Download BENDIX BRIP-0890 User's Manual
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Dana® Spicer ® Brakes 16.5" Series S-Cam XTRALIFE ™ XTRALIFE II ™ Illustrated Parts List BRIP-0890 June 2000 For the most current information, visit the Roadranger web site at www.roadranger.com TABLE OF CONTENTS Identification Model Identification Numbering System Components Parts List Camshaft Bracket Assembly Camshafts Shoe and Lining Assembly Spider Sub-Assembly Kits Seal and Bushing Dust Shield Spring Minor Overhaul Major Overhaul ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 1 1 2 3 4 5 6 6-7 8-9 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ GENUINE SPICER SER VICE P AR TS SERVICE PAR ARTS Should a brake assembly require replacement component parts, it is recommended that Spicer Brake Service Parts be used. Spicer Brake Service Parts are manufactured under the same rigid specification as are original equipment brake components. This assures the customer who uses genuine Spicer service parts, maximum reliability for a Spicer Brake assembly. They may be obtained through your vehicle manufacturer. The use of non-original Spicer service parts may cause premature compontent failure and may void the warranty. The items included in this book are currently being offered as service parts at the time of printing. The part numbers and illustrations are provided specifically for reference purposes only. Therefore, Spicer reserves the right to update this manual without notice or liability. i IDENTIFICA TION IDENTIFICATION The brake assembly may be identified by a tag which is located on the camshaft bracket cylinder, near the grease fitting. JULIAN DATE CODE 96 170 The mylar brake assembly tag contains the following: Dana assembly number, bar coded customer assembly number, and a numeric customer assembly number. MODEL YEAR DAY OF YEAR DANA ASSEMBLY NUMBER Two other markings that may be used to identify a Spicer Brake assembly are located on the assembly's components. "Spicer" will be cast into the spider assembly just above the anchor pins. Also, the inside of the chamber bracket arm contains the following stamped part information: "Spicer", julian date code, and the part number. Brake Assembly Tag CUSTOMER ASSEMBLY NUMBER CUSTOMER BAR CODE NUMBER BRAKE ASSEMBLY TAG CHAMBER BRACKET ARM STAMPED PART INFORMATION Camshaft Bracket "SPICER" STAMPED PART INFORMATION (IN ONE OF THESE AREAS) Spider Camshaft MODEL IDENTIFICA TION NUMBERING SYSTEM IDENTIFICATION Model (165 = 16.5" Brake) (150 = 15" Brake) Alphabetical Code (i.e., WD = Brake Assembly) 165 WD 000 Sequential Assembly Numbers 0 1 COMPONENTS 1 2 3 4 5 6 9 Standard and Xtralife with fixed anchor pins shown above, Xtralife II shown in illustration below. Cast Shoe shown on next page. 5 4 7 8 10 16 11 19 18 17 14 15 13 20 22 12 28 21 Bump Ext ended Extended 24 23 Xtr alife II Xtralife St andar d Standar andard & Xtr alife Xtralife Shoe rib designs for Standard, Xtralife, and Xtralife II Brake (Side View). 2 PARTS LIST It em Item Par artt Name Qt Qtyy. 1 Retianing Ring 2 Camshaft Adjusting Washer A/R 3 4+ 5+ 6 7 8 9 10+ 11+ 12+ 13+ 14+ 15+ 16 17+ 18+ 19+ 20+ 21+ 22+ 23+ 24+ 25+ 26+ 27+ 28+ 29+ Steel Spacer Grease Seal Camshaft Bushing Grease Fitting Bracket Mounting Bolt Lockwasher Camshaft Bracket Dustshield Mounting Bolt Lockwasher Dust Shield (Half) Spider Sub-Assembly Anchor Pin Bushing Anchor Pin Steel Spacer Plate Camshaft Cam Roller Shoe and Lining Assembly Return Spring Pin Shoe Retainer Spring Shoe Return Spring Lining Brake Lining Rivet Snap Ring Washer Bronze Bushing Brake Roller Spring Maching Screw/Nut Combination 1 2 2 1 4 4 1 6 6 2 1 2 2 1 1 2 2 2 2 1 4 A/R 4 4 4 2 A/R Not Notees Spicer PPar ar artt Number 150HR101 150HS101-1 150HS101-2 150HS102 1 .031" Thick .062" Thick .120" Thick Not Serviced Separately See Page 8 for kit Qty. of 3 used for 16.5" x 10" Brake 500168-2 070HM120-2 500357-13 Varies See Page 4 for correct part numbers Not Serviced Separately See Page 8 for kit See Page 7 for correct part numbers Varies Not Serviced Separately See Page 8 for kit 150HS103 Varies Not Serviced Separately Varies .060" Thick See Page 5 for correct part numbers See Page 8 & 9 for kits See Page 6 for correct part numbers Not Serviced Separately See Pages 8 & 9 for kits + Item included in Kit A/R = As Required 14 15 26 29 27 16.5" x 10" Brake w/ Cast Shoes 29 3 25 CAMSHAFT BRACKET ASSEMBL Y ASSEMBLY A -ABarr el Barrel -BInde Indexx Angle 5.36" 5.36" 5.36" 5.36" 5.36" 5.36" 5.77" 5.77" 6.14" 6.14" 6.68" 6.68" 7.50" 7.50" 8.12" 8.12" 8.12" 8.12" 8.12" 8.12" 8.83" 8.83" 8.83" 8.83" 8.83" 8.83" 8.83" 8.83" 9.14" 9.14" 9.14" 9.14" 9.14" 9.14" 9.14" 9.14" 9.88" 9.88" 10.08" 10.08" 10.08" 10.08" 10.58" 10.58" 10.58" 10.58" 10.78" 10.78" 10.78" 10.78" 288 288 300 300 307 307 281 281 277 277 20 20 310 310 60 60 310 310 310 310 64 64 74 74 78 78 88 88 55 55 60 60 75 75 80 80 80 80 45 45 60 60 80 80 80 80 55 55 83 83 O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O -CSlack A djust er Adjust djuster Br ack Brack ackeet Type Spicer Par artt Number 5.50/6.00 5.50/6.00 5.50 5.50 5.50 5.50 6.00 6.00 6.00 6.00 5.50/6.00 5.50/6.00 5.50 5.50 5.50 5.50 5.50 5.50 5.50/6.00 5.50/6.00 5.50/6.00 5.50/6.00 5.50/6.00 5.50/6.00 5.50/6.00 5.50/6.00 5.50/6.00 5.50/6.00 5.50/6.00 5.50/6.00 5.50 5.50 5.50/6.00 5.50/6.00 5.50/6.00 5.50/6.00 5.50/6.00 5.50/6.00 5.50/6.00 5.50/6.00 5.50/6.00 5.50/6.00 5.50/6.00 5.50/6.00 5.50/6.00 5.50/6.00 5.50/6.00 5.50/6.00 5.50/6.00 5.50/6.00 S O S O S O S O S O S O S O S O S O S O O S O S O S O S O S S O O S O S O S O S O S O S O S O S O S 165WH126-2X 165WH127-2X 165WH122-2X 165WH123-2X 165WH122-1X 165WH123-1X 165WH118-1X 165WH119-1X 165WH114-1X 165WH115-1X 165WH126-1X 165WH127-1X 165WH133-3X 165WH134-3X 165WH128-4X 165WH129-4X 165WH128-2X 165WH129-2X 165WH126-4X 165WH127-4X 165WH108-12X 165WH109-12X 165WH108-18X 165WH109-18X 165WH108-1X 165WH109-1X 165WH108-17X 165WH109-17X 165WH108-9X 165WH109-9X 165WH128-6X 165WH129-6X 165WH108-10X 165WH109-10X 165WH108-7X 165WH109-7X 165WH108-4X 165WH109-4X 165WH108-20X 165WH109-20X 165WH108-19X 165WH109-19X 165WH108-2X 165WH109-2X 165WH108-6X 165WH109-6X 165WH108-15X 165WH109-15X 165WH108-8X 165WH109-8X 2.2 0" 2.20" C B B Type S Type O Part Number Location (Opposite Side) Type O Type S ype S Cam) (Use with T Type Type O (Use with T ype O Cam) Type Note: All brackets are sold ready for installation. Assembly includes items 4,5,6,9. (Some assemblies may vary slightly.) 4 -ABarrel Barr el -BIndexx Angle Inde 10.78" 10.78" 11.08" 11.08" 11.08" 11.08" 12.20" 12.20" 12.20" 12.20" 12.20" 12.20" 14.68" 14.68" 85 85 65 65 65 65 56 56 69 69 91 91 79 79 O O O O O O O O O O O O O O -Cer djust Adjust djuster Slack A Br ack Brack ackeet Type Spicer Par artt Number 5.50/6.00 5.50/6.00 5.00/5.50 5.00/5.50 5.50/6.00 5.50/6.00 5.50/6.00 5.50/6.00 5.50/6.00 5.50/6.00 5.50/6.00 5.50/6.00 5.50/6.50 5.50/6.50 O S O S O S S O S O S 0 S S 165WH108-5X 165WH109-5X 165WH150-1X 165WH151-1X 165WH108-11X 165WH109-11X 165WH131-6X 165WH132-6X 165WH131-5X 165WH132-5X 165WH131-3X 165WH132-3X 165WH169-1X 165WH170-1X CAMSHAFTS 1.3 78" 1.37 A 1.0 75" 1.07 St andar d Standar andard S-Cam Xtr alife and Xtr alife II Xtralife Xtralife S-Cam Type S Type O Note: Length A is measured to the outside of the snap ring groove. -AShaft Length Camshaft Type Br ak Brak akee Model Spicer Par artt Number -AShaft Length Camshaft Type Br ak Brak akee Model Spicer Par artt Number 7.04" 7.04" 7.82" 7.82" 8.23" 8.23" 8.60" 8.60" 9.14" 9.14" 9.97" 9.97" 9.97" 9.97" 10.58" 10.58" 10.58" 10.58" 11.29" 11.29" 11.29" 11.29" S O O S O S O S O S S O O S O S S O O S S O XL/XL II XL/XL II STD STD STD STD STD STD STD STD XL/XL II XL/XL II STD STD STD STD XL/XL II XL/XL II STD STD XL/XL II XL/XL II 165WK110-12 165WK111-12 165WK104-8 165WK105-8 165WK104-4 165WK105-4 165WK104-2 165WK105-2 165WK104-9 165WK105-9 165WK110-11 165WK111-11 165WK104-10 165WK105-10 165WK104-13 165WK105-13 165WK110-13 165WK111-13 165WK104-1 165WK105-1 165 W K 110 - 1 165 W K 111 - 1 11.60" 11.60" 12.34" 12.34" 12.54" 12.54" 13.04" 13.04" 13.24" 13.24" 13.24" 13.24" 13.54" 13.54" 14.66" 14.66" 15.88" 15.88" 17.14" 17.14" O S O S S O O S O S S O O S S O S O S O STD STD STD STD XL/XL II XL/XL II STD STD STD STD XL/XL II XL/XL II STD STD XL/XL II XL/XL II XL/XL II XL/XL II XL/XL II XL/XL II 165WK104-7 165WK105-7 165WK104-5 165WK105-5 165WK110-14 165WK111-14 165WK104-3 165WK105-3 165WK104-6 165WK105-6 165 W K 110 - 3 165 W K 111 - 3 165WK104-11 165WK105-11 165 W K 110 - 4 165 W K 111 - 4 165 W K 110 - 9 165 W K 111 - 9 165WK110-16 165WK111-16 5 SHOE AND LINING ASSEMBL Y ASSEMBLY Br ak Brak akee Size 16.5" x 5" 16.5" x 6" 16.5" x 7" Lining Ma Matterial Lining Type NAB10 E145A 931-92 MB21 3030-197 931-162 CM22A 931-162 E145A NAB-456 NAB-894 CMT22A MB21 3030-197 931-162 CM22A NAB-456 MB23 NAB-9ML 931-162 STD STD STD XL II XL II XL II XL II STD STD STD XL XL XL II XL II XL II XL II XL II XL II STD STD Spicer Par artt Number Br ak Brak akee Size 165WN103-1X 165WN103-3X 165WN103-4X 165WN125-1X 165WN125-2X 165WN125-3X 165WN125-4X 165WN102-1X 165WN102-2X 165WN102-3X 165WN107-2X* 165WN107-3X* 165WN123-1X 165WN123-2X 165WN123-3X 165WN123-4X 165WN123-5X 165WN123-6X 165WN101-1X 165WN101-2X 16.5" x 7" 16.5" x 10" Lining Matterial Ma Lining Type E145A NAB-456 NAB-9ML 931-162 E145A NAB-456 MB23 SD1 MB21 MB23 931-162 E145A NAB-456 3030-197 NAB-718 SD1 NAB-894 CMT22A STD STD XL XL XL XL XL XL XL II XL II XL II XL II XL II XL II XL II XL II XL XL Spicer Par artt Number 165WN101-3X 165WN101-8X 165WN104-1X 165WN104-2X 165WN104-3X 165WN104-8X 165WN104-10X 165WN104-9X 165 W N 116 - 1 X 165 W N 116 - 2 X 165 W N 116 - 3 X 165 W N 116 - 4 X 165 W N 116 - 5 X 165 W N 116 - 6 X 165 W N 116 - 7 X 165 W N 116 - 8 X 165WN108-2X* 165WN108-3X* * Cast Shoe and Lining Assembly uses Machine Screw/Nut combination to fasten lining to the shoe. SPIDER SUB-ASSEMBL Y SUB-ASSEMBLY 00 H 900 2700 P BC O 1800 6 SPIDER SUB-ASSEMBL Y SUB-ASSEMBLY -OOffsett Offse -PPilot Dia. - BC cle Circle Bolt Cir -HHole Dia. Number of Holess Mounting Hole 1.31" 5.88" 7. 12 " .59" 12 1.31" 5.88" 7. 12 " .59" 12 1.75" 5.50" 7. 25 " .66" 7 1.75" 5.50" 7. 25 " .66" 7 1.75" 5.50" 7. 25 " .66" 7 1.75" 5.50" 7. 25 " .66" 7 1.75" 5.50" 7. 25 " .66" 7 1.75" 5.50" 7. 25 " .66" 7 1.75" 5.50" 7. 25 " .66" 8 1.75" 5.50" 7. 25 " .66" 8 Mounting Hole ositions Clocking PPositions o o 0o, 35oo, 65o, o90o, 1o20o, 150 , 180 , o o 210 , 240 , 270 , 300 , 330 o o o o o o o 0 , 30 o, 60 , o90 , 1o20 , 150 , 180 , 210 , 240 , 270 , 295o, 325o o o o o 7 , 107 , 133 , 161 , 187o, 287o, 313o o o o o 47 , 73 , 173 , 199 , 227o, 253o, 353o 107o, 133o, 161o, 187o, 287o, 313o, 341o 19o, 47o, 73o, 173o, 199o, 227o, 253o o o o o 19 , 47 , 73 , 173 , 199o, 227o, 353o 7o, 133o o, 161o o, 187o o, 287 , 313 , 341 7o, 107o, o133o,o161o, o187o, 287 , 313 , 341 o o 19o, 47o,o 73o, 173 , 199 , o o 227 , 253 , 353 1.75" 5.75" 7. 25 " .78" 6 72o, 98o, 152o, 206o, 252o, 332o 1.75" 5.75" 7. 