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Technical Service Manual Ranges 30 36 48 60 Inch Inch Inch Inch Rangetops 36 Inch 48 Inch © WOLF APPLIANCE COMPANY, L.L.C. 2004 ALL RIGHTS RESERVED JOB AID #803331 (Revision E - Aug. 2004) General Information RANGES & RANGETOPS SECTION 1 GENERAL INFORMATION 1-1 General Information RANGES & RANGETOPS INTRODUCTION This Wolf Appliance Technical Service Manual, Part #803331, has been compiled to provide the most recent technical service information about the Wolf Appliance Company, LLC. Ranges and Rangetops. This information will enable the service technician to troubleshoot and diagnose malfunctions, perform necessary repairs, and return a Wolf Range and/or Rangetop to proper operational condition. The service technician should read the complete instructions contained in this Training/Service Manual before initiating any repairs on a Wolf Appliance. * Some information in Section 2 (Theory of Operation) has been provided by the American Gas Association and reprinted with AGA’s approval. IMPORTANT SAFETY INFORMATION TECHNICAL ASSISTANCE Below are the Product Safety Labels used in this manual. The "Signal Words" used are WARNING and CAUTION. If you should have any questions regarding a Wolf appliance and/or this manual, please contact: Please note that these safety labels are placed in areas where awareness of personal safety and product safety should be taken and lists the precautions to be taken when the signal word is observed. INDICATES THAT HAZARDOUS OR UNSAFE PRACTICES COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH Indicates that hazardous or unsafe practices could result in minor personal injury or product and/or property damage In addition, please pay attention to the signal word “NOTE”, which highlights especially important information within each section. Wolf Appliance Company, LLC ATTN: Service Department P.O. Box 44988 Madison, WI 53744-4988 Customer Service & Parts / Warranty Claims Phone #: (800) 332 - 9513 Technical Assistance Phone #: (800) 919 - 8324 Customer Service & Technical Assistance Facsimile #: (608) 441 - 5887 Parts / Warranty Claims Facsimile #: (608) 441 - 5886 Office Hours: 7:00 AM to 7:00 PM Central Time Monday through Friday This manual is designed to be used by Authorized Service Personnel only. Wolf Appliance Company, LLC. assumes no responsibility for any repairs made to Wolf appliances by anyone other than Authorized Service Technicians. The information and images are the copyright property of Wolf Appliance Company, LLC, an affiliate of Sub-Zero Freezer Company, Inc. Neither this manual nor any information or images contained herein may be copied or used in whole or in part without the express written permission of Wolf Appliance Company, LLC, an affiliate of Sub-Zero Freezer Company, Inc. © Wolf Appliance Company, LLC all rights reserved. 1-2 General Information RANGES & RANGETOPS TABLE OF CONTENTS Page # Page # Section 1 - General Information Section 4 - Component Access and Removal Cont’d Introduction......................................................................... 1-2 Important Safety Information.............................................. 1-2 Technical Assistance.......................................................... 1-2 Table of Contents............................................................... 1-3 Warranty Information......................................................... 1-5 Model Features.................................................................. 1-6 Model Key.......................................................................... 1-7 Top Configurations - 30”, 36” & 48” Ranges..................... 1-8 Top Configurations - 60” Range........................................ 1-9 Top Configurations - Rangetops....................................... 1-10 Switches & Lights............................................................ 4-9 Thermostat.......................................................................4-9 Components Below Roll Front.......................................... 4-10 Roll Front....................................................................... 4-10 Surface Burner Valve.....................................................4-10 Charbroiler/French Top Valve....................................... 4-10 Components Behind Lower Access Panel........................ 4-11 Lower Access Panel...................................................... 4-11 Door Switch................................................................... 4-11 Oven Burner Bi-Metal Valve.......................................... 4-11 Oven Burner Orifice....................................................... 4-11 Oven Compartment Components.....................................4-12 Oven Rack.................................................................... 4-12 Oven Rack Guide.......................................................... 4-12 Oven LIght Components............................................... 4-12 Oven Convection Fan................................................... 4-12 Oven Bottom Panel....................................................... 4-12 Oven Flame Deflector................................................... 4-13 Oven Burner Tube......................................................... 4-13 Oven Glow Coil Igniter.................................................. 4-13 Oven Broiler Glow Coil Igniter....................................... 4-14 Oven Infrared Broiler Burner......................................... 4-14 Oven Door Components................................................... 4-15 Door Assembly.............................................................. 4-15 Disassembling Door...................................................... 4-15 Side Panels & Components on Rear of Unit.................... 4-16 Side Panels................................................................... 4-16 Oven Bi-Metal Valve..................................................... 4-16 Oven Broiler Orifice....................................................... 4-16 Spark Module.................................................................4-16 Fan Relay.......................................................................4-16 Section 2 -Theory of Operation Types of Fuel Gas............................................................. Heating Value of Gas......................................................... Specific Gravity of Gas...................................................... Principals of Gas Combustion........................................... Burner Components........................................................... Types of Burners................................................................ Simple Theory of Operation............................................... 2-2 2-2 2-2 2-3 2-4 2-5 2-6 Section 3 - Installation Information Gas Pressure..................................................................... 3-2 Leak Testing....................................................................... 3-2 Electrical Requirements..................................................... 3-2 Unit Blocking....................................................................... 3-3 Unit Leveling....................................................................... 3-3 Range Installation Dimensions........................................... 3-4 Rangetop Installation Dimensions...................................... 3-5 Section 4 - Component Access and Removal Important Warnings & Cautions.......................................... 4-2 Surface Burner Components.............................................. 4-3 Burner Grate & Rings...................................................... 4-3 Pressed Steel Top........................................................... 4-3 Surface Burner Body....................................................... 4-3 Surface Burner Orifice.................................................... 4-4 Surface Burner Electrode................................................ 4-4 Surface Burner Support................................................... 4-4 Infrared Charbroiler Components....................................... 4-5 Cover, Grate & Frame..................................................... 4-5 Charbroiler Orifice........................................................... 4-5 Charbroiler Burner Box................................................... 4-5 Charbroiler Sparker......................................................... 4-5 Infrared Griddle Components............................................. 4-6 Griddle Plate.................................................................... 4-6 Griddle Orifice................................................................. 4-6 Griddle Burner Box.......................................................... 4-6 Griddle Solenoid Valve................................................... 4-7 Griddle Thermostat......................................................... 4-7 Griddle Sparker................................................................4-7 French Top Components................................................... 4-8 Rings, Plate, Spacers & Burner Head............................. 4-8 French Top Burner Pan................................................... 4-8 French Top Electrode & Electrode Wire.......................... 4-8 French Top Orifice........................................................... 4-8 Control Panel Components................................................ 4-9 Control Panel................................................................... 4-9 Section 5 -Troubleshooting Guide How to Use the Troubleshooting Guide............................. 5-2 Troubleshooting Guide Table of Contents.......................... 5-2 Troubleshooting Guide....................................................... 5-3 Section 6- Technical Data Gas Pressure Table............................................................ 6-2 Orifice Chart....................................................................... 6-2 Checking Oven Ignition System......................................... 6-3 Section 7 - Wiring Diagrams RANGES Model R304....................................................................... 7-2 Model R366....................................................................... 7-3 Model R364C.................................................................... 7-4 Model R364C.................................................................... 7-5 Model Model Model Model Model Model Model Model 1-3 R488........................................................................ 7-6 R486C..................................................................... 7-7 R486G..................................................................... 7-8 R484CG................................................................... 7-9 R484DC................................................................. 7-10 R484DG................................................................. 7-11 R484F.................................................................... 7-12 R482CF................................................................. 7-13 General Information RANGES & RANGETOPS Page # Section 7 - Wiring Diagrams Cont’d Model Model Model Model Model Model R606DC................................................................ R606DG................................................................ R606F.................................................................... R606CG................................................................. R604CF................................................................. R604GF................................................................. 7-14 7-15 7-16 7-17 7-18 7-19 Model Model Model Model RANGETOPS RT366................................................................... RT364C................................................................. RT364G................................................................. RT362F.................................................................. 7-20 7-21 7-22 7-23 Model Model Model Model Model Model Model Model RT488................................................................... RT486C................................................................. RT486G................................................................. RT484CG.............................................................. RT484DC.............................................................. RT484DG.............................................................. RT484F................................................................. RT484F................................................................. 7-24 7-25 7-26 7-27 7-28 7-29 7-30 7-31 1-4 General Information RANGES & RANGETOPS WARRANTY INFORMATION This page contains a summary of the 2 & 5 Year Warranty that is supplied with every Wolf product, followed by details and notes about the warranties. TWO & FIVE YEAR Warranty Summary • Two year TOTAL PRODUCT warranty, parts and labor. • Limited Parts Only Warranty for the 3rd through 5th year on the following parts only: Gas Burners (excluding appearance) • Stainless Steel (Classic, Platinum & Carbon) doors, panels and product frames are covered by a limited 60 day parts and labor warranty for cosmetic defects. Serial Plate Warranty Details: The warranty applies only to products installed for normal residential use. The warranty applies only to products installed in the United States or Canada. Warranty Notes: • All warranties begin at the time of the unit's initial installation. Figure 1-2. In most cases the serial plate is located inside the top burner box, on the left inside panel of ranges and rangetops. But, on models with the French Top located on the left, the serial plate is on the opposite (right) side. • All Warranty and Service information collected by Wolf Appliance Company, LLC. is arranged and stored under the unit serial number and/or the customer's name. Please note that Wolf Appliance LLC. requests that you have the model and serial number available whenever contacting the factory or parts distributor. • See Figure 1-1 for typical serial plate layout. • See Figures 1-2, 1-3 for serial plate location and access. Oven Broiler BTU Rating Gas Type (Natural or LP) Griddle BTU Rating WOLF APPLIANCE COMPANY, LLC WOLF GOURMET GAS OPEN TOP French Top BTU Rating Model Number Location Serial Number Location INPUT RATING EACH BURNER-BTU/HR. NAT GRIDDLE 16,000 FRENCH TOP 15,000 VOLTS 115 FITCHBURG, WI OVEN BROILER 18,000 LEFT OVEN MAN. PRESS. 