Download Craftsman 917.256410 Owner`s manual

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MODEL NUMBER 917.256410
OWNER'S
MANUAL
• Assembly
• Operation
° Customer Responsibilities
• Service and Adjustments
• Repair Parts
CAUTION:
Read and follow all safety
FOR CONSUMER
IIIII
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ASSISTANCE
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rules and instructions
before operating
HOT LINE, CALL THIS TOLL FREE NUMBER:
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this equipment.
1-800-659-5917
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SAFETY RULES
Safe Operation
Practices
for Ride-On
Mowers
IMPORTANT:
THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWI NG OBJECTS.
FA LURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS
COULD RESULT IN SERIOUS INJURY OR DEATH.
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GENERAL
OPERATION
:
I11, CHILDREN
aRnec_d,
nt_deerSatac_dr_ea_edffoO_O;a_
_nstructi0ns in the manua! :
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Only:allow responsible adults, who are familiar with the
nstruct
:......
:: ....
_:
...... ons, to operate_ the roach no. .......
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Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
Be sure the area isclear Ofother people before mowing. Stop
machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary, Always
took down and behind before and while backing.
Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging
chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of
alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into
a trailer or truck.
II.
SLOPE OPERATION
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Slopes are a major factor reiatedtol]oss_of-c0ntrol
and
tipover accidents, which can result in severe injuryor death.
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AI! slopes require extra caution. If you cannot back up:the
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Tragic accidents can occur if the operator is not alert to the:
presence of ch dren. Chitdren are often attracted to the
mach ne and the mowin_ activity
Never assume that
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. remain-where
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= y ou ia_t"
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children
will
t saw them.:
Keep children out of the mowing area and under the watchful
care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small
children,
Never carry children. They may fall off and be seriously
injuredor interfere with safe machine operation.
Never aitow children to operate the machine,
.
Use extra care when approaching blind corners, shrubs,
trees or other objects that may obscure vision.
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IV. SERVICE
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Use extra care in handling gasoline and other fuels. They are
flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine
running. AIlow engine to coo! before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
• :Never run a machine inside a closed area.
o
Keep nuts and bolts, especially blade attachment bolts, tight
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and keep equipment in good condition.
Never tamper with safety devices. Check their proper
:::: :: operation regularly:
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.... leaves or other debris build-up.
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Keep machine free of grass,
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Clean o l or fuel:spillage. Allow machine to cool before
siope or if you feel uneasy on it do not mow it.
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: i;: ::i Stop and :inspect::the equipment if you strike an object.
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: : : : : Repar, if necessary, before:restarting.
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Mow up an(] (]own s opes, not across.
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.... i Nevermake adjustments or repairs with the engine running.
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Hemove obstacles sucn as rOCKS_ree i mos etc
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_rasscatcnercomponen[saresuDjecttowear,
uamage, ana
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vvmcn Tor noles, .furs, or Dumps. uneven terra!n:cou_
:deterioration, which could expose moving parts or allow
overturn the machine . Tatl grass can hide oostac/es : _objects _to :bethrown. Frequently check components and
Use slow speed. Choose a ow gears Qthat you will not have
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rep ace w th manufacturer's recommended parts, when necto stop or shift white on the slope.::
essary.
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Follow the manufacturer's recommendations for wheel
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Mower blades are sharp and can cut. Wrap the blade(s) or
weights or counterweights to improve stability.
wear gloves, and use extra caution when servicing them.
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Use extra care with grass catchers or other attachments.
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Check brake operation frequently. Adjust and service as
These can change the stability of the machine.
required.
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Keep a movement on the slopes stowand gradual. Do not
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Look for this symbol to point out !mmake sudden changes in speed oFd r_ct on
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Avoid starting or stopping on as ope. If _tireslose traction,
portant safetyBECOME
precautions.
:ii:CAUTION!!!
ALERT!!!It means
YOUR
disengage the blades and proceed s owiystraight down the
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SAFETY
IS
INVOLVED.
slope.
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DO NOT:
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Do not turn on slopes unless necessary, and then turn slowly
and gradually downhill if possible.
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Do not mow near drop_offs, ditches, or embankments. The
:mower cou d suddenJyturn over if a wheel s over the edge
:
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of a cliff or ditch, or if an edge caves in.......... _
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Do notmowon wet grass.: Reduced traction could cause
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Sliding.: .......
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CAUTION: Always d!scon.nect spark plug
wireana pracewirewnerekcanno[comac_
spark plug in order to prevent accidental
starting
wnen setting up, transpor[mg ....
.......:adjusting 0r making repairs. _
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Donottrytostabiiizethemaohinebyputtingyourfootonthe
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ground. .......
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:The ::::
IWARNING
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::(haust:
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:ancer, :birth
defects,:: or :Other:
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PRODUCT SPECIFICATIONS
CONGRATULATIONS
on your purchase of a Sears
Tractor. It has been designed, engineered and manufac:
...._ :i : 13.5
tured to give you the best possible dependability and _ .....
GASOLINE CAPACITY
5 QUARTS
performance. .......
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department. We have competent, welltrained technicians and the proper tools to service or repair
this tractor.
: :
Please read and retain this manual. The instructions wi!l
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
MODEL
NUMBER
917.256410
AND TYPE:
UNLEADED REGULAR
OtL TYPE (API-SF/SG):
SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY:
3 PINTS
SPARK PLUG:
(GAP: .030")
CHAMPION RJ19LM
STD361458
VALVE CLEARANCE:
INTAKE:
.005" - ;007 '!
EXHAUST: .009" - .011"
GROUND SPEED (MPH):
FORWARD:
I st
2nd
3rd
4th
5th
6th
REVERSE:
SERIAL
NUMBER
DATE OF PURCHASE
THE MODELAND
iON
SERIALNUMBERSWlLL
BE FOUND
A PLATE UNDER THE SEAT,
!YOU SHOU[_D RECORD BOTH SERIAL NUMBERAND
: DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
MAINTENANCE
AGREEMENT
TIRE PRESSURE:
FRONT:
REAR:
CHARGING SYSTEM:
3 AMPS BA-I-FERY
5 AMPS HEADLIGHTS
BATTERY:
AMP/HR:
MIN. CCA:
CASE SIZE:
BLADE BOLT TORQUE:
30-35 FT. LBS.
A Sears Maintenance Agreement is available on this product, Contact your nearest Sears store for details.
CUSTOMER
RESPONSIBILITIES
°
Read and observe the safety rules.
•
Follow a regular schedule in maintaining,
using your tractor. .....
•
Followthe instructions under"Customer
Responsibilities" and ,Storage" sections of this owner's manual.
1,0
1.3
2.1
3.1
4.0
5. t
1_6
14 PSI
12 PSI
25
190
U1R
with a spark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, it should be maintained
in effective working order by the operator, .... :
caring for and
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center!
Department (See REPAIR PARTS section of this manual).
WARNING:
This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered,
brush-covered
or grass-covered land unless the engine's exhaust system is equipped
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN
RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship,
This Warranty does not cover:
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Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.
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Tire replacement or repai r caused bY punctures from outside objects, such as nails, thorns, stumps, or glass.
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Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual.
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Riding equipment used for commercial or rental purposes.
LIMITED
90 DAY WARRANTY
ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the battery will not hold a charge, Sears wilt replace the battery at no charge.
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERV[CE CENTER. AFTER 30 DAYS FROM
THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT IS IN THE UNITED STATES.
This Warranty gives you specific legal dghts, and you may also have other rights which may vary from state to state.
SEARS, ROEBUCK
AND CO., D/817 WA, HOFFMAN
, H,,nrrrMii
3
ESTATES,
IL 60179
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SAFETY RULES ..................................................
.......... 2
PRODUCT SPECIFICATIONS
......................................
3
CUSTOMER RESPONSIBILITIES
..................... 3, 15-18
WARRANTY ..................................................................
3
TRACTOR ACCESSORIES
..........................................
5
ASSEMBLY ...............................................................
7-9
OPERATION ............... .....................................
,..... 10-14
MAINTENANCE SCHEDULE ..................................... 15
SERVICE AND ADJUSTMENTS ........................... 19-24
STORAGE ................................................................... 25
TROUBLESHOOTING ........................................... 26-27
REPAIR PARTS - TRACTOR ................................ 30-47
REPAIR PARTS -ENGINE .................................... 48-52
PARTS ORDERING/SERVICE ............... BACK COVER
INDEX
A
Accessories ........................................... 5
Adjustments:
Brake ............................................ 2t
Carburetor .................................... 24
Mower
Front-To-Back ......................... 20
Side-To-Side ........................... 20
Throttle Control Cable .................. 24
Air Filter, Engine ............................. 17-18
Air Screen, Engine .............................. 18
Assembly ............................. :.............. 7-9
Schematic .................................... 29
Wiring Diagram ............................ 30
Engine:
Air Filter ................................... 17-18
Air Screen .................................... 18
Cooling Fins ................................. t8
Oil Change ................................... 17
Oil Level ............. .......................... t3
Oil Type ................................... 13,17
Preparation .................................. 13
Repair Parts ............................ 48-52
Starting ......................................... 14
Storage _....................................... 25
F
B
Filter:
Air Filter ........................................
Fuel ..............................................
Fuel:
:_
Type .............................................
Storage ........................................
Fuse ....................................................
Battery:
Charging ........................................ 8
Cleaning ....................................... 17
Starting with Weak Battery .......... 22
Storage ............. :.......................... 25
Terminals
17
Belt:
.....
Motion Drive
Removal/Replacement ........... 21
H
Mower Belt(s)
Hood Removal/lnstaflation ..................
Removal/Replacement ........... 21
Blade:
L
Sharpening .................................. 16
Leveling
Mower
Deck
..........................
Replacement ................................ 16
:Lubrication:
Brake Adjustment ...................... .......... 21
Chart ............................................
....
Engine ...........................................
:
C
Cold Weather Conditions ........ 13,17
Engine .......................................... 17
Storage ........................................ 25
Operation ....................................... 10-14
Operating Mower ................................ 13
Options:
Accessories .................................... 5
Spark Arrester ........................... 3,40
P
Parking Brake ................................ 11,12
Parts Bag .............................................. 6
Parts, Replacement!Repair ............ 30-47
Product Specifications .......................... 3
17
18
R
Repair Parts ...................................
I4
25
23
23
20
15
17
:Carburetor Adjustment ........................ 24
Controls, Tractor .... ............................. 1!
Customer Responsibilities ............. I5- t8
Engine:
Air Filter .................................... 17
Air Screen ................................ 18
Cooling Fins ............................. 18
Engine Oil ........................... 13,17
Fuel Filter ................................. 18
Spark Plug(s) ........................... I8
Tractor:
Battery ................................. 16-17
Blade ........................................ 16
Lubrication Chart ..................... 15
Maintenance Schedule ............ 15
:Tire Care .......................... 8,16,22
Transaxle ................................. 17
Maintenance Schedule ....................... 15
Mower:
Adjustment, Front-to-Back ........... 20
Adjustment, Side-to-Side ............. 20
Blade Rep}acement ..................... 16
Blade Sharpening ........................ 16
Cutting Height .............................. 12
Installation .................................... 19
Operation. .................................... 13
Removal ...._............................ L.... 19
Mowing Tips ........................................ 14
Muffler ................................................. 18
Spark Arrestor ........................... 3,40
.Cutting Height, Mower ........................ 12
Oil:
M
O
Safety Rules .......................................... 2
Seat .......................................................
8
Service and Adjustments ............... 19-24
Carburetor .................................... 24
Fuse ....... _.............. ....................... 23
Hood Removal!installation ........... 23
Motion Drive Belt
Removal/Replacement ........... 21
Mower Bett(s)
Removal/Replacement ........... 21
Mower Adjustment
Front-to-Back .......................... 20
Side-to-Side ............................ 20
Mower Removal/Installation ......... 19
Tire Care .............................. 8,16,22
Slope Guide Sheet .............................. 55
Spark Plug(s) ...................................... 18
Specifications ........................................ 3
Starting the Engine ........................ 13-!4
Steering Wheel ................................ 7,22
Stopping the Tractor ........................... I2
Storage ................................................ 25
T
Throttle Control Cable Adjustment ...... 24
Tires ............................................
8,16,22
Trouble Shooting Chart .................. 26-27
Transaxle. ........ .,
17
E
W
:Electrical:
• Interlocks and Relays ......._.......... 23
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30-47
Warranty ................................................
:::_:::::;
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Wiring Schematic
4"
3
wiring Diagram......................
:............3O ....
...............................
229
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AND ATTACHMENTS
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These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased,
Most Sears stores can orde r thes e items for,Y0U when you provide the model number of your tractor.
ENGINE
.......
MAINTENANCE
FUELSTABILIZER
AIR FILTER
BLADES
BELTS
,,,,,,,
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PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help
you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.
:....
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching .......
....
