (22.2) (24.4) (26.7) (28.9) (31.1) SHC SHC SHC SHC SHC TC 16,790 19,700 22,960 25,870 26,810 27,910 16,440 19,360 22,440 25,530 25,900 26,980 15,930 19,010 22,100 24,910 24,910 25,970 15,760 18,670 21,760 24,290 24,290 # 25,400 15,240 18,160 21,240 23,110 23,110 24,180 13,010 15,930 17,700 17,700 17,700 18,070 72 76 80 84 88 (22.2) (24.4) (26.7) (28.9) (31.1) SHC SHC SHC SHC SHC TC 13,360 16,270 19,360 22,440 25,360 28,980 13,010 15,930 19,010 22,100 25,020 28,030 12,500 15,590 18,670 21,590 24,670 26,990 12,330 15,240 18,330 21,410 24,330 26,500 11,810 14,900 17,990 20,900 23,810 25,010 9,590 12,500 15,590 18,070 18,070 18,380 72 76 80 84 88 (22.2) (24.4) (26.7) (28.9) (31.1) SHC SHC SHC SHC SHC TC 9,590 12,670 15,760 18,670 21,590 29,880 9,240 12,330 15,410 18,330 21,240 28,920 8,900 11,810 15,070 17,990 20,900 27,870 8,730 11,640 14,730 17,810 20,730 27,460 8,210 11,130 14,210 17,300 20,210 25,330 5,980 8,900 11,990 15,070 17,990 18,590 76 80 84 88 (24.4) (26.7) (28.9) (31.1) SHC SHC SHC SHC 9,070 12,160 15,070 18,160 8,730 11,810 14,730 17,810 8,390 11,470 14,390 17,470 8,210 11,300 14,390 17,300 7,530 10,610 13,700 16,610 5,470 8,560 11,640 14,560 TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h) NOTE 1. Rating conditions (#) : Indoor Unit Entering Air Temp. 80 °F (26.7 °C) D.B. / 67 °F (19.4 °C) W.B. : Outdoor Ambient Temp. 95 °F (35 °C) D.B. 2. Above data does not take Freeze Prevention Protection during cooling operation into account. For this reason, the value may vary from the actual cooling characteristics. 3. Above data represents the value when the operation frequency of a compressor is fixed. 37 Outdoor Unit : CM3172 Indoor Unit : KMS0972 × 4 Power Supply : 230V Single Phase 60Hz < Cooling Capacity > RATING CAPACITY: INDOOR ENT. TEMP. °F (°C) W.B. D.B. 59 (15.0) 63 (17.2) 67 (19.4) 71 (21.7) 75 (23.9) 30,600 BTU/h TC 65 (18.3) 31,170 AIR FLOW RATE: OUTDOOR AMBIENT TEMP. °F (°C) 75 85 95 (23.9) (29.4) (35.0) 30,000 28,730 28,010 1,177 CFM 105 (40.6) 22,960 115 (46.1) 16,690 72 76 80 84 88 (22.2) (24.4) (26.7) (28.9) (31.1) SHC SHC SHC SHC SHC TC 25,580 29,470 31,170 31,170 31,170 32,490 24,900 29,010 30,000 30,000 30,000 31,280 24,440 28,320 28,730 28,730 28,730 29,960 23,980 28,010 28,010 28,010 28,010 29,310 21,700 22,960 22,960 22,960 22,960 23,400 16,690 16,690 16,690 16,690 16,690 16,970 72 76 80 84 88 (22.2) (24.4) (26.7) (28.9) (31.1) SHC SHC SHC SHC SHC TC 21,010 24,900 29,010 32,490 32,490 33,790 20,550 24,440 28,550 31,280 31,280 32,540 19,870 23,980 28,100 29,960 29,960 31,170 19,640 23,520 27,640 29,310 29,310 # 30,600 17,120 21,240 23,400 23,400 23,400 23,770 14,610 16,970 16,970 16,970 16,970 17,200 72 76 80 84 88 (22.2) (24.4) (26.7) (28.9) (31.1) SHC SHC SHC SHC SHC TC 16,440 20,320 24,440 28,550 32,440 35,020 15,980 19,870 23,980 28,100 31,980 33,730 15,290 19,410 23,520 27,410 31,170 32,320 15,070 19,180 23,300 27,180 30,600 31,860 12,550 16,670 20,780 23,770 23,770 24,020 10,270 14,150 17,200 17,200 17,200 17,350 72 76 80 84 88 (22.2) (24.4) (26.7) (28.9) (31.1) SHC SHC SHC SHC SHC TC 11,410 15,520 19,640 23,520 27,640 36,040 10,950 15,070 19,180 23,070 27,180 34,730 10,490 14,610 18,720 22,610 26,720 33,270 10,490 14,380 18,500 22,610 26,500 32,940 7,750 11,640 15,980 19,870 23,750 24,130 5,690 9,580 13,690 17,350 17,350 17,390 76 80 84 88 (24.4) (26.7) (28.9) (31.1) SHC SHC SHC SHC 10,720 14,840 18,950 22,840 10,270 14,610 18,500 22,380 9,810 14,150 18,040 21,920 9,810 13,920 17,810 21,920 7,070 11,180 15,290 19,180 5,240 9,350 13,240 17,350 TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h) NOTE 1. Rating conditions (#) : Indoor Unit Entering Air Temp. 80 °F (26.7 °C) D.B. / 67 °F (19.4 °C) W.B. : Outdoor Ambient Temp. 95 °F (35 °C) D.B. 2. Above data does not take Freeze Prevention Protection during cooling operation into account. For this reason, the value may vary from the actual cooling characteristics. 3. Above data represents the value when the operation frequency of a compressor is fixed. 38 1 2 3 1 2 3 CM 1 1 2 2 WHT C/W OVERLOAD RELAY(OLR) COMPRESSOR MOTOR S/U (3P)CONNECTOR COMPRESSOR THERMISTOR BLK BLK RED (PNK) WHT BLU V W W W FM 1 2 3 4 5 6 7 U W COMP FAN MOTOR FM 1 2 3 4 5 6 7 1 2 3 4 5 6 7 RED RED FERRITE CORE RED (PNK) WHT BLU R/V COIL THERMISTOR YEL YEL BLK BLK OUTDOOR THERMISTOR HIGH PRESSURE SWITCH C-TH 1 2 3 4 1 2 3 4 (2P)CONNECTOR 1 1 WHT WHT 2 2 WHT RED (2P)CONNECTOR 1 1 2 2 BLK MV2 1 2 3 4 5 1 2 3 4 5 1 2 3 4 1 2 3 4 CN01 1 2 3 4 5 6 1 2 3 4 5 6 CN02 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 CN03 MV2 1 2 3 4 5 1 2 3 4 5 MAGNETIC COIL EXPANSION BOARD KS10 1 2 3 4 KS22 1 2 3 4 5 6 CONTROLLER KS23 1 2 3 4 5 6 7 8 1 2 3 4 1 2 3 4 B-TH 1 2 3 4 1 2 3 4 A-TH BLK WHT RED BLU BLK WHT RED BLU AW THERMISTOR YEL YEL YEL YEL AN THERMISTOR BLK WHT RED BLU BLK WHT W SICOM2 SI-C WHT WHT W SICOM2 W WHT WHT (2P)CONNECTOR WHT MV0 BRN W W W SI-B ACIN2 W SI-A W E ACIN1 GRN/YEL MAGNETIC COIL MAGNETIC COIL MV1 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 25A W E1 MV0 1 2 3 4 5 1 2 3 4 5 W L1 MV1 1 2 3 4 5 1 2 3 4 5 L2 W WHT WHT ORG RED YEL BLK GRY BW THERMISTOR YEL YEL YEL YEL BN THERMISTOR BLK WHT RED BLU BLU BLU BRN BRN WHT WHT ORG ORG (7P)CONNECTOR WHT BLK BLK 39 CW THERMISTOR YEL YEL YEL YEL CN THERMISTOR WHT 4 1 2 GND 1 5 8 WHT 9 7 BLK 6 4 WHT 3 2 1 BLK BLK TERMINAL PLATE WHT RELAY BLK BLK TERMINAL PLATE FERRITE CORE 5 6 BLK GND WARNING ORG RED YEL BLK GRY WHT GRN/YEL ORG RED YEL BLK GRY 1 2 3 4 1 2 3 4 COIL/OUTDOOR BLU L1 L2 2 1 2 1 RED POWER SUPPLY C INDDOR B INDDOR A INDDOR UNIT UNIT UNIT TO INDDOR UNIT REACTANCE 6. ELECTRICAL DATA 6-1. Electric Wiring Diagrams Outdoor Unit CM1972 To avoid electrical shock hazard, be sure to disconnect power before checking, servicing and/or cleaning any electrical parts. 8FA2-5257-58800-1 BLK 1 2 3 1 2 3 CM 1 1 2 2 WHT C/W OVERLOAD RELAY(OLR) COMPRESSOR MOTOR S/U (3P)CONNECTOR COMPRESSOR THERMISTOR BLK BLK RED (PNK) WHT BLU RED (PNK) WHT BLU V W W W FM 1 2 3 4 5 6 7 U W COMP FAN MOTOR FM 1 2 3 4 5 6 7 1 2 3 4 5 6 7 RED FERRITE CORE RED MV3 1 2 3 4 5 1 2 3 4 5 MV2 1 2 3 4 5 1 2 3 4 5 1 2 3 4 1 2 3 4 CN01 1 2 3 4 5 1 2 3 4 5 MV2 1 2 3 4 5 1 2 3 4 5 MV3 W SICOM2 SI-C W SI-D W SICOM2 W MAGNETIC COIL MAGNETIC COIL BLK (2P)CONNECTOR WHT 1 1 2 2 (2P)CONNECTOR 1 1 WHT WHT 2 2 WHT WHT RED C-TH 1 2 3 4 1 2 3 4 D-TH 1 2 3 4 1 2 3 4 EXPANSION BOARD 1 2 3 4 5 6 1 2 3 4 5 6 CN02 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 CN03 KS10 1 2 3 4 CONTROLLER KS22 1 2 3 4 5 6 1 2 3 4 1 2 3 4 B-TH KS23 1 2 3 4 5 6 7 8 1 2 3 4 1 2 3 4 A-TH BLU BLU BRN BRN WHT WHT ORG ORG (7P)CONNECTOR WHT BLK BLK R/V COIL THERMISTOR YEL YEL BLK BLK OUTDOOR THERMISTOR HIGH PRESSURE SWITCH AW THERMISTOR YEL YEL YEL YEL AN THERMISTOR BLK WHT RED BLU BLK WHT RED BLU DW THERMISTOR YEL YEL YEL YEL DN THERMISTOR BLK WHT RED BLU (2P)CONNECTOR WHT WHT WHT MV0 GRY BRN W W W SI-B ACIN2 W SI-A W E ACIN1 GRN/YEL MAGNETIC COIL MAGNETIC COIL MV1 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 25A W E1 MV0 1 2 3 4 5 1 2 3 4 5 W L1 MV1 1 2 3 4 5 1 2 3 4 5 L2 W WHT WHT ORG RED YEL BLK GRY BW THERMISTOR YEL YEL YEL YEL BN THERMISTOR BLK WHT RED BLU BLK WHT CW THERMISTOR YEL YEL YEL YEL CN THERMISTOR 40 ORG RED YEL BLK GRY WHT 4 1 2 GND 1 5 WHT 8 WHT 12 11 10 9 7 BLK 6 4 WHT 3 2 1 BLK BLK TERMINAL PLATE FERRITE CORE WHT RELAY BLK BLK TERMINAL PLATE 5 6 BLK GND WARNING ORG RED YEL BLK GRY WHT GRN/YEL ORG RED YEL BLK GRY 1 2 3 4 1 2 3 4 COIL/OUTDOOR BLU L1 L2 2 1 2 1 RED POWER SUPPLY D INDDOR C INDDOR B INDDOR A INDDOR UNIT UNIT UNIT UNIT TO INDDOR UNIT REACTANCE Outdoor Unit CM2472 To avoid electrical shock hazard, be sure to disconnect power before checking, servicing and/or cleaning any electrical parts. 8FA2-5257-59000-1 BLK 1 2 3 1 2 3 CM 1 1 2 2 WHT C/W OVERLOAD RELAY(OLR) COMPRESSOR MOTOR S/U (3P)CONNECTOR COMPRESSOR THERMISTOR BLK BLK RED (PNK) WHT BLU V W W W FM 1 2 3 4 5 6 7 U W COMP FAN MOTOR FM 1 2 3 4 5 6 7 1 2 3 4 5 6 7 RED RED FERRITE CORE RED (PNK) WHT BLU 1 2 3 4 1 2 3 4 COIL/OUTDOOR MV3 1 2 3 4 5 1 2 3 4 5 MV2 1 2 3 4 5 1 2 3 4 5 1 2 3 4 1 2 3 4 CN01 1 2 3 4 5 1 2 3 4 5 MV2 1 2 3 4 5 1 2 3 4 5 MV3 W SICOM2 SI-C W SI-D W SICOM2 W MAGNETIC COIL MAGNETIC COIL BLK (2P)CONNECTOR WHT 1 1 2 2 (2P)CONNECTOR 1 1 WHT WHT 2 2 WHT WHT RED C-TH 1 2 3 4 1 2 3 4 D-TH 1 2 3 4 1 2 3 4 EXPANSION BOARD 1 2 3 4 5 6 1 2 3 4 5 6 CN02 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 CN03 KS10 1 2 3 4 CONTROLLER KS22 1 2 3 4 5 6 1 2 3 4 1 2 3 4 B-TH KS23 1 2 3 4 5 6 7 8 1 2 3 4 1 2 3 4 A-TH BLU BLU BRN BRN WHT WHT ORG ORG (7P)CONNECTOR WHT BLK BLK R/V COIL THERMISTOR YEL YEL BLK BLK OUTDOOR THERMISTOR HIGH PRESSURE SWITCH AW THERMISTOR YEL YEL YEL YEL AN THERMISTOR BLK WHT RED BLU BLK WHT RED BLU DW THERMISTOR YEL YEL YEL YEL DN THERMISTOR BLK WHT RED BLU (2P)CONNECTOR WHT WHT WHT MV0 GRY BRN W W SI-B ACIN2 W SI-A W E ACIN1 W FERRITE CORE GRN/YEL MAGNETIC COIL MAGNETIC COIL MV1 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 25A W E1 MV0 1 2 3 4 5 1 2 3 4 5 W L1 MV1 1 2 3 4 5 1 2 3 4 5 L2 W WHT WHT ORG RED YEL BLK GRY BW THERMISTOR YEL YEL YEL YEL BN THERMISTOR BLK WHT RED BLU BLK WHT CW THERMISTOR YEL YEL YEL YEL CN THERMISTOR 41 ORG RED YEL BLK GRY WHT RELAY 4 1 GND 2 5 WHT 8 WHT 12 11 10 9 7 BLK 6 4 WHT 3 2 1 BLK BLK TERMINAL PLATE WHT 1 BLK BLK TERMINAL PLATE 5 6 BLK GND WARNING ORG RED YEL BLK GRY WHT GRN/YEL ORG RED YEL BLK GRY L1 L2 2 1 2 1 RED POWER SUPPLY D INDDOR C INDDOR B INDDOR A INDDOR UNIT UNIT UNIT UNIT TO INDDOR UNIT REACTANCE Outdoor Unit CM3172 To avoid electrical shock hazard, be sure to disconnect power before checking, servicing and/or cleaning any electrical parts. 8FA2-5257-89300-1 BLU BLK 7. FUNCTIONS 7-1. Explanation of Functions NOTE The numerical values such as temperature, frequency, time and current in parentheses are an example of CM3172 and the values are different from the other models. Control/conditions INITIAL Unit operation Breaker is ON. The ON/OFF operation button on the remote controller is pressed. Explanation Power is supplied to the indoor and outdoor unit control circuits, however the unit remains stopped. Positioning of the outdoor unit electric expansion valve is performed. If automatic operation mode has been selected with the remote controller, operation begins in SENSOR DRY, or COOL mode depending on the room temperature and outdoor temperature at the time operation starts. This applies in the case of automatic COOL operation. Depending on the operational mode, refer to the SENSOR DRY, or COOL item. 42 Control/conditions COOL The ON/OFF operation button on the remote controller is pressed. Unit operation Explanation The operation lamp illuminates. The indoor fan operates at the set fan speed. The outdoor unit stops. The outdoor unit starts. The outdoor unit does not operate for 3 minutes even after the breaker is turned ON. The frequency is increased at the rate of 0.5 Hz every 1 seconds. (Compressor and the outdoor fan start.) The room temperature has reached the desired temperature. When the frequency reaches Hz, frequency increases are stopped for a period of seconds. (Refer to Table 1.) This is in order to stabilize the return of oil to the compressor. The frequency then increases. If the indoor and outdoor temperatures are high, the current peak cut-off activates, stopping any increases in frequency. The indoor temperature and the desired temperature are approximately equal. Operating frequency is stabilized in order to maintain a comfortable environment. The thermostat turns OFF. The thermostat turns ON again. Freeze prevention The outdoor unit stops. (It does not stop if the thermostart for another indoor unit is ON.) After the thermostat turns ON again, the outdoor unit will not operate for 3 minutes, even if the room temperature increases above the desired temperature. After 3 minutes, the outdoor unit begins operating automatically. During these 3 minutes, a pressure balance is achieved, allowing the compressor to start more easily. When the temperature of the indoor heat exchanger drops to approximately 35.6 °F or below, the compressor turns OFF, the outdoor fan turns OFF, and the indoor fan continues operating with no changes. In order to protect against freezing, the compressor stops temporarily, until the temperature of the indoor heat exchanger has risen. Approximately 3 minutes later, if the temperature of the indoor heat exchanger is adove 46.4 °F, the system returns to its original conditions. Stop All indicator lamps turn OFF. The indoor and outdoor units stop. Operation is restarted within 4 hours (only when AUTO mode is selected with the remote controller). Starts operating in the same operating mode (COOL) and with the same temperature settings as before operation was stopped. Operation starts after 4 hours or more have passed. New operating mode is determined based on the temperature conditions at the time the ON/OFF operation button is pressed. Within 4 hours after operation was stopped, it is assumed that there has been no significant change in the indoor and outdoor temperatures, and the previous conditions (COOL) are stored. Frequency control (Hz) (senconds) Outdoor air temperature is below 32 °F. Outdoor air temperature is 32 °F or higher. (25) Hz (120) seconds (60) seconds (35) Hz (60) seconds (30) seconds (45) Hz (60) seconds (30) seconds (55) Hz (180) seconds (90) seconds Table 1 43 (1/f fluctuation fan) Control/conditions SENSOR The ON/OFF operation button on the remote DRY controller is pressed. Unit operation The operation lamp illuminates. The indoor fan operates at the set fan speed. The outdoor unit stops. The outdoor unit starts. Explanation The outdoor unit does not operate for 3 minutes even after the breaker is turned ON. The frequency is increased at the rate of 0.5 Hz every 1 seconds. (Compressor and the outdoor fan start.) The room temperature reaches the desired temperature, and there is no need for further cooling. The room temperature is 59 °F or higher, and is slightly too cold. When the frequency reaches Hz, frequency increases are stopped for a period of seconds. (Refer to Table 1.) This is in order to stabilize the return of oil to the compressor. The frequency then increases. If the indoor and outdoor temperatures are high, the current peak cut-off activates, stopping any increases in frequency. DRY operation starts Operating frequency is stabilized in order to maintain a comfortable environment. DRY A operation The indoor fan changes between "Low" and "LL" (very low) over a 6-minute cycle. This is 1/f fluctuation fan operation. (Refer to Fig. 1.) Operates to effectively dehumidify the air while not excessively reducing the indoor temperature. The indoor unit operates at 1/f fluctuation fan operation, at a fan speed that does not cause a chilly feeling. DRY B operation (1) The indoor fan changes between "Low" and "LL" (very low) over a 6-minute cycle. This is 1/f fluctuation fan operation. The compressor operates on a 3-minutes ON, 6-minutes OFF cycle, to prevent the room temperature from dropping too much. (2) After appoximately 3 minutes, the compressor turns OFF, the outdoor fan turns OFF, and the indoor fan turns OFF. (3) After approximately 6 minutes, the conditions return to (1). The room temperature is below 59 °F. Monitoring operation begins. 