Download Windsor COMDUX Operating instructions

Carpet Extractor
Operating instructions (ENG)
MODELS:
COMDU
10086120
COMXDU
10086140
COMDUX
10086160
COMXDUX
10086180
Read these instructions before using the machine.
86292200-BM
07/02/12
Machine Data Label
OVERVIEW
The Commodore Duo is a battery powered carpet extractor intended for commercial use. The Commodore Duo
applies a cleaning solution onto a carpeted floor, sweeps and scrubs the carpet with two counter-rotating brushes
and then vacuums the soiled water back into the recovery tank.
Warranty Registration
Thank you for purchasing a Windsor product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
To register your product go to :
www.windsorind.com/WarrantyRegistration.aspx
For customer assistance:
1-800-444-7654
2
86292200 COMMODORE DUO
Table of Contents
Machine Data Label . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
How To Use This Manual . . . . . . . . . . . . . . . . . . . . . 4
Safety
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . 5
Hazard Intensity Level . . . . . . . . . . . . . . . . . . . . . . . 6
Safety Label Locations . . . . . . . . . . . . . . . . . . . . . . . 7
Operations
Technical Specifications - Basic . . . . . . . . . . . . . . . . 9
Technical Specifications- Deluxe . . . . . . . . . . . . . . 10
How This Machine Works . . . . . . . . . . . . . . . . . . . . 12
Drive Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Scrub Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . . 19
Pre-Run Machine Inspection. . . . . . . . . . . . . . . . . . 19
Starting Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Emergency Stop Procedures . . . . . . . . . . . . . . . . . 19
Filling Solution Tank . . . . . . . . . . . . . . . . . . . . . . . . 20
Normal Scrubbing . . . . . . . . . . . . . . . . . . . . . . . . . . 20
To Begin Scrubbing . . . . . . . . . . . . . . . . . . . . . . . . 21
To Stop Scrubbing . . . . . . . . . . . . . . . . . . . . . . . . . 21
Emptying And Cleaning Solution Tank . . . . . . . . . . 22
Emptying And Cleaning Recovery Tank . . . . . . . . . 22
Maintenance
Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Scrub Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Scrub Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Scrub Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Actuator Scrub Deck Removal/Replacement . . . . . 32
Circuit Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Solution Strainer & Pump-Basic . . . . . . . . . . . . . . . 34
Solution Strainer & Pump-Deluxe . . . . . . . . . . . . . . 36
Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Vacuum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Transporting Machine . . . . . . . . . . . . . . . . . . . . . . . 44
Machine Troubleshooting . . . . . . . . . . . . . . . . . . . . 45
Parts
Brush Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Brush Deck Actuator . . . . . . . . . . . . . . . . . . . . . . . 50
Brush Deck Motor . . . . . . . . . . . . . . . . . . . . . . . . . 52
Brush Deck Mounting . . . . . . . . . . . . . . . . . . . . . . 54
Brush Deck Shroud . . . . . . . . . . . . . . . . . . . . . . . . 56
Brush Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Control Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Control Panel-Lower-Basic . . . . . . . . . . . . . . . . . . 62
Control Panel - Upper - Basic . . . . . . . . . . . . . . . . 64
Control Panel - Lower - Deluxe . . . . . . . . . . . . . . . 66
Control Panel - Upper - Deluxe . . . . . . . . . . . . . . . 68
Control Panel Mounting . . . . . . . . . . . . . . . . . . . . 70
Cover - Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Frame-Lower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Frame-Upper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Recovery Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Recovery Tank Handle - Basic . . . . . . . . . . . . . . . 82
Recovery Tank Handle - Deluxe . . . . . . . . . . . . . . 84
Solution - Chemical Tanks - Deluxe . . . . . . . . . . . 86
Solution Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Solution - Chemical Pump - Deluxe . . . . . . . . . . . 90
Solution -Chemical Valves - Deluxe . . . . . . . . . . . 92
Solution Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Spray Jets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Spray Jet Valves - Basic . . . . . . . . . . . . . . . . . . . . 98
Spray Jet Valves - Deluxe. . . . . . . . . . . . . . . . . . 100
Wheel And Drive Assembly . . . . . . . . . . . . . . . . 102
Vacuum Shoe . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Vacuum - Basic . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Vacuum - Deluxe . . . . . . . . . . . . . . . . . . . . . . . . 110
Wiring-Battery-Basic . . . . . . . . . . . . . . . . . . . . . . 112
Wiring-Battery-Deluxe . . . . . . . . . . . . . . . . . . . . . 114
Wiring-Control Panel-Basic . . . . . . . . . . . . . . . . . 116
Wiring - Control Panel - Deluxe . . . . . . . . . . . . . 118
Wiring - Main Harness-Basic . . . . . . . . . . . . . . . 120
Wiring Main Harness-Deluxe . . . . . . . . . . . . . . . 121
Wiring Diagram - Basic . . . . . . . . . . . . . . . . . . . . 122
Wiring Diagram - Deluxe . . . . . . . . . . . . . . . . . . . 123
Hose Diagram-Basic . . . . . . . . . . . . . . . . . . . . . . 124
Hose Diagram-Deluxe. . . . . . . . . . . . . . . . . . . . . 125
Suggested Spare Parts . . . . . . . . . . . . . . . . . . . . 126
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Options
Battery Cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Cart - Latch And Latch Linkage . . . . . . .
Battery Cart - Tray . . . . . . . . . . . . . . . . . . . . . . .
Battery Exchange Option . . . . . . . . . . . . . . . . . .
Emergency Stop-Option . . . . . . . . . . . . . . . . . . .
Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . .
86292200 COMMODORE DUO
128
130
132
134
136
138
3
How To Use This Manual
The OPERATIONS section is to familiarize the operator
with the operation and function of the machine.
This manual contains the following sections:
•
•
•
•
•
HOW TO USE THIS MANUAL
SAFETY
OPERATIONS
MAINTENANCE
PARTS LIST
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in
good working condition. They are listed in this general
order:
The HOW TO USE THIS MANUAL section will tell you
how to find important information for ordering correct
repair parts.
Parts may be ordered from authorized Windsor
dealers. When placing an order for parts, the machine
model and machine serial number are important. Refer
to the MACHINE DATA box which is filled out during the
installation of your machine. The MACHINE DATA box
is located on the inside of the front cover of this manual.
Model:
Date of Purchase:
Serial Number:
Dealer:
Address:
Phone Number:
Sales Representative:
The model and serial number of your machine are
located below the battery compartment of the machine.
•
•
•
•
Batteries
Scrub Brushes
Service Schedule
Machine Troubleshooting
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts lists
include a number of columns of information:
•
REF - column refers to the reference number on
the parts illustration.
• PART NO. - column lists the part number for the
part.
• PRV NO. - reference number.
• QTY - column lists the quantity of the part used
in that area of the machine.
• DESCRIPTION - column is a brief description of
the part.
• SERIAL NO. FROM - If this column has an (*)
and a Reference number, see the SERIAL
NUMBERS page in the back of your manual. If
column has two asterisk (**), call manufacturer
for serial number. The serial number indicates
the first machine the part number is applicable
to. The main illustration shows the most current
design of the machine. When a boxed illustration is shown, it displays the older design.
• NOTES - column for information not noted by
the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement parts
numbers needed for ordering future parts.
The SAFETY section contains important information
regarding hazard or unsafe practices of the machine.
Levels of hazards are identified that could result in
product or personal injury, or severe injury resulting in
death.
4
86292200 COMMODORE DUO
Safety
IMPORTANT SAFETY INSTRUCTIONS
When using an battery powered appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer's recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to
an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices
for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
Disconnect battery before cleaning or servicing.
Before the machine is discarded, the batteries must be removed and properly disposed of.
Make sure all warning and caution labels are legible and properly attached to the machine.
During operation, attention shall be paid to other persons, especially children.
Before use all covers and doors shall be put in the positions specified in the instructions.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
Only chemicals recommended by the manufacturer shall be used.
This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other
brushes may affect its safety.
Do not use on surfaces having a gradient of over 2 degrees.
SAVE THESE INSTRUCTIONS
86292200 COMMODORE DUO
5
Safety
Hazard Intensity Level
The following symbols are used throughout this guide as indicated in their descriptions:
There are three levels of hazard intensity identified by signal words - WARNING and CAUTION and FOR SAFETY.
The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the
machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use
Windsor approved replacement parts.
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep
solution tank in raised position when charging. Keep sparks and flames away from the batteries. Do not
smoke around batteries.
Disconnect batteries before working on machine. Only qualified personnel should work inside machine.
Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact
with the acid contained in the batteries.
Never allow metal to lie across battery tops.
6
86292200 COMMODORE DUO
Safety
Safety Label Locations
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become
illegible, promptly replace them.
SOLUTION WARNING
86244300
(PRV NO. 500955)
PINCH CAUTION
86243830
(PRV NO. 500663)
FRONT PANEL
CAUTION
86013310
BATTERY
CAUTION
86252520
(PRV NO. 80885)
86292200 COMMODORE DUO
7
Notes:
8
86292200 COMMODORE DUO
Operations
Technical Specifications - Basic
ITEM
Nominal Power
Rated Voltage
Rated Amperage
Batteries
Battery Compartment Dimensions
Propelling Motor
Mass (GVW)
Weight Empty Without Batteries
Solution Control
Spray Pump Pressure
Solution Capacity
Spray Jets - Interim
Spray Jets - Extraction
Recovery Capacity
Vacuum Motors
Scrub Brush Diameter
Scrub Brush Motor
Scrub Brush Pressure
Scrub Brush Speed
Tires
Foundation Pressure
Maximum (Transport) Speed
Scrubbing Speed
Frame Construction
Minimum Aisle U-Turn Width
Maximum Rated Climb And Descent Angle
DIMENSION/CAPACITY
1260 W
36 Volts DC
35 amps
3 X12 Volt 130-195-215 AH @ 20 hr. rate
23.5 in. x 15.5 in. x 16.5 in. tall
(600 mm x 400 mm x 420 mm)
.5 HP (373 W)
889 lbs (403 kg)
340 lbs (154 kg)
Metered flow with automatic shut-off in neutral and reverse
100 psi (688 Kpa)
19.4 gal (74 Liter)
2 Jets with total flow of 0.24 gal/min (0.9 Liter/min)
2 Jets with total flow of 1.05 gal/min (4.0 Liter/min)
17.5 gal (66 Liter)
1 x .75 Hp (560 W)
3.38” Inch (85.5 mm)
1 x .5 Hp (375 W)
Floating
1084 rpm
9 in. (228mm) Solid Gray non-marking
503 psi (3.5 Mpa)
Propel = 252 Ft/min (4.6 Km/hr)
Interim = 110 Ft/min (2.0 Km/hr)
Extract = 55 Ft/min (1.0 Km/hr
Powder coated steel
56 in. (1.4 Meter)
6 degrees
86292200 COMMODORE DUO
9
Operations
Technical Specifications- Deluxe
ITEM
Nominal Power
Rated Voltage
Rated Amperage
Batteries
Battery Compartment Dimensions
Propelling Motor
Mass (GVW)
Weight Empty Without Batteries
Solution Control
Spray Pump Pressure
Solution Capacity
Spray Jets - Interim
Spray Jets - Extraction
Recovery Capacity
Vacuum Motors
Scrub Brush Diameter
Scrub Brush Motor
Scrub Brush Pressure
Scrub Brush Speed
Tires
Foundation Pressure
Maximum (Transport) Speed
Scrubbing Speed
Frame Construction
Minimum Aisle U-Turn Width
Maximum Rated Climb And Descent Angle
Chemical Tank “A” Capacity
Chemical Tank “B” Capacity
Chemical “A” Mix Ratio
Chemical “B” Mix Ratio
10
DIMENSION/CAPACITY
1926 W
36 Volts DC
54 amps
3 X12 Volt 195-215 AH @ 20 hr. rate
23.5 in. x 15.5 in. x 16.5 in. tall
(600 mm x 400 mm x 420 mm)
.5 HP (373 W)
928 lbs (421 kg)
379 lbs (172 kg)
Metered flow with automatic shut-off in neutral and 0:1reverse
100 psi (688 Kpa)
19.4 gal (74 Liter)
2 Jets with total flow of 0.24 gal/min (0.9 Liter/min)
4 Jets with total flow of 1.05 gal/min (4.0 Liter/min)
17.5 gal (66 Liter)
2 x .75 Hp (560 W)
3.38” Inch (85.5 mm)
1 x .5 Hp (375 W)
Floating
1084 rpm
9 in. (228mm) Solid Gray non-marking
503 psi (3.5 Mpa)
Propel = 252 Ft/min (4.6 Km/hr)
Interim = 110 Ft/min (2.0 Km/hr)
Extract = 55 Ft/min (1.0 Km/hr)
Powder coated steel
56 in. (1.4 Meter)
6 degrees
1.24 Gal (4.62L)
0.33 Gal (1.24L)
16:1 Nominal
64:1 Nominal
86292200 COMMODORE DUO
Operations
Technical Specifications
ITEM
MEASURE
Height
Length
Width
Width of scrub path
43
54
27
20
inches (1100 mm)
inches (1400 mm)
inches (700 mm)
inches (500mm)
WIDTH
LENGTH
SPECIAL NOTES:
The sound pressure level at the operator's ear was
measured to be 69.5dBA. This was a nearfield,
broadband measurement taken in a typical industrial
environment on a tile floor. This appliance contains no
possible source of impact noise. The instantaneous
sound pressure level is below 63 Pa.
The weighted root mean square acceleration at the
operator's arms was measured to be below 2.5m/s2 .
This was a tri-axial, third-octave-band measurement
made during normal operation on a composite tile floor.
The measurement and related calculations were made
in accordance with ANSI S3.34-1986.
This appliance is not intended for use by persons
(including children) with reduced physical, sensory or
mental capabilities, or lack of experience and knowledge, unless they have been given supervision or
instruction concerning use of the appliance by a person
responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
86292200 COMMODORE DUO
11
Operations
How This Machine Works
Deluxe Only
The Machine is a battery powered, self-propelled
Carpet Maintainer and Carpet Extractor intended for
commercial use.
The function of the chemical injection system is to
deliver the appropriate chemical into the solution
system to be applied to the carpet. The chemical
injection system consists of the "A" chemical tank, "B"
chemical tank, chemical selector valve, chemical pump,
and the mixing sector. The "A" chemical tank stores
either encapsulating interim chemical, pre-spray "Two
step" chemical or neutralizing rinse, "Two step"
chemical. The "B" chemical tank stores the deep
extraction chemical. The chemical selector valve
controls which chemical is delivered into the system
depending on the function knob on the control panel.
The chemical pump draws from the tanks and delivers
it into the solution system. The mixing sector allows the
chemical to thoroughly mix with the water before being
delivered to the carpet.
The machine is designed to maintain your carpet using
the Encapsulating Interim Carpet Cleaning Process.
By using the Interim Carpet Maintainer in conjunction
with Windsor Red Carpet Encapsulating Interim
Cleaning (W450-4) or Encapsulating Interim Cleaning
with Carpet Protection (W455-4) chemical solution, you
can perform a regular light cleaning and grooming of
your carpet very quickly, and have the carpet dry and
ready for traffic within 30 minutes.
