Download Taylor Freezer 337 User's Manual
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To the Installer This machine is designed for indoor use only. DO NOT install the machine in an area where a water jet could be used to clean or rinse the machine. Failure to follow this instruction may result in serious electrical shock. WATER CONNECTIONS (Water Cooled Units Only) An adequate cold water supply must be provided with a hand shut-off valve. On the underside rear of the base pan, two 3/8” I.P.S. water connections for inlet and outlet have been provided for easy hook-up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection. DO NOT install a hand shut-off valve on the water “out” line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an open trap drain. AIR COOLED UNITS Air cooled units require a minimum of 6” (152 mm) of clearance around all sides of the freezer to allow for adequate air flow across the condenser(s). Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor. ELECTRICAL CONNECTIONS Each freezer requires one power supply for each data label. Check the data label on the freezer for fuse, circuit ampacity and electrical specifications. Refer to the wiring diagram provided inside of the electrical box, for proper power connections. 050817 2 In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70--1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and proper maintenance will result in an installation essentially free from hazard! In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities. Stationary appliances which are not equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all--pole disconnecting device with a contact gap of at least 3 mm installed in the external installation. CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK! Beater rotation must be clockwise as viewed looking into the freezing cylinder. Note: The following procedures should be performed by a trained service technician. To correct the rotation on a three-phase unit, interchange any two incoming power supply lines at freezer main terminal block only. To correct rotation on a single-phase unit, change the leads inside the beater motor. (Follow the diagram printed on the motor.) Electrical connections are made directly to the terminal block. The terminal block is provided in the main control box located behind the lower front trim. To the Operator The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The Taylor Model 337, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, this machine will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely. This Operator’s Manual should be read before operating or performing any maintenance on your equipment. Your Model 337 will NOT eventually compensate for and correct any errors during the set-up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that all personnel responsible for the equipment’s operation study these procedures together in order to be properly trained and to make sure that no misunderstandings exist. If you require technical assistance, please contact your local authorized Taylor Distributor. If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste. The user is responsible for returning the product to the appropriate collection facility, as specified by your local code. For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor. COMPRESSOR WARRANTY DISCLAIMER The refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop-in replacements for numerous applications. It should be noted that, in the event of ordinary service to this machine’s refrigeration system, only the refrigerant specified on the affixed data label should be used. The unauthorized use of alternate refrigerants will void your compressor warranty. It will be the owner’s responsibility to make this fact known to any technician he employs. It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor. The Taylor Company will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop-in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question. 