Download Craftsman EZ3 917.271011 Owner`s manual

Owner's Manual
CRAFTSHAN
15.5 HP
ELECTRIC START
42" MOWER
6 SPEED TRANSAX_L
LAWN TRACTGd
Mod._el_No,__.
917.271011
•
•
•
t
Safety
Assembly
Operation
Maintenance
• Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equipment.
Sears, Roebuck
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
and Co., Hoffman Estates,
IL 60179
aintenance .........................................
18
Service and Adjustments ...................... 22
Storage .................................................
28
Troubleshooting ....................................
29
Repair Parts .........................................
34
Parts Ordering ....................... Back Cover
LIMITED TWO YEAR WARRAN_._CRAFTSMAN
RIDING EQUIPMENT
-For-two'_)-_
,urn me aa-_uofjsu[chase, _fth=s Craftsman Riding Equipment _s maintained, lubricated and tuq_e_du,
p a_l_dl_li_j_fo--=f_'n the instructions in the owner's manual,
_"_'_Will
repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover:
Exper_da-bl_ iterfis which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
• Tire replacement or repair caused by punctures f_'om outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in
the owner's manual.
• Riding equipment used for commercial or rental purposes.
LIMITED
90 DAY WARRANTY
ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. In-home warranty
service on your Craftsman riding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service is available by taking your Craftsman riding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will apply). This
warranty applies only while this product is in the United States. This Warranty gives you
specific legal rights, and you may also have other rights which may vary from state to
state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
GENERAL
OPERATION
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down and
behind before and while backing.
• Be aware of the mower discharge direction and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
• Slow down before tuming.
• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove
keys before dismounting.
• Read, understand, and follow all instructions in the manual and on the machine
before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
,_- _re
th_ area is clear of other people
before mowing. Stop machine if anyone
enters the area.
2
• Turnoff blades when not mowing.
• Stop engine before removing grass
catcher or uncloggingchute.
- Mow only in daylight or good artificial
light.
• Do not try to stabilize the machine by
putting your foot on the ground.
• Do not use grass catcher on steep
slopes.
CHILDREN
• Do not operate the machine while under
the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or unloading the machine into a trailer or truck.
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to tl_e
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and tum machine off if children
enter the area.
SLOPE OPERATION
Slopes are a major factor related to lossof-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as recks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overtum the machine. Tall
grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.
• Use extra care With grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
_Avoidstarting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
• Before and when backing, look behind
and clown for small children.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.
SERVICE
• Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow engine to cool before refueling. Do not
smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
• Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
• Do not mow near drop-offs, ditches, or
embankments. The mower could suddenly tum over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
• Do ,,mj_ow.en wet grass. Reduced
traction could cause sliding.
3
manufacturer's recommended pads,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.
before restarting.
Never make adjustments or repairs with
the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replacewith
• Be suretheareais clear of other people
before mowing. Stop machine if anyone
enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down and
behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and tum machine off if children
enter the area.
• Before and when backing, look behind
and down for sr_all children.
• Mow up and down slopes (15 ° Max), not
across.
• Rem_>ve obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overtum the machine. Tall
grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
• Do not turn on slopes unless necessary,
and then, tum slowly and gradually
downhill, if possible.
,ALook for this symbol to point out important safety precautions. It means CAUTION!!! BECOME AWARE!!! YOUR SAFETY ISINVOLVED.
_
_WARNING:
The engine exhaust from
this product contains chemicals known to
the State of Califomia to cause cancer,
birth defects, or._ther reproductive harm.
_CAUTION:
In order toprevent accidental starting when setting up, transporting,
adjusting or making repairs always disconnect spark plug wire and place wire where
it cannot contact spark plug.
4
PRODUCT
SPECIFICATIONS
GASOLINE
CAPAP__TY
AND TYi_E: -
1.25 GALLONS
UNLEADED
REGULAR
OILTYPE
(API-SF/SG/SH):
SAE 10W-30
(above 32°F)
SAE 5W-30
(below 32°F)
OIL CAPACITY:
W/FILTER: 4.OPINTS
W/O FILTER: 3.5 PINTS
SPARK PLUG:
GAP: .040")
Champion RC12YC
GROUND SPEED
MPH):
............
FORWARD:
I sT
Should,you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center.
We have competent, well-trained technicians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
MAINTENANCE
2.3
3.5
5 TM
4.5
6 TM
6.0
REVERSE:
1.7
TIRE PRESSURE:
FRONT: 14 PSI
REAR: 10 PSI
CHARGING
SYSTEM:
3 AMPS BATTERY
5 AMPS HEADLIGHTS
BATTERY:
AMP/HR: 30
MIN. CCA:240
CASE SIZE: UIR
BLADE BOLT
TORQUE:
27-35 FT. LBS.
;'
A Sears Maintenance Agreement is available on this product. Contact your nearest
Sears store for details.
CUSTOMER
1.1
1.4
2 ND
3 RD
4 TM
AGREEMENT
RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and using your tractor.
• Follow the instructions under "MaintenanceS"and "Storage" sections of this
owner's manual.
_WARNING"
This tractor is equipped
with an internal combustion engine and
should not be used on or near any unimproved forest-covered,
brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of Califomia the above is
required by law (Section 4442 of the
Califomia Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).
CONGRATULATIONs
on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependability
and performance.
5
Parts Bag contents shown full size
(1) Hex Bolt 5/16-18 x 1-1/4
(1) Hex Bolt
3/8-16 x 1
(1) Lockwasher 3/8
(1) Large Flat Washer
(1) Locknut 5/16-18
(1) Knob
(1) Shoulder
Bolt 5/16-18
(1) Washer
17132 x 1-3/16 x 12 Gauge
(2) Washers
3/16 x 3/4 x 16 Gauge
(2)
Weld
Nuts
#10
(2) Screws #10 x 5/8
6
_
(2) Lock #10
Washers
Partspacked
separately
in carton
Steering
Boot
Seat
Video
Cassette
Mulcher
Plate
..
_----.-..-w
,
Steedng
Wheel
I
Manual
Parts Bag
Parts Bag contents not shown full size
(2) Shoulder
Bolts
(2) Washers 3/8 •
x 7/8 x 14 Gauge
(2) Gauge
E
Steedng
Extension
Shaft
===
Insert
c
m
C
Slope Sheet
(_
i
'_1
I
I
(2) Latch Hook
Assemblies
i
Steedng Wheel
(2) Keys
Adapter
7
Your new tractor has been assembled at the factory with exception of .those parts left
una_Seml:ded for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR
ASSEMBLY
•A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench
(1) 3/4" Socket w/
inside boot and onto adapter.
• Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten securely.
• Snap steering wheel insert into center
of steering wheel.
• Remove protective materials from tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
drive rachet
(2) 1/2" wrench
(1) Phillips Screwdriver
(1) Utility knife
(1)Pliers
(1) Tire pressure
gauge
When right or/efl_ h_.andis mentioned in
this manual, it means, from your point of
view, when you are in the operating position (seated behind the steering wheel).
TO REMOVE
CARTON
TRACTOR
Insert
_'-_
ROLUNG
TRACTOR
J 3/8 Hex Bolt
Lockwasher
Large Rat
FROM
UNPACK CARTON
• Remove all accessible loose parts and
parts boxes from shipping carton (See
page 6).
• Cut, from top to bottom, along lines on
all four comers of shipping carton, and
lay panels flat.
• Check for any additional loose parts or
boxes and remove.
BEFORE
_3/8
Stee_St__il
r
Wheel
Extension
Shaft
Adapter
_
,
5/16 Hex
5/16 L_lmut@/I_tt
OFF
SKID
Lower Steering_
Shaft
,' _
ATTACH STEERING WHEEL
,,i="_'P'-",
", ,
ASSEMBLE EXTENSION SHAFT AND
BOOT
• Slide extension shaft onto lower steering shaft. Align moun_ing holes in extension and lower shafts and install 5/16
hex bolt and Iocknut. Tighten securely.
IMPORTANT: Tighten bolt and nut securely to 18-22 ft. Ibs. torque.
• Place tabs of steering boot over tab
slots in dash and push down to secure.
-..o
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
• Press lift lever plunger and raise attachment lift lever to its highest position.
• Release parking brake by depressing
clutch/brake pedal.
• Place gearshift lever in neutral (N)position.
• Roll tractor forward off skid.
• Remove banding holding discharge
guard up against tractor.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so
they are pointing straight forward.
• Slide steering wheel adapter onto steering shaft extension.
• P_
steering wheel so cross bars
are horizontal (left to right) and slide
8
HOW
TO SET UP YOUR
TRACTOR
CHECK BATTERY
• Lift seat pan to raised position and open
battety box door.
• If this battery is put into service after
month and year indicated on label (label
located between terminals) charge battery for minimum of one hour at 6-10
amps. (See "BATTERY" in
•MAINTENANCE
section of this manual
for charging instructions).
Seat Pan
Battery Box
Door
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
• Remove cardboard packing on seat pan.
• Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
• Assemble adjustment knob and flat
washer loosely. Do not tighten.
• Lower seat into operating position and
sit on seat.
• Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
• Get off seat w_lout moving its adjusted
position.
• Raise s_,_ and tighten adjustment knob
secu _,,,-)/.
:
Terminal
Seat
rminal
Seat Pan
Shoulder
Bolt _._..
Rat Washer
Adjustment Knob
9
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in
=PRODUCT SPECIFICATIONS" on
page 5 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See =TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replacing motion and mower blade drive belts in
the SerVi_e a-ndAdjustments sectoin of
this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you leam how to operate your tractor, check to see that the brake is properly
adjusted. See =TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
INSTALL MULCHER PLATE
• Install two latch hooks to mulcher plate
using screw, washer, lock washer, and
weld nut as shown.
NOTE: Pre-assemble weld nut to latch
hook by inserting weld nut from the top
_-Nithhook pointing down.
• Tighten hardware securely.
• Raise and hold deflector shield in upright position.
• Place front of mulcher plate over front of
mower deck opening and slide into
place, as shown.
• Hook front latch intOhole on front of
mower deck.
• Hook rear latch into hole on back of
mower deck.
Hook Points
Down
Weld Nut From
The Top
Weld
Lock
Washer
Latch
Latch
Hook
Weld Nut
Lock W_sher
Washer
Washer
Mulcher
Plate
Deflector
Shield
"_
Screw
Latch
Hooks
,ACAUTION:
Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.
10
ASSEMBLE GAUGE WHEELS TO
MOWER DECK
The gauge wheels are designed to keep
the mower-deck in proper position when
operating mower. Be sure they are properly adjusted to ensure optimum mower performance.
• Assemble gauge wheels with tractor on
a flat level surface.
Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of this
manual).
• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground.
Install gauge wheel in appropriate hole
with shoulder bolt, 3/8 washer, and 3/816 Iockn_utand tighten securely.
• Repeat for opposite side installing
gauge wheel in same adjustment hole.
Gauge Wheel
Mounting_racket
3/8-16 Locknut
Bolt
3/8-16 Washer
e Wheel
v' CHECKLIST
Please review the following checklist:
,/ All assembly instructions have been
completed.
,/No remaining loose parts in carton.
,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and tightened securely.
,/All tires are properly inflated.-(For_shipping purposes, the tires were ovddnflated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are' routed properly around pulleys
and inside all belt keepers.
,/' Check wiring. See that all connections
are _till Secure and wires are properly
clam_ed.
While learning how to use your tractor, pay
extra attention to the following important
items:
,/Engine oil is at proper level.
•f Fuel tank is filled with fresh, clean, regular unleaded gasoline.
,/Become
familiar with all controls - their
location and function. Operate them
before you start the engine.
4" Be sure brake system is in safe operating condition.
