Download Windsor LB2000I Operating instructions

HIGH SPEED BURNISHER
Operating Instructions (ENG)
Instrucciones de Funcionamiento (SPA)
Bedienungsanleitung (GER)
Istruzioni operative (ITA)
MODELS:
LB2000I
10090200
LB2000IA
10090210
Read these instructions before using the machine
Lea las instrucciones antes de utilizar la máquina
Bitte lesen Sie diese Anleitungen, bevor Sie die Maschine in Gebrauch nehmen
Leggere attentamente le presenti istruzioni prima di azionare la macchina
86037140-H 03/07/07
PRV NO. 980089
MACHINE DATA LOG/OVERVIEW
MODEL______________________________
DATE OF PURCHASE ________________
SERIAL NUMBER____________________
YOUR DEALER
Name: __________________________________________________________________________________________________
Address: _______________________________________________________________________________________________
Phone Number: _________________________________________________________________________________________
OVERVIEW
The LB2000I is a mains powered, portable floor burnisher intended for commercial use. The
appliance can be fitted with a variety of pads to perform various floor care functions. The appliance
employs active dust control, and automatically adjusted pad pressure.
2
LB2000I 86037140 03/07/07
TABLE OF CONTENTS
Machine Data Log/Overview.........................2
Table of Contents..........................................3
HOW TO USE THIS MANUAL
How to use this Manual.................................1-1
SAFETY
Important Safety Instructions ........................2-1
Hazard Intensity Level. .................................2-2
Grounding Instructions..................................2-3
OPERATION
Technical Specifications ...............................3-1
Handle Installation ........................................3-2
Operation ......................................................3-3
Pad Driver Installation...................................3-3
MAINTENANCE
Machine Troubleshooting..............................4-1
Wiring Diagram/Service Schedule ................4-2
GROUP PARTS LIST
Deck Group...................................................5-1
Handle Group................................................5-3
Lower Handle Group.....................................5-5
Motor Group..................................................5-7
Pad Driver Group ..........................................5-9
Wiring Group............................................... 5-11
Suggested Spare Parts............................... 5-13
LB2000I 86037140 03/07/07
3
HOW TO USE THIS MANUAL
This manual contains the following sections:
-
-
HOW TO USE THIS MANUAL
SAFETY
OPERATIONS
MAINTENANCE
PARTS LIST
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized Windsor
dealers. When placing an order for parts, the
machine model and machine serial number are
important. Refer to the MACHINE DATA box which
is filled out during the installation of your machine.
The MACHINE DATA box is located on the inside
of the front cover of this manual.
The PARTS LIST section contains assembled
parts illustrations and corresponding parts list. The
parts lists include a number of columns of
information:
-
MODEL _____________________________________
DATE OF PURCHASE ________________________
-
SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________
DEALER NAME ______________________________
OPERATIONS GUIDE NUMBER __________________
PUBLISHED ________________________________
REF – column refers to the reference
number on the parts illustration.
PART NO. – column lists the part
number for the part.
PRV NO. – reference No.
QTY – column lists the quantity of the
part used in that area of the machine.
DESCRIPTION – column is a brief
description of the part.
SERIAL NO. FROM – column
indicates the first machine the part
number is applicable to. When the
machine design has changed, this
column will indicate serial number of
applicable machine. The main
illustration shows the most current
design of the machine. The boxed
illustrations show older designs.
NOTES – column for information not
noted by the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
NOTE: The # on the lower left corner of the front
cover is the part number for this manual.
The SAFETY section contains important
information regarding hazard or unsafe practices
of the machine. Levels of hazards is identified that
could result in product or personal injury, or severe
injury resulting in death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition.
1-1
LB2000I 86037140 03/07/07
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
! WARNING:
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water,
return it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce
airflow.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine
near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories,
shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
During operation, attention shall be paid to other persons, especially children.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, unplug the machine.
Do not handle the plug or machine with wet hands.
Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.
Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the
machine.
Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or
corners.
Do not pull/run machine over cord. Keep cord away from heated surfaces.
Connect to a properly grounded outlet. See Grounding Instructions.
If the supply cord is damaged it must be replaced by a special cord from an authorized service agent.
Unplug before cleaning or servicing.
Operational hazard may occur when running the machine over the supply cord.
This appliance has been designed for use with pads specified by the manufacturer. The fitting of other pads
may affect its safety.
This machine is for dry use only and shall not be used or stored outdoors in wet conditions.
