Download Siemens SIMATIC Distributed I/O System DP/ASi Link Specifications
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© Siemens AG 2007 Systems 2/2 2/9 2/10 2/11 2/13 2/14 2/15 Ch. 8 Ch. 9 FS101) FS101) Ch. 9 2/17 2/18 2/19 2/20 2/21 2/24 2/26 2/28 2/29 2/31 2/34 2/36 2/39 2/40 2/43 2/44 2/46 2/46 2/47 2/49 2/50 2/50 Introduction AS-Interface Introduction Transmission technology Communication overview AS-Interface specification ASIsafe Introduction AS-Interface safety monitors AS-Interface safety modules 3SF3 position switches 3SF2 cable-operated switches Light curtains and arrays to Category 4 LS4 laser scanners EMERGENCY-STOP pushbuttons Masters CP 142-2 CP 243-2 CP 343-2 CP 343-2 P Routers IE/AS-i LINK PN IO DP/AS-i LINK Advanced DP/AS-Interface Link 20E Slaves I/O modules for operation in the field - Introduction - Digital I/O modules, IP67 - K60 - Digital I/O modules, IP68 / IP69K K60R - Digital I/O modules, IP67 - K45 - Digital I/O modules, IP67 - K20 - Digital I/O modules, IP67 user modules - Analog I/O modules, IP67 - K60 I/O modules for operation in the control cabinet, IP20 - Introduction - SlimLine - F90 modules - Flat modules Special integrated solutions - AS-Interface communications modules Modules with special functions - Counter modules - Ground-fault detection modules - Overvoltage protection modules Ch. 6 Ch. 9 IK PI2) 2/56 2/57 2/58 2/61 Motor starters and soft starters 3SF5 pushbuttons and indicator lights, 22 mm 8WD4 signaling columns AS-Interface connections for LOGO! Power Supply Units AS-Interface power supplies, IP20 Transmission Media AS-Interface shaped cables System Components and Accessories Repeaters/Extenders Extension Plug Addressing units AS-Interface analyzers Miscellaneous accessories 2/63 ECOFAST System System overview 2/66 SIRIUS Safety Integrated System overview 2/70 2/71 2/74 2/76 PROFIBUS System overview Introduction Process or field communication Data communication Topologies 2/80 SIRIUS Modular System System overview Ch. 9 2/52 2/53 2/55 1) 2) See Catalog FS 10 "Sensor Technology" See Catalog IK PI "Industrial Communication for Automation and Drives" Siemens LV 1 · 2007 © Siemens AG 2007 Systems Introduction 2 ■ Overview Order No. Page 3RK1 2/14 3RK1 2/15 3SF2, 3SF3 Ch. 8 / Ch. 9 3SF7 See Catalog FS 10 "Sensor Technology" AS-Interface / ASIsafe ASIsafe enables the integration of safety-oriented components in an AS-Interface network, for example: • EMERGENCY-STOP pushbuttons • Protective door switches • Safety light arrays The simple wiring of AS-Interface, which is a major advantage, is maintained. AS-Interface safety monitors • Key element of ASIsafe • Monitors safe participants and links safety inputs • Ensures safe disconnection • Modular construction according to individual requirements • Available with one or two release circuits with 2-channel configuration • New version of "Expanded safety monitor" with expanded RAM and integrated ON- and OFF-delay and pulse functions Safety monitors Your advantage: Easy to configure safety functions up to Category 4 AS-Interface safety modules • Complete portfolio of ASIsafe modules • Degree of protection IP65/IP67 or IP20 • Two inputs in Category 2 or one input in Category 4 • Two standard outputs are available on the module in addition K45F Your advantage: Easy integration of safe signals, be it in the cabinet or in the field K60F S22.5F (SlimLine) Position switches and cable-operated switches • Degree of protection IP65 • Direct connection of position switches or cable-operated switches for detection of safe signals • Available with separate actuator and tumbler • Molded-plastic or metal enclosures Your advantage: No more conventional wiring of safety functions required Position switches Cable-operated switches Light curtains/arrays and laser scanners • Degree of protection IP65 • Direct and safe connection to AS-Interface • Up to Category 3 (laser scanners) or Category 4 (light arrays/curtains) Your advantage: Direct connection of active and optical protection for persons to ASIsafe Light curtains and arrays 2/2 Siemens LV 1 · 2007 © Siemens AG 2007 Systems Introduction AS-Interface EMERGENCY-STOP pushbuttons Order No. Page 3SF5 Ch. 9 6GK7 2/17 6GK1 2/21 2 • Degree of protection IP65/IP67 • EMERGENCY-STOP directly on AS-Interface using integrated modules • Metal or plastic version Your advantage: Easy direct connection of service-proven operator controls to ASIsafe EMERGENCY-STOP front plate Masters The AS-Interface master creates the connection to higher-level control systems. It automatically organizes the data traffic on the AS-Interface cable and sees not only to querying the signals but also to performing the parameter setting, monitoring and diagnostics functions. Masters for SIMATIC • Connection of up to 62 AS-Interface slaves • Integrated analog value transfer • Configuring and uploading of AS-Interface configuration in STEP 7 with S7-300 Master • No configuration required • Easy operation in the input/output address range • Monitoring of the supply voltage on the AS-Interface shaped cable CP 343-2 P for SIMATIC S7-300 Your advantage: Easy connection to SIMATIC S7-300, to SIMATIC S7-200 or to SIMATIC ET 200X CP 243-2 for SIMATIC S7-200 AS-Interface / Routers As an alternative to the CPs, which are plugged directly in the controller it is also possible to use a gateway/link as AS-Interface master – at any position beneath the PROFIBUS DP or Industrial Ethernet. Routers • Degree of protection IP20 • PROFIBUS slave or PROFINET IO device and AS-Interface master (single or double master in case of DP/AS-i LINK Advanced and IE/AS-i LINK PN IO) IE/AS-i LINK PN IO • Connection of up to 62 AS-Interface slaves • Integrated ground-fault monitoring (in case of DP/AS-i LINK Advanced and IE/AS-i LINK PN IO) • User-friendly local diagnostics and local start-up by means of a full graphic display and control keys or through a web interface with a standard browser (in case of DP/AS-i LINK Advanced and IE/AS-i LINK PN IO) • No configuration of the CP for AS-Interface required • Integrated analog value transfer • Configuring and uploading of AS-Interface configuration in STEP 7 possible • User-friendly selection of AS-Interface slaves DP/AS-i LINK Advanced Your advantage: Optimum transition to PROFIBUS or Industrial Ethernet, integrated in STEP 7 DP/AS-Interface Link 20E Siemens LV 1 · 2007 2/3 © Siemens AG 2007 Systems Introduction Order No. Page 3RK1, 3RK2 2/29, 2/34, 2/36 3RK1 2/40 3RG9, 3RK1 2/43 AS-Interface / Slaves 2 Slaves contain the AS-Interface electronics and connection options for sensors and actuators in the field and in the cabinet. A total of up to 62 slaves can be connected to one bus. The slaves then exchange their data in cyclic mode with a control module (master). Field modules / Digital I/O modules IP67 - K20, K45 and K60 • Degree of protection IP65/IP67 • Modules available with degree of protection up to IP68/69K • ATEX-certified modules available for EX Zone 22 • Connection sockets in M8/M12 • Up to eight inputs and four outputs • A/B technology available • Contacting protected against polarity reversal K20 digital module • Standard rail mounting and wall mounting possible • Mounting of the module on the base plate using just one screw • Diagnostics LEDs Your advantage: Reduction of mounting and start-up times by up to 40 % K45 digital module K60 digital module Field modules / analog I/O modules IP67 - K60 • Degree of protection IP65/IP67 • Detects or transmits analog signals locally • 2/4-channel • Input modules for up to four sensors with current signal, sensors with voltage signal or sensors with thermal resistor • Output modules for current or voltage Your advantage: Easy integration of analog values K60 analog module Cabinet modules • Degree of protection IP20 • No M12 connectors required for connection • Up to 16 inputs • Slim design of the SlimLine modules with width from 22.5 mm • Removable, finger-safe terminal blocks that cannot be mixed up (SlimLine) • Flat design of the flat modules for small control cabinets and confined conditions • Connection with screw-type or spring-loaded terminals SlimLine • Standard rail mounting and wall mounting possible • Diagnostics LEDs Your advantage: Modules enable use in cabinets and small local control cabinets F90 module Flat module 2/4 Siemens LV 1 · 2007 © Siemens AG 2007 Systems Introduction Modules with special functions / Counter modules Order No. Page 3RK1 2/49 3RK1 2/50 3RK1 2/50 3RK1 Ch. 6 3RK1 Ch. 6 3RK1 Ch. 6 3RK1 Ch. 6 2 • Degree of protection IP20 • For evaluation of pulses • Connection with screw-type or spring-loaded terminals Your advantage: Evaluation of pulses which exceed even the clock frequency of AS-Interface Counter modules Modules with special functions / Ground-fault detection modules • Degree of protection IP20 • Display using LEDs • Two signal outputs Your advantage: Automatic diagnostics of ground faults on AS-Interface Ground-fault detection modules Modules with special functions / Overvoltage protection modules • Degree of protection IP67 • Discharge through ground cable with oil-proof outer sheath • Protection at transition of lightning protection zones Your advantage: The AS-Interface overvoltage protection module protects downstream AS-Interface devices or individual sections in AS-Interface networks from conducted overvoltages Overvoltage protection modules Motor starters / Compact starters (400 V AC) • Degree of protection IP65/IP67 • Up to 5.5 kW at 400/500 V AC • Electromechanical or solid-state design • Optional with brake contact Your advantage: No local control cabinets required thanks to completely factory-wired load feeder with IP65 protection Compact starters Motor starters / Motor starters (24 V DC) • Degree of protection IP65/IP67 • Direct-on-line starters, double starters or reversing starters • Up to 70 W • Quick stop function Your advantage: Simple motor starter in service-proven module construction for 24 V DC motors Motor starters Motor starters / ECOFAST motor starters and soft starters • Degree of protection IP65/IP67 • Standardized interfaces according to ECOFAST Specification (DESINA-conform) • Mechanical or solid-state soft switching function Your advantage: Less space required in the cabinet, the starters can be installed near the motor or be plugged on the motor ECOFAST motor starters Motor starters / Load feeders • Degree of protection IP20 • Available completely factory-wired or as individual components • Performance range up to max. 7.5 kW • Power bus in combination with busbar system (> 200 A) Your advantage: Completely assembled load feeders simplify applications with AS-Interface Complete load feeder Siemens LV 1 · 2007 2/5 © Siemens AG 2007 Systems Introduction Pushbuttons and indicator lights Order No. Page 3SB3 Ch. 9 8WD4 Ch. 9 3RK1 2/52 3RX9 2/53 3RX9 2/55 2 • Modular construction according to individual requirements • Metal and plastic version • A/B technology • With LEDs or incandescent lamps Your advantage: Complete 3SB3 operating system with simple AS-Interface connection for your plant Pushbuttons Signaling columns • Many optical and acoustic elements can be combined • A/B slaves according to AS-Interface Specification 2.1 • Up to three signaling elements can be connected using an adapter element • With LEDs or incandescent lamps Your advantage: Signaling columns for monitoring production sequences and for visual or acoustic warnings in emergency situations, with easy AS-Interface connection Signaling columns AS-Interface connection for LOGO! • AS-Interface slave for the connection of LOGO! • Distributed controller functionality • Four inputs / four outputs (virtual) Your advantage: Intelligence can be used locally Connections for LOGO! AS-Interface / Power supply units AS-Interface power supply units generate a controlled direct voltage of 30 V DC with high stability and low residual ripple, working according to the principle of a primary switchgear. They are an integral component of the AS-Interface network and enable the simultaneous transmission of data and energy on one cable. Power supply units Power supply units with degree of protection IP20: • With wide performance spectrum from 2.4 to 8 A • Less space required thanks to compact dimensions • Easy and quick installation • Certified for global use • Integrated ground-fault and overload detection save the need for additional components and make applications reliable • Diagnostics memory, remote indication and remote reset allow fast detection of faults in the system IP20, 3 A • Removable terminal blocks reduce downtimes • The ultra-wide input range enables single- and two-phase applications (8 A version) Your advantage: Optimum performance for each application. IP20, 8 A AS-Interface / Transmission media AS-Interface shaped cable for connection of network stations. AS-Interface shaped cables • No polarity reversal thanks to trapezoidal shape • Cables made of optimized material for different operating conditions • Special version according to UL Class 2 available Your advantage: Fast replacement and connection to AS-Interface by piercing method Shaped cables 2/6 Siemens LV 1 · 2007 © Siemens AG 2007 Systems Introduction Order No. Page 3RK1, 6GK1 Repeater/extender: See Catalog IK PI "Industrial Communication for Automation and Drives" AS-Interface / System components and accessories Repeater/extender and extension plug • Extension of an AS-i segment to max. 200 m with an extension plug (without an additional power supply unit) 2 Accessories comprise tools for mounting, installation and operation as well as individual components. • Expansion of one bus segment with an AS-i repeater • Maximum size increases (when combined) to max. 600 m Extension plug: 2/56 Your advantage: Lower infrastructure costs, more possibilities of use and greater freedom for plant planning Repeaters (6GK1 210-0SA00) Extension plug Addressing units • Addressing all stations of the AS-Interface network (standard and A/B slaves) 3RK1 2/57 3RK1 2/58 • Reading out the I/O and ID codes of the slaves • Parameterization of the slaves (ID1 or analog parameters) • Measurement of AS-Interface voltage • Enables direct setting of outputs and reading in of a slave's inputs • Storage of complete system configurations Your advantage: Easiest way to address and parameterize the slaves Addressing units AS-Interface analyzers Analyzers • Diagnostics units for completely checking the quality and function of an AS-Interface installation • Transmission of collected data through an RS 232 interface to a PC, evaluation by software • Easy and user-friendly operation • Automatically generated test logs • Advanced trigger functions enable exact analysis • Process data can be monitored online • In addition to digital I/O data it is also possible to view analog values and safety slaves in data mode Your advantage: Preventative testing of an AS-Interface network is possible, recorded logs facilitate remote diagnostics Miscellaneous accessories Individual components such as sealing caps, cable adapters, distributors etc. 3RG7, 3RG9, 3RK1, 2/61 3RX9, 6ES7 M12 sealing cap Cable terminating piece Siemens LV 1 · 2007 2/7 © Siemens AG 2007 Systems Introduction Order No. Page ECOFAST System 2 • Modular construction 2/63 • Flexible expansion • Graded range of motor starters and frequency converters • Diagnostics capability • Communication using standardized field bus systems • Standardized connection method • Energy supply and distribution to the field device SIRIUS Safety Integrated • Safe sensing • Safe instructing and reporting 2/66 • Safe monitoring and evaluating • Starting and safe shutting down PROFIBUS • PROFIBUS is an efficient, open and robust bus system which guarantees smooth communication 10 Mi o 2/70 • The system is fully standardized, thus enabling standardized components from different manufacturers to be connected without problem • Configuring, commissioning and troubleshooting can be performed from any position; this means that the freely selectable communication relationships are very flexible, easy to implement and simple to change 5 Mi o 1990 1994 Quelle: PROFIBUS International 1999 2003 Zeit • Fast local assembly and commissioning using the FastConnect cabling system • Constant monitoring of the network components by means of a simple and effective signaling concept • High protection for your investment because existing systems can be expanded without repercussions • High availability thanks to ring redundance with OLM • Optimum connection of the actuator-sensor level by router to AS-Interface (DP/AS-Interface Link 20E) SIRIUS Modular System • Load feeders up to 250 kW / 400 V are easy to implement from standard devices • Modular design: Everything fits together and can be combined • Economical and flexible thanks to seven compact sizes • Optimum variance with uniform accessories • Space-saving design with small device width and butt-mounting type of construction up to 60 °C • Fast commissioning, short setting-up times and simple wiring • Connection to AS-Interface and PROFIBUS DP possible • Extremely long life, low maintenance and reliable • Global approvals and certifications such as IEC, UL, CSA, CCC, shipbuilding • Permanently secure mounting, screw- or snap-connection • Spring-loaded terminals: Quick and secure connection, vibration-proof and maintenance-free • Short delivery periods thanks to world-wide logistics network • Environment-friendly production and materials, recycling capability, low power loss • Clear-cut, ergonomic design (winner of the iF Product Design Award) 2/8 Siemens LV 1 · 2007 2/80 © Siemens AG 2007 AS-Interface Introduction Transmission technology AS-Interface is an open, international standard according to EN 50295 and IEC 62026-2 for process and field communication. Leading manufacturers of actuators and sensors all over the world support the AS-Interface. Interested companies are provided with the electrical and mechanical specifications by the AS-Interface Association. AS-Interface is a single master system. For automation systems from Siemens there are communications processors (CPs) and routers (links) which control the process or field communication as masters, and actuators and sensors which are activated as AS-Interface slaves. PROFINET Industrial Ethernet Industrial Ethernet PROFIBUS PA PROFIBUS KNX G_IK_XX_20002 AS-Interface ■ Benefits ■ Application Operating modes Generally, master interfaces have the following operating modes: A key feature of AS-Interface technology is the use of a shared two-wire cable for data transmission and the distribution of auxiliary power to the sensors/actuators. An AS-Interface power supply unit that meets the requirements of the AS-Interface transmission method is used for the distribution of auxiliary power. The AS-Interface cable used for the wiring is mechanically coded and hence protected against polarity reversal and can be easily contacted by the insulation piercing method. Elaborately wired control cables in the control cabinet and marshalling racks can be replaced by AS-Interface. The AS-Interface cable can be connected to any points thanks to a specially developed cable and connection by the insulation piercing method. With this concept you become extremely flexible and achieve high savings. I/O data exchange In this operating mode the inputs and outputs of the binary AS-Interface slaves are read and written. Analog value transfer AS-Interface masters according to the AS-Interface Specification V2.1 or V3.0 support integrated analog value processing. This means that data exchange with analog AS-Interface slaves (according to Analog Profile 7.3 or 7.4) is just as easy as with digital slaves. Command interface In addition to I/O data exchange with binary and analog AS-Interface slaves the AS-Interface masters provide a number of other functions through the command interface. Hence it is possible, for example, for slave addresses to be issued, parameter values transferred or diagnostics information read out from user programs. Siemens LV 1 · 2007 2/9 2 ■ Overview © Siemens AG 2007 AS-Interface Introduction Communication overview ■ Overview ■ More information 2 System components Numerous system components are offered for implementing the communication. The key elements of a system installation are: • Master interface modules for central control units such as SIMATIC S5 and SIMATIC S7, ET 200 M/X distributed peripherals • AS-Interface shaped cables • Network components such as repeaters/extenders • Power supplies for slaves, modules for connection of standard sensors/actuators • Actuators and sensors with integrated slave ASIC • Safety modules for transmitting safe data through AS-Interface • Address programming units for setting the slave address AS-Interface-Master SIMATIC C7-621 ASi Integral interface SIMATIC ET 200X CP 142-2 SIMATIC S7-300 CP 343-2 CP 343-2 P SIMATIC C7 SIMOTION C / SINUMERIK CP 343-2 P SIMATIC S7-200 CP 243-2 AS-Interface Links DP/AS-i LINK Advanced DP/AS-Interface Link 20E IE/AS-i LINK PN IO G_IK10_XX_20009 AS-Interface masters and AS-Interface links (see Routers) 2/10 Siemens LV 1 · 2007 For the SIMATIC NET products referred to above (order numbers 6GK..., 6XV1...) please also note the conditions of application, which can be consulted on the Internet site quoted below. You can find more information on the Internet at: http://www.siemens.com/simatic-net/ik-info © Siemens AG 2007 AS-Interface Introduction AS-Interface specification 2 ■ Overview Speed/Flexibility • 4DI/4DO in A/B technology • 8DI/8DO in A/B technology • Additional analog profiles • Transmission of serial data • Safety monitor • Safe input slaves ASi Spec. V3.0 • • • ASIsafe 31 Slaves 5 ms bus cycle time ASi Spec. V2.1 NSA0_00453a • • 62 Slaves (10 ms) Analog profiles Diagnostics peripherals ASi Spec. V2.0 2001 1998 1994 2005/2006 Technology development of the AS-Interface System limitations of AS-Interface specification AS-Interface Specification Maximum number of slaves Number of digital inputs Number of digital outputs 31 31 × 4 = 124 31 × 4 = 124 31 62 × 4 = 248 62 × 3 = 186 31 62 × 8 = 496 62 × 8 = 496 Digital Analog ASIsafe Version 2.0 31 31 Version 2.1 62 31 Version 3.0 62 62 Expansions of AS-Interface Specification 2.1 • AS-Interface Specification 2.1 enables the number of network stations to be doubled from 31 to 62. Using the so-called expanded addressing system, the 31 addresses available in an AS-Interface network can be split into two. • If this option is used for each of the 31 slaves, the maximum number of stations in an AS-Interface network is then 62. The so-called A/B slaves can have a maximum of four inputs and three outputs. Expanded addressing is only possible for digital slaves, not for analog slaves and safety-oriented slaves (ASIsafe). • Another function of the AS-Interface Specification V2.1 is the integrated analog value transfer function. In this case "integrated" means that no special function blocks are required for accessing the analog values. It is just as easy to access the analog values as the digital values. The integrated analog value transfer function can be used with analog slaves which support the profiles 7.3 and 7.4. Expansions of AS-Interface specification 3.0 • The AS-Interface Specification 3.0 enables the connection of up to 1000 digital inputs and outputs (profile S-7.A.A: 8DI/8DO as A/B slave). • New profiles have also enabled the option of expanded addressing for analog slaves. • Acceleration of analog value transfer through "Fast Analog Profile". • Variable use of analog modules: optional parameterization of the resolution (12/14 bit) and one or two channels. • Asynchronous serial protocol 100 baud or 50 baud, bidirectional. Siemens LV 1 · 2007 2/11 © Siemens AG 2007 AS-Interface Introduction AS-Interface specification 2 AS-Interface master To be able to operate A/B slaves on an AS-Interface network you must also use master modules that meet the minimum requirements of Specification 2.1. A/B technology is supported by the masters of the SIMATIC S7 and the DP/AS-Interface links from Siemens. Only standard slaves and A slaves (= A/B slave with an A address) can be operated on masters which do not support Specification 2.1. The subaddress of A/B slaves is set to "A" in the as-delivered state. The new masters that comply with Specification 3.0 support all new slave profiles, but are also fully backwards compatible. AS-Interface Specification Available masters Version 2.1 S7-200 (CP 243-2), S7-300 (CP 343-2, 343-2 P), DP/ASi Link 20E Version 3.0 DP/AS-i Link Advanced The AS-Interface specification relevant for the respective slave can be found in the section Selection and ordering data. The exact slave profile is shown in the section Technical Specifications. Communication cycle AS-Interface Specification Maximum cycle time Slave profile Version 2.0 5 ms S-X.0, S-X.1, S-X.F Version 2.1 5 ms with 31 slaves 10 ms with 62 slaves S-X.A, S-7.3, S-7.4, S-7.F Version 3.0 as for Version 2.1, and profile-specific 10 ms for inputs/outputs (e.g. 20 ms for 4DI/4DO and 40 ms for 8DI/8DO) S-7.5.5; S-7.A.5, S-B.A.5; S-7.A.7, S-7.A.8; S-7.A.9, S-7.A.A, S-6.0 Standard slaves are queried in each cycle (max. cycle time: 5 ms). If only one A or B slave is installed at an address, this slave will be queried in each cycle (max. cycle time: 5 ms). If an A/B slave pair is installed at an address, the A slave will be queried in one cycle and the B slave in the next cycle (max. cycle time: 10 ms). If only standard and/or A slaves are installed in a network, the cycle time is identical to the standard masters (max. cycle time: 5 ms). ■ Benefits • Reduction of master and power supply costs thanks to a higher number of slaves and I/Os per AS-Interface line. • Improved decentralization in plants with numerous, widely spread signals. • Further expansion of existing AS-Interface systems is possible. 2/12 Siemens LV 1 · 2007 Whether an AS-Interface slave is a standard slave or an A/B slave is noted in the section Selection and Ordering Data in the column Slave Type and can be deduced from the section Technical Specifications of the slave in question in the Technical Information LV 1 T. All slave types can be combined within a single AS-Interface network. © Siemens AG 2007 AS-Interface ASIsafe Introduction NSA0_00005c Power supply unit Safety monitor AS-i POWER Standard PLC Standard-Master 2 ■ Overview StandardSlave Safe slave with EMERGENCY STOP Signal evaluation of slave/safety monitor Master information (through regular I/O transfer) Safety is included The ASIsafe concept supports the direct integration of safetyrelated components, such as emergency stop switches, protective door switches or safety light arrays, in the AS-Interface network. These are fully compatible with the familiar AS-Interface components (masters, slaves, power supplies, repeaters, etc.) according to IEC 62062/EN 50295 and are operated in conjunction with them on the yellow AS-Interface cable. The signals of the safety sensors are evaluated by a safety monitor which not only monitors the switching signals of the safety sensors but also continuously checks that the data transmission works correctly. The safety monitor has one or two enabling circuits which are configured with two channels and are used to switch the machine or plant to the safe state. Sensors and monitors can be connected to any points of the AS-Interface network. Also, several monitors can be used on one network. A failsafe controller or a special master is not required. The master regards safety slaves like all other slaves and receives the safety data solely for information purposes. Hence it is also possible to expand all existing AS-Interface networks. ASIsafe ensures a maximum response time of 40 ms. This is the time between the signal being applied to the input of the safe slave and the output on the safety monitor being switched off. ■ Benefits • No failsafe PLC or special master is required • Simple system structure thanks to standardized AS-Interface technique • Safety-related and standard data on the same bus • Existing systems can be expanded quickly and easily • Optimum integration in TIA (Safety Diagnostics) and Safety Integrated • Safe signals can be combined in groups • Inclusion of the safety signals in the plant diagnostics, also on existing HMI panels • Approved up to Category 4 according to EN 954-1 or SIL 3 according to IEC 61508 • ASIsafe is certified by TÜV (Germany), NRTL (USA) and INRS (France) ■ Application Integrated safety technology in the AS-Interface system is used wherever EMERGENCY-STOP pushbuttons, protective door interlocks, stop Category 0 and 1, two-hand operator controls and light arrays are now installed. Tested safety The system was tested and approved by TÜV (Germany), NRTL (USA) and INRS (France). The transmission method for safetyoriented signals is designed so that applications up to Category 4 according to EN 954-1 and SIL 3 according to IEC 61508 can be realized. Software The safety-oriented applications can be compiled and transferred into the monitor using the configuration software. The software also enables online diagnostics. Siemens LV 1 · 2007 2/13 © Siemens AG 2007 AS-Interface ASIsafe AS-Interface safety monitors ■ Overview 2 The monitor comes in two expansion levels: • Basic safety monitor with starter set of modules and basic functionality • Expanded safety monitor with expanded features and functionality Both expansion levels are available with one or two enabling circuits with two-channel configuration. The safety monitor is used in an AS-Interface bus system to monitor protective devices, e.g. EMERGENCY-STOP switches. It is classified in Safety Category 4 according to EN 954-1. According to IEC 61508 the safety monitor can be used in loops up to SIL3. The user must calculate the PFD value of the total loop. The safety monitor is the centerpiece of ASIsafe. A safe application is configured using a PC and the safety monitor. Various application-specific operating modes can be selected for this. They include, for example, an EMERGENCY-STOP function, tumbler and selection of stop Category 0 or Category 1. ON period in months Total operating time in years PFD 3 10 ≤ 4 × 10-5 6 10 ≤ 6 × 10-5 9 10 ≤ 9 × 10-5 Note: Depending on the choice of safety components used, the complete safety system may also be classified in a lower safety category. To be able to make full use of the AS-Interface diagnostics options, the monitor can also be operated with an AS-Interface address if required. With the help of the diagnostics block for STEP7, which is included on the ASIsafe CD, the full diagnostics spectrum can be processed further in the higher-level PLC. ■ Selection and ordering data Version DT Order No. Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. kg Basic safety monitors • One enabling circuit } 3RK1 105-1AE04-0CA0 1 1 unit 121 0.336 • Two enabling circuits } 3RK1 105-1BE04-0CA0 1 1 unit 121 0.408 Expanded safety monitors • One enabling circuit A 3RK1105-1AE04-2CA0 1 1 unit 121 0.336 • Two enabling circuits A 3RK1105-1BE04-2CA0 1 1 unit 121 0.408 ASIsafe CD } 3RK1 802-2FB06-0GA0 1 1 unit 121 0.212 } 3RK1 901-5AA00 1 1 unit 121 0.054 } 3RP1 902 1 5 units 101 0.004 3RK1 105-1BE04-0CA0 • Configurations software asimon V2 • Diagnostics package for STEP7 (FB102) Cable sets • PC configuration cable • Transfer cable 3RK1 901-5AA00 Sealable covers * You can order this quantity or a multiple thereof. 2/14 Siemens LV 1 · 2007 © Siemens AG 2007 AS-Interface ASIsafe AS-Interface safety modules ■ Overview The K60F compact safety module similarly has two standard outputs in addition to two safety inputs (see K45F for categories); power is supplied from either the yellow AS-Interface cable or as auxiliary voltage from the black 24 V DC cable. K20F compact safety modules for operation in the field Being only 20 mm wide, the K20F module is particularly well suited for applications where modules need to be arranged in the most confined space. The K20F modules are connected to the AS-Interface with a round cable with M12 cable box instead of with the AS-Interface flat cable. This enables extremely compact installation. The flexibility of the round cable means that it can also be used on moving machine parts without any problems. The K20 modules are also ideal for such applications as their non-encapsulated design makes them particularly light in weight. S22.5F SlimLine safety modules for operation in control cabinets and local control cabinets The S22.5F SlimLine safety module has two safety inputs. The safe connection of signals to ASIsafe networks in the cabinet is also possible therefore. For operation up to Category 2, both inputs can be separately assigned; if Category 4 is required, a two-channel input is available on the module. Safety modules for AS-Interface (ASIsafe modules) are available for field use in degree of protection IP67 (K20F, K45F and K60F compact modules) and for the control cabinet (S22.5F SlimLine modules) in degree of protection IP20: New in the range are two S22.5F module versions which have two standard outputs in addition to the two safety inputs; power is supplied either from only the yellow AS-Interface cable or as auxiliary voltage from the black 24 V DC cable. K45F compact safety modules for operation in the field The K45F compact safety module is equipped with two "safe" inputs. For applications up to Category 2 according to EN 954-1 the two inputs can be assigned separately. If category 4 is required, a two-channel input is available on the module. Siemens LV 1 · 2007 2/15 2 K60F compact safety modules for operation in the field © Siemens AG 2007 AS-Interface ASIsafe AS-Interface safety modules ■ Selection and ordering data DT Order No. Price per PU 2 Version PU PS* (UNIT, SET, M) PG Weight per PU approx. kg K20F compact safety modules I/O type Uaux 24 V 2 F-DI -- A 3RK1 205-0BQ30-0AA3 1 1 unit 121 0.075 } 3RK1 205-0BQ00-0AA3 1 1 unit 121 0.103 • For wall mounting } 3RK1 901-2EA00 1 1 unit 121 0.027 • For standard rail mounting } 3RK1 901-2DA00 1 1 unit 121 0.036 3RK1 205-0BQ30-0AA3 K45F compact safety modules1) I/O type Uaux 24 V 2 F-DI -- 3RK1 205-0BQ00-0AA3 K45 mounting plates 3RK1 901-2EA00 K60F compact safety modules1) I/O type Uaux 24 V 2 F-DI / 2 DO -- } 3RK1 405-0BQ00-0AA3 1 1 unit 121 0.207 2 F-DI / 2 DO } 3RK1 405-1BQ00-0AA3 1 1 unit 121 0.208 3RK1 405-1BQ00-0AA3 S22.5F SlimLine Safety modules 3RK1 205-0BE00-0AA2 Connection I/O type Uaux 24 V Screw 2 F-DI -- A 3RK1 205-0BE00-0AA2 1 1 unit 121 0.132 Screw 2 F-DI / 2 DO -- } 3RK1 405-0BE00-0AA2 1 1 unit 121 0.180 Screw 2 F-DI / 2 DO } 3RK1 405-1BE00-0AA2 1 1 unit 121 0.180 Spring-loaded 2 F-DI -- B 3RK1 205-0BG00-0AA2 1 1 unit 121 0.102 Spring-loaded 2 F-DI / 2 DO -- B 3RK1 405-0BG00-0AA2 1 1 unit 121 0.170 Spring-loaded 2 F-DI / 2 DO B 3RK1 405-1BG00-0AA2 1 1 unit 121 0.170 • For wall mounting } 3RK1 901-0CA00 1 1 unit 121 0.065 • For standard rail mounting } 3RK1 901-0CB01 1 1 unit 121 0.095 K60 mounting plates 3RK1 901-0CA00 Input bridges for K45/K60F 3RK1 901-1AA00 • Black version A 3RK1 901-1AA00 1 1 unit 121 0.012 • Red version D 3RK1 901-1AA01 1 1 unit 121 0.013 AS-Interface sealing caps M12, tamper-proof for free M12 sockets A 3RK1 901-1KA01 100 10 units 121 0.100 3RK1 901-1KA01 1) Modules are supplied without mounting plate. * You can order this quantity or a multiple thereof. 2/16 Siemens LV 1 · 2007 © Siemens AG 2007 AS-Interface Masters CP 142-2 • Master connection for the ET 200X distributed peripherals system to AS-Interface using 12-pole connector • Easy operation in the input/output address range of the SIMATIC ET 200X • No configuration of the CP for AS-Interface required • Actuating up to 31 AS-Interface slaves according to AS-Interface Specification V2.0 • Monitoring of the supply voltage on the AS-Interface shaped cable • Distinct increase in the number of inputs/outputs of the ET 200X ■ Benefits • More flexibility and versatility in the use of ET 200X as the result of the distinct increase in the number of inputs/outputs available • Shorter start-up times through simple configuration at the press of a button • Reduction of standstill and servicing times in the event of a fault thanks to the LED indicators: - Status of the AS-Interface network - Slaves connected and their readiness for operation - Monitoring of the AS-Interface mains voltage • Enables PLC functionality in degree of protection IP65 when used in conjunction with BM 147 of ET 200X • Can also be used without an additional enclosure in harsh industrial conditions thanks to the high degree of protection IP67 ■ Application Up to six CP 142-2 communications processors can be operated on the ET 200X. The CP 142-2 enables connection of the ET 200X distributed peripherals system to AS-Interface. The module enables the actuation of up to 31 AS-Interface slaves and, when using bidirectional slaves, up to 248 binary elements. ■ Selection and ordering data Version DT Order No. Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. CP 142-2 communications processors A 6GK7 142-2AH00-0XA0 1 1 unit 541 0.322 • German X 6GK7 142-2AH00-8AA0 1 1 unit 540 0.500 Electronic manuals B 6GK1 975-1AA00-3AA0 1 1 unit 540 0.017 kg for connection of SIMATIC ET 200X to AS-Interface; without front connectors Manuals for CP 142-2 Communications systems, protocols, products On CD-ROM German/English * You can order this quantity or a multiple thereof. Siemens LV 1 · 2007 2/17 2 ■ Overview © Siemens AG 2007 AS-Interface Masters CP 243-2 2 ■ Overview The CP 243-2 is the AS-Interface master for the innovative SIMATIC S7-200 generation. This communications processor (6GK1 243-2AX01-0AX0) supports the extended AS-Interface Specification V2.1 and performs the following functions: • Connection of up to 62 AS-Interface slaves and integrated analog value transmission (according to the extended AS-Interface Specification V2.1) • Supports all AS-Interface master functions according to the extended AS-Interface Specification V2.1 • Status displays of operating states and indication of the functional readiness of connected slaves by means of LEDs in the front panel • Fault indications (e.g. AS-Interface voltage fault, configuration fault) by means of LEDs in the front panel • Compact enclosure in the design of the innovative SIMATIC S7-200 generation ■ Benefits • Shorter start-up times through simple configuration at the press of a button • Reduction of standstill and servicing times in the event of a fault thanks to the LED indicators • Status of the CP - Indication of all the slaves connected and their readiness for operation - Monitoring of the AS-Interface mains voltage • More flexibility and versatility in the use of SIMATIC S7-200 as the result of the distinct increase in the number of digital and analog inputs/outputs available ■ Application Furthermore, analog values (per CP a maximum of 31 analog slaves with up to 4 channels each) also become available on the AS-Interface for the S7-200 thanks to the integrated analog value processing. On the S7-200, up to two CP 243-2 communication processors can be operated simultaneously. The CP 243-2 is the AS-Interface master connection solely for the 22x CPUs of the innovative SIMATIC S7-200 generation. Through connection to AS-Interface the number of inputs and outputs available for S7-200 is greatly increased (max. 248 DI / 186 DO on the AS-Interface per CP). ■ Selection and ordering data Version DT Order No. Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. CP 243-2 communications processors A 6GK7 243-2AX01-0XA0 1 1 unit 541 0.204 kg for connection of SIMATIC S7-200 (2nd generation) to AS-Interface using a bus connector Manuals for CP 243-2 including AS-Interface Basics and a floppy disk with sample programs Paper version • German D 6GK7 243-2AX00-8AA0 1 1 unit 540 0.909 • English D 6GK7 243-2AX00-8BA0 1 1 unit 540 0.891 • French D 6GK7 243-2AX00-8CA0 1 1 unit 540 0.916 • Spanish D 6GK7 243-2AX00-8DA0 1 1 unit 540 0.898 • Italian D 6GK7 243-2AX00-8EA0 1 1 unit 540 0.895 * You can order this quantity or a multiple thereof. 2/18 Siemens LV 1 · 2007 © Siemens AG 2007 AS-Interface Masters CP 343-2 The CP 343-2 is the AS-Interface master for the SIMATIC S7-300 programmable controller and the ET 200M distributed I/O station. The communications processor performs the following functions: • Connection of up to 62 AS-Interface slaves and integrated analog value transmission (according to the extended AS-Interface Specification V2.1) • Supports all AS-Interface master functions according to the extended AS-Interface Specification V2.1 • Status displays of operating states and indication of the functional readiness of connected slaves by means of LEDs in the front panel • Fault indications (e.g. AS-Interface voltage fault, configuration fault) by means of LEDs in the front panel • Compact enclosure in the design of the SIMATIC S7-300 ■ Benefits - Status of the AS-Interface network - Slaves connected and their readiness for operation - Monitoring of the AS-Interface mains voltage • Lower costs for stock keeping and spare parts because the CP can be used for the SIMATIC S7-300 as well as for the ET 200M • Well suited also for complex applications thanks to connection options for 62 slaves and integral analog value processing • Shorter start-up times through simple configuration at the press of a button • Construction of flexible distributed structures by use in the DP slave ET 200M • Reduction of standstill and servicing times in the event of a fault thanks to the LED indicators: ■ Application The CP 343-2 is the AS-Interface master connection for the SIMATIC S7-300 and the ET 200M. Through connection to AS-Interface it is possible to access max. 248 DI/186 DO per CP. With the integrated analog value processing it is also possible to evaluate very simple analog signals (per CP on max. 31 analog slaves with four channels each). ■ Selection and ordering data Version DT Order No. Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. CP 343-2 communications processors A 6GK7 343-2AH00-0XA0 1 1 unit 541 0.265 } 6ES7 392-1AJ00-0AA0 1 1 unit 230 0.069 kg for connection of SIMATIC S7-300 and ET 200M to AS-Interface, without front connectors Front connectors 20-pole, with screw-type contacts Manuals CP 343-2 and CP 343-2 P including software (FC) and examples Paper version • German X 6GK7 343-2AH00-8AA0 1 1 unit 540 0.839 • English X 6GK7 343-2AH00-8BA0 1 1 unit 540 0.832 • French X 6GK7 343-2AH00-8CA0 1 1 unit 540 0.813 • Spanish X 6GK7 343-2AH00-8DA0 1 1 unit 540 0.827 • Italian X 6GK7 343-2AH00-8EA0 1 1 unit 540 0.830 Electronic manuals B 6GK1 975-1AA00-3AA0 1 1 unit 540 0.017 Communications systems, protocols, products On CD-ROM German/English * You can order this quantity or a multiple thereof. Siemens LV 1 · 2007 2/19 2 ■ Overview © Siemens AG 2007 AS-Interface Masters CP 343-2 P 2 ■ Overview The CP 343-2 P is the AS-Interface master for the SIMATIC S7-300 programmable controller and the ET 200M distributed I/O station. The communications processor performs the following functions: • Supports the configuration of the AS-Interface network with STEP 7 V5.2 and higher • Connection of up to 62 AS-Interface slaves and integrated analog value transmission (according to the extended AS-Interface Specification V2.1) • Supports all AS-Interface master functions according to the extended AS-Interface Specification V2.1 • Fault indications (e.g. AS-Interface voltage fault, configuration fault) by means of LEDs in the front panel • Compact enclosure in the design of the SIMATIC S7-300 ■ Benefits • Reduction of standstill and servicing times in the event of a fault thanks to the LED indicators: - Status of the AS-Interface network - Slaves connected and their readiness for operation - Monitoring of the AS-Interface mains voltage • Lower costs for stock keeping and spare parts because the CP can be used for the SIMATIC S7-300 as well as for the ET 200M • Well suited also for complex applications thanks to connection options for 62 slaves and integral analog value processing • Improved plant documentation and support for service assignments thanks to documentation of the AS-Interface configuration in the STEP 7 project • Provides diagnostics of the AS-Interface networks • Shorter start-up times through simple configuration at the press of a button • Construction of flexible distributed structures by use in the DP slave ET 200M ■ Application CP 342-2 functionality was adopted unchanged for the CP 3432 P. An old S7 user program can thus be used without restrictions with the new CP. In addition it is possible to download or upload the AS-Interface configuration with STEP 7 hardware configuration. The CP 343-2 P is the AS-Interface master connection for the SIMATIC S7-300 and the ET 200M. Through connection to AS-Interface it is possible to access max. 248 DI/186 DO per CP. With the integrated analog value processing it is also possible to evaluate very simple analog signals (per CP on max. 31 analog slaves with four channels each). ■ Selection and ordering data Version DT Order No. Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. CP 343-2 P communications processors A 6GK7 343-2AH10-0XA0 1 1 unit 541 0.262 } 6ES7 392-1AJ00-0AA0 1 1 unit 230 0.069 kg for connection of SIMATIC S7-300 and ET 200M to AS-Interface, without front connectors Front connectors 20-pole, with screw-type contacts Manuals CP 343-2 and CP 343-2 P including software (FC) and examples Paper version • German X 6GK7 343-2AH00-8AA0 1 1 unit 540 0.839 • English X 6GK7 343-2AH00-8BA0 1 1 unit 540 0.832 • French X 6GK7 343-2AH00-8CA0 1 1 unit 540 0.813 • Spanish X 6GK7 343-2AH00-8DA0 1 1 unit 540 0.827 • Italian X 6GK7 343-2AH00-8EA0 1 1 unit 540 0.830 Electronic manuals B 6GK1 975-1AA00-3AA0 1 1 unit 540 0.017 Communications systems, protocols, products On CD-ROM German/English * You can order this quantity or a multiple thereof. 2/20 Siemens LV 1 · 2007 © Siemens AG 2007 AS-Interface Routers IE/AS-i LINK PN IO • Compact router between Industrial Ethernet (PROFINET IO-Device) and AS-Interface • Single and double AS-Interface master (according to AS-Interface Specification V3.0) for connection of 62 AS-Interface slaves • Performant, integrated analog value transfer • Integrated ground-fault monitoring for the AS-Interface cable • User-friendly local diagnostics and start-up by means of a full graphic display and control keys or through a web interface with a standard browser • Optimum TIA integration through STEP 7, integration in nonSiemens engineering tools using PROFINET type file (GSD) • Vertical integration (standard web interface) through Industrial Ethernet • Supply from the AS-Interface shaped cable or alternatively with 24 V DC (optional) • Module exchange without a PG using C-PLUG (optional) PN IO-C IO-D DP-M DP-S ASi-M CBA ■ Benefits • Short start-up times through simple configuration at the press of a button and testing of the AS-Interface line using the display or web interface • Reduction of standstill and servicing times in the event of a slave failure thanks to user-friendly diagnostics using the display or web interface • Reduction of installation costs because the power supply comes completely from the AS-Interface cable, making an additional power supply superfluous • Reduced amount of engineering work thanks to user-friendly configuration of Siemens slaves by Drag&Drop in HW Config (STEP 7) ■ Application The DP/AS-i LINK PN IO is a PROFINET IO device (according to EN 61158) and an AS-Interface master (based on AS-Interface Specification V3.0 according to EN 50295). It enables transparent data access to AS-Interface from Industrial Ethernet. PROFINET IO controllers can exchange I/O data with AS-Interface in cyclic mode. AS-i master calls (parameters, diagnostics) can be performed in addition with acyclic services. As such, the IE/AS-i LINK PN IO is particularly well suited for a decentral construction and for connection of a lower-level AS-Interface network. For applications with typical volumes of project data it is sufficient to use the IE/AS-i LINK PN IO in its version as an AS-i single master. For applications with large volumes of project data the IE/AS-i LINK PN IO in its version as an AS-i double master is used. In this case, twice the volume of project data can be used on two AS-i lines running independently of each other. Siemens LV 1 · 2007 2/21 2 ■ Overview © Siemens AG 2007 AS-Interface Routers IE/AS-i LINK PN IO S7-300 e.g. with CP 343-1 2 PC with SOFTNET PN IO S7-400 with CP 443-1 Advanced SCALANCE X208 PROFINET HMI IE/AS-i LINK PN IO ET 200S AS-Interface Power supply unit Power supply unit Slave Laser scanner Safety monitor Safe slave with Emergency Stop Integration of AS-Interface on PROFIBUS through IE/AS-i LINK PN IO as single/double master Using an upstream IWLAN client module, e.g. SCALANCE W746-1PRO, an AS-Interface line can be integrated in the PROFINET world by wireless means. Sample uses are applications which up to now have been performed with fault-prone tow chain or collector wire technology; maintenance costs are thus reduced. 2/22 Siemens LV 1 · 2007 LOGO! Safe slave with Emergency Stop AS-Interface Safety monitor G_IK10_XX_40017 On use of IE/AS-i LINK PN IO as dual master ET 200pro © Siemens AG 2007 AS-Interface Routers Radio cell 1 2 IE/AS-i LINK PN IO Radio cell 2 S7-400 PROFINET Industrial Ethernet SCALANCE W788-1PRO SCALANCE W788-1PRO Field PG/ Notebook with CP 7515 Client Module SCALANCE W746-1PRO SIMATIC HMI IE/AS-i LINK PN IO G_IK10_XX_30143 ASInterface Automatic Guided Vehicle System (AGVS) Wireless communication between Industrial Ethernet and AS-Interface components ■ Selection and ordering data Version DT Order No. Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. kg IE/AS-i LINK PN IO Router between Industrial Ethernet and AS-Interface; M3 and M4 master profiles, extended AS-Interface Specification V3.0; degree of protection IP20; manual on CD-ROM, German, English, French, Spanish, Italian • Single master with display } 6GK1 411-2AB10 1 1 unit 543 0.380 • Double master with display } 6GK1 411-2AB20 1 1 unit 543 0.380 C-PLUG A 6GK1 900-0AB00 1 1 unit 543 0.200 6GK1 901-1BB20-2AA0 6GK1 901-1BB20-2AB0 6GK1 901-1BB20-2AE0 1 1 unit 543 0.030 1 1 unit 543 0.300 1 1 unit 543 1.500 Accessories Exchange medium for the simple exchange of devices in the event of a fault; for accommodating configuration and application data; can be used in SIMATIC NET products with a C-PLUG slot IE FC RJ45 Plug 90 RJ45 plug-in connector for Industrial Ethernet, with robust metal enclosure and integrated cutting and clamping contacts for connection of Industrial Ethernet FC installation cables; with 90° cable feeder, e.g. for ET 200S • 1 pack = 1 unit A • 1 pack = 10 units A • 1 pack = 50 units A * You can order this quantity or a multiple thereof. Siemens LV 1 · 2007 2/23 © Siemens AG 2007 AS-Interface Routers DP/AS-i LINK Advanced ■ Overview 2 • Compact router between PROFIBUS (DP Slave) and AS-Interface • Single and double AS-Interface master (according to AS-Interface Specification V3.0) for connection of 62 AS-Interface slaves • Performant, integrated analog value transfer • Integrated ground-fault monitoring for the AS-Interface cable • User-friendly local diagnostics and start-up by means of a full graphic display and control keys or through a web interface with a standard browser • Optimum TIA integration through STEP 7, integration in nonSiemens engineering tools using PROFIBUS type file (GSD) • Vertical integration (standard web interface) through Industrial Ethernet • Supply from the AS-Interface shaped cable or alternatively with 24 V DC (optional) • Module exchange without a PG using C-PLUG (optional) PN DP-M DP-S ASi-M ■ Benefits • Short start-up times through simple configuration at the press of a button and testing of the AS-Interface line using the display or web interface • Reduction of standstill and servicing times in the event of a slave failure thanks to user-friendly diagnostics using the display or web interface and through simple module exchange with the help of the C-PLUG exchange medium • Reduction of installation costs because the power supply comes completely from the AS-Interface cable, making an additional power supply superfluous • Reduced amount of engineering work thanks to user-friendly configuration of Siemens slaves using the slave catalog in HW-Config (STEP 7) • Costs saved by the double AS-Interface master when large volumes of project data are involved ■ Application The DP/AS-i LINK Advanced is a PROFIBUS DPV1 slave (according to EN 50170) and an AS-Interface master (based on AS-Interface Specification V3.0 according to EN 50295). It enables transparent data access to AS-Interface from PROFIBUS DP. PROFIBUS DP masters can exchange I/O data with AS-Interface in cyclic mode; DP masters with acyclic services can perform AS-Interface master calls in addition. As such, the DP/AS-i LINK Advanced is particularly well suited for a decentral construction and for connection of a lower-level AS-Interface network. 2/24 Siemens LV 1 · 2007 For applications with typical volumes of project data it is sufficient to use the DP/AS-i LINK Advanced in its version as an AS-Interface single master. For applications with large volumes of project data the DP/AS-i LINK Advanced in its version as an AS-Interface double master is used. In this case, twice the volume of project data can be used on two AS-Interface lines running independently of each other. © Siemens AG 2007 AS-Interface Routers DP/AS-i LINK Advanced 2 S7-400 with CP 443-5 Extended PC with SOFTNET-DP S7-300 e.g. with CP 342-5 HMI PROFIBUS ET 200S ET 200pro On use of DP/AS-i LINK Advanced as dual master PG e.g. with CP 5611 A2 AS-Interface AS-Interface Slave Laser scanner Safety monitor LOGO! Safety monitor Safe slave with EMERGENCY-STOP G_IK10_XX_40018 Power supply unit Power supply unit Safe slave with EMERGENCY-STOP Integration of AS-Interface on PROFIBUS through DP/AS-i LINK Advanced as single/double master ■ Selection and ordering data Version DT Order No. Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. kg DP/AS-i LINK Advanced Router between PROFIBUS DP and AS-Interface; M3 and M4 master profiles, extended AS-Interface Specification V3.0; degree of protection IP20; manual on CD-ROM, German, English, French, Spanish, Italian • Single master with display A 6GK1 415-2BA10 1 1 unit 543 0.380 • Double master with display A 6GK1 415-2BA20 1 1 unit 543 0.380 C-PLUG A 6GK1 900-0AB00 1 1 unit 543 0.200 1 1 unit 543 0.030 1 1 unit 543 0.300 1 1 unit 543 1.500 1 1 unit 250 0.045 Accessories Exchange medium for the simple exchange of devices in the event of a fault; for accommodating configuration and application data; can be used in SIMATIC NET products with a C-PLUG slot IE FC RJ45 Plug 90 RJ45 plug-in connector for Industrial Ethernet, with robust metal enclosure and integrated cutting and clamping contacts for connection of Industrial Ethernet FC installation cables; with 90° cable feeder, e.g. for ET 200S • 1 pack = 1 unit A • 1 pack = 10 units A • 1 pack = 50 units A 6GK1 901-1BB20-2AA0 6GK1 901-1BB20-2AB0 6GK1 901-1BB20-2AE0 RS 485 bus connectors with angled cable feeder (35°) Screw terminals, max. transmission rate 12 Mbit/s • Without PG interface } 6ES7 972-0BA60-0XA0 * You can order this quantity or a multiple thereof. Siemens LV 1 · 2007 2/25 © Siemens AG 2007 AS-Interface Routers DP/AS-Interface Link 20E ■ Overview 2 DP/AS-Interface Link 20E connects PROFIBUS DP to AS-Interface. It performs the following functions: • PROFIBUS DP slave and AS-Interface master • Connection of up to 62 AS-Interface slaves and integrated analog value transmission (according to the extended AS-Interface Specification V2.1) • Supports all AS-Interface master functions according to the extended AS-Interface Specification V2.1, i.e. master class M3 • Supply from AS-Interface cable; hence no additional power supply required • Supports the uploading of the AS-Interface configuration in STEP 7 V5.2 and higher PN DP-M DP-S ASi-M ■ Benefits • Reduction of installation costs because the power supply comes completely from the AS-Interface cable, making an additional power supply superfluous. • Short start-up times through simple configuration at the press of a button • Reduction of standstill and servicing times in the event of slave failure thanks to the LED indicators • Easy and fast start-up through reading out the AS-Interface configuration (ES03 and higher) e.g. S7-400 with CPU 413-2 DP PROFIBUS DP DP/AS-Interface Link 20E AS-Interface power supply unit Passive module (without slave AISC) Aktive module (with slave AISC) Repeater 1) AS-Interface power supply unit Actuator/sensor (wit Slave-ASIC) Actuator/sensor (without slave-ASIC) Branch Transition from PROFIBUS DP to AS-Interface using DP/AS-Interface Link 20E 2/26 Siemens LV 1 · 2007 1) Use of extenders not currently possible. G_IK10_XX_40008 AS-Interface cable © Siemens AG 2007 AS-Interface Routers DP/AS-Interface Link 20E The DP/AS-Interface Link 20E is a PROFIBUS DP slave (according to EN 50170) and an AS-Interface master (according to EN 50295). It enables the AS-Interface to be operated on PROFIBUS DP. Single PROFIBUS masters can exchange I/O data with AS-Interface in cyclic mode; masters with acyclic services can exchange I/O data and perform master calls. The DP/ASInterface Link 20E cannot be used together with the extender. ■ Selection and ordering data Version DT Order No. Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. DP/AS-Interface Link 20E A 6GK1 415-2AA01 1 1 unit 543 0.242 kg Router between PROFIBUS DP and AS-Interface in degree of protection IP20 Manuals DP/AS-Interface Link 20E Paper version including type and GSD files • German C 6GK1 971-2DS01-0AA0 1 1 unit 540 0.921 • English D 6GK1 971-2DS01-0AA1 1 1 unit 540 0.864 • French D 6GK1 971-2DS01-0AA2 1 1 unit 540 0.909 • Spanish D 6GK1 971-2DS01-0AA3 1 1 unit 540 0.923 • Italian D 6GK1 971-2DS01-0AA4 1 1 unit 540 0.912 * You can order this quantity or a multiple thereof. Siemens LV 1 · 2007 2/27 2 ■ Application © Siemens AG 2007 AS-Interface Slaves I/O modules for operation in the field Introduction 2 ■ Overview K60 K20 Three coordinated series of AS-Interface compact modules with digital and analog compact modules and a high degree of protection are available for operation in the field: • Series K60 (digital and analog) • Series K45 (digital) • Series K20 (digital) All compact modules are characterized by particularly simple handling. The K60 and K45 modules are mounted with a mounting plate. The mounting plate is used to receive the AS-Interface flat cables and enables mounting on a wall or standard mounting rail. The K20 modules are directly mounted without a mounting plate and connected to the AS-Interface using a round cable. K45 Overview of digital compact modules The following table provides an overview of the important features of the digital compact modules. For exact details, see the section Technical Specifications in the chapter on the respective product. Version K60 K45 8 inputs / 2 outputs ✓ -- K20 -- 8 inputs ✓ -- -- 4 inputs / 4 outputs ✓ -- ✓ 4 inputs / 3 outputs ✓ -- --- 4 inputs / 2 outputs ✓ -- 4 inputs ✓ ✓ ✓ 2 inputs / 2 outputs -- ✓ ✓ 4 outputs ✓ ✓ -- 3 outputs -- ✓ -- AS-Interface connection Flat cable / round cable Flat cable Round cable I/O connection method M12 M12 / M8 M12 / M8 Standard / Y Pin assignment Standard / Y-II / Y Standard / Y Degree of protection IP65/67/68/69K IP65/67 IP65/67 ATEX 3D (Zone 22) ✓ -- -- Extended address mode ✓ ✓ ✓ ✓ Available -- Not available 2/28 Siemens LV 1 · 2007 © Siemens AG 2007 AS-Interface Slaves I/O modules for operation in the field Digital I/O modules, IP67 - K60 The K60 digital AS-Interface compact modules are characterized by optimized handling characteristics and user-friendliness. They permit the assembly times and start-up times of AS-Interface to be reduced by up to 40 %. Please note that these modules can be used only with a new master according to AS-i Specification 3.0 (e.g. the new DP/AS-i LINK Advanced or IE/AS-i LINK PN IO) and that the cycle times for the outputs can extend to max. 20 ms. Assembly of the K60 modules is performed with a mounting plate which accommodates the AS-Interface shaped cables. Two different mounting plates are offered for • Wall mounting • Standard rail mounting K60 data couplers Addressing of the K60 modules is performed using an addressing socket integrated in the compact module. The addresses can also be assigned after installed. K60 compact modules with a maximum of four digital inputs and outputs These compact modules contain the communication electronics and the M12 standard connections for inputs and outputs. Using M12 standard connectors, a maximum of four sensors and four actuators can be simply and reliably connected to the compact module. The mounting plate and the compact module are joined together by means of a screw, with simultaneous contacting of the AS-Interface cable by the service-proven insulation piercing method. K60 compact modules with a maximum of eight digital inputs These modules have eight digital inputs for connection through M12 connectors. The module requires two AS-Interface addresses for processing all eight inputs. As with every compact module, the addressing can be performed through a double addressing socket. An AS-Interface data coupler has been added to the K60 compact module range. Integrated in this module are two AS-i slaves which are connected to two different AS-i networks. Each of the two integrated slaves has four virtual inputs and four virtual outputs. The bidirectional data transmission of 4 data bits between two AS-i networks is thus possible in a simple and cost-effective manner. The data coupler need its own address in each AS-i network. Each AS-i network works with a different cycle time depending on the number of stations. Hence two AS-i networks are not necessarily synchronous. For this reason the AS-i data coupler can be used to transmit only standard data and no safe data. K60 compact modules for use in hazardous areas (ATEX) Two versions of the K60 modules are available for operation in Zone 22 hazardous areas according to Classification II 3D (dusty atmosphere, non-conductive dust). The version with four inputs and four outputs has the designation (Ex) II 3D T75 °C IP65X and the version with four inputs has the designation (Ex) II 3D T60 °C IP65X. Special conditions have to be observed for the safe operation of these devices. In particular the module must be protected by suitable measures from mechanical damage. Other conditions for safe operation, see section Technical Specifications in the Technical Information LV 1 T. K60 compact modules with a four digital inputs and outputs according to AS-i Specification 3.0 The new AS-i Specification 3.0 adds a number of completely new features to the AS-Interface bus system. The extended address mode (A/B addresses) enables the connection of up to 62 slaves on one AS-i network. With the extended address mode according to Specification 3.0, four outputs are now possible even with A/B slaves (instead of only three outputs possible up to now with Specification 2.1). Hence with full expansion of an AS-i network, there are now 248 inputs as well as 248 outputs available on one AS-i system. Modules with four inputs and four outputs as A/B slaves according to Specification 3.0 are also available as K60 compact modules. Siemens LV 1 · 2007 2/29 2 ■ Overview © Siemens AG 2007 AS-Interface Slaves I/O modules for operation in the field Digital I/O modules, IP67 - K60 ■ Selection and ordering data DT Order No. Price per PU 2 Version PU PS* (UNIT, SET, M) PG Weight per PU approx. kg Digital I/O modules, IP67 – K60 • PNP transistor • Current carrying capacity of the inputs: 200 mA • Connection method: M12 • Modules supplied without mounting plate 3RK1 400-1DQ000AA3 Type Current car- Slave type rying capacity of outputs Pin assignment 8 inputs/ 2 outputs 2A A/B Special 8 inputs -- Standard Y-II -- A/B 2A A/B (Spec. 3.0) 2A 2A A 3RK2 400-1HQ00-0AA3 1 1 unit 121 0.210 } 3RK1 200-0DQ00-0AA3 1 1 unit 121 0.195 } 3RK2 200-0DQ00-0AA3 1 1 unit 121 0.191 Y-II } 3RK2 400-1DQ00-0AA3 1 1 unit 121 0.212 Standard Y-II } 3RK1 400-1DQ00-0AA3 1 1 unit 121 0.209 Standard Standard } 3RK1 400-1CQ00-0AA3 1 1 unit 121 0.209 1A Standard Y-II } 3RK1 400-1DQ01-0AA3 1 1 unit 121 0.208 1A Standard Standard } 3RK1 400-1DQ03-0AA3 1 1 unit 121 0.207 4 inputs/ 3 outputs 2A A/B Y-II } 3RK2 400-1FQ03-0AA3 1 1 unit 121 0.212 4 inputs/ 2 outputs 2A Standard Y-II } 3RK1 400-1MQ00-0AA3 1 1 unit 121 0.206 4 inputs -- Standard Y-II } 3RK1 200-0CQ00-0AA3 1 1 unit 121 0.204 2x2 inputs / 2x2 outputs 1A Standard Y B 3RK1 400-1DQ02-0AA3 1 1 unit 121 0.205 4 outputs 2A Standard Y-II } 3RK1 100-1CQ00-0AA3 1 1 unit 121 0.204 4 inputs/ 4 outputs Digital I/O modules IP67 – K60 Version ATEX (Ex) II 3D IP65 X • PNP transistor • Current carrying capacity of the inputs: 200 mA • Connection method: M12 • Modules supplied without mounting plate Type Current car- Slave type rying capacity of outputs Pin assignment 4 inputs/ 4 outputs 2A Standard Y-II C 3RK1 400-1DQ05-0AA3 1 1 unit 121 0.209 4 inputs -- Standard Y-II B 3RK1 200-0CQ05-0AA3 1 1 unit 121 0.204 C 3RK1 408-8SQ00-0AA3 1 1 unit 121 0.200 Digital I/O modules IP67 – K60 data couplers • Modules supplied without mounting plate Type Current car- Slave type rying capacity of outputs Data coupler 4 inputs / 4 outputs (virtual) -- Pin assignment Standard Accessories K60 mounting plates suitable for all K60 compact modules • Wall mounting } 3RK1 901-0CA00 1 1 unit 121 0.065 • Standard rail mounting } 3RK1 901-0CB01 1 1 unit 121 0.095 AS-Interface sealing caps M12 for free M12 sockets } 3RK1 901-1KA00 100 10 units 121 0.100 AS-Interface sealing caps M12, tamper-proof for free M12 sockets A 3RK1 901-1KA01 100 10 units 121 0.100 Sealing sets B 3RK1 902-0AR00 100 5 sets 121 0.100 3RK1 901-0CA00 3RK1 901-1KA00 3RK1 901-1KA01 3RK1 902-0AR00 • For K60 mounting plate and standard distributor • Cannot be used for K45 mounting plate • One set contains one straight and one shaped seal * You can order this quantity or a multiple thereof. 