1/f fluctuation fan 250 200 (Step) 150 100 50 0 6-minute cycle Fig. 1 44 When monitoring operation begins, the compressor stops, and the indoor fan operates at "LL" (very low) speed. 7-2. Protective Functions NOTE The numerical values such as temperature, frequency, time and current in parentheses are an example of CM3172 and the values are different from the other models. 7-2-1. Current Control The operating current may rise as a result of causes including increasing cooling loads or decreases in power voltage. In these cases, the operating frequency is automatically reduced, or operation is stopped, in order to control the operating current so that it is (20 A) or less. As a result: • Power breakers and fuses will not be tripped. • Operation can continue during this period with somewhat reduced cooling capacity. • Operation at normal capacity is restored when the cause of the current rise is eliminated. Description of function Example of operation for cooling Power Point C Point B Point A Frequency Current (20A) (17A) (16.6A) Target frequency Frequency Stops operation Approx.3 minutes • • • • Operates at the target frequency at Point A and below. Stops increases to the frequency between Points A and B. Reduces the frequency by 1 Hz per 0.5 seconds when Point B is exceeded. Stops operation, and restarts it appoximately 3 minutes later, if Point C is exceeded. (May operate when sudden voltage fluctuations occur. Indicates trouble.) (1) Automatic frequency control The operating frequency is reduced automatically, or operation is stopped, in order to control the operating current so that it is at or below the values shown in the table below. Point C (peak cut trip) Point B (Hz reduction) Point A (Hz increase prohibit) (20A) COOL (20.0) (17.0) (16.6) 45 (2) Current control The operating frequency upper limits shown in the figure below are established for frequency reduction and increase-prohibit. Current(A) Example of operation during cooling Trip Hz reduction Hz increase prohibit Hz reduction Hz increase prohibit Hz reduction Hz increase prohibit (16) (15.6) 0 Frequency (Hz) (30) 7-2-2. Low Start Current Operation starts at (8 Hz), and the start current is less than the normal operating current. This prevents the flickering of fluorescent lights or television screens that occurs when ordinary A/C units start. 7-2-3. Compressor Temperature Control To protect the compressor coil from overheating, the operating frequency is controlled based on the compressor discharge temperature. Compressor discharge temperature (°F) Trip (230) 5Hz every 30 sec. reduction (223) 2Hz every 30 sec. reduction (212) No control Increase prohibit range (Hz reduction) (194) * Within the increase-prohibit range, the range changes to the Hz reduction range (2 Hz every 30 seconds) if the compressor temperature rises by 4 °F. 46 8. TROUBLESHOOTING 8-1. Precautions before Performing Inspection or Repair Both the indoor unit and outdoor unit include electronic control circuits. Be sure to pay attention to the following before inspecting or repairing the outdoorside electronic circuits. High-capacity electrolytic capacitors are used inside the outdoor unit controller (inverter). They retain an electrical charge (charging voltage DC 311 V) even after the power is turned OFF, and some time is required for the charge to dissipate. Be careful not to touch any electrified parts before the control circuit board Power Lamp (red) turns OFF. If the outdoor control circuit board is normal, approximately 180 seconds will be required for the charge to dissipate. However, allow at least 30 minutes for the charge to dissipate if it is thought there might be trouble with the outdoor control circuit board. For example, if the outdoor control circuit board fuse has blown, approximately 30 minutes will be required to discharge the high-capacity electrolytic capacitors. 47 8-2. Trouble Diagnosis by Error Monitor Lamps WARNING To prevent electric shock, do not inspect or repair until the Power Lamp on the P.C.Board is turned off. 8-2-1. Location of the Error Monitor Lamps Remove the top plate of outdoor unit and the cover of Electrical Component Box. The Power Lamp and Error Monitor Lamps are located on the P.C.Board of Electrical Component Box. (Fig.1) Heat Exchanger Rear side P.C.Board of Electrical Component Box. Error Monitor Lamps Power Lamp ERR0 ERR1 ERR2 ERR3 Front side Fig.1 View from top 8-2-2. Display of the Error Monitor Lamps If a protective device has activated or there is a sensor failure in the outdoor unit, the 4 error monitor lamps on the outdoor control circuit board will indicate the nature of the trouble. : ON Error Monitor Lamp ERR0 ERR1 ERR2 : OFF Error Contents ERR3 Sensor for compressor discharge temp Sensor for heat excharge temp Sensor for branch pipe A (Narrow tube) Sensor for branch pipe B (Narrow tube) Sensor for branch pipe C (Narrow tube) Sensor for branch pipe D (Narrow tube) Outdoor temp sensor Sensor for branch pipe A (Wide tube) Sensor for branch pipe B (Wide tube) Sensor for branch pipe C (Wide tube) Sensor for branch pipe D (Wide tube) HIC circuit trouble (current, temp) Actuation of comp over load relay Actuation of freeze protection function Outdoor unit error. Detail of error message indicate on indoor LED 48 8-3. Checking the Outdoor System 8-3-1. Checking the outdoor unit No. Work procedure Check items (unit operation) 1 • Apply 220 V AC between terminals L1 and L2 on the • The LED (red) on the control board must illuminate. 2 • Short-circuit the T-RUN terminal to the COM terminal • The compressor and fan motor must turn ON. NOTE outdoor unit terminal plate. of TEST/T-RUN terminals. (They turn ON about (70) seconds later after the power is turned ON.) If the above check items are okay, but the outdoor unit does not operate, there may be a faulty connection between the indoor unit and the outdoor unit. 49 8-4. Trouble Diagnosis of Each Part 8-4-1. Problems of Each Part and Inspection Points For details about the inspection points, refer to the Inspection Points for Each Part. Does not cool or cooling performance is inadequate. Others The electric expansion valve does not operate. The compressor speed does not increase. The compressor stops on occasion. Outdoor fan dose not turn. Outdoor unit does not operate. Indoor fan dose not turn. Operation lamp does not illuminate. Operation lamp blinking. Inspection points Indoor unit does not operate. Problems The compressor (only) does not operate. Outdoor unit Indoor unit No. of Inspection Points for Each part Self-Diagnostics check Indoor controller (control unit) Indoor unit Indoor fan motor Room temperature sensor Heat exchanger temperature sensor Inter-unit cable Switch circuit board Outdoor control circuit board (1) Diode module HIC Outdoor unit Electrolytic capacitor Fuse (2) Compressor (3) Compressor protective sensor (4) Outdoor fan motor Coil thermistor (5) Electric expansion valve (6) Branch tubing temperature sensor (7) 50 Others Does not cool or cooling performance is inadequate. Others The electric expansion valve does not operate. The compressor speed does not increase. The compressor stops on occasion. Outdoor fan dose not turn. Outdoor unit does not operate. Indoor fan dose not turn. Operation lamp does not illuminate. Operation lamp blinking. Inspection points Indoor unit does not operate. Problems The compressor (only) does not operate. Outdoor unit Indoor unit No. of Inspection Points for Each part Breaker (8) Refrigerant gas pressure (9) 8-4-2. Inspection Points for Each Part (1) Outdoor control circuit board Refer to 8-3-1. Checking the outdoor unit. NOTE Do not remove or insert the outdoor control circuit board connector when power is being supplied to it. (The controller will be damaged.) (2) Fuse Check it visually or the continuity with a tester. (3) Compressor Check for an open circuit in the compressor coil winding. (4) Compressor protective sensor (compressor discharge temperature thermistor) Check that the senseor is securely contained in the thermostart holder. (5) Coil thermistor Check that the sensor is securely contained in the thermostat holder. 51 (6) Electric expansion valve When replacing the electric expansion valve and coil, be sure to attach the connectors in the correct positions. Labels are applied to the valve body and coil, corresponding to the connector colors, to identify them. Use a multi-meter to measure the voltage (12 V). When the power is turned ON, the needle will move in the following seguence in approximately 10 to 20 seconds for each point. Controller check Voltage varies No voltage on circuit board Model No. Check the illumination of the red Power Lamp. CM1972 MV0 MV1 MV2 CM2472 CM3172 MV0 MV1 MV2 Check the coil resistance. 0 ohm Sequence MV3 Check the resistance between the gray lead wire and the other wires. Resistance is OK if it is 46 + / – 4ohm at 68 °F Approx. 46 +/– 4 ohm Replace the controller. NOTE Cool the main unit with a damp cloth or other means while welding. When applying vacuum, use the special service magnet and rotate at least 5 revolutions counterclockwise to fully open the electric expansion valve. Replace the coil. Open and close the electric expansion valve by hand to check it. *1 No temperature change Temperature changes Replace the electric expansion valve. This part is normal. Check elsewhere. Use the special service magnet and rotate 5 revolutions clockwise to fully close the valve. Then start the unit and measure the temperature at the inlet and outlet tubes of the electric expansion valve. If the temperature difference is large, the valve is closed. Then rotate 5 revolutions counterclockwise to open the valve. Operation is normal if the temperature difference between the 2 tubes drops. *1 If you have manually checked the electric expansion valve, be sure to reapply the outdoor power after you have replaced the wiring. (The position of the elecric expansion valve will changed.) 52 (7) Branch tubing temperature sensor Check that the sensor is securely contained in the thermostat holder. (8) Breaker Check whether or not the breaker has been tripped. Check that the breakers and fuses used are of the specified capacity. Check that the breaker and its line are exclusive for A/C use. (9) Refrigerant gas pressure Start a COOL test run, and messure the temperatures of the A/C intake air and discharge air. Compare the values with the performance charts. If the values are higher than the performance charts: Check for refrigerant shortage or blockage of the refrigerant circuit. < Assessment of refrigerant shortage > 1. The pressure in the low-pressure section is 5 MPa or more below the value in the performance charts. 2. There is little condensation on the indoor heart exchanger, which overall appears dry. < Distinguishing between refrigerant shortage and refrigerant circuit blockage > If the pressure in the low-pressure section does not change when the circuit is charged 2 to 3 times with refrigerant gas (0.44 lbs each time), or if the change is small, then the problem may not be refrigerant shortage. The problem may be a blockage of the refrigerant circuit. 1. Check that there is no internal leakage inside the 4-way valve: At the low-pressure side tubing, check that there is no temperature difference between the intake and discharge of the 4-way valve. 2. Check that the electric expansion valve is not blocked. Check as described on the preceding page. 53 8-5. Trouble Diagnosis of Fan Motor This outdoor DC fan motor contains an internal control PCB. Therefore, it is not possible to measure the coil resistance, and the following procedure should be used to check the motor. Perform the trouble diagnosis by Test Run mode described on Installation Instructions of indoor unit. Important: (A) Turn OFF the power before connecting or disconnecting the motor connectors. (B) When performing voltage measurement at the outdoor controller connector for (3) in the table below, the DC motor will trip and voltage output will stop approximately 10 seconds after operation is started. For this reason, to measure the voltage again, first turn OFF the outdoor unit power, then, measure the voltage in Test Run mode. [Trouble symptom 1] The fan does not stop when the outdoor unit stops. Outdoor unit controller trouble [Trouble symptom 2] The fan motor does not rotate when the outdoor unit is operating. (Diagnostic procedure) * Disconnect the motor connectors and measure the voltage at the DC motor connectors on the outdoor unit controller (3 locations). Measurement location (1) Vm-Gnd: Between pin 1 and pin 4 (2) Vcc-Gnd: Between pin 5 and pin 4 (3) Vsp-Gnd: Between pin 7 and pin 4 Normal value DC 230V or more DC 14V or more After fluctuating 4 times between DC 1.7 to 6.1V (1 sec. ON) and DC 0 V (1 sec. OFF), the DC motor trips. (Diagnostic results) All of the above measured values are normal. Fan motor trouble (Replace the motor.) Any one of the above measured values is not normal. Outdoor unit controller trouble (Replace the controller .) (Reference) DC motor connector pin arrangement Pin 1: Vm (red) Pin 2: Not used Pin 3: Not used Pin 4: Gnd (blue) Pin 5: Vcc (brown) Pin 6: PG (white) Pin 7: Vsp (orange) [Trouble symptom 3] Motor rotates for some time (several seconds), but then quickly stops, when the outdoor unit operates. (There is trouble in the system that provides feedback of motor rotation speed from the motor to the outdoor unit controller.) [Trouble symptom 4] Fan motor rotation speed does not change during outdoor unit operation. [Trouble symptom 5] Fan motor rotation speed varies excessively during outdoor unit operation. (Remedy for symptom 3 to 5) It is not possible to identify whether the trouble is outdoor unit controller trouble or motor trouble. Therefore, first replace the outdoor unit controller, then (if necessary) replace the DC motor. 