Download Grizzly G9036 Lathe User Manual

MODEL G9036
13" x 40" GEAR-HEAD LATHE
OWNER'S MANUAL
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT
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Table of Contents
INTRODUCTION ............................................... 2
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SECTION 1: SAFETY ....................................... 7
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SECTION 2: CIRCUIT REQUIREMENTS ...... 11
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SECTION 3: SETUP ....................................... 12
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SECTION 6: MAINTENANCE......................... 42
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SECTION 7: SERVICE ................................... 47
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SECTION 8: WIRING ...................................... 57
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SECTION 8: PARTS ....................................... 62
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WARRANTY AND RETURNS ........................ 97
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INTRODUCTION
Foreword
Functional Overview
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Identification
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Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G9036 13" X 40" GEAR-HEAD FLOOR LATHE
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Weight............................................................................................................................................................ 1320 lbs.
Length/Width/Height................................................................................................................. 71-1/2 x 30 x 53-1/2 in.
Foot Print (Length/Width)................................................................................................................. 69-1/2 x 15-3/4 in.
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Type........................................................................................................................................................... Wood Crate
Content............................................................................................................................................................ Machine
Weight............................................................................................................................................................ 1555 lbs.
Length/Width/Height............................................................................................................................. 76 x 30 x 60 in.
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Switch........................................................................................... Magnetic Switch with Thermal Overload Protection
Switch Voltage...................................................................................................................................................... 220V
Recommended Breaker Size............................................................................................................................ 15 amp
Plug.......................................................................................................................................................................... No
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Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower.................................................................................................................................................2 HP
Voltage........................................................................................................................................................220V
Prewired......................................................................................................................................................220V
Phase........................................................................................................................................................ Single
Amps.............................................................................................................................................................10A
Speed.................................................................................................................................................1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ...................................................................................................................... Belt Drive to Gear
Bearings.................................................................................................. Shielded and Permanently Lubricated
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Swing Over Bed......................................................................................................................................... 13 in.
Dist Between Centers.................................................................................................................................40 in.
Swing Over Cross Slide......................................................................................................................... 7-3/4 in.
Swing Over Saddle................................................................................................................................ 7-3/4 in.
Swing Over Gap...................................................................................................................................18-3/4 in.
Max Tool Bit Size...................................................................................................................................... 5/8 in.
Compound Travel...................................................................................................................................2-7/8 in.
Carriage Travel...........................................................................................................................................35 in.
Cross Slide Travel..................................................................................................................................6-1/8 in.
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Spindle Bore.........................................................................................................................................1-7/16 in.
Spindle Taper.............................................................................................................................................MT#5
No Of Spindle Speeds.......................................................................................................................................8
Range Of Spindle Speeds..........................................................70, 115, 190, 300, 460, 755, 1255, 2000 RPM
Spindle Type................................................................................................................................ D1-4 Camlock
Spindle Bearings......................................................................................................................... Tapered Roller
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Tailstock Travel...................................................................................................................................... 3-3/8 in.
Tailstock Taper.......................................................................................................................................... MT#3
Tailstock Barrel Diameter.......................................................................................................................1-1/4 in.
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No Of Inch Threads.........................................................................................................................................32
Range Of Inch Threads.................................................................................................................3-1/2 - 80 TPI
Range Of Longitudinal Feeds................................................................................................. 0.0009 - 0.040 in.
No Of Longitudinal Feeds............................................................................................................................... 20
No Of Cross Feeds......................................................................................................................................... 20
Range Of Cross Feeds.................................................................................................. 0.0009 - 0.0138 in./rev.
No Of Metric Threads......................................................................................................................................29
Range Of Metric Threads.................................................................................................................0.45 - 7 mm
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Bed Width...............................................................................................................................................7-3/8 in.
Leadscrew TPI.................................................................................................................................................. 8
Leadscrew Length...................................................................................................................................... 52 in.
Faceplate Size............................................................................................................................................12 in.
Leadscrew Diameter................................................................................................................................. 7/8 in.
Feed Rod Diameter................................................................................................................................... 3/4 in.
Floor To Center Height.........................................................................................................................46-1/2 in.
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Base Construction................................................................................................................................ Cast Iron
Headstock Construction....................................................................................................................... Cast Iron
Headstock Gears Construction....................................................................................... Flame Hardened Steel
Bed Construction..................................................................................................Induction Hardened Cast Iron
Body Construction................................................................................................................................ Cast Iron
Stand Construction............................................................................................................................... Cast Iron
Paint.......................................................................................................................................................... Epoxy
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Kilowatt Output...............................................................................................................................................1.5
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Country Of Origin ................................................................................................................................................ China
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location .............................. Front Lower Right of Headstock and Between Bed Ways Tailstock Side
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Built-in Stand
Carriage Mounted On/Off Control Lever
Coolant System
Foot Brake
Front Removable Chip Tray
Full Length Splash Guard
Halogen Light
Jog Button and Emergency Stop
Removable Chip Pan
Threading Dial
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12" Face Plate
4 Way Turret Tool Post
6" 3-Jaw Chuck with Reversible Top Jaws
8" 4-Jaw Chuck with Reversible Jaws
Carbide Tipped MT#3 Dead Center
Follow Rest
MT#3 Dead Center
Oil Can
Set of 8 Change Gears
Steady Rest
Tool Box
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Additional Safety Instructions for Lathes
1.
UNDERSTANDING THE MACHINE: GZVY
VcY jcYZghiVcY i]^h bVcjVa WZ[dgZ deZgVi"
^c\bVX]^cZ#
8# PREVENTING A CUTTING TOOL/CHUCK
CRASH: 6alVnh gZaZVhZ VjidbVi^X [ZZYh
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2.
CLEANING MACHINE: Id Vkd^Y aVXZgV"
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9.
3.
USING CORRECT TOOLING: 6alVnhhZaZXi
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XjiiZgh VgZ h]Vge# I]Z g^\]i idda YZXgZVhZh
higV^cdci]ZaVi]ZXdbedcZcihVcYgZYjXZh
i]Zg^h`d[jchV[ZXjii^c\#
4.
ELIMINATING A PROJECTILE HAZARD:
6alVnh gZbdkZ i]Z X]jX` `Zn V[iZg jhZ!
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X]jX``Zn^chiVaaZY#
5.
SECURING A WORKPIECE: BV`Z hjgZ
ldg`e^ZXZ ^h egdeZgan ]ZaY ^c i]Z X]jX`
WZ[dgZ hiVgi^c\ aVi]Z# 6 ldg`e^ZXZ i]gdlc
[gdbi]ZX]jX`XdjaYXVjhZhZkZgZ^c_jgn#
6.
AVOIDING OVERLOADS: 6alVnh jhZ i]Z
Veegdeg^ViZ[ZZYVcYheZZYgViZh#
7.
MAINTAINING A SAFE WORKPLACE:
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c^c\#
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the possibility of operator injury. If normal safety
precautions are overlooked or ignored, serious personal injury may occur.
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AVOIDING STARTUP INJURIES: BV`Z
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]VkZ VYZfjViZ XaZVgVcXZ WZ[dgZ hiVgi^c\
aVi]Z# 8]ZX` X]jX` XaZVgVcXZ VcY hVYYaZ
XaZVgVcXZ WZ[dgZ hiVgi^c\ i]Z aVi]Z# BV`Z
hjgZ he^cYaZ GEB ^h hZi XdggZXian [dg eVgi
Y^VbZiZg WZ[dgZ hiVgi^c\ i]Z aVi]Z# AVg\Z
eVgih XVc WZ Z_ZXiZY [gdb i]Z X]jX` ^[ i]Z
X]jX`heZZY^hhZiidd]^\]#
10. CHUCK SAFETY: 8]jX`h VgZ hjgeg^h^c\an
]ZVknVcYVl`lVgYid]daY!hdegdiZXindjg
]VcYh VcY i]Z aVi]Z lVnh# 6alVnh jhZ V
X]jX` XgVYaZ dg e^ZXZ d[ eanlddY dkZg i]Z
aVi]ZlVnh#
11. WORKPIECE SUPPORT: Hjeedgi V adc\
ldg`e^ZXZ ^[ ^i ZmiZcYh [gdb i]Z ]ZVYhidX`
hd^il^aacdildWWaZk^daZcianl]Zci]ZaVi]Z
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i]Vc'#*i^bZh^ihY^VbZiZg[gdbi]ZX]jX`!
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bVn YZ[aZXi VcY [Vaa dji d[ i]Z X]jX` l]^aZ
Xjii^c\#
12. AVOIDING ENTANGLEMENT INJURIES:
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X]jX`dgb^aahe^cYaZWn]VcY0VcYi^ZWVX`
adc\ ]V^g! edcniV^ah! addhZ Xadi]^c\! VcY
haZZkZhhdi]ZnYdcdiYVc\aZ#
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious personal injury, damage to equipment, or poor
work results.
"."
Glossary of Terms
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id i]^h aVi]Z VcY bZiValdg`^c\ ^c \ZcZgVa# 7ZXdbZ [Vb^a^Vg l^i] i]ZhZ iZgbh [dg VhhZbWa^c\! VY_jhi^c\ dg
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Arbor: 6 bVX]^cZ h]V[i i]Vi hjeedgih V Xjii^c\
idda#
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i]VibVngZhjai^cha^eeV\Z!k^WgVi^dc!VcYadhh
d[idaZgVcXZ#
Carriage: 6 bV^c ]djh^c\ i]Vi Xdch^hih d[ i]Z
VegdcVcYi]ZhVYYaZ#
Cross Slide: 6[^mijgZViiVX]ZYidi]ZaVi]ZXVg"
g^V\Zi]Vi]daYhi]ZXdbedjcYgZhiVcYXVcWZ
bdkZY^cVcYdji#
Compound Rest: 6[^mijgZViiVX]ZYidi]ZXgdhh
ha^YZ i]Vi ]daYh i]Z idda ]daYZg VcY XVc WZ
bdkZY^cVcYdji#
Cutting Speed: I]Z Y^hiVcXZ i]Vi V ed^ci dc
V XjiiZg bdkZh ^c dcZ b^cjiZ! ZmegZhhZY ^c
bZiZghdg[ZZieZgb^cjiZ#
Dial Indicator: 6c ^chigjbZci jhZY ^c hZije
VcY ^cheZXi^dc ldg` i]Vi h]dlh dc V Y^Va i]Z
Vbdjcid[Zggdg^ch^oZdgVa^\cbZcid[VeVgi#
Facing:>caVi]Zldg`!Xjii^c\VXgdhhi]ZZcYd[V
ldg`e^ZXZ!jhjVaanidbVX]^cZV[aVihjg[VXZ#
Feed: I]Z bdkZbZci d[ V Xjii^c\ idda ^cid V
ldg`e^ZXZ#
Headstock: I]Z bV_dg aVi]Z XdbedcZci i]Vi
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ijgci]Zldg`e^ZXZ#
Lathe Center: 6 aVi]Z VXXZhhdgn l^i] V +%•
ed^ci l]^X] ^h ^chZgiZY ^cid i]Z ]ZVYhidX` dg
iV^ahidX`d[i]ZaVi]ZVcY^hjhZYidhjeedgii]Z
ldg`e^ZXZ#
Leadscrew:I]Zadc\hXgZli]Vi^hYg^kZcWni]Z
ZcY\ZVghVcYhjeea^ZhedlZgidi]ZXVgg^V\Z#
Saddle:I]ZjeeZgedgi^dcd[XVgg^V\Zi]Vig^YZh
dci]ZaVi]ZlVnhVcYhjeedgihi]ZXgdhh[ZZY
VcYi]Z[daadlgZhi#
Spindle: I]Z gZkdak^c\ h]V[i i]Vi ]daYh VcY
Yg^kZhi]Zldg`e^ZXZ#
Tailstock: 6 bdkZVWaZ [^mijgZ deedh^iZ d[ i]Z
]ZVYhidX` dc V aVi]Z i]Vi ]Vh V he^cYaZ jhZY
idhjeedgidcZZcYd[Vldg`e^ZXZVcY[dg]daY"
^c\iddah#
Tool Post: I]Z eVgi d[ i]Z XdbedjcY gZhi i]Vi
]daYhi]Zidda]daYZg#
Turret: 6bVX]^cZ[^mijgZi]Vi]daYhbjai^eaZiddah
VcYXVcWZgZkdakZYVcY^cYZmZYidedh^i^dc#
Ways:I]ZegZX^h^dcbVX]^cZYVcY[aViigVX`hdc
l]^X]i]ZXVgg^V\ZVcYiV^ahidX`ha^YZ#
Gib: 6 iVeZgZY lZY\Z adXViZY Vadc\ V ha^Y^c\
bZbWZgidiV`ZjelZVgdgidZchjgZVegdeZg
[^i#
"&%"
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SECTION 2: CIRCUIT REQUIREMENTS
220V Operation
Serious personal injury could occur if you
connect the machine to power before completing the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
Minimum Power Cord Requirements
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a^hiZYWZadl!YdZhcdiZmXZZY*%[i#!VcY]VhVc
^chjaVi^dc ineZ i]Vi hiVgih l^i] H# 6 fjVa^ÃZY
ZaZXig^X^VcBJHIYZiZgb^cZi]ZWZhiXdgYidjhZ
^c ndjg Zck^gdcbZci YZeZcY^c\ dc ZmedhjgZ id
bd^hijgZ!]ZVi!VcYd^ah#
HeZX^[^XVi^dch#######################&)$(6L<!(%%K68
Power Connection Device
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
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jh^c\i]Zeaj\h]dlc^cFigure 1#
Full Load Amperage Draw
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bVm^bjbadVY/
6be9gVl############################################## &%6beh
Figure 1.C:B6+"&*eaj\VcYgZXZeiVXaZ#
Power Supply Circuit Requirements
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Xj^il^i]dcZd[]^\]ZgVbeZgV\Zl^i]djiXdchjai"
^c\ V fjVa^ÃZY ZaZXig^X^Vc id ZchjgZ Xdbea^VcXZ
l^i] l^g^c\ XdYZh# If you are unsure about the
wiring codes in your area or you plan to connect your machine to a shared circuit, consult
a qualified electrician.
Extension Cords
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™
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l^gZVcYeaj\e^c#
™
6fjVa^[^ZYZaZXig^X^VcBJHIh^oZXdgYhdkZg
*%[ZZiadc\idegZkZcibdidgYVbV\Z#
B^c^bjb8^gXj^iH^oZ############################# &*6beh
<.%(+&(M)%<ZVg"=ZVYAVi]Z
"&&"
SECTION 3: SETUP
Setup Safety
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual to become familiar with
the controls and operations before starting the
machine!
Wear safety glasses during the entire set up process!
This machine and its components are very heavy.
Use power lifting equipment such as a fork lift
or hoist to move heavy
items.
Items Needed for
Setup
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hZije egdXZhh! Wji VgZ cdi ^cXajYZY l^i] ndjg
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Description
Qty
™ ;dg`A^[idg=d^hiGViZY'%%%aWh############# &
™ A^[i^c\HigVehGViZY'%%%aWh################### &
™ A^[i^c\=dd`hGViZY'%%%aWh################### &
™ BVX]^c^hihAZkZa######################################## &
™ 9Z\gZVhZg$HdakZci8aZVcZg######### VhcZZYZY
™ H]deGV\h[dg8aZVc^c\############## VhcZZYZY
™ Hi^[[7gjh][dg8aZVc^c\############################## &
Unpacking
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igVchedgiVi^dc#9^hVhhZbWaZi]ZXgViZVcYgZbdkZ
i]ZeVX`V\^c\bViZg^Vah[gdbVgdjcYndjgbVX]^cZ
id^cheZXi^i#>[ndjY^hXdkZgi]ZbVX]^cZ^hYVb"
V\ZY! please immediately call Customer Service
at (570) 546-9663for advice.
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edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci#
Otherwise, filing a freight claim can be difficult.
L]ZcndjVgZXdbeaZiZanhVi^h[^ZYl^i]i]ZXdcY^"
i^dcd[ndjgh]^ebZci!^ckZcidgni]ZXdciZcih#
"&'"
<.%(+&(M)%<ZVg"=ZVYAVi]Z
Inventory
8
7
6
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Mounted Inventory Components
Qty
A. I]gZZ"?Vl8]jX`####################################### &
B. HiZVYnGZhi################################################ &
C. ;daadlGZhi################################################# &
D. 8]Vc\Z<ZVgh('I!-*I!&%%I########## &ZVX]
Loose Inventory Components
Qty
E. ;VXZeaViZl$9g^kZeaViZ############################### &
F. ;djg"?Vl8]jX`@^i#################################### &
G. IddaWdm####################################################### &
H. HeVgZ<ZVg################################################# &
I. HeVgZLdgb############################################### &
9
Figure 2.BdjciZY^ckZcidgnXdbedcZcih#
:
Toolbox Inventory Components
Qty
J. 8]Vc\Z<ZVgh(*I!)'Im'!))I!
)+I!)-I!*'I!**I!&'%$&',I############ &ZVX]
K. 8VbAdX`@Zn############################################ &
L. 8]jX`@Zn################################################## &
M. IddaEdhiLgZcX]####################################### &
N. A^kZ8ZciZgBI(####################################### &
O. He^cYaZHaZZkZBI*$BI(####################### &
P. D^a8Vc####################################################### &
Q. 9ZVY8ZciZgBI(8VgW^YZI^e################# &
R. 9ZVY8ZciZgBI(=HHI^e###################### &
S. E]^aa^ehHXgZlYg^kZg(################################ &
T. ;aVi=ZVYHXgZlYg^kZg(############################ &
U. =VcYaZh###################################################### '
V. =ZmLgZcX]Zh'#*!(!)!*!+!-bb## &ZVX]
W. DeZc":cYLgZcX]Zh
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X. :migVH]ZVgE^ch######################################## '
;
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?
@
A
NOTICE
Some hardware/fasteners on the inventory
list may arrive pre-installed on the machine.
Check these locations before assuming that
any items from the inventory list are missing.
B
C
D
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F
G
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"&("
Clean Up
G2544—Solvent Cleaner & Degreaser
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\gZVhZ[gdbndjgbVX]^cZYjg^c\XaZVcje#
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
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ZigVi^c\ajWg^XVci#
Figure 5. 8aZVcZg$YZ\gZVhZgVkV^aVWaZ[gdb
<g^ooan#
H8257—Primrose Armor Plate with Moly-D
Machine and Way Oil 1 Quart
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S. Balolia – President
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Cleaning Tips
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Site Considerations
Lifting & Moving
Floor Load
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Placement Location
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aVi]Z!VcYheVXZ[dgVjm^a^VgnhiVcYh!ldg`iVWaZh
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[dg ndjg aVi]Z hZZ Figure 7 [dg b^c^bjb lVaa
XaZVgVcXZh#
Children and visitors may be
seriously injured if unsupervised. Lock all entrances to
the shop when you are away.
DO NOT allow unsupervised
children or visitors in your
shop at any time!
You will need power lifting equipment and
assistance to lift this machine and position
it. Inspect all lifting equipment to make sure
it is in perfect working order and is rated
for the load before attempting to lift and
move this lathe. Ignoring this warning may
lead to serious personal injury or death.