, :
AERATOR promotes deep root growth for a healthy lawn. Tapered 2.5-inch steel spikes mounted :on 10-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in.
Steel weight tray for increased penetration.
BAGGER lets you collect grass:clippings and leaves for a
healthier, heater looking lawn. Two Permanex containers hold
30-gallon plastic bags.
BUMPER protects front end of tractor from damage.
CARTS make hauling easy. Variety of sizes available, plus
accessories such as side panel kits, tool caddy, cart cover,
protective mat and doily.
CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots. 36-inch swath. 24
hardened steel coring tips. t50 lb. capacity weight tray.
EASY OIL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain.
GANG HITCH lets you tow 2 or3 pull-behind attachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments).
:GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain. For mower decks not so
equipped.
MULCH RAKE/DETHATCHER loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup. Twenty spring tine
teeth. Useful to prepare bare areas for seeding. Available for front
or rear mounting.
HIGH PERFORMANCE REEL-ACTION
SPRING TtNE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper. Mounts behind tractor.
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge 0rbag
clippings (bagger optional) without
changing blades. For models not equipped as 3-in-! Convertible
mowers. See "MOWER" in the Repair Parts section of this
manual.
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x 10 lumber.
ROLLER for smoother Eawn surface. 36-inch wide, 18-inch
diameter water-tight drum holds up to 390 Ibs. of weight. Rounded
edges prevent harm to turf. Adjustable scraper automatically
cleans drum.
SNOW BLADEforsnowremovalonly. 14-inch high, 48-inch wide
blade clears 42-inch path when angled left or right, Raises, lowers
with side lever. Adjustable skids; replaceable, reversible scraper
bar, (Use with tire chains and wheel weights and/or rear drawbar
weight.)
SNOWTHROWER has 40-inch swath, Drum-type auger handles
powdery and wet/heavy snow. Mounts easily with simple pin
arrangement, Discharge chute adjusts from tractor seat. 6-inch
diameter spout discharges snow 10 to 50 feet. Lift controlled at
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight.) ....
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-vott source. Includes booms for
automatic spraying and hand held wand for spot spraying. Wand
has adjustable spray pattern. For applying herbicides, insecticides, fungicides and liquid fertilizers.
SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy. Broadcast spreaders are also useful for granular deicers and sand.
SWEEPERS let you collect grass clippings and leaves.
TILLER has 5 hp engine and 36-inch swath to prepare seed beds,
cultivate and compost garden residue. Tiller has its own built-in
lift and depth control system and does NOT require a sleeve hitch.
Fits any lawn, yard orgarden tractor. Simply hook up to the tractor
drawbar and go! Optional accessories convert unit for
dethatching, aerating, hitling...without tools.
TIRE CHAINS are heavy duty; closely spaced extra-large cross
linksgive smooth ride, outstanding traction.
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clea r plastic windshield offers 360 degree
visibility. Hinged meta] doors with catch. Keeps operator warm
and dry. Remove vinyl sides and windshields for use as sun
protector in summer. Optional accessories include: tinted/
tempered solid safety glass windshield with hand operated wiper;
12-volt amber caution Iight for mounting on cab top.
VAOS for powerful collection of heavy grass clippings and leaves.
Optional wand attachment to pick up debris in hard-to-reach
places. VAClCHIPPER includes a chipper-shredder.
WEIGHT BRACKET for drawbar for snow removal applications.
Uses (1) 55 lb. weight.
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials.
5
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CONTENTS
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Parts
IIIIII
OF HARDWARE
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Bag contents
shown
iii
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IHIIIIIIIIIIIIIIIIIIII II IIl, I
full size
..........
PACK
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Video
(1) Locknut 3/8-24
Steering
Wheel
Cassette
Steering
Boot
il
Parts Bag
Manual
(1) Hex Bolt 1/2-13 x 1
:
,,ll
Seat
(1) Large Flat Washer
(1) Shoulder Bolt 5/16-18
Illlllll
in carton
,,,,,,,,,,,,,,,,,,,,,,,,,,,,,
(2) Sheet
Metal
Screws
#10-16 x 1/2
O
I
Parts packed separately
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Parts bag contents
not shown full size
i
_'%_X
_'\
(!) Lock Washer 1/2
(!) Washer 17/32
Steering Wheel
Adapter
_
/
Steering
Wheel
insert
_/
....
x 1-3/16 x 12 Gauge
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Bushing
teering
4:_
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t1litIU
(2) Hex Bolts
1/4-20 x 3/4
(2) Hex Nuts 1/4-20
(2) Lock Washers 1/4
Slope Sheet
(2) Washers 9/32 x 5/8 x 16 Gauge
6
(2) Keys
LY
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, ....................................
Your new tractor has been assembled at the factory with exception of those parts left unassembted for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely, Use
the correct tools as necessary to insure proper tightness.
• :•i
•/¸ "•,.I•'••::::.
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:
':i ¸,
TOOLS REQUIRED FOR ASSEMBLY
STEERING WHEELINSERT
A socket wrench set will make assemb y easier. Standard
wrench sizes are listed.
:,_
(1) 5/16" wrench :i
(1) :3/'4" wrench
(2) 7/16" wrenches:
Tire pressure gauge
(1) 1/2 wrench
UtJltyknufe
(1) 9/16" wrench: ::
When right or !eft hand is mentioned in this manual, it
means when you are in :::the:operating :position (seated
behind the steering wheel).:
:,::,:> :,_
TO REMOVE TRACTOR
3/8_4LOCKNUT
LARGE FLAT WASHER
FROM CARTON
SHEET
METAL
SCREW
TABS
•
•
•
Remove all accessible loose parts and-parts cartons
from carton (See page 6).
Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat. ....
Check for any additional loose: parts or cartons and
remove ....
BEFORE ROLLING
TRACTOR
STEERING
BOOT
STEERING SHAFT
(ASSEMBLY
POSITION)
OFF SKID
ATTACH STEERING
WHEEL (See Fig. 1)
•
Slide the steering bushing over the steering shaft.
•
Raise steering shaft forward until screw holes in dash
line up with steering bushing. Install two (2) sheet
metal screws and tighten securely.
•
Position steering boot over steering shaft.
•
Place tabs of steering boot over tab slots in dash and
push down to secure.
•
Slide steering wheel adapter onto upper steering shaft.
•
Position front wheels of the tractor so they are pointing
straight forward.
,
Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter.
•
Assemble large flat washer and 3/8-24 locknut and
tighten securely.
•
Snap steering wheel insert into center of steering
wheel.
•
STEERING SHAFT
(SHIPPING POSITION)
FOR
AND
REMOVE
ANY
" '
FIG. 1
TO ROLL TRACTOR OFF SKID (See Operation section for location and function
of controls)
•
•
•
•
Remove protective plastic from tractor hood and grill.
IMPORTANT:CHECK
.........
STAPLES
IN SKiD THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
•
7
Press lift lever plunger and raise attachment lift lever to
its highest position.
Release parking brake by depressing clutch!brake
pedal.
Place gearshift lever in neutral (N) position.
Rol! tractor backwards off skid.
Remove banding holding discharge guard up against
tractor.
BLY
CONNECT
BATTERY
(See Figs. 2 and 3)
i
CAUTION: Do not short battery terminals. Before connecting battery, remove metal bracelets,
wristwatch
_
SEAT
PAN
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from accidental grounding.
BOX DOOR
• : Remove cardboard packing from seat pan and lift seat
pan to raised position.
•
Open battery box door.
•
Remove terminal protective caps and discard.
•
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
•
First connect RED battery cable to positive (+) terminal
with hex bolt, flat washer, lock washer and hex nut as
: shown. Tighten securely.
•
Connect BLACK grounding cable to negative (-) termina wth remain ng hex bolt, flat washer lock washer
: and hex nut. Tighten securely.
•
Close battery box door.
INSTALL SEAT (See Fig. 4)
Open battery box door for:
•
Inspection for secure connections (to tighten hard-
•
Assemble adjustment bolt, lockwasher and flat washer
loosely. Do not tighten.
•
•
Tighten shoulder bolt securely.
Lower seat into operating position and sit on seat.
•
Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down.
•
Get off seat without moving its adjusted position.
•
Raise seat and tighten adjustment bolt securely.
FIG. 3
Adjust seat before tightening adjustment bolt.
•
Remove cardboard packing on seat pan.
•
Place seat on seat pan and assemble shoulder bolt.
ware),
•
Inspection for corrosion ....
•
Testing battery.
•
Jumping (if required).
•
Periodic charging.
:
DISCARDTERMINALPROTECTIVE
CAPS
POSITIVE
/
(RED)CABLE_
HEX
NUT
_t
WASHER
LOCK
FLAT
WASHER
SEAT PAN
SHOULDER
_
BOLT
g
BOLT
NEGATIVE
(BLACK) CABLE
FIG, 2
ADJUSTMENT
BOLT
,,,_
FLAT WASHER
LOCK
FIG. 4
•:8
WASHER
ASSEMBLY
,/CHECKLIST
CHECK TIRE PRESSURE
The tires on yourtractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance ....
• ,Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of th s manual. :'
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
CHECK DECK LEVELNESS
,/
All assembly instructions have been completed.
,/
No remaining loose parts in carton.
,/
Batteryis properly prepared and charged. (Minimum
1 hour at 6 amps).
Seat is adjusted comfortably and tightened securely.
For best cutting results, mower housing should be properly
leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
CHECK
FOR
PROPER
POSITION
OF ALL
"See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the betts are routed
correctly.
CHECK
BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual.
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/
/
All tires :are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
/
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
,/ Check mower and drive belts. Be sure they are routed
properly around putleys and inside all belt keepers.
v" Check wiring. See that all connections are still secure
and wires are properly clamped.
WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY
EXTRA A TTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
,/
/
,/
/
Engine oil is at proper level,
Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
Become familiar with all controls - their location and
function. Operate them before you start the engine.
Be sure brake system is in safe operating condition.
..........
i
OPERATI
..........
i
iii
,,,, ,,,,,,,,,
i
i
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
t
BATTERY
CAUTION OR
WARNING
REVERSE
FORWARD
FAST
SLOW
ENGINE ON
ENGINE OFF
OIL PRESSURE
CLUTCH
LIGHTS ON
LIGHTS OFF
FUEL
CHOKE
MOWER HEIGHT
DIFFERENTIAL
LOCK
PARKING BRAKE
LOCKED
UNLOCKED
:
R N H L
!
MOWER LIFT
REVERSE
NEUTRAL
ATTACHMENT
CLUTCH ENGAGED
HIGH
LOW
ATTACHMENT
CLUTCH DISENGAGED
PARKING BRAKE
IGNITION
HYDROSTATIC FREE WHEEL
(Hydro Models only)
DANGER, KEEP HANDS AND FEET AWAY
10
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,,, ,,,,,,,,,,,,,,,,,,,,
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OPERATION
H In IIIIIIIIIIIIII
II
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II III1!1
KNOW YOUR TRACTOR
READ THIS OWNER'S
MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself withthe locations of various controls and adjustments. :Save
this manual for future reference.
AMMETER
ATTACHMENT
CLUTCH LEVER
IGNITION
SWITCH
i
LIGHT
SWITCH
......
THROTTL_
CHOKE
CONTROL
LIFT LEVER
PLUNGER
\
ATTACHMENT
LIFT LEVER
CLUTCH/
MOWER
BRAKE
HEIGHT ADJUSTMENT
POSITIONS
PEDAL
DECK
PARKING
BRAKE
GEARSHIFT
LEVER
FIG. 5
Our tractors conform to the safety standards of the American National Standards Institute,
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.
GEARSHIFT LEVER: Selects the speed and direction of
tractor.
ATTACHMENT LIFT LEVER: Used to raise, lower, and
adjust the mower deck or other attachments mounted to
your tractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the
eng ine.
AMMETER: Indicates battery charging (+) or discharging
LIGHT SWITCH: Turns the headlights on and off.
THROTTLE/CHOKE CONTROL: Used for starting and
controlling engine speed.
CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake pedal into the
:brake position,
(4.
11
.........................
,,,,,,,,,,,,,,
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OPERATION
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,
.....................
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The operation of any tractor can result in foreign objects t hro wn intoth e e ye s, which
can result in severe eye damage. Always wear safety glasses or eye shields while
operating your tractor or performing any adjustments or repairs. We recommend a wide
vision safety mask over the spectacles or standard safety glasses.
iiiiii
III
II I
IIIIII IIIIIIIIIIIIIIIIII
HOW TO USE YOUR TRACTOR
!
i
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NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
TO SET PARKING BRAKE (See Fig. 6)
You r tractor is equipped with an operator presence sensing
switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
•
Depress clutch/brake pedal into full "BRAKE" position
and hold,
stop tractor corn-
I
_ing
pletely,
the as
operator
described
s position;
above, before
to empty
leavgrass catcher, etc.