54 9. REFRIGERANT R410A: SPECIAL PRECAUTIONS WHEN SERVICING UNIT 9-1. Characteristics of New Refrigerant R410A 9-1-1. What is New Refrigerant R410A? R410A is a new refrigerant that contains two types of pseudo-non-azeotropic refrigerant mixture. Its refrigeration capacity and energy efficiency are about the same level as the conventional refrigerant, R22. 9-1-2. Components (mixing proportions) HFC32 (50%) / HFC125 (50%) 9-1-3. Characteristics Less toxic, more chemically stable refrigerant The composition of refrigerant R410A changes whether it is in a gaseous phase or liquid phase. Thus, when there is a refrigerant leak the basic performance of the air conditioner may be degraded because of a change in composition of the remaining refrigerant. Therefore, do not add new refrigerant. Instead, recover the remaining refrigerant with the refrigerant recovery unit. Then, after evacuation, totally recharge the specified amount of refrigerant with the new refrigerant at its normal mixed composition state (in liquid phase). When refrigerant R410A is used, the composition will differ depending on whether it is in gaseous or liquid phase, and the basic performance of the air conditioner will be degraded if it is charged while the refrigerant is in gaseous state. Thus, always charge the refrigerant while it is in liquid phase. CAUTION Ether-type oil is used for compressor oil for R410A-type units, which is different from the mineral oil used for R22. Thus more attention to moisture prevention and faster replacement work compared with conventional models are required. 55 9-2. Checklist before Servicing Use a clutch-type flare tool for R410A or the conventional flare tool. Note that sizes of the resultant flares differ between these two tools. Where a conventional flare tool is used, make sure to observe A Specification (amount of extrusion) by using the flare spacer. Diameter of tube D Flare tool for R410A Dia.1/4" (6.35 mm) Specification A Conventional flare tool (for R22) 0 to 0.0196" Dia.3/8" (9.52 mm) 0.0472" (0 to 0.5 mm) Dia.1/2" (12.7 mm) Dia.5/8" (15.88 mm) (1.2 mm) Size of flare D D A Spacer A Flare tool for R410A Conventional flare tool (R22) Tubing precautions Refrigerant R410A is more easily affected by dust or moisture compared with R22, thus be sure to temporarily cover the ends of the tubing with caps or tape prior to installation. Never use 0.0276" (0.7 mm)-thick copper tubing or tubing which is less than 0.0315" (0.8 mm) in thickness, since air conditioners with R410A are subject to higher pressure than those using R22 and R407C. No addition of compressor oil for R410A No additional charge of compressor oil is permitted. No use of refrigerant other than R410A Never use a refrigerant other than R410A. If refrigerant R410A is exposed to fire Through welding, etc., toxic gas may be released when R410A refrigerant is exposed to fire. Therefore, be sure to provide ample ventilation during installation work. Caution in case of R410A leak Check for possible leak points with the special leak detector for R410A. If a leak occurs inside the room, immediately provide thorough ventilation. 56 9-3. Tools Specifically for R410A For servicing, use the following tools for R410A Tool Distinction Tool Name Gauge manifold Charging hose Gas leak detector Refrigerant cylinder Charging cylinder Refrigerant recovery unit Tools specifically for R410A Vacuum pump with anti-reverse flow (*1) (Solenoid valve-installed type, which prevents oil from flowing back into the unit when the power is off, is recommended.) Vacuum pump (*2)...can be used if the following adapter is attached. Vacuum pump adapter (reverse-flow prevention adapter) (*3). (Solenoid valve-installed adapter attached to a conventional vacuum pump.) Electronic scale for charging refrigerant Flare tool Tools which can be commonly used for R22, R407C, and R410A CAUTION Bender Torque wrench Cutter, reamer Welding tool, nitrogen gas cylinder The above tools specifically for R410A must not be used for R22 and R407C. Doing so will cause malfunction of the unit. For the above vacuum pump (*1, *2) and vacuum pump adapter (*3), those for R22-type units can be used for R410A-type. However, they must be used exclusively for R410A and never alternately with R22 and R407C. To prevent other refrigerants (R22, R407C) from being mistakenly charged to this unit, shape and external diameter of the service port screw has been altered. <External diameter of service port> R410A : 5/16" R22, R407C : 1/4" 9-4. Tubing Installation Procedures When the tubes are connected, always apply HAB oil on the flare portions to improve the sealing of tubing. The following is the HAB oil generally used: Esso: ZERICE S32 NOTE For details on tubing installation procedures, refer to the installation manuals attached to the indoor unit and outdoor unit. 57 9-5. In Case of Compressor Malfunction CAUTION Should the compressor malfunction, be sure to make the switch to a replacement compressor as quickly as possible. Use only the tools indicated exclusively for R410A. for R410A." See "9-3. Tools Specifically 9-5-1. Procedure for Replacing Compressor (1) Recovering refrigerant Any remaining refrigerant inside the unit should not be released to the atmosphere, but recovered using the refrigerant recovery unit for R410A. (1) Recover refrigerant OK Do not reuse the recovered refrigerant, since it will contain impurities. (2) Replacing Compressor Soon after removing seals of both discharge and suction tubes of the new compressor, replace it quickly. (2) Replace compressor OK (3) Checking for sealing Use nitrogen gas for the pressurized gas, and never use a refrigerant other than R410A. Also do not use oxygen or any flammable gas. (3) Check for sealing OK (4) Evacuation Use a solenoid valve-installed vacuum pump so that even if power is cut off in the middle of evacuation of air due to a power interruption, the valve will prevent the pump oil from flowing back. (4) Evacuation OK The equipment may be damaged if moisture remains in the tubing, thus carry out the evacuation thoroughly. When using a vacuum pump with exhaust air volume more than 0.883 cu.ft./min. and ultimate vacuum pressure rate of 50 micron Hg. Standard time for evacuation Length of tubing Evacuation time Less than 33 ft. (10 m) More than 10 minutes More than 33 ft. (10 m) More than 15 minutes 58 (5) Recharge (5) Recharging Configuration and characteristics of cylinders Be sure to charge the specified amount of refrigerant in liquid state using the service port of the wide tube service valve. The proper amount is listed on the unit's nameplate. Valve When the entire amount cannot be charged all at once, charge gradually while operating the unit in Cooling Operation. CAUTION Never charge a large amount of liquid refrigerant at once to the unit. This may cause damage to the compressor. Liquid Single valve Charge liquid refrigerant with cylinder in up-side-down position. When charging with a refrigerant cylinder, use an electronic scale for charging refrigerant. In this case, if the volume of refrigerant in the cylinder becomes less than 20% of the fully-charged amount, the composition of the refrigerant starts to change. Thus, do not use the refrigerant if the amount in the charging cylinder is less than 20%. Fig. 1 Valve Also, charge the minimum necessary amount to the charging cylinder before using it to charge the air conditioning unit. Example: Liquid In case of charging refrigerant to a unit requiring 1.68 lb. (0.76 Kg) using a capacity of a 22 lb. (10 Kg) cylinder, the minimum necessary amount for the cylinder is: Single valve (with siphon tube) Charge with cylinder in normal position. 1.68 + 22 0.20 = 6.08 lb. (0.76 + 10 0.20 = 2.76 Kg) Fig. 2 For the remaining refrigerant, refer to the instructions of the refrigerant manufacturer. If using a charging cylinder, transfer the specified amount of liquid refrigerant from the refrigerant cylinder to the charging cylinder. Prepare an evacuated charging cylinder beforehand. CAUTION To prevent the composition of R410A from changing, never bleed the refrigerant gas into the atmosphere while transferring the refrigerant. (Fig. 3) NO! Charging cylinder Liquid Open Do not use the refrigerant if the amount in the charging cylinder is less than 20%. 59 Refrigerant cylinder Fig. 3 9-6. In Case Refrigerant is Leaking CAUTION Never attempt to charge additional refrigerant when refrigerant has been leaking from the unit. Follow the procedure described below to locate points of leaks and carry out repairs, then recharge the refrigerant. (1) Detecting Leaks Use the detector for R410A to locate refrigerant leak points. (2) Recovering refrigerant (1) Detect leaks OK Never release the gas to the atmosphere; recover residual refrigerant using the refrigerant recovery unit for R410A, instead. Do not reuse the recovered refrigerant because its composition will have been altered. (2) Recover refrigerant OK (3) Welding leaking points Confirm again that no residual refrigerant exists in the unit before starting welding. Weld securely using flux and wax for R410A. (3) Weld leaking points OK Prevent oxide film from forming inside the tubes utilizing substitution with nitrogen (N2) in the refrigerant circuit of the unit. Leave ends of tubes open during welding. (4) Checking for sealing (4) Check for sealing Use nitrogen gas for the pressurized gas, and never use a refrigerant other than R410A. Also do not use oxygen or any flammable gas. (5) Evacuation Use a solenoid valve-installed vacuum pump so that even if power is cut off in the middle of evacuation of air due to a power interruption, the valve will prevent the pump oil from flowing back. The equipment may be damaged if moisture remains in the tubing, thus carry out the evacuation thoroughly. When using a vacuum pump with exhaust air volume more than 0.883 cu.ft./min. and ultimate vacuum pressure rate of 50 micron Hg. Standard time for evacuation Length of tubing Evacuation time Less than 33 ft. (10 m) More than 10 minutes More than 33 ft. (10 m) More than 15 minutes (6) Recharging Recharge unit in the same manner explained on the previous page "(5) Recharging." 60 OK (5) Evacuation OK (6) Recharge 9-7. Charging Additional Refrigerant 9-7-1. When Tubes are Extended Observe the proper amount of refrigerant as stated in this service manual or the installation manual that came with the indoor unit. Charge additional refrigerant in liquid state only. CAUTION Never charge additional refrigerant if refrigerant is leaking from the unit. Follow instructions given in "9-6. In Case Refrigerant is Leaking" and completely carry out repairs. Only then should you recharge the refrigerant. 9-8. Retro-Fitting Existing Systems 9-8-1. Use of Existing Units Never use new refrigerant R410A for existing units which use R22. This will cause the air conditioner to operate improperly and may result in a hazardous condition. 9-8-2. Use of Existing Tubing If replacing an older unit that used refrigerant R22 with a R410A unit, do not use its existing tubing. Instead, completely new tubing must be used. 61 APPENDIX A INSTALLATION INSTRUCTIONS CM1972 CM2472 CM3172 (II-852-6-4190-214-00-3) A-1 07-156 CM-CLM1972-3172 6/6/07 9:35 AM Page a For Outdoor Unit INSTALLATION INSTRUCTIONS – Inverter Multi Split System Air Conditioner – COOL / DRY Model This air conditioner uses the new refrigerant R410A. NOTE Refrigerant service valve size = 5/16" Contents Model Combinations Page IMPORTANT! Please Read Before Starting .................................. 2 Combine indoor and outdoor units only as listed below. 1. Indoor Unit Outdoor Unit KMS0772 CM1972 KMS0972 CM2472 KMS1272 CM3172 KMS1872 CLM1972 KMS2472 CLM2472 CLM3172 2. 3. GENERAL .......................................................... 3 1-1. Tools Required for Installation (not supplied) 1-2. Accessories Supplied with Unit 1-3. Optional Copper Tubing Kit 1-4. Type of Copper Tube and Insulation Material 1-5. Additional Materials Required for Installation INSTALLATION SITE SELECTION ................... 4 2-1. Indoor Unit 2-2. Connecting Indoor Units 2-3. Outdoor Unit 2-4 Baffle Plate for the Outdoor Unit (CLM models only) 2-5. Outer Dimensions of Outdoor Unit 2-6. Diagram of Outdoor Unit Installation INSTALLATION PROCESS .............................. 15 3-1. Embedding the Tubing and Wiring 3-2. Use of the Flaring Method 3-3. Flaring Procedure with a Flare Tool 3-4. Caution before Connecting Tubes Tightly 3-5. Tubing Connections 3-6. Insulation of Refrigerant Tubing 3-7. Taping the Tubes 3-8. Finishing the Installation 4. AIR PURGING................................................... 18 I Air Purging with a Vacuum Pump (for Test Run) I Pump Down 5. WIRING INSTRUCTIONS ................................. 21 5-1. General Precautions on Wiring 5-2. Recommended Wire Length and Diameter 5-3. Wiring System Diagram 5-4. How to Connect Wiring to the Terminal 5-5. Wiring Instructions for the Outdoor Unit 6. TEST RUN......................................................... 25 7. CONNECTING A HOME AUTOMATION DEVICE ............................................................. 26 8. INSTALLATION CHECK SHEET ...................... 