Download Garland MCO-E-25-C User's Manual

Transcript
MASTER HALF SIZE
ELECTRIC CONVECTION OVEN
models MCO-E-5-C, MCO-E-25-C
from SERIAL# 1106230000001 (01-JUNE-11)
Toll Free Phone, (US & Canada): (800) 427-6668
Toll Free Fax, (US & Canada): (800) 361-7745
http://www.garland-group.com
G_EO_PL_CONVECTION_MCOE5C (Rev 0)
MASTER HALF SIZE
ELECTRIC CONVECTION OVEN
models MCO-E-5-C, MCO-E-25-C
from SERIAL# 1106230000001 (01-JUNE-11)
Contents
Introduction / Model & Serial# Interpretation / Rating Plate Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Oven Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Side Partition Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Master 200 Control Panel & Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Elements & Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Equipment Stand with Optional Rack Guides and Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Critical & Recommended Stock Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
List of Harnesses & Wiring Diagram Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Related Bulletins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
G_EO_PL_CONVECTION_MCOE5C (Rev 0)
Page 3
Introduction
You have purchased the finest commercial cooking equipment available.
Like any other fine, precision built equipment, the Master Electric Oven
should be given regular care and maintained using
Garland Original Equipment Manufacture (OEM) Parts.
This parts list is updated regularly. Please find the most current revision on our
website @ www.garland-group.com
Page 4
G_EO_PL_CONVECTION_MCOE5C (Rev 0)
Model Code Interpretation
MCO Half Size Models:
•
•
M
CO
-
E
-
5
-
C
Version “C”
MCO-E-5-C
MCO-E-25-C
Size: 5 (Half Size) or 25 (Half Size-Double Deck)
Fuel Type: E (Electric)
Convection Oven
Garland Master Series
Serial# Interpretation
The Serial Number is 13 Digits long.
11
06
2300
00688
Sequential Number
Factory Code
Month
Year
Rating Plate Location
RATING PLATE
LOCATION
Door
LEFT SIDE OF OVEN EXTERIOR
G_EO_PL_CONVECTION_MCOE5C (Rev 0)
Page 5
MASTER HALF SIZE ELECTRIC CONVECTION OVEN
models: MCO-E-5-C, MCO-E-25-C
OVEN COMPONENTS
27
1
2
32
28
29
3
33
16
30
24
23
25 26
5
31
9
12
22
7
8
13
34A / 34B
Three Phase
KƉƟŽŶ^ŚŽǁŶ
4
^ŝĚĞWĂƌƟƟŽŶĞƚĂŝů
see p.10
11
16
20
15
21
Elements Detail
see p.14
35
Door Detail
see p.16
36
12
01
,8
84
58
@
,8
-8 85
@7
8
/
/
17
"
14
=.
69
.;
*=
>;
.
8/
/
10
=26
.;
6*
<=
.;
19
18
Control Panel Detail
see p.12
Page 6
6
Oven Components
G_EO_PL_CONVECTION_MCOE5C (Rev 0)
GARLAND PARTS IDENTIFICATION
MASTER HALF SIZE ELECTRIC CONVECTION OVEN (MCO-E-5-C, MCO-E-25-C)
ITEM
PART #
1
2
3
1960901
1960902
1960502
4
5
6
7
8
9
10
11
12
13
1671101
1951402
CK1385497
1011201
1951401
1960709
1766001
1966503
1766002
14
15
16
1966501
1966502
17
18
1960797
19
20
21
22
23
24
25
26
CK4519657
1951502
1028500
1960504
1960503
4520416
1028501
27
113547
28
29
30
31
32
33
9006402
1962106
8000210
8001201
8003222
1750501
DESCRIPTION
QTY
Main Top
Cover - Micro Switch Access
Flue Box MCOE5
1
1
1
Side Partition Assembly
Note: For components detail, see “Side Partition Assembly”, p. 10.
1
Fan - 110MM, 208/240V
Body Side - Control, Right Side
Hinge Bracket Assembly
Steel Tubing Chrome Spacer
Body Side - Oven
Baffle Mounting Bracket
Oven Rack
Door Seal - Hinge Side, MCOE5
Rack Guide
2
1
2
2
1
2
5
1
2
Door Assembly (with or without Window) - MCO-E-5-C
Note: For components detail, see “Door Assembly”, p. 16
1
Door Seal RT Silicon
Door Seal Top/Bottom Silicon
1
2
Element - Inner, Outer, and Center (Optional)
Note: For components detail, see “Elements & Components”, p. 14.
1
Baffle Assembly
1
IM200 Control Assembly - MCO-E-5-C
Note:
For components detail, see “Master 200 Control Assembly & Components”, p. 12.
1
Blower Wheel Assembly (includes 1765704 Blower Wheel)
Motor - 208/240V 1/3HP 5/8 Shaft 2 Speed
BX Connector - 3/8” 90 deg
BX Cable - 15 3/8”
High Limit Cover
High Limit - 135 deg F
BX Connector - 3/8” Straight
15 Amp Micro-Switch (Door Switch) Assembly
Note: Assembly includes items 28 - 32.
15 Amp Mini Snap Hi-Temp Switch
Micro-Switch Bracket
Split Lock Washer - #4 x 13/64 x .04
Hex Nut - #4 - 40
Machine Screw - #4 - 40 x 1-1/2” Philip Head
Door Catch
1
1
1
1
1
1
1
Critical
OVEN COMPONENTS
C
C
C
C
C
1
2
1
2
2
2
1
C
C
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
G_EO_PL_CONVECTION_MCOE5C (Rev 0)
Page 7
MASTER HALF SIZE ELECTRIC CONVECTION OVEN
models: MCO-E-5-C, MCO-E-25-C
OVEN COMPONENTS (continued)
52
51
50
53
54
Legs and Casters
Page 8
G_EO_PL_CONVECTION_MCOE5C (Rev 0)
GARLAND PARTS IDENTIFICATION
MASTER HALF SIZE ELECTRIC CONVECTION OVEN (MCO-E-5-C, MCO-E-25-C)
ITEM
PART #
DESCRIPTION
QTY
Critical
OVEN COMPONENTS
Three Phase Option:
34A
4512340
CK4529043
34B*
4512339
4520534A
35
36
4513157
1774101
Three Phase Cord Set
Note: Includes a plug, a receptable, an 8’ cord, and a BX connector.
Three Phase Cord Set - 208/240V 30A Pin & Sleeve
Note: Includes an 8’ cord, a plug, a cord connector and a lock nut.
Single Phase Option:
Single Phase Cord Set
Note: Includes a plug, a receptable, an 8’ cord, and a BX connector.
Single Phase Twist-Lock Cord and Plug Set
Note: Includes an 8’ cord and a plug.
Fuse (600V / 10A)
Fuse Holder
1
1
1
1
2
2
C
C
LEGS AND CASTERS
50
51
52
53
54
1027801
1027800
1927199
1236100
06158
Caster, Swivel, with Wheel Lock
Caster, Swivel, without Wheel Lock
Legs, 21 1/4” (540mm), S/S
Foot Insert, Square
Leg, 4”, Adjustable, Flange Foot, Threaded Stud Mount, S/S
2
2
4
4
4
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
G_EO_PL_CONVECTION_MCOE5C (Rev 0)
Page 9
MASTER HALF SIZE ELECTRIC CONVECTION OVEN
models: MCO-E-5-C, MCO-E-25-C
SIDE PARTITION ASSEMBLY
1
2
3
7
6
4
6
5
^ŝĚĞWĂƌƟƟŽŶ
Page 10
G_EO_PL_CONVECTION_MCOE5C (Rev 0)
GARLAND PARTS IDENTIFICATION
MASTER HALF SIZE ELECTRIC CONVECTION OVEN (MCO-E-5-C, MCO-E-25-C)
ITEM
PART #
1
2
3
4
5
6
7
8*
1961101
F600
1637002
4516982
1962208
8002107
8003123
300825
DESCRIPTION
Partition Side
#10-24 Threaded Hex Insert
Contactor 240V Coil
Terminal Block 4 Lug
Bracket, Terminal Block
#10 x 1/2” Truss, Pan Head
#10-24 x 5/8" Truss, Pan Head
Contactor Harness - from Terminal Block to Contactor
QTY
1
4
1
1
1
4
4
1
Critical
SIDE PARTITION ASSEMBLY
C
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
G_EO_PL_CONVECTION_MCOE5C (Rev 0)
Page 11
MASTER HALF SIZE ELECTRIC CONVECTION OVEN
models: MCO-E-5-C, MCO-E-25-C
MASTER 200 CONTROL PANEL & COMPONENTS
60
16
15
3
50
4
14
4
1
2
5
11
6
7
1R
,8
84
5X
8
/
/
,8
-8 85
@7
10
"
"
9
.;
8/
*=
>;
.
/
8
69
=.
/
,
12
=26
.;
6*
<=
.;
17
18
Harnesses
22A - 22D
21
IM200 Control - MCO-E-5-C
Page 12
G_EO_PL_CONVECTION_MCOE5C (Rev 0)
GARLAND PARTS IDENTIFICATION
MASTER HALF SIZE ELECTRIC CONVECTION OVEN (MCO-E-5-C, MCO-E-25-C)
ITEM
PART #
DESCRIPTION
QTY
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
113527
1908528
1774101
4513157
1955501
1956002
1955601
1765802
1955401
1955402
G01296-3
1936104
1955701
1955801
8001502
1768701
18
113547
21
22A
22B
22C
9006800
1804741
1804747
1949589
22D
300827
23*
24*
300823
260BGL
50
113567
Control Panel with Overlay - IM200
Note: Includes items 1 and 2.
1
60
113569
IM200 CONTROL ASSEMBLY - MCO-E-5-C
Note: Includes Items 1, 2, 5 - 12, 14 - 16
1
Control Panel, MCO-E-5-C IM200
Overlay, MCO 200 WO/Light
Fuse Holder 600V 30A HPG
Fuse - 10 Amp 600V Time Delay
Power Control Board - IM200, 150-500 deg F
Timer, 1 HR, 208/240V with Alarm
Potentiometer - IM200, 150-500 deg
Knob, Fluted, with Two Set Screws
Switch, Rocker ON-OFF-ON
Switch, Rocker ON-ON
Indicator Lamp, Green, 250V
Indicator Lamp, Amber, 250V
Nylon Standoff 1/4 x 1/2 x 1
Teflon Washer 7/16 OD
Nut with Lockwasher 6-32 KEP
Probe Holder
1
1
2
2
1
1
1
2
1
1
1
1
2
2
2
1
15 Amp Micro-Switch (Door Switch) Assembly
Note: For assembly components detail, see “Oven Components” p. 6-7.
1
RTD Temperature Sensor
Harness - Control Panel
Door Switch (Micro-Switch) Harness - from Door Switch to Control Panel
Main Wiring Harness - from Control Panel Harness to Motor, Terminal Block, Contactor
Wiring Harness Kit
Note: Kit includes Items# 22A, 22B, 22C, the Contactor Harness (part# 300825, see
“Side Partition Assembly” p.10), a jumper assembly, and an extention/adapter harness.
Wiring Diagram, MCO-E-5-C IM200 208/240V 60Hz 2SP
Installation and Operation Manual
1
1
1
1
Critical
MASTER 200 CONTROL PANEL & COMPONENTS
C
C
C
C
C
C
C
C
C
C
1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
G_EO_PL_CONVECTION_MCOE5C (Rev 0)
Page 13
MASTER HALF SIZE ELECTRIC CONVECTION OVEN
models: MCO-E-5-C, MCO-E-25-C
ELEMENTS & COMPONENTS
2&5
3&6
(If Equipped)
1&4
Top View
1&4
7
2&5
8
8
7
3&6
(If Equipped)
Assembly View
(Connectors Not Shown)
Elements & Components
Page 14
G_EO_PL_CONVECTION_MCOE5C (Rev 0)
GARLAND PARTS IDENTIFICATION
MASTER HALF SIZE ELECTRIC CONVECTION OVEN (MCO-E-5-C, MCO-E-25-C)
ITEM
PART #
1
1765101
2
1765102
3
1765111
4
1765109
5
1765110
6
1765112
7
8
9*
10*
1765105
1765106
300826
300842
DESCRIPTION
Element Inner
208V 2500W 60Hz 5.0 & 7.5kW
Element Outer
208V 2500W 60Hz 5.0 & 7.5kW
Element Center
208V 2500W 60Hz 7.5kW ONLY
Note: This is an Optional Feature.
Element Inner
240V 2500W 60Hz 5.0 & 7.5kW
Element Outer
240V 2500W 60Hz 5.0 & 7.5kW
Element Center
240V 2500W 60Hz 7.5kW ONLY
Note: This is an Optional Feature.
Element Holder with Flange
Element Holder without Flange
Element Harness - from Contactor to Elements on 5.0kW MCO-E-5-C Models
Element Harness - from Contactor to Elements on 7.5kW MCO-E-5-C Models
QTY
Critical
ELEMENTS & COMPONENTS
1
C
1
C
1
C
1
C
1
C
1
C
5
5
1
1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
G_EO_PL_CONVECTION_MCOE5C (Rev 0)
Page 15
MASTER HALF SIZE ELECTRIC CONVECTION OVEN
models: MCO-E-5-C, MCO-E-25-C
DOOR ASSEMBLY
1
8
10
6
3
5
2
4
9
7
50
8
Oven Door with Window Components
10
11
60
3
14
13
12
10
9
8
7
10
8
Oven Door without Window Components
Door Components
Page 16
G_EO_PL_CONVECTION_MCOE5C (Rev 0)
GARLAND PARTS IDENTIFICATION
MASTER HALF SIZE ELECTRIC CONVECTION OVEN (MCO-E-5-C, MCO-E-25-C)
ITEM
PART #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
113540
1962122
CK1962198
1010999
113428
113429
CK1952098
CK1952096
3077100
8003142
113679
CK1962197
1961906
1961907
50
60
DESCRIPTION
QTY
Door Panel with Window
Door Liner with Window
Door Frame Assembly
Door Window (3/16” Glass)
Insulation - ATD T5000
Insulation - Fiberglass
Handle - Half Size Covection Oven
Handle End Latch Assembly
Name-plate
Screw - 1/4-20 x 3/4”
Door Panel, Solid
Door Liner, Solid
Insulation - ATD T5000
Insulation - Fiberglass
1
1
1
1
1
1
1
2
1
2
1
1
1
1
113539
DOOR with WINDOW ASSEMBLY - MCO-E-5-C
Note: Assembly includes items# 1 to 10.
1
113680
SOLID DOOR ASSEMBLY - MCO-E-5-C
Note: Assembly includes items# 11 - 14, 7 - 10.
1
Critical
DOOR ASSEMBLY
C
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
G_EO_PL_CONVECTION_MCOE5C (Rev 0)
Page 17
MASTER HALF SIZE ELECTRIC CONVECTION OVEN
models: MCO-E-5-C, MCO-E-25-C
EQUIPMENT STAND with OPTIONAL RACK GUIDES & RACKS
Oven
^ŚŽǁŶĨŽƌZĞĨĞƌĞŶĐĞ
Equipment Stand ;KƉƟŽŶĂů&ĞĂƚƵƌĞ͕
^ŚŽǁŶĨŽƌZĞĨĞƌĞŶĐĞͿ
5
4
3
1
2
50
7
11
ƋƵŝƉŵĞŶƚ^ƚĂŶĚǁŝƚŚZĂĐŬ'ƵŝĚĞƐΘZĂĐŬƐKƉƟŽŶ
Page 18
G_EO_PL_CONVECTION_MCOE5C (Rev 0)
GARLAND PARTS IDENTIFICATION
MASTER HALF SIZE ELECTRIC CONVECTION OVEN (MCO-E-5-C, MCO-E-25-C)
ITEM
PART #
1
2
3
4
5
6*
7
8*
9*
10*
11
12*
100241
100413
19134
WR50167
107220
260BGI
113566
108644
23105
14618
1766002
260BGH
50
113580
DESCRIPTION
QTY
Foot, Adjustable, 1 1/4” Square Tube
Foot, Adjustable, Anchorable
Screw, 3/8-16 x 1”, HH, SST
Washer, Lock, 3/8, SST
Washer, Fender, 13/32 ID x 1 1/2 OD, SST
Mounting Instructions - MCO-E-5-C To Stand
Rack Supports
Screw, Carriage, 1/4-20 x 1/2”, SST
Washer, Lock, 1/4”, SST
Nut, Hex, 1/4-20, SST
Oven Rack Guide, Left/Right
Installation Instructions - Rack Support Kit
2
2
4
4
4
1
4
4
4
4
2
1
Rack Support Kit
Note: Kit includes items 7 - 12.
1
Critical
EQUIPMENT STAND with OPTIONAL RACK GUIDES & RACKS
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
G_EO_PL_CONVECTION_MCOE5C (Rev 0)
Page 19
GARLAND PARTS IDENTIFICATION
CRITICAL & RECOMMENDED STOCK PARTS LIST
PART #
DESCRIPTION
CRITICAL
1010999
1637002
1671101
Door Window (3/16” Glass)
Contactor 240V Coil
Fan - 110MM, 208/240V
Element Inner
208V 2500W 60Hz 5.0 & 7.5kW
Element Outer
208V 2500W 60Hz 5.0 & 7.5kW
Element Inner
240V 2500W 60Hz 5.0 or 7.5kW
Element Outer
208V 2500W 60Hz 5.0 & 7.5kW
Element Center
208V 2500W 60Hz 7.5kW Only
Element Center
240V 2500W 60Hz 7.5kW Only
Knob, Fluted, with Two Set Screws
Fuse Holder 600V 30A HPG
Indicator Lamp, Green, 250V
Indicator Lamp, Amber, 250V
Motor 208/240V 1/3HP 5/8 Shaft
Handle End Latch Assembly
Switch, Rocker ON-OFF-ON
Switch, Rocker ON-ON
Power Control Board - IM200, 150-500 DEG F
Potentiometer - IM200 150-500 DEG
Timer, 1 HR, 208/240V with Alarm
Door Catch
Door Seal RT Silicon
Door Seal Top/Bottom Silicon
Fuse - 10 Amp 600V Time Delay
Hight Limit 135 Degree F
Switch-Mini Snap Hi-Temp 15 Amp
RTD - Temperature Probe
R
C
C
1765101
1765102
1765109
1765110
1765111
1765112
1765802
1774101
G01296-3
1936104
1951502
CK1952096
1955401
1955402
1955501
1955601
1956002
1750501
1966501
1966502
4513157
4520416
9006402
9006800
C = CRITICAL PARTS
C
C
C
C
C
C
R
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
R = RECOMMENDED STOCK PARTS
LIST OF HARNESSES & WIRING DIAGRAM
PART #
DESCRIPTION
300826
Element Harness - from Contactor to Elements on 5.0kW MCO-E-5-C Models
300842
Element Harness - from Contactor to Elements on 7.5kW MCO-E-5-C Models
1804741
Harness - Control Panel
1804747
Door Switch (Micro-Switch) Harness - from Door Switch to Control Panel
1949589
300825
Main Wiring Harness - from Control Panel Harness to Motor / Terminal Block / Contactor
Contactor Harness - from Terminal Block to Contactor
Wiring Harness Kit
Note: Kit includes parts 1804741, 1804747, 1949589, 300825, a jumper assembly, and an extention/
adapter harness.
Wiring Diagram MCO-E-5-C - IM200 208/240V 60Hz 2SP
300827
300823
Page 20
G_EO_PL_CONVECTION_MCOE5C (Rev 0)
GARLAND PARTS IDENTIFICATION
RELATED BULLETINS
BULLETIN #
SUBJECT
DATE
-
-
-
REVISION HISTORY
REV
0
PAGE
ITEM#
NOTES
New Product Parts List Released
G_EO_PL_CONVECTION_MCOE5C (Rev 0)
DATE
Aug-2011
Page 21