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PCG-R505GL/R505GLK SERVICE MANUAL For American Area US Model Canadian Model Ver. 2-2002J Revision History l a i t n S400 e d i f Lineup: PCG-R505GL PCG-R505GLK n o C • Design and specifications are subject to change without notice. Notebook Computer 9-874-592-02 Information in this document is subject to change without notice. Sony, VAIO and CLIE are trademarks or registered trademarks of Sony. Microsoft, Windows, Windows Media, Outlook, Bookshelf and other Microsoft products are trademarks or registered trademarks of Microsoft Corporation in the United States and other countries. The word Bluetooth and the Bluetooth logo are trademarks of Bluetooth SIG, Inc. AMD, AMD logo, AMD Duron and combinations thereof , 3DNow!, are trademarks of Advanced Micro Devices, Inc. Intel Inside logo, Pentium and Celeron are trademarks or registered trademarks of Intel Corporation.Transmeta, the Transmeta logo, Crusoe Processor, the Crusoe logo and combinations thereof are trademarks of Transmeta Corporation in the USA and other countries. Graffiti, HotSync, PalmModem, and Palm OS are resistered trademarks, and the Hotsync logo and Palm are trademarks of Palm, Inc. or its subsidiaries. (M) and Motrola are trademarks of Motrora, Inc. Other Motrola products and services with (R) mark like Dragomball are the trademarks of Motrola, Inc. Caution Markings for Lithium/Ion Battery - The following or similar texts shall be provided on battery pack of equipment or in both the operating and the service instructions. CAUTION: Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to the manufacturer’s instructions. CAUTION: The battery pack used in this device may present a fire or chemical burn hazard if mistreated. Do not disassemble, heat above 100°C (212°F) or incinerate. Dispose of used battery promptly. Keep away from children. CAUTION: Changing the back up battery. • Overcharging, short circuiting, reverse charging, multilation or incineration of the cells must bi avoided to prevent one or more of the following occurrences; release of toxic materials, release of hydrogen and/or oxygen gas, rise in surface All other names of systems, products and services in this manual are trademarks or registered trademarks of their respective owners. In this manual, the (TM) or (R) mark are not specified. temperature. • If a cell has leaked or vented, it should be replaced immediately while avoiding to touch it without any protection. Service and Inspection Precautions 1. Obey precautionary markings and instructions 4. Inspect after completing service Labels and stamps on the cabinet, chassis, and components identify areas requiring special precautions. Be sure to observe these precautions, as well as all precautions listed in the operating manual and other associated documents. After servicing, inspect to make sure that all screws, components, and wiring have been returned to their original condition. Also check the area around the repair location to ensure that repair work has caused no damage, and confirm safety. 