Download Mitsubishi Electric MR-385CL Service manual
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SPLIT-TYPE AIR CONDITIONERS No. OB274 SERVICE MANUAL Wireless type Models MS09TW MS12TN MS15TN MS17TN (W) (W) (W) (W) · · · · MU09TW MU12TN MU15TN MU17TN CONTENTS MS12TN MS15TN MS17TN INDOOR UNIT 1. FEATURES ············································OB274-2 2. TECHNICAL CHANGES ························OB274-3 3. PART NAMES AND FUNCTIONS ········OB274-4 4. SPECIFICATIONS··································OB274-7 5. DATA ····················································OB274-10 6. OUTLINES AND DIMENSIONS ··········OB274-16 7. WIRING DIAGRAM ······························OB274-18 8. REFRIGERANT SYSTEM DIAGRAM··OB274-21 9. MICROPROCESSOR CONTROL ········OB274-23 10. SERVICE FUNCTIONS ························OB274-31 11. TROUBLESHOOTING ··························OB274-33 12. DISASSEMBLY INSTRUCTIONS ········OB274-42 13. PARTS LIST ········································OB274-51 14. OPTIONAL PARTS ······························OB274-57 Remote controller MU15TN MU17TN OUTDOOR UNIT The Slim Line. From Mitsubishi Electric. TM C L IS E D T R L IS E D T R 1 FEATURES MU09TW MU12TN MS09TW LCD wireless remote controller MS12TN MS15TN MS17TN Models MU15TN MU17TN Cooling capacity SEER MS09TW 8,500Btu/h 10.2 MS12TN 12,300/12,600Btu/h 11.3/11.3 MS15TN 14,300/14,600Btu/h 10.5/10.5 MS17TN 15,900/16,100Btu/h 10.2/10.2 “I FEEL CONTROL” IN OUR LCD WIRELESS REMOTE CONTROLLER WITH ON/OFF PROGRAM TIMER Mitsubishi Electric’s new wireless remote controller incorporates a number of advanced features that provide even greater control and ease-to-use. It has a liquid crystal display which indicates such information as mode, fan speed and temperature selected as well as the programmed ON/OFF timer. It is also equipped with “I Feel Control”, a unique Mitsubishi Electric feature that allows the user to adjust the temperature to exactly the level he or she wants simply by tapping the button that describes present conditions : “Too Cool” or “Too Warm”. The optimum temperature set this way is then memorized for immediate recall whenever the air conditioner is used again. Select desired air flow direction. REMOTE-CONTROL OPERATION MODE Using the remote controller, you can select from five airflow settings to match room layout and the location of people. Also, you can set the vane to swing automatically. SWING AUTO-RESTART FUNCTION The auto restart function restarts the equipment automatically when power is restored following an outage. Operation resumes in the mode in which the equipment was running just before the outage. HIGH PERFORMANCE ROTARY COMPRESSOR The advanced design of Mitsubishi Electric’s powerful and energy efficient rotary compressor results in lower operating costs and longer service life. OB274-2 2 TECHNICAL CHANGES MS09NW2 ➔ MS09TW 1. Indoor unit has changed 2. Remote controller has changed. MS12NN2 ➔ MS12TN 1. Remote controller has changed. 2. Union size of connect pipe for gas has changed. MS15NN2 ➔ MS15TN MS17NN2 ➔ MS17TN 1. Remote controller has changed. MU09NW2 ➔ MU09TW 1. Outdoor unit has changed. MU12NN2 ➔ MU12TN 1. Outdoor unit has changed. MU15NN2 ➔ MU15TN MU17NN2 ➔ MU17TN 1. Only model name has changed. OB274-3 3 PART NAMES AND FUNCTIONS INDOOR UNIT MS09TW MS12TN MS15TN MS17TN Grille Deodorizing filter(option) (gray sponge type) Air inlet Air cleaning filter(option) (white bellows type) Remote control receiving section Front panel Horizontal vane Air filter Vertical vanes Remote controller Operation section (When the front panel is opened) MS09TW MS09TW Operation indicator lamp Emergency operation switch Receiving section MS12TN MS15TN MS17TN MS12TN MS15TN MS17TN Emergency operation switch ACCESSORIES MS09TW 1 2 3 4 5 6 7 Installation plate Installation plate fixing screw 4 x 25 mm(0.16 x 0.98 in.) Remote controller mounting hardware Fixing screw for 3 3.5 x 16 mm(0.14 x 0.63 in.) (Black) Battery (AAA) for remote controller Wireless remote controller Felt tape (Used for left or left-rear piping) OB274-4 1 5 1 2 2 1 1 MS12TN MS15TN MS17TN 1 6 1 2 2 1 1 OUTDOOR UNIT MU09TW MU12TN MU15TN MU17TN Air inlet (back and side) Air inlet (back and side) Piping Drain hose Air outlet Air outlet Drain outlet OB274-5 REMOTE CONTROLLER MS09TW MS12TN Signal transmitting section MS15TN MS17TN Operation display section PM OPERATE /STOP (ON /OFF)button AM TOO ON/OFF WARM TOO COOL TEMPERATURE buttons Open the front lid. CLOCK PM AM TOO ON/OFF WARM FAN SPEED CONTROL button TOO COOL FAN STOP VANE START I FEEL COOL FAN OFF-TIMER button DRY ON-TIMER button MODE HR. OPERATION SELECT button MIN. HR. button MIN. button (TIME SET button) RESET CLOCK CLOCK SET button RESET button VANE CONTROL button OB274-6 4 SPECIFICATIONS Model Item ❈1 Cooling capacity Btu/h Power consumption ❈1 W EER ❈1 [SEER]❈2 INDOOR UNIT MODEL External finish Power supply V, phase, Hz Max. fuse size (time delay)/ Disconnect switch A Min. ampacity A Fan motor F.L.A FAN Dry CFM Airflow Low—Med.—High COOL Dry(Wet) CFM Moisture removal pt./h Sound level Low-Med.-High dB(A) Cond. drain connection O.D. in. W in. Dimensions D in. H in. Weight lb. OUTDOOR UNIT MODEL External finish Power supply V, phase, Hz Max. fuse size (time delay) A Min. ampacity A Fan motor F.L.A Model Winding resistance (at 68˚F)" Compressor R.L.A L.R.A Refrigerant control Sound level dB(A) W in. Dimensions D in. H in. Weight lb. REMOTE CONTROLLER Control voltage (by built-in transformer) REFRIGERANT PIPING Pipe size Liquid in. (Min. wall thickness) Gas in. Indoor Connection method Outdoor Between the indoor Height difference ft. & outdoor units Piping length ft. Refrigerant charge (R22) Refrigerant oil (Model) oz. MS09TW MS12TN 8,500 840 10.1 [10.2] MS09TW White 115, 1, 60 15 12,300/12,600 1,100/1,130 11.2/11.2 [11.3/11.3] MS12TN Cooling 5/8 33-1/2 7-1/2 10-15/16 20 MU09TW 39-15/16 7-1/2 12-5/8 31 MU12TN Munsell 5Y7/1 115, 1, 60 208/230, 1, 60 0.6 0.43 360-395-452 360(314)-395(342)-452(392) 3.2 36-39-42 15 11 0.60 RH130WGJT C-R 0.85 C-S 1.21 7.8 41.0 12 0.42 RH167NHDT C-R 2.16 C-S 3.11 9.0 29.0 Capillary tube 46 30-23/32 10-1/32 21-1/4 71 49 30-3/4 10-1/16 21-1/4 84 Wireless type 12V DC Not supplied (optional parts) 1/4 (0.0265) 3/8 (0.0285) 1/2 (0.0285) Flared Flared Max. 25 Max. 49 1 Ib. 11 oz. 2 Ib. 9 oz. 9.3 (MS56) 16.1 (MS56) Operating Range Maximum Minimum 0.5 0.37 191-237-289 166(138)-219(184)-272(226) 2.3 26-31-36 Notes : Test conditions are based on ARI 210/240 ❈1 : Rating conditions (cooling) — Indoor : 80-FDB, 67-FWB, Outdoor : 95-FDB, (75-FWB) ❈2 : Rating conditions (cooling) — Indoor : 80-FDB, 67-FWB, Outdoor : 82-FDB, 65-FWB Indoor intake air temperature Outdoor intake air temperature 115-FDB 95-FDB, 71-FWB 67-FDB 67-FDB, 57-FWB OB274-7 Item MS15TN Model ❈1 MS17TN Cooling capacity Btu/h 14,300/14,600 15,900/16,100 Power consumption ❈1 W 1,370/1,400 1,570/1,600 EER ❈1 [SEER]❈2 10.4/10.4 (10.5/10.5) 10.1/10.1 (10.2/10.2) INDOOR UNIT MODEL MS15TN MS17TN External finish White Power supply V, phase, Hz 115, 1, 60 Max. fuse size (time delay)/Disconnect switch A 15 Min. ampacity A 0.6 0.7 Fan motor F.L.A 0.43 0.51 Dry CFM 360-395-452 406-441-491 Airflow Low—Med.—High Wet CFM 293-321-367 346-374-417 Moisture removal pt./h 4.7 5.1 Sound level Low-Med.-High dB(A) 36-39-42 40-43-45 Cond. drain connection O.D. in. 5/8 W in. 39-15/16 Dimensions D in. 7-1/2 H in. 12-5/8 Weight lb. 31 OUTDOOR UNIT MU15TN MU17TN External finish Munsell 5Y7/1 Power supply V, phase, Hz 208/230, 1, 60 Max. fuse size (time delay) A 20 Min. ampacity A 14 15 Fan motor F.L.A 0.52 Model RH207NHDT RH231NHDT Winding resistance (at 68˚F)" C-R 1.68 C-S 2.78 C-R 1.65 C-S 2.67 Compressor R.L.A 10.0 11.0 L.R.A 35.0 38.0 Refrigerant control Capillary tube Sound level dB(A) 52 52 W in. 33-7/16 Dimensions D in. 11-7/16 H in. 23-13/16 Weight lb. 92 97 REMOTE CONTROLLER Wireless type Control voltage (by built-in transformer) 12V DC REFRIGERANT PIPING Not supplied (optional parts) Pipe size Liquid in. 1/4 (0.0265) (Min. wall thickness) Gas in. 5/8 (0.0315) Indoor Flared Connection method Outdoor Flared Between the indoor Height difference ft. Max. 25 & outdoor units Piping length ft. Max. 49 Refrigerant charge (R22) 2 Ib. 14 oz. 3 Ib. Refrigerant oil (Model) oz. 16.1 (MS56) Notes : Test conditions are based on ARI 210/240 ❈1 : Rating conditions (cooling) — Indoor : 80-FDB, 67-FWB, Outdoor : 95-FDB, (75-FWB) ❈2 : Rating conditions (cooling) — Indoor : 80-FDB, 67-FWB, Outdoor : 82-FDB, 65-FWB Operating Range Cooling Maximum Minimum Indoor intake air temperature Outdoor intake air temperature 115-FDB 95-FDB, 71-FWB 67-FDB 67-FDB, 57-FWB OB274-8 MAX. REFRIGERANT PIPING LENGTH & MAX. HEIGHT DIFFERENCE Piping size : in. Length of connecting pipe : in. Liquid Gas Additional piping Minimum Max. length : ft. Outside Wall Outside Minimum A diameter thickness diameter Wall thickness Model MS09TW MU09TW MS12TN MU12TN MS15TN MU15TN MS17TN MU17TN Indoor unit Outdoor unit Gas :16-15/16 Gas : 0 [ 3/8 [ 1/2 49 0.0285 [ 5/8 [ 1/4 0.0265 Liquid : 19-11/16 0.0315 MAX. HEIGHT DIFFERENCE Indoor unit w Height difference should be within 25ft regardless of w Max. Height which unit, indoor difference 25ft or outdoor position is high. Additional Piping Max. length A Outdoor unit OB274-9 Liquid : 0 DATA 5 5-1. PERFORMANCE DATA 1) COOLING CAPACITY MS09TW MS12TN MS15TN MS17TN MU09TW MU12TN MU15TN MU17TN (115V) Outdoor intake air DB temperature (˚F) Indoor air Model 75 IWB (˚F) 85 95 105 115 TC SHC TPC TC SHC TPC TC SHC TPC TC SHC TPC TC SHC TPC 71 10.4 5.9 0.75 9.7 5.5 0.82 9.1 5.2 0.88 8.5 4.8 0.93 7.8 4.4 0.97 67 9.9 6.9 0.71 9.2 6.4 0.78 8.5 6.0 0.84 7.9 5.5 0.89 7.3 5.1 0.93 63 9.3 7.7 0.67 8.6 7.2 0.74 8.0 6.7 0.80 7.3 6.1 0.86 6.6 5.5 0.89 MS09TW (208V) Outdoor intake air DB temperature (˚F) Indoor air Model 75 IWB (˚F) 