Download Grizzly G0736 Cordless Saw User Manual

MODEL G0736/G0737
VARIABLE-SPEED
VERTICAL METAL BANDSAW
OWNER'S MANUAL
(For models manufactured since 5/12)
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
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OUTMICROSCOPICPARTICLES
Table of Contents
INTRODUCTION ............................................... 2
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>YZci^[^XVi^dc################################################### (
7Vh^X8dcigdah################################################ )
BVX]^cZ9ViVH]ZZi###################################### +
SECTION 1: SAFETY ....................................... 8
HV[Zin>chigjXi^dch[dgBVX]^cZgn################## 6YY^i^dcVaHV[Zin[dg
BZiVa"8jii^c\7VcYhVlh############################## &%
SECTION 2: POWER SUPPLY ...................... 11
6kV^aVW^a^in################################################## &&
;jaa"AdVY8jggZciGVi^c\########################### &&
8^gXj^iGZfj^gZbZcih[dg''%K################## &&
<gdjcY^c\>chigjXi^dch############################## &'
:miZch^dc8dgYh######################################## &'
EdlZg8dgY>chiVaaVi^dc############################# &(
SECTION 3: SETUP ....................................... 14
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7aVYZHjeedgi6Y_jhibZci######################### ''
7aVYZ<j^YZ6Y_jhibZcih########################## ''
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8dccZXi^c\EdlZg##################################### '(
9^hXdccZXi^c\EdlZg################################# '(
IZhiGjc###################################################### ')
SECTION 4: OPERATIONS ........................... 26
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7aVYZ8]Vc\Zh############################################ ()
<j^YZEdhi################################################### (*
7aVYZH]ZVg################################################# (*
7aVYZLZaY^c\############################################## (*
SECTION 5: ACCESSORIES ......................... 39
SECTION 6: MAINTENANCE......................... 41
HX]ZYjaZ###################################################### )&
8aZVc^c\####################################################### )&
GZYgZhh^c\GjWWZgI^gZh############################# )&
AjWg^XVi^dc################################################### )'
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6^gEjbe#################################################### )(
SECTION 7: SERVICE ................................... 44
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SECTION 8: WIRING ...................................... 50
L^g^c\HV[Zin>chigjXi^dch############################ *%
:aZXig^XVaL^g^c\DkZgk^Zl########################### *&
8dcigdaEVcZaL^g^c\9^V\gVb##################### *'
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LZaY^c\HiVi^dcL^g^c\9^V\gVb################## *)
6YY^i^dcVa8dbedcZciL^g^c\9^V\gVbh###### **
SECTION 9: PARTS ....................................... 56
8VW^cZiL]ZZah######################################## *+
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8dcigdaEVcZa7aVYZH]ZVg####################### +'
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BVX]^cZAVWZah############################################ +*
WARRANTY & RETURNS ............................. 69
INTRODUCTION
Manual Accuracy
Contact Info
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Cutting Overview
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Identification
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To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
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Basic Controls
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Locking the bandsaw power switch DOES
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The machine must be disconnected from
power to prevent the use of the welding station.
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MODEL G0736/G0737
VARIABLE-SPEED VERTICAL
METAL-CUTTING BANDSAW
G0736
G0737
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G0737
Operation Information
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SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
NOTICE
This symbol is used to alert the user to useful information about
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. GZVY VcY jcYZghiVcY
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HAZARDOUS DUST. 9jhi XgZViZY l]^aZ jh^c\
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gZYjXZndjgg^h`#
"-"
WEARING PROPER APPAREL. 9d cdi lZVg
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edh^i^dcWZ[dgZgZXdccZXi^c\idVkd^YVcjcZmeZXi"
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APPROVED OPERATION. JcigV^cZY deZgVidgh
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DANGEROUS ENVIRONMENTS. 9d cdi jhZ
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ldg`VgZVXaZVc!Ygn!VcYlZaa"a^\]iZY#
ONLY USE AS INTENDED. Dcan jhZ bVX]^cZ
[dg ^ih ^ciZcYZY ejgedhZ# CZkZg bdY^[n bVX]^cZ
[dgVejgedhZcdi^ciZcYZYWni]ZbVcj[VXijgZg
USE RECOMMENDED ACCESSORIES.8dchjai
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CHILDREN & BYSTANDERS. @ZZe X]^aYgZc
VcYWnhiVcYZghVhV[ZY^hiVcXZVlVn[gdbldg`
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FEED DIRECTION.JcaZhhdi]Zgl^hZcdiZY![ZZY
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>i l^aa Yd i]Z _dW hV[Zg VcY WZiiZg Vi i]Z gViZ [dg
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GUARDS & COVERS. <jVgYh VcY XdkZgh XVc
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Zgan ^chiVaaZY! jcYVbV\ZY! VcY ldg`^c\ XdggZXian
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NEVER STAND ON MACHINE.HZg^djh^c_jgndg
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VgZhiVWaZVcYbdW^aZWVhZ^[jhZY^hadX`ZY#
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VcYWVaVcXZViVaai^bZhl]ZcdeZgVi^c\bVX]^cZ#
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OFFVcYZchjgZVaabdk^c\eVgihXdbeaZiZanhide
WZ[dgZlVa`^c\VlVn#
MAINTAIN WITH CARE.;daadlVaabV^ciZcVcXZ
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CHECK DAMAGED PARTS. GZ\jaVgan ^cheZXi
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MAINTAIN POWER CORDS. L]Zc Y^hXdccZXi"
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VcYejaai]Zeaj\·CDIi]ZXdgY#Ejaa^c\i]ZXdgY
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VgZVh!]Vgh]X]Zb^XVah!VcYlZi$YVbeadXVi^dch#
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*,%*)+".++(#
"."
Additional Safety for
Metal-Cutting Bandsaws
BLADE CONDITION. 9d cdi deZgViZ l^i] Yjaa!
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iZZi]WZ[dgZZVX]jhZ#
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gZeaVX^c\i]ZWaVYZ#L]ZcgZeaVX^c\WaVYZ!bV`Z
hjgZiZZi][VXZ[dglVgYVcYYdlcidlVgYi]ZiVWaZ
^ci]ZY^gZXi^dcd[WaVYZigVkZa#
WORKPIECE HANDLING. Ndjg ]VcYh XVc WZ
YgVlc ^cid i]Z WaVYZ Yjg^c\ deZgVi^dc ^[ i]Z
ldg`e^ZXZ bdkZh jcZmeZXiZYan# 6alVnh `ZZe
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WaVYZ#
FIRE HAZARD.JhZ:MIG:B:86JI>DC^[Xji"
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WELDING AND GRINDING SAFETY.I]ZlZaY"
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dgbVX]^cZl]ZcVXi^kVi^c\i]ZlZaYZg#@ZZendjg
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l]ZZal]Zc^cjhZ#
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e^c\]VoVgYh#
ENTANGLEMENT HAZARDS. 6alVnh `ZZe i]Z
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eVgih!gZhjai^c\^caVXZgVi^dchdgVbejiVi^dc#
MAINTENANCE/SERVICE. EZg[dgb Vaa ^cheZX"
i^dch! VY_jhibZcih! VcY bV^ciZcVcXZ l^i] i]Z
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UNSTABLE WORKPIECES. Ldg`e^ZXZh i]Vi
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WVcYhVl! WZXVjhZ i]Zn XVc jcZmeZXiZYan bdkZ
l]^aZ Xjii^c\ VcY YgVl i]Z deZgVidgh ]VcYh
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HOT SURFACES. 7Z VlVgZ i]Vi idjX]^c\ ]di
ldg`e^ZXZh dg X]^eh V[iZg lZaY^c\! \g^cY^c\! dg
Xjii^c\XVcXVjhZWjgch#
Like all machinery there is potential danger
when operating this machine. Accidents
are frequently caused by lack of familiarity
or failure to pay attention. Use this machine
with respect and caution to decrease the
risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.
"&%"
No list of safety guidelines can be complete. Every shop environment is different.
Always consider safety first, as it applies
to your individual working conditions. Use
this and other machinery with caution and
respect. Failure to do so could result in
serious personal injury, damage to equipment, or poor work results.
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SECTION 2: POWER SUPPLY
Availability
Circuit Requirements for 220V
7Z[dgZ^chiVaa^c\i]ZbVX]^cZ!Xdch^YZgi]ZVkV^a"
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i^dc![^gZ!dgZfj^ebZciYVbV\Z!^chiVaaVi^dcldg`
VcYZaZXig^XVal^g^c\bjhiWZYdcZWnVfjVa^[^ZY
ZaZXig^X^Vc^cVXXdgYVcXZl^i]VaaVeea^XVWaZXdYZh
VcYhiVcYVgYh#
I]^h bVX]^cZ ^h egZl^gZY id deZgViZ dc V ''%K
edlZghjeeanX^gXj^ii]Vi]VhVkZg^[^ZY\gdjcYVcY
bZZihi]Z[daadl^c\gZfj^gZbZcih/
Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power
supply.
Nominal Voltage .............................. 220V/240V
Cycle ..........................................................60 Hz
Phase .................................................... 1-Phase
Power Supply Circuit ......................... 15 Amps
Plug/Receptacle ............................. NEMA 6-15
Power Cord ..“S”-Type, 3-Wire, 14 AWG, 300V
6 edlZg hjeean X^gXj^i ^cXajYZh Vaa ZaZXig^XVa
Zfj^ebZciWZilZZci]ZWgZV`ZgWdmdg[jhZeVcZa
^ci]ZWj^aY^c\VcYi]ZbVX]^cZ#I]ZedlZghje"
eanX^gXj^ijhZY[dgi]^hbVX]^cZbjhiWZh^oZYid
hV[Zan]VcYaZi]Z[jaa"adVYXjggZciYgVlc[gdbi]Z
bVX]^cZ [dg Vc ZmiZcYZY eZg^dY d[ i^bZ# >[ i]^h
bVX]^cZ ^h XdccZXiZY id V X^gXj^i egdiZXiZY Wn
[jhZh!jhZVi^bZYZaVn[jhZbVg`ZY9#
Full-Load Current Rating
I]Z [jaa"adVY XjggZci gVi^c\ ^h i]Z VbeZgV\Z V
bVX]^cZYgVlhVi&%%d[i]ZgViZYdjiejiedlZg#
Dc bVX]^cZh l^i] bjai^eaZ bdidgh! i]^h ^h i]Z
VbeZgV\ZYgVlcWni]ZaVg\Zhibdidgdghjbd[Vaa
bdidgh VcY ZaZXig^XVa YZk^XZh i]Vi b^\]i deZgViZ
VidcZi^bZYjg^c\cdgbVadeZgVi^dch#
Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.
I]Z[jaa"adVYXjggZci^hcdii]ZbVm^bjbVbdjci
d[Vbehi]Vii]ZbVX]^cZl^aaYgVl#>[i]ZbVX]^cZ
^hdkZgadVYZY!^il^aaYgVlVYY^i^dcVaVbehWZndcY
i]Z[jaa"adVYgVi^c\#
Note: The circuit requirements listed in this manual apply to a dedicated circuit—where only one
machine will be running at a time. If this machine
will be connected to a shared circuit where multiple machines will be running at the same time,
consult a qualified electrician to ensure that the
circuit is properly sized for safe operation.
>[i]ZbVX]^cZ^hdkZgadVYZY[dgVhj[[^X^ZciaZc\i]
d[i^bZ!YVbV\Z!dkZg]ZVi^c\!dg[^gZbVngZhjai·
ZheZX^Vaan ^[ XdccZXiZY id Vc jcYZgh^oZY X^gXj^i#
Id gZYjXZ i]Z g^h` d[ i]ZhZ ]VoVgYh! Vkd^Y dkZg"
adVY^c\ i]Z bVX]^cZ Yjg^c\ deZgVi^dc VcY bV`Z
hjgZ^i^hXdccZXiZYidVedlZghjeeanX^gXj^ii]Vi
bZZihi]ZgZfj^gZbZcih^ci]Z[daadl^c\hZXi^dc#
For your own safety and protection of
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
G0736 Full-Load Current Rating ........ 11 Amps
G0737 Full-Load Current Rating ........ 12 Amps
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&'
"&&"
Grounding Instructions
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gZYjXZh i]Z g^h` d[ ZaZXig^X h]dX` Wn egdk^Y^c\ V
eVi]d[aZVhigZh^hiVcXZ[dgZaZXig^XXjggZci#
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]VhVcZfj^ebZci"\gdjcY^c\l^gZVcYV\gdjcY"
^c\ egdc\# I]Z eaj\ bjhi dcan WZ ^chZgiZY ^cid
V bViX]^c\ gZXZeiVXaZ djiaZi i]Vi ^h egdeZgan
^chiVaaZY VcY \gdjcYZY ^c VXXdgYVcXZ l^i] Vaa
adXVaXdYZhVcYdgY^cVcXZhhZZFigure 5#
GROUNDED
6-15 RECEPTACLE
8jggZci8Vggn^c\Egdc\h
6-15 PLUG
<gdjcY^c\Egdc\
Figure 5. Ine^XVa+"&*eaj\VcYgZXZeiVXaZ#
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ZhhVgn!YdcdiXdccZXii]ZZfj^ebZci"\gdjcY^c\
l^gZidVa^kZXjggZciXVggn^c\iZgb^cVa#
8]ZX` l^i] V fjVa^[^ZY ZaZXig^X^Vc dg hZgk^XZ eZg"
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i]Z idda ^h egdeZgan \gdjcYZY# >[ ndj ZkZg cdi^XZ
i]Vi V XdgY dg eaj\ ^h YVbV\ZY dg ldgc! Y^hXdc"
cZXi^i[gdbedlZg!VcY^bbZY^ViZangZeaVXZ^il^i]
VcZldcZ#
Extension Cords
LZ Yd cdi gZXdbbZcY jh^c\ Vc ZmiZch^dc XdgY
l^i] i]^h bVX]^cZ# >[ ndj bjhi jhZ Vc ZmiZch^dc
XdgY!dcanjhZ^i^[VWhdajiZancZXZhhVgnVcYdcan
dcViZbedgVgnWVh^h#
:miZch^dc XdgYh XVjhZ kdaiV\Z Ygde! l]^X] bVn
YVbV\ZZaZXig^XVaXdbedcZcihVcYh]dgiZcbdidg
a^[Z#KdaiV\ZYgde^cXgZVhZhVhi]ZZmiZch^dcXdgY
h^oZ\Zihadc\ZgVcYi]Z\Vj\Zh^oZ\ZihhbVaaZg
]^\]Zg\Vj\ZcjbWZgh^cY^XViZhbVaaZgh^oZh#
6cnZmiZch^dcXdgYjhZYl^i]i]^hbVX]^cZbjhi
XdciV^c V \gdjcY l^gZ! bViX] i]Z gZfj^gZY eaj\
VcY gZXZeiVXaZ! VcY bZZi i]Z [daadl^c\ gZfj^gZ"
bZcih/
Minimum Gauge Size ...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
No adapter should be used with the
required plug. If the plug does not fit the
available receptacle, or the machine must
be reconnected for use on a different type
of circuit, the reconnection must be made
by a qualified electrician and comply with all
local codes and ordinances.
