Download Craftsman 315.115041 Owner`s manual
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SEA/RS OWNERS MANUAL MODEL NO. 315.115041 CAUTION: Read Rules for Safe Operation and Instructions Carefully CRRFTSMRN" 7 INCH ELECTRIC SANDER DOUBLE INSULATED Warranty SAVE THIS MANUAL FOR FUTURE REFERENCE Introduction Operation Maintenance Repair Parts 612547-627 10-00 Dee1 ned excluslvel for and sold only b SEARS, ROEBUCK AND C_.., Hoffman Estates, _L 60179 @ Pdnted In U.S.A. FULL ONl_ YEAR WARRANTY ON CRAFTSMAN SANDER If this Craftsman Sander fails to ;ale comnptette satisfaction within one year from the date of purchase, RETURN IT TO THE NEAREST SEARS STORE iN THE UNITED STATES, and Sears wiil repair it, free of charge. If this Craftsman Sander is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase, This warranty gives you specific tegal dghts, and you may also have other dghts which val_ from state to state. Sears, Roebuck snd Co,, DEPT. 817 WA, Hoffman Estates, IL 60179 INTRODUCTION DOUBLE _$ULATION is a concept in safety, in electric power tools, whk_,heliminates the need for the usual three wire grounded power cord and grounded supply system. Wherever there is aiect rlc current in the tool there are two complete sets of insulatton to protect the user. All exposed metal parts ere isolated from internal metal motor components _i_ protecting inlu_Oon, IMPORTANT - Servicing of a tool with double aisulatk_ requires extreme care and knowledge of the system and should be performed only by a qualified service technician, For service we suggest you return the too_to your nearest Sears Store for repair. Always use original factory replacement parts when servicing, RULES FOR SAFE OPERATION READ ALL INSTRUCTIONS 1. KNOW YOUR POWER TOOL - Reed owner's manual carefully. Learn its applications and limitations as well as the specific potential hazards related to this tool. 2. GUARD AGAINST ELECTRICAL SHOCK BY PREVENTING BODY CONTACT WITH GROUNDED SURFACES. For example: Pipes, radiators, ranges, refrigerator enclosures. 3. KEEP GUARDS IN pLACE end in working order. 4. KEEP WORK AREA CLEAN, Cluttersd aroas and benches invite accidents. 5, AVOID DANGEROUS ENVIRONMENT. Don't use power tool in damp or wet locations or expose to rain. Keep work area well lit. 6. KEEP CHILDREN AND VISITORS AWAY. 8. DON'T FORCE TOOL. It will do the job better and safer at the rate for which it was designed. USE RIGHT TOOL. Don't force small tool or attachment to do the job of a heavy duty tool. Don't use tool for purpose not intended - for example - Don't use a circular saw for cutting tree limbs or logs. 10. WEAR PROPER APPAREL. No loose cloth9. ing or jewelry to get caught in moving parts. Rubber gloves and non-skid footwear are recommended when working outdoors. Also, wear protective hair covering to contain long hair and keep it from being drawn into air vents. 11. ALWAYS WEAR SAFETY GLASSES. Ev- All visitors should wear safety glasses and be 12. kept a safe distance from work area. Do not let visitors Contact tool or extension cord. 7. STORE IDLE TOOLS. When not in use tools 13. should be stored in a dry, high or lacked-up place - out of the reach of children. Page2 eryday eyeglasses have only impact-resistant lenses; they are NOT safety glasses. PROTECT YOUR LUNGS. Wear a face or dust mask if cutting operation is dusty. PROTECT YOUR HEARING. Wear hearing protection during extended periods of operation. RULES FOR SAFE OPERATION (Continued) 14. DON'T ABUSE CORD. Never can_ tool by cord or yank it to disconnect from receptacle. Keep cord from heat, oil and sharp edges. 15. SECURE WORK. Use clamps or a vise to hold work. Both hands are needed to operate the tool. 16. DON'T OVERREACH. Keep proper footing and balance at all times. Do not use on a ladder or unstable support. 17. MAINTAIN TOOLS WITH CARE. Keep tools sharp at all times, and clean for best and safest performance. Follow instructions for lubricating and changing accessories. 18. DISCONNECT TOOLS. When not in use, before servicing, or when changing attachments, blades, bits, cutters, sandpaper, etc., all tools should be disconnected from power supply. 