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5 S E # A R E A N D ) N S TA L L A TI O N ' U I D E 6 % . 4 ) , ! 4 ) / . "REEZE))) !+37 !+37" !+37" !+37" !+37" Model number: Serial number: 0AK11-70001 REV. 06/05 © Zephyr Corporation. WWWZEPHYRONLINECOM WWWZEPHYRONLINECOM ).34!,,!4)/. $UCTING#ALCULATION3HEET -OUNTING(EIGHTAND#LEARANCE $UCTING 3PECIFICATIONS 0REPARING%LECTRICALAND$UCTING !IR2ECIRCULATING -OUNTINGTHE(OOD &%!452%3#/.42/,3 #ONTROLS/VERVIEW -!).4%.!.#% #LEANING ,IGHTS 42/5",%3(//4).' 7!22!.49 ,)34/&!##%33/2)%30!243 %80,/$%$6)%7$)!'2!- 4A B L E O F # O N TE N TS 3!&%49./4)#% ,)34/&-!4%2)!,3 WWWZEPHYRONLINECOM ,PSRUWDQWVDIHW\1RWLFH 5($'$1'6$9(7+(6(,16758&7,216 :$51,1* 4/ 2% $5# % 4( % 2 )3 +/ &&)2 % / 2 % ,% # 42 )# 3(/# + $/ ./453 % 4( )3 &!.7 )4( !.9 3 / ,)$3 4!4% 30 % % $# / .42/ ,$%6 )# % :$51,1* 4/ 2% $5#% 4( % 2 )3 +/ &&)2 % % ,% # 42 )# 3( / # + / 2 ).*5 294/ 0 % 2 3/. 3 / " 3 % 26% 4( % &/ ,,/ 7 ).' 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A )NSTALLATION7ORKAND%LECTRICAL7IRING-USTBE$ONEBY1UALIFIED0ERSONS )N!CCORDANCEWITHALL!PPLICABLE#ODESAND3TANDARDS )NCLUDING&IRE2ATED #ONSTRUCTION B 3UFFICIENTAIRISNEEDEDFORPROPERCOMBUSTIONANDEXHAUSTINGOFGASES THROUGHTHEFLUECHIMNEYOFFUELBURNINGEQUIPMENT TOPREVENTBACK DRAFTING &OLLOWTHEHEATINGEQUIPMENT MANUFACTURERSGUIDELINEANDSAFETYSTANDARDSSUCHASTHOSEPUBLISHEDBYTHE.ATIONAL&IRE0ROTECTION !SSOCIATION.&0!ANDTHE!MERICAN3 OCIETYFOR(EATING2EFRIGERATIONAND!IR#ONDITIONING%NGINEERS!3 ( 2 !% ANDTHELOCALCODEAUTHORITIES C 7HENCUTTINGORDRILLINGINTOWALLORCEILING DONOTDAMAGEELECTRICALWIRINGANDOTHERHIDDENUTILITIES D $UCTEDFANSMUSTALWAYSVENTTOTHEOUTDOORS H,IWKLVXQLWLVWREHLQVWDOOHGRYHUDWXERUVKRZHULWPXVWEHPDUNHGDVDSSURSULDWHIRUWKH DSSOLFDWLRQDQGEHFRQQHFWHGWRD*)&/*URXQG)DXOW,QWHUUXSWHUSURWHFWHGEUDQFKFLUFXLW J1(9(5SODFHDVZLWFKZKHUHLWFDQEHUHDFKHGIURPDWXERUVKRZHU K0DNHVXUHWKHSRZHULVRIIEHIRUHLQVWDOOLQJZLULQJRUPDLQWHQDQFLQJ :$51,1* 4/ 2%$5# % 4( % 2 )3 +/ &&)2 % 53 % / .,9-% 4!,$5 # 47 / 2 + &$87,21 4OREDUCERISKOFFIREANDTOPROPERLYEXHAUSTAIRBESURETODUCTAIROUTSIDE$ONOTVENTEXHAUSTAIRINTOSPACES WITHINWALLSORCEILINGSORINTO ATTICSCRAWLSPACES ORGARAGES /LVWRI0 DWHULDOV (OOD ,IGHTBULBS27 -ETALLIC&ILTERS vXvRECTANGULARSTARTINGCOLLARWITHDAMPER (ARDWAREPACKETCONTAINING 7IRECONNECTORCAPSG 7OOD3CREWSv 7OOD3CREWSv 7OOD3CREWSv 7ASHERS ./$5#4).')3).