Download Ingersoll-Rand LM2350E-X User's Manual

OPERATOR’S MANUAL
LM2350E–X
INCLUDING: SPECIFICATIONS, SERVICE KITS, GENERAL INFORMATION, PARTS, TROUBLESHOOTING
!' !' % !$ !"$ &"! #!C
RELEASED:
3–7–97
REVISED:
6–21–10
(REV. F)
LM2350E–XX
CHOP–CHECK GREASE PUMP
3” AIR MOTOR
50:1 RATIO
0 – 6250 PSI RANGE
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
PUMP DATA
• ';. 764A 0.6=26. $" :.84*,.5.6< 8*:<; <7 *;;=:. ,758*<2+4.
8:.;;=:. :*<260 *6- 4760.;< ;.:>2,. 42/.
''
• =58 !.+=24- 2< 6,4=-.; <1. 6.,.;;*:A ;7/< 8*:<; /7:
67:5*4 ;.:>2,. 7/ <1. .6<2:. 8=58
SPECIFICATIONS
Air Inlet (female)
See ‘‘Specifications”
7-.4 ".:2.; ))
#A8. 2: "8.:*<.- 1781.,3
:.*;. #=58
!*<27 2: 7<7: 2*5.<.: ,5
"<:73. 7=+4. ,<260 ,5
2: 64.< !#& /
*<.:2*4 =<4.< ) !#& /
) $, %# &*8.: /
=58 76;<:=,<276 *:+76 %<..4
25.6;276*4 *<* %.. 1*:<
&.201< %.. 1*:<
55
Material Outlet (female)
See ‘‘Specifications”
!#% '! #&$
!7< 26,4=-.- ?2<1 )
‘‘A”
‘‘B”
!!
2: 64.< :.;;=:. !*60. #% +*:
4=2- :.;;=:. !*60. #% +*:
A,4.; 26=<. !.,- &7:3260 47? 2;84*,.5.6< 6 .: A,4. %74=5. A,4. 7B 54
A,4.; .: + *@25=5 .42>.:A 26 4+; 30
72;. .>.4 ;2 -+
,,.;;7:2.; >*24*+4. (*44 7=6< :*,3.<
2: 26. 766.,<276 2<
&1. 8=58 ;7=6- 8:.;;=:. 4.>.4 1*; +..6 =8-*<.- <7 *6 9=2>*4.6< 76<26=7=; %7=6.>.4 .9 <7 5..< <1. 26<.6< 7/ !% % #!'$"# % =;260 /7=:
52,:78176. 47,*<276;
GENERAL DESCRIPTION
7-.4 ) %.:2.; ,178,1.,3 0:.*;. 8=58 2; 26<.6-.- <7 +.
=;.- 8:25*:24A /7: 0:.*;. -.42>.:A ;A;<.5; < =;.; ,*:+76 ;<..4 *6- 7<1D
.: 5*<.:2*4; ?12,1 5*3. 2< ,758*<2+4. ?2<1 57;< 8.<:74.=5 +*;.- 4=D
+:2,*<276 8:7-=,<;
!"& / <12; 8=58 ?*; 8=:,1*;.- ;.8*:*<.4A 67< 8*:< 7/ * ;A;<.5
,76;=4< A7=: ;*4.; :.8:.;.6<*<2>. /7: ,758*<2+4. -2;8.6;260 *,,.;;7D
:2.; ?12,1 ?244 +.;< 5*<,1 <1. *8842,*<276 44 *,,.;;7:2.; 5=;< +. *+4.
<7 ?2<1;<*6- <1. 5*@25=5 8:.;;=:. -.>.478.- +A <1. 8=58
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276 FAX(800) 892-6276
www.ingersollrandproducts.com
© 2010
FIGURE 1
55 &1:= 174.
!"&25.6;276; *:. ;17?6 26 26,1.; *6- 55 ;=8842.- /7: :./.:.6,. 764A *6- *:.
<A82,*44A :7=6-.- =8 <7 <1. 6.*:.;< 26,1
)
)
)
)
)) 55
)) 55
&# 30
!##
#12; 2; 76. 7/ <?7 -7,=5.6<; ?12,1 ;=887:< <1. 8=58
!.84*,.5.6< ,782.; 7/ <1.;. /7:5; *:. *>*24*+4. =876 :.9=.;<
' " "#$&"$% !'
" !$ !"$ &"! '$&"! #%&"! #' #%
WARNING ! # ! !# $
$ ! # !# "#(
!$#" #! !## !#
PARTS LIST / LM2350E–XX
ITEM DESCRIPTION
(Size in Inches)
1 Carriage Bolt (1/4" - 20 x 9" long)
QTY
PART NO. [MTL]
ITEM DESCRIPTION
(Size In Inches)
QTY
PART NO. [MTL]
(4) 94333
[C]
- LM2305E-3X (20.281'')
(1) 94401-3
[C]
2 Upper Cap
3 Track Gasket
(1) 94390
(2) 94392
[Z]
[B]
- LM2305E-4X (28.781'')
(1) 94401-4
(1) 94401-6
[C]
[C]
4 Sleeve
5 ``O" Ring (1/16" x 11/16" o.d.)
(2) 94316
(4) Y325-15
[Br]
[B]
35 Gasket
(1) 70837
(1) 94385
[Co]
[C]
6 ``O" Ring (1/8" x 3/4" o.d.)
(4) Y325-206
(2) 94310
[B]
[D]
37 Connecting Pin
38 Cotter Pin (1/16" x 1/2" long)
(1) 90274
(1) Y15-21
[C]
[C]
(2) Y240-7
(2) 15066
[B]
[B]
39 Connector- LM2350E-2X (3.457")
(1) 94340-2
(1) 94340-3
[C]
[C]
(1) 94306
(1) 94384
[A]
[C]
- LM2350E-4X (24.707")
(1) 94340-4
(1) 94340-6
[C]
[C]
14 Muffler Housing
(1) Y325-11
(1) 94443
[B]
[A]
40 Lower Suction Tube
(1) 71523
(1)
[C]
15 Foam Liner
16 Edge Trim
(2) 94402
(2) 94378-1
[N]
41 Plunger
42 Ball Stop
(1)
(1) 83276
[C]
[C]
18 Retaining Ring
19 Washer
(1) 94406
(1) 94515
[C]
[C]
43 Ball (9/32" dia.)
44 Adapter
(1) Y16-209
(1) 70817
[C]
[C]
[B]
[D]
45 Guide Washer
21 Piston
(2) 94518
(1) 94403
46 Spacer
(1) 71524
(1) 72392
[Co]
[C]
22 Lower Cap
23 Piston Adapter
(1) 94391
(1) 94388
[Z]
[C]
47 Retaining Ring (.763" o.d.)
48 ``U" Cup (3/16" x 11/16" o.d.)
(1) Y147-68
(1) Y186-4
[C]
[B]
(1) Y325-117
(1) Y148-37
[B]
[C]
49 Guide Spacer
50 Valve Body
(1) 76705
(1) 76704
[T]
[SH]
[B]
[B]
Foot Valve Ass'y (includes 47 - 50)
27 ``O" Ring (3/32" x 11/16" o.d.)
(1) Y325-219
(1) Y325-112
(1) 60940
(1) F21-65
[Co]
28 Bushing
29 Rod Seal
(1) 94374
(1) 93921
[C]
[U]
52 Valve Seat
53 Primer Rod
(1) 6797
(1) 94446
[C]
[C]
(1) 94536
(1) 94536-1
[C]
[C]
54 Retainer Ring
(1) 94397
(1) 94400
[C]
[C]
(4) 93828
(1) 93005
[SS]
[C]
56 Primer Tube
57 Bung Assembly (includes 58)
(1) 94399
(1) 67145-2
[C]
[ZA]
(1) 70834
[Co]
58 Thumb Screw (1/4" - 20 x 1")
Items 57,58 not with -6X models
(3) Y66-59-C
[C]
(1) 94401-2
[C]
7 Spool
8 ``U" Cup (1/8" x 3/4" o.d.)
9 ``O" Ring (.106" x .587" o.d.)
10 Cylinder
11 Adapter
13 ``O" Ring (1/16" x 7/16" o.d.)
20 ``U" Cup (3/16" x 3" o.d.)
24 ``O" Ring (3/32" x 1" o.d.)