J
I
I
................IICAUTION: Always
I
•
Place parking brake lever in "ENGAGED" position and
release pressure fromctutch/brake pedal. Pedal should
:: remain in"BRAKE" position. Make sureparking brake
will hold tractor secure.
ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION
TO USE THROTTLE
CONTROL
(See Fig. 6)
Always operateengine at full throttle.
•
Operating engine at less than full throttle reduces the
battery charging rate. :
° Full throttle offers the best bagging and mower performance.
:::
"DISENGAGED'
POSITION
IGNITION
KEY
TOMowFoRwARo
A.DBACKWA.D
THROTTL_CHOKE_
CONTROLLEVER
(See Fig. 6)
The direction and speed of movement is controlled by the
gearshift lever.
PARKING
BRAKE
"ENGAGED"
•
GEARSHIFT
LEVER
•
Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.
Move gearshift lever to desired position.
•
Slowly release clutch/brake pedaf to start movement.
IMPORTANT:
BRING
TRACTOR
TO A COMPLETE
STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.
"BRAKE"
POSITION
CLUTCHtBRAKE PEDAL
"DRIVE" POSITION
TO ADJUST MOWER CUTTING
(See Fig. 5)
The position of the attachment tift _ever determines the
cutting height.
PARKING BRAKE
"DISENGAGED li POSITION
• , Grasp lift lever.
FIG. 6
•
STOPPING (See Fig. 6)
Press plunger with thumb and move lever to desired
position.
The cutting height range is approximately lq/2 to 4'. The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
•
The average lawn should be cutto approximately2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
•
For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
MOWER BLADES.
Move attachment clutch lever to ';DISENGAGED" position.
GROUND DRIVE •
Depress clutch/brake pedal into full "BRAKE" position.
•
Move gearshift lever to neutral (N) position.
ENGINE •
Move throttlecontrol to slow (,_=_)position.
NOTE: Failure to move throttle control to slow (_)
position and allowing engine to idfe before stopping may
cause engine to "backfire".
Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
Never use choke to stop engine.
HEIGHT
12
i,,,,,i
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.......................
rATION
TO OPERATE
MOWER (See
Fig. 7)
TO OPERATE
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat
with the engine running and the attachment clutch engaged
will shut off the engine.
Select desired height of cut.
•
Start mower blades by engaging attachment clutch
control.
•
TO STOP MOWER BLADES - disengage attachment
clutch control.
&
ii,iHIIIIIIIIIIIIIIIIIIII
_
"ENGAGED"
POS_ION
iHi,
iui ,H=l
hills with slopes greater than 15 ° and
do not drive across
any slope,
,
t tltlt
Choose the slowest speed before starting up or down
hills.
O
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slower position.
if stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
!
!
ATTACHMENT
LIFT LEVER
HIGH POSITION
] ttLiUiiiiiiii
Q
I Ill I II
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the discharge guard in place.
ATTACHMENT CLUTCH LEVER
"DISENGAGED"POSITION
!,&cA,.,r,o,,,;
oo
not
°r've
uP
or
0owo
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•
illlll ii
ON HILLS
Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movement.
•
•
To restart movement, slowly release parking brake and
clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
•
Raise attachment lift to highest position with attachment lift control.
•
When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position.
•
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate means of tying hood
to tractor (rope, cord, etc.).
BEFORE
STARTING
THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 12)
DISCHARGE
GUARD
FIG. 7
13
•
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
•
Check engine oil with tractor on level ground.
•
Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tLght, wait for a few seconds,
remove and read oil IeveL If necessary, add oil until
'!FULL" mark on dipst{ck is reached. Do not overfill.
•
For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
•
To change engine oil, see the Custome r Responsibilities section in this manual.
OPERATION
i ii
IIH
II
II II Illlll I
ADD GASOLINE
COLD WEATHER STARTING ( 50 ° F and below)
I_
•
•
Fill fuel tank. Use fresh, clean, regular unleaded
:: gasoline with a minimum of 87 octane. (Useof leaded
gasoline wilt increase carbon and lead oxide deposits
and reduce Valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C) USE FRESH, CLEAN WINTER GRADE
GASOLINE T'O HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instructions for additional information.
Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
ii
llll
i i ii
When engine starts0allow engineto run with the throttle
control in the choke ( X ) position until the engine runs
roughly, then move thrott e control to fast (,_) position.
This may require an engine warm-up period from
several seconds to several minutes, depending on the
temperature.
The attachments can also be used during the engine
warm-up period.
•
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See'q'O
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual. : : : :
..... _ :: .....
:i
MOWING TIPS ........
•
•
•
ii llllll
filler neck. Do not overfill. Wipe offany
CAUTION:
bottom store,
of gas
tank
spilled
oil orFill
fuel.to Donot
spill
or
use gasoline near an open flame.
•
lll,lll,i
•
TO START
ENGINE (See Fig. 6)
When starting the engine for the first time or ifthe engine
has run out of fuel, it will take extra crankingtime to move
fuel from the tank to the engine.
•
•
•
Depress clutch/brake pedal and set parking brake.
Place gear shift lever in neutral (N) position.
Move attachment clutch to "DISENGAGED" position.
•
Move throttle control to choke (N)
•
•
position.
Note: Before starting, read the warm and cold starting
procedures below.
•
•
Insert keyinto ignition and turn key clockwiseto"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen :seconds per minute. If the engine does not start after
several attempts, move throttle control to fast (.t_)
position, wait a few minutes and try again. If engine still
does not start, move the throttle control back to the
choke ( X ) position and retry.
WARM WEATHER STARTING (50 ° F and above)
•
•
•
Tire chains cannotbe used when the mower housingis
attached to tractor,
Mower should be propedy leveled for best mowing
performance. See'q'O LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
When mowing large areas, start by turning to the right
so that clippings wilt discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 8 ).
if grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle when mowing to
assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
When engine starts, move the throttle control to the fast
(,top)position.
The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
FIG. 8
14
ii
• ilnlllllll
CUSTOMER
II
RESPONSIBILITIES
I
MAINTENANCE
SCHEDULE
AS YOU COMPLETE
REGULAR..SERVICE
........
:
If
'Mower Blades
AC
Lubrication Cha.rt
T
Check
.
0
Clean Battery and Terminals
R
Check Transaxle
.
_4'7
"
t_4
.
if
Battery Level/Recharge .........
V _
V f
Cooling
Ks
III
II III
IIIIIIIIIIIIIIIIIIIIIII
V p
Change Engine Oil
_
_1.2,3
Clean Air Filter
E
..................
N
Clean Air Screen
G
Inspect Muffl'er!Spark
........
t_s
I I
Check Engine Oil Level
.......
_#t
Ill2
..........................
......
1_2
Arrester
!
Replace Oil Filter (If equipped)
N
€,ean Engine Cooling
Replace Spark Plug
Fins
...........!_
.....',,',"'
V_1,2
...... ......................
,.
t#42 i
tf
If
Replace Air Filter Paper Cartridge
12 3 4 -
.....
....
V _
Adjust Motion Drive Belt(s) Tension
Replace
if
1_6
Adjust Biade Belt(s) Tension
III
DATES
if
!_
"C'heck for Loose Fasten'ers .....
R _sharpen/Replace
II
'
SERVICE
If
Check Tire Pressure
T
I
/___J
_O_,,r,r.
f_F_'_v
Check Brake Operation
II
.....
...............
VP2
Fuel.Filter
._
Change more often when operating under a heavy load or in high ambient temperatures.
Service more often when operating in dirty or dusty conditions.
tf equipped with oi! fitter, change oil every 50 hours.
Replace blades more often when mowing in sandy soil,
........
: 5 - If equipped with adjustable system.
6 - Not requiredif equippedwtthmaintenance4reebattery.
7 - Tightenfront axle pivot bolt to 35 ft.-lbs, maximum,
Do notovertighten.
LUBRICATION
GENERAL RECOMMENDATIONS
CHART
(_) SPI
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual.
(_
FRONT
BEARING
_IDLE ZERK(_)
ZERK
BEARING
(_)
ZERK
"ENGINE"
SECTION
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
•
®
Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
CLUTCH
PIVOT(S)
:
BEFORE EACH USE
•
Check engine oil level.
°
Check
:,
Checktire
°
Check
brake
(_) SAE 30OR 10W30 MOTOR OIL
operation.
(_ GENERAL PURPOSE GREASE
pressure.
for loose
(_) REFER TO CUSTOMER RESPONSIBILITIES
fasteners.
IMPORTANT:
DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS,
VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING
BEARINGS.
IF YOU
FEEL THEY MUST BE LUBRICATED,
USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.
15
,
CUSTOMER
R
i
i
NSIBILITIES
ii
/_ll
L i
TRACTOR
TO SHARPEN
Always observe safety rules when performing any maintenance,
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and eventual damage to mower and engine.
BRAKE
•
OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highestgear, thenbrake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual),
•
TIRES
•
•
Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual),
•
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
•
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE (See Fig. 10)
The blade can be sharpened with a file or on a gdnding
wheel. Do not attempt to sharpen while on the mower.
To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with balancer).
Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
L
BLADE
CARE
/
For best results mower blades must be kept sharp. Replace bent or damaged blades.
BLADE REMOVAL
CENTERHOLE
/
/
(See Fig. 9)
•
Raise mower to highest position to allow access to
blades.
•
Remove hex bolt, lock washer and flat washer securing blade.
•
Install new or resharpened blade with trailing edge up
towards deck as shown.
•
Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
5/8"BOLT
ORPIN
FIG. 10
•
Tighten bolt securely (30-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the
battery with an automotive charger wilf extend its life.
NOTE: We do not recommend sharpening blade - but if
_oudo, be sure the blade is balanced,
BLADE
\
BLADE
•
Keep battery and terminals clean.
MANDREL
•
ASSEMBLY
•
Keep battery bolts tight.
Keep small vent holes open.
•
Recharge at 6-10 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
TRAILING
EDGE UP
•
Open battery box door.
•
Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
FLAT WASH
Rinse the battery with plain water and dry.
LOCK WASHER
Clean terminals and battery cable ends with wire brush
until bright.
Coat terminals with grease or petroleum jelly.
Reinstall battery (See "CONNECT BA']-rERY" in the
Assembly section of this manual).
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
FIG. 9
16
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CUSTOMER R
iii
ii,,,,,,
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:
•
i
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V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE
COOLING
Keep transaxle free from build:.up of dirt and chaff which
can restrict cooling,
.......
ENGINE
......
FIG. 12
LUBRICATION
AIR FILTER (See Fig. 13)
Only use high quality detergent oil rated with API service
classification SF orSG. Select the oil's SAE viscosity grade
according to your expected operating temperature,
Your engine will not run properly using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of operation or every season, Service paper cartridge ever:/100
hours of operation or every season, whichever occurs first.
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in.cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check you r engine oil level more frequently to avoid
possible engine damage from running tow on oil,
Service air cleaner more often under dusty conditions.
•
Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
SAE VISCOSITY GRADES
i,,
4
oF
,.20 °
TEMPERATURE
0•
RANGE
30"
320
40_
ANTICIPATED
60 °
BEFORE
80 _ '
NEXT
100 _
OIL CHANGE
FIG. 11
Change the oil after the first two hours of operation and
every 25 hours thereafter or at ]east once a year if the
tractor is not used for 25 hours in one year.
TO CHANGE ENGINE OIL (See Figs. 11 and 12)
Determine temperature range expected before oil change.
Afl oil must meet API service classification SF or SG.
Be sure tractor is on level surface.
•
•
Oil will drain more freely when warm.
Catch oil in a suitable container.
•
Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
•
Remove drain plug.
•
After oil has drained completely, replace oil drain plug
and tighten securely.
•
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this
manual.
•
Slide foam pre-cteaner off cartridge.
°
Wash it in liquid detergent and water.
°
Squeeze it dry in a clean cloth.
•
Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.
•
•
If very dirty or damaged, replace pre-cieaner.
Reinstall pre-cleaner over Cartridge.
•
Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE::
° Remove cartridge nut.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil flit
cap/dipstick securely each time you check the oil level.
•
•
::
•
Carefully remove cartridge to prevent debris from
entering carburetor. Clean base carefully to prevent
debris from entering carburetor.
•
Clean cartridge by tapping gently on flat su dace. If very
dirty or damaged, replace cartridge.
°
Reinstall cartridge, nut, precleaner, cover and secure
with knob(s).
IMPORTANT:
PETROLEUM
SOLVENTS,
SUCH
AS
KEROSENE, ARE NOT TO BE USED TQ CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED
AIR TO CLEAN OR DRY
CARTRIDGE.
COVER
KNOB
CARTRIDGE
NUT
COVER
Use gauge on oil ill] cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at "FULL" line on dipstick.