2/30 Siemens LV 1 · 2007 © Siemens AG 2007 AS-Interface Slaves I/O modules for operation in the field Digital I/O modules, IP68 / IP69K - K60R ■ Overview 2 Connection 3RX8 000-0CD42-1AF0 (5.0 m) 3RX8 000-0CE42-1AF0 (5.0 m) NSA0_00339c K60R K60R K60R 3RX8 000-0GF42-1AA6 (0.5 m) 3RX8 000-0GF42-1AB0 (1.0 m) 3RX8 000-0GF42-1AB5 (1.5 m) Modules with degree of protection IP67 cannot be used in areas exposed to permanently high levels of humidity, in applications with drilling emulsions and cutting oils or when cleaning with high-pressure cleaners. The answer for these applications is provided by the expansion of the K60 compact modules with the K60R module with degree of protection IP68/IP69K. Distributor 3RK1 901-1TR00 The K60R modules are connected instead of the AS-Interface flat cable using a round cable with M12 cable box. The AS-Interface bus cable and the 24 V DC auxiliary voltage are routed in this case in a shared round cable. IP68 protection permits many new applications, which were impossible with the former field modules with degree of protection IP67. In applications such as filling plants or machine tools the K60R with degree of protection IP68 enables the module to be used directly in zones exposed to permanent loading by humidity. It is thus possible to make even more rigorous savings in wiring with AS-Interface. IP68 test conditions see section Tests IP68/IP69K on page 2/32. Cleaning with high-pressure cleaners, such as is regularly performed in the food drinks industry for instance, is possible without difficulty (IP69K). In applications with tow chains, many users rely on placing the AS-Interface bus cable in a round cable. With the K60R module there is a round cable connection for direct connection to a round cable. No adapter is required. Mounting The same mounting plates are used as for the K60 modules. Instead of using flat cables the K60R is connected using a 4-pole round cable with an M12 connection. With the K60R the mounting plate thus serves only as a fixture and ground terminal. Addressing Addressing is performed using the same socket as for the bus connection. Connecting the module to the 3RK1 904-2AB01 addressing unit is performed using a standard M12 cable (e.g. 3RX8 000-0GF32-1AB5). If the older version of the 3RK1 904-2AB00 addressing unit is used, a special addressing cable (3RK1 901-3RA00) is required. When the mounting is finished, the module is connected with the addressing cable to the addressing unit and addressed. The addressing cable is then removed and the module connected to the bus cable. IP67 3RX8 000-0GF42-1AA6 3RX8 000-0GF42-1AB0 3RX8 000-0GF42-1AB5 3RX8 000-0CB42-1AF0 3RX8 000-0CC42-1AF0 1) IP68 (0.5 m) (1.0 m) (1.5 m) (5.0 m)1) (5.0 m)1) plus connector 3RX8 000-0CD45 or 3RX8 000-0CE45 K60R connection options In the IP67 environment the service-proven standard components are connected using flat cables. Spur lines are laid into the IP68 environment by means of an AS-Interface M12 feeder (3RK1 901-1NR..). The module is connected with a round cable to an M12 cable box. For this purpose the module has an M12 bus connection instead of the former addressing socket. The AS-Interface bus cable and the 24 V DC auxiliary power supply are routed together in a 4-pole round cable. There must be no ground conductor in this round cable. Connection to ground is made through the mounting plate. In the IP68 environment only cables with extruded M12 connectors may be used. These cables are available preassembled as an M12 cable plug/cable box version: • 3RX8 000-0GF42-1AA6: 0.5 m long • 3RX8 000-0GF42-1AB0: 1.0 m long • 3RX8 000-0GF42-1AB5: 1.5 m long To connect the distributor and the K60R module over long distances it is also possible to use freely configurable cables with an M12 cable box and an open cable end, which are fitted with an M12 connector (straight version: 3RX8 000-0CD45, 3RX8 000-0CE45 angle plug) and connected to the distributor. This cable is available in two versions: • 3RX8 000-0CB42-1AF0: 5 m long, with M12 cable box • 3RX8 000-0CC42-1AF0: 5 m long, with M12 angle cable box To connect more than one K60R module to one spur line, the spur line can be split again using a T distributor (3RK1 901-1TR00) with IP68 protection. Siemens LV 1 · 2007 2/31 © Siemens AG 2007 AS-Interface Slaves 2 I/O modules for operation in the field Digital I/O modules, IP68 / IP69K - K60R Tests IP68/IP69K Please note the following conditions: • The configuration guidelines for AS-Interface apply. For all M12 connecting cables the maximum permissible current is limited to 4 A. The cross-section of these cables amounts to just 0.34 mm². For connection of the K60R modules, the aforementioned M12 connecting cables can be used for the spur lines. The voltage drop caused by the ohmic resistance (approx. 0.11 Ω/m) must be taken into account. • For round cable connections with shared AS-i and UAUX in a single cable, the following maximum lengths apply: - Per spur line from feeder to module: maximum 5 m - Total of all round cable segments in an AS-Interface network: maximum 20 m K60R modules were tested with the following tests: • Stricter test than IP67: 90 min in 1.8 m depth of water (IP67: 30 min at 1 m depth of water) • Salt water test: Five months in salt water, 20 cm deep, at room temperature • Test with particularly creepable oil: Five months completely under oil at room temperature • Test with drilling emulsion: Five months at room temperature (components of the drilling emulsion: Anionic and non-ionic emulsifiers, paraffinic low-aromatic mineral oil, boric acid alkanolamines, corrosion inhibitors, oil content 40 %) • Test in oil bath (Excelence 416 oil) with alternating oil bath temperature: 130 cycles of 15 °C to 55 °C, two months • Cleaning with a high-pressure cleaner according to IP69K: 80 bar to 100 bar, 10 cm to 15 cm distance, time per side > 30 sec, water temperature 80 °C To simulate requirements as realistically as possible the modules were artificially aged prior to the tests by 15 temperature cycles of -25/+85 °C. During the test the modules were connected to 3RX1 connecting cables. Unassigned connections were closed with 3RK1 901-1KA00 sealing caps. Note: Sealing caps and M12 connections must be tightened with the correct torque ■ Selection and ordering data Version DT Order No. Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. Digital I/O modules IP68 / IP69K - K60R C 3RK1 400-1CR00-0AA3 1 1 unit 121 0.208 kg • 4 inputs / 4 outputs • IP68/IP69K • Standard assignment • Current carrying capacity: - 200 mA (inputs) - 2 A (outputs) • Standard slave 3RK1 400-1CR00-0AA3 • Modules supplied without mounting plate Accessories K60 mounting plates suitable for all K60 and K60R compact modules • Wall mounting } 3RK1 901-0CA00 1 1 unit 121 0.065 • Standard rail mounting } 3RK1 901-0CB01 1 1 unit 121 0.095 AS-Interface sealing caps M12 for free M12 sockets } 3RK1 901-1KA00 100 10 units 121 0.100 3RK1 901-0CA00 3RK1 901-1KA00 * You can order this quantity or a multiple thereof. 2/32 Siemens LV 1 · 2007 © Siemens AG 2007 AS-Interface Slaves I/O modules for operation in the field Digital I/O modules, IP68 / IP69K - K60R DT Order No. Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. 2 Version kg AS-Interface M12 feeders 3RX9 801-0AA00 for flat cable for Cable length Cable end in feeder AS-i M12 socket -- available } 3RX9 801-0AA00 1 1 unit 121 0.029 AS-Interface M12 feeders 3RK1 901-1NR10 for flat cable for Cable length Cable end in feeder AS-i M12 socket -- not A available 3RK1 901-1NR10 1 1 unit 121 0.060 AS-i M12 cable box 1m not A available 3RK1 901-1NR11 1 1 unit 121 0.070 AS-i M12 cable box 2m Not A available 3RK1 901-1NR12 1 1 unit 121 0.100 AS-i / Uaux M12 socket -- not A available 3RK1 901-1NR20 1 1 unit 121 0.060 AS-i / Uaux M12 cable box 1m not A available 3RK1 901-1NR21 1 1 unit 121 0.070 AS-i / Uaux M12 cable box 2m not A available 3RK1 901-1NR22 1 1 unit 121 0.100 available A 3RK1 901-1NR00 1 1 unit 121 0.186 C 3RK1 901-1TR00 1 1 unit 121 0.038 C 3RK1 901-3RA00 1 1 unit 121 0.064 3RK1 901-1NR11 3RK1 901-1NR21 AS-Interface quadruple M12 feeders for flat cable for Cable length AS-i / Uaux Quadruple -M12 socket Supplied with coupling module Cable end in feeder 3RK1 901-1NR00 M12-T distributors 3RK1 901-1TR00 • IP68 • 1 x M12 connector • 2 x M12 box M12 addressing cables • For K60R addressing modules • Required only for 3RK1 904-2AB00 addressing unit; if the latest version of the 3RK1 904-2AB01 addressing unit is used, the addressing is performed with a standard 3RX8 000-0GF32-1AB5 M12 cable 3RK1 901-3RA00 * You can order this quantity or a multiple thereof. Siemens LV 1 · 2007 2/33 © Siemens AG 2007 AS-Interface Slaves I/O modules for operation in the field Digital I/O modules, IP67 - K45 2 ■ Overview Two mounting plates are offered for the K45 compact modules: • The mounting plate for wall mounting has a hole pattern that is identical to that of the K60 compact modules. This means that K60 compact modules can be mounted together with K45 modules in an aligned arrangement. The flat cables can be inserted in the recesses of the mounting plates where they cause no hindrance. • The mounting plate for standard rail mounting has a hole pattern that is identical to that of the user modules. The K45 compact modules are the ideal supplement to the K60 large compact modules, which have proven their worth in industry. They are the logical consequence for rounding off the bottom end of the existing product spectrum. The acclaimed advantages of the existing K60 compact modules are fully emulated by the far smaller K45 modules. Their footprint is the same as that of the user modules. However, they have a mounting depth which is only two-thirds of the user module and hence an exact match for the compact module family. Yet in spite of these small dimensions all the modules have large labels and an integrated addressing socket. Mounting the flat cables is now easier than ever. The yellow and black AS-Interface flat cable can be inserted into the mounting plates from the left or right regardless of the position of the coding lug. The correct polarity of the applied voltages is always guaranteed. Sensors/actuators are connected using M12 sockets. The 4I module can be ordered optionally with M8 connection sockets. ■ Selection and ordering data Version DT Order No. Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. kg Digital I/O modules, IP67 – K45 • PNP transistor • Current carrying capacity of the inputs: 200 mA • Modules supplied without mounting plate Type Current Slave carrying type capacity of outputs 4 inputs -- Standard Standard M12 } 3RK1 200-0CQ20-0AA3 1 1 unit 121 0.086 -- Standard Standard M8 screw A 3RK1 200-0CT20-0AA3 1 1 unit 121 0.098 -- Standard Standard M8 snap C 3RK1 200-0CU20-0AA3 1 1 unit 121 0.091 -- A/B Standard M12 } 3RK2 200-0CQ20-0AA3 1 1 unit 121 0.099 -- A/B Standard M8 screw B 3RK2 200-0CT20-0AA3 1 1 unit 121 0.100 -- A/B Standard M8 snap C 3RK2 200-0CU20-0AA3 1 1 unit 121 0.102 2 x 2 inputs -- A/B Y M12 A 3RK2 200-0CQ22-0AA3 1 1 unit 121 0.100 3RK1 4000GQ20-0AA3 1) Pin assignment Connection method 2 inputs/ 2 outputs 2 A1) Standard Standard M12 } 3RK1 400-1BQ20-0AA3 1 1 unit 121 0.100 2x (1 input/ 1 output) 0.2 A Standard Y M12 A 3RK1 400-0GQ20-0AA3 1 1 unit 121 0.098 4 outputs 1A Standard Standard M12 } 3RK1 100-1CQ20-0AA3 1 1 unit 121 0.100 3 outputs 1A A/B Standard M12 } 3RK2 100-1EQ20-0AA3 1 1 unit 121 0.093 2 outputs / 2 A 2 inputs A/B Standard M12 A 3RK2 400-1BQ20-0AA3 1 1 unit 121 0.100 The typical current carrying capacity per output increases with version "E12" from 1.5 to 2 A (available since approx. 07/2003). * You can order this quantity or a multiple thereof. 2/34 Siemens LV 1 · 2007 © Siemens AG 2007 AS-Interface Slaves I/O modules for operation in the field Digital I/O modules, IP67 - K45 DT Order No. Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. 2 Version kg Accessories K45 mounting plates • For wall mounting } 3RK1 901–2EA00 1 1 unit 121 0.027 • For standard rail mounting } 3RK1 901–2DA00 1 1 unit 121 0.036 3RK1 901–2EA00 AS-Interface sealing caps • For free M12 sockets } 3RK1 901–1KA00 100 10 units 121 0.100 • For free M8 sockets A 3RK1 901–1PN00 100 10 units 121 0.100 Cable terminating pieces for sealing of open cable ends (shaped AS-Interface cable) in IP67 } 3RK1 901–1MN00 1 10 units 121 0.085 3RK1 901–1KA00 3RK1 901–1PN00 3RK1 901–1MN00 * You can order this quantity or a multiple thereof. Siemens LV 1 · 2007 2/35 © Siemens AG 2007 AS-Interface Slaves I/O modules for operation in the field Digital I/O modules IP67 - K20 ■ Overview 2 In applications with tow chains, many users rely on placing the AS-Interface bus cable in a round cable. In this case, the K20 modules support direct connection to the round cable. No flat to round cable adapter is required. The K20 compact module range includes standard AS-Interface modules, as well as an ASIsafe version for the connection of failsafe sensors, such as EMERGENCY-STOP pushbuttons or protective door monitoring. All standard AS-Interface K20 modules support, as far as technically possible, the expanded address mode (A/B addresses) according to AS-Interface Specification 2.1, which enables connection of 62 stations to an AS-Interface network. The K20 module with four inputs and four outputs works in expanded address mode according to AS-Interface Specification 3.0 which, for the first time, supports four outputs with an A/B slave, thus enabling 248 inputs and 248 outputs in a fully expanded AS-Interface network. The K20 compact module range rounds off the AS-Interface compact modules with a particularly slim design and a width of a mere 20 mm. Thanks to its extremely compact dimensions, these modules are particularly suited for handling machine applications in the field of production engineering where modules need to be arranged in the smallest of spaces. Robotics is yet another application area. Instead of the AS-Interface flat cable, the K20 modules are connected to AS-Interface over a round cable with M12 cable box. The AS-Interface bus cable and the 24 V DC auxiliary power supply are routed in this case in a shared round cable. This enables extremely compact installation. The flexibility of the round cable means that it can also be used on moving machine parts without any problems. The K20 modules are also ideal for such applications as their non-encapsulated design makes them particularly light in weight. 2/36 Siemens LV 1 · 2007 For particularly space-saving dimensions, the sensors and actuators are connected over M8 plug-in connectors. Alternatively, M12 connectors with Y assignment can be used. © Siemens AG 2007 AS-Interface Slaves I/O modules for operation in the field Digital I/O modules IP67 - K20 Version DT Order No. Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. kg Digital I/O modules, IP67 – K20 3RK2 200-0CT30-0AA3 Type Current Slave carrying type capacity of outputs Pin assignment Connection method 4 inputs -- A/B Standard M8 A 3RK2 200-0CT30-0AA3 1 1 unit 121 0.075 -- A/B Y A 3RK2 200-0CQ30-0AA3 1 1 unit 121 0.075 2 inputs/ 2 outputs 1 A/B Standard M8 A 3RK2 400-1BT30-0AA3 1 1 unit 121 0.075 1 A/B Y A 3RK2 400-1BQ30-0AA3 1 1 unit 121 0.075 4 inputs/ 4 outputs 1 Standard Standard M8 A 3RK1 400-1CT30-0AA3 1 1 unit 121 0.110 1 A/B (Spec. 3.0) A 3RK2 400-1CT30-0AA3 1 1 unit 121 0.110 2 safe inputs -- Standard Y-II A 3RK1 205-0BQ30-0AA3 1 1 unit 121 0.075 M12 M12 Standard M8 M12 ■ Accessories Version DT Order No. Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. kg AS-Interface sealing caps • For free M12 sockets } 3RK1 901-1KA00 100 10 units 121 0.100 • For free M8 sockets A 3RK1 901-1PN00 100 10 units 121 0.100 } 3RK1 901-1NN00 1 1 unit 121 0.086 A 3RK1 901-1NN10 1 1 unit 121 0.040 3RK1 901-1KA00 3RK1 901-1PN00 AS-Interface standard distributors, for AS-Interface flat cables • Current carrying capacity up to 7 A • Delivery includes special mounting plate for wall and standard rail mounting • Seals (3RK1 902-0AR00) are required only if a cable is to be terminated in the distributor and must be ordered separately 3RK1 901-1NN00 AS-Interface compact distributors, for AS-Interface flat cables Current carrying capacity up to 6 A 3RK1 901-1NN10 * You can order this quantity or a multiple thereof. Siemens LV 1 · 2007 2/37 2 ■ Selection and ordering data © Siemens AG 2007 AS-Interface Slaves I/O modules for operation in the field Digital I/O modules IP67 - K20 DT Order No. Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. 2 Version kg AS-Interface M12 feeders 3RX9 801-0AA00 for flat cable for Cable length Cable end in feeder AS-i M12 socket -- available } 3RX9 801-0AA00 1 1 unit 121 0.029 AS-Interface M12 feeders 3RK1 901-1NR10 for flat cable for Cable length Cable end in feeder AS-i M12 socket -- not available A 3RK1 901-1NR10 1 1 unit 121 0.060 AS-i M12 cable box 1m not available A 3RK1 901-1NR11 1 1 unit 121 0.070 AS-i M12 cable box 2m not available A 3RK1 901-1NR12 1 1 unit 121 0.100 AS-i / Uaux M12 socket -- not available A 3RK1 901-1NR20 1 1 unit 121 0.060 AS-i / Uaux M12 cable box 1m not available A 3RK1 901-1NR21 1 1 unit 121 0.070 AS-i / Uaux M12 cable box 2m not available A 3RK1 901-1NR22 1 1 unit 121 0.100 A 3RK1 901-1NR00 1 1 unit 121 0.186 C 3RK1 901-1TR00 1 1 unit 121 0.038 } 6ES7 194-1KA01-0XA0 1 1 unit 250 0.046 3RK1 901-3RA00 1 1 unit 121 0.064 3RK1 901-1NR11 3RK1 901-1NR21 AS-Interface quadruple M12 feeders for flat cable for Cable length AS-i / Uaux Quadruple -M12 socket Supplied with coupling module Cable end in feeder available 3RK1 901-1NR00 M12-T distributors 3RK1 901-1TR00 • IP68 • 1 x M12 connector • 2 x M12 box M12 Y-shaped coupler plugs for connection of two sensors to one M12 socket with Y connector 6ES7 194-1KA01-0XA0 Addressing cables, with jack plug, to M12 • For addressing K20 modules • Required only for 3RK1 904-2AB00 addressing unit • If the latest version of the 3RK1 904-2AB01 addressing unit is used, the addressing is performed with a standard M12 3RX8 000-0GF321AB5 cable 3RK1 901-3RA00 For plug-in connectors and cables see Catalog FS 10, chapter "Proximity Switches / Accessories / Plug-in Connectors" or look in the Internet at www.siemens.com/as-interface. * You can order this quantity or a multiple thereof. 2/38 Siemens LV 1 · 2007 © Siemens AG 2007 AS-Interface Slaves I/O modules for operation in the field Digital I/O modules, IP67 - user modules ■ Overview You can find more information on the Internet at: http://mall.ad.siemens.com Advantages of the K45 compact modules The K45 compact modules provide extra advantages in addition to the functionality of the user modules: • An integrated addressing socket enables the module to be addressed in the installed state • Time is saved when mounting the module: Mounting with only one screw thanks to hinge system • Extensive diagnostics by LED on the module (e.g. display of zero address, no communication with master, overload) • Random insertion of the AS-Interface flat cable irrespective of the position of the profiled lug • Smaller dimensions • Versions with M12 and M8 connection sockets enable the direct connection of all sensors • Modules in A/B technology enable up to 62 slaves on one AS-Interface network Conversion table for user modules --> K45 User modules Corresponding K45 type Order No. Version Order No. Version 3RG9 001-0AA00 4 inputs (100 mA) 3RK1 200-0CQ20-0AA3 4 inputs (200 mA) 3RG9 001-0AG00 4 inputs (200 mA) 3RK1 200-0CQ20-0AA3 4 inputs (200 mA) 3RG9 001-0AH00 2 x 2 inputs 3RK2 200-0CQ22-0AA3 2 x 2 inputs A/B slave 3RG9 001-0AC00 2 inputs / 2 outputs relay outputs 3RK1 400-1BQ20-0AA3 2 inputs / 2 outputs solid-state outputs 3RG9 001-0CC00 2 inputs / 2 outputs solid-state outputs 3RK1 400-1BQ20-0AA3 2 inputs / 2 outputs solid-state outputs 3RG9 001-0AM00 2 inputs / 2 outputs solid-state outputs UAux using M12 connector 3RK1 400-1BQ20-0AA3 2 inputs / 2 outputs solid-state outputs UAux using black flat cable 3RG9 001-0AJ00 2 x (1 input / 1 output) supply of I/O from AS-Interface cable 3RK1 400-0GQ20-0AA3 2 x (1 input / 1 output) supply of I/O from AS-Interface cable 3RG9 001-0AB00 4 outputs relay outputs 3RK1 100-1CQ20-0AA3 4 inputs solid-state outputs 3RG9 001-0AL00 4 outputs UAux using M12 connector 3RK1 100-1CQ20-0AA3 4 outputs UAux using black flat cable 3RG9 001-0CB00 4 inputs solid-state outputs 3RK1 100-1CQ20-0AA3 4 inputs solid-state outputs Note: To use the K45 modules you require the 3RK1 901-2EA00 (wall mounting) or 3RK1 901-2DA00 (standard rail mounting) K45 mounting plates instead of the 3RG9 010-0AA00 and 3RG9 030-0AA00 coupling modules. Siemens LV 1 · 2007 2/39 2 The AS-Interface user modules are the first module generation for AS-Interface. Today, innovated and further improved modules are available in the form of the K45 and K60 series of compact modules. We recommend replacing the user modules in future with the K45 compact module series. However, the user modules are still available for existing systems and replacement requirements. © Siemens AG 2007 AS-Interface Slaves I/O modules for operation in the field Analog I/O modules, IP67 - K60 ■ Overview ■ Benefits 2 • Analog modules are just as easy to integrate in AS-Interface as digital modules • Analog values can be easily detected and issued locally • Preprocessing of the analog value transmission in the master enables rapid evaluation of the analog values • Up to four values can be detected using one analog module • Extremely fast transmission and conversion of analog values thanks to the new option for changing over to single-channel operation AS-Interface analog modules from the K60 compact series detect or issue analog signals locally. These modules are linked to the higher level controller through an AS-Interface master according to Specification 2.1 or Specification 3.0. The analog modules are divided into five groups: • Input module for sensors with current signal • Input module for sensors with voltage signal • Input module for sensors with thermal resistor • Output module for current actuators • Output module for voltage actuators The input modules according to Profile 7.3/7.4 are available with two or four input channels. It is possible in addition to convert the two-channel module to using only one input channel, thus enabling very short times before the analog value is available. The conversion is effected by means of a jumper plug at socket 3. The transmission times achieved with analog modules according to Profile 7.A.9 are half shorter by half than those achieved with Profile 7.3/7.4. Operation is adjustable in this case, e.g.it is possible to choose with the ID1 Code whether the module is operated with one or two channels. The output modules are configured as two-channel modules as standard. The input and output channels are electrically isolated from the AS-Interface network. If sensors with a higher power requirement are to be connected, more power can be supplied through the auxiliary voltage as an alternative to the internal supply. In the manual the modules are presented in great detail along with their technical specifications and in-depth notes on operation. Sample function blocks round off the manual. 