050817 3 Safety We at Taylor Company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator. IMPORTANT -- Failure to adhere to the following safety precautions may result in severe personal injury. Failure to comply with these warnings may also damage the machine and its components. Component damage will result in part replacement expense and service repair expense. To Operate Safely: DO NOT operate the freezer without reading this operator’s manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury. S DO NOT operate the freezer unless it is properly grounded. S DO NOT attempt any repairs unless the main power supply to the freezer has been disconnected. S DO NOT operate the freezer with larger fuses than specified on the freezer data label. Failure to follow these instructions may result in electrocution or damage to the machine. Contact your local authorized Taylor Distributor for service. DO NOT use a water jet to clean or rinse the freezer. Failure to follow this instruction may result in serious electrical shock. S DO NOT allow untrained personnel to operate this machine. S DO NOT operate the freezer unless all service panels and access doors are restrained with screws. S DO NOT remove the door, beater and blades, or drive shaft unless all control switches are in the OFF position. S DO NOT put objects or fingers in door spout. Failure to follow these instructions may result in contaminated product or severe personal injury to fingers or hands from hazardous moving parts. USE EXTREME CAUTION when removing the beater assembly. The scraper blades are very sharp and may cause injury. This freezer must be placed on a level surface. Failure to comply may result in personal injury or equipment damage. DO NOT obstruct air intake and discharge openings: A minimum of 6” (152 mm) air space is required on both sides and rear, and 4--1/4” (108 mm) on bottom. Failure to follow this instruction may cause poor freezer performance and damage to the machine. This freezer is designed to operate indoors, under normal ambient temperatures of 70_ --75_F (21_ --24_C). The freezer has successfully performed in high ambient temperatures of 104_F (40_C) at reduced capacities. NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor. 050817 5 30 + Available Separately 012864 X35466 +WASHER-BEARING LOCK BEATER A.-2.8QT-HELICORE 013073 023316 013071 040040-010 040040-028 040040-029 040040-040 014218 047701-27 BRUSH-DRAW VALVE 1”ODX2”X17”L BRUSH-MIX PUMP BODY-3”X7”WHITE BRUSH-REAR BRG 1IN.DX2IN.LGX14 CABLE-RIBBON-50C - 5”L CABLE-RIBBON-14C - 45”L CABLE-RIBBON-7C - 35”L CABLE-RIBBON-20C - 14”L CAP-DESIGN-1.010”ID-6 POINT COMPRESSOR TL3G-R134A 036048 036047 048132 048623 036052 +RELAY-START-COMPRESSOR +CAPACITOR-RUN- 35UF/440V CONDENSER-AC-19X14X2.5 4 ROW CONDENSER-STATIC 047519- +CAPACITOR-START-135-155UF/330V COMPRESSOR-AHA-2490ZXD-AH556 047702-27 013072 BRUSH-DOUBLE ENDED-PUMP&FEED T +RELAY-START-COMPRESSOR-TL3G 040322-005 BLOCK-TERMINAL-PLUG 10P .2 SIP 047704 040322-004 BLOCK-TERMINAL-PLUG 8P .2 SIP +KIT-MOUNTING-COMPRESSOR 040322-002 BLOCK-TERMINAL-PLUG 6P .2 SIP 