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Figure 8# I]ZhZ a^[i^c\ ]daZh VgZ YZh^\cZY id
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Mounting Lathe
Check Gearbox Oil
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^c\ l^i] i]Z iZhi gjc# GZ[Zg id i]Z Lubrication
^chigjXi^dchdcPage 44 [dgbdgZYZiV^ahdcl]^X]
ineZd[d^aidjhZ!]dlbjX]idjhZ!VcYl]ZgZid
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Machine Mounts
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l]^X]XVcWZZVh^anaZkZaZYWnijgc^c\[^cZi]gZVY
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dci]ZbVX]^cZbdjcihgZYjXZk^WgVi^dc#
GEARBOXES MUST
BE FILLED WITH OIL!
NO OIL SHIPPED WITH
MACHINE!
Requires ISO 68
or Equivalent
Gear Oil.
Test Run
Figure 9. <,&+%BVX]^cZBdjci#
Concrete Floor Mounting Options
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TroubleshootingdcPage 47#
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To begin the test run:
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1. BV`ZhjgZndjjcYZghiVcYi]ZhV[Zin^chigjX"
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dcPage 42#
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3. BV`Z hjgZ i]Z X]jX` ^h XdggZXian hZXjgZY id
i]Z he^cYaZ# GZ[Zg id Mounting Chuck and
FaceplatedcPage 22[dgYZiV^ah#
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Figure 13#
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i]Z he^cYaZ aZkZg Figure 12 Ydlc id hiVgi
i]Zhe^cYaZ#
Figure 12.6egdcXdcigdah#
NOTICE
NEVER shift lathe gears when lathe is
operating, and make sure both the half nut
lever and the feed lever are disengaged
before you start the lathe! Otherwise the
lathe may feed the apron into the chuck or
tailstock and cause severe lathe damage.
6. 8dccZXiedlZgidi]ZbVX]^cZ#
Before starting the saw, make sure you
have performed any preceding assembly
and adjustment instructions, and you have
read through the rest of the manual and
are familiar with the various functions and
safety features on this machine. Failure to
follow this warning could result in serious
personal injury or even death!
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TroubleshootingdcPage 47#
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i^dc!VcYegZhhi]ZhideWjiidc^c#
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i]Zhe^cYaZaZkZgYdlc#I]ZbVX]^cZh]djaY
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13. BV`ZhjgZi]ZaVbeldg`h#
14. If you do not have cutting fluid at this time,
skip this step.EdjgXjii^c\[aj^Y^cidi]ZXdda"
Vci iVc` gZ[Zg id Page 46 [dg ^chigjXi^dch
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Spindle Break-In
Recommended
Adjustments
NOTICE
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WZadl]VkZWZZceZg[dgbZYVii]Z[VXidgn#
Successfully complete all of the spindle
break-in steps to avoid rapid deterioration
of the spindle bearings and other related
parts.
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To correctly break-in the spindle bearings:
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Page 47#
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ZY gZ[Zg id Maintenance dc Page 42 [dg
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Factory adjustments that should be verified:
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YZiV^aZY^chigjXi^dch#
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Gib AdjustmentsPage 50
™
Tailstock AlignmentPage 29
™
Backlash AdjustmentsPage 49
4. 9^hZc\V\Z i]Z edlZg [ZZY Wn bdk^c\ i]Z
[ZZYgdYhZaZXi^dcaZkZgidi]ZcZjigVaXZciZg
edh^i^dc gZ[Zg id Basic Controls dc Page
19#
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YaZidXdbZidVXdbeaZiZhide#
"&-"
<.%(+&(M)%<ZVg"=ZVYAVi]Z
SECTION 4: OPERATION
Operation Safety
Damage to your eyes, lungs, and ears could
result from using this machine without
proper protective gear. Always wear safety
glasses, a respirator, and hearing protection
when operating this machine.
Basic Controls
8ddaVci
DC$D;;
Hl^iX]
Hide
7jiidc
?d\7jiidc
He^cYaZ
HeZZY
AZkZgh
;ZZYGdY
HZaZXi^dc
AZkZg
;ZZY
HeZZY
8dcigdah
Loose hair and clothing could get caught in
machinery and cause serious personal injury. Keep
loose clothing and long
hair away from moving
machinery.
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY RECOMMEND that you read books, trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
NOTICE
Complete the Test Run & Break-In procedure on Page 16 before using this lathe for
any cutting or threading operations; otherwise, gear box damage will occur.
"&."
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Figure 14.=ZVYhidX`Xdcigdah#
Jog Button
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VcYaZVYhXgZl^[Zc\V\ZYdcanl]^aZ]ZaY#I]^h
Wjiidc dcan ldg`h ^[ i]Z hide Wjiidc ]Vh WZZc
gZhZiVcYi]ZWgV`ZeZYVa^hcdiYZegZhhZY#
Stop Button
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bdidg id hide i]Z aVi]Z# >i YdZh cdi ^chiVcian
hide i]Z he^cYaZ Vh YdZh i]Z WgV`Z# 6[iZg WZ^c\
egZhhZY! i]^h Wjiidc hiVnh Ydlc jci^a ^i ^h gZhZi#
GZhZi i]Z Wjiidc Wn il^hi^c\ ^i XadX`l^hZ jci^a ^i
edehdji#
Coolant ON/OFF Switch
I]Z XddaVci DC$D;; hl^iX] Figure 14 id\\aZh
i]ZXddaVciejbeONdgOFF#CZkZgijgci]ZXdda"
Vciejbedcl]ZcXddaVci^hcdi^ci]ZgZhZgkd^g
dg i]Z ejbe bVn Wjgc je# This is considered
abuse and will not be covered under warranty.
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Spindle Speed Levers
8dbedjcYHa^YZ
=VcYl]ZZa
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heZZY i]Vi i]Z he^cYaZ gdiViZh# I]Z X]Vgi WZadl
i]Z aZkZgh ^cY^XViZh i]Z Y^[[ZgZci aZkZg Xdc[^\jgV"
i^dch gZfj^gZY id bV`Z i]Z he^cYaZ gdiViZ Vi kVg^"
djh heZZYh# Never move this lever while the
spindle is moving.
Feed Direction Lever
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l]^X] Y^gZXi^dc i]Z [ZZY gdY gdiViZh l]Zc i]Z
he^cYaZ aZkZg ^h jhZY# I]^h Vaadlh ndj id X]Vc\Z
[ZZY Y^gZXi^dch l^i]dji X]Vc\^c\ i]Z Y^gZXi^dc d[
he^cYaZgdiVi^dc#Never move this lever while the
spindle is moving.GZ[ZgidPage 35 [dgYZiV^ahd[
]dlidjhZi]^haZkZg[dgdeZgVi^dch#
Feed Speed Controls
I]ZhZ`cdWhVcYaZkZghFigure 14Xdcigda[ZZY
heZZYhVcYaZVYhXgZlZc\V\ZbZci[dgi]gZVY^c\
VcYijgc^c\#
8Vgg^V\Z
=VcYl]ZZa
8gdhhHa^YZ
=VcYl]ZZa
Figure 16.8Vgg^V\Z]VcYl]ZZaXdcigdah#
Carriage Handwheel
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i]Z XVgg^V\Z aZ[i dg g^\]i Vadc\ i]Z WZY# I]^h
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dgl]ZcbVcjVaXdcigda^hYZh^gZYYjg^c\ijgc^c\
deZgVi^dch#
Cross Slide Handwheel
I]Z Xgdhh ha^YZ ]VcYl]ZZa Figure 16 bdkZh
i]Z Xgdhh ha^YZ idlVgY VcY VlVn [gdb i]Z ldg`#
Ijgc^c\i]ZY^VaXadX`l^hZbdkZhi]Zha^YZidlVgY
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ZYWn]daY^c\i]Z]VcYl]ZZal^i]dcZ]VcYVcY
ijgc^c\i]ZY^Val^i]i]Zdi]Zg#
7gV`Z
Compound Slide Handwheel
Figure 15.7gV`Z#
Brake
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YaZ VcY Xjih edlZg id i]Z bdidg l]Zc egZhhZY
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igdahi]Zedh^i^dcd[i]ZXjii^c\iddagZaVi^kZidi]Z
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jh^c\ i]Z hVbZ bZi]dY Vh i]Z Y^Va dc i]Z Xgdhh
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i]ZWVhZd[i]Zideha^YZ#
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IV^ahidX`
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Figure 17. 8Vgg^V\ZaZkZgXdcigdah#
Figure 18.IV^ahidX`Xdcigdah#
Spindle Lever
Tailstock Handwheel
I]Zhe^cYaZ aZkZgFigure 17^heg^bVg^anjhZYid
hiVgiVcYhidei]Zhe^cYaZVcYaZVYhXgZl^cZ^i]Zg
i]Z[dglVgYdggZkZghZY^gZXi^dch#
Ijgc^c\ i]Z iV^ahidX` ]VcYl]ZZa Figure 18
VYkVcXZh dg gZigVXih i]Z WVggZa ^c i]Z iV^ahidX`#
I]Z \gVYjViZY Y^Va dc i]Z ]VcYl]ZZa ^h VY_jhi"
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Feed Change Lever
I]Z[ZZYX]Vc\ZaZkZgFigure 17Vaadlhndjid
hZaZXi l]^X] ha^YZ l^aa deZgViZ l^i] edlZg [ZZY#
I]Z aZkZg e^kdih i]gdj\] ild hideh i]Vi gZfj^gZ
bdk^c\i]ZaZkZgaZ[iVcYg^\]iVhlZaaVhjeVcY
Ydlc^cdgYZgidZc\V\Zi]ZY^[[ZgZciXdbedcZcih#
Bdk^c\ i]^h aZkZg jelVgY hZaZXih edlZg [ZZY [dg
i]ZXVgg^V\Z#Bdk^c\i]ZaZkZgYdlchZaZXihedlZg
[ZZY[dgi]ZXgdhhha^YZ#
Quill Lock Lever
I]Zfj^aaadX`aZkZgFigure 18adX`hi]ZiV^ahidX`
fj^aa^ceaVXZ#
Tailstock Lock Lever
I]Z iV^ahidX` adX` aZkZg Figure 18 adX`h i]Z
iV^ahidX`^ceaVXZdci]ZaVi]ZWZY#
Half Nut Lever
I]Z ]Va[ cji aZkZg Figure 17 deZch VcY XadhZh
i]Z ]Va[ cji dc i]Z adc\^ijY^cVa aZVYhXgZl! l]^X]
Zc\V\Zhi]ZXVgg^V\ZedlZg[ZZY[dgi]gZVY^c\#
<.%(+&(M)%<ZVg"=ZVYAVi]Z
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Chuck & Faceplate
Mounting
I]^haVi]Z^hh]^eeZYl^i]i]Z("_VlX]jX`^chiVaaZY!
Wji ^cXajYZh V [djg _Vl X]jX` `^i VcY &' [VXZ"
eaViZ#
Removal
1.
9>H8DCC:8IA6I=:;GDBEDL:G
2.
AVnVX]jX`XgVYaZhZZFigure 20dgVaVnZg
d[ eanlddY dkZg i]Z WZYlVnh id egdiZXi i]Z
egZX^h^dc\gdjcYhjg[VXZh[gdbYVbV\ZVcY
idegZkZci[^c\Zgh[gdbWZ^c\e^cX]ZY#
I]Z X]jX`h VcY [VXZeaViZ bdjci id i]Z he^cYaZ
l^i] V 9&") XVbadX` hnhiZb# I]ZgZ VgZ a^cZh
hiVbeZY ^cid i]Z XVb VcY dc i]Z X]jX` WdYn id
^cY^XViZ^[i]ZX]jX`^hhZXjgZYidi]ZXVb#6`Zn
^hjhZYidijgci]ZadX`^c\XVbhFigure 19#
Figure 20.H^beaZX]jX`XgVYaZbVYZd[hXgVe
ajbWZg#
Figure 19. @Znedh^i^dcZYidgZbdkZX]jX`#
3# AddhZc i]Z XVb"adX`h Wn ijgc^c\ i]Z `Zn
XdjciZgXadX`l^hZ Veegdm^bViZan dcZ"i]^gY d[
V ijgc jci^a i]Z bVg` dc i]Z XVb"adX` Va^\ch
l^i] i]Z h^c\aZ bVg` dc i]Z he^cYaZ cdhZ ^c
Figure 21. >[ i]Z XVb"adX` hijY YdZh cdi
[gZZan gZaZVhZ [gdb i]Z XVb"adX`! l^\\aZ i]Z
XVb"adX`jci^ai]ZXVb"adX`hijYgZaZVhZh#
Note:These cam-locks may be very tight. A
breaker bar may be used to add leverage.
He^cYaZA^cZ
PINCH HAZARD! Protect your hands and
the precision ground bedways with plywood
or a chuck cradle when removing the lathe
chuck! The heavy weight of a falling chuck
can cause serious injury.
8Vb
A^cZ
Kh
Figure 21.>cY^XVidgVggdlh#
"''"
<.%(+&(M)%<ZVg"=ZVYAVi]Z
4. Jh^c\VYZVYWadl]VbbZgdgdi]Zghd[ibVa"
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d[ i]Z X]jX` WdYn id WgZV` i]Z X]jX` [gZZ
[gdbi]ZXVb"adX`hVcY[gdbi]Zhe^cYaZcdhZ
iVeZg#
I]Z X]jX` bVn XdbZ d[[ Vi i]^h ed^ci! hd it
is important you are ready to support its
weight.
5. L^i] V gdX`^c\ bdi^dc! XVgZ[jaan gZbdkZ i]Z
X]jX` [gdb i]Z he^cYaZ cdhZ hZZ Figure
22#
Installation
1.
9>H8DCC:8IA6I=:;GDBEDL:G
2.
AVnVX]jX`XgVYaZdgVaVnZgd[eanlddYdkZg
i]ZWZYlVnhidegdiZXii]ZegZX^h^dc\gdjcY
hjg[VXZh[gdbYVbV\ZVcYidegZkZci[^c\Zgh
[gdbWZ^c\e^cX]ZYhZZFigure 20#
3. Jh^c\ ndjg XVa^eZgh! bZVhjgZ i]Z ]Z^\]i
d[ i]Z XVb"adX` hijYh [gdb i]Z egZk^djhan
^chiVaaZYX]jX`hZZFigure 23#
·>[ i]Z X]jX` ^h hi^aa i^\]i dc i]Z he^cYaZ!
iVei]ZWVX`d[i]ZX]jX`l^i]VgjWWZgdg
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i]ZX]jX`l^i]ndjg[gZZ]VcY#
·>[i]ZX]jX`YdZhcdi^bbZY^ViZanXdbZd[[!
gdiViZ i]Z he^cYaZ Veegdm^bViZan +%ß VcY
iVeV\V^c#BV`ZhjgZVaai]ZbVg`hdci]Z
XVbhVcYhe^cYaZVgZ^cegdeZgVa^\cbZci#
Figure 23.BZVhjg^c\]Z^\]id[XVb"adX`hijYh#
4. >chZgi XVb"adX` hijYh ^cid i]Z cZl X]jX`$
[VXZeaViZ!VcYVY_jhii]ZXVb"adX`hijY]Z^\]i
idbViX]i]ZbZVhjgZbZciiV`Zc^cStep 3#
5. I]gZVY^ci]ZXVehXgZlhidadX`i]ZXVb"adX`
hijYh^cidedh^i^dc#
He^cYaZCdhZIVeZg
Figure 22.>chiVaa^c\VcYgZbdk^c\X]jX`#
Large chucks are very heavy. Always get
assistance when removing or installing
large chucks to prevent personal injury or
damage to the chuck or lathe.
<.%(+&(M)%<ZVg"=ZVYAVi]Z
"'("
6. A^[i i]Z X]jX`! VcY ^chZgi i]Z hijYh dcid i]Z
he^cYaZcdhZhZZFigure 24#L]^aZhjeedgi"
^c\ i]Z lZ^\]i d[ i]Z X]jX`$[VXZeaViZ! ijgc
dcZXVbl^i]i]ZX]jX``Znjci^ai]ZXVba^cZ
^hWZilZZci]ZildKhdci]Zhe^cYaZ#9dcdi
[jaani^\]iZcVii]^hi^bZ#
Three-Jaw Chuck
I]Zi]gZZ"_VlX]jX`^cXajYZYl^i]i]^haVi]Z^hV
hXgdaa^c\"ineZ X]jX`! l]^X] bZVch Vaa i]gZZ _Vlh
i^\]iZc Vi i]Z hVbZ i^bZ l]Zc i]Z X]jX` `Zn ^h
ijgcZY#6hVgZhjaid[i]^hhXgdaa^c\VXi^dc!i]Z_Vlh
XZciZg i]Z ldg`e^ZXZ l^i]^c %#%%'"%#%%(# 6ahd!
i]Z_VlhVgZgZkZgh^WaZidVXXdbbdYViZY^[[ZgZci
ldg`e^ZXZh!Vhh]dlc^cFigure 25#
8aVbe^c\dcVcDjih^YZ9^VbZiZg
Figure 24. I^\]iZc^c\i]ZXVb"adX`h#
7.
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deedh^iZXVb#
8.
GdiViZi]Zhe^cYaZVcYgZeZViStep 4dci]Z
gZhid[i]ZXVbh^cVcVaiZgcVi^c\bVccZg#
9.
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XVbVcYi^\]iZci]ZXVbXdbeaZiZan#GZeZVi
i]^hhiZel^i]i]ZgZhid[i]ZXVbh#
8aVbe^c\^cVc>ch^YZ9^VbZiZg
Figure 25.AdVY^c\Vldg`e^ZXZ#
Reversing Jaws
1.
9>H8DCC:8IA6I=:;GDBEDL:G
2. GZbdkZ i]Z XVe hXgZlh Figure 26 [gdb
dcZ d[ i]Z _Vlh l^i] Vc -bb ]Zm lgZcX]!
i]ZcgZbdkZi]Z_Vl#
Figure 26.8VehXgZlhhZXjg^c\i]Z_Vlh#
"')"
<.%(+&(M)%<ZVg"=ZVYAVi]Z
3.
GdiViZ i]Z _Vl &-%ß VcY gZeaVXZ i]Z XVe
hXgZlh# BV`Z hjgZ i]Z adc\Zg XVe hXgZl
gZbV^ch^ci]Zi]^X`ZgeVgid[i]Z_Vl#GZeZVi
l^i]i]ZgZbV^c^c\_VlhFigure 27#
Four-Jaw Chuck
I]Z [djg"_Vl X]jX` ^cXajYZY l^i] i]^h aVi]Z [ZV"
ijgZh ^cYZeZcYZcian VY_jhiVWaZ ]VgYZcZY hiZZa
_Vlh# :VX] _Vl XVc WZ gZbdkZY [gdb i]Z X]jX`
WdYnVcYgZkZghZY[dgVl^YZgVc\Zd[ldg`]daY"
^c\kZghVi^a^in#>chiVaai]Z[djg"_VlX]jX`VXXdgY^c\
idi]Z^chigjXi^dchdcPage 22#
Large chucks are very heavy. Always get
assistance when removing or installing large
chucks to prevent personal injury or damage
to the chuck or lathe.
