Download Ingersoll-Rand LM2305A-X-B User's Manual

OPERATOR’S MANUAL
LM2305A-X-B
INCLUDING: SPECIFICATIONS, SERVICE KITS, GENERAL INFORMATION, PARTS, TROUBLESHOOTING
!"#"""$%
RELEASED: 12-27-04
REVISED:
(REV. 01)
LM2305A-XX-B
TWO-BALL PUMP SERIES
3” AIR MOTOR
5:1 RATIO
0 - 750 P.S.I. RANGE
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
PUMP DATA
• &' ()*+ ,')-.)' R /'0*12'3')4 01/4& 4( 1&&-/' 2(3014.5*'
&0 03:;<<;=
0/'&&-/' /14.), 1)6 *(),'&4 &'/7.2' *.8'
• )2*-6'& 49' )'2'&&1/+ &(84 01/4& 8(/
)(/31* &'/7.2' (8 49' ')4./' 0-30
SPECIFICATIONS
/'8'/ 4( (04.() 291/4% $
./ 0'/14'6 :(1**
(-5*' 24.), .* -30
; #$ 23%
; #$ 23%
8'31*'%
$
< = $
$ 0 < < " 1/1**'*%
8'31*'%
$
<$ <$ $
$ 0 <$ <$ 1/1**'*%
8'31*'%
$
<$ $
$ 0 <$ <$ 1/1**'*%
!" 1/5() 4''*
'' 291/4
#
$% '' 291/4
&'(!&
$
0&. 51/%
' $
# 0&. # 51/%
!"
) "* + #$ ', #
"
!"
=
-
) !"
(> "# 3*%
!"
. $=
/ #$ ', ,03 $$# *03%
/ ', " ,03 *03%
(
0
1
+ 233 = 65
%?
""
1
@1** (-)4 /12A'4
# ./ .)' ())'24.() B.4
4 9' 0-30 &(-)6 0/'&&-/' *'7'* 91& 5'') -0614'6 4( 1) C-.71*')4 ()4.)-(-& (-)6
'7'* 'C% 4( 3''4 49' .)4')4 (8 "# -&.), 8(-/
3.2/(09()' *(214.()&
PATENTED
INGERSOLL-RAND COMPANY
D D & (800) 276-4658 D FAX (800) 266-7016
E2004
CCN 15237399
56
7
8
"6"9
“A”
56
7
8
"6"9
#<;
33%
$; -), 6104'/
“B”
Figure 1
<$; $# 33% 9/- 9(*'
56
7
8
"6"9
.3')&.()& 1/' &9(:) .) .)29'& 1)6 33% &-00*.'6 8(/ /'8'/')2' ()*+ 1)6 1/' 4+0.21**+
/(-)6'6 -0 4( 49' )'1/'&4 < .)29
&0
$
$
$
$
89 33%
$; %
<; #=%
; $"%
=<=; ="%
8=9 33%
"<; $##%
; #$%
"<; "#%
#<=; $%
#&.> A,%
# #%
$ $%
$= $"%
# =%
(
% 6 , "
,%"% %
"
;
"
6 %
6 1
?
= 03:;<;= (6'* 0'/14(/D& 1)-1*
- ; ')'/1* )8(/314.() -5/.214.() .&4() -30&
PARTS LIST / LM2305A-XX-B
2
n
A
n:
n
nJ
nF
23
n 22
2
n 2
2:
2
2
2J
2F
n 3
2
n n A
:
n n J
" 5B
7
!$
= 52)A9 ; 3 / F9 $7
G
!
.
1
89 $ 52)29 / 22)29 7
89 $ 52)J9 / )A9 7
8G9 ! 52)J9 / )A9 7
89 $ 53239 / 3:J9 7
!
89 $ 52)29 / )29 7
; 03:;<2;=
; 03:;<;=
89 $ 52)29 / )A9 7
66
>$
' 0
&$
$ $
#%
8G9 ! 5)29 / 9 7
0,
!
89 $ 52)J9 / 2;F)29 7
89 $ 5)9 / ;2)J9 7
=%$
"$ 5)J9 / 2;2)29 7
89 $ 5)9 / 29 7
523A:29 $7
C
5A7
527
57
57
5A7
5A7
57
57
57
527
527
527
527
527
527
57
57
527
527
57
527
527
527
527
527
527
527
527
(
DE
FA
D!E
FAF3
DHE
FAF
D=E
FA2
D=E
I:;2:
D=E
I:;3 D=E
FA23
DE
IA3;
D=E
2:3; D=E
FA3
DE
I:;22
D=E
FAJA
D!E
FAJA;2
D!E
I:;2
D=E
FAAA
DE
FAA3
FAJ;2
D(E
FAA3
D!E
FA:2:
D!E
FA:2J
D=E
FAA3
DE
FAF2
DHE
I:;2F D=E
I:;2: D=E
FAJ
D!E
FAA3:
DGE
I:;22 D=E
FAJ
D!E
" 5B
7
C (
DE
F ; 03:;2<;= 529 $7
527 I;2F2
D!E
; 03:;<;= 52;)9 $7
527 FAA:3;
D!E
; 03:;A<;= 53;2)9 $7 527 FAA:3;A
D!E
; 03:;:<;= 5J;2F)9 $7 527 FAA:3;:
D!E
3 ! ',
527 FA:2
D!E
n 2 !
527 FAAAF
DGE
#%
527 FA:2
D!E
= 529 7
527 I2;
D!E
A !%
" 527 :J2
D!E
: =
; 03:;<2;=
527 F:3
D!E
; 03:;<;=
527 F:3;2
D!E
( 52)A9 ; 37
5A7 FJJ
DE
. "
, 5K23 ; / 2)A97
527 F33:
D!E
n J .
527 F3
D!E
F ; 03:;2<;= 5;2)9 $7
527 FAF;2
D!E
; 03:;<;= 5;)9 $7 527 FAF;
D!E
; 03:;A<;= 5;2:)9 $7 527 FAF;A
D!E
; 03:;:<;= 5A:;)9 $7
527 FAF;:
D!E
n A3 89 $ 52)J9 / 2;)J9 7
527 I:; D=E
A2 = 52;2)A9 7
527 I2;A3
D!E
A = 5)29 / 2;2)297
527 J33F
D!E
A ' -1
; 03:;<2;=
527 FAFJ
D!E
; 03:;<;=
527 FAFJ;2
D!E
AA =$ * 5"
A: A7 527 2A:;A;= DHE
A: % "
, 52)A9 ; 3 / 2;2)97
527 I2F;2:J;! D!E
A ( 52)A9 ; 37
527 I2;A;!
D!E
n 8&9 .
"
527 FAJ
n GENERAL DESCRIPTION
(6'* $
&'/.'& 4:(51** 6(-5*' 124.), 0-30& 1/' .)4')6'6
4( 5' -&'6 0/.31/.*+ 8(/ (.* 4/1)&8'/ 1)6 6'*.7'/+ &+&4'3& 4 .& 5'&4 4( -&'
49.& 0-30 :.49 *(: E 3'6.-3 7.&2(&.4+ 8*-.6& 4 -&'& 21/5() &4''* 1)6
(49'/ 314'/.1*& :9.29 31A' .4 2(3014.5*' :.49 3(&4 0'4/(*'-3 51&'6 *-
5/.214.() 0/(6-24& 9' 4:(51** 6'&.,) 0/(7.6'& 5'44'/ 0/.3.), (8 49'
*(:'/ 8((4 71*7' (-5*' 124.), 0-30& :.** 6'*.7'/ 314'/.1* () 5(49 49' -0
1)6 6(:) &4/(A'
8 49.& 0-30 :1& 0-/291&'6 &'01/14'*+ )(4 01/4 (8 1 &+&4'3%
2()&-*4 +(-/ &1*'& /'0/'&')414.7' 8(/ 2(3014.5*' 6.&0')&.), 122'&&(
/.'& :9.29 :.** 5'&4 31429 49' 100*.214.() ** 122'&&(/.'& 3-&4 5' 15*'
4( :.49&41)6 49' 31F.3-3 0/'&&-/' 6'7'*(0'6 5+ 49' 0-30
$
@ 6 A
G
H I
GH I
G/H I
GH I
*-3.)-3
.4/.*'
/1&&
1/5() 4''*
G(H I (00'/
GH I 2'41*
GH I '(0/')'
GH I 41.)*'&& 4''*
GH I (*+-/'491)'
GJH I J.)2
03:;<;=
PARTS LIST / LM2305A-XX-B
$#
#
$
=
$=
"
$"
,
$
,
. $
#
"
#
=
=
#
"
$
2)9
,
= H
H
" ,
$
$
$
,
$$
$
$
H 0"
,% 8&9 $
. CG& &CG&&( ,
527 J3 5F (7 /
57 J3 5F (7 53L A7 : 6 5JJ2 (7 5FL A7 2A3 6 52JFJ (7 $
$
'$
03:;<;=
$
@ 6 A
OPERATING AND SAFETY PRECAUTIONS
WARNING & >& .&(&0 ('( (G0
(!0G& ' (0 &(. ( '&I &;
!G( ( >& ( ('(
WARNING &<!&-& (0& &G& ! "
/;
$ 1
M % /"
/;
$ 6 :3 5:2 7 2:3 523
7 ,% $ $;
%
WARNING &<!&-& &0 &G& ! "
?
6
$ 1
M ;
$
/"
%
/ 6 "
%
G <
(0& &G& G N
<G G
'0G &G&
-30 /14.( .& 1) 'F0/'&&.() (8 49' /'*14.()&9.0 5'4:'') 49' 0-30 3(4(/ 1/'1 1)6
49' *(:'/ 0-30 ')6 1/'1 @9') 0&. 51/% .)*'4 0/'&&-/' .&
&-00*.'6 4( 49' 3(4(/ (8 1 /14.( 0-30 .4 :.** 6'7'*(0 1 31F.3-3 (8 # 0&.
# 51/% 8*-.6 0/'&&-/' 14 )( 8*(:% E 1& 49' 8*-.6 2()4/(* .& (0')'6 49' 8*(: /14'
:.** .)2/'1&' 1& 49' 3(4(/ 2+2*' /14' .)2/'1&'& 4( A''0 -0 :.49 49' 6'31)6
9'/31* 'F01)&.() 21) (22-/ :9') 49' 8*-.6 .) 49' 314'/.
1* *.)'& .& 'F0(&'6 4( '*'714'6 4'30'/14-/'& F130*' 14'/.1*
*.)'& *(214'6 .) 1 )().)&-*14'6 /((8 1/'1 21) :1/3 6-' 4( &-)*.,94
)&41** 1 0/'&&-/' /'*.'8 71*7' .) 49' 0-30.), &+&4'3
"
,$ 5 FA:37 1
?
PUMP DISASSEMBLY
(&O %
$% % 6
6$
5$
7 ";
" 1
1"$
1/'8-**+ /'3(7' 49' 01/4& .)&0'24 8(/ 6131,' ).2A& (/ 'F2'&&.7' :'1/
1)6 6'4'/3.)' .8 1)+ 01/4& :.** )''6 /'0*12'3')4
&.), 1 #<=; :/')29 -)49/'16 1)6 /'3(7' $% 16104'/ 1)6 1)6
% K; /.),& /'*'1&.), % 3-88*'/ 9(-&.),
$ &.), 1 #<; :/')29 /'3(7' % )-4&
'3(7' 8(-/ % 5(*4& $% -00'/ 210 1)6 % ,1&A'4
'3(7' % 2+*.)6'/ 2()41.).), % &*''7'& 1)6 #% &0((*&
&.), % 5(*4 0-&9 #% &0((*& 1)6 % &*''7'& (-4 K&*''7'; ')6 (8
% 2+*.)6'/
-** -0 () $% 0.&4() 1)6 $$% *(:'/ 210 1**(:.), 122'&& 4( $%
5-&9.),
# &.), 1 <=; :/')29 -)49/'16 $% 5-&9.), 1)6 0-** $=% 0.&4()
/(6 1)6 2(30()')4& 8/(3 0-30
= *130 () 8*14& (8 $=% 0.&4() /(6 .) 1 7.&' &.), 1) <; :/')29 ()
8*14& (8 % 2-0 8(**(:'/ -)49/'16 1)6 /'3(7' 8/(3 $=% 0.&4() /(6
" *130 () 8*14& (8 % 2-0 8(**(:'/ .) 1 7.&' &.), 1 <$; :/')29
-)49/'16 1)6 /'3(7' % .))'/ 29'2A &'14 /'*'1&.), $% :1&9'/
% 51** 1)6 % 0.&4() 2-0
'3(7' $% 5-&9.), 8/(3 $=% 0.&4() /(6
'3(7' $% K; /.), 1)6 $% 012A.), 8/(3 $% 5-&9.),
PUMP REASSEMBLY
(&O %$% "
"
"
6
,% , "
%
(4' '8'/ 4( 49' .*
*-&4/14.() 8.,-/' $ 01,' % 8(/ K; 2-0 *.0 &'1* 6./'24.()
'0*12' $#% K; /.), () $=% 0.&4() /(6
$ '0*12' $% K; 2-0& () $% 0.&4() 1)6 1&&'35*' $% 0.&4() ()4(
$=% 0.&4() /(6 &'2-/.), :.49 "% :1&9'/ 1)6 =% /'41.).), /.),
&&'35*' % ,1&A'4 4( $$% *(:'/ 210 1)6 1&&'35*' $$% *(:'/ 210
1)6 $% K; /.), ()4( $=% 0.&4() /(6
&&'35*' % 51** 1)6 % 0.&4() 2-0 4( % 2-0 8(**(:'/ &'2-/.),
:.49 $% :1&9'/ 1)6 % .))'/ 29'2A &'14
'0*12' $% 012A.), .) $% 5-&9.),
'0*12' $% K; /.), () $% 5-&9.), 1)6 1&&'35*' $% 5-&9.),
()4( $=% 0.&4() /(6
# *130 () 8*14& (8 $=% 0.&4() /(6 .) 1 7.&'
= &&'35*' $"% /(6 1)6 % 2-0 8(**(:'/ 4( $=% 0.&4() /(6 1)6 4.,94
') 5+ -&.), 1 <$; :/')29 () % .))'/ 29'2A (/C-' %
29'2A &'14 4( 84 *5& == 3%
" *130 "% 4-5' 9(/.>()41**+ .) 1 7.&'
&&'35*' $=% 0.&4() /(6 1)6 2(30()')4& .)4( % 51&'
&.), 1 <=; :/')29 49/'16 $% 5-&9.), .)4( % 51&' -)4.* .4
K5(44(3&; ' 21/'8-* )(4 4( /1.&' 1)+ 5-//& () 8*14& (8 $%
5-&9.),
$ '0*12' % K; /.),& () % &*''7'& 1)6 1&&'35*' % &*''7'& .)4(
% 2+*.)6'/ &&'35*' '129 &*''7' .)4( 49' ')6 (8 49' 2+*.)
6'/ )'1/'&4 49' 'F91-&4 9(*'
'0*12' 1)6 "% K; /.),& 1)6 =% K; 2-0& () #% &0((*& 1)6 1&
&'35*' #% &0((*& .)4( % 2+*.)6'/ 8/(3 49' (00(&.4' ')6 1& 49' %
&*''7' :')4 .)
&&'35*' % 2+*.)6'/ ()4( 49' 0-30 5'.), 21/'8-* :9') &*.6.),
(7'/ 49' *.0& (8 $% K; 2-0& ' &-/' % ,1&A'4 .& &'14'6
0/(0'/*+
'0*12' % ,1&A'4 () $% -00'/ 210 1)6 1&&'35*' $% -00'/ 210 4(
% 2+*.)6'/
&&'35*' % 5(*4& 4( 0-30 &'2-/.), :.49 % )-4& (/C-'
% )-4& '7')*+ 4( = .) *5& " 3%
# '0*12' 1)6 % K; /.),& () $% 16104'/
= &&'35*' % 8(13 *.)'/& 1)6 #% '6,' 4/.3& 4( % 3-88*'/ 9(-&
.),
" &&'35*' % 3-88*'/ 9(-&.), 4( % 2+*.)6'/ &'2-/.), :.49 $%
16104'/ (/C-' $% 16104'/ 4( = .) *5& " 3%
TROUBLE SHOOTING
6 %
, ""
, 1
• ' 2'/41.) 4( 29'2A 8(/ )()0-30 0/(5*'3& .)2*-6.), A.)A'6 /'&4/.2
4.7' (/ 0*-,,'6 .)*'4 < (-4*'4 9(&' (/ 6.&0')&.), 6'7.2' '0/'&&-/.>'
49' 0-30 &+&4'3 1)6 2*'1) (-4 1)+ (5&4/-24.()& .) 49' .)*'4 < (-4*'4
314'/.1* *.)'&
• 9'2A 1** &'1*& .)2*-6.), 4/12A ,1&A'4&
• 9'2A 6./'24.() (8 K; 2-0 *.0&
( FFFF;22A
$
@A 6 A
03:;<;=