Download Clemas & Co Tornado D70Mini Bowser Specifications

TORNADO ELECTRON MINI
BOWSER
PRESSURE WASHER
OPERATOR MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: 01684 850777
Fax: 01684 850707
Web: www.clemas.co.uk
Email: [email protected]
DEMONTORNADOMINIBOWSERRANGE
TornadoP1MiniBowser
TornadoP2MiniBowser
TornadoP4MiniBowser
TornadoD70MiniBowser
TornadoElectronMiniBowser
Includingelectricstartvariantsandbowserwashers
DeclarationofConformity
(E.H.S.R.)
We,DemonInternationalLimitedofAbbotsClose,LeeMillIndustrialEstate,
Ivybridge,Devon,PL219GA,declarethatthismachinemustbeoperatedin
accordancewiththeoperationandsafetyinstructionsassuppliedwiththis
machine.
Thismachineismanufacturedinaccordancewiththefollowingstandards
andrecommendations.
HSEPVBPM29ͲBS5415PartͲBS5415Section2.41986
Thisinstructionmanualisrelevantonlytothefollowingmachineandwillnot
bekeptupdatedunlessspecificallyrequestedbythecustomer.However,
a n y
MachineType
SerialNumber
WorkingPressure
DateofSupply
changestotheoperatingprocedureorchangeswhichmightaffectthe
safetyofthismachinewillbenotifiedtotheregisteredowner
TechnicalSpecifications
TornadoP1MiniBowser
TornadoP4MiniBowser
Engine
Pump
Pressure Flow HPNozzle Gearbox Unloader PumpOil GearboxOil
Noise
Engine
Pump
Pressure Flow HPNozzle Gearbox Unloader PumpOil GearboxOil
TornadoP2MiniBowser
TornadoD70/ES
Engine
Pump
Pressure Flow HPNozzle Gearbox Unloader PumpOil GearboxOil
Noise
Engine
Pump
Pressure Flow HPNozzle Gearbox Unloader PumpOil GearboxOil
HondaGX120
RSV3G25D
1500PSI 9lpm
25045
None
Integrated 10W/40 N/a HondaGX200
ARXT13Ͳ12
2200PSI 13lpm
25045
2:1Reduction
ARMM4B 10W/40 EP90 HondaGX34011HP360rpm
ARRKͲ15.20H
2900psi/200Bar
15lp,/3.3gpm
2505
2:1reduction
Gymatic3BARGM3B250
10W/40
EP90 YanmarL70
ARXT13.12
2900PSI
13lpm/3.3gpm
2505
2:1Reduction
ARGM3B250
10W/40
EP90 TornadoElectron
Motor
24vDC
HPNozzle 15045
Pump
ARXT11Ͳ14
Unloader ARMM4B/C
Pressure 1200PSI
Flow 11lpm
PumpOil 10W/40
Battery 2x140amp/hourAGMSealedBatteries
MicroprocessorControlledAutomaticBatteryCharger 24Volt12.5AMP
Important—NewP2Machines
EachnewP2machinewillbesetat2000psiasopposedto2200psiuntilthemachinehas
beenrunforapprox2Ͳ3hourscontinuously.
Oncethemachinehasbeenrunthenthepressurecanbeadjustedtoachievethemaximum
2200psibyturningthepressureregulatingvalveuntilitsfullyopen.
Kits for the Tornado Mini Bowser
Machine
P1
P2
P4
Tornado D70
Tornado Electron
Valve Kit
2186
1864
1828
1864
1864
Seal Kit
2189
1874
1857
1874
1874
2629
2757
2629
2629
1872
1855
1872
1872
Piston Kit
Oil Kit
2188
Support Ring Kit
O Rings
1829
2190
FAULTFINDER
FAULT
CAUSE
REMEDY
x
Machinestopssuddenly
Orwillnotstart.
Lowoil
FlatBattery
(Electron)
checkandtopupoil
Suddenpressureloss.
Watersupplyfailed.
Nochemical
Checkwatersupply.
Checkchemicaldrum,closevalve
Lowpressure
HPnozzlewornor
unloaderset
Incorrectly.
ReplaceHPnozzle.Setunloader
tocorrectsetting.
Lowpressurewithnoiseand
vibration.
Valveswornor
blocked.Pistonseals
worn.