2/40 Siemens LV 1 · 2007 In addition, Specification 3.0 now also offers: • A/B technology, now also with analog modules • On average, double fast transmission times (only 3 or 4 cycles, depending on the resolution selected) • Variable adjustable mode: 12 bit or 14 bit resolution, 1 or 2-channel, selectable over the ID1 code • Extra simple handling of analog processing with masters of Specification 3.0, the DP/AS-i Link Advanced © Siemens AG 2007 AS-Interface Slaves I/O modules for operation in the field Analog I/O modules, IP67 - K60 Version DT Order No. Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. kg Analog I/O modules IP67 - K60, analog profile 7.3 • Slave type: Standard • Modules supplied without mounting plate Inputs 3RK1 207-1BQ44-0AA3 Type 1 or 2 inputs Current (switch-selectable by means of a jumper Voltage plug at socket 3) Measuring range 4 ... 20 mA or ± 20 mA (selectable) A 3RK1 207-1BQ40-0AA3 1 1 unit 121 0.187 ± 10 V or 1 ... 5 V (selectable) A 3RK1 207-2BQ40-0AA3 1 1 unit 121 0.188 Thermal resistance Pt 100 or Ni 100 or 0 ... 600 Ω (selectable) A 3RK1 207-3BQ40-0AA3 1 1 unit 121 0.183 Current 4 ... 20 mA or ± 20 mA (selectable) A 3RK1 207-1BQ44-0AA3 1 1 unit 121 0.190 Voltage ± 10 V or 1 ... 5 V (selectable) C 3RK1 207-2BQ44-0AA3 1 1 unit 121 0.190 Thermal resistance Pt 100 or Ni 100 or 0 ... 600 Ω (selectable) A 3RK1 207-3BQ44-0AA3 1 1 unit 121 0.190 Outputs Type Output range 2 outputs Current for 2-wire actuators 4 ... 20 mA or ± 20 mA or 0 ... 20 mA (selectable) A 3RK1 107-1BQ40-0AA3 1 1 unit 121 0.200 Voltage for 2-wire actuators ± 10 V or 0 ... 10 V or 1 ... 5 V (selectable) A 3RK1 107-2BQ40-0AA3 1 1 unit 121 0.200 4 inputs Analog I/O modules IP67 - K60, analog profile 7.A.9 • Slave type: A/B (Spec. 3.0) • Modules supplied without mounting plate 3RK2 207-2BQ50-0AA3 Inputs Type Measuring range 1 or 2 inputs (variably adjustable) Current 4 ... 20 mA or ± 20 mA (selectable) A 3RK2 207-1BQ50-0AA3 1 1 unit 121 0.187 Voltage ± 10 V or 1 ... 5 V (selectable) A 3RK2 207-2BQ50-0AA3 1 1 unit 121 0.187 * You can order this quantity or a multiple thereof. Siemens LV 1 · 2007 2/41 2 ■ Selection and ordering data © Siemens AG 2007 AS-Interface Slaves I/O modules for operation in the field Analog I/O modules, IP67 - K60 DT Order No. Price per PU PU PS* (UNIT, SET, M) PG 2 Version Weight per PU approx. kg Accessories Manual, German Only available to download on the Internet: http://www.siemens.com/automation/manuals K60 mounting plates • Wall mounting } 3RK1 901-0CA00 1 1 unit 121 0.065 • Standard rail mounting } 3RK1 901-0CB01 1 1 unit 121 0.095 M12 sealing caps } 3RK1 901-1KA00 100 10 units 121 0.100 Sealing sets • For mounting plate K60 and distributor B 3RK1 902-0AR00 100 5 sets 121 0.100 A 3RK1 901-1AA00 1 1 unit 121 0.012 3RK1 901-0CA00 3RK1 901-1KA00 3RK1 902-0AR00 • Cannot be used for K45 mounting plate • One set contains one straight and one shaped seal Jumper plugs for changing over the 2-channel input modules 3RK1 901-1AA00 Further information is available on the Internet at: http://mall.ad.siemens.com * You can order this quantity or a multiple thereof. 2/42 Siemens LV 1 · 2007 © Siemens AG 2007 AS-Interface Slaves I/O modules for operation in the control cabinet, IP20, Introduction 2 ■ Overview SlimLine S22.5/S45 Flat module For AS-Interface applications inside cabinets there are various module series for the most diverse requirements: • SlimLine S22.5 • SlimLine S45 • F90 module • Flat module All modules of these series can be snap-mounted directly on a standard mounting rail or be fastened using screws. AS-Interface modules in IP20 have direct terminals for the AS-Interface cables and therefore do not require a lower part. F90 module Series Spectrum Mounting on TH35 standard mounting rail according to EN 60715 Wall mounting using push-in lugs (Order No.: 3RP1 903) Other possibilities SlimLine S22.5 • 4I (standard and A/B modules) -- -- -- -- -- -- Integrated lugs for screw fixing • 4O • 2I/2O (steady-state/relay outputs) • Counters1) • Ground-fault detection modules1) SlimLine S45 • 4I/4O (steady-state/relay outputs) • 4I/4O with floating I/Os • 4I/3O (A/B modules) • 4I/4O (A/B modules Spec. 3.0) F90 modules • 4I/4O (screw terminal connection) • 4I/4O (connection using Combicon connector) • 16I Flat modules 1) • 4I/4O (screw terminal connection) More information about these modules: See Catalog LV 1 / chapter Systems / section AS-Interface / Slaves / Modules with Special Functions See A&D Mall / section Low-Voltage Controls / SIRIUS Industrial Controls / Systems / AS-Interface / Slaves / Modules with Special Functions Siemens LV 1 · 2007 2/43 © Siemens AG 2007 AS-Interface Slaves I/O modules for operation in the control cabinet, IP20, SlimLine ■ Overview 2 SlimLine modules of the S22.5 and S45 series The AS-Interface series of modules for the "SlimLine" cabinet with degree of protection IP20 creates space in the control cabinet and in distributed local boxes. For these modules the priority was placed on a narrow type of construction. They have a width of only 22.5 or 45 mm. Standard sensors/actuators and the AS-Interface cable can be connected using screw-type or spring-loaded terminals. Integrated adapters enable mounting on a standard mounting rail. Disassembly from the standard mounting rail is quick and easy and requires no tools. With an additional accessory, the modules can also be screwed on. All modules are fitted at the front with LEDs which indicate the module's status. An addressing socket integrated at the front enables the module to be addressed also when it is installed. In addition to the digital input/output modules there are modules of S22.5 design with special functions. These include: • Counter module • Ground-fault detection module More information about these modules, see • Chapter Systems / section AS-Interface / Slaves / Modules with Special Functions • A&D Mall: Section Low-Voltage Controls / SIRIUS Industrial Controls / Systems / AS-Interface / Slaves / Modules with Special Functions The new AS-Interface Specification 3.0 adds a number of completely new features to AS-Interface bus system. The extended address mode (A/B addresses) enables the connection of up to 62 slaves on one AS-Interface network. With the extended address mode according to Specification 3.0, four outputs are now possible for the first time even with A/B slaves (instead of only three outputs possible up to now with Specification 2.1). Hence with full expansion of an AS-Interface network, there are now 248 inputs as well as 248 outputs available on one AS-Interface system. Modules with four inputs and four outputs as A/B slaves according to Specification 3.0 are also available as SlimLine modules S45. Note: Please note that the modules according to Specification 3.0 can be used only with a new master according to AS-Interface Specification 3.0 (e.g. the new DP/AS-i LINK Advanced or IE/AS-i LINK PN IO) and that the cycle times for the outputs can extend to max. 20 ms. 2/44 Siemens LV 1 · 2007 © Siemens AG 2007 AS-Interface Slaves I/O modules for operation in the control cabinet, IP20, SlimLine Version DT Order No. Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. kg S22.5 SlimLine modules Inputs: PNP transistor Type Connection Slave type Inputs terminals Outputs 4 inputs Screw Standard 2-wire -- } 3RK1 200-0CE00-0AA2 1 1 unit 121 0.138 Screw Standard 2 and 3-wire -- } 3RK1 200-0CE02-0AA2 1 1 unit 121 0.141 Screw A/B slave 2 and 3-wire -- } 3RK2 200-0CE02-0AA2 1 1 unit 121 0.145 Spring Standard 2-wire -- A 3RK1 200-0CG00-0AA2 1 1 unit 121 0.115 Spring Standard 2 and 3-wire -- A 3RK1 200-0CG02-0AA2 1 1 unit 121 0.117 Spring A/B slave 2 and 3-wire -- A 3RK2 200-0CG02-0AA2 1 1 unit 121 0.122 Screw Standard 2-wire PNP tran- } sistor 2 A 3RK1 400-0BE00-0AA2 1 1 unit 121 0.139 Screw Standard 2-wire Relays } 3RK1 402-0BE00-0AA2 1 1 unit 121 0.165 Spring Standard 2-wire PNP tran- B sistor 2 A 3RK1 400-0BG00-0AA2 1 1 unit 121 0.112 Spring Standard 2-wire Relays B 3RK1 402-0BG00-0AA2 1 1 unit 121 0.145 Screw Standard -- PNP tran- } sistor 1 A 3RK1 100-1CE00-0AA2 1 1 unit 121 0.138 Spring Standard -- PNP tran- A sistor 1 A 3RK1 100-1CG00-0AA2 1 1 unit 121 0.114 3RK1 2000CE00-0AA2 2 inputs/ 2 outputs 4 outputs S45 SlimLine modules Inputs: PNP transistor Type Connection Slave type Inputs terminals Outputs 4 inputs/ 4 outputs Screw Standard 2 and 3-wire PNP tran- } sistor 1A 3RK1 400-1CE00-0AA2 1 1 unit 121 0.291 Standard 2 and 3-wire PNP tran- } sistor 2 A 3RK1 400-1CE01-0AA2 1 1 unit 121 0.289 Standard 2 and 3-wire floating PNP tran- } sistor 1 A floating 3RK1 402-3CE01-0AA2 1 1 unit 121 0.287 Standard 2 and 3-wire Relays } 3RK1 402-3CE00-0AA2 1 1 unit 121 0.316 A/B (Spec. 2 and 3.0) 3-wire PNP tran- B sistor 2 A 3RK2 400-1CE01-0AA2 1 1 unit 121 0.289 Standard 2 and 3-wire PNP tran- A sistor 1 A 3RK1 400-1CG00-0AA2 1 1 unit 121 0.243 Standard 2 and 3-wire PNP tran- B sistor 2 A 3RK1 400-1CG01-0AA2 1 1 unit 121 0.241 Standard 2- and 3-wire floating PNP tran- A sistor 1 A floating 3RK1 402-3CG01-0AA2 1 1 unit 121 0.239 Standard 2 and 3-wire Relays A 3RK1 402-3CG00-0AA2 1 1 unit 121 0.272 A/B (Spec. 2 and 3.0) 3-wire PNP tran- B sistor 2 A 3RK2 400-1CG01-0AA2 1 1 unit 121 0.241 Screw A/B slave 2 and 3-wire PNP tran- } sistor 2 A 3RK2 400-1FE00-0AA2 1 1 unit 121 0.294 Spring A/B slave 2 and 3-wire PNP tran- A sistor 2 A 3RK2 400-1FG00-0AA2 1 1 unit 121 0.247 3RK1 4001CE00-0AA2 Spring 4 inputs / 3 outputs Accessories Sealable covers to secure against unauthorized addressing } 3RP1 902 1 5 units 101 0.004 Push-in lugs for screw mounting } 3RP1 903 1 10 units 101 0.002 SlimLine opening tools A 8WA2 807 1 1 unit 041 0.023 • For all devices with spring-loaded terminal connections up to max. 1.5 mm² conductor cross-section • Partially insulated * You can order this quantity or a multiple thereof. Siemens LV 1 · 2007 2/45 2 ■ Selection and ordering data © Siemens AG 2007 AS-Interface Slaves I/O Modules for operation in the control cabinet, IP20, F90 modules ■ Selection and ordering data DT Order No. Price per PU 2 Version PU PS* (UNIT, SET, M) PG Weight per PU approx. kg Modules F90 Standard slave Type Connection Inputs Outputs 4 inputs/ 4 outputs Screw 2- and 3-wire PNP transistor PNP transistor 1A A 3RG9 002-0DB00 1 1 unit 121 0.112 2- and 3-wire PNP transistor PNP transistor 2A A 3RG9 002-0DA00 1 1 unit 121 0.112 2- and 3-wire PNP transistor floating PNP transistor 2A A 3RG9 002-0DC00 1 1 unit 121 0.111 Combicon 2- and 3-wire PNP transistor PNP transistor 1A A 3RG9 004-0DB00 1 1 unit 121 0.090 2- and 3-wire PNP transistor PNP transistor 2A A 3RG9 004-0DA00 1 1 unit 121 0.090 2- and 3-wire PNP transistor floating PNP transistor 2A A 3RG9 004-0DC00 1 1 unit 121 0.107 PNP transistor -- A 3RG9 002-0DE00 1 1 unit 121 0.133 Combicon PNP transistor -- A 3RG9 004-0DE00 1 1 unit 121 0.086 } 3RX9 810-0AA00 1 1 unit 121 0.062 Version DT Order No. Flat modules A 3RK1 400-0CE00-0AA3 3RG9 002-0DB00 16 inputs Screw Accessories Combicon connector sets • For 4I/4O modules with Combicon connection One set comprises: - 4 x 5-pole plug for connection - Standard sensors/actuators - 2 x 4-pole plug for AS-Interface and external auxiliary voltage I/O modules for operation in the control cabinet, IP20, Flat modules ■ Selection and ordering data Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. kg 1 1 unit 121 0.097 • 4 inputs/ 4 outputs • 200 mA for all I/Os • Screw-type terminals 3RK1 400-0CE00-0AA3 * You can order this quantity or a multiple thereof. 2/46 Siemens LV 1 · 2007 © Siemens AG 2007 AS-Interface Slaves Special integrated solutions AS-Interface communications modules 3RK1 400-0CD00-0AA3 AS-Interface communications module for printed circuit board installation 3RG9 005-0SA00 AS-Interface communications module for printed circuit board installation + U N C N C + IN 1 O U 0 IN 2 O U 0 IN 3 O U 0 IN 4 O U 0 + + IN 1 O U 0 IN 2 O U 0 IN 3 O U 0 IN 4 O U 0 T 1 T 2 T 3 T 4 + P R O G A S I A S I+ H ilf T 1 T 2 T 3 T 4 A S IA S I+ N S A 0 _ 0 0 0 7 8 a N S A 0 _ 0 0 0 8 0 a With the 4I/4O module for printed circuit board mounting it is possible for up to four mechanical contacts to be queried or indicator lights to be operated, the necessary power being provided by the AS-Interface system (yellow AS-Interface cable). Note: If the switching outputs are overloaded, the module does not respond to invoking by a master. 3RK1 400-0CD01-0AA3 AS-Interface communications module for printed circuit board installation With the 4I/4O module for printed circuit board mounting it is possible for up to four mechanical contacts to be queried or indicator lights to be operated, the power for inputs and outputs being provided from an auxiliary voltage (24 V PELV). If (+) is connected to Uaux + and (NC) to Uaux -, the outputs are not short-circuit and overload resistant; if Uaux - is connected to (0), the outputs are overload and short-circuit resistant (maximum summation current 200 mA). In this case the module does not respond even to invoking by a master when the switching outputs are overloaded. + U N C + IN 1 O U 0 IN 2 O U 0 IN 3 O U 0 IN 4 O U 0 + H ilf T 1 T 2 T 3 T 4 A S I A S I+ N S A 0 _ 0 0 0 7 9 a With the 4I/4O module for printed circuit board mounting it is possible for up to four mechanical contacts to be queried or indicator lights to be operated, the necessary power for the inputs and outputs being provided from the auxiliary voltage (24 V PELV). If (+) is connected to Uaux + and (NC) to Uaux -, the outputs are not short-circuit and overload resistant; if Uaux - is connected to (0), the outputs are overload and short-circuit resistant (maximum summation current 200 mA). In this case the module does not respond even to invoking by a master when the switching outputs are overloaded. Siemens LV 1 · 2007 2/47 2 ■ Overview © Siemens AG 2007 AS-Interface Slaves Special integrated solutions AS-Interface communications modules 2 3RK1 400-1CD00-0AA2 AS-Interface communications module for printed circuit board installation If the inputs are loaded with more than 200 mA, the module does not respond to invoking by a master. 3RK1 200-0CD00-0AA2 AS-Interface communications module for printed circuit board installation Connection Connection pad1) ASi+ 27, 29 ASi- 28, 30 Connection Connection pad1) Sensor+ 17, 18, 23, 24 ASi+ 27, 29 Sensor- 13, 14, 19, 20 ASi- 28, 30 IN1 21 Sensor+ 17, 18, 23, 24 IN2 22 Sensor- 13, 14, 19, 20 IN3 15 IN1 21 IN4 16 IN2 22 Uaux + (L24+) 2, 4 IN3 15 Uaux - (M24) 1, 3 IN4 16 OUT1 9 Not assigned 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 25, 26 OUT2 10 OUT3 5 OUT4 6 OUT- 7, 8 Not assigned 11, 12, 25, 26 1) 1) Note: Pad numbering, see section Dimensional Drawings in the LV1 T "Technical Information". With the 4I module for printed circuit board mounting it is possible for up to four mechanical contacts or 3-wire sensors to be connected, the power for inputs being provided from AS-Interface cable. Note: Pad numbering, see section Dimensional Drawings in the LV1 T "Technical Information". Mounting is very easy using a "Card Edge Board-to-BoardConnector". This connector can be ordered for vertical and horizontal mounting from the company AMP, for example: • 180° version for vertical mounting (AMP): Order No. 530843-2 • 90° version for horizontal mounting (AMP): Order No. 650118-1 With the 4I/4O module for printed circuit board mounting it is possible for up to four mechanical contacts or 3-wire sensors according to IEC 947-5-2 to be connected or indicator lights to be operated, the power for the short-circuit resistant solid-state switching outputs being provided from an auxiliary voltage (24 V PELV). Mounting is very easy using a "Card Edge Board-to-BoardConnector". This connector can be ordered for vertical and horizontal mounting from the company AMP, for example: • 180° version for vertical mounting (AMP): Order number 530843-2 • 90° version for horizontal mounting (AMP): Order number 650118-1 If the inputs are loaded with more than 200 mA, the module does not respond to invoking by a master. ■ Selection and ordering data Version DT Order No. Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. kg 4 inputs / 4 outputs • Supply of I/Os using AS-Interface cable } (max. 200 mA) Printed circuit board with solder pins, protected by enclosure 3RK1 400-0CD00-0AA3 3RK1 400-0CD00-0AA3 1 1 unit 121 0.042 D 3RK1 400-0CD01-0AA3 1 1 unit 121 0.040 C 3RG9 005-0SA00 1 1 unit 121 0.025 • Supply of outputs using external auxiliary voltage (24 V PELV) Printed circuit board with gold-plated direct connector for 30-pole male connector socket for simple installation with direct connector B 3RK1 400-1CD00-0AA2 1 1 unit 121 0.028 4 inputs C 3RK1 200-0CD00-0AA2 1 1 unit 121 0.025 • Supply of I/Os using external auxiliary voltage (24 V PELV) - Printed circuit board with solder pins, protected by enclosure - Printed circuit board with solder pins for horizontal mounting 3RG9 005-0SA00 • Printed circuit board with gold-plated direct connector for 30-pole male connector socket • For simple installation with direct connector * You can order this quantity or a multiple thereof. 2/48 Siemens LV 1 · 2007 © Siemens AG 2007 AS-Interface Slaves Modules with special functions Counter modules If the time criterion stipulated in the graphic is violated, the count value is rejected. This module is used to send hexadecimally coded count values (LSB=D0, MSB=D3) to a higher level controller. The count value is increased by one for each valid count pulse at terminal 8. Beginning at 0, the module counts up to 15 and then begins again at 0. The controller adopts the current value and determines the number of pulses between two host invocations through subtraction from the previous value. The total number of count pulses is determined by adding these differences. The counter is active only for the reset parameter P2 (default). The counter is deleted when P2 is set, and the incoming count pulses are not registered until after P2 is reset again. Note: A customized function block is necessary or must be programmed. For the values sent to be unambiguous, no more than 15 count values are allowed between two host invocations or AS-Interface master invocations at terminal 8. The maximum permissible transmission frequency is calculated from these times: ASi+ ASi- fTRmax = 15 / Tmax Tmax : maximum possible transmission time from the slave to the host ADDR Another condition for the maximum frequency is the pulse shaped required. For the counter to accept a pulse as valid, a Low must have been applied at the input for at least 300 µs and a High for at least 1 ms. This results in a controller-independent maximum frequency of + IN1 - NSA0_00085 IN1 fCmax = 1 / 1.3 ms = 769 Hz for the counter module (see following graphic). U Terminal 4: Bus connection ASi+ Terminal 5: Bus connection ASiTerminal 6: unused ASi Terminal 7: Sensor supply+ Terminal 8: Counter input Terminal 9: Sensor supply- IN 1 Connection options N S A 0 0 0 8 4 ³ 1 m s ³ 3 0 0 s t ■ Selection and ordering data Version DT Order No. Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. kg Counter modules • With screw terminal connection A 3RK1 200-0CE03-0AA2 1 1 unit 121 0.104 • With spring-loaded terminal connection B 3RK1 200-0CG03-0AA2 1 1 unit 121 0.091 3RK1 200-0CE03-0AA2 3RK1 200-0CG03-0AA2 * You can order this quantity or a multiple thereof. Siemens LV 1 · 2007 2/49 2 ■ Overview © Siemens AG 2007 AS-Interface Slaves Modules with special functions Ground-fault detection modules 2 ■ Overview The following ground faults are detected: • Ground fault from AS-i "+" • Ground fault from AS-i "-" • Ground fault from sensors and actuators which are supplied from the AS-Interface voltage. "... Ground faults in control circuits must not result in a machine's unintentional starting or hazardous movements, nor must they prevent it from stopping (EN 60204, Part 1 or DIN VDE 0113)." The AS-Interface ground detection module is used to meet these requirements. Using this module from the SlimLine series, ground faults in AS-Interface systems can be reliably detected and reported. One module per AS-Interface network is required. ■ Selection and ordering data Version DT Order No. Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. kg Ground-fault detection modules • With screw terminal connection } 3RK1 408-8KE00-0AA2 1 1 unit 121 0.142 • With spring-loaded terminal connection } 3RK1 408-8KG00-0AA2 1 1 unit 121 0.117 3RK1 408-8KE00-0AA2 Modules with special functions Overvoltage protection modules ■ Overview The AS-Interface overvoltage protection module protects downstream AS-Interface devices or individual sections in AS-Interface networks from conducted overvoltages which can be caused by switching operations and remote lightning strikes. The location of the overvoltage protection module forms within the lightning protection zone concept the transition from zone 1 to 2/3. Direct lightning strikes must be coped with using additional protective measures at the transitions from lightning protection zone 0A to 1. With the AS-Interface overvoltage protection module it is now also possible to integrate AS-Interface in the overall lightning protection concept of a plant or machine. The module has the same design, connection and degree of protection (IP67) as the AS-Interface user modules. It is a passive module without AS-i IC and as such does not need its own address on the AS-Interface network. Connection to an AS-Interface system is effected through the FK-E or PG-E coupling module. Through use of the EEMS interface, the AS-Interface cable and the auxiliary voltage cable can be protected from overvoltage. Rated discharge current Isn The rated discharge current is the peak value of a surge current with waveform 8/20 microseconds, for which the overvoltage protection module is rated according to a specific test program. With waveform 8/20, 100 % of the value is achieved after 8 microseconds and 50 % after 20 microseconds. Protection level Up The protection level of an overvoltage protection module is the highest momentary value of the voltage at the terminals, established in individual tests. The protection level characterizes the capability of an overvoltage protection module to limit overvoltages to a residual level. Accessories An FK-E or PG-E coupling module is required for connection of the AS-Interface cable and the auxliary power supply cable. Overvoltages are discharged through a ground cable with a green/yellow oil-proof outer sheath. This cable is fixed in the module and must be connected with low resistance to the system's ground. * You can order this quantity or a multiple thereof. 2/50 Siemens LV 1 · 2007 © Siemens AG 2007 AS-Interface Slaves Modules with special functions Overvoltage protection modules ASInterface OVP 2 Configuration guidelines ASInterface Application NSA0_00093a Device without ground terminal → Grounding of the mounting plate Application Device with ground terminal Mounting plate OVP = Overvoltage protection Configuration guidelines for overvoltage protection modules The grounding of protection modules and the units to be protected must be effected through a shared grounding point (equipotential bonding). If insulated devices are protected, their mounts must be included in the grounding points. Sample application Zone 1 OVP A Zone 2 ASInterface Zone 1 ASInterface ASInterface ASInterface OVP B protected range Protection approx. 0.5m to the left Equipotential bonding (system earth) Protection approx. 5m to the right NSA0_00092a OVP = Overvoltage protection Sample application for overvoltage protection modules ■ Selection and ordering data Version DT Order No. Overvoltage protection modules B 3RK1 901-1GA00 Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. kg 1 1 unit 121 0.146 3RK1 901-1GA00 * You can order this quantity or a multiple thereof. Siemens LV 1 · 2007 2/51 © Siemens AG 2007 AS-Interface Slaves AS-Interface connections for LOGO! 2 ■ Overview Every LOGO! can now be connected to the AS-Interface system Using the AS-Interface connection for LOGO!, an intelligent slave can be integrated in the AS-Interface system. With the modular interface it becomes possible to integrate the different basic units in the system according to their functionality. Similarly, functionalities can be quickly and easily adapted to new requirements by exchanging the basic unit. The interface module provides four inputs and four outputs on the system. These I/Os do not actually exist in hardware terms, however, but are only virtually present through the interface on the bus. ■ Selection and ordering data Version DT Order No. Price per PU AS-Interface connections for LOGO! • Four virtual inputs A 3RK1 400-0CE10-0AA2 PU PS* (UNIT, SET, M) PG Weight per PU approx. kg 1 1 unit 121 0.107 • Four virtual outputs 3RK1 400-0CE10-0AA2 * You can order this quantity or a multiple thereof. 2/52 Siemens LV 1 · 2007 © Siemens AG 2007 AS-Interface Power Supply Units AS-Interface power supplies, IP20 ■ Benefits AS-Interface power supplies are an essential and functionally important part of an AS-Interface network. They supply the electronics of the network (AS-Interface modules and AS-Interface masters) and the connected sensor technology. Furthermore, the integrated data decoupling of AS-Interface power supplies ensures the separation of data and energy, thus enabling AS-Interface to transmit data and power on a single cable. • Compact dimensions save space in control cabinets or in the field • Higher output rating enables connection of even more AS-Interface nodes • Integrated ground-fault and overload detection ensure that applications are more reliable and save the need for additional components • Diagnostics memory, remote indication and remote reset allow fast detection of faults in the system, thus reducing downtimes • Fast and stable installation of devices thanks to spring-loaded connections • Removable terminal blocks allow fast component replacement, thus reducing downtimes • The ultra-wide input range of the 8 A version permits singlephase and 2-phase operation - so no need for connection of a neutral conductor • UL/CSA approval means the power supply units can be used worldwide ■ Application AS-Interface power supplies are always used in conjunction with AS-Interface networks. ■ Selection and ordering data Version DT Order No. Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. kg AS-Interface power supplies, IP20 • Single output IP20 • With integrated ground-fault detection Output current Input voltage 3A 115 / 230 V AC (selectable) } 3RX9 501–0BA00 1 1 unit 121 2.378 3A 24 V DC } 3RX9 501–1BA00 1 1 unit 121 2.378 5A 115 / 230 V AC (selectable) } 3RX9 502–0BA00 1 1 unit 121 2.378 8A 115 / 230 ... 500 V AC (selectable) } 3RX9 503–0BA00 1 1 unit 121 2.378 3RX9 501–0BA00 3RX9 502–0BA00 3RX9 503–0BA00 Conversion table for previous devices: See section More Information. * You can order this quantity or a multiple thereof. Siemens LV 1 · 2007 2/53 2 ■ Overview © Siemens AG 2007 AS-Interface Power Supply Units AS-Interface power supplies, IP20 ■ More information 2 Conversion table Previous type New type Order No. Version Number Order No. Version 3RX9 307-0AA00 Single output IP20 2.4 A 1 3RX9 501-0BA00 Single output IP20 with ground fault detection 3A 3RX9 310-0AA00 Single output IP20 with ground fault detection 2.4 A 1 3RX9 501-0BA00 Single output IP20 with ground fault detection 3A 3RX9 307-1AA00 Single output IP20 4A 1 3RX9 502-0BA00 Single output IP20 with ground fault detection 5A 6EP1 354-1AL01 Single output IP20 7A 1 3RX9 503-0BA00 Single output IP20 with ground fault detection 8A 3RX9 305-1AA00 Dual output IP20 4A/4A 2 3RX9 502-0BA00 Single output IP20 with ground fault detection 5A 3RX9 306-1AA00 Combi output IP20 4 A (ASi) / 5 A (24 V) 1 3RX9 502-0BA00 Single output IP20 with ground fault detection 5A 1 6EP1 333-2AA01 SITOP 24 V IP20 5A 2/54 Siemens LV 1 · 2007 © Siemens AG 2007 AS-Interface Transmission Media AS-Interface shaped cables The stations are connected using the AS-Interface cable. This two-wire cable has a trapezoidal shape, thus ruling out polarity reversal. Connection is effected by the insulation piercing method. In other words, male contacts pierce the shaped AS-Interface cable and make reliable contact with the two wires. Cutting to length and stripping are superfluous. Consequently, AS-Interface stations (e.g. I/O modules, intelligent devices) can be connected in the shortest possible time and exchanging devices is quick. To enable use in the most varied ambient conditions (e.g. in an oily environment), the AS-Interface cable is available in different materials (rubber, TPE, PUR). For special applications it is also possible to use a standard round cable. With AS-Interface, data and power for the sensors (e.g. BERO proximity switches) and actuators (e.g. indicator lights) are transmitted over the yellow AS-Interface cable. The black cable must be used for actuators with a 24 V DC supply (e.g. solenoid valves) and a high power requirement. The actuator-sensor interface - the networking system used for the lowest field area - is characterized by very easy mounting and installation. A new connection method was developed specially for AS-Interface. ■ Selection and ordering data Version DT Order No. Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. kg AS-Interface shaped cables Material Color Quantity Rubber Yellow (AS-Interface) 100-m roll } 3RX9 010-0AA00 1 1 unit 121 7.148 Yellow (AS-Interface) 1-km drum B 3RX9 012-0AA00 1 1 unit 121 80.000 Black (24 V DC) 100-m roll } 3RX9 020-0AA00 1 1 unit 121 7.092 Black (24 V DC) 1-km drum B 3RX9 022-0AA00 1 1 unit 121 80.000 Yellow (AS-Interface) 100-m roll } 3RX9 013-0AA00 1 1 unit 121 6.627 Yellow (AS-Interface) 1-km drum B 3RX9 014-0AA00 1 1 unit 121 78.000 Black (24 V DC) 100-m roll } 3RX9 023-0AA00 1 1 unit 121 6.459 Black (24 V DC) 1-km drum B 3RX9 024-0AA00 1 1 unit 121 69.666 TPE special Yellow version acc. to (AS-Interface) UL Class 2 Black (24 V DC) 100-m roll C 3RX9 017-0AA00 1 1 unit 121 6.900 100-m roll C 3RX9 027-0AA00 1 1 unit 121 6.984 PUR1) Yellow (AS-Interface) 100-m roll } 3RX9 015-0AA00 1 1 unit 121 6.131 Yellow (AS-Interface) 1-km drum B 3RX9 016-0AA00 1 1 unit 121 69.100 Black (24 V DC) 100-m roll } 3RX9 025-0AA00 1 1 unit 121 6.323 Black (24 V DC) 1-km drum B 3RX9 026-0AA00 1 1 unit 121 200.000 TPE 1) Note on towability of the AS-Interface cable with PUR outer sheath: To determine its towability, the AS-Interface cable was tested in "IGUS tow chains" Type 10.2.048 and 20.2.55. For the test, the tow chain was fitted with 3 × AS-Interface cables and diverse round cables. After three million bendings (stroke), no damage to the cores, strands or outer sheath were discovered (tow chain equipped to 50 %). * You can order this quantity or a multiple thereof. Siemens LV 1 · 2007 2/55 2 ■ Overview © Siemens AG 2007 AS-Interface System Components and Accessories Extension plug ■ Overview 2 With the extension plug / extension plug plus it is possible to double the cable length possible in an AS-Interface segment from 100 to 200 m. The extension plug / extension plug plus is a passive component which is connected to that point of the AS-Interface network that is furthest away from the power supply. It has an M12 connector for quick connection to the AS-Interface M12 feeder with degree of protection IP67. Only one power supply unit is needed to supply power to the slaves on the up to 200 m long segment. The extension plug / extension plug plus has integrated undervoltage detection for monitoring the AS-Interface voltage in order to be sure that the necessary voltage still exists at the end of the bus cable. Undervoltage is signaled on the extension plug by means of a diagnostics LED. The extension plug plus is equipped with an AS-Interface slave and communicates this diagnostics information directly to the AS-Interface master. ■ Benefits • Doubling of the cable length from 100 to 200 m per AS-Interface segment • More possibilities of use and greater freedom for plant planning through doubling of the AS-Interface segment • Notable reduction of network infrastructure costs for large networks • Enables in combination with repeaters a maximum range of up to 600 m for AS-Interface networks (for details see section Configuration in the LV1 T "Technical Information") • Easy monitoring through integrated undervoltage detection ■ Selection and ordering data Version DT Order No. Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. AS-Interface extension plugs1) • Doubling of the cable length to 200 m per AS-Interface segment • Undervoltage monitoring signal by means of diagnostics LED } 3RK1 901-1MX00 1 1 unit 121 0.035 AS-Interface extension plugs plus1) } 3RK1 901-1MX01 1 1 unit 121 0.035 } 3RX9 801-0AA00 1 1 unit 121 0.029 kg • Doubling of the cable length to 200 m per AS-Interface segment 3RK1 901-1MX00 • Undervoltage monitoring signal by means of integral AS-Interface slave to AS-Interface master Accessories AS-Interface M12 feeders • For adaptation of shaped AS-Interface cable to a standard round cable 3RX9 801-0AA00 • Insulation piercing method for connection of AS-Interface cable • M12 socket for connection of standard round cable • Degree of protection IP67 1) For connection to the AS-Interface flat cable you need the AS-Interface M12 feeder, which must be ordered separately (see section Accessories). * You can order this quantity or a multiple thereof. 2/56 Siemens LV 1 · 2007 © Siemens AG 2007 AS-Interface System Components and Accessories Addressing units To be able to participate in data exchange with the master, all stations have to be addressed before the AS-Interface network is configured. This can be done • offline by means of an addressing unit or • online using the master of the AS-Interface system. The addresses themselves are the values 1 to 31 (or 1A to 31A and 1B to 31B for the extended AS-Interface Specification 2.1). A new slave that has not yet been addressed has the address 0. It is recognized accordingly by the master as a new slave that has not yet been addressed and as such is not yet included in the normal communication. The address can be assigned at random, i.e. it makes no difference whatsoever if the slave with address 21 begins or if the first slave is actually issued with address 1. ■ Selection and ordering data Version DT Order No. Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. AS-Interface addressing units • For active AS-Interface modules, intelligent sensors and actuators } 3RK1 904-2AB01 1 1 unit 121 0.540 FK-E coupling modules, with integrated addressing socket1) for addressing user modules A 3RK1 901-1MA00 1 1 unit 121 0.057 Addressing cables, with M12 socket1) • For addressing2) slaves with M12 connection (e.g. K60R) or light curtains A 3RX8 000-0GF32-1AB5 1 1 unit 574 0.069 kg • According to AS-Interface Version 2.1 • Including expanded addressing mode 3RK1 904-2AB01 • Scope of supply: - One addressing unit - One operating manual (German, English, French, Spanish, Italian) - One addressing cable (1.5 m, with jack plug) Accessories • 1.5 m Addressing cables, with jack plug3) • 1.5 m Z236A • Included in scope of supply of of the 3RK1 904-2AB01 addressing unit 1) 2) 3) Not included in scope of supply of of the 3RK1 904-2AB01 addressing unit Note: A 3-pole cable must be used because the addressing unit uses PIN 2, 4 and 5 for IR addressing. Can be ordered only from the following address: Gossen-Metrawatt GmbH, Thomas-Mann-Str. 16-20, 90471 Nürnberg, Germany Tel.: +49 (0)911/8602-111, Fax: +49 (0)911/8602-777, E-Mail: [email protected] * You can order this quantity or a multiple thereof. Siemens LV 1 · 2007 2/57 2 ■ Overview © Siemens AG 2007 AS-Interface System Components and Accessories AS-Interface analyzers ■ Overview ■ Benefits 2 • Simple and user-friendly operation enables diagnostics of AS-Interface networks without help from specialists • Speedy troubleshooting thanks to intuitive display in statistics mode • Test logs provide verification of the state and quality of the installation for service and approval • Recorded logs facilitate remote diagnostics by Technical Assistance • Comprehensive trigger functions enable exact analysis • Process data can be monitored online ■ Application Online statistics The AS-Interface analyzer is used to test AS-Interface networks. It enables systematic troubleshooting and permanent monitoring. Installation errors, e.g. loose contacts or EMC interference under extreme loads, can be revealed by this device. Thanks to the easy-to-use software the user can assess the quality of complete networks even if he lacks detailed specialist knowledge of AS-Interface. In addition it is an easy matter with the AS-Interface analyzer to create test logs from the records produced, thus providing documentation for start-ups and service assignments. For advanced AS-Interface users there are trigger functions for detailed diagnostics. Connection Master Branch M12 Slave Slave Slave NSA0_00359b Slave AS-Interface Analyzer PC The AS-Interface analyzer follows the communication on the AS-Interface network as a passive station. The unit is supplied simultaneously from the AS-Interface cable. This mode provides a quick overview of the existing AS-Interface system. The error rates are presented per slave in a traffic-light function (green, yellow, red). This analyzer interprets the physical signals on the AS-Interface network and records the communication. The bus configuration and the currently transmitted data of the slaves are shown in a well arranged presentation. The data thus obtained are transferred through an RS 232 interface to a PC such as a notebook, for evaluation with the supplied diagnostics software. With the expanded statistics function it is possible to determine the error rates as the number of transmitted or faulty bus message frames. The bundle error overview shows in steps how many multiple repetitions of message frames occurred in order to enable a selective and look-ahead assessment of the transmission quality. 2/58 Siemens LV 1 · 2007 © Siemens AG 2007 AS-Interface System Components and Accessories AS-Interface analyzers Test log NSA0_00362 2 Data mode The recorded data of the online statistics are easy to output and document using a test log. Verification of the state of the plant can thus be provided for approvals or service assignments. The new measurement assistant records the bus signals for an adjustable period, automating the creation of the test log. A standardized quality test of AS-i plants is thus possible. In this mode the analyzer now shows not only the digital input/ output values but also the current analog values and the input status of the safety slaves. Trace mode The presentation of message frames in the style of a classic field bus analyzer is indispensable for complex troubleshooting. Extensive trigger functions and recording and viewing filters are available for this purpose. An external trigger input and trigger output round off the scope of functions in order to find even the most difficult errors. For troubleshooting in connection with safety monitor applications, changes of status in the code tables of safety slaves are identified and assessed. Siemens LV 1 · 2007 2/59 © Siemens AG 2007 AS-Interface System Components and Accessories AS-Interface analyzers ■ Selection and ordering data DT Order No. Price per PU AS-Interface analyzers } 3RK1 904-3AB01 1 1 unit 121 0.450 } 3RX9 801-0AA00 1 1 unit 121 0.029 A 3RX8 000-0CD42-1AF0 1 1 unit 574 0.176 2 Version PU PS* (UNIT, SET, M) PG Weight per PU approx. kg 3RK1 904-3AB01 • For testing actuator/sensor interface systems • For service assignments in installations and networks with AS-Interface systems • Scope of supply: - AS-Interface analyzers - RS 232 cable for connecting to PC - Diagnostics software (CD-ROM) for PC (Windows 95/98, ME, 2000, NT, XP) Accessories AS-Interface M12 feeders 3RX9 801-0AA00 • For adaptation of shaped AS-Interface cable to a standard round cable • Insulation piercing method for connection of AS-Interface cable • M12 socket for connection of standard round cable • Degree of protection IP67 M12 cable plugs • Cable: PUR • Length: 5 m • Color: Black * You can order this quantity or a multiple thereof. 2/60 Siemens LV 1 · 2007 © Siemens AG 2007 AS-Interface System Components and Accessories Miscellaneous accessories Version DT Order No. Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. kg AS-Interface standard distributors, for AS-Interface flat cables • Current carrying capacity up to 7 A } 3RK1 901-1NN00 1 1 unit 121 0.086 A 3RK1 901-1NN10 1 1 unit 121 0.040 3RX9 801-0AA00 1 1 unit 121 0.029 • Delivery includes special mounting plate for wall and standard rail mounting • Seals (3RK1 902-0AR00) are required only if a cable is to be terminated in the distributor and must be ordered separately 3RK1 901-1NN00 AS-Interface compact distributors, for AS-Interface flat cables Current carrying capacity up to 6 A 3RK1 901-1NN10 AS-Interface M12 feeders 3RX9 801-0AA00 for flat cable for Cable length Cable end in feeder AS-i M12 socket -- available } AS-Interface M12 feeders 3RK1 901-1NR10 3RK1 901-1NR11 for flat cable for Cable length Cable end in feeder AS-i M12 socket -- not A available 3RK1 901-1NR10 1 1 unit 121 0.060 AS-i M12 cable box 1m not A available 3RK1 901-1NR11 1 1 unit 121 0.070 AS-i M12 cable box 2m not A available 3RK1 901-1NR12 1 1 unit 121 0.100 AS-i / Uaux M12 socket -- not A available 3RK1 901-1NR20 1 1 unit 121 0.060 AS-i / Uaux M12 cable box 1m not A available 3RK1 901-1NR21 1 1 unit 121 0.070 AS-i / Uaux M12 cable box 2m not A available 3RK1 901-1NR22 1 1 unit 121 0.100 available A 3RK1 901-1NR00 1 1 unit 121 0.186 C 3RK1 901-1TR00 1 1 unit 121 0.038 M12 Y-shaped coupler plugs } for connection of two sensors to one M12 socket with Y connector 6ES7 194-1KA01-0XA0 1 1 unit 250 0.046 Addressing cables, with jack plug, to M12 C • For addressing slaves with M12 bus connection • Only required for 3RK1 904-2AB00 addressing unit • If the latest version of the 3RK1 904-2AB01 addressing unit is being used, addressing is executed over the standard 3RX8 000-0GF321AB5 M12 cable 3RK1 901-3RA00 1 1 unit 121 0.064 AS-Interface quadruple M12 feeders for flat cable for Cable length AS-i / Uaux Quadruple -M12 socket Supplied with coupling module Cable end in feeder 3RK1 901-1NR00 3RK1 901-1TR00 M12-T distributors • IP68 • 1 x M12 connector • 2 x M12 box 6ES7 194-1KA01-0XA0 3RK1 901-3RA00 * You can order this quantity or a multiple thereof. Siemens LV 1 · 2007 2/61 2 ■ Selection and ordering data © Siemens AG 2007 AS-Interface System Components and Accessories Miscellaneous accessories DT Order No. Price per PU PU PS* (UNIT, SET, M) PG AS-Interface sealing caps M12 for free M12 sockets } 3RK1 901-1KA00 100 10 units 121 0.100 AS-Interface sealing caps M12, tamper-proof for free M12 sockets A 3RK1 901-1KA01 100 10 units 121 0.100 AS-Interface sealing caps M8 for free M8 sockets A 3RK1 901-1PN00 100 10 units 121 0.100 AS-Interface seals M20 A 3RK1 901-1MD00 100 10 units 121 0.100 • Continuation using standard cable - For M16 gland - For M20 gland B B 3RK1 901-3QM00 3RK1 901-3QM10 1 1 1 unit 1 unit 121 121 0.015 0.017 • Continuation using pins - For M16 gland - For M20 gland B B 3RK1 901-3QM01 3RK1 901-3QM11 1 1 1 unit 1 unit 121 121 0.015 0.015 Cable clips for cable adapters } 3RK1 901-3QA00 100 10 units 121 0.100 Cable terminating pieces for sealing of open cable ends (shaped AS-Interface cable) in IP67 } 3RK1 901-1MN00 1 10 units 121 0.085 • For wall mounting } 3RK1 901-2EA00 1 1 unit 121 0.027 • For standard rail mounting } 3RK1 901-2DA00 1 1 unit 121 0.036 2 Version Weight per PU approx. kg 3RK1 901-1KA00 3RK1 901-1KA01 3RK1 901-1PN00 • For AS-Interface cable, shaped • For insertion in M20 glands 3RK1 901-1MD00 Cable adapters for flat cables Connection of AS-Interface cable to metric gland with insulation piercing method 3RK1 901-3QM00 3RK1 901-3QA00 3RK1 901-1MN00 K45 mounting plates 3RK1 901-2EA00 K60 mounting plates suitable for all K60 compact modules • For wall mounting } 3RK1 901-0CA00 1 1 unit 121 0.065 • For standard rail mounting } 3RK1 901-0CB01 1 1 unit 121 0.095 Sealing sets B 3RK1 902-0AR00 100 5 sets 121 0.100 3RK1 901-0CA00 • For mounting plate K60 and standard distributor 3RK1 902-0AR00 • Cannot be used for mounting plate K45 • One set contains one straight and one shaped seal Other accessories: • See Catalog FS 10 / chapter Proximity Switches / section Accessories / Plug-in Connectors • See A&D-Mall / section Sensors, Measurement and Testing Systems / Proximity Switches / Accessories / Plug Connectors * You can order this quantity or a multiple thereof. 