#,5$%$ .OTE:EPHYRRECOMMENDSUSING,"%:ANCHORSIFMOUNTINGHOODONTODRYWALL4HESEARENOTPROVIDED BUTAREREADILYAVAILABLEOFMOSTHARDWARESTORES , QVWDOODWLRQ'XFWZRUN&DOFXODWLRQ6KHHW WWWZEPHYRONLINECOM %QUIVALENTNUMBER LENGTHXUSED $UCTPIECES %QUIVALENTNUMBER LENGTHXUSED $UCTPIECES 4OTAL 4OTAL vXv 2ECT STRAIGHT &TX &T v2OUND &TX WALLCAP WITHDAMPER &T v2OUND STRAIGHT &TX &T v2OUND ROOFCAP &TX &T v2OUND STRAIGHT &TX &T vROUNDTO vXv RECT TRANSITION &TX &T vXv 2ECT ELBOW &TX &T &TX &T vXv 2ECT ELBOW &TX &T vROUNDTO vXv RECT TRANSITION ELBOW v2OUND ELBOW &TX &T vXv 2ECT FLATELBOW &TX v2OUND ELBOW &TX &T v2OUND &TX WALLCAP WITHDAMPER &T v2OUND ROOFCAP &TX &T vROUNDTO vXv RECT TRANSITION &TX &T vROUNDTO vXv RECT TRANSITION ELBOW &TX &T 3UBTOTALCOLUMN &T 3UBTOTALCOLUMN &T 4OTALDUCTWORK &T &T vXv &TX 2ECT WALLCAP WITHDAMPER &T vXv 2ECTTO vROUND TRANSITION &TX &T vXv 2ECTTO vROUND TRANSITION ELBOW &TX &T v2OUND ELBOW &TX &T v2OUND ELBOW &TX &T 3UBTOTALCOLUMN &T -AXIMUM$UCT,ENGTH &ORSATISFACTORYAIRMOVEMENT THETOTALDUCTLENGTHOFAvXvRECTANGULARvORv DIAMETERROUNDDUCTSHOULDNOTEXCEEDEQUIVALENTFEET -AXIMUMMOUNTHEIGHTSHOULDBENOHIGHERTHAN )TISIMPORTANTTOINSTALLTHEHOODATTHEPROPERMOUNTING HEIGHT(OODSMOUNTEDTOOLOWCOULDRESULTINHEAT DAMAGEANDFIREHAZARDWHILEHOODSMOUNTEDTOOHIGH WILLBEHARDTOREACHANDWILLLOOSEITSPERFORMANCEAND EFFICIENCY NETWIDTH )FAVAILABLEALSOREFERTORANGEMANUFACTURERgSHEIGHT CLEARANCEREQUIREMENTSANDRECOMMENDEDHOOD MOUNTINGHEIGHTABOVERANGE!LWAYSCHECKYOURLOCAL CODESFORANYDIFFERENCES -).v-!8v #ALL/UT3IZE.ET7IDTH v v v v v v -INIMUM$UCT3IZE $5#4).' 2ECTANGULARXvMINIMUM REARORTOP !MINIMUMXRECTANGULARDUCT MUSTBEUSEDTOMAINTAINMAXIMUMAIR FLOWEFFICIENCY !LWAYSUSERIGIDTYPEMETALDUCTSONLY &LEXIBLEDUCTSCOULDRESTRICTAIRFLOWBYUP TO $!-!'%3()0-%.4).34!,,!4)/. s 0LEASEFULLYINSPECTUNITFORDAMAGE BEFORE INSTALLATION 5SECALCULATIONWORKSHEETTOCOMPUTETOTAL DUCTWORK s )FTHEUNITISDAMAGEDINSHIPMENT RETURN THEUNITTOTHESTOREINWHICHITWASBOUGHT FORREPAIRORREPLACEMENT !,7!93WHENPOSSIBLEREDUCETHENUMBER ORTRANSITIONSANDTURNS)FAREDUCERISUSED INSTALLALONGREDUCERINSTEADOFAPANCAKE REDUCER2EDUCEDUCTSIZEASFARAWAYFROM OPENINGASPOSSIBLE s )FTHEUNITISDAMAGEDBYTHECUSTOMER REPAIRORREPLACEMENTISTHERESPONSIBILITY OFTHECUSTOMER )FTURNSORTRANSITIONSAREREQUIRED )NSTALLASFARAWAYFROMOPENINGANDASFAR APARTBETWEENASPOSSIBLE s )FTHEUNITISDAMAGEDBYTHEINSTALLER IF OTHERTHANTHECUSTOMERREPAIROFREPLACE MENTMUSTBEMADEBYARRANGEMENT BETWEENCUSTOMERANDINSTALLER , QVWDOODWLRQ0 RXQWLQJ+HLJKW&OHDUDQFH -INIMUMMOUNTHEIGHTBETWEENRANGETOPTOHOODBOT TOMSHOULDBENOLESSTHAN , QVWDOODWLRQ'XFWLQJ WWWZEPHYRONLINECOM 7!2.).'&)2%(!:!2$ NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling,attics or garages. All exhaust must be ducted to the outside, unless using the recirculating option. Use single wall rigid Metal ductwork only. Fasten all connections with sheet metal screws and tape all joints w/ certified Silver Tape or DuctTape. 3OME$UCTING/PTIONS CABINET XREARDISCHARGE WSIDEWALLGRAVITYDAMPER AIRRECIRCULATION 2OOF#AP X VERTICALDISCHARGE ROOFCAP , QVWDOODWLRQ6SHFLILFDWLRQV , QVWDOODWLRQ3UHSDULQJ(OHFWULFDODQG'XFWLQJ WWWZEPHYRONLINECOM 2EMOVEFILTERS 2EMOVECOVERFROMJUNCTIONBOXTOGAIN ACCESSTOTHEELECTRICALWIRING )FUSINGACABLELOCKNOTPROVIDEDPRY OPENTHEDESIREDELECTRICALKNOCKOUTEITHER ONTHETOPORTHEBACK&EEDTHEWIRES THROUGHTHEvCABLELOCK.OTE3OME LOCALCODEDREQUIRETHEUSEOFACABLELOCK CHECKYOURLOCALCODEDFORTHISINFORMATION )FUSINGHOODINAIRRECIRCULATIONMODE SKIPSTEPSANDPRYOPENTHEDESIRED vXDUCTINGKNOCKOUTEITHER HORIZONTALORVERTICAL #ABLELOCKEXAMPLE #ABLELOCK !TTACHTHEv8STARTINGCOLLAR WITHDAMPERTOTHEDUCTOPENINGYOU EXPOSED !NAIRRECIRCULATIONKITOPTIONALMUSTBE PURCHASEDINORDERTOUSETHEHOODINAIR RECIRCULATIONMODE !TTACHEACHOFTHESPRINGLOADED CLIPSTOTHESAFETYGRILLBODY$OTHISBY INSERTINGTHESCREWTOTHESPRINGANDINTO THEBRACKET4HENSCREWITINTOTHESAFETY GRILLBODY )NSERTTHECARBONFILTERINTOTHECARBON FILTERHOLDERANDPLACEITOVERTHESAFETYGRILL 3ECURETHECARBONFILTERHOLDERTOTHE SAFETYGRILLBODYBYSLIGHTLYLIFTINGAND TWISTINGTHESPRINGLOADEDCLIP-AKESUREIT PRESSESAGAINSTTHELIPOFTHECARBONFILTER HOLDERSECURELY 5NSCREWANDREMOVETHEAIRDIVERTER PLATE &INALLYREMOVETHECOVERPLATEATTHE FRONTOFTHEHOODONTOP2EPLACEITWITHTHE AIRRECIRCULATIONCOVERPLATE , QVWDOODWLRQ$LU5HFLUFXODWLQJ )FYOUAREDUCTINGTHEAIROUTOFYOURHOMESKIPTHESESTEPS , QVWDOODWLRQ0 RXQWLQJWKH+RRG WWWZEPHYRONLINECOM %,%#42)#!,7!2.).' !LL%LECTRICALWORKMUSTBYPERFORMEDBYQUALIFIED ELECTRICIANORPERSONWITHSIMILARTECHNICALKNOWHOW ANDBACKGROUND For personal safety, remove house fuse or open circuit breaker before beginning installation. Do not use extension cord or adapter plug with this appliance. &OLLOW.ATIONALELECTRICALCODESORPREVAILINGLOCAL CODESANDORDINANCES %LECTRICAL3UPPLY This appliance requires a 120V 60Hz electrical supply., and connected to an individual, properly grounded branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire w/ ground. Please refer to Electrical Diagram labeled on product. 4EMPORARELYPOSITIONTHEHOODINTHE DESIREDMOUNTINGLOCATION-EASUREAND MARKTHEMOUNTINGHOLESDUCTANDELECTRI CALACCESSLOCATIONSWITHAPENCIL2EMOVE HOODANDDRILLCUTOUTTHEREQUIRREDOPEN INGSFORDUCTANDELECTRICALACCESS !TTACHHOUSEELECTRICALWIRINGTO HOODWIRING-AKESURETHEPOWERSOURCE ISTURNEDOFFBEFOREWORKINGWITHANY ELECTRICALWIRING (ANGHOODFROMMOUNTINGSCREWS PROVIDED3LIDEHOODTOWARDWALLUNTIL MOUNTINGSCREWSAREENGAGEDINNARROW ENDOFKEYHOLES4IGHTENMOUNTINGSCREWS SECURELY#!54)/.$ONOTPUSHONSAFETY GRILLWHENINSTALLINGTHISMAYRESULTIN DAMAGETOTHEMOTOR !TTACHDUCTWORK5SEALUMINUMDUCT TAPETOMAKEJOINTSSECUREANDAIRTIGHT ./4%4HISSTEPISNOTNECESSARYIFHOODIS INAIRRECIRCULATIONMODE )FNOTALREADYDONEINSTALLLIGHTBULBSBY SCREWINGINCLOCKWISE "LOWER/N/FF3PEED3ELECTION ))) )) ) ,IGHTS/N/FF$IM )) ) "LOWER/N/FF3PEED3ELECTION This switch turns the blower on and off and controls the speed selection. is off, ) is low speed, )) is medium speed and ))) is high speed. ,IGHTS/N/FF$IM is off, ) is bright, )) is dim. Breeze II, AKI2XX ))) )) ) /N/FF This button turns the motors on and off. It also shuts off power to the whole hood. If the lights are on and this button is pushed, they will also turn off. ,AMP This button turns the lights on, off and also dims them. Press once to turn them on bright, again for dim and one more time to shut them off. 3PEED This button will change the speed setting of the motors. By pushing it you will change the speeds from low, to medium, to high. $ELAY/FF This button will put the hood into delay off mode. When pushed, the hood will switch to the lowest speed and the entire hood will shut down after 5 minutes. )HDWXUHV&RQWUROV&RQWUROV2YHUYLHZ Breeze I, AKIIXX 0 DLQWHQDQFH&OHDQLQJDQG5HSODFLQJ/LJKW%XOEV WWWZEPHYRONLINECOM !LUMINUM-ESH&ILTERS Clean frequently using hot water and a mild, non abrasive detergent. Filters are dishwasher safe. #ARBON&ILTERS Clean carbon filters holder frequently with a damp cloth and mild detergent. DO NOT immerse carbon filter in water or put in dishwasher. The carbon filters should be replaced every 4 to 6 months under normal use. (OOD3URFACE Remove filters. Use a damp cloth and a mild detergent to wipe all residue-laden surfaces. Use care when cleaning fan blades, it must not become bent or misaligned. DO NOT ALLOW WATER TO ENTER MOTOR. Make sure all surfaces are completely dry before re-installing filters and using hood. 2EPLACING,IGHT"ULBS #!54)/. ,IGHTBULBSBECOMEEXTREMELYHOTWHENTURNEDON $/ ./4 TOUCHBULBSUNTILSWITCHEDOFFANDCOOLED 4OUCHINGHOTBULBSMAYCAUSESERIOUSBURNS Hood comes with (2) R16 40W incandescent bulbs. You may also use (2) PAR20 35W or 50W halogen light bulbs. (purchased separately) Remove bulb by unscrewing counter-clockwise. Use a suction cup or rubber/latex glove to grip the bulb if removing bulb is difficult. #HECKIFUNITHASBEENPLUGGEDINMAKESURETHATALLPOWERHASBEEN TURNEDBACKONANDALLELECTRICALWIRINGAREPROPERLYCONNECTED ,IGHTISONBUTBLOWERSARENOT TURNINGATALLORSEEMSTOBE SCRAPINGONSOMETHING "LOWERBLADEUNITMIGHTHAVEBEENMOUNTEDTOOLOWANDSCRAPING THEBOTTOMORJAMMED,OOSENHEXSCREWONBLADEUNITANDADJUSTTO PROPERHEIGHT 7HENBLOWERSAREON SOMETHINGSEEMSTOBELOOSE ANDSPINNINGAROUNDINSIDE 4HEREMIGHTHAVEBEENFOREIGNPARTICLESLEFTWITHINTHEDISCHARGE OPENINGORROCKSLEAVESBRANCHESETCTHATMIGHTHAVEFELLINFROM OLDDUCTWORK$ISCONNECTDUCTWORKTOINSPECTANDREMOVEANY FOREIGNPARTICLES 6IBRATIONWHENBLOWERSAREON 5NITMIGHTNOTHAVEBEENSECUREDPROPERLYONCABINET/RCABINET MIGHTNEEDTOBEFURTHERSECUREDINTOSTUDSONWALL "LOWERSNOISE /URBLOWERSAREDESIGNEDTOPERFORMUPTOCFM!PROPERLY FUNCTIONINGMOTORITSELFSHOULDBERELATIVELYQUIET.EVERTHELESSDUE TOVACUUMCREATEDBYTHESUCTIONNOISELEVELUPTOSONESWILLBE GENERATEDWHENBOTHBLOWERUNITISTURNEDONATITSMAXIMUMSPEED %MPLOYINGLOWSPEEDSWILLSUFFICEMODERATECOOKINGSUCHASSTEAM INGBROILINGETC ,IGHTISNOTWORKING ,IGHTBULBMIGHTNEEDTOBEREPLACED/NSOMEINSTANCESTHEFRAGILE BULBCOULDHAVEBEENDAMAGEDDURINGTHESHIPPINGPROCESS 2EPLACELIGHTBULB "LOWERSSEEMEDWEAK #HECKDUCTSIZEUSEDDUCTSIZESHOULDBEATLEASTvXv 2ANGEHOOD7),, ./4FUNCTIONPROPERLYWITHTHEINSUFFICIENT DUCTSIZE #HECKIFDUCTISCLOGGEDORIFDUMPERUNITISNOTOPENINGPROPERLY! TIGHTMESHONASIDEWALLCAPUNITMIGHTALSOCAUSERESTRICTIONTOTHE AIRFLOW 5SEADAMPERTYPESIDEWALLCAP 2EDUCETHENUMBEROFELBOWSANDLENGTHOFDUCTWORKORINCREASE DUCTSIZE #HECKIFALLJOINTSAREPROPERLYCONNECTEDSEALEDANDTAPED #OOKINGFUMESANDSMOKE DISSIPATESBEFOREITREACHES THEBLOWER #HECKIFUNITISINSTALLEDATTHERECOMMENDEDHEIGHT4HERANGEHOOD SHOULDALSOBEABLETOCOVERTHEENTIRECOOKINGAREAFROMLEFTTORIGHT ANDMOSTAREASFROMREARTOFRONT /PENDOORSANDWINDOWSMIGHTALSODISTRACTAIRFLOWBEFOREITREACH ESTHEBLOWERS -AKESUREBLOWERSAREONHIGHSPEEDFORHEAVYCOOKING 7URXEOH6KRRWLQJ 5PONCOMPLETIONOFINSTALLATION NOTHINGWORKS :DUUDQW\ WWWZEPHYRONLINECOM 4//"4!).3%26)#%5.$%27!22!.49 ORANY3ERVICE2ELATED1UESTIONSPLEASECALL 3TAPLEYOURRECEIPTHERE 0ROOFOFTHEORIGINALPURCHASE DATEISNEEDEDTOOBTAINSERVICE UNDERTHEWARRANTY 4//"4!).3%26)#%5.$%27!22!.49 9OUMUSTPRESENTPROOFOFORIGINALPURCHASEDATE 0LEASEKEEPACOPYOFYOURDATEDPROOFOFPURCHASESALESSLIPINORDERTOOBTAINSERVICEUNDERWARRANTY /NE9EAR3ERVICE2EPAIR7ARRANTY For one year from date of original purchase, we will provide free of charge, service labor to repair any failed parts or components due to manufacturing defects. 