Download All-Power APG3535 Owner`s manual

PANE GENERATOR
Owner's Manual
3500W Propane Generator
Limited Warranty
Table of Contents
Limited Wamnty
3
SafeIv Guidelines
5
General Precaulions
6
Propane Connection
f8
AH-Power wananfs to the or~oinalwrchaser who uses the rrroduct in a comwner
applicat~on(personal, resideitial dr household usage)that all products covered under this
warranty are free from defects in materialand workmanship for one vear from the date of
purchase. All products covered by this limited warranty which are k e d incommercial appllcatlons
be. income producinq] are warranted to be free of defects in material and workmanship for
90days from the dateof original purchase. Productscovered under thjs warranty ~nclide
air
compressors, atr tools, service parts, pmutewashers and generators.
AII-Power will repair or replace, at All-Powers sole option, products or
components which havefailed within the warranty period, Service will be schelduled according
to the normal work Row and businesshours at the service center location, and the availibility of
replacementparts. All decisions of All-Power withregard to this lirniled warranty shall be
9nd.
This warranty gives you specific legal rights, and you may also have othw rlghts whichvary from
state to state.
RESPONSlBlLlTY OF ORIGINAL PURCHASER (initial User):
Inspection, Cleaning and Maintenance
25
Installation
26
To p m w a wmanty claim on this product, 00 MOT return itern to the retailer. The product must
be evatuatd by an Aut horized Warranty Service Center. For the location of the nearest Authorized
Warranty Serv~ceCentec call toll free 888.8Q6.6881.
Retainoriginalcash regiater sales receipt m
s prod of purchase tor warranty to wwk.
Specifications
29
Use reasonable care inthe operationand maintenance of the product as described inthe Owner's
Manuat(s).
Deliver or ship the product tothe Authorized Warranty Service Center. Freight costs, if any must
be paid by the purchaser.
WARNING1 READ AND UNDERSTANDALL SAFETY PRECAUTIOM
IN THlS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH
INSTRUCTIONS IN THlS MANUAL COULD RESULT IN PERSONAL
INJURY, PROPERTY DAMAGE, AND! O R VOlDlNG OF YOUR
WARRANTY. ALL-POWER AMERICA WILL NOT BE LIABLE FOR ANY
DAMAGE BECAUSEOF FAILURE TO FOLLOW THESE INSTRUCTIONS.
If the purchaser does not receive satisfactory results form the Authorized Warranty Serchre
Center, the purchser should contact All-Power.
Owner's ~ a n b a l
3500W Propane Generator
-
Limited Warranty (cont'd)
Safety Guidelines Definitions
TMS WARRANTY DOES NOT COVER:
This manual contains important infomation that youneed to know and
understandin order to protect YOUR SAFETY end to PRNENT
MUIPMEM PROBLEMS. The following symbols k l p you recognize this
information. Please read the manual and pay attention to these sections.
Merchandise sold as reconditioned, used as rentat equipment or floor display models.
Expendable parts or accessories supplied with the product which are expected to become
inoperativeor unusableafter a reasonable period of user.
Merchandisathat has become damaged or inoperative because of ordinary wear, misuse,
cold, heat, rain, excessive humidity, freeze damage, useof improper chemicafs, negligence,
accident, failure to operate the product inaccordance with the instructions provided in the
Owner's Mulanua!(s) supplied with the product, improper maintenance, the use of accessories or
attachments not recommended by All-Power, or unauthorizedrepair or alterations.
Save These Important Safety lnstructlans!
Read and understand all of these safety instrub~ons.Be
sure to retainthem for tuture we.
WARMlFtG! WARNlNOS INOlCArr A CERTAlNlY OR SKRONG
'POSSIBILITY OF PERSONAL INJURY OR DEATH IF
lNSTRUCTlONSARE NOT FOLLOWED.
Repair and transportationcosts of merchandise determinenot to be defective,
Costs assoiciatedwith assembly, required ail, adjustments or other installation snd start-up
costs.
Merchandise sold by AlbPower whkh has beenmanufactvtedby and identifiedas the
product of anothw company, such as gasoline engines. The product manufacturer's warranty,
if any, will apply.
ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSEf HAT
MAY RESULT FROM ANY DEFECTS, FA4LURE OR MALFUNCTtONOF f HE PFlODUCT IS
NOT COVERED BY THlS WARRANTY, Some states do not allow the exclusion, so it may not
apply to you.
* IMPLIEDWARRANTIES, IMCLUDfNG THOSE OF MERCHAMABllrl+YOR FITNESS FOR
A PARTEWWR PURPOSE, ARE LIMITED TO ONE YEAR FROMTI-IE DATE OF ORIGINAL
PURCHASE, Some states do not allow limitationson how long an implied warranty lasts, so the
above limitations may not apply to you.
A
A
CAUTIOH: C A U T I W tNDlCATE A POGSIBtLITY OF
EQUIPMENT DAMAGE IF INSTRUCTIONSARE MOT
FOLLOWED.
NOTE: NOTES GIVE HELPFULINFORMATION
WARNfNQt IMPROPEROPERATIONOR MA1WENANCE
OF THlS PRODUCT COULD RESULT IMSERIOUSINJURY
AND PROPERTY DAMAGE. READ AND UNDERSTAND A U
WARNINGS AND OPERATING INSTRUCTIONSBEFORE USING
INIS EQUIPMENT. WHEN USING GENERATORS, BASIC SAFETY
PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE
THE RISK OF PERSONAL tNJURY.
Owner's Manual
3500W Pro~aneGenerator
General Recautions (cont'd)
General Precautions
WARNING?FAILURETO FOLLOWTHESE tNSTRimONS CANAESVlT 1N
SEVERE IKItJRY OR DEATH
A,..