2/62 Siemens LV 1 · 2007 © Siemens AG 2007 ECOFAST System System overview 2 ■ Overview MES SIVACON S7 HMI NSA0_00410c Industrial Ethernet Power bus 400 V PROFIBUS/PROFINET PB Safety ET 200pro SINAMICS ET 200S FU SIRIUS motor starter applications is a system solution for the flexible and uniform decentralization of drive technology in the field. It is centered on the extensive decentralization and modularization of fusing, switching and control elements and safety technology, combined with comprehensive diagnostics down to the component level. Modern field and power bus technologies open up new possibilities for machinery and plant engineering. Systems of distributed design are flexible and can be adapted to the various requirements of industrial automation. An extensive range of geared and near-motor sensors plus a large assortment of motor starters and frequency converters ensure optimum operation of the motors. Motor starters and frequency converters are available in various versions. Compact drive trains with a high degree of protection ST FU ST (IP65) or modular island solutions with low or medium degree of protection (IP20 or IP65) can be implemented depending on the type of plant. Communication with the higher control level is provided by standardized fieldbus systems (PROFIBUS/PROFINET, AS-Interface), which are used to exchange not only control information but also parameter and diagnostics data. Full integration in TIA is realized with PROFIBUS/PROFINET. Safety technology is also an integral component. On the device level as well as on a higher level it with PROFIsafe, our concepts and matching products ensure the safe operation of your plant. The SIVACON power bar distribution system and our ECOFAST power bus system see to the supply and distribution of energy from the low-voltage transformer to the field device. ■ Benefits • • • • • • • Modular construction Flexible expansion Graded range of motor starters and frequency converters Diagnostics capability Communication using standardized field bus systems Standardized connection method Energy supply and distribution to the field device Siemens LV 1 · 2007 2/63 © Siemens AG 2007 ECOFAST System System overview 2 ■ Application SIMATIC ET 200S: The flexible and modular system with degree of protection IP20 The SIMATIC ET 200S system for PROFIBUS DP and PROFINET offers a range of I/O modules (digital and analog), motor starters (mechanical and solid-state) and frequency converters. The SIMATIC ET 200S is suitable for central use in cabinets as well as for distributed use in local control cabinets. The advantages for the customer are: • Creation of an optimum "package" of automation islands • Customized implementation of random additional functions in the control box/cabinet For the for ET 200S there is also an extensive range of safetyoriented components available for implementing both local and distributed solutions using PROFIsafe. When installed in high-grade steel cases this solution is also suitable for use in the food and beverage sector. ECOFAST: The system solution for cabinet-free automation ECOFAST (Energy and Communication Field Installation System) is a system solution for decentralization outside the control cabinet. It comprises a wide range of automation, drive and installation components with a high degree of protection. Energy and information are thus distributed and transmitted in a line. ECOFAST connects all the components of an automation system using a uniform, standardized connection method for data and energy, complying with ISO 23570 specifications. This makes ECOFAST an integral component of Totally Integrated Automation and open for manufacturers and users alike. The ECOFAST ES configuring tool supports: • Configuration of the power bus (short-circuiting, selectivity, voltage drop) • Validity checks of interfaces between the components selected and the documentation • The documentation SIMATIC ET 200pro: The flexible and modular system with degree of protection IP65 SIRIUS Safety Integrated The SIMATIC ET 200pro is a modular I/O station with a high degree of protection for PROFIBUS DP and PROFINET. Several expansion modules can be connected to the respective basic module. The function-oriented construction of stations is possible using the technology-oriented modules. With SIRIUS Safety Integrated we offer the matching solution for your drive application. From the economical version with 3TK28 safety combination to the high-end solution with integrated safety technology using PROFIsafe, which can be used in conjunction with a safe control system. The graded safety concept provides maximum flexibility in all safety matters. The following components are available: • Digital and analog I/O modules • Motor starters in various versions • For the ET 200pro there are also safety-oriented components available for local and distributed solutions with PROFIsafe 2/64 Siemens LV 1 · 2007 SIVACON Busway systems bring the power flow economically on track. Distributed power distributions and a well arranged network topology make planning and implementation easier. Two-man assembly saves time and money compared to the costly cable installation method. A power distribution system must be adapted to actual requirements. The bar takes you quickly to your goal. Your plant can be rearranged without difficulty – cost-intensive downtimes are greatly minimized. © Siemens AG 2007 ECOFAST System System overview Product For further information see SIMATIC ET 200S • A&D Mall: Section Automation Systems / SIMATIC Industrial Automation Systems / Distributed Peripherals / ET 200S • Catalog IK PI, Chapter "SIMATIC ET 200 Distributed Peripherals" • Catalog LV 1, Chapter "Load Feeders, Motor Starters and Soft Starters" SIMATIC ET 200pro • A&D Mall, Section Automation Systems / SIMATIC Industrial Automation Systems / Distributed Peripherals / ET 200pro • Catalog IK PI, Chapter "SIMATIC ET 200 Distributed Peripherals" • Catalog LV 1, Chapter "Load Feeders, Motor Starters and Soft Starters" ECOFAST • A&D Mall, Section Low-Voltage Controls / SIRIUS Industrial Controls / Systems / ECOFAST System • Catalog IK PI, Chapter "ECOFAST System" SIRIUS Safety Integrated • A&D Mall, Section Low-Voltage Controls / SIRIUS Industrial Controls / Systems / SIRIUS Safety Integrated SIVACON • A&D Mall, Section Low-Voltage Controls / Low-Voltage Power Distribution / SIVACON Power Distribution Boards, Busway and Cubicle Systems • Catalog LV 1, Chapter "SIVACON Power Distribution Boards, Busway and Cubicle Systems" Siemens LV 1 · 2007 2/65 2 ■ More information © Siemens AG 2007 SIRIUS Safety Integrated System overview 2 ■ Overview In spite of the steadily increasing complexity in industrial automation, many applications are restricted to specific areas. However simple the requirements may be, it is important to have a reliable partner for these cases too. performing safety tasks in your plant. SIRIUS Safety Integrated combined with standard fieldbus systems such as AS-Interface and PROFIBUS can solve even networked safety tasks of greater complexity. With our SIRIUS Safety Integrated controls we offer the optimum concept for your needs. Be it for failsafe sensing, instructing and reporting, monitoring and evaluating or starting and reliable shutting down - our safety integrated controls are expert at Integration in the the world of Totally Integrated Automation is thus assured. Sensing Instructing/Reporting Monitoring/Evaluating ET 200eco 3SE3 SIRIUS position switch SIMATIC FS600 laser scanner SIMATIC ET 200M SIMATIC S7-300F controller Starting/ Safe shutting down SIMATIC ET 200S with safety motor starter Solutions PROFIsafe Motor 1 Motor 2 Motor 3 EMERGENCY-STOP NSA0_00416a PROFIsafe: Selective shutting down with PROFIsafe safety motor starters Sensing Instructing/Reporting Monitoring/Evaluating Starting/ Safe shutting down ASIsafe module SIMATIC FS400 light curtain SIRIUS contactors ASIsafe enhanced safety monitor SIRIUS position switch EMERGENCYSTOP Motor 1 Signaling column NSA0_00417a ASIsafe: Fast start-up and easy configuring of the safety functions Sensing Instructing/Reporting Monitoring/Evaluating Starting/ Safe shutting down EMERGENCYSTOP 3SE3 SIRIUS position switch 3SE7 SIRIUS cableoperated switch 3TK28 SIRIUS safety relay 3RA71 SIRIUS safe load feeders SIRIUS contactors Motor 1 NSA0_00418a Conventional safety systems: Simple and cost-effective safety solutions 2/66 Siemens LV 1 · 2007 © Siemens AG 2007 SIRIUS Safety Integrated System overview Standardization • Uniform user interface for standard and safety technology • Libraries increase re-usability • Fewer control cabinet variants on machines • Simpler installation technology in plants thanks to bus systems Integration of safety technology in standard automation means less work for you and greater cost effectiveness. Cost efficiency • A single system for standard and safety automation reduces the diversity of equipment • One bus and one engineering system for standard and safety technology cut costs • Simple reproduciblity for series machines by means of software solution Productivity • Shortening of downtimes through fast localization of faults plus comprehensive diagnostics functions • Speedy restarts after essential plant modifications thanks to flexibility • Safe, fault-tolerant systems also available for production without stoppages ■ Application Safe sensing applications up to Cat. 4 according to EN 954-1 and have positively driven contacts according to IEC 60947-5-1. Be it for the monitoring of protective devices or for the sensing of hazardous movements by machine parts - SIRIUS Safety Integrated detects to perfection every wrong movement even under the toughest conditions. For the sensing of signals you need devices which you can rely on: SIRIUS detecting devices. In practically every application these mechanical sensors detect movement sequences of all types and pass them on in the form of an electric signal, thus enabling machines or plants to be shut down immediately in the event of a fault. All mechanical position switches can be used for Position switches without tumbler Position switches with tumbler Hinge switches Short-stroke switches Magnet switches Description for the mechanical monitoring of protective devices for the mechanical monitoring of protective devices and protective door interlocks for the mechanical monitoring of protective devices for the mechanical monitoring of protective devices, for positional scanning of linear movements for the non-contact monitoring of protective doors Application Protective door monitoring, position detection of moving machine parts Protective door monitoring with tumbler Protective door monitoring Protective door monitoring Protective door monitoring Communication with direct connection to with direct connection to ASIsafe ASIsafe -- -- -- More information • A&D Mall: section Low-Voltage Controls / SIRIUS Industrial Controls / Detecting Devices • Chapter Detecting Devices Siemens LV 1 · 2007 2/67 2 ■ Benefits © Siemens AG 2007 SIRIUS Safety Integrated System overview 2 Safe instructing and reporting When things become critical, you must be able to intervene quickly and easily in order to bring machines and plants to a safe standstill. For such moments we offer a complete range of reliable commanding and signaling devices. For example, EMERGENCY-STOP control devices for the most diverse applications. Two-hand operation consoles for maximum safety on presses or EMERGENCY-STOP punches. Effective cable-operated switches which can also be used as EMERGENCY-STOP devices in particularly long and endangered areas. And last but not least signal lamps and integrated signal lamps. By the way: Many of our SIRIUS commanding and signaling devices can communicate through AS-Interface. Cable-operated switches Two-hand operation consoles Foot switches Description EMERGENCY-STOP for Safe shutting down by the failsafe interruption of means of a pull-cable, the safety circuit monitoring of particularly long, endangered areas Application EMERGENCY-STOP EMERGENCY-STOP Safety for presses and applications in the manu- applications in the manu- punches facturing industry facturing industry on long machines and plants Safe actuation by foot out- Status signaling on side the danger area machines and plants Communication with direct connection to ASIsafe -- More information • A&D Mall: Section Low-Voltage Controls / SIRIUS Industrial Controls / Commanding and Signaling Devices with direct connection to ASIsafe Manual, safe initiation of Locking through hazardous movements, actuation by foot directing of both hands to one position, simultaneous actuation < 0.5 s Signaling columns / Integrated signal lamps with direct connection to ASIsafe Acoustic and visual signaling devices AS-Interface connection using adapter element • Catalog: Chapter Commanding and Signaling Devices Safe monitoring and evaluating For plants with safety requirements to run smoothly and with high availability they must be monitored. Our 3TK28 safety relays have been doing this, reliably and very cost-effectively, for many decades. The evaluation of safety-oriented data is performed by the centerpiece of ASIsafe: the ASIsafe safety monitor. Evaluation functions are performed likewise by the safety modules for ET 200S motor starters. 3TK28 safety relays ASIsafe safety monitors ET 200S safety modules Description Solid-state safety relays with contacts Centerpiece of the ASIsafe system, for monitoring and evaluating Modules for the ET 200S safety motor starters, for monitoring and evaluating on presses and punches Application Monitoring of Emergency-Stop circuits, Monitoring of Emergency-Stop circuits, Monitoring of Emergency-Stop circuits protective door monitors, non-contact protective door monitors, non-contact and protective door monitors protective devices, press controllers protective devices Communication -- More information A&D Mall: - Section Low-Voltage Controls / SIRIUS Industrial Controls / Load Feeders, Motor Starters and Soft Starters - Section Low-Voltage Controls / SIRIUS Industrial Controls / Monitoring and Control Devices AS-Interface, gateway to PROFIBUS • Catalog: - Chapter Load Feeders, Motor Starters and Soft Starters - Chapter Monitoring and Control Devices 2/68 Siemens LV 1 · 2007 PROFIBUS © Siemens AG 2007 SIRIUS Safety Integrated System overview The new failsafe motor starters of the SIMATIC ET 200S provide failsafe stopping and shut-down for safety-oriented applications which are realized at control level. They can be used as island solutions directly in the field, for example, or for selective disconnection in PROFIsafe applications. The safe load feeder unites the functions of a motor starter and a safety relay and is respon- sible for safe shutting down. It thus provides double protection: From overloading and short-circuiting of the motor and from placing operators in danger. Safety motor starters Solutions local Safety motor starters Solutions PROFIsafe Safe load feeders Description Motor starters for starting and safe shutting down with conventional controls Motor starters for starting and safe shut- Combination of motor starter protector and ting down with high safety through inte- two series-connected contactors grated self monitoring Application All safety applications in the manufacturing industry All safety applications in the manufacturing industry All safety applications in the manufacturing industry Communication PROFIBUS DP and PROFIsafe PROFIBUS DP and PROFIsafe -- More information • A&D Mall: - Section Low-Voltage Controls / SIRIUS Industrial Controls / Load Feeders, Motor Starters and Soft Starters - Section Low-Voltage Controls / SIRIUS Industrial Controls / Monitoring and Control Devices • Catalog: - Chapter Load Feeders, Motor Starters and Soft Starters - Chapter Monitoring and Control Devices ■ More information You can find more information on the Internet at: http://www.siemens.com/safety Siemens LV 1 · 2007 2/69 2 Starting and safe shutting down © Siemens AG 2007 PROFIBUS System Overview Introduction • Bus system - For process and field communication in cell networks with few stations and with field devices - For data communication according to IEC 61158/EN 50170 • Provides openness for connecting standard-conform components from different manufacturers - PROFIBUS – the fieldbus standard in production and process automation comprises: - Defining of standards for physical bus characteristics and access control - Defining of the user protocol and the user interface Industrial • Process or field communication - PROFIBUS DP for fast, cyclic data exchange with field devices - PROFIBUS PA for applications in process automation and in the inherently safe area • Data communication - PROFIBUS FMS for data communication between automation devices from different manufacturers Ethernet Industrial Ethernet PROFIBUS PROFIBUS PA 00 00 00 7 00 s 6GK1415-0AA00 instabus EIB Power 00 PROFIBUS Addr. DP/EIB-Link DP/BF EIB/BF 24V EIB Phys. Adr. AS-Interface G_IK10_XX_50018 2 ■ Overview PROFIBUS within the automation pyramid ■ Benefits • PROFIBUS is an efficient, open and robust bus system which guarantees smooth communication. • The system is fully standardized, thus enabling standardconform components from different manufacturers to be connected without problem. • Configuring, commissioning and troubleshooting can be performed from any position. This means that the freely selectable communication relationships are very flexible, easy to implement and simple to change 2/70 Siemens LV 1 · 2007 • Fast local assembly and commissioning using the FastConnect cabling system. • Constant monitoring of the network components by means of a simple and effective signaling concept. • High protection for your investment because existing systems can be expanded without repercussions. • High availability thanks to ring redundance with OLM. © Siemens AG 2007 PROFIBUS System Overview Process or field communication ■ Overview The process or field communication (PROFIBUS DP, PROFIBUS PA) is used to link field device to an automation, HMI or I&C system. The connection can be established through integrated interfaces on the CPU or using interface modules (IMs) and communications processors (CPs). With today's powerful automation systems it is often more effective to link several PROFIBUS DP lines to one automation system not only in order to increase the number of connectable I/O stations but also to be able to handle individual production areas independently of others (segmentation). PROFIBUS is standardized according to IEC 61158/EN 50170. It is an efficient, open and robust fieldbus system with short response times and the following protocols: • PROFIBUS DP (Distributed Peripherals) is used to connect distributed peripherals, e.g. SIMATIC ET 200 with very fast response times according to the IEC 61158/EN 50170 standard. • PROFIBUS PA (Process Automation) expands PROFIBUS DP with inherently safe transmission according to the international standard IEC 61158-2. SIMATIC S7-300 / S7-400 SIMATIC C7 Integral interface Communications processor C7-635/636 CP 342-5/CP 342-5 FO, CP 343-5 CPU 315F/317F, CPU 414H/417H CPU 416F, CPU 41x -2/3 FM 458-1 DP (isochronous) CP 342-5/CP 342-5 FO, CP 343-5, CP 443-5 Basic, CP 443-5 Extended IM 467/467 FO CPUs with DP interface ET 200S / ET 200M / ET 200pro / ET 200eco IM 151-1, IM 151-1 HF, IM 151-7 CPU, IM 151-7 F-CPU IM 153-1, IM 153-2 IM 154-1 DP, IM 154-2 DP HF SIMATIC TDC CP 50M0 SIMATIC PC/PG Power PG Box PC Box PC 620/627/840 Rack PC 840/IL40 S Panel PC IL77/670/677/870/877 Field PG Power PGO Panel PC Field PG CP 5512 CP 5611 A2 CP 5613 A2/CP 5613 FO CP 5614 A2/CP 5614 FO Rack PC PC-based Automation WinAC WinAC Slot 412/416 (with integral interface), WinAC MP (with integral interface) WinAC RTX CP 5613 A2 WinAC Basis CP 5611 A2, CP 5613 A2, Integral interface PC/PG G_IK10_XX_50002 PROFIBUS DP masters Siemens LV 1 · 2007 2/71 2 Communication functions © Siemens AG 2007 PROFIBUS System Overview Process or field communication PROFIBUS DP/PA is selected when I/O stations on a machine or in a plant (e.g. the field level) are widely distributed and can be spatially grouped (>16 inputs/outputs) to form a station (e.g. ET 200). master/slave principle and send the input data