11
These-symbolsmay appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BATTERY
CAUTION OR
WARNING
REVERSE
FORWARD
ENGINE ON
ENGINE OFF
OIL PRESSURE
FAST
SLOW
A
LIGHTS ON,
OVER TEMP
LIGHT
_r
J
FUEL
CHOKE
MOWER HEIGHT
r "k R N
ATTACHMENT
CLUTCH ENGAGED
REVERSE
NEUTRAL
PARKING BRAKE
LOCKED
H
L
HIGH
LOW
KEEP AREA CLEAR
IGNITION
ATTACHMENT
CLUTCH DISENGAGED
UNLOCKED
MOWER LIFT
PARKING BRAKE
SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
HYDROSTATIC FREE WHEEL
(Hydro Models only)
DANGER, KEEP HANDS AND FEET AWAY
12
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES, BEFORE OPERATING YOUR
TRACTOR
:
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Attachment
Clutch Lever
Ignition
Switch
Light Switch
Position
Ammeter
Throttle/Choke
Lift Lever
Control
_
Clutch/Brake
Control
Plunger
Attachment
Lever
©
0
-::___ --
Adjustment
,Parking Brake Indicator
Gearshift
Lever
Our tractors conform to the safety standards of the American
National Standards Institute.
.-ATTACHMENT CLUTCH LEVER: Used to
engage the mower blades, or other attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off.
THROTTLE/CHOKE
CONTROL: Used to
control engine speed.
CLUTCH/BRAKE
PEDAL: Used for
declutching and braking the tractor and
starting the engine.
GEARSHIFT LEVER: Selects the speed
and direction of the tractor.
ATTACHMENT UFT LEVER: Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging (+)
or discharging (-).
PARKING BRAKE: Locks clutch/brake
into the brake position.
13
The operation of any tractor can result in foreign objectsthrown into the
eyes, which can result in severe eye damage. Alwayswear safetyglasses
or eye shields while operatingyour tractor or performing any adjustments or
- repairs. We recommenda wide vision safety mask over spectacles, or standard safety glasses.
HOW TO USE YOUR TRACTOR
remove key. Always remove key when
leaving b'actorto prevent unauthorized use.
Yourtractoris equippedwith anoperatorpres•
Never use choke to stop engine.
encesensingswitch.Whenengineis running,
IMPORTANT:
Leaving the ignitionswitch in
anyattemptby the operatorto leavethe seat
any positionother than =OFF" wili'cause the
withoutfirst setting the parking brake willshut
battery to be discharged, (dead).
off the engine.
TO SET PARKING BRAKE
• Depress dutcWbrake pedal intofull
"BRAKE"
andhokL
• Place parking brake lever in =EN-GAGED"
position and release pressure from
clutch/brake pedal. Pedal should remain in
"BRAKE" p0_0n. Make sure parking
brake will hold tractor secure.
Attachment Clutch
Lever "Engaged"
Position
Throttle/Choke
Control
"Disengaged"
Position
Pedal "Ddve"
Position
Parking Brake
led"
Position
=Disengaged"
Position
Gear
Shift
Lever
STOPPING
NOTE: Under certain conditionswhen tractor
is standing idlewith the engine running, hot
engine exhaust gases may cause "browning"
of grass: To eliminatethis possibility,always
stop engine when stopping tractor on grass
areas.
,A CAUTION: Always stop tractor completely, as described above, before leaving the
operator'sposition;to empty grass catcher,
etc.
THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full throttle
reduces the battery charging rate.
• Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The directionand speed of movement is controlled by the gearshift lever.
• Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral (N)
position
• Move gearshiftlever to desired position
• Slowly release clutch/brake pedal to start
movement.
IMPORTANT: Bringtractor to a complete
stop before shiftingor changing gears. Failure
to do so will shorten the useful life of your
MOWER BLADES,,
• To stoprnowerblades,move attachrnent
dutch leverto "DISENGAGED"position.
..,.
TO ADJUST MOWER CUTTING HBGHT
The position of the attachment r=ftlever determines the cutting height.
• Grasp I'dtlever.
• Press plunger with thumb and move lever
to desired position.
The cutting height range is approximately 11/2to 4". The heightsare measured from the
ground to the blade tip with the engine not
running. These heights are approximate and
may vary depending upon soilconditions,
height of grass and types of grass being
mowed.
• The average lawn should be cut to approxi-
GROUND DRIVE • To stop ground drive, depress clutch/brake
pedal into full "BRAKE" position.
• Move gearshift lever to neutral (N) position.
ENGINE • Move throttle control to slow position.
NOTE: Failure to move throttle control to
slowposition
andallowing
enginetoidle
before stopping may cause engine to -back-
tim"
• Turn ignitionkey to =OFF" positionand
14
TO TRANSPORT
mately 2-1/2 inches duringthe cool season and to over 3 inches during hot months.
For healthier and better lookinglawns, mow
oftenand after moderate growth.
• For best cuttingperformance, grass over 6
inches in heightshould be mowed twice.
Make the firstcut relativelyhigh; the second
to desired heighL
TO OPERATE MOWER
• Raise attachment liftto highest positionwith
attachment liftcontrol.
• When pushing or towing your tractor, be
sure gearshift lever is in neutral (N) position.
• Do not push or tow kactor at more than five
(5) MPH.
NOTE: To protect hood from damage when
transportingyour tractor on a tnx_ or a trailer,
be sure hood is closed and securedto tractor.
Use an appropriate means of tying hood to
tractor (rope, cord, etc.).
TOWING CARTS AND OTHER
A'I'rACHMENTS
Your tractor is equipped with an operator
presence sensing switch. Any attempt by the
operator to leave the seat with the engine running and the attachment clutch engaged will
shut off the engine.
• Select desired height of cut.
• Start mower blades by engaging attachment clutch controL
• TO STOP MOWER BLADES - dksengage
,_attachmentdutch<x)ntrol.
CAUTION: Do not operate the mower
withouteither the entire grass catcher, on
mowers so equipped, or the discharge guard
in place.
AttachmentClutch
Lever =Engaged_'_
Tow only the altachmenls that are recommended byandcom wnh
spec ca Jom
Of
the manufacturer of your tractor. Use common
sense when towing. Too heavy of a load,
while on a slope, is dangerous. "l]rescan lose '
traction with the ground and cause you to lose
control ot your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
AttachmentLift
Lever High Position
• The engine in your kactor hasbeen
shipped, from the factory,already filledwith
P'osition_
i/
summer weight oil.
• Check engine oil with tractor on level
-Disengaged-__'_/Low
ground.
• Unthread and remove oil fillcap/dips_k;
wipe oil off. Reinsert the d'_'tick intothe
tube and restoli fill cap on the tube. Donot
thread the cap onto the tube. Remove and
read oil level, ifnecessary, add oDuntil
iu_arhdarg
e
=FULL" mark on dipstickis reached. Do not
overfill.
• For cold weather operation you should
change oilfor easier starling (See =OIL VISTO OPERATE ON HILLS
COSITY CHART" in the Customer
ACAUTION:
Do not drive up or down hills
ResponsbTdies section of this manual).
s!opes greater than 15.°..
and do not drive
• To change engine oil, see the Customer
across any slope.
ResponsbTdies section in this manual.
• Choose the slowest speed before starling
ADD GASOUNE
up or down hills.
• RII fuel tank. Use fresh, clean, regular
• Avoid stopping or changing speed on hills.
unleaded gasoline with a minimum of 87
• Ifslowing is necessary, move throttleconoctane. (Use of leaded gasoline will
trollever to slower position.
increase carbon and lead oxide deposits
• Ifstopping is absolutely necessary, push
and reduce valve life). Do not mix oil with
clutch/brake pedal quicklyto brake position
gasoline. Purchase fuel in quantitiesthat
and engage parking brake.
can be used within 30 days to assure fuel
• Move gearshift lever to 1st gear. Be sure
freshness.
you have allowed room for tractor to roll
slightlyas you restart movement.
IMPORTANT: When operating in ternpera-
Pos,,on
• To.re_i_!_rnQv_nent,
slowlyreleasepad(ing'brakeandclutch/brakepedal.
• Make all turnsslowly.
-tures below 32°F(0°C), use fresh, dean winter
grade gasoline to help insure good cold
weather starting.
15
_WAIFINING: Experience indicates that
alcohol blended fuels (called gasohol or using
ethanolor methanol) can attract moisture
whichleads to separation and formation of
acids during storage. Acidicgas can damage
the fuel system of an engine while in storage.
To avoid engine problems, the fuel system
should be emptied before storage of 30 days
or longer. Drain the gas tank, start the engine
and let it run un_l the fuel lines and carburetor
are empty. Use fresh fuel next season. See
Storage Instructionsfor additional information.
Never use engine or carburetorcleaner products in the fuel tank or permanent damage
,cOCCU .
UTION: Fillto bottom of gas tank flier
neck. Do not overfill.W'q_eoff any spilled oil or
fuel. Do not store, Sl:Nllor use gasoline near
an open-flan_e_.........
TO START ENGINE
When starlingthe engine for the fu_ time or if
the engi_ I_ rtm out of fund,it _g take extra
crarddngtime to rr_
fuel lr_ the tard(to
theengine.
• sit on seatin operafi_positi_, (_.=_xe_
dutchrbrake pedal and set paddng brake.
• Place gear shiftlever in neutral (N) position.
• Move attachment dutch to =DISENGAGED" position.
• Move throttle controlto choke position.
NOTE: Before starling, read the warm and
cold starlingprocedures below.
• Insert key into ignilJonand rum key dock-:
wise to =START" positionand release key
as soon as engine starts. Do not run starter
continuouslyfor more than fifteen seconds
per minute. If the engine does not start after
several attempts, move throttle controlto
fast position,wait a few minutes and try
again. If engine stilldoes not start, move
_ the ilirottle control_=to
the choke posi-
• When engine starts,allow engine to run
with the throttle control in the choke position
untilthe engine runs roughly,then move
throttlecontrolto fast position.This may
require an engine wanTeup period from
several seconds to several minutes,
depending on the temperature.
• The attachments can also be used during
the engine warm-up period.
NOTE: If at a high altitude(above 3000 feet)
or in cold temperatures (below 32 F) the'carburetorfuel mixture may need to be adjusted
for best engine performance. See ='1"O
ADJUST CARBURETOR" in the Service and
Adjustments sectionof this manual.
MOWING TIPS
• "Srechains cannot be used when the
mower housing is attached to tractor.
• Mower should be propedy leveled for best
mowing performance. See =TO LEVEL
MOWER HOUSING" in the Service and
AcrjustmentssedJon of this manuaL
• The left hand side of mower should be
usedfor
• Ddve so that cr_0ings are dscharged onto
the area that has been cut. Have the cut
area to the rightof the bactor.This will
resultin a more even distribul_ of clippings and more uniformcuffing.
• When mowing large areas, start by turning
to theright so that cr_opingswigdischarge
away from shrubs, fences, driveways, etc.
After one or two rounds, mow in the oppesite direction making left hand turns untilfinished.
• If grass is extremely tall, itshould be
mowed twice to reduce load and possible
fire hazard from dried clippings.Make first
cut relativelyhigh;the second to the
de,redhe t.
• Do not mow grass when it is weL Wet
grass willplug mower and leave undesirable dumps. Allow grass to dry before
mowing.
• Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by selecting a
low enough gear to give the mower the
best cutt_ performance as well as the
quality of cut desired.
• when operating attachments, select a
ground speed that willsuit the terrain and
give best performance of the attachment
being used.
tion and retry.
:
WARM WEATHER STARTING (50° F AND
ABOVE)
• When engine starts, move the throttle controlto the fast position.
• The attachments and ground drive can now
be used. Ifthe engine does not accept the
load, restartthe engine and allow itto warm
up for one minute using the choke as
descnloedabove.
o
COLD WEATHER STARTING (50o F AND
BEL_
.... "=""
16
MULCHING
MOWING TIPS
IMPORTANT: Fix best perlonTmnce,keep
mower housing free of built-upgrass and
trash. Clean @er each use.
• The speclalmulching blade will recutthe
grass clippings many times and reduce
them in size so that as they fall onto the
across or perpendicular to the firstcut path.