Figure 27.GZkZgh^c\i]ZX]jX`_Vlh#
To mount a workpiece in the four-jaw chuck:
Mounting Workpiece
1. 9>H8DCC:8IA6I=:;GDBEDL:G
1. JhZi]ZX]jX``ZniddeZcdgXadhZi]Z_Vlh
Vh cZXZhhVgn VcY edh^i^dc i]Z ldg`e^ZXZ
^c dcZ d[ i]Z [djg Xdc[^\jgVi^dch h]dlc ^c
Figure 25#
2. DeZc ZVX] _Vl l^i] i]Z X]jX` `Zn jci^a i]Z
ldg`e^ZXZXVca^Z[aViV\V^chii]ZX]jX`[VXZ#
2. DeZc$XadhZ i]Z _Vlh jci^a i]Zn bV`Z a^\]i
XdciVXil^i]i]Zldg`e^ZXZ#
3.
GdiViZ i]Z X]jX` Wn ]VcY id bV`Z hjgZ Vaa
i]gZZ_VlhZkZcanXdciVXii]Zldg`e^ZXZVcY
i]Zldg`e^ZXZ^hXZciZgZY#
·>[ i]Z ldg`e^ZXZ ^h d[[ XZciZg! addhZc i]Z
_VlhVcYVY_jhii]Zldg`e^ZXZ#
3. Hjeedgi i]Z ldg`e^ZXZ VcY ha^YZ i]Z YZVY
XZciZg^ci]ZiV^ahidX`V\V^chii]Zldg`e^ZXZ!
i]ZcadX`i]ZiV^ahidX`#;dgbdgZ^c[dgbVi^dc!
gZ[Zgidi]ZiV^ahidX`Xdcigdah dcPage 21 VcY
CentersdcPage 27#
4. Ijgc i]Z iV^ahidX` fj^aa hd i]Z YZVY XZciZg
Veea^Zh Zcdj\] egZhhjgZ id i]Z XZciZg ed^ci
d[ndjgldg`e^ZXZid]daY^i^ceaVXZFigure
28!i]ZcadX`i]ZiV^ahidX`fj^aa#
·>[ i]Z ldg`e^ZXZ ^h XZciZgZY! i^\]iZc i]Z
_Vlh#
Securely
clamp
your
workpiece and remove the
chuck key! Thrown objects
from a lathe can cause serious injury or death to the
operator and to bystanders
many feet away.
Figure 28.8ZciZg^c\ldg`e^ZXZiddaedhi
gZbdkZY[dgXaVg^in#
<.%(+&(M)%<ZVg"=ZVYAVi]Z
"'*"
5. IjgcZVX]_Vljci^a^i_jhibV`ZhXdciVXil^i]
i]Zldg`e^ZXZ#
6. I^\]iZc ZVX] _Vl ^c hbVaa ^cXgZbZcih# 6[iZg
VY_jhi^c\ i]Z [^ghi _Vl! Xdci^cjZ i^\]iZc^c\ ^c
deedh^c\ hZfjZcXZ hZZ Figures 28 29#
8]ZX`[gZfjZcianidbV`ZhjgZndj]VkZcdi
lVcYZgZYd[[ndjgXZciZged^ciYjZidVeean"
^c\iddbjX]egZhhjgZidVh^c\aZ_Vl#
(
&
Faceplate
I]Z[VXZeaViZ^hjhZYidijgccdc"Xna^cYg^XVaeVgih
VcY[dgd[["XZciZgijgc^c\#
To mount a workpiece on the faceplate:
1# 9>H8DCC:8IA6I=:;GDBEDL:G
2. Hjeedgi i]Z ldg`e^ZXZ VcY ha^YZ i]Z YZVY
XZciZg^ci]ZiV^ahidX`V\V^chii]Zldg`e^ZXZ!
i]ZcadX`i]ZiV^ahidX`#;dgbdgZ^c[dgbVi^dc!
gZ[Zgidi]ZiV^ahidX`Xdcigdah dcPage 21 VcY
CentersdcPage 27#
m
3. Ijgc i]Z iV^ahidX` fj^aa hd i]Z YZVY XZciZg
Veea^Zh Zcdj\] egZhhjgZ id i]Z XZciZg ed^ci
d[ndjgldg`e^ZXZid]daY^i^ceaVXZ#
)
'
Figure 29.?Vli^\]iZc^c\hZfjZcXZ#
7. 6[iZgi]Zldg`e^ZXZ^h]ZaY^ceaVXZ!WVX`i]Z
iV^ahidX`VlVnVcYgdiViZi]ZX]jX`Wn]VcY#
I]ZXZciZged^cil^aabdkZ^[i]Zldg`e^ZXZ^h
djid[XZciZghZZ Figure 30#
4. AdX` i]Z iV^ahidX` fj^aa l]Zc hj[[^X^Zci egZh"
hjgZ^hVeea^ZYid]daYi]Zldg`e^ZXZ^ceaVXZ#
6YY^i^dcVa hjeedgi bVn WZ cZZYZY! YZeZcY"
^c\dci]Zldg`e^ZXZ#
Securely
clamp
your
workpiece and remove the
chuck key! Thrown objects
from a lathe can cause serious injury or death to the
operator and to bystanders
many feet away.
Figure 30.EgdeZgan]ZaYldg`e^ZXZ[dgd[[hZi
bVX]^c^c\ViadlGEB#
8. BV`Z [^cZ VY_jhibZcih Wn ha^\]ian addhZc^c\
dcZ_VlVcYi^\]iZc^c\i]Zdeedh^c\_Vljci^a
i]Zldg`e^ZXZ^hegZX^hZanVa^\cZY#
9. JhZ adl he^cYaZ heZZYh l]Zc bVX]^c^c\
]ZVknZXXZcig^Xldg`e^ZXZh#
"'+"
<.%(+&(M)%<ZVg"=ZVYAVi]Z
5. HZXjgZ i]Z ldg`e^ZXZ l^i] V b^c^bjb d[
i]gZZ ^cYZeZcYZci XaVbe^c\ YZk^XZh hZZ
Figure 31# ;V^ajgZ id [daadl i]^h hiZe bVn
aZVY id YZVYan ^c_jgn id ndjghZa[ dg WnhiVcY"
Zgh# IV`Z ^cid VXXdjci gdiVi^dc VcY i]Z Xji"
i^c\ [dgXZh Veea^ZY id i]Z ldg`e^ZXZ l]Zc
XaVbe^c\ id i]Z [VXZeaViZ# Make sure your
clamping application will not fail!
Centers
I]ZBdYZa<.%(+aVi]Z^hhjeea^ZYl^i]ildBI(
YZVYXZciZghVcYVBI*"BI(VYVeiZghaZZkZid
[^iBI(XZciZgh^cidi]Zhe^cYaZ#
BViX]^c\ iVeZgh ^c i]Z he^cYaZ dg iV^ahidX` fj^aa
egdk^YZ i]Z adX`^c\ VXi^dc# 7Z[dgZ ^chiVaa^c\ Vcn
XZciZgdgVgWdg!bV`ZhjgZi]Vii]ZbVi^c\hjg[VX"
ZhVgZeZg[ZXianXaZVc#I]ZhZeVgihl^aaaVhiadc\Zg
VcYgZbV^cVXXjgViZ^[egdeZganbV^ciV^cZY#>[d^a
^hegZhZcidci]ZbVi^c\hjg[VXZh!i]ZiVeZghl^aa
cdi^ciZgadX`#
Bdhid[iZc!VYZVYXZciZgdga^kZXZciZg^hjhZY^c
i]ZiV^ahidX`idhjeedgildg`e^ZXZh#9ZVYXZciZgh
Yd cdi he^c Yjg^c\ jhZ VcY i]Z i^e bjhi WZ Xdc"
hiVcianajWg^XViZY#
NOTICE
Figure 31.;VXZeaViZl^i]egdeZganXaVbeZY
ldg`e^ZXZ^c[djgadXVi^dch#
Use a minimum of three independent clamping devices when using faceplate. Failure
to provide adequate clamping will cause
workpiece to eject during operation.
Failure to keep a dead center tip well lubricated will damage dead center and workpiece.
A^kZ XZciZgh VgZ ine^XVaan Wj^ai l^i] WZVg^c\h VcY
he^c Yjg^c\ jhZ! hd i]Zn Yd cdi cZZY ajWg^XVi^dc
Yjg^c\ deZgVi^dc# L]Zc jh^c\ V a^kZ XZciZg! i]Z
iV^ahidX`WVggZah]djaYegdigjYZViaZVhi&¿ 'Wjicdi
bdgZi]Vc(hZZFigure 32#
6. JhZ V adlZg he^cYaZ heZZY l]Zc bVX]^c^c\
]ZVknZXXZcig^Xldg`e^ZXZh#
Figure 32. A^kZXZciZg^chiVaaZY^cViV^ahidX`#
<.%(+&(M)%<ZVg"=ZVYAVi]Z
"',"
L]Zc V XZciZg ^h jhZY ^c i]Z he^cYaZ! i]Z bdhi
Xdbbdc Veea^XVi^dc ^h jh^c\ ^i l^i] V [VXZeaViZ
hZZFigure 33#
5. AdX`i]Zfj^aa^cideaVXZdcXZi]ZXZciZgVcY
i]Z eVgi gdiViZ id\Zi]Zg# I]Z fj^aa bVn cZZY
idWZVY_jhiZYYjg^c\deZgVi^dc#
6. IdgZbdkZVXZciZg!gZigVXii]Zfj^aajci^ai]Z
XZciZgedeh[gZZ#7ZhjgZidXViX]^il]Zc^i
XdbZhdjiidVkd^YYVbV\^c\i]Zi^e#
Mounting Center in Spindle
1. GZbdkZi]ZX]jX`[gdbi]Zhe^cYaZ#
2. >chiVaai]ZYZVYXZciZg^ci]Zhe^cYaZhaZZkZ#
3. >chiVaai]ZhaZZkZ^cidi]Zhe^cYaZdeZc^c\#
4. 6iiVX]i]Z[VXZeaViZidi]Zhe^cYaZ#
Figure 33.Ine^XVa[VXZeaViZVcYYZVYXZciZg
hZije#
Mounting Center in Tailstock
Note: When using the dead center in the
spindle, use a lathe dog so that your part will
rotate with the spindle and not spin on the
dead center tip.
1. ;ZZYi]Zfj^aadjiVWdji&hdi]Vii]ZXZciZg
XVcWZ^chZgiZY#
2. >chZgi i]Z XZciZg ^cid i]Z fj^aa deZc^c\ hZZ
Figure 34#
Figure 34.>chZgi^c\VYZVYXZciZg^cViV^ahidX`#
3. Edh^i^dc i]Z iV^ahidX` hd i]Z XZciZg egZhhZh
V\V^chii]Zldg`e^ZXZ!i]ZcadX`i]ZiV^ahidX`
^ceaVXZ#
4. ;ZZY i]Z fj^aa ^cid i]Z ldg`e^ZXZ# I]Z [dgXZ
d[ V bdjciZY ldg`e^ZXZ l^aa [jaan hZVi i]Z
iVeZg#
Note: Make sure there is a center drilled hole
in the end of the workpiece for the center.
"'-"
<.%(+&(M)%<ZVg"=ZVYAVi]Z
Offsetting Tailstock
Aligning Tailstock
I]ZiV^ahidX`XVcWZd[[hZiha^\]ianidXjih]Vaadl
iVeZgh# Id gZijgc i]Z iV^ahidX` WVX` id dg^\^cVa
edh^i^dc! gZeZVi i]Z egdXZhh jci^a i]Z XZciZgZY
edh^i^dc^h^cY^XViZYdci]ZhXVaZVcYeZg[dgbi]Z
Aligning Tailstock^chigjXi^dch#
I]ZiV^ahidX`Va^\cbZcilVhhZiVii]Z[VXidgnl^i]
i]Z]ZVYhidX`#=dlZkZg!lZgZXdbbZcYi]Vindj
iV`Zi]Zi^bZidZchjgZi]Vii]ZiV^ahidX`^hVa^\cZY
idndjgdlcYZh^gZYidaZgVcXZh#
To align the tailstock:
To set up the tailstock to cut a shallow taper:
1. AdX`i]ZiV^ahidX`^cedh^i^dcVcYaddhZci]Z
hZihXgZladXViZYdci]ZZcYd[i]ZiV^ahidX`
hZZFigure 35#
HZiHXgZl
1. 8ZciZg Yg^aa V + adc\ e^ZXZ d[ WVg hidX` dc
Wdi]ZcYh#HZi^iVh^YZ[dgjhZ^cStep 4.
2. BV`Z V YZVY XZciZg Wn ijgc^c\ V h]djaYZg
id bV`Z V h]Vc`# ;a^e i]Z e^ZXZ dkZg ^c i]Z
X]jX`VcYijgcV+%•ed^cisee Figure 37#
6hadc\Vh^igZbV^ch^ci]ZX]jX`!i]Zed^ci
d[ndjgXZciZgl^aaWZVXXjgViZidi]Zhe^cYaZ
Vm^h#
Note: Keep in mind that the point will have
to be refinished whenever it is removed and
returned to the chuck.
Figure 35.IV^ahidX`d[["hZiVY_jhibZcih#
2. 6aiZgcViZanaddhZcVcYi^\]iZci]ZildVY_jhi"
bZci hXgZlh jci^a i]Z YZh^gZY d[[hZi ^h ^cY^"
XViZYdci]Zd[[hZihXVaZhZZFigure 36#
D[[hZiHXVaZ
6Y_jhibZciHXgZl
Figure 37. ;^c^h]ZYYZVYXZciZg#
3. EaVXZi]Za^kZXZciZg^cndjgiV^ahidX`#
Figure 36. D[[hZihXVaZ#
3. I^\]iZc i]Z hZi hXgZl adXViZY dc i]Z ZcY d[
i]ZiV^ahidX`idadX`i]ZhZii^c\#
<.%(+&(M)%<ZVg"=ZVYAVi]Z
"'."
4. 6iiVX] V aVi]Z Yd\ Vi i]Z he^cYaZ ZcY id i]Z
WVghidX`[gdbStep 1VcYbdjci^iWZilZZc
i]ZXZciZgh Vhh]dlc^cFigure 38#
·>[ i]Z hidX` ^h i]^ccZg Vi i]Z iV^ahidX` ZcY!
i]ZiV^ahidX`cZZYhidWZbdkZYVlVn[gdb
i]Z deZgVidg Wn Vi aZVhi i]Z Vbdjci d[ i]Z
iVeZgFigure 40#
Add`^c\Ydlc[gdbVWdkZ#
Figure 38.7VghidX`bdjciZYdcXZciZgh#
5. IjgcVeegdm^bViZan%#%&%d[[i]ZY^VbZiZg#
6. Bdjci V Y^Va ^cY^XVidg hd i]Vi i]Z eajc\Zg ^h
dci]ZiV^ahidX`WVggZaFigure 39#
Figure 40.6Y_jhi^c\[dgiV^ahidX`ZcYiVeZg#
NOTICE
DO NOT forget to lock the tailstock to the
ways after each adjustment.
8. AddhZci]ZiV^ahidX`adX`aZkZgVcYVY_jhii]Z
iV^ahidX` d[[hZi Wn i]Z Vbdjci d[ i]Z iVeZg
Wn ijgc^c\ i]Z VY_jhibZci hXgZl Figure
41# IjgcVcdi]Zg%#%&%d[[d[i]ZhidX`VcY
X]ZX` [dg iVeZg# GZeZVi Vh cZXZhhVgn jci^a
i]ZYZh^gZYVbdjcid[VXXjgVXn^hVX]^ZkZY#
Add`^c\Ydlc[gdbVWdkZ#
Figure 39.6Y_jhi^c\[dg]ZVYhidX`ZcYiVeZg#
7. BZVhjgZ i]Z hidX` l^i] V b^XgdbZiZg# >[ i]Z
hidX`^hl^YZgVii]ZiV^ahidX`ZcY!i]ZiV^ahidX`
cZZYh id WZ bdkZY idlVgY i]Z deZgVidg i]Z
Vbdjcid[i]ZiVeZgFigure 39#
6Y_jhibZciHXgZl
Figure 41. IV^ahidX`VY_jhibZciadXVi^dch#
"(%"
<.%(+&(M)%<ZVg"=ZVYAVi]Z
Drilling with
Tailstock
I]ZiV^ahidX`XVcWZjhZYidYg^aa]daZhWnbdjci"
^c\VYg^aaW^i^ci]ZiV^ahidX`!gdiVi^c\i]Zldg`e^ZXZ
l^i] i]Z he^cYaZ! i]Zc jh^c\ i]Z iV^ahidX` fj^aa
[ZZY ]VcYl]ZZa id VYkVcXZ i]Z Yg^aa W^i ^cid i]Z
ldg`e^ZXZ#
To set up the tailstock for drilling:
Coolant System
I]Z XddaVci hnhiZb YZa^kZgh Xjii^c\ [aj^Y k^V V
edh^i^dcVacdooaZ#I]ZXddaVcihnhiZb^hXdcigdaaZY
WnVejbehl^iX]adXViZYdci]ZXdcigdaeVcZaVcY
VkVakZaZkZgcZVgi]ZWVhZd[i]ZcdooaZFigure
44#I]ZXddaVciejbel^aaWjgcdji^[^i^hgjcl^i]"
djiXjii^c\[aj^Y^ci]ZXddaVciiVc`#
8ddaVciEjbeHl^iX]
CdooaZ
1. AdX`i]ZiV^ahidX`^cedh^i^dc!i]ZcjcadX`i]Z
fj^aa#
2. JhZ i]Z fj^aa [ZZY ]VcYl]ZZa id ZmiZcY i]Z
fj^aaVWdjidcZ^cX]djid[i]ZiV^ahidX`#
3. >chZgiViVeZgZYYg^aaVgWdgFigure 42!dgi]Z
iVeZgZYYg^aah]Vc`Figure 43!^cidi]Zfj^aa
jci^ai]ZiVeZg^h[^gbanhZViZY#I]ZbViX]^c\
iVeZgh]daYi]ZVgWdg#
8ddaVciKVakZAZkZg
Figure 44.8ddaVcihnhiZbXdcigdah#
NOTICE
Running the coolant pump without adequate coolant in the coolant reservoir may
permanently damage the coolant system on
your lathe. This action is considered abuse
and is not covered by the warranty.
Figure 42.Ine^XVaX]jX`^chiVaaVi^dc#
6alVnhjhZ]^\]fjVa^inXjii^c\[aj^Y^cndjgXdda"
VcihnhiZbVcY[daadli]ZbVcj[VXijgZgh^chigjX"
i^dch [dg Y^aji^c\# GZbV^c VlVgZ d[ i]Z XdcY^i^dc
d[i]ZXjii^c\[aj^YVcYX]Vc\Z^iegdbeianl]Zc^i
WZXdbZhdkZganY^gindggVcX^Y#GZ[ZgidPage 46
^ci]ZMaintenancehZXi^dc[dgYZiV^ahdcX]Vc\"
^c\i]ZXjii^c\[aj^Y#
To use the coolant system on your lathe:
1. BV`Z hjgZ i]Z XddaVci iVc` ^h egdeZgan hZg"
k^XZYVcY[^aaZYl^i]Xjii^c\[aj^Y#
Figure 43.Ine^XVaYg^aaW^i^chiVaaVi^dc#
To remove a tapered drill arbor:
1.
