Download Ingersoll-Rand ARO 637118 C User's Manual

Transcript
650710-C
OPERATOR’S MANUAL
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
1-1/2” DIAPHRAGM PUMP
RELEASED:
REVISED:
(REV. K)
6-21-83
12-2-10
U.L. LISTED, 1:1 RATIO (METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
!"# $ % $& '
( )*+ !"# $
PUMP DATA
,) -*) .# /"# -*) #+ -*) )
01 1"+ 2"))! $"+
,*3) ,$4&5 * 6"4 "
)*5 +*!" ,$##& 78"5
92+) ,!$"# 4":
)3 %( ;&'
$ % 3'
$ % 3'
%)++ #)"' &$5 %(< )$5'
=: % 55'
" - %( " ( '
! ! $& GENERAL DESCRIPTION
4 01 )"+ $*5$ $*5$#& $")*5 $+*!" 4&4
/)*5 +)/8 " )6 $* #+ 8 )$5#& 4 5+) +&#+ $!!))8 "# 3*); *#)+#& *)#& $$)!"#
" #!)*+ $* ) /)/ %$ 01 7$!!"# <' 64!4 "!" "4 )*+ *")" $* " *#+ $ % 3' 4 ) /)/
!# 3 $)*53+ " "*# "4 3)+ *) " "4 "& !#"#
"#"$%&& !'( )
MODEL DESCRIPTION CHART
*+,-" . # /
!'( 0
")
/010 2!3 04 '0!
)*5#*5 =( =( - )! / $ 1! 04 10 $ )0
)*5#*5 7#&) %7") +6'
0 0
>,- %.8#'
2 0
!")
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276 FAX(800) 892-6276
www.ingersollrandproducts.com
© 2010
CCN 81481848
OPERATING AND SAFETY PRECAUTIONS
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
0!4 )1!01!4 1! ' 11 8! 19)3 1! 03 !(0:
WARNING '<!) 0: / #
'<!) 0
0./080 0)0
= : ! '<!)
0)0
/ ;
6
?
:
6 6 A:
WARNING 0./080 0)0: / #
S
>
6 ! 6 =4 :
6 :
! WARNING 0.1 '<!: #
:
2 > #
> :#
4 #
6 ? > : /
@ / ' '
> ?
6 : 2 ?
:
@ :
S /
@ 4 6 4 6 > >6 ?
WARNING / ;: / 6 :
? = : ( :
CAUTION 86 > 6 @ 6> ?:
>=
> >
>
> 4 6 #
4 64 #
: /
> #
6> 4 ?4 A4
6 BC : >
> 4 6 : 6
? >: ( #
6 >4 6
:
?? ?
4 4 >=
CAUTION > #
> :
: / 6
) ?: ) 6 : / 1: **77+#" ( ; > 6
6 > #
B"% : :C :
: 6 ) ! " 6 :
4 ?
CAUTION 2 6 A ?
?> 6 @:
>
6 6 @ 4 & #
/ > 6 6
4
6 $ A A:
A:
CAUTION
! 6 6
6 4 ?6 6 : 2 : 6 B::4
? :
4 4 4 4 4 :C S > 6> #
: ,:" :
B
C4 4 > >
> 4 ?? ?
>
> :
> 6 >: B? 6 6 > :C
CAUTION ? : !
) :
6 6 ) ?:
6 :
; 6> 6 4 6 @:
S !
6 6 ; :
6 :
WARNING : /
CAUTION ) #
? =: 6 @ #
> ?
6:
:
NOTICE
> ?> ? 6 > 6
AG H
@ 1 I JD*"*#" K ! 1 I
6 66:
JD"%%:F
6 #
6> :
WARNING L ' 6 ) D$EF :: > ? =4 66:
> :
WARNING '<!) 0)0: / L
CAUTION ' 6 = : ! ?
4
=4 ?? :
:
!
? 6 #
L
4 #
NOTICE
> ?? ?
$ 6
6:
? 6
:
55% 6 7
*+,-",#/
AIR AND LUBE REQUIREMENTS
OPERATING INSTRUCTIONS
4 $*5$ 4*)+ #/ 3 $"+ " $* B!+#& WARNING 0./080 0)0: / : > +,
:::: BD:E >C :
4 *$$)8 )# 4 " "4 $*5$ 4*)+ 3 +?*")8 @+
" !8 *!#" /)*5 " "4 $*5$ 4 5") #)" *$
$)8 "*3#& 4*)+ #" 3 " 5)) "!"/ 64!4 6)) #43" 5
") )6 4 *")" 5") /)*5 &/#+ #" #)8 38 "4 *$$)8 3*" ) 38 "4 5") /)*5 /)3) " "4 #)"
*$$)8 $/++ 4*)+ 3 )"+ " $/+ !)# +8 )"
!$3) )"#& *" $"!) )& "4# 5!# 4*)+ 3
*+ # "4 *$$)8 4 # )*3!"# ?*+ "4 "4# "4
9: #& )*3!#" 64!4 $$)+ +*#& 53)8 $
)*3!"+ $#" 5; * "4" " !5$"3) 6"4 "4
") 9: #& # "4 5" !"# "4 $*5$
MAINTENANCE
" "4 $" /6 #+ +!$"# $/++ # $& "4*&4 $" +#"!"# #+ 7/! ." #5"#
"# 975" ": #+!"+ 64!4 4*)+ 3 /)3)
" $ #+ +*!"# +6# "5
7/! ;" +/++ " /! "6 $" +$4&5 $*5$
*#!"#C 7 ( -10, 7 4 -10, 7
+/++ *"4 " 5"!4 "8$!) $" 2
1 7
/+ !)# 6; *! " $"!" #"/ #"#) 5/#&
$" 5 !#"5#"# 5 +" #+ &# 5"" +*#& /!
+53)8 #+ 53)8
.$ &+ !+ /! !"/"8 #+ #!)*+ $*5$ # $/#
"/ 5#"##! $&5
+53)#& 5$"8 !$"*+ 5") # "4 *")" 5#
)+ 38 "*##& "4 $*5$ *$+ +6# " +# 5") 5 "4
$*5$
INSTALLATION
1
?*5#" "4 #"))"# #!)*++ # "4 -)553) #+
53*"3) 1?*+ + -
*"5"/ #+ 2#
7/! 7""# + -
#+ "4 "#) )!"!
+ 7 = -
)*+ "*# 4 64!4 !5$"3) 6"4 "4 )*+ 3#& $*5$+
5*" 3 #"))+ " "4 ) /)/ # "4 *")" 5#)+ " "*#
)*+ 3!; " "4 *$$)8 "#; $*5$ #)"
4 $*5$ 5*" 3 &*#++ " $/#" ""! +!4& A*#+#&
58 3 !!5$)4+ "4*&4 "4 )& " "4 &*#+ )*& $/++
# "4 $*5$
"! "4" "4 5") #)" = *")" 5#)+ 58 3 5/+ #+
""+ " !)"" /* 5*#"#& $$)!"#
"4 3+8 "4 $*5$ 5*" 3 ""+ 5/ "4 #+ !/ #+
5#)+ #+ #+B " "4 3)" )# *$ $$)8 C 4 6
# "4 #+ !$ 5*" )68 $#" *$6+ $"5*5 $
5#!
D4# "4 +$4&5 $*5$ *+ # !+ "*"# " !
55#++ "4" !4!; /)/ 3 #"))+ " "4 #)" " ;$ 5
") *" )# # "4 /#" +$4&5 )*
7!* +$4&5 $*5$ )& " *"3) *! " #* &#"
+5& 38 B!/ /3"#
*+,-",#/
.8# "+5; #6)" $
$& % ;' #)" $* 4 $*5$ ?*$$+ 6"4 $* ) /)/ # "4 5") *")" 5#)+ 64!4 6)) $#
" E= $ %( 3' " )/ $* #! # "4 *")"
4 = $)*53#& !*+ 38 "45) B$## "4 B"#)
!
,!##!" "4 *$$)8 5 "4 $*5$ " " 3 #!"/ 6
4*
.81*3 "+5; .8 #+*"
55D 6 7
PARTS LIST / FLUID SECTION
; 1/)!0G B%%C 24 B-C !'(4 G %4 D4 "J4 B6 >C JD-,*#" ;#>R :
00! /1 !
B C
M
1:
NO
B"C
*D-"D7#*%
J7-%,#"
N/O
% HF BD$D%F "F ::C
B"C
3DD,#""-
N2O
D HF B"$"*F D$EF ::C
?
;
" BEC
J%J+7
N2O
+ B C
B%C
J%-+%
N/O
* B6 C
B%C
J%-+%
N/O
- !
B%C
J%-++#%
N2O
B%C
JD,*+
NO
"E B+$7F # "7 "#"$%FC
J B:*D,F ::C
B%C
3+#",-#;
N/O
"+ /
B%C
J%-+,
NO
"* 6 B ?? C
B"C
JD"%7
NO
6 B>C
B"C
J%-EJ
NO
"J HF B"$7F %#D$EF ::C
BEC
J%J*%
N2O
BEC
J%JE%
N;O
BEC
J%-+-#*
N!O
B7C
3*#**#/
N/O
%- 2 B+$"*F # "7 %#"$EFC
BEC
3*#+",#/
N/O
%J 1 B+$"*F # "7C
B%,C
3"%#+#/
N/O
D% B%C
J%-+J
N/O
ED ( B -C
B"C
JD,,E
N/O
+J 2 B+$"*F # "7 %FC
B"*C
JD*,7
N/O
B"C
JD"D,
N2O
%" %% 2 B"#D$EF :C
%* 2 BD$7F # "* "#"$EFC
6 8? B +C
MATERIAL CODE
F
G H
FG H
FG H
FG H
FG H
F,G H
F.G H
F77G H
)*5#*5
")
3# 7")
$$
!")
>,- %.8#'
7"#) 7")
7/! "C " << #"))"# ) /)3) $")8 * 6"4 "5 %' #+ %('
7/! ." "C B" 9: #& #!)*++ # ;" " /! 5+) 3*)" $ " ,! <<
975" ": .$ "4 "5 # 4#+ # ++"# " "4 7/! ." " $ #+ +*!"# +6# "5
FLUID SECTION DISASSEMBLY
FLUID SECTION REASSEMBLY
5/ "$ 5#)+%'
5/ %((' 3)) %<' 9: #& #+ %(' "
5/ %' )*+ !$
5/ "4 %' !6 %<' 64 %' IIJJ #& %' $)" %' +
$4&5 #+ %' $)"
5/ %' 9: #&
C , #" !"!4 5 "4 *! %' +$4&5 +
53) # / +
)# #+ #$!" )) $" $)! 6# +5&+ $" 6"4
(
#6 $" ?*+
1*3!" %' +$4&5 + #+ %(' 9: #& 6"4 .81*3 9: #&
)*3 ?*/)#"
0 = << *))" %#"))"# ")' " + # #"))"#
%(' 9: #& # %' +$4&5 +
!"# %' +$4&5 )&# $$)8 6"4 %' )*+ !$ 3
55E 6 7
5;#& #) "?* +K*"5#" # 3)" #+ #*" " /+ "6"#&
"4 +$4&5
!4!; "?* ""#& " $*5$ 4 3# ""+ #+ *# 64)
*+,-",#/
PARTS LIST / FLUID SECTION
/ /!0
H
"
DIAPHRAGM BALL
0 /
/
1
=
#&
1
+ %L'
=
H
7
%L' 7"$
+
",
JD"D,
"*
J
*
%* E
'0
0/1
00 (0 * K -
%J D
%
A A
%
"
%%
D
"J %"
"+
+
>
+J
H
-
*
D
J
"E %-
D%
%%
"*
%"
%* "J C +* +& $" % #+ ' &#" +$4&5
TORQUE REQUIREMENTS 10G ! 1 80('01 010
B"EC ! 24 %-" *+ # -, 6 > B77:" # JE:J 1C:
B%*4 %JC / $ 6 > "%, # "E, : > B"D:* # "+:7 1C:
LUBRICATION / SEALANTS
;#> HF 4 H)F / K :
H # :
"
*+,-",#/
!0
)!
!0
/ 0/1 80 !'(
55+ 6 7
PARTS LIST / AIR MOTOR SECTION
*D-""7#/ ?
;:
!
B C
"," 2 B
"J+ "J*C
M 1:
NO
!
B C
M 1:
NO
""-
(@
B"C
J%,,E
N2$13O
B"C
JDD,J#%
N/O
B"C
JD"*"
NO
",%
HF B:,-F ":%+F ::C
B%C
J%J*,
N2O
",D
?
B"C
JE+%7
N!O
",E
4 B"#+$D%F ::C
B%C
3"E+#%*
N/O
",+ $ B"$EF # %, +$7FC
B7C
JD7*,
N/O
",* @ B"$EFC
B"C
3"E#E"*#
NO
"%%
HF BD$D%F J$"*F ::C
",- NO
"%D
BP7 # D% D$7FC
B%C
JD-,-#"
",7
(@ B C
B"C
J%7-7
N2$13O
",J
B"C
J%,""
"",
H)F / BD$"*F "#D$7F ::C
B"C
3"7*#+"
"""
B"C
B+C
""% B":++*F ::C
""7 ""J
BEC
JD,-+
N)O
"%, HF B"$7F D$EF ::C
BDC
""+J+J
N<O
"%" ? 2
B%C
J7-%D#%
N2O
B%C
JE7%,
N)O
BEC
3"+E#E"
N/O
"%* B"$% # "E ::: "-$D%FC
B"C
3%%-#+#
N/O
N!O
"%- 0> BD$E # "E 1::: "#-$7FC
B"C
3ED#+#/
N/O
N2O
"%7 B"$7 # %- ::: "$EFC
B"C
3%%-#%#
N/O
J%,,+
NO
"J+ 2 ' B"$EF # %, "$EFC
B%C
JEJ7-
NO
J%7--
N<O
"J* 2 ' B"$EF # %, D$7FC
B"C
JEJ7-#"
NO
%," 66
B"C
JD"DJ
NO
B"C
JD-,*#"
""D
HF BC B"$7F "#"$EF ::C
B+C
3D%+#%"E
N2O
""E
HF BC BD$D%F "#J$"*F ::C
B*C
3D%+#"%*
N2O
""+
BEC
J%7-*
N<O
""*
B"C
J%,,*
N<O
;#> HF >
", @ 6 ;#>
*D-"-+
975" ": .$ "4 "5 # 4#+ # ++"# " "4 7/! ." " $ #+ +*!"# +6# "5
AIR MOTOR SECTION SERVICE
?
? Q ": 8?4 %: = 8?:
(010 0023 10G
2" 7!"# 7/! !#"#*+ 5 -)*+ 7!"# $
#$!" #+ $)! )+ $" 6"4 #6 $" #!8 1; +$ !"!4 # 5"))! *! #+ #!; !*" # 9: #&
; $!*"# " $/#" !*""#& 9: #& *$# #"))"#
1*3!" II: #& 6"4 .81*3 ?*/)#"
, #" /"&4"# "# " "?* ?*5#" 3)!; #
/6
"?* "# ))6#& ""
PILOT VALVE DISASSEMBLY
5/ %' "##& #&
( 5/ %(' !6 #+ %((' 9: #&
5/ %' $"# + %(' )/ 3*4#& %<' 9: #& #+
%(' $! 5 "4 %' 5" 3+8
5/ %' )/ #+ %(' 9: #&
PILOT VALVE REASSEMBLY
$)! "6 %(' 9: #& 6# +5&+ #+ #")) %'
)/
( #")) # "4 %(' )/ 3*4#& %<' 9: #& %('
$! #+ "4 5##& %(' 3*4#&
*))8 $*4 %' $)" + #" 3*4#& "! #+ "# # !4
#+ 6"4 "4 "6 %((' 9: #& "# 6"4 %(' !6
$)! %' "##& #&
55* 6 7
2
1 ,
F
G
FG
F@G
FG
H )*5#*5
H ")
H #@
H 3# 7")
F,G H !")
FG H 8)#
FG H )8$$8)#
F77G H 7"#) 7")
F0G H )8*"4#
FMG H M#!
MAJOR VALVE DISASSEMBLY
5/ %' $)" #+ % #+ ' &;"
( # "4 + $$" "4 #)" $*4 # "4 ## +5" %'
$) 4 6)) ! "4 %<' $"# *" #"#* $*4#& "4 %'
$) #+ 5/ 4!; !"!4 #+ &*&
!4 #" "4 !"# %B4*" +' #+ 5/ %' $!
%' $! %' 9: #& %' 9: #& %(' 64 "!
4!; +5&+ 9: #&
MAJOR VALVE REASSEMBLY
10G : >
HF ;#> A? >:
$)! %(' 64 %' 9: #& #+ %' 9: #& #" %'
$! #+ #" "!
10G 2 6 6 >
@ :
( 1*3!" #+ !*))8 #" %' $)
#")) %' &;" #+ %' $)"
1*3!" #+ #")) %' $!;#& !*$ #+ #" %<' $"# #"
% #)" +' !/"8 "4 %' $!;#& !*$ )$ 4*)+ $#" *"6+
#")) %' &;" #+ $)! %' $)"
*+,-",#/
PARTS LIST / AIR MOTOR SECTION
1
20 /01 01 B""+C /0 0(
3 2/;1( 101 '01 0021( 0/1:
""%
""D
""E
""*
"""
""-
",+ ,
""+
",-
MAJOR VALVE
D:
%
","
"J+
ED
",E
"%D
"%"
"J+ ",% ",*
",D "J*
",7
",% ",J
",E
",+
"%*
",-
PILOT VALVE
""J "", "%"
"%D ""7 "%7
"%,
"%-
"%% %,"
9 880 / 0/1 !0
",J "", ""%
""E ""D ""+
"""
""*
TORQUE REQUIREMENTS 10G ! 1 80('01 010
B",+C E, # +, : > BE:+ # +:* 1C4
1
@ :
LUBRICATION / SEALANTS
D
*+,-",#/
;#> HF 4 H)F / K :
%-" :
:
55- 6 7
TROUBLE SHOOTING
6 :
4!; +$4&5 *$"*
4!; "&4"# +$4&5 #*"
?4 6 6:
4!; *$$)8
4!; $)*&&+ *")" 4
4!; ;#;+ %"!"/' *")" 5") 4
4!; ;#;+ %"!"/' !))$+ #)" 5") 4
4!; $*5$ !/""# *!"# $$ 4*)+ 3 @+ " )" )& "4 #)" "4+ +5" "4 $*5$ $$ )6 4&4
/!"8 )*+ 3#& $*5$+ 7*!"# 4 5*" 3 ##!)
)$#& "8$ !$3) $*))#& 4&4 /!**5
4!; )) K#" # "4 #)" 5#)+ #+ *!"# !##!"#
4 5*" 3 "&4"
#$!" "4 $*5$ )+ 3K!" )&&+ # "4 +$4&5 !453
"4 " >>> :
4!; !##!"# *!"# $)*53#&
4!; 9: #& 3"6# #"; 5#)+ #+ )*+ !$
4!; "&4"# +$4&5 #*"
DIMENSIONAL DATA
,5## 46# #! #)8 "48 +$)8+ # #!4 #+ 5))5" %55'
6 8? "$E # "7 1:::
"D#"$7F
""#"$%F
BDDD C
B%J% C
"#"$% # ""#"$% 1:::: # "
"$% # "E 1:::
"7#D$7F
BE*- C
"J#+$7F
BEJ7 C
-#+$7F
B"JE C
%#D$EF
0 D$E # "E 1:::
B-, C
"$%F B"E C 10 -3/4" (273 mm)
JF B%%J C
12” (305 mm)
E
"#"$% # ""#"$% 1:::: # "
1 J-JJJ#+*
557 6 7
*+,-",#/