Download Beko D 9400 NM Operating instructions
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EN - english Instructions for installation and operation Condensate drain 01-683 BEKOMAT® 31 (BM31) Dear customer, ® Thank you for deciding in favour of the BEKOMAT 31 condensate drain. Please read the installation and ® operating instructions carefully before mounting and starting up the BEKOMAT 31 , and follow our direc® tions. Perfect functioning of the BEKOMAT 31 , and thus reliable condensate discharge, can only be guaranteed when the provisions and notes stipulated here are strictly adhered to. 2 BEKOMAT® 31 1 Pictograms and symbols ........................................................................................................................4 2 Safety instructions ..................................................................................................................................4 3 Proper use..............................................................................................................................................5 4 Exclusion from the scope of application.................................................................................................6 5 Technical data ........................................................................................................................................7 6 Dimension drawing.................................................................................................................................8 7 Climate zones and performance data ....................................................................................................9 8 Function................................................................................................................................................10 9 Installation ............................................................................................................................................11 10 Electrical installation.............................................................................................................................14 11 Control and maintenance .....................................................................................................................17 12 Troubleshooting and fault elimination ..................................................................................................20 13 Elements and components...................................................................................................................21 14 Recommended spare parts..................................................................................................................22 15 Accessories ..........................................................................................................................................22 16 Declaration of conformity .....................................................................................................................24 BEKOMAT® 31 3 Pictograms and symbols Pos : 1 /Beko Tec hnisc he Dokumentati on/Ü bersc hriften/1/Pi ktogramme und Symbol e @ 1\mod_1290773595840_2901.doc @ 20524 @ 11 @ 1 1 Pictograms and symbols Pos : 2 /Beko Tec hnisc he Dokumentati on/Pi ktogramme/Anl eitung beac hten blau @ 0\mod_1213268300255_2901.doc @ 8336 @ @ 1 Observe the installation and operating instructions Pos : 3 /Beko Tec hnisc he Dokumentati on/Pi ktogramme/Anl eitung beac hten s/w T ypensc hild @ 1\mod_1290772180142_2901.doc @ 20491 @ @ 1 Observe the installation and operating instructions (on the type plate) Pos : 4 /Beko Tec hnisc he Dokumentati on/Pi ktogramme/Gefahr Warnung Vorsic ht s/w @ 0\mod_1213265685174_2901.doc @ 8260 @ @ 1 General danger symbol (danger, warning, caution) Pos : 5 /Beko Tec hnisc he Dokumentati on/Pi ktogramme/G+W+ V N etz spannung s /w @ 0\mod_1213266193701_2901.doc @ 8298 @ @ 1 General danger symbol (danger, warning, caution) for supply voltage and supply voltagecarrying plant components Pos : 6 /Beko Tec hnisc he Dokumentati on/Ü bersc hriften/1/Sic herheits hinweise @ 0\mod_1183637609261_2901.doc @ 5367 @ 1 @ 1 2 Safety instructions Pos : 7 /Beko Tec hnisc he Dokumentati on/Gl obal e T exte/Allgemei ner Hi nweis BM @ 0\mod_1183615737313_2901.doc @ 4006 @ @ 1 Pos : 8 /Beko Tec hnisc he Dokumentati on/Sic herheit/Hi nweis Anlei tung BEKO @ 0\mod_1184147787557_2901.doc @ 5760 @ @ 1 Please check whether or not these instructions correspond to the device type. Adhere to all advice given in these operating instructions. They include essential information which must be observed during the installation, operation and maintenance. Therefore it is imperative for the service technician and the responsible operator / technical staff to read these operating instructions prior to installation, start-up and maintenance. The operating instructions must be accessible at any time at the place of application of the ® BEKOMAT 31 . In addition to these operating instructions, local or national regulations must be complied with, if necessary. ® Make sure that the BEKOMAT 31 is operated only within the permissible limit values indicated on the type plate. Any deviation involves a risk for persons and materials, and may result in malfunction and service failures. If you have any queries regarding these installation- and operating instructions, please contact BEKO TECHNOLOGIES GMBH. Pos : 9 /Beko Tec hnisc he Dokumentati on/Sic herheit/Gefahr Druc kluft @ 0\mod_1184148143854_2901.doc @ 5778 @ @ 1 Danger! Compressed air! Risk of serious injury or death through contact with quickly or suddenly escaping compressed air or through bursting plant components or plant components which are not secured. Pos : 10 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen Druc kluft BM @ 0\mod_1184148284291_2901.doc @ 5814 @ @ 1 Measures: • Do not exceed the maximum operating pressure (see type plate). • Only carry out service measures when the system is pressureless. • Use pressure-resistant installation material only. • The feed pipe must be tubed firmly. Discharge pipe: short, fixed pressure hose onto pressure-resistant pipe. • Make sure that persons or objects cannot be hit by condensate or escaping compressed air. Pos : 11 /Beko T ec hnis che D okumentati on/Sic her hei t/Gefahr Netzs pannung @ 0\mod_1184148186948_2901.doc @ 5796 @ @ 1 4 BEKOMAT® 31 Proper use Danger! Supply voltage! There is the risk of an electric shock involving injury or death when coming into contact with non-insulated components carrying supply voltage. Pos : 12 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen N etzs pannung BM 31/32/33 @ 0\mod_1216898430699_2901.doc @ 11320 @ 1 @ 1 Measures: • During electric installations, all regulations in force need to be adhered to (e.g. VDE 0100/ IEC 60364). • Service measures must only be undertaken when the system is deactivated. • The removed control unit has no IP degree of protection. • All types of electrical works must be carried out by authorised and qualified personnel only. Pos : 13 /Beko T ec hnis che D okumentati on/Sic her hei t/Sic herheits hinweis e, weitere BM ( nicht Ex, nic ht IF) @ 0\mod_1183616103770_2901.doc @ 4011 @ @ 1 Further safety instructions: • For installation and operation, the national regulations and safety codes in force must also be adhered to. • Do not use the BEKOMAT 31 in hazardous areas. • Regarding the inlet screw joints, excessive tightening forces must be avoided. This applies in particular to conical screw joints. • The BEKOMAT 31 will only function when voltage is applied. • Do not use the test button for permanent drainage. • Use genuine spare parts only. This is imperative to ensure perfect functioning. Pos : 14 /Beko T ec hnis che D okumentati on/Sic her hei t/Z usatz Sicherheits hi nweis e BM31/32 SA @ 0\mod_1185351496993_2901.doc @ 6480 @ 1 @ 1 Additional advice: • The removed control unit has no IP degree of protection. • During installation, use spanner flat at the feed pipe (wrenchsize SW27) as a back rest. • The service unit must not be dismantled. Pos : 15 /Beko T ec hnis che D okumentati on/Sic her hei t/Vorsic ht F ehlfunktion @ 0\mod_1214378096290_2901.doc @ 9360 @ @ 1 Caution! Malfunction during operation! Through incorrect installation and poor maintenance, malfunction may occur at the BEKOMAT . Condensate which is not discharged may cause damage to plants and in production processes. Pos : 16 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen F ehl funkti onen BM @ 0\mod_1214378434025_2901.doc @ 9379 @ @ 1 r Measures: • Condensate drainage which is reliable in performance directly optimises the compressed-air quality. • To prevent damage and breakdowns, it is imperative to observe the following: • Exact compliance with the specifications of use and with the performance parameters of the BEKOMAT, in connection with the case of application (see "Proper use" section) • Exact compliance with the installation- and operation instructions in this manual • Regular maintenance and control of the BEKOMAT in accordance with the instructions in this operating manual Pos : 17 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Besti mmungsgemäße Ver wendung @ 0\mod_1183637706293_2901.doc @ 5385 @ 1 @ 1 3 Proper use Pos : 18 /Beko T ec hnis che D okumentati on/Besti mmungsgemäß e Ver wendung/BEKOM AT/Bes ti mmung. Ver wend. BM 31/32/33 @ 0\mod_1213345398718_2901.doc @ 8818 @ @ 1 • • • • • The BEKOMAT is an electronically level-controlled condensate drain for compressed-air plants. The device is employed within the permissible performance parameters (see "Technical data"). The BEKOMAT is able to drain condensate under operating pressure from the plant components virtually without compressed-air loss. For its function, the BEKOMAT 31 requires an supply voltage and an operating pressure (see "Technical data"). As far as the employment in plants with increased demands on compressed air is concerned (food industry, medical technology, laboratory equipment, special processes etc.), the operator must decide on measures for the monitoring of the compressed-air quality. These have an effect on the safety of the subsequent processes and may prevent damage to persons and plants. BEKOMAT® 31 5 Exclusion from the scope of application • It is the task of the operator to ensure that the indicated conditions are met during the entire operating time. Pos : 19 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Aussc hluss vom Anwendungs ber eich @ 0\mod_1236003439359_2901.doc @ 13710 @ 11 @ 1 4 Exclusion from the scope of application Pos : 20 /Beko T ec hnis che D okumentati on/Besti mmungsgemäß e Ver wendung/BEKOM AT/Aus schl uß Anwendung BM 31/32/33 @ 0\mod_1236003837511_2901.doc @ 13737 @ @ 1 • • • • The BEKOMAT as a condensate drain alone cannot guarantee a defined compressed-air quality, for this purpose, other additional technical devices are required. BEKOMAT 31 is not suitable for use in plants carrying vacuum or atmospheric ambient pressure or in