047739 040322-001 BLOCK-TERMINAL-PLUG 4P .2 SIP +COVER-TERMINAL-COMPRESSOR 024156 BLOCK-TERMINAL 7 POLE GREEN 047703 039422 BLOCK-TERMINAL 2P +CAPACITOR-START-60UF-220/275V 023875 BELT-AX40 035480 028991 +NUT-BRASS BEARING +BLADE-SCRAPER-PLASTIC 13-1/4L 028992 031324 +GUIDE-DRIP SEAL 050216 BEARING-REAR SHELL *NICK.PLATE PART NUMBER BEARING-FRONT DESCRIPTION 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 2 1 1 1 4 4 2 2 2 2 2 2 QTY. 103 103 103 103 103 512 103 103 103 103 512 000 103 103 103 103 000 000 000 000 103 103 103 103 103 103 000 000 103 000 000 000 000 000 WARR. CLASS DANFOSS SYSTEM 208-230/60/1 208-230/60/1 208-230/60/1 TECUMSEH SHR SHR SHR SHR SHR REMARKS PARTS UPDATE J5075161/Up -- HP62 Refrigerant Parts List 100409 + Available Separately 31 1 044214 032484 038374 X38062-SER 038221 DECAL-DEC-TWIN-SS DECAL-POWER SWITCH DECAL-TROUBLESHOOTING DISPLAY-LIQUID CRYSTAL 028804 015872 033662 029639-BLK HANDLE-ADJUSTABLE O-RING-1/4 OD X .070W 50 DURO SCREW-ADJUSTMENT +NUT-5/16-24 18-8 SS JAM CAP-DESIGN-1.010”ID-6 POINT BEARING-FRONT KIT A.-TUNE UP-3 SPOUT-NON HT 014218 050216 X49463-5 X25796 HINGE A.-MOTOR HOOD *337* X41816 045606 +HOLDER-FUSE GUIDE A.-DRIP PAN *3337* 047332 FUSE-7 AMP - IN LINE 042934 013739 EYELET-RESET BUTTON GEAR A.*REDUCER-DUAL-OUTPUT 048901 DRYER-FILTER-HP62-3/8 X 1/4S 048926 047699 DRYER-CAP. TUBE-HP62/R134A GASKET-DOOR HT 4”-DOUBLE 014402 X18303 016272 X20683 016137 +O-RING-7/8 OD X .103W +VALVE A.-DRAW +O-RING-5/16 OD X .070W +ROD A.-PIVOT +O-RING-3/8 OD X .070W 028805 X33687 +HANDLE A.-DRAW-ADJ. +PLUG-PRIME 021521 X51532-15 DOOR A.-3 SPOUT DECAL-FREEZER DOOR 044553- DIAGRAM-WIRING *337* +LENS-DISPLAY 1 019029 DECAL-CLEAN INST.-HOPPER 3 2 1 1 1 1 2 1 1 2 1 1 6 3 1 1 4 2 3 3 3 3 3 1 1 1 1 1 1 1 2 041682-GRY 2 012721 QTY. COVER-HOPPER 14QT GRAY PART NUMBER COUPLING-DRIVE 3/4 HEX X 1-7/8 DESCRIPTION 000 000 000 103 103 212 000 103 000 000 000 000 000 103 000 103 000 103 000 000 000 103 103 000 103 000 000 103 000 000 000 000 103 103 WARR. CLASS HOOD IS NOT A SEPARATE SERVICE ITEM SHR SYMBOL J9109999/ PRIOR REMARKS 148 PARTS UPDATE + Available Separately 32 021522051744- MOTOR-1.5 H.P. MOTOR-FAN 80 WATT 1550 RPM CW 022465-100 ORIFICE 023348 027504 X41844 X44247 X48596 044287 048487 X44276 PAIL-MIX 6 QT PAN-DRIP 17-1/4”LONG PAN A.-HINGED PANEL A.-FRONT *337* PANEL A.-UPPER SIDE RIGHT PANEL-REAR PANEL-SIDE-RIGHT & LEFT PLATE A.-DEC-337 016137 034383 NUT-STUD *460-664-754-56*SHORT +O-RING-3/8 OD X .070W 034382 1 1 1 1 1 1 1 1 2 2 2 2 1 019624 +CAPACITOR-RUN 4UF/370V NUT-STUD *460-664-754-56*LONG 1 1 1 041401- 1 1 1 1 1 1 4 5 1 1 1 2 1 6 1 6 4 6 2 QTY. 047279 +FAN-5 BLADE 12” PUSH MOTOR-FAN - 120W 051785 044869-M MAN-OPER 337 +CAPACITOR-RUN- 4UF-440V 047518 LUBRICANT-TAYLOR 4 OZ. 047279 017471 +FAN-5 BLADE 12” PUSH 013458 048260-WHT TOOL- 0-RING REMOVAL LOUVER-SIDE - LEFT 032560 SEAL-DRIVE SHAFT LEG-4” W/O-RING 034698 SEAL-DRAW VALVE 051433 014402 O-RING-7/8 OD X .103W LABEL-WARN-COVER 016272 O-RING-5/16 OD X .070W 052632 016137 O-RING-3/8 OD X .070W LABEL-SW-POWER-OFF/ON-SYMBOLS 018572 O-RING-.643 OD X .077W 032749 018550 LABEL-DOOR CAUTION 048926 O-RING .291ID X .080W PART NUMBER GASKET-DOOR HT 4”-DOUBLE DESCRIPTION 103 103 103 103 103 103 103 000 000 103 103 103 103 103 103 103 103 103 212 000 000 103 103 000 000 000 000 000 000 000 000 000 000 000 000 WARR. CLASS PRIOR TO 6/01/00 PRIOR TO 6/01/00 6/01/00/ UP 6/01/00/ UP PANELS & CONTROL BOX J9110000/ UP REMARKS 148 PARTS UPDATE + Available Separately 33 X45047-SER PROBE A.-THERMISTOR - HOPPER 027822 X53487-SER PULLEY-2AK74-5/8 BORE PCB A.-CONTROL *UVC2* X40875 X40876 CHIP-SOFTWARE UVC2 U10 ENGLISH CHIP-SOFTWARE UVC2 U11 2 033235 032560 SHAFT-BEATER BRACKET A.-SPRING RETURN X38257 038650 X38547 SWITCH A.-DRAW *SELF CLOSING* ARM-SWITCH-DRAW-RIGHT 041950- STARTER-1 PHASE-4.5 TO 7 A 038649 048489 SKIRT-AIR FLOW ARM-SWITCH-DRAW-LEFT 022765 SHIELD-SPLASH 022822 X45001 SHELL A.-INSULATED *339* +STUD-NOSE CONE X53251 SHELL A.-INSULATED *339* (NEW) +SEAL-DRIVE SHAFT 2 041082 SANITIZER KAY-5 125 PACKETS 1 1 1 1 1 1 1 4 1 1 1 1 012725-33 RELAY-3 POLE-20A-208/240 50/60 1 1 1 X44295-SER X44863-SER PCB A.-UNIVERSAL CONTROL 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 QTY. PCB A.-INTERFACE X40836 CHIP-SOFTWARE Includes: X45313-SER X40873 CHIP-SOFTWARE UVC2 CHIP-SEL PCB A.-CONTROL (OLD) X40872 X51169-SER PCB A.-UVC2 CHIP-SOFTWARE UVC2 DISPLAY X40785 CHIP-SOFTWARE Includes: 034238 038061-BLK X45046-SER PULLEY-2AK20 X 5/8 BORE PROBE-THERMISTOR-BARREL-2% TOL PROBE A.-THERMISTOR - BARREL 039470-BLK X41348 PROBE-THERMISTOR-HOPPER-2% TOL X30922 PROBE A.-MIX OUT PART NUMBER PROBE A.-MIX *SQUARE* DESCRIPTION 103 103 103 103 103 103 103 103 512 512 000 103 000 103 212 212 103 212 103 103 103 103 212 103 212 103 103 103 103 103 103 103 103 WARR. CLASS DEFLECTOR PRIOR TO J9070000 J9070000/UP PRIOR TO J9071700 PRIOR TO J9071700 PRIOR TO J9071700 J9071700/UP J9071700/UP J9071700/UP (REPLACES X45313-SER) GEAR BEATER MOTOR REMARKS 145 145 144 144 144 144 144 144 PARTS UPDATE + Available Separately 34 038923 038924 X39269 SPRING-RETURN-LEFT-TWIN TWIST SPRING-RETURN-RIGHT-TWIN TWIST SWITCH A.-DRAW-TWIN TWIST 030629024295 045754 020157 044286 044280 044281 X32824-2 SWITCH-PUSHBUTTON/NEON DISPLAY SWITCH-TOGGLE-DPDT-ON NONE ON TRANS-CONT. 40VA TRAY-DRIP - 16-7/8L X 5-1/8 TRIM-FRONT TRIM-REAR CORNER L. TRIM-REAR CORNER R. TUBE A.-FEED-INNER 4 018572 029406 044404 047016 022665 044335-27 047572013808 +O-RING-OUTER FEED TUBE VALVE-ACCESS 1/4 X 3/8 SOLDER VALVE-ACCESS 1/4FL X 1/4SOLDER VALVE-ACCESS-1/4 MFLX1/4 S-90 VALVE-EPR 1/4S VALVE-EXP-PULSE 3/8S 240VAC VIDEO-TRAIN FILM-SS 337 WASHER-PLASTIC PIVOT 4 1 2 1 2 1 1 2 6 2 1 1 1 1 1 1 1 1 1 2 4 1 1 1 1 2 2 1 1 4 1 QTY. X34641 TUBE A.-FEED-OUTER 018550 048230 SWITCH-PRESSURE 440 PSI-SOLDER +O-RING-INNER FEED TUBE 044520 SWITCH-MEMBRANE - 5 POSITION - 8”L 039252 038922 SPRING-EXTENSION.375X.045X1.00 SWITCH-LEVER-SPDT-11A-125-277V 039267 SCREW-8-32X3/8 HEX HD TYPE 23 042604 038254 ROD-SPRING RETAINER SCREW-4-40 X1/2”TAPTITE PAN HD 038484 PIN-PIVOT-DRAW SWITCH 039264 032190 BRACKET-DRAW SWITCH-TWIN TWIST X38252 E-RING 1/4 PART NUMBER BRACKET A.-SWITCH *338-39-754 DESCRIPTION 000 000 103 103 103 103 103 000 103 000 103 103 103 103 103 103 103 103 103 103 103 000 103 103 103 103 103 000 103 103 000 103 WARR. CLASS MAIN H/S & AUX L/S EPR MAIN L/S POWER REMARKS PARTS UPDATE + Available Separately 35 036048 036047 047178-34 CAPACITOR-START 135/155UF/330VOLT RELAY-START COMPRESSOR MOTOR-FAN 100W 220-240VOLT PULLEY 2AK27 X .625 011545 019624 029439 CAPACITOR-RUN-35UF/370VOLT +CAPACITOR-RUN- 4UF-370V 023876 BELT-AX41 50Hz 046686 VALVE-WATER 3/8 REG/HEAD PRESSURE 013043 +FAN-5 BLADE 10” PUSH 048231 015184- SWITCH-PRESSURE 350PSI-SOLDER 049309 MOTOR-FAN -25W 230VOLT PART NUMBER CONDENSER-W/C WATER COOLED DESCRIPTION 1 1 1 1 1 1 2 1 1 1 1 1 QTY. 103 103 103 103 103 103 000 013 103 103 103 103 WARR. CLASS BEATER MOTOR 220-240/50/1 COMPRESSOR 220-240/50/1 COMPRESSOR 220-240/50/1 COMPRESSOR REMARKS PARTS UPDATE Model 337 044553--27G 7/16/12 Model 337 044553--33G 7/16/12 Model 337 044553--40 7/16/12 Model 337 044553--62G 7/16/12 044869--M