85 95 105 115 TC SHC TPC TC SHC TPC TC SHC TPC TC SHC TPC TC SHC TPC 71 15.1 8.7 0.98 14.1 8.1 1.07 13.2 7.6 1.16 12.3 7.1 1.22 11.3 6.5 1.27 67 14.3 10.1 0.92 13.3 9.4 1.02 12.3 8.7 1.10 11.4 8.1 1.17 10.5 7.5 1.22 63 13.4 11.3 0.88 12.4 10.5 0.97 11.6 9.8 1.05 10.5 8.9 1.12 9.6 8.1 1.17 71 17.5 9.1 1.22 16.4 8.5 1.34 15.4 7.9 1.44 14.3 7.4 1.51 13.2 6.8 1.58 67 16.6 10.8 1.15 15.4 10.0 1.27 14.3 9.3 1.37 13.3 8.6 1.45 12.2 7.9 1.52 63 15.6 12.2 1.10 14.4 11.3 1.21 13.4 10.5 1.31 12.2 9.6 1.40 11.2 8.7 1.45 71 19.5 10.1 1.40 18.2 9.4 1.53 17.1 8.8 1.65 15.9 8.2 1.73 14.6 7.6 1.81 67 18.4 12.0 1.32 17.2 11.2 1.45 15.9 10.3 1.57 14.8 9.6 1.66 13.6 8.8 1.74 63 17.3 13.6 1.26 16.1 12.6 1.39 14.9 11.7 1.50 13.6 10.6 1.60 12.4 9.7 1.66 MS12TN MS15TN MS17TN (230V) Outdoor intake air DB temperature (˚F) Indoor air Model 75 IWB (˚F) 85 95 105 115 TC SHC TPC TC SHC TPC TC SHC TPC TC SHC TPC TC SHC TPC 71 15.4 8.9 1.01 14.4 8.3 1.10 13.5 7.8 1.19 12.6 7.3 1.25 11.6 6.7 1.30 67 14.6 10.4 0.95 13.6 9.7 1.05 12.6 8.9 1.13 11.7 8.3 1.20 10.8 7.6 1.25 63 13.7 11.6 0.90 12.7 10.7 1.00 11.8 10.0 1.08 10.8 9.1 1.15 9.8 8.3 1.20 71 17.9 9.2 1.25 16.7 8.6 1.37 15.7 8.1 1.47 14.6 7.5 1.55 13.4 6.9 1.61 67 16.9 11.0 1.18 15.8 10.2 1.30 14.6 9.5 1.40 13.6 8.8 1.48 12.5 8.1 1.55 63 15.9 12.5 1.12 14.7 11.6 1.24 13.7 10.8 1.34 12.5 9.8 1.43 11.4 8.9 1.48 71 19.7 10.2 1.42 18.4 9.5 1.56 17.3 8.9 1.68 16.1 8.3 1.77 14.8 7.7 1.84 67 18.7 12.1 1.34 17.4 11.3 1.48 16.1 10.5 1.60 15.0 9.7 1.70 13.8 8.9 1.78 63 17.5 13.7 1.28 16.3 12.7 1.42 Notes 1. I WB : Intake air wet-bulb temperature. TC : Total Capacity (x103 Btu/h), SHC : Sensible Heat Capacity (x103 Btu/h) TPC : Total Power Consumption (kW) 2. SHC is based on 80˚Fof indoor intake air DB temperature. 15.1 11.9 1.53 13.8 10.8 1.63 12.6 9.8 1.70 MS12TN MS15TN MS17TN 2) COOLING CAPACITY CORRECTIONS Refrigerant piping length (one way) Model MS09TW MS12TN MS15TN MS17TN 25ft (std) 40ft 1.0 0.954 0.927 49ft OB274-10 5-2. PERFORMANCE CURVE NOTE : A point on the curve shows the reference point. Curves in graph of MS(MU)12/15/17TN shows curves under 230V AC. As for curves under 208V AC, refer to PERFORMANCE DATA on page 10. MS09TW MU09TW MS12TN MU12TN Cooling SHF at rating condition = 0.70 Airflow = 226CFM Bypass Factor = 0.26 16 take air W B te mpe ratu Total capacity ( o10 Btu/h) or in 10 re (- F) 8 71 67 63 6 1.2 erature 1.0 0.8 Indo or in Indo take Indoor in temp air WB (-F) 71 67 63 0.6 air W B te mpe ratu re (- F) 12 71 67 10 63 8 2 take Indoor in mperature air WB te (-F) 71 67 63 1 65 75 85 95 105 115 Outdoor intake air DB temperature (-F) 67 MS15TN MU15TN take 14 Total power consumption (kW) Total power consumption (kW) Total capacity ( o10 Btu/h) 12 Cooling SHF at rating condition = 0.71 Airflow = 392CFM Bypass Factor = 0.17 75 85 95 105 Outdoor intake air DB temperature (-F) 115 MS17TN MU17TN 20 take air W B te 16 mpe ratu re ( 14 -F) 71 67 12 63 2 Indoor intake air WB ) ture (-F tempera 71 67 63 1 67 Cooling SHF at rating condition = 0.65 Airflow = 417CFM Bypass Factor = 0.22 Ind oor or in 75 85 95 105 Outdoor intake air DB temperature (-F) Total capacity ( o10 Btu/h) Indo Total power consumption (kW) Total power consumption (kW) Total capacity ( o10 Btu/h) 18 Cooling SHF at rating condition = 0.65 Airflow = 367CFM Bypass Factor = 0.22 115 OB274-11 inta ke 18 air WB tem per atu 16 re ( -F) 71 14 67 63 2 e air r intak F) ture (- mpera WB te Indoo 71 67 63 1 67 75 85 95 105 Outdoor intake air DB temperature (-F) 115 5-3. Condensing pressure Data is based on the condition of indoor humidity 50%. Air flow should be set at High. A point on the curve shows the reference point. MU09TW (PSIG) 300 86 80 75 70 280 (PSIG) 100 e tur 90 ra e mp 240 B rD te Suction pressure Condensing pressure 260 o do In 220 200 180 160 68 70 mperature Indoor DB te 80 86 80 70 75 70 60 50 75 80 85 90 95 40 68 70 100 104( F) 75 80 85 90 95 100 104( F) Outdoor ambient temperature Outdoor ambient temperature MU12TN (PSIG) 300 86 80 75 70 (PSIG) 110 260 re 100 atu r oo DB tem Ind 220 200 180 160 68 70 mperature Indoor DB te r pe 240 Suction pressure Condensing pressure 280 86 90 80 75 80 70 70 60 75 80 85 90 95 100 104( F) 50 Outdoor ambient temperature 70 75 80 85 90 95 Outdoor ambient temperature 100 104( F) OB274-12 Data is based on the condition of indoor humidity 50%. Air flow should be set at High. A point on the curve shows the reference point. MU15TN (PSIG) 320 300 86 80 75 70 (PSIG) 100 e 260 tur 90 ra e mp 240 r oo DB mperature Indoor DB te te Suction pressure Condensing pressure 280 Ind 220 200 80 86 80 75 70 70 60 50 180 160 68 70 75 80 85 90 95 40 68 70 100 104( F) 75 Outdoor ambient temperature 80 85 90 95 100 104( F) Outdoor ambient temperature MU17TN (PSIG) 320 300 86 80 75 70 (PSIG) 100 e 260 tur 90 ra e mp B rD 240 oo Ind 220 200 86 80 80 75 70 70 60 50 180 160 68 70 mperature Indoor DB te te Suction pressure Condensing pressure 280 75 80 85 90 95 100 104( F) Outdoor ambient temperature 40 68 70 75 80 85 90 95 Outdoor ambient temperature OB274-13 100 104( F) 5-4. STANDARD OPERATION DATA Model MS09TW MS12TN MS15TN MS17TN Unit Cooling Cooling Cooling Cooling Btu / h 8,500 12,300/12,600 14,300/14,600 15,900/16,100 SHF — 0.70 0.71 0.65 0.65 Input Item Capacity Total kW 0.84 1.10/1.13 1.37/1.40 1.57/1.60 INDOOR UNIT MODEL MS09TW MS12TN MS15TN MS17TN Power supply (V, phase, Hz) 115, 1, 60 115, 1, 60 115, 1, 60 115, 1, 60 kW 0.035 0.047 0.047 0.054 A 0.34 0.41 0.41 0.47 MU09TW MU12TN MU15TN MU17TN Input Fan motor current Electrical circuit OUTDOOR UNIT MODEL 115, 1, 60 208/230, 1, 60 208/230, 1, 60 208/230, 1, 60 kW 0.805 1.053/1.083 1.323/1.353 1.516/1.546 Comp. current A 6.61 4.84/4.41 6.01/5.51 7.01/6.41 Fan motor current A 0.59 0.36/0.39 0.49 0.49 Condensing pressure PSIG 245 247 256 252 Suction pressure PSIG 73 85 77 77 ˚F 182 175 166 174 Refrigerant Condensing temperature circuit Suction temperature ˚F 115 116 116 114 ˚F 52 54 48 46 Comp. shell bottom temp ˚F 167 160 154 160 Power supply (V, phase, Hz) Input Discharge temperature Ref. pipe length ft. 25 25 25 25 Refrigerant charge (R22) — 1 Ib. 11 oz. 2 Ib. 9 oz. 2 Ib. 14 oz. 3 Ib. DB ˚F 80 80 80 80 WB ˚F 67 67 67 67 DB ˚F 60 58 55 56 WB ˚F 57 56 54 54 Intake air temperature Indoor unit Discharge air temperature Fan speed (High) rpm 890 1,200 1,200 1,290 Airflow (High) CFM 262(Wet) 392(Wet) 367(Wet) 417(Wet) DB ˚F 95 95 95 95 WB ˚F — — — — Fan speed rpm 640 700/740 830/900 830/900 Airflow CFM 985 974/1,034 1,324/1,430 1,288/1,394 Intake air temperature Outdoor unit POWER SUPPLY MS09TW INDOOR UNIT 115V 60Hz 1[, 2wires MS12/15/17TN MS09TW INDOOR UNIT SIGNAL WIRE 2 wires 12V DC 115V 60Hz 1[, 2wires DISCONNECT SWITCH INDOOR UNIT 115V 60Hz 1[, 2wires SIGNAL WIRE 2 wires 12V DC 115V 60Hz 1[, 2 wires MS12/15/17TN INDOOR UNIT DISCONNECT SWITCH SIGNAL WIRE 2 wires 12V DC 115V 60Hz 1[, 2 wires SIGNAL WIRE 2 wires 12V DC 115V OUTDOOR UNIT • Both wirings can be applied to all MODELS. 208/230V 60Hz 1[, 3 wires 115V 60Hz 1[, 2 wires 115V 60Hz 1[, 2 wires OUTDOOR UNIT OUTDOOR UNIT 208/230V 60Hz 1[, 3wires OUTDOOR UNIT • Outline of MU12TN is as same as one of MU09TW. ✻ Control voltage Power supply voltage to serial signal circuit is 12V DC. Voltage between 1 + and 2 -- on in-out terminal block will be 12V DC peak. OB274-14 5-5. OPERATING RANGE (1) POWER SUPPLY Indoor unit Model Rating MS09TW MS12TN MS15TN MS17TN 115V Max. 127V Min. 103V 115V 60Hz 1[ MU09TW Guaranteed Voltage MU12TN MU15TN MU17TN Outdoor unit Min. 198V 208V 230V Max. 253V 208/230V 60Hz 1[ (2) OPERATION Intake air temperature Indoor Outdoor DB (-F) WB (-F) DB (-F) WB (-F) Standard temperature 80 67 95 – Maximum temperature 95 71 115 – Minimum temperature 67 57 67 – Function Condition Cooling – 78% Maximum humidity 5-6. OUTLET AIR SPEED AND COVERAGE RANGE Mode Model FAN MS09TW COOL FAN COOL FAN COOL FAN COOL MS12TN MS15TN MS17TN Function Air flow Air speedCoverage (CFM) (ft./sec.) range (ft.) Dry 21.8 15.4 289 Dry 20.5 14.5 272 Wet 17.1 12.0 226 Dry 29.2 18.2 452 Wet 25.5 15.8 392 Dry 29.2 18.2 452 Wet 23.9 14.8 367 Dry 31.7 19.7 491 Wet 27.0 16.8 417 ● The air coverage range is the figure up to the position where the air speed is 1 ft./sec., when air is blown out horizontally from the unit properly at the High speed position. The coverage range should be used only as a general guideline since it varies according to the size of the room and furniture arranged in the room. 5-7. ADDITIONAL REFRIGERANT CHARGE (R22(oz.)) Model MS09TW MS12TN MS15TN MS17TN MU09TW MU12TN MU15TN MU17TN Outdoor unit precharged (up to 25ft.) 1 Ib. 11 oz. 2 Ib. 9 oz. 2 Ib. 14 oz. 3 Ib. Refrigerant piping length (one way) 25ft. 30ft. 35ft. 40ft. 45ft. 49ft. 0 0.53 (1/2) 1.06 (1) 1.59 (3/2) 2.12 (2) 2.54 (5/2) CALCULATION : Xoz. = 0.53/ 5oz./ft. x (Additional Piping Length-25) ft. OB274-15 6 OUTLINES AND DIMENSIONS 3-5/16 6-5/8 3/16 MS09TW 9-1/8 10-11/16 Installation plate INDOOR UNIT Indoor unit Unit : inch 3-1/4 12-13/16 33-1/2 { 3-15/16 6-1/2 3/4 Liquid line [1/4 19-11/16 Gas line [3/8 16-15/16 Insulation [1-7/16 O.D [13/16 I.D Drain hose [5/8 (Connected part O.D) Insulation [1-1/8 2-5/8 Air out 4-5/8 Wall hole [2-9/16 3/16 Installation plate 1/4 or more 10-15/16 24-3/4 2-5/16 12-13/16 7-7/16 Air in 2-1/4 1-5/8 1/8 1-5/8 32-3/16 3-1/16 4 in. or more 6-3/8 REQUIRED SPACE Wireless remote controller MU09TW MU12TN 4 in Outdoor unit . or OUTDOOR UNIT re mo mor e . or n 16 i e mor 14 Air in Service panel Lock nut in. or mo re 10-1/32 11-7/32 12-19/32 4-9/32 1-1/4 12-19/32 Air in Drainage 3holes [1-5/16 5-25/32 4-11/32 Airout Connector 31/32 Grounding terminal 21-1/4 10-1/4 Service panel 13/32 .or 4 in Liquid refrigerant pipe joint Refrigerant pipe (flared) [1/4 6-3/32 3-17/32 43- 35- 1-9/16 4-13/16 19-22/32 30-23/32 2-29/32 4-3/32 OB274-16 Gas refrigerant pipe joint Refrigerant pipe (flared) [3/8 (MU09TW) [1/2 (MU12TN) Conduit cover NOTE: Do not wire 12V DC and 115V AC in same conduit hole. MS12TN MS15TN MS17TN 17-1/4 1/8 17-11/16 17-11/16 13-7/8 Wall hole [2-15/16 Installation plate 39-15/16 12-5/8 7-1/2 3/16 Installation plate { Air in 1-15/16 30-1/2 2-5/16 7-1/2 13/16 8-9/16 10 25-1/2 10-13/16 5-7/8 2-3/8 1-9/16 39-3/16 Unit : inch Indoor unit 11-11/16 4holes 7/16 O 13/16 INDOOR UNIT Liquid line [ 5/16 19-11/16 Gas line [1/2 16-15/16 Insulation [ 1-15/16 O.D [ 1-1/8 I.D Drain hose [ 5/8 Insulation [ 1-1/8 Air out 6-3/8 3/4 Wireless remote controller 13-31/32 13-3/4 Air in 13/16 4 in. Drainage hole [5/8 Drainage 3holes [1-5/16 Air out . 