"&'"
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&'
Power Cord Installation
I]ZedlZgXdgYjhZYdci]^hWVcYhVlbjhibZZi
i]Z X^gXj^i gZfj^gZbZcih egdk^YZY dc Page 11!
jcaZhh di]Zgl^hZ YZZbZY VXXZeiVWaZ Wn Veea^"
XVWaZZaZXig^XVaXdYZh#
Id b^c^b^oZ i]Z g^h` d[ ZaZXigdXji^dc! [^gZ! dg
Zfj^ebZci YVbV\Z! ^chiVaaVi^dc ldg` VcY ZaZX"
ig^XVa l^g^c\ bjhi WZ YdcZ Wn Vc ZaZXig^X^Vc dg
fjVa^[^ZYhZgk^XZeZghdccZa^cVXXdgYVcXZl^i]Vaa
Veea^XVWaZXdYZhVcYhiVcYVgYh#
DO NOT connect the power
cord to the power source
during this procedure.
Otherwise, electrocution
injuries could occur.
Items Needed
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To connect the power cord to the machine:
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i]ZgZVgd[i]ZbVX]^cZhZZFigure 6#
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Note: The strain relief must be tightened
against the outer jacket of the power cord.
Avoid over-tightening the strain relief or it
may crush the cord and cause a short.
9.
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i^\]iZcZY Wn ejaa^c\ i]Z XdgY [gdb djih^YZ
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SECTION 3: SETUP
Setup Overview
Needed for Setup
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The typical setup process is as follows:
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Description
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Unpacking
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7.
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igVchedgiVi^dc# GZbdkZ i]Z eVX`V\^c\ bViZg^Vah
[gdb VgdjcY ndjg bVX]^cZ VcY ^cheZXi ^i# >[ ndj
Y^hXdkZgVcnYVbV\Z! please call us immediately
at (570) 546-9663for advice.
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edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci#
Otherwise, filing a freight claim can be difficult.
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i^dcd[ndjgh]^ebZci!^ckZcidgni]ZXdciZcih#
SUFFOCATION HAZARD!
Keep children and pets away
from plastic bags or packing
materials shipped with this
machine. Discard immediately.
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Inventory
Cleanup
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l^aaiV`ZVa^iiaZi^bZidXaZVc#
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cji dg V lVh]Zg! lZ l^aa \aVYan gZeaVXZ i]Zb0 dg
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dWiV^cZYVindjgadXVa]VgYlVgZhidgZ#
Small Item Inventory: (Figure 8)
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Before cleaning, gather the following:
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™ 8aZVcZg$YZ\gZVhZgL9™)%ldg`hlZaa
™ HV[Zin\aVhhZhY^hedhVWaZ\adkZh
™ EaVhi^XeV^cihXgVeZgdei^dcVa
7
8
Basic steps for removing rust preventative:
6
9
Figure 8.AddhZXdbedcZci^ckZcidgn#
NOTICE
If you cannot find an item on this list, carefully check the machine and the packaging
materials. Some of these items may be preinstalled for shipping or become misplaced
during unpacking.
1. EjidchV[Zin\aVhhZh#
2. 8dVi i]Z gjhi egZkZciVi^kZ l^i] V a^WZgVa
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[dg*¶&%b^cjiZh#
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d[[i]ZgZhil^i]i]ZgV\#
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i]ZcXdViVaajceV^ciZYhjg[VXZhl^i]VfjVa^in
bZiVaegdiZXiVciidegZkZcigjhi#
NOTICE
Avoid chlorine-based solvents, such as
acetone or brake parts cleaner, that may
damage painted surfaces.
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"&*"
Site Considerations
Weight Load
Physical Environment
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deZgViZi]^hbVX]^cZ^cVYgnZck^gdcbZcii]Vi^h
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XVah! V^gWdgcZ VWgVh^kZh! dg ZmigZbZ XdcY^i^dch#
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Wjbeh#
Space Allocation
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WZ egdXZhhZY i]gdj\] i]^h bVX]^cZ VcY egdk^YZ
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deZgVidg bViZg^Va ]VcYa^c\ dg i]Z ^chiVaaVi^dc d[
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iZcVcXZ VcY hZgk^XZ YZhXg^WZY ^c i]^h bVcjVa#
See below for required space allocation.
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
Electrical Installation
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Lighting
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6
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Front
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Mounting
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NOTICE
Anchor studs are stronger and more permanent alternatives to lag shield anchors;
however, they will stick out of the floor,
which may cause a tripping hazard if you
decide to move your machine.
Using Machine Mounts
Jh^c\ bVX]^cZ bdjcih! h]dlc ^c Figure 12!
\^kZhi]ZVYkVciV\Zd[[VhiaZkZa^c\VcYk^WgVi^dc
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jiZh i]Z lZ^\]i d[ i]Z bVX]^cZ id gZYjXZ higV^c
dci]Z[addg#
Figure 10.;addgbdjci^c\WgVX`Zih#
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kVgn! [addg bdjci^c\ ]VgYlVgZ ^h cdi ^cXajYZY#
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i]Z [addg dg bdjci ^i dc bVX]^cZ bdjcih# 7di]
dei^dch VgZ YZhXg^WZY WZadl# L]^X]ZkZg dei^dc
ndjX]ddhZ!lZgZXdbbZcYaZkZa^c\ndjgbVX]^cZ
l^i]VegZX^h^dcaZkZa#
Bolting to Concrete Floors
Figure12#BVX]^cZbdjciZmVbeaZ#
6cX]dg hijYh VcY aV\ h]^ZaY VcX]dgh l^i] aV\
hXgZlhhZZFigure 11VgZildedejaVgbZi]dYh
[dg VcX]dg^c\ Vc dW_ZXi id V XdcXgZiZ [addg# LZ
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dYh [dg bdjci^c\ ndjg bVX]^cZ VcY X]ddhZ i]Z
WZhii]Vi[^ihndjgheZX^[^XVeea^XVi^dc#
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Lifting & Placing
Assembly
:mXZei[dgi]Z[ZcXZ!i]ZWVcYhVl^h[jaanVhhZb"
WaZYVii]Z[VXidgn#
This is a heavy machine.
Serious personal injury
may occur if safe moving
methods are not used. To
be safe, get assistance and
use powered lifting equipment to move the shipping crate and remove the
machine from the crate.
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Figure 14!i]Zci]gZVYi]ZadX``cdWWdai^cidi]Z
egdk^YZY]daZidhZXjgZi]Z[ZcXZidi]ZiVWaZ#
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To lift and place the bandsaw:
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eVaaZi! bdkZ ^i id i]Z deZgVi^dc h^iZ! i]Zc
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Figure 13[dgVcZmVbeaZ#
AdX`@cdW7dai
Figure 14.;ZcXZ^chiVaaZY#
Important: Make sure that the table pin is
installed, as shown in Figure 14# The table pin
prevents the front table halves from getting misaligned when heavy workpieces are loaded on
the table.
Figure 13.:mVbeaZd[jh^c\hV[Zin]dd`VcY
X]V^cida^[ii]ZWVcYhVl#
4. L^i]i]Z]Zae[gdbVcdi]ZgeZghdcidhiZVYn
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i]ZWVcYhVl^cidedh^i^dc#
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Tensioning &
Tracking Blade
6eegdm^bViZan($-
7aVYZ9Z[aZXi^dc
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Tensioning Blade
Figure 16.EgdeZgVbdjcid[WaVYZYZ[aZXi^dc#
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i^c\eZg[dgbVcXZ!VcYgZYjXZhi]Zg^h`hgZaViZYid
WaVYZWgZV`V\Z#
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iZch^dc^i#IddbjX]iZch^dcgZYjXZhi]Za^[Zd[i]Z
WVcYhVlWZVg^c\hVcYi]ZWaVYZ#
5. JhZ i]Z WaVYZ iZch^dc^c\ ]VcYl]ZZa hZZ
Figure 15 id bV`Z VY_jhibZcih jci^a i]Z
WaVYZ^hegdeZganiZch^dcZY#
To tension the blade:
Note: The most accurate way to check blade
tension is to use a tensioning gauge. Grizzly
offers the Model H5408 Blade Tensioning
Gauge (refer to Page 39).
Note: Turn the handwheel counterclockwise
(as viewed from underneath it) to decrease
tension and clockwise to increase tension.
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
Tracking Blade
2. DeZci]ZjeeZgl]ZZaYddg#
3. JhZi]Z\j^YZedhi]VcYl]ZZahZZFigure 15
idgV^hZi]ZjeeZgWaVYZ\j^YZhidi]Z]^\]Zhi
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Zg! gZYjXZh lZVg"VcY"iZVg dc i]Z bVX]^cZ! VcY
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XdggZXian!i]ZWaVYZg^YZhcZmiid!WjicdiV\V^chi!
i]Zl]ZZa[aVc\ZhZZFigure 17#
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7aVYZIZch^dc^c\
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]VcYl]ZZah#
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Blade tension affects the blade tracking. It
is important to make sure the blade is properly tensioned before tracking the blade.
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VhndjgdiViZi]ZjeeZgl]ZZaWn]VcYhZk"
ZgVai^bZh#
·>[ i]Z WaVYZ g^YZh je V\V^chi i]Z l]ZZa
[aVc\Zl^i]djiegZhhjgZVcYYdZhcdilVc"
YZg!i]Zccd[jgi]ZgVY_jhibZcihVgZcZZY"
ZY#H`^eV]ZVYidStep 9#
7aVYZ
IgVX`^c\
@cdW
·>[ i]Z WaVYZ YdZh cdi g^YZ je cZmi id i]Z
l]ZZa [aVc\Z dg ^i lVcYZgh! egdXZZY l^i]
i]ZcZmihiZe#
Figure 18.AdXVi^dcd[i]ZWaVYZigVX`^c\`cdW#
L]Zci]ZigVX`^c\`cdW^hgdiViZY!i]ZWdiidbd[
i]ZjeeZgl]ZZabdkZh^cdgdji!l]^X]X]Vc\Zh
]dli]ZWaVYZigVX`h#
7. Ijgci]ZigVX`^c\`cdWVhbVaaVbdjci!i]Zc
gdiViZi]ZjeeZgl]ZZaWn]VcYhZkZgVai^bZh
l]^aZ lViX]^c\ i]Z WaVYZ edh^i^dc dc i]Z
l]ZZa
To adjust blade tracking:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. BV`ZhjgZi]ZWaVYZ^hegdeZganiZch^dcZY!Vh
^chigjXiZYdci]ZegZk^djheV\Z#
3. DeZci]ZgZVgbdidgVXXZhhYddg#
4. Gdaai]ZK"WZaid[[i]ZadlZgl]ZZaejaaZnhZZ
Figure 19#I]^hl^aaVaadli]Zl]ZZahidijgc
[gZZanWn]VcY#
AdlZgL]ZZa
EjaaZn
Note: Turn the knob clockwise to make the
blade move toward the wheel flange, and
counterclockwise to move away from the
wheel flange.
8. GZeZVi Step 7 jci^a i]Z WaVYZ g^YZh ZkZcan
cZmiidi]Zl]ZZa[aVc\Zl^i]djiegZhhjgZVcY
l^i]djilVcYZg^c\VXgdhhi]Zl]ZZa#
9. GZ"^chiVaai]ZK"WZaiVcYhZXjgZWdi]Yddgh#
If you cannot get the blade to properly track,
the wheels may be out of alignment. Refer
to Wheel Alignment on Page 46 for detailed
instructions on checking and adjusting.
GZbdkZi]^h
WZai#
Figure 19.K"WZaiidgZbdkZ^cdgYZgidVaadli]Z
l]ZZahidhe^cWn]VcY#
"'%"
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&'
Note: Both the upper and lower blade guide
assemblies are adjusted in the same manner. To
access the lower assembly, you will need to first
remove the lower blade guards.
Adjusting Blade
Guide Assemblies
I]ZWaVYZ\j^YZVhhZbWa^ZhlZgZegdeZganVY_jhi"
ZY Vi i]Z [VXidgn0 ]dlZkZg! YjZ id i]Z kVg^"
VWaZh^ckdakZYl^i]h]^ee^c\!lZgZXdbbZcYi]Vi
ndj X]ZX` i]Z WaVYZ \j^YZ VhhZbWa^Zh# EgdeZgan
VY_jhiZY WaVYZ \j^YZ VhhZbWa^Zh VgZ ZhhZci^Va
id bV`^c\ VXXjgViZ Xjih WZXVjhZ i]Zn `ZZe i]Z
WaVYZhjeedgiZYYjg^c\deZgVi^dc!l]^X]egZkZcih
i]ZWaVYZ[gdblVcYZg^c\#
I]Z WaVYZ \j^YZ VhhZbWa^Zh ]Zae id `ZZe i]Z
WaVYZhigV^\]il]^aZXjii^c\#JhZFigures 20–22`
VcYi]Z[daadl^c\YZhXg^ei^dchidWZiiZgjcYZghiVcY
i]ZXdbedcZcihd[i]ZWaVYZ\j^YZVhhZbWan#
7aVYZ<j^YZ
7gVX`Zi
Blade Guides: Hjeedgii]ZWaVYZdcWdi]h^YZh#
Blade Guide Bracket:=daYhi]ZWaVYZ\j^YZh#
Blade Support: Hjeedgihi]ZWaVYZ[gdbWZ]^cY#
Blade Guide Adjustment Cap Screws: HZXjgZ
i]Z WaVYZ \j^YZh ^c i]Z egdeZg edh^i^dc dc Wdi]
h^YZhd[i]ZWaVYZ#
Adjustment Set Screws: HZXjgZi]Zedh^i^dcd[
i]ZWaVYZ\j^YZWgVX`ZihVcYi]ZWaVYZhjeedgih#
7aVYZ<j^YZ
6Y_jhibZci
HZiHXgZl
7aVYZ<j^YZ
6Y_jhibZci
8VeHXgZl
7aVYZ
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7aVYZ<j^YZ
7aVYZHjeedgi
6Y_jhibZciHZiHXgZl
Figure 21.;gdcik^Zld[jeeZgWaVYZ\j^YZ
VhhZbWan#
Figure 20.7aVYZ\j^YZVhhZbWanXdbedcZcih#
Side
View
7aVYZ
7aVYZ
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7gVX`Zi
<j^YZ
Edhi
7aVYZ<j^YZ
6Y_jhibZci
HZiHXgZl
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Figure 22.JeeZgWaVYZ\j^YZXdbedcZcih#
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&'
"'&"
Blade Support Adjustment
Blade Guide Adjustments
I]ZWaVYZhjeedgi^hVgdjcYgdYi]Vi^hedh^i^dcZY
%#%&+ WZ]^cY i]Z WaVYZ id hjeedgi ^i l]^aZ Xji"
i^c\#
I]Z WaVYZ \j^YZh h]djaY WZ edh^i^dcZY %#%%)
VlVn[gdbZVX]h^YZd[i]ZWaVYZVcY &¿ &+WZ]^cY
i]ZiZZi]\jaaZih#
Tool Needed
Qty
=ZmLgZcX](bb############################################### &
;ZZaZg<Vj\Z%#%&+########################################### &
9daaVg7^aa^chiZVYd[[ZZaZg\Vj\Z################### &
*A dollar bill folded twice (four thicknesses) is
approximately 0.016".