CAUTION: FAILURETO FOLLOW THESE INSTRUCTIONSCANALSO
RESULT IH DAMAGETOTHETOOL AND/OR THE IEMYO'UARE WORKINa
Do not smoke, or allow sparks, flames 01 other sources of Ignitionaround the engine and fuel
tank. Fuel vapon are explosive.
Keep grounded conductiveobjds, such as tools, away from exposed, live dectricat pacts and
connectionsto avoid sparking or arcing. These events could ignite furnesor vapors.
* Do not relill the fuel tank while the engine Is running or white the engine is still hot. Do not
Carbon Monoxide
operate the generator with known k k s in the fuelsystem
Whm this tool is running, ensure thmt the area is well ventilated. N e w runthe
engine In an endosed a m . Runthe engine in w open area or with an exhaust
evacuationsystem in an enclosed area.
WARNlNQ! THE EXHAUST CONTAINS POISONOUS CARBON MONOXIDE
GAS THAT CAN CAUSE LOSS OF COMSCIOUSNESSAND MAY LEADTO
DEATH.
n
Fuel and Oil
This product requiresOH and fuel. Attempting to l a r t the engine without oil wilt ruin
the englne and void the wemnty. Work in w i l ventilated area. Keep cigarettes,
tlames or sparks m a y from the wok area or where fuel is stored.
WARMING! PROPANE IS EXTREMELY FLAMMABLEAND IS EXPLOSlVE
UNDER CERTAIN CONDlfIONS.KEEP OUT OF REACH OF CHILDREN.
Propane fuel and fumes ars flammableand potentiallyexplosive. Use proper fuel storage and
handling procedures. Always have multipleABC class tireextinguishersnearby.
* Keep the genevator and sunwnding
Fuel and Oil (cont'd)
clean lall times.
* fuel or oil spills must be cleaned up immediately. Dispose of fluids and clmning materialsBS per
any tocat, state, or federal codes and regulations. Store oily rags in e cowed metal containw.
Never store fuel or other flammable mmterials near the generator.
Excessivebuildup of unburned fuel gasesinthe exhrwst system can createa potwrt'alty
explosive condition. This buildup can occur after repeatedfailed start attempts, valve testinq, or
hod engine shutdown. If this occurs, open exhaust systemdrain plugs, if equipped, and allow the
gases to dlsslpate befwe attempting to restart the generator.
Useonly engine manufacturerrecarnmmded fuel and oil.
Hot Components
WARNiNGl ENGINEAND EXHAUST SYSTEM PARTS BECOME VERY
HOT AND REMAIN HOT FOR SOME TIME AFTER THE ENGINE IS RUN. WEAR
INSULATED GLOVES OR WAIT UNTlL THE ENGINE AND EXHAUST SYSTEM
HAVE COOLED BEFORE HANDLING THESE PARTS.
Power Output
This generator is not designed to power sensitiveelectronbequipment (includingcomputers
and medical devices) withut the addition of an approved ltne conditioner, which is sold separafely.
CAUTiON: AmEMPTIHG TO WWER SEMSITIVE ELECTRONIC EQUIPMENT
WtfHOllt THE USE OF AN APPROVED LlNE CONDlTlONER MAY CAUSE
DAMAGETO THE EQUIPMENT. ALL POWER AMERICA IS NOT RESPONSIBLE
FOR ANY DIRECT OR lNDlRECT DAMAGE CAUSED BY FAILURETO USE AH
APPROVED LlNE CONDITfONER.
3500W Propane Generator
Owner's Manual
General Precautions (cont'd]
General Precautions(cont'd]
Work Area
WecMcaf Safety (cont'd)
* Keelp yow work area cleanandw
H lit. Clutter4 benches and dark areas invite accidents
A l l connectionsand condutts from the genmtor to the load must only be instelbd by trained and
licensed electricians, and in compliancewithall relevant local, state, and federal electrlcal
codes and standards, and ather regulations where appticable.
Oo not oprate power tools in explosiveatmospheres, such as inthe presence of flamrnabfe
liquids, gases,or dust. Generators create sparks which may ignitethe dust or fumes.
Keep bystanders, children, and visitors away while operating a generator, Providebatrim or
shields as needed.
ElectricalSafety
Groundedtools must be plugged into an outlet properly installed and
grounded in accordancewith all codes snd ordinances. Never remove the
groundingprong or modify the plug inany way. Do not use any adapter
* Grounding provldasa low-resistance pathto carry electricfly away from the
user in the event of anelectrical rnalfuodion.
* Double insulatedtools are equipped with a polanzed plug where o m blade is widerthan the
other. This plug fits in a polarizedoutlet only one way. If the plug does not fit fully in the outlet,
reverse the plug. tf it still does not ffi, contact a qualified electncian to install a polarized outlet.
Do not change the plug in any way. Double rnsuiat~on
eliminates the need for the three-wire
grounded power mrd and grounded power supply system.
*Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators.
Them is an increased risk of electric slwck if your body is grounded.
* De not expose generator to rainor wet conditions. Water enteringa generator will increase the
riskof etectrlc shock.
* Do not abuse the power cord. Keep power cords away from heat, oil, sharp edges, or modng
parts. Replace damaged power cords immediately. Darnagedpower cords increase the risk of
electric shock.
* When operating a power tool outMe, tcse an wtdoor extension cwd marked W-A" or W".
These axtension cords are rated for outdoor use,and radvce the &I( of electric shock.
The generetor nwst be earth-groundedfor fixed installationsm accordancewittr all relevant
electricalcodes and standards before operation,
Do not attemptto connect or disconnect load connectionswhile standing in water, won wet or
soggy ground.
00 not touch electrically energized parts of the p n d o r and interconnectingcables or
conductors with eny part of thebody, or wlth any nw-insulated conductiveobject.
Connect the generator only lo a load or electrical @ern (120 voh)that is compatiblewith the
electrical characteristics and rated capacities of the generator.
Before servicing equipment powered by the generator, dsconnsct theequipment frornits power
input.