26 85264190214003 © SANYO 2007 Combine indoor and outdoor units only as listed in the combination tables for 3-room or 4-room outdoor unit as shown in its respective manual. Power Source: 60 Hz, single-phase, 230 / 208 VAC Be sure to read the yellow instruction sheet attached to the outdoor unit for models using the new refrigerant R410A. Combination example Indoor unit B Indoor unit A Indoor unit C Outdoor unit Indoor unit D NOTE The illustrations are based on the typical appearance of a standard model. Consequently, the shape may differ from that of the air conditioner that you are installing. SANYO Commercial Solutions A Division of SANYO North America Corporation Cornerstone Business Park, 1062 Thorndale Avenue, Bensenville, IL 60106, U.S.A. In Canada SANYO Canada Inc. 1-300 Applewood Crescent, Concord Ontario, L4K 5C7, Canada 07-156 CM-CLM1972-3172 6/6/07 9:35 AM Page 2 IMPORTANT! Please Read Before Starting When Installing… …In a Ceiling or Wall This air conditioning system meets strict safety and operating standards. As the installer or service person, it is an important part of your job to install or service the system so it operates safely and efficiently. Make sure the ceiling/wall is strong enough to hold the unit’s weight. It may be necessary to construct a strong wood or metal frame to provide added support. …In a Room For safe installation and trouble-free operation, you must: G Carefully read this instruction booklet before beginning. G Follow each installation or repair step exactly as shown. G Observe all local, state, and national electrical codes. G Pay close attention to all warning and caution notices given in this manual. This symbol refers to a hazard or unsafe practice which can WARNING result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can CAUTION result in personal injury or product or property damage. Properly insulate any tubing run inside a room to prevent “sweating” that can cause dripping and water damage to walls and floors. …In Moist or Uneven Locations Use a raised concrete pad or concrete blocks to provide a solid, level foundation for the outdoor unit. This prevents water damage and abnormal vibration. …In an Area with High Winds Securely anchor the outdoor unit down with bolts and a metal frame. Provide a suitable air baffle. …In a Snowy Area (for Heat Pump-type Systems) Install the outdoor unit on a raised platform that is higher than drifting snow. Provide snow vents. If Necessary, Get Help When Connecting Refrigerant Tubing These instructions are all you need for most installation sites and maintenance conditions. If you require help for a special problem, contact our sales/service outlet or your certified dealer for additional instructions. • Use the flare method for connecting tubing. • Apply refrigerant lubricant to the matching surfaces of the flare and union tubes before connecting them, then tighten the nut with a torque wrench for a leak-free connection. In Case of Improper Installation The manufacturer shall in no way be responsible for improper installation or maintenance service, including failure to follow the instructions in this document. • Check carefully for leaks before starting the test run. When Servicing SPECIAL PRECAUTIONS WARNING • • • • • Turn the power OFF at the main power box (mains) before opening the unit to check or repair electrical parts and wiring. When Wiring ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. ONLY A QUALIFIED, EXPERIENCED ELECTRICIAN SHOULD ATTEMPT TO WIRE THIS SYSTEM. Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked. Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and these instructions when wiring. Improper connections and inadequate grounding can cause accidental injury or death. Ground the unit following local electrical codes. Connect all wiring tightly. Loose wiring may cause overheating at connection points and a possible fire hazard. • Keep your fingers and clothing away from any moving parts. • Clean up the site after you finish, remembering to check that no metal scraps or bits of wiring have been left inside the unit being serviced. Others CAUTION • Ventilate any enclosed areas when installing or testing the refrigeration system. Escaped refrigerant gas, on contact with fire or heat, can produce dangerously toxic gas. When Transporting • Confirm upon completing installation that no refrigerant gas is leaking. If escaped gas comes in contact with a stove, gas water heater, electric room heater or other heat source, it can produce dangerously toxic gas. Be careful when picking up and moving the indoor and outdoor units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air conditioner can cut your fingers. • Do not install only a single indoor unit. 2 07-156 CM-CLM1972-3172 6/6/07 9:35 AM Page 3 1. General This booklet briefly outlines where and how to install the air conditioning system. Please read over the entire set of instructions for the indoor and outdoor units and make sure all accessory parts listed are with the system before beginning. If the electric wiring diagram does not appear in this manual, please check for the diagram on the indoor unit. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 1-1. Tools Required for Installation (not supplied) 1. Standard screwdriver 2. Phillips head screwdriver 3. Knife or wire stripper 4. Tape measure Carpenter’s level Sabre saw or key hole saw Hacksaw Core bits Hammer Drill Tube cutter Tube flaring tool Torque wrench Adjustable wrench Reamer (for deburring) Vacuum pump (For R410A) Manifold valve 1-2. Accessories Supplied with Unit Table 1 Parts Figure Q’ty Hex wrench Labels for inter-unit cable and tube 1 Parts Figure Cushion rubber 4 Parts Reducer (1/2" 3/8") Figure Q’ty 2472 1 3172 2 Packed in the outdoor unit. Reducer 4 each (3/8" 1/2") A B C D Q’ty 1972 1 1-3. Optional Copper Tubing Kit 2. Copper tubing for connecting the outdoor unit to the indoor unit is available in kits which contain the narrow and wide tubing, fittings and insulation. Consult your nearest sales outlet or A/C workshop. Foamed polyethylene insulation for the specified copper tubes as required to precise length of tubing. Wall thickness of the insulation should be not less than 5/16" (8 mm). 3. Use insulated copper wire for field wiring. Wire size varies with the total length of wiring. Refer to 5. Wiring Instructions for details. 1-4. Type of Copper Tube and Insulation Material If you wish to purchase these materials separately from a local source, you will need: 1. CAUTION Deoxidized annealed copper tube for refrigerant tubing as detailed in Table 2. Cut each tube to the appropriate lengths 1' to 1'4" (30 cm to 40 cm) to dampen vibration between units. Table 2 Narrow Tube Wide Tube Model Outer Dia. Thickness Outer Dia. Thickness KMS0772 1/4" (6.35 mm) 0.0314" (0.8 mm) 3/8" (9.52 mm) 0.0314" (0.8 mm) KMS0972 1/4" (6.35 mm) 0.0314" (0.8 mm) 3/8" (9.52 mm) 0.0314" (0.8 mm) KMS1272 1/4" (6.35 mm) 0.0314" (0.8 mm) 3/8" (9.52 mm) 0.0314" (0.8 mm) KMS1872 1/4" (6.35 mm) 0.0314" (0.8 mm) 1/2" (12.70 mm) 0.0314" (0.8 mm) KMS2472 1/4" (6.35 mm) 0.0314" (0.8 mm) 5/8" (15.88 mm) 0.0393" (1.0 mm) 3 Check local electrical codes and regulations before obtaining wire. Also, check any specified instructions or limitations. 07-156 CM-CLM1972-3172 6/6/07 9:35 AM Page 4 1-5. Additional Materials Required for Installation 1. 2. Refrigeration (armored) tape Insulated staples or clamps for connecting wire (See local codes) Putty Refrigeration lubricant Clamps or saddles to secure refrigerant tubing 3. 4. 5. Indoor unit 2. Installation Site Selection 2-1. Indoor Unit WARNING To prevent abnormal heat generation and the possibility of fire, do not place obstacles, enclosures and grilles in front of or surrounding the air conditioner in a way that may block air flow. Drain hose Outside drainage Fig. 1 AVOID: G direct sunlight. G nearby heat sources that may affect performance of the unit. G areas where leakage of flammable gas may be expected. G placing or allowing any obstructions near the A/C inlet or outlet. G installing in rooms that contain instant-on (rapid-start) fluorescent lamps. (These may prevent the A/C from receiving signals.) G places where large amounts of oil mist exist. G installing in locations where there are devices that generate high-frequency emissions. 6" (15 cm) min. 2" (5 cm) min. Front View Fig. 2 INDOOR UNIT (1) Tubing length (L1) Elevation difference (H1) INDOOR UNIT (2) L2 OUTDOOR UNIT H2 DO: L3 G select an appropriate position from which every corner of the room can be uniformly cooled. (High on a wall is best.) G select a location that will hold the weight of the unit. G select a location where tubing and drain hose have the shortest run to the outside. (Fig. 1) G G 2" (5 cm) min. H4 INDOOR UNIT (4) INDOOR UNIT (3) L4 H3 Fig. 3a CAUTION allow room for operation and maintenance as well as unrestricted air flow around the unit. (Fig. 2) Indoor unit For stable operation of the air conditioner, do not install wall-mounted type indoor units less than 5' (1.5 m) from floor level. install the unit within the maximum elevation difference (H1, H2, H3, H4) above or below the outdoor unit and within a total tubing length (L1+L2+L3, L1+L2+L3+L4) from the outdoor unit as detailed in Table 3 and Fig. 3a. Minimum height from floor level 5' (1.5 m) Floor level Fig. 3b 4 Wall 07-156 CM-CLM1972-3172 6/6/07 9:35 AM Page 5 G Install the indoor unit more than 3.3' (1 m) away from any antenna or power lines or connecting wires used for television, radio, telephone, security system, or intercom. Electrical noise from any of these sources may affect operation. G install in a sturdy manner to avoid increased operating noise. Table 3 Model Max. Allowable Tubing Length per unit (ft.) Max. Allowable Total Tubing Length at shipment (L1+L2+L3) or (L1+L2+L3+L4) (ft.) Limit of Total Tubing Length (L1+L2+L3) or (L1+L2+L3+L4) (ft.) Limit of Elevation Difference (H1, H2, H3, H4) (ft.) Required Amount of Additional Refrigerant (oz./ft.)* CM1972/CLM1972 82 150 (L1+L2+L3) 150 (L1+L2+L3) 50 — CM2472/CLM2472 82 150 (L1+L2+L3+L4) 200 (L1+L2+L3+L4) 50 0.22 CM3172/CLM3172 100 150 (L1+L2+L3+L4) 230 (L1+L2+L3+L4) 50 0.22 * If total tubing length becomes 150 to 200 ft. (Max.) or 150 to 230 ft. (Max.), charge additional refrigerant (R410A) by 0.22 oz./ft. No additional charge of compressor oil is necessary. For more detailed charging information, refer to the Technical & Service Manual. 5 07-156 CM-CLM1972-3172 6/6/07 9:35 AM Page 6 2-2. Connecting Indoor Units (1) Connecting indoor unit for CM1972/CLM1972 (A) Outdoor unit Indoor unit 3/8"(9.52mm) C (KMS0772,KMS0972,KMS1272) 3/8"(9.52mm) 1/4"(6.35mm) 3/8"(9.52mm) B (KMS0772,KMS0972,KMS1272) 3/8"(9.52mm) 1/4"(6.35mm) 3/8"(9.52mm) A (KMS0772,KMS0972,KMS1272) 3/8"(9.52mm) 1/4"(6.35mm) Fig. 4a (B) Outdoor unit Indoor unit 3/8"(9.52mm) C (KMS0772,KMS0972,KMS1272) 3/8"(9.52mm) 1/4"(6.35mm) 3/8"(9.52mm) B (KMS0772,KMS0972,KMS1272) 3/8"(9.52mm) 1/4"(6.35mm) 1/2"(12.70mm) A (KMS1872) 3/8"(9.52mm) 1/4"(6.35mm) Flare 3/8"(9.52mm) Union 1/2"(12.70mm) A joint for connecting tubes of different sizes (3/8"(9.52mm) 1/2"(12.70mm)) Supplied Reducer Fig. 4b (2) Connecting indoor unit for CM2472/CLM2472 (A) Outdoor unit Indoor unit 3/8"(9.52mm) D 3/8"(9.52mm) (KMS0772,KMS0972,KMS1272) 1/4"(6.35mm) 3/8"(9.52mm) C 3/8"(9.52mm) (KMS0772,KMS0972,KMS1272) 1/4"(6.35mm) 3/8"(9.52mm) B 3/8"(9.52mm) (KMS0772,KMS0972,KMS1272) 1/4"(6.35mm) 3/8"(9.52mm) A 1/2"(12.70mm) Flare 1/2"(12.70mm) (1/2"(12.70mm) (KMS0772,KMS0972,KMS1272) 1/4"(6.35mm) Union 3/8"(9.52mm) 3/8"(9.52mm)) Supplied Reducer Fig. 4c 6 07-156 CM-CLM1972-3172 6/6/07 9:35 AM Page 7 (B) Outdoor unit Indoor unit 3/8"(9.52mm) D (KMS0772,KMS0972,KMS1272) 3/8"(9.52mm) 1/4"(6.35mm) 3/8"(9.52mm) C (KMS0772,KMS0972,KMS1272) 3/8"(9.52mm) 1/4"(6.35mm) 3/8"(9.52mm) B (KMS0772,KMS0972,KMS1272) 3/8"(9.52mm) 1/4"(6.35mm) 1/2"(12.70mm) A (KMS1872) 1/2"(12.70mm) 1/4"(6.35mm) Fig. 4d (C) Outdoor unit Indoor unit 3/8"(9.52mm) D (KMS0772,KMS0972,KMS1272) 3/8"(9.52mm) 1/4"(6.35mm) 3/8"(9.52mm) C (KMS0772,KMS0972,KMS1272) 3/8"(9.52mm) 1/4"(6.35mm) 3/8"(9.52mm) B (KMS0772,KMS0972,KMS1272) 3/8"(9.52mm) 1/4"(6.35mm) 5/8"(15.88mm) A (KMS2472) 1/2"(12.70mm) 1/4"(6.35mm) Flare 1/2"(12.70mm) Union 5/8"(15.88mm) (1/2"(12.70mm) 5/8"(15.88mm)) Locally purchased Fig. 4e (D) Outdoor unit Indoor unit 3/8"(9.52mm) D 3/8"(9.52mm) (KMS0772,KMS0972,KMS1272) 1/4"(6.35mm) 3/8"(9.52mm) C 3/8"(9.52mm) (KMS0772,KMS0972,KMS1272) 1/4"(6.35mm) 1/2"(12.70mm) B (KMS1872) 3/8"(9.52mm) 1/4"(6.35mm) 5/8"(15.88mm) A 1/2"(12.70mm) Flare 1/2"(12.70mm) (KMS2472) 1/4"(6.35mm) Union 5/8"(15.88mm) (1/2"(12.70mm) 5/8"(15.88mm)) Locally purchased Flare 3/8"(9.52mm) Union 1/2"(12.70mm) (3/8"(9.52mm) 1/2"(12.70mm)) Locally purchased Fig. 4f 7 07-156 CM-CLM1972-3172 6/6/07 9:35 AM Page 8 (3) Connecting indoor unit for CM3172/CLM3172 (A) Outdoor unit Indoor unit 3/8"(9.52mm) D (KMS0772,KMS0972,KMS1272) 3/8"(9.52mm) 1/4"(6.35mm) 3/8"(9.52mm) C (KMS0772,KMS0972,KMS1272) 3/8"(9.52mm) 1/4"(6.35mm) 3/8"(9.52mm) B (KMS0772,KMS0972,KMS1272) 1/2"(12.70mm) 1/4"(6.35mm) 3/8"(9.52mm) A (KMS0772,KMS0972,KMS1272) 1/2"(12.70mm) 1/4"(6.35mm) Flare 1/2"(12.70mm) Union 3/8"(9.52mm) (1/2"(12.70mm) 3/8"(9.52mm)) Supplied Reducer Fig. 4g (B) Outdoor unit Indoor unit 3/8"(9.52mm) D (KMS0772,KMS0972,KMS1272) 3/8"(9.52mm) 1/4"(6.35mm) 3/8"(9.52mm) C (KMS0772,KMS0972,KMS1272) 3/8"(9.52mm) 1/4"(6.35mm) 3/8"(9.52mm) B (KMS0772,KMS0972,KMS1272) 1/2"(12.70mm) 1/4"(6.35mm) 1/2"(12.70mm) A (KMS1872) 1/2"(12.70mm) 1/4"(6.35mm) Flare 1/2"(12.70mm) (1/2"(12.70mm Union 3/8"(9.52mm) 3/8"(9.52mm)) Supplied Reducer Fig. 4h (C) Outdoor unit Indoor unit 3/8"(9.52mm) D 3/8"(9.52mm) (KMS0772,KMS0972,KMS1272) 1/4"(6.35mm) 3/8"(9.52mm) C 3/8"(9.52mm) (KMS0772,KMS0972,KMS1272) 1/4"(6.35mm) 1/2"(12.70mm) B 1/2"(12.70mm) (KMS1872) 1/4"(6.35mm) 1/2"(12.70mm) A 1/2"(12.70mm) (KMS1872) 1/4"(6.35mm) Fig. 4i 8 07-156 CM-CLM1972-3172 6/6/07 9:35 AM Page 9 (D) Outdoor unit Indoor unit 3/8"(9.52mm) D (KMS0772,KMS0972,KMS1272) 3/8"(9.52mm) 1/4"(6.35mm) 3/8"(9.52mm) C (KMS0772,KMS0972,KMS1272) 3/8"(9.52mm) 1/4"(6.35mm) 3/8"(9.52mm) B (KMS0772,KMS0972,KMS1272) 1/2"(12.70mm) 1/4"(6.35mm) 5/8"(15.88mm) A (KMS2472) 1/2"(12.70mm) 1/4"(6.35mm) Flare 1/2"(12.70mm) Union 5/8"(15.88mm) Flare 1/2"(12.70mm) (1/2"(12.70mm) 5/8"(15.88mm)) Locally purchased Union 3/8"(9.52mm) (1/2"(12.70mm) 3/8"(9.52mm)) Supplied Reducer Fig. 4j (E) Outdoor unit Indoor unit 3/8"(9.52mm) D 3/8"(9.52mm) (KMS0772,KMS0972,KMS1272) 1/4"(6.35mm) 3/8"(9.52mm) C 3/8"(9.52mm) (KMS0772,KMS0972,KMS1272) 1/4"(6.35mm) 1/2"(12.70mm) B 1/2"(12.70mm) (KMS1872) 1/4"(6.35mm) 5/8"(15.88mm) A (KMS2472) 1/2"(12.70mm) 1/4"(6.35mm) Flare 1/2"(12.70mm) (1/2"(12.70mm) Union 5/8"(15.88mm) 5/8"(15.88mm)) Locally purchased Fig. 4k 9 6/6/07 9:35 AM Page 10 2-3. Outdoor Unit NO AVOID: G heat sources, exhaust fans, etc. (Fig. 5a) G damp, humid or uneven locations. Exhaust fan Hot air Heat source DO: Obstacle above G choose a place as cool as possible. G choose a place that is well ventilated. G allow enough room around the unit for air intake/ exhaust and possible maintenance. (Fig. 5b) G provide a solid base (level concrete pad, concrete block, 6" × 1'4" (15 × 40 cm) beams or equal), a minimum of 6" (15 cm) above ground level to reduce humidity and protect the unit against possible water damage and decreased service life. (Figs. 5c and 5d) CAUTION Air discharge Outdoor unit Fig. 5a Air intake Min. 4" (10 cm) Min. 6" (15 cm) Air discharge Min. Min. 7' (2 m) 7' (2 m) Obstacle 07-156 CM-CLM1972-3172 Valve side Min. 10" (25 cm) Min. 1’8" (50 cm) Fig. 5b A solid base must not cover the hole of the bottom plate. Ground Min. 6" (15 cm) Air intake Drain holes G Install cushion rubber under unit’s feet to reduce vibration and noise. (Fig. 5e) G use lug bolts or equal to bolt down unit, reducing vibration and noise. G Install in a location where no antenna of a television or radio exists within 10' (3 m). Fig. 5c Anchor bolts (4 pcs.) Min. 6" (15 cm) Air intake 2-4. Baffle Plate for the Outdoor Unit (CLM models only) Concrete or equal NOTE It