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Service Manual
ZIRCONIA OXYGEN
ANALYZER CONVERTER
TYPE: ZKM
INZ-TN5A0845b-E
Contents
1. GENERAL ....................................................................................................................................................1
1.1 ZKM1 Internal constitution ......................................................................................................................1
1.2 ZKM2 Internal constitution ......................................................................................................................1
1.3 Description on display/setting section ......................................................................................................2
1.4 CPU board layout .....................................................................................................................................3
1.5 I/O board layout........................................................................................................................................4
1.6 RS485 communication board layout.........................................................................................................4
2. ADJUSTMENT.............................................................................................................................................5
2.1 Necessary equipments for adjustment ......................................................................................................5
2.2 Adjustment flow........................................................................................................................................5
3. CONNECTION AND CHECK ...................................................................................................................6
3.1 Connection check......................................................................................................................................6
3.2 Connection diagram for adjustment..........................................................................................................6
4. POWER ON AND VOLTAGE CHECK.....................................................................................................7
4.1 Power ON .................................................................................................................................................7
4.2 Check of the power supply voltage...........................................................................................................7
5. FACTORY-SET MODE...............................................................................................................................8
5.1 Change settings from the initial screen to the factory-set screen (factory mode).....................................8
5.2 Initial setting .............................................................................................................................................9
5.3 Measured menu.........................................................................................................................................9
5.4 Calibration menu ......................................................................................................................................9
5.5 Blowdown menu.......................................................................................................................................9
5.6 Maintenance menu....................................................................................................................................9
5.7 Parameter menu ......................................................................................................................................10
5.8 Factory menu ..........................................................................................................................................11
6. SETTING ....................................................................................................................................................12
6.1 Analog output setting..............................................................................................................................12
6.2 Analog output adjustment .......................................................................................................................13
6.3 Blowdown setting screen ........................................................................................................................14
6.4 Combustion efficiency display setting screen.........................................................................................15
6.5 Surrounding temperature correction .......................................................................................................16
6.6 Thermocouple type setting screen ..........................................................................................................17
6.7 Language type setting .............................................................................................................................18
6.8 Communication setting ...........................................................................................................................19
6.9 Automatic calibration setting screen.......................................................................................................20
6.10 AD1 (O2 sensor input) adjustment ........................................................................................................21
6.11 AD2 (O2 sensor thermocouple input) adjustment .................................................................................22
6.12 AD3 (Thermocouple input for combustion control) adjustment...........................................................23
6.13 Entry of the option password ................................................................................................................24
6.14 Serial number........................................................................................................................................25
6.15 Digital output contact setting................................................................................................................26
6.16 RBT contact setting ..............................................................................................................................27
6.17 Operation key setting............................................................................................................................28
6.18 Wire check start time setting.................................................................................................................29
6.19 Error check start time setting ................................................................................................................30
INZ-TN5A0845-E
-i-
7. CALIBRATION BY A SIMULATION INPUT....................................................................................... 31
7.1 Manual SPAN calibration ...................................................................................................................... 31
7.2 Manual ZERO calibration...................................................................................................................... 32
8. APPENDED FIGURES ............................................................................................................................. 33
8.1 Table of reference thermal electromotive force of R-type thermocouple .............................................. 33
8.2 Table of reference thermal electromotive force of K-type thermocouple .............................................. 33
8.3 Table of theory output of zirconia oxygen detector ............................................................................... 34
8.4 Key operation flow diagram .................................................................................................................. 35
- ii -
INZ-TN5A0845-E
1. GENERAL
1.1 ZKM1 Internal constitution
(1) CPU board
(2) I/O board
POWER
FUSE T 0.5A
(6) Tube type fuse (F1)
HEATER
FUSE T 2.5A
PS3
CAUTION
(5) Tube type fuse (F2)
ON
Power supply must be selected
the same voltage of detector.
POWER
OFF
(4) Power switch
(3) Terminal block
(7) Earth terminal
TC1
AO
FAULT
BLOW ZV HEATER
1
2
3
4
5
6
7
8
9
10 11 12 13 14
15 16 17 18 19 20 21 22 23 24 25 26 27 28
ALARM MAINAC
COM SV
TC2
DI1 DI2 DI3 DIN
L
TENANCE
COM
O2
TM2
1
2
3
TXD RXD GND
TRX TRX GND
RS232C
RS485
(7) Earth terminal
1.2 ZKM2 Internal constitution
(1) CPU board
(2) I/O board
Oxygen Analyzer
POWER
FUSE T 0.5A
HEATER
FUSE T 2.5A
ON
MODE
ESC
ENTER
POWER
POWER
OFF
(6) Tube type fuse (F1)
(5) Tube type fuse (F2)
(4) Power switch
注意
変換器へ供給する電源電圧は、接続される
検出器の電源電圧に合わせてください。
CAUTION
Power supply must be selected
the same voltage of detector.