* Keep all electrical equipment clean wd dry. Replaceany wiring where the insulation Is cracked,
cub abraded or otherwisedegraded. Rep4ace terminalsthat are worn, discolored, orcomded.
Keep terminalsclean and tight.
Insulate all connectionsand discmnected wires.
Guard against electric shock. Prevent body contact with gmunded surfaces suchas pipes'
raddiatow,ranges, and refrigeratorenclwures.
Personal Safety
* Stay alert. Watch what you are doing, and use common sense when operatinga generator. Do
not usegenerafurwhile tired or under the influericeof drugs, alcohol, or medication. A moment
o$inattention while operatinggenerators may result inserious personal Injury.
Dress properly. Do not wear lome clothing or jewelry. Contain tong hair. Keep ywr hair, clothing,
and gloves away from m d n g parts. Loose clothes, jewelry, w long hair can be caught in
moving parts.
Owner's Manual
3500W Pro~aneGenerator
General Precautions (cont'd)
General Precautions (cont'd)
Personal Safety {cont'd)
Servicing
Avoid accidentalstarting. Make sure the power switch is in its "OFF" position, and disconnect
thespark pfug wire when not in use.
Maintainlabels and name plates on the generator and engine. These carry imponant information.
1unreadable or missing, contact All-Power immediately for a replacement.
Rmwe adjusting keys or wrenches before turning the generator on. R wrench or a key that is
Generator m i c e must be parormed only qualified repair personnel. Service or maintenance
performed by unqualified personnelcould resuM in a risk of injury.
left attachedto a rotating part of the generator may result in personal injury.
Do not overreach. Keep proper footing end balance at all times.
UsesafeZy equipment. Always wear eye protection. War ANSI approved safety impact eye
goggfes. Dust mask, non-skid safety shoes, hard hat, or baring protectionmust beused for
appropriateconditrons.
Do not force thegenerator. Usa the correct generator for your application. The correct generator
will do the job better and safer at the rate for which it is designed.
Do not use the generator if the power switchdoes not turn it on or off. Any generator that cannot
be controlled w~ththepowerswitch is dangerous and must be replaced.
Generator Use and Care
Make sure the power switch is inRs "OFF" position and disconnect the spark plug wire before
making any adlustmant, changing accessories. or storing the generator. Such prwwlt~vesafety
measures reduce the rrsk of starting the generator accidentally.
Store idlegenerators out of reach of children and other untrained persons. Generators are
dangerous in the hands of untrained users.
Maintaingenerators with care. Do not use damaged generator. Tag damaged generators "Do not
use" until reoaired.
Check for misatignment or binding of moving parts, breakage of parts, and any other conditionthat
may affect the generator's operation. If damaged, have the generator swviced before using. Many
acc~dentsare caused by poorly maintaind generators.
Use only accessoriesthat are recommended by the manufacturerfor yow model. Accessories that
may be suitable for one generator may become hazardouswhen used on another generator.
Whensewicing a generator, useonly identical repfacement parts. Follow all appropriate
iwtructions in this manual. Use of unauthorized parts or failure to follow maintenanceinstructions
may create a risk of electtic shock or injury.
Heart Pacemakers
WARNING! PEOPLEWlTH PACEMAKERS SHOULD CONSULT THEIR
PHYSICIAN(S) BEFORE USING THIS PRODUCT. ELECTROMAGNETIG
FIELDS IN CLOSE PROXIMITY TO A HEART PACEMAKER COULD CAUSE
INTERFERENCETO OR FAILURE OF THE PACEMAKER.
Installation
Ensure tnstallationmeetsall epplbable safety, and local and national electrical codes. Have
installation performed by a qualitied, licensed electricimand building contractor.
All electrical work, including theearth-ground conoection, should be completed by a licensed
electrician.
Any separate fuel storage or genemtcr supply facility must be buik or installed i n b l compliance
withall relevant local, state, and federal regulations.
3500W Propane Generator
Owner's Manual
General Precautions (cont'd)
Geneml Precautions [cont'd)
Installation (cont'd)
Mechanical (cont'd)
If the generator is installed outdoow, it must be weatherproofed and should be soundpmofed. #
should not be run outdoors without protecttonto the generator and wiring conduit.
* Do not operate the generator with safety guards removed. While the generator is running, do not
attempt to reach around the safety guard for maintenanceor any other reason.
* The generator weighs 194 Ibs (approx). Two or more people shodd assist when moving or lifting
* Keep hands, arms, long hair, loose clothing, and jewelry away fmm moving parts. Be aware that
this product. Nwer lift the generator using the engine or alternator lifting lugs. Connect lifting
equipment to the frame of the generator
Before liftingthe generator, ensure the lilt rigging and supporting structure are in good
condition, and are rated to lift such a load.
Keep all personnel away from the suspended generator during relocating.
The supportingfloar/gtwund surface should be level and strong enough to safely hold the weight
of the generator. Efthefloor/gmunded surface is not level, strong cross members should be
placed under the futl length of the generator frame at ~ t slow side.
@
when engine parts are moving fast they cannot be seenclearly.
K e e access
~
doors on enclosm closed and locked when amass is not required.
When working on or around the generator alwajs wear protectiveclothing including AFlSl
approved safety gloves, safety eye goggles, and safety hat.
Oo not alter or adjust any part of thegnerator that is assembied and supplied by the
manufacturer.
Always follow and completescheduled engine and generator rnalntenance.
For trailer instaltation, the generator should be mounted on the center point ofthe trailer, over
the wheels. The trailer must be capable of supporting the waght of the gmerator and all
contents {tools, etc.)
Chemicals
Install sound-and weather-proofing only when it is not raining or snowing to avoid trapping
moisture within the generator's area.
Avoid body contact with fuels, oils, and lubricantsused inthe generator. If swallowed, seek
medical treatment immediately. Do not induce vomiting if fuel is swallowed. For skincontact,
immediately wash with soap and water. For eyecontact, immediately flush eyes with clean water
and seek medical attention.