The machine is also designed to restore your carpet
using carpet extraction chemicals. The machine is
designed to apply cleaning solution onto carpeted floor,
scrub the carpet with two counter-rotating brushes,
then vacuum the soiled water back into the recovery
tank.
Deluxe Only
The machine can be used to perform a "One step" or
"Two step" carpet restoration. Using the "One step"
process, the carpet is restored with a deep extraction
chemical. Using the "Two step" process, the carpet is
first scrubbed with a pre-spray and then scrubbed
again with a neutralizing rinse.
The machine's primary systems are the solution
system, chemical injection system (Deluxe), scrub
system, recovery system and operator control system.
The function of the solution system is to store water
and deliver solution to the appropriate spray jets. The
solution system consist of the solution tank, strainer,
pump, solenoid valves, spray jets and controls. The
solution tank stores water until it is delivered through
the strainer and pump to the solenoid valves and spray
jets. The strainer protects the pump from debris. The
solenoid valves automatically prevents solution flow
unless the scrub brushes are turned on and the
machine is being propelled forward. The solution pump
switch controls the cleaning solution flow.
12
The function of the scrub system is to scrub the carpet,
mix the cleaning solution with the soil and lift and groom
the carpet pile. The scrub system consist of two cylindrical brushes, motor, lift actuator, and controls. The
brushes scrub the carpet as the motor drives the
brushes. The counter-rotating action of the brushes
groom the carpet pile. The rotor actuator switch
controls the lift actuator and brush motor to lower the
deck and turn the motor on, or raise the deck and turn
the motor off. The brush motor will automatically turn
off when the throttle switches are in neutral.
The function of the recovery system is to vacuum the
soiled water back into the recovery tank. The recovery
system consists of the vacuum shoes, vacuum
motor(s), float ball filter, recovery tank and controls.
The vacuum shoes extract the dirty solution from the
carpet as the machine moves forward. The vacuum
motor(s) provide suction to draw the dirty solution off
the floor and into the recovery tank. The float ball filter
protects the vacuum fan from debris and foam. The
recovery tank stores the dirty solution.
The function of the operator control system is to control
the direction and speed of the machine. The control
system consists of the reverse switch, throttle switch,
speed control knob, propel controller, and drive wheels.
The reverse switch signals forward or reverse direction.
The propel controller interprets signals from the throttle
switches, and speed control knob to command the
drive wheels to propel or slow the machine.
86292200 COMMODORE DUO
Operations
Components
9. Solution Drain Hose
1. Control Panel-Drive/Scrub
10. Vacuum Shoes
2. Front Cover
11. Chemical Tank "A" (Deluxe)
3. Solution Tank
12. Chemical Tank "B" (Deluxe)
4. Recovery Tank
13. Accessory Vacuum Port (Deluxe)
5. Solution Fill Cover
14. Accessory Water Port (Deluxe)
6. Recovery Dome
15. Accessory Port Cover (Deluxe)
7. Scrub Deck
16. Switch, Chemical Prime and flush for "A" and "B"
Systems (Deluxe)
8. Recovery Drain Hose
86292200 COMMODORE DUO
13
Operations
5
2
4
3
1
6
7
Drive Controls
1. Key Switch
2. Reverse Switch
3. Throttle Switches
4. Speed Control Knob
5. Battery Discharge Indicator
6. Hour Meter
7. E-Stop Button (Deluxe)
14
86292200 COMMODORE DUO
Operations
1. Key Switch
Controls the power for machine functions.
To turn the machine power on, rotate key clockwise.
To turn the machine off, rotate key counterclockwise.
2. Reverse Button
Controls the direction of travel of the vehicle.
To travel in reverse, press the button and press either of the throttle switches.
To travel forward, release the button are press either of the throttle switches.
3. Throttle Switches
Propel the vehicle with the speed control knob setting selected. Pressing either of the switches causes the
machine to travel in the direction selected by the Reverse Button.
To travel, press either of the throttle switches.
To stop travel, release both throttle switches.
4. Speed Control Knob
Controls the speed of the machine. Speed range B is intended for carpet extraction. Speed A is intended for
interim carpet cleaning. Faster speeds are recommended for transport only, not scrubbing.
To increase speed, turn the knob clockwise.
To decrease speed, turn the knob counter clockwise.
Speeds can be adjusted at any time, whether machine is moving or not.
5. Battery Discharge Indicator
Indicates the charge level of the batteries.
The meter display is divided into 10 vertical bars. All bars illuminated indicate full charge. Bars flashing near
the left side indicate the batteries should be charged. Further operation of the machine could damage the
machine and the batteries. Bars flashing also indicate that machine has been left unattended with key on for
more than 15 minutes. Turn key off then on to reset.
6. Hour Meter
Records the number of hours the machine has been in operation (scrubbing). This information is useful in
determining when to service the machine.
7. Emergency Stop Switch (Deluxe)
This safety feature is designed to cut all power to the machine at any time.
To shut the machine power off, push the Emergency Stop Switch.
To reset the machine, rotate the switch clockwise.
86292200 COMMODORE DUO
15
Operations
2
3
1
Scrub Controls
1. Solution Pump Switch
2. Solution Pump Indicator
3. Function Switch
16
86292200 COMMODORE DUO
Operations
1. Solution Pump Switch
Controls power to the spray pump.
If the throttle is in neutral, or reverse control button is in reverse position, the flow is automatically interrupted.
This feature prevents application of solution without scrubbing it into carpet.
2. Solution Pump Indicator Light
The solution pump indicator light is illuminated green when the pump is on.
3. Scrub Deck Rotary Switch (Basic)
Raises and lowers the scrub deck, and turns the scrub brush motors on and off, and controls the solution
solenoids.
For interim or "A" mode, rotate the function knob to the "A" position. The scrub deck will lower and the scrub
motor will turn on and the interim solenoid will open and spray will flow through the interim jets. The brush
motor will automatically turn off in neutral. The interim solenoid will shut off in neutral or reverse.
To raise the deck, turn off the brush motor and solenoid(s). Rotate the knob to the off position to the far counter
clockwise position.
For extraction or "B" mode, rotate the function knob to the "B" position. The scrub deck will lower and the scrub
motor will turn on and the extraction solenoid and interim solenoid will open and spray will flow through the
extraction and interim jets and the vacuum motor will run. The brush motor will automatically turn off in neutral.
The extraction and interim solenoid will shut off in neutral or reverse.
To raise the deck, turn off the brush motor and solenoid(s). Rotate the knob to either the off position to the far
counter clockwise position, or rotate the knob to the far clockwise position to the accessory mode so that the
vacuum motor continues to run to keep any excess soiled solution from dripping back onto the floor.
To use the machine with an accessory hand tool or wand rotate the knob fully clockwise to the accessory
position. Only the vacuum motor and pump will run. Connect the solution hose of the accessory tool to the
solution accessory port. The fitting is 1/8" male quick disconnect. If needed to adapt to 1/4" male quick
disconnect (see Suggested Spare Parts for part number).
To connect the vacuum hose, disconnect the hose assembly from the lower connection of the "Y" tube junction.
Use adaptor to join the two hose cuffs together (See Accessories page).
86292200 COMMODORE DUO
17
Operations
Scrub Deck Rotary Switch (Deluxe)
Raises and lowers the scrub deck, and turns the scrub brush motors on and off, and controls the solution solenoids.
For interim/pre-spray "A" mode, rotate the function knob to the "A" position. The "A" chemical will be drawn from its
tank and delivered to the solution system. The scrub deck will lower and the scrub motor will turn on and the interim/
pre-spray solenoid will open and spray will flow through the jets. The brush motor will automatically turn off in
neutral. The spray solenoid will shut off in neutral or reverse.
To raise the deck, turn off the brush motor and solenoid(s). Rotate the knob to the off position to the far counter
clockwise position.
For extraction or "B" mode, rotate the function knob to the "B" position. The "B" chemical will be drawn from its tank
and delivered to the solution system. The scrub deck will lower and the scrub motor will turn on and the extraction
solenoid and interim/pre-spray solenoid will open and spray will flow through the extraction and interim jets and the
vacuum motor will run. The brush motor will automatically turn off in neutral. The extraction and interim/pre-spray
solenoid will shut off in neutral or reverse.
To raise the deck, turn off the brush motor and solenoid(s), rotate the knob to either the off position to the far counter
clockwise position, or rotate the knob to the far clockwise position to the accessory mode so that the vacuum motor
continues to run to keep any excess soiled solution from dripping back onto the floor.
To use the machine with an accessory hand tool or wand, rotate the knob fully clockwise to the accessory position.
Only the vacuum motor and pump will run. Connect the solution hose of the accessory tool to the solution
accessory port. The fitting is 1/8" male quick disconnect. If needed to adapt to 1/4" male quick disconnect (see
Suggested Spare Parts for part number). NOTE: The accessory port is only supplied with water from the solution
tank. No chemical is injected.
To connect the vacuum hose, open the accessory port cover and insert the wand vacuum hose fully into the port.
18
86292200 COMMODORE DUO
Operations
Machine Operation
Emergency Stop Procedures
1. Release both the throttle switches.
Pre-Run Machine Inspection
Do a pre-run inspection to find possible problems that
could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid
missing steps.
NOTE: See maintenance section for pre-run machine
inspection checklist items.
Starting Machine
NOTE: Perform pre-run machine check before
operating machine.
FOR SAFETY: Before starting machine, make sure
that all safety devices are in place and operating
properly.
2. Turn machine power off with key switch by turning
key switch counterclockwise to the "o" (off)
position.
Deluxe
1. Release both the throttle switches.
2. Turn machine power off with key switch by turning
key switch counterclockwise to the "o" (off)
position.
3. Push E-Stop button in.
4. To reset the E-stop button, rotate counter
clockwise and the switch will pop back out
1. Turn the machine power on by turning key switch
clockwise to the "I" (on) position.
2. Check the position of the Direction Control Button
to make sure the machine will travel in the direction
intended.
3. Check the position of the speed control knob to
make sure the machine will travel at the intended
speed.
4. Press either throttle switch.
86292200 COMMODORE DUO
19
Operations
Filling Solution Tank
Normal Scrubbing
FOR SAFETY: Before leaving or servicing machine;
stop on level surface, turn off machine and remove key.
Plan the scrubbing pattern in advance.
1. Turn the machine power off.
2. Remove the front cover and the solution fill lid.
3. Fill the solution tank with clean water. (See the
Technical Specifications chart for exact capacity).
The water must not be hotter than 140° F (60°C) to
prevent damage to the tank.
4. Replace the solution fill lid and front cover.
For efficient operation, the runs should be the longest
possible without turning, stopping, or raising or
lowering scrub deck. The longest track is around the
perimeter of the area to be cleaned and a collapsing
rectangle pattern is most efficient.
In order to achieve the best possible results, the area
which is to be cleaned, should be vacuumed before
scrubbing. Large debris, strings and wire must be
removed to prevent being caught in brushes.
3. Fill the "A" tank with either encapsulating interim
carpet cleaning or pre-spray chemical.
If the machine is allowed to stand in neutral with the
scrub deck down for more than 2 seconds, the
solutions flow stops and brush motor stops. When
forward travel is resumed, the solution flow and the
scrub brush motor will continue. Overlap the brush
path and avoid transporting over previously cleaned
areas.
4. Fill the "B" tank with extraction chemical or the
finishing rinse.
Recommended Scrubbing Path
Deluxe
1. Turn the machine power off.
2. Remove the front cover and the solution fill lid.
5. Turn machine power on.
6. Prime chemical system by holding the prime switch
to the "A" position for 30 seconds then holding the
prime switch to the "B" position for 30 seconds. If
using only one chemical tank, prime only that
system.
Flammable materials can cause an explosion or
fire. Do not use flammable materials in the tanks.
20
86292200 COMMODORE DUO
Operations
To Begin Scrubbing
To Stop Scrubbing
When operating the machine around people, pay
close attention for unexpected movement. Use
extra caution around children.
1. Turn machine power on.
2. Position rotary switch to the position matching the
process to be preformed, and the chemical that
was added to the solution tank or chemical tank
(Deluxe), either interim or interim/pre-spray
(Deluxe) or extraction/cleaning.
3. Check position of reverse button and the position
speed control knob so that the machine is set to
travel in the direction and the speed intended.
4. Drive machine forward by pressing either throttle
switch to begin scrubbing.
1. While scrubbing turn off the pump switch to stop
spraying solution. Continue to scrub and recover
the solution for an additional pass.
2. Allow the throttle switches to return to neutral.
3. Rotate the selector switch to the accessory
position so that the vacuum motor continues to run
and evacuate the system. This will also raise the
deck and vacuum shoes.
4. Turn the rotary switch to the off position by rotating
the selector switch clockwise. Turn machine power
off.
Deluxe
1. While scrubbing turn off the pump switch to stop
spraying solution. Continue to scrub and recover
the solution for an additional pass.
2. Allow the throttle switches to return to neutral.
3. Rotate the selector switch to the accessory
position so that the vacuum motor continues to run
and evacuate the system. This will also raise the
deck and vacuum shoes.
4. Turn the rotary switch to the off position by rotating
the selector switch clockwise. Turn machine power
off.
FOR SAFETY: Before leaving or servicing
machine: stop on level surface, turn off machine
and remove key.
FOR SAFETY: When using machine, go slow on
inclines and slippery services.
86292200 COMMODORE DUO
21
Operations
Emptying And Cleaning Chemical Tanks
And System (Deluxe)
1. Turn off machine and remove front cover.
2. Park the machine next to a floor drain. The tanks
are located at the front of the machine.
3. Remove the cap and straw from each chemical
bottle and install the closed caps.
4. Remove the tanks by lifting off the solution fill
tower.
SOLUTION
DRAIN
HOSE
5. The chemical can remain in the tank or be
disposed of properly. Remove one cap at a time
and properly dispose of chemical. Rinse tanks with
clean water.
Emptying And Cleaning Solution Tank
1. Park the machine next to a floor drain. Drain hose
is at the rear of the machine.
2. Turn the machine power off.
3. Remove the top of the hose from the barb mount
and lower hose in direction of the drain. Do not
stand in front of end of hose. Solution will come out
with force.
4. Remove the front cover and solution fill cover.
5. Flush the solution tank out with clean water and
run several gallons of clean water through both
spray jet systems. Do not use water hotter than
140°F (60°C) to clean tank or damage may occur.
6. Replace the drain hose to the barbed fitting.
7. If machine is to be stored, leave the solution fill
cover off.
6. Rinse the chemical system by putting the straws
and caps in clean water. Push the prime/flush
switch for 30 seconds in each direction, "A" and
"B".
Emptying And Cleaning Recovery Tank
1. Park the machine next to a floor drain. Drain hose
is at the front of the machine.
2. Turn the machine power off.
3. Remove front cover. Remove hose assembly from
mounting hook. Place the end of the hose at the
drain and slowly remove the cap. Do not stand in
front of hose end. Soiled solution will come out
with force.
4. Remove dome lid.
5. Flush the recovery tank out with clean water. Do
not use water hotter than 140°F (60°C) to clean
tank or damage may occur.
6. Replace the drain hose cap and place hose back
on hook. Replace front cover.
7. If machine is to be stored, leave the recovery dome
off.