• ChangeyourcutUngpattemfromweekto
week. Mow north to southone week then
changeto east to westthe next week. This
will help prevent mattingand graining of the
lawn.
lawntheywindisperseintothegrassand
not be noticed. Also, the mulched grass will
biodegrade quickly to provide nutrientsfor
the lawn.Always mulch with your highest
engine (blade) speed as this will provide
the best recu_ng action of the blades.
• Avoid cuttingyour lawn whenit is weL Wet
grass tends to form dumps and interferes
with the mulchingaction. The best time to
mow your lawn is the early afternoon. At
this time the grass has dried and the newly
cut area will not be exposed to the direct
...
sun.
• For best results, adjust the mower cutting
height so that the mower cuts off only the
top one-third of the grass blades. For extremely heavy mulching, reduce your width
ofcutoneachpassandmowslowly.
• Pertain types of grass and grass conditions
may require that ah area be mulched a
second time to completely hide the clip
pings.Whendoinga secondcut,mow
17
,
CUSTOMER
RESPONSIBILITIES
AS YOU COMPLETE
REGULAR SERVICE
ICE DATES!
i
Check
Brake
Operation
V'
Check Tire Pressure
tl/
V'
Check Operator Presence
Interlock Systems
and
I_
R
Check for Loose Fasteners
AC
Sharpen/Replace
T
Lubrication Chart
I_
0
Check Battery Level
1_6
CkDan Battery and Terminals
tk/
Check Transaxle Cooling
Ik/
R
V'
V'7
Mower Blades
lk f
;
,
V'4
I/r
I1_
Adjust Blade BaR(s) Tension
Ik/s
Adjust Motion Drive Belt(s) Tension
_s
i
Chec_Er_
Change
o,r_eve_
t/
V'
Engine Oil
_,3
E
Clean Air Filter
V'=
N
G
Clean Air Screen
VP=
Replace Oil Filter (If equipped)
l_t,2
E
Clean Engine Cooling Fins
re2
Replace Spark Plug
V'
Replace Air Filter Paper Cartridge
V'z
Inspect MuffledSpark
Replace
Arrester
V e
Fuel Filter
I_
If
1 - Change more often when operating under • heavy load or in hlgh ambierff temperatures.
5 - If equipped with adjustable system.
2 - Service
6 - Not required
more often when
operating
in dbly or dusty conditiorm.
3 - ff equipped
with oil _ter, change oil evwy
4 - Replaco
Idade= more often w'mm mowing
GENERAL
50 hours.
In ,,andy =oil.
BEFORE
EACH USE
Check engine oil level.
Check brake operation.
Check tire pressure.
Ch___v..k
operator presence and intedock
-'sys_{_'rms'
f_rprope r operation.
• Check for loose fasteners.
if equipped
with mainten-nce-lroe
7 - Tighten kont axle pivot bolt to 35 ft.-Ibe,
Do not ovo_ghten.
battery.
n_udmum.
LUBRICATION CHART
RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negliger_ce. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual. Some
adjustments will need to be made periodically to propedy maintain your tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
•
•
•
•
t
@
I
!
0 Attachmenl_ ;
Clutch
_i ,I
Pivot(s)
I
;
....... I
I
T-"
I
I
.0
@ Gear
Shift
Pivots
O SAE 30 or 10w30 Motor OIL
O General PurposeGrease
O Refer to Maintenance "Engine" Section
IMPORTANT: Do not oil or grease the pivot
points which have special nylon bear-ings.
Viscous lubricants will attract dust and dirt
that will shorten the life of the self-lubricating
bearings. If you feel they must be lubricated,
use only a dry, powdered graphite type lubdcant sparingly.
18
TRACTOR
Always observe safety rules when performing any maintenance.
BRAK-EOPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
washer in exact order as shown,
• Tighten bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT:
Blade bolt is grade 8 heat
treated,
Trailing
Mandrel
Edge Up
Center
Hole
• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
on page 3 of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE:To _aPtiri_-punctures
and prevent
fiat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR
PRESENCE
Star
_""
TO SI'_ARPEN BLADE
NOTE: We do not recommendsharpening
blade but if you do, be surethe blade is balanced.
Care shouldbe taken to keep the blade balanced. An unbalancedbladewill cause excessive vibrationand eventual damage to mower
and engine.
• The bladecan be sharpenedwith a file or on
a grindingwheel. Do notattempt to sharpen
while on the mower.
• To check bladebalance, you willneed a 5/8"
diameter steel bolt, pin, or a cone balancer.
(When usinga cone balancer,followthe
instructionssuppliedwith balancer.)
• Slide blade on to an unthreadedportionof
the steel boltor pin and holdthe boltor pin
parallelwith the ground. If blade is balanced,
it should remain in a horizontalposition. If
either end of the blade moves downward,
sharpen the heavy end untilthe blade is balanced.
NOTE: Do notuse a nail for balancing
blade, the lobes of the center hole may
appear to be centered, but are not.
SYSTEM
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
Center Hole
Blade
REMOVAL
• Raise mower to highest position to allow
access to blades.
• Remove hex bolt, lock washer and flat washer securing blade.
• Install new or resharpened blade with trailing
edge up towards deck as shown.
IMPORTANT: To ensure proper assembly, center-hollff'lR'bladewnust align with star on mandrel
asseml_ly.
• Reassemble hex bolt, lock washer and fiat
Hex Bolt.(Grade 8)*
*A Grade 8 heat treated bolt can be identified by six
lines on the bolt head.
Be sure that operator presence and interlock systems are working properly. If your
tractor does not function as described
below, repair the problem immediately.
• The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
• When the engine is running, any
attempt by the operator to leave the
_seat without first setting the parking
brake should sl_ut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the
seat.
BLADE
Assembly
Blade
"3"O ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
5/8" Bolt
or Pin
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use.
However, periodic charging of the battery
with an automotive charger will extend its
life.
19
•
•
•
•
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Rechargeat 6-10 amperes for I hour.
TO CLEAN BATIERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause the battery to "leak"
power.
• Open battery box door.
' DisconnectBLACK battery cable first
then RED battery cable and remove
battery from tractor.
• Rinse the battery with plain water and
dry.
• Clean terminals and battery cable ends
with wire brush until bright.
• Coat terminals with grease or petroleum
jelly.
• Reinstall battery (See "REPLACING
BAT'I__ER_Y_"
in the_SERVICE AND
ADJUSTMENTS
section of this manual)
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace if
necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE
COOLING
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
• Remove drain plug.
• After oil has drained completely, replace
oil drain plug and tighten securely.
• Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill.
For approximate capacity seeS"PROD UCT SPECIFICATIONS" on page 5 of
this manual.
Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the
tube and rest the oil fill cap on the tube.
Do not thread the cap onto the tube
when taking reading.
Keep oil at
"FULL" line on dipstick. Tighten cap
Cover Knob
Air Clepner
Cover
Wing Nut
Foam
Pre-Cleaner
Rubber
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF, SG, or
S_H. Select the oil's SAE viscosity grade
Air
Cleaner
Base
Air Cleaner
Oil Fill
Paper
Cartridge
Cap/
Dipstick
SAE YISCOSITY GRADES
4
_
o"
TEMPERATURE
_
m"
32"
40"
_'r_ATED
eO"
8o"
1oo"
_FORE NEXTOI. CH/U_<3E
"" according to your expel'ted operating temperature.
Change the oil after eve_ 50 hours of
operation or at least once a year if the
tractor is not used for 50 hours in one
year.
Check the crankcase oil level before starting the engine and after each eight (8)
hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil
•level.
TO CHANGE
ENGINE OIL
D_ete_
teg_erature
range expected
before' oil change. All oil must meet API
service classification SF, SG, or SH.
• Be sure tractor is on level surface.
Oil Drain Plug
onto the tube securely when finished.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubbom
dried gum fibers.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
20 Service air cleaner more often under dusty
conditions.
SPARK
O Remove knob and Cover.
• Remove wing nut and air cleaner from
base_
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in =PRODUCT SPECIFICATIONS"
on page 5 of this man ual.
TO SERVICE
PRE-CLEANER
• Slide foam pre-cleaner off cartridge.
• Wash it in liquid detergent and water.
• Squeeze it dry in a clean cloth. Allow it
to dry.
• ' Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
TO SERVICE
CARTRIDGE
•
Replace a dirty, bent, or damaged cartridge.
NOTE: Do not wash the paper cartridge
or use pressurized air, as this will damage
the cartridge: ........
• Reinstall the pre-cleaner (cleaned and
oiled) over the paper cartridge.
• Reassemble aircleaner, wing nut, cover
and tighten knob securely.
CLEAN AIR INTAKE/COOUNG
AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other
extemal surfaces of the engine are kept
clean at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins
and external surfaces as necessary. Make
sure the cooling shrouds are reinstalled.
NOTE:
Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds removed will cause engine damage due to
overheating.
MUFFLER
PLUGS
IN-LINE
FUEL
FILTER
The fuel filter should be replaced once
each season. If fuel filter become_s: ,:
clogged, obstructing fuel flow to carbUretor, replacement is required.
• With engine cool, remove filter and plug
fuel line sections.
• Place new fuel filter in position in fuel
line with arrow pointing towards carburetor.
• Be sure there are no fuel line leaks and
clamps are properly positioned.
• Immediatly wipe up any spilled gasoline.
t
CLEANING
Clamp
Clamp
Fuel Filter
• Clean engine, battery, seat, finish, etc.
of all foreign matter.
• Keep finished surfaces and wheels free
of all gasoline, oil, etc.
• Protect painted surfaces with automotive type wax.
We do not recommend using a garden
hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered-to keep water out. Water
in engine can result in a shortened engine
life.
....
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could create a fire hazard and/or damage.
21
_LCAU-TION: Before performing any service or adjustments:
• Depress clutch/brake pedal fully and set parking brake.
• Place gearshift lever in neutral (N) position.
• Place attachment clutch in "DISENGAGED" position.
• Turn ignition key "OFF" and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come
in contact with plug.
TO REMOVE
MOWER
Mower will be easier to remove from the
right side of tractor.
• Place attachment clutch in "DISENGAGED" position.
• Move attachment lift lever forward to
lower mower to its lowest position.
• Roll belt off engine pulley.
• Disconnect clutch rod from clutch lever
by removing retainer spring.
• Disconnect anti-swaybar from chassis
bracket by removing retainer spring.
• Disconnect suspension arms from rear
deck brackets by removing retainer
springs.
• Disconnect front links from deck by
removing retainer springs.
• Raise lift lever to raise suspension
arms. Slide mower out from under tractor.
_
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tracto_remove the front links.
TO INSTALL MOWER
• Raise attachment lift lever to its highest
position.
• Slide mower under tractor with discharge guard to right side of tractor.
• Lower lift lever to its lowest position.
• Install mower in reverse order of
removal instructions.
Clutch Lever
Retainer
Spring
Clutch
Engine Pulley
Suspension Arms
Front Unk
Retainer Springs
(Both •Sides)
Retainer
Spring
Suspension Arm
Anti-Swaybar
RetainerSprings
(BothSides)
22
TO LEVEL MOWER HOUSING
• Before making any necessary adjustments, check that both front links are
equal in length. Both links should be
approximately 10-3/8".
• If links are not equal in length, adjust
one link to same length as other link.
• To lower front of mower loosen nut =E"
on both front links an equal number of
turns.
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PRODUCT SPECIFICATIONS").
If tires are
over or undednflated, you will not properly
adjust your mower.
SIDE-TO-SIDE
ADJUSTMENT
o Raise mower to its highest position.
• At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance "A" on both
sides of mower should be the same or
within 1/4" of each other.
• If adjustment is necessary, make adjustment on one side of mower only.
• To raise one side of mower, tighten lift
link adjustment nut on that side.
To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE:
Each full tum of adjustment nut
will change mower height about 1/8".
• Recheck measurements
• When distance =D" is 1/8" to 1/2" 19wer
at front than rear, tighten nuts'"P :
against trunnion on both front links.
• To raise front of mower, loosen nut =P
from trunnion on both front links.
Tighten nut =E" on both front links an
equal number of turns.
• When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut =P against
trunnion on both front links.
• Recheck side-to-side adjustment.