SAVE THESE INSTRUCTIONS
LB2000I 86037140 03/07/07
2-1
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
! WARNING
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
! CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or
property damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper
operating condition. Following is information that signals some potentially dangerous conditions to the
operator or the equipment. Read this information carefully. Know when these conditions can exist.
Locate all safety devices on the machine. Please take the necessary steps to train the machine
operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the
machine. Use Windsor approved replacement parts.
2-2
LB2000I 86037140 03/07/07
GROUNDING INSTRUCTIONS
THIS PRODUCT IS FOR COMMERCIAL
USE ONLY.
ELECTRICAL:
The amp, hertz, and voltage are listed on the
data label found on each machine. Using
voltages above or below those indicated on
the data label will cause serious damage to
the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size
must be at least one size larger than the
power cord on the machine, and must be
limited to 50 feet (15.5m) in length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should
malfunction or break down, grounding
provides a path of least resistance for electric
current to reduce the risk of electric shock.
This appliance is equipped with a cord having
an equipment-grounding conductor and
grounding plug. The plug must be inserted
into an appropriate outlet that is properly
installed and grounded in accordance with all
local codes and ordinances.
Improper connection of the equipmentgrounding conductor can result in a risk of
electric shock. Check with a qualified
electrician or service person if you are in
doubt as to whether the outlet is properly
grounded. Do not modify the plug
provided with the appliance - if it will not fit
the outlet, have a proper outlet installed by
a qualified electrician.
LB2000I 86037140 03/07/07
2-3
TECHNICAL SPECIFICATIONS
ITEM
Construction
Motor
Transmission
Pad speed
Electrical system
Cable
Switches
Pad Holder
Wheels
Handle
Dimensions (L x W x H)
Pad size (See note)
DIMENSION/CAPACITY
Heavy-duty die cast aluminum deck
with heavy-duty rubber bumper,
tubular steel self adjusting handle
with die cast aluminum handle
housing.
1.5 hp
Direct drive from motor shaft.
2000 rpm
230 volts, 50Hz
75’ [22.9 m], 1.5mm/3 built in cord
wrap.
Dual levers with safety lock.
∅20” [50.8 cm] flexible disc
Four ∅5” [∅12.7 cm], 1.25” [3.2 cm]
wide, non-marking tread.
∅1.5” [∅3.8 cm] tubular steel, self
adjusting handle consistently
maintains full contact with the floor,
and easy to use thumb activated
safety lock.
32” [81.3 cm] X 23.9” [60.2 cm] X
48.4” [122.9 cm]
20” diameter x 1” thick
NOTE: Always use a pad which has been designed for electric ultra high speed burnishing of at
least 2000 rpm.
The sound pressure level at the operator’s ear was measured to be 70 dBA. This was a nearfield,
broad-band measurement taken in a typical industrial environment on a tile floor. This appliance
contains no possible source of impact noise. The instantaneous sound pressure level is below 63
Pa.
3-1
LB2000I 86037140 03/07/07
HANDLE INSTALLATION
HANDLE
ASSEMBLY
2
3
1
HANDLE
MOUNT BRACKET
DECK
ASSEMBLY
The machine is shipped with handle unassembled.
Follow these steps for installation:
2. Remove bolt (item 3), washers (item 2), and
nut (item 1) from deck assembly.
4. Slide Bolt (item 3) thru, washers (item 2), Handle
Mount Brackets and Handle Assembly as shown.
Tighten bolt (item 3) and nut (item 1) until the
handle can not twist in the mount bracket (45-50
foot pounds).
3. Install Handle Assembly as shown.
5. Check handle for movement up and down.
1. Remove handle and deck assembly from
carton.
6. Plug cord into handle cord receptacle.
LB2000I 86037140 03/07/07
3-2
OPERATION
6. To stop the machine, release the switch
levers.
CONTROLS
1. Safety Lock – Prevents unintended operation
of the machine.
2. Switch Levers – Turns machine on/off.
NOTE: The machine is equipped with a circuit
breaker to protect the motor in the event an
overload condition occurs. The circuit breaker is
located on the side of the motor. Push the reset
button to restart the machine. If the breaker trips
again, correct the cause of overloading before
proceeding.
1
2
7. Do not let machine rest on pad. When
finished with the machine, return handle to the
storage position.
2
DAILY MAINTENANCE
1. Inspect power cord for wear. To prevent
electrical shock replace cords with frayed or
cracked insulation immediately.