22
86292200 COMMODORE DUO
Notes
86292200 COMMODORE DUO
23
Maintenance
Service Schedule
Maintenance
Check water level of batteries after
charging; add distilled water if necessary.
Check brushes for proper installation.
Check for securely attached drain hose,
plug and cap.
Check that solution fill lid seals tightly
Visually check for damaged or worn
tires.
Check all throttle, direction and speed
controls for proper operation.
Observe spray pattern and clean jets if
necessary.
Prime chemical system for 30 seconds
for each chemical.
Clean brushes and check wear.
Remove bearing cap from end of brush.
Clean bearing and cap.
Clean underside of scrub deck.
Clean out solution tank.
Clean out recovery tank.
Clean and inspect solution filter strainer.
Store with solution fill lid and recovery
dome off tanks to allow tanks to dry.
Clean outside of tank, check for
damage.
Charge batteries.
Flush chemical system
Clean off top of batteries.
Check battery cells with hydrometer.
Check battery connections are tight.
Clean battery cases and battery
compartment.
Grease appropriate zerks (grease
fittings).
Clean pivot points on scrub deck.
Check all motors for carbon brush wear.
Check motor commutators.
24
Before Each
Work Period
After Each
Work Period
50 HRS
100HRS
200HRS
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
86292200 COMMODORE DUO
Maintenance
1. Battery Connector
5. "Y" Tube
2. Battery Connector
6a. Recovery Hose - Basic
3. Batteries
6b. Recovery Hose - Deluxe
4. Prop Rod and Catch
86292200 COMMODORE DUO
25
Maintenance
Batteries (Wet Cell Only)
The batteries provide the power to operate the
machine. The batteries require regular maintenance to
keep them operating at peak efficiency.
When servicing machine, avoid contact with
battery acid.
The machine batteries will hold their charge for long
periods of time, but they can only be charged a certain
number of times. To get the greatest life from the
batteries, charge them when their charge level reaches
25% of a full charge. Use a hydrometer to check the
charge level.
Batteries emit hydrogen gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.
Do not allow the batteries to remain in a discharged
condition for any length of time. Never expose a
discharged battery to temperatures below freezing.
Discharged batteries will freeze causing cracked
cases. Do not operate the machine if the batteries are
in poor condition or if they have a charge level below
25% (specific gravity below 1.155).
Keep all metallic objects off the top of the batteries, as
they may cause a short circuit. Replace worn or
damaged cables and terminals.
Check the electrolyte level in each battery cell before
and after charging the batteries. Never add acid to the
batteries, use distilled water. Do not allow water level
to fall below the battery plates. Portions of plates
exposed to air will be destroyed. Do not overfill. Keep
plugs firmly in place at all times.
Wear eye protection and protective clothing when
working with batteries.
Charge batteries in a well ventilated area.
Battery Maintenance
1. When cleaning the batteries, use a solution of
baking soda and water. Do not allow the cleaning
fluid to enter the battery cells, electrolyte will be
neutralized.
2. Maintain the proper electrolyte level in each battery
cell. If a cell should accidentally overflow, clean
immediately.
3. Wipe off the top of the batteries at least once a
week.
4. Test battery condition with a hydrometer at least
once a week.
5. Ensure that all connections are tight and all
corrosion removed.
6. Every 4 to 6 months, remove that batteries from
the machine and clean the battery cases and
battery compartment.
26
86292200 COMMODORE DUO
Maintenance
Checking Battery Specific Gravity
Charging Batteries
Use a hydrometer to check the battery specific gravity.
When servicing machine, avoid contact with
battery acid.
Batteries emit hydrogen gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.
Wear eye protection and protective clothing when
working with batteries.
NOTE: Do not take readings immediately after adding
distilled water, if the water and acid are not
thoroughly mixed, the reading may not be accurate.
Check the hydrometer readings against this chart.
SPECIFIC GRAVITY @
80° F (27°C)
BATTERY CONDITION
1.265
100% CHARGED
1.225
75% CHARGED
1.190
50% CHARGED
1.155
25% CHARGED
1.120
DISCHARGED
NOTE: If the readings are taken when the battery
electrolyte is any temperature other than 80°F (27°C),
the reading must be temperature corrected.
To find the corrected specific gravity reading when the
temperature of the battery electrolyte is other than 80°F
(27°): Add (+) to the specific gravity reading 0.004 (4
points), for each 10°F (6°C) above 80° (27°C).
Subtract (-) from the specific reading 0.004 (4 points),
for each 10°F (6°C) below 80°F (27°C).
Charge batteries in a well ventilated area.
Use a 36 volt, 20 amp maximum output DC charger
which will automatically shut off when the batteries are
fully charged.
1. Empty recovery tank.
2. Stop the machine in a clean, well ventilated area
next to the charger.
3. Turn "OFF" machine.
FOR SAFETY: Before leaving or servicing
machine; stop on level surface, turn off machine
and remove key.
4. Unplug the machine from the battery pack.
Remove front cover. Disconnect recovery hose
from "Y" tube. Raise recovery tank and verify prop
rod latch is safely engaged.
Batteries emit hydrogen gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.
5. Check the electrolyte level in each battery cell.
Before charging, add just enough distilled water to
cover the plates. After charging is complete, add
just enough distilled water to bring up the level to
the indicator ring. If the water level is too high
before charging, normal expansion rate of the electrolyte may cause an overflow resulting in a loss of
battery acid balance and damage the machine.
86292200 COMMODORE DUO
27
Maintenance
6. Replace the battery caps, and leave them in place
while charging.
Changing Batteries
7. Unplug the machine connector from the battery.
Stop the machine in a clean area next to the charger.
Turn off machine.
FOR SAFETY: When charging, connect the charger
to the batteries before connecting the charger to
the AC wall outlet. Never connect the charger to the
AC wall outlet first. Hazardous sparks may result.
FOR SAFETY: Before leaving or servicing the
machine; stop on level surface, turn off machine
and remove key.
8. Plug the charger connector into the battery
connector. Connect the charger AC plug to a wall
outlet. The charger gauge should indicate that the
batteries are charging.
9. When the batteries are fully charged, disconnect
the charger from the AC wall outlet, then disconnect the charger from the batteries.
10. Connect the machine to the battery connector.
11. Check the electrolyte level. It should be up to the
indicator ring. If necessary, add distilled water.
12. Lower recovery tank by safely disengaging the
prop rod latch and slowly lowering. Replace the
hose and "Y" tube connection. Replace front
cover.
1. Disconnect machine from battery pack.
2. Raise recovery tank and engage prop rod latch.
3. Disconnect main positive lead and secure cable
terminals away from batteries.
4. Loosen both terminals on each jumper cable and
remove one at a time.
5. Prepare a suitable site to place the batteries.
6. Attach suitable battery lifting device and lift
batteries from the machine.
Batteries are a potential environmental hazard.
Consult your battery supplier for safe disposal
methods.
+
RED
-
BLK
+
RED
-
BLK
+
RED
-
BLK
Rear of Machine
28
86292200 COMMODORE DUO
Maintenance
1
2
4
3
Scrub Deck
1. Scrub deck lift actuator
2. Scrub brush motor
3. Scrub brushes
4. Retaining clip
86292200 COMMODORE DUO
29
Maintenance
Scrub Head
Scrub Brushes
The dual cylindrical scrub head is designed to scrub
chemical into the carpet. The two counter rotating
brushes raise the pile of the carpet, giving it a lush
groomed appearance.
Scrub Brush Removal
The scrub brushes are removed from the right side of
the machine.
1. Raise the scrub deck to the storage position.
2. Pull out on the bottom of the retaining clip.
Maintenance
Scrub brushes should be exchanged front to back
every 50 hours to ensure even wear. Scrub brushes
should be replaced as a set when bristle length wears
to height of yellow PerformAlertTM bristles.
3. The brush assembly and end cap should drop
down. Then pull the brush down far enough to
clear the bottom of the housing.
4. Pull brush out with a rocking motion to free brush
from drive hub.
Bearing Cleaning
1. Remove bearing cap from end of brush.
2. Clean cap and bearings.
Scrub Brush Replacement
1. Lift the drive side of the brush and push it onto
drive hub until a positive stop is felt. The brush
cannot be installed until the brush is fully seated on
the drive hub.
2. Pull out on the bottom of the retaining clip.
3. Line up the end cap with the flats to each side.
4. Slide brush up into the retaining clip until it clicks in
place.
30
86292200 COMMODORE DUO
Maintenance
Scrub Motor
Brush Motor Carbon Brush Replacement
1. Scribe alignment mark on motor barrel to motor
cap. Remove two bolts.
Do not use a pressure washer to clean around the
brush motors. Use tap pressure only.
To Replace Scrub Brush Motor
2. Remove end cap from motor.
NOTE: Motors contain two wave washers in cap. Do
not lose these.
1. With the scrub deck in the lowered position,
remove the deck cover and disconnect brush
motor wiring connector from harness.
3. Release brush from spring tension. Remove screw
connecting brush wire lead to brush holder. Clean
brush holder to insure free movement.
2. Remove the motor and end bracket assembly from
the deck.
4. Retract spring and install new brush. Install
connector screw and lead.
3. Separate brush motor from end brackets.
5. When all new brushes are installed. Place all in
retracted position, held into brush holder by spring
tension.
4. Reverse to reassemble.
6. Carefully place end cap onto bearing on motor
shaft.
NOTE: Use care to assure wave washer alignment.
7. With end cap in partially installed position, release
all brushes to contact position with motor commutator.
NOTE: Failure to insure all brushes are released will
result in motor failure.
8. Reset end cap and realign with scribe marks on
motor barrel. Reinstall the two attach bolts from
cap into base.
9. Maintain alignment between motor barrel base and
cap.
86292200 COMMODORE DUO
31
Maintenance
Actuator Scrub Deck Removal/
Replacement
Scrub Deck Actuator Adjustment
FOR SAFETY: Before leaving or servicing machine,
stop on a level surface. Turn off machine.
To adjust the actuator:
The actuator will need to be adjusted when replaced.
1. Lower scrub deck. Remove the front cover and
raise recovery tank.
2. Disconnect electrical connector.
3. Remove the clevis pin retaining the bottom of the
acutator.
4. Remove the clevis pin retaining the top of the
acutator.
5. Reverse for re-installation.
1. While holding actuator barrel to prevent it from
spinning, apply power to the actuator such that it is
fully extended. Positive power to white wire, and
negative/ground to black. Limit switch within
actuator will stop it.
2. With actuator fully extended, attach to the top
bracket.
3. At the bottom mount align the mounting hole with
the center of the slot, turn the barrel in or out
enough to align connection to bracket.
4. Connect actuator electrical plug.
5. Check travel of actuator during operation.
32
86292200 COMMODORE DUO
Maintenance
DELUXE ONLY
1
Circuit Protection
1. Circuit Breakers
30 Amp. Protects the vacuum motor.
Circuit breakers interrupt the flow of power in the event
of an electrical overload. When a circuit breaker is
tripped, reset it by pressing the exposed button. If a
circuit breaker continues to trip, the cause of the electrical overload should be found and corrected
30 Amp. Protects the vacuum motor.
22 Amp. Protects the scrub brush motor.
25 Amp. Protects the propel motor.
3 Amp. Protects the machine controls,
pump and actuator.
86292200 COMMODORE DUO
33
Maintenance
1
2
3
4
5
Solution Strainer & Pump-Basic
1. Pump
4. Jets- Interim
2. Solution Strainer
5. Jets-Extraction
3. Solenoid Valves
34
86292200 COMMODORE DUO
Maintenance
Solution Strainer
Jets
The solution strainer is located on the front of the
machine under the front cover. The strainer protects the
pump, solenoid valve and jets from debris. If there is
little or no solution flow to the ground, check the
strainer for debris. Clean the solution strainer. To
remove the strainer, turn the bottom part of the strainer
counterclockwise until the bottom is separated. Clean
out the debris from the wire mesh and the bowl and reassemble. Make sure the O-ring gasket is in place
when re-assembled.
The two sets of jets are located in front of the scrub
deck.
Pump
2. Blow debris back through orifice if possible. Do not
use pointed object to unplug jet. This will damage
jet and cause improper spray pattern and solution
flow through jets.
The pump is located on the front of the machine under
the front cover. The pump delivers solution from the
tank to the scrub deck.
The jets spray cleaning solution onto the carpet. The
spray pattern should be checked regularly and if jets
become clogged they should be cleaned or replaced
immediately.
To clean jets:
1. Remove jet from jet body by rotating it counterclockwise.
3. If jet cannot be cleaned by blowing debris back
through its orifice, submerge jet in small container
of acetic acid and let soak for up to six hours.
To repair or replace pump:
1. Remove front cover.
2. Remove hoses connecting the pump.
3. Remove screws that secures pump to mounting
plate.
Solenoid Valve
The solenoid valves is mounted on the front of the
scrub deck, on left side.
4. After soaking jet, use a soft brush to remove debris
and rinse thoroughly.
5. Install jet in jet body by rotating it clockwise firmly
into place.
6. For lower flow in extraction "B" other jets are available. (See Accessories page).
The solenoid valves shuts off solution flow to jets
whenever scrubbing stops or in reverse. To repair or
replace solenoid valve, remove screws that secure it to
deck.
PUMP REPLACEMENT PARTS
PUMP HEAD REPLACEMENT
(86136450 PRV 65151)
DIAPHRAGM
VALVE ASM
ASM.
(86137240 PRV 84145)
86292200 COMMODORE DUO
35
Maintenance
1
2
7
6
4
5
3
3
Solution Strainer & Pump-Deluxe
1. Pump
5. Jets-Extraction
2. Solution Strainer
6. A-B Chemical Valve
3. Solenoid Valves
7. Chemical pump
4. Jets-Interim
36
86292200 COMMODORE DUO
Maintenance
Pump
Jets
The pump is located on underside of the recovery tank.
The pump delivers solution from the tank to the scrub
deck.
The two sets of jets are located in front of the scrub
deck.
To repair or replace pump:
1. Remove bracket assembly from the bottom side of
the recovery tank.
The jets spray cleaning solution onto the carpet. The
spray pattern should be checked regularly and if jets
become clogged they should be cleaned or replaced
immediately.
To clean jets:
2. Remove hoses connecting the pump.
3. Remove screws that secures pump to mounting
plate.
Solution Strainer
The solution strainer is located under the recovery tank.
The strainer protects the pump, solenoid valve and jets
from debris. If there is little or no solution flow to the
ground, check the strainer for debris. Clean the
solution strainer. To remove the strainer, turn the
bottom part of the strainer counterclockwise until the
bottom is separated. Clean out the debris from the wire
mesh and the bowl and re-assemble. Make sure the Oring gasket is in place when re-assembled.
Solenoid Valve
The solenoid valves is mounted on the front of the
scrub deck, on left side.
1. Remove jet from jet body by rotating it counterclockwise.
2. Blow debris back through orifice if possible. Do not
use pointed object to unplug jet. This will damage
jet and cause improper spray pattern and solution
flow through jets.
3. If jet cannot be cleaned by blowing debris back
through its orifice, submerge jet in small container
of acetic acid and let soak for up to six hours.
4. After soaking jet, use a soft brush to remove debris
and rinse thoroughly.
5. Install jet in jet body by rotating it clockwise firmly
into place.
