Download Operating Instructions - Mounting bosses and adapters

Supplementary instructions
Mounting bosses and adapters
Document ID: 32036
Contents
Contents
1 Product description
2 Welded socket - universal
2.1Thread............................................................................................................................... 4
2.2Clamp................................................................................................................................ 6
2.3 Hygienic fittings................................................................................................................. 9
2.4 Bolting DIN 11851........................................................................................................... 12
2.5 Bolting DIN 11864-1........................................................................................................ 15
3 Welded socket - VEGABAR series 10
3.1 VEGABAR 17.................................................................................................................. 17
4 Welded socket - VEGABAR series 50
4.1 VEGABAR 52.................................................................................................................. 19
4.2 VEGABAR 53.................................................................................................................. 20
4.3 VEGABAR 54.................................................................................................................. 22
4.4 VEGABAR 52, 54 - Paper industry.................................................................................. 24
5 Welded socket - VEGABAR series 80
5.1 VEGABAR 82.................................................................................................................. 29
5.2 VEGABAR 82 - extension fitting...................................................................................... 32
5.3 VEGABAR 83.................................................................................................................. 36
6 Welded socket - Level switch
6.1 VEGASWING 51, 61, 63................................................................................................. 39
6.2 VEGAKON 61.................................................................................................................. 40
7Adapter
7.1 G¾ on Clamp DIN 32676, ISO 2852............................................................................... 41
7.2 G¾ on bolting DIN 11851................................................................................................ 44
7.3 G¾ on further hygienic fittings......................................................................................... 47
7.4 G1½ on Clamp DIN 32676, ISO 2852............................................................................. 48
8 Welding instructions
9Supplement
9.1 Technical data................................................................................................................. 51
32036-EN-140108
Editing status: 2013-12-19
2
Mounting bosses and adapters •
1 Product description
Welded socket
1 Product description
Welded sockets are used to connect level and pressure sensors to
the process.
Required process seal, depending on the version:
•
•
Optionally in the scope of delivery of the mounting boss
Sensor side
•
•
Welding dummies
Blind plug
Accessory parts, depending on the version:
Adapter
Adapters are used for adaptation of level and pressure sensors with
connection G¾ or G1½ to existing welded sockets.
Required process seal, depending on the version:
Optionally in the scope of delivery of the adapter
Sensor side
32036-EN-140108
•
•
Mounting bosses and adapters •
3
2 Welded socket - universal
2 Welded socket - universal
2.1Thread
Data:
Feature
Characteristic
Size
G½
Standard
DIN 3852-X
Pressure stage
PN 60
Material
316L
Product code/Art. no.
2.36839
Seal
Sensor side
ø 28 mm
(1.1")
G1/2
16,5mm
(0.65")
Dimensions:
2,5mm
(0.1")
Thread G½
ø 32 mm
(1.26")
Fig. 1: Dimensions welded socket G½ (DIN 3852-X)
Data:
Feature
Characteristic
Size
G¾
Standard
DIN 3852-X
Pressure stage
PN 60
Material
316L
Product code/Art. no.
2.36840
Seal
Sensor side
Dimensions:
ø 33 mm
(1.3")
16,5mm
(0.65")
G3/4
2,5mm
(0.1")
Thread G¾
Fig. 2: Dimensions welded socket G¾ (DIN 3852-X)
4
Mounting bosses and adapters •
32036-EN-140108
ø 38 mm
(1.5")
2 Welded socket - universal
Data:
Feature
Characteristic
Size
G1
Standard
DIN 3852-X
Pressure stage
PN 60
Material
316L
Product code/Art. no.
2.36841
Seal
Sensor side
ø 41 mm
(1.61")
G1
20,5mm
(0.81")
Dimensions:
2,5mm
(0.1")
Thread G1
ø 47 mm
(1.85")
Fig. 3: Dimensions welded socket G1 (DIN 3852-X)
Data:
Feature
Characteristic
Size
G1½
Standard
DIN 3852-X
Pressure stage
PN 60
Material
316L
Product code/Art. no.
2.36842
Seal
Sensor side
ø 56 mm
(2.21")
G1 1/2
24,5mm
(0.97")
Dimensions:
2,5mm
(0.1")
Thread G1½
32036-EN-140108
ø 65 mm
(2.56")
Fig. 4: Dimensions welded socket G1½ (DIN 3852-X)
Mounting bosses and adapters •
5
2 Welded socket - universal
2.2Clamp
Clamp 1"
Data:
Component
Feature
Characteristic
Welded socket
Size
1"
Standard
DIN 32676, ISO 2852
Pressure stage
PN 16
Material
316L
Product code/Art. no.
ESTC.AXX
Pressure stage
PN 16, PN 40
Material
316L
Material
EPDM, FKM
Configuration
Seal ring
Size
ø 50.5 - 23.1 mm
Tension ring (optional)
Seal (optional)
Dimensions:
21,5 mm
(0.85")
ø 50,5 mm
(1.99")
ø 22,6 mm
(0.89")
ø 25,6 mm
(1.01")
Fig. 5: Dimensions welded socket Clamp 1" (DIN 32676, ISO 2852) PN 16
Clamp 1½"
Data:
Component
Feature
Characteristic
Welded socket
Size
1½"
Standard
DIN 32676, ISO 2852
Pressure stage
PN 16
Material
316L
Product code/Art. no.
ESTC.BXX
Pressure stage
PN 16, PN 40
Material
316L
Tension ring (optional)
Seal (optional)
EPDM, FKM
Seal ring
Size
ø 50.5 - 35.3 mm
Mounting bosses and adapters •
32036-EN-140108
6
Material
Configuration
2 Welded socket - universal
Dimensions:
21,5 mm
(0.85")
ø 50,5 mm
(1.99")
ø 35,6 mm
(1.4")
ø 38,6 mm
(1.52")
Fig. 6: Dimensions welded socket Clamp 1½" (DIN 32676, ISO 2852) PN 16
Clamp 2"
Data:
Component
Feature
Characteristic
Welded socket
Size
2"
Standard
DIN 32676, ISO 2852
Pressure stage
PN 16
Material
316L
Product code/Art. no.