4 in 13-9/16 Air in 12-3/16 11-7/16 3-17/32 4 in. 20 1-15/16 1-3/16 in. 14 i n. Service panel Liquid refrigerant pipe joint 23-13/16 7-3/16 3-15/16 6-3/16 19-11/16 33-7/16 2-15/16 OB274-17 6-5/16 Lock nut 35 11-1/2 30 Refrigerant pipe (flared) [1/4 13/16 9-3/4 1-3/8 MU15TN MU17TN OUTDOOR UNIT Gas refrigerant pipe joint Rfrigerant pipe (flared) [5/8 Connector Conduit cover NOTE: Do not wire12V DC and 115V AC in same conduit hole. 7 WIRING DIAGRAM MS09TW INDOOR UNIT ( TO OUTDOOR UNIT CONNECTING WIRES 12V DC FROM OUTDOOR UNIT CONNECTING WIRES POWER SUPPLY 115V 1 phase 60Hz MODEL WIRING DIAGRAM TB 2- W 1+ VLT N BLK L1 CN202 YLW 1 2 HIC1 CN201 NR11 1 2 3 RED ) TRANS F11 TAB12 CN 151 TO OUTDOOR UNIT CONNECTING WIRE RT12 CN 111 RT11 CN 121 BLK GRY YLW BRN WHT RED 3 C11 1 2 3 1 2 3 MF 4 5 6 CN211 LD101T ELECTRONIC CONTROL P.C. BOARD 5 5 POWER MONITOR, MV W A disconnect may be required by local code. SR141 CN 112 RECEIVER P.C.BOARD REMOTE CONTROLLER C11 F11 HIC1 MF SYMBOL NAME SYMBOL INDOOR FAN CAPACITOR MV SYMBOL NAME SR141 VANE MOTOR TB FUSE (3A) NR11 VARISTOR DC / DC CONVERTER RT11 ROOM TEMPERATURE THERMISTOR INDOOR FAN MOTOR (INNER FUSE) RT12 INDOOR COIL THERMISTOR NAME SOLID STATE RELAY TERMINAL BLOCK NOTE:1. About the outdoor side electric wiring, refer to the outdoor unit electric wiring diagram for servicing. 2. Use copper conductors only.(For field wiring) 3. Symbols below indicate; : Terminal block, : Connector MODEL WIRING DIAGRAM OUTDOOR UNIT WHT TB1 GRN/YLW C1 GROUND N POWER SUPPLY 115V 1phase 60Hz TO INDOOR UNIT CONNECTING WIRES 115V 1 Phase 60Hz FROM INDOOR UNIT CONNECTING WIRES 12V DC RED MC R S BLK BLK WHT L1 RED TB2 L1 NO 52C COM C C2 RED BLK WHT 1 2 3 MU09TW SG79J021H01 RED BLK MF WHT RED N BLK 1 + VLT 2 – YLW 52C FROM INDOOR UNIT CONNECTING WIRE SYMBOL NAME SYMBOL C1 COMPRESSOR CAPACITOR MC COMPRESSOR (INNER PROTECTOR) TB1,TB2 TERMINAL BLOCK NAME C2 OUTDOOR FAN CAPACITOR MF OUTDOOR FAN MOTOR (INNER PROTECTOR) NOTE:1. About the indoor side electric wiring, refer to the indoor unit electric wiring diagram for servicing. 2. Use copper conductors only.(For field wiring) 3. Symbols below indicate; : Terminal block, : Connector OB274-18 SYMBOL 52C NAME COMPRESSOR CONTACTOR VG79B009H01 MS12TN MS15TN MS17TN 2- TO OUTDOOR UNIT CONNECTING WIRES 12V DC 1+ W FROM OUTDOOR UNIT CONNECTING WIRES POWER SUPPLY 115V 1 phase 60Hz ( TB YLW ) CN 112 CN201 3 2 1 VLT N BLK L1 RED TAB12 F11 2 1 CN202 CN 102 DSAR TO OUTDOOR UNIT CONNECTING WIRE CN 151 3 CN 104 5 CN 101 C11 NAME DSAR MF GRN/YLW AUTO RESTART ASSY RECEIVER P.C.BOARD REMOTE CONTROLLER SYMBOL NAME SYMBOL NAME MF INDOOR FAN MOTOR (INNER FUSE) RT12 INDOOR COIL THERMISTOR MV VANE MOTOR INDOOR FAN CAPACITOR SURGE ABSORBER SR142~SR144 SOLID STATE RELAY TB F11 FUSE (3A) NR11 VARISTOR HIC1 DC / DC CONVERTER RT11 ROOM TEMPERATURE THERMISTOR TERMINAL BLOCK NOTE:1. About the outdoor side electric wiring, refer to the outdoor unit electric wiring diagram for servicing. 2. Use copper conductors only.(For field wiring) 3. Symbols below indicate; : Terminal block, : Connector MU12TN OUTDOOR UNIT WHT ORN RED BLK YLW BLU BRN 3 GRN/YLW SYMBOL 1 2 3 4 5 6 7 8 ELECTRONIC CONTROL P.C. BOARD 5 DISPLAY MV P.C.BOARD W A disconnect may be required by local code. RT11 WHT ORN RED BLK YLW BLU LDCOM LDC11 C11 LDC12 LDFH SR144 LDFL SR142 LDFM SR143 TRANS BRN RT12 CN 111 HIC1 NR11 INDOOR UNIT MODELS WIRING DIAGRAM VG79B015H01 MODEL WIRING DIAGRAM TB1 GRN/YLW POWER SUPPLY 208/230V 1phase 60Hz L2 N BLK L1 RED C C1 RED MC R S BLK BLU WHT TB2 L1 TO INDOOR UNIT CONNECTING WIRES 115V 1 Phase 60Hz WHT NO COM 52C C2 RED BLU WHT 1 2 3 GROUND RED BLK MF WHT RED N FROM INDOOR UNIT CONNECTING WIRES 12V DC 1 + VLT 2 _ YLW 52C FROM INDOOR UNIT CONNECTING WIRE SYMBOL NAME SYMBOL NAME C1 COMPRESSOR CAPACITOR MC COMPRESSOR(INNER PROTECTOR) C2 OUTDOOR FAN CAPACITOR MF OUTDOOR FAN MOTOR(INNER PROTECTOR) NOTE:1. About the indoor side electric wiring, refer to the indoor unit electric wiring diagram for servicing. 2. Use copper conductors only.(For field wiring) 3. Symbols below indicate; : Terminal block, : Connector OB274-19 SYMBOL TB1,TB2 52C NAME TERMINAL BLOCK COMPRESSOR CONTACTOR VG79B010H01 MU15TN MU17TN MODELS WIRING DIAGRAM OUTDOOR UNIT TB1 WHT GRN/YLW GROUND L2 C C1 BLU MC RED R S BLK N FROM INDOOR UNIT CONNECTING WIRES 12V DC WHT COM NO 52C TB2 L1 RED ORN C2 RED 4 FROM INDOOR UNIT CONNECTING WIRES 115V 1 Phase 60Hz RED BLK 3 BLU L1 WHT 2 BLK ORN 1 POWER SUPPLY 208/230V 1phase 60Hz RED MF N 1 + 2 - VLT 52C YLW FROM INDOOR UNIT CONNECTING WIRE SYMBOL NAME SYMBOL NAME SYMBOL NAME C1 COMPRESSOR CAPACITOR MF OUTDOOR FAN MOTOR (INNER PROTECTOR) 52C COMPRESSOR CONTACTOR C2 OUTDOOR FAN CAPACITOR TB1 TERMINAL BLOCK MC COMPRESSOR (INNER PROTECTOR) TB2 TERMINAL BLOCK NOTES:1. About the indoor side electric wiring, refer to the indoor unit electric wiring diagram for servicing. 2. Use copper conductors only.(For field wiring) 3. Symbols below indicate; :Terminal block, :Connector OB274-20 SG79B999H01 8 REFRIGERANT SYSTEM DIAGRAM Unit:inch MU09TW MS09TW INDOOR UNIT OUTDOOR UNIT Refrigerant pipe 3/8 (option) (with heat insulator) Stop valve with service port Indoor heat exchanger Indoor coil thermistor RT12 Flared connection Service port Fusible plug Service port Compressor Room temperature thermistor RT11 Outdoor heat exchanger Strainer Muffler Flared connection Stop valve Refrigerant pipe 1/4 (option) (with heat insulator) Capillary tube O.D. 0.12 o I.D. 0.055 o 23-5/8 Flow of refrigerant MS12TN MU12TN INDOOR UNIT Indoor heat exchanger OUTDOOR UNIT Refrigerant pipe 1/2 (option) (with heat insulator) Indoor coil thermistor RT12 Distributor Stop valve with service port Flared connection Service port Room temperature thermistor RT11 Fusible plug Service port Muffler Compressor Flared connection O.D. 0.12 o I.D. 0.071 o 23-5/8 Capillary tube Refrigerant pipe 1/4 Stop valve (option) (with heat insulator) OB274-21 Strainer Flow of refrigerant Outdoor heat exchanger MS15TN MS17TN MU15TN MU17TN OUTDOOR UNIT INDOOR UNIT Refrigerant pipe 5/8 (option) (with heat insulator) Indoor heat exchanger Indoor coil thermistor RT12 Distributor Stop valve with service port Flared connection Service port Fusible plug Service port Accumulator Room temperature thermistor RT11 Muffler Compressor Flared connection MU15 O.D. 0.12 o I.D. 0.071 o 21-5/8 MU17 O.D. 0.12 o I.D. 0.079 o 27-9/16 Capillary tube Refrigerant pipe 1/4 Stop valve (option) (with heat insulator) OB274-22 Strainer Flow of refrigerant Outdoor heat exchanger 9 MICROPROCESSOR CONTROL MS09TW MS12TN MS15TN MS17TN MU09TW MU12TN MU15TN MU17TN Once the operation mode are set, the same operation mode can be repeated by simply turning the OPERATE/STOP(ON/OFF) button ON. Indoor unit receives the signal with a beep tone. When the system turns off, 3-minute time delay will operate to protect system from overload and compressor will not restart for 3 minutes. WIRELESS REMOTE CONTROLLER Signal transmitting section Operation display section PM AM OPERATE /STOP (ON /OFF)button TOO ON/OFF WARM TOO COOL TEMPERATURE buttons CLOCK PM AM TOO ON/OFF WARM FAN SPEED CONTROL button TOO COOL FAN STOP VANE START I FEEL COOL FAN OFF-TIMER button DRY ON-TIMER button MODE HR. HR. button MIN. button (TIME SET button) OPERATION SELECT button MIN. RESET CLOCK CLOCK SET button RESET button VANE CONTROL button INDOOR UNIT DISPLAY SECTION Operation Indicator lamp The operation indicator located at the right side of the indoor unit indicates the operation state. • The following indication applies regardless of shape of the indicatior. Operation Indicator lighted not lighted Indication Operation state Difference between target temperature and room temperature This shows that the air conditioner is operating to reach the target temperature. Please wait until the target temperature is obtained. Approx. 4 ˚F or more This shows that the room temperature is approaching the target temperature. Approx. 