6. For lower flow in extraction "B" other jets are available. (See Accessories page).
The solenoid valves shuts off solution flow to jets
whenever scrubbing stops or in reverse. To repair or
replace solenoid valve, remove screws that secure it to
deck.
PUMP REPLACEMENT PARTS
PUMP HEAD REPLACEMENT
(86136450 PRV 65151)
DIAPHRAGM
VALVE ASM
ASM.
(86137240 PRV 84145)
86292200 COMMODORE DUO
37
Maintenance
A-B Chemical Pump & Chemical Pump
1. The chemical tank "A" holds either encapsulating
interim chemical or pre-spray chemical. Tanks
should be cleaned weekly. Extra chemical should
be stored using the blank cap instead of the straw
cap.
2. The chemical tank "B" hold the deep extraction
chemical. The tank should be cleaned weekly.
Extra chemical should be stored using the blank
cap instead of the straw cap.
3. The chemical selector valve switches between the
"A" and "B" chemical being pumped through the
chemical mixing section and delivered to the
solution system, depending on the position of the
function switch on the control panel. The selector
valve chemical pump and chemical mixing section
should be flushed with clean water after each use.
Drain water through both the "A" and "B" cap and
straws by putting them in water and pressing the
"A" and "B" prime/flush switch each way for 30
seconds.
38
86292200 COMMODORE DUO
Maintenance
1
2
3
2
Drive Assembly
1. Drive Assembly
2. Grease Points
3. Drive Motor
86292200 COMMODORE DUO
39
Maintenance
Drive Assembly
Drive Motor Carbon Brush Replacement
Do not use a pressure washer to clean around the
motors. Use tap pressure only.
FOR SAFETY: Before leaving or servicing machine,
stop on a level surface, turn off machine and
remove key.
1. Disconnect batteries from machine.
2. Disconnect the electrical connection to the traction
motor.
3. Remove brush cap.
4. Release brush from spring tension. Remove screw
connecting brush wire lead to brush holder. Clean
brush holder to insure free movement.
5. Install new brush and reinstall connecting screw
and lead.
6. When all new brushes are installed. Place all in
retracted position, held into brush holder by spring
tension.
7. Carefully replace brush cap.
40
86292200 COMMODORE DUO
Maintenance
5
6
4
2
1
2
3
Vacuum
1. Vacuum Shoes
2. Vacuum Glides
3. Vacuum Shoe Retainer Knobs
4. "Y" Tube
5. Float Ball And Screen
6. Vacuum Motor
86292200 COMMODORE DUO
41
Maintenance
Vacuum Shoes
Recovery Tank Float Shut-Off
The dual offset vacuum shoes are designed to extract
soiled solution from the carpet. The plastic vacuum
shoe glides minimize wear to flooring.
Maintenance
When water is no longer being vacuumed from the floor
and the vacuum fan is operating, the ball float has
engaged. The vacuum motors will not vacuum water
with recovery tank full. The recovery tank must be
drained.
The vacuum shoes should be removed and cleaned
daily to ensure maximum recovery.
1. The float shut-off screen can be cleaned in or out
of the machine.
Vacuum Shoe Removal
2. To clean the float shut-off while it is inside the
machine wipe material off screen then rinse. Check
that the ball is also clean and moves freely.
1. Unscrew retainer knob from right side vacuum
shoe.
2. Pull vacuum shoe forward until it is free from pivot
pin.
3. Remove vacuum hose from top of vacuum shoe
4. Repeat to remove left side vacuum shoe.
3. To remove the float shut-off, grasp the elbow with
one hand tilt and pull the float screen assembly to
pull it off the elbow.
4. To install, place one hand on the elbow, and then
tilt and push the float screen assembly over the
elbow.
5. Inspect or repair as necessary and reinstall.
To Clean Vacuum Shoes
1. With the vacuum shoes in the raised position, turn
key switch "off".
2. Remove vacuum shoes.
3. Flush vacuum shoes from top with water. If necessary, clean blockage from narrow opening with a
scraper or similar device.
4. Vacuum shoe glides may be removed for cleaning
(or replaced) by removing the three pins that
secure them to metal vacuum shoes.
42
86292200 COMMODORE DUO
Maintenance
To Repair Or Replace Vacuum Motor(s)
Vacuum Motor Carbon Brushes
1. Remove the front cover, drain the recovery tank.
2. Raise the recovery tank and safely engage the
prop rod latch.
End Cap
3. Disconnect electrical connector from the vacuum
motor(s) and connecting hoses.
4. Unbolt the bracket and vacuum motor assembly
and remove from tank.
Carbon Brushes
5. Remove the vacuum motor from the bracket.
6. Reverse steps to install. Make sure the gaskets fit
and seal properly as you reassemble.
If armature commutator is grooved, extremely pitted or
not concentric, the motor will need to be replaced or
sent to a qualified service center.
Important:
These brushes wear quicker as the length shortens due
to increased heat. Spring inside brush housing will
damage motor if brushes are allowed to wear away
completely.
3 [9.5mm]
8
Periodically check the length of the carbon brushes.
Replace both carbon brushes when either is less than
3/8" (9.5mm) long.
86292200 COMMODORE DUO
43
Maintenance
Transporting Machine
Preparation For Loading /Unloading Trailer
Pushing Machine
The machine may be pushed for short distances at
speeds not to exceed 5 mph. Be careful to avoid
damaging machine. The machine may be pushed by
hand from the rear.
Before loading or unloading machine from trailer,
remove vacuum shoes to eliminate interference. Scrub
head must be in the up position before loading.
NOTE: When transporting the machine on a trailer or
in a truck, in addition to using tie-downs, be sure to
block the tires to prevent the machine from rolling.
NOTE: To avoid damage caused by regenerative
voltage, disconnect traction motor before towing or
pushing machine.
44
86292200 COMMODORE DUO
Maintenance
Machine Troubleshooting
PROBLEM
No power to
machine
Little or no propel
CAUSE
Battery disconnected
Battery cables corroded
Faulty key switch
Low battery charge
Machine turned on with propel trigger not in
neutral position
Tripped circuit breaker
Controller overheated
Loose motor connection
Faulty throttle circuit or potentiometer
Faulty brake circuit
Machine does not
Faulty speed control circuit or potentiometer
change speeds
Forward speed only
Faulty forward/reverse switch
Reverse speed only
Debris caught in scrub brushes
Poor scrubbing
Low scrub brush down pressure
performance
Low battery charge
Solution tank empty
Solution pump turned off
Solution strainer plugged
Solution system plumbing obstructed
Little or no solution
Pump obstructed
flow to the floor
Solution solenoid valve obstructed or stuck
Jet(s) obstructed
Faulty pump circuit or pump
Faulty solenoid
Circuit breaker(s) tripped
Brush motors do not
run, or run slowly
Scrub deck will not
go down/up
No chemical flow
(Deluxe)
Low battery charge
Fault brush circuit or motor
Worn brush motor brushes
Actuator circuit breaker tripped
Faulty actuator circuit or actuator
Tank(s) empty
Chemical pump not primed
Chemical system obstruction
SOLUTION
Check all battery cable connections
Clean connections
Replace switch
Charge batteries
Allow pedal to return to neutral. Restart
Reset circuit breaker and check brush
Allow cool down period
Check wires and connections from controller
to motor
Check wires and connections from throttle to
controller and potentiometer resistance
Check wires connections
Check wires, connections and pot
Replace switch
Remove debris
Check brush wear
Charge batteries
Fill solution tank
Turn on pump
Clean solution strainer
Clear obstruction from plumbing
Clean or replace pump
Clean or replace valve
Clean or replace jet(s)
Check wiring, connections, and pump.
Check solenoid valve
Reset circuit beaker(s) and check brush
pressure.
Charge battery
Check wires, connections and motor
Replace brushes, check commutator
Reset breaker
Check wires, connections and actuator
Fill tanks and prime chemicals
Prime chemical pump
Rinse system with water
86292200 COMMODORE DUO
45
Notes:
46
86292200 COMMODORE DUO
Parts
PARTS
86292200 COMMODORE DUO
47
Brush Deck
48
86292200 COMMODORE DUO
Brush Deck
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
86223780
86224170
86012800
86012820
86223520
86223310
86215250
86224660
86173330
86014990
86215870
86012780
86230680
86223490
86224130
86343870
86223320
86012790
86172970
86222870
86217790
86219390
86173350
86172980
86224630
86277130
70896
730410
67598
64116
11049
730393
87513
140914
12531
67468
730394
64117
70911
620103
32059
41548
87515
70912
730380
70795
8
2
2
1
3
1
1
1
1
4
1
2
2
3
1
1
2
2
4
1
1
1
4
2
2
10
SCR, M4X8, SET, ISO4029,CP,BLK
SHAFT, 6.2MM BRUSH DRIVE
SHAFT ASM, BRUSH END CAP
SHAFT ASM, DRIVE 20"
RING, 28MM INT SNAP PHOSPHATE
PULLEY, 5MM HTD, 18T, 12.7 ID
BELT, 2S 5MM HTD, 15W, 128T
SPRING, TENSIONER
WASHER, M5 FLAT, ISO7093 SS
SCR, M5X20, SHCS ISO4762, SS
BRKT, TENSIONER ARM
PULLEY ASM, 5MM HTD 22T
BRUSH, EXTRACTOR 20"
RING, 10MM EXT SNAP, DIN 471
SHAFT, TENSIONER
HOUSING ASM, BRUSH DRIVE
PULLEY, 32T, 5MM HTD
SHAFT ASM, BRUSH DRIVE
SCR, M5X12, PHLP FHMS, ISO7046, SS
PLATE, BRUSH DRIVE COVER
EXTRUSION, DUAL BRUSH 20"
HOUSING, BRUSH CLIP
WASHER, M5, FLAT, ISO7089,SS
SCR, KA50X10, PT OHS, WN14112, PLTD
SPRING, BRUSH CLIP
SCR, 5/16-18 X 1.00 CARRIAGE SS
86292200 COMMODORE DUO
SERIAL NO.
FROM
NOTES
49
Brush Deck Actuator
50
86292200 COMMODORE DUO
Brush Deck Actuator
REF PART NO.
1
2
3
4
5
6
7
8
86008670
86248970
86011800
86091930
86010670
86276780
86279130
86278910
PRV NO.
QTY
80606
81406
141037
87029
70728
87083
87003
2
2
1
1
2
2
2
1
DESCRIPTION
SERIAL NO.
FROM
NOTES
COTTER, 3/8 RING
PIN, CLEVIS 3/8 X 2.00 PLTD
ACTUATOR, 36 VDC 2.75 STROKE
BRKT, ACTUATOR MOUNT
WASHER, 5/16 FLAT SS
SCR, 5/16-18 X 3/4 HHCS SS
WASHER, 5/16 SPLIT LOCK PLTD
WASHER, 3/8 ID X 7/8 OD SS
86292200 COMMODORE DUO
51
Brush Deck Motor
52
86292200 COMMODORE DUO
Brush Deck Motor
REF PART NO.
PRV NO.
QTY
DESCRIPTION
SERIAL NO.
FROM
1
2
3
4
5
6
86273750
86173340
86010630
86215880
86222130
86001360
86222290
70011
87514
87013
140929
53275
140394
57308
6
6
6
2
1
4
SCR, 1/4-20 X 5/8 HHCS SS
WASHER, SPLIT LOCK, 1/4 SS
WASHER, 1/4 ID X 5/8 OD SS
BRKT, MOTOR MOUNT
MOTOR, 36VDC
BRUSH SET, CCL MOTORS
NUT, 5/16-18 HEX NYLOCK SS
7
86346070
-
2
COUPLER, 2-JAW, 35MM
*(8)
8
9
10
86234600
86172960
86225790
22109
70910
87504
1
2
4
COUPLER, SPIDER
SCR, SET, M6X8, SH, ISO4029,SS
WASHER, 5/16 X .63 SS
*(8)
NOTES
WAS 86217250
INCLUDES #9
WAS 86217260
*SEE SERIAL NUMBER PAGE.
**CALL MANUFACTURER FOR SERIAL NUMBER.
86292200 COMMODORE DUO
53
Brush Deck Mounting
54
86292200 COMMODORE DUO
Brush Deck Mounting
REF PART NO.
1
2
3
4
5
6
7
8
9
86277030
86228990
86270830
86010670
86071800
86088110
86259420
86277130
86296180
PRV NO.
QTY
70780
09153
57023
87029
141001
730443
87232
70795
-
2
2
8
8
1
1
2
2
1
DESCRIPTION
SERIAL NO.
FROM
NOTES
SCR, 5/16-18 X 1.25 CARRIAGE SS
BEARING, FLNGD, .314ID X .502OD
NUT, 5/16-18 HEX NYLOCK SS
WASHER, 5/16 FLAT SS
BRKT, BRUSH DECK PIVOT
STRAP, SHROUD LATCH
WASHER, THRUST .51 ID X 1 OD
SCR, 5/16-18X1.00 CARIAGE SS
BRKT, BRUSH DECK PIVOT, LEFT
86292200 COMMODORE DUO
55
Brush Deck Shroud
8 7
9
1
2
1
3
4
5
6
56
86292200 COMMODORE DUO
Brush Deck Shroud
REF PART NO.
1
2
3
4
5
6
7
8
9
86161800
86273950
86270920
86062320
86012190
86012200
86279190
86274520
86006400
PRV NO.
QTY
46-802531
70056
57049
270156
87095
70233
67380
1
2
2
1
2
1
1
1
2
DESCRIPTION
SERIAL NO.
FROM
NOTES
LATCH, CONCEALED KEEPER
SCR, 6-32 X 1/2 PPHMS SS
NUT, 6-32 NUT NYLOCK SS
COVER, DECK
FOAM SPACER, SHROUD, 5/16 T
FOAM SPACER, SHROUD, 3/4 TS
WASHER, #10 FLAT PLTD
SCR, #10 X 3/8 PH HI-LO PLT
RIVET, 5.32 OF X 1/8 GRIP
86292200 COMMODORE DUO
57
Brush Deck Lift
58
86292200 COMMODORE DUO
Brush Deck Lift
REF PART NO.
PRV NO.
QTY
DESCRIPTION
SCR, 5/16-18 X 2.5 FHSC SS
SPACER, .74 OD X .391 ID X 1.0 L NYL
BEARING FLG .377 ID X .502 OD X
.500
WASHER, 5/16 FLAT SS
NUT, 5/16-18 HEX NYLOCK SS
SCR, 1/4-20 X 4.5" CARRIAGE SS
BEARING, FLNGD, .314ID X .502OD
LIFT RAM LEFT, REAR
SCR, 5/16-18 X 1.0 FHCS SS
SPRING, COMP .97D X 2.5L X .12W
BUSHING, .377ID X .627OD X .63
NUT, 1/4-20 HEX NYLOCK THIN SS
WASHER, 1/4" ID X 1.0 OD,FLAT SS
LIFT ARM LEFT, FRONT
LIFT ARM RIGHT, FRONT
BRKT, ACTUATOR LIFT
SCR, 5/16-18 X 3/4 HHCS SS
LIFT ARM RIGHT, REAR
SUPPORT, COUNTERBALANCE
WASHER, THRUST .51ID X 1 OD
WASHER, THRUST.51ID X1 ODBRO
STRAP, STATIC, .2T X 1W X 3L
1
2
86276750
86298850
70722
-
2
2
3
86229000
09124
2
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
86010670
86270830
86012900
86228990
86297770
86290700
86013010
86231280
86271870
86010810
86297790
86297780
86297800
86276780
86297760
86088420
86259420
86259400
86256130
87029
57023
09153
14400
57290
87191
70728
71154
87232
87205
730402
13
5
2
2
1
2
2
2
2
8
1
1
1
9
1
2
6
1
1
86292200 COMMODORE DUO
SERIAL NO.