Pumpsuckingair.
Clean/replaceasrequired.
Replace.
Checkwatersupplypipeand
unions.
ReͲcharge
PumpwillnotbyͲpass.
Nonreturnvalve
dirtyorjammed.
Cleanorreplace.
Waterdripsfrompumpbox.
Pumpsealsworn.
Replace.
Oildripsfrompumpbottom.
Oilsealworn.
Replace.
Oilismilkyincolour.
Wateringress
Rinsepumpoutandreplaceoil.
throughoilfilterplug.
IFINDOUBTASK—OURADVICEISFREEANDCANSAVEYOUMONEY
MINIMUMSERVICESCHEDULES
DAILYCHECKTHEFOLLOWING
a.
b.
c.
d.
OillevelͲtopupasrequired.
FueltankͲtopupasrequired.
AllhoseunionsforleaksͲreplaceOringsifleaking.
HoseconditionͲcutsetc.
EVERY500HOURSORSIXMONTHS(WHICHEVERCOMESFIRST)
a.
b.
c.
d.
e.
Drainandreplacepumpoil.
Drainandrefillfueltank.
Replacefuelfilter.
Cleanwaterfilter.
Replacehighpressurenozzle.
EVERY1000HOURSOR12MONTHS(WHICHEVERCOMESFIRST)
a.
b.
c.
d.
Complete500hourservice.
Replacepumpseals.
Replaceoilseals.
Checkunloadingpressureandsafetyvalvepressureandadjust.
Theaboveserviceschedulesareintendedasaguideonly,actualservicetimes
andreplacementspartsrequiredwillvaryaccordingtotheareaandtheusage
ofthemachine.
OPERATINGINSTRUCTIONS
SAFETY
I
II
III
A
B
C
D
E
F
G
H
I
J
Waterathighpressureisdangerousandcancauseseriousinjury.Thismachineistobe
usedwithgreatcaution.
Petrolisextremelyflammableandexplosiveundercertainconditions.
EXHAUSTFUMESCONTAINCARBONMONOXIDE–InhalationofsuchfumescanKILL.
Dieselisflammableandharmfulifswallowed.
Alwaysrefuelinanareawhichisadequatelyventilated.
DONOTsmokewhenrefueling. Avoidoverfilling.
Shouldfuelbespilt,wipeoffanyfuelspiltonmachineorengine.
Movetheequipmentawayfromtheareawherefuelhasbeenspilt.
DONOTrefuelwhentheengineisrunning.
DONOTruntheengineinanareawhichhasahazardousorexplosiveatmosphere.
Alwaysensurethatthefuelcapissecureafterrefueling.
Keeptheengineatleast3metresormoreawayfromanyotherequipmentor
Building.
Takecarenottogetfuelonyourclothing.Ifthishappens–CHANGEyourclothing
IMMEDIATELY.
DONOTstartanenginewhenclothinghasbeencontaminatedwithfuel. K
Useonlyapprovedtypecontainersforfuel.DONOTstandthemoutinstrongsunlight,
keepthemintheshade.
L
M
N
O
P
Q
R
Alwaysensurethatthereisasuitabletypefireextinguisheravailableandiswithin
access.
easy
DONOTleaveanenginerunningunattended,ALWAYSSTOPitbeforeleavingthearea.
NEVERpointthehighpressuresprayjetatanyperson,animal,glassorother
Materialwhichmayshatter.
PREVENTanyoversprayfrominjuringotherpeopleordamagingproperty.
DONOTeventrytouseapressurewasheronmachineryorelectricalequipmentthatis
connectedinanywaytothemainssupply(ALLswitchesintheOFFposition,pulloutplugs,
ifpossibleremovefuses).Coverorsealelectricmotorsandfittingstoprevententryof
water.Beforereconnectingelectricmainssupplycheckforwaterpenetration.
DOALLyoucantokeepplugsandsocketsinadryplaceorcoveredtoprevententryof
water.
ALWAYSwhenusingthismachine:Ͳ
x wearsafetygogglesandhelmetorhelmetwithavisor.
x
Wearwaterproofclothingandgloves.
x
Takepaticularcarewithdetergentsandchemicals.
NEVERattempttodisconnectanyhosewithpressureinitorallowthehosetobeflattened
S
orkinked.