ESTC.CXX
Pressure stage
PN 16, PN 40
Material
316L
Material
EPDM, FKM
Configuration
Seal ring
Size
ø 64 - 48 mm
Tension ring (optional)
Seal (optional)
Dimensions:
21,5 mm
(0.85")
ø 64 mm
(2.52")
ø 47,6 mm
(1.87")
ø 51,6 mm
(2.03")
32036-EN-140108
Fig. 7: Dimensions welded socket Clamp 2" (DIN 32676, ISO 2852) PN 16
Mounting bosses and adapters •
7
2 Welded socket - universal
Clamp 2½"
Data:
Component
Feature
Characteristic
Welded socket
Size
2½"
Standard
DIN 32676, ISO 2852
Pressure stage
PN 16
Material
316L
Product code/Art. no.
ESTC.DXX
Tension ring (optional)
Seal (optional)
Pressure stage
PN 16, PN 40
Material
316L
Material
EPDM, FKM
Configuration
Seal ring
Size
ø 77.5 - 60.7 mm
Dimensions:
28 mm
(1.1")
ø 77,5 mm
(3.05")
ø 60,3 mm
(2.37")
ø 64,1 mm
(2.52")
Fig. 8: Dimensions welded socket Clamp 2½" (DIN 32676, ISO 2852) PN 16
Clamp 3"
Data:
Component
Welded socket
Tension ring (optional)
Seal (optional)
Characteristic
Size
3"
Standard
DIN 32676, ISO 2852
Pressure stage
PN 16
Material
316L
Product code/Art. no.
ESTC.EXX
Pressure stage
PN 16, PN 40
Material
316L
Material
EPDM, FKM
Configuration
Seal ring
Size
ø 91 - 72.3 mm
Mounting bosses and adapters •
32036-EN-140108
8
Feature
2 Welded socket - universal
Dimensions:
28 mm
(1.1")
ø 91 mm
(3,58")
ø 72,9 mm
(2.87")
ø 76,7 mm
(3,02")
Fig. 9: Dimensions welded socket Clamp 3" (DIN 32676, ISO 2852) PN 16
2.3 Hygienic fittings
Hygienic fitting LA
Data:
Component
Feature
Characteristic
Welded socket
Size
Rd 65 x 1/6
Standard
-
Pressure stage
PN 25
Material
316L
Product code/Art. no.
ESTA.LAXX
Material
EPDM
Configuration
O-ring
Size
40 x 5 mm
Material
316L
Product code/Art. no.
DMONT.A
Material
316L
Product code/Art. no.
DMONT.B1
Seal (optional)
Welding dummy
Blind plug
Dimensions:
32036-EN-140108
40 mm
(1.58")
Rd 65 x 1/6
ø 79,6 mm
(3.13")
Fig. 10: Dimensions welded socket LA for compression nut
Mounting bosses and adapters •
9
2 Welded socket - universal
Hygienic fitting LB
Data:
Component
Feature
Characteristic
Welded socket
Size
ø 90
Standard
-
Pressure stage
PN 25
Material
316L
Product code/Art. no.
ESTA.LBXX
Seal (optional)
Welding dummy
Blind plug
Material
EPDM
Configuration
O-ring
Size
40 x 5 mm
Material
316L
Product code/Art. no.
DMONT.C
Material
316L
Product code/Art. no.
DMONT.D
Dimensions:
ø 90 mm
(1.54")
ø 72 mm
(2.84")
40 mm
(1.58")
M6
ø 79,6 mm
(3.13")
Fig. 11: Dimensions welded socket LB for tension flange
DRD connection
Data:
Feature
Characteristic
Welded socket
Size
ø 105
Standard
-
Pressure stage
PN 40
Material
316L
Product code/Art. no.
ESTD.AAXX
Material
PTFE
Configuration
Flat seal
Size
50 x 66 x 1 mm
Seal (optional)
10
Mounting bosses and adapters •
32036-EN-140108
Component
2 Welded socket - universal
Dimensions:
ø 105 mm (4.13")
ø 84 mm (3.31")
ø 66 mm (2.6")
20 mm
(0.79")
M10
ø 50 mm (1.97")
ø 125 mm (4.92")
Fig. 12: Dimensions welded socket DRD
Cone connection DN 25/
Rd52 x 2
Data:
Component
Feature
Characteristic
Welded socket
Size
DN 25
Standard
-
Pressure stage
-
Material
316Ti
Product code/Art. no.
ESTK.KAXX
Material
EPDM
Seal (optional)
Dimensions:
25 mm
(0.98")
Rd 52 x 1/6
ø 75 mm
(2.95")
Fig. 13: Dimensions welded socket conus connection DN 25
32036-EN-140108
Cone connection DN 25/
M52 x 2
Data:
Component
Feature
Characteristic
Welded socket
Size
DN 25
Standard
-
Pressure stage
-
Material
316Ti
Product code/Art. no.
ESTK.KBXX
Material
EPDM
Seal (optional)
Mounting bosses and adapters •
11
2 Welded socket - universal
Dimensions:
25 mm
(0.98")
23 mm
(0.91")
M52 x 2
ø 80 mm
(3.15")
Fig. 14: Dimensions welded socket conus connection M52 x 2
2.4 Bolting DIN 11851
Bolting DN 25
Data:
Component
Feature
Characteristic
Welded socket
Size
DN 25
Seal (optional)
Standard
DIN 11851
Pressure stage
PN 40
Material
316L
Product code/Art. no.
ESTR.DA1X
Material
FKM, EPDM, NBR
Configuration
Seal ring
Size
30 x 40 x 4.5 mm
Dimensions:
29 mm
(1.14")
Rd 52 x 1/6
ø 26 mm
(1.02")
ø 31 mm
(1.22")
Fig. 15: Dimensions welded socket, bolting DN 25 (DIN 11851)
Bolting DN 40
Component
Feature
Characteristic
Welded socket
Size
DN 40
Mounting bosses and adapters •
32036-EN-140108
12
Data:
2 Welded socket - universal
Component
Seal (optional)
Feature
Characteristic
Standard
DIN 11851
Pressure stage
PN 40
Material
316L
Product code/Art. no.
ESTR.FA1X
Material
FKM, EPDM, NBR
Configuration
Seal ring
Size
42 x 52 x 5 mm
Dimensions:
33 mm
(1.3")
Rd 65 x 1/6
ø 38 mm
(1.5")
ø 43 mm
(1.69")
Fig. 16: Dimensions welded socket, bolting DN 40 (DIN 11851)
Bolting DN 50
Data:
Component
Feature
Characteristic
Welded socket
Size
DN 50
Standard
DIN 11851
Pressure stage
PN 25
Material
316L
Product code/Art. no.