FROM
NOTES
59
Control Handle
9
3
2A
2B
4
10
5
6
1
8
60
7
86292200 COMMODORE DUO
Control Handle
REF PART NO.
1
2A
2B
3
4
5
6
7
8
9
10
86277050
86238730
86238740
86240990
86254920
86277070
86231480
86277060
86257230
86004120
86004130
PRV NO.
QTY
70782
38307
38308
41431
730153
70784
140504
70783
730125
38312
38313
4
1
1
2
2
2
2
4
2
-
DESCRIPTION
SERIAL NO.
FROM
NOTES
SCR, 5/16-18 X 3/4 SHCS SS
HANDLE, LEFT
HANDLE, RIGHT
HOUSING, BUTTON
SPRING, COMP .24OD X 1.25X.018
SCR, 4-40 X 5/8 PPHMS
BUTTON, PROPEL
SCR, 8.32 X 7/8 PHTC TYPE 23
SWITCH, SPST MOM NO W/LEVER
PROPEL HANDLE ASM LEFT
PROPEL HANDLE ASM RIGHT
86292200 COMMODORE DUO
61
Control Panel-Lower-Basic
62
86292200 COMMODORE DUO
Control Panel-Lower-Basic
REF PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
86005530
86002010
86008900
86229770
86295570
86273880
86012910
86270850
86255900
86237900
86251360
86007190
86002000
86001920
86001910
86005810
86230080
86250210
86250160
PRV NO.
QTY
54154
14942
80845
140805
70030
57026
73538
35278
67166
72161
14717
14607
14606
57245
141044
66873
66321
1
2
2
1
1
2
1
2
4
3
1
1
1
1
1
2
1
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES
METER, 12-48 VDC LED HOUR
BOOT, 3/8 CIRCUIT BREAKER
BOOT, SEAL-PUSH BUTTON 7/16-28
BLOCK, SHUNT MOUNT
PANEL, CONTROL
SCR, 8-32 X 1.25 PPHMS
CONTROLLER, I DRIVE
NUT, 8-32 HEX NYLOCK SS
STANDOFF, 6-32 X 5/8 HEX NYL
GASKET, .125 X .37W X 23L
RELAY, 36VDC 100A
SWITCH KEY DPST
BREAKER, 3 AMP
BREAKER, 25A VDC CIRCUIT
BREAKER, 30A 50VDC CIRCUIT
NUT, 1/4-20 HEX NYLOCK SS
BREAKER, 22A 250VAC, 50VDC
PLUG, DOME, .375"
PLUG, .875"
86292200 COMMODORE DUO
63
Control Panel - Upper - Basic
10
1
9
2
3
4
5
6
7
8
64
86292200 COMMODORE DUO
Control Panel - Upper - Basic
REF PART NO.
1
2
3
4
5
6
7
8
9
10
86006230
86012670
86255900
86005810
86251360
86014690
86257180
86257150
86026010
86242110
PRV NO.
QTY
DESCRIPTION
66193
73538
57245
67166
72207
72197
82522
48088
1
1
2
2
1
1
1
1
1
1
POTENTIOMETER, 5 K OHMS
METER. BATTERY, PG TRUE CHARGE
STANDOFF, 3-32 X 5/8 HEX NYL
NUT, 1/4-20 HEX NYLOCK SS
RELAY, 36VDC 100A
SWITCH, ROTARY CAM
SWITCH, MOMENTARY, DPDT, WHITE
SWITCH, SPDT P-BUTTON
LIGHT ASM, INDICATOR
KNOB, .90 OD X .25 COLLET
86292200 COMMODORE DUO
SERIAL NO.
FROM
NOTES
65
Control Panel - Lower - Deluxe
66
86292200 COMMODORE DUO
Control Panel - Lower - Deluxe
REF PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
86005530
86002010
86008900
86229770
86295570
86273880
86012910
86270850
86255900
86237900
86251360
86007190
86002000
86001920
86001910
86005810
86230080
86250160
PRV NO.
QTY
54154
14942
80845
140805
70030
57026
73538
35278
67166
72161
14717
14607
14606
57245
141044
66321
1
2
3
1
1
2
1
2
4
3
1
1
1
1
2
2
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES
METER, 12-48 VDC LED HOUR
BOOT, 3/8 CIRCUIT BREAKER
BOOT, SEAL-PUSH BUTTON 7/16-28
BLOCK, SHUNT MOUNT
PANEL, CONTROL
SCR, 8-32 X 1.25 PPHMS
CONTROLLER, I DRIVE
NUT, 8-32 HEX NYLOCK SS
STANDOFF, 6-32 X 5/8 HEX NYL
GASKET, .125 X .37W X 23L
RELAY, 36VDC 100A
SWITCH KEY DPST
BREAKER, 3 AMP
BREAKER, 25A VDC CIRCUIT
BREAKER, 30A 50VDC CIRCUIT
NUT, 1/4-20 HEX NYLOCK SS
BREAKER, 22A 250VAC, 50VDC
PLUG, .875"
86292200 COMMODORE DUO
67
Control Panel - Upper - Deluxe
10
1
9
5
2
3
4
5
7
6
11
13
12
3
8
68
86292200 COMMODORE DUO
Control Panel - Upper - Deluxe
REF PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
86006230
86012670
86255900
86005810
86251360
86014690
86257180
86257150
86026010
86242110
86251410
86300140
86254640
PRV NO.
QTY
DESCRIPTION
66193
73538
57245
67166
72207
72197
82522
48088
67506
82810
1
1
6
4
2
1
1
1
1
1
1
1
2
POTENTIOMETER, 5 K OHMS
METER. BATTERY, PG TRUE CHARGE
STANDOFF, 3-32 X 5/8 HEX NYL
NUT, 1/4-20 HEX NYLOCK SS
RELAY, 36VDC 100A
SWITCH, ROTARY CAM, 4 POS
SWITCH, MOMENTARY, DPDT, WHITE
SWITCH, SPDT P-BUTTON
LIGHT ASM, INDICATOR
KNOB, .90 OD X .25 COLLET
RELAY, 15A 36V MINI
ASM, DC CONV.
SPACER, .25 OD X .171 ID X .25
SERIAL NO.
FROM
NOTES
**
WAS 86296100
** CALL MANUFACTURER FOR SERIAL NUMBER.
86292200 COMMODORE DUO
69
Control Panel Mounting
1
2
3
4
70
86292200 COMMODORE DUO
Control Panel Mounting
REF PART NO.
1
2
3
4
86276290
86294250
86072110
86274290
PRV NO.
QTY
70626
141056
70162
7
7
1
2
DESCRIPTION
SERIAL NO.
FROM
NOTES
SCR, #10 X 3/4 PPHST HI-LO BLK
WASHER, .19 ID X .5 X .09TK BLK
BRKT, BACK, CONTROL PANEL
SCR, 10-32 X 3/8 PPHMS SS
86292200 COMMODORE DUO
71
Cover - Front
1
2
3
8
6
7
72
86292200 COMMODORE DUO
5
4
Cover - Front
REF PART NO.
1
2
3
4
5
6
7
8
86271870
86010630
86270990
86290740
86278390
86006830
86062330
86010650
PRV NO.
QTY
57290
87013
57090
73866
70386
270168
87018
4
4
2
2
2
2
1
2
DESCRIPTION
SERIAL NO.
FROM
NOTES
NUT, 1/4-20 HEX NYLOCK THIN SS
WASHER, 1/4 ID X 5/8 OD SS
NUT, 10-32 HEX NYLOCK SS
BRKT, FRONT LATCH
SPACER, 1/2" OD X .219 ID X 1/2"
SCR, 10-32 X 1.0 PPHMS
COVER, FRONT, 20 IN
WASHER, #10 X 9/16 OD
86292200 COMMODORE DUO
73
Decal
1
2
7
6
3
4
5
74
86292200 COMMODORE DUO
Decal
REF PART NO.
1
2
3
4
5
6
7
86013270
86013310
86013670
86013680
86004970
86013320
86014330
PRV NO.
QTY
50990
-
1
1
1
1
1
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES
LABEL, BASIC CONTROL
LABEL, EXTRACTORS, BREAKERS
LABEL, COMMODORE, LEFT
LABEL, COMMODORE RIGHT
LABEL, WINDSOR LOGO DOMED
LABEL, SOL FILL, 20 GAL
LABEL, CHARGER CONNECTION
86292200 COMMODORE DUO
75
Frame-Lower
1
3
4
2
5
6
76
86292200 COMMODORE DUO
Frame-Lower
REF PART NO.
1
2
3
4
5
6
86276780
86010670
86091950
86092570
86271840
86293740
PRV NO.
QTY
70728
87029
141053
34473
57285
-
2
8
1
1
8
2
DESCRIPTION
SERIAL NO.
FROM
NOTES
SCR, 5-16-18 X 3/4 HHCS SS
WASHER, 5/16 FLAT SS
BRKT, FRAME, CASTER MNT
FRAME, TRANSAXLE MTG
NUT, 5/16-18 HEX NYLOCK THIN SS
CASTER, 4" SWIVEL, 300# CPCTY
86292200 COMMODORE DUO
77
Frame-Upper
78
86292200 COMMODORE DUO
Frame-Upper
REF PART NO.
1
2
3
4
5
6
7
86012890
86276780
86010670
86279580
86276490
86277460
86279630
PRV NO.
QTY
70728
87029
87183
70670
70847
87212
1
4
7
2
5
2
2
DESCRIPTION
SERIAL NO.
FROM
NOTES
WELDMENT, FRAME MAIN
SCR, 5/16-18 X 3/4 HHCS SS
WASHER, 5/16 FLAT SS
WASHER, 1/2 X 1" X 1/8" NYLON
SCR, 5/16-18 X 5/8 HHCS SS
SCR, 5/16-18 X 5/8 BSHCS SS
WASHER, .344IDX1.13ODX.09T PLT
86292200 COMMODORE DUO
79
Recovery Tank
80
86292200 COMMODORE DUO
Recovery Tank
REF PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
86274220
86003340
86246080
86014810
86004010
86199840
86227120
86293240
86002380
86012150
86240130
86292740
86290830
86238460
86270830
86013350
86276490
86005660
86002400
86237650
86089630
86004260
OPEN
86246070
86328980
PRV NO.
QTY
70134
28062
51368
35274
090-12A
04095
20046
39560
36259
57023
70670
57033
20064
35219
78490
39472
51352
-
1
1
1
1
1
1
1
1
1
1
1
1
2
2
5
1
7
2
4
2
1
1
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES
SCR, 6-32 X 5/8 PPHMS SS
DOME, 13 X 11
LANYARD, 18.0 W/LOOP & EYE
NUT, 6-32 ACORN SS
GASKET, DOME EDGE
FLOAT SCREEN CAGE ASSY
ADAPTER, FLOAT 30 DEG
TUBE ASM, RECOVERY FLOAT
CLAMP, 2.25" WORM GEAR
BRKT, TANK STIFFEN
HOSE, P-TRAP 45 DEG
TANK RECOVERY, TRIMMED
SCR, 5/16-18 X 1.25 SHCS SS
HOOK, STRAP
NUT, 5/16-18 HEX NYLOCK SS
BRKT, RECOVERY HINGE
SCR, 5/16-18 X 5/8 HHCS SS
NUT, 1.5 SLIP JOINT
CLAMP, 2.0" WORM GEAR X .312w
GASKET, 1 1/2 COMPRESSION
TUBE, 1.5 PVC X 24.0
HOSE, 1.5 X 24.0 DRAIN
LANYARD, DRAIN HOSE
DRAIN CAP ASSEMBLY
86292200 COMMODORE DUO
81
Recovery Tank Handle - Basic
11
13
12
5
6
14
15
1
9
8
7
10
17
4
16
1
15
9
8
3
2
82
86292200 COMMODORE DUO
Recovery Tank Handle - Basic
REF PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
86276490
86277640
86290730
86226740
86010800
86276290
86011930
86010630
86271870
86013990
86217470
86222620
86008650
86291800
86010670
86290850
86010650
PRV NO.
QTY
70670
70893
73215
87189
70626
87013
57290
270800
66891
80604
87029
87018
3
4
2
4
2
2
1
6
6
1
1
1
2
1
3
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES
SCR, 5/16-18 X 5/8 HHCS SS
SCR, 1/4-20 X 3/4 PTHMS SS
LATCH, FRONT COVER
SPACER, 3/8 X .265 X 1/4 NYL
WASHER, .21D X .500 BLK SS
SCR, #10 X 3/4 PPHST HI-LO BLK
ASSEMBLY, BRKT, FRONT, LEFT
WASHER, 1/4 ID X 5/8 OD SS
NUT, 1/4-20 HEX NYLOCK THIN SS
BRKT, COVER
COVER, ACCESSORY PORT
PIN, 5MM DIA X 85MM L
COTTER, 1/4" RING
ASSEMBLY, BRKT, FRONT, RIGHT
WASHER, 5/16 FLAT SS
SCR, M5 X 20 HHMS SS
WASHER, #10 X 9/16 OD
86292200 COMMODORE DUO
83
Recovery Tank Handle - Deluxe
84
86292200 COMMODORE DUO
Recovery Tank Handle - Deluxe
REF PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
86276490
86277640
86290730
86226740
86010800
86276290
86011930
86010630
86271870
86294880
86217470
86222620
86008650
86291800
86010670
86290850
86010650
86275470
86224770
86279170
86295160
86278910
OPEN
86293920
86295720
86270990
86197520
86217270
86200820
86002400
86240120
86007210
86005580
86197300
86247720
86200810
PRV NO.
QTY
DESCRIPTION
70670
70893
73215
87189
70626
87013
57290
270800
66891
80604
87029
87018
70484
739989
87093
87003
57090
40011
22110
270-11A
20064
39559
72165
56012
14079
56032
270-11
3
4
2
4
2
2
1
6
6
1
1
1
2
1
3
1
3
2
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
SCR, 5/16-18 X 5/8 HHCS SS
SCR, 1/4-20 X 3/4 PTHMS SS
LATCH, FRONT COVER
SPACER, 3/8 X .265 X 1/4 NYL
WASHER, .21D X .500 BLK SS
SCR, #10 X 3/4 PPHST HI-LO BLK
ASSEMBLY, BRKT, FRONT, LEFT
WASHER, 1/4 ID X 5/8 OD SS
NUT, 1/4-20 HEX NYLOCK THIN SS
BRKT, ACC PORT COVER
COVER, ACCESSORY PORT
PIN, 5MM DIA X 85MM L
COTTER, 1/4" RING
ASSEMBLY, BRKT, FRONT, RIGHT
WASHER, 5/16 FLAT SS
SCR, M5 X 20 HHMS SS
WASHER, #10 X 9/16 OD
SCR, 10-32 X 5/8 PPHMS SS
SPRING, TORSION
WASHER, #10 X 1.0 FLAT
GASKET, ACCESSORY PORT COVER
WASHER, 3/8 ID X 7/8 OD SS
BRKT, PRIMER SWITCH
LABEL, PRIMING
NUT, 10.32 HEX NYLOCK SS
HOSEBARB, 1/8MPT X 14 DL
COUPLER, ACC PORT VACUUM
NIPPLE, 1/8FPT QD MALE BRASS
CLAMP, 2.0" WORM GEAR X .312W
HOSE ASM, 1.5 BLK VAC X 5.0
SWITCH, DPDT 3-POSITION ROCKER
NIPPLE, 1/4 FPT QD
BUSHING, 1/8 FPT X 1/4 MPT HEX
NIPPLE, 1/8 CLOSE
NIPPLE, 1/8 FPT QD FEM BRASS
SERIAL NO.
FROM
NOTES
*(1,2,3,4)
*(1,2,3,4)
*(1,2,3,4)
*(1,2,3,4)
* SEE SERIAL NUMBER PAGE.
86292200 COMMODORE DUO
85
Solution - Chemical Tanks - Deluxe
8
14
13
12
15
16
2
1
18
11
3
10
19
9
4
3
7
86
86292200 COMMODORE DUO
6
5
Solution - Chemical Tanks - Deluxe
REF PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
86012760
86001530
86233150
86197980
86011360
86233110
86197910
86295280
86274400
86297610
86019510
86295710
86293960
86295310
86236590
86088670
OPEN
86294860
86233090
PRV NO.
QTY
40039
20042
40055
20018
40022
70194
75492
34448
75493
20016
1
2
3
1
1
1
1
2
4
1
1
1
1
1
2
1
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES
STRAINER, 1/2 FPT, 80 MESH
HOSEBARB, 1/2MPT X 1/2 HOSE 90
CLAMP, 3/8 HOSE (D-SLOT)
HOSEBARB, 1/2 MPT X 1.0 90D NY
HOSE, 1.0 ID X 1/8W X 21 CLR
CLAMP, 1.0' WORM GEAR
HOSEBARB, 1/2MPT X 1/2 POLY DL
CAP, STORAGE
SCR, 1/4-20 X 5/8 BHCS
HOSEBARB, 1/4 MPT X 1/4 9D NYL
TANK, INTERIM CHEMICAL
LABEL, CHEMICAL TANKS
CAP, DISPENSING, 8.00 TUBE
CAP, DISPENSING, 6.50 TUBE
FOOT FILTER
TANK, EXTRACT CHEMICAL
BRKT, CHEMICAL TANKS
CLAMP, 1/4 ID HOSE
86292200 COMMODORE DUO
87
Solution Pump
20
28
18
25
13
25
12
11
10
24
1
9
DELUXE PUMP
26
2
7
8
24
7
-A-
3
24
-B- 9
6
5
-C24
4
24
-B11
10
12
13
14
29
15
16
30
31
18
17
19
24
20
21
31
-C-
25
-A-
23
24
BASIC PUMP
88
27
86292200 COMMODORE DUO
22
Solution Pump
REF PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
86006580
86292230
86012690
86240500
86010670
86276490
86001530
86012760
86005870
86136800
86197940
86006100
86010650
86270990
86197290
86200820
86247720
86197300
86290000
86197730
86197760
86197500
86197980
86011360
86233110
86233150
86233090
86010630
86197910
86240360
86005580
86197300
86247720
86200810
PRV NO.
QTY
70085
40095
87029
70670
40039
59021
73839
40027
65176
87018
57090
14076
270-11A
56032
14079
78024
78308
40009
40055
20018
20042
20016
87013
40022
40065
56012
14079
56032
270-11
1
1
1
1
2
2
2
1
1
1
4
4
1
1
1
1
1
1
1
1
1
1
1
7
2
1
1
1
1
1
1
1
DESCRIPTION
SCR, 1/4-20 X 1/2 PPHMS SS DL
COVER, PUMP
BRKT, PUMP MTG
HOSEBARB, 1/4MPT X 3/8 90D NYL
WASHER, 5/16 FLAT SS
SCR, 5/16-18 X 5/8 HHCS SS
HOSEBARB, 1/2MPT X 1/2 HOSE 90
STRAINER, 1/2 FPT, 80 MESH
O-RING, FILTER SEAL RON-VIK
SCREEN, 80 MESH STRAINER DEEP
HOSEBARB, 3/8MPTX1/2 90D DL
PUMP ASM, 36V ACCESSORY
WASHER, #10 X 9/16 OD
NUT, 10-32 HEX NYLOCK SS
BUSHING, 3/8 MPT X 1/4 FPT HEX
NIPPLE, 1/8NPT QD MALE BRASS
NIPPLE, 1/8 CLOSE
BUSHING, 1/8 FPT X 1/4 MPT HEX
VALVE, BYPASS, 125 PSI ADJ
TEE, 1/4 BRANCH
TEE, 1/4 STREET
HOSEBARB, 1/4MPT X 1/4 DL
HOSEBARB, 1/2 MPT X 1.0 90D NU
HOSE, 1.0 ID X 1/8W X 21 CLR
CLAMP, 1.0" WORM GEAR
CLAMP, 3/8 HOSE (D-SLOT)
CLAMP, 1/4 ID HOSE
WASHER, 1/4 ID X 5/8 OD SS
HOSEBARB, 1/2MPTX1/2POLY DL
HOSEBARB, 1/4 MPT X 1/4 9D DL
NIPPLE, 1/4 FPT QD
BUSHING, 1/8 FPT X 1/4 MPT HEX
NIPPLE, 1/8 CLOSE
NIPPLE, 1/8 FPT QD FEM BRASS
SERIAL NO.
FROM
NOTES
*(1,2,3,4)
*(1,2,3,4)
*(1,2,3,4)
*(1,2,3,4)
* SEE SERIAL NUMBER PAGE.
86292200 COMMODORE DUO
89
Solution - Chemical Pump - Deluxe
1
2
12
3
5
-A-C-
4
13
-C-
16
14 13
10
-B-
-B-
15 8
11
-A-
9
17
9
6
7
90
86292200 COMMODORE DUO
Solution - Chemical Pump - Deluxe
REF PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
86010670
86276490
86295370
86270830
86297820
86274290
86293970
86353090
86295810
86293720
86295290
86293880
86297460
86298040
86264860
86238490
86197400
PRV NO.
QTY
DESCRIPTION
87029
70670
57023
70162
05153
81388
31022
2
2
1
1
1
2
1
2
2
1
1
1
4
1
1
1
1
WASHER, 5/16 FLAT SS
SCR, 5/16-18 X 5/8 HHCS SS
CLAMP, 1-1/4 P CUSHIONED
NUT, 5/16-18 HEX NYLOCK SS
PUMP ASM, CHEMICAL 36VDC
SCR, 10-32 X 3/8 PPHMS SS
BRKT, COVER
SCR, 8-32 X 5/16 PPHMS SS SS
HOSEBARB, 1/8 MPT X 1/8
VALVE, 3-WAY, 36 VDC
ELBOW, SWIVEL, 6MM QC X 1/8 MPT
BRKT, CHEMICAL PUMP
CLAMP, 1/4" NYLON RATCHET
FILTER, INLINE, 1/8 HOSEBARB
ANCHOR, CABLE TIE #8 MOUNT
GROMMET 3/8 ID X 1/8 GROOVE
ELBOW, 1/8 NPT STREET
86292200 COMMODORE DUO
SERIAL NO.
FROM
NOTES
91
Solution -Chemical Valves - Deluxe
2
3
1
7
10
6
9
6
11
6
5
11
8
6
5
12
7
3
4
92
86292200 COMMODORE DUO
Solution -Chemical Valves - Deluxe
REF PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
86295260
86273980
86010650
86353090
86197750
86240610
86233090
86247720
86295650
86297830
86013030
86295550
PRV NO.
QTY
70066
87018
78161
44104
20016
56032
-
1
4
8
4
2
5
5
2
1
1
2
1
DESCRIPTION
SERIAL NO.
FROM
NOTES
BRACKET, SOLUTION BYPASS
SCR, 10-32 X 3/4 PPHMS SS
WASHER, #10 X 9/16 OD
SCR, 8-32 X 5/16 PPHMS SS
TEE, 1/8 NPT STREET RUN
HOSEBARB, 1/8MPT X 1/4H 90D
CLAMP, 1/4 ID HOSE
NIPPLE, 1/8 CLOSE
CROSS, 1/8 NPT
SWITCH ASM, PRESSURE
VALVE, 36VDC SOLENOID, 1/8 FPT
ORIFICE, SOLUTION BYPASS
86292200 COMMODORE DUO
93
Solution Tank
94
86292200 COMMODORE DUO
Solution Tank
REF PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
86011820
86011810
86290370
86276760
86006860
86010650
86290830
86238460
86292730
86072200
86010670
86013700
86276490
86276070
86239630
86270830
86006560
86217540
86259410
86290190
86271840
86259910
86276380
86274720
86228990
86011630
86011490
86197040
86295730
86293700
86007020
PRV NO.
QTY
DESCRIPTION
70724
70403
87018
36259
141069
87029
70670
70593
41429
57023
70083
279994
87206
57285
89265
70639
70264
09153
57264
70673
1
1
2
1
2
2
1
1
1
1
12
1
12
2
1
9
1
1
3
1
1
1
2
1
2
1
1
1
1
1
1
GASKET, INLET CAP
RETAINER, INLET CAP
WASHER D, .346 ID X .105T
SCR, 5/16-18 X 1.25 BSHCS SS
SCR, #10 X 1/2 PPHST TYPE B SS
WASHER, #10 X 6/16 OD
SCR, 5/16-18 X 1.25 SHCS SS
HOOK, STRAP
TANK SOLUTION, TRIMMED
BRKT, SOLUTION HINGE
WASHER, 5/16 FLAT SS
WELDMENT, LIFT SLIDE
SCR, 5/16-18 X 5/8 HHCS SS
SCR, 5/16-18 X 3/4 CARRIAGE SS
HINGE, COVER TO TANK
NUT, 5/16-18 HEX NYLOCK SS
SCR, 5/16-18 X 1 HHCS SS NP
COVER, SOLUTION TANK
WASHER, THRUST .51 ID X 1ODX.063
BRKT, PROP ROD CATCH
NUT, 5/16-18 HEX NYLOCK THIN SS
WHEEL, BATTERY TRAY
SCR, 5/16-18 X 1.25 SSSCU
SCR, 5/16-18 X 1.5 HHCS SS
BEARING, FLNGD, .314ID X .502OD
PLATE, PROP ROD
WELDMENT, LIFT SLIDE, STRAINER
NUT, 5/16-18 HEX ACORN PLTD
BRKT, PROP ROD CATCH
SPACER, .75 X .322 ID X .38L
SCR, 5/16-18 X 1.25 HHCS SS NP
86292200 COMMODORE DUO
SERIAL NO.
FROM
NOTES
95
Spray Jets
96
86292200 COMMODORE DUO
Spray Jets
REF PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
86197400
86233090
86197640
86197750
86227200
86240610
86270830
86010670
86004570
86013200
86012550
86091880
86010820
86296310
86276070
86297030
PRV NO.
QTY
31022
20016
40064
78161
04007
44104
57023
87029
44067
141019
87192
70593
-
2
6
4
2
1
2
3
2
4
2
2
1
4
1
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES
ELBOW, 1/8NPT STREET
CLAMP, 1/4 ID HOSE
HOSEBARB, 1/8" FPT X 1/4"
TEE, 1/8 NPT STREET RUN
ADPTR 1/8MPTX1/8FPT BS AD
HOSEBARB, 1/8MPT X 1/4H 90D
NUT, 5/16-18 HEX NYLOCK SS
WASHER, 5/16 FLAT SS
JET BODY
JET, MINI PROMAX 11004
JET, PROMAX 11001
BRKT, JET, DUAL
WASHER, 7/16 X 3/4 X .19 RUBBER
BRACKET, BUMPER ASSY
SCR, 5/16-19 X 3/4 CARRIAGE SS
PLATE, BUMPER SPACER
86292200 COMMODORE DUO
97
Spray Jet Valves - Basic
3
1
6
2
11
4
10
6
10
5
8
6
7
98
9
10
86292200 COMMODORE DUO
Spray Jet Valves - Basic
REF PART NO.
1
2
3
4
5
6
7
8
9
10
11
86270830
86010670
86197400
86013030
86197750
86197520
86353090
86013070
86014250
86233090
86247720
PRV NO.
QTY
57023
87029
31022
78161
40011
20016
56032
2
2
1
2
1
3
4
1
1
3
1
DESCRIPTION
SERIAL NO.
FROM
NOTES
NUT, 5/16-18 HEX NYLOCK SS
WASHER, 5/16 FLAT SS
ELBOW, 1/8NPT STREET
VALVE, 36VDC SOLENOID, 1/8 FPT
TEE, 1/8 NPT STREET RUN
HOSEBARB, 1/8MPT X 1/4 DL
SCR, 8-32 X 5/16 PPHMS SS
BRACKET, DUO VALVE MOUNT
ORIFICE, .052 ID, .281 OD
CLAMP, 1/4 ID HOSE
NIPPLE, 1/8 CLOSE
86292200 COMMODORE DUO
99
Spray Jet Valves - Deluxe
3
6
11
10
6
4
10
5
1
2
8
10
7
9
12
13
5
14
15
3
100
86292200 COMMODORE DUO
Spray Jet Valves - Deluxe
REF PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
86270830
86010670
86197400
86013030
86197750
86197520
86353090
86013070
86240610
86233090
86247720
86295290
86180670
86295300
86227200
PRV NO.
QTY
DESCRIPTION
57023
87029
31022
78161
40011
44104
20016
56032
791267
04007
2
2
2
2
2
2
4
1
1
3
1
1
1
1
1
NUT, 5/16-18 HEX NYLOCK SS
WASHER, 5/16 FLAT SS
ELBOW, 1/8NPT STREET
VALVE, 36VDC SOLENOID, 1/8 FPT
TEE, 1/8 NPT STREET RUN
HOSEBARB, 1/8MPT X 1/4 DL
SCR, 8-32 X 5/16 PPHMS SS
BRACKET, DUO VALVE MOUNT
HOSEBARB, 1/8 MPT X 1/4 HOSE 90D
CLAMP, 1/4 ID HOSE
NIPPLE, 1/8 CLOSE
ELBOW, SWIVEL, 6MM QC C 1/8 MPT
ELL, 1/8 FEMALE NPT, BR
VALVE, CHECK, 1/8 MPT
ADPTR 1/8MPTX1/8FPT BS AD
86292200 COMMODORE DUO
SERIAL NO.
FROM
NOTES
101
Wheel And Drive Assembly
102
86292200 COMMODORE DUO
Wheel And Drive Assembly
REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART NO.
PRV NO.