ex-areas. The BEKOMAT must not be exposed to permanent direct solar or thermal radiation. The BEKOMAT 31 must not be installed and operated in areas with an aggressive atmosphere. Pos : 21 /Beko T ec hnis che D okumentati on/Besti mmungsgemäß e Ver wendung/BEKOM AT/Aus schl uß Anwendung BM nic ht für fros tgefähr dete Bereic he (Zusatz) @ 0\mod_1216106439206_2901.doc @ 11234 @ @ 1 • The BEKOMAT 31 is not heatable and, therefore, not suitable for the use in areas where frost is likely to occur. Pos : 22 /Beko T ec hnis che D okumentati on/Besti mmungsgemäß e Ver wendung/BEKOM AT/Aus schl uß Anwendung BM 31/32 nic ht fürC O2- Anwendg. @ 0\mod_1242828696240_2901.doc @ 14880 @ @ 1 • The BEKOMAT 31 is not suitable for CO2 plants. Pos : 23 /---- Seitenumbr uch ---- @ 0\mod_1157028099015_0.doc @ 2903 @ @ 1 6 BEKOMAT® 31 Technical data Pos : 24 /Beko T ec hnis che D okumentati on/Übersc hriften/1/T ec hni sche D aten @ 0\mod_1184329570967_2901.doc @ 6058 @ 11 @ 1 5 Technical data Pos : 25 /Beko T ec hnis che D okumentati on/Tec hnische D aten/BEKOM AT/T ec hn. D aten BM Standard + Zert. (o.Leistg., nicht Ex) @ 0\mod_1183725405008_2901.doc @ 5680 @ @ 1 min./max. operating pressure 0,8...16 bar (12...230 psi) min./max. temperature +1...+60 °C (+34...+140 °F) Condensate inflow G ½ (½") internal max. screw-in depth 13,5 mm (½") Condensate outflow G ¼ (¼") Ø 8 ... 10 mm hose connector Condensate oil-contaminated + oil-free Housing aluminium + plastic, glass fibre-reinforced Weight (empty) 0,8 kg (1.8 lbs) This product has been tested to the requirements of CAN/CSA-C22.2 No. 61010-1, second edition, including Amendment 1, or a later version of the same standard incorporation the same level of testing requirements. Pos : 26 /Beko T ec hnis che D okumentati on/Tec hnische D aten/BEKOM AT/Leis tung BM Standar d @ 0\mod_1184050678383_2901.doc @ 5720 @ @ 1 Max. performance for the "blue" climate zone – see also Chapter "Climate zones and performance data" max. compressor performance 2,5 m³/min (87.5 scfm) max. refrig.-dryer performance 5 m³/min (175 scfm) max. filter performance 25 m³/min (875 scfm) Pos : 27 /Beko T ec hnis che D okumentati on/El ektrisc he Daten/BEKOM AT/Elektrische D aten BM Standard (ohne pot.fr.Kontakt) @ 0\mod_1214579922470_2901.doc @ 9400 @ @ 1 Supply voltage (see type plate) 230 / 115 /.../ 24 VAC ± 10 %, 50...60 Hz / 24 VDC ± 10 % Power consumption P < 3,0 VA (W) Fusing recommended for AC: 1 A slow stipulated for DC: 1 A slow Recommended cable-jacket diameter Ø 5,8...8,5 mm (0.23"...0.34") Recommended wire cross-section 3 x 0,75...1,5 mm² (AWG 18...20) Recommended stripping of cable jacket PE: approx. 60 mm (2.36") L/N: approx. 50 mm (1.97") Recommended length of the wire end tube ~ 6 mm (~ 0.24 inch) Protection class IP 54 VAC = V alternating current VDC = V direct current Pos : 28 /---- Seitenumbr uch ---- @ 0\mod_1157028099015_0.doc @ 2903 @ @ 1 BEKOMAT® 31 7 Dimension drawing Pos : 29 /Beko T ec hnis che D okumentati on/Übersc hriften/1/M aßz eichnung @ 0\mod_1183638072605_2901.doc @ 5493 @ 1 @ 1 6 Dimension drawing Pos : 30 /Beko T ec hnis che D okumentati on/Tec hnische D aten/M assz eichnung @ 0\mod_1184569815280_2901.doc @ 6140 @ 1 @ 1 Pos : 31 /---- Seitenumbr uch ---- @ 0\mod_1157028099015_0.doc @ 2903 @ 1 @ 1 8 BEKOMAT® 31 Climate zones and performance data Pos : 32 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Kli maz onen und Leistungs daten @ 0\mod_1183638385480_2901.doc @ 5583 @ 1 @ 1 7 Climate zones and performance data Pos : 33 /Beko T ec hnis che D okumentati on/Kli mazonen/Kli maz onen BM @ 0\mod_1184573462796_2901.doc @ 6180 @ @ 1 Max. dryer performance m³/min. Max. filter performance Climate zone Max. compressor performance m³/min. green 3,0 6,0 30,0 blue 2,5 5,0 25,0 red 1,5 3,0 15,0 m³/min. The indicated performance data are based on a moderate climate and apply to Europe, large parts of Southeast Asia, North and South Africa, parts of North and South America (climate zone: blue). For dry and / or cool climate (climate zone: green) , the following factor applies: performance in the "blue" climate zone approx. x 1.2 For warm and / or humid climate (tropics; climate zone: red), the following factor applies: performance in the "blue" climate zone approx. x 0.7 Pos : 34 /---- Seitenumbr uch ---- @ 0\mod_1157028099015_0.doc @ 2903 @ 1 @ 1 BEKOMAT® 31 9 Function Pos : 35 /Beko T ec hnis che D okumentati on/Übersc hriften/1/F unkti on @ 0\mod_1183637775808_2901.doc @ 5403 @ 11 @ 1 8 Function Pos : 36 /Beko T ec hnis che D okumentati on/Funkti on/BEKOMAT/BM Ablei tfunktion @ 0\mod_1183618031702_2901.doc @ 4032 @ @ 1 Via the inlet line (1) the condensate flows into the BEKOMAT 31 and accumulates in the housing (2). A capacitively functioning sensor (3) continuously registers the filling level and relays a signal to the electronic control as soon as the container is filled. The pilot valve (4) is activated and the membrane (5) opens the outlet line to discharge the condensate (6). When the BEKOMAT is empty, the outlet line is reclosed tightly in time before unnecessary compressedair losses occur. Pos : 37 /Beko T ec hnis che D okumentati on/Funkti on/BEKOMAT/BM 31 LED-T aster-Funkti on @ 0\mod_1184160373511_2901.doc @ 5858 @ @ 1 The power LED is lit green when supply voltage is applied. Ready to operate, voltage is applied. In the event that the condensate discharge is disturbed, the valve opens after a time cycle (approx. every two seconds), to eliminate the malfunction automatically. Test of the valve function (manual drainage): Press the button for approx. 