FOAM
PRE-CLEANER
,
_
BASE CARTRIDGE
FIG. 13
17
PAPER
........
illll
i
CUSTOMERIIRESPONSIBILITIES
lU
n.i
u,,=,=l,=,,,,,,,,
ill
==,,,,,,m
ii
,,
H,,,,,,,,m
lliHll
L i
CLEAN AIR SCREEN (See Fig. 14)
IN-LINE FUEL FILTER
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
ENGINE COOLING
FINS (See Fig. 14)
Remove any dust, dirt or oi_ from engine cooling fins to
prevent engine damage from overheating.
°
Remove screws from blower housing and lift housing
and oil fill tube assembly off engine.
°
Cover oil fill opening to prevent entry of dirt.
•
Remove the screws securing the starter housing and
[ift housing off engine.
•
•
(See Fig. 15)
°
With engine coot, remove filter and plug fuel line
sections.
•
Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
•
Be sure there are no fuel line leaks and clamps are
properly positioned.
Immediately wipe up any spilled gasoline.
•
CLAMP
Use compressed air or stiff bristle brush to thoroughly
clean engine cooling fins.
To reassemble, reverse above procedure.
SCREWS
BLOWER HOUSING
SCREWS
FIG. 15
CLEANING
AIR SCREEN
OIL FILL
TUBE
ASSEMBLY
Clean engine, battery, seat, finish, etc. of all foreign
matter.
•
Keep finished surfaces and wheels free of all gasoline,
oil, etc.
•
Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.
SPARK
PLUG
ENGINE COOLING FINS
•
FIG. 14
MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 of this manual.
18
IIHll
I,IIIIWI,I
IIIIll Illll
I
IIIIIIIH
,I
I
II
IIIll
CE AND ADJUSTMENTS
•
Depress clutch/brake pedal fully and set parking brake.
CAUTION:
BEFORElever
PERFORMING
ANY
SERVICE OR ADJUSTMENTS:
Place gearshift
in neutral (N)
position.
•
Place attachment clutch in "DISENGAGED" position.
•
Turn ignition key "OFF" and remove key.
•
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with
plug.
TO REMOVE
MOWER
(See Fig. 16)
CLUTCH LEVER
Mower willbe easier to remove from the right side of tractor.
•
•
•
CLUT(
Place attachment clutch in "DISENGAGED" position,
Move attachment lift lever forward to lower mower to its
lowest position,
Roll belt off engine pulley.
•
Disconnect clutch rod from clutch lever by removing
retainer spring.
•
Disconnect anti-sway bar from chassis bracket by
removing retainer spdng,
•
Disconnect suspension arms from rear deck brackets
by removing retainer springs.
°
Disconnect front links from deck by removing retainer
: springs.
RETAINER
SUSPENSION
ARMS
ENGINE
PULLEY
RETAINER
SPRINGS
"'--,. (BOTH SIDES)
•
Raise fft teverto raise suspension arms. Slide mower
out from under tractor.
IMPORTANT:
IF AN ATTACHMENT OTHER THAN THE
MOWER IS TO BE MOUNTED TO THE TRACTOR, THE
R.H. AND L.H, SUSPENSION ARMS MUST BE REMOVED
FROM TRACTOR,
RETAINER
SPRING
ANTI-SWAY BAR
TO INSTALL MOWER (See Fig. 16)
'
Raise attachment lift lever to its highest position,
•
Slide mower under tractor with discharge guard to right
side of tractor,
°
•
Lower lift lever to its lowest position.
Install mower in reverse order of removal instructions.
RETAINER
SPRINGS
(BOTH SIDES)
FIG. 16
19
111111
iiiii
ill ii
iii
i
i ill
ii
i
i i
ii illlllll ii,,,,,,lllll
illlll
illl
ill
AND ADJUSTMENTS
iii ill Ul
iiiii,
ii
i i i,ii,lll
i ii i
i IL
II i
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or
driveway. Make sure tires are properly inflated (See
"PRODUCT SPECIFICATIONS" on page 3 of this manual).
If tires are over or underinflated, you will not properly adjust
your mower.
, ,.,...
i
i,,i
ill
illl illll
i
ii
FRONT-TO-BACK ADJUSTMENT (See Figs. 19 and 20)
......'IMPORTANT: DECKMUST BE LEVEL SIDE-TO-SIDE. IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER : WILL STAY LEVEL SIDE-TOSIDE.
To obtain the best cutting results, the mower housing
should be adjusted so that the front isapproximately 1/4" to
3/4" lower than the rear when the mower is in its highest
position.
SIDE-TO-SIDE ADJUSTMENT (See Figs. 17 and 18)
•
Raise mower to its highest position.
...... At the midpoint of both sides of mower, measure height
from bottom edge of mowerto ground. Distance"A" on
both sides of mower should be the same or within 1/4"
of each other.
Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom
edge of mower housing as shown.
•
To raise one side of mower, tighten lift link adjustment
nut on that side.
Before making any necessary adjustments, checkthat
both front links are equal in length. Both linksshould be
approximately 10-3/8".
•
To lower one side of mower, loosen lift link adjustment
nut on that side.
•
NOTE: Each fullturn of adjustment nut willchange mower
height about 1/8".
Recheck measurements after adjusting.
•
If iinks are not equal in length, adjust one link to same
length as other link.
To lower front of mower loosen nut "E" on both front
links an equal number of turns.
When distance "D" is 1/4" to 3/4" lower at front than
rear, tighten nuts "F" against trunnion on both. front
links.
°
If adjustment is necessary, make adjustment on one
side of mower only.
°
•
BOWOM
EDGe
To raise front of mower, loosen nut"F" from trunnion on
both front links. Tighten nut "E" on both front _inks an
equal number of turns.
When distance "D" is 1/4" to 3/4" lower at front than
rear, tighten nut"F" against trunnion on both front tinks.
BOTTOM EDGE
OF MOWER TO
GROUND
OF MOWER TO
GROUND
Recheck side-to-side adjustment.
\,
:
GROUND LINE
._ %\
"\
_ ....
_ _
MANDREL
FIG. 17
SUSPENSION
ARM
FIG. 19
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
LIFT LINK
ADJUSTMENT
NUT
/
FIG. 18
NUT "E"
NUT "F"
FRONT LINKS
20
TRUNNION
FIG. 20
:
SERVICE AND ADJUSTMENTS
TO REPLACE
(See Fig. 21)
MOWER BLADE DRIVE BELT
WITH PARKING BRAKE "ENGAGED"
The mower blade drive belt may be rep aced without tools.
Park the tractor on level surface. Engage parking brake.
BELT REMOVAL •
Remove mower from tractor (See 'q-o REMOVE
MOWER" in this section of this manual).
•
Work bett off both mandrel pulleys and idler pulleys.
•
Pull belt away from mower.
BELT INSTALLATION •
Install new belt in reverse order of removal.
•
•
Make sure belt is in all pulley grooves and inside all belt
guides.
Install mower in reverse order of removal instructions.
OPERATING
ARM
FIG. 22
MANDREL
PULLEY
IDLER
PULLEYS
TO REPLACE
MOTION
DRIVE BELT
(See Fig. 23)
Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest.
°
Remove mower (See %0 REMOVE MOWER" in this
section of this manual.)
•
•
Remove upperbelt keeper.
Remove :be tfrom stationary idler and clutching idler.
•
Puilbelt slack toward::rearof tractor. Remove belt
upwards from transaxle pulley by deflecting belt keepers. :,
Pul belt toward front of tractor and remove downwards
from around engine pulleY,::
•
MANDREL
PULLEY
•
instal newbelt by reversing above procedure.
':
:[
IMPORTANT::: MAKESURE UPPER BELT KEEPER IS
POSITIONED PROPERLY BETWEEN LOCATOR TABS.
FIG. 21
PULLEY
TO ADJUST
TABS
CLUTCHING
IDLER
BRAKE (See Fig. 22)
Your tractor is equipped with an adjustable brake system
which is mounted on the right side of the transaxte.
UPPER BELT
KEEPER
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
•
•
Depress clutch/brake pedal and engage parking brake.
Measure distance between brake operating arm and
nut "A" on brake rod.
•
If distance is otherthan 1-1/2", loosen jam nut and turn
nut "A" until distance becomes 1-1/2". Retighten jam
nut against nut "A".
Road test tractor for proper stopping distance as stated
above. Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest authorized service center/department.
•
ST/
IDLER
PULLEY
21
FIG. 23
SERVICE AND ADJU
TO ADJUST STEERING WHEEL ALIGNMENT
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 25)
If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straightforward, remove steering wheel and reassemble per instructions in the Assembly
section of this manual.
_
teries.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on
your tractor. If damage has occurred to affect the front
wheel toe-in or camber, contact your nearest authorized
if your battery is too weak to start the engine, it should be
recharged.
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT NEGATIVE GROUNDED
SYSTEM.
THE OTHER
VEHICLE
MUST ALSO BE A 12 VOLT NEGATIVE
GROUNDED SYSTEM.
DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES.
service center/department.
TO REMOVE WHEEL FOR REPAIRS
(See Fig. 24)
•
°
.
i ....
Block up axle securely.
Remove axle cover, retaining ring and washers to aliow
wheel removal (rear wheel contains a square key - Do
not lose).
•
Repair tire and reassemble.
°
On rear wheels only: align grooves in rear whee hub
and axle. Insert square key.
°
Replace washers and snap retaining ring securely in
axle groove ..........
Replace axle cover.
°
TO ATTACH JUMPER CABLES ° Connect each end of the RED cable to the POSITIVE
(+) terminal of each battery, taking care not to short
against chassis.
•
Connect one end of the BLACK cable to the NEGATIVE (-)terminal of fully charged battery.
•
Connect the other end of the BLACK cable to good
CHASSIS GROUND, away from fuel tankand battery.
TO REMOVE CABLES, REVERSEORDER
•
WASHERS
•
RETAINING
RING
AXLE COVER
-
BLACK cable first from chassis and then from the fuliy
charged battery.
RED cable last from both batteries.
POSITIVE TERMINAL
NEGATIVE TERMINAL
POSITIVE TERMINAL
\
NEGATIVETERMINAL
SQUARE KEY
(REAR WHEEL ONLY)
FIG. 24
FIG. 25
22
AND ADJUSTM
TO REPLACE
HEADLIGHT
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 26)
BULB
•
Raise hood.
•
Pull bulb holder out of the hole in the backside of the
grill.
•
Raise hood.
•
Unsnap headlight wire connector.
•
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the gdll.
CIosehood.
•
Stand in front oftractor. Grasp hood at sides, tilt toward
engine and lift off of tractor.
To replace, reverse above procedures.
•
INTERLOCKS
•
AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
•
Check wiring. See electrical wiring diagram in the
Repair Parts section of this manual.
TO REPLACE
HOOD
FUSE
Replace with 30 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.
HEADLIGHT
WIRE
CONNECTOR
FIG. 26
23
ICE AND ADJUSTMENTS
ENGINE
::
TO ADJUST THROTTLE
(See Fig. 27)
CONTROL
:
PRELIMINARY SETTING •
Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments.
°
Be sure the throttle control cable is adjusted properly
(see above).
FINAL SETTING •
Start engine and allow to warm for five minutes. Make
final adjustments with engine running and shift/motion
control lever in neutral (N) position,
•
Move throttle control lever to slow (,I_) position. With
finger, rotate and hold throttle lever against idle speed
screw. Turn idle speed screw to attain 1750 RPM.
•
While still holding throttle lever against idle speed
screw, turn idle mixture valve full travel clockwise then
counterclockwise until engine runs rough. Turn valve
to a point midway between those two positions. Release throttle lever.
: :
CABLE
The throttle control has been preset at the factory and
adjustment shouldnot be necessary. Check adjustmentas
described below before loosening cable. If adjustment is
necessary, proceed as follows:
•
With engine not running, move throttle control lever
from slow (,_i) to choke (N) position. Slowly move
lever from choke (l'_i) to fast (,{y) position.
•
,
Checkthatholes"A" in governorcontrolleverand hole
in governor plate iine-up. If holes "A" are not aligned,
loosen clamp screw and move throttle cable until holes
are aligned, Tighten clamp screw securely.
GOVERNOR
CONTROL LEVER
GOVERNOR
CONTROL PLATE
ACCELERATION
TEST -
°
HOLES"A"
CLAMP
SCREW
Move throttle control lever from slow (,ab) to fast (,_)
position.
If engine hesitates or dies, turn idle mixture
valveout (counterclockwise)
I!8turn.
Repeattest
and
continue to adjust, if necessary, until engine accelerates smoothly.
High speed stop is factory adjusted.
Do not adjust damage may result.
IMPORTANT:
NEVER TAMPER WITH THE ENGtNE
GOVERNOR,
WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE
THE FACTORY
HIGH SPEED
SETTING
CAN BE
DANGEROUS.
IF YOU THINK THE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING,
CONTACT
YOUR
NEAREST
AUTHORIZED
SERVICE
CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE
TO
MAKE
ANY
NECESSARY
ADJUSTMENTS.