4 ˚F or less OB274-23 9-1. “I FEEL CONTROL” OPERATION Initial room temperature (1) Press OPERATE/STOP(ON/OFF) button on the remote controller. OPERATION INDICATOR lamp of the indoor unit will turn on with a beep tone. (2) Press OPERATION SELECT button to set “I FEEL CONTROL” Then a beep tone is heard. (3) The operation mode is determined by the room temperature at start-up of the operation. mode more than 77-F COOL mode of “I FEEL CONTROL” 55-F to 77-F DRY mode of “I FEEL CONTROL” ● Once the mode is fixed, the mode will not change by room temperature afterwards. ● Under the ON-TIMER operation, the mode is determined according to the room temperature at set time the operation starts. ● When the system is stopped with the OPERATE/STOP(ON/OFF) button on the remote controller, and restarted within 2 hours in “I FEEL CONTROL” mode, the system operates in previous mode automatically regardless of the room temperature. Operation time chart Example Previous operation COOL mode of “I FEEL CONTROL” or COOL mode Restart COOL mode of “I FEEL CONTROL” ● When the system is restarted after 2 hours or more, the operation mode is determined by the room temperature at startup of the operation. Operation time chart Restart COOL or DRY mode of “I FEEL CONTROL” that determined by room temperature at start-up of the operation. Example Previous operation COOL mode of “I FEEL CONTROL” or COOL mode (4) The initial set temperature is decided by the initial room temperature. Mode COOL mode of “I FEEL CONTROL” Initial room temperature 79-F or more 77-F to 79-F DRY mode of “I FEEL CONTROL” 55-F to 77-F Initial set temperature 75-F Initial room temperature minus 4-F Initial room temperature minus 4-F w1 w1 When the system is restarted with the remote controller, the system operates with the previous set temperature regardless of the room temperature at restart. The set temperature is calculated by the previous set temperature. OB274-24 (5) TEMPERATURE buttons In “I FEEL CONTROL” mode, set temperature is decided by the microprocessor based on the room temperature. In addition, set temperature is controlled by TOO WARM or TOO COOL buttons when you feel too cool or too warm. Each time the TOO WARM or TOO COOL button is pressed, the indoor unit receives the signal and emits a beep tone. ● Fuzzy control When the TOO COOL or TOO WARM button is pressed, the microprocessor changes the set temperature, considering the room temperature, the frequency of pressing TOO COOL or TOO WARM button and the user’s preference to heat or cool. So this is called “Fuzzy control”, and works only in “I FEEL CONTROL” mode. In DRY mode of “I FEEL CONTROL”, the set temperature doesn’t change. TOO COOL … To raise the set temperature 2~4 degrees(˚F) TOO WARM … To lower the set temperature 2~4 degrees(˚F) — COOL mode of “I FEEL CONTROL” — 1. Indoor fan speed control Indoor fan operates at the set speed by FAN SPEED CONTROL button. In AUTO the fan speed is as follows. Fan speed Initial temperature difference Room temperature minus set temperature : 4 degrees or more································High Room temperature minus set temperature : Between 2 and 4 degrees····················Med. Room temperature minus set temperature : less than 2 degree································Low Difference between room temperature and set temperature during operation 4 deg. 7 deg. 2 deg. 3 deg. 2. Coil frost prevention ① Temperature control <MS09> When the indoor coil thermistor RT12 reads 39-F or below for 5 minutes, the coil frost prevention mode starts. <MS12/15/17> When the indoor coil thermistor RT12 reads 30-F or below, the coil frost prevention mode starts immediately. However the coil frost prevention doesn’t work for 5 minutes since the compressor has started. The indoor fan operates at the set speed the compressor stops for 5 minutes. After that, if RT12 still reads below 39-F (MS09) or below 30-F (MS12/15/17) this mode is prolonged until the RT12 reads over 39-F (MS09) or 30-F (MS12/15/17). ② Time control When the three conditions as follows have been satisfied for 1 hour and 45 minutes, compressor stops for 3 minutes. a. Compressor has been continuously operating. b. Indoor fan speed is Low or Med.. c. Room temperature is below 79-F. When compressor stops, the accumulated time is cancelled and when compressor restarts, time counting starts from the beginning. Time counting also stops temporarily when the indoor fan speed becomes High or the room temperature exceeds 79˚F. However, when two of the above conditions (b.and c.) are satisfied again. Time accumulation is resumed. ON ON Compressor and Outdoor fan motor Indoor fan motor OFF ON OFF (continuously at set speed) OB274-25 —DRY mode of “I FEEL CONTROL”— The system for dry operation uses the same refrigerant circuit as the cooling circuit. The compressor and the indoor fan are controlled by the temperature. By such controls, amount of air flow of indoor unit will be reduced in order to lower humidity without much room temperature drop. 1. Indoor fan speed control Indoor fan operates at the set speed by FAN SPEED CONTROL button. In AUTO fan operation, fan speed becomes Low. 2. The operation of the compressor and indoor/ outdoor fan Compressor operates by room temperature control and time control. Set temperature is controlled to fall 4-F as initial set temperature. Indoor fan and outdoor fan operate in the same cycle as the compressor. • When the room temperature is 73-F or over: When the thermostat is ON, the compressor repeats 8 minutes ON and 3 minutes OFF. When the thermostat is OFF, the compressor repeats 4 minutes OFF and 1 minute ON. • When the room temperature is under 73-F. When the thermostat is ON, the compressor repeats 2 minutes ON and 3 minutes OFF. When the thermostat is OFF, the compressor repeats 4 minutes OFF and 1 minute ON. Operation time chart Example Thermostat ON ON OFF OFF Indoor fan OFF OFF ON Outdoor fan Compressor 8 min. OFF ON OFF OFF ON ON ON ON OFF 3 min. 4 min. 1 min. 3. Coil frost prevention • The operation is as same as coil frost prevention during COOL mode of “I FEEL CONTROL”. • Indoor fan operates at the set speed and the compressor stops for 5 minutes, because protection (Coil frost prevention) has the priority. However, when coil frost prevention works while the compressor is not operating, it’s speed becomes Low. 9-2. COOL OPERATION (1) Press OPERATE/STOP(ON/OFF) button. OPERATION INDICATOR lamp of the indoor unit turns on with a beep tone. (2) Select COOL mode with the OPERATION SELECT button. (3) Press the TEMPERATURE buttons. (TOO WARM or TOO COOL button) to select the desired temperature. The setting range is 59 ~ 89-F ✻ Indoor fan continues to operate regardless of thermostat’s OFF-ON at set speed. ✻ Coil frost prevention is as same as COOL mode of “I FEEL CONTROL”. OB274-26 9-3. DRY OPERATION F 95 (1) Press OPERATE/STOP(ON/OFF) button. OPERATION INDICATOR lamp of the indoor unit turns on with a beep tone. (2) Select DRY mode with the OPERATION SELECT button. (3) The microprocessor reads the room temperature and determines the set temperature. Set temperature is as shown on the right chart. Thermostat (SET TEMPERATURE) does not work. The other operations are same as DRY mode of “I FEEL CONTROL”. (4) DRY operation will not function when the room temperature is 55-F or below. 86 77 68 9-4. FAN OPERATION (1) Press OPERATE/STOP(ON/OFF) button. OPERATION INDICATOR lamp of the indoor unit turns ON with a beep tone. (2) Select FAN mode with the OPERATION SELECT button. (3) Select the desired fan speed. When AUTO,it becomes Low. Only indoor fan operates. Outdoor unit does not operate. 59 50 50 59 68 77 86 95 F 9-5. FAN MOTOR CONTROL<MS09> (1) Rotational frequency feedback control The indoor fan motor is equipped with a rotational frequency sensor, and outputs signal to the microprocessor to feedback the rotational frequency. Comparing the current rotational frequency with the target rotational frequency (High, Med., Low) the microprocessor controls SR141 and adjusts fan motor electric current to make the current rotational frequency close to the target rotational frequency. With this control, when the fan speed is switched, the rotational frequency changes smoothly. Rotational frequency High High Med. Low time (2) Fan motor lock-up protection When the rotational frequency feedback signal has not output for 12 seconds, (or when the microprocessor cannot detect the signal for 12 seconds) the fan motor is regarded locked-up. Then the electric current to the fan motor is shut off. 3 minutes later, the electric current is applied to the fan motor again. During the fan motor lock-up, the OPERATION INDICATOR lamp flashes on and off to show the fan motor abnormality. (Refer to page 34.) 9-6. AUTO VANE OPERATION (1) Vane motor drive These models are equipped with a stepping motor for the horizontal vane. The rotating direction, speed, and angle of the motor are controlled by pulse signals (approx. 12V) transmitted from indoor microprocessor.) (2) The horizontal vane angle and mode changes as follows by pressing the VANE CONTROL button. AUTO 1 Horizontal 2 3 Middle OB274-27 4 5 Downward Swing (3) Positioning The vane is once pressed to the vane stopper below to confirm the standard position and then set to the desired angle. Confirming of standard position is performed in case of follows. (a) When the OPERATE/STOP(ON/OFF) button is pressed. (POWER ON/OFF) (b) When the vane control is changed AUTO to MANUAL. (c) When the SWING is finished. (d) When the test run starts. (e) When the power supply turns ON. (4) VANE AUTO mode In VANE AUTO mode, the microprocessor automatically determines the vane angle and operation to make the optimum room-temperature distribution. 1 In COOL and DRY operation Vane angle is fixed to Angle 1. 2 In FAN operation Vane angle is fixed to Angle 4. (5) STOP (operation OFF) and ON-TIMER standby When the following cases occur, the vane returns to the closed position. (a) When the OPERATE/STOP (ON/OFF) button is pressed (POWER OFF). (b) When the operation is stopped by the emergency operation. (c) When the ON-TIMER is in standby. (6) Dew prevention During COOL or DRY operation at vane Angle 4 or 5 when the compressor cumulative operation time exceeds 1 hour, the vane angle automatically changes to Angle 1 for dew prevention. (7) SWING MODE By selecting SWING mode with the VANE CONTROL button, the horizontal vane swings vertically. The remote controller displays “ ”. OB274-28 9-7. TIMER OPERATION 1. How to set the timer. (1) Press OPERATE/STOP(ON/OFF) button to start the air conditioner. (2) Check that the current time is set correctly. NOTE : Timer operation will not work without setting the current time. Initially “AM0:00” blinks at the current time display of TIMER MONITOR, so set the current time correctly with CLOCK SET button. (3) Press ON/OFF TIMER buttons to select the operation. “ON-TIMER” button... AUTO START operation (ON timer) “OFF-TIMER” button... AUTO STOP operation (OFF timer) (4) Press HR. and MIN. button (TIMER SET button) to set the timer. Time setting is 10-minute units. HR. and MIN. button will work when “ ” or “ ” mark is flashing. These marks disappear in 1 minute. After setting the ON timer, check that OPERATION INDICATOR lamp of the indoor unit lights. NOTE1 : Be sure to place the remote controller at the position where its signal can reach the air conditioner even during TIMER operation, or the set time may deviate within the range of about 10 minutes. NOTE2 : Reset the timer in the following cases, or the set time may deviate and other malfunctions may occur. ● A power failure occurs. ● The circuit breaker functions. 