Download Epson PowerLite 5000 Service manual

Service Manual
Epson America, Inc.
SM-ELP-5000
PowerLite 5000
Service Manual
ii
VCCI COMPLIANCE STATEMENT
This equipment has been tested and found to comply with the limits for Type 1 information equipment, which uses
radio-frequency energy and fully complies with the specifications limiting computer information equipment in radio
interference regulations (VCCI rules). If not installed and used properly according to the manufacturer's instructions,
this device may cause interference to radio and television reception. However, there is no guarantee that interference
will not occur in a particular installation. If this equipment does cause interference to radio and television reception,
which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference
by one or more of the following measures:
❑
Reorient or relocate the receiving antenna
❑
Increase the separation between the equipment and receiver
❑
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected
❑
Consult the dealer or an experienced radio/TV technician for help.
The user may find the following booklet, prepared by the Federal Communications Commission, helpful: How to
Identify and Resolve Radio-TV Interference Programs. This booklet is available from the U.S. Government Printing Office,
Washington, D.C., 20402, Stock No. 044-000-00345-4.
You can determine whether your computer is causing interference by turning it off. If the interference stops, it was
probably caused by the computer or its peripheral devices. To further isolate the problem, disconnect either the
peripheral device or its I/O cable.
These devices usually require a shielded cable. For EPSON peripheral devices, you can obtain the proper shielded
cable from your dealer. For non-EPSON devices, contact the manufacturer or dealer for assistance.
WARNING
Only peripherals (computer input/output devices, terminals, printers, etc.) certified to comply with the Class B limits
may be attached to this projector. Operation with non-certified peripherals is likely to result in interference to radio
and TV reception. The connection of a non-shielded equipment interface cable to this equipment will invalidate the
FCC Certification of this device and may cause interference levels that exceed the limits established by the FCC for
this equipment. Changes or modifications not expressly approved by the manufacturer could void the user’s
authority to operate the projector.
REVISIONS
Date
Level
May, 1997
First Release
COPYRIGHT INFORMATION
© 1997, Epson America, Inc., 20770 Madrona Avenue, Torrance, California 90509-2042
All rights reserved. No portion of this document may be reproduced, stored in a retrieval system, or transmitted in
any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written
permission of Epson America, Inc. No patent liability is assumed with respect to use of the information contained
herein. Nor is any liability assumed for damages resulting from the use of the information contained herein. Further,
this publication and features described herein are subject to change without notice.
TRADEMARK INFORMATION
EPSON is a registered trademark of Seiko Epson Corporation.
Other product names used in this manual are for identification purposes only and may be trademarks of their
respective companies. EPSON disclaims any and all rights in those marks.
iii
INTRODUCTION
This Service Manual describes hardware information necessary for field service and
troubleshooting of the PowerLite 5000 Multimedia Projector. Manual updates will be
supplied in service bulletins.
HOW TO USE THIS SERVICE MANUAL
The manual covers topics which may be required for field maintenance so you can use it
for diagnosis of failures or repair. Before beginning maintenance work, be sure to read and
observe safety precautions and rules. The contents are as follows:
Precautions: Personal Safety, Protecting the Unit from Damage, Requirements
for Servicers
Chapter 1:
Product Features (Parts of the Projector, System Functions,
Specifications, etc.)
Chapter 2:
Theory of Operation (Hardware, Internal Connections,
Unit Functions, etc.)
Chapter 3:
Disassembly and Assembly (Assembly Process for Main Unit and
Remote Control)
Chapter 4:
Troubleshooting
Appendix:
Parts List, Assembly Drawings
iv
PRECAUTIONS
OPERATOR SAFETY
1. PROTECTION FROM ELECTRIC SHOCK
• Before performing any repair work on the product, be sure to turn off the power
switch and remove the power cable from the electrical outlet.
• Whenever it is necessary to turn the power on after opening the case or cover (for
example, during the adjustment process) be sure to take off any metallic materials
such as a watch, cuff links, rings, or tie pin, which may touch the metallic part of the
product, creating a danger of electric shock.
2. PROTECTION FROM INJURY
• Be sure not to touch the lamp and its surroundings after the power is turned off,
they may be hot. Also, be sure not to touch the light source and its surroundings
during adjustments while power is turned on.
• Make sure to use gloves to protect your hands from sharp edges during assembly
and disassembly.
• To protect your eyes, do not look into the light source or lens while the light is on.
3. ACCIDENT PREVENTION
• To prevent the device or its components from falling, place the device on a flat,
stable surface before using it or working on it. Be careful not to place tools or parts
on the device or at your feet.
• To prevent this product from being used while it is disassembled, be sure not to
leave it out during any repair work, and do not place it in a location where it can be
taken for use by mistake.
• Be sure to use the attached power cable to supply power to the product.
PRODUCT SAFETY
1. ELECTROSTATIC DISCHARGE
• Whenever performing repair work on the product, be sure to wear a wristband and
use an electrostatic mat for grounding. When replacing any electric components
(boards and optical engine), touch the electrostatic plastic bag containing the
component to a metallic part of the product before taking the component out of the
plastic bag.
2. RESTRICTIONS FOR PARTS REPLACEMENT
• Use only authorized or EPSON-supplied parts for replacement of mechanical
components including the lamp inner housing, fuse, air filter, etc.
• Use only the power cable and interface cables supplied with the product.
v
3. OTHER PRECAUTIONS
• Visually check for damage or dirt on the power connectors and cable. If dirty, clean
it, and if bent or damaged, replace the cable to prevent firing by the flush over
phenomenon.
• When connecting the internal connector cables or interface cables, be sure to plug
them into the connector fully, until they are attached to the connector edge.
• Be sure to remove the connector lock before removing the FPC cable for the light
bulb. Unlock the connector lock by pulling up both ends simultaneously with
tweezers.
• Whenever removing parts or repairing the product, work in a clean room, free of
dust and dirt, to keep the optical elements away from dirt.
REQUIREMENTS FOR SERVICERS
Authorized servicers should have the following knowledge and skill for maintenance of the
PowerLite 5000.
• Training in an EPSON-authorized maintenance training program and authorization
as a service engineer.
• Sufficient understanding of the operations and descriptions in this service manual.
• Basic knowledge of electricity (safety operations, circuit diagrams, static electricity,
etc.).
FURTHER INFORMATION
For questions on PowerLite 5000 maintenance, including service parts or document
contents, contact the address below. Any technical information about changes will be
released as necessary in the service bulletins.
EPSON AMERICA, INC.
20770 Madrona Avenue
Torrance, CA 90503
(310) 782-0770
vi
Contents
Chapter 1 Product Features
1.1 Product Features .........................................................................................1-1
1.2 Parts of the Projector ..................................................................................1-2
1.2.1 Exterior View of Main Frame..............................................................1-2
1.2.2 Interior View of Main Frame ...............................................................1-3
1.2.3 Exterior View of Remote Control ........................................................1-7
1.3 Connections................................................................................................1-8
1.3.1 Connecting to a PC............................................................................1-8
1.3.2 Connecting to a Macintosh.................................................................1-9
1.3.3 Connecting to a Video Source ...........................................................1-10
1.3.4 Connecting to an Audio Source .........................................................1-10
1.4 Main Components.......................................................................................1-11
1.5 Specifications .............................................................................................1-16
1.6 Interface Specifications...............................................................................1-18
1.6.1 Computer In 1/2 .................................................................................1-18
1.6.2 Audio In 1/2 .......................................................................................1-18
1.6.3 Audio Out...........................................................................................1-18
1.6.4 Monitor...............................................................................................1-19
1.6.5 S-Video..............................................................................................1-19
1.6.6 Video-In .............................................................................................1-20
1.6.7 Left and Right Audio Input .................................................................1-20
1.6.8 Mouse/COM 1/2.................................................................................1-21
Chapter 2 Theory of Operation
2.1 Hardware....................................................................................................2-1
2.1.1 Electrical System Connections...........................................................2-3
2.1.2 Optical System Connections ..............................................................2-4
2.2 Power Supply Unit ......................................................................................2-6
2.3 Main Board .................................................................................................2-9
2.4 Driver Board ...............................................................................................2-12
2.5 Switch Panel...............................................................................................2-15
2.6 AU Board....................................................................................................2-16
2.7 FR Board ....................................................................................................2-18
2.8 CN Board....................................................................................................2-20
2.9 Receptor Board ..........................................................................................2-21
2.10 Speaker Unit..............................................................................................2-23
2.11 Light Guide Unit.........................................................................................2-24
2.12 Lamp Inner Housing ..................................................................................2-26
2.13 Sensors/Switches ......................................................................................2-29
vii
2.13.1 Filter Cover Switch...........................................................................2-30
2.13.2 Interlock Switch................................................................................2-31
2.13.3 Safety Switch ...................................................................................2-31
2.13.4 Lamp Thermistor..............................................................................2-32
2.13.5 LV Thermistor ..................................................................................2-32
2.13.6 PBS Thermistor ...............................................................................2-33
2.14 Board Connections ...................................................................................2-34
Chapter 3 Disassembly and Assembly
3.1 Disassembly and Assembly Procedures .....................................................3-1
3.1.1 Preparatory Procedures.....................................................................3-1
3.1.2 Required Tools and Accessories........................................................3-1
3.1.3 Limitations of Disassembly (Optical Engine Handling) .......................3-1
3.2 Disassembling and Assembling the Projector Main Unit .............................3-5
3.2.1 Removing the Lamp Inner Housing....................................................3-6
3.2.2 Removing the Air Filter Frame ...........................................................3-7
3.2.3 Removing the Upper Case Unit and Handle ......................................3-8
3.2.4 Removing the Rear Case Unit Assembly ...........................................3-10
3.2.5 Removing the A/B Foot Adjuster ........................................................3-11
3.2.6 Removing the Switch Panel ...............................................................3-12
3.2.7 Removing the Speakers.....................................................................3-13
3.2.8 Removing the Main Board..................................................................3-14
3.2.9 Removing the AU Board ....................................................................3-16
3.2.10 Removing the Receptor Board Assembly (FI Board/RI Board) .........3-17
3.2.11 Removing the FR Board ..................................................................3-19
3.2.12 Removing the Power Supply Unit/PBS Thermistor...........................3-20
3.2.13 Removing the Driver Board Assembly..............................................3-24
3.2.14 Removing the Lamp Thermistor .......................................................3-22
3.2.16 Removing the Safety Switch ............................................................3-23
3.2.17 Removing the Optical Engine...........................................................3-24
3.2.18 Removing the Filter Board ...............................................................3-25
3.2.19 Removing the Inlet Unit....................................................................3-26
3.2.20 Removing the CN Board ..................................................................3-27
3.2.21 Removing the Air Filter Frame Unit Switch (Filter Cover Switch) ......3-28
3.2.22 Removing the FC Board .................................................................3-29
3.2.23 Removing the Projection Lens Unit (PLU)........................................3-24
viii
CHAPTER 4 TROUBLESHOOTING
4.1 Before Starting Troubleshooting Procedures ...............................................4-1
4.1.1 Tools and Accessories Required for Troubleshooting ........................4-1
4.1.2 Field Replacement Parts....................................................................4-1
4.2 First Action ..................................................................................................4-2
APPENDIX A
A.1 Parts List .....................................................................................................A-1
A.2 Exploded Diagrams ............................................................................................A-4
ix
EPSON PowerLite 5000 Service Manual
1.1 PRODUCT FEATURES
The PowerLite 5000 multimedia projector is a portable, easy-to-use presentation device
with an SVGA resolution. It projects enhanced color images from personal computers and
from video equipment such as VCRs, camcorders, and digital cameras.
Features
❐ Light weight, compact, portable
The new structure minimizes the projector to page size with a weight of only 14.1 lb
(6.4 kg). An optional carrying case is available for transporting the projector.
❐ Bright and clear images
The high performance zoom lens, new, bright lamp (400 lm. ANSI), and optical block
provide a wide image of 21" to 300" (1.2 to 12.3 m). An optional brightness screen
provides clear images, even with bright ambient light.
❐ High resolution full color (16770 thousand colors)
Three (R, G, and B) TN liquid crystal panels of 480,000 pixels support an SVGA
resolution of 800 x 600. The grid between pixels in the liquid crystal panel is thinner
than that of conventional projectors, providing sharp contrast.
❐ Remote control
You can control the projector using a hand-held remote control unit that has menus for
image source switching and image adjustment. The remote control can also work as a
wireless mouse during presentations. The ELP LINK IITM software has
add-on features that make presentations effective.
❐ Connectivity with various types of computers
The projector can connect to various types of computers such as IBM-compatible PCs,
laptops, and Macintosh computers. It also differentiates NTSC, PAL, or SECAM video
signals in composite video or S-Video format.
❐ Advanced Image Real-time Resizer
The projector features a new, patent-pending SizeWise chip that supports SVGA
computer output, as well as VGA and XGA output. No matter what type of output is
used, the result is a full-size video image of outstanding clarity.
❐ Automatic video tracking
A totally new AVTSSTM (Automatic Video Tracking and Synchronization Sensing,
patent pending) feature provides automatic setup of images from the computer with a
touch of the AUTO button for quick and easy projection of images.
❐ Simple maintenance
The maintenance is easy. The image adjustment process has been minimized.
❐ Theft - proof
A Kensington lock that attaches to the lower case is available.