Mandrel
after adjusting.
Bottom
Bottom
"D"
Both Front Links Should be Equal in Length
Suspension
Arm
Nut
Nut "E,
Trunnion
Lift Link Adjustment Nut
-FRONT, TO-BACK
ADJUSTM ENT
Front Unks
IMPORTANT: Deck-must be level side-toside. If the following front-to-back adjustment is necessary, be sure to adjust both
front links equally so mower will stay
level side-to-side.
TO REPLACE
BELT
MOWER BLADE DRIVE
The mower blade drive belt may be
replaced without tools. Park the tractor on
level surface. Engage parking brake.
To obtain the best cutting results, the
mower housing should be adjusted so that
the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of tractor.
Measure distance "D" directly in front and
behirld4ti_mal_drel at bottom edge of
mower housing as shown.
BELT REMOVAL• Remove mower from tractor (See "TO
REMOVE MOWER" in this section of
this manual).
• Work belt off both mandrel pulleys and
idler pulleys.
• Pull belt away from mower.
23
BELTINSTALLATION• Install new belt in reverse order of
removal.
• Makesure belt is in all pulley grooves
and inside all belt guides.
Install mower in reverse order of
removal instructions.
Idler Pulley
Idler Pulley
Mandrel
Pulley
Mandrel
Pulley
TO ADJUST
BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the
right side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted.
Depress clutch/brake pedal and engage
parking brake.
Measure distance between brake oper-
Remove belt from stationary idler and
clutching idler.
Pull belt slack toward rear of tractor.
Rembve belt upwards from transaxle
pulley by deflecting belt keepers.
• Pull belt toward front of tractor and
remo_e downwards from around engine
• pulley.
Install new belt by reversing above procedure.
ating arm and nut =A" on brake rod.
If distance is other than 1-1/2", loosen
jam nut and tum nut "A" until distance
Engine_
Pulley I_
Clutching'_'l_
becomeSagainst
nutl"l/2"'=A".
Retightenjam
nut
II
II
II
_,
t
II
II
i
Idler
Road test tractor for proper stopping
StaUonary_
II
I I
necessary.
stopping
distance
is still
distance as If
stated
above.
Readjust
if
greater than six (6) feet in highest gear,
f0rther maintenance is necessary.
Idler
II
]_
Transaxle,
II
II
I!
I_A__ !!
vice centeddepartment.
With ParkingBrake
Contact your nearest authorized
=Engaged=ear-
Pulley __
Nut ."A"
--TO ADJUST STEERING WHEEL ALIGNMENT
If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering
wheel and reassemble per instructions in
the Assembly section of this manual.
Jam Nut
Operating Arm
TO REPLACE
MOTION
DRIVE BELT
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or
camber, contact your nearest authorized
service center.
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom side
of left footrest.
• Re--mower
(See "TO REMOVE
MOWER" in this section of this manual.)
24
TO REMOVE WHEEL FOR REPAIRS
• Block up axle securely.
• Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheel contains a square key - Do not
lose).
• Repair tire and reassemble.
• On rear wheels only: align grooves in
rear wheel hub and axle. Insert square
key.
• Replace washers and snap retaining
ring securely in axle groove.
• Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealantalso prevents tire dry
rot and cor.rosion.
....
away from fuel tank and battery.
TO REMOVE
ORDER -
• BLACK cable first from chassis and
then from the fully charged battery.
• RED cable last from both batteries.
Positive Terminal
/_
Negative Terminal
Cables
Charged
Washers_
Retaining.Ring
CABLES, REVERSE
Positive
fAr__
Termina
Negative
Terminal
REPLACING BATTERY
Do not short battery terminals by allowing a wrench or any
other object to contact both terminals
at the same time. Before connecting
battery, remove metal bracelets, wristwatch bands,rings,etc.
Positive terminal must be connected
first to prevent sparking from accidental grounding.
SquareKey
(RearWheel Only)
TO START ENGINE WITH A WEAK
BATTERY
A, CAUTION:
Lead-acid batteries generate explosive gases. Keep sparks, flame
and smoking materials away from batteries. Always wear eye protection when
ar6und batteries.
If your battery is too weak to start the
engine, it should be recharged. (See
"BATTERY" in the MAINTENANCE section of this manual).
If "jumper cables" are used for emergency
starting, follow this procedure:
--IMPORTANT:
Your tractor Is equipped
with a 12 volt negative grounded system.
The other vehicle must also be a 12 volt
negative grounded system. Do not use
your tractor battery to start other vehicles.
• Uft seat pan to raised position and open
battery box door.
• Disconnect BLACK battery cable first
then RED battery cable and carefully
remove battery from tractor.
• Install new battery with terminals in
same position as old battery.
• First connect RED battery cable tO positive (+) terminal with hex bolt and keps
nut as shown. Tighten securely.
• Connect BLACK grounding cable to
negative (-) terminal with remaining hex
bolt and keps nut. Tighten securely.
• Close battery box door.
TO ATTACH JUMPER CABLES • Connect each end of the RED cable to
the POSITIVE (+) terminal of each battery, taking care not to short against
chassis.
• Connect one end of the BLACK cable to
the NEGATIVE (-) terminal of fully
charged battery.
• ----_'_
the_ther end of the BLACK
cable to good CHASSIS GROUND,
Seat Pan
Battery Box
Door
25
Keps
Nut
Positive (Red)
Cable
Hex Bolt
(Black)
Cable
TO REPLACE HEADLIGHT BULB
• Raise hood.
• Pull bulb holder out of the hole in the
backside of the grill.
• Replace bulb in holder and push bulb
holder securely back into the hole in the
backside of the grill.
• Close hood.
TO REMOVE HOOD AND GRILL ASSEMBLY ...............
• Raise hood.
• Unsnap headlight wire connector.
• Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
• To replace, reverse above procedures.
Headlight Wire
Connector
TO ADJUST
CABLE
THROTTLE
CONTROL
The throttle control has been preset at the
factory and adjustment should not be necessary. Check adjustment as described below
before loosening cable. If adjustment is necessary, proceed as follows:
• With engine not running, move throttle
control lever from slow to choke position.
Slowly move lever from choke to fast position.
• Check to see if hole in throttle lever:and
hole in speed control bracket are aligned.
• If holes are not aligned, loosen cable
clamp screw and align the holes by inserting a pencil or a 1/4" drill bit through both
holes. •
• Pull throttle cable up to remove slack and
tighten cable clamp screw. Remove alignment pencil or drill bit.
TO ADJUST CARBURETOR
The ca_'ouretor has been preset at the factory and Adjustment should not be necessary.
However, minor adjustment may be required
to compensate for differences in fuel, temperature, altitude or load. If the carburetor
does need adjustment, proceed as follows:
In general, turning the adjusting needles in
(clockwise) decreases the supply of fuel to
the engine giving a leaner fuel/air mixture.
Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the.
engine giving a richer fuel/air mixture.
IMPORTANT:
Damage to the needles and
the seats in carburetor may result if needle is
tumed in too tight.
Cable Clamp
Screw
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your
tractor to run poorly, stop running, or prevent it from starting.
-o- Check widng. See electrical wiring diagram in the Repair Parts section of this
manual.
:TO REPLACE
Speed Control Bracket
Throttle Lever
Idle Speed
FUSE
Adjusting
Replace with 30 amp automotive-type plugin fuse. The fuse holder is located behind the
dash.
Screw
ENGINE
Idle Fuel
Maintenance, repair, or replacement of the
emission control devices and systems,
which are being done at the customers
expense, may be performed by any nonroad engine repair establishment or indi
vidual,_,,_l_rra_
repairs must be per
formedby an authorized engine manufac
turer's service outleL
Adjusting
Needle
NOTE: The carburetor
emission. It is equipped
adjusting needle with a
allows some adjustment
26
on this engine is low
with an idle fuel
limiter cap; which
within the limits al-
lowed by the cap. Do not attempt to remove
the limiter cap. The limiter cap cannot be
removed without breaking the adjusting needle. _ .....
• Be sure you have a clean air filter and the
throttle control cable is adjusted properly
(see above).
• Start engine and allow to warm for five
minutes. Make adjustments with engine
running and shift/motion control lever in
neutral (N) position.
• Idle speed setting - With throttle control
lever in slow position, engine should idle
at 1750 RPM. If engine idles too slow or
fast, turn idle speed adjusting screw in or
out until correct idle is attained.
• Idle fuel needle setting - With throttle control lever in slow position, turn idle fuel
adjustment needle in (clockwise) until
engine I_=gins-todie and then turn out
(counterclockwise) until engine runs
rough. Tum needle to a point midway between those two positions.
• Recheck idle speed. Readjust if necessaw.
ACCELERATION TEST • Move throttle control lever from slow to
fast position. If engine hesitates or dies,
tum idle fuel adjusting needle out (counterclockwise) 118 tum. Repeat test and
continue to adjust, if necessary, until
engine accelerates smoothly.
High speed stop is factory adjusted. Do not
adjust - damage may result.
_
+
IMPORTANT: Never tamper with the engine
govemor, which is factory set for proper
engine speed. Overspeeding the engine
above the factory high speed setting can be
dangerous. If youthink the engine-governed
high speed needs adjusting, contact your
nearest AU_I'HORIZED service
center/department, which has proper equipment and experience to make any necessary
adjustments.
27
ImmedLa_tely.prepare
your tractor for storage atthe end of the season or if the tractor will not be used for 30 days or more.
,_CAUTION:
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel system of an engine while in
storage.
• Drain the fuel tank.
Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before
storing in any enclosure.
• Start the engine and let it run until the
fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
altemative in minimizing the formation of
fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage
containe_r.Always follow the mix ratio
found od stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.
TRACTOR
Remove mower from tractor for winter
storage. This will allow you to clean it thoroughly. Remove all dirt, grease, leaves,
etc. Store in a clean, dry area.
• Clean entire tractor (See =CLEANING"
in the Maintenance section of this manual).
...............
• Inspect and replace belts, if necessary
(See belt replacement instructions in the
Service and Adjustments section of this
manual).
• Lubricate as shown in the Maintenance
section of this manual.
• Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
• Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATTERY
• Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
• To__t
corrosion and power
I__
periods of storage,
batt_-_uld
be disconnected
and battery cleaned thoroughly (see
"TO CLEAN BATTERY AND TERMI-.- NALS"in the Maintenance section of
this manual).
• After cleaning, leave cables disconnected and place cables where they cannot
come in contact with battery terminals.
• If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See =ENGINE" in
the Maintenance section of this manual).
CYUNDER(S)
• Remove spark plug(s).
• Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
• Tum ignition key to =START position for
a few seconds to distribute oil.
• Replace with new spark plug(s),
OTHER
• Do not store gasoline from one season
to another.
....
• Replace your gasoline can if it starts to
rust. Rust and/or dirt in your gasoline
will cause problems.
• If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot
breathe, which allows condensation to
form and cause your tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits froi'n forming in essential
fuel sysIeB parts such as carburetor, fuel
filter, fue_se,
or tank during storage.
Also, experience indicates that alcohol
28
TROUBLESHOOTING
CHART
PROBLEM
Will not-start--
CORRECTION
CAUSE
• Out of fuel.
• Engine not =CHOKED" properly.
• Engine flooded.
•
•
•
•
Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.
• Loose or damaged wiring.
• Carburetor out of adjustment.
• Engine valves out of adjustmerit.
Hard to start
• Dirty air filter.
• Bad spark plug.
• Weak or dead battery.
• Dirty fuel filter.
• Stale or dirty fuel.
• Loose or damaged wiring.
• Carburetor out of adjustment.
• Engine valves out of adjustment.
Engine will not tum
over
• Clutch/brake pedal not
depressed.
• Attachment clutch is engaged.
• Weak or dead battery.
• Blown fuse.
• Corroded battery terminals.
• Loose or damaged widng.
• Faulty ignition switch.
• Faulty solenoid or starter.
• Fill fuel tank.
• See =TO START ENGINE" in
Operation section.
• Wait several minutes before
attempting to start.
• Replace spark plug.
• Clean/replace air filter.