2. Place machine in the storage position.
3. Check pad condition. Change if soiled or torn.
PAD INSTALLATION
1. Lay machine back, exposing the under side.
OPERATION
! CAUTION
For indoor use only.
Ensure pad is center on pad driver. Pull pad
to edge of pad driver in several directions to
check for proper engagement.
! WARNING
When using the pad, always keep the machine
moving when in contact with the floor.
! WARNING
High starting torque. Hold machine firmly with
both hands.
1. Ensure that the pad driver is in good shape.
Install or change pad if necessary.
2. Plug the machine into a wall outlet as
described in the grounding instructions.
NOTE: Use care when replacing center lock
to prevent cross threading.
3. Release latch, lower the handle and move into
position.
4. Push the safety lock forward, unlocking the
switch levers.
HANDLE
RELEASE LATCH
5. With the safety lock forward, squeeze one or
both of the switch levers, turning the machine
on. (These levers can be operated
independently of each other). The safety lock
will not re-engage until both levers are
released.
3-3
LB2000I 86037140 03/07/07
MACHINE TROUBLESHOOTING
PROBLEM
CAUSE
Tripped circuit breaker
SOLUTION
Reset
Circuit breaker tripped in
building.
Fuse in motor is blown
Check and reset
Machine will not run
Power switch failure
Faulty power cord
Equipment not grounded
Receptacle not grounded
Electrical shock
Internal wiring problem
Mechanical problem
Repeated circuit breaker tripping
Faulty circuit breaker
Pad not centered
Excessive vibration
Damaged or unevenly worn
pad.
Damaged pad driver.
LB2000I 86037140 03/07/07
Replace
CAUTION: To reduce the
risk of electrical shock,
unplug the machine before
opening fuse holder.
Fuse will only open under
extreme conditions.
Investigate cause before
replacing.
Test switch for continuity
and replace if necessary.
Replace
Follow grounding
instructions exactly.
Have an electrician inspect
building’s wiring.
Ensure that the machine
wiring matches the
appropriate wiring
diagram. Replace any
wires or components which
are short circuiting.
Higher amp draws indicate
a mechanical problem, find
the problem before using
the machine.
Test circuit for continuity.
Replace circuit breaker if
necessary.
Re-center pad.
Replace pad. Do not rest
machine on pad when not
in use.
Replace.
4-1
WIRING DIAGRAM/SERVICE SCHEDULE
SERVICE SCHEDULE
MAINTENANCE
Check pad wear to prevent buildup of chemicals
Check pad driver system for damage
Check handles, switches, and knobs for damage
Store with pad off the floor
Check all bearings for noise
Check skirt/bumpers for damage and replace as necessary
Check overall performance of machine
4-2
LB2000I 86037140 03/07/07
DAILY
*
*
*
*
MONTHLY
*
*
*
THIS PAGE LEFT BLANK INTENTIONALLY
LB2000I 86037140 03/07/07
4-3
DECK GROUP
1
2
7
3
5
4
6
8
9
10
12
11
13
16
5-1
15 14
LB2000I 86037140 03/07/07
DECK GROUP
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
86216280
86217520
86001390
86223430
86276810
86217640
86220060
86216270
86137340
86276570
86271550
86216600
86215020
86225720
86137280
86136640
140449
27918
140441
67463
70738
29244BLU
500767
140423
87211
70691
57220
27871
05156
87203
87054
70262
4
1
1
1
2
1
1
1
2
2
2
2
2
4
2
2
BUMPER, RUBBER
COVER, FILTER BAG
BAG, DUST (PACKAGE OF 10 BAGS)
RETAINER, CORD
SCR, M5 X .8MM X 10 MM PPHMS BLK
DECK, 20 IN BURNISHER, BLUE
LABEL, LIGHTNING 2000 MAIN
BUMPER, EXTRUSION
WASHER, M6 FLAT BLK
SCR, M6 X 25 HHMS BLK
NUT, M6 X 1 HEX NYLOCK PLTD
CAP EXTRUSION
AXLE, FRONT
WASHER, 14MM ID X 36 MM OD
WASHER, M8 FLAT DIN125A PLT
SCR, M8 X 20 HHMS PLTD
LB2000I 86037140 03/07/07
SERIAL NO.