10" CHAR BROILER 18,000 16,000 RIGHT OVEN 30,000 30,000 ELECTRICAL RATING PHASE 1 AMPS. MINIMUM HORIZONTAL CLEARANCE FROM SI ADJACENT COMBUSTIBLE CONSTRUCTION EX 12" FROM SIDE WALLS 0" FROM REAR WAL ADJACENT COMBUSTIBLE MATERIALS BELOW AND SIDE OF THE APPLIANCE: 0", MAXI MINIMUM VERTICAL DISTANCE BETWEEN TH MATERIALS ABOVE THE APPLIANCE : 30" THE TOP BROILER GRID TO UNPROTECTED MINIMUM HORIZONTAL DISTANCE BETWEEN EITHER SIDE OF THE APPLIANCE SHALL N APPLIANCE. TO BE USED IN CONJUNCTIO COOKING UTENSILS SHALL NOT BE USED O MINIMUM HORIZONTAL CLEARANCE FROM IS COMBUSTIBLE SIDE AND BACK WALL IS 12 6 " HP .05 MODEL BD 60 Charbroiler BTU Rating Right Oven BTU Rating E 3". Figure 1-3. To access the serial plate, remove the grates from the pressed steel top. Remove the burner heads and then use the “S” hook supplied with the unit to remove the pressed steel top. Left Oven BTU Rating SEQ. ML SERIAL NO. ANSI Z21.1 HERTZ DES AND BACK OF APPLIANCE TO TENDING 18" ABOVE THE COOKING SURFAC L. MINIMUM CLEARANCE BETWEEN THE COOKING SURFACE AND THE BACK MUM DEPTH FOR OVERHEAD CABINETS IS 1 E COOKING SURFACE AND COMBUSTIBLE . MINIMUM VERTICAL DISTANCE BETWEEN OVERHEAD COMBUSTIBLE SURFACES 36". OVERHEAD CABINETS INSTALLED TO OT BE LESS THAN THE NOMINAL WIDTH OF N WITH A SUITABLE VENT HOOD ONLY. N AN OPEN TOP BROILER SECTION. LAND INSTALLATION COOKTOP TO Water Column Pressure - "HOUSEHOLD GAS COOKING APPLIANCES" "CGA IR 58, 1995" 800117-A Figure 1-1. Typical Serial Plate Layout 1-5 General Information RANGES & RANGETOPS MODEL FEATURES All ranges: Oven burners input rated at 18,000 and 30,000 BTU. Infrared Oven Broiler input rated at 18,000 BTU. Some models: Charbroiler on rangetop rated at 16,000 BTU input. Griddle on rangetop rated at 18,000 BTU input. French Top on rangetop rated at 15,000 BTU input. RANGE FEATURES: • • • • • • • • • • • • • • • • Natural or LP gas models Classic stainless steel exterior Large red control knobs with four position settings (optional blackknobs available) Chrome bezels surround all knobs Dual brass burners with automatic re-ignition at all settings Cast iron porcelain coated grates Optional S-grates available Stainless steel drip tray on ball bearing slides Door windows and interior lights in ovens Porcelain oven interior 3" (76 mm) adjustable stainless steel legs in front and adjustable rear casters Full side panels and skirt High altitude conversion kit available Optional risers – 5" (127 mm), 10" (254 mm) and 20" (508 mm) with shelf Two and five year residential warranty CSA certified for US and Canada RANGETOP FEATURES: • • • • • • • • • • • • • Natural or LP gas models Classic stainless steel exterior Large red control knobs with four position settings (optional black knobs available) Chrome bezels surround all knobs Dual brass burners with automatic re-ignition at all settings Cast iron porcelain coated grates Optional S-grates available Stainless steel drip tray on ball bearing slides Low profile stainless steel island trim High altitude conversion kit available Optional 10-1/2" (267 mm) riser Two and five year residential warranty CSA certified for US and Canada 1-6 General Information RANGES & RANGETOPS MODEL NUMBER KEY Refer to this key for an example of the model numbers. Model: R 60 6 CG - LP Product Type R Range RT Rangetop Size 30 30 - inch wide unit 36 36 - inch wide unit 48 48 - inch wide unit 60 60 - onch wide unit Surface Burners 2 2 - open burners 4 4 - open burners 6 6 - open burners 8 8 - open burners Model Features C 2 - open burners G 4 - open burners F 6 - open burners DG Double Griddle (22”) DC Double Charbroiler (22”) Fuel LP Propane Gas (Propane Gas will be indicated by -LP at the end of the model number. Example: R606CG-LP-LP) NOTE: If model number doesn’t have -LP at the end, unit is Natural Gas. 1-7 General Information RANGES & RANGETOPS TOP CONFIGURATIONS OF 30”, 36” and 48” RANGES Configuration New Model # Old Model # Description R304 AS30Ki 4 Open Burners R366 AS36Ki-2 6 Open Burners R364C AS36Ki-7 4 Open Burners - w/11" Charbroiler R364G AS36Ki-6 4 Open Burners - w/11" Griddle R488 PS488K 8 Open Burners R486C PS486BK 6 Open Burners - w/11" Charbroiler R486G PS486GK 6 Open Burners - w/11" Griddle R484CG PS48GBK 4 Open Burners - w/11" Charbroiler & 11"Griddle R484DC PS484BK 4 Open Burners - w/22" Charbroiler R484DG PS484GK 4 Open Burners - w/22" Griddle R484F PS484FK 4 Open Burners - w/22" French Top R482CF PS48FBK 2 Open Burners - w/11" Charbroiler & 22" French Top NOTE: (- LP) Following the New Model Number signifies Propane Gas 1-8 General Information RANGES & RANGETOPS TOP CONFIGURATIONS OF 60” RANGE Configuration New Model # Old Model # Description R606DC S60BKK 6 Open Burners - w/22" Charbroiler R606DG S60GKK 6 Open Burners - w/22" Griddle R606F S60FKK 6 Open Burners - w/22" French Top R606CG S60GBKK 6 Open Burners - w/11" Charbroiler & 11" Griddle R604CF S60FBKK 4 Open Burners - w/11" Charbroiler & 22" French Top R604GF S60FGKK 4 Open Burners - w/11" Griddle & 22" French Top NOTE: (- LP) Following the New Model Number signifies Propane Gas 1-9 General Information RANGES & RANGETOPS TOP CONFIGURATIONS OF 36” & 48” RANGETOPS Configuration New Model # Old Model # Description RT366 SB366 6 Open Burners RT364C SB364B 4 Open Burners - w/11" Charbroiler RT364G SB364G 4 Open Burners - w/11" Griddle RT362F SB362F 2 Open Burners - w/22" French Top RT488 SB488 8 Open Burners RT486C SB486B 6 Open Burners - w/11" Charbroiler RT486G SB486G 6 Open Burners - w/11" Griddle RT484CG SB48GB 4 Open Burners - w/11" Charbroiler & 11"Griddle RT484DC SB484B 4 Open Burners - w/22" Charbroiler RT484DG SB484G 4 Open Burners - w/22" Griddle RT484F SB484F 4 Open Burners - w/22" French Top RT482CF SB48FB 2 Open Burners - w/11" Charbroiler & 22" French Top NOTE: (- LP) Following the New Model Number signifies Propane Gas 1-10 RANGES & RANGETOPS Theory of Operation SECTION 2 THEORY OF OPERATION 2-1 Theory of Operation RANGES & RANGETOPS THEORY OF OPERATION A service technician should understand how a gas appliance operates before attempting to service the appliance. This section provides descriptions of the different types of fuel gases and explains gas heating values. A definition of specific gravity of gas is given along with its characteristics and effects. Gas combustion principals are explained and gas burner components are described and illustrated. The end of this section contains illustrations which demonstrate basic cooking appliance theory of operation. Types of Fuel Gas: Gases used to supply heat energy are called fuel gases. Common fuel gases are not simply one kind of hydrocarbon, they are mixtures of hydrocarbon gases. They contain other gases as well, such as free hydrogen, carbon dioxide and nitrogen. As an example natural gas might contain 85% methane, 12% ethane and 3% of other gases. The presence of each of these gases in the fuel gas has some effect on the nature of the gas. Some common fuel gasses are methane [CH4], ethane [C2H6], Propane [C3H8] and butane [C4H ]. Propane and butane are nearly odorless. Natural gas that is processed to remove condensables and moisture, has little or no odor and no color. Odorants are added to natural gas before distribution to aid in leak detection. A common odorant used is a colorless liquid containing sulfur compounds. 10 Heating Value of Gas: Heat energy produced when burning a fuel gas is commonly expressed in British Thermal Units (BTU). One BTU of heat will raise the temperature of one pound of water one degree Fahrenheit. The more carbon and hydrogen atoms in each molecule of a fuel gas, the higher its heating value. Natural gas which is high in methane has a heating value of about 950 to 1150 BTU per cubic foot. The variance is due to the various other substances found in natural gases. The more ethane, propane or butane in the gas raises the heating value. Propane, or LP gas, has a heating value of about 2500 BTU per cubic foot, and butane about 3200 BTU per cubic foot. Specific Gravity of Gas: The specific gravity of a gas is the weight of one cubic foot, or the gas compared to one cubic foot of dry air. When stating the specific gravity of a gas, a pressure and temperature must be clearly stated. In the gas industry, the standard conditions of pressure and temperature are 30.0 inches of mercury and 60° F. A pressure of 30.0 inches of mercury will sustain a column of mercury 30 inches high in a tube with a vacuum on top of the column. Since air is used as the reference, its specific gravity is always 1.0. This value of 1.0 has no direct physical meaning with regard to air, such as its density. It is only a relative number or ratio used to express specific gravity of other gases. The specific gravity of a gas will determine if the gas will rise or fall when released into the air. Natural gas will rise since its specific gravity is less than 1.0 at 0.4 to 0.8. Propane has a specific gravity of 1.5 and butane 2.0. These gases will fall when released into the air. They sometimes collect in low spots into pools which become a hazard if open flames are present. In addition, specific gravity has two other characteristics. It has an important effect on the flow of gases through orifices, and hence the rating of the burners. Gas flow through an orifice is dependent upon the orifice size and the gas pressure upstream of the orifice. More of a lighter gas will flow through a given orifice size than a heavier gas at the same gas pressure. This effect is taken into account in tables and calculators used to select orifice sizes for burners. The gas flow in pipes is also affected by specific gravity. At a given pressure at a pipe inlet, more lighter gas will flow through a pipe than a heavier gas. 2-2 RANGES & RANGETOPS Theory of Operation Principals of Gas Combustion: Combustion - When oxygen acts with a substance to produce large amounts of heat rapidly. Requirements for Combustion - There are three required elements for combustion to occur; Fuel (Gas), Oxygen (Air) and Heat (Ignition Temperature, which for gas is between 1100°F/593°C and 1200°F/649°C). All must be present. Removing any one of the three and combustion will cease. Chemistry of Combustion - Combustion of gas is a chemical reaction between fuel gas and oxygen. The basic elements of common fuel gasses are hydrogen [H] and carbon [C]. When hydrogen burns, water vapor [H2O] is produced. Complete burning of carbon in fuel gases form carbon dioxide [CO2] and water vapor [H2O]. Controlled Combustion - Controlled combustion takes place when gas and air are supplied at proper rates to assure complete combustion of the gas in a steady flame. When a gas appliance is operating properly, burning starts at the burner ports. Gas flow is controlled by gas orifice size and gas pressure upstream of the orifice. Air is mixed with the gas before it passes through the burner ports. This added air is called “Primary Air”. The remaining air required for complete combustion is supplied to the burner at the point of combustion and is called “Secondary air”. Adjustments of the gas-to-air ratio and the secondary air supply is the key to obtaining stable blue flames at a burner. Proper amounts of primary and secondary air are required for quiet and efficient burner operation and for complete combustion of the gas. Air Shutters or other devices provide control of primary air. Inlet opening and flue outlets control Secondary Air flow. Total air - In an ideal situation, primary and secondary air is all that is needed (for the oxygen required) to burn the gas, but some additional air is required to assure complete burning of the gas. The total air, “primary”, “secondary” and “excess” are expressed as percentages of the amount needed. About ten cubic feet of air is required to completely burn one cubic foot of gas. For this reason an appliance should not be operated in an air tight home. Limits of Flammability - Not all air-to-gas mixtures will burn. Mixtures with 0% - 4% natural gas in air are too lean to burn. Mixtures of 4% - 14% natural gas in air can burn with a controlled flame. Flammability limits come into play when primary air adjustments are made on burners. If too much primary air is used, the mixture may become too lean and fall below flammability limits, thus preventing combustion. Incomplete Combustion (Causes and Effects) - To obtain complete combustion, sufficient amounts of air must be supplied to the process. This air must have a reasonably normal oxygen content. Complete burning of gas produces harmless carbon dioxide gas and water vapor. If the air supply is insufficient, incomplete combustion occurs resulting in the formation of toxic byproducts, such as carbon monoxide [CO] or aldehydes. Carbon monoxide is colorless and odorless. Inhaling carbon monoxide in sufficient quantities could cause death by reducing oxygen levels in the blood. Aldehydes, which are equally dangerous, have a sharp and penetrating odor which is easily detected by smell at very low concentrations. The odor caused by aldehydes should not be confused with odorants added to natural gas. The absence of aldehydes does not assure that carbon monoxide is not present. However, if the odor of aldehydes is present, then carbon monoxide is virtually always present. Gas Burner Operation - A gas burner is a device to burn gas under control in order to produce useful heat. Primary air is brought into the burner from outside of the appliance at atmospheric pressure. The gas jet streaming from the orifice draws primary air with it into the burner. The gas/air mixture, combined with a spark at the burner port(s) and the secondary air creates a controlled burn. 2-3 Theory of Operation RANGES & RANGETOPS Burner Components: Gas Orifice - An opening or hole which regulates or limits the amount of gas flowing to a burner. Gas flow rate (volume) depends on the size of the orifice (hole) and the gas pressure at the inlet of the orifice. Air Shutter - This is used to adjust the size of the primary air inlet area and therefore controls primary air flow. Venturi Tube (Open Surface Burner & French Top Only) - A section of pipe at the inlet of the burner body that narrows and then flares out again. This tube helps maintain a proper and constant primary air injection. Mixing Tube/Throat - Serves to carry the gas/air mixture from the venturi tube to the burner body. Burner Body - The accumulation chamber below the burner base which allows the gas and air to mix together fully. Burner Base/Cross Over Ring - The component below the burner ring which carries the gas/air mixture to the burner ring. Burner Ring/Burner Head - The component containing the burner ports where the gas/air mixture ignites. The burner ports are distributed in a useful pattern to optimize heat transfer. The flames should be spread so they can be easily reached by secondary air and provide a stable blue flame. Burner Ring Venturi Tube Burner Ports Burner Base Gas Orifice Mixing Tube Burner Body Figure 2-1. Cut-away View of Open Surface Burner Components 2-4 Air Shutter RANGES & RANGETOPS Theory of Operation Types of Burners: Blue Flame Burners - All Wolf open surface burners, French Top burners and the "U" burner in the oven are blue flame burners. With this type of burner, primary air is mixed with the fuel gas before the gas reaches the burner ports. An orifice is used to regulate gas flow to the burner. Air which is mixed with the gas inside the burner body enters through openings in the burner body. A shutter or venturi tube is used to adjust the size of these openings and control the primary air. Gas and air mix in the mixing tube or throat, which then exits the burner ports where it is ignited. Secondary air is air from around the flames. The flame produced has several zones, each represents a stage in burning of the gas. The burner tip has a thin dark blue cone called the inner or primary cone. A lighter cone called the outer cone, surrounds the inner cone. Air around the flame diffuses into the flame to burn at the outer cone. If conditions are perfect, products from the inner cone burn here. The final products of burning are carbon dioxide and water vapor. An outer mantle surrounds the outer cone where burning is usually completed. It is nearly invisible and glows only because of the high temperature of the final combustion. Infrared Burners - Wolf gas ranges also use two types of infrared burners. The under-fired application for the charbroiler and the griddle uses a porous refractory ceramic tile burner. (See Figure 2-2) An over-fired screen type burner is used in the oven broiler. With these two types of burners, a substantial amount of energy output is in the form of infrared radiant energy. With infrared heat, thermal energy is transmitted through space without heating the medium through which it travels. Infrared energy is usually not affected by air flowing between the burners and heated surfaces because of the burner’s numerous and tiny flames. This type of heat is very efficient and compact. The under-fired refractory infrared burner requires 100 percent primary air and is designed to have a hot glowing burner surface. The flame burns close to the burner surface at a high temperature. In the case of the over-fired screen type oven broiler, it does not require 100 percent primary air since sufficient amounts of secondary air can easily reach the screen where the gas is burning. NOTE: There is no shutter on infrared burners for adjusting the primary air and there is no change in orifice size for different altitude. Porous Ceramic Surface Figure 2-2. Infrared Burner (Under-fired Application for the Charbroiler or Griddle Shown) 2-5 Theory of Operation RANGES & RANGETOPS Gas Cooking Appliance Simple Theory of Operation: Regulator Gas arrives at the house through pipes (usually under ground) in the form of natural gas or liquid propane gas. This gas supply can be from a local utility source or a tank source. A "Gas Pressure Regulator" on the appliance is connected to the gas supply line of the house. The regulator maintains the gas pressure in the appliance at a given point below the house gas pressure. (See Figure 2-3) GAS GAS Gas from house supply Figure 2-3. Gas Pressure Regulator The gas passes through the regulator and is piped to a valve. This valve can be opened in varying amounts, to allow a specific quantity of gas to pass through. This is how the size of the flame is adjusted. (See Figure 2-4) Valve GAS GAS After the valve, the gas is piped to a “gas orifice,” which is an opening of very small diameter. The gas is pushed through the small diameter of the gas orifice, so when it exits it is under high velocity. This high velocity stream of gas causes a drop in Figure 2-4. Gas Valve pressure around itself. The low pressure around the stream of gas draws the nearby air, referred to as "primary air," with it into the venturi tube. Primary air is drawn to low pressure around stream of gas exiting orifice (See Figure 2-5) (Continued on next page) GAS Venturi Tube Orifice Figure 2-5. Gas Orifice 2-6 Control Knob Theory of Operation RANGES & RANGETOPS The gas and air travel through the venturi tube and the mixing tube, also called the throat, where the gas and air begin to mix together. The gas and air mixture then enters into the base of the burner. The large volume of the base allows the gas and air to expand, mixing them together thoroughly. (See Figure 2-6) Mixing Tube GAS & AIR MIX Gas & air exits burner ports, mixes with secondary air and is ignited by a spark GAS & AIR MIX GAS With the proper gas and air mixture, a flame of natural gas should be blue with a deep blue inner cone and have no trace of yellow flame. (See Figure 2-8) With