2. Cancel TIMER setting can be cancelled with the ON/OFF TIMER buttons. To cancel the ON timer, press the “ON-TIMER” button. To cancel the OFF timer, press the “OFF-TIMER” button. TIMER is cancelled and the display of set time disappears. PROGRAM TIMER ● The OFF timer and ON timer can be used in combination. ● “ ” and “ ” display shows the order of the OFF timer and ON timer operation. (Example 2) The current time is 11:00 AM. (Example 1) The current time is 8:00 PM. The unit turns on at 5:00 PM, and off at 9:00 PM. The unit turns off at 11:00 PM, and on at 6:00 AM. PM PM AM PM NOTE : TIMER setting will be cancelled by power failure or breaker functioning. OB274-29 9-8. EMERGENCY-TEST OPERATION In case of test run operation or emergency operation, use the EMERGENCY OPERATION switch on the front of the indoor unit. Emergency operation is available when the remote controller is missing, has failed or the batteries of remote controller run down. The unit will start and the OPERATION INDICATOR lamp will light. The first 30 minutes of operation is the test run operation. This operation is for servicing. The indoor fan speed runs at High speed and the system is in continuous operation. (The thermostat is ON.) After 30 minutes of test run operation the system shifts to EMERGENCY COOL MODE with a set temperature of 75˚F. The fan speed shifts to Med. speed. The coil frost prevention works even in emergency operation. In the test run or emergency operation, the horizontal vane operates in VANE AUTO ( ) mode. Emergency operation continues until the EMERGENCY OPERATION switch is pressed again or the unit receives any signal from the remote controller. In case of latter normal operation will start. NOTE : Do not press the EMERGENCY OPERATION switch during normal operation. • The following indication applies regardless of shape of the indicator. MS09TW OPERATION INDICATOR lamp Press once <Cool> Press once again <Stop> EMERGENCY OPERATION switch MS12TN MS15TN MS17TN EMERGENCY OPERATION switch OB274-30 10 SERVICE FUNCTIONS MS09TW MS12TN MS15TN MS17TN 10-1. TIMER SHORT MODE For service, set time can be shortened by short circuit of JPG and JPS the electronic control P.C. board. The time will be shortened as follows. (Refer to page 39 or 40.) Set time : 1 minute ➔ 1-second Set time : 3 minute ➔ 3-second (It takes 3 minutes for the compressor to start operation. However, the starting time is shortened by short circuit of JPG and JPS.) 10-2. P.C. BOARD MODIFICATION FOR INDIVIDUAL OPERATION A maximum of 4 indoor units with wireless remote controllers can be used in a room. In this case, to operate each indoor unit individually by each remote controller, P.C. boards of remote controller must be modified according to the indoor unit number. How to modify the remote controller P.C. board Remove batteries before modification. The board has a print as shown below : NOTE : For remodelling, take out the batteries and press the OPERATE/STOP(ON/OFF)button twice or 3 times at first. After finish remodelling, put back the batteries then press the RESET button. The P.C. board has the print “J1” and “J2”. Solder “J1” and “J2” according to the number of indoor unit as shown in Table 1. After modification, press the RESET button. Table 1 1 unit operation 2 units operation 3 units operation 4 units operation No. 1 unit No modification Same as at left Same as at left Same as at left No. 2 unit – Solder J1 Same as at left Same as at left No. 3 unit – – Solder J2 No. 4 unit – – – Same as at left Solder both J1 and J2 How to set the remote controller exclusively for particular indoor unit After you turn the breaker ON, the first remote controller that sends the signal to the indoor unit will be regarded as the remote controller for the indoor unit. The indoor unit will only accepts the signal from the remote controller that has been assigned to the indoor unit once they are set. The setting will be cancelled if the breaker has turned off, or the power supply has shut down. Please conduct the above setting once again after the power has restored. OB274-31 10-3. AUTO RESTART FUNCTION When the indoor unit is controlled with the remote controller, the operation mode, the set temperature, and the fan speed are memorized by controlled the indoor electronic control P.C. board(MS09) the auto restart assembly(MS12/1517). When the main power is turned off and then turned back on, the unit restarts automatically in the memorized set conditions approximately after 3 minutes. How to release “AUTO RESTART FUNCTION” 1 Turn off the main power for the unit. 2 Pull out the indoor electronic control P.C. board and the display P.C.board. (Refer to page 42 or 45.) 3 <MS09> Solder the Jumper wire or the Resistor 220 to the JR07 on the indoor electronic control P.C.board. (Refer to page 39.) <MS12/15/17> Disconnect the AUTO RESTART ASSY from CN104, and solder the Jumper wire to JHA on the indoor electronic control P.C. board. (Refer to page 40.) Operation 1 If the main power (115V AC) has been cut, the operation settings remain. 2 After the power is restored, the unit restarts automatically according to the memory.(However, it takes at least 3 minutes for the compressor to start running.) MS12/15/17 C111 MS09 CN201 C11 CN201 CN211 CN113CN151 CN104 CN112 SW BZ SW1 CN102 CN101 IC101 RA102 CN151 IC152 CN112 IC101 CN121 CN111 JHA JR07 NOTE: •The operation settings are memorized when 10 seconds have passed after the indoor unit was operated with the remote controller. •If the main power is turned off or a power failure occurs while AUTO START/STOP timer is active, the timer setting is cancelled. •If the unit has been off with the remote controller before power failure, the auto restart function does not work as the power button of the remote controller is off. •To prevent breaker off due to the rush of starting current, systematize other home appliances not to turn on at the same time. •When some air conditioners are connected to the same power supply system, if they are operated before power failure, the starting current of all the compressors may flow simultaneously at restart. Therefore, the special counter-measures are required to prevent the main voltage-drop or the rush of the starting current by adding to the system that allows the units to start one by one. OB274-32 11 TROUBLESHOOTING MS09TW MS12TN MS15TN MS17TN MU09TW MU12TN MU15TN MU17TN 11-1. Cautions on troubleshooting 1. Before troubleshooting, check the following: 1) Check the power supply voltage. 2) Check the indoor/outdoor connecting wire for mis-wiring. 2. Take care the following during servicing. 1) Before servicing the air conditioner, first be sure to turn off the remote controller to stop the unit, and then after confirming the horizontal vane is closed, turn off the breaker and / or disconnect the power plug. 2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel, and the electronic control P.C. board. 3) When removing the electronic control P.C. board, hold the edge of the board with care NOT to apply stress on the components. 4) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires. Housing point Lead wiring 3. Troubleshooting procedure 1) First, check if the OPERATION INDICATOR lamp on the indoor unit is flashing on and off to indicate an abnormality. To make sure, check how many times the abnormality indication is flashing on and off before starting service work. 2) Before servicing check that the connector and terminal are connected properly. 3) If the electronic control P.C. board is supposed to be defective, check the copper foil pattern for disconnection and the components for bursting and discoloration. 4) When troubleshooting, refer to the flow chart and the check table on page 34. 4. How to replace batteries Weak batteries may cause the remote controller malfunction. In this case, the remote controller can be repaired only by the battery replacement. To operate the remote controller normally, replace the batteries in the following order. This remote controller has the RESET button. After refilling new batteries, press the RESET button with tip end of ball point pen or the like, and then use the remote controller. 2 Press the RESET button. 1 Remove the front lid and replace batteries. Then re-attach the front lid. Insert the negative pole of the batteries first. Check if the polarity of the batteries are correct. RESET button NOTE : If the RESET button is not pressed, the remote controller may not operate correctly. OB274-33 11-2. Instruction of troubleshooting Indoor unit operates. Outdoor unit doesn’t operate. Indoor unit doesn’t receive the signal from remote controller. Outdoor unit doesn’t operate even in Test Run mode. Outdoor unit operates in only Test Run mode. Refer to B ”Check of remote controller and receiver P.C. board” on page 37. Refer to D “Check of outdoor unit” on page 38. Check room temperature thermistor. Start <MS12/15/17> When the remote controller is pressed or when the EMERGENCY OPERATION switch is pressed,the indoor fan does not rotate with OPERATION INDICATOR lamp on. OPERATION INDICATOR lamp on the indoor unit is flashing on and off. 2-time flash 2.5-second OFF Indoor unit doesn’t receive the signal from remote controller. Also, operation indicator lamp doesn’t flash, when the emergency operation switch is pressed. <MS09> 3-time flash Refer to C “Check of indoor electronic control P.C. board” on page 38. 