19, REMOVE ADJUSTING KEYS AND 26. INSPECT TOOL approved cords are marked with the suffix WA, for example - SJTW-A or SJOW-A. 23, NEVER USE THIS OR ANY POWER SANDER FOR WET SANDING. Failure to comply can result in electrical shook causing sedous injury or worse. 24. KEEP HANDS AWAY FROM SANDING AREA. 25, NEVER USE IN AN EXPLOSIVE ATMOSPHERE. Normal sparking of the motor could ignite fumes. PERIODICALLY CALLY and replace if damaged. 28. KEEP HANDLES DRY, CLEAN, AND FREE FROM OIL AND GREASE. Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum-based products or any strong solvents to clean your tool. 29. STAY ALERT. Watch what you are doing and use common sense. Do not operate toct when you are tired. Do not rush. 30. CHECK DAMAGED PAWrS. Before further WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. 20. AVOID ACCIDENTAL STARTING. Don't camj plugged-in tools with finger on switch. Be sure switch is off when plugging in. 21. MAKE SURE YOUR EXTENSION CORD IS IN GOOD CONDmON. When using an extension cord, be sum to use one heavy enough to carry the oJrrentyour productwill draw. An undersized cord will cause a drop in line voltage resulting In loss of power and overheating.A wire gage size (A.W.G.) of at Isest 12 is recommendedfor an extensioncord 100 feet or less in length. A cord exceeding 100 feet is not recommended. If in doubt,use the next heaviergege, The smallerthe gage number,the heavierthe cord, 22. OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only extension cords suitable for use outdoors. Outdoor CORDS and if damaged, have repaired at your nearest Sears Repair Center. Stay constantly aware of cord location. 27. INSPECT EXTENSION CORDS PERIODI- 31. 32. 33. 34. 35. 36. Page3 use of the tool. a guard or other part that is damaged should be carefully checked to dstermlne that it will operate propedy and perform its Intandsd function. Check for alignment of moving parts, binding of moving pads, breakage of pads, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be propady repaired or replaced by an authorized service center unless indicated else. where in this instruction manual. DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have defective switches replaced by an authorized service center. Inspect for and remove all nails from lumber before sanding. DRUGS, ALCOHOL, MEDICATION. Do not operate too_while under the influenceof drags, alcohol, or any medication. WHEN SERVICING USE ONLY IDENTICAL CRAFTSMAN REPLACEMENT PARTS. POLARIZED PLUGS. To reducothe dskofsiectdc shOck,this tool has a polarizedplug{one blade is widerthantheother).Thisplugwillfitin a belarized outletonly one way. If the plugdoes notfit fvilyin the outlet, reverse the plug. If it sti, does not fit, contacta qualitiedekyJtrisianto installthe proper oudet. Do notchange the plugin any way. SAV_ THESE INSTRUCTIONS, Review them frequently and use them to instruct others who may use this toot. If you loan someone this tool, loan them these instructions also. l_e opemUon of any sander can muir In foreign objects being thrown Into your eye_, which can rlmult In leverl eye danlage. Before beginning I_WM to_ _ra_n, always wmlr sahib/ g_lglel or safety glmme_ with IIIde shields and • full f_o shield when needed. We reconlmend Wide Vision Safety Mask for use over eyeglasses or standard _ety glasses with side shields, Ilvllllable at ,Sears Retail Pa_e 4 Storlm. OPERATION SWITCHACTUATOR (OLAC_ KNOW YOUR SANDER Before attempting to use your sander, familiarize yourself wffh aft ooerating features and safety requirements. See Figure 1. Make sum power supply is 120 volts, 60 Hz, AC only. SWITCH TRIGGER (RED} DISCONNECT YOUR SANDER FROM POWER SUPPLY WHILE ASSEMBLING PARTS OR MAKING ADJUSTMENTS. INSTALLING AUXILIARY HANDLE See Figure 2. An auxiliary handle is packed with your 8antler for ease of operation. The auxiliary handle can be installed on either sJdeot tha unlt and must always be used to prevent loss of control and possible serious injurJ. To Instat1.position washer into place and start threads into the threaded hole in the gear housing. Tlghten cap screw securely. AUXILIARY HANDLE BACK-UP PAD SPINDLE LOCK BuTroN A spindis lock button has been provided for locking the spindle of your tool In a stationary position. It is located on the side of the gear houefeg as shown in flgt;re 3. Depress and hold the lock button while _nstal,ng, changing, or removing accessories. _Do not engage spendfe Jock whJle spin. SPfNDLE, Fig. 3 Page 5 BACK-UP DISC Fig, 1 OPERATION SWITCH An important new feature of your sander is the sw_tch desigrn. It has multi-finger control for use when operating at different angles or sandJng positions and to help reduce fatigue. tt also has a lock-on feature in the switch for added utility and convenience on extended work re* ulrement$. _refully read and understand the following instructions for correct operation of the switch before connecting your sander to power supply. TO ACTIVATE SWITCH To start your sander, depress the switch trigger and switch actuator at the same fime_ See Figure 4. DEPRESS SWITCH TRIGGER AND UATOR TO START YOUR SANDER SWITCH AC. (Cont'd) NOTE: PARTS OF THE SWITCH CAN BE EASILy IDENTIFIED BY THEIR COLOR. THE SWITCH TRIGGER IS RED. THE 8WrTCH ACTUATOR IS BLACK. "LOCK-ON" SWITCH 1. Start your sander by depressing the switch tdgger and switch a(;tuator. 2. Continue to hold your sander _nthe "on" position with your fingertips and release the switch trigger. See Figures 5 and 6, 3. Release the switch actumtor and grasp your sander by the handle as shown in figure 7. TO RELEASE '%OCK-ON" FEATURE 1. Depress the switch trigger and release it. See Figure a. Fig. 4 TO ACTIVATE THE "LOCK-ON" FEATURE: Fig. Fig. 5 STEP 2. "LOCK-ON" STEP 1. DEPRESS SWITCH TRIGGER AND SWITCH ACTUATOR WITH YOUR FINGERTIPS TEP 3. GRASP BY HANDLE FOR SANDING YOUR SANDER IN "LOCK-ON" POSITION RELEASE SWITCH TRIGGER TO Fig. 7 Fig. 8 WITH STEP 4. DEPRESS SWITCH TRIGGER TO RELEASE "LOCK-ON" FEATURE Page 6 OPERATION INSTALLING SANDING (Cont'd.) DISC DISCONNECT SANDER FROM POWER SUPPLY. 1. Assemble pans as shown in Figure g. 2. Place washer on spindle, then thread rubber backup pad onto spindle. Lock spindle by depressing spindle lock button and hand tighten back-up pad. 3. Position back-up disc and sanding disc in place and thread flange nut onto spindle. Tighten flange nut securely by turning the sanding disc clockwise by hand. SANDING See Figure 10 The material being sanded should be held firmly. Secure small workpleces in a vise or clamp to workbench. Hold your sander in front and away from you with beth hands. With the sanding disc clear of the workpiece, start your sander and let the motor reach its maximum speed, then lower to the work surface at a slight 5 to 8 degree angle. See Fig. 10. Do not allow the tool to remain in one place, Th_s will cause uneven sanding or gouging of the work. Keep your sander slowly moving over the work. AUXILIARY HANDLE PAD _FLANGE This tool was designed so that the weight of the tool alone will provide adequate weight on the sanding disc. Extra pressure will only result in uneven work, slower sanding from slower speed, and possible motor bum-out. Upon completion of work, or a sanding operation, lift your sander away from work surface before turning off, NUT Fig. 9 To remove paint, varnish, or rust, sand with an openkote type s_ndlng disc. Another method of removing paint or rust is by wire brushing. The wire cup brush may be threaded directly onto the spindle. Fig. 10 P_e7 OPERATION For ease of operation and maintainin proper control, hold your Sander ON LY by the handles provided. Also. as mentioned previously, hold it firmly with both hands at all times. NEVER grasp the front or sides of the tool body; or by any other means during use, the power co_, cord plug, extension cord and extension cord plugs. They could get caught in the rotating spindle, wrap around it, and cause possible serious thju W. EXTENSION DO NOT ATTEMPT TO USE AS A BENCH TOOL Fig. 11 CORDS The use _ any ex_ns_n co_ will cause some lossof power. To keep _e k_ss_ a minimum ar_ to preve_ to_ ove_eat_g, follow the recommended cord sizes on the chad at the dght. When t0ol is used outdoors, use only extension com_ suitable for outdoor use and so marked. Extensioncords are available at Seam Retail S_ms. Extension Cord Length 2_50 Ft. 50-100 Ft. Wire Size A.W.G. 16 14 THE FOLLOWING RECOMMENDED ACCESSORIES ARE CURRENT AND WERE AVAILABLE AT THE TIME THIS MANUAL WAS PRINTEO. 7-Inch Sanding Kit ( 9 11157) Wire Cup Brush Wheel ( 9 64106) Cl AFTSM RN®.,u,.,nu._ O*,de Sand,rig C,.os Ca.,_thg _.se (__t_._c) Guard ( 9 1711) Grinding Wheel ( g 64101) (Available through Catalog Sales Only) 100' 14 A.W.G. Ex_Cord 50' 14 A.W.G. Ext, Cord ( 9 5821) _I_ The use of attachments (9 or accessories not listed above might be hazardous. Page 8 83508) MAINTENANCE GENERAL O_y the parts shown on parts list, page 11, are intended to be repaired or replaced by the customer. NI other pads represent an important pad of the double insulation system snd should he sew]ced only by a quatlrLedSears service technician. Avoid using solvanto when cleaning plastic pads. Most plastics are susceptible to various types of commercial solvents and may be damaged by their use, Use clean aloths to remove dirt, carbon dust, atc. When electric tools are used on fiberglass boats, sports cars, wallboard, spackling compounds, or plaster, it has been found that they are su_ent to accelerated wear and possible premature failure, as the fibergl_)ss chips and grindlngs are highly abrasive to bearings, brushes, commutator, etc. Co(lsequently, it is not recommended that thistoal be used for extended work on any fiberglassmaterial, wallboard, spackling compounds, or plaster. During any use on fiberglass it is extremely important that the tool is cleaned frequently by blowing with an air jet LUBRICATION AHof the beadngs in this tool are lubricatedwith a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions. Therefore, no further lubriCation is required. Page 9 CRAFTSMAN SANDER -- MODEL NUMBER 2 315.115041 SEE NOTE "A" PAGE 11 5 I P_elO CRAFTSMAN SANDER -- MODEL NUMBER 315.115041 in_ m commgondance regarding yourS4_IOERor whenordedag repairpelts. i "nle odel numbe_ will befound on aplale altachedtothemotor hour. Alwaysmentionthemodalnumber SEE BACK PAGE FOR PARTS ORDERING PARTS Key No. Part No, 1 g68172.001 Description Data Rate ............................... 2 gG4BIT4.O01 Gear Housing Cover ...................... I 3 gIM182*001 Logo Plate .............................. 1 Auxiliary 1 S Handle ......................... e (121721-0_Z 7 M_2.004 8 e22141-8"13 Washer ................................. 1 9 81/2S1-001 Back-Up Pad ............................. 1 m Back-Up Disc ............................ 1 7 Inch Sar_Ing Discs 'hN17/8 IrL hole (Item No. _ FkaeGr_ 9-25291 Idledkml Gdt, and 9-25292 Coarse Grit) ....................... 1 12 817224-00t Flange Nut .............................. 1 13 967862.000 Bail Handle Assembly (Includes Key HOS. 14 and 15)............ 1 "Cap Screw (#3J8-24 x 1 In. Soc. Hd.) .......... 2 10 11 "°* Washer ................................. Otmn. 1 • Screw (#8-10 x 2 In. Fd. Hd.) ................ 14 S676rdS.0_2 15 703776-03$ Washer ................................. 812547.62? Owner's Manual LIST OPTIONAL BAIL HANDLE 1 2 2 NOTE: "A". 111easmim_ altown mpclmm_ an Important pert of the Double Immbde¢l Sytitem. TO m_)l¢l the gosalMIty of ammnlen or dsmego to the Syst*m, ram,k=* should be godormed by your rmmzst _m Ragelr C*mtmr. Cold,act your nNrRt Seers Retag _l_re. • Standard Hmrdwlre Barn - May Ba Purchmmd Locally _* Avalllble Page 11 I INSTRUCTIONS At Your Ne_zmt S4mrl RMall Store For repairof majorbrand appliancesIn your own home... no matterwho made it, no matterwho soldit! 1-800-4-MY-HOME s" Anytime,day or night (1400-469-4663) www.sears.com To bringin productssuchas vacuums,lawn equipment and electronics for repair,call for the locationof your nearest Sears Parts & Repair Center. 1-800-488-1222 Anytime,day or night www.sears.com For the replacementparts,accessoriesand owner'smanuals thatyou need to do-it-yourself,call Sears PartsDIrects_! 1-800-366-PART sa.m.-11p.m.CST, (1-800-366-7278) 7 days 8 week www.sears.com/partsdlrect To purchaseor inquireabouta Sears ServiceAgreement: 1-800-827-6655 7 a.m. - 5 p.m,CST. Mon.- Sat. Pare pedir serviciode reparack_na domicilio, y pare ordenar piezascon entrega a domicilio: 1-888-SU-HOGAR = Au Caqada pourservice en frangais: 1-877-LE-FOYER s. (t -877-533-69_) (1-888-784-6427) D I:N_e0 O _llirl. _ lirid r*_ Tradem'ark / _ Trl_ O M4UO_Regilttad_ / 'u M_ de Fibdr*l of S_llrl. FI_ IJI Sears, I=1_ end CO ll_d CO.