25 " 6 .78" Spicer Par artt Number 165WS156-X 165WS157-X 165WS183-X 165WS184-X 165WS201-X 165WS202-X 165WS228-X 165WS229-X 165WS160-X 165WS161-X 165WS134-X o o o o o o 165WS135-X o o o o o o 28 , 54 , 108 , 208 , 262 , 288 1.75" 5.75" 7. 25 " .78" 6 13 , 113 , 139 , 193 , 293 , 347 165WS136-X 1.75" 5.75" 7. 25 " .78" 6 13o, 67o, 167o, 221o, 247o, 347o 165WS137-X 1.75" 5.75" 7. 25 " .78" 7 1.75" 5.75" 7. 25 " .78" 7 1.75" 5.88" 7. 12 " .59" 12 1.75" 5.88" 7. 12 " .59" 12 1.75" 5.88" 7. 12 " .59" 12 1.75" 5.88" 7. 12 " .59" 12 1.75" 6.75" 8.25" .66" 10 1.75" 6.75" 8.25" .66" 10 1.75" 6.75" 8.25" .66" 11 1.75" 6.75" 8.25" .66" 11 1.75" 6.75" 8.25" .66" 11 1.75" 6.75" 8.25" .66" 11 1.75" 6.75" 8.25" .66" 12 1.75" 6.75" 8.25" .66" 12 1.75" 6.75" 8.25" .66" 12 1.75" 6.75" 8.25" .66" 12 1.75" 6.75" 8.25" .66" 12 NOTE: Use illustration on Page 6 as reference * Standard Spider Sub-Assembly used with serviceable anchor pins. 7 7o, 107o, 133o, 161o, 187o, 287o, 313o o o 47o, 73 , 173 , 199o o, o o 227 , 253 , 353 o o 0o, 30oo, 60o,o90o, 1o15o, 145 , 180 , o o 210 , 240 , 270 , 300 , 330 0o, 30o, 60o, 90o, 120o, 150o, 180o, 215o, 245o, 270o, 300o, 330o o 0 , 35o, 65o, 90o, 120o, 150o, 180o, 210o, 240o, 270o, 300o, 330o o o 30o, 60 , 90 , 120o o, 150o o, 180oo, o o 210 , 240 , 270 , 295 , 325 14o, 59o, 104o, 126o, 149o, 194o, 239o, 284o, 306o, 329o o o o o o o o 32 , 54 , 77 , o122 , 1o67 , 21 2 , 234 , 257 , 302 , 347o o o o o o o o 22 , 67 , 90o , 112o , 135o , 157o , 202 , 247 , 292 , 315 , 337 o o o o o o o 22 , 45 , 67o , 112o , 157o, 202o , 225 , 247 , 270 , 292 , 337 o o o o o o o 13 , 59 , 81o , 104o , 126o , 149o , 194 , 239 , 284 , 306 , 329 31o, 54o, 76o o, 121o o, 166oo, 211oo, 234o, 256 , 279 , 301 , 347 32o, 54oo, 77o,o 99o, 1o22o, 1o67o, 21 2o, o 234 , 257 , 279 , 302 , 347 o o o o o o o 13 , 58 o, 81 , 103 , 126 , 148 , 193 , 238 , 261o, 283o, 306o, 328o o o o o o o o 45 , 68 o, 90 , o113 , 1o35 , 158 , 203 , 225 , 248 , 270 , 293o, 315o o o o o o o 45 , 68 , 113 , 135 , 158 , 180 , 203o, 225o, 248o, 270o, 293o, 315o o o o o o o o 45 , 68 o, 90 , o113 , 1o35 , 158 , 180 , 203 , 225 , 248 , 293o, 315o 165WS219-X 165WS220-X 165WS194-X 165WS195-X 165WS215-X 165WS216-X 165WS211-X 165WS212-X 165WS158-X 165WS159-X 165WS189-X 165WS190-X 165WS175* 165WS176* 165WS241* 165WS242* 165WS243* KITS SEAL AND BUSHING Bushing Type Spicer Par artt Number Included It ems Items Nylon Bronze 165 K B 10 0 -X 165 K B 129 -X 4, 5 Spicer Par artt Number Included It ems Items 165 K B 111 - X 165 K B 114 -X 165 K B 102 -X 165 K B 111 - X 165 K B 102 -X 10, 11, 12 DUST SHIELD Br ak Brak akee Size 16.5" x 5" 16.5" x 6" 16.5" x 7" SPRING Br ak Brak akee Size Br ak Brak akee Model Spicer Par artt Number Included It ems Items 16.5" x 5" 16.5" x 6" STD STD STD XL XL II 150 K B 101 -X 150 K B 101 -X 150 K B 101 -X 150 K B 112 -X 150 K B 116 -X 20, 21, 22 16.5" x 7" Note: 150KB112-X Kit does not include Return Spring Pins. XL II FFabrica abrica abricatted MINOR OVERHAUL Shoe Type Fabricated Cast Lining Type STD XL XL II XL II Spicer Par artt Number 150 K B 106 -X 150 K B 113 -X 150 K B 117 -X * 165 K B 128 -X * * Included It ems Items (See boxes) Included Items: 14, 15, 18, 20, 21, 22, 28 XL II Ca st Cast STD and XL Included Items: 18, 20, 21, 22 Included Items: 14, 15, 18, 22, 25, 26, 27 8 KITS MAJOR OVERHAUL Major Overhaul Kits contain Shoe and Lining Assemblies with the appropriate Minor Overhaul Kit. Br ak Brak akee Size 16.5" x 5" 16.5" x 6" STD and XL Included Items: 18, 19, 20, 21, 22 XL II FFabrica abrica abricatted 16.5" x 7" Included Items: 14, 15, 18, 19, 20, 21, 22, 28, 29* XL II Ca st Cast 16.5" x 10" Included It ems Items Lining Matterial Ma Lining Type Spicer Par artt Number NAB10 E145A NAB-718 MB21 3030-197 931-162 CM22A 931-162 NAB-456 MM-152 E145A NAB-894 CMT22A MB21 3030-197 931-162 CM22A NAB-456 MB23 NAB-9ML 931-162 E145A E145A MB23 931-162 NAB-456 NAB-9ML 3030-197 MB21 MB23 931-162 E145A NAB-456 NAB-718 SD1 NAB-894 CMT22A STD STD STD XL II XL II XL II XL II STD STD STD STD XL XL XL II XL II XL II XL II XL II XL II STD STD STD XL XL XL XL XL XL II XL II XL II XL II XL II XL II XL II XL II XL XL 165 K B 113 -X 165 K B 116 -X 165 K B 168 -X 165 K B 171 -X 165 K B 172 -X 165 K B 173 -X 165 K B 174 -X 165 K B 121 -X 165 K B 127 -X 165 K B 141 -X 165 K B 122 -X 165 K B 132 -X 165 K B 185 -X 165 K B 175 -X 165 K B 176 -X 165 K B 177 -X 165 K B 178 -X 165 K B 179 -X 165 K B 180 -X 165 K B 107 -X 165 K B 108 -X 165 K B 109 -X 165 K B 125 -X 165 K B 139 -X 165 K B 143 -X 165 K B 147 -X 165 K B 149 -X 165 K B 162 -X 165 K B 154 -X 165 K B 153 -X 165 K B 152 -X 165 K B 155 -X 165 K B 161 -X 165 K B 169 -X 165 K B 165 -X 165 K B 133 -X 165 K B 184 -X See Boxes (Left) Included Items: 14, 15, 18, 19, 22, 25, 26, 27, 29* NOTES * Used on Cast Shoes only 9 Copyright Eaton and Dana Corporation, 2002. EATON AND DANA CORPORATION hereby grants its customers, vendors, or distributors permission to freely copy, reproduce and/or distribute this document in printed format. THIS INFORMATION IS NOT INTENDED FOR SALE OR RESALE, AND THIS NOTICE MUST REMAIN ON ALL COPIES. The Roadranger® System is an unbeatable combination of the best products from Eaton and Dana – partnering to provide you the most advanced, most trouble-free drivetrain in the industry. And it’s backed by the Roadrangers – the most experienced, most expert, most accessible drivetrain consultants in the business. For spec’ing or service assistance, call 1-800-826-HELP (4357) 24 hours a day, 7 days a week, (Mexico: 001-800-826-HELP (4357)) for more time on the road. Or visit our web site at www.roadranger.com. BRIP-0890 06/00 PDF Printed in USA