Ijgc i]Z fj^aa [ZZY ]VcYaZ XdjciZgXadX`"
l^hZ jci^a i]Z X]jX` ^h ejh]ZY dji [gdb i]Z
iV^ahidX`iVeZg#
<.%(+&(M)%<ZVg"=ZVYAVi]Z
2. Edh^i^dc i]Z XddaVci cdooaZ Vh YZh^gZY [dg
ndjgdeZgVi^dc#
3. JhZi]ZXdcigdaeVcZahl^iX]idijgci]ZXdda"
VciejbeON#
4. 6Y_jhii]Z[adld[XddaVciWnjh^c\i]ZkVakZ
aZkZgVii]ZWVhZd[i]ZcdooaZ]dhZ#
"(&"
Steady Rest
4. Edh^i^dc i]Z hiZVYn gZhi l]ZgZ YZh^gZY#
I^\]iZci]ZWdaiVii]ZWVhZd[i]ZhiZVYngZhi
idhZXjgZ^ceaVXZ#
I]Z hiZVYn gZhi hZgkZh Vh V hjeedgi [dg adc\
h]V[ih#I]ZhiZVYngZhiXVcWZeaVXZYVcnl]ZgZ
Vadc\i]ZaZc\i]d[i]ZeVgi#
5. 8adhZi]ZhiZVYngZhihdi]Vii]Zldg`e^ZXZ^h
^ch^YZi]Z[^c\ZghVcYi^\]iZci]Z`cdWh#
To install/use the steady rest:
1.
EaVXZ i]Z hiZVYn gZhi dc i]Z aVi]Z WZYlVnh
hd i]Z ig^Vc\jaVg cdiX] [^ih dkZg i]Z Vc\aZY
edgi^dcd[i]ZgZVgWZYlVn#
2. AddhZc i]Z i]gZZ hZi hXgZlh hd i]Z [^c\Zg
edh^i^dcXVcWZVY_jhiZYhZZFigure 45#
6. HZi i]Z [^c\Zgh hcj\ id i]Z ldg`e^ZXZ VcY
hZXjgZWni^\]iZc^c\i]ZhZihXgZlh#;^c\Zgh
h]djaY WZ hcj\ VcY Vaadl gdiVi^dcVa bdkZ"
bZci d[ i]Z ldg`e^ZXZ# AjWg^XViZ i]Z [^c\Zg
i^ehl^i]VcVci^"hZ^oZ\gZVhZWZ[dgZVcYYjg"
^c\deZgVi^dc#
7. 6[iZg egdadc\ZY jhZ! i]Z [^c\Zgh l^aa h]dl
lZVg#:^i]Zgb^aadg[^aZi]Zi^eh[dgVcZlXdc"
iVXihjg[VXZ#
Follow Rest
HZiHXgZlh
I]Z [daadl gZhi ^c Figure 47 ^h bdjciZY dc i]Z
hVYYaZ VcY [daadlh i]Z bdkZbZci d[ i]Z idda#
>i XVc WZ ViiVX]ZY$gZbdkZY Wn ild XVe hXgZlh
adXViZYVii]ZWVhZd[i]Z[daadlgZhi#I]Z[daadl
gZhi gZfj^gZh dcan ild [^c\Zgh Vh i]Z Xjii^c\ idda
VXihVhi]Zi]^gY#I]Z[daadlgZhi^hjhZYdcadc\!
haZcYZgeVgihidegZkZci[aZm^c\d[i]Zldg`e^ZXZ
[gdbi]ZegZhhjgZd[i]ZXjii^c\idda#
Figure 45.HiZVYngZhiVY_jhibZcih#
3. AddhZc i]Z `cjgaZY hXgZl VcY deZc i]Z
hiZVYngZhihdVldg`e^ZXZXVc[^i^ch^YZhZZ
Figure 46#
I]Zha^Y^c\[^c\ZghVgZhZih^b^aVgidi]dhZd[i]Z
hiZVYngZhi·[gZZd[eaVnWjicdiW^cY^c\#6alVnh
ajWg^XViZ WZ[dgZ VcY Yjg^c\ deZgVi^dc# GZbdkZ
i]Z[daadlgZhi[gdbi]ZhVYYaZl]Zccdi^cjhZ#
6[iZg egdadc\ZY jhZ! i]Z [^c\Zgh l^aa cZZY id WZ
b^aaZYdg[^aZYidXaZVcjei]ZXdciVXihjg[VXZ#
;^c\Zg6Y_jhibZci
@cdWh
Figure 46.Edh^i^dc^c\ldg`e^ZXZ^chiZVYngZhi#
Figure 47.;daadlgZhiViiVX]bZci#
"('"
<.%(+&(M)%<ZVg"=ZVYAVi]Z
Tool Post
Spindle Speed
I]Z idda edhi ^cXajYZY l^i] i]Z BdYZa <.%(+ ^h
V[djg"lVniddaedhi#I]Ziddaedhi^hbdjciZYdc
ided[i]ZXdbedjcYha^YZ!VcYVaadlhVbVm^bjb
d[[djgiddahidWZadVYZYh^bjaiVcZdjhan#
I]Z XdggZXi he^cYaZ heZZY ^h YZiZgb^cZY Wn i]Z
ldg`e^ZXZbViZg^Va!i]ZineZd[idda^c\jhZY!VcY
i]Z YZh^gZY [^c^h]# GZ[Zg i]Z X]Vgi ^c Figure 49
VcYi]Z^chigjXi^dchWZadl[dgXVaXjaVi^c\i]ZXdg"
gZXihe^cYaZheZZY[dgndjgVeea^XVi^dc#
I]Z [djg"lVn idda edhi Vaadlh [dg fj^X` ^cYZm^c\
idcZliddah#I]^h^hVXXdbea^h]ZYWngdiVi^c\i]Z
ide]VcYaZXdjciZgXadX`l^hZVcYi]ZcgdiVi^c\i]Z
idda edhi id i]Z YZh^gZY edh^i^dc# GdiViZ i]Z ide
]VcYaZXadX`l^hZidadX`i]Zidda^cidedh^i^dc#
To calculate the correct spindle speed:
1. JhZi]ZX]Vgi^cFigure 49idYZiZgb^cZi]Z
Xjii^c\ heZZY gZfj^gZY [dg i]Z ldg`e^ZXZ
bViZg^Va#
To load the tool post:
1. 8]ddhZi]ZYZh^gZYXjii^c\idda#
2. AddhZci]ZiddaedhiWdaihhdi]Vii]ZXjii^c\
iddaXVc[^ijcYZgcZVi]i]ZiddaedhiWdaih#
3. JhZVb^c^bjbd[ildiddaedhiWdaihid]daY
Ydlci]ZXjii^c\iddaVcYi^\]iZc[^gbanhZZ
Figure 48#
IddaEdhi
7daih
Recommended Cutting Speeds
6kZgV\ZIddaHeZZYh[b
Ldg`BViZg^Va
Rough Cuts Finish Cuts
-%%
BV\cZh^jb
)%%
,%%
6ajb^cjb
(*%
*%%
7gVhh7gdcoZ
'*%
'*%
8deeZg
&%%
'*%
&%%
8Vhi>gdcHd[i
*%
&*%
8Vhi>gdc=VgY
&%%
'*%
B^aYHiZZa
,%
&*%
8VhiHiZZa
*%
&*%
6aadnHiZZah=VgY
*%
&*%
IddaHiZZa
+%
&-%
HiV^caZhhHiZZa
.%
'%%
I^iVc^jb
)%
&%%
=^BV\VcZhZHiZZa
Note: These values are based on HSS cutting
tools. For carbide cutting tools, double the average speed. These values are a guideline only.
Refer to the MACHINERY’S HANDBOOK for
more detailed information.
Figure 49.8jii^c\heZZYX]Vgi#
Figure 48. IddaedhiWdaih#
4. GZeZVi Steps 1–3 [dg i]Z i]gZZ gZbV^c^c\
deZc^c\h!VhcZZYZY#
2. 9ZiZgb^cZ i]Z [^cVa Y^VbZiZg! ^c ^cX]Zh! [dg
i]ZXjindjVgZVWdjiidiV`Z#
<.%(+&(M)%<ZVg"=ZVYAVi]Z
Note: For this step, you will need to average out the diameters or work with the finish
diameter for your calculations.
"(("
3. JhZ i]Z [daadl^c\ [dgbjaV id YZiZgb^cZ i]Z
cZZYZYhe^cYaZheZZY[dgndjgdeZgVi^dc/
Spindle Speed =
Cutting Speed (SFM) x 4
Diameter of Cut
Example 1
Ndj l^aa ijgc &¿' Y^VbZiZg e^ZXZ d[ Vajb^"
cjbhidX`!jh^c\V=HHXjii^c\idda#
Step 1:
(%%H;B[gdbX]Vgim)2&'%%
Step 2:
&'%%$#*9^VbZiZgd[ldg`e^ZXZ2')%%
GEB
Result:
I]ZXdggZXihe^cYaZheZZY^h')%%GEB#
Example 2:
Ndj l^aa ijgc V & Y^VbZiZg e^ZXZ d[ hiV^c"
aZhhhiZZa!jh^c\VXVgW^YZXjii^c\idda#
4. L^i] i]Z XVaXjaViZY he^cYaZ heZZY! ZmVb^cZ
i]Z he^cYaZ heZZY X]Vgi dc i]Z [gdci d[ i]Z
]ZVYhidX`id[^cYi]ZXadhZhibViX]#
Note: In most cases the calculated spindle
speed will be between the available speeds.
Use your best judgement when choosing
either a higher or lower spindle speed.
5. BV`ZhjgZi]Zhe^cYaZ^hXdbeaZiZanhideeZY
WZ[dgZegdXZZY^c\#
6. BdkZi]Z=^\]$AdlaZkZgh]dlc^cFigure 50
idi]ZgVc\Z[dgndjgYZh^gZYheZZY#Ine^XVaan
i]Z he^cYaZ bjhi WZ ha^\]ian gdiViZY Wn ]VcY
id Vaadl i]Z \ZVgh id Zc\V\Z l]Zc bdk^c\
i]Zhe^cYaZheZZYaZkZgh#
Note:If the High/Low lever is in the Neutral
position, the spindle will not spin when the
motor is turned ON.
Neutral
Low
High
Step 1:
+%H;B[gdbX]Vgim'[dgXVgW^YZidda2
&'%
Result:
I]ZXdggZXihe^cYaZheZZY^h)-%GEB#
Pointer
*
&'* %
&.
Step 3:
)-% $ & 9^VbZiZg d[ ldg`e^ZXZ 2 )-%
GEB
HeZZY
HZaZXi^dc
AZkZg
)
+%
,%
Step 2:
&'%YZiZgb^cZYH;Bm)2)-%
=^\]$Adl
AZkZg
'%%%,** (%%
&&*
Figure 50.He^cYaZheZZYaZkZgh0=^\]$AdlaZkZg
edh^i^dc^c\#
7. BdkZi]ZheZZYhZaZXi^dcaZkZg!hdi]Zed^ciZg
dci]Z]jWed^cihidi]ZYZh^gZYheZZYhZii^c\
hZZFigure 50#
"()"
<.%(+&(M)%<ZVg"=ZVYAVi]Z
Power Feed
NOTICE
Feed rate is based on spindle RPM. High
feed rates combined with high spindle
speeds result in a rapidly moving carriage
or cross slide. Pay close attention to the
feed rate you have chosen and keep your
hand poised over the feed switch. Failure to
fully understand this will cause the carriage
to crash into the spindle.
EdlZg;ZZYdcVaVi]Zh^beanbZVchjh^c\i]Z
bVX]^cZYg^kZcXdbedcZcihid[ZZYi]Zidda^cid
i]Zldg`e^ZXZgVi]Zgi]Vc[ZZY^c\i]ZbbVcjVaan
jh^c\ ]VcYl]ZZah# Dc i]Z BdYZa <.%(+! Wdi]
i]ZXVgg^V\ZVcYi]ZXgdhhha^YZ]VkZedlZg[ZZY
dei^dch# I]Z XVgg^V\Z [ZZYh g^\]i dg aZ[i! VcY i]Z
Xgdhhha^YZ[ZZYh^cdgdji#
I]ZedlZg[ZZYZc\V\ZbZci^hXdcigdaaZYWni]Z
[ZZY Y^gZXi^dc aZkZg VcY i]Z [ZZY X]Vc\Z aZkZg!
h]dlc^cFigure 51#
I]Z heZZY Vi l]^X] i]ZhZ XdbedcZcih igVkZa ^h
hZil^i]i]Z[ZZYheZZYXdcigdahhZZFeed Rates
dcPage 36#
;ZZY9^gZXi^dc
AZkZg
2. BdkZ i]Z [ZZY Y^gZXi^dc aZkZg id i]Z YZh^gZY
adc\^ijY^cVa [ZZY hZii^c\ ^cY^XViZY Wn i]Z
Vggdl VWdkZ i]Z hXgZl i]gZVY# 8gdhh [ZZY
Y^gZXi^dch VgZ Vh [daadlh/ l]Zc i]Z Vggdl
ed^cih aZ[i! i]Z Xgdhh [ZZY ^h VlVn [gdb i]Z
he^cYaZ Vm^h0 l]Zc Vggdl ed^cih g^\]i! i]Z
Xgdhh [ZZY ^h idlVgYh i]Z he^cYaZ Vm^h hZZ
Figure 52#
Note: These instructions are valid with a
counterclockwise or forward rotation of the
spindle. All directions reverse when spindle
rotation is reversed.
Neutral
REV
FWD
G:K2;ZZYh
6lVn
[gdbHe^cYaZ
;L92;ZZYh
IdlVgY
He^cYaZ
Figure 52.;ZZYY^gZXi^dcaZkZgedh^i^dch#
3. BdkZi]Z[ZZYX]Vc\ZaZkZg]VcYaZYdlcid
Zc\V\Zi]ZXgdhhha^YZVcYjeidZc\V\Zi]Z
XVgg^V\Z!Vhh]dlc^cFigure 53#
8gdhhHa^YZ
CZjigVa
;ZZY8]Vc\Z
AZkZg
8Vgg^V\Z
Figure 51.EdlZg[ZZYXdcigdah#
To engage the power feed:
1. Ijgc i]Z he^cYaZ OFF VcY Vaadl ^i id Xdb"
eaZiZanhideWZ[dgZbV`^c\\ZVgX]Vc\Zh#
<.%(+&(M)%<ZVg"=ZVYAVi]Z
Figure 53.;ZZYX]Vc\ZaZkZgedh^i^dch#
4. GZijgci]ZaZkZgidi]ZcZjigVaedh^i^dcidY^h"
Zc\V\Zi]ZedlZg[ZZY#
"(*"
Feed Rates
2. GZk^Zl i]Z X]Vgi h]dlc ^c Figure 55 id
YZiZgb^cZ i]Z XdggZXi Xdc[^\jgVi^dc [dg ndjg
YZh^gZY[ZZYgViZ#
;ZZY gViZ ^h i]Z heZZY i]Z idda^c\ igVkZah Yjg^c\
deZgVi^dc#L]Zci]ZedlZg[ZZY^hjhZY!i]Z[ZZY
gViZ ^h XdcigdaaZY Wn i]Z [ZZY heZZY aZkZgh VcY
`cdWh#
I]ZX]Vgih]dlhildcjbWZghhZeVgViZYWn
V haVh] ^c ZVX] Wdm# I]Z ide cjbWZg ^h i]Z
XVgg^V\Z[ZZYgViZVcYi]ZWdiidbcjbWZg^h
i]ZXgdhhha^YZ[ZZYgViZ#
I]Z XdggZXi [ZZY heZZY ^h YZiZgb^cZY Wn i]Z
ldg`e^ZXZbViZg^Va!i]ZineZd[idda^c\jhZY!VcY
i]ZYZh^gZY[^c^h]#I]ZX]Vgi^cFigure 54h]dlh
i]Z gZXdbbZcYZY [ZZY gViZh [dg ijgc^c\ bdhi
bZiVah#
I]ZX]VgiVahdh]dlhi]Z\ZVgXdc[^\jgVi^dc
jeeZgaZ[i"]VcYXdgcZgcZZYZYidgZVX]i]Z
[ZZYheZZYhh]dlcdci]ZX]Vgi#
Recommended Feed Rates
Idda;ZZYGViZ>EG
Ldg`BViZg^Va
Rough Cuts Finish Cuts
BV\cZh^jb
%#%&*¶%#%'* %#%%*¶%#%&%
6ajb^cjb
%#%&*¶%#%'* %#%%*¶%#%&%
7gVhh7gdcoZ
%#%&*¶%#%'* %#%%(¶%#%&%
8deeZg
%#%&%¶%#%'% %#%%)¶%#%%%#%&*¶%#%'* %#%%*¶%#%&%
8Vhi>gdcHd[i
%#%&%¶%#%'% %#%%(¶%#%&%
8Vhi>gdc=VgY
%#%&%¶%#%'% %#%%(¶%#%&%
B^aYHiZZa
%#%&%¶%#%'% %#%%(¶%#%&%
8VhiHiZZa
6aadnHiZZah=VgY %#%&%¶%#%'% %#%%(¶%#%&%
%#%&%¶%#%'% %#%%(¶%#%&%
IddaHiZZa
%#%&%¶%#%'% %#%%(¶%#%&%
HiV^caZhhHiZZa
%#%&%¶%#%'% %#%%(¶%#%&%
I^iVc^jb
=^BV\VcZhZHiZZa %#%&%¶%#%'% %#%%(¶%#%&%
Note: These values are a guideline only. Refer
to the MACHINERY’S HANDBOOK for more
detailed information.
Figure 54.;ZZYgViZX]Vgi#
Ijgc^c\;ZZY
GViZ8]Vgi
Figure 55. ;ZZYgViZX]Vgi[dgijgc^c\#
For Example: ;dg V XVgg^V\Z [ZZY gViZ
d[ %#%&%%! i]Z `cdW$aZkZg Xdc[^\jgVi^dc ^h
E68J l^i] i]Z ('! -*! VcY &%% iddi] \ZVgh
edh^i^dcZYVhh]dlchZZFigure 56#
<ZVg
8dc[^\jgVi^dc
8Vgg^V\Z
8gdhhHa^YZ
To set the feed rate:
1.
Ijgc i]Z he^cYaZ OFF VcY Vaadl ^i id Xdb"
eaZiZan hide WZ[dgZ bdk^c\ i]Z [ZZY gViZ
aZkZgh#
NOTICE
NEVER move levers while the lathe is running, and NEVER force any lever when shifting. If the lever will not engage, rotate the
chuck by hand while keeping light pressure
on the lever. As the chuck rotates it aligns
the gears and the lever will engage.
"(+"
Figure 56.8]ddh^c\%#%&%%XVgg^V\Z[ZZYgViZ#
3. Ijgci]Z`cdWhVcYaZkZghhdZVX]dcZed^cih
id ^ih gZheZXi^kZ aZiiZg ^c i]Z ^cY^XViZY Xdc"
[^\jgVi^dc#
<.%(+&(M)%<ZVg"=ZVYAVi]Z
Thread Settings &
Change Gears
I]Z BdYZa <.%(+ ^h XVeVWaZ d[ Xjii^c\ bZig^X!
^cX]! bdYjaZ! VcY Y^VbZigVa e^iX] i]gZVYh# I]Z
X]VgihcZVgi]Z[ZZYheZZYXdcigdahh]dl]dlid
Xdc[^\jgZi]ZX]Vc\Z\ZVgh!aZkZgh!VcY`cdWh[dg
ZVX]ineZd[i]gZVY#
I]Z BdYZa <.%(+ ^h h]^eeZY [gdb i]Z [VXidgn
l^i] i]Z ('! -*! VcY &%% iddi] \ZVgh ^chiVaaZY ^c
i]ZbVX]^cZ!l]^X]^hi]ZXdc[^\jgVi^dc[dgijgc^c\
edlZg [ZZYh# I]Z X]Vc\Z \ZVgh VgZ adXViZY dc
i]Z aZ[i"]VcY h^YZ d[ i]Z aVi]Z! WZ]^cY i]Z ]ZVY"
hidX`XdkZg#
4. >chiVaa i]Z cZXZhhVgn X]Vc\Z \ZVgh h]dlc
dci]ZX]VgiVcYedh^i^dci]Zbhdi]ZnbZh]
l]ZgZ ^cY^XViZY Figure 58! Wji aZVk^c\
%#%*¶%#%-WVX`aVh]WZilZZc\ZVgh#
Side
View
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Front
View
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&',
&'%
&'%
&',
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8]Vc\Z<ZVgh
Always disconnect
machine from power
before changing gears.
Accidentally starting
machine during gear
changes can cause
serious personal injury.
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To set up for 1.75 pitch metric threads:
1. 9>H8DCC:8IA6I=:;GDBEDL:G
Figure 58.HZii^c\jeX]Vc\Z\ZVgh[dgbZig^X
e^iX]i]gZVY^c\#
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gZ"^chiVaai]ZXdkZggZbdkZY^cStep 2#
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<.%(+&(M)%<ZVg"=ZVYAVi]Z
Figure 59. I]gZVYXdcigdahZii^c\h[dg&#,*e^iX]#
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Threading Controls
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i]ZXdcigdahjhZYl^i]i]gZVY^c\VcY]dlidjhZ
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Half Nut Lever
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dci]ZaZVYhXgZlFigure 62#
Feed Direction Lever
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^c\ X]Vgih! i]Z aZVYhXgZl ^h Zc\V\ZY l^i] i]Z
\ZVgh^ci]Z]ZVYhidX`VcYl^aaVjidbVi^XVaanijgc
l]Zc Zc\V\ZY Wn i]Z [ZZY Y^gZXi^dc aZkZg# I]Z
aZVYhXgZl l^aa cdi ijgc l]Zc i]Z [ZZY Y^gZXi^dc
aZkZg^h^ci]ZcZjigVaedh^i^dc#
REV
;ZZY9^gZXi^dc
AZkZg
G:K2;ZZYh
6lVn
[gdbHe^cYaZ
Neutral
FWD
;L92;ZZYh
IdlVgY
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Figure 60.;ZZYY^gZXi^dcXdcigdah[dgi]gZVY^c\#
Feed Change Lever
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i^dc[dgi]gZVY^c\deZgVi^dchdgi]Z]Va[cjil^aacdi
WZVWaZidZc\V\Zl^i]i]ZaZVYhXgZl#
8gdhhHa^YZ
CZjigVa
=Va[CjiAZkZg
Figure 62.=Va[cjiaZkZg#
DO NOT engage the half nut when the spindle is operating over 200 RPM. Disregarding
this warning may cause damage to the
leadscrew and bearings.
Thread Dial & Chart
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i]Z i]gZVY Y^Va X]Vgi id h]dl l]Zc id Zc\V\Z$
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cjil]Zci]Z&dg(hXVaZbVg`a^cZhjel^i]i]Z
[^mZY^cY^XVidg!h]dlc^cFigure 65#
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i]Z X]Vgi h]dlh & dg ( cZmi id i]Z &- hZZ i]Z
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688:HHDG>:H
SECTION 5: ACCESSORIES
H6879—Lathe Operation & Maintenance
Book
I]^hYZiV^aZYbZiVaaVi]ZWdd`egdk^YZhZmiZch^kZ
XdkZgV\Zd[Vl^YZkVg^Zind[bZiValdg`^c\deZgV"
i^dch# HeZX^Va Zbe]Vh^h ^h eaVXZY dc aVi]Z Xdb"
edcZcih!VXXZhhdg^Zh!VcYdeZgVi^c\egdXZYjgZh!
^cXajY^c\WVh^XbVX]^cZhZijeVcYgdji^cZbV^c"
iZcVcXZ# 6 bjhi ]VkZ gZ[ZgZcXZ [dg Vaa bZiVa
aVi]ZdlcZgh#'+%eV\Zh#
H6095—Digital Readout (DRO)
I]^h ^h dcZ d[ i]Z [^cZhi 9GDh dc i]Z bVg`Zi
idYVn# ;ZVijgZh hZaZXiVWaZ gZhdaji^dc Ydlc id
*¥b! VWhdajiZ$^cXgZbZciVa XddgY^cViZ Y^heaVn!
VgX [jcXi^dc! gVY^jh$Y^VbZiZg [jcXi^dc! bVhiZg
gZ[ZgZcXZ YVijb! &.. jhZg YZ[^cZY iddah! YdjWaZ
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XdbeZchVi^dc# 9dci WZ [ddaZY Wn djg adl eg^X"
Zh·i]^h^hdcanVgZ[aZXi^dcd[i]ZVWhZcXZd[Vcn
¸b^YYaZbZc¹ ^c i]Z bVg`Zi^c\ higjXijgZ·cdi V
gZ[aZXi^dcd[i]ZfjVa^in#
Figure 66. =+-,.AVi]ZDeZgVi^dc
BV^ciZcVcXZ7dd`#
Figure 68.=+%.*9^\^iVaGZVYdji#
Quick Change Tool Holders
6aabdYZahVgZHZg^Zh'%%
G5701—Boring Bar Holder 3 ⁄4"
G5704—Parting Tool Holder 5 ⁄ 8"
G5705—Knurling Tool Holder 1 ⁄4"~5 ⁄ 8"
G5703—Morse Taper Holder MT#3
G5700—Turning/Boring Holder 1 ⁄4"~5 ⁄ 8"; 1 ⁄ 2"ø
G5699—Turning Holders 1 ⁄4"~5 ⁄ 8"
<*,%&
<*,%)
H5786—MT#3 x 4" Bull Nose Rolling Center
H5902—MT#3 x 2" Bull Nose Rolling Center
7j^ail^i]egZX^h^dchZVaZYWZVg^c\h!YZh^\cZY[dg
]ZVkn"YjinjhZdc]daadlldg`e^ZXZh#
=*,-+
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=*.%'
Figure 69. BI(WjaacdhZgdaa^c\XZciZgh#
<*,%(
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<*+..
Figure 67.Fj^X`X]Vc\Zidda]daYZgh#
")%"
<.%(+&(M)%<ZVg"=ZVYAVi]Z
H5786—MT#3 Long Nose Precision Center
Egdk^YZhXg^i^XVaiddaXaZVgVcXZ#6Y_jhiVWaZi]gjhi
WZVg^c\h!+%•i^eVcY(%•XaZVgVcXZgZa^Z[Vc\aZ#
G7038Z—Boring Bar
G7040—Carbide Inserts for Steel (5 pk)
G7048—Carbide Inserts for Cast Iron (5 pk)
Figure 70. BI(Adc\CdhZ8ZciZg
G7033—Internal Threading Tool Holder
G7042—Carbide Inserts for Steel (5 pk)
G7050—Carbide Inserts for Cast Iron (5 pk)
Figure 72. <,%(-O7dg^c\7Vg#
G7030—Threading Tool Holder
G7041—Carbide Inserts for Steel (5 pk)
G7049—Carbide Inserts for Cast Iron (5 pk)
Figure 71. <,%((>ci#I]gZVY^c\Idda=daYZg#
Figure 73. <,%(%I]gZVY^c\Idda=daYZg#
<.%(+&(M)%<ZVg"=ZVYAVi]Z
")&"
SECTION 6: MAINTENANCE
Cleaning
Always disconnect power
from the machine before
performing maintenance.
Ignoring this warning may
result in serious personal
injury.
Schedule
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[daadli]^hbV^ciZcVcXZhX]ZYjaZVcYgZ[ZgidVcn
heZX^[^X^chigjXi^dch\^kZc^ci]^hhZXi^dc#
Every 6–8 Hours of Running Time:
™ 8aZVc$kVXjjbaVi]Z#
™ L^eZ Ydlc jceV^ciZY XVhi ^gdc! ^cXajY^c\
aZVYhXgZl!l^i]lVnd^adgdi]ZgfjVa^inbZiVa
egdiZXiVci#
™ AjWg^XViZWVaa[^ii^c\hPage 43#
™ 8]ZX`d^agZhZgkd^ghPage 44#
Weekly:
™ 8]ZX`XddaVcihnhiZbPage 46#8aZVciVc`
VcYgZeaVXZXjii^c\[aj^YVhcZXZhhVgn#
8aZVc^c\ i]Z BdYZa <.%(+ ^h gZaVi^kZan ZVhn#
9^hXdccZXii]ZaVi]ZWZ[dgZXaZVc^c\^i#GZbdkZ
X]^ehVhi]ZnVXXjbjaViZ#KVXjjbZmXZhhbZiVa
X]^eh VcY l^eZ d[[ i]Z gZbV^c^c\ XddaVci l^i] V
YgnXadi]l]Zc[^c^h]ZY[dgi]ZYVn#8]^ehaZ[idc
i]ZbVX]^cZhdV`ZYl^i]lViZgWVhZYXddaVcil^aa
^ck^iZ dm^YVi^dc VcY \jbbn gZh^YjZ id Wj^aY je
VgdjcYbdk^c\eVgih#EgZkZciVi^kZbZVhjgZha^`Z
i]^h l^aa ]Zae `ZZe ndjg aVi]Z gjcc^c\ hbddi]an#
6alVnhWZhV[ZVcYgZhedch^WaZl^i]i]ZjhZVcY
Y^hedhVad[XaZVc^c\egdYjXih#
Unpainted Cast Iron
EgdiZXi i]Z jceV^ciZY XVhi ^gdc hjg[VXZh dc i]Z
aVi]ZWnl^e^c\i]ZbXaZVcV[iZgZkZgnjhZ·i]^h
ZchjgZhbd^hijgZYdZhcdigZbV^cdcWVgZbZiVa
hjg[VXZh#
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egdYjXiha^`Z<.+œ<jcIgZVibZci!dg7dZh]^ZaY œ
I".hZZSECTION 5: ACCESSORIESdcPage
40[dgbdgZYZiV^ah#
Monthly:
™ 8]ZX`$VY_jhiK"WZaiiZch^dcPage 44#
Bi-Annually
™ 8]ZX` bVX]^cZ lVnh id ZchjgZ i]Zn VgZ
aZkZa0 VY_jhi bdjci^c\ ^[ cZXZhhVgn id aZkZa
bVX]^cZPage 16#
Yearly:
™ 8]Vc\Zd^a^c]ZVYhidX`!\ZVgWdmVcYVegdc
Page 45#
™
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8]ZX`WgV`Zi]^X`cZhhd[WgV`ZeVYhPage
56#
<.%(+&(M)%<ZVg"=ZVYAVi]Z
Ball Fitting Lubrication
L^eZXaZVcVcYajWg^XViZi]ZWVaa[^ii^c\hl^i]Vc>HD+-dgZfj^kVaZcid^a#Id^chZgii]Zd^a!YZegZhhi]ZWVaa
l^i]i]Zi^ed[Vcd^aXVcVcYhfj^gidcXZ#8deni]^heV\ZVcYjhZi]Ze]didhVcYX]VgiWZadlVhVlZZ`an
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7
7
6
8
7
6
6
9
6
9
9
8
:
:
8
;
:
8
9ViZHiVgiZY/
G9036 Ball Fitting Lubrication Chart
FITTINGS
(QTY)
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8)
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V-Belt Tension
Oil Reservoirs
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bjhiWZX]ZX`ZYdcVbdci]anWVh^h#
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Zgkd^gh i]Vi bjhi WZ X]ZX`ZY VcY ideeZY d[[! ^[
cZXZhhVgn!dcVYV^anWVh^h#
Checking Oil
Checking V-Belt Tension
1. 9>H8DCC:8IA6I=:;GDBEDL:G
Add`Vii]Zh^\]i\aVhhZhh]dlc^cFigure 75VcY
ZchjgZ i]Vi i]Z d^a aZkZa ^h XZciZgZY ^c i]Z h^\]i
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3. Ejh]i]ZXZciZgd[i]ZK"WZaihi]Zb^Y"ed^ci
WZilZZc i]Z ejaaZnh l^i] bdYZgViZ egZh"
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Figure 74#
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Figure 75. AdXVi^dcd[d^agZhZgkd^gh^\]i\aVhhZh#
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Figure 74.8]ZX`^c\K"WZaiYZ[aZXi^dc#
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i]ZWZaibjhiWZVY_jhiZYi^\]iZg#
Adding Oil
:VX]gZhZgkd^g]VhV[^aaVcYYgV^ceaj\!Vhh]dlc
^cFigures 76–78#I]ZgZhZgkd^ghjhZ>HD+-dg
VcZfj^kVaZci\ZVgd^a#
Adjusting V-Belts
1. ;daadl i]Z Checking V-Belt Tension Steps
1-2VWdkZ#
=ZVYhidX`;^aaEaj\
2. AddhZc i]Z bdidg bdjci eaViZ Wdaih hZZ
Figure 96dcPage 55!i]ZcbV`ZhjgZi]Z
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Figure 76.=ZVYhidX`[^aaVcYYgV^ceaj\h#
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Changing Oil
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V[iZgi]Vi#JhZVc>HD+-dgZfj^kVaZci\ZVgd^a#
Reservoir
Approximate Volume
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6egdc################################################ %#*-FjVgih
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NOTICE
Failure to follow lubrication guidelines will
lead to rapid deterioration of lathe components.
Figure 77. <ZVgWdm[^aaVcYYgV^ceaj\h#
6egdc;^aa
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Tools Needed
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=ZmLgZcX]*bb############################################## &
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To change the oil in the reservoirs:
1. 9>H8DCC:8IA6I=:;GDBEDL:G
6egdc
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Figure 78. 6egdc[^aaVcYYgV^ceaj\h#
To add oil to the reservoirs:
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2. GZbdkZi]Z[^aaeaj\#
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i]Zh^\]i\aVhh#
4. GZeaVXZ[^aaeaj\#
Note: If, for some reason, you cannot remove
the fill plug, do not remove the drain plug,
until you can get the fill plug out.
4. =daYi]ZYgV^ceVcjcYZgi]Z]ZVYhidX`YgV^c
eaj\!i]ZcgZbdkZi]ZYgV^ceaj\Figure 76
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7. GZ"^chiVaai]Z[^aaeaj\#
8. GZeZVi Steps 3–7 l^i] i]Z \ZVgWdm VcY
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Coolant System
BIOLOGICAL AND
POISON HAZARD! Use
the correct personal protection equipment when
handling cutting fluid and
by follow federal, state,
and fluid manufacturer
requirements to properly
dispose of cutting fluid.
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Cleaning Coolant System
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Troubleshooting
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Backlash Adjustment
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Tools Needed
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VY_jhibZci ]VcYaZ ^cXgZVhZh egZhhjgZ VcY bdk"
^c\ i]Z \^W idlVgY i]Z idda edhi YZXgZVhZh egZh"
hjgZ#Figure 84h]dlhi]Z\^WXdbedcZcih[dgi]Z
XdbedjcYha^YZ#
HZiHXgZl
;gdci<^WHXgZl
Figure 84.8dbedjcYha^YZ\^WXdbedcZcih#
"*%"
<.%(+&(M)%<ZVg"=ZVYAVi]Z
Saddle Gib
I]ZhVYYaZ^hhjeea^ZYl^i]VadX`Wdaidci]Z[gdci
g^\]i"]VcYh^YZd[i]Zha^YZhZZFigure 85#I]^h
WdaiadX`hi]ZhVYYaZ^ceaVXZ[dg^cXgZVhZYg^\^Y^in
l]Zc bV`^c\ [VXZ Xjih# 7Z[dgZ bV`^c\ VY_jhi"
bZcihidi]ZhVYYaZ\^W!bV`ZhjgZi]Vii]^hWdai^h
addhZWnijgc^c\^iXdjciZgXadX`l^hZdcZ[jaaijgc#
IMPORTANT: Do not loosen the saddle lock
bolt more than a couple turns or the components
inside will come apart. Replacing these components is difficult and time consuming.
HVYYaZAdX`7dai
Half Nut Adjustment
I]Z ]Va[ cji bZX]Vc^hb XVc WZ VY_jhiZY ^[ ^i
WZXdbZhaddhZ[gdblZVg#I]Z]Va[cji^hbdjci"
ZY^clVnhl^i]V\^WZmZgi^c\egZhhjgZWZilZZc
XdbedcZcihidgZYjXZhadeenbdkZbZci#I]Z]Va[
cji\^W^hV[aViWVg"ineZ\^W!h^b^aVgidi]ZhVYYaZ
\^W!VcY^hiZch^dcZYl^i]i]gZZhZihXgZlh#
Tools Needed
Qty
=ZmLgZcX]Zh'#*!+bb########################## &:VX]
LgZcX]-bb##################################################### &
To adjust the half nut:
1. 9>H8DCC:8IA6I=:;GDBEDL:G
2. DeZc i]Z ]Va[ cji VcY gZbdkZ i]Z i]gZVY
Y^Va#
3. AddhZci]Z]Zmcjihdci]ZhZihXgZlh#
Figure 85.AdXVi^dcd[hVYYaZadX`Wdai#
4. I^\]iZcZVX]hZihXgZlFigure 87^cVeegdm"
^bViZanVc&¿-d[Vijgc!i]ZcgZi^\]iZci]Z]Zm
cjihl^i]djibdk^c\i]ZhZihXgZlh#
I]Z hVYYaZ \^W ^h adXViZY dc i]Z Wdiidb d[ i]Z
WVX` ZY\Z d[ i]Z ha^YZ Figure 86# I]^h \^W ^h
YZh^\cZYY^[[ZgZciani]Vci]ZXgdhhdgXdbedjcY
ha^YZ\^Wh#>chiZVYd[WZ^c\VlZY\Z"h]VeZYeaViZ!
^i ^h _jhi V [aVi WVg# I]Z \^W iZch^dc ^h Veea^ZY Wn
[djghZihXgZlh#=ZmcjihhZXjgZi]ZhZhZihXgZlh
^ceaVXZ!hdi]Znl^aacdiaddhZcYjg^c\deZgVi^dc#
=Va[Cji
HZi
HXgZlh
<^W
Figure 87.=Va[cji\^WhZihXgZlh#
HZiHXgZlh
5. BdkZ i]Z XVgg^V\Z ]VcYl]ZZa jci^a i]Z ]Va[
cji XVc [jaan XadhZ! i]Zc deZc$XadhZ i]Z ]Va[
cjihZkZgVai^bZhVcYcdi^XZ]dl^i[ZZah#
Figure 86.HVYYaZ\^WXdbedcZcih#
IdVY_jhii]ZhVYYaZ\^W!addhZci]Z]ZmcjihVcY
VY_jhii]Z[djghZihXgZlh^cZkZc^cXgZbZcihjci^a
Vc VXXZeiVWaZ Vbdjci d[ gZh^hiVcXZ ^h [Zai l]Zc
ijgc^c\ i]Z XVgg^V\Z ]VcYl]ZZa# I^\]iZc i]Z ]Zm
cjihl]ZcYdcZ!WjiYdcdiVaadli]ZhZihXgZlh
idbdkZl]Zci^\]iZc^c\#
<.%(+&(M)%<ZVg"=ZVYAVi]Z
I]Z ]Va[ cji ^h XdggZXian VY_jhiZY l]Zc ndj
[ZZaVha^\]iYgV\l]^aZdeZc^c\VcYXadh^c\^i#
I]ZbdkZbZcih]djaYcdiWZiddhi^[[dgidd
hadeen#
6. GZeZViSteps 3–5!^[cZXZhhVgn!jci^andjVgZ
hVi^h[^ZYl^i]i]Z]Va[cjiVY_jhibZci!i]ZcgZ"
^chiVaai]Zi]gZVYY^Va#
"*&"
Shear Pin
Replacement
I]ZBdYZa<.%(+^hh]^eeZYl^i]ildZmigVh]ZVg
e^ch#I]Zh]ZVge^ch]daYi]ZaZVYhXgZlVcY[ZZY
gdYhid\Zi]ZghZZFigure 88#I]ZnVgZYZh^\cZY
idWgZV`VcYegdiZXibdgZZmeZch^kZXdbedcZcih
^[ ndj XgVh] ndjg XVgg^V\Z dg iV`Z idd aVg\Z d[ V
Xji#
AZVYhXgZlH]ZVgE^c
Bearing Preload
I]^h aVi]Z ^h h]^eeZY [gdb i]Z [VXidgn l^i] i]Z
he^cYaZ WZVg^c\ egZadVY VY_jhiZY# >[ i]Z he^cYaZ
ZkZgYZkZadehVW^id[ZcY"eaVnVcYi]Zldg`e^ZXZ
[^c^h] hj[[Zgh! ndj XVc VY_jhi i]Z WZVg^c\ egZ"
adVY id gZbdkZ i]Z ZcY"eaVn VcY ^begdkZ i]Z
ldg`e^ZXZ[^c^h]#
Tools Needed
Qty
=dd`"HinaZHeVccZgLgZcX]+-",*bb############# &
9^Va>cY^XVidgl^i]BV\cZi^X7VhZ##################### &
=ZVkn9ZVY7adl=VbbZg############################### &
LddYZc7adX`################################################### &
To adjust the preload:
;ZZYGdYH]ZVgE^c
Figure 88.H]ZVge^ch#
Tools Needed
Qty
=VbbZg############################################################# &
EjcX]*$&+dg-bb########################################## &
1. Gjci]ZaVi]Z[dg'%b^cjiZhdc]^\]heZZYid
Wg^c\i]ZaVi]ZidVcdgbVaiZbeZgVijgZ#
2. 9>H8DCC:8IA6I=:;GDBEDL:G
3. GZbdkZ i]Z X]jX`! h]^[i i]Z he^cYaZ id cZj"
igVa! i]Zc gZbdkZ i]Z XdkZg [gdb i]Z ZcY d[
i]Z]ZVYhidX`idZmedhZi]ZdjiWdVgYZcYd[
i]Zhe^cYaZFigure 89#
To replace the shear pin:
1.
9>H8DCC:8IA6I=:;GDBEDL:G
2.
GdiViZ i]Z aZVYhXgZl$[ZZY gdY hd i]Z h]ZVg
e^c^h[VX^c\jeVcYYdlc#>[i]ZXdaaVggdiViZh
^cYZeZcYZcian!i]ZcgdiViZ^ihdi]Zh]ZVge^c
]daZh Va^\c l^i] i]dhZ ^c i]Z aZVYhXgZl$[ZZY
gdY#
3.
JhZi]ZejcX]VcY]VbbZgidYg^kZdjii]Z
e^ZXZhd[i]ZdaYh]ZVge^c#
4.
BV`Z hjgZ i]Z ]daZh ^c i]Z XdaaVg VcY
aZVYhXgZl$[ZZY gdY VgZ Va^\cZY VcY iVe i]Z
cZlh]ZVge^c!iVeZg"h^YZ[^ghi!Vaai]ZlVn^cid
i]Z]daZh#
"*'"
DjiWdVgY
:cYd[
He^cYaZ
Figure 89. AdXVi^dcd[djiWdVgYZcYd[he^cYaZ#
<.%(+&(M)%<ZVg"=ZVYAVi]Z
4. EaVXZ i]Z X]jX` `Zn ^c i]Z XVb"adX` hdX`Zi
id`ZZei]Zhe^cYaZ[gdbgdiVi^c\!VcYgZbdkZ
i]ZdjiZgheVccZgcjih]dlc^cFigure 90#
7. EaVXZVY^Va^cY^XVidgdci]ZXgdhhha^YZVcY
bdkZi]ZXVgg^V\ZidlVgYi]Z]ZVYhidX`jci^a
i]ZXdciVXied^cid[i]Z^cY^XVidgidjX]Zhi]Z
he^cYaZ[VXZFigure 92#
>ccZg
HeVccZg
Cji
DjiZg
HeVccZg
Cji
Figure 90.He^cYaZheVccZgcjih#
5. AddhZci]Z^ccZgheVccZgcjidcZijgc#
Note:You may have to tap on the outboard
spindle tube as explained in Step 7 to help
unload the spindle and break the spanner nut
loose.
6. EaVXZVlddYZcWadX`dkZgi]ZdjiWdVgYZcY
d[i]Zhe^cYaZ!VcY]^i^ihdjcYanl^i]VhbVaa
haZY\Zdg]ZVknYZVYWadl]VbbZgFigure
91#Ndjg\dVa^hidha^YZi]Zhe^cYaZ[dglVgY
_jhiZcdj\]id^cigdYjXZhe^cYaZZcY"eaVni]Vi
ndjXVc[ZZaWn]VcY#
Figure 92. 9^Va^cY^XVidghZije#
8. BdkZi]ZXVgg^V\ZVcVYY^i^dcVa%#&%%idlVgY
i]Z]ZVYhidX`#
9. >chZgii]ZXVb`Zn^cidVXVbhdX`ZiidegZ"
kZci i]Z he^cYaZ [gdb ijgc^c\! i]Zc i^\]iZc
i]Z ^ccZg heVccZg cji jci^a i]Z Y^Va ^cY^XVidg
cZZYaZ_jhihidehbdk^c\Figure 93#
L]^aZ i^\]iZc^c\ i]Z heVccZg cjih! gdX` i]Z
he^cYaZ WVX` VcY [dgi] ha^\]ian l^i] i]Z XVb
`Zn id bV`Z hjgZ i]Z he^cYaZ iVeZgZY gdaaZg
WZVg^c\hhZViegdeZgan^ci]Z^ggVXZh#
L]Zc i]Z Y^Va ^cY^XVidg cZZYaZ hideh bdk"
^c\!i]ZgZl^aaWZcdhe^cYaZZcY"eaVnVcYcd
WZVg^c\ egZadVY# >i ^h ZhhZci^Va i]Vi ndj [^cY
i]^h ed^ci l^i]dji i^\]iZc^c\ i]Z heVccZg cji
idd bjX] VcY ^cVYkZgiZcian egZadVY^c\ i]Z
he^cYaZWZVg^c\h#
Figure 91. >cigdYjX^c\YZiZXiVWaZZcY"eaVndcV
ine^XVaaVi]Z#
Figure 93. 6Y_jhi^c\he^cYaZWZVg^c\h#
<.%(+&(M)%<ZVg"=ZVYAVi]Z
"*("
H^cXZ ^i iV`Zh \gZVi Z[[dgi id ijgc i]Z ^ccZg
heVccZgcji!ndjbVn[^cY^iY^[[^Xjaiid`cdl
^[ndj]VkZ\dcZeVhii]ZoZgdZcY"eaVned^ci
dg cdi# >i ^h ZVh^Zhi id ]VkZ hdbZdcZ lViX]
i]Z Y^Va l]^aZ ndj i^\]iZc i]Z ^ccZg heVccZg
cji#>[ndji]^c`ndjbVn]VkZ\dcZeVhii]Z
oZgd ZcY"eaVn ed^ci! iV`Z i]Z i^bZ id jcadVY
i]Z WZVg^c\h Vh YZhXg^WZY ZVga^Zg! i]Zc gZ"
i^\]iZci]Z^ccZgheVccZgcjijci^andj`cdl
ndj]VkZgZVX]ZYi]ZXdggZXihZii^c\#
10. L]ZcndjVgZXdc[^YZcii]Vindj]VkZVY_jhi"
ZY i]Z ^ccZg heVccZg cji jci^a oZgd he^cYaZ
ZcY"eaVnVcYegZadVYZm^hih!i^\]iZci]ZheVc"
cZgcjiVcVYY^i^dcVa&¿&+i]d[Vijgc#
11. L^i]dji XVjh^c\ i]Z ^ccZg heVccZg cji id
i^\]iZc Vcn [Vgi]Zg! ^chiVaa VcY i^\]iZc i]Z
djiZgheVccZgcjiV\V^chii]Z^ccZgcji#
9d cdi dkZgi^\]iZc i]Z djiZg heVccZg cji
WZXVjhZ VYY^i^dcVa egZadVY XVc [dgXZ i]Z
WZVg^c\hZkZci^\]iZgV\V^chii]ZgVXZh^ci]Z
]ZVYhidX`VcYXVjhZi]Z]ZVYhidX`idXdb"
egZhh!XgVX`!dgXVjhZWZVg^c\[V^ajgZ#
Tailstock Lock
L]Zcejh]ZYidlVgYi]Zhe^cYaZ!i]ZiV^ahidX`adX`
]daYh i]Z iV^ahidX` [^gban ^c eaVXZ dc i]Z WZYlVn
l^i]VadX`^c\eaViZjcYZgcZVi]i]ZiV^ahidX`#
Tools Needed
Qty
LgZcX]&,bb#################################################### &
To adjust the tailstock lock:
1. BdkZ i]Z iV^ahidX` adX` Ydlc! i]Zc edh^i^dc
i]Z iV^ahidX` id Vc VgZV dc i]Z WZYlVn i]Vi
VaadlhVXXZhhidi]ZadX`^c\]ZmcjiVcYeaViZ
jcYZgcZVi]i]ZiV^ahidX`hZZFigure 94#
IV^ahidX`AdX`
To confirm that the bearings are correctly preloaded:
1. GZViiVX]VaagZbdkZYaVi]ZXdbedcZcihVcY
egZeVgZ^i[dgdeZgVi^dc#
2. >chiVaai]ZX]jX`VcYi^\]iZci]Z_Vlh#
3. HZii]Zhe^cYaZheZZYid^ih]^\]ZhihZii^c\#
4. 8dccZXii]ZaVi]ZidedlZgVcYijgci]ZaVi]Z
he^cYaZON#
AdX`^c\=ZmCjiEaViZ
Figure 94.IV^ahidX`adX`^c\]ZmcjiVcYeaViZ#
2. I^\]iZci]ZadX`^c\]ZmcjiV&¿)ijgcViVi^bZ
jci^ai]ZiV^ahidX`l^aacdibdkZl]ZcadX`ZY#
GZeZVii]^hhiZeVhcZXZhhVgn#
5. AZii]ZaVi]Zgjc[dg'%b^cjiZh#
6. Ijgci]Zhe^cYaZOFF!Y^hXdccZXiaVi]Z[gdb
edlZg! VcY X]ZX` i]Z iZbeZgVijgZ d[ i]Z
he^cYaZ#
·>[ i]Z he^cYaZ cdhZ ^h ha^\]ian lVgb id i]Z
idjX]!ndj]VkZXdggZXiWZVg^c\egZadVY#
·>[ i]Z he^cYaZ cdhZ ^h ]diiZg i]Vc ndj XVc
Xdb[dgiVWan `ZZe ndjg ]VcY dc! i]Z egZ"
adVY^hiddi^\]iVcYndjbjhigZeZViWZVg"
^c\ egZadVY VY_jhibZci egdXZYjgZ# L]Zc
gZeZVi^c\ i]Z egdXZYjgZ! gdiViZ i]Z ^ccZg
heVccZgcjiVa^iiaZaZhhYjg^c\Step 10^c
i]ZegZXZY^c\^chigjXi^dch#
"*)"
<.%(+&(M)%<ZVg"=ZVYAVi]Z
Gap Removal
Replacing V-Belt
6 hZXi^dc d[ i]Z WZY XVaaZY i]Z \Ve ^h adXViZY
_jhi jcYZg i]Z he^cYaZ VcY XVc WZ gZbdkZY [dg
ijgc^c\aVg\ZY^VbZiZgeVgihdgl]Zcjh^c\VaVg\Z
Y^VbZiZg[VXZeaViZ#
Tools Needed
Qty
E]^aa^ehHXgZlYg^kZg'###################################### &
LgZcX]&,bb#################################################### &
To replace the V-belts on the lathe:
I]Z \Ve ^h ^chiVaaZY! i]Zc \gdjcY! Vi i]Z [VXidgn
Yjg^c\ aVi]Z VhhZbWan [dg egZX^hZ [^i VcY Va^\c"
bZci# ;VXidgh Yjg^c\ i]Z gZbV^c^c\ VhhZbWan
Veean VYY^i^dcVa [dgXZh id i]Z \Ve0 i]ZgZ[dgZ!
gZeaVX^c\ i]Z \Ve id i]Z dg^\^cVa edh^i^dc l^aa WZ
kZgnY^[[^Xjai#If you choose to remove the gap,
the mating surfaces of the gap will probably
not sit flush with the bed if you ever re-install
it. For that reason, removing the gap is considered a permanent alteration to the machine.
1. 9>H8DCC:8IA6I=:;GDBEDL:G
2. GZbdkZ i]Z WVX`heaVh] VcY ]ZVYhidX` ZcY
XdkZg#
3. GZbdkZ i]Z iZch^dc d[[ i]Z daY K"WZaih Wn
addhZc^c\i]ZbdidgbdjciWdaihFigure 96
VcYha^Y^c\i]Zbdidgje#
Tools Needed
Qty
=ZmLgZcX]-bb############################################## &
=ZVkn9ZVY7adl=VbbZg############################### &
Bdidg
Bdjci
7daih
To remove the gap:
1.
9>H8DCC:8IA6I=:;GDBEDL:G
2.
GZbdkZi]Z[djgXVehXgZlhi]VihZXjgZi]Z
\Veidi]ZWZYFigure 95#
8VeHXgZlh
Figure 96.AdXVi^dcd[bdidgbdjciWdaih#
4. GZbdkZ i]Z daY WZaih VcY ^chiVaa i]Z cZl
dcZhVhVbViX]ZYhZi#
5. Ejh] Ydlc dc i]Z bdidg l^i] dcZ ]VcY id
iZch^dc i]Z WZaih! i]Zc i^\]iZc i]Z bdidg
bdjciWdaihl^i]ndjgdi]Zg]VcYidadX`i]Z
bdidg^ceaVXZ#
6. 8]ZX`i]ZWZaiYZ[aZXi^dcVhh]dlc^cFigure
97 VcY gZ"VY_jhi ^[ cZXZhhVgn# I]Z egdeZg
YZ[aZXi^dc^hVeegdm^bViZan&¿)#
7. GZeaVXZi]ZZcYXdkZgVcYi]ZWVX`heaVh]#
Figure 95.<VeXVehXgZlh#
EjaaZn
3. JhZ i]Z YZVY Wadl ]VbbZg id iVe i]Z \Ve
jelVgYhVcYdjid[i]ZWZY#
9Z[aZXi^dc
9Z[aZXi^dc
H]djaYWZ
6eegdm#&¿)
EjaaZn
Figure 97. 7ZaiYZ[aZXi^dc#
<.%(+&(M)%<ZVg"=ZVYAVi]Z
"**"
Brake Pads
5. HiZe d[[ i]Z WgV`Z VcY gZbdkZ i]Z ejaaZn#
Figure 99h]dlhi]ZejaaZngZbdkZYVcYi]Z
WgV`ZeVYhZmedhZY#
L]Zc i]Z WgV`Z eVYh VgZ ldgc Ydlc id l^i]^c
&
¿ -i]^X`i]ZnbjhiWZgZeaVXZY#>[i]ZWgV`ZeVYh
XdbeaZiZan lZVg dji! i]Zc bZiVa l^aa \g^cY dc
bZiVaVcYi]ZejaaZnbVnWZgj^cZY#L]ZcgZeaVX"
^c\i]ZWgV`ZeVYh!i]Z^ch^YZd[i]ZejaaZnbjhi
WZijgcZYidgZcZli]Zhjg[VXZVhi]ZejaaZnVahd
VXihVhVWgV`ZYgjb#
Tools Needed
Qty
E]^aa^ehHXgZlYg^kZg'###################################### &
=ZmLgZcX]*bb############################################## &
LgZcX]&,bb#################################################### &
CZZYaZ"CdhZEa^Zgh########################################### &
6cdi]ZgAVi]Zdg7gV`ZIjgc^c\BVX]^cZ######### &
9^Vadg9^\^iVa8Va^eZgh####################################### &
To check/replace the brake pads:
1. 9>H8DCC:8IA6I=:;GDBEDL:G
2. GZbdkZ i]Z WVX`heaVh] VcY ]ZVYhidX` ZcY
XdkZg#
3. AddhZc^c\i]ZbdidgbdjciWdaihFigure 96
VcYgZbdkZi]ZK"WZaih#
4. HiZedci]ZWgV`ZidadX`i]ZejaaZn^ceaVXZ!
VcY gZbdkZ i]Z ejaaZn XVe hXgZl h]dlc ^c
Figure 98#I]ZXVehXgZl]VhcdgbVag^\]i"
]VcY i]gZVYh VcY gZbdkZh Wn ijgc^c\ Xdjc"
iZgXadX`l^hZ#
7gV`Z
EVYh
Figure 99. 7gV`ZVhhZbWan#
6. Jh^c\ndjgXVa^eZgh!bZVhjgZi]Zi]^X`cZhhd[
i]ZWgV`ZeVYh#
·>[i]ZWgV`ZhVgZbdgZi]VcV&¿)i]^X`!i]Zc
i]ZWgV`ZeVYhYdcdicZZYidWZX]Vc\ZY
Vi i]^h i^bZ# GZ"VhhZbWaZ i]Z aVi]Z ^c i]Z
deedh^iZ bVccZg i]Vi ndj Y^hVhhZbWaZY ^i
^cSteps 2–5#
·>[ i]Z WgV`Zh VgZ &¿) dg i]^ccZg! i]Zc egd"
XZZYidHiZe,#
7. GZeaVXZi]ZWgV`ZeVYh#
8. GZhjg[VXZi]Z^ch^YZd[i]ZejaaZnWnijgc^c\
d[[VhbVaaVbdjcil^i]Vcdi]ZgaVi]Zhdi]Z
^ch^YZhjg[VXZ^hhbddi]VcYZkZc#>[ndjYd
cdi ]VkZ VXXZhh id Vcdi]Zg aVi]Z! Xdch^YZg
iV`^c\i]ZejaaZnidVWgV`Zh]de[dggZhjg[VX"
^c\#
9. >chiVaai]ZgZhjg[VXZYejaaZnVcYgZ"VhhZbWaZ
i]ZaVi]Z^ci]Zdeedh^iZbVccZgi]VindjY^h"
VhhZbWaZY^i^cSteps 2–5#
EjaaZn8VeHXgZl
Figure 98. EjaaZnXVehXgZl#
"*+"
10. HiVgi i]Z aVi]Z VcY iZhi i]Z WgV`Z id bV`Z
hjgZ ^i ldg`h WZ[dgZ eaVX^c\ i]Z bVX]^cZ
WVX`^cidgZ\jaVgdeZgVi^dc#
·>[ndj]VkZVcnegdWaZbhl^i]i]ZdeZgVi^dc
d[i]ZWgV`Z![ZZa[gZZidXVaadjgIZX]c^XVa
Hjeedgi[dg]Zae#
<.%(+&(M)%<ZVg"=ZVYAVi]Z
SECTION 8: WIRING
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NOTICE
The photos and diagrams included in this
section are best viewed in color. You can view
these pages in color at www.grizzly.com.
WARNING!
SHOCK HAZARD!
Disconnect power
before working on
wiring.
<.%(+&(M)%<ZVg"=ZVYAVi]Z
"*,"
Wiring Overview
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READ ELECTRICAL SAFETY
ON PAGE 57!
<.%(+&(M)%<ZVg"=ZVYAVi]Z
Spindle Switch, Main Motor & Pump Motor
SPINDLE SWITCH
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Electrical Box Wiring
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READ ELECTRICAL SAFETY
ON PAGE 57!
"+&"
SECTION 8: PARTS
Electrical Breakdown
125
124
123
127
126
128
127
129
130
131
137
128
132
133
134 135
136
148
152
139
152-2
140
122
142
143
138
152-3
144
122-1
122-2
122-3
152-1
122-5
152-5
152-4
147
122-4
145
141
150
149
146
152-6
151
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<.%(+&(M)%<ZVg"=ZVYAVi]Z
Electrical Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
122
P9036122
MOTOR
138
P9036138
BRAKE SWITCH
122-1 P9036122-1
FAN COVER
139
P9036139
CORD COVER SMALL
122-2 P9036122-2
FAN
140
P9036140
CORD COVER LARGE
122-3 P9036122-3
S CAPACITOR 150M 250V 3" X 1-1/2"
141
P9036141
PUMP MOTOR
122-4 P9036122-4
R CAPACITOR 20M 450V 3" X 1-1/2"
142
PSW04-4
STRAIN RELIEF
122-5 P9036122-5
JUNCTION BOX ASSEMBLY
143
PSW04-4
STRAIN RELIEF
123
P9036123
JOG BUTTON
144
P9036144
MAIN MOTOR CORD
124
P9036124
STOP SWITCH
145
P9036145
PUMP MOTOR CORD
125
P9036125
POWER LIGHT
146
P9036146
SPINDLE SWITCH CORD
126
P9036126
COOLANT PUMP SWITCH
147
P9036147
LIGHT CORD
127
P9036127
CONTACTOR TIAN GSC1-1201 110V
148
P9036148
BRAKE SWITCH CORD
128
P9036128
CONTACTOR TIAN JZC3-40D 110V
149
P9036149
CERAMIC TERMINAL BLOCK 2C
129
P9036129
RELAY
150
P9036150
SPINDLE SWITCH
130
P9036130
FUSE 110V 2A
151
P9036151
SPINDLE SWITCH
131
P9036131
FUSE 24V 5A
152
P9036152
COMPLETE LIGHT ASSEMBLY
132
P9036132
OL RELAY JUCHE JR29-16 9-13A
152-1 P9036152-1
LIGHT BODY
133
P9036133
OL RELAY JUCHE JR29-16 0.35-0.52A
152-2 P9036152-2
LIGHT BULB
134
P9036134
GROUND BLOCK
152-3 P9036152-3
BULB COVER
135
P9036135
TERMINAL BLOCK 6C
152-4 P9036152-4
BULB COVER RETAINER
136
P9036136
TERMINAL BLOCK 13C
152-5 PS55M
PHLP HD SCR M3-.5 X 10
137
P9036137
TRANSFORMER JBK5-100VA TH
152-6 P9036152-6
LIGHT BODY CORD
<.%(+&(M)%<ZVg"=ZVYAVi]Z
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Bed Breakdown
53
70
47A 49
1
4
3
2
69
54A
112
13
11
71
52
46
5
51
23
61
16
19
53
22
54
51
10
59
54
53
7
25
58
28
67
27
40
52
61A
26
41
43
39
9
68
42
24
6
44
45
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<.%(+&(M)%<ZVg"=ZVYAVi]Z
Bed Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
P9036001
MOTOR BASE
41
P9036041
PLUG
2
P9036002
PULLEY
42
P9036042
PLUG
3
P9036003
BED
43
P9036043
HEX SHAFT STUD
4
P9036004
GAP
44
P9036044
COVER O/S
5
P9036005
END COVER
45
P9036045
KNURLED THUMB NUT
6
P9036006
BRACKET
46
PSS31M
SET SCREW M5-.8 X 8
7
P9036007
BRACKET
47A
PSS11M
SET SCREW M6-1 X 16
9
P9036009
COLLAR
49
PSB47M
CAP SCREW M10-1.5 X 40
10
P4016210
HANDLE BODY
51
PSB02M
CAP SCREW M6-1 X 20
11
P9036011
RACK (SHORT)
52
PSB60M
CAP SCREW M8-1.25 x 55
13
P9036013
RACK (LONG)
53
PN03M
HEX NUT M8-1.25
16
P9036016
LEAD SCREW
54
PSS19M
SET SCREW M8-1.25 X 30
19
P9036019
FEED ROD
54A
PB38M
HEX BOLT M12-1.75 X 60
22
P9036022
SHAFT
58
PRP16M
ROLL PIN 3 X 25
23
P9036023
COLLAR
59
P9036059
PIN 8N 6 X 25
24
P9036024
HEX SHAFT STUD
61
PRP46M
ROLL PIN 6 X 28
25
P9036025
HANDLE
61A
PRP34M
ROLL PIN 6 X 55
26
P9036026
BRAKE RING
67
P9036067
SPRING 1 X 7.5 X 25
27
P9036027
COLLAR
68
P9036068
BALL OILER 8MM
28
P9036028
KEY
69
P9036069
STUD 8 X 60
39
PSW03-1
KNOB
70
PB14M
HEX BOLT M10-1.5 X 35
40
P9036040
PLUG
71
PS03M
PHLP HD SCR M6-1 X 8
<.%(+&(M)%<ZVg"=ZVYAVi]Z
"+*"
Stand Breakdown
75
73
72
76
79A
74
78
77
93
94
84
85
83
80
81
95
82A
106
108
101
105
100
87
92
99
96
152
98
161
97
104
86
103
102
88
157
158
91
160
154
159
90
155
141
89
156
109
153
110
111
"++"
<.%(+&(M)%<ZVg"=ZVYAVi]Z
Stand Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
72
PS19M
PHLP HD SCR M5-.8 X 6
98
PRP99M
ROLL PIN 2 X 12
73
P9036114
ELECTRICAL BOX COVER
99
P9036099
PEDAL ARM
74
P9036114
ELECTRICAL BOX
100
P9036100
CONNECTING SHAFT
75
P9036075
SPLASH GUARD
101
P9036101
DRAW SPRING
76
PSB04M
CAP SCREW M6-1 X 10
102
P9036102
SWITCH BLOCK
77
PSB02M
CAP SCREW M6-1 X 20
103
PSS20M
SET SCREW M8-1.25 X 8
78
PN01M
HEX NUT M6-1
104
PRP28M
ROLL PIN 5 X 40
79A
P9036079A
OIL PLATE
105
P9036105
DRIVE SHAFT-LONGER
80
PS68M
PHLP HD SCR M6-1 X 10
106
PRP05M
ROLL PIN 5 X 30
81
P9036081
COVER
108
P9036108
PEDAL
82A
P9036082A
RIGHT BED STAND
109
P9036109
PHLP HD SCR M10-1.5 X 60
83
P9036083
BED STAND
110
PN02M
HEX NUT M10-1.5
84
P9036084
COVER
111
P9036111
BUTT ROD SUPPORT
85
PS68M
PHLP HD SCR M6-1 X 10
112
P9036112
SWITCH BOX
86
PS68M
PHLP HD SCR M6-1 X 10
141
P9036141
PUMP MOTOR
87
P9036087
COVER
152
P9036152
COMPLETE LIGHT ASSEMBLY
88
PB33M
HEX BOLT M12-1.75 X 50
153
P9036153
COOLANT TANK
89
P9036089
BRACKET-LEFT
154
P9036154
COOLANT NOZZLE
90
PS68M
PHLP HD SCR M6-1 X 10
155
P9036155
COOLANT ON/OFF VALVE
91
P9036091
PLATE
156
P9036156
COOLANT TO TANK HOSE
92
P9036092
BRACKET-RIGHT
157
P9036157
LIGHT MOUNTING BRACKET
93
P9036093
BREAK SHAFT
158
P9036158
CONNECTION TUBE
94
P9036094
SPLIT PIN
159
PSB31M
CAP SCREW M8-1.25 X 25
95
P9036095
BRAKE PULL ROD
160
PSB02M
CAP SCREW M6-1 X 20
96
P9036096
CAP SHAPE SCREW
161
PS15M
PHLP HD SCR M6-1 X 14
97
PN02M
HEX NUT M10-1.5
<.%(+&(M)%<ZVg"=ZVYAVi]Z
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Headstock Case Breakdown
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Headstock Case Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
207
P9036207
MAIN CASTING
295
PSS20M
SET SCREW M8-1.25 X 8
209
P9036209
SHIFT LEVER
296
PSS16M
SET SCREW M8-1.25 X 10
210
P9036210
SHAFT HOUSING
297
PSS14M
SET SCREW M8-1.25 X 12
211
P9036211
COVER
299
PB15M
HEX BOLT M8-1.25 X 40
212
P9036212
LOCK COLLAR
300
PS07M
PHLP HD SCR M4-.7 X 8
213
P9036213
SHAFT COLLAR
303
PK20M
KEY 5 X 5 X 15
214
P9036214
HANDLE BODY
314
PRP01M
ROLL PIN 4 X 18
215
P9036215
HANDLE BLOCK
316
PRP45M
ROLL PIN 5 X 32
216
P9036216
HUB
320
PR43M
EXT RETAINING RING 50MM
248
P9036248
SHAFT
329
P9036329
STEEL BALL 6MM
250
P9036250
GEAR 51T
330
P9036329
STEEL BALL 6MM
251
P9036251
COLLAR
332
P9036332
O-RING
252
P9036252
SHAFT
333
PORP014
O-RING 13.8 X 2.4 P14
256
PW23M
FLAT WASHER 30MM
334
PORP010
O-RING 9.8 X 1.9 P10
257
P9036257
GEAR SHAFT 17T
336
P9036336
SEAL 30 X 3.1MM
264
P9036264
HANDLE
339
P9036339
COMPRESSION SPRING
265
P9036265
HANDLE
340
P9036340
COMPRESSION SPRING
266
P9036266
HANDLE
341
P9036341
COMPRESSION SPRING
268
P9036268
SHIFT FORK
342
P9036342
SHIFT HUB
269
P9036269
SHIFT FORK
347
P9036347
LEVER
278
P9036278
GASKET
348
P9036348
FRAME
281
P9036281
OIL SIGHT GLASS
349
PRP47M
ROLL PIN 6 X 60
287
PSB14M
CAP SCREW M8-1.25 X 20
350
PB39M
HEX BOLT M6-1 X 50
351
PSB84M
CAP SCREW M10-1.5 X 35
288
PSB02M
CAP SCREW M6-1 X 20
293
PSS04M
SET SCREW M6-1 X 12
<.%(+&(M)%<ZVg"=ZVYAVi]Z
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Headstock Gear Train Breakdown
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Headstock Gear Train Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
204
P9036204
REAR COVER
280
P9036280
OIL SEAL
205
P9036205
PULLEY
284
PSB23M
CAP SCREW M4-.7 X 12
206
P9036206
PLUG
286
PSB01M
CAP SCREW M6-1 X 16
225
P9036225
GEAR 43T
298
PSS06M
SET SCREW M8-1.25 X 16
226
P9036226
GEAR 51T
305
PK36M
KEY 5 X 5 X 50
227
P9036227
SPACER
306
PK11M
KEY 6 X 6 X 40
228
P9036228
GEAR SHAFT 16T
309
PK81M
KEY 6 X 6 X 12
229
P9036229
COVER
311
PK34M
KEY 5 X 5 X 20
230
P9036230
SPACER
319
PR09M
EXT RETAINING RING 20MM
231
P9036231
SHAFT
324
P6204
BALL BEARING 6204ZZ
232
P9036232
SPACER
325
P6203
BALL BEARING 6203ZZ
233
P9036233
COLLAR W/GEAR 21T
326
P6204
BALL BEARING 6204ZZ
234
P9036234
GEAR 29T
337
PORG040
O-RING 39.4 X 3.1 G40
235
P9036235
GEAR 46T
338
PORG045
O-RING 44.4 X 3.1 G45
236
P9036236
GEAR 38T
352
P9036352
CONNECTING BOARD
237
P9036237
COLLAR
353
PRP49M
ROLL PIN 5 X 25
238
P9036238
GEAR 26T
354
P9036354
SHAFT
239
P9036239
GEAR 34T
355
P9036355
BRAKE SHAFT
240
P9036240
GEAR 53T
356
PR03M
EXT RETAINING RING 12MM
241
P9036241
PLUG
357
P9036357
BRAKE SHOES
259
PSB76M
CAP SCREW M8-1.25 X 18
358
P9036358
POSITIONING AXLE
273
P9036273
GASKET
359
PR39M
EXT RETAINING RING 8MM
274
P9036274
GASKET
<.%(+&(M)%<ZVg"=ZVYAVi]Z
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Headstock Spindle Gears Breakdown
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Headstock Spindle Gears Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
201
P9036201
COLLAR
275
P9036275
GASKET
202
P9036202
COLLAR
276
P9036276
GASKET
203
P9036203
REAR COVER
277
P9036277
GASKET
208
P9036208
FRONT COVER
279
P9036279
OIL SEAL
217
P9036217
GEAR 37T
285
PSB24M
CAP SCREW M5-.8 X 16
218
P9036218
SPACER
287
PSB14M
CAP SCREW M8-1.25 X 20
219
P9036219
SPACER
289
PSB06M
CAP SCREW M6-1 X 25
220
P9036220
SPACER
302
PN09M
HEX NUT M12-1.75
221
P9036221
GEAR 40T
304
PK14M
KEY 5 X 5 X 18
222
PW06M
FLAT WASHER 12MM
306
PK11M
KEY 6 X 6 X 40
223
P9036223
GEAR 37T
307
PK49M
KEY 6 X 6 X 55
224
P9036224
LOCK RING M50-1.5
308
PK50M
KEY 6 X 6 X 120
242
P9036242
GEAR 74T
310
PK51M
KEY 8 X 8 X 18
243
P9036243
GEAR 37T
313
PRP44M
ROLL PIN 3 X 10
244
P9036244
SPINDLE
317
PR09M
EXT RETAINING RING 20MM
245
P9036245
SPRING
320
PR43M
EXT RETAINING RING 50MM
246
P9036246
PIN
321
PR44M
EXT RETAINING RING 72MM
247
P9036247
HANDLES- HEADSTOCK
322
PR62M
EXT RETAINING RING 42MM
253
P9036253
GEAR 30T
323
P6004
BALL BEARING 6004ZZ
254
P9036254
SHAFT
327
P30210
TAPERED ROLLER BEARING 30210
255
P9036255
SHAFT
328
P30212
TAPERED ROLLER BEARING 30212
267
P9036267
COLLAR
335
PORPS025
O-RING 24.5 X 2.0 S24
<.%(+&(M)%<ZVg"=ZVYAVi]Z
",("
Gearbox Case Breakdown
)%'
)%(
)+,
),(
)+),(
)+.
)%&
)+)%)
)%*
),*
)%)%,
)-)
)%+
)&%
)-+
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),)
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)&)
)&*
)%.
),%
)-%
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)&%
),.
),%
),*
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),-
)-*
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)-(
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)&-
",)"
<.%(+&(M)%<ZVg"=ZVYAVi]Z
Gearbox Case Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
401
P9036401
CASTING
467
PS07M
PHLP HD SCR M4-.7 X 8
402
P9036402
RIGHT COVER
468
P9036468
OIL SIGHT GLASS
403
P9036403
LEFT COVER
469
PSB66M
CAP SCREW M8-1.25 X 65
404
P9036404
SLIPPER
470
PSB02M
CAP SCREW M6-1 X 20
405
P9036405
LEVER
472
PRP03M
ROLL PIN 5 X 20
406
P9036406
LEVER
473
PRP28M
ROLL PIN 5 X 40
407
P9036407
SLIPPER
474
PRP30M
ROLL PIN 5 X 50
408
P9036408
SHAFT
475
P9036475
HANDLE KNOB 10MM
409
P9036409
HANDLE BASE (INNER)
476
P9036476
COMPRESSION SPRING
410
P9036410
LEVER
477
P9036477
COMPRESSION SPRING
411
P9036411
HANDLE BASE
478
PSS17M
SET SCREW M8-1.25 X 6
413
P9036413
COVER
479
P9036479
STEEL BALL 6.5MM
414
P9036414
GASKET
480
PR68M
EXT RETAINING RING 40MM
415
P9036415
SLIPPER
483
PORG045
O-RING 44.4 X 3.1 G45
417
P9036417
HANDLE
484
P9036484
O-RING 29.4 X 3.1 G30
418
P9036418
PLATE
485
PS79M
PHLP HD SCR M3-.5 X 8
419
P9036419
HANDLE
486
PK127M
KEY 5 X 5 X 8
<.%(+&(M)%<ZVg"=ZVYAVi]Z
",*"
Gearbox Gear Train Breakdown
)'*
)--
)-,
),&
)'& )''
).' )-&
)'(
)'.
)'-
)',
).%
)')
),& )('
)(&
).)
)(%
).)
).-
),&
)(-
).%
))%
)(.
).% )'*
)--
)(+
)(,
)-,
)-.
)(*
).%
)()
),&
)((
),&
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))+
)-'
)).
))-
)),
)))
)--
))(
))'
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)*(
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).'
)-&
)*,
).%
)-'
)*+
)**
)*%
),&
",+"
<.%(+&(M)%<ZVg"=ZVYAVi]Z
Gearbox Gear Train Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
421
P9036421
COVER
445
P9036445
GEAR 21T X 3.25
422
P9036422
GASKET
446
P9036446
GEAR 36T X 2.5
423
P9036423
SHAFT
447
P9036447
GASKET
424
P9036424
GEAR 20/30T 2.5M
448
P9036448
FLANGE
425
P9036425
SPACER
449
P9036449
SHAFT
427
P9036427
GEAR 24T X 2.25/3.25/2.5
450
P9036450
END COVER
428
P9036428
SPECIAL NUT M24-1.5
452
P9036452
GEAR 15/30T X 2.5
429
P9036429
GASKET
453
P9036453
GEAR 18T X 2.25/3.25/2.5
430
P9036430
BUSHING W/ HOUSING
454
P9036454
KEY SHAFT
431
P9036431
SPACER
455
P9036455
GASKET
432
P9036432
SHAFT
456
P9036456
COVER
433
P9036433
END COVER
457
P9036457
COPPER SLEEVE
434
P9036434
GASKET
471
PSB27M
CAP SCREW M6-1 X 14
435
P9036435
SHAFT
481
PR09M
EXT RETAINING RING 20MM
436
P9036436
GEAR 30T X 2.5
482
PR10M
EXT RETAINING RING 22MM
437
P9036437
GEAR 20T X 2.5
487
PK19M
KEY 5 X 5 X 14
438
P9036438
GEAR 40T X 2.5
488
PK36M
KEY 5 X 5 X 50
439
P9036439
SPACER
489
PK17M
KEY 5 X 5 X 80
440
P9036440
SPACER
490
P6202
BALL BEARING 6202ZZ
441
P9036441
SPACER
492
P9036492
BALL BEARING 6104
442
P9036442
GEAR 40T X 2.25
493
P6302
BALL BEARING 6302
443
P9036443
GEAR 24T X 3.25
494
P8105
THRUST BEARING 8105
444
P9036444
GEAR 22T X 3.25
498
PSB18M
CAP SCREW M4-.7 X 8
<.%(+&(M)%<ZVg"=ZVYAVi]Z
",,"
Gearbox Idler Gears
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)*.
).&
).*
)+%
)+'
).+
).&
).*
)+*
).,
)+&
)+&
)-,
).,
)+)
),&
REF PART #
)+'
)+(
DESCRIPTION
)++
REF PART #
DESCRIPTION
458
P9036458
GEAR 100T X 1.25
466
P9036466
COVER
459
P9036459
COLLAR
471
PSB27M
CAP SCREW M6-1 X 14
460
P9036460
SCREW
487
PK19M
KEY 5 X 5 X 14
461
P9036461
WASHER
491
P9036491
BALL BEARING 6103
462
P9036462
WASHER
495
PR23M
INT RETAINING RING 40MM
463
P9036463
GEAR 32T
496
PN02M
HEX NUT M10-1.5
464
P9036464
GEAR FRAME
497
PN02M
HEX NUT M10-1.5
465
P9036465
SCREW ROD
",-"
<.%(+&(M)%<ZVg"=ZVYAVi]Z
Thread Dial Breakdown
*-)
*.&
*%*
*+*
*%+
*(*
*(.
*(-
*(.
*-+
*-.
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
505
THREADING DIAL BODY
565
CAP SCREW M8-1.25 X 30
P9036505
PSB13M
506
P9036506
SPACER
584
P9036584
BALL OILER 8MM
535
P9036535
THREAD DIAL SHAFT
586
P9036586
LOCK WASHER
538
P9036538
GEAR 32T
589
PN03M
HEX NUT M8-1.25
539
P9036539
SPACER
591
P9036591
RIVET
<.%(+&(M)%<ZVg"=ZVYAVi]Z
",."
Apron Case Breakdown
*--
*,)
*%,
*,(
*+,
*-,
*'-
*+-
*,(
*'.
**(
*-(
*+*
*,*
**&
*+-
*&(
*%.
**%
*)%
*--
*-&
*%&
*%-
**'
*.+
**,
*,&
*.-
*.,
*-)
*')
**(
*,.
*&+6
*+(
*'*
*%)
*%(
**.
**)
*+)
*.+
**-
*,&
*+'
*(%
"-%"
<.%(+&(M)%<ZVg"=ZVYAVi]Z
Apron Case Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
501
P9036501
APRON CASTING
559
PK02M
KEY 5 X 5 X 40
503
P9036503
BOX
562
PSB26M
CAP SCREW M6-1 X 12
504
P9036504
COVER
563
PSB01M
CAP SCREW M6-1 X 16
507
P9036507
GIB
564
PSB06M
CAP SCREW M6-1 X 25
508
P9036508
HANDLE HUB
565
PSB13M
CAP SCREW M8-1.25 X 30
509
P9036509
HANDLE
567
PSB24M
CAP SCREW M5-.8 X 16
513
P9036513
GEAR PIN
568
PSB26M
CAP SCREW M6-1 X 12
516A P9036516A
BRACKET
571
PSS02M
SET SCREW M6-1 X 6
524
P9036524
SHIFT LEVER
573
PSS34M
SET SCREW M5-.8 X 16
525
P9036525
SHIFT HANDLE
574
PSS29M
SET SCREW M6-1 X 35
528
P9036528
BRACKET
575
PSS01M
SET SCREW M6-1 X 10
529
P9036529
HALF NUT
579
PRP03M
ROLL PIN 5 X 20
530
P9036530
WORM
581
PRP45M
ROLL PIN 5 X 32
540
P9036540
BAR
583
PRP41M
ROLL PIN 6 X 12
550
P9036550
OIL SIGHT COLLAR
584
P9036584
BALL OILER 8MM
551
P9036551
OIL SIGHT COLLAR
587
PN06M
HEX NUT M5-.8
552
P9036552
OIL SIGHT
588
PN01M
HEX NUT M6-1
553
PSW03-1
KNOB
596
P9036596
STEEL BALL 5MM
554
P9036554
PLUG A
597
P9036597
SPACER
557
P9036557
COMPRESSION SPRING
598
P9036598
PLUG
558
P9036558
COMPRESSION SPRING
<.%(+&(M)%<ZVg"=ZVYAVi]Z
"-&"
Apron Gear Train Breakdown
*.*
*-)
*,%
*&'
*)&
*%*
**+
*+)
*&%
*,,
*-%
*&)
*)(
*%'
*&*
*('6
*+.
*-%
*))
*(&
*'+
*('
*,-
*&-
*&+
***
*.'
*,'
*-'
*+%
*&.
*&&
*&,
*''
*'(
*+%
*()
*((
*)'
*+.
"-'"
<.%(+&(M)%<ZVg"=ZVYAVi]Z
Apron Gear Train Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
502
P9036502
HANDWHEEL
541
P9036541
SCREW
505
P9036505
THREADING DIAL BODY
542
P9036542
SPACER
510
P9036510
INDEX RING
543
P9036543
SPACER
511
P9036511
COVER
544
P9036544
SPACER
512
P9036512
SHAFT
555
P9036555
PLUG B
514
P9036514
GEAR SHAFT 13T
556
P9036556
HANDLE
515
P9036515
GEAR
560
PSB33M
CAP SCREW M5-.8 X 12
516
P9036516
SHAFT
564
PSB06M
CAP SCREW M6-1 X 25
517
P9036517
LOCK COLLAR
569
PSB04M
CAP SCREW M6-1 X 10
518
P9036518
GEAR 30T
570
PSS26M
SET SCREW M5-.8 X 6
519
P9036519
GEAR 46T
572
PSS01M
SET SCREW M6-1 X 10
522
P9036522
GEAR 63T
577
PSB26M
CAP SCREW M6-1 X 12
523
P9036523
SHIFT FORK
578
PRP16M
ROLL PIN 3 X 25
526
P9036526
GEAR 40T
580
PRP05M
ROLL PIN 5 X 30
531
P9036531
BRASS GEAR 22T
582
PRP49M
ROLL PIN 5 X 25
532
P9036532
532A PK10M
SHAFT
584
P9036584
BALL OILER 8MM
KEY 5 X 5 X 12
592
PORP015
O-RING 14.8 X 2.4 P15
595
PK14M
KEY 5 X 5 X 18
533
P9036533
GEAR 18T
534
P9036534
SHAFT
<.%(+&(M)%<ZVg"=ZVYAVi]Z
"-("
Compound Slide Breakdown
+(%
+&(
++'
+(-
+&)
+'.
+&*
++(
+**
+%)
++)
+&'
+(,
+**
+&+
+++
++.
++.
+'(
+*(
+%*
+&.
+).
+&,
+('
+&+%(
++%
++&
+*,
+%+
+('
"-)"
<.%(+&(M)%<ZVg"=ZVYAVi]Z
Compound Slide Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
603
SWIVEL SLIDE
632
GIB ADJUSTING SCREW
P9036603
P9036632
604
P9036604
TOP SLIDE
637
P9036637
NUT
605
P9036605
COLLAR
638
PSW03-1
KNOB
606
P9036606
GIB
649
PSB02M
CAP SCREW M6-1 X 20
612
P9036612
SCREW
653
PSS02M
SET SCREW M6-1 X 6
613
P9036613
HANDLE BASE
655
PSS01M
SET SCREW M6-1 X 10
614
P9036614
HANDLE SHAFT
657
PSS20M
SET SCREW M8-1.25 X 8
615
P9036615
STOP
660
PN03M
HEX NUT M8-1.25
616
P9036616
SCREW
661
PW01M
FLAT WASHER 8MM
617
P9036617
INDEX RING
662
P9036662
SCREW M10 X 40
618
P9036618
LEVER
663
P9036663
SPRING .6 X 4 X 18
619
P9036619
LEVER
664
P9036664
OIL BALL 8MM
623
P9036623
SPECIAL NUT M12-1
666
PRP02M
ROLL PIN 3 X 16
669
P8101
THRUST BEARING 8101
629
P9036629
WASHER
630
P9036630
POST BASE
<.%(+&(M)%<ZVg"=ZVYAVi]Z
"-*"
Cross Slide Breakdown
+*'
+(&
+%'
+(*
+'%
++)
+)-
+(+6
+*-
+*+
+(&
++)
+'-6
+++
++,
+%.
+)'
+*) +)(
+')
+%,6 +*%
+((
+)(
+)*
+'+
+'(
+&. +%&
++)
+(.
+'*
++)
+()
+*+
+*.
+&%
+*+
+)+
+%-
+)%
+),
+',
+))
+*.
+&&
+),
"-+"
<.%(+&(M)%<ZVg"=ZVYAVi]Z
Cross Slide Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
601
P9036601
SADDLE
636A P9036636A
BLOCK 10 PITCH V2.07.06
602
P9036602
607A P9036607A
CROSS SLIDE
639
P9036639
WIPER
HUB V2.05.05
640
P9036640
WIPER
608
P9036608
STRIP
642
P8101
THRUST BEARING 8101
609
P9036609
GIB
643
P51102
THRUST BEARING 51102
610
P9036610
STRIP
644
PS02M
PHLP HD SCR M4-.7 X 12
611
P9036611
FRONT STRIP
645
PS76M
PHLP HD SCR M8-1.25 X 12
619
P9036619
LEVER
646
PB09M
HEX BOLT M8-1.25 X 20
620
P9036620
COLLAR
647
PB09M
HEX BOLT M8-1.25 X 20
623
P9036623
SPECIAL NUT M12-1
648
PSB01M
CAP SCREW M6-1 X 16
624
P9036624
INDEX RING
650
PSB06M
CAP SCREW M6-1 X 25
625
P9036625
PLATE
652
PSB11M
CAP SCREW M8-1.25 X 16
626
P9036626
PLATE W/WIPER
654
PSS03M
SET SCREW M6-1 X 8
627
P9036627
628A P9036628A
PLATE
656
PSS11M
SET SCREW M6-1 X 16
SCREW 10 PITCH V2.07.06
658
PSS16M
SET SCREW M8-1.25 X 10
631
P9036631
GIB ADJUSTING SCREW
659
PN01M
HEX NUT M6-1
633
P9036633
LEVER
664
P9036664
OIL BALL 8MM
634
P9036634
GIB STRIP
666
PRP02M
ROLL PIN 3 X 16
635
P4016635
T-BOLT M8-1 X 42
667
P9036667
GEAR
<.%(+&(M)%<ZVg"=ZVYAVi]Z
"-,"
Tailstock Breakdown
-''
-%'
-)'
-)+
-(.
-%-'&
-(' -()
-'.
-(&
-%.
-'+
-&'
-&%
-&(
-&)
-&&
-((
-(*
-%(
-)+
-&)
-%&
-)+
-%,
-(*
-(+
-(,
-)& -'(
-(%
-&*
-'%
-&.
-)%
-&+
-%)
-(-
"--"
-%*
<.%(+&(M)%<ZVg"=ZVYAVi]Z
Tailstock Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
801
CASTING
822
INDEXING RING
P9036801
P9036822
802
P9036802
FLANGE COVER
823
P90361023
PIVOT BLOCK
803
P9036803
HAND WHEEL
826
P9036556
HANDLE
804
P9036804
CLAMP PLATE
829
PSW03-1
KNOB
805
P9036805
BASE
830
P90361030
KNOB M10-1.5 X 50
807
P90361007
QUILL
831
PSB17M
CAP SCREW M4-.7 X 10
808
P9036808
SCREW
832
PSB01M
CAP SCREW M6-1 X 16
809
P9036809
WASHER
833
PSS24M
SET SCREW M5-.8 X 25
810
P9036810
SCREW
834
P9036834
SET SCREW
811
P9036541
SCREW
835
PSS86M
SET SCREW M10-1.5 X 45
812
P90361012
SCREW
836
P9036836
SCREW
813
P9036813
SHAFT
837
PN03M
HEX NUT M8-1.25
814
P9036814
ADJUSTING SCREW
838
PN09M
HEX NUT M12-1.75
815
P90361015
COLLAR
839
P9036839
KEY
816
P9036816
SCREW
840
P90361040
WASHER
819
P9036819
SHAFT
841
PRP06M
ROLL PIN 5 X 24
820
P90361020
LEVER
842
P51102
THRUST BEARING 51102
821
P9036821
NUT
846
P9036846
BALL OILER 8MM
<.%(+&(M)%<ZVg"=ZVYAVi]Z
"-."
Follow & Steady Rests Breakdown
.'%
.&'
.%&
.%&
.%'
.%'
.%(
.%(
.%)
.%)
.%*
.%+
.%*
.'&
.%+
.',
.'-
.'.
.%,
.&&
.&%
.%-
.(%
.%.
.(&
.('
.((
.()
.(*
.(+
.(,
.(-
".%"
<.%(+&(M)%<ZVg"=ZVYAVi]Z
Follow & Steady Rests Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
901
PSW03-1
KNOB
921
P9036921
TOP CASTING
902
PRP64M
ROLL PIN 3 X 18
927
P9036927
LOCK KNOB
903
P9036903
BUSHING
928
PN01M
HEX NUT M6-1
904
P9036904
SCREW
929
PSS25M
SET SCREW M6-1 X 20
905
P9036905
SLEEVE
930
PN01M
HEX NUT M6-1
906
P9036906
BRASS FINGER
931
PSB07M
CAP SCREW M6-1 X 30
907
PSS02M
SET SCREW M6-1 X 6
932
P9036932
PIVOT BOLT
908
PN01M
HEX NUT M6-1
933
P9036933
BASE CASTING
909
PSS25M
SET SCREW M6-1 X 20
934
PN09M
HEX NUT M12-1.75
910
P9036907
BASE CASTING
935
PW06M
FLAT WASHER 12MM
911
PSB45M
CAP SCREW M8-1.25 X 45
936
PSS02M
SET SCREW M6-1 X 6
912
P9036912
COMPLETE FOLLOW REST
937
P9036937
CLAMP PAD
920
P9036920
COMPLETE STEADY REST
938
P9036938
CLAMP SCREW
<.%(+&(M)%<ZVg"=ZVYAVi]Z
".&"
Accessories Breakdown
951
952
953
950
955
954
956
957
963
959
960
978
964
977
961
979
980
962
966
965
968
967
971
976
975
973
974
972
969
981
982
982-1
981-2
981-1
970
982-3
982-2
982-4
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Accessories Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
950
P9036950
CHANGE GEAR 120/127T
970
P9036970
TOOLBOX
951
P9036951
CHANGE GEAR 55T
971
PAW02.5M
HEX WRENCH 2.5MM
952
P9036952
CHANGE GEAR 52T
972
PAW03M
HEX WRENCH 3MM
953
P9036953
CHANGE GEAR 48T
973
PAW04M
HEX WRENCH 4MM
954
P9036954
CHANGE GEAR 46T
974
PAW05M
HEX WRENCH 5MM
955
P9036955
CHANGE GEAR 44T
975
PAW06M
HEX WRENCH 6MM
956
P9036956
CHANGE GEAR 42T
976
PAW08M
HEX WRENCH 8MM
957
P9036957
CHANGE GEAR 35T
977
PWR1012
WRENCH 10/12MM
959
P9036959
3-JAW CHUCK KEY
978
PWR911
WRENCH 9/11MM
960
P9036960
CAM KEY
979
PWR1214
WRENCH 12/14MM
961
P9036961
TOOL POST WRENCH
980
PWR1719
WRENCH 17 X 19
P9036981
962
P9036962
OIL CAN
981
963
P9036963
ADAPTER SLEEVE MT#5/3
981-1 P9036981-1
3-JAW CHUCK W/JAWS
REVERSIBLE TOP JAW
964
P9036964
LIVE CENTER
981-2 P9036981-2
STD JAWS FOR 3-JAW CHUCK
965
P9036965
DEAD CENTER MT#3 CARBIDE TIP
982
4-JAW CHUCK KIT
966
P9036966
DEAD CENTER MT#3 HSS TIP
982-1 P9036982-1
P9036982
4-JAW CHUCK W/JAWS
967
P9036967
PHILLIPS SCREWDRIVER
982-2 P9036982-2
4-JAW CHUCK KEY
968
P9036968
FLAT HD SCREWDRIVER
982-3 P9036982-3
CAM-LOCK STUD
969
P9036969
FACEPLATE 12"
982-4 P9036982-4
CAM STUD SCREW
<.%(+&(M)%<ZVg"=ZVYAVi]Z
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Labels Breakdown
985
984
983
986
987
997
988
999
995
998
989
996
993
994
990
991
992
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
983
P9036983
OUTBOARD ENTANGLE LABEL
992
P9036992
G9036 MODEL # LABEL
984
P9036984
DISCONNECT 220V LABEL
993
PPAINT-11
"PUTTY" TOUCH-UP PAINT
985
P9036985
READ MANUAL LABEL
994
PPAINT-1
"GRIZZLY GREEN" TOUCH-UP PAINT
986
P9036986
GEAR PINCH LABEL
995
P9036995
HEADSTOCK FACE PLATE
987
PLABEL-14
ELECTRICITY LABEL
996
P9036996
GEARBOX FACE PLATE
988
P9036988
ENTANGLEMENT LABEL
997
P9036997
CONTROL PANEL FACE PLATE
989
P9036989
G9036 MACHINE ID LABEL
998
P9036998
THREAD DIAL SCALE
999
P9036999
HALF-NUT ENGAGE LABEL
990
P9036990
GLASSES/FACE SHEILD LABEL
991
G8588
GRIZZLY NAMEPLATE
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
".)"
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