THROTTLE
CABLE
THROTTLE
LEVER
FIG. 27
TO ADJUST
CARBURETOR
IDLE SPEED
SCREW
(See Fig. 28)
NOTE: The carburetor on this engine is tow emission, it is
equipped with an idle fuel adjusting needle with a limiter
cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap.
The limiter cap cannot be removed without breaking the
adjusting needle.
The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fue!,
temperature, altitude or load. If the carburetor does need
adjustment, proceed as follows:
In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/
air mixture. Turning the idle mixture valve out (counterclockwise) increasesthe supply of fuel to the engine giving
a richer fuel/air mixture.
IDLE MIXTURE
VALVE WITH
LtMITER
IMPORTANT; DAMAGE TO THE NEEDLE VALVE AND
THE SEAT tN CARBURETOR MAY RESULT IF SCREW IS
TURNED IN TOO TtGHT.
FIG. 28
24
STORAGE
i,i
i,i
ill
ll,l,l,,,ll
FUEL SYSTEM
IMPORTANT: IT 1S IMPORTANT TO PREVENT GUM
DEPOStTS FROM FORMING IN ESSENTIAL FUEL
SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,
FUEL HOSE, OR TANK DURING STORAGE. ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.
::
....
:
,, ................
TRACTOR
Remove mower from tractor for winter storage. When
mower is to be stored for a period of time, clean it thoroughly, remove all dirt, greas e, leaves, etc. Store in a
clean, dry area.
•
Clean entire tractor (See "CLEANING" in the Customer
Responsibilities section of this manual).
•
Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments
section of this manual).
•
Drain the fuel tank.
•
Start the engine and iet it run until the fuel lines and
carburetor are empty.
•
Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
Use fresh fuel next season.
•
NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during storage. Add stabi!izer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allowthe stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fue! stabilizer.
Lubricate as shown in the Customer Responsibilities
section of this manual.
Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts fordamage, breakage
and wear. Replace if necessary.
•
i,,,lll,llllll,i
,,,,,,,,,,,,,,,,
CAUTION:, Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool
before storing in any enclosure.
...................................
,,
i j
ENGINE
Immediately prepare your tractor for storage at the end of
the season or if the tractor will not be used for 30 days or
more,
,,,,,,,,,,,,,,,,,,,,,,,,,
ill
ENGINE OIL
Touch up all rusted or chipped paint surface,_ sand
lightly before painting.
'
Drain oil (with engine warm) and replace with clean engine
oil. (See "ENGINE" in the Customer Responsibilities
section of this manual).
BATTERY
Fully charge the battery for storage.
CYLINDERS
After a period of time in storage, battery may require
recharging.
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be
disconnected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual).
•
Remove spark plug(s).
•
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
Turn ignition key to"START" position for afew seconds
to distribute oil.
•
•
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
Replace with new spark plug(s).
OTHER
•
Be sure battery drain tube is securely attached.
•
Do not store gasoline from one season to another.
•
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
•
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
•
If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
•
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST
AREAS
ARE STILL WARM.
25
/
i
Hi,llnl
TROUBLESHOOTING
. /l/l/_
i
i ii
CAUSE
PROBLEM
Will not start
i
CORRECTION
....
1,
Out of fuel.
2.
3.
4.
5.
6.
7.
Engine not"CHOKED"
Engine flooded,
Bad spark plug,
D rty air filter,
Dirty fuel filter.
Water in fuel.
8,
9,
10,
i
POINTS
ii
1.
2,
3.
4,
5.
6.
properly,
....
:
:
_
7.
8,
9.
Loose or damaged wiring,
Carburetor out of adjustment.
Engine valves out of adjustment,
10,
Fill fuel tank.
See "TO START ENGINE" in Operation section,
Wat severa minutes before attempting to start,;
Replace spark plug.
: .....
::
Clean/repiac e air filter,
Replace fuel filter. :........
Drain fuel tank and Carburetor, refill tank with fresh
gasoline and replace fue! filter.
Check all widng.
Contact an authorized service center/department.
Contact an authorized service center/department.
Ill,
Hard to start
4
Engine will not turn over
:
i
1.
2.
3.
4.
5.
6.
7.
Dirtyair fitter,
Bad spark plug.
Weak or dead battery,
Dirty fuel filter.
Stale or dirty fuel.
Loose or damaged wiring .....
Carburetor out of adjustment.
8,
Engine valves out of adjustment
1. Clean/replace air filter.
2, Replace spark plug.
3, Recharge or replace battery.
4. Replace fuel filter.
5, Drain fue! tank and refill with fresh gasoline,
6. : Check all wiring,
7. Contact an authorized service center/department,
8, Contact an authorized service centeddepartment
1. Clutch/brake pedal not depressed.
2, Attachment clutch is engaged,
3, Weak or dead battery,
4, Blown fuse,
5. Corroded battery terminab,
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
1.
2,
3,
4.
5,
6.
7.
8.
9.
.IIHIIIIlll
Engine clicks but will not
start
1.
2.
3.
4.
Depress clutch/brake pedal,
Disengage attachment clutch.
Recharge or replace battery,
Replace fuse,
:
Ciean battery terminals.
Check al! widng,
CheckJreptace ignition switch,
CheckJrepiace sobnoid or starlet,
Contact an authorized service center/department
I
1.
2,
3.
4,
Weak or dead battery.
Corroded battery terminab.
Loose or damaged wiring.
Faulty soIenoid or starter.
Recharge or replace battery,
Clean battery terminals,
Check all wiring,
Check!replace solenoid orstarter.
r
Loss of power
t,
2,
3.
4,
5.
6,
7.
8.
9.
10.
11.
12.
13.
I4.
!5.
Excessive vibration
t.
2,
3.
4,
5.
6,
7.
8,
9.
Cutting too much grass/too fast.
Throttle in "CHOKE" position.
Build-up of grass, leaves and trash under mower,
Dirty air fiiter,
Low oil level/dirty oil, :
Faulty spark plug,
Dirty fueI filter.
Stale or dirty fuel .........
Water in fuel.
10.
11.
12.
13.
14,
15.
Spark plug wire loose.
Dirty engine air screen/fins.
Dirty/clogged muffler.
Loose or damaged wiring.
Carburetor out of adjustment,
Engine valves out of adjustment
1.
2.
3.
1.
2.
3.
Worn, bent or loose blade.
Bent blade mandrel.
Loose/damaged part(s).
L
I
•
-•i
•
26
•
......
Set in "Higher Cut _ position/reduce speed,
Adjust throttle control.
Clean underside of mower housing .....
Clean/replace air filter.
Check oilleve!ichange oil.
Clean and regap or change spark plug.
Replace fuel filter.
Drain rue! tank and refill w!th fresh gasoline,
Drain fuet tank and carburetor, refill tank with fresh
gasoline and replace fuel _ter.
Connect and tighten spark plug wire.
Ciean engine air screen/fins,
Clean/replace muffler,
Check all wiring,
Contact an authorized service center/department,
Contact an authorized service center/department.
Replace blade. Tighten blade bolt.
Replace biade mandrel.
Tighten loose part(s). Replace damaged parts.
i i illl ill
, iiii
TROU
PROBLEM
HOOTING POINTS
CAUSE
CORRECTION
Engine continues to run
when operator leaves seat
with attachment clutch
engaged
1.
Faulty operator-safety presence control system.
1,
Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.
Poor cut - uneven
1.
2.
3,
4,
Wom, bent or _oose blade.
Mower deck not level
Buildup of grass, leaves, and trash under mower.
Bent blade mandrel.
5,
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
1.
2.
3,
4.
5.
Replace blade. Tighten blade boIt.
Level mower deck.
Clean underside of mower housing.
Replace blade mandrel.
Clean around mandrels to open vent holes..
Mower blades will not
rotate
1.
Obstruction in clutch mechanism.
I.
Remove obstruction.
2.
3.
4.
Worn/damaged mower drive belt.
Frozen idler pulley.
Frozen blade mandrel.
2.
3.
4.
Replace mower drive belt.
Replace idler pulley.
Replace blade mandrel.
1,
2.
3.
4.
5.
6.
7.
8.
Engine speed too slow.
Travel speed too fast.
Wet grass,
Mower deck not level.
Low/uneven tire air pressure.
Worn, bent or loose blade.
Buildup of grass, leaves and trash under mower.
Mower drive belt worn.
9.
10.
11.
Blades improperly installe&
ImproperbIades used.
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
nlnllH
Poor grass discharge
t.
2.
3.
4.
5.
6.
7.
8.
9.
t0.
11.
Place throttle control in "FAST" position.
Shift to slower speed.
Allow grass to dry before mowing.
Level mower deck.
Check tires for proper air pressure.
Replacelsharpen blade. Tighten blade bolt.
Clean underside of mower housing.
Replace mower drive belt.
Reinstall blades sharp edge down.
Replace with blades listed in this manual.
Clean around mandrels to open vent holes.
Headlight(s) not working
(if so equipped)
1.
2,
3.
4.
5.
Switch is "OFF".
Bulb(s) burnedout.
Faulty light switch.
Loose or damaged wiring.
Blown fuse.
1.
Turn switch "ON".
2.
3.
4.
5.
Replace bulb(s),
Check/replace light switch.
Check wiring and connections.
Replace fuse.
Battery will not charge
1.
2.
Bad battery cell(s).
Poor cable connections.
1.
2.
Replace battery.
Check/clean all connections.
3.
4.
Faulty regulator (if so equipped).
Faulty alternator.
3.
4.
Replace regulator,
Replace alternator.
1,
Engine throttle controt not set at "SLOW"
position for 30 seconds before stopping engine.
Engine "backfires"
when turning engine
"OFF"
27
Move throttle control to "SLOW" position and allow
to idle for 30 seconds before stopping engine.
S
E
28
TRACTOR -- MODEL NUMBER 917.256410
SCHEMATIC
RED
BLACK
BATTERY
RED
Q _je
RED
FUSE 30 AMP.
AMMETER
i
_llh
i
STARTER
BLACK
r----_
WHITE
___:
'O'O'
1
t
I
1
_
I
_" .....
}
SOLENOID
J
CLUTCH/ BRAKE
(PEDAL UP)
WHITE
SEAT
SWITCH
(NOT OCCUPIED)
IGNITION SWITCH
WHITE
I
,0
: :::'
I
1
1
,UST;-::
....
'
{
O
f_
I
BLACK
1-
_1
BLACK
f
(CLUTCH OFF)
BLACK
:
,GN,T,O.
UNIT
CHARGING SYSTEM OUTF_UT
3 AMP DC @ 3600 RPM
I
GROUNDING
CONNECTOR
SPARK
PLUG e----ll
28 VOLTS AC MIN. @ 3600 RPM
(CHARGING
SYSTEM DISCONNECTED)
RED
_u2_;u_: :_
.... DIODE-"
........ 'i' A'._ATO-_
_
:
NOTE
1_
_x
'.........
J
YOUR TRACTOR IS
]_
" 14 VOLTS AC MIN, @ 3600 RPM {LIGHTS OFF)
EQUIPPED WITH A SPECIAL
l_
HEADLIGHTS
:ALTERNATOR SYSTEM.
! _......
i
/_
t
I BROWN
BLACK
THE LIGHTS ARE NOT
____
CONNECTED TO THE
;_2 _ _
;
- T
\_/
T BATFERY, BUT HAVE THEIR
I_EAT3LI_T
i
_\
I
OWN ELECTRICAL SOURCE.
SWITCH
L_O
BECAUSE OF THIS, THE
(OFF)
BRIGHTNESS OF THE LIGHTS
IGNITION SWITCH
WILL CHANGE WITH ENGINE
POSITION
CIRCUIT
SPEED. AT IDLE THE LIGHTS
F 7
WILL DIM. AS THE ENGINE IS
M+G"
WIRING INSULATED CLIPS
OFF
SPEEDED
UP,
THE
LIGHTS
......ON
B+L
NOTE: IF WIRING INSULATED
WILL BECOME THEIR BRIGHTEST.
B+S+L
START
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
A
SHOULD BE REPLACED TO
W
NON-REMOVABLE _
REMOVABLE
PROPERLY SECURE YOUR WIRING.
CONNECTIONS
CONNECTIONS
29
REPAIR PARTS
TRACTOR
-- MODEL
NUMBER
917.256410
ELECTRICAL
22
42
41
36
35
20
34
39
39
36
/
/
45
25
32
15
\
8/
-__
]
]
6
]
=
-
T
-
=
J
I
30
/
REPAIR PARTS
TRACTOR - - MODEL NUMBER
ELECTRICAL
917,256410
.....
• KEY
NO,
1
2
3
4
6
7
PART
NO.
146139
STD523107
STD551025
STD551125
STD541025
109238X
8
144940
9 !09596X
15 147688
19 STD551125
20 73350400
21 136850
22 4152J
24 4799J
25 146147
26 108824X
28 4207J
29 121305X
3O 144921
31 140400
32 141226
33 1404o3
34 110712X
35 108236X
36 STD601005
38 140336
39 109553X
40 146057
41 71110408
42 131563
43 145673
44 73640400
45 121433X
49 STD551262
70 140413
DESCRIPTION
Battery 12 Volt 25 AMP
Bolt Hex Hd 1/4-20unc X 3/4
Washer 9/32 X 5/8 X 16 Ga
Washer Lock Hvy Helical 1/4
Nut Fin Hex 1/4-20 Unc
Tube Plastic 12"
Case Battery
Clamp Hose Olive
Fastner Snap-ln
Washer Lock 1/4
Nut Jam Hex 1/4-20 Unc
Harness Socket Light W/4152J
Bulb Light #1156
Cable Battery 6ga 11" red
Cable Battery 6 Ga W/16 Wir red
Fuse 30 AMP Auto Green
Cable Ground 6ga 12" black
Switch Plunger Nc Gray
Switch Ign 3 pos
Nut Ignition
Cover Sw Ignition
Key Ign Motded Craftsman, Delta
Switch Light BIk Blk Red
Bracket Switch Clutch
Screw Tap Hex #10-24unc X 1t2
Bracket Switch interlock
Switch Intlk CI MWR Gry 4 Term
Harness Ign Dash LT 1 PC Mech 95
Bolt BIk Hex I/4-20unc x 1/2
Cover Terminal Red
Solenoid
Nut Keps Blk Hex 114-20 Uric
Ammeter Rectangular 6 AMP
Washer Lock Internal Tooth 5/8
Harness Engine, B&SFFec, Dual
NOTE: All component dimensions
1 inch = 25.4 mm
31
given in U.S. inches
REPAIR PARTS
TRACTOR-
MODEL NUMBER 917.256410
CHASSIS AND ENCLOSURES
30
17
21
22
5
18
26
25
26
O0
29
14
1
\
1
26
33
10
•32
28
REPAIR PARTS
TRACTOR
- -MODEL
NUMBER
917.256410
CHASSIS AND ENCLOSURES
KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
13
14
15
16
t7
18
19
21
22
24
25
26
27
28
29
30
31
33
34
35
38
39
100
--
PART
NO,
145501
140356
17490612
STD55t025
146O77
145208X016
126842X
126471X
146760X011
STD533710
146956
146961X012
17490608
74180512
STD541431
131445X574
126938X
17030814
122933X
124479X
STD523710
19131312
STD541437
1703O814
14O137
!24029X
109872X574
136619
145244X574
145243X574
STD533707
139886
139887
!05037X
5479J
DESCRIPTION
Chassis Wldmt 11ga 1995
Drawbar Stretch
Screw Thdrol 3/8-16 x 3/4 Ty-tt
Washer 13/32 X 3/4 X 16 Ga
Bumper Snap-in
Saddle Slkscr Fit Sdl 65 D4360
Shield Hr. Hood Kohl/Dia Engine
Clip Insulator 406 Mtg Hole
Dash Slkscr 1-pc
Bolt Rdhd Sqnk 3/8-16unc X 1
Panel Dash LH
Panel Slkscr Dash RH
Screw Thdrol 3/8-16 x 1/2 Ty-tt
Screw Mach TRHD 5/16-18 unc x 3/4
Nut Keps 5/16-t8 Unc
Hood Asm Pnt Slope Weld Ms-459
Bumper Hood
Screw Sltd Hex Hd W/PI Washer
Rivet Ratchet Nylon
Washer Nylon BIk 28 x 75 x 19
Bolt Fin Hex 3/8-16 unc x 1 Gr. 5
Washer 13/32 X 13/16 x 12 Ga
Nut Hex Lock W/Ins. 3/8-16 Unc
Screw Spiderloc Hex Hd #8 x 7/8
GriIte Grey
Lens Headlight Bar Clear
Fender Pnt LT W/o Shift
Bracket Fender Repl 109873x
Footrest Pnt Lh
Footrest Pnt Rh
Bolt Rdhd Sht Sqnk 3/8-16 × 3/4
Bracket Asm Pvt LH MWR Rear
Bracket Asm Pvt RH MWR Rear
Strip Foam 18"
Plug Button Bik 359 Dia Choke
NOTE: All component dimensions given in U.S. inche
1 inch = 25.4 mm
33
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.256410
DRIVE
r19
61
34
53
26
27
34
REPAIR PARTS
TRACTOR--
MODELNUMBER
917.256410
DRIVE
KEY
NO.
PART
NO.
1
2
3
4
5
6
7
8
10
11
12
13
t4
15
t8
19
21
22
24
25
26
27
28
29
30
31
32
34
35
36
37
38
39
40
142603
146682
123666X
12000028
121520X
17490512
130802
t31679
STD561210
105701X
19151216
74550412
STD551125
74490544
STD523710
STD541437
106933X
130804
STD541237
106888X
STD551037
STD561210
145204
124236X
130807
127275X
STD523107
149001
120183X
STD551062
1572H
123674X
STD523727
4470J
KEY
NO.
DESCRIPTION
Transaxle 6sp Std D4360-79
Spring Return Brake T/a Zinc
Pulley Transaxle 18/20" tires
Ring Retainer # 5100-62
Strap Torque 30 Degrees
Screw Thdrol 5/16-18 X 3/4 TYT
Bracket Saddle Shift T!8,
Rod Shf Sdf LY/YT Str Bik Zinc
Pin Cotter t/8 X 1 Cad
Washer Plate Shf 388 Sq Hole
Washer 15/32 X3/4X 16ga
Bolt 1/4-28unf Gr8 W/Patch
Washer Lock Hvy Helical 1/4
Bolt Hex FLGHD5/16-18Gr.5
Bolt Fin Hex3/8-16unc X 1 Gr, 5
Nut Lock Hex W!Ins. 3/8-16 Unc
Knob Rd 1/2-13 Ptstc Thds BIk
Rod Brake BIk Zinc 26 840
Nut Hex Jam 3/8-16 Unc
Spring Rod Brake 2 00 Zinc
Washer 13/32 X 13/16 X 16 Ga
Pin Cotter 1/8 X 3/4 Cad
Rod Brake Parking Lt/Yt
Cap Brake Parking Red
Bracket Mtg Transaxle
Keeper Belt LH LT 14 Ga
Bolt Hex Hd 5/16-18unc X 3/4
Shaft Asm Pedal Foot
Bearing Nylon BIk 629 ld
Washer21/32 X 1 X 16 Ga
Pin Rolf 3/16 X1"
Pulley Idler Flat
Bolt Fin Hex 3/8-16unc X 2-3/4
Spacer Split 395 X 59 Bzp
PART
NO.
4!
109070X
42 19131312
44 105706X
45 110812X
46 12000039
47 127783
48 123789X
49 123205X
50 STD523715
51 _STD541437
52 STD541431
53 105710X
55 105709X
56 STD523712
57 130801
58 127274X
59 1403t2
61 17490612
62 8883R
63 140186
64 71170764
65 STD551143
66 129921
70 134683
72 19132012
74 109502X
75 121749X
76 STD581075
77 123583X
78 121748X
1t2 19091210
DESCRIPTION
Keeper Belt Retainer
Washer 13/32 X 13/16 X 12 Ga
Bearing Nyl 503 X 628 X 1 25
Washer Hardened
Ring Klip #t5304-50
Pulley Idler V Groove Plastic
Bellcrank Asm Clutch
Retainer Belt Style Spring
Bolt Hex Hd 3/8-16unc X 1-!/2
Nut Crownlock 3/8-16 UNC
Nut Crown Lock 5/16-18
Link Clutch 7 66
Spring Return Clutch 6 75
Bolt Fin Hex 3/8-16 unc x 1-1/4
V-Belt Gd Drive 95 25
Keeper Belt RH LT Pnt/zinc 16g
Keeper Belt Centerspan
Screw Thdrol 3/8-16x3/4 Ty-tt
Cover Pedal BIk Round
Pulley Eng Ct Mech 38deg LTiYT
Bolt Hex 7/16-20x4 Gr 5
Washer Lock Hvy HIcl Spr 7/16
Keeper Belt Engine LH LT
Guide Belt Mower Drive RH
Washer 13/32 X 1-1/4 X 12 Ga
Spacer Split 80xl 94 Cad/zinc
Washer 25/32 X 1 1/4 X 16 Ga
E-ring #5133-75
Key Square 2 0 X 1845/1865
Washer 25/32 X 1-5/8 X 16ga
Washer 9/32 X 3/4 X 10 Ga
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm
35
REPAIR PARTS
TRACTOR
- MODEL
NUMBER
917.256410
STEERING ASSEMBLY
62
46
.....8
11
/
/
12
_/
10
36
REPAIR PARTS
TRACTOR -- MODEL NUMBER 917.256410
STEERING
ASSEMBLY
KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
t7
18
19
20
2t
22
23
24
25
26
27
28
29
3O
32
36
37
38
39
40
41
42
43
46
47
62
PART
NO.
139768
142033
135227
135228
6266H
121748X
19272016
12000029
3366R
13O468
STD551137
73610600
110438X
74011056
73901000
132624
132614
57079
124035X
126684X
STD551125
71100410
127501
109816X
124036X
126847X
136874
19131416
17490612
STD561210
130465
132196
17431OO8
139769
19133808
STD541537
104820X
124417X
121749X
121232X
6855M
149684
DESCRIPTION
Wheel Steering Opp Sears BIk
Axle Asm Front Lt
Spindle Asm Lh
Spindle Asm Rh
Washer Thrust .75 x 1,230
Washer 25/32 x 1-5/8 x 16 Ga.
Washer 27/32 x 1-1/4 x 16 Ga,
RingKlip #T5304-75
Bearing Col Strg BIk
Link Drag Sol Ball Jt 20.064
Washer Lock Hvy Hlcl Spr 3/8
Nut Fin Hex 3/8_24 Unf
Spacer Bearing Axle Front
Bolt, Hex 5/8-11 UNC x 3-1/2
Locknut Flange 5/8-11 UNC
Pin Axle 5/8 x 1 o55/1,54 Lg
Shaft Asm Strg 5/8 x 15,19 Lt
Washer Thrust ,515 x ,750 x .033
Support Shaft
Washer Shim 1/4 x 5/8 x .062
Washer Lock Hvy Helical 1/4
Screw Cap Socket HD
Shaft Asm Pitman
Nyliner Snap In
Bracket Steering
Bushing Link Drag Blk LR
Gear Sector 22 Teeth
Washer 13/32 x 7/8 x t6 Ga.
Screw Thdro! 3/8-16 x 3/4 TY-TT
Pin Cotter 1/8 x 3/4 Cad
Rod Tie Wire Form 19.75 Mech
Bushing Strg. 5/8 ID Dash
Screw Stftp #10-16 x 1/2 Ty-B
Cap Wheel Steer Opp Sears B}k
Washer 13/32 x 2-3/8 x 8 Ga,
Locknut Center 3/8-24 Unf
Adaptor Wheel Strg..640/.635 ld
Boot Shaft Steering Craftsman
Washer 25/32 x 1-1/4 x 16 Ga.
Cap Spindle Fr Top Blk
Fitting Grease
Steering Assembly
NOTE: All component dimensions
1 inch = 25.4 mm
37
given in U.S. inches
REPAIR PARTS
TRACTOR
-- MODEL
NUMBER
917,256410
ENGINE
7
81
4
33
37
31
4O
23
29
\
OPTIONAL
EQUIPMENT
Spark Arrester
!i
38
REPAIR PARTS
TRACTOR
, - MODEL NUMBER
917.256410
ENGINE
KEY
NO.
PART
NO,
1 132759
2 17720410
3 152512
4
13
14
15
16
23
24
29
31
32
33
37
38
137348
272293
13280324
13200300
STD551237
128953
17021008
137180
109202X
t23549X
t23487X
137040
.......
40
44
46
62
72
78
81
124028X
17490412
19091416
STD551131
71070512
1749062O
128861
DESCRIPTION
Control Th/ch RH Blk Pdl 15 10
Screw Hex Thd Cut 1/4-20x5/8 T
Engine B&S 13,5HP IC/GOLD Model
No 28R707, Type No.0140-01
Muffler LT B&S 12/12 5/13 HP
Gasket Eng 1 313 Id Tin Plated
Nipple Pipe 3/8 Npt x 3"
Elbow Std 90 Degree 3/8-18 Npt
Washer Lock Ext Tooth 3/8
Shield ,Heat Browning LTiYT
Screw Tap Hex #10-24 unc X 1/2
Kit Spark Arrestor (Flat Scrn)
Tank Fuel Front 1 25
Cap Asm Fuel W/sym Vented
Clamp Hose Blk
Line Fuel 20"
Plug Oit Drain (Order From Engine
Manufacturer)
Bushing Snap Nyl BIk Fuel Line
Screw Hexwsh Thdrof 1/4-20 x 3/4
Washer 9/32 x 7/8 x 16 ga
Washer Lock Hvy Hict Spr 5/16
Screw Hex Hd Cap 5/16-18 X 3/4
Screw Thdrol 3/8-16xl-1/4 TYTT
Nut Flange 1/4-20 Starter Nut
NOTE: All component dimensions given in U.S. inches
i inch = 25.4 mm
39
REPAIR PARTS
....
TRACTOR -- MODEL NUMBER 917.256410
SEAT ASSEMBLY
_9
5
21
25
23
KEY
NO.
PART
NO.
1
2
3
4
5
6
7
8
9
10
12
13
140122
140551
STD523710
19131610
145006
STD541437
124181X
17490616
19131614
140552
121246X
t21248X
KEY
NO.
DESCRIPTION
14
15
16
17
2t
22
23
24
25
26
Seat
Bracket Pvt St
Bolt Fin Hex 3/8-16unc X 1
Washer Fiat 13/32 X I X 10 Ga
Clip Push-In Hinged
Locknut Hex W/Wsh 3/8-16
Spring Seat Cprsn 2 250 Blk Zi
Screw Thdrot 3/8-16 X 1 Ty-tt
Washer 13/32 X 1 X 14 Ga
Pan ,Seat
Bracket Mounting Switch
Bushing Snap BIk Nyl 50 ld
PART
NO.
72050411
134300
121250X
123976X
139888
STD541431
74780814
19171912
127018X
STD551150
NOTE:
40
DESCRIPTION
Bott Rdhd Sht Nk 1/4-20xl-3/8
Spacer Split 28x 96 Yel Zinc
Spring Cprsn 1 27 Btk Pnt
Nut Lock 1/4 Lge Fig Gr 5 Zinc
Bolt Shld 5/16-18 Type Tt T R
Nut Lock Hex"Wilns 5/16-18
Bolt Fin Hex 1/2-t3 X 7/8 Gr 5
Washer 17/32 X 1-3/16 X 12 Ga
Bolt Shoulder 5/16-18 X 62
Washer Lock Hvy Hlcl Spr 1/2
All component dimensions given in U.S. inches
1 inch = 25,4 mm
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917,256410
DECALS
6
19
3
7
14
17
4
14
11
17
10
9
16
13
15
18
16
KEY
NO.
1
3
4
5
6
7
8
9
10
1I
12
PART
NO.
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
138955
150676
150677
150680
133644
142235
140837
128314
149516
137537
4900J
WHEELS
KEY
NO.
DESCRIPTION
13
14
15
16
17
I8
19
21
-----
Dash Inst Oper English
Hood RH Crafts Sip LT
Hood LH Crafts Stp LT
Grille Crafts
Maint Cust Sears Domesti
Side Pnf Icgold BIk B & S
Brake Parking Saddle
Fender Craftsman Red
Battery DngdPsn Eng Acme
Caution Fender Engispan
Clutch/brake English
PART
NO.
146O46
150678
136832
145245
15O679
133179
150333
131265
145247
138311
152829
152830
DESCRIPTION
Decal V-Belt Dr Sch Tractor
Decal Chassis 6sp 42"
Decal V-Belt Sch
Pad Footrest
Decal Ins Hood
Decal Mower Qc System
Decal Cap CNSMR Help Line SRS
Decal Lightbox
Fastner Pop-in
Decal Handle L|t Height Adjust
Manual Owners English
Manual Owners Spanish
& TIRES
KEY
NO.
DESCRIPTION
1 59192
Cap Valve Tire
Stem Valve
2 65139
3 106222X
Tire F Ts 15 X 6 0 - 6 Service
4 59904
Tube Front (Service Item Only)
Rim Asm 6" f ront White Service
5 106732X427
6 278H
Fitting Grease (Front Wheel Only)
7 9040H
Beadng Flange (Front Wheel Only)
8 106108X427
Rim Asm 8" rear White Service
Tire R Ts 18x8 5-8 C Service
9 124635X
10 7152J
Tube Rear (Service Item Only)
1t !04757X
Cap Hub Axle BIk I 50 X 1 00
- - 144334
Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
.......
4,10
11
ii" _:T .....
PART
NO.
/
41
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.256410
H
LIFT
H
/
/
/
i
6
13
161718
32
19
15
13__
32
42
20
REPAIR PARTS
TRACTOR -- MODEL NUMBER 917.256410
LIFT
KEY_
NO.
1
2
3
4
5
6
7
8
10
tl
12
13
15
16
17
18
19
20
31
32
PART
NO.
136973
122507X
105767X
12000002
19211621
120183X
125631X
122365X
122512X
139865
139866
STD624008
127218
73350800
130171
73800800
139868
STD624008
140302
73540600
NOTE:
DESCRIPTION
Wire Asm Inner W/plunger 17 32
Shaft Asm Lift 9 680
Pin Groove I 500 Zinc
E Ring #5133-62
Washer PItd 21/32 X 1 X 21ga
Bearing Nylon Blk 629 Id
Grip Handle Fluted BIk
Button Plunger Red
Spring Cprsn 3 750 Oiled
Link Lift LH
Link Lift RH
Retainer Spring
Link Front
Nut Jam Hex t/2-13 Unc
Trunnion Blk Zinc
Nut Lock W/wsh 1/2-13unc
Arm Suspension Rear
Retainer Spring Zinc
Bearing Pvt Lift Spherical
Nut Crownlock 3/8-24
All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
REPAIR PARTS
TRACTOR - -MODEL
NUMBER 917,256410
MOWER
76
77
68
73
21
22
23
24
25
\
26
2
29
18
21
13_
44
27
REPAIR PARTS
TRACTOR
-- MODEL
NUMBER
917.256410
42" MOWER
KEY
NO.
PART
NO.
1
2
3
4
5
6
8
9
10
11
12
13
144393
STD533107
138017
138440
STD624008
130832
850857
STD551137
140296
134149 ,
129895
137645
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
40
41
43
44
128774
110485X
140329
72110610
72140505
132827
136888
STD541431
134753
131267
105304X
123713X
110452X
130968
19111016
131491
138776
129963
129861
137266
STD533717
133835
131494
STD551037
STD541437
133551
140O83
140088
DESCRIPTION
KEY
NO.
PART
NO.
45
46
48
49
50
51
52
53
54
55
56
58
59
STD624003
137729
133944
133940
131340
STD541410
139888
13t845
133943
140084
122052X
140086
141043
149846
144200
142427
131870
127847
121748X
12000029
128903
127845
140334
127498
128759
73350600
142028
120958X
144394
72140618
STD541437
153390
130794
DESCRIPTION
Retainer
Screw, Thd. Roll 1/4-20 x 5/8
Washer, Hardened
Roller Assembly, Cam Follower
Bolt, Shoulder #10-24 Grade 5
Locknut
....
Bolt, Shoulder 5/16-18 UNC
Arm Assembly, Pad, Brake
Washer, Hardened
Arm, Idler
Spacer; Retainer
,,
. Spring, Torsion Brakes 42
:Guard, Tuv Idler (94)
67
Knob, Custom Oval
68
V-Belt
7t
Rod, Clutch, Primary, with Nibs
72
Spring, Return
73
Arm, Clutch, Secondary
74
Washer 25/32 x 1-5/8 x 16 Gauge
75
Ring, Klip
76
Bolt, Shoulder 3/8-16 UNC x 1.44
77
Keeper, Spring
78
Arm, Crutch, Primary
79
Bushing, Large, Brass
8O
Spring, Mower Clutch
81
Nut, Hex Jam 3/8-t6 UNC
82
Trunnion Adj. 94
83
Washer Sintered"
84
Keeper Belt Idler Fixed
85
Bolt Carriage 3/8-16 x 2-1/4
92
Locknut, Hex W/Wsh 3/8-16 UNC
128
Washer, Felt
-Mandrel Assembly (Includes Key
Numbers 8-10, 12-15, 31 and 32)
- - 145411
Mower Deck, Complete
Available Mulcher Plate Kit not included with tractor:
- - 141112
Mulcher Close-out Plate Kit
Mower Housing
Bolt
Bracket Assembly, Sway Bar, Front
Bracket Assembly, Sway Bar
Retainer Spring
Arm, Suspension, Rear
Bolt, Hex 3/8-24 x 1,25 Grade 8
Washer, Lock
Washer, Hardened
Blade, Mulching
Bearing, Ball
Shaft Assembly, Mandrel, Vented
(Includes Key Number 6)
Housing, Mandrel, Vented
Bearing, Ball, Mandrel
Stripper, Vented Mower Deck
Bolt, Carriage 3/8-16 x 2-1/4
Bolt, Carriage 5/t6-18 x 5/8
Bolt, Shoulder
Baffle, Vortex
Nut, Crownlock 5/16-18 UNC
Stiffener Bracket
Bracket, Deflector
Cap, Sleeve
Spring, Torsion, Deflector
Nut, Push
Shield, Deflector
Washer 11/32 x 5/8 x t6 Gauge
Rod, Hinge
Screw Thdrot Hex Head Zinc Mwr
Washer, Spacer
Pulley, Mandrel
Nut Toplock, Flanged
Bolt
Fastner, :Christmas Tree
Pulley, Idler, Flat
Washer 13/32 x 13/16 x !6 Ga.
Nut, Crownlock 3/8-16 UNC
Rod, Pivot, with Nibs
Rod, Clutch, Secondary, with Nibs
Guard, Mandrel, L.H.
NOTE: All component dimensions given _n U.S. inches
1 inch = 25.4 turn.
45
REPAIR PARTS
TRACTORDANA
TRANSAXLE
- MODEL
- MODEL NUMBER 917.256410
NUMBER
4360-79
21
22
19
11"
24
2O
25
#
31
26
32
27
33
34
35
37
19
6
40
53
41
42
6
44
17
45
55
47
56
48
57
49
59
56
50
51
55
6O
62
/
t9
59
63
64
65
6869
67
61
52
46
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.256410
DANA TRANSAXLE
KEY PART
NO. NO.
1
2
142671
2274J
3
4
5
6
7
8
9
10
11
12
13
14
15
t6
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
134400
105904X
105905X
138235
134399
134791
138241
142672
134793
142673
t20415X
142674
138234
110078X
105909X
105910X
105911X
142675
138246
138236
73810500
142676
2244J
I05916X
120470X
110070X
142677
142681
120405X
108980×
120406X
134796
105925X
2232J
108978X
110079X
39
4O
124639X
120472X
- MODEL NUMBER 4360-79
....
KEY PART
NO. NO.
DESCRIPTION
41 105928X
42
110084X
43 134394
44 120473X
45 142678
46 142679
47 120407X
48 106589X
49
120408X
50 105937X
51 2226J
52 134401
:53 2264J
54 120474X
55 110081X
56 105941X
57 110071X
58 120952X
59 110082X
60 120475X
61 142680
62 120961X
63 7294J
64 t08989X
65 120953X
66 120954X
67 134799
Housing, Upper
Screw, Self-Tapping, Large
1/4-20 x .734
Ball, Detent
Spring, Detent
Screw, Set
Kit, Shifter Assembly
Boot, Shifter
Screw, Tapping w/Sealer
Square Ring
Ring, Retaining
* Assembly, Kit, Shim .625 Shaft
Bearing, Flange
Washer, Piain .632 x 1.38 x .046
Key, Woodruff, #9
Assembly, Kit, Input Shaft
Pinion, Bevel, !4 Teeth
Ring;Retaining
Chain, 24 Pitches
Bearing, Flange
Gear, Spur, 14 Teeth
Collar, Clutch
Assembly, Kit, Clutch Keys
Locknut 5/16-24
Shaft, Intermediate
Key, Woodruff, #61
Ring, Retaining
Sprocket, 18 Teeth (Reverse)
Spacer
Gear, Spur, 37 Teeth (1,,)
Gear, Spur, 35 Teeth (2_)
Gear, Spur, 30 Teeth (3-)
Gear, Spur, 25 Teeth (4_)
Gear, Spur, 22 Teeth (5,,)
Gear, Spur, 19 Teeth (6,o)
Washer, Plain .640 x 1.37 x .061
Washer, Plain .632 x 1.00 x .026
Spacer .630 x 1.00 x .169
Assembly, Gear, Combination of
12 Teeth and 35 Teeth
Shaft, Idler
Spacer .635 x .875 x .755
68
69
70
71
138244
108996X
120956X
106596X
72
73
120951X
120416X
*
**
DESCRIPTION
Sprocket, 9 Teeth (Reverse)
Gear, Bevel, 42 Teeth
* Assembly, Kit, Shim .750 Shaft
Shaft, Drive
Gear, Spur, I2 Teeth (1,,)
Gear, Spur, 15 Teeth (2,,)
Gear, Spur, 20 Teeth (3-)
Gear, Spur, 25 Teeth (4_)
Gear, Spur, 28 Teeth (5,,)
Gear, Spur, 31 Teeth (6,)
Washer, Plain .632 x 1.00 x .060
Washer, Neoprene
Washer, Plain .758 x 1.25 x .031
Axle, L.H.
Gear, Miter, 15 Teeth
Ring, Retaining
Gear, Spur, 32 Teeth
Shaft, Cross
Gear, Miter, 15 Teeth
Axle, R.H.
Housing, Lower
Puck, Friction
Disc, Brake
Spacer
Jaw, Brake
Pin, Dowel
Screw, Self-Tapping, Large
5/16-18 x 2.25
Lever, Actuating
Washer, Plain .321 x 1.00 x .055
Bracket, Anti-Rotation
Screw, Self-Tapping, Large
5/16-18 x 1.44
Puck, Friction
Grease
Use in combinations to maintain proper clearances
Order Key No. 15
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
47
REPAIR PARTS
TRACTOR -- MODEL NUMBER 917.256410
BRIGGS
& STRATTON
1019
I1058
LABEL
OWNER'S
ENGINE
KIT
- MODEL
NUMBER
28R707,
NUMBER
616
552
I
TYPE
_614
MANUALI
230
634A
306
8
305_i_
307
35
lk REQUIR ES SPECIAL TOOLS
TO INSTALL. SEE REPAIR
INSTRUCTION MANUAL.
368A
337
_'305A
45
20
48
15
0637-A1
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.256410
BRIGGS
& STRATTON
ENGINE
- MODEL
130
108
NUMBER
28R707,
TYPE
NUMBER
0637-A1
_,J
108A
618
s34e_
_634A
95_
634C
93_
!
965 +.+_+++++_
51
52
'
138
'_
50
<_
_108
142
123
II
I IIIII1[I
lk" REQUIRES SPECIAL TOOLS
TO INSTALL. SEE REPAIR
INSTRUCTION MANUAL,
523
284
224
872
1
171
_
524
49
REPAIR PARTS
TRACTOR
BRIGGS & STRATTON
- - MODEL
NUMBER
917,256410
ENGINE - MODEL NUMBER 28R707, TYPE NUMBER
0637-A1
240
j65
657
'_
187
I
209
663
601
877
305
_
78
668
1044
._75
73
304
455
100!
F
334
_.,
, :i ¸
•
H
H
5O
726
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917,256410
BRtGGS & STRATI"ON
ENGINE - MODEL NUMBER 28R707, TYPE NUMBER
0637-A1
801
615
1090
311
803
544
H
•
H
H¸
51
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.256410
BRIGGS & STRATTON
KEY PART
NO. NO.
t
2
3
5
7
8
9
10
11
12
13
15
16
t8
2O
22
23
24
25
26
27
28
29
32
33
34
35
36
37
4O
41
42
45
46
5O
51
496413
399265
391086
494240
94881
231109
271866
495735
27803
94621
280100
271916
271997
271996
94622
94239
495162
94196
494238
291675
94624
492326
222698
394661
394662
394663
394664
391780
392331
391781
391782
391783
260924
299691
391286
490348
490469
94671
262246
262247
65906
26828
224502
221596
292260
494553
262248
212897
213819
272465
ENGINE - MODEL NUMBER 28R707, TYPE NUMBER
KEY PART
NO. NO.
DESCRIPTION
52
53
73
75
78
93
95
98
104
105
106
108
108A
118
121
123
125
127
130
131
133
137
138
141
141A
142
142A
147
171
186
187
188
20t
209
216
219
222
224
227
23O
232
240
265
Cylinder Assembly
Bearing, Cylinder
Seal, Oil
Head, Cylinder
Screw, Hex (Qty. 1) (Key No. 305A)
Spacer (Qty. 1) (Key No. 668A)
* Gasket, Cylinder Head
Breather Assembly
(Includes Mounting Gasket)
* Gasket, Valve Cover
Screw, Seres
Tube, Breather
* Gasket, Crankcase Cover, 1/64"
* Gasket, Crankcase Cover, .005"
, Gasket, Crankcase Cover, .009"
Screw, Cylinder Head
Plug, Oil Drain
Crankshaft :
Key, Timing Gear
Base, Engine
* Seal, Oil
Screw, Sems, Base Mounting
Flywheel
Key, Flywheel
Piston Assembly, Standard Size
Piston Assembly, .010" Oversize*
Piston Assembly, .020" Oversize
Piston Assembly, .030" Oversize
Ring Set, Standard Size
Ring Set, Standard Size, Chrome
Ring Set, .010" Oversize
Ring Set, .020" Oversize
Ring Set, .030" Oversize
Lock, Piston Pin
Pin, Piston, Standard Size
Pin, Piston, .005" Oversize
Rod, Connecting
Rod, Connecting, .020" Undersize
Screw, Connecting Rod
Valve, Exhaust
Valve, Intake
Spring, Valve
Spring, Valve
Guard, Flywheel
Retainer, Intake Valve
Rotocoil, Exhaust Valve
Retainer, Rotocoit
Tappet, Valve
Gear, Cam
Carburetor, Elbow
*** Gasket, Carburetor
*
**
***
272554
94637
224948
225136
94626
281346
94098
495800
231789
231855
231854
224540
224558
498030
497535
94913
498027
--224539
494379
494381
281165
281164
495931
494380
497736
497737
498239
281051
494451
393815
94627
262767
260871
262766
490815
495611
94729
493935
94927
262785
394358
221535
0637-A1
DESCRIPTION
* Gasket, Carburetor
Stud, Carburetor Mounting
Screen, Rotating
Washer, Spring
Screw, Sems
Bushing, Throttle Shaft
** Screw, Throttle
Screw, Idle Adjust
** Pin, Float Hinge
** Valve, Inlet Needle
**Seat, Inlet
Valve Choke
Valve, Choke
Valve, Needle
Carburetor Kit
Screw, Elbow Mounting
Carburetor
** Plug, Welch (Sold in Kit Only)
Valve, Throttle
Shaft, Throttle
Float, Carburetor
*** Gasket, Float Bowl
*** Washer, Float Bowl
Shaft, Choke
Shaft, Choke
** Nozzle, Carburetor
Nozzle, Carburetor (High Altitude)
** Pilot, Jet
Nut, Air Cleaner
Elbow, Fuel Pipe
Line, Fuel (11" Long, Cut to Suit)
Screw, Sems
Link, Governor
Spring, Governor
Link, Choke
Gear, Governor
Plate, Governor Control
Screw, Hex Head
Lever Assembly, Governor
Washer, Governor Crank
Spring, Governor Link
Filter, Fuel
Clamp, Casing
Included in Gasket Set (494241)
tncluded in Carburetor Kit (497535)
included in both Carburetor Kit (497535),
and Carburetor Gasket Set (494385)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
52
REPAIR PARTS
i
TRACTOR
BRIGGS & STRATrON
KEY PART
NO. NO.
284 94903
284A 94704
304 496280
305 94786
305A 94881
306 224545
307 94930
308 491490
309 497595
310 497602
311 497608
333 492341
334 93381
337 802592
346 94896
356 494328
358 494241
363 19203
383 89838
423 94903
445 496894
455 222561
467 493903
474 393474
482 93621
510 497606
523 495230
524 281370
525 496113
535 272403
537 281106
544 497603
552 491986
562 92613
592 231082
601 93053
614 93306
615 263080
616 495157
618 262803
634 281168
634A 491323
634B 398970
634C 494453
635 66538
646 224546
657 94906
663 94929
MODEL NUMBER 917.256410
ENGINE - MODEL NUMBER 28R707, TYPE NUMBER 0637-A1
KEY PART
NO. NO.
DESCRIPTION
Screw, HexHead
Screw, Hex Head
Housing, Blower
Screw, Hex Head
Screw, Hex
Shield, Cylinder
Screw, Sems
Cover, Cylinder Head
Motor, Starter
Thru Bolt Assembly
Brush Assembly
Armature, Magneto
Sc_rew,Sems
Plug, Spark
Screw, Hex Head
Wire Assembfy
Gasket Set
Puller, Flywheel
Wrench, Spark Plug
Screw, Shoulder
Cartridge, Air Cleaner
Cup, Screen Mounting
Knob, Air Cleaner
Stator, Alternator
Screw, Sems
Starter Drive Group
Dipstick, Oil
* Seal, Oil
Tube, Oil Filler
Element, Filter
* O-Ring, Air Cleaner
Armature, Starter
Bushing, Governor Crank
Bolt, Governor Lever
Nut, Hex
Clamp, Fuel Pipe
Pin, Cotter
Retainer
Crank, Governor
Spring, Choke Return
** Seal, Choke Shaft
* Seal, Governor
**Washer, Throttle Shaft
* Seal, Spring Assembly
Elbow, Spark Plug
Brace, Air Cleaner
Screw, Seres
Screw, Hex Head
668 280848
668A 231109
726 392134
727 490324
728 94951
729 281159
729A 225170
741 262932
757 213998
758 399891
759 298909
761 94593
783 280104
801 394856
802 497605
803 497604
842 270920
847 496415
851 493880
869 261463
870 213316
871 261961
231218
872 281361
875 494237
877 393456
955 94642
965 94010
975 494378
977 494385
987 281166
1005 281355
1006 224413
1019 491252
1044 94673
1045 231828
1058 272697
1090 497607
1091 281364
DESCRIPTION
Spacer
Spacer
Gear, Ring
Cover, Starter
Screw. Torx_
Cfip, LeadWire
Retainer, Wire
Gear, Timing
Link, Counterweight
Counterweight Assembly
Pin, Counterweight
Screw, Counterweight
Gear
Cap, Drive
Cap, End
Housing, Starter
* Seal, Cap
Tube Assembly, Oil
Terminal, Ignition Cable
Seat, Intake Valve
Seat, Exhaust Valve
Guide, Exhaust Valve
Guide, Intake Valve, Brass
Cover, Air Cleaner
Body, Air Cleaner
Diode Assembly
Screw, Fuel Bowl
Nut, Hex
Bowl, Float
Carburetor Gasket Set
** Seal, Throttle Shaft
Fan, Flywheel
Retainer, Fan
Label Kit
Screw, Hex Head
Extension, Crankshaft
Manual, Owner's
Retainer, Brush
Cap, Limiter
RPM Settings: Low Speed: 1900-2100
High Speed: 3000-3200
*
**
***
Included in Gasket Set (494241)
Included in Carburetor Kit (497535)
Included in both Carburetor Kit (497535),
and Carburetor Gasket Set (494385)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
.....
53
: !i .....
i ! : : i_
........
iilll
.........................
SERVICE NOTES
i iiiiiii
i
II
III
i
_
I
III
i
III
IIII
i
:
:
54
III
III IIII
i SUGGESTED
GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN
NOT ACROSS HILL
!
i _ : :
: :
SIGHT AND HOLD THIS LEVEL WITH
SKY LINE OR TREE.
15 ° MAX.
:
:,
J iiiili
_r/_;
Operate
_
greater than 15 ), never across
_
_
up and down the face of s;opes (not
ally to prevent tipping
caution
L_
your Tractor
ii
i
when changing
i ill ii
the {ace. Make turnsgradu-
or loss of control.
lllll
direction
i
llll ill
.......
Exercise
extreme
on slopes.
i_:
iHlll
ii
_:_:.
HILL;
£RI:IFTIMRN®
OWNER'S
MANt AL
13.5 HP IC
ELECTRIC START
42. MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
MODEL NO
917,256410
Each tractor has its own model number.
its own model number,
Each engine has
The model number for your tractor will be found on the
model plate located under the seat.
L
The model number for your engine will be found on the
blower housing of the engine.
AI! parts listed herein may be ordered from any Sears,
Roebuck and Co. Service Center/Department and most Retail Stores,
IF YOU NEED
REPAIR SERVICE
OR PARTS:
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:
!
•
FOR REPAIR SERVICE, CALL
THIS TOLL FREE NUMBER:
•
• PRODUCT- TRACTOR
• MODEL NUMBER-917.256410
1-800-4-REPAIR
• ENGINE MODEL NO. - 28R707, TYPE NO. 0637-A1
° PART NUMBER
(1-800-473-7247)
FOR REPLACEMENT PARTS
INFORMATION AND
ORDERING, CALL THIS
TOLL FREE NUMBER:
1,800-FON-PART
(1-800 366-7278)
• PART DESCRIPTION
Your Sears merchandise has added value when you
consider Sears has service units nationwide staffed with
Sears trained technicians.,, professional technicians
specifically trained to insure that we meet our pledge to
you, we service what we sell.
FOR CONSUMER ASSISTANCE
:HOT LINE, CALL THIS
TOLL FREE NUMBER:
1-800-659-5917
152829
Rev. 2 04.02.96
JH/RH
Printed in U.S.A.