is recommended to use baffle plates for models CLM1972, CLM2472 and CLM3172. The baffle plates are not normally required for the other models. Ab ou t1 6" " (15 (40 t6 Abou cm ) cm) Fig. 5d When the outdoor unit is installed in a position exposed to strong wind (such as seasonal winds with low air temperature in winter), baffle plates must be installed on the outdoor unit. (Fig. 5f) This unit is designed so that the fan of the outdoor unit runs at low speed when the air conditioner is operated at low outdoor air temperatures. When the outdoor unit is exposed to strong wind, the system pressure drops because of the freeze protector. Install a pair of windbaffle plates at the front and back of the outdoor unit if it will be subject to strong wind during the winter. (Figs. 5f, 5g, 5h, 5i, and 5j) Cushion rubber Fig. 5e Air intake baffle Front Wind Back Wind Air discharge baffle No air intake baffle required on this side. 10 Fig. 5f 07-156 CM-CLM1972-3172 6/6/07 9:35 AM Page 11 (1) Recommended dimensions of the baffle plates Air Intake Baffle Air Discharge Baffle H O A 2(2- 15/64" 6 mm) I J B H C J 3(3- K 1/4" 6.5 mm) G 4(4- 1/4" 6.5 mm) C R L E Q I D A K E G F F D B G Fig. 5g Fig. 5h For Air Intake Dimensions Model A B C D (inch) 25-3/16 25/32 1-31/32 CLM1972, CLM2472 (mm) 640 20 (inch) 25-3/16 25/32 CLM3172 (mm) 50 25 635 E F 10-5/8 10-5/8 270 270 G H I J K 25/64 25/32 19/32 25-7/8 19/64 15 657 7.5 10 1-3/8 30-29/32 13-25/32 13-25/32 25/64 20 25/32 19/32 31-25/32 19/64 640 20 35 785 350 350 10 20 15 807 7.5 A B C D E F G H I J K L O Q 25/64 5-29/32 25/32 10 150 20 25/64 5-29/32 25/32 10 150 20 R 25/32 20 25/32 20 For Air Discharge Dimensions Model CLM1972, 2472, 3172 (inch) 22-1/16 23-1/32 13-25/32 5-29/32 19-9/32 1-3/8 (mm) 560 585 350 150 490 35 2-5/32 18-5/16 2-3/8 3-11/32 31/32 55 465 60 85 25 Material to be used: Metal plate with corrosion protection treatment Plate thickness: 0.0394 to 0.0472" (1.0 to 1.2 mm) (2) Parts required (field supply except for screws) Air Intake Baffle Air Discharge Baffle Item Q’ty Item Remarks Q’ty Remarks Baffle plate 1 Bolt 15/64 × 13/32 – 19/32" (M6 × 10 – 15 mm) 4 3 Nut 15/64" (M6) 4 Nut 15/64" (M6) 3 Washer 4 Washer 3 Spring washer 4 Spring washer 3 Baffle plate 1 Screw 5/32 × 15/32" (4 × 12 mm) tapping 2 Bolt 15/64 × 19/32 – 25/32" (M6 × 15 – 20 mm) Attached to outdoor unit 11 07-156 CM-CLM1972-3172 6/6/07 9:35 AM Page 12 (3) Installation procedure 1. Air Intake Baffle 2. Air Discharge Baffle (1) Left side 1. Remove the panels front, top, side L and R from the unit and drill 4 holes of ø1/4 inch (6.5 mm) at the prescribed positions. 1. Remove the top panel from the unit. 2. Remove the panel side L, and drill 3 holes of ø1/4 inch (6.5 mm) at the prescribed position. 2. Install the windbaffle on the unit using field supply bolts and nuts. 3. Install the windbaffle on the unit using field supply bolts and nuts. 3. Recommended bolts to be used are 15/64" (M6 ISO standard), and the recommended length of the bolts is between 13/32 – 19/32 inch (10 – 15 mm). 4. Recommended bolts to be used are 15/64" (M6 ISO standard), and the recommended length of the bolts is between 19/32 – 25/32 inch (15 – 20 mm). 4. Use washers and spring washers to tightly fasten the windbaffle to the unit. 5. Use washers and spring washers to tightly fasten the windbaffle to the unit. (2) Right side 1. Remove the top panel from the unit. 2. Use 2 preholes on the panel side R to install the baffle plate. 3. Remove the panel side R from the unit by removing the screws. These screws are used in step 4 below. 4. Put (sandwich) the windbaffle between the unit and the panel side R, then install the windbaffle on the unit using the above screws. Be careful not to damage the screw holes. Panel top Panel side R Panel top Panel front Panel side R Panel front Panel side L Panel side L Fig. 5i Fig. 5j NOTE G In order to prevent contact of the bolts and heat exchanger and other parts inside the unit, install the windbaffle using bolts from inside the unit and fasten the bolts with nuts from outside the unit. G When the windbaffle is installed on the unit, the unit has higher wind resistance. In order to prevent the unit from falling over, anchor the legs of the unit using anchor bolts (or similar method). (4) Precautions for installation 1. Be sure not to damage painted surfaces. 2. Finish the edges of the windbaffle to avoid cuts or injury. 3. Drilling of holes must be carefully done so that no damage is caused to external or internal parts of the unit. Particular care must be taken that drill chips do not drop into the unit. 12 07-156 CM-CLM1972-3172 6/6/07 9:35 AM Page 13 2-5. Outer Dimensions of Outdoor Unit (1) CM1972/CLM1972 5-11/32 15/32 A 2-29/32 13-19/32 14-17/32 Service valve on narrow tube side (Outer diameter 1/4"(6.35)) 2-1/16 2-3/4 2-3/4 2-15/16 2-1/32 4-1/2 4-7/16 1-13/16 Service valve on wide tube side (Outer diameter 3/8"(9.52)) 2-27/32 23/32 29-1/8 (740) A 12-19/32 35-7/16 (900) 5-29/32 23-15/16 Fig. 6a (2) CM2472/CLM2472 A 5-11/32 15/32 2-29/32 Service valve on narrow tube side (Outer diameter 1/4"(6.35)) 2-15/16 2-3/4 2-3/4 Service valve on wide tube side (Outer diameter 3/8"(9.52)) 1-13/16 2-1/16 4-7/16 2-27/32 5-29/32 23/32 29-1/8 (740) 14-17/32 13-19/32 A 35-7/16 (900) 12-19/32 23-15/16 2-1/32 4-1/2 Service valve on wide tube side (Outer diameter 1/2"(12.70)) 2-13/32 Fig. 6b (3) CM3172/CLM3172 A 2-29/32 1-13/16 2-1/16 2-1/32 4-1/2 2-15/16 2-3/4 2-3/4 Service valve on wide tube side (Outer diameter 3/8"(9.52)) 2-27/32 5-29/32 35-1/32 (890) Service valve on narrow tube side (Outer diameter 1/4"(6.35)) 23/32 A 35-7/16 (900) 4-7/16 5-11/32 15/32 12-19/32 13-19/32 14-17/32 23-15/16 Service valve on wide tube side (Outer diameter 1/2"(12.70)) 2-13/32 Fig. 6c 13 unit: inch (mm) 07-156 CM-CLM1972-3172 6/6/07 9:35 AM Page 14 2-6. Diagram of Outdoor Unit Installation Never install only a single indoor unit. Be sure to connect indoor and outdoor units only in combinations that are listed in the catalog or in the combination table that was provided with the outdoor unit. (Use caution. Connecting any other model may result in operation failure and malfunction.) Indoor unit D The dimensions indicated by in the figure below are spaces that are required in order to maintain performance. Install in a location where the dimensions indicated by are ensured, and where 2 or more faces of the unit are unobstructed. In principle, the top direction should be unobstructed. Indoor unit B ) cm "(20 r8 Ove Indoor unit C Indoor unit A Service space Ov er 4 "(1 Power breaker 0cm ) Ov er 1 0"( Ensure 6"(15cm) of space if a drain hose is to be used. 25c m) Access panel C m) 50c 8"( r 1' e Ov D C B A Base (not provided) (concrete or similar material) Ground wire (not provided) Fasten with anchor bolts (not provided) (3/8" or M10, 4 locations) Fig. 7 14 07-156 CM-CLM1972-3172 6/6/07 9:35 AM Page 15 3. Installation Process 3-1. Embedding the Tubing and Wiring G Do not connect tubes to locations that are embedded. G Be sure to bind refrigerant tubing and inter-unit cables together with vinyl tape. G The power cable must be obtained on-site. (#12: Less than 85 ft.) # ... AWG (American Wire Gauge) G Be sure to apply the provided labels to both ends of the inter-unit cables to prevent miswiring. G Securely seal the end of embedded tubing with vinyl tape in order to prevent dirt or moisture entry. G In order to prevent insulation breakdown and ground faults, do not allow the wire ends to contact rainwater, or be subject to dew condensation. 3-2. Use of the Flaring Method Deburring Many of the conventional split system air conditioners employ the flaring method to connect refrigerant tubes which run between indoor and outdoor units. In this method, the copper tubes are flared at each end and connected with flare nuts. After Before 3-3. Flaring Procedure with a Flare Tool (1) Cut the copper tube to the required length with a tube cutter. It is recommended to cut approx. 12" to 20" (30 to 50 cm) longer than the tubing length you estimate. Fig. 8 (2) Remove burrs at the end of the copper tube with a tube reamer or file. This process is important and should be done carefully to make a good flare. (Fig. 8) 15 07-156 CM-CLM1972-3172 6/6/07 9:35 AM Page 16 NOTE Copper tubing When reaming, hold the tube end downward and be sure that no copper scraps fall into the tube. (Fig. 9) (3) Remove the flare nut from the unit and be sure to mount it on the copper tube. Reamer (4) Make a flare at the end of copper tube with a flare tool.* (Figs. 10 and 11) (*Use “RIGID” or equivalent.) Fig. 9 If the previous flare tool (clutch-type) is used: If the special R410A flare tool is used: NOTE A good flare should have the following characteristics: G inside surface is glossy and smooth. G edge is smooth. G tapered sides are of uniform length. 0 to 0.0196" (0 to 0.5 mm) 0.0472" (1.2 mm) Adjust so that the amount of tube protrusion is as shown in the figure. Fig. 10 3-4. Caution before Connecting Tubes Tightly a) b) c) Be sure to apply a sealing cap or water-proof tape to prevent dust or water from getting into the tubes before they are used. Flare nut Copper tubing Be sure to apply refrigerant lubricant to the matching surfaces of the flare and union before connecting them together. This is effective for reducing gas leaks. (Fig. 12) Flare tool Fig. 11 For proper connection, align the union tube and flare tube straight with each other, then screw in the flare nut lightly at first to obtain a smooth match. (Fig. 13) Apply refrigerant lubricant here and here 3-5. Tubing Connections Fig. 12 a) Temporary connection: Screw in 3 – 5 rotations by hand. (Fig.14) b) To fasten the flare nuts, apply specified torque as: Table 4 Tube Dia. Tightening Torque Union 1/4" (6.35 mm) Approx. 120 – 160 lbs·in (140 – 180 kgf·cm) 3/8" (9.52 mm) Approx. 300 – 360 lbs·in (340 – 420 kgf·cm) 1/2" (12.70 mm) Approx. 430 – 540 lbs·in (490 – 610 kgf·cm) 5/8" (15.88 mm) Approx. 590 – 710 lbs·in (680 – 820 kgf·cm) Flare nut Fig. 13 Service valve on narrow tube side Service valve on wide tube side Fig. 14 16 D C B A Apply the provided labels to the indoor and outdoor unit tubing connectors to prevent errors in connections. 07-156 CM-CLM1972-3172 6/6/07 CAUTION 9:35 AM Page 17 Torque wrench Be sure to match refrigerant tubing and electric wiring between indoor and outdoor units. For more details, refer to “Tubing Check Control” in the Technical & Service Manual. Spanner Indoor unit Outdoor unit Fig. 15 3-6. Insulation of Refrigerant Tubing IMPORTANT To prevent heat loss and wet floors due to dripping of condensation, both tubes must be well insulated with a proper insulation material. The thickness of the insulation should be a minimum 5/16" (8 mm). (Fig. 17) Insulation Fig. 16 Insulation 3-7. Taping the Tubes CAUTION Thickness: min. 5/16" (8 mm) Min. 5/16" (8 mm) After a tube has been insulated, never try to bend it into a narrow curve, as this may cause the tube to break or crack. Fig. 17 (1) At this time, the 2 refrigerant tubes (and electrical wire if local codes permit) should be taped together with armoring tape. The drain hose may also be included and taped together as 1 bundle with the tubing. Clamp (2) Wrap the armoring tape from the bottom of the outdoor unit to the top of the tubing where it enters the wall. As you wrap the tubing, overlap half of each previous tape turn. (Fig. 18) (3) Clamp the tubing bundle to wall, using 1 clamp approx. every 47" (120 cm). Insulated tubes Fig. 18 NOTE Do not wind the armoring tape too tightly, since this will decrease the heat insulation effect. Also, be sure the condensation drain hose splits away from the bundle and drips clear of the unit and the tubing. Apply putty here 3-8. Finishing the Installation Tubing After finishing insulating and taping over the tubing, use sealing putty to seal off the hole in the wall to prevent rain and draft from entering. (Fig. 19) Fig. 19 17 07-156 CM-CLM1972-3172 6/6/07 9:35 AM Page 18 4. Air Purging Air and moisture remaining in the refrigerant system have undesirable effects as indicated below. Therefore, they must be purged completely. G pressure in the system rises G operating current rises G cooling efficiency drops G moisture in the air may freeze and block capillary tubing G water may lead to corrosion of parts in the refrigerant system I G Air Purging with a Vacuum Pump (for Test Run) Service valve on narrow D C B A Service valve on wide tube side Manifold gauge (special for R410A) High-pressure valve Low-pressure Vacuum pump valve adapter Lo Hi (for preventing Leave the reverse flow) valve open. (special for Open R410A) Hex wrench Charging hose (special for R410A) With push-pin Fig. 20 In order to protect the earth’s environment, be sure to use a vacuum pump to perform the air purge. (Never perform an air purge by using the refrigerant gas cylinder or other external gas, or by using the gas inside the outdoor unit.) CAUTION In order to prevent charging errors with A/C that uses R410A, the screw diameter at the service valve charging port has been changed. When recharging or performing other servicing, use the special charging hose and manifold gauge. Perform the air purge for tubes A, B, C, and D. Use the same procedures for all tubes. Stopper Spindle Service port Screw diameter: 1/2 UNF 20 threads (1) Check that each tube (both narrow and wide tubes) between the indoor and outdoor units have been properly connected and all wiring for the test run has been completed. Note that both narrow and wide tube service valves on the outdoor unit are kept closed at this stage. Cap nut tightening torque: 60 – 95 lbs·in (70 – 110 kgf·cm) (Tighten by hand, then use a wrench to turn approximately 30 .) (3) Connect a vacuum pump and a manifold valve (with pressure gauges) to the service port on the wide tube service valve. (Fig. 20). CAUTION Cap tightening torque: 170 – 215 lbs·in (200 – 250 kgf·cm) (Tighten by hand, then use a wrench to turn.) Valve core (2) Using an adjustable wrench or box wrench, remove the valve caps from the service valve on both narrow and wide tubes. CAUTION Vacuum pump <Structure of service valve on wide tube side> NOTE External diameter of service port R410A: 5/16" Fig. 21 Before using the vacuum pump adapter, read the vacuum pump adapter manual, and use the adapter correctly. Be sure to use a manifold valve for air purging. If it is not available, use a stop valve for this purpose. The “Hi” knob of the manifold valve must always be kept closed. 18 G When using a hex wrench to open the spindle, an extremely small amount of refrigerant may leak. This does not indicate a problem. G Use a hex wrench of a type to which force can be easily applied. 07-156 CM-CLM1972-3172 6/6/07 9:35 AM Page 19 (4) With the “Lo” knob of the manifold valve open and high-pressure valve (“Hi”) closed completely, run the vacuum pump. Run the pump until the pressure is –101 kPa (–76 cmHg). The operation time for the vacuum pump varies with tubing length and the capacity of the pump. The following table shows the amount of time required for evacuation: Table 5 Required time for evacuation when capacity of 100 liter/h vacuum pump is used 20 min. or more NOTE The required time in the above table is calculated based on the assumption that the ideal (or target) vacuum condition is around 10 mmHg abs. (5) With the vacuum pump still running, close the “Lo” knob of the manifold valve. Then stop the vacuum pump. Fully close the low-pressure valve and stop the vacuum pump. (Wait 1 – 2 minutes and check that the manifold gauge pointer does not return. If it does return, find and repair the leak, then apply the vacuum again.) (6) With a hex wrench, turn the valve stem on the narrow tube service valve counter-clockwise by 90 degrees (1/4 turn) for 10 seconds, and then turn the stem clockwise to close it again. CAUTION Be sure to completely insert the hex wrench before attempting to turn the valve. (7) With a standard screwdriver, turn the wide tube service valve stem counterclockwise to fully open the valve. (8) Turn the narrow tube service valve stem counterclockwise to fully open the valve. (9) Loosen the vacuum hose connected to the wide tube service port slightly to release the pressure. Then, remove the hose. (10) Leak test all joints at the tubing (both indoor and outdoors) with liquid soap. Bubbles indicate a leak. Be sure to wipe off the soap with a clean cloth. CAUTION If a CFC gas detector is used, use a special detector for HFC refrigerant (such as R410 and R134a). 19 07-156 CM-CLM1972-3172 6/6/07 9:35 AM Page 20 (11) Replace the flare nut on the wide tube service port and fasten the flare nut securely with an adjustable wrench or box wrench. Next, mount the valve cap and tighten it with a torque wrench (the cap needs to be tightened with the torque of 180 lbs·in (200 kgf·cm)). This process is very important to prevent gas from leaking from the system. (12) Test run the air conditioner. (See page 25.) (13) While the air conditioner is running, apply liquid soap to check for any gas leaks around the service valves or caps. (14) If there is no leakage, stop the air conditioner. (15) Wipe off the soap on the tubing. This completes air purging with a vacuum pump and the air conditioner is ready for actual operation. I Pump Down In order to protect the earth’s environment, be sure to perform pump-down to recover refrigerant gas without releasing it into the atmosphere. G When relocating or disposing of the A/C, request this service from the dealer where the unit was purchased, or from an appropriate agent. Perform pump-down as described below. Close D Narrow tube side Close C What is pump-down? G Pump-down refers to recovering the refrigerant gas from the refrigerant cycle at the outdoor unit. This work must be performed during cooling operation. The refrigerant gas cannot be recovered during heating operation. G During winter, or if the temperature sensor prevents cooling operation, perform “forced cooling operation.” Close B Charging port Close A Fig. 22 Pump-down procedure (1) Fully close the spindles at the valves on the narrow tube side of tubes A, B, C and D. (Refer to Fig. 22.) (2) Connect the manifold gauge to the charging port at the valve on the wide tube side of tube D. Purge the air from the charging hose. (Refer to Fig. 23.) (3) Perform cooling operation or forced cooling operation. When the pressure at the low-pressure side is 0.15 – 0.2 MPa (0.5 – 1 kg/cm2G), fully close the spindles at the valves on the wide tube side of tubes A, B, C, and D, and immediately stop operation. (Refer to Fig. 23.) In the winter, the outdoor unit may stop after 5 - 10 minutes of operation. This is in order to protect the indoor unit heat exchanger from freezing and does not indicate a problem. D C Wide tube side B A Manifold gauge Fig. 23 Cap (4) Disconnect the manifold gauge and the inter-unit tubes, and attach the caps and flare nuts. At this point, pump-down is completed. (If the caps and flare nuts are not reattached, there is the danger of gas leakage.) (Refer to Fig. 24.) Cap If pump-down is not possible If the A/C cannot be operated because of a malfunction or other cause, use a refrigerant recovery device to recover the refrigerant. Cap 20 After disconnecting the inter-unit tubes, attach the flare nuts with flare bonnets. Cap Fig. 24 07-156 CM-CLM1972-3172 6/6/07 9:35 AM Page 21 5. Wiring Instructions 5-1. General Precautions on Wiring (1) Before wiring, confirm the rated voltage of the unit as shown on its nameplate, then carry out the wiring closely following the wiring diagram. (2) Provide a power outlet to be used exclusively for each unit, with a power supply disconnect and circuit breaker for overcurrent protection provided in the exclusive line. (3) To prevent possible hazard due to insulation failure, the unit must be grounded. (4) Each wiring connection must be done tightly and in accordance with the wiring system diagram. Wrong wiring may cause the unit to misoperate or become damaged. (5) Do not allow wiring to touch the refrigerant tubing, compressor, or any moving parts of the fan. (6) Unauthorized changes in the internal wiring can be very dangerous. The manufacturer will accept no responsibility for any damage or misoperation that occurs as a result of such unauthorized changes. 5-2. Recommended Wire Length and Diameter Regulations on wiring diameter differ from locality to locality. For field wiring requirements, please refer to your local electrical codes. Carefully observe these regulations when carrying out the installation. Table 6 shows maximum wire lengths for control line and power line and fuse or circuit capacity. NOTE Refer to the wiring system diagram (Fig. 25a or 25b) for the meaning of (A), (B), and (C) in Table 6. Refer to your local codes or in the absence of local codes see the National Electric Code: ANSI/NFPA70. Table 6 AWG Model Max. Power Line Length (ft.) (A) Max. Control Line Length (ft.) (B) (C) (#12) (#14) Fuse or Circuit Capasity CM1972 / CLM1972 85 (Max.) 82 (Max.) 20 A CM2472 / CLM2472 85 (Max.) 82 (Max.) 20 A CM3172 / CLM3172 85 (Max.) 100 (Max.) 20 A # ... AWG (American Wire Gauge) 21 07-156 CM-CLM1972-3172 6/6/07 9:35 AM Page 22 WARNING G G G G WARNING G Be sure to comply with local codes on running the wire from the indoor unit to the outdoor unit (size of wire and wiring method, etc.). Each wire must be firmly connected. No wire should be allowed to touch refrigerant tubing, the compressor, or any moving part. Be sure to connect power wires correctly matching up numbers on terminals of the outdoor unit and respective indoor units A – D. G G G To avoid the risk of electric shock, each air conditioner unit must be grounded. For the installation of a grounding device, please observe local electrical codes. Grounding is necessary, especially for units using inverter circuits, in order to release charged electricity and electrical noise caused by high tension. Otherwise, electrical shock may occur. Place a dedicated ground more than 7' (2 m) away from other grounds and do not have it shared with other electric appliances. CAUTION Disconnect switch may be required by national or local codes. CAUTION Always comply with national and local code requirements. 5-3. Wiring System Diagram 4 indoor units with CM2472/CLM2472, CM3172/CLM3172 (C) (B) Grounding line Field supply (B) 6 230/208V 7 230/208V 8 9 2 230/208V (B) (C) Grounding line Terminal (2P) 1 INDOOR UNIT Terminal 3 (B) (C) Terminal(12P) 230/208V 1 Grounding line * Disconnect switch Field supply 1 2 OUTDOOR UNIT 230/208V 2 230/208V (C) 3 (B) (B) 4 230/208V 3 5 230/208V 6 (B) Grounding line * (C) 1 (D) (A) 230/208V 3 230/208V Fig. 25a 8 (C) 9 (B) Grounding line 230/208V Disconnect switch Field supply 10 11 (B) 1 12 230/208V 2 3 7 230/208V 2 * 2 Disconnect switch Field supply (Inter-unit) (B) power line 230/208V (C) Grounding line (B) 1 2 (A) Fig. 25b 22 Grounding line 230/208V 2 Power supply Single-phase 230/208VAC 60HZ 5 230/208V 1 L1 L2 230/208V supply UNIT C 4 (B) INDOOR UNIT Terminal (B) 230/208V 1 3 3 INDOOR UNIT Terminal (B) Field supply UNIT A 2 INDOOR UNIT Terminal (C) INDOOR UNIT Terminal * Disconnect switch (C) Grounding line Grounding line 3 1 (A) Power supply Single-phase 230/208VAC 60HZ 2 230/208V Terminal(9P) L1 L2 INDOOR UNIT Terminal 1 (B) UNIT B 3 OUTDOOR UNIT 230/208V 2 * Disconnect switch (B) 230/208V UNIT C (A) INDOOR UNIT Terminal Field supply UNIT A * Disconnect switch Field * Disconnect switch UNIT B 3 indoor units with CM1972/CLM1972 1 NOTE * UNIT D G Be sure to connect the power supply line to the outdoor unit as shown in the wiring diagram. The indoor unit draws its power from the outdoor unit. Do not run wiring for antenna, signal, or power lines of television, radio, stereo, telephone, security system, or intercom any closer than 3'4" (1 m) from the power cable and wires between the indoor and outdoor units. Electrical noise may affect the operation. Terminal (2P) G 07-156 CM-CLM1972-3172 6/6/07 9:35 AM Page 23 5-4. How to Connect Wiring to the Terminal WARNING Loose wiring may cause the terminal to overheat or result in unit malfunction. A fire hazard may also exist. Therefore, be sure all wiring is tightly connected. When connecting each power wire to the corresponding terminal, follow the instructions “How to connect wiring to the terminal” and fasten the wire securely tight with the fixing screw of the terminal plate. STRIP SIZE 9/32" (7 mm) (ACTUAL SIZE) How to connect wiring to the terminal Fig. 26 a) For Indoor Unit Strip 15/16" (25 mm) (1) Cut the wire end with a cutting pliers, then strip the insulation to expose the wire about 9/32" (7 mm). See the label (Fig. 26) near the terminal plate. (2) Using a screwdriver, loosen the terminal screw on the terminal plate. (3) Insert the wire and tighten the terminal screw completely using a screwdriver. Solid wire Loop Insulation Fig. 27 b) For Outdoor Unit Strip 3/8" (10 mm) I For solid core wiring (or F-cable) (1) Cut the wire end with a cutting pliers, then strip the insulation to expose the solid wire about 15/16" (25 mm). (Fig. 27) (2) Using a screwdriver, remove the terminal screw(s) on the terminal plate. Stranded wire Ring connector Fig. 28 (3) Using the pliers, bend the solid wire to form a loop suitable for the terminal screw. Twist wire ends (4) Shape the loop wire properly, place it on the terminal plate and fix it securely with the removed terminal screw using a screwdriver. I For stranded wiring (1) Cut the wire end with a cutting pliers, then strip the insulation to expose the stranded wiring about 3/8" (10 mm) and tightly twist the wire ends. (Figs. 28 and 29) Fig. 29 Special washer (2) Using a screwdriver, remove the terminal screw(s) on the terminal plate. Screw Ring connector (3) Using a ring connector fastener or pliers, securely clamp each stripped wire end with a ring connector. (Fig. 28) Wire (4) Place the ring connector wire, and replace and tighten the removed terminal screw using a screwdriver. (Fig. 30) Terminal plate Wire Fig. 30 23 Screw and special washer Ring connector 07-156 CM-CLM1972-3172 6/6/07 9:35 AM Page 24 5-5. Wiring Instructions for the Outdoor Unit CAUTION G Be sure to correctly align inter-unit cables A, B, C and D. Outdoor unit A Terminal board 1 Indoor unit A A is the indoor unit with refrigerant tubing that is connected to service valve 1 2 3 A (top) of the outdoor unit. 2 1 2 3 4 5 6 7 8 9 10 11 12 Power: Single-phase, 230/208VAC 60HZ Terminal board Inter-unit cables #14 (not provided) Power switch (not provided) Label A Indoor unit B B is the indoor unit with refrigerant tubing that is connected to service valve 1 2 3 B (top) of the outdoor unit. Power supply (conduit) A Ground Power cable (not provided) (#12: Less than 85 ft.) Terminal board Inter-unit cables #14 (not provided) Label B Indoor unit C C is the indoor unit with refrigerant tubing that is connected to service valve 1 2 3 C (top) of the outdoor unit. B Be sure to perform grounding. Attach a ground wire to either the outdoor unit or indoor unit. If there is a grounding terminal inside the room, use the grounding screw inside the indoor unit. Terminal board Inter-unit cables #14 (not provided) Label C Indoor unit D D is the indoor unit with refrigerant tubing that is connected to service valve 1 2 3 D (top) of the outdoor unit. C Terminal board Label D Be sure to apply the provided labels to both ends of the inter-unit cables to prevent miswiring. The units will not function if the wiring connections are incorrect. Inter-unit cables #14 (not provided) D # ... AWG (American Wire Gauge) Inter Unit (conduit) Fig. 31 G G G G G Use a dedicated A/C circuit for power. To make connections to the outdoor unit, remove the inspection panel and tubing panel. Do not bring the inter-unit cables or power cable into contact with tubing or service valves. Use outdoor unit cable fasteners and fasten the interunit cables at the location where the cables are doublesheathed. Arrange the wiring so that the inter-unit cables are contained in the inspection panel and tubing panel, as shown in Fig. 31. 24 07-156 CM-CLM1972-3172 6/6/07 9:35 AM Page 25 Regulations on wire size differ from locality to locality. For field wiring requirements, please refer to your local electrical codes. Make sure that the installation fully complies with all local and national regulations. Lock nut Cabinet (1) Remove access panel “C”. (Fig. 32) (2) Connect the inter-unit and power supply line according to the drawing on the panel side. Terminal block (3) Be sure to size each wire allowing approx. 