4EN9EARS0ARTS7ARRANTY For ten years from date of original purchase, we will provide free of charge, nonconsumable replacement parts or components that failed due to manufacturing defects. Consumable parts not covered by this warranty include: Light Bulbs, Metal and Carbon Filters. 7HOIS#OVERED This warranty is extended to the original purchaser for products purchased for ordinary home use in the 48 mainland states, Hawaii and Washington D.C. )N#ANADAAND!LASKATHISWARRANTYIS,IMITED There might be costs associated with shipping the products to our designated service locations or you might need to pay service technician's travel costs, to have the appliance repaired in-home. 4HIS7ARRANTYWILLBE6OIDEDWHEN Product damaged through negligence, misuse, abuse, accident. Improper installation and failure to follow installation instructions. When product is used commercially or other than its intended purpose. Damaged because of improper connection with equipment of other manufacturers. Repaired or modified by anyone other than Zephyr's Authorized Agents. 7HATIS.OT#OVERED Consumable parts such as light bulbs, filters, and fuses. Services outside of service area and the labor cost incurred in connection with the removal, shipping and reinstallation cost, nor does it cover any other contingent expenses. The natural wear of finish, and wear due to improper maintenance, use of corrosive and abrasive cleaning products, pads, and oven cleaner products. Chips, dents or cracks due to abuse, misuse, freight damage, or improper installation. Service trips to your home to teach you how to use the product. Damage of product caused by accident, fire, floods or act of God. 7KLVZDUUDQW\LVYDOLGLQWKH8QLWHG6WDWVDQG&DQDGD,WLVQRQWUDQVIHUDEOHDQGDSSOLHVRQO\WRWKHRULJLQDOSXUFKDVHUDQGGRHVQRWH[WHQGWR VXEVHTXHQWRZQHUVRIWKLVSURGXFW$Q\DSSOLFDEOHLPSOLHGZDUUDQWLHVLQFOXGLQJWKHZDUUDQW\RIPHUFKDQWDELOLW\DUHOLPLWHGLQGXUDWLRQWRD SHULRGRIH[SUHVVZDUUDQW\DVSURYLGHGKHUHLQEHJLQQLQJZLWKWKHGDWHRIRULJLQDOSXUFKDVHDWUHWDLODQGQRZDUUDQWLHVZKHWKHUH[SUHVVRU LPSOLHGVKDOODSSO\WRWKLVSURGXFWWKHUHDIWHU Have your product proof of purchase with date ready for warranty issues. Or write to: :EPHYR#ORPORATION 3ERVICEAND7ARRANTY$EPARTMENT -ENDELL3TREET 3AN&RANCISCO#! Light Bulb (R16 40W) :" Light Bulb (PAR20 35W) Z0B001 Telescopic Back Splash 30” SS !+ Telescopic Back Splash 36” SS !+ Air Recirculation Kit (w/carbon filter) !+ Carbon Filter Replacement !+ Aluminum Replacement Filters, 24”, 30” !+ Aluminum Replacement Filters, 36” !+ To order parts, visit us online at : WWWZEPHYRONLINECOM and go to the parts store. 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