ESTR.GA1X
Material
FKM, EPDM, NBR
Configuration
Seal ring
Size
54 x 64 x 5 mm
32036-EN-140108
Seal (optional)
Mounting bosses and adapters •
13
2 Welded socket - universal
Dimensions:
35 mm
(1.38")
Rd 78 x 1/6
ø 50 mm
(1.97")
ø 55 mm
(2.17")
Fig. 17: Dimensions welded socket, bolting DN 50 (DIN 11851)
Bolting DN 80
Data:
Component
Feature
Characteristic
Welded socket
Size
DN 80
Standard
DIN 11851
Pressure stage
PN 16
Material
316L
Product code/Art. no.
ESTR.IA1X
Material
EPDM, NBR
Configuration
Seal ring
Size
85 x 95 x 5 mm
Seal (optional)
RD 110 x 1/4
32 mm
(1.38")
Dimensions:
ø 81 mm
(3.19")
ø 87 mm
(3.43")
Fig. 18: Dimensions welded socket, bolting DN 80 (DIN 11851)
32036-EN-140108
14
Mounting bosses and adapters •
2 Welded socket - universal
Bolting DN 100
Data:
Component
Feature
Characteristic
Welded socket
Size
DN 80
Standard
DIN 11851
Pressure stage
PN 16
Material
316L
Product code/Art. no.
ESTR.JA1X
Material
EPDM
Configuration
Seal ring
Size
104 x 114 x 6 mm
Seal (optional)
Dimensions:
54 mm
(2.13")
Rd 130 x 1/4
ø 100 mm
(3.94")
ø 106 mm
(4.17")
Fig. 19: Dimensions welded socket, bolting DN 100 (DIN 11851)
2.5 Bolting DIN 11864-1
Bolting DN 40
Data:
Component
Feature
Characteristic
Welded socket
Size
DN 40
Standard
DIN 11864-1
Pressure stage
PN 25
Material
316L
Product code/Art. no.
ESTR.FBXX
Material
FKM, EPDM, NBR
Configuration
Seal ring
Size
40 x 5 mm
32036-EN-140108
Seal (optional)
Mounting bosses and adapters •
15
2 Welded socket - universal
Dimensions:
31mm
(1.22")
Rd 65 x 1/6
ø 38mm
(1.50")
ø 41mm
(1.61")
Fig. 20: Dimensions welded socket DN 40 (DIN 11864-1)
Bolting DN 50
Data:
Component
Feature
Characteristic
Welded socket
Size
DN 50
Standard
DIN 11864-1
Pressure stage
PN 16
Material
316L
Product code/Art. no.
ESTR.GBXX
Material
FKM, EPDM, NBR
Configuration
Seal ring
Size
40 x 5 mm
Seal (optional)
Dimensions:
26 mm
(1.02")
Rd 65 x 1/6
ø 38 mm
(1.5")
ø 43 mm
(1.69")
Fig. 21: Dimensions welded socket DN 50 (DIN 11864-1)
32036-EN-140108
16
Mounting bosses and adapters •
3 Welded socket - VEGABAR series 10
3 Welded socket - VEGABAR series 10
3.1 VEGABAR 17
Thread G½ B - vessel
Data:
Feature
Characteristic
Size
G½ B
Standard
ISO 228-1
Pressure stage
PN 60
Material
316Ti
Product code/Art. no.
ESMBR17.86*IXTX
Seal
Sensor side
Dimensions:
ø 50 mm
(1.97")
21 mm
(0.83")
G1/2
Fig. 22: Dimensions welded socket G½ B (ISO 228-1) - vessel
Thread G½B - pipeline
Data:
Feature
Characteristic
Size
G½ B
Standard
ISO 228-1
Pressure stage
PN 60
Material
316Ti
Product code/Art. no.
ESMBR17.86*AXVX
Seal
Sensor side
Dimensions:
32036-EN-140108
21 mm
(0.83")
G1/2
ø 30 mm
(1.18")
Fig. 23: Dimensions welded socket thread G½ B (ISO 228-1) - pipeline
Mounting bosses and adapters •
17
3 Welded socket - VEGABAR series 10
Data:
Feature
Characteristic
Size
G½ B
Standard
ISO 228-1
Pressure stage
PN 16
Material
316Ti
Product code/Art. no.
ESMBR17.85*IXTX
Seal
Sensor side
Dimensions:
10,5 mm
(0.41")
G1
21 mm
(0.83")
Thread G1 B
ø 30,1 mm
(1.19")
ø 50 mm
(1.97")
Fig. 24: Dimensions welded socket G1 B (ISO 228-1)
Thread G1 hygienic
Data:
Feature
Characteristic
Size
G1
Standard
-
Material
316Ti
Product code/Art. no.
ESMBR17.85*IXTX
Seal
Sensor side
G1
25,5mm
(1")
12,5mm
(0.49")
Dimensions:
ø 29,3mm
(1.15")
Fig. 25: Dimensions welded socket G1 aseptic
18
Mounting bosses and adapters •
32036-EN-140108
ø 50mm
(1.97")
4 Welded socket - VEGABAR series 50
4 Welded socket - VEGABAR series 50
4.1 VEGABAR 52
Thread G½
Data:
Feature
Characteristic
Size
G½
Standard
EN 837
Pressure stage
PN 60
Material
316L
Product code/Art. no.
ESMBR52.GVBKVX
Seal
Sensor side
Dimensions:
ø 30 mm
(1.18")
34 mm
(1.34")
G 1/2
Fig. 26: Dimensions welded socket thread G½ (EN 837)
Data:
Feature
Characteristic
Size
G1
Standard
ISO 228-1
Pressure stage
PN 60
Material
316L
Product code/Art. no.
ESMBR52.GCBKVX
Seal
Sensor side
32036-EN-140108
Thread G1
Mounting bosses and adapters •
19
4 Welded socket - VEGABAR series 50
Dimensions:
ø 50 mm
(1.97")
40 mm
(1.58")
G1
Fig. 27: Dimensions welded socket thread G1 (ISO 228-1) x 40 mm
Thread G1½
Data:
Feature
Characteristic
Size
G1½
Standard
ISO 228-1
Pressure stage
PN 60
Material
316L
Product code/Art. no.