RS232C
RS485
＋ O2 − ＋TC1− ＋ AO −
1
2
15
3
16
4
17
5
18
6
19
20
＋TC2 − DI1 DI2 DI3 DI-
TM2
3
2
1
GND RXD TXD
GND TRX− TRX＋
(3) Terminal block
FAULT
BLOW ZV HEATER
7
8
9
10 11 12 13 14
21 22 23 24 25 26 27 28
ALARM MAINAC
COM SV
N
L
TENANCE
COM
SH
SH
(7) Earth terminal
Name
(1) CPU board
(2) I/O board
(3) Terminal block
(4) Power switch
(5) Tube type fuse (F2)
(6) Tube type fuse (F1)
(7) Earth terminal
INZ-TN5A0845-E
Explanation
The liquid crystal display and the memory circuit are installed.
The input/output circuit and the power circuit are installed.
Terminal block for various input/output signals.
Turns ON/OFF this converter. (“–”: OFF, “○”: ON)
Fuse for the heater. (250 V T 2.5 A)
Fuse for the main unit (250 V T 0.5 A)
Used as frame gland (FG).
-1-
1.3 Description on display/setting section
(1) Display unit
(3) ESC key
(2) MODE key
Name
(1) Display unit
(2) MODE key
(3) ESC key
(4) Digit key
(5) Up key
(6) ENTER key
(5) UP key
(4) Digit key
(6) ENTER key
Explanation
Displays the concentration value and setting values.
Used to switch measurement display and mode display.
Used to return to the previous screen or exit the setting.
Used to change the setting values.
Used to determine the setting values.
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INZ-TN5A0845-E
1.4 CPU board layout
INZ-TN5A0845-E
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1.5 I/O board layout
1.6 RS485 communication board layout
-4-
INZ-TN5A0845-E
2. ADJUSTMENT
2.1 Necessary equipments for adjustment
Name
Voltage generator
Digital multi meter
Specification
0 to 200 mVDC
Min. resolution 0.1 mV
Voltage measurement : 0 to 20 V DC
Min. resolution 0.1 mV
Current measurement : 0 to 100 mA DC
Min. resolution 0.01 mA
2.2 Adjustment flow
The ZKM adjustment flow is as follows.
(1) Connection check
(2) Power ON
(3) Voltage check for each section
(4) Factory-set mode
(5) Individual adjustment
(6) Calibration by a simulation input
INZ-TN5A0845-E
-5-
No. of units
2
1
3. CONNECTION AND CHECK
3.1 Connection check
Check if the connector is mounted appropriately.
3.2 Connection diagram for adjustment
1
3
1
2
3
TM2
1
CN2
CPU board
(TK7N2425C1)
6
CN5
2 1
CN4
20 19
CN1
60
4
58
2 3
59
57
1
Flat cable
(TK7N2425P95)
1
3
57 59
2
4
58 60
CN1
I/O board
(TK7N2426C1)
1 2 3 4 5 6
+
-
+
-
+
27 28
-
0 mV 8 mV
Digital
Standard
multi meter
voltage generator
AC power supply
100 to 240 VAC
50/60 Hz
-6-
INZ-TN5A0845-E
4. POWER ON AND VOLTAGE CHECK
4.1 Power ON
Open the front flap. Turn ON (-) the power switch.
OXYGEN ANALYZER
VER ¾.¾¾ YY/MM
WARM-UP
HEATER 234 °C
The message shown left appears on the LCD screen.
After about 6 seconds, the display is automatically switched to the Warm-up
screen.
4.2 Check of the power supply voltage
Turn on the power supply of the converter and check the voltage of the printed circuit board according to the
table below.
Printed circuit board
Check terminal
CPU board
Between TP2 and TP3
(TK7N2425)
Between TP4 and TP5
I/O board
(TK7N2426)
INZ-TN5A0845-E
Adjusting VR
-
+5.0±0.50V DC
-
+5.0±0.30V DC
Between TP1 and TP2
-
+5.0±0.30V DC
Between TP3 and TP4
-
+15.0±0.75V DC
Between TP3 and TP10
-
-15.0±0.75V DC
Between TP7 and TP5
-
-12.0±1.00V DC
Between TP7 and TP8
-
+12.0±1.00V DC
-7-
Adjusting voltage
5. FACTORY-SET MODE
5.1 Change settings from the initial screen to the factory-set
screen (factory mode).
Measurement
display
Measured menu
screen
Setting screen
Calibration menu
screen
Performance/setting
screen
Blowdown menu
screen
Performance/setting
screen
*Optional function
Maintenance menu
screen
Performance/setting
screen
Parameter menu
screen
Setting screen
Factory menu
screen
Password setting
screen
Password authentication
INPUT PASSWORD
Setting screen
○○○○
2404” by using the [increment]
Enter “2404”
key
and the [digit shift] key
Next, press the
-8-
.
key once.
INZ-TN5A0845-E
5.2 Initial setting
The table bellows show the factory-set values.
5.3 Measured menu
Item
1
2
3
4
Setting item
LCD display
Display range
Decimal point position
Full scale
Calculation time of max./min. value
Default value
RANGE1
00.00
25.00 vol%
024 h
Remarks
Default value
AUTO CALIBRATION NO
START DATE
99/01/01 00:00
AUTO CAL. CYCLE
07d 00h
20.600%
SPAN
ZERO
02.000%
CAL. WAIT TIME
060s
ABOUT CAL. RANGE BOTH
Remarks
DISPLAY RANGE
DECIMAL POINT
FULL SCALE
CALCULATE TIME
5.4 Calibration menu
Item
1
2
3
4
5
6
Setting item
Automatic calibration YES/NO
Date and time for starting automatic calibration
Automatic calibration cycle
Calibration gas
Calibration wait time
Calibration range operation
LCD display
5.5 Blowdown menu
Item
1
2
3
4
Setting item
Automatic blowdown YES/NO
Date and time for starting automatic blowdown
Automatic blowdown cycle
Blowdown time
LCD display
BLOW DOWN
START DATE
AUTO BLOW CYCLE
BLOW DOWN TIME
Default value
NO
99/01/01 00:00
24h 00m
030 s
Remarks
Default value
NO
NO
Remarks
5.6 Maintenance menu
Item
1
2
Setting item
Sensor check for calibration
Sensor recovery for calibration
INZ-TN5A0845-E
LCD display
SENSOR CHECK
SENSOR RECOVER
-9-
5.7 Parameter menu
Item
1
2
3
4
5
6
Setting item
Current date and time
Contact input
Contact input
Contact input
Alarm contact output
High limit of oxygen concentration
LCD display
7
Low limit of oxygen concentration
OXYGEN ALARM
LOW ALARM
00.020 vol%
8
H-High limit of oxygen concentration
OXYGEN ALARM
H-HIGH ALARM
55.000 vol%
9
L-Low limit of oxygen concentration
OXYGEN ALARM
L-LOW ALARM
00.010 vol%
10
Hysteresis
OXYGEN ALARM
HYSTERESIS
10 %
11
12
13
14
15
16
17
18
Heater temperature error
Output hold YES/NO
Hold value
Hold setting value
Measurement wait time
Key lock
Automatic backlight OFF time
Station number
HEATER ERROR
010 °C 01 %
NO
0%
000 %
010 s
NO
10 m
01
DATE SET
DI 1
DI 2
DI 3
DO ALARM
OXYGEN ALARM
HIGH ALARM
OUTPUT HOLD
OUTPUT SELECT
HOLD VALUE
MEAS. WAIT TIME
KEY LOCK
BACKLIGHT TIME
STATION NO
- 10 -
Default value
00/01/01 00:00
NONE
NONE
NONE
ALARM NONE
50.000 vol%
Remarks
INZ-TN5A0845-E
5.8 Factory menu
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Note 1:
Setting item
Analog output
Blowdown
Combustion efficiency display
Warm-up operation monitoring time
Movement average time
Heater temperature control
Heater low temperature control
Heater low temperature control time
Heater temperature error
Thermocouple type
Language type
Password
Manual sensor recovery type
AC recovery
High temperature recovery
PID parameter
Default parameter
Communication
Automatic calibration
Error check start time
Operation key
Error output
RBT contact
Surrounding temperature
Offset at 10°C
Output contact
Wire check start time
Option password
Main unit serial number
LCD display
Default value
ANALOG OUT TYPE 4 to 20 mA
BLOW DOWN
NO
COMBUSTIBLE TIME NO
WARM-UP TIME
45 m
AVERAGING TIME
02 s
TEMP. CONTROL
800 °C
LOW TEMP.
70 °C
LOW TEMP. TIME
30 m
HEATER TEMP.ERR.
70 °C 1%
THERMO COUPLE
R-TYPE
LANGUAGE
ENGLISH
PASSWORD
2404
RECOVER TYPE
AC
Ω
TIME
100 Ω 005 m
HI-TEMP. TIME
900 °C 010 m
P I D
020 03000 00600
DEFAULT PARA SET YES
COMMUNICATION
RS232C
AUTO CAL. SET
NO
ERR CHECK TIME
420 s
OPERATION KEY
5 KEY
ERROR OUT
YES
RBT CONTACT
NO
SURROUNDING TEMP ZERO COUNT
OFFSET 10°C
378
DIGITAL OUT SET
NO
WIRE CHECK TIME
05 m
OPTION PASS
ID INFO
-
Entry of the option password is required to change settings.
INZ-TN5A0845-E
- 11 -
Remarks
<Note 1>
<Note 1>
<Note 1>
<Note 1>
<Note 1>
<Note 1>
6. SETTING
6.1 Analog output setting
Purpose: To set an analog output type (4 to 20 mA/0 to 1 V).
Procedure:
1) Enter the <FACTORY MENU/ANALOG OUT TYPE> screen.
2) Select the <ANALOG OUT TYPE> screen by the
3) Press the
key.
key to enter the <ANALOG OUT TYPE> screen.
Current setting is highlighted.
4) Select an analog output type by the
FACTORY MENU
ANALOG OUT TYPE
ANALOG OUT TYPE
4-20mA 0-1V
key.
Selected type is highlighted.
5) Press the
key to determine the setting.
ANALOG OUT TYPE
4-20mA
The set type is displayed.
* Always switch the output jumper pin (JP6) on the CPU printed circuit board after selection of the output.
5th digit of code symbol
B
E
Output type
4 to 20 mA
0 to 1 V
- 12 -
JP6
1 to 2
2 to 3
INZ-TN5A0845-E
6.2 Analog output adjustment
Purpose: To adjust "0% (4 mA/0V)” and “100% (20 mA/1V)” of an analog output.
* When "4-20 mA” is selected, adjust an analog output by connecting ammeter to the "5 (+AO)” and “6 (AO)” of an external terminals.
When “0-1V" is selected, adjust an analog output by connecting the voltmeter to the "5 (+AO)” and “6 (AO)” of an external terminals.
* Same adjustment for the factory mode. (both of them are available)
Procedure:
1) Enter the <PARAMETER MENU/A-OUT ADJUST> screen.
key.
2) Select the <A-OUT ADJUST> screen by the
3) Press the
key to enter the <A-OUT ADJUST> screen.
key.
4) Select the analog output adjustment screen by the
5) Press the
PARAMETER MENU
key to enter the analog output adjustment screen.
6) Adjust an analog output by the
or
key.
"DOWN" or “UP” is selectable by pressing the
Change an analog output by the
A-OUT ADJUST
A-OUT ADJUST
ANALOG OUT 0%
ANALOG 00005545
key.
0%
DOWN
key while checking the ana-
log output by the digital multi meter or the like.
7) Press the
key to determine the setting.
ANALOG 00005545
0%
DOWN
When selecting the analog output adjustment screen ;
If adjust “0% (4 mA/0V)” of the analog output, select “ANALOG OUT 0%”.
If adjust “100% (20 mA/1V)” of the analog output, select “ANALOG OUT 100%”.
Output type
4 to 20 mA
0 to 1 V
INZ-TN5A0845-E
Output
0%
4.00 mA
0.00 V
100 %
20.00 mA
1.00 V
- 13 -
Count value
0%
100 %
5550
28070
9600
29600
6.3 Blowdown setting screen
Purpose: To set the blowdown function YES/NO (Enabled /Disabled).
If “NO” is set, items for blowdown are not displayed in the menu.
The 9th digit of code symbol is <enabled when 2, 4, 6, or 7 is selected>
Procedure:
1) Enter the <FACTORY MENU/BLOW DOWN> screen.
key.
2) Select the <BLOW DOWN> screen by the
3) Press the
key to enter the <BLOW DOWN> screen.
Current setting is highlighted.
FACTORY MENU
BLOW DOWN
BLOW DOWN
key.
4) Select BLOWDOWN YES/NO by the
YES
NO
Selected one is highlighted.
5) Press the
key to determine the setting.
BLOW DOWN
YES
Your setting is displayed.
Setting: Make a setting as the following table according to the 9th digit of the code symbol.
9th digit of code symbol
Y, 1, 3, 5
2, 4, 6, 7
Blowdown function
Disabled
Enabled
Setting value
NO
YES
Entry of the option password is required to change this parameter.
- 14 -
INZ-TN5A0845-E
6.4 Combustion efficiency display setting screen
Purpose: To set combustion efficiency YES/NO (Display/Not display).
When “NO” is set, the combustion efficiency screen is not displayed.
The 9th digit of code symbol is <enabled when 1, 4, 5, or 7 is selected>.
Procedure:
1) Enter the <FACTORY MENU/COMBUSTIBLE EFF.> screen.
key.
2) Select the <COMBUSTIBLE EFF.> screen by the
3) Press the
key to enter the <COMBUSTIBLE EFF.> screen.
Current setting is highlighted.
4) Select COMBUNTIBLE EFF. YES/NO by the
FACTORY MENU
COMBUSTIBLE EFF.
COMBUSTIBLE EFF.
key.
YES
NO
Selected one is highlighted.
5) Press the
key to determine the setting.
COMBUSTIBLE EFF.
YES
Your setting is displayed.
Setting: Make a setting as following table according to the 9th digit of code symbol.
9th digit of code symbol
Y, 2, 3, 6
1, 4, 5, 7
Screen display
Not displayed
Displayed
Entry of the option password is required to change this parameter.
INZ-TN5A0845-E
- 15 -
Setting value
NO
YES
6.5 Surrounding temperature correction
Purpose: To adjust an analog input 2 (O2 sensor thermocouple input).
Procedure:
1) Enter the <FACTORY MENU/SURROUNDING TEMP>
screen.
2) Select the <SURROUNDING TEMP> screen by the
3) Press the
key.
key to enter the <SURROUNDING TEMP>
FACTORY MENU
SURROUNDING TEMP
screen.
4) Select “ZERO COUNT” by the
key.
SURROUNDING TEMP
ZERO COUNT
5) Set the surrounding temperature near the converter by the
or
ZERO COUNT 14552
029°C
key.
3500
Input a count value (1, 2500, or 5000).
1 : 34°C 2500 : 25°C 5000 : 20°C
6) Press the
key to determine the setting.
ZERO COUNT 14552
029°C
- 16 -
3500
INZ-TN5A0845-E
6.6 Thermocouple type setting screen
Purpose: To set a thermocouple type for temperature measurement of the detector.
The 4th digit of code symbol <K: when K thermocouple is specified>
Procedure:
Select the <THERMO COUPLE> screen by the
Press the
key.
key to enter the <THERMO COUPLE> screen.
Current setting is highlighted.
Select a THERMO COUPLE K-TYPE/R-TYPE by the
Selected one is highlighted.
key to determine the setting.
Press the
Your setting is displayed.
THERMO COUPLE
THERMO COUPLE
key.
K-TYPE
R-TYPE
THERMO COUPLE
K-TYPE
* R-type thermocouple : I/O board TK7N2426C1 R-thermo
K-type thermocouple : I/O board TK7N2426C2 K-thermo
Circuit constants are different.
INZ-TN5A0845-E
FACTORY MENU
- 17 -
6.7 Language type setting
Purpose: To set the characters to be displayed according to the 10th digit of code symbol.
Procedure:
1) Enter the <FACTORY MENU/LANGUAGE> screen.
2) Select the <LANGUAGE> screen by the
3) Press the
key.
key to enter the <LANGUAGE> screen.
Current setting is highlighted.
4) Select a language type by the
FACTORY MENU
LANGUAGE
LANGUAGE
ENGLISH
key.
Selected language is highlighted.
5) Press the
key to determine the setting.
LANGUAGE
ENGLISH
Your setting is displayed.
Setting: Set one language from the following table according to the 10 the digit of code symbol.
10th digit of code symbol
J
E
C
- 18 -
Display language
Japanese
English
Chinese
INZ-TN5A0845-E
6.8 Communication setting
Purpose: To set a communication type.
The 6th digit of code symbol
Procedure:
1) Enter the <FACTORY MENU/COMMUNICATION> screen.
FACTORY MENU
COMMUNICATION
COMMUNICATION
COMMUNICATION
RS232C
RS232C
COMMUNICATION
COMMUNICATION
RS485
RS485
2) Select the <COMMUNICATION> screen by the
3) Press the
key.
key to enter the <COMMUNICATION> screen.
4) Select a communication type by the
key.
5) Press the
key to determine the communication type.
6) Press the
key to determine the setting.
* Always switch the output jumper pin (JP1, JP2) on the CPU printed circuit board after selection of a
communication type.
6th digit of code symbol
Communication type
1
RS232C
2
RS485
JP1
3-5
4-6
1-3
2-4
Entry of the option password is required to change this parameter.
INZ-TN5A0845-E
- 19 -
JP2
3-5
4-6
1-3
2-4
JP5
JP6
2-3
-
1-2
-
6.9 Automatic calibration setting screen
Purpose: To set the automatic calibration function YES/NO (Enabled/Disabled).
When “NO" is selected, items related to the automatic calibration is not displayed in the menu.
The 9th digit of code symbol is <available when 3, 5, 6, or 7 is selected>
Procedure:
1) Enter the <FACTORY MENU/AUTO CAL. SET> screen.
key.
2) Select the <AUTO CAL. SET> screen by the
3) Press the
key to enter the <AUTO CAL. SET> screen.
Current setting is highlighted.
FACTORY MENU
AUTO CAL. SET
AUTO CAL. SET
4) Select AUTO CAL. SET YES/NO by the
key.
YES
NO
Selected one is highlighted.
5) Press the
key to determine the setting.
AUTO CAL. SET
YES
Your setting is displayed.
Setting: Make a setting as the following table according to the 9th digit of code symbol.
9th digit of code symbol
Y, 1, 2, 4
3, 5, 6, 7
Auto calibration function
Disabled
Enabled
Setting value
NO
YES
Entry of the option password is required to change this parameter.
- 20 -
INZ-TN5A0845-E
6.10 AD1 (O2 sensor input) adjustment
Purpose: To adjust an analog input 1 (O2 sensor input).
Procedure:
1) Enter the <FACTORY MENU/ADJUDT> screen.
2) Select the <ADJUST> screen by the
3) Press the
key.
FACTORY MENU
key.
4) Select the <AD1 LOW VALUE> screen by the
5) Press the
ADJUST
key to enter the <ADJUST> screen.
key to enter the <AD1 LOW VALUE> screen.
ADJUST
AD1 LOW VALUE
6) Apply 0.000 mV to "1 (+O2)” and “2 (-O2)” of the external terminals. *
AD1 LOW VALUE
key to determine the setting.
AD1 LOW VALUE
7) Press the
00007865 SET
00007865 SET
* When selecting the O2 sensor input adjustment screen, select “AD1 LOW VALUE” first, and then apply
0.000 mV to "1 (+O2)” and “2 (-O2)” of the external terminals to perform adjustment.
Next, select “AD1 HIGH VALUE” and apply 100.000 mV to "1 (+O2)” and “2 (-O2)” of the external terminals to perform adjustment.
Make sure to perform the both adjustments.
Input
Low : 0 mV
High : 100 mV
INZ-TN5A0845-E
Count value
7800
17200
- 21 -
6.11 AD2 (O2 sensor thermocouple input) adjustment
Purpose: To adjust an analog input 2 (O2 sensor thermocouple input).
Procedure:
1) Enter the <FACTORY MENU/ADJUST> screen.
2) Select the <ADJUST> screen by the
3) Press the
key.
FACTORY MENU
key.
4) Select the <AD2 LOW VALUE> screen by the
5) Press the
ADJUST
key to enter the <ADJUST> screen.
key to enter the <AD2 LOW VALUE>screen.
ADJUST
AD2 LOW VALUE
6) Apply 0,000 mV to “3 (+TC1)” and “4 (-TC1)” of external terminals. *
AD2 LOW VALUE
key to determine the setting.
AD2 LOW VALUE
7) Press the
00000700 SET
00000700 SET
* When selecting the O2 sensor thermocouple input adjustment screen, select “AD2 LOW VALUE” first,
and then apply 0.000 mV to "3 (+TC1)” and “4 (-TC1)” of the external terminals to perform adjustment.
Next, select “AD2 HIGH VALUE” and apply 9.000 mV to "3 (+TC1)” and “4 (-TC2)” of the external
terminals to perform adjustment.
Make sure to perform the both adjustments.
R-type thermocouple
Input
Low : 0 mV
High : 9 mV
Count value
1000
29600
K-type thermocouple
Input
Low : 0 mV
High : 40 mV
Count value
700
32700
- 22 -
INZ-TN5A0845-E
6.12 AD3 (Thermocouple input for combustion control)
adjustment
Purpose: To adjust an analog input 3 (thermocouple input for combustion control).
Procedure:
1) Enter the <FACTORY MENU/ADJUST> screen.
2) Select the <ADJUST> screen by the
3) Press the
key.
FACTORY MENU
key.
4) Select the <AD3 LOW VALUE> screen by the
5) Press the
ADJUST
key to enter the <ADJUST> screen.
key to enter the <AD3 LOW VALUE> screen.
6) Apply 0.000 mV to "15 (+TC2)” and “16 (-TC2)” of external
terminals. *
7) Press the
key to determine the setting.
ADJUST
AD3 LOW VALUE
AD3 LOW VALUE
00000080 SET
AD3 LOW VALUE
00000080 SET
* When selecting the thermocouple input for combustion control adjustment screen, select “AD3 LOW
VALUE” first, and then apply 0.000 mV to "15 (+TC2)” and “16 (-TC2)” of the external terminals to perform adjustment.
Next, select “AD3 HIGH VALUE” and apply 9.000 mV to "15 (+TC2)” and “16 (-TC2)” of the external
terminals to perform adjustment.
Make sure to perform the both adjustments.
Input
Low : 0 mV
High : 9 mV
INZ-TN5A0845-E
Count value
1200
15800
- 23 -
6.13 Entry of the option password
Purpose: To enter the password for changing settings of option items.
* Password is managed by each unit and it is not public.
Procedure:
1) Enter the <FACTORY MENU/OPTION PASS> screen.
2) Press the
key to enter the <PASSWORD> screen.
3) Press the
and
keys to enter the password.
FACTORY MENU
OPTION PASS
OPTION PASS
00000000
4) Press the
key to determine the setting.
OPTION PASS
00000000
- 24 -
INZ-TN5A0845-E
6.14 Serial number
Purpose: To display the serial number of main unit.
Procedure:
1) Enter the <FACTORY MENU/ID INFO> screen.
2) Press the
key to enter the <ID INFO> screen.
FACTORY MENU
ID INFO
3) Press the
key to go back to the <FACTORY MENU/ID
A0A0000T
INFO> screen.
* You can not change.
INZ-TN5A0845-E
SERIAL No.
- 25 -
6.15 Digital output contact setting
Purpose: To set a digital output contact for COSA, DELTA, and RBT. [Free terminal allocation]
The 4th digit of code symbol <When R or K is specified: for RTB>
The 12th digit of code symbol <When 3, 4, 6, or 7 is specified: for COSA/DELTA>
Differences from the standard specification
Function
Standard spec.
COSA/DELTA spec.
Maintenance(MAINTE)
DO6 (fixed)
DO1 to DO6 (settable)
Calibration (MAINTE)
DO6 (fixed)
DO1 to DO6 (settable)
Blowdown (BLOW)
DO5 (fixed)
DO1 to DO6 (settable)
Span valve (SV)
DO4 (fixed)
DO1 to DO6 (settable)
Zero valve (ZV)
DO3 (fixed)
DO1 to DO6 (settable)
H alarm (ALARM)
DO2 (fixed)
DO1 to DO6 (settable)
L alarm (ALARM)
DO2 (fixed)
DO1 to DO6 (settable)
H-High alarm (ALARM)
DO2 (fixed)
DO1 to DO6 (settable)
L-Low alarm (ALARM)
DO2 (fixed)
DO1 to DO6 (settable)
Equipment failure (FAULT)
DO1 (fixed)
DO1 to DO6 (settable)
Calibration error (ALARM)
DO1 (fixed)
DO1 to DO6 (settable)
Rich mode
DO1 to DO6 (settable)
Reserved
DO1 to DO6 (settable)
* For ALARM, “Enable” should be set to an alarm output.
Procedure:
1) Enter the <FACTORY MENU/DIGITAL OUT SET> screen.
2) Select the <DIGITAL OUT SET> screen by the
3) Press the
key.
key to enter the <DIGITAL OUT SET> screen.
Current setting is displayed.
4) Select DIGITAL OUT SET YES by the
5) Press the
FACTORY MENU
DIGITAL OUT SET
DIGITAL OUT SET
or
key.
key to determine the setting.
YES
NO
DIGITAL OUT SET
YES
Your setting is displayed.
- 26 -
INZ-TN5A0845-E
6.16 RBT contact setting
Purpose: To set a RBT contact specification [Normally closed (NC)].
The 4th digit of code symbol <when R or K is specified>
4th digit of code symbol
R
K
Case structure
RB spec. of bench type R-type thermocouple
RB spec. of bench type K-type thermocouple
Target for NC
Maintenance (MAINTE)
Calibration (MAINTE)
H alarm (ALARM)
L alarm (ALARM)
H-High alarm (ALARM)
L-Low alarm (ALARM)
Equipment failure (FAULT)
Calibration error (ALARM)
Not target for NC
Blowdown (BLOW)
Span valve (SV)
Zero valve (ZV)
Rich mode
List of targets for normally closed
Procedure:
1) Enter the <FACTORY MENU/RBT CONTACT> screen.
2) Select the <RBT CONTACT> screen by the
3) Press the
key.
key to enter the <RBT CONTACT> screen.
FACTORY MENU
RBT CONTACT
Current setting is displayed.
RBT CONTACT
4) Change the current setting to RBT CONTACT YES by the
YES
or
NO
key.
5) Press the
key to determine the setting.
RBT CONTACT
YES
Your setting is displayed.
Entry of the option password is required to change this parameter.
INZ-TN5A0845-E
- 27 -
6.17 Operation key setting
Purpose: To set the RBT operation key from 5 to 4.
Procedure:
1) Enter the <FACTORY MENU/OPERATION KEY> screen.
2) Select the <OPERATION KEY> screen by the
3) Press the
key.
key to enter the <OPERATION KEY> screen.
Current setting is displayed.
4) Change the setting to 4KEY by the
5) Press the
FACTORY MENU
OPERATION KEY
OPERATION KEY
or
key.
key to determine the setting.
5KEY
4KEY
OPERATION KEY
4KEY
Your setting is displayed.
Entry of the option password is required to change this parameter.
- 28 -
INZ-TN5A0845-E
6.18 Wire check start time setting
Purpose: To set the wire check time.
When the input signal is beyond 1150 mV, the alarm is output after the wire check time.
(Input signal may be 1150 mV or more at combustion initiation of furnace.)
Procedure:
1) Enter the <FACTORY MENU/WIRE CHECK TIME> screen.
2) Select the <WIRE CHECK TIME> screen by the
3) Press the
key.
key to enter the <WIRE CHECK TIME> screen.
4) Current setting is highlighted.
FACTORY MENU
WIRE CHECK TIME
WIRE CHECK TIME
05 m
5) Set the time by the
or
key and press the
WIRE CHECK TIME
05 m
determine.
INZ-TN5A0845-E
key to
- 29 -
6.19 Error check start time setting
Procedure:
1) Enter the <FACTORY MENU/ERR CHECK TIME> screen.
2) Select the <ERR CHECK TIME> screen by the
3) Press the
key.
key to enter the <ERR CHECK TIME> setting
FACTORY MENU
ERR CHECK TIME
screen.
Current setting is highlighted.
4) Select time by the
ERR CHECK TIME
420s
key.
Selected time is highlighted.
5) Press the
key to determine the setting.
ERR CHECK TIME
420s
Your setting is displayed.
- 30 -
INZ-TN5A0845-E
7. CALIBRATION BY A SIMULATION INPUT
Purpose: To calibrate SPAN/ZERO.
Note: • After adjustment of AD1 (O2 sensor input), perform SPAN/ZERO calibration.
• After Span calibration, perform Zero calibration.
• SPAN/ZERO calibration are not available during warm-up operation or error (disconnection, abnormal heater temperature, etc.) occurrence.
• Apply to AD2 (O2 sensor thermocouple input) so that the heater temperature becomes 800°C.
The heater temperature to be displayed
= AD2 (Heater temperature input) + Room temperature. (Refer to “8.1 Table of reference thermal
electromotive force of R-type thermocouple”)
7.1 Manual SPAN calibration
Procedure:
1) Enter the <CALIBRATION MENU/MANUAL SPAN CAL.>
screen.
2) Select the <MANUAL SPAN CAL.> screen by the
3) Press the
key.
key to enter the <MANUAL SPAN CAL.>
CALIBRATION MENU
MANUAL SPAN CAL.
screen.
4) Press the
key after applied 0.000 mV DC (equivalent of
20.6 vol%) to "1 (+O2)” and “2 (-O2)” of external terminals.
* If SPAN gas concentration has been changed at “Calibration gas
setting screen”, apply the voltage which falls into the set concentration.
MANUAL SPAN CAL.
START
MANUAL SPAN CAL.
20.61 % 00.01 mV
Calibration
is completed
Oxygen concentration value and electromotive force of O2 sensor are displayed during execution of manual
SPAN calibration. When the calibration is completed successfully, the display transits to the menu screen.
INZ-TN5A0845-E
- 31 -
7.2 Manual ZERO calibration
Procedure:
1) Enter the <CALIBRATION MENU/MANUAL ZERO CAL.>
screen.
2) Select the <MANUAL ZERO CAL.> screen by the
3) Press the
key.
key to enter the <MANUAL ZERO CAL.>
CALIBRATION MENU
MANUAL ZERO CAL.
screen.
4) Press the
key while applying 51.39 mV DC (2.0 vol%) to
"1 (+O2)” and “2 (-O2)” of external terminals.
* If ZERO gas concentration has been changed at “Calibration gas
setting screen”, after applied the voltage which falls into the set
concentration.
MANUAL ZERO CAL.
START
MANUAL ZERO CAL.
02.01 % 51.39 mV
Calibration
is completed
Oxygen concentration value and electromotive force of O2 sensor are displayed during execution of manual
ZERO calibration. When the calibration is completed successfully, the display transits to the menu screen.
- 32 -
INZ-TN5A0845-E
8. APPENDED FIGURES
8.1 Table of reference thermal electromotive force of R-type
thermocouple
Unit : mV
Temperature
(°C)
0
10
20
30
40
50
60
70
80
90
100
JIS C 1602-1995
0
100
200
300
400
500
600
700
800
900
0.000
0.054
0.111
0.171
0.232
0.296
0.363
0.431
0.501
0.573
0.647
0.647
0.723
0.800
0.879
0.959
1.041
1.124
1.208
1.294
1.381
1.469
1.469
1.558
1.648
1.738
1.831
1.923
2,.017
2.112
2.207
2.304
2.401
2.401
2.498
2.597
2.696
2.796
2.896
2.997
3.099
3.201
3.304
3.408
3.408
3.512
3.616
3.721
3.827
3.933
4.040
4.147
4.255
4.363
4.471
4.471
4.580
4.690
4.800
4.910
5.021
5.133
5.245
5.357
5.470
5.583
5.583
5.697
5.812
5.926
6.041
6.157
6.273
6.390
6.507
6.625
6.743
6.743
6.861
6.980
7.100
7.220
7.340
7.461
7.583
7.705
7.827
7.950
7.950
8.073
8.197
8.321
8.446
8.571
8.697
8.823
8.950
9.077
9.205
9.205
9.333
9.461
9.590
9.720
9.850
9.980
10.111
10.242
10.374
10.506
8.2 Table of reference thermal electromotive force of K-type
thermocouple
Unit : mV
Temperature
(°C)
0
10
20
30
40
50
60
70
80
90
100
INZ-TN5A0845-E
JIS C 1602-1995
0
100
200
300
400
500
600
700
800
900
0
0.397
0.798
1.203
1.612
2.023
2.436
2.851
3.267
3.682
4.096
4.096
4.509
4.920
5.328
5.735
6.138
6.540
6.941
7.340
7.739
8.138
8.138
8.539
8.940
9.343
9.747
10.153
10.561
10.971
11.382
11.795
12.209
12.209
12.624
13.040
13.457
13.874
14.293
14.713
15.133
15.554
15.975
16.397
16.397
16.820
17.243
17.667
18.091
18.516
18.941
19.366
19.792
20.218
20.644
20.644
21.071
21.497
21.924
22.350
22.776
23.203
23.629
24.055
24.480
24.905
24.905
25.330
25.755
26.179
26.602
27.025
27.447
27.869
28.289
28.710
29.129
29.129
29.548
29.965
30.382
30.798
31.213
31.628
32.041
32.453
32.865
33.275
33.275
33.685
34.093
34.501
34.908
35.313
35.718
36.121
36.524
36.925
37.326
37.326
37.725
38.124
38.522
38.918
39.314
39.708
40.101
40.494
40.885
41.276
- 33 -
8.3 Table of theory output of zirconia oxygen detector
O2
conc. %
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08
0.09
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
Output
mV
168.15
152.87
143.94
137.6
132.68
128.66
125.27
122.32
119.73
117.41
102.13
93.20
86.86
81.94
77.92
74.53
71.58
O2
conc. %
0.9
1.0
1.2
1.4
1.5
1.6
1.8
2.0
2.2
2.4
2.6
2.8
3.0
3.5
4.0
4.5
5.0
Output
mV
68.99
66.67
62.65
59.25
57.73
56.31
53.71
51.39
49.29
47.37
45.61
43.98
42.46
39.06
36.12
33.52
31.20
O2
conc. %
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12
13
14
15
16
17
18
19
Output
mV
29.10
27.18
25.42
23.79
22.27
20.84
18.25
15.93
13.83
11.91
10.14
8.511
6.991
5.569
4.233
2.973
1.782
O2
Output
O2
conc. %
mV
conc. %
20
0.651
36
20.6
0.000
37
21
-0.4238
38
22
-1.449
39
23
-2.428
40
24
-3.366
41
25
-4.266
42
26
-5.130
43
27
-5.962
44
28
-6.763
45
29
-7.537
46
30
-8.284
47
31
-9.01
48
32
-9.71
49
33
-10.38
50
34
-11.04
35
-11.68
Output
mV
-12.30
-12.91
-13.49
-14.06
-14.62
-15.17
-15.70
-16.22
-16.72
-17.22
-17.70
-18.18
-18.64
-19.10
-19.54
E (mV) = 50.74 log20.6/x
- 34 -
INZ-TN5A0845-E
8.4 Key operation flow diagram
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- 35 -
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- 39 -
- 40 -
INZ-TN5A0845-E