1-1
EPSON PowerLite 5000 Service Manual
1.2 PARTS OF THE PROJECTOR
1.2.1 Exterior View of Main Frame
Figure 1-1
Speakers
Operation
Indicator
Lamp
Indicator
Exhaust Fan
Handle
Lock Inlet
Rear Foot
Figure 1-2
1-2
EPSON PowerLite 5000 Service Manual
A Styrofoam plate is
mounted under the
foot at shipment.
Filter Cover
Remove it when
you make
adjustments.
Foot Adjuster A
Foot Adjuster B
Lamp Cover
Figure 1-3
1.2.2 Interior View of Main Frame
Right Speaker
Projector Lens Unit
Power Supply Unit
Main Board
Left Speaker
Figure 1-4
1-3
Rear Case Unit
EPSON PowerLite 5000 Service Manual
Main Board
Handle
Driver Board
AU Board
Light Guide Unit
Figure 1-5
LV Thermistor
Prism Duct
Driver Board
Exhaust Fan
Inlet Unit
Figure 1-6
1-4
EPSON PowerLite 5000 Service Manual
RI Board
AU Board
FR Board
Figure 1-7
Foot Adjuster A
Lamp Thermistor
Light Guide Unit
Figure 1-8
1-5
Safety Switch
Lamp Power Cable
EPSON PowerLite 5000 Service Manual
Filter Board
Filter Cover Switch
CN Board
Figure 1-9
1-6
Inlet Unit
EPSON PowerLite 5000 Service Manual
1.2.3 Exterior View of Remote Control
1 Remote Infrared Rays
2 Menu
3 Auto
4 Video
5 Computer
6 Effects
7 Pointer
8 Right Click
9 Blank
10 Custom
11 Mute
12 Resize
13 Freeze
14 Volume
15 Power
16 Left Click
Figure 1-10
1.3 CONNECTIONS
1.3.1 Connecting to a PC
Desktop
Audio Port
Monitor Port
Serial
Mouse Cable
Serial Port
Mouse Port
COM Port
Mouse Cable
for PS/2
Monitor Cable
Serial Cable
Computer Cable
Main Cable
Figure 1-11
1-7
Audio Cable
EPSON PowerLite 5000 Service Manual
Laptop
Audio Port
Monitor Port
Serial
Mouse Cable
Serial Port
Mouse Port
COM Port
PS/2
Mouse Cable
Serial Cable
Monitor Cable
Main Cable
Audio Cable
Figure 1-12
1.3.2 Connecting to a Macintosh
Desktop
Monitor Port
Printer Port or
Modem Port
ADB Port
Video Adapter
Cable
Mac Desktop
Video Adapter
Mac Monitor
Cable
Audio Port
Monitor Cable
Mac Serial Cable
Mac Mouse
Cable
Computer Cable
Audio Cable
Main Cable
Figure 1-13
Note:
Dip switch settings change according to the machine type. Refer to the following monitor adapter table for
details. (The default setting is Mac13” mode.)
1-8
EPSON PowerLite 5000 Service Manual
Table 1-1
Switch A
Resolution
Switch B
Top Row (A)
Bottom Row (B)
VGA
3, 4, 5
8
13” 640 × 480
1, 2, 5
8
Mac Desktop
16” 832 × 624
2, 4, 5
8
Video Adapter
19” 1024 × 768
2, 3, 5
8
21” 1152 × 870
1, 2, 3, 4, 5
8
13” Multi Res.
1, 2, 5
8
14” Multi Res.
1, 2, 5
3, 4, 8
17” Multi Res.
1, 2, 5
3, 8/4, 8
21” Multi Res.
1, 2, 5
3,8
Figure 1-14
Power Book
Monitor Port
Printer Port or
Modem Port
Video Cable
Adapter
Mac Desktop
Video Adapter
ADB Port
Audio Port
Mac Serial Cable
Mac Serial Cable
Computer Cable
Main Cable
Figure 1-15
1-9
Audio Cable
EPSON PowerLite 5000 Service Manual
1.3.3 Connecting to a Video Source
Video Devices
S-Video
Video Output (Yellow)
Video In
(Yellow)
Left Audio In
(White)
S-Video Output
Audio Output (White)
Audio Output (Red)
S-Video Cable
Figure 1-16
1.3.4 Connecting to an Audio Source
Audio Devices
Audio Output
Audio Input
Audio Cable
Figure 1-17
1-10
Right Audio In
(Red)
EPSON PowerLite 5000 Service Manual
1.4 MAIN COMPONENTS
Main board
Figure 1-18
Driver board
Figure 1-19
AU board
Figure 1-20
1-11
EPSON PowerLite 5000 Service Manual
FR board
Figure 1-21
CN board
Figure 1-22
Receptor boards
RI board
FI board
Figure 1-23
1-12
EPSON PowerLite 5000 Service Manual
Speakers
Left Speaker
Right Speaker
Figure 1-24
Inlet unit
CN Board
Figure 1-25
Filter unit
Figure 1-26
1-13
Inlet Unit
EPSON PowerLite 5000 Service Manual
Power supply unit
Figure 1-27
Lamp inner housing
Figure 1-28
Control panel
Figure 1-29
1-14
EPSON PowerLite 5000 Service Manual
Optical engine
Top side view
Figure 1-30
Bottom side view
Figure 1-31
1-15
EPSON PowerLite 5000 Service Manual
1.5 SPECIFICATIONS
Table 1-2
OPTICAL FEATURES
Display method
Transparency type poly-silicon TFT color liquid
crystal display with three panels (R/G/B)
Optical method
Diachronic mirror separation and prism combination
methods
Minimum 21 inches to maximum 300 inches (0.6 m to
7 m)
3.94 feet to 40.35 feet (1.2 m to 12.3 m)
800 x 600 dots; 1,440,000 pixels (480,000 x 3)
Zoom lens F2.5 - 2.9 (55-77 mm)
Manual
Manual (1:1.3)
150 W - 350 V,
Metal halide lamp, (type ELPLP03)
2000 hours
340 lumens (ANSI)
Projection image size
Projection distance
Resolution
Projection Lens
Focus adjustment
Zooming adjustment
Light Source
Life (Lamp inner housing)
Average luminance
AUDIO FEATURES
Internal speakers
Output for audio out Interface
Left and right Audio In interface
(For video device )
Audio IN 1 interface
(For Computer In 1)
Audio IN 2 interface
(For Computer In 2)
Built-in speakers (2W-4Ω) x 2 (stereo)
External speaker 3.5 mm Stereo mini-jack
Internal speaker output is stopped when mini-jack is
plugged in.
Output signal: 0 to 500 mVrms
load impedance: 600Ω
Audio signal (stereo) from the video devices. Input
interface is separated into right and left.
Interface type: RCA jack
Input signal: 500 mVrms
Host computer 1 audio input (stereo)
Interface type: 3.5 mm stereo mini-jack
Input signal: 500 mVrms/47KΩ
Host computer 1 audio input (stereo)
Interface type: 3.5 mm stereo mini-jack
Input signal: 500 mVrms/47KΩ
REMOTE CONTROL
Wireless remote control
Controls the projector operating mode and the host
computer.
The signal is detected by an internal receptor board.
Control range: Within 33 feet (10 m) and 30 degrees
of the projector receptor.
1-16
EPSON PowerLite 5000 Service Manual
VIDEO INPUT/OUTPUT
Computer In 1 interface
Computer In 2 interface
S-Video Interface
Video IN Interface
(Composite video interface)
Host computer 1 RGB output
Interface type: HD-15-pin (DDC1/2B compatible)
Input signal: Luminous 0.714 Vp-p, Chrominous 0.28 Vp-p.
Interface type: Min-DIN 4-pin
S-Video is prior to composite video.p.
Input signal: 1,0 Vp-p, sync, negative
Interface type: RCA jack (yellow)
TV signal type: NTSC 3.58 MHz
PAL 4.43 MHz
SECAM 4.43 MHz
Auto identification (default)
MOUSE/COM 1/2
Serial Mouse or RS-232C
Auto identification (Mouse or RS-232C)
Interface type: 13-pin DIN
Input Voltage
Power Consumption
Dimensions
100 – 120 VAC /220 – 240 VAC ± 10% (50/60 Hz)
Approximately 240 W (standby mode: 30 W)
9.7 (W) x 5.5 (H) x 12.4 (D) inches
(245 (W) x 140 (H) x 316 (D) mm)
9.7 (W) x 6.3 (H) x 15.0 (D) inches including foot
adjuster and lens (245 (W) x 159 (H) x 380 (D) mm)
Approximately 14.1 lb (6.4 kg)
POWER SUPPLY
Weight
ENVIRONMENT
Operational/ storage temperature
Operational/ storage humidity
Operational/ storage altitude
+39°F ~ 104°F/ +14°F ~ 140°F
(+5°C ~ +40°C/ -10°C ~ +60°C) (non condensing)
20%~ 80% / 10%~ 90% (non condensing)
10,000 feet (3048 m) / 20,000 feet (6096 m)
1-17
EPSON PowerLite 5000 Service Manual
1.6 INTERFACE SPECIFICATIONS
1.6.1 Computer In 1/2
Computer video input D-SUB 15 (HD)
5
1
10
6
15
11
Figure 1-32
Table 1-3
Pin
1
2
3
4
5
6
7
8
Terminal
Red video
Green video
Blue video
Monitor (ID bit 2)
GND
Red video GND
Green video GND
Blue video GND
Pin
9
10
11
12
13
14
15
Terminal
+5V
Synchronous GND
Monitor (ID bit 0)
SDA
Horizontal synchronization
Vertical synchronization
SCL
1.6.2 Audio In 1/2
Stereo mini jack with 2 circuits for detection pin
(The detection pin, which is not required for audio input, is installed for the audio out terminal.)
Table 1-4
Figure 1-33
Pin number
1
2
3
Others
Signal
GND
Computer audio input L
Computer audio input R
NC
1.6.3 Audio Out
Stereo mini jack with two circuits for detection pins
Table 1-5
Figure 1-34
Pin number
1
2
3
4
5
Others
1-18
Signal
GND
Audio output L
Audio output R
GND
Detection of line-out jack insertion
NC
EPSON PowerLite 5000 Service Manual
1.6.4 Monitor
5
1
10
6
15
Table 1-6
Pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
11
Figure 1-35
Signal
R Out
G Out
B Out
Reserved
GND
GND
GND
GND
Reserved
GND
Reserved
Reserved
H sync
V sync
V sync
Function
Red video
Green video
Blue video
Horizontal synchronization
Vertical synchronization
1.6.5 S-Video
S-terminal input
Mini DIN 4-pin with a detection pin
Table 1-7
4
3
2
1
5
6
Figure 1-36
Pin number
1
2
3
4
5
6
1-19
Signal
GND
GND
Y signal input
C signal input
Input detection
terminal
GND
EPSON PowerLite 5000 Service Manual
1.6.6 Video-In
RCA gold plating (only insertion part), Light angle H=15 mm
Color: yellow
2
1
Table 1-8
Pin number
1
2
Signal
GND
Video input
Figure 1-37
1.6.7 Audio In L/R
RCA Gold plating (only insertion part), Light angle H = 15 mm
Color: L = white R = red
Table 1-9
3, 6
4, 7
5, 8
Figure 1-38
Pin
number
3
4
5
6
7
8
1-20
Signal
GND
Audio R return
Audio input L
GND
Audio L return
Audio input R
EPSON PowerLite 5000 Service Manual
1.6.8 Mouse / Com 1/2
Multi-mouse, 13 pin jack
4
1
8
5
12
9
13
Figure 1-39
Table 1-10
Pin
1
Signal
XA/CLK/ADB
2
3
4
5
6
7
8
9
10
11
12
13
XB/DATA
YA
YB
LEFT/ID0
RIGHT/ID1
NC
TxD
RxD
DTR
DSR
GHD
Type
Common
Serial
Serial
Serial
Serial
Common
Common
Functions
Encoder signal/I/O data signal/Synchronous clock
signal
Encoder signal/I/O data signal
Encoder signal
Encoder signal
Left button signal/Control signal
Right button signal/Control signal
Disabled
Transmitted signal
Received signal
LCP data terminal ready signal
PC data set ready signal
PC power ON signal
Ground
1-21
EPSON PowerLite 5000 Service Manual
2.1 HARDWARE
The optical and electrical systems are the major areas of projector hardware.
The lower level (below the broken line in the figure) shows the optical system, and the
upper level shows the electrical system.
POWER SUPPLY:
Generates DC
voltages (+5 V, +12
V, +22 V, +3.3 V)
for the electric
circuits; also
generates DC
voltage (350 V) for
the light source.
MAIN BOARD:
DRIVER BOARD:
AU BOARD:
Sets initial operation of
Generates
the circuit and controls
R/G/B video
Audio In/Out,
Video In
the computer interface.
signals, outputs
Controls the sensors,
to the light
fans, speakers, and
control panel.
valves, and
Audio Out
S-Video
Video
Audio In L/R
CN BOARD
stores the image
correction data
FR BOARD
Mouse/
COM 1/2
in flash ROM.
CONTROL PANEL
Audio In 1/2
INTAKE FAN *1
Computer In 1/2
OPTICAL UNIT:
PRISM
PROJECTOR
(polarization
R/G/B
composite
LENS UNIT:
Focus/Zoom
plate / light
EXHAUST FAN *2
valves R/G/B)
LAMP INNER
LIGHT GUIDE UNIT:
HOUSING
150 W-350 V
(light source)
Divides light into 3
parts (R/G/B) for the
lens, filter, and mirror
Figure 2-1
Notes:
*1: The intake fan cools the R/G/B light valves (LCD panel).
*2: The exhaust fan removes hot air around the light source.
2-1
EPSON PowerLite 5000 Service Manual
Description of the Projection Process
1. The digital or analog R/G/B signal is provided from a computer (1 or 2) to the main
board. Analog signals (S-Video or Video signals) are sent to the main board through the
AU board. (Analog signals are converted into digital signals by the main board.)
2. The digital video signal is then stored in video memory (SRAM) on the main board.
Then the driver board generates signals to drive the R/G/B light valves.
3. The R/G/B light valves are individual panels, independent of each other. They work to
shut off or transmit lights from the light guide unit.
4. Lights transmitted through the light valves are combined by a prism and projected
through the lens unit.
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EPSON PowerLite 5000 Service Manual
2.1.1 Electrical System Connections
Electrical units are physically connected to the main board as shown below.
Mouse/Com2
Audio In 1
Audio In 2
Audio Out
S-Video
Video In
Audio In L
Audio In R
Mouse/Com1
CN100
CN102
FR BOARD
CN101
AU BOARD
CN100
CN201
CN BOARD
CONTROL
PANEL
FI BOARD
CN203
CN101
CN200
CN202 CN204
FILTER
COVER
SWITCH
RIGHT
SPEAKER
CN802
CN800
CN860
RI
BOARD
CN603
CN804
Exhaust Fan
CN806
CN600
CN602
CN700
CN805
Monitor
J302
CN803
CN601
MAIN BOARD
LEFT
SPEAKER
J301
Computer In 2
J300
Computer In 1
CN300
CN250
CN900
DRIVER BOARD
CN100
Red
Light
Valve
PBS
Green
Thermistor
CN800
FAN
Blue
LV Thermistor
POWER
CN700
SUPPLY
CN251
UNIT
CN252
Safety Switch
Lamp Thermistor
Cooling Fan
(for light valve)
Figure 2-2
FC BOARD
FU
LAMP
BOARD
LAMP INNER HOUSING
2-3
EPSON PowerLite 5000 Service Manual
2.1.2 Optical System Connections (Optical Engine)
The optical system consists of 5 blocks: the lamp inner housing, light guide unit, optical
head/prism unit, and projector lens unit, which are shown below, and the driver board.
These units are specified as the optical engine, which is one replaceable part. In addition
to these five items, the FC board is attached at the bottom of the light guide unit. The relay
board connects the FC board in the lamp inner housing to the driver board. It is
independent of the optical functions.
Lamp inner housing
Light guide unit
Optical head/Prism unit
Mounting position
FC board
Figure 2-3
2-4
Projection lens unit
EPSON PowerLite 5000 Service Manual
Inside View of the Light Guide Unit
Figure 2-4
Caution:
Do not cause any shock or mechanical stress to the optical engine or disassemble it.
Otherwise, pixel divergence may occur. The alignment is adjusted in the factory, and
specific electrical correction is made on the driver board for each optical engine.
Table 2-1
UNIT NAME
Lamp Inner Housing
Light Guide Unit
Projector Lens
Optical Head/Prism
Unit
FUNCTION AND REMARKS
Includes one metal halide lamp as a light source. The FU board is
mounted for lamp inner housing detection.
Disperses the light from the light source uniformly using an A/B lens
array. (Ultraviolet rays are also eliminated.) Disperses the light in three
parts(R/G/B), for the condenser lens and mirror.
Zoom (*1.3) and focus adjustments
Consists of three light valves, a polarization plate, and a prism unit.
Each light valve controls the shutter of pixels with six levels.
The prism unit creates R/G/B optical signals and transfers them to the
projector lens unit.
Note:
The light guide unit, optical head/ prism unit, projector lens unit, and driver board are
treated as one part named the optical engine.
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EPSON PowerLite 5000 Service Manual
2.2 POWER SUPPLY UNIT
The power supply unit includes a DC regulator, intake fan, and interlock switch for the
lamp cover. This unit generates the voltages for the control circuit (+3.3 V, +5 V, +12 V,
+22 V) and for the light source lamp (+350 V) from AC input.
The PBS thermistor is installed on the side of the power supply intake fan and is retained
with a clamp on the power supply unit. It detects the temperature. If it senses overheating,
it shuts off the regulator output via the main board. Although a functional diagram is shown
below, never disassemble the power supply unit at field maintenance service.
Connects to
CN800 on the
Interlock Switch
main board
(DC output and
power control
Power Cable for
signals)
Light Source
PBS Thermistor
Intake Fan
Figure 2-5
Functional Block
INTERLOCK SW
SAFETY SW
N/C
N/C
FILTER/
REGULATOR
RECTIFIER
AC IN
MAIN
BOARD
C
N
8
6
0
INTAKE FAN
PBS Thermistor
LAMP
350 V
+5 V
CN800
+22 V
+12 V
Figure 2-6
2-6
+3.3 V
EPSON PowerLite 5000 Service Manual
•
•
An interlock switch is included for safety. The interlock switch shuts off the supply of
AC power if the lamp cover at the bottom of the main chassis is open.
The safety switch input signal stops power output to the light source lamp if the
projector detects overheating. The safety switch is mounted on the light guide unit
attached to the lamp inner housing.
Functional Outline
• The interlock switch at the bottom of the main chassis shuts off power when the lamp
•
cover is opened. It is normally at the ON position.
The power supply cable is connected to CN800 on the main board. The following items
are also connected to CN800:
DC output line
PWDS signal for the power on/off control
Lamp power on/off control signal (LPSTC)
Background power (+3.3 V) on/off signal (BACTA)
Caution:
If the AC power cable is still connected after the power is shut off, +3.3 V background
voltage is supplied to the main board via CN800 and power on/off circuit.
•
•
The filter/rectification circuit reduces noise on the AC line and generates DC voltage for
the regulator.
The regulator generates the various DC voltage levels shown in the table below for the
switching regulator. The regulator detects the voltage output level at the +5 V line and
feeds the information back to the switching circuit to maintain a stable output level
regardless of load variations. Not every output voltage level is subject to adjustment.
Table 2-2 Output Specifications
Power Source
Output voltage accuracy
(%)
Ripple (mV p-p)
Ripple/Spike (mV p-p)
Output current Min (A)
Rated (A)
Peak(A)
Overvoltage protection
Overcurrent protection
Use
+5 V
+3.3 V
+12 V
+12 FV
+22 V
±5
±5
±5
12.0-13.8 V
19.0-24.0 V
200
200
1.0
2.4
+7 V
Transient
(Note)
Logic circuit
100
100
0.3
2.0
+4.6 V
Distortion
100
100
0.2
1.0
Distortion
Logic circuit
Analog
circuit
400
400
0.05
1.5
2.0
+16 V
Transient
(Note)
Fan/Audio
circuit
NOTE : Protection is the transient detection type, it is recoverable with power on.
2-7
400
400
0.0
0.3
+30 V
Transient
(Note)
Light valves
EPSON PowerLite 5000 Service Manual
•
The intake fan removes the heat generated in the power supply unit. Heat expelled by
the intake fan is blown by the exhaust fan, connected to CN860 on the main board.
Pin assignments on CN800 (main board)
Table 2-3 CN800
Pin. No
Signal
1
2
3
4-7
8
9
10
11
12,13
14,15
PIN 15
+22 V
+12 V
A GND
L GND
PWDS
BACTA
LPSTC
+12 FV
+3.3 V
+5 V
CN800
PIN 1(RED)
Figure 2-7
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EPSON PowerLite 5000 Service Manual
2.3 MAIN BOARD
The main board consists of the CPU, P-ROM, video memory (SRAM), digital video
controller, and circuits to control the control panel, computer input interface, monitor
output, speakers, power management, etc. The main board controls everything except
video signal generation. The main board is available as a unit for service. The fuses listed
below are soldered onto the main board and are for reference only.
Table 2-4 Main Board Fuses
Fuse
Specifications
FB300
FB316
FB317
FB318
FB802
FB806
FB807
FB808
FB809
FB810
FB811
FB812
BLM41A8005
BLM41A8005
BLM41A8005
BLM41A8005
BLM21B201S
BLM41A8005
BLM41A8005
BLM41A8005
BLM41A8005
BLM41A8005
BLM41A8005
BLM41A8005
(A)
(A)
(A)
(A)
(A)
(A)
(A)
(A)
(A)
(A)
(A)
(A)
Purpose
+12 V Monitor circuit
+12 V Video input A/D circuit
+12 V Computer IN 1/2 circuit
+12 V ADC for Computer IN 1/2
LPST
BACTA
PWDS
STFIL
LSTAT
LV thermistor
Lamp thermistor
PBS thermistor
Figure 2-8
2-9
EPSON PowerLite 5000 Service Manual
Main Board Circuit Block
Connects to
Connects to
Power Supply
AU Board
CN800
CN603
DC
Input
+5 V
CN602
Connects to Right Speaker
•
•
+22 V
Connects to
Control Panel
Connects to CN Board
LED Indicator
Power Control
•
Connects to
Exhaust Fan
CN802
IC600
Power
Power
ON/OFF
Management
Lamp power
Audio Control
Backup Power
Indicator Driver
CN806
CN600
+12 V
Switching
Circuit
IC601
A
0
Control
A
D
8
7
~
+12 V
Connects to Left Speaker
~
+3.3 V
CN601
17
EEPROM
CN803
LV Thermistor
CN804
Lamp Thermistor
CN860
PBS Thermistor
~
22
M
A
C
8
Bus Buffer/
Control
CN805
XA0~7
Regulator
XD0~7
RD0~7
Connects to
IC700
GD0~7
Driver
Board
+12 V
CN
Digital Video Controller
RDI0~7
BD0~7
GDI0~7
Display
Timing
BDI0~7
700
MD0~95
IC100
MA0~19
CPU
RAS/CAS
Clock
IC900
PAD0~23
Clock/Delay Control
Computer IN1
Computer IN2
J300
J301
RGB Input
RGB Input
Digital
RGB
Output
Monitor
J302
ADC
Line Buffer
R/G/B
Gate
AU Board
D/A
Converter
Line Buffer
ADC
Driver
D/A Converter
Connects to
PBD0~23
Timing
Video Input (Analog)
CN300
IC316
OSC
A/D Converter
Figure 2-9
2-10
PDA0~15
SRAM
EPSON PowerLite 5000 Service Manual
Functional Outline
•
•
•
•
•
•
•
•
IC600 and related circuits are backed up with +3.3 V which is provided from the power
supply. (If the AC cable is connected to the AC source, power supply provides the
+3.3 V for back-up bias even if RS-361 is turned off.)
When the power is turned on, IC600 on the main board generates the reset signal and
initializes the circuit. The CPU reads the program from flash ROM and writes it into
SRAM. Then the CPU sets the functions based on the program and projects the initial
image.
Three thermistors (LV Thermistor / Lamp Thermistor / PBS Thermistor) detect
temperature. If the temperature exceeds a predefined level, the thermistors send an
interrupt signal to IC600 and shut off the power supply.
Computer analog or digital input signals are converted into analog signals first, then
converted to digital signals again by ADC. These display data written into the video
memory (SRAM).
Analog output signals are transmitted in different ways for analog input and digital
input.
1. Digital RGB:
The digital image signals are output via the gate and driver board.
2. Analog RGB
The analog image signals are converted by the ADC and the D/A converter.
The data is stored in the SRAM, then output for display to the video controller via the
CPU.
Video input signals are transferred via the AU board and converted into digital signals
with the A/D converter. They are stored in the SRAM.
The projector has a timer circuit that controls the operating time of the light source bulb
(lamp inner housing). Its operation is described below.
Table 2-5
Light source state
When the operating time of the light source
bulb (lamp inner housing) exceeds 1900
hours.
When operating time of the light source bulb
(lamp inner housing) exceeds 2000 hours.
When the light source bulb (lamp inner
housing) runs out before its expected end of
life.
Lamp monitor state
The lamp monitor continues to flash red and
orange for 5 minutes after it is turned on. (The
light source stays on.)
The lamp monitor flashes green and orange.
(The light source goes off.)
The lamp monitor flashes red.
If you observe the conditions above, replace the light source bulb (lamp inner housing).
Then turn on the switch. The fuse in the lamp will melt and short out, so that the lamp timer
will be reset automatically.
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EPSON PowerLite 5000 Service Manual
2.4 DRIVER BOARD
The driver board has two functions: one is converting the R/G/B display signal from the
main board into six states of analog signals (light valve driver signals) and the other is
controlling the display image by referencing electrical correction data.
The entire optical engine must be replaced in maintenance service. No individual parts,
such as the driver board, may be replaced. The fuses listed below are soldered onto the
Driver board. They are not replaceable and are listed for reference only. Please refer to
Section 3.1 for details.
Table 2-6 Driver Board Fuses
Fuse
Specification
Purpose
F250
F251
F252
4511.25 (A)
4511.25 (A)
CCP2E10 (A)
+3.3 V
+12 V
+5 V
Figure 2-10
Functional Outline
•
The signals RD 0~7, GD 0~7, and BD 0~7 output from the main board are first
converted into analog signals by the digital to analog converter before being output to
2-12
EPSON PowerLite 5000 Service Manual
•
the driver circuit for the light valves.
Timing signals output from the display controller are converted into signals for the light
valves (LCDs) by the D/A converter and LCCOM circuit before they are output.
•
The filter/gate circuit is designed to reduce noise influence on the display driver circuit.
To reduce impulse noise, input signals are sent through the three-level filter circuit. To
reduce the effects of timing delays on the logic, gate circuits work as trigger circuits for
each signal line (R/G/B) and unify the output timing.
•
The flash ROM contains electrical correction data for the image display. The display
controller reads the correction data. The controller uses the correction data for display
timing generation, brightness / contrast / chroma and density control.
•
Light valve driver circuits convert the input analog signals to the LCD (Liquid Crystal
Display) driver signals.
2-13
EPSON PowerLite 5000 Service Manual
Circuit Block Diagram of the Driver Board
RPD10-17/RQD10-17
RD0-7
GD0-7
CLAMP (Red)
IC100
IC250
Display
Buffer
BD0-7
GPD10-17/GQD10-17
Controller
CLAMP (Green)
C
N
BPD10-17/BQD10-17
SCL / SDA
CLAMP (Blue)
1
IC300
0
Flash ROM
0
+22V
+18 V REGULATOR
+12 V
F251 4511.25 A
+18 V
+12 V
REGULATOR
Display Timing (Red)
+12 V
+5 V
+5 V REGULATOR
F252CCP2E10 A
Display Timing (Green)
+5 V
+3.3 V
F250 4511.25 A
+3.3 V
REGULATOR
Display Timing (Blue)
+3.3 V
Display
Control
SHIFT Clock
Signals
Level shifter
Filter/Gate
Control Signal
Level Shifter
Shift Clock 1-6
R
G
B
8CH DAC
LCCOM
(Timing)
Figure 2-11
R
G
B
Red Light Valve Driver
Green Light Valve Driver
Blue Light Valve Driver
(IC900)
(IC800)
(IC700)
CN800
CN700
CN900
2-14
EPSON PowerLite 5000 Service Manual
2.5 CONTROL PANEL
This panel includes a board with 13 switches, and is connected to CN600 on the main
board.
Figure 2-12
2-15
EPSON PowerLite 5000 Service Manual
2.6 AU BOARD
The AU board includes an audio control circuit and interface connectors that receive audio
signals from a host computer or external video or other device. The interface connectors
are shown below.
Figure 2-13
AU Board Circuit Block
Audio Out
Computer 1
Amp.
Audio In 1
Sound Pre.
Sound
Computer 2
(For Internal
Speaker)
Amp.
Controller
Audio In 2
CN100
Mode
Reference
Voltage
SCL/SDA
Sound Volume
SPA C0/1
(8 Level Control)
SPL/R
CN101
OUT PUT
Audio In
L
S Video
R
Figure 2-14
2-16
Video In
Connect to Main
Board CN300
EPSON PowerLite 5000 Service Manual
The only circuits that the interface signal lines for S-Video and Video In have are noise
filter circuits, therefore they output signals to the main board through the connector CN101.
Audio input signals from computer 1/2 (via Audio In 1/2) or from a video device (via Audio
In L/R) are input to the sound controller and amplified by the sound preamplifier. Then they
are output to the “Audio Out” interface or the built-in speaker through the sound controller
again.
The sound controller performs the audio-signal output selection based on the SCL/SDA
(serial clock /data) signals provided from the main board. The sound volume control uses 8
levels (mute ~ max.) based on the signals (SPAC 0/1) from the main board.
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EPSON PowerLite 5000 Service Manual
2.7 FR BOARD
The FR board is used for connecting the remote control receiver and a mouse or serial
interface of a host computer. The control has an 8-bit CPU and mouse / serial switching
circuit installed on the board.
CN100 (Mouse / COM1) and CN102 (Mouse / COM2) are multi-mouse connectors. If the
ELP communication kit is installed on the host computer and cables are connected to it,
you can control the computer with the remote control. The controller on the FR board
automatically determines the circuit operation mode (Mouse or Com) to apply the proper
circuit.
The optional remote control receiver can be connected to the remote control interface
(J100). The receiver provides the same functions as the standard receptor board
(FI / RI). Without the receiver, the remote control can be used within a limited area in the
front and rear. The receiver expands the range for the remote control.
Figure 2-15
The signals from the receptor board (FI/RI board) and the optional remote control receiver
are accepted by the remote (IC101), the infrared signals received from the remote control
are output under OR conditions to the main board through CN101 and the connector
board.
If a host computer with the ELP communication kit 2 option is connected to the interface,
the relay circuit is switched depending on each operation. This enables the switch data
transmission to the host computer and remote mouse operation by the remote control.
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EPSON PowerLite 5000 Service Manual
The ELP communication kit 2 option also enables the remote control to draw lines and
patterns on the screen.
The relay circuit (IC111 or IC116C) is switched to be able to accept the mouse encoder
signal and the button signal. Then the signals based on “ Tracking +/- button” operation are
output to a host computer through the remote. The signals are transferred through the host
computer’s interface, and you can control (remote mouse controlling) the host computer
without its mouse.
FR Board Circuit Block
Mouse/COM1
(CN100)
Serial to parallel
MDA0~7
LEFT/RIGHT/CLOCK
(For Mouse1)
13-PIN
TXD/RXD/DTR/DSR
YA/TXD
Mouse/COM
Switching
Controller
(Mouse/COM1)
Level
SEL
Converter
SEL
MDA
0~7
Serial to Parallel
TXD/RXD/DTR/DSR
(For Mouse2)
13-PIN
YA/TXD
Switching
CN101
(Mouse/COM2)
Connects to
Main Board CN802
COM1/COM2
Level Converter
Figure 2-16
2-19
Mouse/COM2
(CN102)
EPSON PowerLite 5000 Service Manual
2.8 CN BOARD
The CN board is the relay board for the cable connector. It has five connectors. The
signals below are transferred to the main board through this board.
*FI board signal: Remote control signals go from the front receptor to the FR board.
*RI board signal: Remote control signals go from the rear receptor to the FR board.
*FC board signal: Filter cover detection switch signals go to the main board.
*FR board signal: Mouse / COM interface 1/2 signals go to the main board.
Figure 2-17
CN Board Connecting Block
Connects to
CN
Connects to
CN203
201
FI Board
(F Receptor)
FR Board
CN101
Connects to
CN204
RI Board
(R Receptor)
CN202
CN
Connects to
Connects to
Filter Cover
200
Switch
Main Board
CN802
Figure 2-18
2-20
EPSON PowerLite 5000 Service Manual
The signals from the receptor board (FI board/RI board) are sent to the FR board and are
used for wireless mouse control (controlling the host computer via the remote control).
The signals from the filter cover switch are sent to the main board. If the filter cover is
open, power cannot be supplied. The signals for controlling serial operations and the
receptor board signals are sent from the FR board to the CN board.
2.9 RECEPTOR BOARD (FI/RI BOARD)
This board detects infrared signals. This unit consists of two receptor boards: one is
attached to the speaker bracket on the front face (FI board), and the other is on the rear
case (RI board). You can control this device on both sides. The FI and the RI are different
in shape, but the same in function (circuit).
Receptor Boards and Their Circuits
RI board (rear)
FI board (front)
Figure 2-19
FI Board Circuit
RI Board Circuit
361FI
R300
47
CN300
S38-PH-K
1
2
3 3
C300
0.1U
16 V
1
VCC
GND
4
2
VOUT
GND
3
1
CHIP
2
1 1
2 2
1
IC400
GP1U102X
R400
47
CN400
B38-PH-K-S
1 1
2 2
361RI
IC300
GP1U102X
3 3
2 F
C400
0.1U
16 V
1
VCC
GND
4
2
VOUT
GND
3
1
CHIP
2 F
Figure 2-20
Each receptor board is connected to CN203/204 on the connector board. Each board’s
output signal (serial data) is connected to CN802 on the main board via CN200 after wired
OR is applied.
2-21
EPSON PowerLite 5000 Service Manual
1. The main board operates the power and the start-up menus, using serial data received
from the remote control (button switches and pointers).
2. The serial signal sent to the driver board via the main board controls the display
(Freeze/Blank).
3. The serial signal sent to the AU board via the main board controls mute and audio
volume.
Remote Control Circuit Block
Connector Board
CN204
CN201
Main Board
FR
CN802
Board
RI Board
Remote
EEPROM
Control
CN200
FI Board
CN700
CN603
Infrared rays
CN203
CN100
Driver Board
Figure 2-21
2-22
CN100
AU Board
EPSON PowerLite 5000 Service Manual
2.10 SPEAKER UNIT
Inside the upper case are two, upward-facing speakers. Audio signals from the computer
or AV devices are output through these speakers. If an external speaker is connected to
the Audio Out terminal, the built-in speakers are disabled.
Left Speaker
Right Speaker
Figure 2-22
Speaker Control Circuit Block
Computer 1
Board Audio In
J101
AU Board
CN100
CN603
Main Board
Sound Controller
Computer 2
J102
Audio In
Audio
Audio In L/R
Volume Control
CN601
CN602
Amplifier Circuit
EXT.SP
J100
Right Speaker
J103
Left Speaker
Audio Out
Figure 2-23
The audio input signals from computers or an audio device are first amplified by the
control circuit on the AU board, then output to the speakers via the main board. The
speakers are connected to CN601/602 on the main board. The main board detects the
2-23
EPSON PowerLite 5000 Service Manual
presence of an external speaker and uses the built-in speakers if there is no external
speaker.
2.11 LIGHT GUIDE BLOCK
The light valve block eliminates ultraviolet rays, which are harmful to the light valves, and
makes the light intensity from the light source lamp uniform before dividing it into 3 light
outputs (R/G/B). Lenses and mirrors built into the block disperse the light. The illustrations
below show the outside of the light valve block and an internal diagram.
Figure 2-24
2-24
EPSON PowerLite 5000 Service Manual
Lens Array A
Lens Array B
Condenser Lens L
Mirror L
GDM
CDM
Condenser Lens G
Lens Array
Mirror R
Adjusting Springs
Lens Adjusting
Screw
Mirror B
Condenser Lens R
Mirror C
Lens Adjusting Screw
Condenser Lens E
Condenser Lens B
Condenser Lens D
Figure 2-25
•
Lens Arrays A and B
After dispersion of the light from the light source lamp by lens arrays A and B, the
brightness is roughly uniform. A UV filter coats the surface of the multi-lens array to
eliminate ultraviolet rays. The light dispersed through the lens arrays A and B is further
dispersed through the PBS to make the light intensity uniform.
•
CDM
The CDM is a light filter that looks red in visual light. The CDM (A) filter transmits only
red light and reflects blue and green light from the light source.
•
GDM
The GDM is a light filter that looks blue in visual light. The GDM filter transmits only
blue light from the light source. Since the input light to the GDM is only blue and green
light from the CDM as described above, green light is reflected by the GDM and
provided to condenser lens G.
•
Condenser Lens L
Condenser lens L collects the light dispersed by the lens arrays A and B to prevent
reduction and provide light to mirror L in the next stage.
2-25
EPSON PowerLite 5000 Service Manual
•
Condenser Lens R/G/B
Collects the lights dispersed into the polarization plate on the optical head.
•
Mirror R/C Unit and Lens Adjusting Screw
Reflects light to condenser lens E/B.
The reflection angle can be adjusted with the lens adjusting screw.
•
Mirror B
Reflects the light to condenser lens E.
•
Lens Array Adjusting Screw
Used for adjusting the A/B lens array position to obtain the best uniformity of source
light.
2.12 LAMP INNER HOUSING
The lamp inner housing consists of the DC drive light source lamp (150 W-350 V), the
power supply connector and the fuse board (FU board). The lamp mounted on the base of
the lower case is a user-replaceable item (Type: ELPLP03). The average brightness of the
lamp is 400 Im (ANSI). When the lamp is new, its brightness is approx. 450 Im (maximum).
After running about 2000 hours, the lamp’s brightness is reduced to almost half that of a
new one.
The fuse board (FU board) determines whether the lamp inner housing is installed, and
controls the lamp life (2000 hours). The power supply connector receives 350 VDC current
from the power supply unit, so its lead wire is connected to the lamp.
Power Supply Connector
Light Source Lamp
Upper Face
FU Board
Figure 2-26
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EPSON PowerLite 5000 Service Manual
Light source lamp
The standard lamp life is 2000 hours. If you notice reduced lamp brightness, replace the
lamp inner housing even if you have used the projector for less than 2000 hours.
The total running time of the light source lamp is written in the EEPROM (IC603:
ST24W04FM6TR) on the main board. If the lamp is nearing or has reached the end of its
life, IC600 (M37732S4BFP) outputs signals to control the following:
When the total running time has reached 1900 hours (1900~2000), the orange and red
lamp indicators blink alternately. The controller (IC600) on the main board counts the total
running hours and writes the data in IC603. The lamp runs only 100 hours after the orange
and the red lamp indicators start to blink alternately, so you should replace the lamp as
soon as possible. (If the lamp indicators blink alternately when you turn the projector on,
the lamp life is no more than 100 hours. Therefore, the lamp life may be suddenly
terminated.)
When the total running time has reached 2000 hours, the fuse in the lamp inner housing is
blown by the LFUSE signal from IC600 and the lamp is turned off, then the cooling down
operation starts (the orange lamp indicator blinks). Afterward, the lamp will not run until
you replace it with a new one.
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EPSON PowerLite 5000 Service Manual
Control Circuit Diagram
Lamp Indicator
EEPROM
Buffer
Controller
Generator
(IC603)
(IC618)
(IC600)
(X500)
Main Board
+5 VDC
CN800
Power Supply Unit
IC800
LPCTL
BACT
LPST
LPFAL
LLIFE
65 VDC Regulator
LFUSE
33
FC
Board
CN700
Lamp Inner
Housing
CN700
+5 V_A
Signals:
LTPCL: Light power supply control signal
Lamp
LSTAT
(less than 6 V output or no current)
CN250
1
LPFAL: Light power supply failure
2
Driver Board
LLIFE: Lamp life
LFUSE: FU board fuse is blown
Figure 2-27
Fuse board (FU board)
This board has a 62 mA rated fuse. The terminal sections placed on the both ends of
this board touch the FC board installed on the base of the light guide unit. The cable of
the FC board is connected to connector CN250 on the driver board, so the signal from
the FC board is sent to the main board via the connector CN100. When the total running
time reaches 2000 hours, IC600 on the main board outputs an LFUSE signal, so the
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EPSON PowerLite 5000 Service Manual
fuse on this board is connected to the ground through a resistance (88 Ω).
Consequently, the fuse is blown and the LLIFE signal is switched from HIGH to LOW.
When LLIFE becomes LOW, IC600 switches LPCTL to HIGH and shuts down the lamp
power (65 VDC) from the power supply unit. When the power is shut off, and LPST
(LPFAL) becomes HIGH, IC600 detects power off in the lamp and starts the cooling
down sequence.
2.13 SENSORS/SWITCHES
The following devices listed in the table are installed in the projector for safe operation and
prevention of malfunctions.
Table 2-7 Sensors/switches
Name
Location/Type
Function/Use
Filter cover switch
Micro switch on the lower
case
Interlock switch
Push-switch on the power
supply unit
Safety switch
Thermal switch on the lamp
outer housing
Lamp thermistor
Thermistor on the lamp outer
housing
LV thermistor
Thermistor on the prism duct
PBS thermistor
Thermistor on the side of the
power supply unit
Turns power off when the filter
cover is open. (Power on is
disabled.)
Turns power off when the
lamp cover is open. (Power on
is disabled.)
Overheating protection for the
lamp area. Power is shut off if
the temperature exceeds a
specified limit.
Overheating protection for the
lamp area. Power is shut off if
the temperature exceeds a
specified limit.
Overheating protection for the
light bulb. Power is shut off
when the temperature
exceeds a specified limit.
Overheating protection for the
power supply unit. Power is
shut off when the temperature
exceeds a specified limit.
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EPSON PowerLite 5000 Service Manual
2.13.1 Filter Cover Switch
This switch is installed in the lower case and locks with the tab of the filter cover. With the
filter cover open, the intake fan absorbs external air to cool down the light valve. This
allows dust get on the light valve and the prism, degrading the displayed image. The
switch is installed so you cannot turn on the projector when the filter cover is open.
Filter cover switch
Filter cover
Figure 2-28
The filter cover switch signal is connected to CN802 on the main board via CN202 on the
CN board. In main board circuit, IC100 generates the interrupt signal and outputs the
power shut off signal to CN800, so all regulating operations of the power supply unit are
stopped.
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EPSON PowerLite 5000 Service Manual
2.13.2 Interlock Switch
This switch is installed on the side of the power supply unit and locks with a tab on the
lamp cover. If you turned on the projector with the lamp cover open, the light source lamp
(lamp inner housing) would run and generate high heat. To protect you from burns, the
interlock switch is installed on the AC power source line and the projector cannot be turned
on while the lamp cover is open.
Interlock switch
Figure 2-29
2.13.3 Safety Switch
This is the thermal switch for overheating protection installed on the lamp inner housing. If
an overheating condition is caused by contamination of the exhaust fan, the lamp
thermistor (described in 2.13.4) temporarily shuts off the supply of AC power to protect it
from overheating. The safety switch is installed to recognize overheating trouble in the
lamp thermistor.
Safety Switch
Figure 2-30
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EPSON PowerLite 5000 Service Manual
The power supply unit cable is connected with a fastening tab to the safety switch. When
the temperature rises to a certain temperature, all regulating operations of the power
supply unit are stopped and power is shut off. Once this switch runs, you cannot start the
power until the temperature falls to a certain temperature. In this case, you must also
consider the lamp thermistor or the main board may be defective.
2.13.4 Lamp Thermistor
This is the temperature detection thermistor installed on the lamp outer housing (near the
safety switch). To protect the light source lamp from overheating, this thermistor shuts off
the power on the power supply unit if the temperature rises to a certain temperature (lower
than the safety switch’s level).
Lamp Thermistor
Figure 2-31
The lamp thermistor is connected to CN804 on the main board. If there is overheating,
IC600 generates an interrupt signal and shuts off power on the power supply unit via
CN800.
2.13.5 LV Thermistor
This is the temperature detection thermistor installed on top of the light valve. If cooling is
not sufficient because of intake fan failure (installed at the bottom of the light valve) or filter
contamination (installed at the top of the light valve), the power is shut off to protect the
light valves from overheating. The light valve (liquid crystal panel) has poor thermal
stability. The power shut off control is the same as the lamp thermistor’s, described in
section 2.13.4.
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EPSON PowerLite 5000 Service Manual
LV Thermistor
Figure 2-32
2.13.6 PBS Thermistor
This is the temperature detection thermistor installed on the side of the fan (attached to the
power supply unit). If the environment around the power supply unit overheats because of
a fan or circuit abnormality, this thermistor shuts off the power. The power shut off control
is the same as the lamp thermistor’s described in section 2.13.4.
PBS Thermistor
Figure 2-33
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EPSON PowerLite 5000 Service Manual
2.14 BOARD CONNECTIONS
Parts Side
Connects to Driver Board CN
CN700
Monitor
J302
Main Board (Component Side)
Computer
In2
J301
Computer
In1
J300
LD800 LD801
Figure 2-34
Solder Side
Connects to
AU Board
Connects to CN Board
Power Supply Unit
12pin
Connects to
Right
Speaker
Connects to
CN251 on
Driver Board
Connects to
LV Thermistor
15pin
CN602
CN800
(Speaker R)
CN805
Exhaust Fan
Thermistor
CN802
15pin
CN804
(Lamp
Thermistor)
CN860
CN603
CN806
(Lamp Fan)
(PBS Thermistor)
CN600
CN803
(LV Thermistor)
CN601
(Speaker L)
Main Board
(Solder Side)
Connects to
Left Speaker
CN300
(To AU)
Figure 2-35
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EPSON PowerLite 5000 Service Manual
FR Board
AU Board
Connects
CN101
to CN
Board
Connects to
CN100
CN102
CN101
CN201
Main Board
CN100
CN300
Connects to Main Board CN603
Figure 2-37
For Light Bulb Intake Fan
Connects to
Main Board
Rear
CN805
CN252
CN251
CN700
(BLUE)
Front
Driver Board
CN800
(GREEN)
Connects to Main Board
CN100
Mouse/COM2
CN700
CN900
(RED)
CN250
Connects to FC Board
Figure 2-38
2-35
Mouse/COM1
EPSON PowerLite 5000 Service Manual
Connects to
Connects to Rear
Filter
Connects to Main
Receptor (RI Board)
Cover Switch
Board CN802
Connects to Front
Receptor (FI Board)
CN200
CN204 CN202
CN203
Connector Board
CN201
Connects to FR Board CN101
Figure 2-40
To Regulation Circuit
Power Supply Connector
Safety
Switch
WHT
AC InIet
White
BLK
Fast-on Tab
White
Black
F101
250V/6.3A
Black
Connects to the
Inlet Hold Plate with
Green/Yellow Wire.
Figure 2-41
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EPSON PowerLite 5000 Service Manual
3.1 Disassembly and Assembly Procedures
This section explains how to disassemble the projector. The reassembly procedure is the
exact reverse of the disassembly procedure.
3.1.1 Preparatory Procedures
1) Remove any ring, wrist watch, cuff buttons, or other metal accessories that are likely to
come into contact with the equipment.
2) Wear gloves.
3) Wear a wrist band and ground it. Place a ground mat under the unit.
4) Turn off the main unit and the host computer.
5) Unplug the power cord from the main unit and service outlet. (Even if the power is off,
back-up bias is regulated and supplied to the circuit board when the power cord is
connected to the service outlet.)
6) Disconnect the interface cable from the main unit.
7) Clean the air filter, interface, and case cover with a vacuum cleaner.
3.1.2 Required Tools and Accessories
Prepare the tools and accessories listed in the table below.
Table 3-1 Required tools
Name
Phillips screwdriver 2
Flathead screwdriver
Quantity
1
1
Supply
Commercial
Commercial
Tweezers
1
Commercial
Brush
Vacuum cleaner
Paper wiper
Air blower
Gloves
Wrist band, Ground mat
1
1
Some
1
1
1
Commercial
Commercial
Commercial
Commercial
Commercial
Commercial
Use
Dissasembly of the case and interiors
Removal of lamp cover and air filter
cover
To unlock the FPC connnector on the
DR board
To brush off the dust around fan
To clean the fan and filter
To clean the projector lens
To clean the fan and filter
To avoid cuts
To avoid electrostatic effects
3.1.3 Limitations of Disassembly (Optical Engine Handling)
The disassembly of the mechanical section is detailed in section 3.2. The optical
engine is one replaceable part.
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EPSON PowerLite 5000 Service Manual
These units are specified as the optical engine. (Treat as one replaceable part in field
maintenance.)
Optical head unit
À
Prism unit
Á
Light guide unit
Â
Projector lens unit
Ã
Driver board
Ä
Note: Do not disassemble the optical engine or replace any unit in the optical engine.
3.1.4 Mechanical Adjustments
Optical Head Unit
The polarization plates (R/G/B) are factory-aligned. Do not apply any mechanical
stress to the polarization plate, and do not loosen the screws. If the alignment is
modified, color divergence will occur, and the color images will not be clear.
Prism Unit
To synthesize the light output from each polarization plate (including R/G/B light
valves), the prism unit (concurrent with the polarization plate) is aligned in the factory.
If the alignment is modified, pixel divergence in R/G/B synthesizing and in the projector
lens unit causes out-of-focus images and non-uniform color.
Caution: Do not loosen the prism unit mounting screws.
Light Guide Unit
The components of the light guide unit are factory-aligned. If the alignment is modified,
clear images cannot be produced, because the brightness or chroma is not uniform on
the screen.
The lens array and mirrors are aligned in the factory to support the best display
performance of the light guide unit. If the alignment is modified or the location is
changed, the display screen may be distorted.
Caution: Do not disassemble the light guide unit. If you remove the upper guide
cover from the unit, the alignment of lenses or mirrors may be changed or
dust may stick to the unit. Since the projector requires precise adjustment, it
cannot be adjusted in the field.
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EPSON PowerLite 5000 Service Manual
Projector Lens Unit
The projector lens unit is aligned (position and mounting torque) in the factory. If the
alignment is modified, pixel divergence will occur, creating unclear images.
Electrical Corrections: Driver Board
Some parts in the mechanical section of the optical system require adjustments as
mentioned above. In the control circuit (driver board), the output driver for the display
signal is slightly different from the output driver of other devices. The mechanical
section of the optical system (e.g., light valves) must be electrically corrected. To
obtain the best images, mechanical adjustments and electric corrections must be
made. For this reason, some correction values are written to flash ROM on the driver
board before shipping. Because this factory correction is necessary to match the
optical system with the electrical system, the driver board and the optical block
(consisting of the optical head/light guide unit) make one set.
At factory shipment, the following correction data is stored in the flash ROM on the
driver board for the specified optical engine.
Gamma adjustment data
Flicker adjustment data
Ghost contrast adjustment data
Sub contrast adjustment data
A special device and skilled engineer are necessary for writing correction values,
therefore the data cannot be adjusted in the field.
3.1.5 Cautions For Field Maintenance
Observe the following procedures when you repair the projector. Otherwise,
display quality is not guaranteed, and EPSON repair service will no longer be
available.
•
•
•
Do not disassemble the optical block or loosen any screws.
If either the optical block or the driver board needs replacement, replace them as
a set. Also, when you send them back for repair, send them back as a set
(optical engine).
Because the optical block and driver board make one set, you should never
change its combination (that is, use only the new driver board with the older
parts).
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EPSON PowerLite 5000 Service Manual
3.1.6 Precautions
These precautions are for the individual assembly and disassembly procedures. Read
them carefully before starting an assembly or disassembly procedure. A set of general
precautions is given below.
As you disassemble the main unit, dust that has collected on the internal fans and air filters
is likely to migrate and contaminate light valves R, G, and B (the heart of the display
mechanism), deteriorating the display quality. To prevent this from occurring, check for
dust inside of the main unit and, if necessary, clean it with a vacuum cleaner before
reassembling. Light valves R, G, and B and circuit board assemblies are highly sensitive to
static electricity. When you remove an optical engine or circuit board, place it in an antistatic bag immediately.
When you perform the assembly or disassembly operations listed below, check the unit
and its surfaces for any dirt before reinstalling them. If the unit is dirty, clean it.
1. Removing the optical engine.
2. Removing the lamp inner housing.
3. Removing the air filter frame.
The speaker unit incorporates a permanent magnet. Keep it away from electromagnetic
media such as floppy disks and magnetic cards.
Handle the optical engine (projector lens and light guide unit) with care. They are highly
susceptible to vibration and shock.
Do not try to disassemble any part (e.g., power supply unit) that is not covered in this
manual.
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EPSON PowerLite 5000 Service Manual
3.2 Disassembling and Assembling the Projector Main Unit
The flowchart for disassembling the projector main unit is shown below. You can
reassemble dismantled projector parts by reversing the order of disassembly. Therefore
unless specified, this manual contains no assembly procedures. Detailed descriptions of
disassembly procedures are given in sections 3.2.1 to 3.2.26.
START
Lamp Inner
Housing (3.2.1)
Air Filter Frame
(3.2.2)
Upper Case Unit
(3.2.3)
Foot Adjuster
(3.2.5)
Switch Panel
(3.2.6)
FR Board
(3.2.11)
Rear Case Unit
(3.2.4)
AU Board
(3.2.9)
Left and Right
Speakers
3.2.7
Main Board
(3.2.8)
Lamp Thermistor
(3.2.14)
A
Safety Switch
(3.2.16)
Power Supply
Unit/PBS Thermistor
(3.2.12)
Filter Board
(3.2.18)
A
Receptor BD (RI/FI Board)
(3.2.10)
Prism Duct/
LV Thermistor
(3.2.15)
A
Optical Engine
(3.2.17)
Inlet Unit
(3.2.19)
CN Board
(3.2.20)
Filter Cover
(3.2.21)
FC Board
(3.2.22)
Figure 3-1
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EPSON PowerLite 5000 Service Manual
Removing the Lamp Inner Housing
WARNING:
The lamp unit is very hot immediately after use and may burn you if handled carelessly.
Before removing the lamp unit, make sure the lamp inner housing unit has cooled down.
When installing the lamp unit, take care not to touch the lamp's reflector with your hands
(to prevent the reflector from being contaminated).
Lamp cover
Screws
Figure 3-2
Screws
Lamp inner housing
Handle
Figure 3-3
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EPSON PowerLite 5000 Service Manual
1. Remove the lamp cover mounting screws from the bottom of the lower case.
Screw: -M4*7.5 F/Ni: P/N1021771
(mounting torque: 4.5 kg. cm = 3.9 lb. inch)
2. Remove the two mounting screws from the lamp inner housing.
Screw: -M4*7.5 F/Ni: P/N1021771
(mounting torque: 4.5 kg. cm = 3.9 lb. inch)
3. Pull up the handle on the lamp inner housing and remove the lamp unit.
3.2.2 Removing the Air Filter Frame Unit
Air Filter Frame
Screw
Figure 3-4
Remove the Air Filter Frame mounting screw from the bottom of the lower case. Then lift it
up.
Screw: -M4*7.5 F/Ni: P/N1021771
(mounting torque: 4.5 kg. cm = 3.9 lb. inch)
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EPSON PowerLite 5000 Service Manual
3.2.3 Removing the Upper Case Unit and Handle
Prerequisite conditions: None.
Handle Holder Cover
Figure 3-5
Screws
Figure 3-6
1. Pull the handle up.
2. Remove 2 screws under the handle.
Screw: +M4×10 F/ZB Bind: P/N1033707
(mounting torque: 6.0 kg. cm = 5.2 lb. inch)
3. Remove 2 upper case unit mounting screws on the right.
Screws: +M4×6 F/ZB: P/N1034318
(mounting torque: 6.0 kg. cm = 5.2 lb. inch)
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EPSON PowerLite 5000 Service Manual
(Continued from the previous page)
4. Hold the left and right sides of the upper case and lightly pull it partially up.
Upper case
Figure 3-7
Switch panel cable
Figure 3-8
5. Disconnect the control panel cable from CN600 on the main board.
6. Remove the upper case.
7. Remove the handle from the lower case unit.
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EPSON PowerLite 5000 Service Manual
3.2.4 Removing the Rear Case Unit Assembly
Prerequisite condition: 3.2.3
Screw
CN300
Screws
Screws
Figure 3-9
CN603
Figure 3-10
1. Remove 3 screws mounting the rear case to the bottom of the lower case.
Screws: +M3×8 F/ZB: P/N 1033691
(mounting torque: 6.0 kg. cm = 5.2 lb. inch)
2. Remove 3 screws mounting the main board to the audio board shield plate, and the
screw on the AC inlet hold plate.
3. Disconnect connectors CN300/CN603 on the main board.
4. Remove the cable from the RI board connector (the RI board connector is mounted on
the rear case unit.)
5. Remove the 6 hex nuts from the Computer In and Computer In2 monitor ports.
6. Grasp both sides of the rear case unit, then gently pull it out a short distance.
7. Remove the screw holding the blue wire to the AU board.
8. Remove the rear case.
Caution:
When installing the case unit assembly, push it slowly.
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EPSON PowerLite 5000 Service Manual
3.2.5 Removing the A/B Foot Adjuster
Prerequisite condition: 3.2.3
Foot Adjuster A
Foot Adjuster A
OP Ring D
Figure 3-11
1. Push down the foot pipe and hold it; then fully lift up foot adjuster A.
2. Remove the OP ring D from the top of foot adjuster A.
3. Push down the foot pipe and remove it.
Foot Adjuster B
E Ring
Foot Adjuster B
Figure 3-12
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EPSON PowerLite 5000 Service Manual
1. Turn foot adjuster B completely clockwise to shorten it.
2. Remove the E ring from foot adjuster B.
3. Turn foot adjuster B completely counterclockwise to remove it.
3.2.6 Removing the Control Panel
Prerequisite condition: 3.2.3
Tabs
Tabs
Figure 3-13
1. Pull down the 4 tabs from inside. Then remove the control panel from the upper case.
Figure 3-14
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EPSON PowerLite 5000 Service Manual
3.2.7 Removing the Right and Left Speakers
Prerequisite condition: 3.2.3
Screws
Screws
Left Speaker
Right Speaker
Figure 3-15
Right Speaker
1. Remove 2 screws mounting the right speaker unit.
Screws: +M3×4 F/ZN: P/N1021795
(mounting torque: 4.0 kg. cm = 3.5 lb. inch)
2. Disconnect the speaker cable from CN602 on the main board.
Left Speaker Unit
1. Remove 2 screws mounting the left speaker unit.
Screw: +M3×4 F/ZN: P/N1021795
(mounting torque: 4.0 kg. cm = 3.5 lb. inch)
2. Disconnect the speaker cable from CN601 on the main board.
Caution:
1) The speaker unit has a permanent magnet. Keep it away from electromagnetic media
such as floppy disks and magnetic cards.
2) When mounting a speaker, align the 2 speaker holes with those of the frame, then
secure them with same tightening torque.
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EPSON PowerLite 5000 Service Manual
3.2.8 Removing the Main Board
Prerequisite conditions: 3.2.3/3.2.4
Figure 3-16
1. Disconnect all cable connectors from the main board.
(Refer to Figure 3-10.)
Power Supply Unit
Connects to
Thermistor
(Under Right
Speaker)
Connects to
AU Board
CN Board
12-pin
Connects
to Right
Speaker
CN602
(Speaker)
Connects to
CN805
CN251 on
Driver Board
Connects to
LV Thermistor
CN800
15-pin
CN802
CN804
(To CN361)
(Lamp
Thermistor)
15pin
CN860
Exhaust Fan
CN603
CN806
(Lamp Fan)
(PBS Thermistor)
CN600
CN803
(LV Thermistor)
CN601
(Speaker)
Main Board
Connects to
Left Speaker
CN300
(To AU Board
CN361)
Figure 3-17
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EPSON PowerLite 5000 Service Manual
(Continued from the previous page)
Screw
Screws
Screws
Figure 3-18
2. Remove 5 mounting screws from the main board.
Screws: +M3×4 F/ZN Sems P/N 1021795
(mounting torque: 4.0 kg. cm = 3.5 lb. inch)
3. Grasp the main board on the left side and disconnect the connector from the driver
board.
Caution:
To avoid malfunctions caused by wire breaking or solder flaking, never apply any
mechanical stress to the main board.
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EPSON PowerLite 5000 Service Manual
3.2.9 Removing the AU Board
Prerequisite conditions: 3.2.3/3.2.4
Screws
AU Board
Figure 3-19
1. To detach the AU board, remove 4 screws from it and lift it off.
Screws: +M3×8 F/ZN Bind: P/N1021795
(mounting torque: 6.0 kg. cm = 5.2 lb. inch)
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EPSON PowerLite 5000 Service Manual
3.2.10 Removing the Receptor Board Assembly (FI Board / RI Board)
Prerequisite conditions: 3.2.3/3.2.4/(RI board only)
FI Board (Located on the speaker bracket)
Screw
FI Board
Figure 3-20
1. Disconnect the cable connector from the FI board.
2. Remove the screw mounting the FI board to the speaker bracket.
Screw: +M3×5 F/ZB: P/N1021795
(mounting torque: 4.0 kg. cm = 3.5 lb. inch)
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EPSON PowerLite 5000 Service Manual
RI Board (Located on the rear cover)
Screws
RI board
Figure 3-21
1. Disconnect the cable connector from the RI board.
2. Remove the screws mounting the RI board to the speaker bracket.
Screws: +M3×5 F/ZB Bind: P/N 1033703
(mounting torque: 6.0 kg. cm = 5.2 lb. inch)
Caution:
When installing the receptor board assembly, align the hole in the board with the
boss on the frame before tightening the screws.
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EPSON PowerLite 5000 Service Manual
3.2.11 Removing the FR Board
Prerequisite conditions: 3.2.3/3.2.4/3.2.9
FR Board
Screws
Screws
Figure 3-22
Figure 3-23
1. Pull out the FR board with the audio board shield plate from the rear case.
2. To detach the remote board cover from the audio board shield plate, remove 2 screws
from them.
Screws: +M3×4 F/ZN Bind: P/N 1021795
(mounting torque: 4.0 kg. cm = 3.5 lb. inch)
3. To separate the remote board shield plate from the FR board, remove 2 screws from
them.
Screws: +M3×8 F/ZN: P/N 1021795
(mounting torque: 4.0 kg. cm = 3.5 lb. inch)
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EPSON PowerLite 5000 Service Manual
3.2.12 Removing the Power Supply Unit / PBS Thermistor
Prerequisite conditions: 3.2.3/3.2.4/3.2.8/3.2.7 (right speaker)
Power Supply Unit
Screws
Case Holding Plate
Sensor Shield Plate
Figure 3-24
1. Remove the screw from the sensor shield plate, then pull it out.
2. Remove 2 screws from the case holding plate, then pull the case holding plate straight
up.
Power Cables
Cable Connector
Screw
Safety Switch
Figure 3-25
3. To pull out the power cable connector for the lamp, remove the screw and washer
mounting the connector.
4. Disconnect 2 wire cables connected to the safety switch.
5. Disconnect the cable connector (black/white) connected to the power supply unit.
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EPSON PowerLite 5000 Service Manual
Caution:
When removing the screws, do not let them drop inside the power supply unit.
Screws
Screw
Screws
The screws are
located on the
bottom of the
power supply unit
and are not visible
in the figure.
Figure 3-26
6. Remove 5 screws mounting the power supply unit to the lower case.
Screws (4P.C.S.): M3×8 F/ZN Bind: P/N1021824
(mounting torque: 6.0 kg. cm = 5.2 lb. inch)
Screws (1P.C.S.): M3×12 F/ZB Bind: P/N1033692
(mounting torque: 6.0 kg. cm = 5.2 lb. inch)
7. Remove the power supply unit by lifting it straight up.
Caution:
When removing the power supply unit, do not bend or damage the two bosses on the
lower case unit. When installing the power supply unit, align the holes with the bosses. The
intake fan and its peripheral parts are susceptible to dust and dirt. When installing the
power supply unit, check the fan's cleanness and clean it if necessary.
3-21
EPSON PowerLite 5000 Service Manual
PBS Thermistor
PBS Thermistor
Figure 3-27
1. Remove the cable clamp screw mounting the PBS thermistor to the power supply unit
chassis.
2. Separate the PBS thermistor from the cable clamp.
3. Disconnect the cable from connector CN860 on the main board.
3.2.14 Removing the Lamp Thermistor
Prerequisite conditions: 3.2.3/3.2.4/3.2.8/3.2.13
Lamp Thermistor
Figure 3-28
3-22
EPSON PowerLite 5000 Service Manual
1. Remove the screw mounting the lamp thermistor to the light guide unit.
Screw: +M3×8 F/ZB: P/N 1033691
(mounting torque: 6.0 kg. cm = 5.2 lb. inch)
2. Disconnect the cable from connector CN804 on the main board.
3.2.16 Removing the Safety Switch
Prerequisite conditions: 3.2.3/3.2.4/3.2.8/3.2.13
Fast-on Tabs
Screws
Figure 3-29
1. Disconnect the Fast-on tab terminals of the two cables connected to the safety switch.
2. Remove the two mounting screws from the safety switch and detach the safety switch.
Screw: +M3×8 F/ZB: P-Tight P/N 1033691
(mounting torque: 6.0 kg cm = 5.2 lb inch)
Caution:
When removing the Fast-on terminals, do not apply excess force to the terminals on the
safety switch in the horizontal or vertical direction.
Note:
The polarity of the cables is not significant; connect them to any terminals on the safety
switch.
3-23
EPSON PowerLite 5000 Service Manual
3.2.17 Removing the Optical Engine
Prerequisite conditions: 3.2.3/3.2.4/3.2.8/3.2.13/3.2.7 (left)
Screw (Speaker Bracket)
Screws
Screws
Figure 3-30
1. Remove the screw mounting the speaker bracket to the optical head chassis.
Screw: +M3×4 F/ZN: P/N 1021795
(mounting torque: 4.0 kg. cm = 3.5 lb. inch)
2. Remove the 4 optical block-mounting screws.
(One of the screws is located on the front side of the speaker bracket.)
Screws: +M5×10 F/ZN Bind: P/N 1033704
(mounting torque: 6.0 kg. cm = 5.2 lb. inch)
3. Pull out the speaker bracket.
4. Pull the optical engine straight up from the lower case.
Optical Block (Except Exhaust Fan)
Figure 3-31
3-24
EPSON PowerLite 5000 Service Manual
3.2.18 Removing the Filter Board
Prerequisite conditions: 3.2.3/3.2.4/3.2.8/3.2.12/3.2.13/3.2.17
Screws
Fast-on tab cable (Black wire
and white wire)
Figure 3-32
1. Unplug the Fast-on tab cable (black wire and white wire) from the filter board.
2. Remove the 4 mounting screws.
Screws: +M3×8 F/ZN Bind: P/N 1021824
(mounting torque: 6.0 kg. cm = 5.2 lb. inch)
3. Pull up the filter board holding plate.
4. Remove the cables from the cable clamp.
5. Remove the filter board from the lower case.
Caution:
When installing the filter board, arrange the cables in the clamp and cable guide.
3-25
EPSON PowerLite 5000 Service Manual
3.2.19 Removing the Inlet Unit
Prerequisite conditions: 3.2.3/3.2.4/3.2.8/3.2.13/3.2.17
Ground Wire Screw
Screws
Figure 3-33
1. Remove 2 inlet unit mounting screws and the ground wire screw.
2. Remove the cable guide cover.
3. Unplug the Fast-on tab cable (white wire) and the black wire from the filter board.
4. Pull up the inlet unit from the lower case.
Cable Guide Cover
Fast-on Tab Cable
(White Wire)
Figure 3-34
3-26
EPSON PowerLite 5000 Service Manual
3.2.20 Removing the CN Board
Prerequisite conditions: 3.2.3/3.2.4/3.2.8/3.2.13/3.2.17
Screw
CN Board
Figure 3-35
Figure 3-36
1. Remove the screw mounting the CN board shield plate B.
Screw: +M3×5 F/ZN Bind: P/N 1033703
(mounting torque: 6.0 kg. cm = 5.2 lb. inch)
2. Disconnect the cable connectors connected to CN200/202 on the CN board.
3. To detach the CN board, remove the 2 screws mounting it to the projector.
Caution:
Arrange the cables in the cable guide.
3-27
Screw
EPSON PowerLite 5000 Service Manual
3.2.21 Removing the Air Filter Flame Unit Switch (Filter Cover Switch)
Prerequisite conditions: 3.2.3/3.2.4/3.2.8/3.2.13/3.2.17
Filter Cover Switch
Figure 3-37
1. Disconnect the cable connector from the switch connected to CN202 on the CN board.
2. Remove the filter cover switch, pushing the latches on the lower case outward.
Caution:
Be careful not to break the latches with excessive stress. When you replace the filter cover
switch, align the hole to the boss on the lower case.
3-28
EPSON PowerLite 5000 Service Manual
3.2.22 Removing the FC Board
Prerequisite conditions: 3.2.3/3.2.4/3.2.8/3.2.13/3.2.17
FC Board
Screw
Figure 3-38
1. Disconnect cable connector CN1 from the FC board.
2. To detach the FC board, remove the screw.
3-29
EPSON PowerLite 5000 Service Manual
4.1 Before Starting Troubleshooting Procedures
1. Whenever you replace a unit or block for maintenance, double-check the replaced unit
or block to make sure it is defective (not inoperable due to a poor cable connection or
other problem).
2. If you have questions while examining the flowchart, check the items in question during
the troubleshooting procedure.
3. Refer to the instructions in Chapter 3, "Disassembly and Assembly," when replacing a
component unit.
4. Before making a functional check, be sure to check connections.
4.1.1 Tools and Accessories Required for Troubleshooting
The tools and accessories required for troubleshooting (including fault isolation) are listed
below. They need to be prepared by the user.
Table 4-1
Name
Quantity
Use/Remarks
Projector screen
1
To project images
Tape Measure 10 ft (3 m)
1
To measure the projection distance
Host computer
1
To supply test patterns (PC or compatible)
Color display
1
To manipulate and display on host computer
Video equipment
1
To test video input (video deck, video camera, etc.)
External speaker unit
1
To test voice output (with audio cable terminals)
Multimeter
1
To measure resistance and voltage (AC/DC)
Tool set
1 set
Tools and accessories listed in Section 3.1
4.1.2 Field Replacement Parts
For parts that need be replaced during troubleshooting, such as boards, cases, plates, and
screws, refer to the parts list in the appendix of this manual.
The optical engine (light guide unit, optical head unit, projector lens unit, prism unit and
driver board) is one maintenance unit. Do not separate any units from the optical engine.
4-1
EPSON PowerLite 5000 Service Manual
4.2 Before Starting Troubleshooting Procedures
Follow the flowchart shown below when troubleshooting projector problems and proceed to
the pertinent detailed flowchart (given on the next and subsequent pages).
Start
External View
•
Visually check the exterior. (Check for any damage to the
cover area.)
Internal Cable Connectors
•
Check internal cable connections except on the CN board
and FR board. (Remove the upper case unit.)
Power ON/OFF
Display/Picture Quality
•
Check power on/off and initialization (No signal display).
(Connect power cable and turn on the power.)
•
Check screen display and picture quality. (Connect host
computer, video device, and RGB monitor.)
Audio Out
•
Check audio output to the internal and external speakers.
Control Panel
•
Check button operations on the control panel.
Remote Control
•
Check button operations on the remote control.
Mouse/COM
•
Check ELP communication functions from the remote control. (ELP
communication kit option is necessary.)
Interface Control
Others
•
Check for noise, overheating, and other problems.
Figure 4-1
4-2
EPSON PowerLite 5000 Service Manual
External View
Turn off the power and remove power and interface cables. Then
check the following:
Start
•
•
Upper Case Unit
Control Panel
•
Projector Lens Unit
•
•
Lower Case Unit
•
Lamp Cover
The upper case is secured to the lower case with screws.
(Refer to 3.2.3.)
•
•
•
Rear Case Unit
Air Filter Frame
There are no cracks or other deformities.
•
•
•
•
•
•
•
Dirt is not on the front or rear receptor windows of the upper case.
Buttons move smoothly.
The control panel is mounted on the upper case with 4 tabs.
There are no cracks or other deformities.
The focus ring and zoom ring are adjustable (move easily).
Dirt is not on the lens surface.
There are no cracks or other deformities.
The mounting screw on the air filter frame is not loose.
The tab on the air filter frame is not damaged.
Dirt is not on the air filter frame.
Dirt is not on the intake fan. (The intake fan is located under the air filter
frame.)
The 2 mounting screws on the lamp cover are not loose.
The tab on the lamp cover is not damaged.
Deformities or discoloration are not present on the lamp inner housing
frame or power cable connector.
Lamp Inner Housing
Foot Adjusters A and B
•
Damage or dirt is not present on the reflector and surroundings.
•
Foot adjusters A and B should move smoothly.
•
No discoloration or deformities are present on the interface connector.
Interface Connectors
•
AC Inlet
•
•
(Rust may cause discoloration.)
Any damage or dirt is not present on the socket.
Discoloration is not present on the connector terminal.
No damage or dirt is present on the socket.
Attach the air filter frame, lamp
inner housing and lamp cover.
Figure 4-2
4-3
EPSON PowerLite 5000 Service Manual
Internal cable connections
Start
Remove upper
Note:
Before following this flowchart, turn off the
power and then disconnect the power cable.
case unit
Control Panel
•
AU Board
•
•
Left and Right Speakers
•
Power Supply Unit
•
•
•
CN600 on the main board (lock type).
CN300 on the main board to CN101 on the AU board.
CN603 on the main board to CN100 on the AU board.
CN601/602 on the main board.
CN800 on the main board to power supply unit.
CN860 on the main board to power supply unit.
Light power cable connector mounting screw.
Exhaust Fan
•
CN806 on the main board.
Lamp Thermistor
•
CN804 on the main board.
LV Thermistor
•
CN803 on the main board.
RI Board / FI Board
•
CN204 on the CN board / CN203 on the CN board.
Driver Board to Main Board
•
•
CN Board To Main Board
•
CN802 on the main board.
FC Board to Driver Board
•
CN250 on the driver board.
Intake Fan
•
CN252 on the driver board.
Light Valves R/G/B
•
CN700/800/900 on the driver board (lock type).
CN805 on the main board to CN251 on the driver board.
CN700 on the main board to CN100 on the driver board.
Disconnect the main Board
Attach the main board
Attach the upper case unit
Figure 4-3
4-4
EPSON PowerLite 5000 Service Manual
Power ON/OFF
Disconnect all interface cables and the projector lens cover.
Then connect the power cable.
B
Start
YES
Does the exhaust fan work?
Press the power button on
the control panel.
NO
YES
Does the operation or lamp
indicator light up or blink?
YES
Now does the exhaust fan
work?
NO
NO
Press the power button on
the remote control.
YES
NO
Is the lamp cover secured to
NO
the lower case?
YES
• Disconnect the power
cable.
• Disconnect the
Fast-on tab from the
safety switch.
• Measure the safety
switch resistance.
Is the safety switch
resistance almost 0 ohms?
YES
YES
Go to Display/
Picture.
NO
Refer to the table on next
page according to the lamp
indication.
Replace the main board.
Now does the operation or YES
lamp indicator light up or
blink?
NO
Is AC power applied to
the power supply unit
connector?
Replace the exhaust fan.
Do the operation and lamp
indicators display the first 3
conditions described in the
table on the next page?
Make sure CN600 is
connected. Then replace
the control panel.
Press the Power button on the control
panel. Does the operation or lamp
indicator light up or blink?
YES
Replace the power supply
unit.
Press the Power button on the control
panel. Does the operation or lamp
indicator light up or blink?
YES
Install the lamp cover and
lamp inner housing again.
Press the Power button on the control
panel. Does the operation or lamp
indicator light up or blink?
YES
NO
NO
NO
B
AC Measurement Point
Replace the safety switch.
NO
Go to Start
A
Caution:
Figure 4-4
Measure the resistance when the safety
switch has cooled down.
4-5
EPSON PowerLite 5000 Service Manual
Continued from page 4-5
Lamp indication table
Condition
A
Lamp
Operation
indicator
indicator
OFF
Orange
System initialization.
Green-
Green
Warm up operation.
1
2
Replace the power cable.
Is AC power applied to the
power supply unit
connector?
blinking
3
Green
Green
Operating.
4
Orange-
Orange
Cool down operation.
Standby.
YES
blinking
5
OFF
Orange
6
OFF
OFF
(Cool down complete)
NO
Replace the Filter board.
7
Is AC power applied to the
power supply unit
connector?
NO
Replace the Inlet unit.
Meanings
Red or
Power off.
Overheating.
OrangeYES
blinking
8
9
Red-blinking
Circuit malfunction.
Orange and
Lamp timer has exceeded
Red
1900 hours.
10
Red
11
Red-blinking
Lamp life is finished.
Lamp or power supply
problem.
Go to start
The following components may be causing problems in each condition:
Condition 1 or 8
Figure 4-5
Main board, driver board (optical engine), power supply unit.
Condition 2
Main board, power supply unit, lamp inner housing.
Condition 4
Exhaust fan, lamp thermistor.
Condition 6 (power-on problem)
AC input, power supply unit (including the interlock switch), main board,
safety switch, filter board, inlet unit.
Condition 7 (Sometimes occurs during operation.)
Air filter frame (dirt), exhaust fan, power supply unit, main board,
thermistor (LV/PBS/lamp)
Condition 9 or 10
Lamp inner housing, main board, FC board.
Condition 11
Power supply unit, lamp inner housing.
4-6
EPSON PowerLite 5000 Service Manual
Display/Picture
Start
Does the screen appear?
YES
NO
Is the light source lamp on? YES
NO
Replace the lamp inner
housing.
Is the light source lamp on
now?
Does a “NO SIGNAL”
message appear?
NO
Replace the main board.
Does a “NO SIGNAL”
message appear now?
YES
YES
Does a fine image appear by YES
Go to
adjusting the focus and zoom
next page.
rings?
NO
Press the menu button on
the control panel or remote
control.
YES
NO
Replace the optical engine.
NO
Replace the main board.
NO
Does the menu screen
appear?
YES
Make the adjustments
shown in Table 4-3.
Table 4-3
Is the light source lamp on
now?
YES
NO
Replace the lamp
thermistor.
Is the light source lamp on
now?
YES
Computer In
Video In/
1/2
S-Video
• Brightness
• Brightness
• Contrast
• Contrast
• Synchronization
• Saturation
• Tracking
• Tint
• Mode
NO
Replace the power supply
unit.
Is the light source lamp on
now?
Does a fine image appear
now?
YES
NO
Replace the main board.
Does a fine image appear
now?
YES
NO
Make the adjustments
shown in Table 4-3.
YES
Does a fine image appear
now?
NO
Replace the optical engine.
NO
Replace the optical engine.
Figure 4-6
4-7
YES
EPSON PowerLite 5000 Service Manual
Continued from page 4-7
A
C
Connect the host computer
to the Computer In 1
interface.
Is the picture quality good?
NO
Connect the CRT to the
monitor interface.
YES
Does a screen appear?
YES
NO
Change the video mode by
pressing the computer or
video button.
Does a screen appear now?
Have the following devices
been checked?
• Computer In 2
• Video In
• S-Video
Does a screen appear on
the CRT?
YES
YES
NO
Replace the monitor cable.
NO
Connect the device which
has not been checked.
Does a screen appear on
the CRT now?
YES
YES
NO
Replace the CRT monitor.
NO
Replace the computer VGA
cable.
A
Does a screen appear on YES
the CRT now?
Does a screen appear now? YES
NO
NO
Replace the main board.
Press the auto button.
YES
Does a screen appear now?
B
NO
Replace the optical engine.
Replace the main board.
Is the picture quality good
now?
YES
NO
Make the adjustments
shown in Table 4-3 on page
4-8.
Is the picture quality good
now?
Go to Audio
Output
C
YES
NO
B
Figure 4-7
4-8
C
EPSON PowerLite 5000 Service Manual
Audio Output
Start
A
Does the volume control
work?
Connect the audio cable to
the Audio In 1 interface.
YES
NO
Replace the AU board.
Do the internal speakers
output the sound?
YES
YES
NO
Connect the audio cable
to the interfaces listed
above.
Does the mute button work? YES
NO
Replace the AU board.
YES
NO
Replace the AU board.
Do the internal speakers
output the sound now?
YES
A
NO
Replace right speaker
and/or left speaker.
Do the internal speakers
output the sound now?
YES
NO
Replace the main board.
NO
Reconnect CN601, 602, and
603 on the main board.
Do the internal speakers
output the sound now?
Does the volume control
work now?
Have the following audio
interfaces been checked?
1. Audio In 2
2. Audio In L/R
Does the mute button work YES
now?
NO
Replace the main board.
Connect the external
speaker to the Audio out.
Does external speaker
output the sound?
NO
Replace the AU board.
YES
Go to Control Panel.
NO
Replace the main board.
Figure 4-8
4-9
YES
EPSON PowerLite 5000 Service Manual
Control Panel
Start
Does the Power button
work?
NO
YES
Does the Menu button
work?
NO
YES
Does the Video button
work?
NO
YES
Does the Computer button
work?
YES
Does the Auto button work?
Does the Sync +/- button
work?
YES
Does the Enter button work?
NO
YES
NO
Replace the control panel.
Do all the buttons work?
NO
Go to Remote Control.
YES
Does the Resize button
work?
NO
YES
Does the Volume button
work?
NO
YES
Does the Mute button work?
NO
YES
Replace the main board.
NO
YES
Does the Tracking +/- button
NO
work?
YES
Figure 4-9
4-10
NO
EPSON PowerLite 5000 Service Manual
Remote Control
Start
Does power ON/OFF work? YES
NO
Replace the batteries.
Does power ON/OFF work
now?
YES
Do all switches except
Effects 1 to 5 work correctly
now?
YES
Do all switches except
Effects 1 to 5 work correctly
now?
NO
Replace the FR board.
YES
YES
NO
Replace the main board.
Does power ON/OFF work
now?
YES
NO
Replace the CN board.
Figure 4-10
4-11
YES
Go to
Mouse/
COM.
YES
Does the remote control
work at a 33 foot (10 m)
distance now?
YES
YES
NO
Replace the RI or FI board.
Does the remote control
work at a 33 foot (10 m)
distance now?
NO
Replace the remote control.
NO
Replace the RI or FI board.
Does power ON/OFF work
now?
Does the remote control
work at a 33 foot (10 m)
distance?
NO
Replace the batteries.
NO
Replace the main board.
NO
Reconnect CN802 on the
main board.
Does power ON/OFF work
now?
YES
NO
Replace the remote control.
NO
Replace the remote control.
Does power ON/OFF work
now?
Do all switches except
Effects 1 to 5 work
correctly?
YES
EPSON PowerLite 5000 Service Manual
Mouse/COM
The ELP communication kit option is necessary.
If the option is not installed, ignore the following flowchart.
Start
Does the pointer button on the
Remote control work
NO
correctly?
YES
Are the function assignments
for Effect buttons 1 to 5
available?
Replace the following cables:
• Main cable
• Mouse cable
• Serial cable
Install the ELP link program in
the host computer again.
Does the remote control work
correctly now?
Does the remote control work
correctly now?
NO
NO
YES
Are presentation and projector
control functions available
NO
with the remote control?
YES
NO
YES
Replace the FR board.
YES
Does the remote control work
correctly now?
YES
Replace the main board.
Go to Others.
Figure 4-11
4-12
NO
EPSON PowerLite 5000 Service Manual
Others
Start
Is there a noise problem?
YES
Check the following for defects:
• Intake fan and exhaust fan on the power supply unit.
• Power supply unit (vibration noise from the pulse transformer)
YES
Check the following for defects:
• Thermistor (LV/PBS/Lamp)
• Exhaust fan, intake fan
• Air filter frame (dirt)
YES
Check the following for defects:
• Optical engine (May be caused by dirt on the light guide unit, projector
lens unit, and light valves on the optical head unit.)
YES
Check the following for defects:
• AC input (including power line transit or distortion)
• Power supply unit
• Main board
• Cable connection (failure to make connection)
• Operating environment (temperature, condensation)
NO
Is there an overheating
problem?
NO
Is there an image display
problem?
NO
Is the problem not easily
identifiable or is
reproducibility low?
The problem may be static electricity. Check that power cords to the PowerLite
5000 and input devices are grounded properly.
Figure 4-12
4-13
EPSON PowerLite 5000 Service Manual
A.1 Parts List
The following table shows the parts that are available for the projector*. Appendix B of
this manual, which contains the schematic diagrams for the projector, is available
separately. (The part number is listed in the table below.)
Table A-1
Reference No:
1
1-1
1-1-1
1-1-10
1-1-11
1-1-12
1-1-13
1-1-14
1-1-15
1-1-16
1-1-17
1-1-18
1-1-2
1-1-3
1-1-4
1-1-5
1-1-6
1-1-7
1-1-8
1-1-9
1-10
1-11
1-12
1-13
1-14
1-15
1-16
1-2
1-2-1
1-3
1-4
1-5
1-6
1-7
1-8
1-9
10
11
12
13
14
15
15-1
Part No.:
1031924
1031925
1032096
1034026
1032042
1034023
2023443
1032043
1032046
1032344
1021809
1033021
1032070
1034248
1032027
1032032
1032036
1032037
1032039
1032580
1034249
1021824
1021795
2023443
1032043
1033581
1034251
2024028
3002149
1033703
2023617
1032049
1021824
1033025
2023618
1032753
1032050
1034260
1021795
1033691
1034027
1032051
1032052
Description:
Lower Case Block
Lower Case Unit
Board Guide Sheet
Foot Case Mounting Screw
Foot Adjuster B
Stop Ring C
Filter Cover Switch Unit
Air Filter Frame Unit
Lamp Cover Unit
Handle
Handle Holder
Mini Clamp
Power Cable Shield Sheet
Filter Board Insulation Plate
Foot Adjuster A Unit
Foot Case
Foot Holder
Foot Pipe
Foot Spring
Stop Ring D
Filter B Insulation Plate
Mounting Screw
Filter Board B Mounting Screw
Filter Cover Switch Unit
Air Frame Filter Unit
Remote Board Shield Plate B
Shield Film
Connector Board Cable Assembly
Connector Board Assembly
Connector Board Mounting Screw
AC Cable Assembly
AC Inlet Holding Plate
Mounting Screw
GND Cable Mounting Screw
Filter Board Assembly A
Filter B Holding Plate
Case Holding Plate
Sensor Insulate Plate
Filter Board B Mounting Screw
Cable Assembly G Mounting Screw
Washer
Speaker Block
Speaker Holding Plate
A-1
EPSON PowerLite 5000 Service Manual
15-2
15-3
15-4
15-5
16
17
18
19
20
20-1
20-10
20-11
20-12
20-2
20-5
20-6
20-7
20-8
20-9
21
22
25
26
27
28
29
30
31
32
33
34
35
36
8
9
2
2-1-13
2-19
23
24
4
5
6
7
51
52
53
54
55
56
57
2023192
1021795
1034025
1034398
1021795
1021795
3001779
1021795
1032053
1032054
1033583
3001779
1033703
3002195
1032057
1021824
1021795
1021824
1032367
1033691
1032134
1032071
1033707
1034318
1032080
1034329
3002147
1032368
1032350
1021795
1034713
1034319
1033584
1033646
1034261
1034024
1031985
1031941
3002143
1021795
2023402
1021824
1033692
2023440
4006463
1032303
2017328
2016048
1033569
2023359
2022604
ELP5000 Speaker
Filter Board B Mounting Screw
Speaker Cushion
Speaker Holding Insulator Plate
Filter Board B Mounting Screw
Filter Board B Mounting Screw
Receptor Board Assembly B
Filter Board B Mounting Screw
Rear Case Block
Rear Case Unit
RCA Jack Conduction Plate
Receptor Board Assembly B
Connector Board Mounting Screw
Audio Board Assembly
Audio Board Shield Plate
Mounting Screw
Filter Board B Mounting Screw
Mounting Screw
Audio Board Radiation Spring
Cable Assembly G Mounting Screw
D Sub Mounting Screw (Hexagon)
Upper Case Block
Upper Case Block Mounting Screw
Upper Case Block Mounting Screw
Control Panel
Control Panel Spring
Remote Board Assembly
Remote Board Shield Plate
Remote Board Cover
Filter Board B Mounting Screw
Remote Board Mounting Screw
Remote Board Cover Mounting Screw
Logotype Plate
Mini Clamp B
Mini Clamp B Mounting Screw
Optical Engine
ELP5000 Lamp
ELP5000 Lens Cap
Main Board Assembly
Filter Board B Mounting Screw
Power Supply Block
Mounting Screw
Power Supply Block Mounting Screw
Cable Assembly I
User’s Manual Set
Seal Set
AC Power Cable
A.V. Cable (RCA Plugs)
ELP5000 Remote Control
Mac Adapter Set
Computer Cable (VGA Cable)
A-2
EPSON PowerLite 5000 Service Manual
58
59
61
62
63
64
65
66
67
37
38
39
40
41
42
43
44
45
46
47
48
49
50
64
65
66

*
2022956
2024268
2023367
2023368
2023369
2023370
2023642
2023643
2024409
5005532
5005534
5005535
5005543
5005333
5004108
5003353
4006453
1032291
1032295
1034263
1034264
1034043
1026940
1033745
1034757
1034758
Audio Cable (3.5mm Plugs)
ELP Communication Kit
ELP5000 Main Cable
ELP5000 PS/2 Mouse Cable
ELP5000 Serial Mouse Cable
ELP5000 Mac Mouse Cable
ELP5000 Serial Cable
ELP5000 Mac Serial Cable
ELP5000 3.5” FD Set
Carton Box Set
Lower Pad
Upper Pad
Accessory Box (Big)
Accessory Holder
Polyvinyl Bag
Soft Bag
Slipsheet
UPC Code Label
Caution Label A (Lamp Exchange)
Caution Label B (Don’t Lock)
Caution Label C (Don’t Open Case)
Caution Label D
Road Service Sticker
Serial Number Label B (w/barcode)
Pallet Label
RC Label
PowerLite 5000 Service Manual:
SM-ELP5000A
Appendix B
Contents of the Parts List are subject to change without notice.
A-3
EPSON PowerLite 5000 Service Manual
A.2 Exploded Diagrams
Figure A-1
A-4
Figure A-2
A-5
EPSON PowerLite 5000 Service Manual
EPSON PowerLite 5000 Service Manual
Figure A-3
A-6
Figure A-4
A-7
EPSON PowerLite 5000 Service Manual
EPSON PowerLite 5000 Service Manual
Figure A-5
A-8
EPSON PowerLite 5000 Service Manual
Figure A-6
A-9
EPSON PowerLite 5000 Service Manual
Figure A-7
A-10
EPSON PowerLite 5000 Service Manual
Figure A-8
A-11
EPSON PowerLite 5000 Service Manual
Figure A-10
A-12
EPSON PowerLite 5000 Service Manual
Figure A-11
A-13
EPSON PowerLite 5000 Service Manual
Figure A-12
A-14
Figure A-13
A-15
EPSON PowerLite 5000 Service Manual
EPSON PowerLite 5000 Service Manual
Figure A-14
A-16
EPSON PowerLite 5000 Service Manual
Figure A-14
A-17
EPSON PowerLite 5000 Service Manual
Figure A-15
A-18
EPSON PowerLite 5000 Service Manual
Figure A-16
A-19