ESMBR52.GGBKVX
Seal
Sensor side
ø 65 mm
(2.56")
19 mm
(0.75")
Dimensions:
G 1 1/2
Fig. 28: Dimensions welded socket thread G1½ (ISO 228-1)
4.2 VEGABAR 53
Thread G½ B - vessel
Feature
Characteristic
Size
G½ B
Standard
ISO 228-1
Pressure stage
PN 60
Material
316Ti
Product code/Art. no.
ESMBR53.GFIXTX
Seal
Sensor side
Mounting bosses and adapters •
32036-EN-140108
20
Data:
4 Welded socket - VEGABAR series 50
Dimensions:
ø 50 mm
(1.97")
21 mm
(0.83")
G1/2
Fig. 29: Dimensions welded socket G½ B (ISO 228-1) - vessel
Thread G½B - pipeline
Data:
Feature
Characteristic
Size
G½ B
Standard
ISO 228-1
Pressure stage
PN 60
Material
316Ti
Product code/Art. no.
ESMBR53.GFAXVX
Seal
Sensor side
Dimensions:
21 mm
(0.83")
G1/2
ø 30 mm
(1.18")
Fig. 30: Dimensions welded socket G½ B (ISO 228-1) - pipeline
32036-EN-140108
Thread G1 B
Data:
Feature
Characteristic
Size
G1 B
Standard
ISO 228-1
Pressure stage
PN 16
Material
316Ti
Product code/Art. no.
ESMBR53.GCIXTX
Seal
Sensor side
Mounting bosses and adapters •
21
4 Welded socket - VEGABAR series 50
Dimensions:
21 mm
(0.83")
10,5 mm
(0.41")
G1
ø 30,1 mm
(1.19")
ø 50 mm
(1.97")
Fig. 31: Dimensions welded socket G1 B (ISO 228-1)
Thread G1 B hygienic
Data:
Feature
Characteristic
Size
G1 B
Standard
ISO 228-1
Pressure stage
PN 16
Material
316Ti
Product code/Art. no.
ESMBR53.GEJXVX
Seal
Sensor side
G1
25,5mm
(1")
12,5mm
(0.49")
Dimensions:
ø 29,3mm
(1.15")
ø 50mm
(1.97")
Fig. 32: Dimensions welded socket G1 B (ISO 228-1) aseptic
4.3 VEGABAR 54
Thread G½
Feature
Characteristic
Size
G½
Standard
ISO 228-1
Pressure stage
PN 60
Material
316L
Product code/Art. no.
ESMBR54.GBAXVX
Mounting bosses and adapters •
32036-EN-140108
22
Data:
4 Welded socket - VEGABAR series 50
Feature
Characteristic
Seal (optional)
FFKM
21mm
(0.83")
G1/2
10,5mm
(0.41")
Dimensions:
ø 18,5mm
(0.73")
ø 30mm
(1.18")
Fig. 33: Dimensions welded socket G½ (ISO 228-1)
Thread G¾
Data:
Feature
Characteristic
Size
G¾
Standard
DIN 3852-X
Pressure stage
PN 60
Material
316L
Product code/Art. no.
ESMBR54.GBAXVX
Seal (optional)
FKM, EPDM, FFKM
Dimensions:
22,5 mm
(0.89")
G3/4
ø 40 mm
(1.58")
Fig. 34: Dimensions welded socket G¾ (DIN 3852-X)
32036-EN-140108
Thread G1
Data:
Feature
Characteristic
Size
G1
Standard
ISO 228-1
Pressure stage
PN 60
Material
316TI
Product code/Art. no.
ESMBR54.GCIXTX
Seal (optional)
FFKM
Mounting bosses and adapters •
23
4 Welded socket - VEGABAR series 50
Dimensions:
21mm
(0.83")
G1
ø 40mm
(1.57")
ø 47mm
(1.85")
Fig. 35: Dimensions welded socket G1 (ISO 228-1)
4.4 VEGABAR 52, 54 - Paper industry
Data:
Component
Welded socket
Feature
Characteristic
Size
M30 x 1.5
Standard
-
Pressure stage
PN 60
Material
316L
Product code/Art. no.
ESMBR54.BFGXVX E
Seal
Welding dummy
Blind plug
Brass
Product code/Art. no.
DMONT.G
Material
316Ti
Product code/Art. no.
DMONT.I
M30x1,5
15mm
(0.59")
Dimensions:
Sensor side
Material
23mm
(0.91")
M30 x 1.5
ø 25mm
(0.98")
ø 40mm
(1.58")
24
Mounting bosses and adapters •
32036-EN-140108
Fig. 36: Dimensions welded socket M30 x 1.5, VEGABAR 54
4 Welded socket - VEGABAR series 50
Data:
Component
Feature
Characteristic
Welded socket
Size
M30 x 1.5
Standard
-
Pressure stage
PN 60
Material
316L
Product code/Art. no.
ESMBR54.BSGXVX
Seal
Welding dummy
Blind plug
Sensor side
Material
Brass
Product code/Art. no.
DMONT.G
Material
316Ti
Product code/Art. no.
DMONT.I
Dimensions:
15mm
(0.59")
M30x1,5
23mm
(0.91")
M30 x 1.5 for headbox
ø 25mm
(0.98")
ø 40mm
(1.58")
Fig. 37: Dimensions welded socket M30 x 1.5 VEGABAR 54 for headbox
32036-EN-140108
M44 x 1.25
Data:
Component
Feature
Characteristic
Welded socket
Size
M44 x 1.25
Standard
-
Pressure stage
PN 60
Material
316L
Product code/Art. no.
ESMBR**.B*MXVX
Seal (optional)
Material
FKM, FFKM
Welding dummy
Material
Brass
Product code/Art. no.
DMONT.F
Material
316Ti
Product code/Art. no.
DMONT.H
Blind plug
Mounting bosses and adapters •
25
4 Welded socket - VEGABAR series 50
Dimensions:
21mm
(0.83")
M44x1,25
ø 60mm
(2.36")
Fig. 38: Dimensions welded socket M44 x 1.25, VEGABAR 52
M48 x 1.5
Data:
Component
Feature
Characteristic
Welded socket
Size
M48 x 1.5
Standard
-
Pressure stage
PN 60
Material
316L
Product code/Art. no.