2 seconds. At a longer activation, the valve opens at regular intervals. Do not use for permanent drainage. Pos : 38 /---- Seitenumbr uch ---- @ 0\mod_1157028099015_0.doc @ 2903 @ @ 1 10 BEKOMAT® 31 Installation Pos : 39 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Ins tall ati on @ 0\mod_1183637835418_2901.doc @ 5421 @ 1 @ 1 9 Installation Pos : 40 /Beko T ec hnis che D okumentati on/Sic her hei t/Gefahr Druc kl uft @ 0\mod_1184148143854_2901.doc @ 5778 @ @ 1 Danger! Compressed air! Risk of serious injury or death through contact with quickly or suddenly escaping compressed air or through bursting plant components or plant components which are not secured. Pos : 41 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen Druc kluft BM @ 0\mod_1184148284291_2901.doc @ 5814 @ @ 1 Measures: • Do not exceed the maximum operating pressure (see type plate). • Only carry out service measures when the system is pressureless. • Use pressure-resistant installation material only. • The feed pipe must be tubed firmly. Discharge pipe: short, fixed pressure hose onto pressure-resistant pipe. • Make sure that persons or objects cannot be hit by condensate or escaping compressed air. Pos : 42 /Beko T ec hnis che D okumentati on/Sic her hei t/Vorsic ht F ehlfunktion @ 0\mod_1214378096290_2901.doc @ 9360 @ 1 @ 1 Caution! Malfunction during operation! Through incorrect installation and poor maintenance, malfunction may occur at the BEKOMAT . Condensate which is not discharged may cause damage to plants and in production processes. Pos : 43 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen F ehl funkti onen BM @ 0\mod_1214378434025_2901.doc @ 9379 @ 1 @ 1 r Measures: • Condensate drainage which is reliable in performance directly optimises the compressed-air quality. • To prevent damage and breakdowns, it is imperative to observe the following: • Exact compliance with the specifications of use and with the performance parameters of the BEKOMAT, in connection with the case of application (see "Proper use" section) • Exact compliance with the installation- and operation instructions in this manual • Regular maintenance and control of the BEKOMAT in accordance with the instructions in this operating manual Pos : 44 /Beko T ec hnis che D okumentati on/Sic her hei t/Hinweis Ins tall ati on und Wartung @ 0\mod_1233239666823_2901.doc @ 13340 @ @ 1 Note: It is imperative to observe all hazard statements and warnings listed here. Please also observe all regulations and notes regarding industrial safety and fire prevention at the place of installation. As a matter of principle, only use suitable and appropriate tools and materials in a proper condition. Do not use aggressive cleaners and improper devices such as high-pressure cleaners. Please note that condensates may contain aggressive or harmful components. Therefore, skin contact should be avoided. Condensate is subject to mandatory waste disposal. As such, it must be collected in suitable containers, and disposed of or processed properly. Pos : 45 /Beko T ec hnis che D okumentati on/Installati on/BEKOMAT /BM 31/32/33 ( nicht Vario) Installati onshi nweis e @ 0\mod_1184161640511_2901.doc @ 5876 @ @ 1 BEKOMAT® 31 11 Installation Installation instructions: • • • • • • • • • • • • 12 Only the displayed installation position of the BEKOMAT (3) is permissible. Never install in a horizontal or any other tilted position. Feed pipe (1) and ball valve (2) at least G½. No filter or screen in the inlet line. Slope in the inlet line >1%. Use ball valves (2) only. Operating pressure: min. 0.8 bar, max. 16 bar. Short pressure hose (4) fixed on a pressureresistant pipe. The required minimum pressure increases by 0.1 bar per metre gradient in the discharge pipe (5). Discharge pipe (5) rising by max. 5 m. Install manifold (7) ½" with a slope of 1%. Introduce the discharge pipe (6) from the top into the manifold (7). Prior to the start-up, always carry out a leak test and verify the correct engagement of the control unit. BEKOMAT® 31 Installation wrong correct Pressure differences! Each condensate accumulation point must be drained separately. Continuous slope! Avoid a water pocket when installing the feed pipe Deflector area! If drainage is to be carried out directly from the pipe, deflection of the air flow will be useful. Ventilation! If the slope in the inlet line is not sufficient or if any other inflow problems occur, a venting line needs to be installed. Pos : 46 /---- Seitenumbr uch ---- @ 0\mod_1157028099015_0.doc @ 2903 @ @ 1 BEKOMAT® 31 13 Electrical installation Pos : 47 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Elektrische Install ati on @ 0\mod_1183638507355_2901.doc @ 5619 @ 1 @ 1 10 Electrical installation Pos : 48 /Beko T ec hnis che D okumentati on/Sic her hei t/Gefahr Netzs pannung @ 0\mod_1184148186948_2901.doc @ 5796 @ @ 1 Danger! Supply voltage! There is the risk of an electric shock involving injury or death when coming into contact with non-insulated components carrying supply voltage. Pos : 49 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen N etzs pannung BM 31/32/33 @ 0\mod_1216898430699_2901.doc @ 11320 @ 1 @ 1 Measures: • During electric installations, all regulations in force need to be adhered to (e.g. VDE 0100/ IEC 60364). • Service measures must only be undertaken when the system is deactivated. • The removed control unit has no IP degree of protection. • All types of electrical works must be carried out by authorised and qualified personnel only. Pos : 50 /Beko T ec hnis che D okumentati on/Installati on/BEKOMAT /El ektrInstallation Hi nweis e BM31 allg. @ 0\mod_1184228454108_2901.doc @ 5992 @ 1 @ 1 Note: 1. Read the permissible mains voltage on the type plate and make sure this voltage is observed. 