• Replace fuel filter.
_
• Drain fuel tank and carburetor,
refill tank with fresh
gasoline and replace fuel filter.
• Check all wiring.
• See =To Adjust Carburetor" in
Service and Adjustments
section.
• Contact an authorized service
center.
•
_*
_•
•
Clean/replace air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter.
Drain fuel tank and refill with
fresh gasoline.
• Check all wiring.
• See =To Adjust Carburetor" in
Service and Adjustments
section.
• Contact an authorized service
center.
• Depress clutch/brake pedal.
• Faulty operator presence
s_tch(es).
Disengage attachment clutch.
Recharge or replace battery.
Replace fuse.
Clean battery terminals.
Check all wiring.
Check/replace igni_on switch.
Check/replace solenoid or
starter,
• Contactan authorized service
center.
Engine dicks but will
not start
• W_ak or dead battery.
• Corroded battery terminals.
• Loose or damaged wiring.
• Faulty solenoid or starter.
•
•
•
•
Loss of power
• Cutting too much grass/too
fast.
• Throttle in "CHOKE" position.
• Build-up of grass, leaves and
trash under mower.
• Dirty air filter.
• Low oil level/dirty oil.
• Set in =Higher Cut" position/reduce speed.
• Adjust throttle control.
• Clean underside of mower
housing.
• Clean/replace air filter.
• Check oil level/change oil.
29
•
•
•
•
•
•
•
Recharge or replace battery.
Clean battery terminals.
Check all wiring.
Check/replace solenoid or
starter.
TROUBLESHOOTING
PROBLEM
Loss-ofpower(cont'd)
CHART
CAUSE
CORRECTION
• Faulty spark plug.
• Clean and regap or change
spark plug.
• Replace fuel filter.
• Drain fuel tank and refill with
• Dirty fuel filter.
• Stale or dirty fuel.
• Water in fuel.
Spark plug wire loose.
•
•
•
•
Dirty engine air screen/fins.
Dirty/clogged muffler.
Loose or damaged wiring.
Carburetor out of adjustment.
• Engine valves out of adjustment.
Excessive vibration
• Worn, bent or loose blade.
• Bent blade mandrel.
• Loose/damaged part(s).
Engine continues to
run when operator
leaves seat with at
tachment clutch
engaged
• Faulty operator-safety presence control system.
Poor cut - uneven
•Wom,
bent or loose blade.
• Mower deck not level.
• Buildup of grass, leaves, and
trash under mower.
• Bent blade mandrel.
, Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
•around mandrels.
Mower blades will not
rotate
Poor grass discharge
fresh gasoline.
• Drain fuel tank and carburetor,
refill tank with fresh gasoline and
replace fuel filter.
• Connect and tighten spark plug
wire.
• Clean engine air screen/fins.
• Clean/replace muffler.
• Check all widng.
• See =ToAdjust Carburetor" in
Service and Adjustments
t section.
• Contact an authorized service
center.
• Replace blade.
Tighten blade
bolt.
• Replace blade mandrel.
• Tighten loose part(s). Replace
damaged parts.
Check widng, switches and connections. If not
corrected, contact an authorized
service center/
department.
• Replace blade. Tighten blade
boll
• Level mower deck.
• Clean underside of mower housing.
• Replace blade mandrel.
• Clean around mandrels to•open
vent holes.
,,:Obstruction in dutch mechanism.
• Renege
• -Worn/damaged mower ddve
belt.
• Frozen idler pulley.
• Frozen blade mandrel.
• Replace mower drive belt.
• Engine speed too slow.
•
• Replace idler pulley.
• Replace blade mandrel.
• Travel speed too fast.
• Wet grass.
•
•
• Mower deck not level.
• Low/uneven tire air pressure.
•
•
Wom, bent or loose blade.
•
3O
obstruction.
Place throttle control in "FAS'P'
position.
Shift to slower speed.
Allow grass to dry before mowing.
Level mower deck.
Check tires for proper air pressure.
Replace/sharpen blade. "i3ghten
blade bolt.
TROUBLESHOOTING
PROBLEM
Poor grass discharge
(cont'd)
CHART
CAUSE
CORRECTION
•
•
Buildup of grass, leaves and
trash under mower.
• Mower drive belt wom.
• Blades improperly installed.
• Improper blades used.
Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
Headlight(s) not
working (if so
equipped)
•
•
•
•
•
Battery will not
charge
• Bad battery cell(s).
• Poor cable connections.
• Faulty regulator (if so
equipped).
• Faulty altemator.
Engine "backfires"
when turning engine
"OFF"
Switch is "OFF'.
Bulb(s) bumed out.
Faulty light switch.
Loose or damaged wiring.
Blown fuse.
Engine throttle control not set
at =SLOW" position for 30
seconds before stopping
engine.
31
Clean underside of mower housing.
• Replace mower drive belt.
• Reinstall blades sharp edge
down.
• Replace with blades listed in this
manual.
• Clean around mandrels to open
vent holes.
-Tum
switch =ON'.
• Replace bulb(s).
° Check/replace light switch.
_- Check wiring and connections.
• Replace fuse.
• Replace battery.
,, Check/clean all connections.
• Replace regulator.
• Replace altemator.
Move throttle control to "SLOW"
position and allow to idle for 30
seconds before stopping engine.
32
TRACTOR
- - MODEL NUMBER
917.271011
SCHEMATIC
(
BATTERY
SOLENOID
RED
I
FUSE 30 AMP.
i
CLUTCH
(OPTIONAL)
I
STARTER
-*
1 BRAKE
....
I
I
"G
!
I
I
ATT'MENT CLUTCH
(CLUTCH OFF)
SWITCH
__1
FUELSHUT-OFF
t
y;_lo_
IGNITI_=
,
I
(
SOLENOID
SEAT SWITCH
(NOTOCCUPIED)
PRESENCE RELAY #1
STATOR
BRAKE
IGNmON SWITCH
POSITION
OFF
RUN/LIGHT
CIRCUIT
"MAKE"
G+ M÷ L
B+L
NONE
A+Y
RUN
B+ L
NONE
START
B+ L +S
NONE
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BAI-I_RY, BUT HAVETHEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLETHE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
BRO_
I"a:I
HEADLIGHTS
F,
RELAY
O
A
W
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
WIRING INSULATED CUPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACEDTO
PROPERLY SECURE YOUR WIRING.
33
TRACTOR
- - MODEL NUMBER
917.271011
ELECTRICAL
t
34
TRACTOR
-- MODEL NUMBER
917.271011
ELECTRICAL
KEY
NO.
PART
NO.
1 163465
2
74760412
8
156417
16
161343
19
STD551125
2O 7335O40O
21
147430
22
4152J
24
4799J
25
146147
26 _108824X
27
73510400
28
4207J
29
160784
30
140301
31
124211X
32
141226
33
109310X
40
161352
41
71110408
42
131563
43
145673
44
73640400
45
121433X
52
141940
70
142621
81
109748X
DESCRIPTION
Battery,12 Volt 28 Amp
Bolt, Hex 1/4-20 x 3/4
Case, Battery Mech Hinge
Switch, Interlock N. OPNJN.OPN
Washer, Lock 114
Nut, Hex, Jam 114-20 UNC
Harness, Light Socket (w/4152J)
UghtBuro
Cable, Battery, 6 Gauge, Red, 11"=
Cable, Battery, 6 Gauge, Red, W16 Wire
Fuse, 30 Amp
Nut Keps Hex 114-20 UNC
Cable, Ground, 6 Gauge, Bla_k, 12"
Switch, Plunger Normal OP Olive
Switch, Ignition 4 Position
Nut, Ignition
Cover, Ignition Switch
Key, Molded, Craftsman
Harness, Ignition
Bolt BIk Fin Hex 1/4-20 UNC x 1/2
Cover, Terminal
Solenoid
Nut, Keps BIk Hex 1/4-20 UNC
Ammeter, Rectangular 15 Amp
Protection Wire Loop (Hour Meter)
Harness, Engine Kohl Cmd-L 15AR
RelayAsm.
NOTE: Allcomponentdimensionsgivenin U.S. inches
1 inch=25.4 mm
35
TRACTOR
- - MODEL NUMBER
917.271011
CHASSIS AND ENCLOSURES
28
12
58
53
31
57
14
37
54
6O
74
3 /
3
36
14
TRACTOR - - MODEL NUMBER
CHASSIS AND ENCLOSURES
KEY
PART
NO.
NO.
1 160392
2
140356
3
17490612
4
19131216
5
155272
9
161917X013
10
STD533710
11
155927
12
145660
13
155934X010
14
17490608
17
144983X558
18
126938X
25
19131312
26
STD541437
28
145198X558
29
155217
30
151287X558
31
139976
37
17490508
38
139886
39
139887
51
73800400
52
19091416
53
145201
54
161464
55
145202
57
STD552507
58
150127
60
STD533707
64
154798
74
STD541437
140
158418
142
156095
143
154966
144
154207
145
156524
-- :'54793
917.271011
DESCRIPTION
ChassisAssembly
Drawbar
Screw, Thd., Roll. 3/8-16 x 3/4
Washer 13/32 x 3/4 x 16 Gauge
Bumper Hood/Dash
Dash
Bolt, Carriage 3/8-16 x 3/4
Panel, Dash, LH
Clip "13nnermanGnlle P/L
Panel, Dash, RH
Screw, Thd., Roll. 3/8-16 x 1/2
Hood Assembly
Bumber Hood
Washer 13/32 x 13/1't_x 12 Gauge
Locknut
Grille w/Clips MS-558
Lens, Grille
Fender/Footrest Pnt STLT N Hold 558
Bracket, Fender/Support
ScrewThdrol 5/16-18 x 1/2
Pivot Bracket Assembly, LH,
Pivot Bracket Assembly, RH,
Nut Lock w/Insert 114- 20 UNC
Washer, 9/32 x 7/8 x 16 Gauge
Bracket, Grille Pickotf LH
Screw, Hex Wshd #8-18 x 7/8
Bracket, Grille Pickoff RH
Bolt, FinHex 114-20 UNC x .75
Duct, Air Engine PL/LT
Bolt, Rdhd Sqnk 3/8-16 UNC x 3/4
Dash, Lower STLT
Nut, Crownlock 3/8-16 UNC
Bracket, Suspension Front
Plate, Reinforcement STLT
Backrest.
SwayoarChassis
Bracket, Footrest STLT
Rod Pivot Chassis/Hood
Plug, Button
NOTE: All component dimensions given in U.S. inches
1 in_ = 25.4 mm
37
TRACTOR
-- MODEL NUMBER
917.271011
GROUND DRIVE
72
70
116
51
5
48
150
27
151
.51
52
6
62
35
37
36
34
53
i
26
38
27
TRACTOR--
MODEL NUMBER
917.271011
GROUND DRIVE
KEY
NO.
1
PART
NO.
---
DESCRIPTION
KEY
NO.
PART
NO.
Transaxle(See Breakdown)
Dana, Model Number4360-122
Spring, Return, Brake
Pulley, Transaxle
Ring, Retainer
Strap, Torque
Screw, Thd., Roll. 5/16-18 x 3/4
Rod Shifter Fender STLT
Pin, Cotter
Washer, Shift Plate
Bolt 1/4-28 UNF W/Patch
Grade 8
52
53
55
56
57
58
59
61
62
63
64
STD541431
105710X
105709X
STD523712
160855
127274X
140312
17490612
8883R
140186
71170764
STD551143
154778
2
3
4
5
6
8
10
11
13
146682
123666X
12000028
121520X
17490512
154792
STD561210
105701X
74550412
14
15
STD551125
74490544
Washer
Bolt, Hex Flghd 5/16-18 Grade
65
66
18
STD523710
70 , 134683
72 t 19132012
19
STD541437
Bolt Fin Hex 3/8-16 UNC x 1.