ESMBR52.DGSXVX
Seal (optional)
Material
FKM, FFKM
Welding dummy
Material
Brass
Product code/Art. no.
DMONT.F
Material
316Ti
Product code/Art. no.
DMONT.H
Blind plug
Dimensions:
97 mm (3.82")
102 mm (4.02")
M 48 x 1,5
Fig. 39: Dimensions welded socket M48 x 1.5, VEGABAR 52
26
Mounting bosses and adapters •
32036-EN-140108
79 mm (3.11")
4 Welded socket - VEGABAR series 50
G1 suitable for PASVE
Data:
Component
Feature
Characteristic
Welded socket
Size
G1
Standard
ISO 228-1
Pressure stage
PN 40
Material
316L
Product code/Art. no.
ESMBR54.VPHXVX
Seal
Sensor side
Welding dummy
Blind plug
Material
Brass
Product code/Art. no.
DMONT.S
Material
316Ti
Product code/Art. no.
DMONT.P
Dimensions:
70 mm
(2.76")
38,5 mm
(1.52")
G1
ø 45 mm
(1.77")
Fig. 40: Dimensions welded socket G1" suitable for PASVE VEGABAR 54
Data:
Feature
Characteristic
Size
1"
Standard
-
Pressure stage
PN 6
Material
316TI
Product code/Art. no.
ESMBR54.PCDXVX
Seal
Sensor side
32036-EN-140108
PMC 1"
Mounting bosses and adapters •
27
Dimensions:
17,6 mm
(0.69")
25 mm
(0.98")
26,7 mm
(1.05")
ø 8 mm
(0.32")
4 Welded socket - VEGABAR series 50
33,4 mm
(1.32")
Fig. 41: Dimensions welded socket PMC 1" VEGABAR 54
32036-EN-140108
28
Mounting bosses and adapters •
5 Welded socket - VEGABAR series 80
5 Welded socket - VEGABAR series 80
5.1 VEGABAR 82
Thread G½ - manometer
Data:
Feature
Characteristic
Size
G½
Standard
EN 837
Pressure stage
PN 60
Material
316L
Product code/Art. no.
ESTBR82.DUBKVX
Seal
Sensor side
Dimensions:
ø 30 mm
(1.18")
34 mm
(1.34")
G 1/2
Fig. 42: Dimensions welded socket thread G½ (EN 837) - manometer
Thread G½
Data:
Components
Feature
Characteristic
Welded socket
Size
G½
Standard
ISO 228-1
Pressure stage
PN 60
Material
316L
Product code/Art. no.
ESTBR82.C3AXVX
Material
FFKM
Configuration
Dichtring
Size
18.5 x 23.9 x 1.5 mm
Seal (optional)
Viton green
32036-EN-140108
DIN 3869
Mounting bosses and adapters •
29
5 Welded socket - VEGABAR series 80
21mm
(0.83")
G1/2
10,5mm
(0.41")
Dimensions:
ø 18,5mm
(0.73")
ø 30mm
(1.18")
Fig. 43: Dimensions welded socket G½ (ISO 228-1)
Thread G¾
Data:
Components
Welded socket
Seal (optional)
Feature
Characteristic
Size
G¾
Standard
DIN 3852-X
Pressure stage
PN 60
Material
316L
Product code/Art. no.
ESTBR82.C1EXVX
Material
FKM, EPDM, FFKM
Configuration
Dichtring
Size
23.9 x 29.2 x 1.5 mm
Viton green
DIN 3869
Dimensions:
22,5 mm
(0.89")
G3/4
ø 40 mm
(1.58")
Fig. 44: Dimensions welded socket G¾ (DIN 3852-X)
Thread G1
Feature
Characteristic
Size
G1
Standard
ISO 228-1
Pressure stage
PN 60
Material
316L
Product code/Art. no.
ESTBR82.C5IXVX
Mounting bosses and adapters •
32036-EN-140108
30
Data:
5 Welded socket - VEGABAR series 80
Feature
Characteristic
Seal
Sensor side
Dimensions:
21mm
(0.83")
G1
ø 40mm
(1.57")
ø 47mm
(1.85")
Fig. 45: Dimensions welded socket G1 (ISO 228-1)
Thread G1
Data:
Feature
Characteristic
Size
G1
Standard
DIN 3852-E
Pressure stage
PN 60
Material
316L
Product code/Art. no.
ESTBR82.C7KXVX
Seal
Sensor side
Dimensions:
ø 50 mm
(1.97")
40 mm
(1.58")
G1
32036-EN-140108
Fig. 46: Dimensions welded socket thread G1 (DIN 3852-E) x 40 mm
Thread G1½
Data:
Feature
Characteristic
Size
G1½
Standard
DIN 3852-A
Pressure stage
PN 60
Mounting bosses and adapters •
31
5 Welded socket - VEGABAR series 80
Feature
Characteristic
Material
316L
Product code/Art. no.
ESTBR82.DAQXVX
Seal
Sensor side
Dimensions:
19 mm
(0.75")
ø 65 mm
(2.56")
G 1 1/2
Fig. 47: Dimensions welded socket thread G1½ (DIN 3852-A)
5.2 VEGABAR 82 - extension fitting
Data:
Component
Welded socket
Feature
Characteristic
Size
M30 x 1.5
Standard
DIN 13
Pressure stage
PN 60
Material
316L
Product code/Art. no.
ESTBR82.ALGXVX
Seal
Sensor side
-
Welding dummy
Material
Brass
Product code/Art. no.
DMONT.G
Material
316Ti
Product code/Art. no.
DMONT.I
Blind plug
M30x1,5
15mm
(0.59")
Dimensions:
23mm
(0.91")
M30 x 1.5
ø 40mm
(1.58")
Fig. 48: Dimensions welded socket M30 x 1.5
32
Mounting bosses and adapters •
32036-EN-140108
ø 25mm
(0.98")
5 Welded socket - VEGABAR series 80
Data:
Component
Feature
Characteristic
Welded socket
Size
M30 x 1.5
Standard
DIN 13
Pressure stage
PN 60
Material
316L
Product code/Art. no.