86315130
86288820
140592
86072100
141055
86270440
48008
86270830
57023
86079600
620138
86008710
80623
86277930
70119
86273750
70011
86277130
70795
86279640
87213
86010780
87162
86278940
87008
86226040
89278
86010670
87029
86177040 03-000149
86277030
70780
86316850
86277930
-
QTY
DESCRIPTION
1
1
2
4
2
2
8
2
3
4
2
2
2
4
1
1
2
4
TRANSAXLE, 36VDC
BRUSH SET, TRANSAXLE 78434 CCL
BRKT, CABLE GUARD
KEY, 3/16 X 1.75
NUT, 5/16-18 HEX NYLOCK SS
PLATE, TRANSAXLE CONNECTION
RING, 3/4" EXT SNAP H-D
SET SCR, 1/4-20 X 3/8 KCP DL
SCR, 1/4-20 X 5/8 HHCS SS NP
SCR, 5/16-18 X 1.00 CARRIAGE SS
WASHER, .781D X 1.63 OD X .25T
WASHER, 1/4 SPLIT LOCK PLTD
WASHER, 1/4 ID X 1-1/4 OD PLTD
WHEEL, 9X1.6, .75IN BORE
WASHER, 5/16 FLAT SS
CLAMP, CABLE 1-1/4 ID 5/16 BLT
SCR, 5/16-18 X 1.25 CARRIAGE SS
COLLAR SET, .50W X .754 ID
SET SCR, 1/4-20 X 3/8 KCP D
SERIAL NO.
FROM
*(7)
NOTES:
***
*SEE SERIAL NUMBER PAGE.
***FOR SERIAL NUMBERS PRIOR TO (7) USE TRANSAXLE 36 VDC KIT PN 98407980.
86292200 COMMODORE DUO
103
Vacuum Shoe
7
6
19
16
4
17
3
18
19
13
12
14
9 8
20
18
17
10
15
1
12
11
2
5
104
86292200 COMMODORE DUO
Vacuum Shoe
REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
86219150
86071990
86276650
86219690
86296540
86003010
86001480
86276070
86010770
86273740
86270830
86093610
86072020
86072010
86072000
86271870
86010630
86259420
86259400
86228920
39739
141027
70707
48080
27759
39315
70593
87143
70010
57023
620134
141030
141029
141028
57290
87013
87232
87205
09140
1
1
2
2
2
1
1
10
4
4
10
2
1
1
1
4
8
8
8
4
DESCRIPTION
SERIAL NO.
FROM
NOTES:
HOSE ASM, 1.5 BLK VAC X 30”
BRKT, VAC LIFT, RGT, OUTER
SCR, 5/16-18 X 1.5 BSHCS SS
KNOB, 1.5 OD X 5/16-18
VAC SHOE, 13 IN W/WIPER
CUFF, HOSE 1.5 BLK A 2161
HOSE, 1.5 BLK VAC X 28”
SCR, 5/16-18 X 3/4 CARRIAGE SS
WSHR, 7/16IDX1DX.08 FLT SS
SCR, 1/4-20 X 1.5 HHCS
NUT, 5/16-18 HEX NYLOCK SS
PLATE, VACUUM MTG
BRKT, VAC LIFT, LFT, OUTER
BRKT, VAC LIFT, LFT, INNER
BRKT, VAC LIFT, RGT, INNER
NUT, 1/4-20 HEX NYLOCK THIN SS
WSHR, 1/4 ID X 5/8 OD SS
WSHR, THRUST .51IDX1 ODBRO
WASHER, THRUST.51IDX1ODBRO
BEARING, .252 ID X .503 OD X 1.0
86292200 COMMODORE DUO
105
Vacuum Shoe
1
2
4
3
5
6
7
9
16
8
14
13
12
11
10
106
86292200 COMMODORE DUO
15
Vacuum Shoe
REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
86006580
86075450
86237910
86237920
86237930
86237940
86237950
86259980
86275950
86293190
86296520
86310750
86296410
86302700
86296550
86296350
70085
27246
35279
35280
35281
35282
35283
85012
70568
-
10
1
1
1
1
1
1
1
4
3
1
1
1
10
1
1
DESCRIPTION
SCR, 1/4-20 X 1/2 PPHMS SS
COVER, VAC SHOE
GASKET, VAC SHOE OUTER
GASKET, 5.0 OD X 2.0 ID X .50T
GASKET, VAC SHOE RIGHT
GASKET, VAC SHOE CENTER
GASKET, VAC SHOE WIPER
WIPER, VAC SHOE
SCR, 10-24 X 3/8 TORX SS
PIN, CLEVIS
WIPER, W/GASKET
ASSEMBLY, GASKETS, VAC SHOE
PLATE, VACSHOE
SCR, M6 X 16 PH, SS
VACSHOE, 13 IN
BUSHING, BRONZE, PM, 15.93 ID
SERIAL NO.
FROM
NOTES:
*(5,6)
*(5,6)
*(5,6)
*(5,6)
*(5,6)
*(5,6)
* SEE SERIAL NUMBER PAGE
NOTE: Two vacuum shoe assemblies per machine.
86292200 COMMODORE DUO
107
Vacuum - Basic
108
86292200 COMMODORE DUO
Vacuum - Basic
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
86005810
86010670
86276490
86014640
86135310
86270830
86259410
57245
87029
70670
140686
57023
87206
3
8
7
1
1
1
7
86228840
09124
1
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
86006560
86005450
86135310
86010630
86273810
86002400
86012870
86004420
86071890
86071880
86003010
86075330
86004370
86277040
86292630
86006950
86292640
86011640
86279630
70083
53799
140686
87013
70018
20064
39609
141014
141013
27759
22111
39547
70781
70532
87212
1
1
3
3
5
1
1
1
1
1
1
1
1
1
3
1
1
1
NUT, 1/4-20 HEX NYLOCK SS
WASHER, 5/16 FLAT SS
SCR, 5/16-18 X 5/8 HHCS SS
BRKT, VAC MOTOR
BRUSH SET 24/36V VAC
NUT, 5/16-18 HEX NYLOCK SS
WASHER, THRUST .51 ID X 1 OD .063
BEARING, FLANGED .314 ID X .502
OD
SCR, 5/16-18 X 1 HHCS SS
VAC MOTOR ASM, 36VDC 3 STAGE
BRUSH SET, 24/36V VAC
WASHER, 1/4 ID X 5/8 OD SS
SCR, 1/4-20 X 1 HHCS SS
CLAMP, 2.0" WORM GEAR X .312W
HOSE, 1.5 BLK VAC X 11”
HOSE ASM, 1.5 BLK VAC X 14
BRKT, VACUUM EXHAUST
BRKT, VACUUM JUNCTION
CUFF, HOSE 1.5" BLK A 2161
COUPLER, VACUUM
HOSE ASM, 1.5 BLK VAC X 21
SCR, 5/16-18 X 1/2 HHCS SS NP
NET, CARGO
SCR, 10-32 X 1/2 PPHMS BLK NP
BRKT, CARGO NET
BRKT, PROP ROD PIVOT
WASHER, .344IDX1.13ODX.09T PLT
86292200 COMMODORE DUO
SERIAL NO.
FROM
NOTES:
109
Vacuum - Deluxe
110
86292200 COMMODORE DUO
Vacuum - Deluxe
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
-
86276720
86010780
86010630
86003760
86011670
86011760
86011830
86014470
86004420
86075330
86011640
86279630
86276490
86259410
86228840
86006560
86010670
86270830
86277040
86006950
86071890
86292640
86306460
86002400
86297600
86003010
86292630
86258480
86135310
70718
87162
87013
35166
39609
22111
87212
70670
87206
09124
70083
87029
57023
70781
70532
141014
20064
27759
53177
140686
6
6
12
2
1
6
2
1
2
1
1
1
7
1
1
1
8
1
1
3
1
1
1
2
1
1
1
2
-
SCR, 1/4-20 X 4.25 HHCS GR5 PLTD
WASHER, 1/4 SPLIT LOCK PLTD
WASHER, 1/4 ID X 5/8 OD SS
GASKET, VAC MTR
BRKT, VACUUM, PUMP
SPACER, .38OD X .058W X 3.2L
GASKET, VAC PLATE
PLATE, VACUUM CONTAINMENT
HOSE ASM, 1.5 BLK VAC X 14
COUPLER, VACUUM
BRKT, PROP ROD PIVOT
WASHER, .344ID X 1.13OD X .09T PLT
SCR, 5/16-18 X 5/8 HHCS SS
WASHER, #6 LOCK EXT STAR SS
BEARING, FLANGED .314ID X .502OD
SCR, 5/16-18 X 1 HHCS SS NP
WASHER, 5/16 FLAT SS
NUT, 5/16-18 HEX NYLOCK SS
SCR, 5/16-18 X 1/2 HHCS SS NP
SCR, 10-32 X 1/2 PPHMS BLK NP
BRKT, VACUUM EXHAUST
BRKT, CARGO NET
BRKT, VACUUM JUNCTION C
CLAMP, 2.0" WORM GEAR X .312W
HOSE ASM, 1.50 BLK VAC X 6.5
CUFF, HOSE 1.5" BLK A 2161
NET, CARGO
VAC MOTOR, 36V 5.7 3ST TD
BRUSH SET, 24/36V VDC
86292200 COMMODORE DUO
SERIAL NO.
FROM
NOTES:
111
Wiring-Battery-Basic
14
15
16
1A
1B
1C
1D
13
11
20
11
1B
5
A
19
18
2A
12
3
2B
A
4
A
6
9
7
8
10
112
86292200 COMMODORE DUO
Wiring-Battery-Basic
REF
PART NO. PRV NO. QTY
DESCRIPTION
1A
1B
1C
1D
2A
2B
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
86228410
86228400
86283410
86228430
86014360
86014380
86229740
86274710
86002510
86270920
86010650
86273980
86270990
86013740
86014840
86013060
86260200
86008920
86271910
86010670
OPEN
86256260
86014810
86273950
10023
10021
10030
10032
140417
70261
23125
57049
87018
70066
57090
80872
80889
57295
87029
73595
70056
3
3
3
3
1
1
2
2
2
2
2
2
2
1
2
1
2
6
6
6
1
1
1
BATTERY, 12V, 205AH
BATTERY, 12V, 130AH
BATTERY, 12V, 225AH
BATTERY, 12V AGM 198AH
TRAY BATTERY LINER
TRAY BATTERY LINER
BLOCK, 3.0 X 3.5 X 4 FOAM
SCR, 6.32 X 1.0 PPHMS
CABLE ASM, BAT. JUMPER X 15”
NUT, 6-32 HEX NYLOCK SS
WASHER, #10 X 9/16 OD
SCR, 10-32 X 3/4 PPHMS
NUT, 10-32 HEX NYLOCK SS
PLATE, BACK, BATTERY
WIRE ASM, 27.5 6G RNGXC.TERM
BATT. CBL, ASM 2X24, 50A 6GA
WIRE 4X1425BK 3/8RINGX3/8RING
BOOT, RUBBER TERM. ISOLATOR
NUT, 5/16-18 FLEXLOCK
WASHER, 5/16 FLAT SS
STRAIN RELIEF, BATTERY CABLE
NUT, 6-32 ACORN SS
SCR, 6-32 X 1/2 PPHMS
-
86012860
-
1
CHARGER 36V 21A 115V C50
-
86293010
-
1
CHARGER, 36V 21A AGM C50
-
86260370
880153
1
WIRE ASM, CHARGER ADAPTER
86292200 COMMODORE DUO
SERIAL NO.
FROM
NOTES:
NOT SHOWN
FOR WET CELL
BATTERIES
NOT SHOWN
FOR AGM
BATTERIES
CONNECTOR
SB50 TO SB175
ADAPTER
113
Wiring-Battery-Deluxe
114
86292200 COMMODORE DUO
Wiring-Battery-Deluxe
REF
PART NO. PRV NO. QTY
DESCRIPTION
1A
1B
1C
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
86228410
86283410
86228430
86088800
86229740
86275870
86010650
86005810
OPEN
86273980
86270990
86013740
86008760
86260610
86260200
86008920
86271910
86010670
86260230
86233360
86270890
86273980
86260320
10023
10030
10032
78945
140417
70556
87018
57245
70066
57090
80682
880836
80872
80889
57295
87029
80876
28038
57034
70066
82688
3
3
3
1
2
2
3
2
2
2
1
2
1
2
6
6
6
1
1
1
1
2
BATTERY, 12V, 195AH
BATTERY, 12V, 215AH
BATTERY, 12V AGM 198AH
TRAY, BATTERY LINER
BLOCK, 3.0 X 3.5 X 4.0
SCR, 1/4-20 X 1.5 PPHMS SS
WASHER, #10 X 9/16 OD
NUT, 1/4-20 HEX NYLOCK SS
SCR, 10-32 X 3/4 PPHMS
NUT, 10-32 HEX NYLOCK SS
PLATE, BACK, BATTERY
CONN, 175 DCA GRY W/O TERMS
WIRE, 4X25RD CTERM X 3/8RING
WIRE 4X1425BK 3/8RINGX3/8RING
BOOT, RUBBER TERM. ISOLATOR
NUT, 5/16-18 FLEXLOCK
WASHER, 5/16 FLAT SS
WIRE, 4X30 BLK CTERM X 3/8RING
CLAMP, CABLE KIT SY 945
NUT, ACORN 10-32
SCR, 10-32 X 3/4 PPHMS
WIRE, 4X40BK CTERM X 5/16 RING
-
86284090
02456
1
CHARGER 36V 20A 115V C175
-
86000150
02264
1
CHARGER, 36V 21A AGM C175
86292200 COMMODORE DUO
SERIAL NO.
FROM
NOTES:
NOT SHOWN
FOR WET CELL
BATTERIES
NOT SHOWN
FOR AGM
BATTERIES
115
Wiring-Control Panel-Basic
37/RED
40/BLK
49/PNK
34/YLW
31/BRN
33/PUR
36/WHT
50/PNK
38/YLW
6
7
35
43
/LT /WH
-B
LU T
31/BRN
32/BRN
29/BRN
30/BRN
12/WHT-RED
11/RED
3/GRN
4/WHT-GRN
5/WHT-BLU
30/BRN
53/RED
52/RED
1/YLW
56/YLW
55/BLK
54/BLK
56/YLW
52/RED
23/RED
49/PNK
45/GRN
46/GRN
3/GRN
44/WHT-GRN
4/WHT-GRN
32/BRN
47/BLK
48/WHT
55/BLK
6/WHT-YLW
57/WHT-YLW
53/RED
57/WHT-YLW
28/RED
27RED
51/LT-BLU
2/LT-BLU
48/WHT
12/WHT-RED
50/PNK
6/WHT-YLW
2/BLU
12
1
1
1
2
3
46/GRN
42/LT-BLU
26/RED
51/BLU
36/WHT
25/RED
41/RED
9/BLK
10/WHT
4
5
6
2
7
8
19/RED
22/RED
9
10
11
12
24/WHT-RED
16/RED
39/BLK
13/RED
TRACTION
25A
MAIN
3A
40/BLK
14/BLK
13/RED
8/RED
VACUUM
30A
KEY
SWITCH
41/RED
13
14
15
16
E-STOP
BRUSH
22A
1
1/YLW
26/RED
42/BLU
28/RED
17
18
1
18/BLK
15/RED
21/WHT-RED
88868
19
20
20/RED
37/RED
22/RED
25/RED
27/RED
15/RED
58/BLK
59/BLK
20/RED
11/RED
5/WHT-BLU
7/BLK
8/RED
52/RED, 53/RED
1/YLW, 56/YLW
55/BLK
6/WHT-YLW,
57/WHT-YLW
54/BLK, 55/BLK
56/YLW
53/RED
57/WHT-YLW
23/RED, 52/RED
49/PNK
28/RED
27/RED
45/GRN
3/GRN, 46/GRN
51/BLU
2/BLU
NOT USED
NOT USED
NOT USED
NOT USED
2
7/BLK
14/BLK
17/BLK
18/BLK
47/BLK
39/BLK
54/BLK
19/RED
21/WHT-RED
35/WHT
43/LT-BLU
58/BLK
38/YLW
24/WHT-RED
34/YLW
29/BRN
33/PUR
16/RED
17/BLK
10/WHT
44/WHT-GRN
9/BLK
PG DRIVES
I-DRIVE
I
49/PNK
50/PNK
F
45/GRN
1
E
43/LT-BLU
59/BLK
1
2
116
INDICATES OPTIONAL
EQUIPMENT
86292200 COMMODORE DUO
35/WHT
Wiring-Control Panel-Basic
REF
PART NO.