liquid propane gas some orange tipping is acceptable. In both cases, the flame should be odorless and completely free of dangerous gases. Figure 2-6. Venturi, Mixing Tube & Burner Body Figure 2-7. Gas/Air Exit Burner Ports and is Ignited Proper flame has dark blue inner cone surrounded by lighter blue cone GAS & AIR MIX GAS The gas and air mixture then exits out of the burner ports where it further mixes with “secondary air.” A spark is introduced to this gas and air mixture as it leaves the burner ports, which causes ignition. (See Figure 2-7) GAS Venturi Tube Figure 2-8. Proper Flame 2-7 Theory of Operation RANGES & RANGETOPS 2-8 Installation Information RANGES & RANGETOPS SECTION 3 INSTALLATION INFORMATION 3-1 Installation Information RANGES & RANGETOPS INSTALLATION INFORMATION Leak Testing: This section of the manual covers some of the installation issues that a service technician may need to know when servicing a Wolf range or rangetop. If additional installation information is needed after reviewing this section of the manual, please refer to the installation guide or contact the Wolf Appliance Customer Service Department. NEVER USE OPEN FLAMES TO CHECK FOR GAS LEAKS. ONLY USE A COMMERCIAL LEAK DETECTION SOLUTION OR SOAP SUDS AROUND GAS CONNECTIONS TO CHECK FOR LEAKS. DO NOT USE LIQUID NEAR VALVE STEMS. Gas Pressure: Electrical Requirements: NOTE: All Wolf gas appliances are manufactured to work with natural gas, but Wolf gas appliances can be converted to work with LP gas (Liquid Propane gas). A Wolf gas appliance requires 110 to 120 volts AC and a 15 ampere dedicated circuit breaker to operate properly. The power supply cord provided on the appliance is equipped with a 3-prong (grounding) plug. The installation site must be equipped with a properly grounded 3prong receptacle. If the electric receptacle or the power cord are not properly grounded and polarized, this could cause a shock hazard and the appliance may experience ignition problems. (See Figure 3-1) Natural Gas Manifold Pressure Standard natural gas orifices on the appliance are set for 5” WC (Water Column Pressure). Liquid Propane Manifold Pressure The standard propane gas orifices in a conversion kit will be set for 10” WC (Water Column Pressure). Gas Supply Pressure • Maximum line pressure for natural gas and LP is 14” WC; 1/2 psi (3.5 kPa). • Minimum line pressure for natural gas is 7” WC. • Minimum line pressure for LP gas is 11” WC. Neutral Line Voltage (Power) Gas Pressure Regulator To control and maintain a uniform gas pressure in the gas manifold, Wolf gas appliances must be connected to the gas supply line through a pressure regulator. The burner orifices are sized for the pressure delivered by the regulator. Never attempt to operate a Wolf gas appliance without the use of the proper pressure regulator. Ground The maximum gas supply pressure to the regulator should never exceed 14” WC (Water Column Pressure); 1/2 psi (3.5kPa). Figure 3-1. Proper Polarity at Electric Receptacle TO AVOID SHOCK HAZARD, NEVER REMOVE THE GROUND PRONG FROM THE PLUG OF THE POWER SUPPLY CORD. 3-2 Installation Information RANGES & RANGETOPS Unit Blocking: Unit Leveling: Wolf ranges can tip forward under certain load conditions. The anti-tip wall bracket must be attached to the wall behind the appliance so that it is directly above the bottom rear brace when the range is fully installed. (See Figure 3-2) Wolf ranges can be leveled at the front by adjusting the 3" (76 mm) adjustable front legs. (See Figure 3-3) In order to level the rear of the unit, use the caster wrench (p/n 803239), to rotate the 2-5/16" (59 mm) nut clockwise to raise or counterclockwise to lower the unit. (See Figure 3-4) Use shims to level a wolf rangetop. Anti-Tip Bracket Figure 3-2. Anti-Tip Wall Bracket Installation UP Wall Side Panel Figure 3-3. Unit Leveling, Front Leveling Leg Anti-Tip Bracket 61/2" min. to floor REAR CASTER ADJUSTMENT NUT Rear Channel Brace HEIGHT ADJUSMENT WITH CASTER WRENCH Floor Figure 3-2. Anti-Tip Wall Bracket Installation Figure 3-4. Unit Leveling, Rear Caster Adjustment 3-3 Installation Information RANGES & RANGETOPS INSTALLATION DIMENSIONS 28 3/8" (721) OVERALL DEPTH RANGES 27 1/4" (692) 9 1/4" 1 3/4" (235) (44) 20" (508) RISER 10" (254) RISER 5" (127) RISER COOKING SURFACE 56 3/4" ISLAND OR PENINSULA INSTALLATION (1441) 46 3/4" 37" (1187) (940) 35 1/2" 41 3/4" (902) (1060) 36" (914) 36" (914) 191/8" (486) 43 3/8" (1102) 2 1/2" (64) A 3" (76) FRONT LEGS WITH 1" (25) HEIGHT ADJUSTMENT OVERALL WIDTH 24 1/2" (622) REAR CASTERS ALLOW 1" (25) HEIGHT ADJUSTMENT 25 1/4"(641) COMBUSTIBLE CONSTRUCTION VENTILATION HOOD 13" max (330) CABINET DEPTH *30" min (762) SURFACE BURNERS AND GRIDDLE ISLAND INSTALLATION: NO SIDE WALL OR REAR WALL ABOVE COOKING SURFACE *36" min (914) 30" (762) TO 36" (914) COOKING SURFACE TO BOTTOM OF VENTILATION HOOD ALL 60" (1524) RANGES CHARBROILER 6" min (152) TO COMBUSTIBLE MATERIALS *44" min (1118) 6" min (152) TO COMBUSTIBLE MATERIALS COOKING SURFACE 18" min (457) TO COOKING SURFACE 27 1/4" (692) PENINSULA INSTALLATION: NO SIDE WALL ABOVE COOKING SURFACE *** ISLAND INSTALLATION COOKING SURFACE 37" B (940) FINISHED ROUGH OPENING WIDTH LOCATION OF ELECTRICAL D E 8" (203) E 36" max 36" (914) (914) LOCATION OF 2" **GAS SUPPLY (51) 5 1/2" (140) C G 3" 5" * MINIMUM DISTANCE FROM COOKING SURFACE (127) TO BOTTOM OF COMBUSTIBLE CONSTRUCTION ** LOCATION OF GAS SUPPLY EXTENDS (76) 3" (76) ON FLOOR FROM BACK WALL NOTE: Dimensions in parentheses are in millimeters. 30" Range A Overall Width of Range (width may vary to +1/4") B Finished Rough Opening Width 36" Range *** 12" (305) MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS Ð 0" (0) TO NON-COMBUSTIBLE MATERIALS 48" Range 60" Range 48"(1219) 60"(1524) 30"(762) 36"(914) 30 1/4"(768) 36 1/4" (921) 48 1/4"(1226) 60 1/4"(1530) C Location of Gas Supply (within shaded area) 12"(305) 10"(254) 12"(305) 12"(305) D Location of Electrical 10"(254) 10"(254) 26"(660) 10"(254) E Location of Electrical (within shaded area) 12”(305) 12"(305) 12"(305) 12"(305) 3-4 Installation Information RANGES & RANGETOPS INSTALLATION DIMENSIONS 27 1/4" (692) OVERALL DEPTH (to knobs) 1 3/4" (44) RANGETOPS 10 1/2" (267) RISER COOKING SURFACE 20" ISLAND OR PENINSULA INSTALLATION (508) 10 1/2" (267) 9 1/2" (241) 9 1/2" (241) 2 3/4" (70) (to knobs) A OVERALL WIDTH 24" (610) COMBUSTIBLE CONSTRUCTION VENTILATION HOOD 13" max (330) CABINET DEPTH *30" min (762) SURFACE BURNERS AND GRIDDLE 30" (762) TO 36" (914) COOKING SURFACE TO BOTTOM OF VENTILATION HOOD *36" min (914) 6" min CHARBROILER (152) TO COMBUSTIBLE MATERIALS ISLAND INSTALLATION: NO SIDE WALL OR REAR WALL ABOVE COOKING SURFACE 18" min (457) TO COOKING SURFACE 6" min (152) TO COMBUSTIBLE MATERIALS PENINSULA INSTALLATION: NO SIDE WALL ABOVE COOKING SURFACE ** ISLAND INSTALLATION COOKING SURFACE 9 1/2" (241) 3/4" (19) PLATFORM TOP VIEW OF PLATFORM 1/2" (13) BACK WALL 3" (76) G E C 2 3/4" 14" (70) (356) 3/4" (19) PLATFORM 36" max LOCATE ELECTRICAL AND GAS SUPPLY WITHIN SHADED AREA THROUGH BOTTOM OF PLATFORM 24" (610) (914) C B ** 12" (305) MINIMUM CLEARANCE TO FINISHED ROUGH OPENING WIDTH COMBUSTIBLE MATERIALS Ð 0" (0) TO NON-COMBUSTIBLE MATERIALS * MINIMUM DISTANCE FROM COOKING SURFACE TO BOTTOM OF COMBUSTIBLE CONSTRUCTION NOTE: Dimensions in parentheses are in millimeters. 36" Rangetop 48" Rangetop A Overall Width of Rangetop 36" (914mm) 48" (1219mm) B Finished Rough Opening Width 361/4" (921mm) 481/4" (1226mm) C Location of Gas Supply and Electrical 8" (203mm) 16" (406mm) 3-5 Installation Information RANGES & RANGETOPS 3-6 Component Access & Removal RANGES & RANGETOPS SECTION 4 COMPONENT ACCESS AND REMOVAL 4-1 Component Access & Removal RANGES & RANGETOPS COMPONENT ACCESS AND REMOVAL This section explains how to access and remove components from a Wolf range and rangetop. NOTE: Before attempting to access or remove any components from a Wolf appliance, take note of the WARNINGS and CAUTIONS below. TO AVOID SERIOUS BURNS AND/OR EXPLOSIONS, KEEP COMBUSTIBLES AWAY FROM THE APPLIANCE WHENEVER A FLAME IS PRESENT. KEEP IN MIND THAT OVEN SURFACES AND COMPONENTS GET HOT DURING USE OF THE APPLIANCE. IF THE OVEN IS SWITCHED ON DURING SERVICE, KEEP YOUR FACE AWAY FROM THE DOOR WHEN OPENING IT. TO AVOID ELECTRIC SHOCK, POWER TO THE UNIT MUST BE DISCONNECTED WHENEVER ACCESSING AND/OR REMOVING COMPONENTS POWERED BY ELECTRICITY OR COMPONENTS NEAR OTHER ELECTRICAL COMPONENTS. IF IT IS NECESSARY TO REMOVE A UNIT FROM ITS INSTALLATION, REMEMBER THAT THE UNIT COULD TIP FORWARD WHEN PULLED FORWARD BEYOND THE ANTI-TIP COMPONENTS, RESULTING IN SERIOUS INJURY OR DEATH. PULLING A UNIT FROM ITS INSTALLATION SHOULD ONLY BE PERFORMED BY AN AUTHORIZED SERVICE TECHNICIAN OR INSTALLER. WHEN REASSEMBLING GAS SUPPLY LINE TO REGULATOR, ONLY PIPE THREAD COMPOUND SHOULD BE USED. DO NOT USE TEFLON TAPE TO SEAL GAS PIPE CONNECTIONS. WHEN REASSEMBLING REGULATOR TO MANIFOLD, ONLY PIPE THREAD COMPOUND SHOULD BE USED. DO NOT USE TEFLON TAPE TO SEAL GAS CONNECTIONS. - If removing or disconnecting the door spring, remember it could recoil quickly when released. 4-2 Component Access & Removal RANGES & RANGETOPS Surface Burner Components: Burner Grate Surface Burner Grate, Inner Burner, Outer Burner Ring & Outer Burner Base Removal Inner Burner • Lift the burner grate from the pressed steel top. • Lift the inner burner from the inner burner base. • Lift the outer burner ring from the outer burner base. • Lift the outer burner base from the burner body. (See Figure 3-1) Outer Burner Ring Outer Burner Base Surface Burner Pressed Steel Top Removal Pressed Steel Top After the grates are removed, the pressed steel top can be removed by placing the vinyl coated end of the “S” hook removal tool (supplied with the unit) into one of the oblong holes in the steel top and lifting up. (See Figure 3-2) Figure 3-1. Components that Lift Off Surface Burner Body Removal In order to remove the Burner Body, the components listed above will need to be removed first, and the unit will need to be pulled from its installation so that the back panel can be removed. Once the back panel is removed, disconnect the appropriate electrode wire from the spark module and clip any cable ties around the wire being removed. With wrenches, disconnect the inner burner gas supply line from the burner body. (See Figure 3-3) With one wrench on the outer burner orifice holder, use another wrench to disconnect the flexible gas line which supplies the outer burner. (See Figure 3-4) Extract the burner body mounting screws with a Phillips head screwdriver and lift the burner body from the appliance, along with the electrode wire. NOTE: The inner burner base can be removed from the burner body with a large Allen wrench. “S” Hook Figure 3-2. Steel Top Removal Hold flat portion of orifice holder with wrench. Disconnect inner burner supply line here. Use another wrench to disconnect flex tube connection. Figure 3-3. Disconnect Inner Burner Supply Line Figure 3-4. Disconnect Outer Burner Supply Line 4-3 Component Access & Removal RANGES & RANGETOPS Surface Burner Orifice Removal Outer - The outer burner orifice is hex shaped and attached to the orifice holder near the inlet of the venturi tube. Use a wrench to remove it. (See Figure 3-5) Inner burner orifice Inner - The inner burner orifice is small and bellshaped. It is located inside the inner burner mixing tube and held in place by the gas line brass fitting. To remove the orifice, use a wrench to disconnect the brass fitting from the mixing tube. Then, use a flatblade screwdriver to reach into the mixing tube and knock the orifice out. (See Figure 3-5) Outer burner orifice Surface Burner Electrode Removal Burner Body Figure 3-5. Surface Burner Orifice Removal The surface burner electrode is attached to the burner body using an E-ring and a retaining spring at the bottom side of the burner body. The electrode wire is inserted down through a mounting hole in the burner body and through the retaining spring. When the electrode is installed down fully into the mounting hole, the retaining spring is pushed up tight to the bottom of the burner body and compressed slightly. The E-ring is placed behind the retaining spring into a groove on the base of the electrode. (See Figure 3-6) The electrode wire is then inserted into a wire sleeve and routed to the spark module which is located on the back side of the unit. In order to remove a surface burner electrode, the unit must be pulled from its installation and the back panel must be removed. Once the back panel is removed, disconnect the appropriate electrode wire from the spark module. Then, using an 10mm allen wrench, remove the inner burner base. Access the bottom of the burner body and locate the Ering at the base of the electrode. Remove the E-clip using a small flat-blade screwdriver. Then, pull the electrode and its wire out form the wire sleeve and up through the burner body. (See Figure 3-6) Electrode Burner Body Retaining Spring E-Ring Electrode Wire Wire Sleeve Figure 3-6. Surface Burner Electrode Removal Surface Burner Support Removal The burner body will need to be disconnected from the top of the surface burner support before attempting to remove the support. But, do not extract the support mounting screws until a pencil has been used to mark the position of the locator holes and the edge of the support at front and rear. (See Figure 3-7) NOTE: These markings will assist in proper location of the support when reinstalling. Failure to mark the location before removal could cause burner alignment problems when reinstalling the support. After marking the support location, use a Phillips head screwdriver to remove the four mounting screws, two at front and two at rear. Then lift the support from the top of the appliance. Before removing burner support, mark the location of the hole and the edge of the support at the front and back. Figure 3-7. Mark Location Of Burner Support 4-4 Component Access & Removal RANGES & RANGETOPS Infrared Charbroiler Components: Cover Spacer Infrared Charbroiler Cover, Cover Spacer, Grate, Screen, Blank-off Plate & Charbroiler Frame Removal Cover • • cover from the broiler frame. cover spacer from the broiler Grille grille from the broiler frame. screen from the burner box. blank-off from the burner box. frame from the top of the unit. Blank-off Plate • • • • Lift the Charbroiler Lift the Charbroiler frame. Lift the Charbroiler Lift the Charbroiler Lift the Charbroiler Lift the Charbroiler (See Figure 3-8) Screen Infrared Charbroiler Orifice Removal The orifice is located in the brass orifice elbow, which is threaded into the orifice holder at the front of the burner box. NOTE: It is possible to access and remove the orifice without lifting out the infrared burner box, however lifting the box out first will make the task easier. To remove the orifice, first remove the heat shield and disconnect the gas line from the brass orifice elbow. Then, unscrew the elbow from the orifice holder, and extract the orifice from the elbow with wrenches. (See Figure 3-9) Charbroiler Frame Figure 3-8. Components that Lift Off Infrared Charbroiler Burner Box Removal After removing the components listed above, extract the screw securing the sparker bracket. Then, extract the screw from the rear of the IR burner box. Extract the screws from the heat shield/baffle and lift it out. Disconnect the gas line from the brass orifice elbow and lift the burner box out. (See Figure 3-10) IR Charbroiler Orifice Infrared Charbroiler Sparker Removal The infrared Charbroiler sparker is attached to a bracket with a screw and then mounted 1/32” above the surface of the burner tile. The sparker wire is then inserted into a wire sleeve and routed to the spark module which is located on the back side of the unit. In order to remove the Charbroiler sparker, the unit must be pulled from its installation and the back panel must be removed. Once the back panel is removed, disconnect the sparker wire from the module. Extract the mounting screw from the sparker bracket and pull the sparker wire up through oblong hole in the back wall. (See Figure 3-10 & 3-16) Orifice Elbow Figure 3-9. IR Charbroiler Orifice Removal Sparker Burner Box Heat Shield Gas Line Figure 3-10. IR Charbroiler Burner & Sparker 4-5 Component Access & Removal RANGES & RANGETOPS Infrared Griddle Components: Lift plate straight up; tilt plate forward until vertical; lift straight up to disengage thermostat bulb from channel. Infrared Griddle Plate Removal The griddle plate rests on top of the unit frame. A rigid drain spout is welded to the bottom front of the griddle plate and leads down to the grease trap on the drip pan. A channel is welded to the bottom of the griddle plate into which the griddle thermostat bulb is inserted. 11” Griddle Plate with Riser - To remove an 11” griddle plate from a unit with a riser, first remove the surface burner pressed steel tops at either side of the griddle. Then, lift the griddle plate until the front edge clears the to of the roll front. Then, rotate the plate until the back corner clears the face of the riser. NOTE: Care should be taken at this time to avoid scratching the roll top or riser. Lift the griddle straight up until the drain spout clears the unit frame. Now, tilt the griddle plate forward until it is vertical and lift straight up to disengage the thermostat bulb from the channel. (See Figure 3-11) Figure 3-11. Griddle Plate Removal 22” Griddle Plate with Riser - If the appliance is equipped with a 22” griddle and a riser, the unit will need to be pulled from its installation and the riser removed in order to remove the griddle plate. Then, lift the plate straight up until the drain spout clears the unit frame. Now, tilt the griddle plate forward until it is vertical and lift straight up to disengage the thermostat bulb from the channel. (See Figure 3-11) Infrared Griddle Orifice Removal IR Griddle Orifice The orifice is located in the brass orifice elbow, which is threaded into the orifice holder at the front of the burner box. NOTE: It is possible to access and remove the orifice without lifting out the infrared burner box, but lifting the box out first will make the task easier. To remove the orifice, first remove the heat shield and disconnect the gas line from the brass orifice elbow. Then, unscrew the elbow from the orifice holder, and extract the orifice from the elbow with wrenches. (See Figure 3-12) Orifice Elbow Figure 3-12. IR Griddle Orifice Removal Sparker Burner Box Infrared Griddle Burner Box Removal After removing the griddle plate, extract the screw securing the sparker bracket. Then, extract the screw from the rear of the IR burner box. Extract the screws from the heat shield/baffle and lift it out. Disconnect the gas line from the brass orifice elbow and lift the burner box out. (See Figure 3-13) Heat Shield Gas Line Figure 3-13. IR Griddle Burner Box Removal 4-6 Component Access & Removal RANGES & RANGETOPS Infrared Griddle Solenoid Valve Removal Shield The griddle solenoid valve is mounted to the side wall beneath the open burner pressed steel top, usually on the left hand side. In order to remove the solenoid, the surface burner components will need to be removed first. Extract the solenoid shield mounting screws and remove the shield. Disconnect the gas lines from the brass elbows and the elbows from the valve body. Now, extract the bolts from the solenoid mounting bracket and pull the solenoid from the unit. (See Figure 3-14) Gas Lines Mounting Bracket Elbow Valve Body Infrared Thermostat Removal Figure 3-14. IR Griddle Solenoid Removal The griddle thermostat is mounted to the control panel with two screws and the thermostat bulb is inserted into a channel welded to the bottom of the griddle plate. To remove the thermostat, first disconnect the control panel from the unit (See Control Panel Removal Instructions) and tilt the top of the panel down. Unplug the electrical leads from the thermostat. Pull the control knob from the shaft of the thermostat and extract the thermostat mounting screws. Pull the thermostat bulb from the channel at the bottom of the griddle plate and lift the thermostat from the unit. (See Figure 3-15) Thermostat Infrared Griddle Sparker Removal The infrared griddle sparker is attached to a bracket with a screw and then mounted 1/32” above the surface of the burner tile. The sparker wire is then inserted into a wire sleeve and routed to the spark module which is located on the back side of the unit. In order to remove the griddle sparker, the griddle plate must be removed, the unit must be pulled from its installation and the back panel must be removed. Once the back panel is removed, disconnect the sparker wire from the module. Extract the mounting screw from the sparker bracket and pull the sparker wire up through the oblong hole in the back wall. (See Figure 3-16) Control Panel Figure 3-15. IR Griddle Thermostat Removal Sparker Sparker Bracket Figure 3-16. IR Griddle Sparker Removal 4-7 Component Access & Removal RANGES & RANGETOPS French Top Components: Spacer French Top Burner Rings, Top Plate, Porcelanized Spacer, Flame Ring & Burner Head Removal • Lift the center ring from the second ring, using the • • • • • • Rings (3) Top Plate French Top hook provided with the appliance. Lift the second ring from the third ring. Lift the third ring from the top plate Lift the top plate from the appliance. Lift the porcelanized spacers from the appliance. Lift the flame ring off burner pan. Lift the burner head off of the burner. (See Figure 3-17) Spacer Flame Ring Burner Head French Top Burner Pan Removal After removing the components listed above, extract the screws at front, back and sides of the burner pan. Then, lift the front of the pan up. NOTE: If the burner pan has been riveted in place, the rivets will need to be drilled out. When reinstalling the burner pan 1/8” rivets may be used, or #10-24X1/2” screws (part #730228) can be installed. From under the burner pan, disconnect the electrode wire terminal from the electrode. Disconnect the gas line from the orifice holder at the bottom of the pan and lift the pan off of the appliance. (See Figure 3-18) Figure 3-17. Components that Lift Off Electrode Burner Pan French Top Electrode & Electrode Wire Removal Electrode - Begin removing the electrode by disconnecting the electrode wire terminal from the electrode. Remove the retaining clip from the bottom of the electrode and pull the electrode up out of its mounting hole. (See Figure 3-18) Electrode Wire Orifice Holder Electrode Wire - The French Top electrode wire has a terminal at one end that fits onto the base of the electrode. The other end of the wire is inserted into a wire sleeve and routed to the spark module which is located on the back side of the unit. In order to remove the French Top electrode wire, the unit must be pulled from its installation and the back panel removed. Then, disconnect the electrode wire terminal from the electrode and unplug the other end of the wire from the spark module. (See Figure 3-18) Gas Line Figure 3-18. French Top Burner Pan Removal Orifice French Top Orifice Removal The French Top burner orifice is hex shaped and attached to the orifice holder/jet holder at the bottom of the burner pan. Use wrenches to remove the orifice from the holder. (See Figure 3-19) Figure 3-19. French Top Orifice Removal 4-8 Component Access & Removal RANGES & RANGETOPS Control Panel Components: Control Panel Removal NOTE: If servicing a rangetop, it will need to be pulled forward slightly to access the control panel mounting screws. Begin removing a control panel by pulling all of the control knobs from the valve shafts. Extract the screws from the bottom left and right corners of the panel. Pull the bottom of the control panel out about thirty degrees and lift slightly to disengage the top flange of the panel from its mounting. Then, tilt the top forward. (See Figure 3-20) To completely remove the control panel, the control knobs must be pulled from the thermostats. Then, extract all thermostat mounting screws and unplug all electrical leads from the lights and switches. (See Figure 3-20 & 3-21) Extract screws; pull bottom out; lift up; tilt top forward. Figure 3-20. Control Panel Removal Fan Switch, Light Switch & Indicator Light Removal After tilting the top of the control panel forward, a light switch, fan switch and/or indicator light can be removed by first disconnecting the electrical leads. Then, depress the tabs on the sides of the switch or light while pushing it towards the front of the panel. (See Figure 3-21) Switch Light Thermostat and Thermostat Bezel Removal Bezel After tilting the top of the control panel forward, disconnect the electrical leads from the thermostat. Extract the thermostat mounting screws (which pass through the bezel into the thermostat bracket). Now, push the thermostat back out of the control panel. (See Figure 3-21) NOTE: The thermostat bulb will need to be pulled from the oven compartment or griddle at this time. Knob Figure 3-21. Switch, Light and Thermostat Removal Manifold Pipe Micro-Switch Removal Surface Burner Micro-Switch - Remove a micro-switch from a surface burner valve by first disconnecting the wire leads to the switch. Then, extract the mounting screw and pull the switch from the valve. (See Figure 3-22) Charbroiler or French Top Micro-switch Charbroiler or French Top Micro-Switch - Remove a micro-switch from a Charbroiler or French Top burner valve by disconnecting the wire leads to the switch. Then, pull the switch from the valve shaft. (See Figure 3-22) Surface Burner Micro-switch Figure 3-22. Micro-Switch Removal 4-9 Component Access & Removal RANGES & RANGETOPS Components Below the Roll Front: Baffle Screw Roll Front Removal To remove the Roll Front, extract the two screws from the left and right legs of the roll top. Then extract the roll front baffle mounting screws from behind the roll front and lift the roll front and baffle off of the appliance together. (See Figure 3-23) Roll Front Surface Burner Valve Removal Surface burner valves are held to the manifold pipe with bolts that pass down through a bracket at the top of the pipe, and are threaded into the body of the valve. To remove a surface burner valve, first disconnect the gas lines from the valve. Then, extract the bolts from the valve body and mounting bracket. Now pull or twist the valve off of the manifold pipe. (See Figure 3-24) Roll Front Baffle under Roll Front Figure 3-23. Roll Front Removal Bolts Charbroiler or French Top Valve Removal Bracket To remove a Charbroiler or French Top valve, first disconnect the gas lines from the valve first. Then, remove the ninety degree elbow from the rear of the valve. NOTE: Depending on the location of other components on the manifold, it may be necessary to extract the valve shaft mounting screws and pull the shaft from the valve at this point. (See Figure 3-25) Now, unscrew the valve from the manifold pipe. (See Figure 3-25) Manifold Pipe Valve Figure 3-24. Surface Burner Valve Removal Manifold Pipe Valve Valve Shaft Mounting Screws Figure 3-25. Charbroiler / French Top Valve Removal 4-10 RANGES & RANGETOPS Component Access & Removal Components Behind Lower Access Panel: Lower Access Panel Removal The lower access panel can be removed by extracting the mounting screws from the right and left corners of the panel and pulling the panel forward. (See Figure 3-26) Door Switch Removal The door switch is attached to a bracket with nuts and bolts. The bracket is then attached to the bottom frame brace with screws. Begin removing the door switch by disconnecting the electrical leads. Then, extract the switch bracket mounting screws and pull the switch and bracket away from the unit. The switch can now be removed from the bracket by extracting the bolts from the nuts. (See Figure 3-27) Lower Access Panel Figure 3-26. Lower Access Panel Removal Oven Burner Bi-Metal Valve Removal The oven burner bi-metal valve is attached to the bottom frame brace with a screw. To remove the oven burner bi-metal valve, first disconnect the electrical leads and the gas lines. Then, extract the mounting screw and lift the bi-metal valve from the appliance. (See Figure 3-28) Bracket Switch Oven Burner Orifice Removal The oven orifice is bell shaped with a hex shaped end. One end of the oven orifice elbow is inserted through a hole in the orifice fitting bracket. The orifice is then threaded onto the end of the elbow that protrudes through the bracket. To remove the oven orifice, first remove the screws that hold the orifice fitting bracket to the bottom frame brace. Then, use wrenches to disconnect the oven orifice from the orifice elbow. (See Figure 3-28) Figure 3-27. Door Switch Removal Bi-Metal Valve Oven Orifice Pipe Plug Orifice Fitting Bracket Orifice Elbow Figure 3-28. Oven Bi-Metal Valve and Oven Orifice Removal 4-11 Component Access & Removal RANGES & RANGETOPS Oven Compartment Components: Socket Oven Rack Removal To remove an oven rack, pull the rack forward until it stops. Then, lift the front of rack to about a twenty-five degree angle and continue to pull the rack forward and out of the oven compartment. (No Diagram) Oven Rack Guide Removal Lens The tops of the oven rack guides are hooked up into holes in the side walls, then the bottom of the rack guides are lowered down into holes in the bottom oven panel. To remove an oven rack guide, lift it straight up, then pivot the bottom towards the center of the oven. Now, pull the rack guide down out of the holes in the side wall and out of the oven. (No Diagram) Bulb Figure 3-29. Light Components Removal Oven Light Components Removal To access and remove the light components, begin by unscrewing the light lens. The light bulb can now be removed by unscrewing it from the light socket. (See Figure 3-29) In order to remove the light socket, the unit must be pulled from its installation and the back panel removed. Then, disconnect the electrical leads from the socket terminals. With a small flat-blade screwdriver gently expand the metal tabs on each side of the ceramic socket and pull the socket out of the lamp base. (See Figure 3-29) Fan Assembly Oven Convection Fan Removal Fan Cover The convection fan assembly is held to the back wall with screws. The fan cover is positioned in front of the fan assembly and also held to the back wall with screws. To remove the fan assembly, first extract the fan cover mounting screws and pull the cover from the oven. Then, extract the fan assembly mounting screws and pull the fan assembly forward slightly. Disconnect the fan’s electrical leads and pull the fan assembly from the oven. (See Figure 3-30) Figure 3-30. Convection Fan Removal Bottom Panel Oven Bottom Panel Removal To remove the bottom oven panel, extract the screws at the front and back, then lift the panel up and out of the oven. (See Figure 3-31) Figure 3-31. Bottom Panel Removal 4-12 RANGES & RANGETOPS Component Access & Removal Oven Flame Deflector Removal The oven flame deflector sits on top of two deflector rests, one at the front and one at the back of the oven compartment. The screws that hold the front rest in place pass through the unit frame into the rest and help to secure the flame deflector. Removing the flame deflector requires the lower access panel and the bottom oven panel to be removed first. Then, loosen, but do not remove, the front burner rest mounting screws and lift the deflector up and out of the oven. (See Figure 3-32) Flame Deflector Back Rest Oven Burner Tube Removal Front Rest The oven orifice protrudes into the burner tube inlet, thus keeping the burner tube in the correct position at the front. A screw at the back of the burner tube secures the tube to the bottom of the oven compartment. The oven glow coil igniter is attached to a bracket on the side of the burner tube. To remove an oven burner tube, the lower access panel will need to be removed. Then, disconnect the oven orifice fitting bracket from the bottom frame brace. Cut any cable ties that may be around the glow coil wires. Extract the screw at the back of the oven burner tube. Lift the rear of the burner tube slightly while pulling it towards the rear of the unit. Now, extract the glow coil igniter mounting screws, pull the igniter away from the burner tube, and lift the burner tube up and out of the oven. (See Figure 3-33) Figure 3-32. Flame Deflector Removal Glow Coil Igniter Oven Glow Coil Igniter Removal Two screws secure the oven glow coil igniter to a bracket on the side of the oven burner tube. One of the igniter wire leads is attached to the oven bi-metal valve and the other wire lead is connected to another wire with a butt-connector. To remove an oven glow coil igniter, the lower access panel will need to be removed. Then, cut any cable ties that may be around the glow coil wires. Disconnect the wire lead from the bi-metal valve and cut the other wire lead just after the butt-connector. Now, lift the oven burner tube out of the oven compartment with the glow coil igniter attached. Extract the glow coil igniter mounting screws and pull the igniter away from the burner tube. (See Figure 3-33) Burner Tube Figure 3-33. Burner Tube & Igniter Removal 4-13 Component Access & Removal RANGES & RANGETOPS Oven Broiler Glow Coil Igniter Removal The oven broiler glow coil igniter is attached to the igniter bracket with screws and the bracket is attached to the top of the oven compartment, just under the oven broiler burner. The igniter wire leads are inserted through a wire sleeve and then routed into a hole in the side wall, then beneath the side panel and up to a molex connector under the surface burners. Begin removing a broiler glow coil igniter by accessing the molex connector under the surface burners. With a pin extractor, push the pins on the igniter wires out of the molex connector. NOTE: At this time it is recommended to tie a piece of string or wire (about 24” in length) to the igniter wire leads. By pulling this string down into the oven compartment with the wire leads during removal of the igniter, the string can then be attached to the wires of the replacement igniter and pulled back up to the molex connector. Failure to use this string will require the unit to be pulled from its installation and the side panel to be removed. Now, extract the igniter bracket mounting screws from the top of the oven compartment and pull the igniter wires down and out of the hole in the oven side wall. (See Figure 3-34) Broiler Burner Burner Mounting Brackets Glow Coil Igniter & Bracket Oven Infrared Broiler Burner Removal The broiler burner box sits in a pocket at the top of the oven. The burner mixing tube runs from the burner box to the back side of the appliance. The orifice holder bracket is welded to the back end of the mixing tube. The broiler burner is held in place by four brackets placed over the edges of the burner box. The brackets are then secured to the top of the oven with screws. In order th remove the broiler burner, the unit must be pulled from its installation and the back panel and flue removed. Then, disconnect the gas line from the orifice elbow and remove the orifice elbow from the holder. Pull the broiler mixing tube out through the back side of the unit. Inside the oven, disconnect the glow coil igniter from the top of the oven. Extract the burner bracket mounting screws.. Now, lower the broiler burner down at the front slightly, then pull it forward, down and out of the oven. See Figure 3-34) NOTE: The mixing tube must be replaced with the burner box. This is supplied as an assembly for service. When inserting the mixing tube back into the burner box, make sure that the tube is inserted fully to rests against brackets inside the burner box. Figure 3-34. Broiler Burner & Igniter Removal 4-14 RANGES & RANGETOPS Component Access & Removal Oven Door Components: Oven Door Assembly Removal To remove an oven door, first relieve the tension of the door spring using a channel-lock wrench between the eye-bolt and mounting bracket. Squeze the chanel-lock wrench together and remove the nut from the eye-bolt. Now, when the channel-lock wrench is released, the spring tension will be relieved and the S-hook can be removed from the rocker arm and the door hinge. Then, extract the two inner hinge pin mounting screws from the bottom of the door and loosen, but do not remove the two outer hinge pin mounting screws. (See Figure 3-35) After loosening the screws, disengage the hinge pin from the trunion bolt using a nut-driver to slide the two outer hinge pin mounting screws towards the center of the door. Now, lift the door assembly off of the unit. (See Figure 3-35) Disassembling Oven Door If it is necessary to access or remove any of the components that make up the door assembly, extract all of the screws around the edge of the door and pull the door skin from the liner. This will allow removal of all door assembly components. (See Figure 3-36) Figure 3-35. Door Assembly Removal Trunion Bolt S-Hook Liner Outer Screw Inner Screw Window Insulation Paper Insulation Hinge & Support Spacer Skin Logo Figure 3-36. Disassembling Oven Door 4-15 Component Access & Removal RANGES & RANGETOPS Side Panels & Components on Rear of Unit: NOTE: To remove side panels and components on rear of unit, the appliance must be be pulled from its installation. Side Panel Removal Remove a side panel by first extracting the screws from the panel’s back flange. Then, remove the screw at the bottom of the front flange. Now, pivot the back flange from the unit while sliding the panel forward. (See Figure 3-37) Oven Bi-Metal Valve Removal To remove the oven broiler bi-metal valve, disconnect the electrical leads and the gas lines from the valve. Then, extract the mounting screw and lift the bi-metal valve from the bracket. (See Figure 3-37) Oven Broiler Orifice Removal The broiler orifice is hex shaped and located in the brass broiler orifice elbow, which is threaded into the broiler orifice holder on the back end of the broiler mixing tube. To remove the the orifice, first remove the flue which covers the orifice holder. Disconnect the gas line from the brass elbow and unscrew the elbow from the orifice holder. Now, use wrenches to remove the orifice from the holder. (See Figure 3-37) Spark Module Removal NOTE: It is recommended to note and label the electrode/sparker wire locations before removing a spark module. Begin removing a spark module by disconnecting all wire leads at the module. Then, extract the module mounting screws and pull the module from the bracket. (See Figure 3-37) Fan Relay Removal To remove a fan relay, first disconnect all wire leads at the relay. Then, extract the relay mounting screws and lift the relay from the bracket. (See Figure 3-37) Broiler Orifice Elbow Oven Bi-Metal Valve Side Panel Flue Spark Module Figure 3-37. Side Panel and Components on Rear of Unit 4-16 Fan Relay RANGES & RANGETOPS Troubleshooting Guide SECTION 5 TROUBLESHOOTING GUIDE 5-1 Troubleshooting Guide RANGES & RANGETOPS TROUBLESHOOTING GUIDE This section of the manual contains the General Troubleshooting Guide which will help the Service Technician troubleshoot a Wolf Range or Cooktop. How to Use the Troubleshooting Guide The troubleshooting guide table of contents shows how the troubleshooting guide is laid out. The troubleshooting guide is organized into component areas with the most common problems listed first. On the table of contents below, identify the description of the problem that the unit is experiencing. To the left of the problem description is a letter. Locate that letter in the left column of the Troubleshooting Guide. The center column of the troubleshooting guide will identify the possible causes for the problem. The information to the right of the possible causes will explain what tests to perform in order to determine if what you are checking is the cause, and/or what action to take to correct the problem. Troubleshooting Guide Table of Contents page # Problems Associated with the Surface Burners A. Constant sparking....................................................... B. Intermittent Spark...................................................... C. Poor ignition ............................................................... D. No ignition.................................................................... E. Burner noise or whistle................................................ F. Flame appearance....................................................... 1. Tall flame 2. Yellow flame 3. Pulsing flames page # Problems Associated with the French Top S. Constant sparking.........................................................6-7 T. Intermittent spark......................................................... 6-7 U. Poor ignition ................................................................. 6-8 V. No ignition..................................................................... 6-8 W. Uneven Heat................................................................ 6-8 X. Not hot enough at center.............................................. 6-8 Y. Too hot at front.............................................................. 6-8 6-3 6-3 6-3 6-4 6-4 6-4 Problems Associated with the Oven Burner Z. Burner does not light................................................... AA. Temperature to hot or cool for thermostat setting...... BB. Delayed ignition.......................................................... CC. Rushing noise from burner......................................... DD. Yellow flames.............................................................. Problems Associated with the Charbroiler G. Constant sparking.........................................................6-4 H. Intermittent spark......................................................... 6-5 I. Poor ignition................................................................. 6-5 J. No ignition................................................................... 6-5 K. Uneven Heat................................................................ 6-5 L. Too hot..........................................................................6-5 Problems Associated with the Griddle M. Constant sparking....................................................... N. Intermittent spark........................................................ O. Poor ignition ............................................................... P. No ignition................................................................... Q. Uneven Heat................................................................ R. Cannot regulate temperatures.................................... 6-8 6-8 6-9 6-9 6-9 Problems Associated with the Oven Broiler EE. Burner does not light.................................................. 6-9 FF. Delayed ignition......................................................... 6-10 GG. Rushing noise from burner........................................ 6-10 6-6 6-6 6-6 6-7 6-7 6-7 Problems Associated with the Convection Fan HH. Does not come on when switch is turned on............ 6-10 II. Fan does not shut off when door is open................. 6-10 Problems Associated with the Oven Light JJ. No lights..................................................................... 6-10 Cosmetic KK. Surface burner rings turn rainbow colors................... 6-10 LL. Riser is discolored or burned..................................... 6-10 5-2 RANGES & RANGETOPS PROBLEM A. CONSTANT SPARKING AT SURFACE BURNERS POSSIBLE CAUSE Burner base not properly positioned on burner body Troubleshooting Guide TEST / ACTION Rotate to correct position and advise owner Electrode wired in wrong position at module Check routing from wiring diagram for model B. INTERMITTENT SPARKING AT SURFACE BURNERS Ground wire disconnected at outlet in wall Have electrician repair Reverse Polarity at outlet power supply or power cord May have to call an electrician. May have to properly wire the power cord to the unit. Defective micro switch at burner valve Replace micro switch Arc at cut or splice in electrode wire Replace electrode wire Cable ties on wire too tight Cut tie and replace so wire is loose Defective spark module Replace spark module Arcing at module to bracket or chassis Check for break in insulation or missing fish paper shield Dirty electrode Clean with wire brush Cracked or damaged electrode Replace electrode Electrode wired in wrong position at module Check routing from wiring diagram for model C. POOR IGNITION AT SURFACE BURNERS Broken micro switch at burner valve Replace micro-switch Electrode wires touching each other/metal Separate and cover with sleeving Arc at cut or splice in electrode wire Replace electrode wire Defective spark module Replace spark module Bad connection at the molex connector on the spark module Determine by continuity check Arcing at module to bracket or chassis Check for break in insulation Outer burner ring not correctly placed on the burner base Rotate to correct position and advise owner Burner base not properly positioned on burner body Rotate to correct position and advise owner Burner base may be binding on pressed steel top and lifting Check to see that there is an even concentric clearance between the burner base and the pressed steel top. The burner support may have to be repositioned Partially plugged holes or slots in the burn- Clear as necessary er head Improper Gas orifice Check orifice stamp number Gas pressure Check for type gas and check gas pressure with a manometer 5-3 Troubleshooting Guide PROBLEM D. NO IGNITION AT SURFACE BURNERS E. SURFACE BURNER NOISE OR WHISTLE F. FLAME APPEARANCE ON SURFACE BURNER 1. Tall flame 2. Yellow flame 3. Flames pulsing RANGES & RANGETOPS POSSIBLE CAUSE TEST / ACTION Defective micro-switch at burner valve Replace micro switch Defective or loose wiring Replace/repair wiring Defective spark module or short to unit chassis Replace spark module No Power Check outlet and circuit breaker No gas to unit Check gas pressure with a manometer Air shutter or venturi out of adjustment Adjust air shutter or venturi Check for proper orifice sizes Check orifice stamp number Gas pressure Check for type gas and check gas pressure with a manometer Burner outer ring and burner base not posi- Reposition rings tioned properly Air shutter or venturi needs adjustment Adjust air shutter or venturi By-products of combustion are affecting pri- Make sure flue boxes are secure and seal is mary or secondary air intact around IR broiler venturi tube G. CONSTANT SPARKING AT CHARBROILER Incorrect gas orifices Check stamp number on orifices Gas pressure Check gas pressure using a manometer Orifice holes in burner rings not to specification Replace burner rings Sparker wire wired in wrong position at spark module Check routing from wiring diagram for model Ground wire disconnected at outlet or on power cord to junction box May have to call an electrician Reverse polarity at outlet, power supply or power cord May have to call an electrician. may have to properly wire power cord to unit Defective micro switch at burner valve Replace micro switch Cable ties on wire too tight Cut tie and replace so wire is loose Defective spark module Replace spark module Arcing at spark module to bracket or unit chassis Check for break in insulation or missing 5-4 RANGES & RANGETOPS PROBLEM H. INTERMITTENT SPARKING AT CHARBROILER POSSIBLE CAUSE Troubleshooting Guide TEST / ACTION Dirty sparker Clean food debris from sparker Cracked or damaged sparker Replace sparker Sparker wire wired in wrong position at spark module Check routing from wiring diagram for model Defective micro switch at burner valve Replace micro switch Sparker wires touching each other or metal Separate and cover with sleeving Arc at cut or splice in sparker Replace sparker Bad connection at the molex connector on the spark module Determine by continuity check. Repair/replace molex connector. Defective spark module Replace spark module Cracked or damaged sparker Replace sparker Sparker not arcing to ground strap close enough to tile surface The strap and sparker should be clear of the screen and 1/32” above the tile Partially plugged holes in the burner tile Clear as necessary with wire like paper clip. Replace burner if too may burner holes are clogged. Wrong orifice size Check orifice stamp number Blockages in mixer tube or orifice Clear or clean as necessary Gas pressure Check gas pressure using a manometer Bent orifice bracket holder Straighten so that gas jet is aimed straight down mixer tube or replace bracket holder Defective micro switch Replace micro switch Loose or bad wire connection Check all wires per wiring diagram Defective sparker Replace sparker Defective spark module Replace spark module No power Check outlet and circuit breaker No gas Check gas pressure using manometer Short to spark module bracket unit chassis Visually inspect the spark module bracket K. UNEVEN HEAT AT CHARBROILER Unit not level Level unit from front to rear and side to side L. Needs blank off plate Place blank-off plate on ceramic tiles per owner manual instruction I. J. POOR IGNITION AT CHARBROILER NO IGNITION AT CHARBROILER CHARBROILER TOO HOT 5-5 Troubleshooting Guide PROBLEM M. CONSTANT SPARKING AT GRIDDLE N. INTERMITTENT SPARKING AT GRIDDLE RANGES & RANGETOPS POSSIBLE CAUSE TEST / ACTION Sparker wired in wrong position at spark module Check routing from wiring diagram for model Ground wire disconnected at outlet in wall or power cord to unit junction box May have to call an electrician Reverse polarity at outlet, power supply or power cord May have to call an electrician. May have to properly wire the power cord. Defective solenoid assembly Replace solenoid assembly Defective thermostat Replace thermostat Arc at cut or splice in sparker wire Replace sparker Cable ties on wire too tight Cut tie and replace the wire tie Defective spark module Replace spark module Arcing at spark module to bracket or unit chassis Check for break in insulation or missing fish paper shield Cracked or damaged sparker Replace sparker Sparker wired in wrong position at spark module Check routing from wiring diagram for model Sparker wires touching each other or metal Separate and cover with sleeving O. POOR IGNITION AT GRIDDLE Arc at cut or splice in sparker wire Replace sparker Bad connection at the molex connector on the spark module Determine by continuity check. Repair/replace molex connector. Defective thermostat Replace thermostat Defective spark module Replace spark module Cracked or damaged sparker Replace sparker Sparker not acing to ground strap close enough to tile surface The strap and sparker should be clear of the screen and 1/32” above the tile Partially plugged holes in the burner tile Clear as necessary with wire paper clip. Replace burner if too many burner holes are clogged. Wrong orifice size Check orifice stamp number Gas pressure Check gas pressure with a manometer Blockages in mixer tube or orifice Clear or clean as necessary Bent orifice bracket holder Straighten bracket holder so gas jet is aimed straight down mixing tube or replace bracket holder 5-6 RANGES & RANGETOPS PROBLEM P. NO IGNITION AT GRIDDLE POSSIBLE CAUSE Troubleshooting Guide TEST / ACTION Defective sparker Replace sparker Defective solenoid or valve Replace solenoid or valve Loose wire connection Check all wires per wiring diagram Defective spark module Replace spark module Defective thermostat Replace thermostat Short at spark module bracket or unit chas- Visually inspect the spark module or bracket for sis damage No gas Check gas pressure with a manometer Q. UNEVEN HEAT AT GRIDDLE Unit not level Level unit from front to rear and side to side R. CANNOT REGULATE TEMPERATURE AT GRIDDLE Kinked or pinched capillary tube on the thermostat Straighten capillary tube or replace thermostat. Thermostat bulb not installed properly Install thermostat bulb properly Defective thermostat Replace thermostat S. CONSTANT SPARKING AT FRENCH TOP T. INTERMITTENT SPARKING AT FRENCH TOP Electrode wired in wrong position at module Check routing from wiring diagram for model Ground wire disconnected at outlet in wall or unit junction box May have to call an electrician. Reverse polarity at outlet, power supply or power cord May have to call an electrician. May have to properly wire the power cord to the unit. Cracked or defective electrode Replace electrode Defective micro switch at burner valve Replace micro switch Arc at cut or splice in electrode wire Replace electrode wire Cable ties on wire too tight Cut tie and replace so wire is loose Defective spark module Replace spark module Arcing at spark module to bracket or unit chassis Visually inspect the spark module or bracket for damage. Cracked or defective electrode Replace electrode Electrode wired in wrong position at module Check routing from wiring diagram for model Arc at cut or splice in electrode wire Replace electrode wire Electrode wires touching each other or metal Separate cover with sleeving Bad connection at molex connector on spark module Determine by continuity check. Repair/replace molex connector. Broken micro switch at burner valve Replace micro switch Defective spark module Replace spark module 5-7 Troubleshooting Guide PROBLEM U. POOR IGNITION AT FRENCH TOP V. NO IGNITION AT FRENCH TOP RANGES & RANGETOPS POSSIBLE CAUSE TEST / ACTION Burner head not in position Locate per owner’s manual and advise owner Partially plugged holes in the burner head Clear as necessary Cracked or damaged electrode or wiring Replace electrode or wiring Check for proper orifice size Check orifice number stamped on orifice Gas pressure Check gas pressure with a manometer Loose wire connection Check per wiring diagram Defective electrode Replace electrode Defective spark module Replace spark module No power Check outlet and circuit breaker No gas Check gas pressure with a manometer W. UNEVEN HEAT AT FRENCH Unit not level TOP Level unit from front to rear and side to side X. NOT HOT ENOUGH AT CEN- Flame ring missing TER OF FRENCH TOP Place as shown in owner’s manual and advise customer Y. TOO HOT AT FRONT OF FRENCH TOP Outer plate installed backwards Turn outer plate in proper direction Z. OVEN BURNER DOES NOT LIGHT Defective glow coil igniter Replace if not drawing 3.3 to 3.6 amps. See procedure in technical section Defective bi-metal valve Replace if not drawing 3.03 to 3.3 VAC. See procedure in technical section Loose or broken connection between com- Check all connections per wiring diagram ponents AA. OVEN BURNER TEMPERATURE TOO HOT OR COOL FOR THERMOSTAT SETTING Defective thermostat Check continuity at the thermostat and replace if defective. No power Check outlet and circuit breaker No gas Verify that there is gas to the appliance. You may have to also check bimetal valve. Also check shut-off valve on manifold to verify it is in open position. Oven burner thermostat out of calibration Calibrate oven burner thermostat (See instructions in Tech Data section of manual) 5-8 RANGES & RANGETOPS PROBLEM BB. DELAYED IGNITION OF OVEN BURNER POSSIBLE CAUSE Troubleshooting Guide TEST / ACTION Igniter bracket bent Straighten and reposition or replace if necessary. Needs to be 90° with burner tube. Orifice bracket holder reversed Reverse the bracket so the flange faces toward the back of the unit. Defective glow coil igniter Replace if not drawing 3.3 to 3.6 amps. See procedure in technical section Bent orifice bracket holder Straighten so that gas jet is aimed straight down venturi tube, replace if necessary. Defective bi-metal valve Replace if not drawing 3.03 to 3.3 VAC. See procedure in technical section Kinked or pinched capillary tube on the thermostat Straighten the capillary tube or replace the thermostat Defective thermostat Replace thermostat Blockage in venturi or orifice Clear as necessary Orifice bracket holder reversed Reverse the bracket so the flange faces toward the back of the unit. Bent orifice bracket holder Straighten so that gas jet is aimed straight down venturi tube, replace if necessary. Oven burner tube pushed too far back Pull burner tube forward so orifice is in burner tube. Air shutter out of adjustment Adjust air shutter DD. YELLOW FLAMES AT OVEN Air shutter out of adjustment BURNER Wrong or dirty orifice Adjust air shutter CC. RUSHING NOISE FROM OVEN BURNER EE. OVEN BROILER BURNER DOES NOT LIGHT Check orifice size and clean if necessary Replace if not drawing 3.3 to 3.6 amps. Defective glow coil igniter Loose or broken connection between com- Check all connections per wiring diagram ponents Defective bi-metal valve Replace if not drawing 3.03 to 3.3 VAC. Defective thermostat Check continuity at the thermostat and replace if defective. No power Check outlet and circuit breaker No gas Verify that there is gas to the appliance. You may have to also check bimetal valve. Also check shut-off valve on manifold to verify it is in open position. 5-9 Troubleshooting Guide PROBLEM FF. DELAYED IGNITION OF OVEN BROILER GG. RUSHING NOISE FROM OVEN BROILER BURNER HH. CONVECTION FAN DOES NOT COME ON WHEN SWITCH IS TURNED ON II. CONVECTION FAN DOES NOT SHUT OFF WHEN DOOR IS OPEN JJ. PROBLEMS ASSOCIATED WITH THE OVEN LIGHT KK. SURFACE BURNER RINGS TURN RAINBOW COLORS RANGES & RANGETOPS POSSIBLE CAUSE TEST / ACTION Igniter bracket bent Straighten and position Defective glow coil igniter Replace if not drawing 3.3 to 3.6 amps. Defective bi-metal valve Replace if not drawing 3.03 to 3.3 VAC. Bent orifice bracket holder Straighten so that gas jet is aimed straight down venturi tube, replace if necessary. Blockage in venturi or orifice Clear as necessary Bent orifice bracket holder Straighten so that gas jet is aimed straight down venturi tube, replace if necessary. Back Lighting situation Gas is burning between screens or in box. Broiler needs to be replaced Oven broiler is on Fan does not function during broil Loose connection Check all components in circuit. See wiring diagram. Defective fan panel switch Check for continuity and replace if defective Defective fan motor Check for continuity and replace if defective Defective fan relay Check for continuity and replace if defective No Power Check outlet and circuit breaker Fan switch in “COOL” position This is normal operation. Instruct customer Defective fan door switch Check for continuity and replace if defective Defective fan relay Check for continuity and replace if defective Defective fan panel switch Check for continuity and replace if defective Defective light bulb Check light bulb and replace if necessary Loose or disconnected wire connection in the wiring circuit Check for voltage at the light sockets Defective light panel switch Check light circuit with wiring diagram Defective light socket Check continuity of the light socket No power Check outlet and circuit breaker Discoloration from heat This is normal after repeated use LL. RISER IS DISCOLORED OR Discoloration from heat, caused by flames licking out from large pots at rear burners. BURNED 5-10 This is normal. Always test cleaning solutions on a non conspicuous stainless steel spot before attempting to clean. Technical Data RANGES & RANGETOPS SECTION 6 TECHNICAL DATA 6-1 Technical Data RANGES & RANGETOPS GAS PRESSURE Natural Gas and Liquid Propane Maximum Gas Supply Line Pressure Natural Gas Minimum Liquid Propane Minimum 14” WC 7” WC 11” WC Natural GasManifold Pressure, with Standard Orifice 5” WC Liquid Propane Manifold Pressure, with Standard Orifice 10” WC ORIFICE CHART Natural Gas 5” WC Description BTU Valve, Burner Orifice, Inner Bypass Orifice, Outer Bypass 16,000 Burner, Body Assy Orifice, Inner Orifice, Outer 16,000 Burner, Charbroiler Orifice 16,000 Burner, Griddle Orifice 18,000 Burner, Oven Broil Orifice 18,000 French Top Orifice 15,000 Burner, Oven Tube Large Oven Orifice 30,000 Burner, Oven Tube Small Oven Orifice 18,000 Liquid Propane Gas 10” WC Stamp No. Part No. 800892 800884 Valve, Burner Orifice, Inner Bypass Orifice, Outer Bypass 16,000 *40 *88 800882 800872 Burner Body Assy Orifice, Inner Orifice, Outer 16,000 *34 *170 800048 Burner, Charbroiler Orifice 16,000 *50 18,000 *46 800047 Burner, Griddle Orifice 800259 Burner, Oven Broil Orifice 18,000 *48 800060 French Top Orifice 15,000 *170 800071 Burner, Oven Tube Large Oven Orifice 30,000 *36 800073 Burner, Oven Tube Small Oven Orifice 18,000 *48 Description * Standard Orifice Size Supplied with Unit 6-2 BTU Stamp No. Part No. *25 *54 800055 800054 *7 *109 800052 800875 *56 800050 *55 800049 *56 800057 *117 800061 *1.65 800059 *55 800058 Technical Data RANGES & RANGETOPS CHECKING OVEN IGNITION SYSTEM When Glow Coil draws 3.3 to 3.6 amps Valve Operates 110 - 120 VAC Input (96 VAC Minimum) L1 Neutral 3.03 to 3.3 VAC Valve Opens 6-3 Technical Data RANGES & RANGETOPS 6-4 Wiring Diagrams RANGES & RANGETOPS SECTIO N7 WIRING DIAGRAMS 7-1 Wiring Diagrams RANGES & RANGETOPS R304/R304-LP MANIFOLD COVER SECTION WHITE (29) BLUE (30) WHITE (24) BLUE (30A) WHITE (26) C BLACK (42) BLACK (21) BLACK (21) BR BA THERMOSTAT L1 L2 BLACK (41) 1 2 FAN SWITCH INDICATOR 19-09-1029 RCPT 1 2 19-09-2028 PLUG LIGHT BLACK (23) BLACK (22) RED (32) BROWN (27) WHITE (24) LIGHT SWITCH PURPLE (34) YELLOW (31) BLACK (38) LEFT REAR BLUE (28) BLACK (37) BLACK (36) RIGHT RIGHT FRONT REAR FRONT BROWN (39) BROILER IGNITOR WHITE (25) LEFT WHITE (19) YELLOW (33) BLACK (35) RED (40) 1 2 3 4 5 6 7 8 9 10 11 12 MOLEX G-2 19-09-2128 PLUG 1 2 3 4 5 6 7 8 9 10 11 12 MOLEX G-1 MANIFOLD PIPE SECTION BROILER SAFETY WHITE (6) WHITE (20) 19-09-1129 RCPT LIGHT PURPLE (10) 24 6 RIGHT REAR S3 S4 S2 4 POINT SPARK MODULE MOLEX 10-17-3111 PLUG GROUND DOOR SWITCH PURPLE (11) RED (8) OVEN SAFETY YELLOW (9) RED (14) WHITE (16) WHITE (3) BLACK (15) BROWN (4) 11 10 9 8 7 6 5 4 3 2 1 PURPLE (43) BLUE (5) 7 13 5 FAN RELAY RIGHT FRONT S1 LEFT FRONT LEFT REAR BROWN (13) MOTOR 115V 60 HZ GREEN (17) WHITE OVEN IGNITOR WHITE (18) J - BOX GROUND WHITE (2) BLACK (1) BLACK (12) OVEN SECTION 7-2 BLUE (30B) 8 WHITE (20A) YELLOW (7) PLUG BLACK GREEN BACK PANEL SECTION 3 CONDUCTOR POWER CORD 1 19-09-1019 RCPT 1 19-09-2019 PLUG Wiring Diagrams RANGES & RANGETOPS R366/R366-LP YELLOW (69) MANIFOLD COVER SECTION BLUE (64) BLUE (65) BA BLACK (25) BLACK (24) BLACK (26) BROILER IGNITOR TOP PANEL WHITE (30) BLACK (52) BLACK (51) LEFT LEFT MID MID RIGHT RIGHT REAR FRONT REAR FRONT REAR FRONT YELLOW (69) L2 BLACK (53) BLACK (54) WHITE (66) BR OVEN P 2 1 19-09-2028 PLUG BLACK (51) WHITE (31) BLUE (64) BLACK (58) C R 2 1 19-09-1029 RCPT OVEN INDICATOR LIGHT BLACK (59) L1 WHITE (66) FAN SWITCH WHITE (32) LIGHT SWITCH MANIFOLD PIPE SECTION BLUE (36) ORANGE (38) PURPLE (39) YELLOW (46) PURPLE (47) BLACK (50) BROWN (55) S1 19-09-1129 RCPT 1 2 3 4 5 6 7 8 9 10 11 12 MOLEX G-2 1 2 3 4 5 6 7 8 9 10 11 12 MOLEX G-1 19-09-2128 PLUG S2 S3 S4 RIGHT FRONT RIGHT REAR MID FRONT MID REAR LEFT FRONT LEFT REAR RED (45) BROWN (35) RED (56) S5 S6 GROUND 6 POINT SPARK MODULE MOLEX 10-17-3111 PLUG 11 10 9 8 7 6 5 4 3 2 1 GREEN (17) PURPLE (10) PURPLE (60) BROWN (13) WHITE (16) BLACK (12) YELLOW (9) PURPLE (7) 8 ORANGE (6) 4 6 1 3 5 WHITE (3) WHITE (2) BLACK (1) OVEN SAFETY 2 3 4 19-09-2028 PLUG R 1 2 3 4 19-09-1029 RCPT FRONT PANEL BLUE (62) 7 WHITE (21) YELLOW (68) WHITE (20) OVEN LIGHT BROWN (4) BLACK (15) DOOR SWITCH PURPLE (11) RED (8) BLUE (5) 2 MOTOR 115V 60HZ 1 WHITE (22) RED (14) P WHITE (19) N BROILER SAFETY WHITE (18) WHITE OVEN IGNITOR OVEN SECTION J -BOX BLACK GROUND GREEN PLUG 3-CONDUCTOR POWER CORD BACK PANEL SECTION 7-3 Wiring Diagrams RANGES & RANGETOPS R364C/R364C-LP MANIFOLD COVER SECTION MAIFOLD PIPE SECTION BLUE (64) FAN SWITCH WHITE (32) BLACK (58) C BR OVEN L2 P 2 1 19-09-2028 PLUG BLACK (54) WHITE (31) LEFT BLUE (65) BA BLACK (25) BLACK (24) BLACK (27) BLACK (51) LEFT RIGHT RIGHT REAR FRONT C/B BROILER IGNITOR TOP PANEL WHITE (30) BLACK (52) BLACK (53) REAR FRONT WHITE (66) L1 R 2 1 19-09-1029 RCPT OVEN INDICATOR LIGHT BLACK (59) BLUE (64) LIGHT SWITCH WHITE (66) BLUE (36) ORANGE (40) YELLOW (44) YELLOW (46) PURPLE (47) BLACK (50) BROWN (55) S1 19-09-1129 RCPT 1 2 3 4 5 6 7 8 9 10 11 12 MOLEX G-2 1 2 3 4 5 6 7 8 9 10 11 12 MOLEX G-1 19-09-2128 PLUG S2 S3 RIGHT FRONT RIGHT REAR CHAR LEFT FRONT LEFT REAR RED (45) BROWN (35) RED (56) S4 S5 S6 GROUND 6 POINT SPARK MODULE MOLEX 10-17-3111 PLUG 11 10 9 8 7 6 5 4 3 2 1 FRONT PANEL GREEN (17) PURPLE (10) PURPLE (60) BROWN (13) WHITE (16) BLACK (12) YELLOW (9) YELLOW (7) 8 2 1 ORANGE (6) WHITE (3) WHITE (2) BLACK (1) OVEN SAFETY 2 R 1 2 19-09-2028 PLUG 19-09-1029 RCPT BLUE (62) 7 WHITE (21) 3 5 OVEN LIGHT BROWN (4) BLACK (15) DOOR SWITCH PURPLE (11) RED (8) BLUE (5) 4 6 1 WHITE (22) RED (14) MOTOR 115V 60HZ P WHITE (20) WHITE (19) N BROILER SAFETY WHITE (18) WHITE OVEN IGNITOR J -BOX BLACK GROUND GREEN PLUG 3-CONDUCTOR POWER CORD BACK PANEL SECTION OVEN SECTION 7-4 Wiring Diagrams RANGES & RANGETOPS MANIFOLD COVER SECTION BLUE (64) L2 BLUE (65) BA BLACK (25) BLACK (24) BROILER IGNITOR TOP PANEL WHITE (30) BLACK (26) WHITE (33) BLACK (27) YELLOW (44) BLACK (51) WHITE (31) REAR BLACK (51) BLACK (51) LEFT RIGHT RIGHT FRONT REAR FRONT WHITE (66) BR OVEN P 2 1 19-09-2028 PLUG BLUE (64) WHITE (69) BLACK (58) C R 2 1 19-09-1029 RCPT OVEN INDICATOR LIGHT BLACK (59) L1 WHITE (66) FAN SWITCH WHITE (32) LIGHT SWITCH R364G/R364G-LP MANIFOLD PIPE SECTION BLUE (36) YELLOW (46) PURPLE (47) BLACK (50) ORANGE (68) L2 ORANGE (67) S1 19-09-1129 RCPT 1 2 3 4 5 6 7 8 9 10 11 12 MOLEX G-2 1 2 3 4 5 6 7 8 9 10 11 12 MOLEX G-1 19-09-2128 PLUG S2 S3 RED (56) RIGHT FRONT RIGHT REAR LEFT FRONT LEFT REAR RED (45) GRIDDLE BROWN (35) L1 GRIDDLE BROWN (55) ORANGE (40) SOLENOID S4 S5 S6 GROUND 6 POINT SPARK MODULE MOLEX 10-17-3111 PLUG 11 10 9 8 7 6 5 4 3 2 1 FRONT PANEL GREEN (17) PURPLE (10) PURPLE (60) BROWN (13) WHITE (16) BLACK (12) YELLOW (9) YELLOW (7) 8 ORANGE (6) 4 6 1 3 5 BROWN (4) WHITE (3) WHITE (2) BLACK (1) OVEN SAFETY 2 R 1 2 19-09-2028 PLUG 19-09-1029 RCPT BLUE (62) 7 WHITE (21) OVEN LIGHT BLACK (15) DOOR SWITCH PURPLE (11) RED (8) BLUE (5) 2 MOTOR 115V 60HZ 1 WHITE (22) RED (14) GRIDDLE INDICATOR LIGHT P WHITE (20) WHITE (19) N BROILER SAFETY WHITE (18) WHITE OVEN IGNITOR OVEN SECTION PLUG J -BOX BLACK GROUND GREEN 3-CONDUCTOR POWER CORD BACK PANEL SECTION 7-5 Wiring Diagrams RANGES & RANGETOPS MANIFOLD COVER SECTION (109) BLACK CENTER RIGHT (110) BLACK CENTER RIGHT RIGHT (111) BLACK LEFT LEFT LEFT CENTER LEFT CENTER RIGHT CENTER RIGHT CENTER RIGHT REAR FRONT WHITE/BROWN (39) PURPLE (38) LEFT OVEN IGNITOR LEFT OVEN IGNITOR 2 3 3 4 ORANGE (37) BLUE (36) 4 MANIFOLD PIPE SECTION 4 YELLOW (45) RIGHT OVEN IGNITION RIGHT OVEN IGNITION YELLOW (45) WHITE (76) SWITCH DOOR SWITCH PLUG 10 11 10 11 MOLEX G-2 RECPT PLUG 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 1010 1111 1212 MOLEX G-1 MOLEXG-2 PLUG 1 6 5 4 3 2 7 8 9 10 11 12 RECPT PLUG 1 2 PLUG 1 1 2 14 4 8 12 14 13 4 8 12 1 5 9 13 FAN RELAY 1 5 9 FAN RELAY 2 2 MOLEX G-1PURPLE (10) N 6 5 4 3 S2 LFT FRT LFT FRT S3 LFT MID LFT REAR MID REAR S4 BLACK (24) BLACK (15) GRN (121) LFT MID LFT FRT RT MID RT REAR MID MID FRT REAR WHITE (12) RT MID RT FRT MID WHITE (20) GRN (122) FRT PURPLE (11) (98) WHITE (11) PURPLE BROILER THERMAL BROILER VALVE THERMAL VALVE J -BOX N N RIGHT FRONT RIGHT FRONT WHITE RIGHT OVEN LIGHT RIGHT OVEN LIGHT W N N W BLACK WHITE J -BOX BACK PANEL SECTION G L SPRK G L MDL SPRK MDL RIGHT REAR RIGHT REAR WHITE (18) WHITE (18) WHITE (98) BACK PANEL SECTION 7-6 GRN (122) WHT (100) N G L SPRK N G L MDL SPRK MDL MOTOR 115V MOTOR 60 HZ 115V 60 HZ WHITE (20) WHT (100) S6 S5 WHITE (12) W YELLOW (7) BLACK (24) 1 2 S6 REAR LFT REAR 7 RED (8) GRN (121) S5 S4 S3 S2FOR WIRING SIMPLICITY LFT LEFT OVEN LIGHT LEFT OVEN LIGHT W N 8 WHITE (99) 1 S1 WHITE (77) 9 YELLOW (7) WHITE (99) BLACK (15) 2 4 3 6 5 MODULE 7 SPARK 9 6 8POINT OF RANGE FRONT FROM VIEWED MODULE 6 POINT SPARK SIMPLICITY WIRING FOR OF RANGE FRONT FROM VIEWED S1 OVEN SECTION 1 RED (8) WHITE (77) OVEN SECTION 11 12 2 1 RECPT PURPLE (10) RIGHT OVEN THERMAL RIGHT OVEN VALVE THERMAL VALVE DOOR 22 BLUE (62) WHITE (76) PLUG LEFT OVEN THERMAL LEFT OVEN VALVE THERMAL VALVE 10 9 8 7 6 5 4 3 2 1 RECPT MANIFOLD PIPE SECTION BROWN (1) BROWN (1) BLUE (2) BLUE (2) ORANGE (3) ORANGE (3) PURPLE (4) PURPLE (4) WHITE/BRN (5) WHITE/BRN (5) 1 2 3 11 BROILER IGNITOR BROILER IGNITOR BLUE (62) PURPLE (38) BLUE (85) BLUE (85) PLUG 1 2 BROWN (83) BROWN (83) RECPT PLUG 1 RED (80) RED (80) RECPT WHITE/BLUE (40) WHITE/BROWN (39) BROWN (35) 4 3 2 1 FRONT BROWN (60) BROWN (60) BROWN (35) FRONT WHITE (22) WHITE (22) ORANGE (37) BLUE (36) RIGHT REAR (40) WHITE/BLUE FRONT REAR RIGHT (112) BLACK REAR FRONT REAR FRONT REAR 2 GROUND GROUND GREEN BLACK GREEN WHITE (21) WHITE (21) BLACK CENTER LEFT(108) FRONT 1 BLUE (64) BLUE (64) BLACK CENTER LEFT(107) REAR BLACK (112) BLACK (111) BLACK (110) BLACK (109) BLACK (108) (106) BLACK LEFT FRONT WHITE (66) BLUE (95) BLUE (95) WHITE (66) BLACK (114) BLACK (115) (105) BLACK LEFT REAR BLUE (65) BLACK (114) BLACK (115) BROWN (84) BROWN (84) BLACK (107) BLUE (65) BLUE (64) PURPLE (47) PURPLE (47) BLACK (106) BLUE (64) BLACK (58) WHITE (25) WHITE (25) BLACK (116) BLACK (58) GRN (120) GRN (120) YELLOW (44) YELLOW (44) RED (82) BLACK (116) BLACK (105) BLACK (59) RIGHT L1 BA OVEN BR RIGHT T-STATL1 BA L2 C OVEN BR T-STAT L2 C ORANGE (9) ORANGE (9) BLACK (117) RED (82) BLACK (113) BLACK (113) L1 LEFT OVEN L1 LEFT T-STAT L2 OVEN T-STAT (117) BLACK L2 WHITE (75) WHITE (75) RED (81) FAN SWITCH FAN SWITCH YELLOW (41) YELLOW (41) RED (42) RED (42) RED (81) RIGHT INDICATOR RIGHT LIGHT INDICATOR LIGHT BLACK (59) ORANGE (86) ORANGE (86) LEFT INDICATOR LEFT LIGHT INDICATOR LIGHT WIHTE/BLUE (6) WIHTE/BLUE (6) LEFT LIGHT LEFT SWITCH LIGHT SWITCH R488/R488-LP WHITE (26) RIGHT LIGHT SWITCH RIGHT LIGHT SWITCH WHITE (27) 3-CONDUCTOR POWER CORD 3-CONDUCTOR POWER CORD PLUG PLUG WHITE (19) WHITE (19) WHITE (28) WHITE (29) WHITE (26) WHITE (27) WHITE (28) WHITE (29) MANIFOLD COVER SECTION Wiring Diagrams RANGES & RANGETOPS R486C/R486C-LP LEFT INDICATOR LIGHT MANIFOLD COVER SECTION WHITE (29) WHITE (28) RED (82) LEFT LIGHT SWITCH L1 RIGHT L1 OVEN T-STAT L2 L2 BLACK (118) RIGHT INDICATOR LIGHT BLACK (59) RED (81) LEFT OVEN T-STAT WHITE (27) WHITE (26) RIGHT LIGHT SWITCH FAN SWITCH BLACK (58) BA BLUE (64) BR C BLUE (65) BLACK (114) BLACK (116) BLACK (117) WHITE (66) BROWN (84) RIGHT CENTER LEFT RIGHT CENTER BLACK (111) BLACK (112) RIGHT RIGHT C/B FRONT ORANGE (37) REAR FRONT FRONT REAR ORANGE (86) YELLOW (44) REAR 1029-R 1 2 2028-P 1 2 BLUE (64) BLACK (109) PURPLE (47) BLACK (108) BLACK (113) LEFT BLACK (107) BLACK (106) WHITE (25) BLUE (95) BLACK (105) BROILER IGNITOR WHT/BLUE (40) WHITE/BROWN (39) BROWN (35) 1 2 3 4 1049-R 1 2 3 4 MANIFOLD PIPE SECTION 14 RECPT 1 2 3 4 5 6 7 8 9 10 11 12 MOLEX G-2 PLUG 1 2 3 4 5 6 7 8 9 10 11 12 MOLEX G-1 2028-P 1 2 4 1029-R 1 2 1 5 9 FAN RELAY WHITE (76) YELLOW (45) LEFT OVEN 13 PURPLE (10) RIGHT OVEN IGNITOR 8 12 WHITE (21) 2048-P RED (42) YELLOW (41) BLUE (62) BLUE (36) 4 3 2 1 VIEWED FROM FRONT OF RANGE FOR WIRING SIMPLICITY S1 S2 S3 S4 S5 S6 WHITE (77) OVEN SECTION LEFT OVEN LIGHT N LFT LFT RT RT RT RT REAR FRT MID MID REAR FRT REAR FRT WHITE (12) L G SPRK MDL BROWN (60) RIGHT OVEN LIGHT N WHITE (18) WHITE PURPLE (11) GREEN W PLUG BLACK J -BOX BACK PANEL SECTION 7-7 BROILER THERMAL VALVE C/B GROUND W N WHITE (19) 5 ORANGE (9) BLUE (2) WHITE (22) RED (8) YELLOW (7) 6 GRN (121) 6 POINT SPARK MODULE RIGHT OVEN THERMAL VALVE WHITE (20) WHITE (75) SWITCH 7 MOTOR 115V 60 HZ WHITE (99) WHITE (98) DOOR 8 9 BLACK (15) GRN (120) LEFT OVEN THERMAL VALVE 10 11 BLACK (24) WHITE/BLUE (6) PLUG ORANGE (3) WHITE/BRN (5) BROWN (1) BLUE (85) BROWN (83) RED (80) IGNITION 3-CONDUCTOR POWER CORD Wiring Diagrams RANGES & RANGETOPS LEFT INDICATOR LIGHT WHITE (29) WHITE (30) BLACK (118) L1 L1 GRIDDLE L2 SOLENOID L2 WHT/BLU WHITE/BLUE (33) L1 LEFT OVEN RIGHT INDICATOR LIGHT BLACK (59) RIGHT OVEN L2 BLACK (58) BA BR C RIGHT LIGHT SWITCH FAN SWITCH BLUE (64) BLACK (116) BLACK (117) BROWN (84) WHITE (26) BLUE (65) BLACK (115) WHITE (66) BLACK (114) LEFT REAR FRONT LEFT CENTER LEFT CENTER FRONT REAR WHITE/BLUE (32) BLACK (111) BLACK (112) RIGHT RIGHT REAR FRONT PURPLE (47) LEFT BLACK (108) BLACK (107) BLACK (113) BLACK (106) ORANGE (86) YELLOW (44) BLACK (105) WHITE (25) BLUE (95) 1029-R 1 2 2028-P 1 2 BROILER IGNITOR YELLOW (41) PURPLE (38) BROWN (35) MANIFOLD PIPE SECTION 9 10 11 12 MOLEX G-2 2028-P 1 2 4 8 12 19-09-2128 PLUG 1 2 3 4 5 6 7 8 9 10 11 12 MOLEX G-1 1029-R 1 2 1 5 9 BROWN (1) BROWN (83) 8 BLUE (85) RED (80) 7 WHITE (77) DOOR SWITCH 13 PURPLE (10) RIGHT OVEN IGNITOR LEFT OVEN THERMAL VALVE 6 WHITE (76) YELLOW (45) LEFT OVEN IGNITOR 5 10-17-3111 PLUG WHT/BLUE (6) 11 10 9 8 7 S1 LEFT OVEN LIGHT OVEN SECTION N S2 LFT LFT REAR FRT WHITE (20) GRN (121) 6 5 4 3 2 1 S3 S4 S5 LFT MID REAR LFT MID FRT RT RT REAR FRT WHITE (12) W S6 L G N GRIDDLE BROILER THERMAL VALVE RIGHT OVEN LIGHT N WHITE (18) W WHITE PURPLE (11) J -BOX BLACK GROUND GREEN BACK PANEL SECTION 7-8 MOTOR 115V 60 HZ BLACK (15) WHITE (99) 6 POINT SPARK MODULE IS VIEWED FROM FRON OF RANGE FOR WIRING SIMPLICITY RIGHT OVEN THERMAL VALVE BLACK (24) WHITE (21) 4 4 BROWN (60) 3 3 WHITE (22) 2 2 ORANGE (9) 1 1 WHITE (75) 1049-R 19-09-1129 RECPT WHITE (98) 4 14 GRN (120) 3 RED (8) 2 ORANGE (3) PURPLE (4) YELLOW (7) 1 BLUE (2) 2048-P BLUE (62) RED (42) ORANGE (37) BLUE (36) 3-CONDUCTOR POWER CORD PLUG WHITE (19) LEFT LIGHT SWITCH WHITE (27) INDICATOR LIGHT RED (82) RED (81) R486G/R486G-LP WHITE WHITE (28) BLUE (64) MANIFOLD COVER SECTION Wiring Diagrams RANGES & RANGETOPS LEFT INDICATOR LIGHT RED (82) WHITE/BLUE (33) LEFT L1 OVEN T-STAT L2 BLACK (118) SOLENOID RIGHT L1 OVEN T-STAT L2 GRIDDLE L1 T-STAT RIGHT LIGHT SWITCH FAN SWITCH BLACK (58) BA BLUE (65) BR C L2 WHITE (66) BLACK (116) BLACK (117) BROWN (84) BLACK (115) BLACK (114) LEFT BLACK (110) BLACK (106) LEFT BLACK (111) BLACK (112) RIGHT RIGHT REAR FRONT WHITE/BLUE 32 ORANGE (37) FRONT BROWN (35) 3 4 MANIFOLD PIPE SECTION 4 LEFT OVEN 19-09-1129 RECPT 1 2 3 4 5 6 7 8 9 10 11 12 MOLEX G-2 19-09-2128 PLUG 1 2 3 4 5 6 7 8 9 10 11 12 MOLEX G-1 1 5 9 13 RED (8) 7 6 5 4 3 2 1 VIEWED FROM FRONT OF RANGE OVEN SAFETY RIGHT 60 HZ WHITE (20) S2 S3 S4 S5 WHITE (75) FOR WIRING SIMPLICITY S1 S6 WHITE (77) LEFT OVEN LIGHT N LFT LFT REAR FRT C/B GRD RT RT REAR FRT BROILER SAFETY WHITE (98) 8 GRN (120) 9 MOTOR 115V BLACK (15) YELLOW (7) ORANGE (3) WHITE/BLUE (4) BLUE (85) BROWN (1) 11 10 WHITE (22) BLACK (24) 6 POINT SPARK MODULE OVEN SECTION 8 12 PURPLE (10) 10-17-3111 PLUG DOOR SWITCH 4 FAN RELAY IGNITION BROWN (83) RED (80) BROILER IGNITOR 14 RIGHT OVEN IGNITOR LEFT 2 WHITE (76) YELLOW (45) OVEN SAFETY 2 1 BROWN (60) 2 3 1 BLUE (62) ORANGE (9) 1 2 BLUE (2) 1049-R 1 1029-R 2028-P RED (42) BLUE (36) 2048-P BLUE (64) REAR YELLOW (41) YELLOW (44) C/B ORANGE (86) BLACK (105) BLACK (113) BLUE (95) WHITE (21) LEFT LIGHT SWITCH WHITE (30) RIGHT OVEN LIGHT WHITE PURPLE (11) W BACK PANEL SECTION 7-9 N WHITE (18) WHITE (12) WHITE (19) RED (81) RIGHT INDICATOR LIGHT BLACK (59) R484CG/R484CG-LP WHITE (26) PURPLE (47) WHITE (29) WHITE (27) WHITE (28) WHITE (25) MANIFOLD COVER SECTION J -BOX PLUG BLACK GROUND GREEN W 3-CONDUCTOR POWER CORD Wiring Diagrams RANGES & RANGETOPS MANIFOLD COVER SECTION LEFT INDICATOR LIGHT WHITE (29) RIGHT L1 GRIDDLEL2 L1 LEFT OVEN WHITE (31) LEFT SOLENOID L2 ORANGE (51) RIGHT SOLONOID BLACK (119) PURPLE (52) WHITE (30) BLACK (59) BLACK (117) LEFT LIGHT SWITCH PURPLE PURPLE (53) RED (82) RED (81) R484DC/R484DC-LP WHITE (28) L1 BLACK (58) BA BR C RIGHT OVEN L2 RIGHT INDICATOR LIGHT LT RT WHITE (27) INDICATOR LIGHTS BLUE (65) WHITE (26) L1 LEFT GRIDDLE L2 WHITE BLACK (116) BLACK (118) ORANGE WHITE (66) RIGHT LIGHT SWITCH FAN SWITCH 1 1 1029-R 2028-P BLACK (115) 2 2 BROWN (84) BLUE (95) LEFT RIGHT RIGHT REAR FRONT REAR FRONT YELLOW (41) RED (42) ORG (50) BLUE (36) BROWN (35) MANIFOLD PIPE SECTION 7 8 9 10 11 12 MOLEX G-2V FEMALE 4 8 12 19-09-2128 PLUG 1 2 3 4 5 6 7 8 9 10 11 12 MOLEX G-1 MALE 1 5 9 DOOR SWITCH 13 PURPLE (10) 11 10 9 RIGHT OVEN THERMAL VALVE S1 LFT REAR 8 7 BLACK (24) BLACK (15) WHITE (21) BROWN (83) 6 BLUE (85) RED (80) RIGHT OVEN IGNITOR WHITE (77) LEFT OVEN THERMAL VALVE 5 WHITE (76) YELLOW (45) LEFT OVEN IGNITOR 4 MOTOR 115V 60 HZ WHITE (20) 6 5 4 3 2 1 10-17-3111 PLUG 6 POINT SPARK MODULE IS VIEWED FROM FRONT OF RANGE FOR WIRING SIMPLICITY S3 S6 S4 S5 S2 LFT GRD GRD FRT LEFT RIGHT RT REAR BROILER THERMAL VALVE BACK PANEL SECTION ORANGE (9) RT FRT PURPLE (11) LEFT OVEN LIGHT N OVEN SECTION 7-10 W RIGHT OVEN LIGHT N WHITE (18) W WHITE WHITE (12) J -BOX BLACK GROUND GREEN 3-CONDUCTOR POWER CORD PLUG WHITE (19) 4 3 BROWN (60) 3 2 WHITE (22) 2 14 1 WHITE (75) 1 BLUE (62) WHITE (98) 1049-R BROILER IGNITOR 19-09-1129 RECPT GRN (120) 4 RED (8) 3 ORANGE (3) PURPLE (4) YELLOW (7) 2 BROWN (1) 1 BLUE (2) 2048-P WHITE (25) LEFT BLACK (114) ORANGE (86) BLACK (112) BLACK (113) BLACK (111) PURPLE (47) BLACK (106) BLUE (64) YELLOW (44) BLACK (105) Wiring Diagrams RANGES & RANGETOPS LEFT INDICATOR LIGHT RIGHT L1 GRIDDLE T-STAT L2 RED (82) RED (81) LEFT LIGHT SWITCH WHITE (30) LEFT L1 OVEN T-STAT L2 WHITE (31) LEFT SOLENOID RIGHT INDICATOR LIGHT BLACK (59) ORANGE (51) RIGHT BLACK (58) RIGHT L1 BA OVEN BR T-STAT L2 C WHITE (27) BLUE (65) RIGHT LIGHT SWITCH FAN SWITCH BLACK (116) BLACK (118) WHITE (66) WHITE (26) LEFT L1 GRIDDLE T-STAT L2 SOLENOID BLACK (119) R484DG/R484DG-LP PURPLE (52) WHITE (29) WHITE (28) PURPLE (53) BLK (117) MANIFOLD COVER SECTION 1029-R BLACK (115) 2028-P 1 2 1 2 BROWN (84) BLUE (95) REAR FRONT BROWN (35) 2 3 4 1 2 3 4 MANIFOLD PIPE SECTION 2 3 4 5 6 7 8 9 10 11 12 MOLEX G-2 19-09-2128 PLUG 1 2 3 4 5 6 7 8 9 10 11 12 MOLEX G-1 4 BROWN (60) RED (8) WHITE (22) BLACK (15) 6 5 4 3 2 10-17-3111 PLUG 1 6 POINT SPARK MODULE RIGHT OVEN THERMAL VALVE VIEWED FROM FRONT OF RANGE FOR WIRING SIMPLICITY S1 S5 WHITE (20) BROILER THERMAL VALVE S2 S3 S4 S6 LFT LFT GRD GRD RT RT REAR FRT LEFT RIGHT REAR FRT WHITE (77) WHITE (19) 7 WHITE (98) 8 GRN (120) 9 60 HZ WHITE (75) SWITCH 10 MOTOR 115V BLACK (24) YELLOW (7) ORANGE (3) BLUE (85) BROWN (1) RED (80) DOOR 13 PURPLE (10) IGNITION 11 LEFT OVEN THERMAL VALVE 8 12 1 5 9 FAN RELAY RIGHT OVEN BROWN (83) IGNITOR 1 WHITE (76) YELLOW (45) LEFT OVEN 14 19-09-1129 RECPT PURPLE (4) 1049-R 1 BLUE (2) 2048-P BLUE (62) RED (42) YELLOW (41) ORG (50) BLUE (36) BROILER IGNITOR WHITE (21) FRONT RIGHT WHITE (25) REAR RIGHT BLACK (114) ORANGE (86) LEFT BLACK (112) BLACK (113) LEFT BLACK (111) PURPLE (47) BLACK (106) BLUE (64) YELLOW (44) BLACK (105) RIGHT OVEN LIGHT ORANGE (9) PURPLE (11) LEFT OVEN LIGHT N OVEN SECTION W WHITE J -BOX GROUND GREEN W PLUG BLACK WHITE (12) BACK PANEL SECTION 7-11 N WHITE (18) 3-CONDUCTOR POWER CORD Wiring Diagrams RANGES & RANGETOPS R484F/R484F-LP MANIFOLD COVER SECTION LEFT LIGHT SWITCH LEFT INDICATOR LIGHT RED (81) LEFT OVEN T-STAT L2 BLACK (117) RIGHT INDICATOR LIGHT BLACK (59) RED (82) L1 WHITE (27) WHITE (28) WHITE (29) RIGHT L1 OVEN BA T-STAT L2 C WHITE (26) RIGHT LIGHT SWITCH FAN SWITCH BLACK (58) BLUE (65) BR WHITE (66) BLACK (114) BLACK (115) BLACK (116) BROWN (84) 1029-R F/T REAR FRONT 1 2 1 2 PURPLE (47) FRONT RIGHT 2028-P WHITE (25) REAR RIGHT ORANGE (86) LEFT BLACK (112) RED (42) YELLOW (44) LEFT BLACK (111) BLACK (110) BLUE (64) BLACK (106) BLACK (105) BLACK (113) BLUE (95) BROILER IGNITOR YELLOW (41) ORANGE (37) BLUE (62) BLUE (36) BROWN (35) 14 2048-P 1 2 3 4 1049-R 1 2 3 4 MANIFOLD PIPE SECTION 19-09-1129 RECPT 1 2 3 4 5 6 7 8 9 10 11 12 MOLEX G-2 19-09-2128 PLUG 1 2 3 4 5 6 7 8 9 10 11 12 MOLEX G-1 8 12 13 1 5 9 FAN RELAY PURPLE (10) WHITE (76) YELLOW (45) 4 RIGHT OVEN LEFT OVEN IGNITOR 8 7 6 5 4 3 2 1 6 POINT SPARK MODULE RIGHT OVEN THERMAL VALVE VIEWED FROM FRONT OF RANGE FOR WIRING SIMPLICITY S1 S2 LFT REAR LFT FRT S3 S4 S5 RT REAR RT FRT S6 WHITE (77) LEFT OVEN LIGHT F/T BROILER THERMAL VALVE RIGHT OVEN LIGHT WHITE J -BOX W BACK PANEL SECTION 7-12 GROUND GREEN W PLUG BLACK WHITE (12) N N WHITE (18) PURPLE (11) OVEN SECTION WHITE (19) SWITCH 9 MOTOR 115V 60 HZ WHITE (20) ORANGE (9) DOOR 10 WHITE (75) LEFT OVEN THERMAL VALVE 11 WHITE (98) 10-17-3111 PLUG GRN (120) RED (8) WHITE (22) BLACK (15) WHITE (21) BROWN (60) BLACK (24) YELLOW (7) BLUE (2) ORANGE (3) BROWN (1) BLUE (85) BROWN (83) RED (80) IGNITION 3-CONDUCTOR POWER CORD Wiring Diagrams RANGES & RANGETOPS R482CF/R482CF-LP MANIFOLD COVER SECTION LEFT INDICATOR LIGHT LEFT OVEN T-STAT BLACK (117) L1 RED (82) RIGHT L1 OVEN T-STAT L2 L2 RIGHT LIGHT SWITCH FAN SWITCH BLACK (58) BA BLUE (65) BR C WHITE (66) BLACK (116) BLACK (114) BLACK (115) BROWN (84) BLUE (64) 1029-R BLACK (111) BLACK (110) RIGHT RIGHT REAR FRONT CHAR BROILER FRENCH TOP BLACK (112) ORANGE (86) YELLOW (44) BLACK (109) BLACK (113) BLUE (95) 2028-P 4 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 MOLEX G-2 4 19-09-2128 PLUG 1 2 3 4 5 6 7 8 9 10 11 12 MOLEX G-1 1 8 12 13 5 9 FAN RELAY PURPLE (10) WHITE (76) YELLOW (45) 2 14 19-09-1129 RECPT BROWN (60) WHITE (22) YELLOW (3) RED (4) 7 6 5 4 3 2 1 VIEWED FROM FRONT OF RANGE FOR WIRING SIMPLICITY S1 S2 F/T C/B S3 S4 S5 S6 WHITE (77) OVEN SECTION LEFT OVEN LIGHT N RT RT REAR FRT RIGHT OVEN LIGHT WHITE J -BOX GROUND GREEN W PLUG BLACK BACK PANEL SECTION 7-13 N WHITE (18) PURPLE (11) WHITE (12) W WHITE (20) BROILER THERMAL VALVE WHITE (75) SWITCH 8 6 POINT SPARK MODULE RIGHT OVEN THERMAL VALVE DOOR 9 ORANGE (9) 10 WHITE (98) LEFT OVEN THERMAL VALVE 11 60 HZ BLACK (15) GRN (120) 10-17-3111 PLUG MOTOR 115V BLACK (24) WHITE (19) ORANGE (1) BLUE (85) BROWN (83) RED (80) IGNITION WHITE (21) RIGHT OVEN LEFT OVEN IGNITOR PURPLE (2) 1049-R 3 RED (42) MANIFOLD PIPE SECTION 2 1 BLUE (62) YELLOW (41) ORANGE (37) 1 2 BROILER IGNITOR PURPLE (38) 2048-P 1 PURPLE (47) RED (81) RIGHT INDICATOR LIGHT BLACK (59) WHITE (26) WHITE (25) LEFT LIGHT SWITCH WHITE (27) WHITE (28) WHITE (29) 3-CONDUCTOR POWER CORD Wiring Diagrams RANGES & RANGETOPS R606DC/R606DC-LP MANIFOLD COVER SECTION (44)BN (43)W L/OVEN TSTAT L1 L2 L1 R/OVEN TSTAT L2 (36)BK (96)P (CONV.) (100)P LEFT OVEN SECTION (107)BK (106)BK BA BR C (88)W/R BA BR C (48)BK (49)BK L/REAR SW L/FRONT SW CTR REAR SW (52)BK (51)BK (50)BK L/CHAR-BROIL CTR FRONT SW (33)BL (45)W/OR (CONV.) (115)BK (95)BK (47)BK (102)BK (32)BL (33)BL (42)W/BN R/CHAR-BROIL SW (12)W (99)R (344)W/P (96)P (COOL) SW (34)W (86)OR (40)R (140)R (35)BK R/LIGHT SWITCH R/FAN SWITCH R/INDICATOR LIGHT L/INDICATOR LIGHT (COOL) (16)W (15)W (89)P L/LIGHT SWITCH (14)W (13)W (101)BK (131)W L/FAN SWITCH RIGHT OVEN SECTION (53)BK (54)BK R/REAR SW R/FRONT SW R/BROILER IGNITER 4 5 6 7 8 9 4 5 6 7 8 9 (43)W (100)P (44)BN (86)OR (101)BK (34)W (571)R (99)R (32)BL (42)W/BN (89)P (12)W (45)W/OR (88)W/R (344)W/P 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 12 (56)R (57)W/OR L/OVEN IGNITOR R/OVEN IGNITER (64)P (68)P (85)W/BN 3 3 (59)W/P (62)W (63)W 2 2 (38)W/R 1 1 (571)R (31)OR (54)BK (17)BN (129)R (30)P (28)BL (29)Y (23)OR MANIFOLD PIPE SECTION (27)BN L/BROILER IGNITER (1)Y (62)W 1 2 1 R/DOOR SWITCH (1)Y RIGHT OVEN THERMAL VALVE (64)P KICK-PLATE SECTION (2)Y 2 (57)W/OR (38)W/R (22)W (620)P (9)BN (41)OR (11)BK (49)BL (61)W (81)R LEFT OVEN THERMAL VALVE (59)W/P L/DOOR SWITCH (55)BK (76)BN (77)OR (169)P (69)R (74)Y (73)BL (72)BN (71)OR (56)R (37)W (34)W R/OVEN LIGHT N (24)W L/OVEN LIGHT (41)OR (105)W N W (82)W W (18)W (24)W R/BROILER THERMAL VALVE (80)W L/BROILER THERMAL VALVE (81)R (70)W (79)W (25)BK (66) G (169)P NEUT 6 8 10 (77)OR 11 (76)BN 12 (10)P (49)BL REIG 4 9 (69)R REIG 3 14 REIG 2 4 REIG 1 8 (87)Y 6 7 (60)G 8 RIGHT 9 (73)BL R/FAN MOTOR 14W 12 9 (74)Y 10 (71)OR 11 (72)BN 5 1 12 (83)BK 4 REIG 3 8 12 5 REIG 2 1 REIG 1 9 13 L/RELAY LEFT SPARK MODULE REIG1 REIG2 REIG3 REIG4 REIG1 REIG2 REIG3 (11)BK (55)BK (80)W WHITE (79)W (18)W (105)W WHITE WHITE WHITE J -BOX BLACK WHITE SPARKER RIGHT REAR SPARKER RIGHT FRONT SPARKER L/CHAR-BROILER SPARKER R/CHAR-BROILER WHITE WHITE WHITE BACK PANEL SECTION WHITE GREEN 18/3-CONDUCTOR POWER CORD PLUG 7-14 L/FAN MOTOR 14W 14 (26)W 13 (21)W NEUT LINE GND REIG 4 R/RELAY REIG4 (25)BK (20)BK (20)BK (70)W LINE GND 7 (620)P SPARKER LEFT FRONT SPARKER LEFT REAR SPARKER CENTER-FRONT SPARKER CENTER-REAR (8)W Wiring Diagrams RANGES & RANGETOPS (99)R (344)W/P (44)BN (43)W (132)W (35)BK (96)P L1 L/OVEN TSTATL2 (36)BK (CONV.) BA BR C (100)P (96)P (641)R (581)R L1 R/GRIDDLE TSTAT L2 L1 L/GRIDDLE TSTAT L2 (88)W/R BA BR C L1 R/OVEN TS L2 R/FAN SWITCH (COOL) (107)BK (106)BK YEL (116)BK (642)Y (582)Y (116)BK (58)BK LEFT INDICATOR LIGHTS (102)BK (32)BL (33)BL (42)W/BN (45)W/OR (CONV.) (115)BK (95)BK R606DG/R606DG-LP (16)W R/LIGHT SWITCH (15)W R/INDICATOR LIGHT (12)W (40)R WHT RT LT (33)BL (34)W (86)OR L/INDICATOR LIGHT (140)R (14)W RED (101)BK L/LIGHT SWITCH (89)P MANIFOLD COVER SECTION (13)W (131)W L/FAN SWITCH (COOL) RIGHT OVEN SECTION OVEN SECTION (641)R (47)BK (642)Y R/SOLENOID L/BROILER IGNITER (49)BK (48)BK L/REAR SW L/FRONT SW CTR/REAR SW (53)BK (54)BK R/REAR SW R/FRONT SW (50)BK CTR/FRONT SW (591)W L/SOLENOID R/BROILER IGNITER (59)W/P (2)Y (43)W (44)BN (581)R (100)P (86)OR (101)BK (582)Y (34)W (571)R (99)R (32)BL (42)W/BN (89)P (571)R (45)W/OR (88)W/R (344)W/P (12)W 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 12 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 12 (7)R (620)P (22)W 8 8 (41)OR (9)BN 7 7 (11)BK (69)Y 6 6 (49)BL 5 5 (61)W (81)R 4 4 (64)P (68)P (85)W/BN 3 3 (38)W/R (59)W/P (62)W (63)W 2 2 (56)R (57)W/OR L/DOOR SWITCH (56)R 1 1 (71)OR (72)BN (73)BL (74)Y L/OVEN IGNITOR (76)BN (77)OR (55)BK LEFT OVEN THERMAL VALVE (17)BN (31)OR (54)BK (23)OR (27)BN (28)BL (29)Y MANIFOLD PIPE SECTION R/OVEN IGNITER KICK-PLATE SECTION (1)Y (85)W/BN (38)W/R 1 1 R/DOOR SWITCH (1)Y RIGHT OVEN THERMAL VALVE (64)P (57)W/OR (62)W 2 2 (37)W (34)W R/OVEN LIGHT (105)W N W (22)W L/OVEN LIGHT (41)OR (18)W (24)W N (82)W W L/BROILER THERMAL VALVE R/BROILER THERMAL VALVE (80)W (81)R (70)W (79)W (25)BK (66) G (7)R (69)Y (77)OR (76)BN 6 7 8 9 10 11 12 NEUT LINE GND REIG 4 REIG 3 REIG 2 REIG 1 14 4 8 5 1 RIGHT SPARK MODULE (26)W 9 13 14 4 8 5 1 9 13 REIG1 WHITE WHITE WHITE BACK PANEL SECTION PLUG 7-15 WHITE L/FAN MOTOR 14W 12 LEFT SPARK MODULE SPARKER RIGHT REAR SPARKER RIGHT FRONT SPARKER L/GRIDDLE SPARKER R/GRIDDLE (21)W (83)BK L/RELAY REIG2 WHITE WHITE GREEN 12 NEUT LINE GND REIG 4 REIG 3 REIG 2 REIG 1 REIG3 WHITE BLACK R/FAN MOTOR 14W (60)G (73)BL (74)Y (71)OR (72)BN 6 7 8 9 10 11 12 REIG4 WHITE WHITE J -BOX (87)Y R/RELAY REIG1 (80)W (79)W (18)W (105)W REIG2 REIG3 REIG4 (25)BK (20)BK (11)BK (55)BK (70)W (20)BK (49)BL (10)P (620)P SPARKER LEFT FRONT SPARKER LEFT REAR SPARKER CENTER FRONT SPARKER CENTER REAR (8)W Wiring Diagrams RANGES & RANGETOPS MANIFOLD COVER SECTION (14)W 2 2 (36)BK (CONV.) (96)P (100)P (88)W/R (45)W/OR (CONV.) (115)BK (95)BK LEFT (102)BK (32)BL (33)BL (42)W/BN (12)W BA BR C (33)BL (34)W (86)OR (43)W 1 1 (99)R (344)W/P (44)BN (96)P L1 R/OVEN TSTAT L2 (COOL) (107)BK (106)BK (140)R BA BR C L1 L/OVEN TSTAT L2 R606F/R606F-LP (16)W R/LIGHT SWITCH R/FAN SWITCH R/INDICATOR LIGHT (40)R (35)BK (15)W L/INDICATOR LIGHT (89)P L/LIGHT SWITCH (101)BK (13)W (131)W L/FAN SWITCH (COOL) RIGHT 1 1 2 2 OVEN SECTION OVEN SECTION (47)BK L/BROILER IGNITER (49)BK (48)BK L/REAR SW L/FRONT SW (52)BK (51)BK CTR REAR SW (53)BK FRENCH-TOP SW CTR FRONT SW (54)BK R/REAR SW R/FRONT SW R/BROILER IGNITER (43)W (100)P (44)BN (86)OR (101)BK (34)W (571)R (99)R (32)BL (42)W/BN 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 12 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 12 (620)P (22)W (41)OR (9)BN 7 7 (11)BK 6 6 (61)W (81)R (49)BL LEFT OVEN THERMAL VALVE (89)P 5 5 (64)P (68)P (85)W/BN 4 4 (56)R (57)W/OR (38)W/R (59)W/P (62)W (63)W 3 3 (71)OR (72)BN (73)BL (74)Y (37)W 2 2 R/OVEN IGNITER (1)Y (85)W/BN (62)W M2 F2 R/OVEN LIGHT (105)W N W R/DOOR SWITCH M1 F1 (24)W L/OVEN LIGHT (34)W (41)OR (24)W (18)W N (82)W W L/BROILER THERMAL VALVE R/BROILER THERMAL VALVE (80)W (81)R (70)W (79)W (25)BK (66) G (75)R (77)OR (76)BN 6 7 8 9 10 11 12 NEUT LINE GND REIG 4 REIG 3 REIG 2 REIG 1 (49)BL (70)W (20)BK (10)P 14 4 8 (87)Y R/FAN MOTOR 14W 12 5 1 RIGHT SPARK MODULE BLACK WHITE GREEN 9 13 L/RELAY WHITE WHITE WHITE BACK PANEL SECTION PLUG 7-16 L/FAN MOTOR 14W 12 5 WHITE SPARKER RIGHT REAR SPARKER RIGHT FRONT SPARKER FRENCH-TOP (21)W (83)BK REIG1 WHITE 4 8 1 REIG2 WHITE 14 REIG3 REIG4 WHITE J -BOX NEUT LINE GND REIG 4 REIG 3 REIG 2 REIG 1 (620)P LEFT SPARK MODULE REIG1 REIG2 REIG3 REIG4 (79)W (80)W (18)W (105)W (60)G (73)BL (74)Y (71)OR (72)BN 6 7 8 9 10 11 12 (26)W 9 13 R/RELAY (25)BK (20)BK (11)BK (55)BK (1)Y RIGHT OVEN THERMAL VALVE (64)P (57)W/OR (59)W/P (56)R L/DOOR SWITCH 1 1 (76)BN (77)OR (55)BK (38)W/R (75)R (2)Y (54)BK (23)OR (27)BN (28)BL (29)Y (30)R (17)BN (31)OR L/OVEN IGNITOR (571)R (45)W/OR (88)W/R (344)W/P (12)W MANIFOLD PIPE SECTION SPARKER LEFT FRONT SPARKER LEFT REAR SPARKER CENTER FRONT SPARKER CENTER REAR (8)W Wiring Diagrams RANGES & RANGETOPS R606CG/R606CG-LP MANIFOLD COVER SECTION (14)W (43)W 1 1 2 2 (36)BK (96)P (CONV.) LEFT (100)P L1 GRIDDLE TSTAT L2 (88)W/R L1 R/OVEN TSTAT L2 (64)Y (582)Y (58)BK BA BR C (102)BK (32)BL (33)BL (42)W/BN (45)W/OR (115)BK (95)BK (12)W (107)BK (106)BK (140)R BA BR C (COOL) (89)P (132)W (99)R (344)W/P (44)BN (96)P L1 L/OVEN TSTAT L2 R/FAN SWITCH R/INDICATOR LIGHT (CONV.) (33)BL (34)W (86)OR L/INDICATOR LIGHT (40)R (35)BK (16)W R/LIGHT SWITCH (15)W (101)BK (13)W (131)W L/LIGHT L/FAN SWITCH SWITCH (COOL) 1 1 RIGHT OVEN OVEN SECTION SECTION (64)Y (47)BK (49)BK (48)BK L/REAR SW SOLENOID L/FRONT SW (50)BK CTR/REAR SW (51)BK CTR/FRONT SW CHAR/BROILER SW (53)BK (54)BK R/REAR SW R/FRONT SW (43)W (100)P (44)BN (86)OR (101)BK (582)Y (34)W (571)R (99)R (32)BL (42)W/BN 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 12 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 12 (620)P (22)W (76)BN (77)OR (55)BK (69)Y (41)OR (9)BN 8 8 (11)BK 7 7 (61)W (81)R (49)BL 6 6 (64)P (68)P (85)W/BN 5 5 (56)R 4 4 (57)W/OR (38)W/R (59)W/P (62)W (63)W 3 3 LEFT OVEN THERMAL VALVE (59)W/P (89)P (30)R (17)BN (31)OR (54)BK 2 2 (71)OR (72)BN (2)Y L/DOOR SWITCH 1 1 (73)BL (74)Y (75)R L/OVEN IGNITOR (571)R (45)W/OR (88)W/R (344)W/P (12)W R/BROILER IGNITER (23)OR (27)BN (28)BL (29)Y L/BROILER IGNITER R/OVEN IGNITER (1)Y (85)W/BN (38)W/R (62)W M1 F1 R/DOOR SWITCH (1)Y RIGHT OVEN THERMAL VALVE (64)P M2 F2 (57)W/OR (56)R 2 2 (37)W (34)W R/OVEN LIGHT (105)W N W (24)W L/OVEN LIGHT (82)W (41)OR N (18)W (24)W W R/BROILER THERMAL VALVE (80)W L/BROILER THERMAL VALVE (81)R (70)W (79)W (25)BK (66) G (69)Y (75)R (77)OR (76)BN 6 7 8 9 10 11 12 NEUT LINE GND REIG 4 REIG 3 REIG 2 REIG 1 14 4 8 (26)W LEFT SPARK MODULE WHITE WHITE BACK PANEL SECTION PLUG 7-17 9 13 L/RELAY WHITE SPARKER RIGHT REAR SPARKER RIGHT FRONT SPARKER CHAR-BROILER SPARKER GRIDDLE WHITE L/FAN MOTOR 14W 12 5 1 (21)W (83)BK REIG1 WHITE 14 4 8 REIG2 WHITE 11 12 NEUT LINE GND REIG 4 REIG 3 REIG 2 REIG 1 REIG3 WHITE WHITE GREEN R/FAN MOTOR 14W 6 7 8 9 10 REIG4 REIG1 REIG2 REIG3 REIG4 WHITE (80)W (18)W (105)W BLACK 9 13 (60)G (73)BL (74)Y (71)OR (72)BN R/RELAY (79)W J -BOX (87)Y 12 5 1 RIGHT SPARK MODULE (25)BK (20)BK (11)BK (55)BK (70)W (20)BK (49)BL (10)P (620)P SPARKER LEFT FRONT SPARKER LEFT REAR SPARKER CENTER FRONT SPARKER CENTER REAR (8)W Wiring Diagrams RANGES & RANGETOPS MANIFOLD COVER SECTION 1 1 2 2 (36)BK (CONV.) LEFT BA BR C L1 R/OVEN TSTATL2 (96)P (100)P (107)BK (106)BK (88)W/R (102)BK (32)BL (33)BL (42)W/BN (45)W/OR (CONV.) (115)BK (95)BK (12)W (40)R R604CF/R604CF-LP (COOL) (33)BL (34)W (86)OR (43)W (44)BN (96)P R/INDICATOR LIGHT (140)R L1 BA L/OVEN BR TSTAT L2 C (99)R (344)W/P (35)BK R/FAN SWITCH (101)BK (COOL) (16)W R/LIGHT SWITCH (15)W L/INDICATOR LIGHT (89)P L/LIGHT SWITCH (14)W (13)W (131)W L/FAN SWITCH RIGHT 1 1 2 2 OVEN SECTION OVEN SECTION (50)BK (48)BK L/FRONT SW (47)BK L/REAR SW (52)BK CHAR/BROILER SW FRENCH-TOP SW (54)BK R/FRONT SW (53)BK R/REAR SW L/BROILER IGNITER R/BROILER IGNITER (43)W (100)P (44)BN (86)OR (101)BK (34)W (571)R (99)R (32)BL (42)W/BN (89)P (571)R (45)W/OR (88)W/R (344)W/P (12)W 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 12 (55)BK (22)W 1 (620)P 9 9 (41)OR (9)BN 8 8 (11)BK 7 7 (61)W (81)R (49)BL 6 6 (64)P (68)P (85)W/BN 5 5 (56)R (57)W/OR (38)W/R (59)W/P (62)W (63)W 4 4 (73)BL L/OVEN IGNITOR (30)R (17)BN (31)OR (54)BK 3 3 (75)R (76)BN (77)OR 2 2 (71)OR 1 1 (72)BN (23)OR (27)BN (28)BL MANIFOLD PIPE SECTION R/OVEN IGNITER (2)Y (1)Y (85)W/BN (62)W M2 M1 F2 F1 R/DOOR SWITCH (1)Y RIGHT OVEN THERMAL VALVE (64)P KICK-PLATE SECTION LEFT OVEN THERMAL VALVE (57)W/OR L/DOOR SWITCH (59)W/P (56)R (38)W/R (37)W R/OVEN LIGHT (105)W N W (22)W L/OVEN LIGHT (34)W (41)OR (18)W (24)W N (82)W W L/BROILER THERMAL VALVE R/BROILER THERMAL VALVE (80)W (81)R (70)W (79)W 6 (25)BK (66) G 7 8 (75)R (77)OR (76)BN 9 10 11 12 NEUT LINE GND REIG 4 (60)G (87)Y REIG 3 R/FAN MOTOR 14W 14 REIG 2 REIG 1 4 8 12 5 1 RIGHT SPARK MODULE 9 (73)BL (71)OR (72)BN 6 7 8 9 10 11 12 NEUT LINE GND REIG 4 14 4 8 REIG 3 (83)BK 12 5 REIG 2 1 REIG 1 9 13 L/RELAY (26)W 13 LEFT SPARK MODULE R/RELAY REIG1 REIG2 REIG3 REIG4 REIG1 REIG2 REIG3 REIG4 (25)BK (20)BK (70)W (20)BK (49)BL (10)P (620)P (11)BK (55)BK (79)W (80)W (18)W (105)W WHITE WHITE WHITE BLACK J -BOX WHITE SPARKER RIGHT REAR SPARKER RIGHT FRONT SPARKER CHAR-BROILER WHITE WHITE WHITE GREEN PLUG BACK PANEL SECTION 7-18 SPARKER LEFT FRONT SPARKER LEFT REAR SPARKER FRENCH-TOP (21 L/FAN MOTOR 14W (8)W Wiring Diagrams RANGES & RANGETOPS MANIFOLD COVER SECTION (13)W (96)P 1 1 2 2 (44)BN (43)W LEFT (40)R (36)BK (CONV.) GRIDDLE TSTAT (96)P (100)P L1 YELLOW (140)R L1 BA L/OVEN BR TSTAT L2 C (132)W (99)R (344)W/P (35)BK INDICATOR LIGHT L/INDICATOR LIGHT (88)W/R L1 (64)Y R/OVEN TSTAT (582)Y L2 (58)BK (95)BK R/INDICATOR LIGHT (107)BK (106)BK BA BR C (COOL) R/FAN SWITCH (102)BK (32)BL (33)BL (42)W/BN (16)W R/LIGHT SWITCH (12)W L/FAN SWITCH (COOL) (15)W (45)W/OR (CONV.) (115)BK L2 (33)BL (34)W (86)OR WHITE (101)BK L/LIGHT SWITCH R604GF/R604GF-LP R/OVEN (14)W (89)P (131)W 1 1 RIGHT OVEN 2 2 OVEN SECTION (47)BK (50)BK (48)BK L/REAR SW SOLENOID FRENCH-TOP SW L/FRONT SW (53)BK (54)BK R/REAR SW R/FRONT SW SECTION L/BROILER IGNITER R/BROILER IGNITOR (100)P (43)W (86)OR (44)BN (101)BK (582)Y (34)W (571)R (99)R (32)BL (42)W/BN (89)P (571)R (45)W/OR (88)W/R (344)W/P (12)W 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 12 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 12 (76)BN (77)OR (55)BK (620)P (22)W 7 7 (41)OR (9)BN 6 6 (11)BK (69)Y 5 5 (61)W (81)R (49)BL 4 4 (64)P (68)P (85)W/BN 3 3 (56)R (57)W/OR (38)W/R (59)W/P (62)W (63)W 2 2 (73)BL (74)Y 1 1 (71)OR (72)BN L/OVEN IGNITOR (17)BN (31)OR (54)BK (27)BN (28)BL (23)OR MANIFOLD PIPE SECTION R/OVEN IGNITER KICK-PLATE SECTION (2)Y (1)Y (85)W/BN (38)W/R M1 F2 F1 R/DOOR SWITCH (1)Y RIGHT OVEN THERMAL VALVE (64)P M2 (57)W/OR L/DOOR SWITCH (59)W/P (56)R (62)W LEFT OVEN THERMAL VALVE (37)W (34)W R/OVEN LIGHT (105)W N W (41)OR (24)W L/OVEN LIGHT (18)W (24)W N (82)W W L/BROILER THERMAL VALVE R/BROILER THERMAL VALVE (80)W (81)R (70)W (79)W (25)BK (66) G 6 7 8 (69)Y (77)OR (76)BN 9 10 11 12 NEUT LINE GND REIG 4 REIG 3 REIG 2 REIG 1 14 4 8 LEFT SPARK MODULE WHITE BACK PANEL SECTION 9 13 L/RELAY WHITE L/FAN MOTOR 14W 12 5 1 (21)W (83)BK REIG1 7-19 4 8 WHITE SPARKER RIGHT REAR SPARKER RIGHT FRONT SPARKER GRIDDLE PLUG 14 REIG2 WHITE WHITE GREEN (26)W 9 10 11 12 NEUT LINE GND REIG 4 REIG 3 REIG 2 REIG 1 REIG3 WHITE BLACK 9 13 (60)G (73)BL (74)Y (71)OR (72)BN 6 7 8 REIG4 WHITE J -BOX R/FAN MOTOR 14W R/RELAY REIG1 REIG2 REIG3 REIG4 (79)W (80)W (18)W (105)W (87)Y 12 5 1 RIGHT SPARK MODULE (25)BK (20)BK (11)BK (55)BK (70)W (20)BK (49)BL (10)P (620)P SPARKER LEFT FRONT SPARKER LEFT REAR SPARKER FRENCH-TOP (8)W Wiring Diagrams RANGES & RANGETOPS RT366/RT366-LP REIG1 LR 12 REIG3 REIG4 MF REIG 1 REIG 1 11 MR REIG 2 REIG 2 10 REIG3 REIG 3 REIG 3 9 REIG2 REIG 4 REIG 4 8 LF GND GND 7 RF REIG2 LINE LINE 6 RR RIGHT SPARK MODULE NEUT. NEUT. LEFT SPARK MODULE REIG1 6 7 8 9 10 11 12 REIG4 WHITE (39) BLACK (34) BURNER SWITCH LEFT WHITE BLACK (5) VIOLET (28) RED (16) BLACK (4) BLACK (6) BURNER SWITCH LEFT BURNER SWITCH MIDDLE BURNER SWITCH MIDDLE BURNER SWITCH RIGHT BURNER SWITCH RIGHT FRONT REAR FRONT REAR FRONT PLUG BLACK GREEN REAR YELLOW (11) BLUE (10) BROWN (9) BLACK (33) WHITE (38) BLACK (3) BLACK (2) BLACK (1) ORANGE (17) GREEN (41) GREEN (42) GROUND 7-20 Wiring Diagrams RANGES & RANGETOPS RT364C/RT364-LP CB LR REIG2 LF H SPARK MODULE REIG1 LINE GND REIG 4 REIG 3 REIG 2 REIG 1 8 9 10 11 12 REIG4 RF N 7 RR G 6 REIG3 L NEUT. SPARK MODULE WHITE (39) BLACK (4) VIOLET (28) YELLOW (12) ORANGE (17) GREEN (42) BLACK (3) BLACK (2) BLACK (1) BLACK (5) BURNER SWITCH LEFT BURNER SWITCH LEFT BURNER SWITCH MIDDLE BURNER SWITCH RIGHT BURNER SWITCH RIGHT REAR FRONT CHARBROILER REAR FRONT WHITE PLUG BLACK GREEN WHITE (38) BLUE (10) BROWN (9) BLACK (35) GREEN (41) GROUND 7-21 Wiring Diagrams RANGES & RANGETOPS GRID LR REIG2 LF REIG3 RR REIG4 RF H REIG1 RT364G/RT364G-LP LINE GND REIG 4 REIG 3 REIG 2 REIG 1 8 9 10 11 12 N 7 G 6 L NEUT. SPARK MODULE WHITE (39) GREEN (41) BURNER SWITCH LEFT BURNER SWITCH LEFT REAR FRONT B A L1 THERMOSTAT SOLENOID WHITE PLUG BLACK GROUND 7-22 BLACK (5) VIOLET (28) BLACK (4) ORANGE (17) BLACK (3) WHITE (37) YELLOW (14) BLUE (10) BLACK (2) YELLOW (15) GREEN BLACK (1) BROWN (9) BLACK (35) WHITE (38) GREEN (42) BURNER SWITCH RIGHT BURNER SWITCH RIGHT REAR FRONT Wiring Diagrams RANGES & RANGETOPS REIG1 FT REIG2 RR REIG3 RF RT362F/RT362F-LP NEUT. LINE GND REIG 4 REIG 3 REIG 2 REIG 1 SPARK MODULE 6 7 8 9 10 11 12 REIG4 GRN BLACK (2) WHITE (38) BLACK (1) VIOLET (28) BLACK (35) YELLOW (12) ORANGE (17) GREEN (41) BLACK (3) BURNER BURNER BURNER SWITCH SWITCH SWITCH RIGHT FRONT RIGHT REAR FRENCH TOP WHITE PLUG GREEN BLACK GROUND 7-23 Wiring Diagrams RANGES & RANGETOPS RT488/RT488-LP REIG1 LR REIG3 RR REIG4 MLF REIG4 RF REIG 1 REIG 1 MLR REIG 2 REIG 2 12 REIG3 REIG 3 REIG 3 11 MRF REIG 4 REIG 4 10 REIG2 GND GND 9 LF LINE LINE 8 REIG2 NEUT. NEUT. 7 MRR RIGHT SPARK MODULE LEFT SPARK MODULE 6 REIG1 6 7 8 9 10 11 12 WHITE (39) BLACK (34) GREEN (41) BLACK (5) BLACK (6) BLACK (7) BLU W/WHT STRIPES (32) BLACK (4) VIOLET (28) ORANGE (17) RED (16) YELLOW (11) BLACK (3) BRN W/WHT STRIPES (30) BLACK (2) BLACK (1) WHITE (38) BLUE (10) BROWN (9) BLACK (33) GREEN (42) BLACK (8) BURNER BURNER BURNER BURNER BURNER BURNER BURNER BURNER SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH RIGHT REAR RIGHT FRONT LEFT REAR LEFT FRONT LEFT MIDDLE LEFT MIDDLE RIGHT MIDDLE RIGHT MIDDLE REAR FRONT REAR FRONT WHITE GREEN PLUG BLACK GROUND 7-24 Wiring Diagrams RANGES & RANGETOPS RT486C/RT486C-LP REIG1 MRR LF REIG2 MRF CB REIG3 RR REIG4 RF REIG1 LR REIG2 REIG3 12 REIG 1 REIG 1 11 REIG 2 REIG 2 10 REIG 3 REIG 3 9 REIG 4 REIG 4 8 GND GND 7 REIG4 LINE LINE 6 RIGHT SPARK MODULE NEUT. NEUT. LEFT SPARK MODULE 6 7 8 9 10 11 12 WHITE (39) BLACK (34) GREEN (41) BLACK (5) BLACK (6) BLU W/WHT STRIPES (32) BLACK (4) VIOLET (28) ORANGE (17) YELLOW (11) BLACK (3) BRN W/WHT STRIPES (30) BLACK (2) BLACK (1) WHITE (38) BLUE (10) BROWN (9) BLACK (33) GREEN (42) BLACK (7) BURNER BURNER BURNER BURNER BURNER BURNER BURNER SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH LEFT REAR LEFT FRONT LEFT MIDDLE RIGHT MIDDLE FRIGHT MIDDLE CHARBROILER REAR RONT WHITE GREEN PLUG BLACK GROUND 7-25 RIGHT REAR RIGHT FRONT Wiring Diagrams RANGES & RANGETOPS RT486G/RT486G-LP REIG1 GR LF REIG2 RR REIG3 MLR REIG3 RF REIG4 MLF REIG1 LR REIG2 12 REIG 1 REIG 1 11 REIG 2 REIG 2 10 REIG 3 REIG 3 9 REIG 4 REIG 4 8 GND GND 7 LINE LINE 6 RIGHT SPARK MODULE NEUT. NEUT. LEFT SPARK MODULE 6 7 8 9 10 11 12 REIG4 WHITE (39) BLACK (34) GREEN (41) ORANGE (22) BLACK (5) BURNER BURNER BURNER BURNER SWITCH SWITCH SWITCH SWITCH BLACK (6) A B LEFT FRONT LEFT MIDDLE LEFT MIDDLE REAR FRONT WHITE GREEN PLUG BLACK GROUND 7-26 THERMOSTAT BLACK (7) BURNER BURNER SWITCH SWITCH RIGHT L1 LEFT REAR BLU W/WHT STRIPES (32) BLACK (4) WHITE (37) ORANGE (21) RED (16) YELLOW (11) BLACK (3) BLACK (2) BRN W/WHT STRIPES (30) BLACK (1) BLUE (10) BROWN (9) BLACK (33) WHITE (38) GREEN (42) SOLENOID RIGHT REAR RIGHT FRONT Wiring Diagrams RANGES & RANGETOPS RT484CG/RT484CG-LP REIG1 LR REIG1 GRIDDLE RIGHT SPARK MODULE 12 REIG3 RF REIG4 REIG 1 REIG 1 11 CB REIG 2 REIG 2 10 REIG3 REIG 3 REIG 3 9 RR REIG 4 REIG 4 8 REIG2 GND GND 7 LF LINE LINE 6 REIG2 NEUT. NEUT. LEFT SPARK MODULE 6 7 8 9 10 11 12 REIG4 WHITE (39) BLACK (34) GREEN (41) WHITE (37) ORANGE (21) YELLOW (12) BLACK (3) ORANGE (22) BLACK (4) BURNER BURNER BURNER SWITCH SWITCH SWITCH LEFT REAR LEFT FRONT BLACK (5) A L1 CHARBROILER THERMOSTAT WHITE GREEN PLUG BLACK GROUND 7-27 B SOLENOID BLU W/WHT STRIPES (32) BLACK (2) BRN W/WHT STRIPES (30) BLACK (1) BLUE (10) BROWN (9) BLACK (33) WHITE (38) GREEN (42) BLACK (6) BURNER BURNER SWITCH SWITCH RIGHT REAR RIGHT FRONT Wiring Diagrams RANGES & RANGETOPS RT484DCRT484DC-LP REIG 1 11 12 REIG4 6 7 8 9 10 11 12 RR PLUG WHT RF BLK GRN REIG 2 10 C/BR REIG 1 REIG 3 9 REIG3 REIG 2 REIG 4 8 C/BL REIG 3 GND 7 REIG2 MODULE REIG 4 LINE 6 REIG4 LF GND NEUT. REIG3 REIG1 LINE REIG2 MODULE LR NEUT. REIG1 GRN (41) GRN (42) GROUND BLK (34) WHT (39) WHT (38) BURNER SWITCH BURNER SWITCH LEFT LEFT REAR FRONT BLK (4) BURNER SWTICH BLK (5) BURNER SWITCH RIGHT CHARBROILER LEFT CHARBROILER 7-28 STRIPES (30) BRN W/WHT ORN (20) YEL (12) BLK (3) BLU W/WHT STRIPES (32) BLK (2) BLU (10) BLK (1) BRN (9) BLK (33) BLK (6) BURNER SWITCH BURNER SWITCH RIGHT RIGHT REAR FRONT Wiring Diagrams RANGES & RANGETOPS RT484DG/RT484DG-LP RF GR REIG4 6 7 8 9 10 11 12 WHT BLK GRN 12 REIG3 REIG 1 REIG 1 11 GL REIG 2 REIG 2 10 REIG4 RR REIG 3 REIG 3 9 REIG3 PLUG REIG2 RIGHT SPARK MODULE REIG 4 REIG 4 8 LF GND GND 7 REIG2 REIG1 LINE LINE 6 LR NEUT. NEUT. LEFT SPARK MODULE REIG1 GROUND GRN (41) GRN (42) WHT (38) WHT (39) BLK (33) BLK (34) WHT (36) BLK (2) BURNER BURNER SWITCH LEFT SWITCH LEFT REAR FRONT BRN W/WHT STRIPES (30) YEL (14) BLU (10) BRN (9) BLK (1) WHT (40) BLK (3) ORN YEL (15) (22) BLK (4) A B THERMOSTAT BLK (5) A L1 L1 SOLENOID THERMOSTAT 7-29 BLU W/WHT STRIPES (32) ORN (21) SOLENOID B BLK (6) BURNER BURNER SWITCH RIGHT SWITCH RIGHT REAR FRONT Wiring Diagrams RANGES & RANGETOPS CB RT484F/RT484F-LP LR REIG2 LF REIG3 RR REIG4 RF H REIG1 LINE GND REIG 4 REIG 3 REIG 2 REIG 1 8 9 10 11 12 N 7 G 6 L NEUT. LEFT SPARK MODULE WHITE (39) BLACK (4) VIOLET (28) ORANGE (17) YELLOW (12) BLACK (3) BLACK (2) BLACK (5) BURNER BURNER BURNER BURNER BURNER SWITCH SWITCH SWITCH SWITCH SWITCH LEFT LEFT MIDDLE RIGHT RIGHT REAR FRONT FRENCH TOP REAR FRONT WHITE PLUG BLACK GREEN WHITE (38) BLACK (1) GREEN (41) BLUE (10) BROWN (9) BLACK (35) GREEN (42) GROUND 7-30 Wiring Diagrams RANGES & RANGETOPS RT484F/RT484F-LP CB LR REIG2 LF REIG3 RR REIG4 RF H REIG1 LINE GND REIG 4 REIG 3 REIG 2 REIG 1 8 9 10 11 12 N 7 G 6 L NEUT. LEFT SPARK MODULE WHITE (39) BLACK (4) VIOLET (28) ORANGE (17) YELLOW (12) BLACK (3) BLACK (2) BLACK (5) BURNER BURNER BURNER BURNER BURNER SWITCH SWITCH SWITCH SWITCH SWITCH LEFT LEFT MIDDLE RIGHT RIGHT REAR FRONT FRENCH TOP REAR FRONT WHITE PLUG BLACK GREEN WHITE (38) BLACK (1) GREEN (41) BLUE (10) BROWN (9) BLACK (35) GREEN (42) GROUND 7-31 Wiring Diagrams RANGES & RANGETOPS 7-32