T
DONOTuseahighpressurehosefromaladder.Useaplatformtowerorproper
scaffolding.
U Shouldtheequipmentfailtooperate,DONOTattempttorectifyorrepair,butcontactthe
nearestServiceCentreforadvice.
VAlwaysrinseyourpumpoutafterusingseawater.
PREPARATION
WaterSupply:
A
Ensurethereisanadequatewatersupplyeitherfromthemainsorareservoir.
B
AttachwatersupplyhosestosuitabletaporimmersethesuctionhosewithapprovedsucͲ
tionfilterintothereservoir.
NOTE:ONLYCLEANWATERSHOULDBEUSED.THEPUMPMAYBEDAMAGEDIFDIRTYOR
CONTAMINATEDWATERISALLOWEDTOPASSTHROUGHTHEPUMP.
Hoses:Lowpressureinlet.
Formodelsupto13litresperminuteuse½“boresuctionhoseorfeedpipe.
Formodelsfrom13litresto24litresperminuteuse¾”boresuctionhoseorfeedpipe.
Hoses:Highpressureoutlet.
Forallmodelsuse3/8”RITor3/8”R2Thoses.
A
Checktheconditionofthe“O”ringsintheendsofthehose.
B
Attachthehighpressurehosetothepumpconnection.
C
Attachthesprayguntooppositeendsofthehighpressurehose.
OPERATION
A
Turnonthewatersupply.
B
Starttheengine
C
Directlanceontosurfacetobecleaned.Pressthelancetrigger.
ELECTRON
D Fullychargebattery6Ͳ8hoursorovernight.
E
TostartDCMotorturnkeyandpullswitchup.
D
E
F
g.
h.
Adjustpressureregulatorasrequiredtoobtainworkingpressureifrequired.
NOTE;:Thehighpressurewaterwillcausethegunto“kick”.Makesureyouhaveafirmgrip
ofgunandlance.
Oncompletionofoperationstoptheengine.
Operatelancetrigger
Turn“OFF”watersupply
Releaseresidualpressureingunandlancebyoperatingtrigger.
i.
WhenusingCleaningAgents:
A. Setmachineupasforwater.
B. Connectdetergenthosetomachineandplacefilterendintodetergent.
C. Oncompletionofwork,flushthroughhoseandgunwithcleanwatertoremoveanyresidͲ
ualdetergent.
NOTE:CHEMICALPICKUPONLYOPERATESATPRESSURESBELOW250PSI.
OPENLANCEVALVEFULLYTOOBTAINTHISPRESSUR
Electron
TheElectronisfittedwithabatterymonitorwhichwillindicatetheconditionofthebatteries.
Theindicatorisfittedwithanaudiblealarmwhichwillsoundwhenthebatterychargeissuch
astorequirereͲcharging.Thebatteryindicatorwillshowthecurrentconditionofthebattery
bywayofagaugeandpercentagelevel.FailuretoreͲchargethebatterieswhenthealarm
indicatesmayleadtodamageandlifeexpectancyofthebatteries.Batteriesmustbe
reͲchargedfullyusingthesuppliedintelligent240vchargerbeforeusingtheElectron,after
theindicatoralarmhasbeenactivated.
Electronscanbefittedwithamotor/batteryprogrammablecontroller.
IfyourElectronhasthisfacilityitwillmonitorthebatterydischargeandissettooperatewhen
thevoltagefallsbelowapreprogrammedsetting.
Whenthecontrolleractivatesthemotorwillslowitsrevolutionsandthepressurewilldrop.
AtthistimeitisrequiredthattheElectronbereͲcharged.
Thecontrollerisdesignedtopreventlowvoltagedamagetothebatteryplates.
ThecontrollerisnottobereͲsetotherthanbyaqualifiedDemonelectronicsengineer.
TornadoMiniͲBowserͲGeneralArrangement
SuctionFilter
(Insidetank)
Hosereel
MTM20021
TankLidTOR0116
LidSealsTOR01115
15MtrHose
HH00050MVG
PumptoHose
ReelHose
HH00188
BrakedCasterWheel
Wheel500
Wheel
Wheel400
Engine
P1HondaGX120
P2HondaGX200
ChemicalPickͲUpPipe
DEM10115
Pump
UnloaderValve
PressureGuage
DEM20620
FastDrain
TornadoElectronͲGeneralArrangement
Lockable Emergency
Stop DEM 100751
Battery Controller
BAT013
Relay BAT015
Dual Voltage Charger
BAT010
WARRANTY
Thiswarrantycoversthecostofallreplacementpartsandlabourchargesincurred,butdoesnot
coverthecostoftransportorcarriage.Itistheownersresponsibilitytoreturnthemachinetoa
servicedepotorpaythetravellingexpensesofaengineertoattend.DemonInternationals
decisioninwarrantymattersisfinalandbinding.
DemonInternationalLtd,undertaketorepairorreplaceattheirdiscretion,anycomponentwhich
mayfailduetoamanufacturingfaultwithinaperiodof12monthsfromthedateofpurchase,
providedthatanyfaultordamagewasnotsustainedby;
A
Lackofregularandpropermaintenance,usernegligence,misuse,ordamagecausedby
iceorfrost.
B
Theeffectsofcontaminatedfuelorwater,theuseofnonͲapprovedchemicals,oranin
sufficientorunsuitableelectricalsupply.
C
TheeffectsofunͲauthorisedmodificationanduse.
D
Compressiondamagetohighpressurehose.(Hosesarewarrantedforonemonthonly)
E
Wornoutitemsconsideredwearandtear.
Partswhichmayormaynotwearoutduringthefirstyearandwhichareconsideredservice
itemswhichwillneedreplacingfromtimetotime:Highpressurenozzle,lance,trigger,hoses,
fuelnozzle,fuelfilter,pistonseals,valves,unloaderseatsandseals,waterfilter,nonͲreturn
valve,chemicalbarbs,chemicalpipes,andpumpoilseals.
ItistheownersresponsibilitytoensurethepressurewasheriskeptinasafeandsuitableenviͲ
ronmentandanyfaultsreportedbyoperativestoberectifiedattheearliestpossibledate.
ItistheoperatorsresponsibilitytocheckthepressurewasherforanyfaultsandreportthemimͲ
mediately,andtousethepressurewasherinaccordancewiththemanufacturersspecifications
andguidelines.
DemonInternationalLtd,undertaketousethehighestqualitycomponentsavailableduring
manufacture,butcannotbeheldresponsibleforanyundueconsequencearisingfromtheuseof
theirpressurewashers.
ThiswarrantyisgiventheoriginalpurchaseronlyandisnottransferablewithoutthefullyauthorͲ
izedandwrittenconsentofDemonInternationalLtd.
WarrantyProcedure
EndUsers
Ifyourmachinedevelopsaproblem:
1. PhoneDemonforadvicewiththemodelandserialnumbertohand.
2. Describefullytheproblemasbestyoucan.
3. Iftheproblemcannotberesolvedoverthephonethenthemachinecanbebookedinfor
repairandifthefaultsarecoveredbythewarrantytherepairwillbecarriedoutfreeofcharge.
4. Ifyoucannotbringthemachineinforrepairthenwewilldespatchanengineer.Ifthefault
is covered by the warranty then we will not charge for labour or spares used, however the
transportchargewillbepayableweatherornottherepairiswarranty.
HireCentresandDealers
Ifyourmachinedevelopsaproblem:
1. PhoneDemonforadvicewiththemodelandserialnumbertohand.
2. Describefullytheproblem.
3. Wewilladviseyouonthebestcourseofaction,howeverifpartsarerequiredyoumustraise
apurchaseordernumbertocovertheparts.Whenthepartsarefittedtheymustbereturned
forexaminationbeforeacreditnoteisissued.
4. Ifyouareunabletorepairthemachinethenwewilldespatchanengineertocarryoutthe
repair.Wewillneedapurchaseordertocoverthecostoftransporttoandfromthesiteandfor
partsandlabouriftherepairisnotcoveredunderthewarranty.
5. IfrequiredDemonwillarrangeforacarriertocollectadamagedmachine,ifthewarranty
claimisvalidwewillpaythiscost,ifnotitwillbechargedtothecustomer.
ForpartswarrantyringDemonandrequestawarrantyclaimformfaxedtoyou.Thisformmust
accompanyanyreturnedparts.
Notes:
Youwillnotinvalidatethewarrantybyinvestigatingfaultsandrepairingthemyourselfproviding
youfollowouradvice.HireCentresandDealersareexpectedtocarryoutallrepairsthemselves
withDemoncreditingfaultypartsuponreceiptandinspection.
Sparepartsfittedtomachinesareguaranteedfor1monthonlyortheremainderofthewarͲ
rantyperiodwhicheverislonger.
Description
N/A
N/A
Hot Water Lance
DEM10032B
045 Blue
Hot Water Lance
05 Red
DEM10032R
DEM10031R
N/A
N/A
WM4
WM1
Storm
1 & 2,
FS1
FS4
Wall
Mounted
Storm
Cold Water Lance
05 Red
Cold Water Lance
DEM10031B
045 Blue
Part
Number
N/A
N/A
P4 & D1
P1 & P2
Hurricane
Evo1 &
Evo 2
N/A
N/A
N/A
Evolution
N/A
N/A
P4 & D1
P1 & P2
Tornado &
Mini-Bowser
Company/marketing/lancechartissue306/10
Typhoon
1, 2 & P4
N/A
Tempest
1, 3 &
4 (13.17 pump)
Tempest 4
(15.20 Pump)
N/A
N/A
Typhoon
N/A
N/A
Tempest
Inc Cabinet
LanceandMachineColourCodes AdjustableNozzle
QRLamceP2
N26001/15045
N26001/1505
MTM90040
DEM10031B
DEM10031Y
DEM10031R
DEM10030
MTM70012
1
1
2
3
3
3
4
5
MVGCoupling
QRTrigger
QRLanceP4&D1ES
QRLanceP1
NozzleP4&D1ES
NozzleP2
NozzleP1
N26001/1504
1
Description
PartNo
Pos
COLDWATERLANCES
1
1
1
1
1
1
1
1
1
Qty
3
1
Nut
HighPressureHose
HoseJoiner
2.
3.
4.
15Metre
30Metre
2
HH00100MVG
HH00050MVG
MV00500
HH00030MVG
MV00490(items1&2)
AlternativeHoseLengths
HoseInsert
1.
4
High Pressure Hoses
XT1450
Pos
CodeNo
Description
Qty
Pos
CodeNo
Description
Qty
1
AR1322730
Screw
6
40
AR1320020
PumpHead
1
2
AR620301
Plug
1
41
AR180101
ORing
1
7
AR1260162
Plug
6
42
AR820361
Plug
1
8
AR960160
ORing
6
43
AR1260200
Crankshaft
1
9
AR1269050
CompleteValve
6
43
AR1320260
Crankshaft
1
10
AR880830
ORing
6
44
AR1380520
Key
1
11
AR1320340
SupportRing
3
45
AR1320370
Bearing
1
12
AR1260220
Gasket
3
46
AR1260750
Seal
1
13
AR1320351
PistonGuide
3
47
AR1260470
Screw
4
14
AR1260420
ORing
3
48
AR1263890
Base
2
15
AR1260450
Gasket
3
83
AR1260790
Circlip
1
16
AR1260460
Seal
3
85
AR1381550
Washer
6
19
AR1260790
Circlip
1
88
AR1269222
PumpHeadpreͲass
1
20
AR1320370
Bearing
1
89
AR1266740
Cap
1
21
AR1320330
Bushing
1
22
AR1320010
PumpHousing
1
23
AR880130
OilPlug
1
24
AR1260110
Nut
3
25
AR1260100
Washer
3
26
AR1260210
Piston
3
27
AR480480
ORing
3
28
AR1260091
Spacer
3
29
AR1260070
GuidingPiston
3
30
AR1260080
PistonPin
3
31
AR1260760
Screw
6
32
AR1269101
CompleteCover
1
32
AR1320910
CompleteCover
1
36
AR1260060
ConRoad
3
36
AR1320140
ConRoad
3
37
AR1260040
Gasket
1
38
AR740290
ORing
2
39
AR1980740
Plug
2
ARKIT1864
ARKIT2629
ValveKit
PistonKit
ARKIT1872
ARKIT1874
OilSealKit
WaterSeals
Pos
Qty
Pos
Qty
Pos
Qty
9
6
24
3
16
3
10
6
25
3
37
1
26
3
46
1
27
3
89
28
3
11
3
12
3
14
3
1
15
3