PRV NO.
QTY
1
2
86261210
86261250
29204
29273
3
2
3
86013210
-
1
DESCRIPTION
SERIAL NO.
FROM
NOTES:
DIODE ASM, 76008 X 76008
DIODE ASM, FAST RECOVERY
HARNESS BASIC EXTRACTOR
PANEL
86292200 COMMODORE DUO
117
Wiring - Control Panel - Deluxe
118
86292200 COMMODORE DUO
Wiring - Control Panel - Deluxe
REF
PART NO.
PRV NO.
QTY
1
2
86261210
86261250
29204
29273
4
3
3
86295170
-
1
DESCRIPTION
SERIAL NO.
FROM
NOTES:
DIODE ASM, 76008 X 76008
DIODE ASM, FAST RECOVERY
HARNESS, DELUXE EXTRACT
PANEL
86292200 COMMODORE DUO
119
Wiring - Main Harness-Basic
120
86292200 COMMODORE DUO
Wiring Main Harness-Deluxe
86292200 COMMODORE DUO
121
Wiring Diagram - Basic
40/BLK
35/WHT
43/LT-BLU
12/WHT-RED
22/RED
24/WHT-RED
86269300
PRV 88868
KEY
SWITCH
16/RED
EMERGENCY
STOP
17/BLK
46/GRN
4/WHT-GRN
51/BLU
41/RED
44/WHT-GRN
10/WHT
9/BLK
24/WHT-RED
25/RED
35/WHT
26/RED
25/RED
37/RED
21/WHT-RED
43/LT-BLU
34/YLW
33/PUR
86261210
PRV 29204
86261250
PRV 29273
15/RED
16/RED
TRACTION
25A
BRUSH
RELAY
22/RED
23/RED
86261210
PRV 29204
18/BLK
15/RED
26/RED
8/RED
BRUSH
22A
86261250
PRV 29273
19/RED
28/RED
13/RED
VAC
MOTOR
30A
59/BLK
29/BRN
8.601-484.0
27/RED
38/YLW
21/WHT-RED
MAIN
3A
42/BLU
44/WHT-GRN
20/RED
19/RED
86261210
PRV 29204
45/GRN
47/BLK
5/WHT-BLU
11/RED
39/BLK
18/BLK
7BLK
14/BLK
54/BLK
58/BLK
17/BLK
8.601-484.0
INDICATES OPTIONAL
EQUIPMENT
122
86292200 COMMODORE DUO
14/BLK
13/RED
VACUUM 1
14/BLK
2 PIN
PACKARD
13/RED
7BLK
8/RED
5/WHT-BLU
3/GRN
4/WHT-GRN
50/PNK
PUMP
SWITCH
7BLK
8/RED
4/WHT-GRN
5/WHT-BLU
3/GRN
11/RED
2/BLU
2/BLU
11/RED
48/WHT
42/BLU
37/RED
50/PNK
PUMP RUN
LIGHT
47/BLK
39/BLK
48/WHT
NC
COM NO
49/PNK
38/YLW
NC
36/WHT
41/RED
COM NO
12/WHT-RED
6/WHT-YLW
1/YLW
9/BLK
10/WHT
30/BRN
32/BRN
29/BRN
30/BRN
31/BRN
34/YLW
REVERSE
SWITCH
17
18
19
20
40/BLK
33/PUR
31/BRN
32/BRN
THROTTLE
POT
CAM SWITCH 53/RED
55/BLK 3
1 52/RED
6/WHT-YLW 4
56/YLW
2
55/BLK
53/RED 7
54/BLK
5
56/YLW
57/WHT-YLW 8
6
1/YLW
52/RED
27/RED 11
9
23/RED
28/RED 12
10
49/PNK
45/GRN
51/BLU 15
13
46/GRN
2/BLU 16
14
3/GRN
HANDLE
SWITCH
BRUSH
2 PIN
PACKARD
12 PIN DEUTSCH
2 PIN
PACKARD
HANDLE
SWITCH
12/WHT-RED
6/WHT-YLW
1/YLW
9/BLK
10/RED
LIGHT
DEEP
JET
JET
SOLUTION
PUMP SOLENOID SOLENOID
DECK LIFT
ACTUATOR
TRACTION
Wiring Diagram - Deluxe
86292200 COMMODORE DUO
123
Hose Diagram-Basic
SOLUTION TANK
ACCESSORY
PORT
86282320 (49")
PRV NO. 39710
86240280 (8")
PRV NO. 39711
86290860 (51")
BYPASS
VALVE
STRAINER
FILTER
SOLUTION
PUMP
86281310 (8.8")
PRV NO. 39326
ORIFICE
RESTRICTOR
86280760 (6")
PRV NO. 151-47B
86290870 (10")
VALVE
VALVE
86280760 (6")
PRV NO. 151-47B
86290870 (10")
JETS
SPRAY IN INTERIM "A" MODE
AND
SPRAY IN EXTRACT "B" MODE
124
86292200 COMMODORE DUO
SPRAY IN EXTRACT "B" MODE
Hose Diagram-Deluxe
86292200 COMMODORE DUO
125
Suggested Spare Parts
PART NO.
PRV NO.
86002000
86001920
86001910
86230680
86251360
86007190
86014690
86199840
86013030
86012550
86013200
86004570
86215250
86224630
86217260
86230080
86257180
86257150
86006230
86004010
86004440
86012760
86005870
86296520
86261210
86003410
86300140
86007180
86251410
86217270
86295160
86295310
86295330
86236590
86295280
86293720
86295290
86297830
86295300
86011830
14717
14607
14606
12531
67166
72161
090-12A
44067
11049
730380
22106
141044
72207
72197
66193
35274
39717
59021
29204
29215
72160
67506
22110
34448
-
DESCRIPTION
SERIAL NO.
FROM
BREAKER, 3 AMP
BREAKER, 25A VDC CIRCUIT
BREAKER, 30A 50VDC CIRCUIT
BRUSH, EXTRACTOR 20
RELAY, 36VDC 100A
SWITCH KEY DPST
SWITCH, ROTARY CAM, 4 POS
FLOAT SCREEN CAGE ASSY
VALVE, 36VDC SOLENOID, 1/8 FPT
JET, PROMAX 11001
JET, MINI PROMAX 11004
JET BODY, MINI PROMAX BODY
BELT, 2S 5MM HTD, 15W, 128T
SPRING, BRUSH CLIP
COUPLER, SPIDER
BREAKER, 22A 250VAC, 50VDC
SWITCH, MOMEMTARY, DPDT, WHITE
SWITCH, SPDT P-BUTTON
POTENTIOMETER 5K OHMS
GASKET, DOME EDGE
CAP, DRAIN HOSE
STRAINER, 1/2 FPT, 80 MESH
O-RING, FILTER SEAL RON-VIK
WIPER, 13 IN W/GASKET
DIODE ASM, 76008 X 76008
DIODE ASM, 76075 X 76075
ASM, DC CONVERTER
SWITCH E-STOP
RELAY 15 AMP 36V MIN.
COUPLER ACC PORT VACUUM
GASKET ACC PORT COVER
CAP DISPENSING, 6.5 TUBE
CAP, DISPENSING, 9.50 TUBE
FOOT FILTER
CAP STORAGE
VALVE 3-WAY 36VDC
ELBOW SWIVEL, 6MM QCX1/8 NPT
SWITCH ASM PRESSURE
VALVE CHECK, 1/8 MPT
GASKET VAC PLATE
NOTES:
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
Accessories
PART NO.
86292800
86002460
86000750
126
PRV NO.
22026
04086
DESCRIPTION
JET, MINI PROMAX 11003
COUPLER, 1.5 VAC HOSE
ADAPTER, 1/8 TO 1/4 QUICK DISCONNECT, SOLUTION
86292200 COMMODORE DUO
NOTES:
Options
OPTIONS
86292200 COMMODORE DUO
127
Battery Cart
1
2
3
6
8
22
4
5
1
7
2
9
10
11
1
12
19
16
21
8
2
6
BATTERY CART
LATCH LINKAGE ASEMBLY
20
3
13
18
15
1
13
14
17
1
16
BATTERY CART
LATCH ASEMBLY
128
86292200 COMMODORE DUO
Battery Cart
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
86270830
86010670
57023
87029
29
6
3
86228840
09124
5
4
86259410
87206
1
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
86068490
86259400
86277470
86007020
86004070
86076600
86276650
86276950
86078890
86232590
86199430
86005810
86276070
86276330
86292880
86254290
86006930
86255060
140019
87205
70848
70673
36196
38318
70707
70772
620020
18032
040-03
57245
70593
70634
1
13
1
5
2
2
4
3
4
2
2
7
16
4
1
2
2
1
NUT, 5/16-18 HEX NYLOCK SS
WASHER, 5/16 FLAT SS
BEARING, FLANGED .314 ID X .502
OD
WASHER, THRUST .51 ID X 1 OD X
.063
BRKT, TRAY CATCH
WASHER, THRUST .51 ID X 1 OD BRP
SCR, 5/16-18 X1.5 CARRIAGE SS
SCR, 5/16-18 X 1.25 HHCS SS NP
GRIP, POLISHER HANDLE
HANDLE, BATTERY CART
SCR, 5/16-18 X 1.5 BSHCS SS
SCR, 1/4-20 X 3/4 CARRIAGE SS
PLATE, CASTER SPACER
CASTER, 4" HARD RUBBER RIGID
CASTER SWIVEL 4" 250# CPCTY
NUT, 1/4-20 HEX NYLOCK SS
SCR, 5/16-18 X 3/4 CARRIAGE SS
SCR, 1/4-20 X 1.25 CARRIAGE BZ
HOUSING, BATTERY CART
SPACER, 10OD X .343 ID, .5 LG
SCR, 5/16-18 X 1.00 BSHCS SS
SPRING, EXT .43D X 2.50L X .047W
730338
70514
73426
86292200 COMMODORE DUO
SERIAL NO.
FROM
NOTES:
129
Battery Cart - Latch And Latch Linkage
1
2
6
3
4
LATCH LINKAGE
5
8
17
9
7
10
16
15
10
14
11
LATCH
12
13
130
86292200 COMMODORE DUO
Battery Cart - Latch And Latch Linkage
REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
9
86008860
86292870
86292860
86008670
86292850
86249060
86298200
86273820
86010630
80808
80606
82061
70019
87013
1
1
1
2
1
1
4
2
2
10
86259400
87205
6
11
86259420
87232
2
12
86228900
09138
2
13
14
15
16
17
86005810
86011270
86275460
86292980
86255060
57245
70481
73426
2
1
4
2
1
DESCRIPTION
SERIAL NO.
FROM
NOTES:
PIN, CLEVIS 3/8 X 5.5 PLTD
BRKT, PEDAL, BATTERY CART
PEDAL, BATTERY CART
COTTER, 3/8" RING
LINKAGE, LATCH, BATTERY CART
PIN, CLEVIS 3/8 X 4.63 PLTD
STANDOFF, .43 OD, 1/4-20 X .75 L
SCR, 1/4-20 X 1.25 HHCS SS
WASHER, 1/4 ID X 5/8 OD SS
WASHER, THRUST .51 ID X 1 OD
BRO
WASHER, THRUST .51 ID X 1 OD
BRO
BEARING FLANGED, .252 ID X .503
OD
NUT, 1/4-20 HEX NYLOCK SS
COVER, LATCH, BATTERY CART
SCR, 1/4-20 X 3/4 BHCS BLK
LATCH, BATTERY CART
SPRING, EXT .43D X 2.50L X .047W
86292200 COMMODORE DUO
131
Battery Cart - Tray
5
6
4
1
2
3
132
86292200 COMMODORE DUO
Battery Cart - Tray
REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
86005810
86278150
86281060
86275870
86008760
86011530
57245
70117
89265
70556
80682
-
10
8
8
2
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES:
NUT, 1/4-20 HEX NYLOCK SS
SHOULDER BOLT, 5/16 OD X 1.0 L
WHEEL, BATTERY TRAY
SCR, 1/4-20 X 1.5" PPHMS SS
CONN, 175 DCS GRY W/O TERMS
BATTERY TRAY, WELDMENT
86292200 COMMODORE DUO
133
Battery Exchange Option
1
2
1
3
2
4
6
7
8
5
11
12
9
10
134
86292200 COMMODORE DUO
Battery Exchange Option
REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
86276780
86010670
86290220
86011300
86011280
86278150
86290510
86292830
86292820
86290500
86292840
86226780
70728
87029
70117
73044
8
8
1
1
1
2
4
1
1
2
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES:
SCR, 5/16-18 X 3/4 HHCS SS
WASHER, 5/16 FLAT SS
PLATE, OPTION, CART LATCH
GUIDE, BATTERY TRAY, RIGHT
GUIDE, BATTERY TRAY, LEFT
SHOULDER BOLT, 5/16 OD X 1.0 L
WASHER, THRUST .315 ID X .63 T
LATCH, TRAY STOP, RIGHT
COVER, LATCH, CART
SPRING, COMP .48OD .88L .063W
LATCH, TRAY STOP, LEFT
SPRING, EXT .44D X 2.25L X .054W
86292200 COMMODORE DUO
135
Emergency Stop-Option
1
136
86292200 COMMODORE DUO
Emergency Stop-Option
REF
PART NO.
PRV NO.
QTY
1
2
86007180
86299300
72160
88868
1
1
DESCRIPTION
SWITCH, EMERGENCY STOP
WIRE, 16" RED/18 STRIPX STRIP
86292200 COMMODORE DUO
SERIAL NO.
FROM
NOTES:
NOT SHOWN
137
Serial Numbers
REF. NO.
1
2
3
4
5
6
7
8
138
MODEL: SERIAL #:
COMDU: 10086120000081
COMXDU: 10086140000105
COMDUX: 10086160000001
COMXDUX: 10086180000013
COMDU: 10086120000126
COMXDU: 10086140000168
COMDU: 10086120000140, COMXDU: 10086140000195
COMDU: 10086120000307, COMXDU: 10086140000287, COMDUX: 10086160000006,
COMXDUX: 10086180000023
86292200 COMMODORE DUO