FROM
NOTES:
5-2
HANDLE GROUP
17
1
16
2
3
4
5
6
12
10
11
13
7
9
14
8
15
5-3
LB2000I 86037140 03/07/07
HANDLE GROUP
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
86136670
86005150
86224740
86215120
86004070
86005160
86136350
86219740
86219320
86288450
86225390
86216940
86215430
86224930
86224300
86219330
86136680
70686
51326
73990
140428
36196
51327
57274
500194
41363
70689
78473
23209
14407
730012
730021
41366
70687
2
1
2
1
2
2
4
1
1
2
1
1
1
1
1
1
2
SCR, M6 X 45 SHCS BLK
LOCK, SAFETY HANDLE
SPRING, EXT. .5OD X 3.5L
BAR, HANDLE
GRIP, POLISHER HANDLE
LEVER, SWITCH
NUT, M6 X 1
LABEL, WARNING
HOUSING, POLISHER HANDLE FRONT
SCR, M4.8 X 10 HHTF TYPE B
TUBE HANDLE
CORDSET, 14/3 X 38 IN, SJT, BLK
BOOT, TWIST LOCK
STRAIN RELIEF, 14/3 STRAIGHT
SPACER, POLISHER HANDLE
HOUSING, POLISHER HANDLE FRONT
SCR, M6 X 50 SHCS BLK
LB2000I 86037140 03/07/07
SERIAL NO.
FROM
NOTES:
5-4
LOWER HANDLE GROUP
3
4
2
5
1
6
7
9
11
21
20
8
12
SEE NOTE
16
8
15
13
24
23
8
22
18
21
19*
17
10
20
8
NOTE: GREASE ITEMS 14 AND SLIDE AREA OF 19 AS NECESSARY WHEN SERVICING.
NOTA: ENGRASE LOS ELEMENTOS MARCADOS CON EL NÚMERO 14 Y EL ÁREA DE
DESLIZAMIENTO NÚMERO 19 SI ES NECESARIO CUANDO LE REALICE EL SERVICIO A LA
MÁQUINA.
HINWEIS: IM RAHMEN DER WARTUNGSARBEITEN MÜSSEN DIE KOMPONENTEN 14 UND DER
SCHIEBEBEREICH 19 BEI BEDARF GESCHMIERT WERDEN.
NOTA: INGRASSARE GLI ARTICOLI 14 E L’AREA DI SCIVOLO 19 COME RICHIESTO DURANTE LA
MANUTENZIONE.
5-5
LB2000I 86037140 03/07/07
14*
LOWER HANDLE GROUP
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
86276810
86198450
86223490
86222570
86215480
86223500
86288760
86225720
86224310
86288770
86221720
86226020
86224590
86215390
86224580
86005770
86279510
86274000
86215470
86136640
86137280
86215030
86223710
86225010
70738
20005
67468
66340
140421
67469
87234
87203
730052
500542
51358
89206
730055
140420
730054
57119
87171
70069
140419
70262
87054
05157
70733
730053
1
1
2
1
1
2
2
8
1
1
1
2
1
1
1
1
2
1
2
1
2
1
4
1
SCR, M5 X .8MM X 10 MM PPHMS BLK
CLAMP, 5/16 NYLON
RING, 10MM EXTERNAL SNAP
PIN, DOWEL 10MM DIA X 124 MM LG
BRACKET, HANDLE LINK
RING, 13MM EXTERNAL SNAP
WASHER, 14MM ID X 36MM OD X 2MM
WASHER, 14MM ID X 35 MM OD
SPACER, LINKAGE
LABEL, HANDLE RELEASE
LATCH, HANDLE
WHEEL. 5D X 1.25 X 13MM ID GRY
SPRING, 180 DEGREE TORSION
BLOCK, SPRING COMPRESSION
SPRING, COMP 1.140 OD X 8.40 L X .150 W
NUT, 3/8-16 HEX NYLOCK
WASHER, 3/8 FLAT
SCR, 3/8-16 X 3 HHCS GR5
BRACKET, HANDLE MOUNT
SCR, M8 X 20 HHMS PLTD
WASHER, M8 FLAT DIN125A PLT
AXLE, REAR
SCR, M6 X 30 SHCS PLTD
STRIKER, LATCH
LB2000I 86037140 03/07/07
SERIAL NO.
FROM
NOTES:
5-6
MOTOR GROUP
1
2
3
5-7
LB2000I 86037140 03/07/07
MOTOR GROUP
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
86223690
86217490
86005470
70702
27884
53805
3
1
1
SCR, M5 X .8 X15MM BLK
COVER, MOTOR 1.25HP
MOTOR, 230VOLT 1.5 HP 2000RPM
SERIAL NO.