Mechanical
Avoid contact with hot fuel, oil, mhaust fumes, and hot solid surfaces.
Always make sure the power switch is in its "OFF" position. Disconnect thespark plug wire, and
allow the engine to completely cool before carrying out maintenance.
Noise
* Prolongedexposureto noisetevels above68 DBA is hazardous to hearing. Always wear ANSI
Check for damaged parts. Before using the generator, any part that appears damaged should
be carefully checked to determine that it will operate pmperly and performits intended function.
Check for alignment and b~nding
of moving parts, any broken parts or mountlng fixtures, and any
other conditionthat may affect proper operatton technician.
approved ear protectionwhen operating ot working around the generator when it is running.
The generator is designed with guards for protectionfrom moving parts. In any case, care must
still be taken to protect personnel and equipment from other mechanical hazards when working
around the generator.
Owner's Manual
3500W Propane Generator
General Precautions (cont'd)
Battery
Extension Cord
This product d o e not n e d a battery.
If an extension cord (not included) is w d , make sure to use only UL approved cords having the
correct gaugeand length according to the following table:
Cord Lengths
NameplateAmps (@ full load)
8.1 - 12 I 4 A W G
12 AWG
-
-
Owner's Manual
3500W Pro~aneGenerator
Operation
Propane Connection
Propane hose connection:
.
NOTE: f HE PARTS LISTED ABOVE ARE HELPFUL FOR LOGAnNG THE
CONTROLS MENTIONEDBELOW.
Rooane Cvlinder
common propane
BBQ eylmdm)
Steo t
Propane
Intake Value
Step 3
Insert host? connectton to
generator and t~ghten.
Insert other end of hose to
the propane cylinder & t~ghten.
Generator Propane Hose. (Included)
CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE
FILLED WITH OIL OF A HIGH QLIAUTY SAE 10W-30 GRADE ENGINE OIL.
TO DO SO, UNSCREW AND REMOVE THE ENGINE'S OIL DIPSTICK LOCATED
ATTHE SOTTOM OF THE ENGINE CRANKCASE. FlLL THE ENGINE'S
CRANKCASE UNTIL THE OIL LEVEL IS LEVEL WITH THE UPPER MARKED
LINE ON THE DIPWICK. THEN SCREW THE DIPSTICK BACK INTO
THE OIL FlLL HOLE.
3500W Propane Generator
Owner's Manual
Operation (cont'd)
C o n m l the propane hose from the
bottle to the machine
Turn theenglne swrtch to the 'ON'
Pull the recojl starter to start the
posttion
englne
Move the choke lever to the 'START'
position
Turn the fuel valve to the 'START'
position
Turn the fuel valve to the
position
Turn the valve on the propane bottle
all the way open
Press the "PURGE' button for
3 seconds
'RUN"
Move the choke lever to the "RUN"
position
Owner's Manual
3500W Pro~aneGenerator
Operation (cont'd)
Operation (contsd)
Powering 120 Volt AC Tools And Equipment:
Powering 12 VoR DC tools and Equipment:
1. Prior to powenng tools and equipment, make sure the generator's rated Wage, and amperage
capacity (l20VAC B 41 AMPS)is adequate to supply all electrical loads that the unit will
power. if powering exceeds the generator's capacity, R may be necessary to gmup one or more
of the tools and/or equipment for connection to a separate generator.
1. Priorto powering toolsand equipment, make sure thegenerator's rated voltage, and ampwage
capacity (1PVDC) is adequateto supply all electrical foads that the unEt wit1 power. If powering
exceeds the generator's capacity, it may be n e w s a r j to group one errnore of the toots andtor
equipment for connection to a separate generator.
CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT
WttHOUT WE USE OF AN APPROVED CINE CONDCTlONER MAY CAUSE
DAMAGE TO THE EQUIPMENT.ALL-POWER IS NOT RESPONSIBLE
FOR ANY DIRECT OR lNDlRECT DAMAGE CAUSED BY FAILURE TO USE AN
APPROVED CfNE CONDITIONER.
2. Once the generator w running, simply connect the power cords of 120 volt AC powered
tools and equipment into the 120 volt AC dual outlets.
2. Connect the power cord of a 12 WC poweredtool or equipment to the DC Terminats.
NOTE THE GENERATOR FEATURES AN AC MOM-FUSE CIRCUIT BREAKER
TO PROTECT THE AC CIRCUIT IN CASE OF AN OVERLOAD. SHOULD
AN OVERLOAD OCCUR, THE BREAKER WILL 'TRIPn TO ITS'"FFU POSXTTON,
CAUSING THE GENERATOR TO AUTOMATICALLY SHUTDOWN. IN THIS CASE,
REFER TO ABOVE IN THIS POSITION. THEN, RESET f ff E CIRCUITRY
SYSTEM BY TURNING THE CIRCUIT BREAKER TO 1'iS"ON" POSITION.
RESTART THE GENERATOR AND CONTINUE POWERING THE REMAlNfNG
TOOLS AND EQUIPMENT.
3. Note: If the generator breaker trips. Turn the fuel valve to its 'OFF" position.
4. Dfsconnect all electrical powered tools and equipment from t h e generator's 120 vott AC
duel outlets.
5. After the engine and generator have oornpletely cooled, store generator in a safe, dean, d r y
location {if not already inslafled).
CAUTION: MAKE SURE TO CONNECTWE POSlYlVE (+) LEAD OF THE
POWER CORD TO THE POSIIVE (+) TERMINAL ONTHE GENERATOR,
AND CONNECT THE NEGATIVE (-1 LEAD OF THE POWER CORD TOTHE
NEGATIVE [-) TERMINAL ON THE GENERATOR.
3. Start and run the engineas desmibed above
4. When finished using the generator, turn the engine power switch t o its "OFFwposition, Turn
the fuel vatwe to its '"OFF" posrtion.
5. Disconnect the electrical powered tools' power cord fmm the generator's DC terminals.
6. After the engine and genemtor have completety cooled, store the generator in a safe, clean, dry
location (if not already instalfed inone).
Owner's Manual
3500W Pro~aneGenerator
Operation (cont'd)
Spark Rug Service
Inspection, Cleaning, and
Maintenance
A
Inorder to serv~cethe spark plug, you will need a spark plug wmch {commercially availablel.
Recommendedspark plugs: NHSP LO F7 RTC. To ensure proper engine opmtion, thespark plug
must be propedy gapped and free of deposits.
I,
Flemove the spark plug cap.
2. Use a spark plug wrench to remove the spark plug.
3. Visuatly inspect the spark plug. Discard it rf the insulator is cracked or chipped. Cleanthe spark
plug with a wire brush if it is to be reused.
4. Measure the plug gap wRh a feeler gauge.
5. Check that the spark plug washer is In good conditwn.
6. After the spark plug is seated, tighten wtth a spark plug inby hand to prevent cross-threading,
7, After the spark plug isseated, t~gMenwith a spark plug wrenchto compress thewasher.
MOTE: THE SPARK PLUG MUST BE SECURELY TIGHTENED. AN IMPROPERLY
TIGHTENED SPARK PLUG CAN BECOME VERY HOT AND COULD DAMAGE THE
ENGINE. NEVER USE SPARK PLUGS WHICH HAVE AN IMPROPER HEAT RANGE.
USE ONLY RECOMMENDEDSPARK PLUS OR EQUIVALENT.
WARNING! ALWAYS MAKESURE THE ENGINE WWER SWITCH IS IN ITS
"OFP' POSITION. DISCONNECT THE SPARK R U G WIRE FROM THE ENGINE.
AND ALLOW SUFFICIENT TIMEFOR THE ENGINE AND GENERATOR TO
COMPLETELY COOL BEFORE PERFORMlNG ANY INSPECTIONS,
MAINTENANCE, OR CLEANING.
* Before each use, inspect the generator. Check foc
-
Loosescrews
Misaligned or binding moving pats
-
Cracked or brokenparts
-
Damagedelectricalwiring
Any other conditionthat may affect safe operation.
-
If an engine problem occurs, have it checked by a q u a H d s m k e technition before further use.
Do not use darnagd equipment.
Before each use, make sure theengine's oil end fuel levels are adequate. If necessary, hll the
crankcase until the o l level iseven with theoil hill hole and/or fdl the fuel tank.
Before each use, remove all debris with a soft brush, rag, or vacuum.
Lubricate all m d n g parts using a premium
quality, lightweight machine oil.
Every 50 hours of me, drain the old engine oil
and replace with a high quality
SAE 1QW-30 grade engine oil.
Every 300 hours of me,have a qualified, certified
technician perform thorough maintenanceon the
generator and engine.
Owner's Manual
3500W Pro~aneGenerator
Installation (cont'd)
NOTE: PRIOR TO POWERING TOOLSAW0 EQUIPMENT MAKE
SURE THE GEMERATOR'S RATEDVOLTAGE, WATTAGE AND AMPERAGE
CAPACITY IS ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS
THAT THE UNIT WILL POWER. IF POWERING EXCEEDSTHE GENERATOR'S
CAPACITY, IT MAY BE NECCESSARY TO GROUP ONE OR MORE OF THE
TOOLS AND/OR EQUfPMENT FOR CONNECTIONTO A
SEPERATE GENERATOR.
Elecdncal and other permits may be requiredfor the installattonof emergency power systems.
investigate your local building and electr~cal
codes before installingthis unit. Installation must be
completed by Ilcensed contractors.
WARNING! THE GENERATOR WEIGHS APPROXIMATELY 194 POUNDS. 'USE
CARE ANDME PROPER LIFTING OR HOlSTlNG EQUIPMENTW E N MOVING
I T TO THE IHSTALLATIONLOCATION. ALWAYS CONNECT HOIST LINES TO
THE FRAME OF THE GENERATOR.
General Location
Supporting and Mounting
Mount the generator on a concrete slab capable of supportingthe wefght of the generator. The
slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor
for slab specifications if necessary. Attach the frame to the concrete slab using 3/8"diameter
expanson anchor bolts (not supplied).
Grounding
NOTE IT IS RECOMMEMDEDTHATONLY A TRAlNEDbND LICENSED
ELECTRICIANPERFORM THIS PROCEDURE
Connect a 66 AWG grounding wire (not included) trom the ground connector on the
generator power panel (picture below) to a grounding rod (picture below). It must be driven
at Ieast 24" deep into the earth (Soil). The grounding rod must be an earth-driven copper or
brass (electrode) which can adequately ground the generator.
* Makesure to locate and install the generator outdoors mere cooling air is readily available.
* lnstall the generator so that the air inlets and outlets are not blocked by obstructionssuchas
bushes, trees, or snow drifts. Locating it in the pathof heavy winds or snowdrifts may require
the placement of a barner for protection, In normal weather conditions, the air vent should face
the prevailingwind dlrect~on.
Imtall the generator on a concrete slab or other area where win drainage cr Rood waters can
not reach it.
Generator placement should allow four feet of access to all sldes for maintenance
Place the generator as close as possibleto the electricaltools and equipment befng powered to
reducethe lengthof extension cords,
'
Ground Connector
Owner's Manual
3500W Pra~aneGenerator
Compliance
Specifications
UNfTEP STATES ENVIRONMENTALPROTECTION AGENCY,
WASHINGTON, DC 20450
2006 Model Year Certificate of Conformity
Current Output
Manufacturer: JlANGSU JIANGDONG GROUP GO. LTD.
Small SI Engine Farnly: 6JDGS.3892LA
Certificate Number: JDG-WRSI-06-06
HC+NOn FEL: g/kW-hr NIA
Date 1ssued:SEP 0 8 21335
ContinuoushatedWattage
MatrylrnZaw-Mon, Director. Compliance and Innovation Strategies Division,Office of
Transportat~onand Air Quality.
f2W/Z4QVAC 623/11.5A 60Hz
2,800
Peak Wattaae
Outlet
3.505
Twol20VAC, 2 spring grounded
One 120V twist-iock outlet
Om? f 20/240V AC twist-lock outlet
DC electrical
Pursuant to Section 213 of Clean Air Act (42 U.S.C. section 7547) and 40 CFR 90, and subject to
the terms and conditions prescribedin those provisions, this certificateof conformity is hereby
~ssuedfar the following small non-road engine family, more fully described in the documentation
required by 40 CFR 90 and produced In the stated mdel year.
Propane engine
Horsepower
This certificateof conformity covers only those new small non-road engines which conform n
a l material respects to the desrgn specilrcat~ons
described In the &cumentation required by 40
CFR 90 and whfch are produced dvrlng the m e l year stated on th~scert~frcate.This certtficate
of conformlry does not cover small non-road engines imported prtor to the effectwe date of the
certificate.SMALL NON-ROAD ENGINE FAMILY: 5JDGS.3892GA
TVUB
6,5
4-cvcte OHV air-cooted recoilstart
EPA approved
This certficate of conformRy is conditional upon complianceof said manufacturer with the
averagng, banking, and trading provisions of 40 CFR Part 90. Subpart C both during and after
model year production. Failure to comply with these provisions may render this certificatevo~dab
imtio. The HC + NOX family em~ssionh i t (FEL)is: g/k W-hr.
It is a term of this certificatethat the manufacturer shall consent to all inspections described in
40 CFR 90.126 and 90.506 and authorized in a warrant or court order. Failure to cornpb with
the requrrements of such a warrant or court wder may lead to revocationor suspwrsronof this
certtficate for reasons spedied in 40 CFR 90. It is afso a t m of this cetiii a t e that thls certrficate
may be revoked or suspended or renll-eredvoid ab initio for other reasons specified In 40 CFR 90.
This certificatedoes not cover small nm-road engines sold, offered for sale, or introduced, or
delivered for mtroduction, into commerce in the U.S. prior to the effective date of the certificate.
Yes
Fuel
TYae
Propane Fuel
Capacity
Runn~ngtime
Fuel gauge
1 0 hrs (apprcx.) on 5 galJ'2albs of fuel
none
Owner's Manual
3500W Prooane Generator
Desetilption
APA Parts No.
?arb Ho.
Oew5lrtlon
APG3535-A-01-JD JFltSB-A-01
CY LINDER HEAD COMP.
APG3535-8-01-JD JF200-MI
CRANK CASE
APG3535-AWD JF168-A-02
IN. VALVE GUIDE
APG3535-3-02-JD JF168-B-02
OIL. LEVEL SWITCH ASSY.
APG3535-A-053D JF1B8-A-03
EX. VALVE GUIDE
APG35358-03J D JF168-B-03
GOVERNOR GEAR ASW.
APG3535-A-0430 JF268-A-04
VALVE GUIDE CLIP
APG35353-04J D JF168-504
GOVERNOR SLIDER
APG3535-A-05JD JF168-A-05
CYLINDERHEADGASKET
APG3535-l3-05JD JF168-B-05
ROCKER
MEAD COVER CmP.
APG3535-B-06JD JF188-&06
LOCK PIN (8mm)
FLANGE &OLT (M6*20)
APA Parts l o .
RPG3535-A&4D
Parl No.
JF168-A43
APG3535-A-07JD
JFIB&A47
MEAD COVER PACKING
APG35358-014D
JFl68-M7
APG3535-A-08.JD
JF168-A-OBB
BREATHER TUBE
APG3535-B-0843 JF168-B-08
DRAIN PLUG BOLT
dPG3535-A-WD JF168-A-09
FLANGE BOLT (M6ulZ)
dPG3535-B-09-JO JFlI-B-09
SLIDER WASHER (SCTWII)
RPG3535.4-1 W D JF168-A-108
CARBURETOR STUD BOLT
APG3535-B-10-JO
ORAlN PLUG WASHER (10 . m )
bPG3535-A-t IJ D JFf.88-&I1 B
EXHAUST PIPE STUD BOLT
APG3535-B-TI-JD JFt68-8-7 l
GOVERNOR HOLDER CLIP
APG3535-A-12-JO JFfG8-A-t2
DOWEL PIN flOxl6)
APG3535-B-124D JFl66-Bd2
BALL BEARING (6205) (TPI )
APG3535-A-13-JD JFl6&A-13
FLANGE BOLT (M8~58)
APG3535-B-13JD
JF168-B13
OIL SEAL (~25xgr41.25~6)
APG3535-A-1440 JFl68-A-14
SPARK R U G (LD 'NGK)
APG3535-0-14-JD
JFl60-B-14
O-RING (14mmJ
APG3535-8-1M D
JF168-E-15
FLANGENUT rhaiar
APG3535-%-?&.ID
JFl68-B-16
GOVERNOR GEAR (&nm)
JF168-5-t 0
Owner's Manual
3500W Pro~aneGenerator
APAParkHa.
APG3535GOI-JO
APG3535-GQ2-JD
APG3535-C-03-JD
APE3535-C-04-JD
APG3535-C05-JD
APG3535-G06-JD
APG3535-C-07-JD
APG3535-C-08-JD
Pa?%No.
JFf68.C-01%
JF168-C-02
JFf68-C-03
JF268-C.04
JF268-B-13
JF168-C-05
JF168-C-06
JFI 68-3-1
2
DexrlptIon
CRANKCASE COVER
CASE COVER P
OIL SCALE
OIL SCALE SEAL
Ol L SEAL (~25*q41.25~0)
DOWEL PIN ( 8 $4)
~
FLANGE BOLT IM8x28)
BALL BEAR!NG (6205)
APA Perts M a
Parts M a
APG3535-001-JD JF200-9-02
APG3535-D-024D J F168-D-03
Description
CRANKSHAFT WMP.
SEMICIRCLE KEY
Owner's Manual
3500W Propane Generator
APAPartsWo.
PertsUo.
APG3535-E-01-JO JF 168-E-01
APG3535-E-OZ-JD JF200-€42
APE3535-E-03-JD JFf68-€43
APG3535-E-04-JD JF168-E-04
APG3535-E-05JD JF168-E-05
dPG3535-E-D6J D JF168-E-06
-Won
PISTON RING SET
PISTON
PISTON PIN
CONNECTING ROD ASSY.
CONNECTION ROD BOLT
PISTON PIN CLIP ( 18mm)
A M Parts H a
APG3535-F-01-.)D
- .... . - APG3535-F-02-JD
APG3535-F-03-3D
APG3535-F-04-JD
Parts No.
Description
APG3535-F-??-.ID JFIS8-F-11
APG3535-F-12-JD JFISB-F-12
APG3535-F-?3-J
D JF.200-F-13
..
CAMSHAFT ASSY.
RUSH ROO
ROCKER ARM
VALVE LIFTER
ADJUSTING NUT
WEIGHT RETURN SPRlNG
IN VALVE
EX VALVE
VALVE SPRING
IN VALVE SPRING RETAINER
EX. VALVE SPRtNG RETAINER
f X VALVE HELMET
PUSH ROD GUIDE PLATE
APG3535-F-ld-.In
ROCKER BOLT IM81
JFZOO-F-01
JFZ00-F-02
JF168-F-03
JF200-F-04
APG3535-F*05-.JD
JF168-F-05
- ... .. -
-
APG3535.F-06-JD
APG3535-F-07-JP
APG3535-F-M.JI3
APG3535-F-09-3D
.-
JF168-F-06
JF168-F-07
JF168-F-08
JF168-F-09
APG3535-F-20.JD JF168-F-I0
3F168-f-I4
APG3535.F-16-JD JF168-F-16
ROCKER ASSY
--
--
- .
Owner's Manual
3 5 0 0 ~ ~ r o Generator
~ke
APA Patts No.
Parts Wo.
APG3535-G-01-JD JF168-G-01
Deser-htfon
RECO!~STARTER ASSY.
APG3535-G-02-JD
APG3535-G-03-JD
APG3535-G-04-JD
APG3535-G-05-JD
bPG3535-G-06-JD
APG3535.G-07-JD
APG3535-G-08-JD
APG3535-G-09-JD
APG3535-G-10JD
APG3535-G-11-JD
APG3535-G-12-JD
APG3535-G-t 3+JD
SETTING SCREW
RATCHET GWDE
FRICTION SPRING
STARTER RATCHET
RATCHET SPRING
RECOIL STARTER 'REEL
RECOIL STARTER SPRING
RECOtL STARTER CASE 60MP.
RECOlL STARTER ROPE
STARTER GRIP
FLANGE BOLT (M6-8)
RECOIL STARTER SPACER
JF168-G-M
JF168-G-03
JF168-G-04
JF168-G-05
JF168-(3-06
JF 168-G-07
JF 168-G-08
JF168-G-09
JF168-G-$0
JF168-G-11
JF168-G-12
JF200-G-13
APG3535F1-01-JD
APG3535-H-023D
APG3535-H-03-JD
APG3535-H-04.JD
APG3535-H-05-JD
APG3535-H-06JD
JF2M1-H-01
JF 168-H-02
JF168-H-03
JF168-H-04
JFt68-H-08
dF168-H-09
FAN COVER COMP.
FLYWHEEL SIDE PLATE
CORD CLAMPER
SHROUD
FLANGE BOLT f M x t 2 )
FLANGE BOLT IMBxl61
3500W Propane Generator
APA Parts No,
dPG35354-0140
APG3535-I-02-JD
APG3535-1.03-JD
APG3535-I+W-JD
APG3535-I-05JD
APG3535-1-06J O
APG3535-I-07-JD
APG3535-I-08JD
APG3535-I-09JD
APG3535-I-f 0-JD
APG3535-1-1I-JD
APG3535-I-12-JD
APG3535.I-13-JD
Parts No.
JF168-I-01
JF200-1-028
JF168-1-03
Jf200LPG-1-01
JF168-1-05
JF200LPG-1-02
JFSOOLPG-1-03
JF200LPG-1-04
JF200LPG-1-05
JF200LPG-1-06
JF200LPG-1-07
JF200LPG-1-08
JFZOOLPG-1-01)
Description
INTAKE PIPE GASKET
CARBURETOR lNSULAflNG PLATE
CARBURETORPAPERGASKET
MIXER
CARBURETOR SPACER COMP
CHOKE LEVER COMP
INTAKE TIE-IN
MAGNETIC VALVE
HIGH PRESSURE PIPE
DECOMPRESSION VALVE
LOW PRESSURE PIPE
TUBE CLIP
AIRPROOF GASKET
Owner's Manual
APAhftsHa
Parts N a
APG3535-J-01-JQ
APG3535-J-02JD
APG3535-J-03-AD
..
APG3535-J-04-JD
APG3535J-05-.ID
APG3535-J-06JD
APG3535-J-07-JD
.
APG3535-J-08-JD
APG3535-J-09-JD
dPG3535-J-10-JD
JFIG8-L-Dl
JF168-L-02
JFl68-C-03
.
. - ..
JF168-L-04
JF168-L-05
JF168.L-06
JF
. 168-LO7
..
OUTER FILTER
AIR CLEANER PRlNClPALPART
AIR CLFAhlFR
--- - CASF COMP.
AIR CLEANER COVER
AIR CLEANER SUPPORT
AIR CLEANER SEAL
WINKER
- SFTTING
-- RnLT
JFl68-L-08
JF1M-L-09
JF168-L-18
FLANGE BOLT (M6*10)
AIR CLEANER ASSY.
Owner's Manual
AWRarts No.
Parts Wo.
APG3535-K-01JD J132000-A-O;1
~ ~ ~ 3 5 3 5 - K - 0 2JD2000-A-02
:~~
Desaiptlon
FLANGE BOLT (M6*12)
MUFFLER PRQTECTOR
.ID7000-A-03
- -- .. ..
FLANGE
BOLT
--- - lM8~251
- --,
APG3535-K.03-.1D
- .- - . ..- -
APG3535-K-044D JD2000-A-04
bPG3535-K-05-JD J132000-A-05--
#
EXHAUST PIPE
EXHAUST PIPE NDT (Me)
-- - -~ ~ ~ 3 5 3 5 - ~ - 0 6 - ~ ~ - ~ 0 2 0 0 0 - ~ - 0EXHAUST
6
PIPE GASKET---APG3535-K-07-JD JD3500tPG-A-01
MUFFLER COMP.
APG3535-K-08-JD JD2000-A-08
FLANGE BOLT (MBxl6)
APG3535-K-09-JD J02000-A-09
MUFFLER STAY
APG3535-K-10-JD J52000-A-10
FLANGE BOLT (M8x40)
APG3535-K-11-JD J03500LPG-A-02
MUFFLER ASSY
APA Parts no.
Patts No.
APG3535-L-01-JD
dPG3535-L-02-JD
APG3535-L-03-JD
APG3535-L-04-JD
APG3535-L-05-JD
APG3535-L-06-JD
Jf168401A
JF168-0-02
Description
FLYWHEEL COW
JF200-0-03
COOLING FAN
STARTER PULLEY
JF168-004
JF168-0-05
JFf6B-0-06
FLYWHEEL NUT
IGNITION COIL ASSY.
FLANGE BOLT (ME 5)
Owner's Manual
3500W Pro~aneGenerator
APA Parts H a
APG3535-M-0140
APG3535-M42*JO
APG3535-M-0340
APG3535-M-04-JD
APG5535-M-05-JD
APG3535-M-06-JD
APG3535-M-07JD
APG3535*M*08JD
Parts Na
JF168-P-18
JF168-P-06
JF168-P-19
JF168-P-04
JF168-P-25
JF168-P-07
JF168-P-05
JF188-P-08
Oestridion
FLANGE BOLT w8xT2)
GOVERNOR SPRING
FLANGE BOLT (M6)
CONTROLARM
FLANGE NUT (ME)
THROTTLE RETURN SPRING
GOVERNOR ROD
CONTROL ASSY
APAPartsNa
APG3535-N-01JD
APG3535-N-0240
APG3535-N-03JD
-
Park*.
JFZOO LPG-1-04
J03500LPGRQd
JD6501)BST-E-04
APG3535-N-05-JD
APG3535-N-06JD
APG3535-N-07JD
APG3535-N-OBJD
APG3535-N-09JO
APG3535-N-10JD
JD6500BST-E-08
APG3535-N-04-JD JD3500LPG-0-02
JD3500LPG-B-03
JD6500BST-E-05
JD6500BST-E-06
JD3500tPG-B-04
JD6500BST-E-09
Dcscrlptlon
MhGNETlC V A L E
ENGINE SWITCH ASSY.
VOLTMETER ASSY.
CIRCUIT BREAKER
120V1240V RECEPTACLE(L14-30)
RELAY
120V RECEPTACLEERU-22)
CIRCUIT BREAKER
DIRECTCURRENTRECEPTACLE
EARTH TERMINAL SET
Owner's Manual
3500W Pro~aneGenerator
APAPartsUo.
APG3535-0-07 J D
APG3535-0-02-JD
APG3535-0-03-JD
APG3535-0-04-JD
APG3535-0-05-JD
APG3535-0-06-JD
APG3555-0-07-JD
bPG3535-0-08-JD
PwbNo.
J035QOLPG-C-Of
JD3000-0-02
JD3000-B-03
JD3500tPG-C-02
JD3500LPG-C-03
JD3500LPG-C-04
JD3500LPG-GO5
JD3500LPG-C-06
FRAME COMP.
BOTTOM RUBBER
FLANGE NUT (MI)
ARC COVER
FLANGE BOLT (M6X12)
FLANGE NUT (M6)
COPtNG
FIX FRAME
APA Parts No.
Parts No.
DexriiWn
RfG3535-P-01-JD
APG3535-P-02JD
APG3535-P-0ND
APG3535-P-04JD
APG3535-P-05-JD
APG3535-P-06-JD
APG3535-P-07-JD
APG3535-P-08JD
JD3500LPG-W1
J03500LPED-02
JD3000-GO3
JD3000-GO4
JD3000-GO5
JD3000-C-06
JD30DD-C-07
JD350DLPE-D-03
AS3535-P-QgJD
Affi3535-P-10-3D
APG3535-?-I 1J D
APG3535.P-12-J.D
APG3535.P-13J0
APG35 35-P-14-JD
APG3535-P-15-JD
APG3535-P-16-JD
APG3535-P-?7-JD
JDJW-C-09
JD3000-C-10
JD3500LPG-0.04
STATOR COVER
STATOR A m .
COOLING FAN
BRUSH ASSY
TAPPING SCREW
HOUSING, RR
PAN SCREW
FLANGE BOLT
AUTOMATIC
VOI REGULATOR A S S .
GENERATOR CWER
CABLE TIE
BEARING
K.
.A S
..
PLAIN WASHER
FLANGE BOLT
GENERATOR
GENERATORCWER
FLANGE BOLT(M5x12)
JD3000-C-Id
.
J D3000-6-15
JD3500LPG-DO5
JD3505LPG-D.06
JD3000-C-I6
J03000-C-17