25 Dowel Pin (1/4" o.d. x 7/8" long)
26 ``O" Ring (1/8" x 1-9/16" o.d.)
30 Base
- LM2350E-X1
- LM2350E-X2
31 Nut (1/4" - 20)
32 Ground Screw (#10 - 32 x 1/4")
33 Gasket
34 Extension Tube
- LM2350E-2X (7.531'')
- LM2305E-6X (10.281'')
36 Piston Rod
- LM2350E-3X (16.207")
- LM2350E-6X (6.207")
Piston & Tube Ass'y (includes 40 - 44)
51 Gasket
55 Primer
Parts in Repair Kit
637227
OPERATING AND SAFETY PRECAUTIONS
WARNING EXCESSIVE INLET PRESSURE. Can cause exĆ
plosion resulting in severe injury or death. Do not exceed maxĆ
imum operating pressure of 7500 psi (517 bar) at 150 psi (10.3
bar) inlet air pressure. Do not run pump without using a regulaĆ
tor to limit air supply pressure to the pump.
WARNING EXCESSIVE MATERIAL PRESSURE. Can cause
equipment failure resulting in severe injury or property damĆ
age. Do not exceed the maximum material pressure of any
component in the system.
Replacement warning label is available upon request, PN \ 94520.
PAGE 2 OF 4
PUMP RATIO X
INLET PRESSURE TO PUMP MOTOR
=
MAXIMUMPUMP
FLUID PRESSURE
+$' (*!& !) % .'())!&% & * (#*!&%) !' *-% * '+$' $&*&( ( %
* #&-( '+$' % ( % ')! ( !%#* '())+( !)
)+''#! *& * $&*&( & (*!& '+$' !* -!## ,#&' $.!$+$ & ')!
( #+! '())+( * %& #&- ) * #+! &%*(&# !) &'% * #&- (*
-!## !%() ) * $&*&( /# (* !%()) *& "' +' -!* * $%
($# .'%)!&% % &+( - % * #+! !% * $*0
(!# #!%) !) .'&) *& #,* *$'(*+() .$'# *(!#
#!%) #&* !% %&%!%)+#* (&& ( % -($ + *& )+%#! *
%)*## '())+( (#! ,#, !% * '+$'!% )/)*$
LM2350E-X
PARTS LIST / LM2350E–XX
MATERIAL CODE
%-&$'-&
-' * *++
*(' ,!!%
( ())!*
!,%
!()*!'!
* ,$'%!++ ,!!%
,$'%!++ ,!!%
37)(
(%.-*!,#'!
$'
$' %-&$'-& %%(.
#& $!' %
"( $!' %
"( $!' %
PUMP DISASSEMBLY
&& -#+ , + +$"#- #( ! + -) $".+ *" $,2
)(( - $+ ,.**&1 ( + &$ / && ,1,- ' *+ ,,.+ *+$)+ -) , +/$2
$(" "2&'5,,9 2&-/6& 4)& 0"243 *.30&$4 '/2 %"-"(& .*$+3 /2 &8$&33*6&
7&"2 ".% %&4&2-*.& *' ".9 0"243 7*,, .&&% 2&0,"$&-&.4
3*.( " 72&.$) 5.4)2&"% ".% 2&-/6& "%"04&2 ".% !!
2*.( 2&,&"3*.( -5'',&2 )/53*.(
3*.( " 72&.$) 2&-/6& .543
&-/6& '/52 #/,43 500&2 $"0 ".% ("3+&4
&-/6& $9,*.%&2 $/.4"*.*.( 3,&&6&3 ".% 30//,3
3*.( #/,4 053) 30//,3 ".% 3,&&6&3 /54 !!3,&&6& &.% /'
$9,*.%&2
&-/6& 2&4"*.*.( 2*.( 7"3)&2 ".% 0*34/.
&-/6& %/7&, 0*. 2&,&"3*.( 0*34/. "%"04&2
&-/6& ,/7&2 $"0 ".% ("3+&4
3*.( " 72&.$) 5.4)2&"% ".% 2&-/6& #53)*.( 7*4) ".% !! 2*.(3
,"-0 &84&.3*/. 45#& )/2*:/.4",,9 *. " 6*3& .4)2&"% ".% 2&;
-/6& #"3& ".% ("3+&4 &-/6& 2/% 3&", /.,9
*' 2&0,"$&-&.4 *3 .&$&33"29
5,, 50 /. 0*34/. 2/% 4/ 2&6&", $/44&2 0*.
&-/6& $/44&2 0*. ".% $/..&$4*.( 0*. 2&,&"3*.( 0*3;
4/. 2/%
3*.( 0*34/. 2/% 053) %/7. /. $/..&$4/2 5.4*, *4 #/44/-3
&-/6& 2&4"*.&2 2*.(
53) 02*-&2 50 *.4/ 02*-&2 45#&
*()4,9 7&%(& " ',"4 #,"%& 3$2&7%2*6&2 #&47&&. 02*-&2 ".% 02*-&2 45#& 3/ 02*-&2 5.4)2&"%3 7*4) 02*-&2 45#&
.3&24 " %*"-&4&2 2/% 4)25 4)& $2/33 )/,&3 *. 02*-&2 45#&
".% 53& 4)& 2/% 4/ 5.4)2&"% ".% 2&-/6& 02*-&2 45#&
&-/6& 30"$&2 ("3+&4 ".% 6",6& 3&"4 '2/- 02*-;
&2 45#&
&-/6& '//4 6",6& "33&-#,9 '2/- 02*-&2 2/%
&-/6& 2&4"*.*.( 2*.( 2&,&"3*.( !! $50 / ./4
2&-/6& (5*%& 30"$&2 5.,&33 2&0,"$&-&.4 *3 .&$&33"29
&-/6& (5*%& 7"3)&2
,"-0 ,/7&2 35$4*/. 45#& )/2*:/.4",,9 *. " 6*3& .4)2&"% ".%
2&-/6& &84&.3*/. 45#& ".% ("3+&4
3*.( " %*"-&4&2 2/% *. 4)& $2/33 )/,& *. $/..&$4/2 ".% "
72&.$) /. 4)& ',"43 /' 0,5.(&2 5.4)2&"% ".% 2&-/6& $/..&$4/2 '2/- 0,5.(&2 / ./4 %"-"(& 4)& /% /' 0,5.(&2 *. ".9 7"9
3*.( " 72&.$) /. ',"43 /' "%"04&2 ".% " 72&.$) /.
',"43 /' 02*-&2 2/% 5.4)2&"% ".% 2&-/6& 02*-&2 2/%
,"-0 /. ',"43 /' 0,5.(&2 ".% 53*.( " 72&.$) /. ',"43 /'
"%"04&2 5.4)2&"% ".% 2&-/6& "%"04&2 2&,&"3*.( #",,
".% #",, 34/0
PUMP REASSEMBLY
#)+)."#&1 & ( ( &.+$- && , &, *& && ,)!*+-, 0$-# ( 0 )( , $(&. $( -# + *$+ %$- /4& &'&2 4/ 4)& *,;
,5342"4*/. '*(52& 0"(& '/2 !! $50 ,*0 3&", %*2&$4*/.
33&-#,& #",, 34/0 ".% #",, *.4/ 0,5.(&2 3&$52*.(
7*4) "%"04&2 /215& "%"04&2 4/ '4 ,#3 -
33&-#,& 02*-&2 2/% 4/ "%"04&2 53*.( 72&.$)&3 /. ',"43
4/ 4*()4&.
)2&"% $/..&$4/2 4/ 0,5.(&2 53*.( " %*"-&4&2 2/%
4)25 4)& $2/33 )/,& 4/ 4*()4&.
33&-#,& (5*%& 30"$&2 ".% !! $50 *.4/ 6",6& #/%9
3&$52*.( 7*4) 2&4"*.*.( 2*.( 33&-#,& $)"-'&2&% $/2;
.&2 /' (5*%& 30"$&2 *.4/ 6",6& #/%9 '*234
33&-#,& (5*%& 7"3)&2 ".% '//4 6",6& "33&-#,9
/.4/ 02*-&2 2/%
33&-#,& 30"$&2 ("3+&4 ".% 6",6& 3&"4 /.4/ 02*-&2 2/%
)2&"% 02*-&2 /.4/ 02*-&2 2/% 3&$52*.( 7*4) 2&4"*.&2
2*.(
)2&"% 02*-&2 45#& 4/ ,/7&2 35$4*/. 45#& ".% 4*()4&.
/215& 02*-&2 45#& 4/ '4 ,#3 -
33&-#,& 0*34/. 2/% 4/ $/..&$4/2 3&$52*.( 7*4) $/.;
.&$4*.( 0*. ".% $/44&2 0*.
33&-#,& ("3+&4 ".% &84&.3*/. 45#& 4/ ,/7&2 35$4*/.
45#& ".% 4*()4&. /215& &84&.3*/. 45#& 4/ '4 ,#3
-
33&-#,& ("3+&4 *.4/ #"3& ".% "33&-#,& #"3& 4/
&84&.3*/. 45#& ,"-0 #"3& )/2*:/.4",,9 *. " 6*3& ".%
4*()4&. &84&.3*/. 45#& /215& &84&.3*/. 45#& 4/
'4 ,#3 -
33&-#,& 2/% 3&", /6&2 0*34/. 2/% ".% *.4/ #"3&
53) 50 /. 02*-&2 &80/3*.( 0*34/. 2/%
33&-#,& ".% !! 2*.(3 4/ #53)*.( ".% 4)2&"% #53)*.( *.4/ #"3& ".% 4*()4&. 5.4*, *4 #/44/-3 52*.(
"33&-#,9 /' #53)*.( #& $"2&'5, ./4 4/ %"-"(& !! 2*.(
33&-#,& ,/7&2 $"0 ".% ("3+&4 4/ #"3&
33&-#,& !! 2*.( 4/ 0*34/. "%"04&2 ".% "33&-#,& 0*34/. "%"04&2 4/ 0*34/. 2/% 3&$52*.( 7*4) %/7&, 0*.
&0,"$& !! $503 /. 0*34/. ".% "33&-#,& 0*34/. /.4/
0*34/. "%"04&2 3&$52*.( 7*4) 7"3)&2 ".% 2&4"*.*.(
2*.(
&0,"$& !! 2*.(3 /. 3,&&6&3 ".% "33&-#,& 3,&&6&3 *.4/
$9,*.%&2 33&-#,& &"$) 3,&&6& *.4/ 4)& &.% /' 4)& $9,;
*.%&2 .&"2&34 4)& &8)"534 )/,&
&0,"$& ".% !! 2*.(3 ".% !! $503 /. 30//,3 ".% "3;
3&-#,& 30//,3 *.4/ $9,*.%&2 '2/- 4)& /00/3*4& &.% "3 4)& 3,&&6& 7&.4 *.
33&-#,& $9,*.%&2 /.4/ 4)& 05-0 #&*.( $"2&'5, 7)&. 3,*%*.(
/6&2 4)& ,*03 /' !! $503 & 352& ("3+&4 *3 3&"4&%
02/0&2,9
&0,"$& ("3+&4 /. 500&2 $"0 ".% "33&-#,& 500&2 $"0 4/
$9,*.%&2
33&-#,& #/,43 4/ 05-0 3&$52*.( 7*4) .543 /215&
.543 4/ *. ,#3 -
&0,"$& !! 2*.( /. "%"04&2
33&-#,& '/"- ,*.&23 ".% &%(& 42*-3 4/ -5'',&2 )/53;
*.(
33&-#,& -5'',&2 )/53*.( 4/ $9,*.%&2 3&$52*.( 7*4) "%"04&2 /215& "%"04&2 4/ *. ,#3 -
TROUBLE SHOOTING
! -# *.'* 0$&& ()- 1& )+ 0$&& ()- &$/ + '- +$&
• & $&24"*. 4/ $)&$+ '/2 ./.05-0 02/#,&-3 *.$,5%*.( +*.+&% 2&;
342*$4*6& /2 0,5((&% *.,&4/54,&4 )/3& /2 %*30&.3*.( %&6*$& &02&3;
352*:& 4)& 05-0 3934&- ".% $,&". /54 ".9 /#3425$4*/.3 *. 4)&
*.,&4/54,&4 -"4&2*", ,*.&3
• )&$+ ",, 3&",3 *.$,5%*.( 42"$+ ("3+&43
• )&$+ %*2&$4*/. /' !! $50 ,*03