2. Use designated parts only 5. When replacing chip components... The set’s components possess important safety characteristics, such as noncombustibility and the ability to tolerate large voltages. Be sure that replacement parts possess the same safety characteristics as the originals. Also remember that the 0 mark, which appears in circuit diagrams and parts lists, denotes components that have particularly important safety functions; be extra sure to use only the designated components. Never reuse components. Also remember that the negative side of tantalum capacitors is easily damaged by heat. 3. Always follow the original design when mounting parts and routing wires 6. When handling flexible print boards... • The temperature of the soldering-iron tip should be about 270°C. • Do not apply the tip more than three times to the same pattern. • Handle patterns with care; never apply force. The original layout includes various safety features, such as inclusion of insulating materials (tubes and tape) and the mounting of parts above the printer board. In addition, internal wiring has been routed and clamped so as to keep it away from hot or high-voltage parts. When mounting parts or routing wires, therefore, be sure to duplicate the original layout. Caution: Remember that hard disk drives are easily damaged by vibration. Always handle with care. Confidential –2– PCG-R505GL/R505GLK (AM) TABLE OF CONTENTS Section Title Page CHAPTER 1. BLOCK DIAGRAM ............................... 1-1 (to 1-2) CHAPTER 2. FRAME HARNESS DIAGRAM ........ 2-1 (to 2-2) CHAPTER 3. EXPLODED VIEWS AND PARTS LIST 3-1. Main Section .................................................................... 3-2 3-2. LCD Section .................................................................... 3-5 3-3. Accessories ...................................................................... 3-7 (to 3-7) CHAPTER 4. OTHERS 4-1. Replacing the CPU .......................................................... 4-1 (to 4-2) History of the changes is shown as the “Revision History” at the end of this data. Confidential –3– PCG-R505GL/R505GLK (AM) CHAPTER 1. BLOCK DIAGRAM Processor uFCPGA Connector ATF Sense ATF Sense FAN Control FAN Control ADM1030 DVO B PC133 SO-DIMM PC133 S O-DIMM 144P Socket 144P S ocket Row#2,3 PC133 Memory BUS GMCH-M GMCH-M FW82830MG LCD I/F 30pin VCH VCH FW82807 FW82807 2 LED Caps/Num/ScrLk LCD 12.1" XGA & PC Card Socket i.LINK 0 FW82830MG IFX-182 3 CN W-LAN W-LAN Module Module 802.11b VGA HL CLK GEN CLK GEN EEPROM EEPROM (Password) (CK-Titan) (CK-Titan) (Password) (ROMINFO) (ROMINFO) VGA SMBUS2 i.LINK i.LINK TSB43AB22 TSB43LV22 802.11b Mini PCI 124p in PCI ICH3-M ICH3-M FW82801 FW82801 Cardbus Cardbus R5C476II R5C476 Ether Ether 82562 RJ-45 7 Port2 USB Port6 USB Host Controller1 6 Port3 FFC CN 5 Port6 6 Ether 7 Amp Serial 8 Pallarel 9 PCGA-DSM51 Headphone CNX-151 RJ-11 Ext-MIC CNX-152 LPC Port4 FDD 10 USB Host Controller2 IFX-180 Port5 N.C SMBUS1 Super I/O Super I/O LPC47N227 EC/KBC/SPIC EC/KBC/SPIC H8S/2149 50p in FPC LPC47N227 HDD USB H8S/2149 Primary IDE FWH FWH E82802 E82802 Flash BIOS ROM 8 Mbit Serial Ser ial Buffer Buffer MAX3243 CN SMBUS0 I/O Expan der I/O Expan der /SMBUS MUX /SMBUS OZ998 MUX OZ998 1 SMBUS0 2 8 9 10 Serial Pallarel FDD Int. KBD Int. KBD Baterry BP2R/BP4R CN MAX3243 HL SMBUS1 Battery Connector Chip Audio Audio CODEC CODEC YMF753 YMF753 SWX-87 JogDial L/R Button SWX-88 Touch PAD Touch PAD CN MS Amp Amp CN MS Slot Speaker Debug Port 5 4 CN MDC MDC USB Port5 VGA Ether MDC Connector Port1 CN CNX-153 FFC CN USB Host Controller0 3 USB AC LINK Port0 CN USB Port1 CNX-151 FFC CN i.LINK 1 Port5 82562 USB Port0 Power Supply 3.3V&5V 1.2V&1.8V 1.5V Batt Charge DSub-15 4 IFX-183 FPC Inverter Board LEX-32 Row#2,3 IMI9870GTD IMI9870GTD Diversity A ntenna i.LINK 1 DC Jack Row#0 256Mbit x 4 SMBUS1 CN ADM1030 1 CN SMBUS1 AGTL + On Board Memory CN 100 Pin FM3565 Pentum -m & & Celeron Celeron Processor Core Voltage Regulator Docking Connector VID VID Selector Selec FM3565tor FAN ITP Connector CPU CPU Pentum III-m LED Caps/Num/ScrLk Power SW SWX-87 FPC LED PWR/BATT/MS/W-LAN Confidential 1-1 1-2 (END) PCG-R505GL/R505GLK (AM) CHAPTER 2. FRAME HARNESS DIAGRAM Side L 8 LCD CNX-154 BOARD SIDE A CN4901 1 From board to connector (direct connection) LEX-32 BOARD SIDE A 1 Side R Harness (with connectors on both ends) A DOCKING STATION PCGA-DSM51 Harness (soldering on either end) CN4401 DC IN INVERTER UNIT CN4402 1 2 HARNESS (LCD) 1 30 CN1602 2 1 LITHIUM ION BATTERY PACK CN3001 8 29 CN2801 1 1 CN4302 USB 10 RJ-45 HARNESS (FOR INTERNAL) CN2002 9 10 DC FAN (WITH HEATSINK) 1 FLEXIBLE FLAT CABLE (10 CORE) CN4801 1 1 2 59 60 61 62 IFX-180 BOARD SIDE A CN4602 1 10 EXTENSION MEMORY MODULE PCGA-MM128E 1 143 CN4601 1 SPEAKER R ch 4 2 1 CN1111 MEMORY STICK CN4802 1 2 FLEXIBLE 10 FLAT CABLE S4801 (10 CORE) POWER CN501 CPU 10 CN1121 1 144 DC OUT 1 MBX-62 BOARD SIDE A FLEXIBLE PRINT (ILINK) PWB CN1394 16 49 2 CN2001 1 19 1 CN2802 2 CN1101 18 HDD ASSY PCG-R505GL: 30GB 1 2 CN2201 1 NICKEL HYDROGEN BATTERY J4004 MIC/LINE INPUT J4003 HEAD POHNE CN4001 1 FLEXIBLE FLAT CABLE (20 CORE) 19 FLEXIBLE FLAT CABLE (NI SHIELD) 18P 1 CN4701 CN1201 1 2 FLEXIBLE FLAT CABLE (12 CORE) PC CARD CONNECTOR 20 18 CN4002 USB 2 CNX-151 BOARD SIDE B CN4702 1 80 12 SWX-88 BOARD 1 SIDE A 79 S4702 LEFT BUTTON TOUCH PAD 2-1 S4701 S4704 i.LINK 50 FPC (HDD) 12 FLEXIBLE 12 FLAT CABLE (12 CORE) 20 PC CARD NETWORK SWX-87 BOARD SIDE B SPEAKER L ch 1 M 24 HARNESS (2PIN) CN1502 8 1 2 CN5001 MODULAR JACK 1 2 CN5002 CON2 30 30 29 CN1901 1 CN4301 99 2 1 CNX-153 BOARD SIDE B KEY BOARD 2 J1 MODEM CARD Rear 100 CNX-152 BOARD SIDE B CN701 HARNESS (POWER 2P) CN1401 1 S4703 RIGHT BUTTON FLEXIBLE PRINT (LED) PWB 10 CN4703 ENCODER CENTER (ROTARY) BUTTON Confidential 2-2 (END) PCG-R505GL/R505GLK (AM) CHAPTER 3. EXPLODED VIEWS AND PARTS LIST NOTE: • Items marked “ * ” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. • The mechanical parts with no reference number in the exploded views are not supplied. • When two or more parts are shown in parallel, use the part described first as the main part. • The parts marked “ $ ” are the High Value Modules. • The parts marked “ # ” are the parts on which barcode label is attached. For the barcode label, refer to CHAPTER 4. The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. Confidential 3-1 PCG-R505GL/R505GLK (AM) 3-1. MAIN SECTION Ref.No. 1 2 3 4 5 Part No. A-8067-340-A 1-823-811-11 1-763-819-11 1-476-762-32 X-4625-010-2 Description COMPLETE PWB SWX-88 CABLE, FLEXIBLE FLAT 20P PWB, FLEXIBLE PRINT (FRONT LED) ENCODER (ROTARY) HOUSING (PALMREST) (B) ASSY Ref.No. 71 72 73 74 * 75 Part No. 4-641-449-01 X-4624-453-1 A-8112-221-A 4-649-669-11 4-660-052-01 Description FOOT (F) DOOR (VGA) ASSY MBX-62 (128A, W-LAN LESS) (S) CUSHION IFX HOLDER, ALMADOR 6 7 8 9 10 4-660-223-01 4-660-603-01 4-654-382-01 1-796-319-11 4-660-059-02 COVER (PALM) (B), LENS SPACER (LENS COVER) CUSHION HDD CONNECTOR PAD, TOUCH ESCUTHEON (PAD) * 76 77 78 79 80 4-660-053-01 4-660-067-02 4-660-524-01 4-662-616-01 4-662-778-02 FIN, ALMADOR COVER (BOTTOM R) SHEET (COIL), THERMAL GASKET (FAN 1) SHEET (HDD), SHIELD 11 12 13 14 15 1-823-813-11 X-4625-011-2 4-660-456-01 X-4625-012-1 1-825-082-12 CABLE, FLEXIBLE FLAT 12P COVER (SIDE L) ASSY CUSHION (COVER SIDE) COVER (SIDE R) ASSY SPEAKER, (2.0CM) BOX WITH 81 82 83 84 85 4-662-843-02 4-662-881-02 4-662-354-01 6-701-337-11 4-664-561-01 SHEET (CS), SHIELD CUSHION, KEYBOARD COVER (HDD) IC RH80530GD009512 ADHESIVE TAPE 16 17 18 19 * 20 4-662-617-01 1-823-812-11 A-8067-331-A X-4624-593-4 4-660-019-01 SHEET (FAN), INSULATING CABLE, FLEXIBLE FLAT 10P COMPLETE PWB SWX-87 HOUSING (FRAME) ASSY KEYBOARD, PLATE 86 87 89 B1 B2 4-665-662-01 4-667-351-01 4-669-295-01 4-662-967-01 4-662-756-01 SPACER (HINGE) (2) INSULATOR SCREW SHEET (SP) SCREW (2 TAPPING) (2X4) SCREW (1.4 TAPPING) (1.4X3.5) 21 22 23 24 25 4-660-020-02 1-960-827-51 A-8067-316-A 4-653-506-13 1-477-114-21 COVER, HINGE HARNESS (2PIN) COMPLETE PWB CNX-152 SHEET (MODEM) KEYBOARD UNIT (US) B3 B4 B5 B6 B7 4-654-273-31 4-654-273-21 4-651-989-31 4-635-966-01 4-635-301-01 ACE (M2), LOCK (2X3.5) ACE (M2), LOCK (2X13) SPACER (MBX) SCREW (HEX) SCREW M3X4 * 26 27 28 29 30 1-763-809-12 4-660-523-01 4-662-258-01 A-8067-323-A 1-823-814-12 FAN, DC (WITH HEATSINK) SHEET (CPU), THERMAL SHEET (MS), INSULATING COMPLETE PWB IFX-180 CABLE, FLEXIBLE FLAT 12P B8 B9 B10 4-644-492-01 ACE (M2), LOCK (2X6) 4-654-273-01 ACE (M2), LOCK (2X5) 4-645-016-01 ACE (M2) (DIA. 4.6), LOCK (2X3) 31 32 33 34 37 X-4624-494-2 1-761-380-23 X-4624-743-1 6-700-666-01 1-756-038-21 ASSY BRACKET WIRE CARD, MODEM ASSY COVER (BATTERY LOCK) IC HYS64V16220GDL-7.5-C2 BATTERY, NICKEL HYDROGEN * 38 * 39 40 41 42 4-660-056-01 4-660-024-01 4-654-239-01 4-660-018-02 A-8067-325-A BRACKET (CPU) BRACKET (VGA) INSULATING SHEET INSULATOR (BOTTOM) COMPLETE PWB CNX-154 43 44 45 46 47 1-779-745-31 1-961-555-11 A-8067-324-A 1-793-100-11 1-823-815-11 JACK, DC HARNESS (POWER 2P) COMPLETE PWB CNX-153 