2.5-second OFF Cause:Indoor unit 2-time-Room temperature/Indoor coil thermistor trouble. 3-time-Indoor fan motor trouble Check indoor coil thermistor. Refer to“Test point diagram and voltage” on page 39 or 40. 1. Troubleshooting check table • The following indication applies regardless of shape of the indicatior. Refer to A “Check of indoor fan motor” on page 36. Check room temperature. Refer to“Test point diagram and voltage” on page 39 or 40. flashing · Flashing of the OPERATION INDICATOR lamp (on the left-hand side) indicates possible abnormalities. · The OPERATION INDICATOR lamp (on the left-hand side) is lighted during normal operation. Before taking measures make sure that the symptom reappears, for accurate troubleshooting. Self check table Operation Indicator NO. Abnormal point Indoor coil thermistor 1 Room temperature thermistor Indication 2-time flash Outdoor unit does not run. Detect method Check point ● Check resistance of thermistor. Detects Indoor coil/room tem- ● Re-connect connector. ● Check indoor electric P.C. board. perature thermistor short or open circuit every 8 seconds during operation. 2.5-second OFF <MS09> 3-time flash 2 Symptom Indoor fan motor 2.5-second OFF Indoor fan repeats 12 seconds ON and 3 minutes OFF. When the indoor fan breaks, the fan keeps stopping. When rotational frequency feedback signal is not emit during 12-second indoor fan operation. OB274-34 ● Disconnect connector CN211 and then check connector CN121 2 - 3 to make sure rotational frequency feedback signal of 1.5V or over exists. ● Check indoor electronic control P.C. board. ● Check indoor fan motor. ● Re-connect connector. MS09TW MS12TN MS15TN MS17TN MU09TW MU12TN MU15TN MU17TN 2. Trouble criterion of main parts Figure Check method and criterion Part name Room temperature thermistor(RT11) Indoor coil thermistor(RT12) Measure the resistance with a tester. (Part temperature 50°F ~ 86°F) Normal 8k" ~ 20k" Abnormal Open or short-circuit Measure the resistance between the terminals with a tester. (Part temperature 14°F ~ 104°F) Compressor (MC) C-R C-S MU09 0.7~1.0" 1.0~1.4" Normal MU15 MU12 1.9~2.4" 1.4~1.9" 2.7~3.4" 2.4~3.0" MU17 1.4~1.8" 2.3~2.9" WHT P Abnormal Open or short-circuit RED BLK Motor part Measure the resistance between the terminals with a tester. (Part temperature 50°F ~ 86°F) Normal MS09 76~83 " 70~76 " WHT-BLK BLK-RED Abnormal MS09 Open or short-circuit WHT RED MAIN AUX. BLK FUSE Sensor part Measure the voltage Power ON. Indoor fan motor(MF) YLW-GRY YLW Normal MS09 4.5 ~ 5.5V BRN-YLW Abnormal BRN (When fan revolved one time) 0V➔5V➔0V (Approx.) Motor part MS12/15 65~72" 8~10" 4~6" 5~7" 28~31" MS17 52~57" 10~12" 4~5" 5~6" 35~39" Abnormal MU09 WHT-BLK BLK-RED 54~67" 58~72" MS12/15/17 BLK AUX.1 Open or short-circuit AUX.2 AUX.3 YLW MAIN BLU BRN FUSE AUX.4 RED Measure the resistance between the terminals with a tester. (Part temperature14°F ~ 104°F) Outdoor fan motor(MF) 1 2 3 GRY Remain 0V or 5V Normal WHT-BLK BLK-YLW YLW-BLU BLU-BRN BRN-RED 1 2 3 MU09/12 BLK P AUX. MAIN RED Normal MU12 116~143" 215~264" MU15/17 102~126" 97~120" Abnormal WHT Open or short-circuit MU15/17 BLK P AUX. RED MAIN ORN Measure the resistance between the terminals with a tester. (Part temperature 50°F ~ 86°F) WHT ORN WHT MS09 RED ROTOR Normal MS09 Vane motor(MV) Abnormal MS12/15/17 BRN- other one RED- other one YLW BRN ORN Open or short-circuit GRN MS12/15/17 282 ~ 306" 358 ~ 388" PNK ROTOR ORN RED YLW BLU P:INNER PROTECTOR OB274-35 A Check of indoor fan motor Turn OFF the power supply. Check connector (Fan motor) visually. Indoor fan does not operate. No Are lead wires connected? No Is soldered point of the connector correctly soldered? Yes Yes Re-connect the lead wires. Re-solder it. Disconnect lead wires from connector (Fan motor). Measure resistance between lead wires No.1 and No.3 and then No.2 and No.3 (MS09) No.1 and No.4 and then No.3 and No.4 (MS12/15/17) { MS12/15/17 No (others) Is resistance 0 (short circuit) or } Replace the indoor electronic control P.C. board. (open circuit)? Yes ( 0 or ) MS09 Repair or replace the indoor fan motor. No OB274-36 Insert screwdriver into air outlet and rotate indoor fan (motor) slowly for 1 revolution or more, and measure voltage between CN 121 1-2. Does voltage repeat 0V DC and more than 5V DC? Yes B Check of remote controller and receiver P.C. board Indoor unit operates by pressing the EMERGENCY OPERATION switch, but does not operate with the remote controller. Switch on the remote controller Is LCD display on remote controller displayed? No Replace the batteries.(Refer to page 33.) (not clear) wCheck the remote controller is exclusive for this air conditioner. wIn case of replacing the receiver P.C. board of MS09TW, replace the indoor electronic control P.C. board with it because they are unified. Yes Remove batteries, then set them back and press the RESET button. Check if the unit operates with the remote controller. Does the unit operate with remote controller? No Turn a radio to AM and press switch on remote controller. Yes No OK Replace the remote controller. Is noise heard from radio? Yes Are there any fluorescent lights of inverter or rapid-start type within the range of 3.28ft.? Yes ● Re-install the unit away from lights. ● Attach a filter on receiving part. No MS12/15/17 No Connect properly. Is the connector connecting receiver P.C. board and indoor electronic control P.C. board properly connected? Yes Replace the receiver P.C. board. No Does the unit receive signal of ON/OFF with the remote controller and emit a beep tone? Yes OK Connect properly. No Is auto restart assembly properly connected? Yes Replace the auto restart assembly. No Does the unit receive signal of ON/OFF with remote controller and emit a beep tone? Yes OK Replace the indoor electronic control P.C. board. No MS09 Does the unit receive signal of ON/OFF with remote controller and emit a beep tone? Yes OK OB274-37 Replace the power monitor, receiver P.C. board with the indoor electronic control P.C. board. C Check of indoor electronic control P.C. board The unit doesn’t operate with the remote controller. Also, the OPERATION INDICATOR lamp doesn’t light up by pressing the EMERGENCY OPERATION switch. Check the both “parts side” and “pattern side” of indoor electronic control P.C. board visually. Turn OFF the power supply. Remove indoor fan motor connector CN211(MS09 only) and vane motor connector CN151 from the indoor electronic control P.C. board and turn ON the power supply. Does the unit operate with the remote controller or No the OPERATION INDICATOR lamp light up by pressing the EMERGENCY OPERATION switch? Yes Turn OFF the power supply. Replace the vane motor. Yes Is winding resistance of vane motor 0 "? Turn OFF the power supply. Yes No Is fuse(F11) blown? No Replace the indoor electronic control P.C. board. Be sure to check both fuse and varistor in any case. Be sure to check both resistances. Is winding resistance of fan motor 0 "? Replace the fuse. No Is varistor(NR11) burnt? No Yes Yes Replace the varistor. Replace the fan motor. D Check of outdoor unit Compressor and / or outdoor fan doesn’t operate.(Only indoor fan operates.) Start Press EMERGENCY OPERATION switch. 3-minute time delay works. Test run operation operates for 30 minutes. Check voltage to terminal block of outdoor unit. Is there 12V DC between 2-1? No Check voltage to terminal block of indoor unit. Is there 12V DC between 2-1? Yes Check the wiring, compressor contactor (52C), outdoor fan motor and compressor. Yes Re-connect the continuity of indoor and outdoor unit connection. OB274-38 No Replace the indoor electronic control P.C. board. TEST POINT DIAGRAM AND VOLTAGE MS09TW Indoor electronic control P.C. board Varistor(NR11) Fuse 250V AC 3A Fan motor Power supply input 115V AC – + } 12V DC Room temperature thermistor (RT11) Timer short mode point (JPS, JPG) (Refer to page 31.) Indoor coil thermistor (RT12) Fan motor Emergency operation switch + – } 5V DC Indoor coil thermistor (RT12) Room temperature thermistor (RT11) Auto restart function Solder the Jumper wire or the Resistor 220" to the JR07. (Refer to page 32.) 32 50 68 86 104 122 140 F OB274-39 TEST POINT DIAGRAM AND VOLTAGE MS12TN MS15TN MS17TN Indoor electronic control P.C. board } Fan motor 8 7 5 6 4 C11 } Med. Low High 3 2 1 Varistor(NR11) Fuse 250V AC 3.0A CN201 } Power supply input 115V AC JP7 + JP9 -- JP11 + JP24 -- } 12V DC } 5V DC Auto restart function Disconnect the AUTO RESTART ASSY from CN104, and solder the JHA Jumper wire to JHA. (Refer to page 32.) Emergency operation switch CN104 } } JPS Timer short mode point (Refer to page 31.) JPG Indoor coil thermistor (RT12) Room temperature thermistor (RT11) Room temperature thermistor (RT11) Indoor coil thermistor (RT12) 32 50 68 86 104 122 140 F OB274-40 RELAY OPERATION MS09TW MS12TN MS15TN MS17TN 1. COMPRESSOR CONTACTOR • EACH MODE MODE COOL & COOL mode of I FEEL CONTROL THERMOSTAT 52C CONTACTOR ON ON FAN AUTO or set speed OFF OFF DRY & DRY mode of I FEEL CONTROL INDOOR FAN SPEED ON OFF for 2 min. after unit starts operation Repeat of 8 min. ON/ 3min. OFF operation or 2 min. ON/3 min. OFF operation OFF Repeat of 4 min. OFF/ 1 min. ON operation OFF OFF AUTO or set speed AUTO or set speed links with 52C CONTACTOR AUTO or set speed NOTE : Once the compressor is OFF, “3-minute time delay circuit” works at next start-up. • COIL FROST PREVENTION MODE 52C CONTACTOR THERMOSTAT INDOOR FAN SPEED COOL & COOL mode of I FEEL CONTROL AUTO or set speed ON DRY & DRY mode of I FEEL CONTROL OFF for 5 min. After that, OFF is prolonged until indoor coil thermistor AUTO or set speed reads termination temperature. <MS12/15/17> Low speed when coil frost prevention starts while COMPRESSOR OFF 2. SOLID STATE RELAY (INDOOR FAN MOTOR RELAY) MS12TN MS15TN MS17TN Indoor fan speed Relay turning ON High SR144 Med. SR143 Low SR142 OFF All fan relays are OFF. OB274-41 12 DISASSEMBLY INSTRUCTIONS <"Terminal with lock mechanism" Detaching points> In case of terminal with lock mechanism, detach the terminal as shown below. There are two types ( Refer to (1) and (2)) of the terminal with lock mechanism. The terminal with no lock mechanism can be removed by pulling it out. Check the shape of the terminal and work. (1) Slide the sleeve and check if there is a locking lever or not. (2) The terminal with this connector is a terminal with lock mechanism. Sleeve Locking lever 1Slide the sleeve. 