2. At an AC supply, a reliably accessible separator must be provided close-by (e.g. power plug or switch), which separates all current-carrying conductors. 3. At a DC supply, only use a protective extra-lowvoltage (PELV) in accordance with IEC 60364-4-41. 4. Carry out installation in accordance with VDE 0100 / IEC 60364. 5. Observe the terminal assignment. 6. Do not install when the device is energised. 7. Unscrew the screw (1) and remove the upper part of the cover (2). 8. Unscrew the threaded cable connection (3), remove the plug (if there is one) and lead the cable (4) for the supply voltage through. 9. Connect the cable (4) with terminals KL1 (1.1 ... 1.3) (5). 10.Install the cables as shown (see also terminal assignment). 11.Tighten the threaded cable connection (3) with a slightly sealing effect. 12.Put on the upper part of the cover (2) and tighten the screw (1) fingertight. 13.Between the earth conductor/PE connection and the piping, a potential difference is not admissible. If required, potential equalisation in accordance with IEC 60364 / VDE 0100 must be provided for. Pos : 51 /Beko T ec hnis che D okumentati on/Installati on/BEKOMAT /Kl emmenbel egung BM 31 @ 0\mod_1184249465135_2901.doc @ 6010 @ @ 1 14 BEKOMAT® 31 Electrical installation Terminal assignment AC version 1 2 3 earth/ground neutral/phase phase/neutral 1.1 1.2 1.3 KL 1 • • • KL 1.1 PE mains connection KL 1.2 N or L mains connection KL 1.3 L or N mains connection L = Outer conductor N = Neutral conductor PE = Protective earth conductor Terminal assignment DC version KL 1 neutral 0 V + 24 V 1.2 1.3 3 earth/ground 2 1.1 1 • • • KL 1.1 PE mains connection KL 1.2 0 V KL 1.3 + 24 V Note: Between terminals KL 1.1 and 1.3. of the VCD devices and housings or condensate connections, there is no galvanic isolation. As regards tests, for example protective conductor tests in accordance with VDE 0701-0702 / IEC 85/361/CD, it must be observed that there is only a connection for the establishment of a functional earthing between the touchable conductive parts of the device and the protective conductor base, and no protective connection capable of carrying current. The provided 24 VDC voltage must comply with the requirements for protective extra-low voltages (PELV) in accordance with IEC 60364-4-41. Tighten the threaded cable connection with a slightly sealing effect. Pos : 52 /Beko T ec hnis che D okumentati on/Installati on/BEKOMAT /E- Schema @ 0\mod_1233758178163_2901.doc @ 13497 @ @ 1 BEKOMAT® 31 15 Electrical installation Electric diagram Pos : 53 /---- Seitenumbr uch ---- @ 0\mod_1157028099015_0.doc @ 2903 @ @ 1 16 BEKOMAT® 31 Control and maintenance Pos : 54 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Kontr olle und Wartung @ 0\mod_1183637885371_2901.doc @ 5439 @ 1 @ 1 11 Control and maintenance Pos : 55 /Beko T ec hnis che D okumentati on/Sic her hei t/Gefahr Druc kl uft @ 0\mod_1184148143854_2901.doc @ 5778 @ @ 1 Danger! Compressed air! Risk of serious injury or death through contact with quickly or suddenly escaping compressed air or through bursting plant components or plant components which are not secured. Pos : 56 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen Druc kluft BM @ 0\mod_1184148284291_2901.doc @ 5814 @ @ 1 Measures: • Do not exceed the maximum operating pressure (see type plate). • Only carry out service measures when the system is pressureless. • Use pressure-resistant installation material only. • The feed pipe must be tubed firmly. Discharge pipe: short, fixed pressure hose onto pressure-resistant pipe. • Make sure that persons or objects cannot be hit by condensate or escaping compressed air. Pos : 57 /Beko T ec hnis che D okumentati on/Sic her hei t/Gefahr Netzs pannung @ 0\mod_1184148186948_2901.doc @ 5796 @ @ 1 Danger! Supply voltage! There is the risk of an electric shock involving injury or death when coming into contact with non-insulated components carrying supply voltage. Pos : 58 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen N etzs pannung BM 31/32/33 @ 0\mod_1216898430699_2901.doc @ 11320 @ @ 1 Measures: • During electric installations, all regulations in force need to be adhered to (e.g. VDE 0100/ IEC 60364). • Service measures must only be undertaken when the system is deactivated. • The removed control unit has no IP degree of protection. • All types of electrical works must be carried out by authorised and qualified personnel only. Pos : 59 /Beko T ec hnis che D okumentati on/Sic her hei t/Vorsic ht F ehlfunktion @ 0\mod_1214378096290_2901.doc @ 9360 @ 1 @ 1 Caution! Malfunction during operation! Through incorrect installation and poor maintenance, malfunction may occur at the BEKOMAT . Condensate which is not discharged may cause damage to plants and in production processes. Pos : 60 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen F ehl funkti onen BM @ 0\mod_1214378434025_2901.doc @ 9379 @ 1 @ 1 r Measures: • Condensate drainage which is reliable in performance directly optimises the compressed-air quality. • To prevent damage and breakdowns, it is imperative to observe the following: • Exact compliance with the specifications of use and with the performance parameters of the BEKOMAT, in connection with the case of application (see "Proper use" section) • Exact compliance with the installation- and operation instructions in this manual • Regular maintenance and control of the BEKOMAT in accordance with the instructions in this operating manual Pos : 61 /Beko T ec hnis che D okumentati on/Sic her hei t/Hinweis Ins tall ati on und Wartung @ 0\mod_1233239666823_2901.doc @ 13340 @ @ 1 Note: It is imperative to observe all hazard statements and warnings listed here. Please also observe all regulations and notes regarding industrial safety and fire prevention at the place of installation. As a matter of principle, only use suitable and appropriate tools and materials in a proper condition. Do not use aggressive cleaners and improper devices such as high-pressure cleaners. Please note that condensates may contain aggressive or harmful components. Therefore, skin contact BEKOMAT® 31 17 Control and maintenance should be avoided. Condensate is subject to mandatory waste disposal. As such, it must be collected in suitable containers, and disposed of or processed properly. Pos : 62 /Beko T ec hnis che D okumentati on/Wartung/BEKOM AT/Wartung BM 31/32 s tand-alone @ 0\mod_1184332609733_2901.doc @ 6080 @ @ 1 Maintenance recommendation: Replace the service unit (5) after 6,400 operating hours or max. two years: 1. Remove the control unit (1) by pressing the arresting hook (2) 2. Unfasten BEKOMAT 31 from the outlet (3) 3. Remove the design shell (4) (where available) using a screwdriver (10) 4. Detach the service unit (5) from the tubing at the inlet by removing the union nut 5. or remove screws (6) from the elbow hose connector (7) 6. or unscrew screws (8) at the intermediate adapter (9) and remove the latter from the service unit by pulling it in a downward direction 7. Check whether or not the new service unit (5) goes with the control unit (1) (model designation and colour of the arresting hook (2)) 8. Installation of the new service unit (5) in reverse order. Please consider the starting torque for the screws (8) with 4...5 Nm. Installation of the control unit on the service unit: 1. Check whether or not the service unit (5) goes with the control unit (1) (model designation and colour of the arresting hook) 2. Check whether or not the sensor tube plate (14) with contact springs (13) is clean, dry and free from impurities 3. Introduce the sensor (12) into the sensor tube plate (14) 4. Hang the hook (15) of the control unit (1) in the sensor tube plate (14) 5. Press the control unit (1) against the service unit (5) and snap into place 18 BEKOMAT® 31 Control and maintenance Start-up subsequent to maintenance: Always carry out prior to the start-up: • Leak test of the screwed connector • Control of the electrical connections • Check of the correct engagement of the control unit Pos : 63 /---- Seitenumbr uch ---- @ 0\mod_1157028099015_0.doc @ 2903 @ @ 1 BEKOMAT® 31 19 Troubleshooting and fault elimination Pos : 64 /Beko T ec hnis che D okumentati on/Übersc hriften/1/F ehlers uc he und Fehl erbehebung @ 0\mod_1183637945027_2901.doc @ 5457 @ 1 @ 1 12 Troubleshooting and fault elimination Pos : 65 /Beko T ec hnis che D okumentati on/Fehlers uc he/BEKOMAT /Fehl ersuc he BM 31/32/32V @ 0\mod_1184336279123_2901.doc @ 6098 @ @ 1 Symptoms Possible reasons Supply voltage incorrect Circuit board defective Check voltage on the type plate Check the connections and the supply voltage Check the circuit boards for possible damage Feed pipe and/or discharge pipe blocked or obstructed Wear and tear Circuit board defective Service unit defective Minimum pressure not reached Maximum pressure exceeded Check feed and discharge pipe Check whether or not the valve opens audibly (press the test button several times for > 2 seconds) Check the circuit board for possible damage Check the operating pressure Feed pipe without sufficient slope Cross section not large enough Condensate accumulation too high (surge) Service unit extremely dirty Install feed pipe with a slope Replace the service unit Service unit defective or dirty Replace the service unit LED does not light up Test button pressed, but no condensate discharge Condensate discharge only when the test button is pressed Measures Device blows off continuously Pos : 66 /---- Seitenumbr uch ---- @ 0\mod_1157028099015_0.doc @ 2903 @ @ 1 20 BEKOMAT® 31 Elements and components Pos : 67 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Bauteile und Komponenten @ 0\mod_1183638014355_2901.doc @ 5475 @ 1 @ 1 13 Elements and components Pos : 68 /Beko T ec hnis che D okumentati on/Bauteil e und Komponenten/BEKOMAT/Bauteil e BM 31 s tand-al one @ 0\mod_1184568103171_2901.doc @ 6121 @ @ 1 1 2 3 4 5 6 7 8 Screw 3.5 x 10 Upper part of the cover Cord packing 2 x 307 Circuit board Sensor Lower part of the cover Cable bushing Cord packing 2.5 x 216 9 10 11 12 13 14 15 16 Service unit Hose connector G¼ O-ring 20 x 2 Intermediate adapter Screw M6 x 12 O-ring 14 x 1.78 Angle adapter G½ Design shell Pos : 69 /---- Seitenumbr uch ---- @ 0\mod_1157028099015_0.doc @ 2903 @ @ 1 BEKOMAT® 31 21 Recommended spare parts Pos : 70 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Empfohl ene Ersatzteile @ 0\mod_1183638186183_2901.doc @ 5529 @ 1 @ 1 14 Recommended spare parts Pos : 71 /Beko T ec hnis che D okumentati on/Ers atzteile Zubehör/BEKOM AT/Ersatzteile BEKOMAT 31 @ 0\mod_1184577746030_2901.doc @ 6199 @ @ 1 Available sets of spare parts Contents Order number Service unit 9, 11* XE KA31 101 Gasket kit 3, 8, 11*, 14* XE KA31 002 Design shell 16* XE KA31 011 Connection adapter 11, 12, 13, 14, 15 XE KA31 001 Available accessory sets Contents Order number Mounting brackets for wall and base 1 Mounting bracket 2 Extension G ½ 20 long XZ KA31 002 SAP no. 4010105 Available accessory sets Contents Order number Outlet set With a hose and installation material Tubing piece 10x3x800 Grommet 9-G½ Ms Hose clamp 12-22/9 A2 XZ KA10 003 SAP no. 2000045 * Not for BEKOMAT 31 built-in Pos : 72 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Z ubehör @ 0\mod_1232362905455_2901.doc @ 13030 @ 1 @ 1 15 Accessories Pos : 73 /Beko T ec hnis che D okumentati on/Ers atzteile Zubehör/BEKOM AT/H altewinkel BM 31/32 SA @ 0\mod_1232368058757_2901.doc @ 13057 @ @ 1 Pos : 74 /Beko T ec hnis che D okumentati on/Ers atzteile Zubehör/BEKOM AT/Abl auf-Set BEKOMAT 31/32 @ 0\mod_1232623241656_2901.doc @ 13254 @ @ 1 22 BEKOMAT® 31 Accessories Pos : 75 /---- Seitenumbr uch ---- @ 0\mod_1157028099015_0.doc @ 2903 @ @ 1 Pos : 76 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Konfor mitäts er klär ung @ 0\mod_1210752269256_2901.doc @ 8060 @ 1 @ 1 BEKOMAT® 31 23 Declaration of conformity 16 Declaration of conformity Pos : 77 /Beko T ec hnis che D okumentati on/Zertifi kate/Er klär ung en/BEKOMAT 31-33-EG-Konfor mScan @ 0\mod_1184578256233_2901.doc @ 6220 @ @ 1 Pos : 78 /---- Seitenumbr uch ---- @ 0\mod_1157028099015_0.doc @ 2903 @ @ 1 24 BEKOMAT® 31 Declaration of conformity Pos : 79 /Beko T ec hnis che D okumentati on/Zertifi kate/Er klär ung en/BEKOMAT 31-33-EG-Konfor mWord @ 0\mod_1232550307641_2901.doc @ 13173 @ @ 1 BEKO TECHNOLOGIES GMBH 41468 Neuss, GERMANY Tel: +49 2131 988-0 www.beko.de EC Declaration of Conformity We hereby declare that the products indicated hereafter, in the delivered performance, comply with the stipulations of the relevant standards. This declaration only refers to products in the condition in which they have been placed into circulation. Parts which have not been installed by the manufacturer and / or modifications which have been implemented subsequently remain unconsidered. Product designation: Types: Voltage options: Pressure options: Product description and function: Condensate drain BEKOMAT 31, 32, 33 24VAC, 24VDC, 100VAC, 115VAC, 200VAC, 230VAC 0.8 - 16 bar operating pressure Condensate drain for the electronically level-controlled discharge of condensate in the compressed-air system. Low-Voltage Directive 2006/95/EC Harmonised standards applied: Year of CE labelling: EN 61010-1:2001 + Corrigendum 1:2002 06 (BEKOMAT 31, 32) 09 (BEKOMAT 33) The devices with a supply voltage of 24VDC do not come under the scope of application of the Low-Voltage Directive. EMC Directive 2004/108/EC Harmonised standards applied: Neuss, 9 May 2011 EN 55011:2007 + A2:2007, Group 1, Class B; EN 61326-1:2006: BEKO TECHNOLOGIES GMBH p.p. Christian Riedel Quality manager Pos : 80 /Beko T ec hnis che D okumentati on/Globale Texte/Hinweis Ü bers etzg. d. Orig.anl eitg. @ 1\mod_1260433478358_2901.doc @ 17104 @ @ 1 Pos : 81 /Beko T ec hnis che D okumentati on/Globale Texte/Hinweis Original anl eitung @ 1\mod_1260433346280_2901.doc @ 17070 @ @ 1 Pos : 82 /Beko T ec hnis che D okumentati on/Globale Texte/Vorbehalts klaus el @ 0\mod_1213704033153_2901.doc @ 9298 @ @ 1 === Ende der Liste für T extmar ke Inhalt === BEKOMAT® 31 25 A I Accessories.........................................................22 Accessory sets....................................................22 Angle adapter......................................................21 Inlet line.............................................................. 10 Installation .......................................................... 11 Installation and operating instructions ................. 4 Installation and operating instructions ................. 4 Instructions, safety instructions............................ 4 Intermediate adapter .................................... 18, 21 B Blows off .............................................................20 C Circuit board........................................................21 Climate zone blue....................................................................9 green .................................................................9 red .....................................................................9 Climate zones .......................................................9 Components........................................................21 Condensate discharge disturbed ........................20 Control ................................................................17 Control unit..........................................................18 L LED does not light up......................................... 20 Lower part of the cover ...................................... 21 M Maintenance....................................................... 17 Maintenance recommendation........................... 18 Malfunction......................................................... 20 Membrane .......................................................... 10 Mounting ............................................................ 11 N D No condensate discharge .................................. 20 Danger compressed air ........................... 4, 11, 17 Danger supply voltage ............................. 5, 14, 17 Data ......................................................................7 Declaration of conformity ....................................24 Deflector area .....................................................13 Degree of protection ................................ 5, 14, 17 Design shell ........................................................21 Dimension drawing ...............................................8 Dimensions ...........................................................8 O E Elbow hose connector ........................................18 Electric diagram ..................................................16 Electrical data .......................................................7 Electrical installation ...........................................14 Elements .............................................................21 Exclusion from the scope of application ...............6 Exclusion of a field of application..........................6 F Failure .................................................................20 Fault clearance ...................................................20 Fault diagnosis....................................................20 Fault elimination..................................................20 Feed pipe ............................................................13 Field of application ................................................5 Filling level ..........................................................10 Function ..............................................................10 H Hose connector...................................................21 26 Order number..................................................... 22 Outlet line ........................................................... 10 P Performance data................................................. 9 Pictograms ........................................................... 4 Pilot valve........................................................... 10 Pressure differences .......................................... 13 Proper use............................................................ 5 Q Qualified personnel .................................. 5, 14, 17 R Recommended spare parts................................ 22 S Safety extra-low voltages ................................... 15 Safety instructions................................................ 4 Sensor ................................................................ 21 Sensor tube plate ............................................... 18 Service measures .................................... 4, 11, 17 Service unit .................................................. 18, 21 Sets of spare parts ............................................. 22 Slope .................................................................. 13 Spare parts..................................................... 5, 22 Symbols ............................................................... 4 T Technical data...................................................... 7 Troubleshooting ................................................. 20 BEKOMAT® 31 U W Upper part of the cover.......................................21 Water pocket.......................................................13 V Venting line .........................................................13 BEKOMAT® 31 27 Headquarter : 中华人民共和国 / China France BEKO TECHNOLOGIES S.à.r.l. Deutschland / Germany BEKO TECHNOLOGIES (Shanghai) Co. Ltd. BEKO TECHNOLOGIES GMBH Rm.606 Tomson Commercial Building 1 Rue des Frères Rémy Im Taubental 7 710 Dongfang Rd. F- 57200 Sarreguemines D-41468 Neuss Pudong Shanghai China Tél. +33 387 283 800 Tel.: +49 (0)2131 988 0 P.C. 200122 [email protected] [email protected] Tel. +86 21 508 158 85 Zone Industrielle [email protected] India Italia / Italy 日本 / Japan BEKO COMPRESSED AIR TECHNOLOGIES Pvt. Ltd. BEKO TECHNOLOGIES S.r.l BEKO TECHNOLOGIES K.K Via Peano 86/88 Plot No.43/1, CIEEP, Gandhi Nagar, KEIHIN THINK 8 Floor I - 10040 Leinì (TO) Balanagar, Hyderabad - 500 037, INDIA 1-1 Minamiwatarida-machi Tel. +39 011 4500 576 Tel +91 40 23080275 Kawasaki-ku, Kawasaki-shi [email protected] JP-210-0855 [email protected] Tel. +81 44 328 76 01 [email protected] Benelux Polska / Poland Scandinavia BEKO TECHNOLOGIES B.V. BEKO TECHNOLOGIES Sp. z o.o. BEKO TECHNOLOGIES AB Veenen 12 ul. Chłapowskiego 47 Industrivägen 39 NL - 4703 RB Roosendaal PL-02-787 Warszawa S-43361 Sävedalen Tel. +31 165 320 300 Tel +48 (0)22 855 30 95 Tel +46 31 26 35 00 [email protected] [email protected] [email protected] España / Spain South East Asia 臺灣 / Taiwan BEKO Tecnológica España S.L. BEKO TECHNOLOGIES Co.,Ltd Polígono Industrial "Armenteres" BEKO TECHNOLOGIES S.E.Asia (Thailand) Ltd. C./Primer de Maig, no.6 75/323 Romklao Road E-08980 Sant Feliu de Llobregat Sansab, Minburi Tel. +34 93 632 76 68 Bangkok 10510 [email protected] Thailand Tel. +66 (0) 2-918-2477 [email protected] 16F.-5, No.79, Sec. 1, Xintai 5th Rd., Xizhi Dist., New Taipei City 221, Taiwan (R.O.C.) Tel. +886 2 8698 3998 [email protected] Česká Republika / Czech Republic United Kingdom USA BEKO TECHNOLOGIES s.r.o. BEKO TECHNOLOGIES LTD. BEKO TECHNOLOGIES CORP. Mlýnská 1392 2 West Court 900 Great SW Parkway CZ - 562 01 Usti nad Orlici Buntsford Park Road US - Atlanta, GA 30336 Tel. +420 465 52 12 51 Bromsgrove Tel. +1 (404) 924-6900 [email protected] GB-Worcestershire B60 3DX [email protected] Tel. +44 1527 575 778 [email protected] Translation of the original manual/instructions. Original instructions are in German. Subject to technical modifications without notice / errors excepted. BM31_uc_manual_en_2011_06 BEKOMAT® 31