CONNECTOR, USB CABLE, FLEXIBLE FLAT 10P * 48 49 50 51 52 4-660-023-01 1-816-270-11 A-8067-317-A 1-816-281-11 1-695-514-21 PLATE (PC CARD) CONNECTOR, PC CARD COMPLETE PWB CNX-151 JACK, SMALL TYPE (MICROPHONE) JACK (SMALL TYPE) 1P (HEADPHONE) 53 54 55 58 59 1-823-816-11 4-654-610-03 X-4624-450-2 4-662-893-01 4-663-129-01 CABLE, FLEXIBLE FLAT COVER AIR DUCT HOUSING (BOTTOM) ASSY SHEET, POWER HEAT SINK GROUND PLATE (PALMREST), INTERCEPTION 60 61 62 63 64 4-662-968-01 X-4625-015-2 X-4623-577-5 1-961-661-13 4-660-016-01 REINFORCEMENT, KEYBOARD COVER (REAR L) ASSY LID (DOG) ASSY HARNESS, RJ-45 COVER (REAR R) 65 66 * 67 69 70 4-657-622-01 1-683-865-11 4-660-022-01 1-790-750-13 A-8059-429-A FOOT (R2) PWB, FLEXIBLE PRINT BRACKET (HDD) FPC (HDD) ASSY HDD 30GB (H, 20, F) (S) * When change the CPU (ref. 84), refer to “Replacing the CPU” in CHAPTER 4. Confidential 3-2 PCG-R505GL/R505GLK (AM) 28 B3 1 26 B3 84 B4 31 29 32 30 qd B10 B5 M L B3 81 wf B5 wj B9 F 5 B3 wl B5 21 33 qf qh B5 B3 I 76 2 25 B9 B3 A B10 N qs B5 J 20 H 27 87 82 D O Q wg 3 73 B10 4 58 A 74 80 ej 37 B9 B9 34 N qs K P B3 39 wd 38 ed B9 60 79 21 wh 6 B6 74 qg B3 40 wk 1 wa 6 19 8 2 42 B9 41 es 86 43 24 16 18 B1 82 3 F B9 E 0 9 75 4 B1 wj ea ws 61 23 D B3 17 22 5 85 46 44 45 M wh 89 B2 e; 8 I B3 15 10 78 B8 B3 qk 48 B3 qd 47 65 62 ej 63 qa qf B3 O qg B2 E 8 es ql 9 12 64 0 9 ed B3 qa wa B3 11 G 13 wk eg L ef ws 65 B3 8 ef ea wl qk 5 qh B2 G 50 qj B3 55 B7 qj 53 wg 7 13 1 eh 51 46 52 B3 B7 71 67 69 77 B3 66 P B8 wd 6 eh 54 K B3 4 B3 w; B8 J 49 wf eg e; 70 72 ql B3 B3 Q 14 2 w; H 59 3 B1 83 * When change the CPU (ref. 84), refer to “Replacing the CPU” in CHAPTER 4. Confidential 3-3 3-4 PCG-R505GL/R505GLK (AM) 3-2. LCD Section 1 [MA] 123 126 122 126 B10 B10 Ref.No. 101 104 105 106 107 Part No. X-4624-594-2 4-660-035-01 4-660-036-01 4-660-039-01 4-667-025-21 Description HOUSING (BEZEL) ASSY COVER (DL) COVER (DR) BLIND (LCD B), HOLE (R505GL)...LABEL (ID) (U) 107 108 109 110 111 4-667-025-31 4-652-933-02 4-660-038-01 4-652-938-02 1-961-579-12 (R505GLK)...LABEL (ID) (U) BLIND (SIDE), HOLE BLIND (LCD), HOLE CUSHION (LATCH) HARNESS (LCD) * 112 * 113 114 115 116 4-660-031-01 4-660-032-01 A-8059-714-A A-8067-333-A 1-476-317-12 BRACKET (LCD-L) BRACKET (LCD-R) LCD (12.1)(H)(S) COMPLETE PWB LEX-32 INVERTER UNIT * 117 * 118 122 123 125 4-660-033-01 4-660-034-01 X-4624-449-2 4-663-804-01 4-649-669-11 TILT UNIT (L) TILT UNIT (R) HOUSING (DISPLAY) ASSY COVER (DISPLAY) CUSHION IFX 126 B10 B11 112 114 4-663-174-02 SPACER (W-LAN) 4-645-016-01 ACE (M2) (DIA. 4.6), LOCK (2X3) 4-643-356-01 SCREW (M2X5) B11 B10 1 117 108 115 B10 110 125 B 109 A B11 B10 B11 116 C 118 109 C 108 113 B11 1 104 B B10 101 A 111 106 107 105 Confidential 3-5 3-6 PCG-R505GL/R505GLK (AM) 3-3. Accessories Ref.No. Part No. Description ACCESSORIES *********** 201 Power Cord 0201 202 0203 CORD, POWER BP2R (U) ASSY (S) ADAPTOR, AC QUICK START (R505GLK)...W2K FIRST STEP GUIDE 1-757-562-21 A-8067-456-A 1-477-205-42 4-668-131-01 4-646-847-11 4-669-308-01 (R505GLK)...SPECIFICATIONS SHEET 2K 202 Battery Pack 1 LOOK AT EXPLODED VIEWS OF THE PART ********************************** [MA] 204 PCGA-DSM51 The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. 203 AC Adaptor 204 Docking Station (PCGA-DSM51) * The main unit is not assigned with a part number. Refer to the PCGA-DSM51 Service Manual (9-874-565-01). Confidential 3-7 (END) PCG-R505GL/R505GLK (AM) CHAPTER 4. OTHERS 4-1. Replacing the CPU Note: We have two kinds of CPU for this set, and either of them is used. Two kinds of CPU have differences in the lock position and the unlock position. 1. Socket configuration 1 2. Socket configuration 2 1. How to remove the CPU 1. How to remove the CPU 1 Rotate the lock with a flat-blade screwdriver toward the unlock position shown in the figure. 2 Remove up the CPU. 1 Rotate the lock with a flat-blade screwdriver toward the unlock position shown in the figure. 2 Remove up the CPU. 1 2 (AMP) (FOX) CPU CPU lock position lock position 2 unlock position CPU socket 2 unlock position CPU socket 2. How to install the CPU 1 Position the mark on the CPU to the mark on the CPU socket and put in all pins to the holes on the CPU socket. 2 Pressing two corners marked with in the figure, rotate the lock with a flat-blade screwdriver toward the lock position. 2. How to install the CPU 1 Position the mark on the CPU to the mark on the CPU socket and put in all pins to the holes on the CPU socket. 2 Pressing two corners marked with in the figure, rotate the lock with a flat-blade screwdriver toward the lock position. 2 2 (FOX) (AMP) mark mark CPU unlock position 1 CPU unlock position 1 mark mark CPU socket lock position Note: Lock the CPU properly, or operation becomes unstable. CPU socket lock position Note: Lock the CPU properly, or operation becomes unstable. 4-1 4-2 (END) Confidential PCG-R505GL/R505GLK (AM) PCG-R505GL/R505GLK (AM) List of PCG-R505 Series for American Area (As of October, 2002) Model Service Manual Parts No. PCG-R505TE PCG-R505TEK PCG-R505TS PCG-R505TSK 9-872-185-11 PCG-R505DE 9-874-420-11 PCG-R505TL PCG-R505TLK 9-874-442-11 PCG-R505JE PCG-R505JEK PCG-R505JEP PCG-R505JL PCG-R505JL/C PCG-R505JLK PCG-R505JLP PCG-R505JS PCG-R505JSK PCG-R505JSP PCG-R505AFE PCG-R505DL PCG-R505DL/S PCG-R505DS PCG-R505DSK PCG-R505DSP 9-874-469-02 9-874-490-01 9-874-513-02 PCG-R505BF 9-874-517-01 PCG-R505EL PCG-R505ELK PCG-R505ES PCG-R505ESK PCG-R505ESP 9-874-557-01 PCG-R505MF 9-874-558-01 PCG-R505GL PCG-R505GLK 9-874-592-02 * * : Additional Model American Area : North, Central and South Americas This manual and the constituent data may not be replicated, copied nor reprinted in whole or in part without prior written authorization of Sony Corporation. Sony Corporation 9-874-592-02 – 17 – English 2002J0500-1 © 2002 Sony Corporation Published by Sony EMCS VAIO-GSC [SNT] Revision History Suffix Ver. Date Contents -01 Ver. 1 2002.09.10 First Edition -02 Ver. 2 2002.10.15 1 Front Page (Model Line Up), Page 3-6, Page 3-7 QM No. N2002_123AK <Remarks> [Confidential] PCG-R505GL/R505GLK (AM)