to the controller or the PC. Powerful tools such as STEP 7 and COM PROFIBUS are available to configure and parameterize the I/O stations. With these tools, tests and start-ups are possible from every connection using PROFIBUS DP. In this case the actuators/sensors are connected to field devices, which are supplied with output data according to the DP master e.g. SPS or PC C7-635, C7-636 S7-300 (Slave) with CPU 31x-2 DP or CP 342-5, CP 342-5 FO Vision Sensor VS 120 VS 130 PC with CP 5611 A2 CP 5614 A2 CP 5614 FO S7-200 (Slave) ET 200S ET 200L Customized solution with Siemens ASICs ET 200M DP/PA coupler/link ET 200iSP ET 200eco S5-115U with IM 308C Field device for hazardous area ET 200pro Drive (e.g. SIMODRIVE) SITRANS F US Mobile Panel Master Drive SITRANS P PROFIBUS PA DP/AS-Interface Link 20E DP/EIB Link Customized solution with Siemens ASICs PROFIBUS DP slaves 2/72 Siemens LV 1 · 2007 G_IK10_XX_50108 2 PROFIBUS DP/PA is used to connect field devices such as distributed I/O stations or operating mechanisms to automation systems such as SIMATIC S7 or PCs. © Siemens AG 2007 PROFIBUS System Overview Process or field communication PROFIBUS DP differentiates between two different classes of master and various DP functionalities: • DP master class 1 The DP master class 1 is the central component of PROFIBUS DP. In a fixed, continuously recurring message cycle the central controller or PC exchanges information with distributed stations (DP slaves). • DP master class 2 Devices of this type (programming, configuring or operating devices) are used during start-up, for configuring the DP system or for operating the plant while it is running (diagnostics). A DP master class 2 is able, for example, to read the input data, output data, diagnostics data and configuration data of slaves. • DP slave A DP slave is an I/O station which reads in input information and sends out output information to the other peripherals. The amount of input and output information varies from device to device but is limited to a maximum 244 bytes per device. The functional scope of DP masters class 1 and 2 and of DP slaves can vary. A communications processor can be accordingly efficient and versatile. • DP-V0 The DP master functions (DP-V0) are: Configuring, parameterizing, cyclic reading of input data and writing of outputs, and reading of diagnostics data. • DP-V1 The additional DP function expansions (DP-V 1) enable acyclic read and write functions and alarm acknowledgment in parallel with the cyclic data traffic. These expanded DP functions also include acyclic access to the parameters and measured values of a slave (e.g. field devices of the process automation, intelligent operating and monitoring devices). Slaves of this type must be supplied with comprehensive parameter data during start-up and while running. The acyclically transmitted data (e.g. parameterizing data) are changed only rarely compared to the cyclic measured values and are transmitted with low priority in parallel with the fast cyclic transfer of useful data. Alarm acknowledgment on the master provides for the assured transmission of alarms from DP slaves. • DP-V2 The DP master functions (DP-V2) are: cycle synchronization and cross data traffic between DP slaves. • Cycle synchronization Cycle synchronization is realized through the use of an equidistant cycle signal on the bus system. This cyclic, equidistant cycle is sent as a global control message frame from the master to all stations. Master and slaves can thus synchronize their applications on this signal. For typical drive applications it is necessary for the jitter of the cycle signal to be smaller than 1 µs. • Cross data traffic between DP slaves The publisher/subscriber model is used to implement the cross traffic between slaves. Slaves which are declared to be publishers make available their input data (equivalent to a reply message frame to their own master) to other slaves, the subscribers, for them to read as well. The cross traffic communication takes place cyclically. Siemens LV 1 · 2007 2/73 2 DP device types © Siemens AG 2007 PROFIBUS System Overview Data communication ■ Overview 2 Communication functions The data communication (e.g. PROFIBUS FMS) is used to exchange data between automation devices or between an automation device and intelligent partners (PC, computer, etc.). The following communication functions are available for this purpose: • PG/OP communication Includes integrated communication functions by means of which the SIMATIC automation systems can perform data communication with HMI devices (e.g. TD/OP) and SIMATIC PG (STEP 7). PG/OP communication is supported by MPI, PROFIBUS and Industrial Ethernet networks. • S7 routing With the help of the S7 routing function it is possible to use PG communication on an internetwork basis. • S7 communication This integrated communication function was optimized within SIMATIC S7/C7. It also enables the connection of PCs and workstations. The amount of useful data per job is 64 Kbyte. S7 communication provides simple, efficient communication services and a network-independent software interface for MPI, PROFIBUS and Industrial Ethernet networks. • S5-compatible communication (SEND/RECEIVE) The SEND/RECEIVE interface (for PROFIBUS through FDL) is optimized for communication between SIMATIC S5 and S7 controllers and thus enables migration from SIMATIC S5, SIMATIC S7 controllers and PCs through PROFIBUS and Industrial Ethernet. 2/74 Siemens LV 1 · 2007 • Standard communication These are standardized protocols for data communication. PROFIBUS FMS (Fieldbus Message Specification) is ideal for the communication of different automation systems (e.g. PLC, PC) from different manufacturers within a cell area with few stations (max. 16). Communication with field devices with an FMS interface is also possible. Using the FMS services READ, WRITE and INFORMATION REPORT, one communication partner can gain reading or writing access to another communication partner's variables through the variable index or variable name or can transmit its own variable values to another communication partner. Partial access to variable values is supported. The communication is handled through acyclic connections (master/master, master/slave), through acyclic connections with slave initiative or through cyclic connections (master/slave). With the INFORMATION REPORT it is possible in addition to send a message to all stations on the network with the help of a broadcast service. The FMS services IDENTIFY (request for the partner's identification characteristics) and STATUS (request for the partner's status) can be actuated as well. • OPC server The basic principle behind OPC (OLE for Process Control) is that OPC client applications communicate on a standardized, open and hence vendor-independent interface with the OPC server. IT communication can be implemented through the OPC XML DA interface. Suitable OPC servers are included in the scope of supply of the corresponding communication software. © Siemens AG 2007 PROFIBUS System Overview Data communication System connections Automation system 2 For many terminal devices that are communication processors (CPs) which have implemented the communication functions in the firmware already and as the result relieve the terminal device of having to perform communication tasks (e.g. flow control, blocking, etc.). Communications processor SIMATIC C7 S7-300/C7 CP 342-5 CP 342-5 FO CP 343-5 S7-400 CP 443-5 Basic CP 443-5 Extended S5-115U to 155U CP 5431 FMS/DP PG/PC PROFIBUS G_IK10_XX_50005 CP 5611 A2 CP 5613 A2/CP 5613 FO CP 5614 A2/CP 5614 FO Data communication for SIMATIC and PC Siemens LV 1 · 2007 2/75 © Siemens AG 2007 PROFIBUS System Overview Topologies Siemens offers an extensive range of PROFIBUS network components for electrical and optical transmission technology. PROFIBUS is standardized according to IEC 61158/EN 50170 for universal automation (PROFIBUS FMS and PROFIBUS DP) and to IEC 61158-2 for process automation (PROFIBUS PA). Electrical network • The electrical network uses a shielded, twisted two-wire cable. The RS 485 interface works with voltage differences. It is less sensitive therefore to interference than a voltage or current interface. With PROFIBUS the stations are connected by means of a bus terminal or a bus connector (max. 32 stations per segment). • The individual segments are connected through repeaters. • The transmission rate is adjustable in steps from 9.6 kbit/s to 12 Mbit/s. • The maximum segment length is dependent on the transmission rate. • The electrical network can be configured as a bus or tree structure. • The transmission technology according to IEC 61158-2 is used with PROFIBUS PA for applications in the inherently safe area. In this case the transmission rate equals 31.25 kbit/s. Features • High-quality bus cable • Transmission method: RS 485 (according to EIA) • Bus structure with bus terminals and bus connector for connecting the PROFIBUS stations • Transmission method according to IEC 61158/EN 50170 for universal automation (PROFIBUS FMS/DP) and according to IEC 61158-2 for the inherently safe area (PROFIBUS PA) • Conversion of DP transmission from RS 485 (bit coding through voltage difference signals) to IEC 61158-2 (bit coding through current signals) takes place through the network components (DP/PA coupler or DP/PA link) • Simple, consistent mounting and grounding concept • Easy installation PC with CP 5613 A2 S7-400 with CP 443-5 OP 17 PROFIBUS PA PG ET 200S Repeater ET 200M DP/PA-Link Intrinsically-safe area Drive Repeater ET 200pro Network configuration as electrical PROFIBUS network 2/76 Siemens LV 1 · 2007 ET 200pro G_IK10_XX50012 2 ■ Overview © Siemens AG 2007 PROFIBUS System Overview Topologies Optical network Optical PROFIBUS with OLMs Optical PROFIBUS with integrated interface and OBT The optical PROFIBUS with integrated interface and OBT is configured as a line structure. A cost-optimized solution in the form of devices with an integrated optical interface is available for this purpose. Terminal equipment with an RS 485 interface can be connected through an optical bus terminal (OBT). The maximum distance between two stations on a plastic optical conductor is 50 m. Special optical conductors are used to span distances of up to 300 m. Using optical link modules (OLMs) it is possible to configure an optical network as a line, ring or star structure. The maximum distance between two OLMs can be 15 km. The transmission rate is adjustable in steps from 9.6 kbit/s to 12 Mbit/s. PC with CP 5613 A2 OLM OLM OLM OLM S7-400 with CP 443-5 S7-300 with CP 342-5 Bus cable for PROFIBUS Drive ET 200pro Glass FO cable G_IK10_XX_50136 OLM Network configuration of the optical PROFIBUS with OLMs Siemens LV 1 · 2007 2/77 2 The optical conductor variant of PROFIBUS has the following features: • Transmission path is insensitive to electromagnetic interference • Suitable for long ranges • Electrical isolation • Uses either plastic or PCF or glass optical conductors © Siemens AG 2007 PROFIBUS System Overview Topologies Mixed structures consisting of an electrical and an optical network are possible. The transition between the two media is effected by an OLM. In the way stations on the bus communicate with each other there is no difference between two-wire technology and fiber optic technology. Up to 127 stations can be connected to one PROFIBUS network. Optical transmission technology provides the following advantages: • Optical conductors made of plastic or glass are insensitive to electromagnetic radiation, hence the EMC measures required for electrical networks are superfluous • No additional lightning protection concept is needed outdoors • The potentials on the modules are automatically isolated thanks to the conductor characteristics • With optical conductors it is possible to span large distances to field devices Control cabinet OLM OLM OLM OLM ET 200M S7-300 ET 200S ET 200S OP 17 Bus cable for PROFIBUS Glass FOC Network configuration with an electrical and an optical PROFIBUS combined 2/78 Siemens LV 1 · 2007 ET 200pro ET 200pro G_IK10_XX_50135 2 Mixed network © Siemens AG 2007 PROFIBUS System Overview Topologies With the help of the PROFIBUS infrared link module (ILM), one or more PROFIBUS slaves or slave segments can be coupled by wireless means. With a maximum transmission rate of 1.5 Mbit/s and a maximum range of 15 m, communication with moving parts, e.g. automatic guided vehicles (AGVs) or the replacement of wear-prone systems (sliprings or slipring leads) is possible. Master e.g. S7-300 ■ More information For the SIMATIC NET products referred to above (order numbers 6GK..., 6XV1...) please also note the conditions of application, which can be consulted on the Internet site quoted below. You can find more information on the Internet at: http://www.siemens.com/simatic-net/ik-info More information about PROFIBUS can be found in Catalog IK PI, in the chapter PROFIBUS according to IEC 61158 / EN 50170. Slave e.g. ET 200L ILM Slave e.g. ET 200pro ILM Slave e.g. ET 200S G_IK10_XX_50134 ILM Coupling with moving stations Siemens LV 1 · 2007 2/79 2 Wireless coupling © Siemens AG 2007 SIRIUS Modular System System overview ■ Overview 2 system, where you will find everything that you need for switching, protecting and starting motors and industrial systems. This modular selection of standard components covers the range up to 250 kW / 400 V in just seven sizes which are optimally coordinated, can be combined with ease and use the same accessories. Control technology can be that simple. Continuous further development and regular innovations ensure that our customers are optimally equipped with SIRIUS and benefit from efficient solutions - today and tomorrow. All components of the SIRIUS modular system are characterized by a space-saving design and high flexibility. Configuring, installing, wiring and maintenance are extremely easy and timesaving to perform. Regardless of whether you want to build up load feeders with motor starter protectors or overload relays, contactors or soft starters, SIRIUS has the right product for every application. SIRIUS stands for innovation A perfect team: The SIRIUS modular system for the control cabinet Building switchgear cabinets should be quick, easy, flexible and space-saving. But how can all these requirements be met simultaneously? The answer lies in the unique SIRIUS modular To be able to meet our customers' requirements tomorrow as well as today we are dedicated to the ongoing development of our product portfolio. The new 3RB2 solid-state overload relays With the newly developed SIRIUS 3RB2 solid-state overload relays for both standard and high-feature requirements it is now possible to provide motor and system protection over the full range from 0.1 to 630 A. Thanks to the large setting range it is possible, furthermore, to cover this current range with a minimum number of variants, which compared to the "classic" bimetal relays has been reduced by up to 90 %. And this variance can be minimized further by the modular design of the devices for high-feature requirements. With these devices for full motor protection it is possible to transmit alarm signals, current values and the like, e.g. for further processing in the PLC. 2/80 Siemens LV 1 · 2007 The SIRIUS 3RB2 solid-state overload relays are coordinated with the other components of the SIRIUS modular system with regards to their electric rating, mechanics and dimensions. The SIRIUS 3RB2 solid-state overload relays reduce stock and product variance, simplify configuring, mounting and start-up, increase plant availability and enable customized solutions. © Siemens AG 2007 SIRIUS Modular System System overview 2 The new SIRIUS 3RW40 soft starters – for soft starting up to high ratings Two new types of soft starter in compact SIRIUS design provide the answer for the starting of three-phase asynchronous motors with reduced strain on the load and the network. The new SIRIUS 3RW40 soft starter is used in demanding standard applications. The SIRIUS 3RW44 soft starter is the right choice for high functionality and for difficult starting operations. For simple to demanding standard applications in which a wyedelta starter has been used up to now, the SIRIUS 3RW40 soft starter provides the best solution for starting applications with zero torque surge. With a power range from 75 to 250 kW (at 400 V) the new SIRIUS 3RW40 soft starters supplement the existing, service-proven product segment of the 3RW30 soft starters with 2-phase control. The use of 2-phase controlled soft starters up to this high performance range is unique and was made possible by a new control method which was specially developed by Siemens. For motor starts with more exacting requirements, which up to now had to be implemented with a frequency converter for example, the SIRIUS 3RW44 soft starter provides the greatest functionality and diagnostics with user-friendly operation. For integration in the process landscape the new 3RW44 high feature soft starter can be retrofitted with an optional PROFIBUS DP module. Thanks to its new torque control the SIRIUS 3RW44 soft starter is a master of difficult starting and ramp-down operations for operating mechanisms covering a performance range up to 710 kW at 400 V with an inline circuit (up to 1200 kW at 400 V with an inside-delta circuit). ■ Benefits The advantages and highlights at a glance • Load feeders Easy to implement up to 250 kW / 400 V from standard devices • Modular design Everything fits together and can be combined • Variants and sizes Economical and flexible thanks to seven compact sizes • Accessories Optimum variance with uniform accessories • Construction Space-saving design with small device width and butt-mounting type of construction up to 60 °C • Installation Fast start-up, short setting-up times and simple wiring • Communication Connection to AS-interface and PROFIBUS DP possible • Maintenance Extremely long life, low maintenance and reliable • Approvals Global approvals and certifications such as IEC, UL, CSA, CCC, shipbuilding • Mounting Permanently secure mounting, screwed or snap-fitted • Spring-type terminals Quick and secure connection, vibration-proof and maintenance-free • Service Short delivery periods thanks to world-wide logistics network • Environment Environment-friendly production and materials, recycling capability, low power loss • Design Clear-cut, ergonomic design (winner of the iF Product Design Award) Siemens LV 1 · 2007 2/81 © Siemens AG 2007 SIRIUS Modular System System overview ■ More information 2 Product For further information see Robust and reliable: SIRIUS 3RT contactors Thanks to the extreme robustness and best contact reliability of • A&D Mall: Section Low-Voltage Controls / SIRIUS Industrial our contactors, their switching is extremely precise and reliable. Controls / Controls / Contactors and Contactor Assemblies At the same time they enable you to build compact control cabi- • Chapter Controls – Contactors and Contactor nets with a high packing density because the auxiliary switch Assemblies blocks and coil circuits are inside the contactor's contours. This facilitates expansions and saves a great deal of space in the control cabinet. Much more than ON/OFF: the SIRIUS 3RV motor starter protectors The SIRIUS 3RV motor starter protectors are compact, current • A&D Mall: Section Low-Voltage Controls / SIRIUS Industrial limiting motor starter protectors. They ensure reliable shutdown in Controls / Protection Equipment / Motor Starter Protectors up to the short-circuit case and protect loads and the system from 100 A overloads. In addition they are suitable for normal switching duty • Chapter Protection Equipment with loads that have a small number of switching operations as well as for reliable isolation of the equipment from the supply system for maintenance work or modifications. Triggering when things get serious: SIRIUS 3RU and 3RB overload relays The overload relays of the SIRIUS family are available in a ther- • A&D Mall: Section Low-Voltage Controls / SIRIUS Industrial mal version as well as in a solid-state version for high-feature Controls / Protection Equipment / Overload Relays applications. They are responsible in the main circuit for the cur- • Chapter Protection Equipment rent-dependent overload protection of loads and the other switching and protective devices in the respective load feeder. Soft starting and ramp-down: SIRIUS 3RW soft starters The 3RW soft starters offer a complete range covering all standard and high-feature motor starting applications. As the result, the advantages of soft starting and ramp-down can be used today in a wide range of applications for realizing optimum machine concepts with greater ease and lower cost. • A&D Mall: Section Low-Voltage Controls / SIRIUS Industrial Controls / Load Feeders, Motor Starters and Soft Starters / 3RW Soft Starters • Chapter Load Feeders, Motor Starters and Soft Starters Everything ready for immediate use: with factory-wired SIRIUS load feeders Load feeders start loads by means of a combination of protective • A&D Mall: Section Low-Voltage Controls / SIRIUS Industrial and switching functions. This requires a wide selection of differControls / Load Feeders, Motor Starters and Soft Starters ent components in order to be able to realize all starter types. To • Chapter Load Feeders, Motor Starters and keep downtimes as short as possible, Siemens offers factorySoft Starters wired starter solutions. SIRIUS infeed system When you want to supply current to several motor starter protec- • A&D Mall: Section Low-Voltage Controls / SIRIUS Industrial tors in a group or to complete load feeders, all arguments are in Controls / Load Feeders, Motor Starters and Soft Starters / favor of using the user-friendly SIRIUS infeed system. Thanks to a 3RA Fuseless Load Feeders terminal block it is also possible to integrate single-pole, two-pole • Chapter Load Feeders, Motor Starters and or three-pole components. Soft Starters 2/82 Siemens LV 1 · 2007