I]Z \dVa ^h id edh^i^dc i]Z \j^YZh Vh XadhZ Vh
edhh^WaZ id i]Z WaVYZ [gdb h^YZ"id"h^YZ l^i]dji
idjX]^c\^i#I]Z\j^YZhVgZedh^i^dcZYWZ]^cYi]Z
iZZi] \jaaZih id egdk^YZ hjeedgi l^i]dji Vaadl^c\
i]Z\j^YZhidgj^ci]ZiZZi]hZil]Zci]ZWaVYZ^h
ejh]ZYWVX`Yjg^c\Xjii^c\#
To adjust the blade support:
Tools Needed
Qty
=ZmLgZcX](bb!)bb!*bb#################&:VX]
;ZZaZg<Vj\Zh%#%%)######################################## &
9daaVg7^aa^chiZVYd[[ZZaZg\Vj\Z################### &
;^cZGjaZg########################################################### &
*The thickness of a dollar bill is approximately
0.004", so it can be used in the place of the 0.004"
feeler gauge.
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. AddhZci]ZWaVYZ\j^YZVY_jhibZcihZihXgZl
dci]Z\j^YZedhihZZFigure 23#
7aVYZ
7aVYZ<j^YZh
7gVX`Zi
7aVYZ<j^YZ
6Y_jhibZci
HZiHXgZl
To adjust the blade guides:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
%#%&+
7aVYZ
Hjeedgi
2. BV`Z hjgZ i]Z WaVYZ hjeedgi ^h XdggZXian
edh^i^dcZY WZ]^cY i]Z WaVYZ gZ[Zg id Blade
Support Adjustment^ci]ZegZk^djhhjWhZX"
i^dc#
7aVYZHjeedgi
6Y_jhibZciHZiHXgZl
Figure 23.7aVYZ\j^YZhVcYWgVX`Ziedh^i^dcZY
VlVn[gdbWaVYZ#
3. BdkZ i]Z WaVYZ \j^YZ WgVX`Zi l^i] i]Z
\j^YZhVlVn[gdbi]ZWaVYZhdi]Vidcani]Z
WaVYZhjeedgi^hcZVgi]ZWaVYZ!Vh^aajhigViZY
^cFigure 23#
3. BV`Z hjgZ i]Z WaVYZ \j^YZ VY_jhibZci hZi
hXgZl^haddhZhZZFigure 23#
4. BdkZi]ZWaVYZ\j^YZWgVX`Zi^cdgdji[gdb
i]Z \j^YZ edhi jci^a i]Z WaVYZ \j^YZh VgZ
Veegdm^bViZan &¿&+ %#%+( WZ]^cY i]Z iZZi]
\jaaZih hZZ Figure 24! i]Zc gZ"i^\]iZc i]Z
WaVYZ\j^YZVY_jhibZcihZihXgZl#
7aVYZ
<j^YZ
4. AddhZc i]Z WaVYZ hjeedgi VY_jhibZci hZi
hXgZldci]Z\j^YZedhi#
&
5. Jh^c\ V [ZZaZg \Vj\Z dg V YdaaVg W^aa Vh V
\Vj\Z! edh^i^dc i]Z WaVYZ hjeedgi %#%&+
WZ]^cYi]ZWaVYZ#
6. GZ"i^\]iZc i]Z WaVYZ hjeedgi VY_jhibZci hZi
hXgZlidhZXjgZi]ZhZii^c\#
7. EZg[dgbi]ZBlade Guide Adjustments egd"
XZYjgZ^ci]ZcZmihjWhZXi^dc#
"''"
$&+
Figure 24.7aVYZ\j^YZedh^i^dcZYVeegdm^bViZan
&
¿&+WZ]^cYiddi]\jaaZih#
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&'
5. AddhZc i]Z WaVYZ \j^YZ VY_jhibZci XVe
hXgZlhhZZFigure 25#
7aVYZ<j^YZ
7gVX`Zi
7aVYZ
<j^YZ
7aVYZ<j^YZ
6Y_jhibZci
8VeHXgZl
%#%%)
7aVYZ
Figure 25.7aVYZ\j^YZhVY_jhiZY%#%%)VlVn
[gdbi]ZWaVYZh^YZh#
Power Connection
6[iZg ndj ]VkZ XdbeaZiZY Vaa egZk^djh hZije
^chigjXi^dchVcYX^gXj^igZfj^gZbZcih!i]ZbVX]^cZ
^hgZVYnidWZXdccZXiZYidi]ZedlZghjeean#
Id Vkd^Y jcZmeZXiZY hiVgijeh dg egdeZgin YVb"
V\Z!jhZi]Z[daadl^c\hiZehl]ZcZkZgXdccZXi^c\
dgY^hXdccZXi^c\i]ZbVX]^cZ#
Connecting Power
1. Ijgci]ZbVX]^cZedlZghl^iX]OFF#
2. >chZgi i]Z edlZg XdgY eaj\ ^cid V bViX]^c\
edlZg hjeean gZXZeiVXaZ# I]Z bVX]^cZ ^h
cdlXdccZXiZYidi]ZedlZghdjgXZ#
6. EaVXZ i]Z [ZZaZg \Vj\Z WZilZZc i]Z WaVYZ
\j^YZVcYi]ZWaVYZ#
Note: If you use the dollar bill, fold it in half
and place it over the blade, as shown in
Figure 26.
7aVYZ<j^YZ
8VeHXgZlh
Figure 27. Connecting power.
Disconnecting Power
1. Ijgci]ZbVX]^cZedlZghl^iX]OFF#
2. <gVhei]ZbdaYZYeaj\VcYejaa^iXdbeaZiZan
djid[i]ZgZXZeiVXaZ#9dcdiejaaWni]ZXdgY
Vhi]^hbVnYVbV\Zi]Zl^gZh^ch^YZ#
Figure 26.Jh^c\VYdaaVgW^aaidhZiWaVYZ\j^YZ
heVX^c\#
7. 6Y_jhi i]Z WaVYZ \j^YZ id a^\]ian e^cX] i]Z
[ZZaZg\Vj\ZdgYdaaVgW^aaWZilZZcZVX]\j^YZ
VcY WaVYZ h^YZ! i]Zc gZ"i^\]iZc i]Z WaVYZ
\j^YZVY_jhibZciXVehXgZlh#
Figure 28. Disconnecting power.
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&'
"'("
Test Run
DcXZ i]Z VhhZbWan ^h XdbeaZiZ! iZhi gjc ndjg
bVX]^cZ id bV`Z hjgZ ^i gjch egdeZgan VcY ^h
gZVYn[dggZ\jaVgdeZgVi^dc#I]ZiZhigjcXdch^hih
d[kZg^[n^c\i]Z[daadl^c\/&I]ZbdidgedlZghje
VcYgjchXdggZXianVcY'i]ZHIDEWjiidchV[Zin
[ZVijgZldg`hXdggZXian#
>[! Yjg^c\ i]Z iZhi gjc! ndj XVccdi ZVh^an adXViZ
i]ZhdjgXZd[VcjcjhjVacd^hZdgk^WgVi^dc!hide
jh^c\ i]Z bVX]^cZ ^bbZY^ViZan! i]Zc gZk^Zl
TroubleshootingdcPage 44#
>[ ndj XVccdi [^cY V gZbZYn! XdciVXi djg IZX]
HjeedgiVi*,%*)+".++([dgVhh^hiVcXZ#
5. >chZgii]Z`Zn^cidi]ZWVcYhVledlZghl^iX]
dci]ZXdcigdaeVcZahZZFigure 30!VcYijgc
^iidi]ZJcadX`ZYedh^i^dcidZcVWaZedlZgid
i]ZWVcYhVlbdidg#
7VcYhVl
EdlZg
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7VcYhVl
HI6GI
7jiidc
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7VcYhVl
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Figure 30.7VcYhVlXdcigdaeVcZa#
To test run the machine:
1. BV`ZhjgZndjjcYZghiVcYi]ZhV[Zin^chigjX"
i^dchVii]ZWZ\^cc^c\d[i]ZbVcjVaVcYi]Vi
i]ZbVX]^cZ^hhZijeegdeZgan#
2. BV`Z hjgZ Vaa iddah VcY dW_ZXih jhZY Yjg^c\
hZijeVgZXaZVgZYVlVn[gdbi]ZbVX]^cZ#
3. Ejh]i]ZWVcYhVlHIDEWjiidc^c!i]Zcil^hi
^i XadX`l^hZ hd ^i edeh dji# L]Zc i]Z HIDE
Wjiidcedehdji!i]Zhl^iX]^hgZhZiVcYgZVYn
[dgdeZgVi^dchZZFigure 29#
6. KZg^[ni]Vii]ZWVcYhVl^hdeZgVi^c\XdggZXian
Wn ejh]^c\ i]Z WVcYhVl HI6GI Wjiidc id
WZ\^cWaVYZgdiVi^dc#
·L]Zc deZgVi^c\ XdggZXian! i]Z bVX]^cZ
gjch hbddi]an l^i] a^iiaZ dg cd k^WgVi^dc dg
gjWW^c\cd^hZh#
·>ckZhi^\ViZVcYXdggZXihigVc\ZdgjcjhjVa
cd^hZh dg k^WgVi^dch WZ[dgZ deZgVi^c\ i]Z
bVX]^cZ [jgi]Zg# 6alVnh Y^hXdccZXi i]Z
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7. JhZi]ZkVg^VWaZheZZY]VcYl]ZZaWZadli]Z
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i]Vii]ZY^\^iVaheZZYgZVYdjigZhedcYhidi]Z
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Figure 29.GZhZii^c\i]ZHIDEWjiidc#
8. 6Y_jhi i]Z WaVYZ heZZY id i]Z b^c^bjb
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i]ZWaVYZidXdbZidVXdbeaZiZhide#
4. BV`Z hjgZ i]Z WaVYZ ^h egdeZgan iZch^dcZY
VcYigVX`ZYgZ[ZgidTensioning & Tracking
Blade dc Page 19 VcY i]Z WaVYZ \j^YZh
VgZ edh^i^dcZY XdggZXian gZ[Zg id Adjusting
Blade Guide Assemblies dcPage 21#
"')"
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9. L>I=DJIgZhZii^c\i]ZHIDEWjiidc!egZhh
i]Z WVcYhVl HI6GI Wjiidc# I]Z bVX]^cZ
h]djaYcdihiVgi#
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edlZg id i]Z bVX]^cZ# I]Z HIDE Wjiidc
hV[Zin[ZVijgZ^hcdildg`^c\XdggZXian#I]^h
hV[Zin [ZVijgZ bjhi ldg` egdeZgan WZ[dgZ
egdXZZY^c\ l^i] gZ\jaVg deZgVi^dch# 8Vaa
IZX]Hjeedgi[dg]Zae#
11. HiVn XaZVg d[ i]Z \g^cY^c\ l]ZZa i]Zc ijgc ^i
ON VcY OFF id kZg^[n i]Vi i]Z l]ZZa he^ch
l]ZcedlZgZYdc#
12. Ijgci]ZlZaY^c\hiVi^dcedlZghl^iX]OFF#
8dc\gVijaVi^dch Ndj ]VkZ XdbeaZiZY i]Z hZije
VcY iZhi gjc egdXZYjgZh# I]Z WVcYhVl ^h cdl
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10. GZhZi i]Z HIDE Wjiidc! i]Zc ijgc i]Z lZaY"
^c\edlZghl^iX]dci]ZlZaY^c\hiVi^dchZZ
Figure 31 id i]Z DC edh^i^dc# I]Z lZaY^c\
edlZgaVbeh]djaY^aajb^cViZ#
·>[i]ZlZaY^c\edlZgaVbedoes not^aajb^"
cViZ!^bbZY^ViZanY^hXdccZXiedlZgidi]Z
bVX]^cZVcYXVaaIZX]Hjeedgi[dg]Zae#
LZaY^c\EdlZgAVbe
LZaY^c\
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Figure 31.LZaY^c\hiVi^dc#
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"'*"
SECTION 4: OPERATIONS
Operation Overview
I]ZejgedhZd[i]^hdkZgk^Zl^hidegdk^YZi]Zcdk"
^XZbVX]^cZdeZgVidgl^i]VWVh^XjcYZghiVcY^c\
d[]dli]ZbVX]^cZ^hjhZYYjg^c\deZgVi^dc!hd
i]ZbVX]^cZXdcigdah$XdbedcZcihY^hXjhhZYaViZg
^ci]^hbVcjVaVgZZVh^ZgidjcYZghiVcY#
9jZ id i]Z \ZcZg^X cVijgZ d[ i]^h dkZgk^Zl! ^i ^h
not^ciZcYZYidWZVc^chigjXi^dcVa\j^YZ#IdaZVgc
bdgZ VWdji heZX^[^X deZgVi^dch! gZVY i]^h Zci^gZ
bVcjVa VcY hZZ` VYY^i^dcVa igV^c^c\ [gdb ZmeZ"
g^ZcXZY bVX]^cZ deZgVidgh! VcY Yd VYY^i^dcVa
gZhZVgX]djih^YZd[i]^hbVcjVaWngZVY^c\]dl"
idWdd`h!igVYZbV\Vo^cZh!dglZWh^iZh#
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before operating.
To complete a typical operation, the operator
does the following:
1. :mVb^cZh i]Z ldg`e^ZXZ id bV`Z hjgZ ^i ^h
hj^iVWaZ [dg Xjii^c\! VcY i]Vi ^i XVc WZ edh^"
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2. 6Y_jhihi]ZiVWaZi^ai!^[cZXZhhVgn!idi]ZXdg"
gZXiVc\aZd[i]ZYZh^gZYXji#
3. 6Y_jhihi]Z]Z^\]id[i]ZjeeZgWaVYZ\j^YZh
Veegdm^bViZan &¿-¶&¿) ]^\]Zg i]Vc i]Z i]^X`"
cZhhd[i]Zldg`e^ZXZ#
4. 6Y_jhihi]Z[ZcXZidi]ZYZh^gZYl^Yi]d[Xji
i]ZcadX`h^i^ceaVXZ#
5. 8]ZX`h i]Z dji[ZZY h^YZ d[ i]Z bVX]^cZ
[dg egdeZg hjeedgi VcY id bV`Z hjgZ i]Z
ldg`e^ZXZXVchV[ZaneVhhVaai]ZlVni]gdj\]
i]ZWaVYZl^i]dji^ciZg[ZgZcXZ#
6. EjihdchV[Zin\aVhhZhVcYV[VXZh]^ZaY!VcY
hiVgihi]ZWVcYhVl#
7.
Damage to your eyes and face could result
from using this machine without proper protective gear. Always wear safety glasses and
a face shield when operating this machine.
>[cZXZhhVgn!jhZhejh]hi^X`hdg_^\h[dghbVaa
dg cVggdl ldg`e^ZXZh id `ZZe [^c\Zgh VlVn
[gdbi]ZWaVYZ#
8. ;ZZYhi]Zldg`e^ZXZVaai]ZlVni]gdj\]i]Z
WaVYZl]^aZbV^ciV^c^c\[^gbegZhhjgZdci]Z
ldg`e^ZXZV\V^chii]ZiVWaZVcY[ZcXZ#@ZZeh
]VcYhVcY[^c\Zghdjid[i]ZWaVYZeVi]VcY
VlVn[gdbi]ZWaVYZYjg^c\i]ZZci^gZXji#
9. Hidehi]ZbVX]^cZ#
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY RECOMMEND that you read books, review
industry trade magazines, or get formal
training before beginning any projects.
Regardless of the content in this section,
Grizzly Industrial will not be held liable for
accidents caused by lack of training.
"'+"
ELECTROCUTION HAZARD
This bandsaw is not designed to be used
with water soluble cutting fluid or coolant.
If needed, use a small amount of oil-based
lubricant.
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Disabling & Locking
Bandsaw Power
Switch
IMPORTANT: Locking the switch only restricts
its function. It is not a substitute for disconnecting power from the machine when adjusting or
servicing.
I]Z WVcYhVl edlZg hl^iX] hZZ Figure 32 XVc
WZY^hVWaZYVcYadX`ZYWnijgc^c\i]Z`Znidi]Z
AdX`ZY edh^i^dc! i]Zc gZbdk^c\ ^i# AdX`^c\ i]Z
hl^iX] ^c i]^h bVccZg XVc egZkZci jcVji]dg^oZY
deZgVi^dc d[ i]Z WVcYhVl! l]^X] ^h ZheZX^Vaan
^bedgiVci ^[ i]Z bVX]^cZ ^h cdi hidgZY ^ch^YZ Vc
VXXZhh"gZhig^Xi^c\Wj^aY^c\#
Children or untrained people can be seriously injured by this machine. This risk
increases with unsupervised operation. To
help prevent unsupervised operation of the
bandsaw, disable and lock the switch before
leaving machine unattended! Place key in a
well-hidden or secure location.
7VcYhVl
EdlZgHl^iX]
Figure 32.7VcYhVledlZghl^iX]#
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&'
"',"
Adjusting Table Tilt
Id eZg[dgb WZkZaZY Xjih! i]Z WVcYhVl iVWaZ i^aih
&*•h^YZidh^YZ!VcY&%•[gdciidWVX`#
Tools Needed
Qty
=ZmLgZcX]&%bb############################################# &
LgZcX]dgHdX`Zi&,bb#################################### &
Adjusting Front-to-Back Table Tilt
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. AddhZc i]Z [djg ]Zm Wdaih jcYZgcZVi] i]Z
iVWaZ·ilddcZVX]h^YZhZZFigure 34#
=Zm7daih
Adjusting Side-to-Side Table Tilt
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. AddhZc i]Z ild XVe hXgZlh jcYZgcZVi] i]Z
gZVgd[i]ZiVWaZhZZFigure 33#
8VeHXgZlh
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Figure 34.;gdci"id"WVX`iVWaZi^aiXdcigdah#
3. Jh^c\ i]Z hXVaZ h]dlc ^c Figure 34 Vh V
\j^YZ! VY_jhi i]Z iVWaZ i^ai VcY gZ"i^\]iZc i]Z
[djg]ZmWdaihidhZXjgZi]ZhZii^c\#
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Figure 33.H^YZ"id"h^YZiVWaZi^aiXdcigdah#
3. Jh^c\ i]Z hXVaZ h]dlc ^c Figure 33 Vh V
\j^YZ! VY_jhi i]Z iVWaZ i^ai VcY gZ"i^\]iZc i]Z
XVehXgZlhidhZXjgZi]ZhZii^c\#
"'-"
ALWAYS make sure the
table tilt cap screws and
hex bolts are fully tightened before operation. If
the table shifts while cutting, your hands could
accidentally move into the
blade.
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&'
Blade Selection
HZaZXi^c\ i]Z g^\]i WaVYZ [dg i]Z Xji gZfj^gZh V
`cdlaZY\Zd[kVg^djhWaVYZX]VgVXiZg^hi^Xh#
Blade Terminology
6
BZVhjgZY Wn i]Z WaVYZ X^gXjb[ZgZcXZ! WaVYZ
aZc\i]h VgZ jhjVaan jc^fjZ id i]Z WgVcY d[ ndjg
WVcYhVlVcYi]ZY^hiVcXZWZilZZci]Zl]ZZah#
Model
Blade Length
<%,(+############################################################ &'%
<%,(,############################################################ &)%
Blade Width
BZVhjgZY[gdbi]ZWVX`d[i]ZWaVYZidi]Zi^ed[
i]Z WaVYZ iddi] i]Z l^YZhi ed^ci! WaVYZ l^Yi] ^h
d[iZci]Z[^ghiXdch^YZgVi^dc\^kZcidWaVYZhZaZX"
i^dc#7aVYZl^Yi]Y^XiViZhi]ZaVg\ZhiVcYhbVaaZhi
XjgkZi]ViXVcWZXji!VhlZaaVh]dlVXXjgViZan
^iXVcXjiVhigV^\]ia^cZ·\ZcZgVaani]Zl^YZgi]Z
WaVYZ!i]ZhigV^\]iZg^il^aaXji#
7
8
:
9
Blade Length
=
;
<
>
Figure 35.7VcYhVlWaVYZiZgb^cdad\n#
A. Kerf: I]ZVbdjcid[bViZg^VagZbdkZYWni]Z
WaVYZYjg^c\Xjii^c\#
B. Tooth Set: I]Z Vbdjci ZVX] iddi] ^h WZci
aZ[idgg^\]i[gdbi]ZWaVYZ#
I]Z WaVYZ l^Yi] gVc\Z [dg i]^h WVcYhVl ^h
&
¿ -¶* ¿ -#
6alVnh e^X` i]Z WaVYZ l^Yi] i]Vi WZhi hj^ih ndjg
deZgVi^dc#
Curve Cutting: JhZ i]Z X]Vgi WZadl Vh V \j^YZ
l]ZcX]ddh^c\i]ZXdggZXiWaVYZ[dgXjgkZXjii^c\#
9ZiZgb^cZ i]Z hbVaaZhi gVY^jh XjgkZ i]Vi l^aa WZ
Xjidcndjgldg`e^ZXZVcYjhZi]ZXdggZhedcY^c\
WaVYZl^Yi]#
C. Gauge: I]Zi]^X`cZhhd[i]ZWaVYZ#
Minimum Radius of Cut
D. Blade Width: I]Z l^YZhi ed^ci d[ i]Z WaVYZ
bZVhjgZY[gdbi]Zi^ed[i]Ziddi]idi]ZWVX`
ZY\Zd[i]ZWaVYZ#
E.
F.
Tooth Rake: I]Z Vc\aZ d[ i]Z iddi] [VXZ
[gdbVa^cZeZgeZcY^XjaVgidi]ZaZc\i]d[i]Z
WaVYZ#
(
*
Blade Width
¿ -
&
¿ -
(
¿ -
¿ &+
¿ -
&
&
& ¿)
(
¿ -
&
' ¿ '
&
¿ '
(( ¿)
*
¿ -
¿)
Gullet Depth: I]ZY^hiVcXZ[gdbi]Ziddi]i^e
idi]ZWdiidbd[i]ZXjgkZYVgZV\jaaZi#
G. Tooth Pitch: I]Z Y^hiVcXZ WZilZZc iddi]
i^eh#
H. Blade Back: I]ZY^hiVcXZWZilZZci]ZWdi"
idb d[ i]Z \jaaZi VcY i]Z WVX` ZY\Z d[ i]Z
WaVYZ#
I.
&
TPI: I]ZcjbWZgd[iZZi]eZg^cX]bZVhjgZY
[gdb\jaaZiid\jaaZi#
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&'
Workpieces that cannot be supported or
stabilized without a vise or jig should not
be cut on a vertical metal-cutting bandsaw,
because they can unexpectedly move while
cutting and draw the operator's hands into
the moving blade causing lacerations or
amputation. Examples are chains, cables,
round or oblong-shaped workpieces,
workpieces with internal or built-in moving
or rotations parts, etc.
"'."
Tooth Set
I]gZZ Xdbbdc iddi] hZih VgZ hiVcYVgY! lVkn!
VcYgV`ZghZZFigure 36!ZVX]gZbdk^c\bViZ"
g^Va^cVY^[[ZgZcibVccZgidbV`Zi]Z`Zg[ ^c i]Z
ldg`e^ZXZ#
HiVcYVgYdgGV`Zg
=dd`dg8aVl
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6aiZgcViZ
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Figure 36.7VcYhVliddi]hZih#
Alternate:6cVaa"ejgedhZVggVc\ZbZcil]ZgZi]Z
iZZi] VgZ WZci ZkZcan aZ[i VcY g^\]i d[ i]Z WaVYZ#
<ZcZgVaanjhZY[dgb^aYZgbZiVah#
Wavy: <ZcZgVaan i]gZZ dg bdgZ iZZi] ^c V \gdje
i]Vi VgZ WZci dcZ lVn! [daadlZY Wn V jcWZci
iddi]! VcY i]Zc V \gdje WZci i]Z di]Zg lVn#
GZXdbbZcYZY[dghigV^\]iXjih^ci]^cbZiVahdg
i]^c"lVaaijW^c\#
Raker: I]gZZiZZi]^cVgZXjgg^c\\gdje·dcZWZci
aZ[i!cZmidcZWZcig^\]i!VcYi]ZcVcdc"hZiiddi]#
I]ZgV`ZghZi^h^YZVa[dgbdhiXdcidjgXjih#
Tooth Type
I]Z bdhi Xdbbdc iddi] ineZh VgZ YZhXg^WZY
WZadlVcY^aajhigViZY^cFigure 37#
Standard or Raker: :fjVaan heVXZY iZZi] hZi
V % gV`Z Vc\aZ# GZXdbbZcYZY [dg Vaa ejgedhZ
jhZ#
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Figure 37.7VcYhVlWaVYZiddi]ineZh#
Variable Pitch (VP): KVgn^c\ \jaaZi YZei] VcY
iddi] heVX^c\! V % gV`Z Vc\aZ! ZmXZaaZci X]^e
gZbdk^c\XVeVX^in!VcYhbddi]Xjii^c\#
Variable Pitch with Positive Rake: KVgn^c\\ja"
aZiYZei]VcYiddi]heVX^c\!Vedh^i^kZgV`ZVc\aZ!
WZiiZgX]^e[dgbVi^dc!VcYV\\gZhh^kZXjii^c\#
Hook or Claw: L^YZ\jaaZihgdjcYdg[aVi!ZfjVa"
anheVXZYiZZi]!edh^i^kZgV`ZVc\aZ!VcY[VhiXji
l^i]\ddYhjg[VXZ[^c^h]#
Skip or Skip Tooth: L^YZ![aVi\jaaZih!V%gV`Z
Vc\aZ! ZfjVaan heVXZY iZZi]! VcY gZXdbbZcYZY
[dgcdc"[ZggdjhbViZg^Vah#
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3. GZ[Zg id i]Z BViZg^Va H]VeZh gdl VcY [^cY
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Blade Pitch (TPI)
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^c\ iZZi] eZg ^cX] IE> [dg kVg^VWaZ iddi] e^iX]
WaVYZh VcY hiVcYVgY gV`Zg hZi W^"bZiVa WaVYZh$
=HHWaVYZh#=dlZkZg![dgZmVXiheZX^[^XVi^dchd[
WVcYhVl WaVYZh i]Vi VgZ XdggZXi [dg ndjg deZgV"
i^dc!XdciVXii]ZWaVYZbVcj[VXijgZg#
4. >ci]ZVeea^XVWaZgdl!gZVYVXgdhhidi]Zg^\]i
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IE>gZXdbbZcYZY[dgi]ZkVg^VWaZiddi]e^iX]
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To select the correct blade pitch:
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i]gdj\]!VcYZm^ihi]Zldg`e^ZXZ#
2. GZ[Zgidi]ZBViZg^VaL^Yi]$9^VbZiZggdld[
i]Z WaVYZ hZaZXi^dc X]Vgi ^c Figure 38! VcY
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ndjcZZYidXji#
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BVcnXdcY^i^dchbVnXVjhZVWVcYhVlWaVYZid
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XVhZh!h^cXZ^i^hi]ZcVijgVagZhjaid[i]ZeZXja^Vg
higZhhZhi]ViWVcYhVlWaVYZhbjhiZcYjgZ#
7aVYZWgZV`V\Z^hVahdYjZidVkd^YVWaZX^gXjb"
hiVcXZh#6kd^YVWaZWaVYZWgZV`V\Z^hbdhid[iZc
i]Z gZhjai d[ eddg XVgZ dg _jY\ZbZci dc i]Z eVgi
d[ i]Z deZgVidg l]Zc bdjci^c\ dg VY_jhi^c\ i]Z
WaVYZdghjeedgi\j^YZh#
The most common causes of blade breakage
are:
s
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s
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h]dgigVY^jh#
s
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s
9jaadgYVbV\ZYiZZi]#
s
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s
IdeWaVYZ\j^YZVhhZbWanhZiidd]^\]VWdkZ
i]Z ldg`e^ZXZ# 6Y_jhi i]Z ide WaVYZ \j^YZ
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&
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VcYi]Zldg`e^ZXZ#
Blade Care &
Break-In
Blade Care
6 WVcYhVl WaVYZ ^h V i]^c e^ZXZ d[ hiZZa i]Vi ^h
hjW_ZXiZY id igZbZcYdjh higV^c# Ndj XVc dWiV^c
adc\ZgjhZ[gdbVWVcYhVlWaVYZ^[ndj\^kZ^i[V^g
igZVibZci VcY ValVnh jhZ i]Z Veegdeg^ViZ [ZZY
gViZ[dgndjgdeZgVi^dc#
7Z hjgZ id hZaZXi WaVYZh l^i] i]Z egdeZg l^Yi]!
hZi!ineZ!VcYe^iX][dgZVX]Veea^XVi^dc#Jh^c\i]Z
lgdc\ WaVYZ l^aa egdYjXZ jccZXZhhVgn ]ZVi VcY
h]dgiZci]Za^[Zd[i]ZWaVYZ#
6XaZVcWaVYZl^aaeZg[dgbbjX]WZiiZgi]VcVY^gin
WaVYZ# 9^gin dg \jbbZY je WaVYZh eVhh i]gdj\]
i]Z Xjii^c\ bViZg^Va l^i] bjX] bdgZ gZh^hiVcXZ
i]Vc XaZVc WaVYZh# I]^h ZmigV gZh^hiVcXZ Vahd
XVjhZhjccZXZhhVgn]ZVi#
Blade Break-In
I]Zh]VgeiZZi]i^ehVcYZY\Zhd[VcZlWaVYZVgZ
ZmigZbZanh]Vge!VcYXjii^c\Viidd[Vhid[V[ZZY
gViZ[gVXijgZhi]ZWZkZaZYZY\Zhd[i]ZiZZi]VcY
XVjhZhegZbVijgZWaVYZlZVg#
To properly break-in a new blade:
1. 8]ddhZ i]Z XdggZXi heZZY [dg i]Z WaVYZ VcY
bViZg^Vad[i]ZdeZgVi^dc#
s
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^h]ZYWgVoZdglZaY#
2. GZYjXZi]Z[ZZYegZhhjgZWn]Va[[dgi]Z[^ghi
*%¶&%%^c'd[bViZg^VaXji#
s
8dci^cjdjhangjcc^c\i]ZWVcYhVll]Zccdi
^cjhZ#
3. Id Vkd^Y il^hi^c\ i]Z WaVYZ l]Zc Xjii^c\!
VY_jhii]Z[ZZYegZhhjgZl]Zci]ZidiVal^Yi]
d[i]ZWaVYZ^h^ci]ZXji#
s
AZVk^c\ i]Z WaVYZ iZch^dcZY l]Zc cdi ^c
jhZ#
s
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4. JhZi]ZChip Inspection Chart dci]ZcZmi
eV\ZidX]ZX`i]ZWaVYZZ[[^X^ZcXn#
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i]^X`cZhh# I]Z \ZcZgVa gjaZ d[ i]jbW ^h id
]VkZ cdi aZhh i]Vc ild iZZi] ^c XdciVXi l^i]
i]Zldg`e^ZXZViVaai^bZhYjg^c\Xjii^c\#
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&'
Chip Inspection Chart
I]ZWZhibZi]dYd[ZkVajVi^c\i]ZeZg[dgbVcXZd[ndjgXjii^c\deZgVi^dc^hid^cheZXii]ZX]^ehi]ViVgZ
[dgbZY#GZ[Zgidi]ZX]VgiWZadl[dgX]^e^cheZXi^dc\j^YZa^cZh#
Chip
Appearance
Chip
Description
Chip
Color
Blade
Speed
Feed
Pressure
Additional
Actions
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Good
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Figure 39.8]^e^cheZXi^dcX]Vgi#
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&'
"(("
Blade Changes
I]^hWVcYhVljhZhbZiVa"Xjii^c\WVcYhVlWaVYZh
l^i]VWaVYZl^Yi]gVc\Zd[ &¿ -¶* ¿ -VcYVaZc\i]
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BdYZa<%,(,################################################# &)%
8. Edh^i^dc i]Z WVX` ZY\Z d[ i]Z WaVYZ hd i]Vi
^i ^h cZmi id! Wji cdi V\V^chi! i]Z ide l]ZZa
[aVc\ZhZZFigure 40#
Note: Excessive blade contact with the wheel
flange during operation could lead to blade
and wheel damage.
L]ZZa;aVc\Z
All saw blades are dangerous and may cause personal injury. To reduce the
risk of being injured, wear
leather gloves when handling saw blades.
7aVYZ
To replace the blade:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. DeZci]ZjeeZgVcYadlZgl]ZZaYddgh#
3. GZaZVhZWaVYZiZch^dcWngdiVi^c\i]ZiZch^dc"
^c\ ]VcYl]ZZa XdjciZgXadX`l^hZ Vh k^ZlZY
[gdbjcYZgcZVi]#
4. Ejidc]ZVkn\adkZh#
5. GZbdkZi]Z#
6. Ha^YZ i]Z WaVYZ d[[ i]Z jeeZg VcY adlZg
l]ZZah! i]Zc i]gdj\] i]Z WaVYZ \jVgYh VcY
iVWaZha^i#
Figure 40.7VX`ZY\Zd[WaVYZcZmiidl]ZZa
[aVc\Z#
9. GZeaVXZi]ZiVWaZe^c#
Make sure that the table pin is installed
before beginning operations. The table pin
prevents the front table halves from getting misaligned when heavy workpieces are
loaded on the table.
10. EgdeZganiZch^dcVcYigVX`i]ZWaVYZgZ[Zgid
Tensioning & Tracking Blade dc Page 19
[dgYZiV^aZY^chigjXi^dch#
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Guide Assemblies dcPage 21#
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Note: If the teeth will not face downward
in any orientation, the blade is inside-out.
Carefully twist the blade right side-out.
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Guide Post
Blade Welding
I]Z\j^YZedhiVhhZbWanhZZFigure 41^hjhZY
id&EgdeZganedh^i^dci]ZWaVYZ\jVgYidegdiZXi
i]ZdeZgVidg[gdbi]ZZmedhZYWaVYZWZilZZci]Z
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i]Zldg`e^ZXZ[dgWaVYZhjeedgi#
7Z^c\VWaZidfj^X`anVcYhV[ZanlZaYVWVcYhVl
WaVYZXdbZh^c]VcYn[dgi]Z[daadl^c\h^ijVi^dch/
<j^YZEdhi
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Figure 41.<j^YZedhiVhhZbWan#
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Id [VWg^XViZ V cZl WaVYZ [gdb Wja` WaVYZ
bViZg^Vaid[^indjgWVcYhVl#
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V WaVYZ lZaYZg i]Vi jhZh ZaZXig^XVa gZh^hiVcXZ
^cYjXi^dc id ]ZVi VcY [jhZ i]Z WaVYZ ZcYh
id\Zi]Zg# I]Z lZaY^c\ egdXZhh aZVkZh i]Z _d^ci
Wg^iiaZ! hd ^i cZZYh id WZ VccZVaZY V[iZglVgY id
\^kZ^ihigZc\i]VcY[aZm^W^a^in#
To weld the ends of bandsaw together:
1.
Ijgc i]Z WVcYhVl bdidg OFF VcY ijgc i]Z
edlZghl^iX]`Znidi]ZAdX`ZYedh^i^dc#I]^h
l^aaegZkZciVcjcZmeZXiZYhiVgije#
2. Ejidc]ZVknaZVi]Zg\adkZh#
Blade Shear
Id jhZ i]Z WaVYZ h]ZVg! eaVXZ i]Z WVX` d[ i]Z
WaVYZZkZcanV\V^chii]Z[gdcil^c\hd[i]ZWaVYZ
h]ZVg!Vhh]dlc^cFigure 42!i]Zc[^gbanejaai]Z
]VcYaZYdlcidhfjVgZd[[i]ZWaVYZZcY#
=VcYaZ
7aVYZH]ZVg
L^c\
Figure 42.Jh^c\i]ZWaVYZh]ZVg#
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"(*"
Note: To make a proper blade weld, the ends
of the blade must be evenly butted together
during the welding process. If necessary, use
the grinder to square up the ends or remove
any teeth that are in the welding zone (see
Figures 43–44).
3. Ejaa i]Z lZaY^c\ \jVgY je VcY addhZc i]Z
lZaY^c\ XaVbeh Wn ejaa^c\ i]Z adX` aZkZgh
YdlchZZFigure 45#
7aVYZ
:cY
LZaY^c\
8aVbe
AdX`
AZkZg
Figure 45.7aVYZZcYegdeZganedh^i^dc^c
lZaY^c\XaVbeVcYadX`ZY^ceaVXZ#
Figure 43.Jh^c\i]Z\g^cYZgidhfjVgZjei]Z
WaVYZZcY#
LZaY^c\OdcZ
4. Edh^i^dc i]Z WVX` d[ dcZ WaVYZ ZcY ZkZcan
V\V^chii]ZWVX`d[i]ZlZaY^c\XaVbehdi]Vi
i]ZZcY^hb^YlVnWZilZZci]ZildXaVbeh!
i]Zc gdiViZ i]Vi adX` aZkZg Vaa i]Z lVn je id
]daYi]ZWaVYZZcY^ceaVXZ#
5. HZii]ZXaVbe^c\egZhhjgZY^VahZZFigure 46
id%#
<g^cYD[[
Note: As the blade material melts to form the
weld, pressure is applied to the joint by the
welding clamps. The correct amount of pressure will be set with the clamping pressure
dial in a later step.
Figure 44.7aVYZZcYhVcYlZaY^c\odcZ#
LZaY7jiidc
8aVbe^c\
EgZhhjgZ
9^Va
7aVYZ:cYh
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7jiidc
Figure 46.7aVYZZcYh^cXdggZXiedh^i^dc[dg
lZaY^c\#
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6. EaVXZ i]Z di]Zg WaVYZ ZcY ^c i]Z deedh^iZ
lZaY^c\XaVbeVcYedh^i^dc^ihdi]Vii]ZZcY
ZkZcan Wjiih je V\V^chi i]Z deedh^c\ WaVYZ
ZcY!i]ZcadX`^i^ceaVXZWngdiVi^c\i]ViadX`
aZkZgVaai]ZlVnje!Vhh]dlc^cFigure 46#
Note: To ensure a good blade weld, it is critical that the blade ends evenly butt up against
each other.
11. Ijgc i]Z XaVbe^c\ egZhhjgZ Y^Va id %! i]Zc
gdiViZ i]Z adX` aZkZgh Ydlc id gZaZVhZ i]Z
WaVYZ[gdbi]ZlZaY^c\XaVbeh#
12. >cheZXii]ZlZaY#I]ZlZaYZY_d^cih]djaYWZ
ZkZc VXgdhh i]Z l^Yi] d[ i]Z WaVYZ l^i] cd
\VehhZZFigure 47#
Correct
7. JhZi]ZX]VgiWZadlVhV\j^YZ[dghZii^c\i]Z
XdggZXiXaVbe^c\egZhhjgZ[dgi]ZWaVYZ#
Blade Width
Pressure Setting
&
&
(
'¶(
Jeid ¿)
&
¿)id ¿ -
(
6WdkZ ¿ -
Not Correct
)
Not Correct
Burning sparks from the blade welding
operation could be thrown in all directions
and cause burns or fire.
Figure 47.7aVYZlZaY^c\_d^ciZmVbeaZh#
·>[i]ZlZaY^hhVi^h[VXidgn!Xdci^cjZidStep
13#
When using the blade welder, always keep
the welding guard down and protect yourself from the flying sparks. Have fire extinguishing equipment readily available.
DO NOT weld near flammables.
8. AdlZgi]ZlZaY^c\\jVgYYdlcdkZgi]ZWaVYZ
ZcYh#
9. Ijgci]ZlZaY^c\hiVi^dcON#
10. EgZhhVcYgZaZVhZ·9DCDI]daY·i]ZlZaY
Wjiidc#
Note: A limit switch senses the electrical
resistance between the blade ends. If there
is an adequate amount of welded material,
the limit switch will not allow the weld button
to activate the operation again.
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·>[i]ZlZaY^hCDIhVi^h[VXidgn!WZ\^cV\V^c
ViStep 2#
13. EaVXZ i]Z WaVYZ ^c i]Z lZaY^c\ XaVbeh l^i]
i]Z lZaY XZciZgZY WZilZZc i]Z XaVbeh VcY
gZ"i^\]iZci]ZadX`aZkZgh#
Note: The welding operation has left the
blade joint brittle. Annealing will allow the
welded area to cool in a gradual manner, giving it strength and flexibility.
14. GVe^YanegZhhVcYgZaZVhZ·9DCDI]daY·
i]ZVccZVa^c\Wjiidcilddgi]gZZi^bZhjci^a
i]ZlZaYodcZijgchVYjaagZYXdadg#
15. GZeZVi Step 14 i]gZZ id [djg bdgZ i^bZh!
Vaadl^c\ i]Z lZaY id Xdda [dg VWdji (% hZX"
dcYhWZilZZcZVX]gZeZi^i^dc#
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16. 6aadl i]Z WaVYZ id XdbeaZiZan Xdda! i]Zc gZ"
^cheZXii]ZlZaY#
20. Ijgci]ZlZaY^c\hiVi^dcOFF#
21. 9>H8DCC:8I76C9H6L;GDBEDL:G
17. <g^cYi]ZlZaY[aVh][aVidcWdi]h^YZhhdi]Z
WaVYZl^aagjchbddi]andci]Zl]ZZah#
Note: Make sure not to grind the teeth or
blade body, or overheat the blade during
grinding—this will weaken the blade.
18. GZ"XaVbe i]Z WaVYZ ^c i]Z lZaY^c\ XaVbeh
l^i] i]Z lZaY XZciZgZY! i]Zc gZeZVi i]Z
VccZVa^c\egdXZhhYZhXg^WZY^cStep 14 il^XZ
bdgZ#
22. HXgVeZVcYXaZVcVcn[aVh]!d^a!dgYZWg^h[gdb
i]ZlZaY^c\XaVbehVcYhjggdjcY^c\VgZV#
NOTICE
For good metal-to-metal contact between
the welding clamps and the blade, make
sure the blade material and the clamps are
free from any debris or flash before and
after each use of the welding station.
19. IZhi i]Z higZc\i] VcY [aZm^W^a^in d[ i]Z lZaY
Wn WZcY^c\ i]Z WaVYZ ^c Vc VgX l^i] i]Z
lZaYVii]Zided[i]ZVgXh^b^aVg^ch^oZVcY
h]VeZ d[ i]Z WVcYhVl l]ZZah# I]Z WaVYZ
h]djaY WZcY hbddi]an l^i]dji Vcn Vc\aZh
hZZFigure 48#
Correct
Not Correct
Figure 48.8dbeVg^hdcd[XdggZXiVcY^cXdggZXi
WaVYZlZaYWZcYh#
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688:HHDG>:H
SECTION 5: ACCESSORIES
Some aftermarket accessories can be
installed on this machine that could cause
it to function improperly, increasing the risk
of serious personal injury. To minimize this
risk, only install accessories recommended
for this machine by Grizzly.
T20501—Face Shield Crown Protector 4"
T20502—Face Shield Crown Protector 7"
T20503—Face Shield Window
T20452—"Kirova" Anti-Reflective S. Glasses
T20451—"Kirova" Clear Safety Glasses
H0736—Shop Fox® Safety Glasses
H7194—Bifocal Safety Glasses 1.5
H7195—Bifocal Safety Glasses 2.0
H7196—Bifocal Safety Glasses 2.5
NOTICE
T20502
T20452
Refer to the newest copy of the Grizzly
Catalog for other accessories available for
this machine.
Grizzly Replacement Bandsaw Blades
Model Length Width
&
T24348
&'%
¿)
&
T24349
&'%
¿)
&
T24350
&'%
¿ '
T20503
TPI
Gauge
+=dd`
%#%'*
&%¶&)KE
%#%'*
&%¶&)KE
%#%'*
T24351
&)%
&
T24352
&)%
&
¿)
&%¶&)KE
%#%'*
T24353
&)%
&
¿)
&%¶&)KE
%#%'*
¿)
+=dd`
%#%'*
T10091—Deburring Machine
9ZWjggVcYWZkZaZY\Zhi]ZZVhnlVnl]^aZ\Zi"
i^c\Xdch^hiZcigZhjaihZkZgni^bZ#I]^hhiVi^dcVgn
YZWjgg^c\bVX]^cZ^hedlZgZYWnV &¿ '=Ebdidg
VcY^cXajYZhVc&-iddi]XVgW^YZXjiiZg#;ZVijgZh
^cXajYZkVg^VWaZheZZYid)(%%GEBVcYVY_jhi"
VWaZYZei]d[Xji#
T20451
H7194
H0736
Figure 50. :nZegdiZXi^dcVhhdgibZci#
H5408—Blade Tensioning Gauge
I]Z7aVYZIZch^dc^c\<Vj\ZZchjgZhadc\WaVYZ
a^[Z!gZYjXZYWaVYZWgZV`V\Z!VcYhigV^\]iXjii^c\
Wn^cY^XVi^c\XdggZXiiZch^dc#6egZX^h^dcY^Va^cY^"
XVidgegdk^YZhndjl^i]VY^gZXigZVYdji^cEH>#
Figure 51. =*)%-7aVYZIZch^dc^c\<Vj\Z#
Figure 49.BdYZaI&%%.&9ZWjgg^c\BVX]^cZ#
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&'
"(."
Recommended Metal Protectants
G5562—SLIPIT® 1 Qt. Gel
G5563—SLIPIT® 12 oz Spray
G2871—Boeshield® T-9 12 oz Spray
G2870—Boeshield® T-9 4 oz Spray
H3788—G96 ® Gun Treatment 12 oz Spray
H3789—G96 ® Gun Treatment 4.5 oz Spray
G4030—6 1 ⁄ 2" x 10" Horizontal Metal-Cutting
Bandsaw
I]^h [jaa [ZVijgZY bVX]^cZ ]Vh ZkZgni]^c\ ndj
cZZY^cV]dg^odciVabZiVa"Xjii^c\WVcYhVl#;gdb
^ihhda^Yhjeedgi^c\XVhi"^gdcWVhZVcYfj^X`edh^"
i^dc^c\ k^hZ! id ^ih gdiVgn ejbe edlZgZY XddaVci
hnhiZb! i]^h ldg`]dghZ ^h Vi ]dbZ ^c i]Z ]dWWn
h]deVhlZaaVhi]Z[jaaegdYjXi^dch]de#;ZVijgZh
adX`^c\ gdaaZg XVW^cZi [dg ZVhn bdW^a^in! ]nYgVja^X
[ZZY [dg hbddi] Xjii^c\! kZgi^XVa hVl iVWaZ VcY
gZbdkVWaZ XddaVci iVc` [dg ZVhn XaZVc^c\# Hd
l]ViZkZg ndjg cZZY i]^h ]dg^odciVa bZiVa"Xjii^c\
WVcYhVll^aa[^ii]ZW^aa#
Figure 52. GZXdbbZcYZYegdYjXih[dgegdiZXi"
^c\jceV^ciZYXVhi^gdc$hiZZaeVgidcbVX]^cZgn#
G0692—14" Dry Cut Metal Saw
T20920—14" 58-Tooth Blade (for general use)
Jca^`Z VWgVh^kZ bZiVa"Xjii^c\ hVlh i]Vi hadlan
ZgdYZidbV^ciV^cVXjii^c\ZY\Z!i]ZYgnXjihVl
jhZhVXVgW^YZ"i^eeZYWaVYZi]Vi^hheZX^VaanbVYZ
id Xji bZiVa# ;jaa Xjii^c\ XVeVX^in ^h bV^ciV^cZY
i]gdj\] ZkZgn Xji VcY i]Z hadlZg WaVYZ heZZY
gZhjaih^cXjihi]ViVgZhZXdcYidcdcZ;dgi]dhZ
i]Vi cZZY Xdch^hiZcXn VcY eZg[dgbVcXZ! i]^h ^h
i]ZhVl[dgndj7aVYZcdi^cXajYZY#
Figure 54.BdYZa<)%(%=dg^odciVaBZiVa"
8jii^c\7VcYhVl
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SECTION 6: MAINTENANCE
Cleaning
Always disconnect power
to the machine before
performing maintenance.
Failure to do this could
result in serious personal injury from unexpected
startup.
Schedule
;dg dei^bjb eZg[dgbVcXZ [gdb ndjg bVX]^cZ!
[daadli]^hbV^ciZcVcXZhX]ZYjaZVcYgZ[ZgidVcn
heZX^[^X^chigjXi^dch\^kZc^ci]^hhZXi^dc#
Daily:
™ 8]ZX`$XdggZXiaddhZbdjci^c\Wdaih#
™
8]ZX`$XdggZXiYVbV\ZYdgYjaahVlWaVYZ#
™
8]ZX`$XdggZXildgcdgYVbV\ZYl^gZh#
™ 8aZVc$egdiZXiiVWaZ#
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l]ZZaVgZVh!VcYi]ZX]^eX]jiZ#
™ 8aZVclZaY^c\hiVi^dc#
™ AjWg^XViZi]ZV^gejbePage 43#
™
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Twice Monthly:
™ 8]ZX`[dgK"WZaiYVbV\ZdglZVgPage 46#
™ AjWg^XViZ iZch^dc aZVYhXgZlh! \j^YZ edhi
gVX`!kVg^VWaZheZZYejaaZnh]V[iPage 42#
™ GZbdkZi]ZWaVYZVcYXaZVci]Zl]ZZah#
JhZVWgjh]VcYVh]dekVXjjbidgZbdkZX]^eh
VcYdi]ZgYZWg^h[gdbi]ZbVX]^cZ#@ZZei]ZiVWaZ
gjhi"[gZZl^i]gZ\jaVgVeea^XVi^dchd[egdYjXiha^`Z
<.+œ<jcIgZVibZci!HA>E>Iœ!dg7dZh]^ZaYœI".
hZZSection 5: AccessoriesdcPage 40#
DcXZVbdci]!gZbdkZi]ZWaVYZVcYi]dgdj\]an
XaZVc Vaa bZiVa X]^eh dg Wj^ai"je \gZVhZ [gdb i]Z
l]ZZahVcYl]ZZaVgZVh#
Redressing Rubber
Tires
6h i]Z WVcYhVl V\Zh! i]Z gjWWZg i^gZh dc i]Z
l]ZZabVncZZYidWZgZYgZhhZY^[i]ZnWZXdbZ
]VgYZcZY dg \aVoZY dkZg# GZYgZhh^c\ i]Z gjWWZg
i^gZh ^begdkZh WaVYZ igVX`^c\ VcY gZYjXZh k^WgV"
i^dcVcYWaVYZaZVY#
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igVX`^c\ l^aa WZXdbZ ZmigZbZan Y^[[^Xjai# 6i i]Vi
ed^ci! gZYgZhh^c\ l^aa cd adc\Zg WZ Z[[ZXi^kZ! VcY
i]ZgjWWZgi^gZhbjhiWZgZeaVXZY#
To redress the rubber tires:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. Ejidc]ZVkn\adkZhVcYgZbdkZi]ZWaVYZ#
3. JhZVWgjh]VcYh]dekVXjjbidXaZVcVcn
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4. JhZ&%%"\g^ihVcYeVeZgidgZbdkZi]Z]VgY"
ZcZY hjg[VXZ dg \aVo^c\# Dcan gZYgZhh i]Z
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[VXZ#
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Lubrication
2. JhZ V hi^[[ XaZVc Wgjh] VcY b^cZgVa he^g^ih
idXaZVcVlVnVcn\gZVhZdg\g^bZ[gdbi]Z
\j^YZedhigVX`#
I]ZWVcYhVlWZVg^c\hVgZ[VXidgnajWg^XViZYVcY
hZVaZY#AZVkZi]ZbVadcZjcaZhhi]ZncZZYidWZ
gZeaVXZY#
3. L]ZcYgn!jhZVcdi]ZgXaZVcWgjh]idVeean
Va^\]iXdVid[CA<>'\gZVhZdgZfj^kVaZci#
4. BdkZi]Z\j^YZedhijeVcYYdlci]gdj\]^ih
[jaaeVi]d[igVkZaidY^hig^WjiZi]Z\gZVhZ#
Always disconnect the
bandsaw from power before
beginning any lubrication
task.
JhZi]ZhX]ZYjaZWZadlVcYi]Z[daadl^c\^chigjX"
i^dch id egdeZgan ajWg^XViZ i]Z di]Zg XdbedcZcih
i]VigZfj^gZajWg^XVi^dc#
Device
Hours of Operation
<j^YZEdhiGVX`
:kZgn-%=djgh
IZch^dcAZVYhXgZl
:kZgn-%=djgh
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6^gEjbe
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Tension Leadscrew
1. GZbdkZi]ZWaVYZ#
2. GdiViZ i]Z WaVYZ iZch^dc ]VcYl]ZZa XadX`"
l^hZ id [jaan ZmedhZ i]Z iZch^dc aZVYhXgZl
hZZFigure 56#
Ha^Y^c\
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Items Needed
Qty
CA<>'<gZVhZdg:fj^kVaZci############ 6hCZZYZY
<gZVhZ<jc######################################################## &
6^gIddaD^a########################################## 6hCZZYZY
Guide Post Rack
1. AdlZgi]Z\j^YZedhiVaai]ZlVnYdlcid[jaan
ZmedhZi]Z\j^YZedhigVX`hZZFigure 55#
Figure 56.IZch^dcaZVYhXgZl[jaanZmedhZY#
2. JhZ h]de gV\h VcY b^cZgVa he^g^ih id XaZVc
VlVnVcn\gZVhZdg\g^bZ[gdbi]ZaZVYhXgZl
i]gZVYhVcYi]ZhjggdjcY^c\VgZV#
3. JhZVXaZVch]degV\idVeeanVi]^cXdVid[
CA<>' \gZVhZ dg Zfj^kVaZci# BV`Z hjgZ id
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4.
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Figure 55.<j^YZedhigVX`[jaanZmedhZY#
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Do not get any grease on the tension sliding
ways (see Figure 56). These cast iron ways
create their own dry lubricant with use.
Applying grease will create a mixture that
will interfere with the smooth movement of
the ways.
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Air Pump
Do not apply any grease on the trunnions
underneath the table. These cast iron parts
create their own dry lubricant with use.
Applying grease will create a mixture that
will interfere with the smooth movement of
the table.
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Figure 58#
Variable Speed Pulley Shaft
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")("
SECTION 7: SERVICE
GZk^Zli]ZigdjWaZh]ddi^c\VcYegdXZYjgZh^ci]^hhZXi^dc^[VegdWaZbYZkZadehl^i]ndjgbVX]^cZ#>[ndj
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Note:Please gather the serial number and manufacture date of your machine before calling.
Troubleshooting
Motor & Electrical
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Motor & Electrical (continued)
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Cutting Operations
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Replacing V-Belts
Wheel Alignment
IdZchjgZdei^bjbedlZgigVch[Zg[gdbi]Zbdidg
idi]ZWaVYZl^i]djiha^ee^c\!i]ZK"WZaihbjhiWZ
^c\ddYXdcY^i^dc#
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bVcXZ [gdb ndjg WVcYhVl# L]ZZah VgZ egdeZgan
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i^dc^cFigure 60dci]ZcZmieV\Z#
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ZmXZhh^kZanldgc#
Note: The V-belts do not need to be tensioned.
The variable speed pulley system and the weight
of the motor assembly ensure proper V-belt tension.
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™
™
™
To replace the V-belts:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. DeZci]ZbdidgVXXZhhYddg#
3. Gdaa i]Z K"WZai d[[ i]Z V^g ejbe ejaaZn!
i]Zc gZbdkZ ^i [gdb i]Z bdidg ejaaZn hZZ
Figure 59#
KVg^VWaZHeZZY
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:mXZhh^kZWaVYZk^WgVi^dc#
:mXZhh^kZWaVYZaZVYWaVYZlVcYZgh[gdbV
higV^\]i"a^cZXji#
Important: This is a time consuming procedure.
Before proceeding, perform the Tensioning &
Tracking Blade instructions (Page 19) to ensure
that fault does not lie with these more simple and
common adjustments. If the original symptoms
persist, proceed with this subsection.
Checking Wheel Alignment
AdlZgL]ZZa
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Items Needed
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To check the wheel alignment:
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Figure 59.9g^kZXdbedcZci^YZci^[^XVi^dc#
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XVW^cZi hZZ i]Z ^aajhigVi^dc ^c Figure 60 [dg
VcZmVbeaZ#
Note: The goal is to make a "coplanarity
gauge" that can reach the top and bottom of
both wheels simultaneously.
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id h^YZ aViZgVaan! eZg[dgb i]Z Laterally
Adjusting Top WheelegdXZYjgZWZadl#
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eZg[dgb i]Z Shimming Wheel egdXZYjgZ
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dg
Note: Use the fine ruler to measure the
gap from the gauge to the wheel. The
size of the gap represents the size of the
shim(s) you need.
Laterally Adjusting Top Wheel
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Items Needed
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LgZcX]dgHdX`Zi&,bb#################################### &
=ZmLgZcX])bb############################################### &
To laterally adjust the top wheel:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. AddhZci]Z[djg]ZmWdaihdci]ZjeeZggZVg
d[i]ZXVW^cZi(¶)ijgchhZZFigure 61#
HZiHXgZl
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hZi hXgZlh id XdbeZchViZ [dg i]Z Y^gZXi^dc
i]Vii]ZjeeZgl]ZZa^hdjid[Va^\cbZci#
4.
Example: If the upper wheel is twisted to the
right from the lower wheel (as viewed from
the front), thread the right-hand set screws
(as viewed from the rear) out and the lefthand set screws in—all in even amounts.
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idgZ"X]ZX`l]ZZaXdeaVcVg^in#
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jeeZg l]ZZa ^cid Va^\cbZci l^i] i]Z adlZg
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Blade Guides &
Supports
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i^kZidi]ZWaVYZhZZFigure 62#
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V[iZggZkZgh^c\i]Zb!i]ZcgZeaVXZi]Zbl^i]cZl
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HlVe
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Shimming Wheel
Items Needed
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H]^bh################################################## 6hCZZYZY
Note: Flat washers and thin electrical washers
work well as shims and can be obtained from your
local hardware store.
LZVg
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To shim a wheel:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
Figure 62.7aVYZ\j^YZVcYhjeedgidg^ZciVi^dc#
2. GZbdkZi]ZWVcYhVlWaVYZ#
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4.
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l]ZZa#
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7. 8adhZVcYhZXjgZWdi]l]ZZaYddgh#
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Xji#L]Zci]^h]VeeZch!addhZci]ZWaVYZhjeedgi
XVe hXgZl VcY gdiViZ i]Z WaVYZ hjeedgi .%•! Vh
h]dlc^cFigure 62#
>[cZXZhhVgn!i]ZZcYd[i]ZWaVYZhjeedgiXVcWZ
\gdjcY[aViidZmiZcY^iha^[Z#L]Zc^iWZXdbZhidd
h]dgiidegdeZganhjeedgii]ZWaVYZ!gZeaVXZ^il^i]
VcZldcZ<g^ooanEVgiCjbWZgE%,(+''(#
Note: Make sure to re-adjust the blade guides
and support as directed in Adjusting Blade
Guide Assemblies on Page 21 after making
these changes.
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Calibrating Table Tilt
Scales
I]Z iVWaZ i^ai hXVaZh bjhi WZ XVa^WgViZY id i]Z
WaVYZidZchjgZi]Vii]ZnVgZVXXjgViZ#
Tools Needed
Qty
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LgZcX]dgHdX`Zi&,bb#################################### &
E]^aa^ehHXgZlYg^kZg############################################ &
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4. 8]ZX`i]ZhXVaZed^ciZgjcYZgcZVi]i]Zg^\]i
h^YZd[i]ZiVWaZ·^ih]djaYWZed^ci^c\idi]Z
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i]Z WVX` ZY\Z d[ i]Z WaVYZ VcY jh^c\ i]Z
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To calibrate the table tilt scales:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. 6Y_jhi i]Z iVWaZ i^ai id %• [gdb [gdci"id"WVX`
VcY h^YZ"id"h^YZ gZ[Zg Adjusting Table Tilt
dcPage 28#
3. EaVXZi]ZhfjVgZdci]ZiVWaZVcYjeV\V^chi
i]Zh^YZd[i]ZWaVYZcdiV\V^chii]ZiZZi]!
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SECTION 8: WIRING
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Zhidi]ZZaZXig^XVahnhiZbhd[[jijgZbVX]^cZh#8dbeVgZi]ZbVcj[VXijgZYViZd[ndjgbVX]^cZidi]ZdcZ
hiViZY^ci]^hbVcjVa!VcYhijYni]^hhZXi^dcXVgZ[jaan#
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*,%*)+".++([dgVhh^hiVcXZ7:;DG:bV`^c\VcnX]Vc\Zhidi]Zl^g^c\dcndjgbVX]^cZ#6cjeYViZY
l^g^c\ Y^V\gVb bVn WZ VkV^aVWaZ# Note: Please gather the serial number and manufacture date of your
machine before calling. This information can be found on the main machine label.
Wiring Safety Instructions
SHOCK HAZARD. Ldg`^c\dcl^g^c\i]Vi^hXdc"
cZXiZYidVedlZghdjgXZ^hZmigZbZanYVc\Zgdjh#
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edcZcih
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l]Vi^hh]dlc^ci]ZY^V\gVbbVnaZVYidjcegZ"
Y^XiVWaZ gZhjaih! ^cXajY^c\ hZg^djh ^c_jgn dg [^gZ#
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bVg`ZieVgih#
WIRE/COMPONENT DAMAGE.9VbV\ZYl^gZh
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hdcVa^c_jgn![^gZ!dgbVX]^cZYVbV\Z#>[ndjcdi^XZ
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eZg[dgb^c\ V l^g^c\ iVh`! gZeaVXZ i]dhZ l^gZh dg
XdbedcZcih#
MOTOR WIRING. I]Z bdidg l^g^c\ h]dlc ^c
i]ZhZ Y^V\gVbh ^h XjggZci Vi i]Z i^bZ d[ eg^ci^c\
WjibVncdibViX]ndjgbVX]^cZ#>[ndj[^cYi]^h
idWZi]ZXVhZ!jhZi]Zl^g^c\Y^V\gVb^ch^YZi]Z
bdidg_jcXi^dcWdm#
WIRE CONNECTIONS. 6aa XdccZXi^dch bjhi
WZ i^\]i id egZkZci l^gZh [gdb addhZc^c\ Yjg^c\
bVX]^cZ deZgVi^dc# 9djWaZ"X]ZX` Vaa l^gZh Y^h"
XdccZXiZYdgXdccZXiZYYjg^c\Vcnl^g^c\iVh`id
ZchjgZi^\]iXdccZXi^dch#
CAPACITORS/INVERTERS. HdbZ XVeVX^idgh
VcYedlZg^ckZgiZghhidgZVcZaZXig^XVaX]Vg\Z[dg
je id &% b^cjiZh V[iZg WZ^c\ Y^hXdccZXiZY [gdb
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CIRCUIT REQUIREMENTS. Ndj BJHI [daadl
i]Z gZfj^gZbZcih Vi i]Z WZ\^cc^c\ d[ i]^h bVc"
jVa l]Zc XdccZXi^c\ ndjg bVX]^cZ id V edlZg
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EXPERIENCING DIFFICULTIES. >[ndjVgZZmeZ"
g^ZcX^c\Y^[[^Xjai^ZhjcYZghiVcY^c\i]Z^c[dgbVi^dc
^cXajYZY ^c i]^h hZXi^dc! XdciVXi djg IZX]c^XVa
HjeedgiVi*,%*)+".++(#
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.grizzly.com.
"*%"
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Electrical Wiring Overview
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7VcYhVlBdidg
Page 55
READ ELECTRICAL SAFETY
ON PAGE 50!
"*&"
Control Panel Wiring Diagram
RPM Display
TLC FPM101DW2
G
Keyed Power
Switch
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G'
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&
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CD
I&
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(
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&
G&
G&
I&
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6&
G&
I&
Fuse
2A250V
C8
Fuse
2A250V
&
Bandsaw ON
Button
Bandsaw STOP
Button
I
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Contactor
NHD C09D10
230V
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IdLZaY^c\HiVi^dcPage 54
IdLdg`A^\]iPage 55
Power Connection
Junction Box
"*'"
READ ELECTRICAL SAFETY
ON PAGE 50!
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Control Panel Wiring
Photo
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Welding Station
Wiring Photo
READ ELECTRICAL SAFETY
ON PAGE 50!
"*("
Welding Station Wiring Diagram
&
'
M&
Power
Lamp
Power Switch
NHD NLD22
NHD AC21A
(
M'
)
Welding
Button
8DB
8DB
CD C8
Welding
Unit
Defond
Pressure
Cam
Defond
CD C8
C8 CD
Defond
Id8dcigdaEVcZaPage 52
Anneal
Button
8DB
&
%K
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Transformer
220V
Grinder
Motor
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"*)"
READ ELECTRICAL SAFETY
ON PAGE 50!
(
*
DC
D;;
2M 250V
CS R1328F
Run
Capacitor
Grinder ON/OFF
Switch
A174-0023
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Additional Component Wiring Diagrams
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Door Safety Switch
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READ ELECTRICAL SAFETY
ON PAGE 50!
"**"
SECTION 9: PARTS
Cabinet & Wheels
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Cabinet & Wheels Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
2
2
3
4
5
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
34
35A
35
36
36
EXT RETAINING RING 25MM
WHEEL TIRE, RUBBER (G0736)
WHEEL TIRE, RUBBER (G0737)
BALL BEARING 6005ZZ
INT RETAINING RING 47MM
UPPER WHEEL (G0736)
UPPER WHEEL (G0737)
WHEEL SHAFT LOCK COLLAR
UPPER WHEEL SHAFT
PIVOT BRACKET
HEX BOLT M10-1.5 X 30
SLIDE BRACKET GUIDE
PIVOT BRACKET AXLE
SLIDE BLOCK
SLIDE BLOCK HOUSING
HEX NUT 5/8-11 LH
BLADE TRACKING RAM
TENSIONING LEADSCREW
SPACER
COMPRESSION SPRING
SPRING RETAINING PLATE
FLAT WASHER 10MM
LOCK WASHER 10MM
SET SCREW M6-1 X 6
SET SCREW M8-1.25 X 8
LIFTING EYE BOLT M12-1.75 X 20
FLAT WASHER 12MM
HEX NUT 5/8-18
HEX NUT M12-1.75
HANDWHEEL SHAFT
PHLP HD SCR M5-.8 X 8
TRACKING KNOB BOLT 5/8-18 X 2-1/2
HEX BOLT M8-1.25 X 25
LOCK WASHER 8MM
KNOB BOLT BRACKET
BLADE 120" X 1/2" X 0.25" 14 RAKER
BLADE 140" X 1/2" X 0.25" 14 RAKER
PILLOW BLOCK ASSY W/BUSHING
PILLOW BLOCK
UPPER WHEEL DOOR (G0736)
UPPER WHEEL DOOR (G0737)
37
38
39
40
41
42
42
43
44
45A
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
61
62
63
64
65
66
67
67
68
69
71
72
73
74
KEY 5 X 5 X 16
TENSIONING HANDWHEEL
EXT RETAINING RING 18MM
FLAT WASHER 6MM
BLADE GUARD
CABINET (G0736)
CABINET (G0737)
GEARBOX COVER GASKET
FLANGE BUSHING
GEARBOX HOUSING ASSEMBLY
GEARBOX HOUSING
THRUST BEARING 51104
DUST DEFLECTOR
LOCK COLLAR
HANDWHEEL HANDLE
VARIABLE SPEED HANDWHEEL
CAP SCREW M8-1.25 X 25
BUSHING
HEX NUT M6-1
GEARBOX HOUSING COVER
HEX BOLT M5-.8 X 10
FLAT WASHER 8MM
HEX NUT M8-1.25
KEY 7 X 7 X 30
CAP SCREW M10-1.5 X 25 LH
WHEEL FLAT WASHER 10MM
LOWER WHEEL (G0736)
LOWER WHEEL (G0737)
BUSHING
CHIP BRUSH
DOOR SWITCH SHINOZAKI AZ-100-IT
CHIP BRUSH BRACKET
TAP SCREW M5 X 8
LOWER WHEEL DOOR (G0736)
LOWER WHEEL DOOR (G0737)
HEX BOLT M6-1 X 16
DOOR HANDLE
PHLP HD SCR M4-.7 X 35
DOOR LOCK
CAP SCREW M5-.8 X 8
FLAT WASHER 5MM
PR11M
P0736002
P0737002
P6005ZZ
PR25M
P0736005
P0737005
P0736006
P0736007
P0736008
PB01M
P0736010
P0736011
P0736012
P0736013
PN27
P0736015
P0736016
P0736017
P0736018
P0736019
PW04M
PLW06M
PSS02M
PSS20M
P0736024
PW06M
PN09
PN09M
P0736028
PS05M
P0736030
PB07M
PLW04M
P0736033
P0736034
P0737034
P0736035A
P0736035
P0736036
P0737036
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PK08M
P0736038
PR07M
PW03M
P0736041
P0736042
P0737042
P0736043
P0736044
P0736045A
P0736045
P51104
P0736047
P0736048
P0736049
P0736050
PCAP31M
P0736052
PN01M
P0736054
PB96M
PW01M
PN03M
PK28M
PCAP197M
P0736060
P0736061
P0737061
P0736062
P0736063
P0736064
P0736065
PHTEK36M
P0736067
P0737067
PB83M
P0736069
PS25M
P0736072
PCAP03M
PW02M
"*,"
Motor & Drive System
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Motor & Drive System Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
138
139
PULLEY BRACKET
VARIABLE SPEED LEADSCREW
FLAT WASHER 1/2
LOCK NUT 1/2-13
VARIABLE SPEED PULLEY ASSY
LEADSCREW LOCK NUT
HEX BOLT M8-1.25 X 20
DOOR SWITCH SHINOZAKI AZ-100-IT
PULLEY SHAFT
GREASE FITTING, STRAIGHT M6-1 X 5
EXT RETAINING RING 20MM
LEADSCREW BLOCK
LOCK NUT M10-1.5
PULLEY SHAFT PIVOT ARM
GEAR SHAFT PIVOT ARM
HEX BOLT M10-1.5 X 20
HEX BOLT M10-1.5 X 45
LOCK WASHER 10MM
FLAT WASHER 10MM
HEX BOLT M8-1.25 X 35
PHLP HD SCR M5-.8 X 8
SET SCREW M8-1.25 X 8
HEX NUT M12-1.75
HEX BOLT 1/2-13 X 2
MOTOR MOUNT PIVOT BRACKET
HEX BOLT M10-1.5 X 35
HEX BOLT M8-1.25 X 15
LOCK WASHER 8MM
FLAT WASHER 8MM
HEX BOLT M10-1.5 X 40
STRAIGHT LT STRAIN RELIEF 1/2" NPT
SPACER RUBBER
PHLP HD SCR M5-.8 X 30
HEX BOLT M6-1 X 16
HEX NUT M6-1
SAFETY SWITCH BRACKET
DOOR HANDLE
MOTOR ACCESS DOOR (G0736)
MOTOR ACCESS DOOR (G0737)
MOTOR PULLEY
140
141
142
143
144
145
146
148
149
150
150
151
151
152
152
152-1
152-2
152-3
152-4
152-5
152-5
152-6
152-7
152-8
152-9
153
154
155
156
157
158
159
160
161
162
163
164
165
166
COGGED V-BELT M-19
COGGED V-BELT 17-360
SPEED REDUCTION PULLEY
COGGED V-BELT 17-320
HEX NUT M8-1.25
CONTROL PANEL CORD 14G 3C
DOOR LOCK
CARRIAGE BOLT M8-1.25 X 35
AIR PUMP ASSEMBLY
AIR HOSE 6.6 X 10 X 2200MM (G0736)
AIR HOSE 6.6 X 10 X 2400MM (G0737)
REDUCTION GEARBOX (G0736)
REDUCTION GEARBOX (G0737)
MOTOR 1-1/2HP 220V 1PH W/KEY (G0736)
MOTOR 2HP 220V 1PH W/KEY (G0737)
MOTOR FAN COVER
MOTOR FAN
MOTOR JUNCTION BOX
CAPACITOR COVER
S CAPACITOR 400M 250V (G0736)
S CAPACITOR 500M 250V (G0737)
CONTACT PLATE 5/8"ID
CENTRIFUGAL SWITCH 1725RPM 5/8"ID
BALL BEARING 6203ZZ
BALL BEARING 6202ZZ
THRUST BEARING 51101
AIR PUMP MOUNTING BRACKET
SPEED SENSOR TARGET
CAP SCREW M6-1 X 35
FLAT WASHER 6MM
SPEED SENSOR BRACKET
SET SCREW M6-1 X 6
SET SCREW M8-1.25 X 20
KEY 7 X 7 X 38
POWER WIRING JUNCTION BOX
TERMINAL BLOCK 6P
CAP SCREW M6-1 X 8
SPEED SENSOR BAKS DA-1805NO
PHLP HD SCR M3-.5 X 20
P0736101
P0736102
PW01
PLN06
P0736105
P0736106
PB09M
P0736064
P0736109
PZERK2
PR09M
P0736112
PLN05M
P0736114
P0736115
PB74M
PB116M
PLW06M
PW04M
PB20M
PS05M
PSS20M
PN09M
PB72
P0736125
PB14M
PB87M
PLW04M
PW01M
PB31M
P0736131
P0736132
PS60M
PB83M
PN01M
P0736136
P0736069
P0736138
P0737138
P0736139
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P0736140
P0736141
P0736142
P0736143
PN03M
P0736145
P0736072
PCB35M
P0736149
P0736150
P0737150
P0736151
P0737151
P0736152
P0737152
P0736152-1
P0736152-2
P0736152-3
P0736152-4
P0736152-5
P0737152-5
P0736152-6
P0736152-7
P6203ZZ
P6202ZZ
P51101
P0736154
P0736155
PCAP48M
PW03M
P0736158
PSS02M
PSS09M
PK180M
P0736162
P0736163
PCAP68M
P0736165
PS13M
"*."
Table & Guides
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Table & Guides Parts List
REF PART #
DESCRIPTION
REF
PART #
DESCRIPTION
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
TRUNNION SUPPORT
TRUNNION
LEFT TABLE BRACKET
RIGHT TABLE BRACKET
CAP SCREW M10-1.5 X 25
FLAT WASHER 10MM
LOCK WASHER 10MM
HEX NUT M10-1.5
HEX BOLT M10-1.5 X 30
HEX BOLT M10-1.5 X 45
BUSHING
CAP SCREW M12-1.75 X 55
FLAT WASHER 12MM
HEX BOLT M6-1 X 12
POINTER
FORWARD-BACK TILT SCALE
STEEL FLUTED RIVET 2 X 6MM
LEFT-RIGHT TILT SCALE
LOWER BLADE SUPPORT BRACKET
BLADE GUIDE BRACKET
BLADE GUIDE
GUIDE BRACKET SUPPORT ROD
BLADE SUPPORT ROD
CAP SCREW M6-1 X 25
FLAT WASHER 6MM
CAP SCREW M8-1.25 X 30
LOCK WASHER 8MM
FLAT WASHER 8MM
SET SCREW M8-1.25 X 16
GUIDE POST LOCK LEVER
AIR NOZZLE
NOZZLE CLAMP
233
234
235
236
237
238
239
240
241
242
243
244
245V2
246V2
247V2
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
P0736233
P0736234
PFH30M
P0736236
P0736237
P0736238
P0736239
PSS02M
P0736241
P0736242
P0736243
PLW03M
PN52
P0736246V2
P0736247V2
PCAP26M
PS05M
PW02M
PCAP70M
PSS01M
P0736253
P0736254
P0736255
P0736256
P0736257
PW28M
P0736259
P0736260
PRP18M
PAW10M
PAW05M
P0736264
GUIDE POST BRACKET
GUIDE POST BRACKET COVER
FLAT HD SCR M5-.8 X 8
GUIDE POST
TABLE PIN
LEFT BLADE GUARD
RIGHT BLADE GUARD
SET SCREW M6-1 X 6
TABLE
FENCE
LOCK KNOB BOLT 1/2-12 X 1-1/2
LOCK WASHER 6MM
THIN HEX NUT 3/8-24
WORK LAMP ASSY 220V 3/8"-24 V2.06.12
LAMP BRACKET 3/8" SLOT V2.06.12
CAP SCREW M6-1 X 12
PHLP HD SCR M5-.8 X 8
FLAT WASHER 5MM
CAP SCREW M10-1.5 X 45
SET SCREW M6-1 X 10
LOWER LEFT BLADE GUARD
LOWER RIGHT BLADE GUARD
TABLE INSERT
PINION SHAFT
SHAFT SLEEVE
FLAT WASHER 13MM
GUIDE POST HANDWHEEL
HANDWHEEL HANDLE 3/8-16 X 3-1/4
ROLL PIN 4 X 12
HEX WRENCH 10MM
HEX WRENCH 5MM
LOCK COLLAR
P0736201
P0736202
P0736203
P0736204
PCAP64M
PW04M
PLW06M
PN02M
PB01M
PB116M
P0736211
PCAP119M
PW06M
PB02M
P0736215
P0736216
PRIV009M
P0736218
P0736219
P0736220
P0736221
P0736222
P0736223
PCAP06M
PW03M
PCAP13M
PLW04M
PW01M
PSS06M
P0736230
P0736231
P0736232
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"+&"
Control Panel & Blade Shear
((*
(()
(('
('*
(%.
(&%
('.
(%, (&(
(%,
(')
(&&
((.
(((
(''
(&( (%,
()+
(),
('.
('()%
(), ('+ ((,
((((,
(%,
(%-
(',
()+
(')
(%&
(%)
(%'
(&)
('(
(%(
((' ('.
((+
('+
('.
((%
((&
()-
((%
(&,
('%
('& ()'
(%+
(&*
(&+
(&.
(&-
(%*
())
()(
(%*
()*
('%
()&
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
301
302
303
304
305
306
307
308
309
310
311
313
314
315
316
317
318
319
320
321
322
323
324
325
CONTROL PANEL
CONTACTOR NHD C-09D10 230V
STOP BUTTON NHD NPH-H CB-01
ON BUTTON NHD NPB-F CB-10
PHLP HD SCR M4-.7 X 12
MOUNTING BRACKET
PHLP HD SCR M5-.8 X 8
POWER SWITCH W/KEY NHD NSS-K CB-10
DIGITAL SPEED READOUT TLC FPM101DW2
READOUT PANEL
TAP SCREW M3 X 6
LOCK WASHER 5MM
FUSE HOLDER NHD HTF1
FUSE 2A 250V
BRACKET END STOP
TERMINAL BLOCK 2P
TERMINAL BLOCK 4P
GROUND BLOCK 2P
HEX NUT M4-.7
EXT TOOTH WASHER 4MM
PHLP HD SCR M6-1 X 25
MOUNTING SPACER
E-CLIP 6MM
CAP SCREW M6-1 X 25
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
348
SPACER
CAPTIVE PIN
LEFT ALIGNMENT BRACKET
FLAT WASHER 6MM
HEX NUT M6-1
RIGHT ALIGNMENT BRACKET
EXT RETAINING RING 25MM
SHEAR CAM
STUD-DE 3/8-16 X 3-3/4 1/2
HANDLE KNOB 3/8-16
RIGHT SHEAR BRACKET
LOWER SHEAR BLADE
UPPER SHEAR BLADE
LEFT SHEAR BRACKET
PHLP HD SCR M6-1 X 40
PHLP HD SCR M6-1 X 16
LEFT GUARD BRACKET
WELDING GUARD
PHLP HD SCR 10-32 X 5/16
RIGHT GUARD BRACKET
SPACER
LOCK WASHER 6MM
OL RELAY NHD NTH-11 8-11A (G0736)
OL RELAY NHD NTH-14 11-14A (G0737)
"+'"
P0736301
P0736302
P0736303
P0736304
PS02M
P0736306
PS05M
P0736308
P0736309
P0736310
PHTEK30M
PLW01M
P0736314
P0736315
P0736316
P0736317
P0736318
P0736319
PN04M
PTLW01M
PS47M
P0736323
PEC09M
PCAP06M
P0736326
P0736327
P0736328
PW03M
PN01M
P0736331
PR11M
P0736333
P0736334
P0736335
P0736336
P0736337
P0736338
P0736339
PS81M
PS11M
P0736342
P0736343
PS53
P0736345
P0736346
PLW03M
P0736348
P0737348
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)%*
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)&&
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)(.
)&(
)&,
)%'
)%(
)%-
)%.
)%)
)'(
)&'
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)+,
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)'%
)&-
)%&
)+-
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)(-
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)+&
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)+'
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)+(
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)+*
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)+(
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Welding Station
"+("
Welding Station Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
FRONT PANEL
SPACER
GRINDING WHEEL A60 65 X 16 X 7MM
FLAT WASHER 6MM
HEX NUT M6-1
GRINDER COVER
GRINDER GUARD
FLAT HD SCR 10-24 X 1/2
E-CLIP 6MM
ROUND KNOB M6-1
RIGHT CLAMPING LEVER
FLAT HD SCR M5-.8 X 8
PHLP HD SCR M6-1 X 16
LOCK WASHER 5MM
PHLP HD SCR 10-24 X 1/4
RIGHT MOVABLE CLAMP
ECCENTRIC SHAFT
SET SCREW M6-1 X 6
RIGHT STATIONARY CLAMP
CLAMP INSULATION PLATE
INSULATING SPACER 5MM
INSULATING FLAT WASHER 5MM
FLAT HD SCR M5-.8 X 12
CAP SCREW M5-.8 X 16
GRINDING MOTOR 1/8HP 110/220V 1PH
TRANSFORMER A174-0023 2.4KVA 0/220V
LEFT MOVABLE CLAMP
LEFT CLAMPING LEVER
LEFT STATIONARY CLAMP
ON/OFF SWITCH R13-28F
TRANSFORMER MOUNTING BRACKET
PRESSURE ADJUSTMENT KNOB
ANNEAL BUTTON ASSY DEFOND 15.1A 250V
WELD BUTTON ASSY YENOX YCL1G28
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
EXT TOOTH WASHER 5MM
LOCK WASHER 6MM
PRESSURE SHAFT
PRESSURE CAM
PHLP HD SCR M5-.8 X 6
FLAT WASHER 6MM
HEX NUT M6-1
PRESSURE GUIDE BLOCK
HEX NUT M3-.5
S CAPACITOR 2M 250V
SWITCH DEFOND 125/250V
PRESSURE GUIDE CASTING
PHLP HD SCR M4-.7 X 8
FLAT WASHER 4MM
CORD CLAMP 1/2"
FLAT WASHER 5MM BRASS
SWITCH INSULATOR
PHLP HD SCR M3-.5 X 20
HEX NUT M5-.8
CAP SCREW M5-.8 X 16
LONG EXTENSION SPRING
SPRING BRACKET
PHLP HD SCR M5-8 X 10 BRASS
PHLP HD SCR M5-.8 X 8
SHORT EXTENSION SPRING
PHLP HD SCR 1/4-20 X 5/8
TENSION ARM
TENSION ARM FLAT WASHER 1/4"
FLAT WASHER 5MM
PHLP HD SCR M5-.8 X 65
TERMINAL BLOCK BRACKET
TRANSFORMER TERMINAL BLOCK
WELDER ON/OFF SWITCH NHD NCS-S4
POWER LAMP NHD NLD-22
"+)"
P0736401
P0736402
P0736403
PW03M
PN01M
P0736406
P0736407
PFH08
PEC09M
P0736410
P0736411
PFH30M
PS11M
PLW01M
PS18
P0736416
P0736417
PSS02M
P0736419
P0736420
P0736421
P0736422
PFH05M
PCAP24M
P0736425
P0736426
P0736427
P0736428
P0736429
P0736430
P0736431
P0736432
P0736433
P0736434
PTLW02M
PLW03M
P0736437
P0736438
PS19M
PW03M
PN01M
P0736442
PN07M
P0736444
P0736445
P0736446
PS07M
PW05M
P0736449
P0736450
P0736451
PS13M
PN06M
PCAP24M
P0736455
P0736456
P0736457
PS05M
P0736459
PS12
P0736461
P0736462
PW02M
P0736464
P0736465
P0736466
P0736467
P0736468
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Machine Labels (Front View)
*%*
*%-
*%)
*%(
*%+
*%,
*%.
*%'
*%&
*&%
*&,
*&&
*&+
*&'
*&*
*&%
*&(
*&)
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&'
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Machine Labels (Rear View)
*&*%)
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
501
502
503
504
505
506
507
508
508
509
WELDING CONTROL PANEL LABEL
READ WELDING INSTRUCTIONS LABEL
BANDSAW CONTROL PANEL LABEL
DISCONNECT POWER-DOOR LABEL
DIGITAL SPEED READOUT LABEL
READ MANUAL LABEL
SAFETY GLASSES-FACE SHIELD LABEL
MACHINE ID LABEL (G0736)
MACHINE ID LABEL (G0737)
CUTTING HAZARD LABEL
510
511
512
513
514
514
515
516
517
518
DISCONNECT POWER-SERVICE LABEL
HANDWHEEL NOTICE LABEL
GRIZZLY GREEN TOUCH-UP PAINT
GRIZZLY PUTTY TOUCH-UP PAINT
MODEL NUMBER LABEL (G0736)
MODEL NUMBER LABEL (G0737)
UNSTABLE WORKPIECE HAZARD LABEL
CLAMPING PRESSURE CHART LABEL
GRINDER ON/OFF LABEL
220V 1PH ELECTRICITY LABEL
P0736501
P0736502
P0736503
P0736504
P0736505
PLABEL-12C
P0736507
P0736508
P0737508
PLABEL-19B
PLABEL-63A
P0736511
PPAINT-1
PPAINT-11
P0736514
P0737514
P0736515
P0736516
P0736517
P0736518
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes
off or becomes unreadable, the owner of this machine MUST replace it in the original location
before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
"++"
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WARRANTY CARD
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_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
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WARRANTY & RETURNS
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i^XjaVgejgedhZ!VgZ]ZgZWna^b^iZYidi]ZYjgVi^dcd[i]^hlg^iiZclVggVcin#LZYdcdilVggVcidggZegZhZci
i]Vii]ZbZgX]VcY^hZXdbea^Zhl^i]i]Zegdk^h^dchd[VcnaVldgVXihjcaZhhi]ZbVcj[VXijgZghdlVggVcih#
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I]ZbVcj[VXijgZghgZhZgkZi]Zg^\]iidX]Vc\ZheZX^[^XVi^dchViVcni^bZWZXVjhZi]ZnXdchiVcianhig^kZid
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I]Vc`ndjV\V^c[dgndjgWjh^cZhhVcYXdci^cjZYhjeedgi#LZ]deZidhZgkZndjV\V^chddc#
Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value!
~Since 1983~
Visit Our Website Today For
Current Specials!
ORDER
24 HOURS A DAY!
1-800-523-4777