ESTBR82.APHXVX
Seal
Sensor side
-
Welding dummy
Material
Brass
Product code/Art. no.
DMONT.G
Material
316Ti
Product code/Art. no.
DMONT.I
Blind plug
Dimensions:
15mm
(0.59")
M30x1,5
23mm
(0.91")
M30 x 1.5 for headbox
ø 25mm
(0.98")
ø 40mm
(1.58")
Fig. 49: Dimensions welded socket M30 x 1.5
M44 x 1.25
Data:
Component
Feature
Characteristic
Welded socket
Size
M44 x 1.25
Standard
DIN 13
Pressure stage
PN 60
Material
316L
Product code/Art. no.
ESTBR82.AFMXVX
Material
FKM
Configuration
O-Ring
Size
21.04 x 1.78 mm
Material
Brass
Product code/Art. no.
DMONT.F
Material
316Ti
Product code/Art. no.
DMONT.H
32036-EN-140108
Seal (optional)
Welding dummy
Blind plug
Mounting bosses and adapters •
33
5 Welded socket - VEGABAR series 80
Dimensions:
21mm
(0.83")
M44x1,25
ø 60mm
(2.36")
Fig. 50: Dimensions welded socket M30 x 1.25
M48 x 1.5
Data:
Component
Feature
Characteristic
Welded socket
Size
M48 x 1.5
Standard
-
Pressure stage
PN 60
Material
316L
Product code/Art. no.
ESTBR82.A4SXVX
Seal
Sensor side
-
Welding dummy
Material
Brass
Product code/Art. no.
DMONT.F
Material
316Ti
Product code/Art. no.
DMONT.H
Blind plug
Dimensions:
97 mm (3.82")
102 mm (4.02")
M 48 x 1,5
Fig. 51: Dimensions welded socket M48 x 1.5
34
Mounting bosses and adapters •
32036-EN-140108
79 mm (3.11")
5 Welded socket - VEGABAR series 80
G1 suitable for PASVE
Data:
Component
Feature
Characteristic
Welded socket
Size
G1
Standard
ISO 228-1
Pressure stage
PN 40
Material
316L
Product code/Art. no.
ESTBR82.F9HXVX
Seal
Metal or sensor side
-
Welding dummy
Material
Brass
Product code/Art. no.
DMONT.S
Material
316Ti
Product code/Art. no.
DMONT.P
Blind plug
Dimensions:
70 mm
(2.76")
38,5 mm
(1.52")
G1
ø 45 mm
(1.77")
Fig. 52: Dimensions welded socket G1 suitable for PASVE
Data:
Feature
Characteristic
Size
1"
Standard
-
Pressure stage
PN 6
Material
316L
Product code/Art. no.
ESTBR82.EWDXVX
Seal
Sensor side
32036-EN-140108
PMC 1"
Mounting bosses and adapters •
35
5 Welded socket - VEGABAR series 80
Dimensions:
17,6 mm
(0.69")
25 mm
(0.98")
ø 8 mm
(0.32")
26,7 mm
(1.05")
33,4 mm
(1.32")
Fig. 53: Dimensions welded socket PMC 1"
5.3 VEGABAR 83
Thread G½ - manometer
Data:
Feature
Characteristic
Size
G½
Standard
EN 837
Pressure stage
PN 60
Material
316L
Product code/Art. no.
ESTBR83.DUBXV
Seal
Sensor side
Dimensions:
ø 30 mm
(1.18")
34 mm
(1.34")
G 1/2
Fig. 54: Dimensions welded socket thread G½ (EN 837)
Thread G½ - vessel
Feature
Characteristic
Size
G½
Standard
ISO 228-1
Pressure stage
PN 60
Material
316L
Product code/Art. no.
ESTBR83.XXXXV
Seal
Sensor side
Mounting bosses and adapters •
32036-EN-140108
36
Data:
5 Welded socket - VEGABAR series 80
Dimensions:
ø 50 mm
(1.97")
21 mm
(0.83")
G1/2
Fig. 55: Dimensions welded socket G½ (ISO 228-1) - vessel
Thread G½ - pipeline
Data:
Feature
Characteristic
Size
G½
Standard
ISO 228-1
Pressure stage
PN 60
Material
316L
Product code/Art. no.
ESTBR83.XXXXV
Seal
Sensor side
Dimensions:
21 mm
(0.83")
G1/2
ø 30 mm
(1.18")
Fig. 56: Dimensions welded socket G½ B (ISO 228-1) - pipeline
32036-EN-140108
Thread G1
Data:
Feature
Characteristic
Size
G1
Standard
ISO 228-1
Pressure stage
PN 16
Material
316L
Product code/Art. no.
ESTBR83.C5IXV
Seal
Sensor side
Mounting bosses and adapters •
37
5 Welded socket - VEGABAR series 80
Dimensions:
21 mm
(0.83")
10,5 mm
(0.41")
G1
ø 30,1 mm
(1.19")
ø 50 mm
(1.97")
Fig. 57: Dimensions welded socket G1 (ISO 228-1)
Thread G1 hygienic
Data:
Feature
Characteristic
Size
G1
Standard
ISO 228-1
Pressure stage
PN 16
Material
316L
Product code/Art. no.
ESTBR83.XXXXV
Seal
Sensor side
G1
25,5mm
(1")
12,5mm
(0.49")
Dimensions:
ø 29,3mm
(1.15")
ø 50mm
(1.97")
Fig. 58: Dimensions welded socket G1 (ISO 228-1) aseptic
32036-EN-140108
38
Mounting bosses and adapters •
6 Welded socket - Level switch
6 Welded socket - Level switch
6.1 VEGASWING 51, 61, 63
Thread G¾
Data:
Components
Feature
Characteristic
Welded socket
Size
G¾
Standard
DIN 3852-X
Pressure stage
PN 60
Material
316L
Product code/Art. no.
ESTSG.1GAX1
Material
FKM, EPDM
Configuration
O-ring
Size
21 x 3 mm
Seal (optional)
Dimensions:
ø 32 mm
(1.26")
26mm (1.02")
G 3/4
ø 53 mm
(2.09")
Fig. 59: Dimensions welded socket G¾ (DIN 3852-X)
Thread G1
Data:
Components
Feature
Characteristic
Welded socket
Size
G¾
Standard
DIN 3852-X
Pressure stage
PN 60
Material
316L
Product code/Art. no.
ESTSG.1GAX1
Material
FKM, EPDM
Configuration
O-ring
Size
21 x 3 mm
32036-EN-140108
Seal (optional)
Mounting bosses and adapters •
39
6 Welded socket - Level switch
Dimensions:
ø 39 mm
(1.54 ")
29 mm
(1.14")
G1
ø 60 mm
(2.36")
Fig. 60: Dimensions welded socket G1 (DIN 3852-X)
6.2 VEGAKON 61
Thread G1
Data:
Feature
Characteristic
Size
G1
Standard
DIN 3852-X
Pressure stage
PN 25
Material
316Ti
Product code/Art. no.
ESTKN.1GA
Seal
Sensor side
33 x 39 x 2 mm
Dimensions:
21 mm
(0.83")
G1
ø 40 mm
(1.58")
ø 47 mm
(1.85")
Fig. 61: Dimensions welded socket G1 (DIN 3852-X)
32036-EN-140108
40
Mounting bosses and adapters •
7 Adapter
7Adapter
7.1 G¾ on Clamp DIN 32676, ISO 2852
Clamp 1½"
Data:
Components
Feature
Characteristic
Adapter
Size, sensor side
G¾
Standard
DIN 3852-X
Size, process side
Clamp 1½"
Standard
DIN 32676, ISO 2852
Pressure stage
PN 16
Material
316L
Product code/Art. no.
GEWADA-A.CG1
Material
FKM, EPDM
Configuration
Seal ring
Size
ø 50.5 - 35.3 mm
Seal (optional)
Dimensions:
ø 32 mm
(1.26")
22,5 mm
(0.89 ")
G 3/4
ø 50,5 mm
(1.99")
Fig. 62: Dimensions adapter G¾ (DIN 3852-X) on Clamp 1½" (DIN 32676,
ISO 2852) PN 16
32036-EN-140108
Clamp 2"
Data:
Components
Feature
Characteristic
Adapter
Size, sensor side
G¾
Standard
DIN 3852-X
Size, process side
Clamp 2"
Standard
DIN 32676, ISO 2852
Pressure stage
PN 16
Material
316L
Product code/Art. no.
GEWADA-A.CA1
Material
FKM, EPDM
Configuration
Seal ring
Size
ø 64 - 48 mm
Seal (optional)
Mounting bosses and adapters •
41
7 Adapter
Dimensions:
ø 32 mm
(1.26")
22,5 mm
(0.89")
G 3/4
ø 64 mm
(2.52")
Fig. 63: Dimensions adapter G¾ (DIN 3852-X) on Clamp 2" (DIN 32676,
ISO 2852) PN 16
Clamp 2½"
Data:
Components
Feature
Characteristic
Adapter
Size, sensor side
G¾
Standard
DIN 3852-X
Size, process side
Clamp 2½"
Standard
DIN 32676, ISO 2852
Pressure stage
PN 16
Product code/Art. no.
GEWADA-A.CD1
Material
FKM, EPDM
Configuration
Seal ring
Size
ø 77.5 - 60.7 mm
Seal (optional)
Dimensions:
ø 32 mm
(1.26")
22,5 mm
(0.89")
G 3/4
ø 77,5 mm
(3.05")
Fig. 64: Dimensions adapter G¾ (DIN 3852-X) on Clamp 2½" (DIN 32676,
ISO 2852) PN 16
42
Data:
Components
Feature
Characteristic
Adapter
Size, sensor side
G¾
Standard
DIN 3852-X
Mounting bosses and adapters •
32036-EN-140108
Clamp 3"
7 Adapter
Components
Seal (optional)
Feature
Characteristic
Size, process side
Clamp 3"
Standard
DIN 32676, ISO 2852
Pressure stage
PN 16
Material
316L
Product code/Art. no.
GEWADA-A.CE1
Material
FKM, EPDM
Configuration
Seal ring
Size
ø 91 - 72.3 mm
Dimensions:
ø 32 mm
(1.26")
22,5 mm
(0.89")
G 3/4
ø 91 mm
(3.58")
Fig. 65: Dimensions adapter G¾ (DIN 3852-X) on Clamp 3" (DIN 32676,
ISO 2852) PN 16
Clamp 4"
Data:
Components
Feature
Characteristic
Adapter
Size, sensor side
G¾
Standard
DIN 3852-X
Size, process side
Clamp 4"
Standard
DIN 32676, ISO 2852
Pressure stage
PN 16
Material
316L
Product code/Art. no.
GEWADA-A.CC1
Material
FKM, EPDM
Configuration
Seal ring
Size
ø 119 - 97.8 mm
32036-EN-140108
Seal (optional)
Mounting bosses and adapters •
43
7 Adapter
Dimensions:
ø 32 mm
(1.26")
22,5 mm
(0.89")
G 3/4
ø 119 mm
(4.69")
Fig. 66: Dimensions adapter G¾ (DIN 3852-X) on Clamp 4" (DIN 32676,
ISO 2852) PN 16
7.2 G¾ on bolting DIN 11851
Bolting DN 40
Data:
Components
Feature
Characteristic
Bolting
Size, sensor side
G¾
Standard
DIN 3852-X
Size, process side
DN 40
Standard
DIN 11851
Pressure stage
PN 16
Material
316L
Product code/Art. no.
GEWADA-A.RA1
Material
FKM, EPDM
Configuration
Seal ring
Size
ø 42 x 52 x 5 mm
Seal (optional)
Dimensions:
ø 32 mm
(1.26")
22,5 mm
(0.89")
G 3/4
ø 56 mm
(2.21")
44
Mounting bosses and adapters •
32036-EN-140108
Fig. 67: Dimensions adapter G¾ (DIN 3852-X) on bolting DN 40 (DIN 11851)
PN 16
7 Adapter
Bolting DN 50
Data:
Feature
Characteristic
Size, sensor side
G¾
Standard
DIN 3852-X
Size, process side
DN 50
Standard
DIN 11851
Pressure stage
PN 16
Material
316L
Product code/Art. no.
