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Download Tanaka TBL-455/500 User's Manual
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Illustr ated P ar ts Man ual Illustra Par arts Manual Model Number: TBL-455/500 BACKPACK BLOWER P/N 11136 Rev 001 Date 5-4-07 Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 www.tanakapowerequipment.com [email protected] PARTS INFORMATION TBL-455/500 ENGINE / CYLINDER, PISTON, CRANKSHAFT • FIGURE 1 www.tanakapowerequipment.com Page 1 [email protected] PARTS INFORMATION TBL-455/500 ENGINE / CYLINDER, PISTON, CRANKSHAFT • FIGURE 1 ITEM 1-01 1-02 1-02 1-06 1-07 1-08 1-09 1-10 1-11 1-12 1-13 1-16 1-17 1-18 1-19 1-20 1-20 1-20 1-20 1-20 1-26 1-27 1-27 1-28 1-29 1-30 1-36 1-37 1-41 1-43 1-44 1-46 1-47 1-48 1-51 1-56 1-57 1-58 1-59 1-61 1-62 1-63 1-66 PART NUMBER 15711666900 01802233200 0181160021 99101060011 99210060012 00205015201 01702100202 04105000200 03105004810 0370100020 03905004200 04605004831 99962101004 06802000200 07010700200 07111109200 07111109210 07111109220 07111109230 07111109240 07205015902 99961630307 99961630399 99966173000 09005004211 10002000200 79805015200 99111100013 66505004201 99210050012 99011050101 19800701201 99201050011 99011050101 2030604A202 1622151980 99200050011 99210050012 99011050221 19505015201 99210050012 99011050101 16721519802 DESCRIPTION CAP,SPARK PLUG ASS'Y PLUG,SPARK PLUG,SPARK NUT,6 S.WASHER 6 CYLINDER GASKET,CYLINDER RING,PISTON PISTON PIN, PISTON CIRCLIP,PISTON PIN CRANKSHAFT BEARING,NEEDLE,F1010B KEY,WOODRUFF,3X13X5 WASHER,CRANKSHAFT SHIM,17.7X23X.05 SHIM,17.7X23X.10 SHIM,17.7X23X.15 SHIM,17.7X23X.20 SHIM,17.7X23X.30 CRANKCASE,ASS'Y BEARING BEARING,BALL SEAL,OIL,#17307 GASKET,CRANKCASE BOLT,STUD 6X24 PULLEY,STARTER NUT,10 PLATE,CASE S.WASHER 5 SCREW 5X10 CLAMP,CORD WASHER 5 SCREW 5X10 GROMMET EXCITER SMALL WASHER 5 S.WASHER 5 SCREW,5X22 COVER,COIL S.WASHER 5 SCREW,5X10 COIL,IGNITION www.tanakapowerequipment.com QTY 1 1 1 4 4 1 1 2 1 1 2 1 1 1 2 V V V V V 1 2 2 2 1 4 1 1 1 1 1 1 1 1 1 1 2 2 2 1 4 4 1 Page 2 COMMENTS ~J129280 L174976~ ~G095400 G095401~ [email protected] PARTS INFORMATION TBL-455/500 ENGINE / CYLINDER, PISTON, CRANKSHAFT • FIGURE 1 ITEM 1-67 1-68 1-69 1-71 1-72 1-76 1-77 1-78 1-79 1-81 1-82 1-83 PART NUMBER 99201040011 99210040012 99011040151 992-10060-012 99011060351 15521519800 99200100011 99210100012 99111110011 99011050151 99210050012 99201050011 DESCRIPTION WASHER,4 S. WASHER 4 SCREW,4X15 S.WASHER 6 SCREW,6X35 ROTOR,MAGNETO WASHER,10 WASHER,S,10 NUT 10 SCREW,5X15 S.WASHER 5 WASHER 5 www.tanakapowerequipment.com QTY 2 2 2 4 4 1 1 1 1 6 6 6 Page 3 COMMENTS [email protected] PARTS INFORMATION TBL-455/500 ENGINE, MUFFLER, AIR CLEANER, FUEL SYSTEM • FIGURE 2 www.tanakapowerequipment.com Page 4 [email protected] PARTS INFORMATION TBL-455/500 ENGINE, MUFFLER, AIR CLEANER, FUEL SYSTEM • FIGURE 2 ITEM 2-02 2-03 2-04 2-06 2-07 2-08 2-09 2-10 2-11 2-12 2-13 2-14 2-15 2-16 2-17 2-18 2-19 2-20 2-21 2-22 2-23 2-24 2-25 2-26 2-27 2-28 2-30 2-36 2-37 2-38 2-39 2-40 2-41 2-42 2-44 2-45 2-46 2-47 2-48 2-49 2-50 2-51 2-52 2-52 2-53 2-54 2-55 2-57 PART NUMBER 99011050161 99210050012 99201050011 7370500420 70505008900 71905008800 73205008200 7510500820 72105008801 99210040012 99011040101 75105004212 99201080011 75005004201 99201060011 99210060012 99011060121 99011050201 99210050012 99201050011 99011060201 99210060012 99201060011 73805015200 99011060101 99210060012 01605004200 40305015211 40405015801 99201050011 99210050012 99011050251 4020174020 87805015200 99101060013 89401401201 44225016801 99220100010 99111100011 70002504100 70002504095 53432710200 22301251901 22305015900 68004001200 67501630900 5950502490 5913131081 DESCRIPTION SCREW,5X16 S.WASHER 5 WASHER 5 GASKET MUFFLER,ASS'Y PIPE,MUFFLER ARRESTER,SPARK GASKET,TAIL PIPE PIPE,TAIL WASHER,S,4 SCREW,4X10 GASKET,MUFFLER WASHER 8 BOLT,SPECIAL WASHER 6 S.WASHER 6 SCREW,6X12 SCREW,MX20 S.WASHER 5 WASHER 5 SCREW,6X20 S.WASHER 6 WASHER,6 PROTECTOR,MUFFLER SCREW,6X10 WASHER,S,6 SHROUD,CYLINDER GASKET INSULATOR,CARBURETOR WASHER,5 S.WASHER 5 SCREW,5X25 CARB GASKET BRACKET NUT,6 RECEIVER,OUTER PUMP,PRIMING WASHER,10 INNER TOOTHED NUT,10 PIPE,FUEL,2.5X4X100 PIPE,FUEL,2.5X4X95 GROMMET,FUEL PIPE PIPE,FUEL,3X5X230 PIPE,FUEL,3X5X280 CLIP,5.2 FILTER,FUEL CAP,TANK FUEL TANK www.tanakapowerequipment.com QTY COMMENTS 4 4 4 1 1 1 1 1 1 2 2 2 2 2 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 ~F132100 1 F132101~ 1 1 1 1 Page 5 [email protected] PARTS INFORMATION TBL-455/500 ENGINE, MUFFLER, AIR CLEANER, FUEL SYSTEM • FIGURE 2 ITEM 2-59 2-61 2-62 2-63 2-64 2-65 2-66 2-67 2-68 2-71 2-72 2-73 2-74 2-75 2-76 2-79 PART NUMBER 19805015800 43605015200 20105015200 52305015801 52805015201 7080501520 99200050011 99210050012 99011050501 46605015801 43705015200 43105015201 42505015200 44405015200 42333111201 70605008801 DESCRIPTION CLAMP,CORD BASE,CLEANER SEAL,DUST ROD,CHOKE VALVE,CHOKE SHIM,CHOKE VALVE WASHER,SMALL,5 WASHER,S,5 SCREW,5X50 BAND TUBE,CLEANER GASKET CLEANER CORE,CLEANER ELEMENT,CLEANER BODY, CLEANER MUFFLER www.tanakapowerequipment.com QTY 1 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 Page 6 COMMENTS [email protected] PARTS INFORMATION TBL-455/500 RECOIL STARTER • FIGURE 3 ITEM 3-00 3-01 3-02 3-03 3-04 3-05 3-06 3-07 3-08 3-09 3-10 3-11 3-12 PART NUMBER 76205015901 81506000200 78504222020 77205015800 77906000200 78305004200 76905015200 7880501521 80105015200 99201080011 8370501521 82205015200 8390501520 DESCRIPTION STARTER,RECOIL ASSY METAL,STARTER HANDLE HANDLE,STARTER BODY,RECOIL STARTER SPRING,RECOIL ROPE,STARTER,3.8X1070 REEL,STARTER ROPE STARTER,PAWL WASHER,STARTER PULLEY WASHER,8 FRICTION PLATE SHIM,STARTER PULLEY BOLT SET www.tanakapowerequipment.com QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 Page 7 COMMENTS [email protected] PARTS INFORMATION TBL-455/500 CARBURETOR • FIGURE 4 www.tanakapowerequipment.com Page 8 [email protected] PARTS INFORMATION TBL-455/500 CARBURETOR • FIGURE 4 ITEM 4-00 4-01 4-02 4-03 4-04 4-05 4-06 4-07 4-08 4-09 4-10 4-11 4-12 4-13 4-14 4-15 4-16 4-17 4-18 4-19 4-20 4-21 4-22 4-23 4-24 4-25 4-26 4-27 4-28 4-29 4-29 PART NUMBER 45525037900 51425001200 57525012200 57725012200 57625012200 57825007200 46425031800 48625035200 46725003200 48825001200 55925012200 43725031200 49125035200 48925008200 53925101200 46325032200 46225032200 62325032200 46125035200 46025035200 6032501220 47725012200 47325012200 60525001200 54625001200 47525032200 47425032800 45425032800 47625032200 54825012200 54825016200 DESCRIPTION CARBURETOR,ASS'Y SCREW,SET BODY,PUMP GASKET,PUMP DIAPHRAGM,PUMP SCREEN,INLET SHAFT,THROTTLE SPRING,THROTTLE SCREW,SHUTTER VALVE,THROTTLE PLATE,STOP SLEEVE LEVER,THROTTLE RING,STOP SWIVEL SPRING,IDLE ADJUST SCREW,IDLE ADJUST SPRING,ADJUST,HI/LOW SCREW,IDLE ADJUST SCREW,LOW ADJUST NEEDLE VALVE SPRING,VALVE LEVER,CONTROL PIN,HINGE SCREW,SET,HINGE PIN GASKET,DIAPHRAGM DIAPHRAGM,METERING PURGE,AIR COVER,DIAPHRAGM SCREW,SET SCREW,SET www.tanakapowerequipment.com QTY 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 4 4 Page 9 COMMENTS [email protected] PARTS INFORMATION TBL-455/500 MAIN BODY, THROTTLE, HARNESS • FIGURE 5 www.tanakapowerequipment.com Page 10 [email protected] PARTS INFORMATION TBL-455/500 MAIN BODY, THROTTLE, HARNESS • FIGURE 5 ITEM 5-01 5-02 5-03 5-04 5-06 5-07 5-08 5-08 5-09 5-10 5-11 5-12 5-13 5-13 5-14 5-15 5-16 5-17 5-18 5-20 5-21 5-22 5-23 5-24 5-25 5-26 5-27 5-28 5-29 5-30 5-31 5-31 5-36 5-37 5-38 5-39 5-40 5-40 5-41 5-41 5-42 5-43 5-44 5-45 5-45 5-46 5-47 5-48 5-49 5-51 PART NUMBER 59031310200 99011080551 99210080012 99201080011 99011050351 99201050011 01031310800 01031310800 12731307200 99210060012 99021060161 01131310200 99101050011 99101050011 05031307200 99311050202 27031310200 10031310200 06031310200 99011060351 99201060011 59331310200 01231310200 99101060011 34631310200 03031310200 34531310200 99201060011 02931307200 99210060012 99021060101 99431060101 02031310800 03031307200 99201060011 02931307200 01931310810 03431310800 02231310810 03931310800 99101060011 02631305200 02531305200 03431310800 02231310810 02131310800 99201050011 99210050012 99021050121 03531310900 DESCRIPTION HANDLE,CARRYING SCREW,8X55 WASHER,S,8 WASHER 8 SCREW,5X35 WASHER 5 CASE,FAN CASE,FAN E FAN S.WASHER 6 BOLT,6X16 CASE,FAN,S NUT,5 NUT,5 SCREEN SCREW,TAPPING,5X20 PIPE,BLOW BAND,PIPE COLLAR SCREW 6X35 WASHER 6 GASKET,OIL SEAT PLATE,AIR GUIDE NUT 6 COLLAR,DAMPER,B CUSHION COLLAR,DAMPER A WASHER 6 FLANGE NUT 6 S.WASHER 6 BOLT,6X10 SCREW,6X10 FRAME CUSHION WASHER 6 NUT,S,6 HARNESS,SHOULDER LEFT SHOULDER BELT COMP HARNESS, SHOULDER RIGHT HARNESS,SHOULDER LOWER NUT 6 WASHER BOLT,S HARNESS,SHOULDER HARNESS,SHOULDER RIGHT PAD,CUSHION WASHER 5 S.WASHER 5 BOLT,5X12 HARNESS, WAIST ASSY www.tanakapowerequipment.com Page 11 QTY 1 2 2 2 1 13 1 1 1 3 3 1 1 1 1 4 1 1 4 4 4 1 1 4 1 1 1 1 1 3 3 3 1 2 2 2 1 1 2 2 2 2 2 1 1 1 2 2 2 1 COMMENTS ~H128110 H128111~ [email protected] PARTS INFORMATION TBL-455/500 MAIN BODY, THROTTLE, HARNESS • FIGURE 5 ITEM 5-56 5-57 5-58 5-59 5-60 5-61 5-62 5-63 5-65 5-66 5-67 5-68 5-69 5-70 5-71 5-72 5-73 5-74 5-75 5-76 5-77 5-78 5-79 PART NUMBER 99011060251 99210060012 99201060011 26331310200 33331310200 33431310200 25631310200 16201300900 17805015800 33531310800 25031310200 04031310200 99178080010 99290200150 99201060011 99210060012 99011060161 24731310200 99311040102 99101060011 88505015800 16410027000 99967070020 DESCRIPTION SCREW,6X25 S.WASHER 6 WASHER 6 LEVER,THROTTLE SPRING,THROTTLE LEVER BALL,STEEL 5/32 COLLAR SWITCH,STOP CORD,STOP KNOB,HANDLE ARM,THROTTLE LEVER BRACKET,THROTTLE LEVER NUT,8 PIN,SPLIT WASHER 6 S.WASHER 6 SCREW,6X16 COVER,THROTTLE LEVER ARM SCREW,TAPPING,4X10 NUT 6 WIRE,THROTTLE TUBE,PROTECTION O-RING,P-70 www.tanakapowerequipment.com Page 12 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 2 1 1 1 1 COMMENTS N128111~ [email protected] PARTS INFORMATION TBL-455/500 TOOLS & OPTIONAL PARTS • FIGURE 6 ITEM 6-01 6-02 6-03 6-04 6-05 6-06 6-07 6-08 6-09 6-10 6-11 PART NUMBER 10131310200 10231310200 10331310200 10431310200 27331310200 11031310200 86420000210 8262000080 95120000200 30531310200 11131305200 DESCRIPTION PIPE,FLEXIBLE PIPE,SWIVEL PIPE,STRAIGHT,LONG PIPE,BENT FAN HEAD CLAMP,WIRE 92 SCREW DRIVER,STRAIGHT SPANNER HANDLE,8X120 PIPE,STRAIGHT,SHORT CLAMP,WIRE 78 www.tanakapowerequipment.com QTY 1 1 1 1 1 1 1 1 1 1 1 Page 13 COMMENTS [email protected] PARTS INFORMATION TBL-455/500 TOOLS & OPTIONAL PARTS • FIGURE 7 ITEM 7-01 7-01-1 7-01-2 7-02 7-02 7-03 7-03-1 7-04 7-05 PART NUMBER 95031310200 90605015200 90605015202 91605015200 91905004200 90631310200 92933701201 91505015200 95131310200 DESCRIPTION DECAL,PRO-FORCE A DECAL,NAME PLATE DECAL,TBL-500 DECAL,CAUTION DECAL,CAUTION DECAL DECAL,SYMBOL DECAL,SYMBOL DECAL,PRO-FORCE B www.tanakapowerequipment.com QTY 1 1 1 1 1 1 1 1 1 Page 14 COMMENTS J129281~ ~G095400 ~J129281 J129281~ ~J129280 J129281~ J129281~ [email protected]