2Pull the terminal while pushing the locking lever. 1Hold the sleeve, and pull out the terminal slowly. Connector 12-1. MS09TW INDOOR UNIT OPERATING PROCEDURE PHOTOS 1. Removing the front panel (1) Remove the screw caps at the bottom of the front panel. Remove the screws. (2) Pull the panel down to your side slightly and unhook the catches at the top. Photo 1 Front panel Screws 2. Removing the electronic control P.C. board and the power monitor, receiver P.C. board Photo 2 (1) Remove the front panel. (Refer to 1) (2) Remove the screw of the electrical cover. Remove the electrical cover. (3) Remove the screw of the terminal block. (4) Disconnect all the connectors and all the lead wires on the electronic control P.C. board. (5) Remove the electronic control P.C. board. (6) Remove the R.L holder. (7) Open the R.L holder and remove the power monitor, receiver P.C. board. Indoor electronic control P.C. board Screw of the terminal block Screw of the electrical cover R.L holder Power monitor, receiver P.C. board OB274-42 OPERATING PROCEDURE PHOTOS Photo 3 3. Removing the electrical box (1) Remove the front panel. (Refer to 1) (2) Remove the electrical cover. (Refer to 2) (3) Disconnect the connector of the indoor coil thermistor (CN112). (4) Disconnect the motor connector (CN211 and CN121) and the vane motor connector (CN151) on the electronic control P.C. board. (5) Remove the screw of ground wire. (6) Remove the fan motor lead wire and indoor coil thermistor lead wire from the electrical box. (7) Remove the lead wire of vane motor from the bottom of electrical box. (8) Remove the R.L holder. (9) Remove the screw of the conduit cover. (10) Pull down the conduit cover and remove it. (11) Remove the screw of the conduit plate and remove the conduit plate. (12) Remove the screw fixing the electrical box, remove the electrical box. Screw of the ground wire Conduit cover Photo 4 Screw fixing the electrical box Screws of the conduit plate Photo 5 4. Removing the vane motor (1) Remove the front panel. (Refer to 1) (2) Remove the electrical box. (Refer to 3) (3) Pull out the drain hose from the nozzle assembly, remove the nozzle assembly. (4) Remove the screws (both upper and lower) of the vane motor, disconnect the connector. (5) Remove the vane motor. Screws of the vane motor Vane motor OB274-43 OPERATING PROCEDURE PHOTOS 5. Removing the line flow fan and the indoor fan motor (1) Remove the front panel. (Refer to 1) (2) Remove the electrical box. (Refer to 3) (3) Pull out the drain hose from the nozzle assembly, remove the nozzle assembly. (4) Remove the hexagon socket set screw from the line flow fan. (5) Remove the screws fixing the fan motor, remove the fan motor. (6) Remove the screws fixing the left side of the heat exchanger. (7) Lifting the left side of the heat exchanger. (8) Remove the line flow fan. Photo 6 Screws fixing the left side of the heat exchanger Photo 7 Indoor coil thermistor Screws of the fan motor OB274-44 12-2. MS12TN MS15TN MS17TN INDOOR UNIT OPERATING PROCEDURE PHOTOS 1. Removing the front panel Photo 1 (1) Remove the screw caps at the bottom of the front panel. Remove the screws. (2) Pull the panel down to your side slightly and unhook the catches at the top. Front panel Screws 2. Removing the electronic control P.C. board, the receiver P.C. board and the display P.C. board (1) (2) (3) (4) (5) (6) (7) (8) Remove the front panel. (Refer to 1) Remove the electrical cover. Remove the screw of the terminal cover. Remove the screw of the terminal block. Unhook the catch of the lamp holder. Remove the receiver holder and the receiver P.C. board. Remove the screw of the ground wire. Disconnect all the connectors and all the lead wires on the electronic control P.C. board. (9) Remove the electronic control P.C. board and display P.C. board. Photo 2 Screw of the ground wire Indoor coil thermistor Screw of the terminal block Indoor electronic control P.C. board Receiver Lamp Display Receiver holder P.C. board P.C. board holder OB274-45 OPERATING PROCEDURE PHOTOS 3. Removing the electrical box (1) Remove the front panel. (Refer to 1) (2) Remove the electrical cover. (3) Disconnect the connector of the indoor coil thermistor (CN112). (4) Disconnect the motor connector and the vane motor connector (CN151) on the electronic control P.C. board. (5) Remove the screw of the electrical box, remove the electrical box. Photo 3 Screws of the vane motor 4. Removing the vane motor (1) Remove the front panel. (Refer to 1) (2) Remove the electrical box. (Refer to 3) (3) Pull out the drain hose from the nozzle assembly, remove the nozzle assembly. (4) Remove the screws (both upper and lower) of the vane motor, disconnect the connector. (5) Remove the vane motor. 5. Removing the indoor fan motor and the line flow fan (1) Remove the front panel. (2) Remove the electrical box. (3) Unhook the catches on the both sides of the nozzle assembly. (4) Remove the nozzle assembly. (5) Remove the screws of the bearing support. (6) Remove the screw of the heat exchanger and unhook the catch. (7) Lifting the heat exchanger, remove the bearing support. (8) Loose the screw fixing the line flow fan, remove the line flow fan. (9) Remove the screws of the motor band, remove the fan motor. Screw of the electrical cover Vane motor Photo 4 Heat exchanger Catch Heat exchanger screw Screws of the bearing support Photo 5 Indoor fan motor Screws of the motor band Line flow fan OB274-46 Screws of the motor band 12-3. MU09TW MU12TN OUTDOOR UNIT OPERATING PROCEDURE PHOTOS 1. Removing the cabinet (1) (2) (3) (4) (5) Remove the Remove the Remove the Remove the Remove the the insides. (6) Remove the (7) Remove the screws of the top panel. screws of the service panel. screws of the cabinet. screws of the front panel and motor support. service panel, and remove the screw from Photo 1 Screws of the front panel and motor support top panel. cabinet. Screws of the cabinet Photo 3 Screws of the service panel Screws of the cabinet Photo 2 Screws of the top panel Service panel Screws of the top panel Screws of the cabinet Photo 4 2. Removing the electrical parts (1) Remove the service panel and the cabinet.(Refer to 1) (2) Remove the following parts. •Compressor capacitor (C1) •Outdoor fan capacitor (C2) •Terminal block (TB1, TB2) Terminal block(TB1, TB2) Compressor capacitor(C1) Outdoor fan capacitor (C2) OB274-47 OPERATING PROCEDURE PHOTOS 3. Removing the propeller fan and the outdoor fan motor (1) Remove the cabinet. (Refer to 1) (2) Remove the propeller fan nut. (3) Remove the propeller fan. NOTE : Loose the propeller fan in the rotating direction for removal. When attaching the propeller fan, align the mark on the propeller fan and the motor shaft cut section. Set the propeller fan in position by using the cut on the shaft and the mark on the propeller fan. (4) Remove lead clamps and fan motor lead wires. (5) Remove screws fixing the fan motor. (6) Remove the outdoor fan motor. Photo 5 Screws of the outdoor fan motor Propeller fan 4. Removing the compressor Lead clamps Hook Propeller fan nut Outdoor fan motor Photo 6 (1) (2) (3) (4) (5) Remove the cabinet. (Refer to 1) Remove the relay panel. Remove the soundproof felt. Remove the terminal cover on the compressor. Disconnect lead wires from the glass terminal of the compressor. (6) Recover gas from the refrigerant circuit. (7) Disconnect the welded part of the discharge pipe. (8) Disconnect the welded part of the suction pipe. (9) Remove nuts fixing the compressor. (10) Remove the compressor. Discharge pipe Suction pipe Glass terminal Compressor NOTE ● Before using the torch, reclaim gas from the pipes until the pressure gauge shows 0 PSI(GAUGE). ● Use the torch under the condition that gas can be released even when the inner pressure rises by heat. ● Reclaim all refrigerant in an environmentally acceptable manner. Compressor set nuts OB274-48 Terminal cover 12-4. MU15TN MU17TN OUTDOOR UNIT OPERATING PROCEDURE PHOTOS 1. Removing the cabinet Photo 1 (1) Remove the screws of the cabinet. (2) Hold the bottom of the cabinet on the both side to remove the cabinet. Screws of the cabinet Service panel Photo 2 Screws of the cabinet 2. Removing the electrical parts Photo 3 (1) Remove the service panel and the cabinet. (2) Remove the following parts. •Compressor capacitor (C1) •Outdoor fan capacitor (C2) •Terminal block Outdoor fan capacitor(C2) OB274-49 Terminal block(TB) Compressor capacitor(C1) OPERATING PROCEDURE PHOTOS 3. Removing the outdoor fan motor Photo 4 Screws of the (1) Remove the cabinet. (Refer to 1) (2) Disconnect the connector and remove the hooked lead wire from fan motor. (3) Remove the propeller fan nut and remove the propeller fan. (4) Remove screws fixing the fan motor. outdoor fan motor Hook Connector Soundproof felt Propeller fan 4. Removing the compressor (1) (2) (3) (4) (5) (6) (7) (8) (9) Remove the cabinet. (Refer to 1) Remove the soundproof felt. Remove the terminal cover on the compressor. Disconnect lead wires from the glass terminal of the compressor.(Refer to 2) Recover gas from the refrigerant circuit. Disconnect the welded part of the discharge pipe. Disconnect the welded part of the suction pipe. Remove nuts fixing the compressor. Remove the compressor. Propeller fan nut Photo 5 Discharge pipe Suction pipe NOTE ● Before using the torch, reclaim gas from the pipes until the pressure gauge shows 0 PSI(GAUGE). ● Use the torch under the condition that gas can be released even when the inner pressure rises by heat. ● Reclaim all refrigerant in an environmentally acceptable manner. Compressor Compressor set nuts OB274-50 13 PARTS LIST MS09TW (W) 13-1. INDOOR UNIT STRUCTURAL PARTS 13-2. ACCESSORY AND REMOTE CONTROLLER 1 2 10 11 3 4 5 9 Optional parts (See page 57.) 6 7 8 13-1. INDOOR UNIT STRUCTURAL PARTS No. 1 2 3 4 5 6 7 8 9 Parts No. E02 E02 E02 E02 E02 E02 E02 E02 E02 408 409 409 424 409 424 408 408 409 970 234 976 000 067 010 142 100 975 Parts Name Symbol in Wiring Diagram INSTALLATION PLATE BOX(W) CORNER BOX LEFT (W) FRONT PANEL ASSEMBLY(W) SCREW CAP(W) GRILLE (W) CATCH (W) AIR FILTER CORNER BOX RIGHT (W) Q'ty / set MS09TW (W) 1 1 1 1 2 1 3 2 1 13-2. ACCESSORY AND REMOTE CONTROLLER 10 E02 541 426 REMOTE CONTROLLER 11 E02 527 083 REMOTE CONTROLLER HOLDER 1 1 OB274-51 Remarks Including 5,6,7 2PCS/SET 3PCS/SET MS09TW (W) 13-3. INDOOR UNIT ELECTRICAL PARTS AND 13-4. INDOOR UNIT HEAT EXCHANGER FUNCTIONAL PARTS 1 17 2 16 19 3 15 SLEEVE BEARING 4 ROOM TEMPERATURE THERMISTOR 18 5 14 6 12 13 7 FUSE 8 VARISTOR 9 10 11 20 21 13-3. INDOOR UNIT ELECTRICAL PARTS AND FUNCTIONAL PARTS No. Parts No. E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 408 408 001 408 409 409 409 268 268 408 541 408 541 268 541 151 408 408 302 509 504 702 235 040 041 382 385 034 452 303 308 300 375 505 307 333 Parts Name LINE FLOW FAN BEARING MOUNT SLEEVE BEARING DRAIN HOSE NOZZLE (W) VANE UPPER (W) VANE LOWER (W) FUSE VARISTOR VANE CRANK SET ELECTRONIC CONTROL P.C.BOARD VANE MOTOR ROOM TEMPERATURE THERMISTOR INDOOR FAN MOTOR TERMINAL BLOCK FAN MOTOR RUBBER MOUNT INDOOR COIL THERMISTOR MOTOR BAND 13-4. INDOOR UNIT HEAT EXCHANGER Symbol in Wiring Diagram Remarks MS09TW (W) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 F11 NR11 MV RT11 MF TB RT12 250V/3.0A AUTO RESTART RC4W19- 2PCS/SET 19 E02 462 620 INDOOR HEAT EXCHANGER 20 E02 151 667 UNION(LIQUID) 21 E02 151 666 UNION(GAS) Q'ty / set 1 1 1 {1/4 {3/8 OB274-52 MU09TW MU12TN 13-5. OUTDOOR UNIT STRUCTURAL PARTS, FUNCTIONAL PARTS AND ELECTRICAL PARTS 17 1 2 16 3 18 15 4 14 A B 5 6 7 8 9 10 11 13 12 Part numbers that are circled are not shown in the illustration. No. Parts No. 1 E02 E02 2 E02 3 E02 4 E02 5 E02 E02 6 E02 E02 7 E02 E02 8 E02 E02 9 E02 E02 10 E02 11 E02 E02 E02 12 E02 E02 E02 13 E02 E02 14 E02 15 E02 16 E02 E02 17 E02 18 E07 E02 19 E02 20 E02 21 E02 336 336 498 336 336 336 336 442 336 075 541 270 339 340 339 340 339 541 541 475 476 541 542 541 542 541 541 541 542 001 339 542 474 466 297 630 630 232 521 501 515 515 506 506 900 900 290 290 661 661 662 374 377 374 374 353 353 351 351 245 233 301 301 641 936 936 642 340 Parts Name TOP PANEL OUTDOOR HEAT EXCHANGER OUTDOOR HEAT EXCHANGER CABINET GRILLE PROPELLER FAN MOTOR SUPPORT MOTOR SUPPORT COMPRESSOR RUBBER SET COMPRESSOR RUBBER SET COMPRESSOR COMPRESSOR BASE BASE STOP VALVE(GAS) STOP VALVE(GAS) STOP VALVE(LIQUID) TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK COMPRESSOR CAPACITOR COMPRESSOR CAPACITOR OUTDOOR FAN CAPACITOR OUTDOOR FAN CAPACITOR SERVICE PANEL BACK PANEL OUTDOOR FAN MOTOR OUTDOOR FAN MOTOR SERVICE PORT CAPILLARY TUBE CAPILLARY TUBE FUSIBLE PLUG COMPRESSOR CONTACTOR Symbol in Wiring Diagram Q'ty / set Remarks MU09TW MU12TN 1 1 1 1 1 1 1 1 1 1 1 1 3 3 MC MC 1 1 3RUBBERS/SET 3RUBBERS/SET RH130WGJT RH167NHDT 1 1 1 TB2 TB1 TB2 TB1 C1 C1 C2 C2 MF MF 1 1 1 1 1 1 1 1 1 1 2 1 52C 1 1 1 1 1 1 1 1 1 2 1 1 1 OB274-53 { 3/8 { 1/2 { 1/4 4P FIGUREA 3P FIGUREB 4P FIGUREA 4P FIGUREA 75µF/180VAC 25µF/370VAC 6.0µF/250VAC 1.5µF/440VAC RA6W21 - RA6N32 - {0.12 o {0.055 o 23-5/8 {0.12 o {0.071 o 23-5/8 MS12TN (W) MS15TN (W) MS17TN (W) 13-6. INDOOR UNIT STRUCTURAL PARTS 13-7. ACCESSORY AND REMOTE CONTROLLER 1 2 8 9 3 Optional parts (See page 57.) 4 5 6 Part number that is circled is not shown in the illustration. 13-6. INDOOR UNIT STRUCTURAL PARTS No. 1 2 3 4 5 6 7 Parts No. E02 E02 E02 E02 E02 E02 E02 141 143 138 138 143 141 470 970 234 000 010 067 100 007 Parts Name Symbol in Wiring MS12TN Diagram (W) INSTALLATION PLATE BOX(W) FRONT PANEL ASSEMBLY(W) GRILLE(W) SCREW CAP(W) AIR FILTER LAMP PANEL Q'ty / set MS15TN (W) MS17TN (W) 1 1 1 1 3 2 1 1 1 1 1 3 2 1 1 1 1 1 3 2 1 1 1 1 1 1 1 13-7. ACCESSORY AND REMOTE CONTROLLER 8 9 E02 541 426 E02 527 083 REMOTE CONTROLLER REMOTE CONTROLLER HOLDER OB274-54 Remarks Including 4,5 3PCS/SET MS12TN (W) MS15TN (W) MS17TN (W) 13-8. INDOOR UNIT ELECTRICAL PARTS AND FUNCTIONAL PARTS 1 2 3 16 13-9. INDOOR UNIT HEAT EXCHANGER 23 15 4 5 24 9 14 25 6 18 7 17 8 10 13 11 12 INDOOR COIL THERMISTOR ROOM TEMPERATURE THERMISTOR Part numbers that are circled are not shown in the illustration. 13-8. INDOOR UNIT ELECTRICAL PARTS AND FUNCTIONAL PARTS No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Parts No. E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 141 001 141 408 494 143 143 141 001 138 268 138 141 542 270 272 138 138 542 270 268 268 475 302 504 509 702 512 235 040 303 505 307 375 308 468 450 300 300 329 333 541 452 385 382 383 Parts Name LINE FLOW FAN SLEEVE BEARING BEARING MOUNT DRAIN HOSE BERAING SUPPORT NOZZLE (W) VANE (W) VANE MOTOR FAN MOTOR RUBBER MOUNT INDOOR COIL THERMISTOR TERMINAL BLOCK ROOM TEMPERATURE THERMISTOR RECEIVER P. C. BOARD ELECTRONIC CONTROL P.C. BOARD INDOOR FAN MOTOR INDOOR FAN MOTOR DISPLAY P.C. BOARD MOTER BAND ASSEMBLY WATER CUT AUTO RESTART ASSEMBLY VARISTOR FUSE SURGE ABSORBER Symbol in Wiring MS12TN (W) Diagram MV RT12 TB RT11 MF MF NR11 F11 DSAR Q'ty / set MS15TN (W) MS17TN (W) 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 13-9. INDOOR UNIT HEAT EXCHANGER 141 179 138 138 620 667 666 667 2PCS/SET RA4W18 - RA4W23 - 250V 3.0A 23 E02 E02 24 E02 25 E02 Remarks INDOOR HEAT EXCHANGER UNION(GAS) UNION(GAS) UNION(LIQUID) 1 1 1 1 1 1 1 1 1 OB274-55 [1/2 [5/8 [1/4 MU15TN MU17TN 13-10. OUTDOOR UNIT STRUCTURAL PARTS, FUNCTIONAL PARTS AND ELECTRICAL PARTS 16 15 14 13 1 12 2 11 10 3 9 4 5 8 6 7 Part numbers that are circled are not shown in the illustration. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Parts No. E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E07 E02 475 141 141 141 490 496 075 271 272 270 156 150 139 270 270 475 476 270 543 544 138 147 271 138 282 001 474 233 232 521 501 515 515 506 900 900 290 290 661 662 245 301 374 374 351 353 353 630 630 936 936 340 641 642 Parts Name BACK PANEL CABINET GRILLE PROPELLER FAN MOTOR SUPPORT MOTOR SUPPORT COMPRESSOR RUBBER SET COMPRESSOR COMPRESSOR BASE BASE STOP VALVE(GAS) STOP VALVE(LIQUID) SERVICE PANEL OUTDOOR FAN MOTOR TERMINAL BLOCK TERMINAL BLOCK OUTDOOR FAN CAPACITOR COMPRESSOR CAPACITOR COMPRESSOR CAPACITOR OUTDOOR HEAT EXCHANGER OUTDOOR HEAT EXCHANGER CAPILLARY TUBE CAPILLARY TUBE COMPRESSOR CONTACTOR SERVICE PORT FUSIBLE PLUG Symbol in Wiring Diagram Q'ty / set Remarks MU15TN MU17TN 1 1 1 1 1 1 1 1 1 3 1 1 3 MC MC 1 3RUBBERS/SET RH207NHDT RH231NHDT 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 MF TB2 TB1 C2 C1 C1 1 {5/8 {1/4 RA6N50- 4P 4P 3.0µF/440VAC 30µF/370VAC 35µF/370VAC 1 1 1 52C 1 2 1 1 1 2 1 OB274-56 {0.12 o {0.071 o 21-5/8 {0.12 o {0.079o 27-9/16 14 OPTIONAL PARTS 14-1. REFRIGERANT PIPES The air conditioner has flared connections its on indoor and outdoor sides. Please use the optional extension pipe as follows. Model MS09TW MU09TW MS12TN MU12TN MS15TN MU15TN MS17TN MU17TN Part No. Pipe length MAC-645PI MAC-646PI MAC-647PI MAC-648PI MAC-649PI MAC-660PI-US MAC-661PI-US MAC-662PI-US MAC-663PI-US MAC-664PI-US MAC-725PI MAC-726PI MAC-727PI MAC-728PI MAC-729PI 10ft. 16ft. 23ft. 33ft. 49ft. 10ft. 16ft. 23ft. 33ft. 49ft. 10ft. 16ft. 23ft. 33ft. 49ft. Cross- section Pipe size A-Gas(in.) B-Liquid(in.) Outside Wall Outside Wall Insulation(in.) diameter thickness diameter thickness Additional refrigerant charge R22(oz.) 0 3/8 0.03 1/2 C 1-3/8 1/4 0.03 0 4/5 5/2 C 1-7/32 D 1-1/16 0.04 C 1-11/32 D 1-1/16 5/8 4/5 5/2 0 4/5 5/2 14-2. AIR CLEANING FILTER ● ● ● ● ● AIR CLEANING FILTER removes fine dust of 0.01 micron from air by means of static electricity. Normal life of AIR CLEANING FILTER is 4 months. However, when it becomes dirty, replace it as soon as possible. Clogged AIR CLEANING FILTER may reduce the air conditioner capacity or cause frost on the air outlet. DO NOT reuse AIR CLEANING FILTER even if it is washed. DO NOT remove or attach AIR CLEANING FILTER during unit operation. Model MS09TW Part No. MAC-1300FT MS12TN MS15TN MS17TN MAC-1100FT Air cleaning filter (White bellows type) 14-3. DEODORIZING FILTER ● DEODORIZING FILTER removes ammonia and hydrogen sulphide emitted from tobacco, and odor of pets. ● Clean DEODORIZING FILTER every two weeks. If the filter is particularly dirty, clean the filter more often. ● For cleaning, soak the filter in warm water for a while, and then wash and rinse it. Dry the filter in the shade thoroughly. ● When the filter color is still dark even after cleaning, replace the filter with a new one. Replace the filter at least once a year. Model MS09TW Part No. MAC-1800DF MS12TN MS15TN MS17TN MAC-1600DF Deodorizing filter (Gray sponge type) ● DEODORIZING FILTER and AIR CLEANING FILTER can be attached on either side. OB274-57 TM CCopyright 2001 MITSUBISHI ELECTRIC ENGINEERING CO.,LTD. Distributed in May 2001 NO. OB274 22 Printed in Atlanta 07/2001 New publication, effective May 2001. Specifications subject to change without notice. 3400 Lawrenceville Suwanee Road ● Suwanee, Georgia 30024 Toll Free: 800-433-4822 ● Toll Free Fax: 800-889-9904 www.mrslim.com Specifications are subject to change without notice.