GEWADA-A.RB1
Seal (optional)
FKM, EPDM
Dimensions:
ø 32 mm
(1.26")
22,5 mm
(0.89 ")
G 3/4
ø 68,5 mm
(2.70")
Fig. 68: Dimensions adapter G¾ (DIN 3852-X) on bolting DN 40 (DIN 11851)
PN 16
Bolting DN 65
Data:
Components
Feature
Characteristic
Bolting
Size, sensor side
G¾
Standard
DIN 3852-X
Size, process side
DN 65
Standard
DIN 11851
Pressure stage
PN 16
Material
316L
Product code/Art. no.
GEWADA-A.RC1
Material
FKM, EPDM
Configuration
Seal ring
Size
ø 71 x 81 x 5 mm
32036-EN-140108
Seal (optional)
Mounting bosses and adapters •
45
7 Adapter
Dimensions:
ø 32 mm
(1.26")
22,5 mm
(0.89")
G 3/4
ø 86 mm
(3.39")
Fig. 69: Dimensions adapter G¾ (DIN 3852-X) on bolting DN 40 (DIN 11851)
PN 16
Bolting DN 100
Data:
Components
Feature
Characteristic
Bolting
Size, sensor side
G¾
Standard
DIN 3852-X
Size, process side
DN 100
Standard
DIN 11851
Pressure stage
PN 16
Material
316L
Product code/Art. no.
GEWADA-A.RD1
Material
FKM, EPDM
Configuration
Seal ring
Size
ø 104 x 114 x 6 mm
Seal (optional)
Dimensions:
ø 32 mm
(1.26")
22,5 mm
(0.89")
G 3/4
ø 121 mm
(4.76")
Fig. 70: Dimensions adapter G¾ (DIN 3852-X) on bolting DN 40 (DIN 11851)
PN 16
32036-EN-140108
46
Mounting bosses and adapters •
7 Adapter
7.3 G¾ on further hygienic fittings
DRD connection
Data:
Components
Seal (optional)
Feature
Characteristic
Size, sensor side
G¾
Standard
DIN 3852-X
Size, process side
-
Standard
DRD
Pressure stage
PN 16
Material
316L
Product code/Art. no.
GEWADA-A.AA1
Material
FKM, EPDM
Configuration
Flat seal
Size
50 x 66 x 1 mm
Dimensions:
ø 54 mm
(2.13")
22,5 mm
(0.89")
G 3/4
ø 65,8 mm
(2.59")
Fig. 71: Dimensions adapter G¾ (DIN 3852-X) on DRD
Tuchenhagen DN 32
Data:
32036-EN-140108
Components
Seal (optional)
Mounting bosses and adapters •
Feature
Characteristic
Size, sensor side
G¾
Standard
DIN 3852-X
Size, process side
DN 32
Standard
Tuchenhagen
Pressure stage
PN 16
Material
316L
Product code/Art. no.
GEWADA-A.AA1
Material
FKM, EPDM
Configuration
Flat seal
Size
50 x 66 x 1 mm
47
7 Adapter
Dimensions:
ø 32 mm (1.26")
22,5 mm
(0.89")
G 3/4
ø 71 mm (2.8")
ø 84 mm (3.31")
Fig. 72: Dimensions adapter G¾ (DIN 3852-X) on Tuchenhagen DN 32
7.4 G1½ on Clamp DIN 32676, ISO 2852
Clamp 3"
Data:
Feature
Characteristic
Size, sensor side
G1½
Standard
DIN 3852-X
Size, process side
Clamp 3"
Standard
DIN 32676, ISO 2852
Pressure stage
PN 16
Material
316L
Product code/Art. no.
GEWADA-A.CE1
Seal (optional)
FKM, EPDM
Dimensions:
ø 55 mm
(2 11/64")
30 mm
(1 3/16")
G 1 1/2
ø 91 mm
(3 37/64")
48
Mounting bosses and adapters •
32036-EN-140108
Fig. 73: Dimensions adapter G1½ (DIN 3852-X) on Clamp 3" (DIN 32676,
ISO 2852) PN 16
8 Welding instructions
8 Welding instructions
Information:
The following welding instructions are for information only. In general,
the relevant welding regulations must be noted. The AD leaflets must
also be noted when welding on pressure vessels.
Preparations
When welding stainless steel, utmost cleanness is necessary. E.g. it
is not allowed to use rusty tools or screwed parts. Also make sure that
no mild steel is processed in the closer environment.
Use enought inert gase for tack-welding. Make sure that you use
tack-welding and not spot-welding. For tack-welding and welding, the
protective gas pure argon must be used.
Welding dummy
The suitable welding dummy must be used to avoid the distortion of
the welded socket.
2
1
3
Fig. 74: Welding dummy
1 Welded socket
2Dummy
3 Pipeline or vessel wall
It is generally recommended to divide the weld joint into several segments.
32036-EN-140108
Welding procedure
Mounting bosses and adapters •
49
8 Welding instructions
8
1
4
5
6
3
2
7
Fig. 75: Segmental welding
After welding a segment, weld immediately the segment that lies
exactly opposite. Interrupt the welding process after welding two segments until the weld joint cools or carefully cool the weld joint yourself
before you start welding again.
Pressure bearing
The pressure loading capacity depends on the quality of the welding
as well as the material of the welded socket. With threaded sockets,
the thread length must be used completely bearing.
32036-EN-140108
50
Mounting bosses and adapters •
9 Supplement
9Supplement
9.1
Technical data
General data
Material 316L corresponds to 1.4404 or 1.4435, 316Ti corresponds to 1.4571.
Max. process temperature on the welded socket, depending on the seal
ƲƲ FKM
-20 … +120 °C (-4 … +248 °F)
ƲƲ EPDM
-40 … +120 °C (-40 … +248 °F)
ƲƲ FFKM
ƲƲ EPDM, cleaning temperature 1 h,
max.
-40 … +140 °C (-40 … +284 °F)
-20 … +105 °C (-4 … +221 °F)
32036-EN-140108
ƲƲ NBR
-20 … +120 °C (-4 … +248 °F)
Mounting bosses and adapters •
51
All statements concerning scope of delivery, application, practical use and operating conditions of the sensors and processing systems correspond to the information
available at the time of printing.
Subject to change without prior notice
© VEGA Grieshaber KG, Schiltach/Germany 2014
VEGA Grieshaber KG
Am Hohenstein 113
77761 Schiltach
Germany
Phone +49 7836 50-0
Fax +49 7836 50-201
E-mail: [email protected]
www.vega.com
32036-EN-140108
Printing date: