Download Sony VAIO PCGGRV550 User's Manual
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PCG-GRV550 SERVICE MANUAL For American Area US Model Canadian Model Ver 1-2002J Revision History Lineup : PCG-GRV550 l a i t S400 n e d i f n o C • Design and specifications are subject to change without notice. NOTEBOOK COMPUTER 9-876-031-01 Information in this document is subject to change without notice. Caution Markings for Lithium/Ion Battery - The following or similar texts shall be provided on battery pack of equipment or in both the Sony, VAIO and CLIE are trademarks or registered trademarks of Sony. Microsoft, Windows, Windows Media, Outlook, Bookshelf operating and the service instructions. and other Microsoft products are trademarks or registered trademarks of Microsoft Corporation in the United States and other countries. CAUTION: Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by The word Bluetooth and the Bluetooth logo are trademarks of Bluetooth SIG, Inc. AMD, AMD logo, AMD Duron and the manufacturer. Discard used batteries according to the manufacturer’s instructions. combinations thereof, 3DNow!, are trademarks of Advanced Micro Devices, Inc. Intel Inside logo, Pentium and Celeron are trademarks CAUTION: The battery pack used in this device may present a fire or registered trademarks of Intel Corporation. Transmeta, the Transmeta logo, Crusoe Processor, the Crusoe logo and or chemical burn hazard if mistreated. Do not disassemble, heat above 100°C (212°F) or incinerate. combinations thereof are trademarks of Transmeta Corporation in the USA and other countries. Graffiti, HotSync, PalmModem, and Dispose of used battery promptly. Keep away from children. Palm OS are resistered trademarks, and the Hotsync logo and Palm are trademarks of Palm, Inc. or its subsidiaries. (M) and Motrola CAUTION: Changing the back up battery. are trademarks of Motrora, Inc. Other Motrola products and services with (R) mark like Dragomball are the trademarks of Motrola, Inc. • Overcharging, short circuiting, reverse charging, multilation or incineration of the cells must be avoided to prevent one or more of All other names of systems, products and services in this manual the following occurrences; release of toxic materials, release of hydrogen and/or oxygen gas, rise in surface temperature. are trademarks or registered trademarks of their respective owners. In this manual, the (TM) or (R) mark are not specified. • If a cell has leaked or vented, it should be replaced immediately while avoiding to touch it without any protection. Service and Inspection Precautions 1. Obey precautionary markings and instructions 4. Inspect after completing service Labels and stamps on the cabinet, chassis, and components identify areas requiring special precautions. Be sure to observe these precautions, as well as all precautions listed in the operating manual and other associated documents. After servicing, inspect to make sure that all screws, components, and wiring have been returned to their original condition. Also check the area around the repair location to ensure that repair work has caused no damage, and confirm safety. 2. Use designated parts only 5. When replacing chip components... The set’s components possess important safety characteristics, such as noncombustibility and the ability to tolerate large voltages. Be sure that replacement parts possess the same safety characteristics as the originals. Also remember that the 0 mark, which appears in circuit diagrams and parts lists, denotes components that have particularly important safety functions; be extra sure to use only the designated components. Never reuse components. Also remember that the negative side of tantalum capacitors is easily damaged by heat. 3. Always follow the original design when mounting parts and routing wires 6. When handling flexible print boards... • The temperature of the soldering-iron tip should be about 270C. • Do not apply the tip more than three times to the same pattern. • Handle patterns with care; never apply force. The original layout includes various safety features, such as inclusion of insulating materials (tubes and tape) and the mounting of parts above the printer board. In addition, internal wiring has been routed and clamped so as to keep it away from hot or high-voltage parts. When mounting parts or routing wires, therefore, be sure to duplicate the original layout. Caution: Remember that hard disk drives are easily damaged by vibration. Always handle with care. ATTENTION AU COMPOSANT AYANT RAPPORT À LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY. Confidential —2— PCG-GRV550 (AM) TABLE OF CONTENTS Section Title Page CHAPTER 1. BLOCK DIAGRAM ............................... 1-1 (to 1-2) CHAPTER 2. FRAME HARNESS DIAGRAM ........ 2-1 (to 2-2) CHAPTER 3. EXPLODED VIEWS AND PARTS LIST ............................................ 3-1 3-1. Main Section .................................................................... 3-3 3-2. LCD Section – Made by SH – ........................................ 3-7 (to 3-8) CHAPTER 4. OTHERS 4-1. Replacing the CPU .......................................................... 4-1 1. Removing the CPU .......................................................... 4-1 2. Installing the CPU ............................................................ 4-1 History of the changes is shown as the “Revision History” at the end of this data. Confidential —3— PCG-GRV550 (AM) CHAPTER 1. BLOCK DIAGRAM Pentium 4 Processor 512KB L2 478pins uFCPGA CPU Local Bus DDR(SO-DIMM) USB Left CONN Port-3 Port-3 UAX: DDR200 256MB x EAX: DDR200 256MB x TV-Out AV Out Cable Audio-Out 2 1 VGA DSUB-15 Graphics Port-2 Port-2 USB2 16.0inch SXGA SMBUS2 Refer to Clock Generator LCD CONN BlockDiagram AGP x 4 Port-0 USB3 CLKGEN IMI 9870GTD SMBUS2 SONY USB Right CONN USB Rear CONN 200MHz Memory Bus (DDR) Memory CONTROLLER HUB (MCH) 845MZ 593 FCBGA TV-Out M7-32CL (ATI) Port-1 i.LINK i.LINK0 TV-Out Reserved Dock-VGA DB-1 5 Port-5 S-Video-Out Reserved PCI BUS(3.3V ) ForSPD ForSPD EEPROM On DIMM1 EEPROM On DIMM2 Port0-5 IO Control Hub ICH3-m FW82801CAM SMBUS2 Ether PHY IDE(ATA100) CARDBUS & i.LINK RICOH R5C552 EEPROM For LAN For VID EEPROM Primary EEPROM EEPROM For Password ForClockGEN RJ45 RJ-45 RJ11 RJ-11 Bus #2 Dev #5 For i.LINK EEPROM Secondary Internal HDD RJ-45 Difference from GRX: 1. CPU PowerCircuit (with PowerLimitter) 2. Gfx M7CL32 3. Chipset 845MZ 4. Remove MS/JOG/PortRi 5. LCD 16.0 SXG CardBus/16bitCard PC Card Connector 2 Slot i.LINK0 LPC AC LINK SM BUS1 Multi Purpose Bay SMBUS0 ATF0 k ea ut ATF1 Parallele er 1st Battery FAN1 Sp Power Circuit w/Power Limiter LPC47N227 H8S/2149 KBC/EC SPIC FAN0 MIC DC Jack BATTERY2 Super I/O SMsC LID e phon Head DCin MDC (Mobile Daughter Card) Modem Audio YMF753 (Yamaha) Line O 2nd Battery Optical Drive (Combo) FWH 8Mb (Flash BIOS ROM) I/O Expander & SM BUS MUX Other Control AMP, etc. RJ-11 BATTERY1 BATTERY2 BATTERY1 LINE-OUT PHONE OUT MIC IN Speaker L&R Internal KeyBoard Membrane TouchPad Parallele Parallele Confidential 1-1 1-2 (END) PCG-GRV550 (AM) CHAPTER 2. FRAME HARNESS DIAGRAM AV OUT USB PHONE PRINTER NETWORK MONITOR DC-IN Rear Panel LCD CN1111 2 1 14 1 13 CN1126 CN2009 2 2 199 20 2 HARD DISK CN501 200 1 CN6002 SPEAKER 39 12 59 60 1 40 2 1 50 49 40 2 CN3102 2 2 PWS-25 Board (Side-B) 1 CN2301 1 CN8002 20 KEY BOARD 1 4 2 2 FFC 4 CN3103 1 77 19 CNX-194 Board (Side-A) 1 1 3 1 R Side CN2201 24 1 HEADPHONE 44 200 43 199 EXTERNAL MICROPHONE CN502 CN1901 CN1202 RAM 13 14 PC CARD CONNECTOR USB CN5500 CPU 14 1 154 CN5602 DDR200 SO-DIMM 256MB NICKEL HYDROGEN BATTERY 1 CN5540 CN5530 CN5510 1 11 2 12 2 1 78 2 CN2007 IEEE 1394 i.LINK DC FAN CN101 2nd FAN CN853 2 CN2005 1 1 1 MBX-79 Board (Side-A) CN1124 11 2 2 CN5601 12 CN3501 CN1501 1 USB CN851 CN852 39 40 CN1801 12 1 J1 30 29 CNX-195 Board (Side-A) FFC CN5603 L Side 1 CN3101 CN855 2 J2 MODEM CARD 12 2 30 2 1 LCD HARNESS 1 CN1125 29 CN1601 CN5002 HARNESS (2P) CN5001 INVERTER 2 1 CNX-193 Board (Side-A) RAM CN8401 LEX-41 Board (Side-A) 10 CN8402 1 CN7502 SWX-125 Board (Side-A) CNX-196 Board (Side-A) DDR200 SO-DIMM 256MB 2nd BATTERY PACK (OPTION) CN7501 60 Combination DRIVE 59 39 2 CN8001 1 CN6001 1 1 CN4001 1 12 J1 TOUCH PAD BATTERY PACK From board to connector (direct connection) Harness (connector at both end) Harness (soldered at one end) Connectors soldered on board and appearing on the panel Confidential 2-1 2-2 (END) PCG-GRV550 (AM) CHAPTER 3. EXPLODED VIEWS AND PARTS LIST NOTE: • Items marked “ * ” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. • The mechanical parts with no reference number in the exploded views are not supplied. • When two or more parts are shown in parallel, use the part described first as the main part. • The parts marked “ $ ” are the High Value Modules. • The parts marked “ # ” are the parts on which barcode label is attached. The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. Confidential 3-1 3-2 PCG-GRV550 (AM) 3-1. Main Section Ref.No. 1 2 3 4 5 Part No. 4-660-888-01 1-796-166-21 X-4625-380-1 4-660-904-01 4-660-906-13 Description ESCUSHON TACHPAD PAD, TOUCH ASSY HOUSING PALMREST H CUSHION PALMREST SPRING BLIND 6 7 *8 9 10 4-668-482-01 4-660-900-02 4-660-901-01 1-761-518-11 4-668-317-01 SPRING (BLIND) (R) PLATE ARM LEFT PLATE ARM RIGHT PWB, FLEXIBLE PRINT THERMAL SHEET FET (H) * 11 12 13 14 16 4-660-903-01 X-4624-620-3 8-458-828-72 $ # 4-661-451-01 4-654-837-01 17 18 19 20 21 Ref.No. 67 68 69 70 71 Part No. A-8067-663-A $ 4-660-544-21 4-660-864-21 4-660-874-01 1-824-825-12 Description COMPLETE PWB CNX-195 CAP MODEM DOOR IO LABEL IO CABLE, FLEXIBLE FLAT Ref.No. B1 B2 B3 B4 B6 Part No. 4-641-726-41 4-641-726-12 7-621-772-70 4-654-387-01 4-656-703-01 Description SCREW (M2), SPECIAL HEAD SCREW (M2), SPECIAL HEAD SCREW +B 2X14 SCREW (MBX) SCREW M2 72 73 74 75 78 4-660-887-05 1-477-285-21 $ # X-4625-341-2 1-825-252-11 1-824-826-11 DISPLAY BASE KEYBOARD UNIT (U) ASSY (MOLD) (HOOD KEYBOARD) SPEAKER (WITH 2.8CM BOX) CABLE, FLEXIBLE FLAT B7 B8 B9 B10 B11 4-635-301-01 4-639-112-01 4-635-966-01 4-642-852-01 4-654-386-01 SCREW M3X4 SCREW M2X4 SCREW (HEX) +B M2 SPACER (PWS) BRACKET TOUCHPAD ASSY BEZEL COMBO (CNC) RW DRIVE CRX810E-VN ADHESIVE TAPE TOUCHPAD SHEET BAY BOARD 79 80 * 81 82 83 A-8067-667-A $ A-8112-293-A $ # 4-653-799-02 X-4624-536-2 4-653-801-02 COMPLETE PWB SWX-125 ASSY HDD 30GB (F,20) (S) BRACKET HDD ASSY DOOR HDD SHEET HDD B12 B13 B14 B16 B17 7-622-205-05 4-651-989-01 4-661-248-01 4-654-811-01 4-657-192-01 NUT M2 TYPE2 SPACER (MBX) SPACER 4MM SCREW M3 SCREW, TAPPING, SPECIAL A-8067-664-A $ 4-660-860-03 X-4625-374-2 X-4624-528-2 1-823-721-12 COMPLETE PWB CNX-196 CASE BAY ASSY PLATE KEYBOARD (H) ASSY BRACKET BAY CABLE, FLEXIBLE FLAT 84 85 * 87 88 4-667-893-01 X-4624-539-2 4-660-449-02 6-600-116-01 B19 B20 4-641-726-21 4-669-867-01 SCREW (M2), SPECIAL HEAD SCREW (M2), SPECIAL HEAD 89 4-662-961-01 COVER (JOG) ASSY DOOR R SUB-FRAME BOTTOM LEFT IC M470L3224DT0-CB0 (DDR266 SO-DIMM 256MB) SHEET BLIND L 22 23 24 25 26 4-661-289-01 A-8067-665-A $ 1-815-594-21 4-660-831-01 1-761-606-11 INSULATOR PWS COMPLETE PWB PWS-25 CONNECTOR, PC CARD(EJECT,RIGHT) INSULATOR PCMCIA CARD, MODEM 91 92 93 94 95 4-662-926-02 4-660-868-01 X-4625-370-1 4-667-894-01 4-662-798-01 INSULATOR HDD PWB FOOT FRONT ASSY HOUSING BOTTOM H COVER (PORT) PLATE GND PWS 27 29 30 31 32 1-761-519-11 1-763-928-12 4-666-751-01 1-756-281-11 4-642-711-01 PWB, FLEXIBLE PRINT 2ND FAN (H) THERMAL SHEET ATI BATTERY, NICKEL HYDROGEN SHEET (BATTERY), ADHESIVE 96 97 99 110 111 A-8112-386-A $ # 4-654-380-21 4-664-547-01 1-793-365-21 1-793-162-11 MBX-79 ASSY (S) CAP BAY SHEET FPC CONNECTOR, USB (A) JACK, SMALL TYPE 33 34 35 36 37 4-668-785-01 6-703-633-01 1-960-827-61 A-8067-661-A $ 4-660-876-01 THERMAL SHEET CPU IC RK80532PC056512SL6GS HARNESS (2 PIN) COMPLETE PWB CNX-193 PLATE DC JACK 112 113 114 115 116 1-695-514-21 1-779-745-21 1-815-221-22 1-694-761-11 1-794-548-21 JACK JACK, DC CONNECTOR, USB (A) JACK, SMALL TYPE CONNECTOR, USB(A) 38 39 41 42 43 4-668-067-01 1-763-929-11 4-660-445-03 X-4625-369-1 A-8067-662-A $ FIN (H), THERMAL CPU FAN (H) BRACKET BATTERY ASSY SUBFRAME BOTTOM R2 COMPLETE PWB CNX-194 121 122 127 130 132 4-663-828-02 4-669-683-02 4-663-227-01 4-655-927-03 4-667-896-01 SPACER PC CARD SHEET (PLATE) (KEYBOARD) CUSHION IO SPRING (DVD-ROM) ICON SHEET HOOD 44 45 * 46 * 47 48 4-660-823-02 4-661-272-02 4-660-905-01 4-660-451-01 4-663-115-02 BRACKET DOOR R INSULATOR BOARD AUDIO HOLDER HDD PLATE GND HDD FOOT REAR FIXED 133 135 136 138 141 4-664-362-01 4-664-482-01 CUSHION IO LEFT SPACRER HINGE L FILAMENT TAPE (W10X25) (*1) INSULATOR BAY2 SPACER BATTERY (K) 49 50 51 * 52 53 4-660-861-02 4-660-443-01 4-660-862-21 4-660-447-01 A-8067-666-A $ DOOR BATTERY SPRING DOOR BATTERY DOOR DIMM SUB-FRAME BATTERY COMPLETE PWB LEX-41 142 144 146 149 150 4-669-734-02 4-669-899-01 4-669-898-01 4-669-895-01 SHEET BRACKET BATTERY SHEET OPT RIGHT SHEET OPT LEFT FILAMENT TAPE (W12X30) (*1) CUSHION KEYBOARD H * 54 56 58 59 60 X-4624-529-2 1-824-824-11 4-653-745-01 4-659-630-02 X-4624-530-4 ASSY BRACKET IO CABLE, FLEXIBLE FLAT SPRING BAY LATCH BAY ASSY DOOR MODEM 151 152 153 154 155 4-669-790-01 4-670-415-01 4-669-784-01 4-667-524-01 4-668-262-01 GASKET 2ND FAN SHEET THARMAL FIN (H) SPACER BOTTOM COPPER TAPE ETHERNET LABEL ID * 62 63 64 65 66 4-660-448-01 X-4624-538-2 4-660-822-03 4-660-452-02 4-660-872-01 SUB-FRAME BAY ASSY DOOR L BRACKET DOOR L HINGE BASE LEFT INSULATOR HEATSINK BOTTOM 4-665-909-01 4-665-467-01 ∗1 Use the FILAMENT TAPE. Confidential 3-3 3-4 PCG-GRV550 (AM) 122 121 B1 M G B3 150 B1 B1 B1 E B19 D B20 29 38 B1 B1 27 25 30 V B13 F 24 B1 V 89 22 B2 Supplied with 3 99 14 B1 113 I R B1 Supplied with 96 4 B1 J 39 88 B3 B1 20 C 62 B14 B20 O S B20 4 95 B1 B 10 74 B12 B1 B19 Y 41 91 Supplied with 60 8 Q 63 116 Supplied with 67 T B17 B2 B20 B20 B16 G 42 804 (Refer to page 3-8.) U 9 11 12 Supplied with 43 J K B19 94 75 43 110 111 B8 136 112 B20 Supplied with 93 87 R 48 149 B8 45 K 78 B16 79 59 W 44 58 146 B8 W L C 153 X 130 B20 16 136 17 X 56 B6 97 144 13 141 B1 B20 69 68 B17 B2 B1 71 70 S 7 B17 T P 67 5 6 132 64 60 B17 D Q 65 135 B20 73 155 B20 B11 66 84 P B2 B 23 B20 133 127 A A 2 35 L B4 B20 54 H 114 150 72 36 115 138 21 150 3 B9 B12 Y N 96 N H O 37 34 F 151 U 32 B12 26 B6 E B1 B10 M 19 152 154 31 1 33 B8 85 48 B20 B7 B2 92 80 I 18 B1 B20 52 B20 93 B19 B7 46 50 83 47 B2 B6 82 53 81 49 B19 142 B16 51 B20 Confidential 3-5 3-6 PCG-GRV550 (AM) 3-2. LCD Section – Made by SH – 313 B15 312 B2 314 315 B18 311 B2 310 311 309 308 316 B1 317 B15 B1 Ref.No. 301 302 303 304 * 305 Part No. 1-476-316-31 X-4625-379-1 X-4625-378-1 A-8112-385-A $ # 4-667-463-01 Description INVERTER UNIT ASSY HINGE R (16SH) ASSY HINGE L (16SH) ASSY LCD SXGA 16 (S) BRACKET (LCD) (HINGE) 306 307 * 308 309 310 4-668-890-01 1-961-573-31 4-667-461-01 X-4625-287-2 4-660-897-02 GASKET LCD (SH16) LCD, HARNESS BRACKET (LCD) (L) ASSY HOUSING BEZEL (16SH) COVER HINGE 311 312 313 314 315 4-669-735-01 4-667-753-01 4-667-756-01 4-668-240-01 4-667-752-01 ADHESIVE TAPE SCREW (COVER) SCREW (COVER) SCREW (COVER) SCREW (COVER) 316 317 * 318 319 320 4-669-806-01 4-667-466-01 4-667-462-01 4-667-464-01 4-668-165-02 LATCH SPRING (SH) LATCH (LEVER) (DISPLAY) BRACKET (LCD) (R) BRACKET (LATCH) (DISPLAY) SHIELD LCD SH16 321 322 323 324 325 X-4625-286-2 4-670-288-01 4-654-966-01 1-827-016-11 ASSY HOUSING DISPLAY (16SH) FILAMENT TAPE (W19X50) (∗1) CUSHION LCD CABLE SHEET (BEZEL), ADHESIVE GND CABLE B1 B2 B15 B18 4-641-726-41 4-641-726-12 4-641-726-81 4-645-214-31 SCREW SCREW SCREW GRIP, (16SH) (U) (LATCH) (TOP) (T) Ref.No. Part No. Description ACCESSORIES ************ 0801 802 0803 804 ADAPTOR, AC BP2NX SKD (U) ASSY (S) CORD, POWER WEIGHT SAVER (Refer to page 3-5.) QUICK START 1-477-206-31 $ A-8112-428-A $ # 1-757-562-21 4-660-884-02 4-668-265-01 801 803 AC Adaptor (1) Power Cord (1) 802 804 Battery Pack (1) Weight Saver (1) (M2), SPECIAL HEAD (M2), SPECIAL HEAD (M2), SPECIAL HEAD M2 319 318 ∗1 Use the FILAMENT TAPE. A The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. B1 307 305 NOTE : Set the DIP switch on the MBX-79 board (Main board) to match with the LCD that is used in this computer. B1 323 B2 B15 O N 306 304 Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. 1 2 3 4 5 6 7 8 322 (∗1) B1 303 302 The upper position where ON indication is shown is the ON position . The lower position is the OFF position. 305 325 320 No. ON/OFF 324 1 2 3 4 5 6 7 8 0 1 1 1 0 1 1 1 0 : ON 1: OFF 321 324 301 A Confidential 3-7 3-8 (END) PCG-GRV550 (AM) CHAPTER 4. OTHERS 4-1. Replacing the CPU 1. Removing the CPU 1 Insert a flat-blade screwdriver into the notch as shown in the illustration and rotate it so that the protrusion comes to the lock release position. 2 Pull the CPU gently upward to lift it out of the CPU socket. 1 1 CPU Lock position 2 CPU socket Lock release position 2. Installing the CPU 1 Align the triangle reference mark of the CPU with that of the CPU socket and insert all the pins of the CPU to the corresponding holes of the CPU socket. 2 Insert a flat-blade screwdriver into the notch as shown in the illustration and rotate it so that the protrusion comes to the lock position. 2 2 CPU Lock release position 1 Reference marks CPU socket Lock position NOTE: Rotate a flat-blade screwdriver to the lock position securely. If not, the operation of the CPU may become unstable. Confidential 4-1 (END) PCG-GRV550 (AM) PCG-GRV550 (AM) List of PCG-GRV Series (As of October, 2002) Model Name PCG-GRV550 Service Manual Part No. 9-876-031-01 This manual and the constituent data may not be replicated, copied nor reprinted in whole or in part without prior written authorization of Sony Corporation. 9-876-031-01 Sony Corporation — 22 — English 2002J1600-1 © 2002 Sony Corporation Published by Sony EMCS VAIO-GSC [SNT] Revision History Suffix Ver. Date -01 Ver. 1 2002.10.25 Contents QM No. First Edition < Remarks > [Confidential] PCG-GRV550 (AM)