4" (10 cm) longer than the required length for wiring. Store excess wiring inside the cabinet. Conduit plate (4) When connections are completed, check that all connections are correct as shown in the wiring system diagram on panel side. (5) Be sure to ground the unit according to your local codes. Access panel “C” Plug 6. Test Run Inter unit (Conduit) Performing a test run G Refer to the test run procedures in the indoor unit installation manual. G Perform the test run separately for each connected indoor unit. If 2 units are operated simultaneously, it is not possible to correctly check for errors in tubing and wiring. Power supply (Conduit) Fig. 32 Access panel C Checking tubing and wiring Perform the test run and check that operation is normal. If there is an error in tubing or wiring, the refrigerant may flow to indoor unit B when indoor unit A is operated (for example). Conduit plate CAUTION CAUTION G Stop operation immediately if there is an error in tubing or wiring. Turn the power (breaker) to OFF, and check whether the inter-unit cables are connected incorrectly, or whether the narrow tubes A and B are connected in reverse. Correct the connections. G If there is an error in tubing, pump-down must be performed. Be sure to perform pump-down. After making corrections, again purge the air from the tubes. Make sure there is no gap between access panel “C” and the conduit plate. Fig. 33 25 07-156 CM-CLM1972-3172 6/6/07 9:35 AM Page 26 7. Connecting a Home Automation device The HA (white) 4P terminal is located on the indoor unit PCB. If a HA device will be used, connect it to this terminal. 8. Installation Check Sheet The strength of the installation location is sufficient to support the A/C weight. The indoor and outdoor units are installed level and vertically. The power and voltage are as specified. Inter-unit cables are securely fastened to the terminal board. Inter-unit cables are securely fixed. The power cord and inter-unit cables are not connected anywhere along their paths. The ground wire is securely connected. An air purge of the refrigerant circuit has been conducted. A leak test of the tubing connections has been performed. Thermal insulation has been applied to the tubing connections. Drain connections are secure and water drains properly. Putty has been used to close the hole in the wall. All service valves are fully open. Remote controller signals are being positively received. 26 APPENDIX B UNIT COMBINATION TABLES < List of Combination Tables > Name of Combination Table Model No. of Outdoor Unit Remarks 3-Room Outdoor Unit Combination Table CM1972 OI-852-6-4180-818-00-4 4-Room Outdoor Unit Combination Table CM2472 OI-852-6-4180-819-00-4 4-Room Outdoor Unit Combination Table CM3172 OI-852-6-4180-820-00-4 NOTE Be sure to operate the air conditioning system only when 2 or more indoor units have been installed. If operated with only a single unit installed, the returning fluid to the compressor may cause a malfunction. A-2 Save this Combination Table! Please be sure to hand over this sheet to the user. 3-Room Outdoor Unit Combination Table CM1972 <Combinations of Connectable Indoor Units> The combinations of the indoor units listed in Table 1 and Table 2 are combinations solely of those units which can be operated concurrently. In addition to the combinations listed in the table, other combinations of indoor units are possible provided that the following conditions are satisfied. Conditions: 1. At least two or more indoor units must be connected to the multi outdoor unit. It is not acceptable for only one indoor unit to be connected. 2. The total rated cooling capacity of the indoor units to be connected must be no more than 200% of the rated cooling capacity of the outdoor unit. In this case, all the indoor units installed must not be operated concurrently under any CAUTION circumstances. Otherwise, the air conditioner may not run properly and trouble may occur. Example: When 3 indoor units are connected at 230V If the following holds true Rated cooling capacity of CM1972 outdoor unit: C=19700 (BTU/h) Rated cooling capacity of indoor units: K1, K2, ... (BTU/h) Then: C x 2 (200%) K1 + K2 + ....... 19700 x 2 7500 + 11900 + 17500 39400 36900 It is therefore possible to connect 3 units with respective capacities of 7500 + 11900 + 17500. However, since this combination is not found in the 3-room operation column of Table 1, operating all these units concurrently may result in trouble. At a time like this, shut down at least one of the 3 indoor units to match one of the combinations found in the 2-room operation column of Table 1. at 208V If the following holds true Rated cooling capacity of CM1972 outdoor unit: C=19700 (BTU/h) Rated cooling capacity of indoor units: K1, K2, ... (BTU/h) Then: C x 2 (200%) K1 + K2 + ....... 19700 x 2 7500 + 11900 + 17500 39400 36900 It is therefore possible to connect 3 units with respective capacities of 7500 + 11900 + 17500. However, since this combination is not found in the 3-room operation column of Table 2, operating all these units concurrently may result in trouble. At a time like this, shut down at least one of the 3 indoor units to match one of the combinations found in the 2-room operation column of Table 2. NOTE Be sure to operate the air conditioning system only when 2 or more indoor units have been installed. If operated with only a single unit installed, the returning fluid to the compressor may cause a malfunction. Pub. OI-85264180818004 © SANYO 2008 < Combinations of operatable indoor units > Voltage Rating : 230V 60Hz CM1972 (Rated cooling capacity at 230V: 19700 BTU/h) NOTE 7500 : KMS0772 9000 : KMS0972 11900 : KMS1272 17500 : KMS1872 Table 1 Indoor Unit Combination Single-room Operation 2-room Operation 3-room Operation 7500 9000 11900 17500 7500 7500 7500 7500 9000 9000 9000 11900 11900 7500 7500 7500 7500 7500 7500 7500 7500 9000 9000 9000 11900 + + + + + + + + + + + + + + + + + + + + + 7500 9000 11900 17500 9000 11900 17500 11900 17500 7500 7500 7500 7500 9000 9000 9000 11900 9000 9000 11900 11900 + + + + + + + + + + + + 7500 9000 11900 17500 9000 11900 17500 11900 9000 11900 11900 11900 = = = = = = = = = = = = = = = = = = = = = = = = = 7500 9000 11900 17500 15000 16500 19400 25000 18000 20900 26500 23800 29400 22500 24000 26900 32500 25500 28400 34000 31300 27000 29900 32800 35700 Room A 7500 9000 11900 17500 7500 7485 6716 5717 8500 7713 6659 9350 7971 6133 5835 5458 4538 5779 5190 4334 4711 6567 5932 5410 6567 Room B 7500 9015 10684 13383 8500 10187 12941 9350 11729 6133 5835 5458 4538 6961 6252 5221 7495 6567 5932 7145 6567 Indoor Unit Capacity (BTU/h) COOLING Room Total Performance Capacity ( Min. - Max. C 7500 ( 4700 - 8800 9000 ( 4700 - 10900 11900 ( 5100 - 12200 17500 ( 5400 - 19700 15000 ( 6800 - 17400 16500 ( 6800 - 19700 17400 ( 6800 - 19700 19100 ( 7100 - 19700 17000 ( 6800 - 19700 17900 ( 6800 - 19700 19600 ( 7100 - 19700 18700 ( 6800 - 19700 19700 ( 7100 - 19700 6133 18400 ( 8500 - 19700 7029 18700 ( 9800 - 19700 8684 19600 ( 9800 - 19700 10624 19700 ( 9800 - 19700 6961 19700 ( 9800 - 19700 8257 19700 ( 9800 - 19700 10146 19700 ( 9800 - 19700 7495 19700 ( 9800 - 19700 6567 19700 ( 9800 - 19700 7835 19700 ( 9800 - 19700 7145 19700 ( 9800 - 19700 6567 19700 ( 9800 - 19700 The table lists the wall-mounted type of indoor units as representative models. -2- ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Voltage Rating : 208V 60Hz CM1972 (Rated cooling capacity at 208V: 19700 BTU/h) NOTE 7500 : KMS0772 9000 : KMS0972 11900 : KMS1272 17500 : KMS1872 Table 2 Indoor Unit Combination Single-room Operation 2-room Operation 3-room Operation 7500 9000 11900 17500 7500 7500 7500 7500 9000 9000 9000 11900 11900 7500 7500 7500 7500 7500 7500 7500 7500 9000 9000 9000 11900 + + + + + + + + + + + + + + + + + + + + + 7500 9000 11900 17500 9000 11900 17500 11900 17500 7500 7500 7500 7500 9000 9000 9000 11900 9000 9000 11900 11900 + + + + + + + + + + + + 7500 9000 11900 17500 9000 11900 17500 11900 9000 11900 11900 11900 = = = = = = = = = = = = = = = = = = = = = = = = = 7500 9000 11900 17500 15000 16500 19400 25000 18000 20900 26500 23800 29400 22500 24000 26900 32500 25500 28400 34000 31300 27000 29900 32800 35700 Room A 7500 9000 11900 17500 7500 7485 6716 5717 8500 7713 6659 9350 7971 6133 5835 5458 4538 5779 5190 4334 4711 6567 5932 5410 6567 Room B 7500 9015 10684 13383 8500 10187 12941 9350 11729 6133 5835 5458 4538 6961 6252 5221 7495 6567 5932 7145 6567 Indoor Unit Capacity (BTU/h) COOLING Room Total Performance Capacity ( Min. - Max. C 7500 ( 4700 - 8800 9000 ( 4700 - 10900 11900 ( 5100 - 12200 17500 ( 5400 - 19700 15000 ( 6800 - 17400 16500 ( 6800 - 19700 17400 ( 6800 - 19700 19100 ( 7100 - 19700 17000 ( 6800 - 19700 17900 ( 6800 - 19700 19600 ( 7100 - 19700 18700 ( 6800 - 19700 19700 ( 7100 - 19700 6133 18400 ( 8500 - 19700 7029 18700 ( 9800 - 19700 8684 19600 ( 9800 - 19700 10624 19700 ( 9800 - 19700 6961 19700 ( 9800 - 19700 8257 19700 ( 9800 - 19700 10146 19700 ( 9800 - 19700 7495 19700 ( 9800 - 19700 6567 19700 ( 9800 - 19700 7835 19700 ( 9800 - 19700 7145 19700 ( 9800 - 19700 6567 19700 ( 9800 - 19700 The table lists the wall-mounted type of indoor units as representative models. -3- ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Save this Combination Table! Please be sure to hand over this sheet to the user. 4-Room Outdoor Unit Combination Table CM2472 <Combinations of Connectable Indoor Units> The combinations of the indoor units listed in Table 1 and Table 2 are combinations solely of those units which can be operated concurrently. In addition to the combinations listed in the table, other combinations of indoor units are possible provided that the following conditions are satisfied. Conditions: 1. At least two or more indoor units must be connected to the multi outdoor unit. It is not acceptable for only one indoor unit to be connected. 2. The total rated cooling capacity of the indoor units to be connected must be no more than 200% of the rated cooling capacity of the outdoor unit. In this case, all the indoor units installed must not be operated concurrently under any CAUTION circumstances. Otherwise, the air conditioner may not run properly and trouble may occur. Example: When 4 indoor units are connected at 230V If the following holds true Rated cooling capacity of CM2472 outdoor unit: C=25400 (BTU/h) Rated cooling capacity of indoor units: K1, K2, ... (BTU/h) Then: C x 2 (200%) K1 + K2 + ....... 25400 x 2 7500 + 7500 + 7500 + 17500 50800 40000 It is therefore possible to connect 4 units with respective capacities of 7500 + 7500 + 7500 + 17500. However, since this combination is not found in the 4-room operation column of Table 1, operating all these units concurrently may result in trouble. At a time like this, shut down at least one of the 4 indoor units to match one of the combinations found in the 3-room operation column of Table 1. at 208V If the following holds true Rated cooling capacity of CM2472 outdoor unit: C=24400 (BTU/h) Rated cooling capacity of indoor units: K1, K2, ... (BTU/h) Then: C x 2 (200%) K1 + K2 + ....... 24400 x 2 7500 + 7500 + 7500 + 17500 48800 40000 It is therefore possible to connect 4 units with respective capacities of 7500 + 7500 + 7500 + 17500. However, since this combination is not found in the 4-room operation column of Table 2, operating all these units concurrently may result in trouble. At a time like this, shut down at least one of the 4 indoor units to match one of the combinations found in the 3-room operation column of Table 2. NOTE Be sure to operate the air conditioning system only when 2 or more indoor units have been installed. If operated with only a single unit installed, the returning fluid to the compressor may cause a malfunction. Pub. OI-85264180819004 © SANYO 2008 < Combinations of operatable indoor units > Voltage Rating : 230V 60Hz CM2472 (Rated cooling capacity at 230V: 25400 BTU/h) NOTE 7500 : KMS0772 9000 : KMS0972 11900 : KMS1272 17500 : KMS1872 24200 : KMS2472 Table 1 Indoor Unit Combination Single-room Operation 2-room Operation 3-room Operation 7500 9000 11900 17500 24200 7500 7500 7500 7500 7500 9000 9000 9000 9000 11900 11900 11900 17500 7500 7500 7500 7500 7500 7500 7500 7500 7500 9000 9000 9000 9000 9000 11900 11900 + + + + + + + + + + + + + + + + + + + + + + + + + + + + + 7500 9000 11900 17500 24200 9000 11900 17500 24200 11900 17500 24200 17500 7500 7500 7500 7500 9000 9000 9000 11900 11900 9000 9000 9000 11900 11900 11900 11900 + + + + + + + + + + + + + + + + 7500 9000 11900 17500 9000 11900 17500 11900 17500 9000 11900 17500 11900 17500 11900 17500 = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = 7500 9000 11900 17500 24200 15000 16500 19400 25000 31700 18000 20900 26500 33200 23800 29400 36100 35000 22500 24000 26900 32500 25500 28400 34000 31300 36900 27000 29900 35500 32800 38400 35700 41300 Room A 7500 9000 11900 17500 23200 7500 7485 7488 7124 6009 9000 8876 8494 6904 11400 10277 8387 12700 7333 7177 7073 5851 7099 6692 5588 6074 5150 8467 7649 6441 6975 5957 8467 7317 Room B 7500 9015 11912 16676 19391 9000 11724 16506 18496 11400 15123 17013 12700 7333 7177 7073 5851 8551 8061 6731 9663 8194 8467 7649 6441 9212 7867 8467 7317 Indoor Unit Capacity (BTU/h) COOLING Total Performance Room Room C D Capacity ( Min. - Max. 7500 ( 4700 - 8800 9000 ( 4700 - 10900 11900 ( 5100 - 12200 17500 ( 5400 - 19700 23200 ( 5400 - 23200 15000 ( 6800 - 17400 16500 ( 6800 - 19700 19400 ( 6800 - 22800 23800 ( 7100 - 25200 25400 ( 7100 - 25400 18000 ( 6800 - 21400 20600 ( 6800 - 23200 25000 ( 7100 - 25400 25400 ( 7100 - 25400 22800 ( 6800 - 24800 25400 ( 7100 - 25400 25400 ( 7100 - 25400 25400 ( 7100 - 25400 7333 22000 ( 8500 - 25400 8645 23000 ( 9800 - 25400 11253 25400 ( 9800 - 25400 13697 25400 ( 9800 - 25400 8551 24200 ( 9800 - 25400 10647 25400 ( 9800 - 25400 13081 25400 ( 9800 - 25400 9663 25400 ( 9800 - 25400 12056 25400 ( 9800 - 25400 8467 25400 ( 9800 - 25400 10102 25400 ( 9800 - 25400 12518 25400 ( 9800 - 25400 9212 25400 ( 9800 - 25400 11576 25400 ( 9800 - 25400 8467 25400 ( 9800 - 25400 10766 25400 ( 9800 - 25400 IMPORTANT! (Concurrent operation of 4 indoor units prohibited) 4-room Operation This multi outdoor unit allows up to four indoor units to be connected. However, all four indoor units must not be operated concurrently. Otherwise, the air conditioner may not run properly. Up to three indoor units may be operated concurrently. The table lists the wall-mounted type of indoor units as representative models. -2- ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Voltage Rating : 208V 60Hz CM2472 (Rated cooling capacity at 208V: 24400 BTU/h) NOTE 7500 : KMS0772 9000 : KMS0972 11900 : KMS1272 17500 : KMS1872 24200 : KMS2472 Table 2 Indoor Unit Combination Single-room Operation 2-room Operation 3-room Operation 7500 9000 11900 17500 24200 7500 7500 7500 7500 7500 9000 9000 9000 9000 11900 11900 11900 17500 7500 7500 7500 7500 7500 7500 7500 7500 7500 9000 9000 9000 9000 9000 11900 11900 + + + + + + + + + + + + + + + + + + + + + + + + + + + + + 7500 9000 11900 17500 24200 9000 11900 17500 24200 11900 17500 24200 17500 7500 7500 7500 7500 9000 9000 9000 11900 11900 9000 9000 9000 11900 11900 11900 11900 + + + + + + + + + + + + + + + + 7500 9000 11900 17500 9000 11900 17500 11900 17500 9000 11900 17500 11900 17500 11900 17500 = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = 7500 9000 11900 17500 24200 15000 16500 19400 25000 31700 18000 20900 26500 33200 23800 29400 36100 35000 22500 24000 26900 32500 25500 28400 34000 31300 36900 27000 29900 35500 32800 38400 35700 41300 Room A 7500 9000 11900 17500 22400 7500 7485 7488 7124 5772 9000 8876 8290 6632 11400 9873 8057 12200 7333 7177 6739 5575 7099 6429 5368 5835 4947 8133 7348 6188 6701 5722 8133 7029 Room B 7500 9015 11912 16676 18628 9000 11724 16110 17768 11400 14527 16343 12200 7333 7177 6739 5575 8551 7744 6466 9283 7871 8133 7348 6188 8850 7558 8133 7029 Indoor Unit Capacity (BTU/h) COOLING Total Performance Room Room C D Capacity ( Min. - Max. 7500 ( 4700 - 8800 9000 ( 4700 - 10900 11900 ( 5100 - 12200 17500 ( 5400 - 19700 22400 ( 5400 - 22400 15000 ( 6800 - 17400 16500 ( 6800 - 19700 19400 ( 6800 - 22800 23800 ( 7100 - 24200 24400 ( 7100 - 24400 18000 ( 6800 - 21400 20600 ( 6800 - 23200 24400 ( 7100 - 24400 24400 ( 7100 - 24400 22800 ( 6800 - 23200 24400 ( 7100 - 24400 24400 ( 7100 - 24400 24400 ( 7100 - 24400 7333 22000 ( 8500 - 24200 8645 23000 ( 9800 - 24200 10722 24200 ( 9800 - 24400 13050 24200 ( 9800 - 24400 8551 24200 ( 9800 - 24200 10228 24400 ( 9800 - 24400 12566 24400 ( 9800 - 24400 9283 24400 ( 9800 - 24400 11582 24400 ( 9800 - 24400 8133 24400 ( 9800 - 24400 9705 24400 ( 9800 - 24400 12025 24400 ( 9800 - 24400 8850 24400 ( 9800 - 24400 11120 24400 ( 9800 - 24400 8133 24400 ( 9800 - 24400 10342 24400 ( 9800 - 24400 IMPORTANT! (Concurrent operation of 4 indoor units prohibited) 4-room Operation This multi outdoor unit allows up to four indoor units to be connected. However, all four indoor units must not be operated concurrently. Otherwise, the air conditioner may not run properly. Up to three indoor units may be operated concurrently. The table lists the wall-mounted type of indoor units as representative models. -3- ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Save this Combination Table! Please be sure to hand over this sheet to the user. 4-Room Outdoor Unit Combination Table CM3172 <Combinations of Connectable Indoor Units> The combinations of the indoor units listed in Table 1 and Table 2 are combinations solely of those units which can be operated concurrently. In addition to the combinations listed in the table, other combinations of indoor units are possible provided that the following conditions are satisfied. Conditions: 1. At least two or more indoor units must be connected to the multi outdoor unit. It is not acceptable for only one indoor unit to be connected. 2. The total rated cooling capacity of the indoor units to be connected must be no more than 200% of the rated cooling capacity of the outdoor unit. In this case, all the indoor units installed must not be operated concurrently under any CAUTION circumstances. Otherwise, the air conditioner may not run properly and trouble may occur. Example: When 4 indoor units are connected at 230V If the following holds true Rated cooling capacity of CM3172 outdoor unit: C=30600 (BTU/h) Rated cooling capacity of indoor units: K1, K2, ... (BTU/h) Then: C x 2 (200%) K1 + K2 + ....... 30600 x 2 7500 + 7500 + 11900 + 24200 61200 51100 It is therefore possible to connect 4 units with respective capacities of 7500 + 7500 + 11900 + 24200. However, since this combination is not found in the 4-room operation column of Table 1, operating all these units concurrently may result in trouble. At a time like this, shut down at least one of the 4 indoor units to match one of the combinations found in the 3-room operation column of Table 1. at 208V If the following holds true Rated cooling capacity of CM3172 outdoor unit: C=28600 (BTU/h) Rated cooling capacity of indoor units: K1, K2, ... (BTU/h) Then: C x 2 (200%) K1 + K2 + ....... 28600 x 2 7500 + 7500 + 11900 + 24200 57200 51100 It is therefore possible to connect 4 units with respective capacities of 7500 + 7500 + 11900 + 24200. However, since this combination is not found in the 4-room operation column of Table 2, operating all these units concurrently may result in trouble. At a time like this, shut down at least one of the 4 indoor units to match one of the combinations found in the 3-room operation column of Table 2. NOTE Be sure to operate the air conditioning system only when 2 or more indoor units have been installed. If operated with only a single unit installed, the returning fluid to the compressor may cause a malfunction. Pub. OI-85264180820004 © SANYO 2008 < Combinations of operatable indoor units > Voltage Rating : 230V 60Hz NOTE CM3172 (Rated cooling capacity at 230V: 30600 BTU/h) 7500 : KMS0772 9000 : KMS0972 11900 : KMS1272 17500 : KMS1872 24200 : KMS2472 Table 1 Indoor Unit Combination Single-room Operation 2-room Operation 3-room Operation 4-room Operation 7500 9000 11900 17500 24200 7500 7500 7500 7500 7500 9000 9000 9000 9000 11900 11900 11900 17500 17500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 9000 9000 9000 9000 9000 9000 9000 9000 11900 11900 11900 11900 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 9000 9000 9000 9000 9000 9000 11900 + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + 7500 9000 11900 17500 24200 9000 11900 17500 24200 11900 17500 24200 17500 24200 7500 7500 7500 7500 7500 9000 9000 9000 9000 11900 11900 11900 17500 17500 9000 9000 9000 9000 11900 11900 11900 17500 11900 11900 11900 17500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 9000 9000 9000 9000 9000 11900 11900 9000 9000 9000 9000 9000 11900 11900 + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + 7500 9000 11900 17500 24200 9000 11900 17500 24200 11900 17500 24200 17500 24200 9000 11900 17500 24200 11900 17500 24200 17500 11900 17500 24200 17500 7500 7500 7500 7500 7500 9000 9000 9000 9000 11900 11900 17500 9000 9000 9000 11900 11900 11900 11900 9000 9000 9000 11900 11900 11900 11900 + + + + + + + + + + + + + + + + + + + + + + + + + + 7500 9000 11900 17500 24200 9000 11900 17500 24200 11900 17500 17500 9000 11900 17500 11900 17500 11900 17500 9000 11900 17500 11900 17500 11900 11900 = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = 7500 9000 11900 17500 24200 15000 16500 19400 25000 31700 18000 20900 26500 33200 23800 29400 36100 35000 41700 22500 24000 26900 32500 39200 25500 28400 34000 40700 31300 36900 43600 42500 49200 27000 29900 35500 42200 32800 38400 45100 44000 35700 41300 48000 46900 30000 31500 34400 40000 46700 33000 35900 41500 48200 38800 44400 50000 34500 37400 43000 40300 45900 43200 48800 36000 38900 44500 41800 47400 44700 47600 Room A 7500 9000 11900 17500 24200 7500 7500 7500 7320 6625 9000 8957 8626 7861 11900 10848 9625 14500 12296 7467 7500 7082 6600 5587 7294 6972 6309 5381 6613 5935 5023 5153 4451 8533 8187 7352 6185 7848 6844 5827 5973 9267 8414 7239 7409 6800 6667 6235 5738 4914 6409 6058 5530 4761 5915 5169 4590 6217 6136 5337 5695 5000 5313 4703 7650 7080 6189 6589 5810 6161 7650 Room B 7500 9000 11900 17080 21375 9000 11843 16774 21139 11900 15952 19575 14500 17004 7467 7500 7082 6600 5587 8753 8366 7571 6457 10493 9417 7970 12024 10386 8533 8187 7352 6185 10376 9049 7705 11614 9267 8414 7239 10896 6800 6667 6235 5738 4914 6409 6058 5530 4761 5915 5169 4590 7461 7364 6405 6834 6000 8429 7462 7650 7080 6189 6589 5810 8146 7650 Indoor Unit Capacity (BTU/h) COOLING Total Performance Room Room C D Capacity ( Min. - Max. 7500 ( 4000 - 8800 9000 ( 4400 - 10900 11900 ( 4700 - 12200 17500 ( 5100 - 19700 24200 ( 5400 - 25200 15000 ( 4400 - 17400 16500 ( 5100 - 19700 19400 ( 5800 - 22800 24400 ( 7500 - 26200 28000 ( 7800 - 30000 18000 ( 5800 - 22000 20800 ( 6400 - 25200 25400 ( 7800 - 29000 29000 ( 7800 - 30000 23800 ( 7500 - 28600 26800 ( 8800 - 30000 29200 ( 8800 - 30000 29000 ( 8800 - 30000 29300 ( 9200 - 30000 7467 22400 ( 6800 - 26200 9000 24000 ( 7500 - 26600 11236 25400 ( 8100 - 26800 15400 28600 ( 9200 - 30600 18027 29200 ( 9800 - 30600 8753 24800 ( 7800 - 27200 11062 26400 ( 8800 - 27600 14721 28600 ( 9800 - 30600 17362 29200 ( 9800 - 30600 10493 27600 ( 9200 - 28600 13848 29200 ( 9800 - 30600 16207 29200 ( 9800 - 30600 12024 29200 ( 9800 - 30600 14363 29200 ( 9800 - 30600 8533 25600 ( 8500 - 27200 10825 27200 ( 9200 - 28200 14296 29000 ( 9800 - 30600 16630 29000 ( 9800 - 30600 10376 28600 ( 9200 - 29200 13307 29200 ( 9800 - 30600 15668 29200 ( 9800 - 30600 11614 29200 ( 9800 - 30600 9267 27800 ( 9800 - 29000 12373 29200 ( 9800 - 30600 14722 29200 ( 9800 - 30600 10896 29200 ( 9800 - 30600 6800 6800 27200 ( 9800 - 28200 6667 8000 28000 ( 9800 - 28200 6235 9894 28600 ( 9800 - 28600 5738 13388 30600 ( 9800 - 30600 4914 15857 30600 ( 9800 - 30600 7691 7691 28200 ( 9800 - 28200 7270 9613 29000 ( 9800 - 29000 6636 12904 30600 ( 9800 - 30600 5714 15363 30600 ( 9800 - 30600 9385 9385 30600 ( 9800 - 30600 8201 12061 30600 ( 9800 - 30600 10710 10710 30600 ( 9800 - 30600 7461 7461 28600 ( 9800 - 28600 7364 9736 30600 ( 9800 - 30600 6405 12453 30600 ( 9800 - 30600 9036 9036 30600 ( 9800 - 30600 7933 11667 30600 ( 9800 - 30600 8429 8429 30600 ( 9800 - 30600 7462 10973 30600 ( 9800 - 30600 7650 7650 30600 ( 9800 - 30600 7080 9361 30600 ( 9800 - 30600 6189 12034 30600 ( 9800 - 30600 8711 8711 30600 ( 9800 - 30600 7682 11297 30600 ( 9800 - 30600 8146 8146 30600 ( 9800 - 30600 7650 7650 30600 ( 9800 - 30600 The table lists the wall-mounted type of indoor units as representative models. -2- ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Voltage Rating : 208V 60Hz CM3172 (Rated cooling capacity at 208V: 28600 BTU/h) NOTE 7500 : KMS0772 9000 : KMS0972 11900 : KMS1272 17500 : KMS1872 24200 : KMS2472 Table 2 Indoor Unit Combination Single-room Operation 2-room Operation 3-room Operation 4-room Operation 7500 9000 11900 17500 24200 7500 7500 7500 7500 7500 9000 9000 9000 9000 11900 11900 11900 17500 17500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 9000 9000 9000 9000 9000 9000 9000 9000 11900 11900 11900 11900 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 9000 9000 9000 9000 9000 9000 11900 + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + 7500 9000 11900 17500 24200 9000 11900 17500 24200 11900 17500 24200 17500 24200 7500 7500 7500 7500 7500 9000 9000 9000 9000 11900 11900 11900 17500 17500 9000 9000 9000 9000 11900 11900 11900 17500 11900 11900 11900 17500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 7500 9000 9000 9000 9000 9000 11900 11900 9000 9000 9000 9000 9000 11900 11900 + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + 7500 9000 11900 17500 24200 9000 11900 17500 24200 11900 17500 24200 17500 24200 9000 11900 17500 24200 11900 17500 24200 17500 11900 17500 24200 17500 7500 7500 7500 7500 7500 9000 9000 9000 9000 11900 11900 17500 9000 9000 9000 11900 11900 11900 11900 9000 9000 9000 11900 11900 11900 11900 + + + + + + + + + + + + + + + + + + + + + + + + + + 7500 9000 11900 17500 24200 9000 11900 17500 24200 11900 17500 17500 9000 11900 17500 11900 17500 11900 17500 9000 11900 17500 11900 17500 11900 11900 = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = 7500 9000 11900 17500 24200 15000 16500 19400 25000 31700 18000 20900 26500 33200 23800 29400 36100 35000 41700 22500 24000 26900 32500 39200 25500 28400 34000 40700 31300 36900 43600 42500 49200 27000 29900 35500 42200 32800 38400 45100 44000 35700 41300 48000 46900 30000 31500 34400 40000 46700 33000 35900 41500 48200 38800 44400 50000 34500 37400 43000 40300 45900 43200 48800 36000 38900 44500 41800 47400 44700 47600 Room A 7500 9000 11900 17500 24200 7500 7500 7500 7320 6625 9000 8957 8626 7373 11900 10848 9098 13600 11583 7467 7500 6747 6185 5281 7118 6444 5912 5086 5799 5610 4748 4871 4207 8267 7284 6439 5886 6805 6469 5508 5645 8467 7953 6843 7003 6300 6048 5625 5363 4593 5864 5557 5169 4450 5528 4831 4290 5696 5735 4988 5323 4673 4965 4395 7150 6617 5784 6158 5430 5758 7150 Room B 7500 9000 11900 17080 21375 9000 11843 16774 19827 11900 15952 18502 13600 16017 7467 7500 6747 6185 5281 8541 7732 7094 6103 9201 8901 7533 11365 9817 8267 7284 6439 5886 8998 8553 7282 10977 8467 7953 6843 10299 6300 6048 5625 5363 4593 5864 5557 5169 4450 5528 4831 4290 6835 6882 5986 6387 5608 7878 6974 7150 6617 5784 6158 5430 7614 7150 Indoor Unit Capacity (BTU/h) COOLING Total Performance Room Room C D Capacity ( Min. - Max. 7500 ( 4000 - 8800 9000 ( 4400 - 10900 11900 ( 4700 - 12200 17500 ( 5100 - 19700 24200 ( 5400 - 24800 15000 ( 4400 - 17400 16500 ( 5100 - 19700 19400 ( 5800 - 22800 24400 ( 7500 - 26200 28000 ( 7800 - 27600 18000 ( 5800 - 22000 20800 ( 6400 - 25200 25400 ( 7800 - 27600 27200 ( 7800 - 27600 23800 ( 7500 - 27600 26800 ( 8800 - 27600 27600 ( 8800 - 27600 27200 ( 8800 - 27600 27600 ( 9200 - 27600 7467 22400 ( 6800 - 24800 9000 24000 ( 7500 - 25200 10706 24200 ( 8100 - 25400 14431 26800 ( 9200 - 27600 17039 27600 ( 9800 - 27600 8541 24200 ( 7800 - 25400 10224 24400 ( 8800 - 25800 13794 26800 ( 9800 - 27600 16411 27600 ( 9800 - 27600 9201 24200 ( 9200 - 27600 13089 27600 ( 9800 - 27600 15319 27600 ( 9800 - 27600 11365 27600 ( 9800 - 27600 13576 27600 ( 9800 - 27600 8267 24800 ( 8500 - 26200 9631 24200 ( 9200 - 25400 12521 25400 ( 9800 - 27600 15827 27600 ( 9800 - 27600 8998 24800 ( 9200 - 26200 12578 27600 ( 9800 - 27600 14810 27600 ( 9800 - 27600 10977 27600 ( 9800 - 27600 8467 25400 ( 9800 - 27600 11695 27600 ( 9800 - 27600 13915 27600 ( 9800 - 27600 10299 27600 ( 9800 - 27600 6300 6300 25200 ( 9800 - 25200 6048 7257 25400 ( 9800 - 25400 5625 8925 25800 ( 9800 - 25800 5363 12513 28600 ( 9800 - 28600 4593 14821 28600 ( 9800 - 28600 7036 7036 25800 ( 9800 - 25800 6669 8817 26600 ( 9800 - 26600 6202 12060 28600 ( 9800 - 28600 5340 14359 28600 ( 9800 - 28600 8772 8772 28600 ( 9800 - 28600 7665 11273 28600 ( 9800 - 28600 10010 10010 28600 ( 9800 - 28600 6835 6835 26200 ( 9800 - 26200 6882 9100 28600 ( 9800 - 28600 5986 11640 28600 ( 9800 - 28600 8445 8445 28600 ( 9800 - 28600 7415 10904 28600 ( 9800 - 28600 7878 7878 28600 ( 9800 - 28600 6974 10256 28600 ( 9800 - 28600 7150 7150 28600 ( 9800 - 28600 6617 8749 28600 ( 9800 - 28600 5784 11247 28600 ( 9800 - 28600 8142 8142 28600 ( 9800 - 28600 7180 10559 28600 ( 9800 - 28600 7614 7614 28600 ( 9800 - 28600 7150 7150 28600 ( 9800 - 28600 The table lists the wall-mounted type of indoor units as representative models. -3- ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) SANYO Commercial Solutions A Division of SANYO North America Corporation 1300 Michael Drive, Suite A Wood Dale, IL 60191, U.S.A. Sanyo Canada Inc. 1-300 Applewood Crescent, Concord, Ontario L4K 5C7, CANADA Oct. / 2008 (T)