Gr5
Nut
21
22
24
106933X
130804
STD541237
Knob
Rod, Brake
Nut
74
75
109502X
121749X
25
26
27
28
29
30
31
32
34
35
36
37
106888X
STD551037
STD561210
145204
124236X
130807
127275X
STD523107
" 155071
120183X
STD551062
STD571810
Spring, Brake Rod
Washer
Pin
Rod, Parking Brake
Cap, Parking Brake, Red
Bracket, Transaxle
Keeper, Belt, LH.
Bolt
Shaft Assembly, Foot Pedal
Bearing, Nylon
Washer
Roll Pin
76
77
78
STD681075
123583X
121748X
80
81
82
83
160783
161077
123782X
19171216
84
85
86
145643
150360
157480
38
39
40
41
42
123674X
STD523727
4470J
154777
19131312
Pulley, Idler, Rat
Bolt
Spacer, Split .395 x .59
Keeper, Bell Idler Fool-Proof
Washer 13/32 x13/16 x12
Gauge
Pulley, Idler, V-Groove, Plastic
BellcrankClutchGmdDrvSU
Retainer, Belt
Bolt -_
Nut CrOwn Lock 3/8-16 UNC
87
88
89
90
19212016
12000008
158391
124346X
47
127783
48_ :154407
49
123205X
50
STD523715
51
STD541437
112
116
148
149
150
151
19091210
72110610
159103
:-122052X
150935
19133210
DESCRIPTION
Nut CrownLock5/16-18UNC
Unk, Clutch
Spdng,ClutchReturn
BoltFinHex 3/8_16x 1-1/4
V-Belt,GroundDrive'
Keeper,Belt, R.H.
Keeper,Belt, CenterSpan
Screw,Thd.,Roll. 3/8-16 x 3/4
Cover, Pedal
Pulley,Engine
BolL Hex Head,Fin.
7/16-20 x 4 Grade5
Washer
Keeper,Belt, Engine,FoolProof
Guide,MowerDriveBelt,R.H.
Washer 13/32 x 1-1/4 x 12
Gauge
Spacer,Split
Washer 25/32 x 1-1/4x 16
Gauge
E-Ring
Key, Square 2.0 x .1845/.1865
Washer 25/32 x 1-5/8x 16
Gauge
Arm, Shift
ShaftAssembly
Spring,Torsion
Washer 17/32 x 3/4 x 16
Gauge
Tie Rod
Nut, Nylod(
Bushing,Pivot
Washer
E-Ring
Console,Shift,STLT
Nut,serf-Threading,WasherHd
114
Washer 9/32 x 3/4 x 10 Gauge
BoltRdhdSqneck3/8-16 x 1.25
Spacer
SpacerRetainerPM Mower
BushingNylonCollered
Washer13/32 x 2 x 10 Ga.
NOTE: Allcomponentdimensionsgivenin U.S. inches
1 inch= 25.4 mm
39
TRACTOR
- - MODEL
NUMBER 917.271011
STEERING ASSEMBLY
. ,- ..... _..... ",:_,
l
_41
I
•
40
TRACTOR
- - MODEL NUMBER
917.271011
STEERING ASSEMBLY
KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
13
•15
17
18
19
20
22
23
25
26
27
28
29
30
32
36
37
38
39
40
- 41
42
43
44
46
PART
NO.
139768
154427
156483
157473
6266H
121748X
19272016
12000029
3366R
156438
STD551137
154779
73901000
156546
57079
124035X
126684X
71200410
127501
154406
126847X
136874
19131416
17490612
STD561210
130465
155099
152927
139769
19133808
STD541537
100711L
145054
121749X
153720
121232X
47
6855M
51
54
62
63
65
66
67
68
STD541431
74780520
156594
STD523710
154780
154404
74781044
154429
DESCRIPTION
Wheel, Steering
Axle, Asm Front
Spindle, Asm Lh
Spindle, Asm Rh
Bearing, Race Thrust Harden
Washer, 25/32 x I 5/8 x 16ga
Washer, 27/32 x I 1/4 x 16 Ga
Ring, Klip #t5304-75
Bearing. Col Sb'g BIk
Draglink. Extended Stamped
Washer. Lock Hvy Hlcl Spr3/8
Bearing, Axle STLT/GT
Locknut, Flange 5/8-11 UNC
Shaft. Asm Strg Private Label
Washer. Thrust 515 x750x 033
Support,Shaft
t
Washer.Shim 1/4 x 5/8 x 062
Screw.Hex Socket Hd 1/4-20 x 5/8
Shaft. Asm Pittman
Bracket, Steering
Bushing, Red "13eBIk Lt
Gear, Sector
Washer, 13/32 x 7/8 x 16ga
Screw, Thdrol 3/8-16x3/4 Ty-tt
Pin, Cotter 1/8 x 3/4 Cad
Rod, "ReWire Form 19 75 Mech
Bushing, Strg 5/8 Id Dash
Screw, "n"#10-32 x 5 x 3/8 Range
Insert, Steering Wheel
Washer, 13/32 x 2-3/8 x8 Gauge
Gripco Nut
Adaptor, Wheel Strg
Boot Shaft Steering
Washer, 25/32 x 1-1/4 x 16 Gauge
Extension, Steering Non-Adjust
Cap, Spindle Fr Top BIk
F_ng, Grease
Nut Lock Hex w/Ins 5/16 -18 UNC
Bolt Fin Hex 5/16 - 18 UNC x I -1].4
K'd,Steering Assembly
Bolt, Fin Hex 3/8-16 UNC x I Gr. 5
Spacer, Axle
Bearing, Arm Pittman
Bolt, Fin Hex 5/8-11 UNC x 2-3/4
Axle, Brace
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
41
TRACTOR
- - MODEL NUMBER 917.271011
ENGINE
14
i
38
ss
33
S
S_
'_'-- ""
-"
_x
S-_ s_ S
"';'_','I
_" '
P_
_
-:,_'_..._
29
\
OPTIONAL
23
/
EQUIPMENT
Spark Arrester
42
I
II
I°'l
"J
illt l
)jl,.<,.,
TRACTOR-
- MODEL NUMBER
917.271011
ENGINE
KEY
NO.
1
2
3
4
14
15
16
23
29
31
32
33
35
37
8
40
44
46
62
77
79
80
81
PART
NO.
162156
17720410
137350
13280328
13200300
STD551231
159880
137180
109202X
156990
123487X
17490512
137040
.......
124028X
17490412
19091416
STD551131
19101216
M740108025
74760508
128861
DESCRIPTION
Control,Throt/ Ch
Screw,Hex ThdCut 1/4-20x5/8T
Engine(See Breakdown)KohlerModel No. CV15S-41567
Muffler
Nipple,Pipe 3/8 NPT x 3-1/2
Elbow,Std90 Degree3/8-18 Npt
Washer
Shield,BRN/DBRG_uard
Arrestor,Spark
'
Tank,Fuel
Cap Assembly,FuelTank,Vented
Clamp,Hose BIk
Screw,Thdrol5/16-18 x 3/4 TYT
Une Fuel
PlugOil Drain (OrderFromEngineManufacturer)
Bushing,Snap,Fuel Line
Screw, Hex Washer Head, Thd. Roll.1/4-20 x 3/4
Washer,9/32 x 718x 16 Gauge
Washer,Lock
Washer5/16 x 3/4 x 16 Gauge
Boll Hex
Bolt,Hex Hd 5/16-18 UNC x 1/2
Nut,Range 114-20StarterNut
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
TRACTOR
- - MODEL NUMBER 917.271011
SEAT ASSEMBLY
\
8
S
I
i
I
;
i
• I
21
i
I
!
!
I
i
i
5
KEY _PART
NO.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
140123
140551
STD523710
19131610
145006
STD541437
124181X
17490616
19131614
155925
120068X
121246X
KEY
NO.
DESCRIPTION
Seat _.
Bracket, Pivot, Seat
Bolt
Washer 13/32 x I x 10 Gauge
Clip, Push-In Hinged
Nut
Spdng, Seat
Screw, Thd., Roll. 3/8-16 x 1
Washer 13/32 x 1 x 14 Gauge
Pan, Seat Emboss QCK Conn.
Knob Seat 1/2-13 UNC BIk
PART
NO.
13
14
15
16
17
21
22
24
121248X
72050412
134300
121250X
123976X
153236
STD541431
19171912
25
127018X
DESCRIPTION
Bushing, Snap
Bolt, Cordage 114-20 x 1-1/2
Spacer, Split .28 x .88
Spring
Locknut, Range 1/4 Grade 5
Bolt, Shoulder 5/16-18 UNC
Nut
Washer 17/32 x1-3/16 x12
Gauge
Bolt, Shoulder 5/16-18 x .62
NOTE: All component dimensions given in U.S. inchesl inch = 25.4 mm
Bracket, Switch Mounting
44
TRACTOR--
MODEL NUMBER
917.271011
DECALS
13
6
2O
9
8
21
12
5
14
KEY
NO.
PART
NO.
1
3
4
5
156368
163200
163202
163261
6
8
9
10
12
133644
163203
163204
156439
146046
WHEELS
KEY
NO.
DESCRIPTION
Decal,
Decal,
Decal,
Decal,
OHV
Decal,
Decal,
Decal,
Decal,
Decal,
Oper. Instr.
Hood, R.H.
Hood, LH.
Dash Pnl Kohler 15.5
Customer Maintenance
Deck Mower EZ3
Fender, Craftsman
Fender Danger
V-Belt Drive Schematic
4;10
DESCRIPTION
13
163207
14
20
21
------
160396
149516
138047
138311
154515
154516
163727
163728
Decal, Fend Sd Wht Rad/6sp
42
Decal, V-BeltSchematic
Decal BatteryDngr/PsnEng
Decal, BatteryDiehard Sears
Decal,Uft Handle
Pad FootrestLH STLT
Pad FootrestRH STLT
Owner'sManual,English
Owner'sManual,Spanish
PART
NO.
DESCRIPTION
KEY
NO.
& TIRES
PART
NO.
1
2
3
4
59192
65139
106222X
59904
5
6
106732X427
278H
Valve Cap, Tire
.... Stem, Valve
Tim, Front
Tube, Front Tire
(Not Provided, Service Item
Only)
•7
9040H
8
9
10
106108X427
122082X
7152J
11
--
104757X
144334
Rim, Front
RtlJng, Grease (Front Wheel
Only)
Bearing, Range (Front Wheel
Only)
Rim, Rear
"[ire, Rear
Tube, RearTire
(Not Provided, Service Item
Only)
Cap, AxJe
Sealant,'nre 10 oz.
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
45
TRACTOR
- - MODEL NUMBER
917.271011
LIFT ASSEMBLY
7
3
2\
13
4
6
6
11
12
13
19
13
20
2O
i
32
13-------_
15
31 _
19
32
46
TRACTOR - - MODEL NUMBER 917.271011
LIFT ASSEMBLY
KEY
NO.
PART
NO.
1
159460
2
159471
3
105767X
4
12000002
5
19211621
6
120183X
7
125631X
8
122365X
11
139865
12 . 139866
13
STD624008
15
127218
16
73350800
17
130171
18
73680800
19
139868
20
163552
31
140302
32
73540600
DESCRIPTION
Wire Asm Inner/Sprg w/Plunger LT
ShaftAsm. _.ift
Pin Groove !
E Ring #5133-62
Washer 21/32 x I x 21 Ga.
Bearing Nylon
Grip Handle Fluted
Button Plunger Red
Link Lift Lh Rxed Length
Link Lift Rh Fixed Length
Retainer Spring
Link Front
Nut Jam Hex 1/2-13 Unc
Trunnion BIk Zinc
Nut Crownlock 1/2-13 Unc
Arm, Suspension Rear
Retainer Spring
Beadng, Pivot, Lift Spherical
Nut, Crownlock 3/8-24
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
47
TRACTOR
- - MODEL NUMBER
917.271011
MOWER DECK
68
71
4
36
27
29
18
\
,117
116
48
TRACTOR
-- MODEL NUMBER
917.271011
MOWER DECK
KEY
NO.
PART
NO.
1
2
3
144393
STD533107
138017
4
5
6
8
138440
STD624008
130832
850857
9
10
11
12
13
STD551137
140296
134149
129895
137545
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
128774
110485X
140329
72110610
STD533106
132827
159770
STD541431
134753
131267
105304X
123713X
110452X
130968
19111016
29
30
31
32
33
34
35
36
37
131491
157722
129963
153535
137266
STD533717
133835
131494
STD551037
40
41
43
STD541437
133551
140083
44
45
46
46
49
50
51
52
53
54
55
KEY
NO.
DESCRIPTION
Mower Housing
Bolt
Bracket Assembly,Sway Bar,
Front
Bracket Assembly, Sway Bar
Retainer Spring
Arm, Suspension, Rear
Bolt, Hex 3/8-24 x 1.25 Grade
8
Washer, Lock
Washer, Hardened
Blade, Mulching
Bearing, Ball
Shaft Assembly, Mandrel,
Vented (Includes Key Number
PART
NO.
DESCRIPTION
56
58
59
67
68
71
72
73
74
122052X
140086
141043
162113
144200
142427
131870
127847
121748X
75
76
12000029
128903
77
78
127845
160570
Housing, Mandrel, Vented
Bearing, Ball, Mandrel
Stripper, Vented Mower Deck
Bolt, Carriage 3/8-16 x 1-1/4
Bolt, Carriage 5/16-18 x 5/8
Bolt, Shoulder
Baffle, Vortex
Nut Crownlock 5/16-18 UNC
Stiffener Bracket
Bracket, Deflector
Cap, Sleeve
Spring, Torsion, Deflector
Nut, Push
Shield, Deflector
Washer 11/32xS/8x16
Gauge
Rod, Hinge
Screw Thdrol Washer Head
Washer, Spacer
Pulley, Mandrel
Nut, Toplock, Ranged
Bolt
Fastner, Christmas Tree
Pulley, Idler, Rat
Washer 13/32 x 13/16 x 16
Gauge
Nut Crownlock 3/8-16 UNC
Rod, Pivot, with Nibs
Rod, Clutch, Secondary, with
Nibs
79
80
81
82
83
84
85
92
101
102
103
104
105
106
111
112
113
114
115
116
117
118
119
121
128
129
130
127498
Keeper, Spring
LeverAsm. Clutch Pri PIm
STLT
Bushing, Large, Brass
75401.
1237
142028
120958X
156084
72140618
STD541437
136420
71161010
19061216
STD551110
160793
2029J
155197
155198
17490512
Spring, Mower Clutch
Nut, HexJam 3/8-16 Unc
Trunnion, Adj.
Washer Sintered
Keeper Belt Idter
Bolt Carriage 3/8-16 x 2-1/4
Nut
Mulcher Cover
Screw
Washer #10
Washer, Lock
Latch Assembly, Bagger
Nut, Weld
Bracket, Gauge, Wheel LH.
Bracket, Gauge, Wheel R.H.
Screw Thdrol 5/16-18 x 3/4
STD541431
72110504
137644
133957
73930600
STD551037
143723
153390
19131312
STD523710
131
STD533710
140088
STD624003
Guard, Mandrel, L.H.
Retainer
132
19132203
137729
133944
155066
131340
STD541410
139888
131845
133943
155046
Screw, Thd. Roll 1/4-20 x 5/8
Washer, Hardened
Roller Assembly, Cam Follower
Bolt, Shoulder #10-24 Grade 5
Locknut
Bolt, Shoulder 5/16-18 UNC
Arm Assembly, Pad, Brake
Washer, Hardened
Arm, Idler
141
--
6266H
130794
Nut, Hex, Keps 5/16-18 UNC
Bolt, Carriage 5/16 UNC x 1/2
Bolt, Shoulder
Wheel, Gauge
Nut, Centerlock 3/8-16
Washer 3/8 x 7/8 x 14 Gauge
Bracket
Washer Felt
.... Washer 13/32 x 13/16 x 12 Ga.
Bolt, Fin Hex 3/8-16 UNC x 1
Gr. 5
Bolt, RDHD SQNK 3/8-16 UNC
xl
Spacer, Washer 13/32 I.D. x 13/80.D. x 1/4
Washer Thrust .75 x 1.230
--
145411
_6.)-
Spacer, Retainer
Spring, Torsion Brakes
Guard, TUV Idler
Knob Custom Oval
V-Belt
J
t,"
Rod, Clutch, Primary, vath Nibs
Spring, Return
Arm, Clutch, Secondary
Washer 25/32 x 1-5/8 x 16
Gauge
Ring, Klip
Bolt, Shoulder 3/8-16 UNC x
1.44
Mandrel Assembly (Includes
Key Numbers 8-10, 12-15, 31
and 32)
Mower Deck, Complete
(Standard Deck, Order
Separately Mulcher Plate and
Gauge Wheel Components,
Key Nos. 101-106 and 111-121)
NOTE: All component dimensions given in U.S.inches
1 inch = 25.4 mm
49
TRACTOR--
MODEL NUMBER
917.271011
DANA TRANSAXLE - - MODEL NUMBER 4360-122
20
21
22
24
25
31
27
32
33
36
53
42
43*
54
44
48
12
47
48
9
67
70
5O
TRACTOR
- - MODEL
NUMBER
917.271011
DANA TRANSAXLE - - MODEL NUMBER 4360-122
KEY
PART
NO.
NO.
DESCRIPTION
160955
2274J
134400
105904X
16O94O
Housing, Upper
Screw, Tapping, 1/4-20 X .734
Bell, Detent
Spring, Detent
Screw, Tapping, No. 10-24 X
.482
Assy, Kit, Shifter
_V-Ring
Puck, Fdction
Bearing, Flange
Ring, Retaining
1
2
3
4
5
6
134788
7 . 1087_27;__
8
120951X
9
148266
10
2225J
11
134793
12
143697
13
120415X
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
3334
35
142674
161563
161564
105909X
105910X
148269
160943
138246
138238
148268
143673
2244J
105916X
120470X
110070X
142677
142681
124644X
108980X
120406X
134796
105925X
36
2228J
KEY
PART
NO.
NO.
DESCRIPTION
37
2231J
Washer, Plain, .632 X 1.00 X
.031
38
39
40
41
42
43
44
45
46 i
160944
124639X
120472X
105928X
161565
134394
120473X
160942
142678
Assy, Kit, Shim, .625 Shaft
Gear, Spur, 15T
Washer, Plain, .632 X 1.38 X
.046
Key, Woodruff, No. 9
Assy, Kit, Input Shaft
Pinion, Bevel, 12T
Ring, Retaining
Chain, 24 Pitches
Seal, Oil
Gear, Spur, 12T
Collar, Clutch
Assy, Kit, Clutch Keys
Beating, Flange
Shaft, Intermediate
Key, Woodruff, No. 61
Ring, Retaining
Sprocket, 18T
Spacer, 1.131 X 1A5 X A94
Gear, Spur, 37T
Gear, Spur, 35T
Gear, Spur, 30T
Gear, Spur, 25T
Gear,Spur, 22T
Gear, Spur, 19T
Wastier, Plain, .640 X 1.37 X
.061
47
48
49
50
51
124641X
106589X
120408X
105937X
2226J
52
53
134401
2264J
54
55
56
57
56
59
60
61
62
63
64
65
66
67
68
69
160946
160947
160948
110071X
120952X
160949
160950
160951
120961X
7294J
108989X
160952
120954X
160953
138244 ....
108996X
Assy, Gear, Comb., 12T & 30T
Shaft, Idler
Spacer, .633 X .87 X .755
Sprocket, 9T
Gear, Bevel, 36-T
Assy, Kit, Shim, .750 Shaft
Shaft, Drive
Cover, Detent
Gear, Spur, 12T
Gear, Spur, 20T
Gear, Spur, 25T
Gear, Spur, 28T
Gear, Spur, 31T
Washer, Plain, .632 X 1.00 X
.06O
Washer, Neoprene
Washer, Plain, .758 X 1.25 X
.031
Axle, LH
Gear, Miter, 12T, Splined
Ring, Retaining
Gear, Spur, 32T
Shaft, Cross
Gear, Miter, 12T, Idler
Axle, RH
Housing, Lower
Puck, Friction
Disc, Brake
Spacer, Brake Puck
Jaw, Brake
70
160954
Washer, Plain, .632 X 1.00 X
.046
71
72
73810500
120416X
Pin,Dowel
Screw, Tapping, 5/16-18 X 2.35
Lever,Actuating
Washer, Plain, .321 X 1.00 X
.055
Bracket, Anti-Rotation
Nut, Lock, 5/16-24
Grease
NOTE: Allcomponentdimensionsgivenin U.S. inches
1 inch= 25.4 mm
51
TRACTOR
- - MODEL
NUMBER 917.271011
KOHLER ENGINE- MODEL NUMBER CV15S, TYPE NUMBER PS-41567
AIR INTAKE
J
BLOWER
HOUSING
AND BAFFLES
I
_4
_2
t
°
@-,
7
15
8
_
_5
6
14
-1
o
8rag
_
ENGINE
CONTROLS
J
._r---_, llLI,orl |d(_l'"
°_-
1=%'_-LI P' .61-,
EXHAUST]
/"
_IS
/
6
52
/i
°
TRACTOR
KOHLER
- - MODEL NUMBER
ENGINE - MODEL NUMBER
AIR INTAKE
KEY
NO.
PART
NO.
2
25-341-02
Kit, Air Cleaner
(Incl. Key Numbers 2 thru 12)
Knob, Air Cleaner Cover
3
4
5
6
7
8
9
12-096-24
12-083-08
12-100-01
X-25-63
12-083-05
12-313-04
12-094-12
Cover, Air Cleaner
Precleaner Element
Wing Nut
Washer, Plain 1/4
Element, Air Cleaner (Incl. #7)
Grommet
Base, AirCleaner
10
11
12-072.05
12-086-01
NOT ILLUSTRATED
- 12-113-53
KEY
NO.
DESCRIPTION
12-743-05
12-04T-02--
(Incl. Key Numbers 9 and 10)
Stud, Mntg Plate M6 x 1.0 x 66
Screw, #10 Hi-Lo Thread
Forming (2)
=Gasket' Air Cleaner
Decal, Air Cleaner
CRANKSHAFT
KEY
NO.
CV15S, TYPE NUMBER
PS-41567
ENGINE CONTROLS
1
12
917.271011
PART
NO.
DESCRIPTION
1
12-014-37
Crankshaft
2
12-139-01
Plug, Cup
PART
NO.
DESCRIPTION
1
2
3
12-079-07
12-237-01
M-0664020
Linkage, Choke
Clamp, Cable
Screw, Locked Socket
4
M-0545016
5
12-536-09
6
M-0443020
7
SM-0443025
M6 x 1.0 x 20 (2)_
Screw, Hex Flange
M5 x .8 x 16
Control, Speed Assembly
(Includes Key Numbers 6
through 9)
Screw, Pan Head
M4 x 0.7 x 20
Screw, Pan Head
8
9
10
_
12-089-11
12-089-23
..12-089-24
M4 x 0.7 x 25
Spring, Choke Adjust (2)
Spring, Choke Return
Spring, Governor
11
12
1_1-0641060
SM-0642025
13
12-090-05
Nut, Hex Range M6 x 1.0
Screw, Hex Flange
M6 x 1.0 x 25
Lever, Governor
14
15
25-158-11
12-079-01
Bushing, Throttle Unkage
Linkage, Throttle
16
25-158-08
Bushing, Unkage Retaining
EXHAUST
KEY
NO.
PART
NO.
DESCRIPTION
BLOWER HOUSING AND BAFFLES
KEY
NO:.
PART
NO.
1
M-0545010
2
3
4
24-468-10
12-146-07
M-0645020
6
7
9
8
24,096-05
12027-32
12-141-01
12-096-28
10
11
25-15402
M-0545020
12
13
12-063-05
M-0645016
14
15
12-063-08
12-063-01
NOT ILLUSTRATED
- - 12-113-64
1
2
3
4
5
6
pESCRIPTION
Screw, Hex Flange
M5 x0.8 x 10 (8)
Washer, Plain 114
Plate, Blower Housing
Screw, Hex Flange
M6x 1.0x20
Cover, Pinion
Housing, Blower
Ring, Retainer (2)
Cover
M-0829033
12-041-03
M-0841080
12-126-11
12-445-06
M-0645025
Stud, M8 x 1.25 x 33 (2)
Gasket, Exhaust Manifold
Nut, Hex Range M8 x 1.25 (2)
Bracket, Muffler
Strap, Lilting
Screw, Hex Flange
M6 x 1.0 x 25 (2)
NOT ILLUSTRATED
KEY
NO.
Clip, Mounting (3)
Screw, Hex Flange
M5 x .8 x 20 (3)
Baffle, Intake Side
Screw, Hex Flange
M6 x 1.0 x 16 (2)
Baffle, Cylinder Head
Baffle, Cylinder
- - -
PART
NO.
DESCRIPTION
12-522-18
12-755-59
ShortBlock
Gasket Set
RPM Settings:
RPM Settings:
Low Speed: 1500-2000
High Speed:3200-3400
NOTE: All component dimensions given in U.S. inches
I inch = 25.4 mm
Decal, Horsepower
53
TRACTOR
- - MODEL NUMBER
917.271011
KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41567
FUEL
SYSTEM
I
4
/
/
7
/
CYLINDER
HEAD,
VALVE
AND BREATHER
19
2
I
22
21
2O
18
14
/
15
14
54
I
2s
TRACTOR
-- MODEL NUMBER
917.271011
KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41567
FUEL SYSTEM
KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
-27
28
29
30
31
32
33
PART
NO.
12-853-56
12-041-02
12-053-56
12-041-01
12-089-23
12-079-07
12-265-04
X-426-9
25-353-10
25-050-0247-154-01
12-086-07
12-431-01
12-368-05
12-089-09
12-086-04
12-089-09
12-146-03
25-086-27
12-144-09
12-144-08
12-089-10
12-146-02
12-337-03
12-757-02
12-041-05
12-104-01
12-757-09
12-041-06
M-0641060
X-25-63
X-22-11
M-0629122
' NOT ILLUSTRATED
- 12-041-01
-12-757-03
-12-518-05
- -
41-518-34
- - -
277563
12-454-03
CYLINDER HEAD, VALVE AND BREATHER
KEY
NO.
DESCRIPTION
Kit, Carburetor (Incl. #2 thru 6)
Gasket, Air Cleaner
Carburetor Assembly
(For Information Only - Not
Available Separately)
(Incl. Key Numbers 12 thru 27)
Gasket, Carburetor (2)
Spring, Choke Return
Unkage, Choke
Deflector, Heat
Clamp, Hose (2)
Line, Fuel, 9"
._Filter, Fuel
Clip, Cable
Screw, Hex Cap 8-32 x 3/8
Sleeve, Insulating
Needle, Idle, Fuel Adjust
Spring, Idle Fuel
Screw, Idle Speed Adjust
Spring, Idle Speed
Plate, Throttle
Screw, Throttle Plate (2)
Shaft, Throttle with Lever and
Seal
Shaft, Choke
Spring, Choke
Plate, Choke
Jet, Main
Kit, Float
Gasket, Bowl
Bowl, Fuel
Kit, Solenoid Assembly
(Includes Key Number 29)
1
2
3
4
5
7
8
9
10
12-351-01
12-75.5-60
12-411-01
12-041-10
12-017-01
12-017-02
12-016-01
12-016-02
12-146-13
12-468-05
12-112-13
12-086-15
11
12
13
14
15
16
12-089-01
't12-173-01
'12-755-03
X-426-9
12-326-03
M-0645020
17
18
19
20
12-096-07
235011
24-032-05
M-0640034
21
22
23
24-194-01
24-186-03
M-0545010
24
25
26
27
12-018-01
12-402-02
12-318-09
X-75-23
6
Gasket.Bowl RetainerScrew
Nut, Hex Flange M6 x 1.0 (2)
Washer, Plain 114
Washer, Lock 1/4
Stud, M6x 1.0x 122(2)
PART
NO.
DESCRIPTION
Ufter, Valve (2)
Wit,Cylinder Head
Rod, Push (2)
Gasket, Cylinder Head
Valve, Intake, Standard Size
Valve, Intake, .25" Oversize
Valve, E_d_aust,Standard
Valve, Exhaust, .25" Oversize
Plate, Guide
Washer, Plain 13/32
Spacer, Head Bolt Exhaust Port
Screw, Hex Range
M10x 1.5x81 (5)
Spring, Valve (2)
Cap, Valve Spring (2)
Kit, Retainer (2)
Clamp, Hose (2)
Hose, Breather
Screw, Hex Range
M6 x 1.0 x 20 (5)
Cover, Valve with Nipple
Retainer, Spring
Seal, Valve Stem
Screw, Hex Range
M6 x 1 x 34 (2)
Pivot, RockerArm (2)
Arm, Rocker (2)
Screw, Hex Range
M5 x 0.8 x 10
Retainer, Breather Reed
Reed,Breather
Head, Cylinder
Plug, Pipe, Allen Head 1/8
NOTE: All componer_tdimensions given in U.S. inches
1 inch = 25.4 mm
Gasket: Carburetor
Kit, Cafduretor Repair
Lead, Solenoid, Black, 5", 14
Gauge, Uninsulated Push-On
Tabs
Lead, Ground, Green, 5", 18
Gauge Insulated Grip Barrel
Eyelets
Connector
"fie, Cable
55
TRACTOR
KOHLER ENGINE-
- - MODEL
MODEL NUMBER
NUMBER
CV15S, TYPE NUMBER
IGNrr_DN I E!._ECTRICAL
CRANKCASE
KEY
NO.
KEY
NO.
PART
NO.
1
12-086-14
2
3
4
12-468-03
24-162-03
M.0639016
5
6
7
8
9
10
12-112.01
12-157-02
X-42-15
12-025-37
12-155.02
M-0548025
11
M-0545010
12
13
14
15
16
17
12-154-02-12-085-07
12-132-02
X-728-1
12-584-01
M-0545020
DESCRIPTION
Screw, Hex Flange
MIO x 1.5 x 46
Washer, Rain 3/8
Screen, Grass
Screw, Hex Range
M6x lx 16(4)
Spacer, Fan (4)
Fan
Key
Flywheel Assembly
Connector (4 Contact)
Screw, Hex Cap
M5 x 0.8 x 25 (2)
Screw, Hex Range
M5 x 0.8 x 10 (2)
_Clip, Stator Harness
Stator Assembly
Spark Plug
Clip, Cable
Module, Ignition
Screw, Hex Range
M5 x 0.8 x 20 (2)
-
12038.01
2
3
4
5
25-755-13
12-153-03
12-153.02
12-123-04
6
M-0545020
Screw, He)( Range
M5x0.8 x20
7
8
9
10 -
12-153-01
25-162-07
12-096-O3
M-0545016
O-Ring, LowerOil RIITube
Screen, Oil Pick-up
Cover, Oil Pick-up Screen
ScreW,Hex Range
M5 x 0.8 x 16
11
M-1039025
12
13
14
15
16
17
18
19
20
21
12-126-02
12-089-03
12-462.01
12-208-01
12-050-01
X-75-10
12-393-01
12-032-04
12-096-02
M-0545016
__
-__,5
24
12-199-30
3
4
12-445-02
M.0839025
5
6
7
8
12-380-03
12-755-49
12-089-18
12-422-08
12-422-09
12-422-10
12-422-11
12-422-12
12-422-13
12-422-07
12-144-27
Dowel, Locating (4)
Kit, Camshaft (Incl. Key #7 & 8)
Spring, Actuating
Shim, Camshaft, Blue
Shim, Camshaft, Red (A.R.)
Shim, Camshaft, Yellow (A.R.)
Shim, Camshaft, Green (A.R.)
Shim, Camshaft, Grey (A.R.)
Shim, Camshaft, Black (A.R.)
Shim, Camshaft, White (A.R.)
Shaft, Balance
|2-874.07
12-874-O8
Piston wiRing Set, Standard
Piston w/Ring Set .25"
Oversize
Piston w/Ring Set .50"
Oversize
Retainer, Piston Pin (2)
Ring Set, Standard
Ring Set .25" Oversize
Ring Set .50" Oversize
Connecting Rod, Standard
Connecting Rod .25" Oversize
Pin, Governor Regulating
Gear, Governor Assembly
Washer, Plain, 6mm
Shaft, Governor Gear
Plug, Cup
Kit, Shaft, GovemorCross, with
Clip (Includes Key #20 and 24)
Shaft, Governor Cross
Washer, Plain 1/4
Seal, Governor Cross Shaft
Washer, Rain, 6mm
Clip, Hitch Pin
Seal, Crankshaft
Block, Cylinder (Use Short
Block)
Strap, Lifting
Screw, Hex Range
M8 x 1.25 x 25
12-874-09
DESCRIPTION
I
DESCRIPTION
12-032-O3
12-522-18
9
Lead,White,GroundTo Kill
(19", 18 Gauge,FullyInsulated
Push-onTab and Uninsulated
Push-on TabTerminals)
OIL PAN / LUBRICATION
PART
NO.
PART
NO.
Dipstick Assembly
(Ind. Key Numbers 2 and 3)
Kit, Oil RII Cap (Incl. Key #3)
- O-Ring, Dipstick
O-Ring, Upper Oil Fill Tube
Tube, Oil Fill
PS-41567
I
2
10
NOT ILLUSTRATED
-12-518-11
KEY
NO.
917.271011
11
12
14
15
16
17
18
19
12.018-02
12-108-07
12-108-08
12-108-09
12-067-05
12-067-06
12-380-01
12-04305
M-0631005
12-144-02
52-139-09
12-755-64
20
21
22
23
24
12-144-24
X-25-102
12-032-01
SM-0831015
12-154-05
13
STARTING SYSTEM
KEY
NO.
Screw;-_lex Range
M10x 1.5 x25
Bracket, Oil Pump Relief Valve
Spring, Oil Pump Relief Valve
Piston, Oil Pump Relief Valve
Body, Oil Pump Relief Valve
Filter, Oil
. Plug, Square Head, Solid 3/8
Oil Pump Assembly
O-Ring, Oil Pump Cover
Cover, Oil Pump
° Screw, Hex Range
M5 x0.8 x 16 (3)
PART
NO.
....
DESCRIPTION
1
M-0839070
2
25.098.03
3
4
5
7
8
12-755-54
12-227-06
45-170-03
12o227-11
12-086-25
Screw,Hex Range
M8 x 1.25 x 70 (2)
StarterAssembly
(Incl.Key Numbers3 thru8)
Kit,DriveEnd
Cap, DriveEnd
Armature
End Cap, Commutator
Screw,Hex Range
114-20x 4-5/8 (2)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
Seal, Oil(P.T.O.
End)
Screw, Hex Range
M8 x 1.25 x 45 (12)
Pan, Oil
56
57
58
Z
:E
Z
o
0
It)
i
/
/
I
/I
I
59
For the repair or replacement parts you need
delivered directly to your home
CalhTam .--7 pm, 7 days a week
1-800-366-PART
(1-800-366-7278)
Para ordenar piezas con entrega a
domicilio - 1-800-659-7084
For in-house major brand repair service
Call 24 hours a day, 7 days a week
1-800-4-REPAIR
(1-800-473-7274)
Para pedir servicio de reparaci6n
domicilio - 1-800-676-5811
a
For the location of a Sears Parts and
Repair Center in your area
Call 24 hours a day, 7 days a week
1-800-488-1222
mm
mm
nmmmmmm
mmmmmm
For information on purchasing a Sears
Maintenance Agreement or to inquire
about an existing Agreement
Call 9 am - 5 pm, Monday-Saturday
1-800-827-6655
When requesting servic_ or ordering
parts, always provide the following
information:
• Product Type
- Part Number
• Model Number • Part Description
SEARS
Arnenca's Repair Speciallsts
163727
Rev. 4
7.20.98
RD/TR/SJNB
Printed
in U.S.A.