FROM
NOTES:
INCLUDES ITEM 1 & 2
MOTOR COMPONENTS (NOT SHOWN)
PART NO.
PRV NO.
QTY
86001500
86223460
86001720
86003660
86003670
86223980
86001020
140617
67499
140785
34378
34379
09134
09135
1
1
1
1
1
1
1
DESCRIPTION
CIRCUIT BREAKER, 13 AMP
RECTIFIER, 50A 1000V BRIDGE
BRUSH SET (PKG OF 4)
FUSE
FUSE HOLDER
BEARING, MOTOR BOTTOM
BEARING, MOTOR TOP
LB2000I 86037140 03/07/07
SERIAL NO.
FROM
NOTES:
10015909
5-8
PAD/DRIVER GROUP
10
1
2
3
11
2
12
9
4
8
7
5
6
5-9
LB2000I 86037140 03/07/07
PAD/DRIVER GROUP
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
86010790
86006920
86010720
86222470
86279210
86274590
86276740
86246740
86223660
86219610
86224000
86216230
87163
70507
87086
64108
87102
70244
70720
51353
730065
48082
70736
730074
4
8
4
1
1
1
3
1
1
1
3
1
WASHER, 3/8 SPLIT LOCK PLTD
SCR, 3/8-16 X 3/4 HHCS PLT
WASHER, M10 X 30 PLTD
PAD DRIVER, 20 INCH BURNISHER
WASHER, 5/46 ID X 1 1/4 OD
SCR, 5/16-24 X 1/2 HHMS SS
SCR, #10 X 3/8 PPHST TYPE B
LOCK, PAD DRIVER BLUE
SHROUD, ASM. 20 IN BURNISHER
KEY, 3/16 SQ X 11/16 LG CRS
SET SCR, M8 X 20MM CUP PT
BRUSH, STRIP (PACKAGE OF 6)
LB2000I 86037140 03/07/07
SERIAL NO.
FROM
NOTES:
INCLUDES ITEMS 7 & 8
INCLUDES ITEM 12
5-10
WIRING GROUP
1
2
8
3
9
4
11
7
10
9
8
5
6A
6B
5-11
LB2000I 86037140 03/07/07
WIRING GROUP
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6A
6B
7
8
9
10
11
86136780
86137290
86224750
86007110
86217770
86216950
86216970
86198450
86137330
86288450
86216930
86215140
70801
87057
73993
72123
23213
23212
23217
20005
87208
70689
23207
140674
2
2
1
2
1
1
1
1
2
2
1
1
SCR, M3.5 X 40 PHTF TYPE B
WASHER, M4 SHAKEPROOF
SPRING, COMP, .48OD X .91L
SWITCH, 25A SPST 125-250V SNAP
CAPACITOR ASSEMBLY
CORD SET, EURO 1.5MM X 75' BLK
CORDSET, SAA/3 1.5MM X 75
CLAMP, 5/16 NYLON
WASHER, M5 SHAKEPROOF PLTD
SCR, M4.8 X 10 HHTF TYPE B
CORDSET, 14/3 X 48", SJT, BLK
BARRIER SHEET
LB2000I 86037140 03/07/07
SERIAL NO.
FROM
NOTES:
5-12
SUGGESTED SPARE PARTS
PART NO.
PRV NO.
DESCRIPTION
86224740
86224750
86007110
86001500
86223460
86001720
86003660
86003670
86001020
86246740
86001390
86215390
86216230
73990
73993
72123
140617
67499
140785
34378
34379
09135
51353
140441
140420
730074
SPRING,EXT .5OD X 3.5L
SPRING, COMP .48OD X .91L
SWITCH,25A SPST 125-250V SNAP
CIRCUIT BREAKER, 13 AMP
RECTIFIER, 50A 1000V BRIDGE
BRUSH SET (PKG OF 4)
FUSE,MP/MB
FUSE HOLDER
BEARING, MOTOR
LOCK, PAD DRIVER BLUE
BAG, DUST (PACKAGE OF 10 BAGS)
BLOCK, SPRING COMPRESSION
BRUSH, STRIP (PACKAGE OF 6)
5-13
LB2000I 86037140 03/07/07
SERIAL NO.
FROM
NOTES: