Download Banner SC22-3 Specifications

SC22-3 Safety Controller System Overview
SPecIfIcATIONS
(Detailed specs available in the manual)
Safety Input Devices
Non-Safety Input Devices
CAMERA-READY LOGOTYPE OF THE UL MARK
Power
24V dc +/- 20%
400 mA max (no output loads)
5.9A (all outputs ON at maximum load)
Housing
35 mm DIN mount
IEC IP 20 rating
Plug-in terminals
Inputs
22 (safety or non-safety inputs)
Configurable for solid-state or contact-based input devices
These Marks are registered by Underwriters Laboratories Inc.
E-Stops
Light Curtains
Two-Hand Controls
Safety Outputs 3 independent, dual-channel, PNP (6 terminals)
750 mA each @ 24V dc (per output)
UL
Interlock Switches
CAMERA-READY LOGOTYPE OF THE UL LISTING MARK FOR CANADA AND THE U.S.
Manual Resets
Status Outputs 10 single-channel PNP outputs (non-safety)
0.5A max each @ 24V dc
1.0A max @ 24V dc (total for all 10 outputs)
These Marks are registered by Underwriters Laboratories Inc.
ON/OFF Switches
UL
Performance
Standards
ULApprovals
UL
C
UL
UL
C
C
Features:
UL
US LISTED
US LISTED
UL
C
UL
• 3 redundant PNP safety outputs
• Auto and manual reset
• Output delay options
• 10 status outputs
US
LISTED
UL
C
US
LISTED
US LISTED
C
The minimum height of the registered trademark symbol
shall be 3/64 of
an inch. When the overall diameter of the UL Mark is less than 3/8 of an inch,
the trademark symbol may be omitted if it is not legible to the naked eye.
• 22 input terminals for monitoring
up to 22 devices
UL
US LISTED C
SIL 3 per IEC 62061 and IEC 61508
Category 4 (PL e) per ISO 13849-1
UL
US
LISTED
UL
C
US
LISTED
RELATIVE DESIGN & PROPORTIONS OF THE UL LISTING MARK FOR CANADA AND THE U.S.
KEY TO DIMENSIONS
N
P
UL
• Category 4 (PL e) and SIL 3
safeguarding applications
M
O
UL
Q
F
C F A F
G
UL
C
G B
K
UL
J
J
P
UL Mark
8 units
A
13 units
B
14 units
C
15 units
D
17 units
E
20 units
F
24 units
G
29 units
H
R
I
I
J
K
L
M
N
0
“C” and “US”
34 units
P
56 units
Q
75 units
R
30 units
35 units
59 units
85 units
87 units
176 units
216 units
“LISTED”
T 201 units
T
US LISTED
D
E
H
L
P
I
F
LISTED
T
200-195S 10M/8/98
P
0
12
24
36
48
60
72
84
96
108
120
132
144
156
168
180
192
204
216
Please note:
Not all of these elements should be used together with the same UL Mark.
The word “LISTED” would only be used once — either to the right of or
below the UL Mark (as shown).
The font for all letter forms is Helvetica Condensed Black, except for
the trademark symbol , which is Helvetica Condensed Medium.
No other fonts are acceptable.
dIMeNSIONS
(Detailed dimensions available in the manual)
The minimum height of the registered trademark symbol
shall be 3/64 of
an inch. When the overall diameter of the UL Mark is less than 3/8 of an inch,
the trademark symbol may be omitted if it is not legible to the naked eye.
RELATIVE DESIGN & PROPORTIONS OF THE UL MARK
KEY TO DIMENSIONS
N
J
STOP
Safety Outputs
M
O
G
UL
STOP
STOP
Status Outputs
C F A F
F
G B
K
J
I
UL Mark
8 units
A
13 units
B
14 units
C
15 units
D
17 units
E
20 units
F
24 units
G
29 units
H
I
J
K
L
M
N
0
30 units
35 units
59 units
85 units
87 units
176 units35 mm
216 units112 mm
130 mm
WARNING! For Safe Use:
D
E
H
I
F
64 mm
0
12
24
36
48
60
72
84
96
108
120
132
144
156
168
180
192
204
216
131 mm
L
Although
the Banner SC22-3 Safety Controller can be used in a broad set of safeguarding
applications, IT IS The uSeR’S ReSPONSIbILITy TO:
• Read and understand the manual
• Assess what safeguarding devices and methods are appropriate for any given
machine or application
Please note:
• Create and confirm each Safety Controller configuration
The font for all letter forms is Helvetica Condensed Black, except for
• Commission
verify that
the entire
safeguarding system works as intended
the trademark
symbol , whichand
is Helvetica
Condensed
Medium.
No other fonts
are acceptable.
• Recommission
and maintain the system periodically throughout its working life
fAILuRe TO dO SO cOuLd LeAd TO SeRIOuS INjuRy OR deATh.
200-195A 20M/3/02
CAMERA-READY LOGOTYPE OF THE UL MARK
USB Cable Port
These Marks are registered by Underwriters Laboratories Inc.
COPYRIGHT © 2008 Banner Engineering Corp. All rights reserved.
Pluggable Terminal Strips
UL
DIN Rail
IMPORTANT: This document will help you get started setting up a configuration through the Safety Controller’s PC
Interface. Use of this document assumes familiarity with the pertinent safety standards and practices as outlined in
CAMERA-READY
LOGOTYPE
OF THE UL
MARK FOR CANADA AND THE U.S.
the SC22-3 instruction manual
(p/n 133487
online
atLISTING
www.bannerengineering.com
or on the accompanying CD).
External Memory Card Port
These Marks are registered by Underwriters Laboratories Inc.
Refer to the support documentation of each individual safety input or output device for full information regarding
installation, operation and connection of those devices.
LCD Display: Shows system status,
faults & required actions
UL
Push Buttons for Onboard Interface
UL
C
UL
UL
UL
C
C
UL
US LISTED
US LISTED
C
UL
Status
UL
RUN Mode
I/O Fault
TX/RX
UL
C
US
LISTED
US LISTED
C
The minimum height of the registered trademark symbol
shall be 3/64 of
an inch. When the overall diameter of the UL Mark is less than 3/8 of an inch,
the trademark symbol may be omitted if it is not legible to the naked eye.
ON
US
LISTED
APPROVALS:
SC-XM1 External Memory Card
Power
UL
US LISTED C
Refer to the SC22-3 Instruction Manual for using the Controller, the Onboard Interface, PC Interface and for in-depth
specifications, configuration, operation and troubleshooting information.
UL
US
LISTED
C
UL
US
LISTED
RELATIVE DESIGN & PROPORTIONS OF THE UL LISTING MARK FOR CANADA AND THE U.S.
KEY TO DIMENSIONS
N
P
UL
RUN Mode
M
O
UL
Q
J
F
C F A F
G
UL
C
G B
J
P
UL Mark
8 units
A
13 units
B
14 units
C
15 units
D
17 units
E
20 units
F
24 units
G
29 units
H
R
I
I
J
K
L
M
N
0
“C” and “US”
34 units
P
56 units
Q
75 units
R
30 units
35 units
59 units
85 units
87 units
176 units
216 units
“LISTED”
T 201 units
T
D
E
H
US LISTED
L
0
12
24
36
48
60
72
84
96
108
120
132
144
156
168
180
192
204
216
WARRANTY: Banner Engineering Corp. warrants its products to be free from defects for one year. Banner Engineering Corp. will repair
or replace, free of charge, any product of its manufacture found to be defective at the time it is returned to the factory during the warranty
Please note:
all of these elements of
should
be used together
with the same UL This
Mark.
period. This warranty does not cover damage or liability for the improperNot
application
Banner
products.
warranty is in lieu of any
The word “LISTED” would only be used once — either to the right of or
below the UL Mark (as shown).
other warranty either expressed or implied.
K
UL
I
F
LISTED
T
200-195S 10M/8/98
P
P
The font for all letter forms is Helvetica Condensed Black, except for
the trademark symbol , which is Helvetica Condensed Medium.
No other fonts are acceptable.
Data Transfer between PC and SC22-3
Safety Outputs
1, 2, 3
Safety Output ON
The minimum
height of the registered trademark symbol shall be 3/64 of
Safety
Output OFF
an inch. When the overall diameter of the UL Mark is less than 3/8 of an inch,
= Flashing
the
trademark
symbol
may be omitted if it is not legible
to the naked eye.
Waiting for Reset
RELATIVE DESIGN & PROPORTIONS OF THE UL MARK
Banner Engineering Corp., 9714 Tenth Avenue North, Minneapolis, MN 55441 • Phone 763.544.3164 • bannerengineering.com • email: [email protected]
05/08
P/N 133485 rev. A
SC22-3 Safety Controller
QuIck START GuIde
SC22-3 Safety Controller System Overview
SPecIfIcATIONS
(Detailed specs available in the manual)
Safety Input Devices
Non-Safety Input Devices
CAMERA-READY LOGOTYPE OF THE UL MARK
Power
24V dc +/- 20%
400 mA max (no output loads)
5.9A (all outputs ON at maximum load)
Housing
35 mm DIN mount
IEC IP 20 rating
Plug-in terminals
Inputs
22 (safety or non-safety inputs)
Configurable for solid-state or contact-based input devices
These Marks are registered by Underwriters Laboratories Inc.
E-Stops
Light Curtains
Two-Hand Controls
Safety Outputs 3 independent, dual-channel, PNP (6 terminals)
750 mA each @ 24V dc (per output)
UL
Interlock Switches
CAMERA-READY LOGOTYPE OF THE UL LISTING MARK FOR CANADA AND THE U.S.
Manual Resets
Status Outputs 10 single-channel PNP outputs (non-safety)
0.5A max each @ 24V dc
1.0A max @ 24V dc (total for all 10 outputs)
ON/OFF Switches
These Marks are registered by Underwriters Laboratories Inc.
UL
Performance
Standards
ULApprovals
UL
C
UL
UL
C
C
Features:
UL
US LISTED
US LISTED
UL
C
UL
• 3 redundant PNP safety outputs
• Auto and manual reset
• Output delay options
• 10 status outputs
US
LISTED
UL
C
US
LISTED
US LISTED
C
The minimum height of the registered trademark symbol
shall be 3/64 of
an inch. When the overall diameter of the UL Mark is less than 3/8 of an inch,
the trademark symbol may be omitted if it is not legible to the naked eye.
• 22 input terminals for monitoring
up to 22 devices
UL
US LISTED C
SIL 3 per IEC 62061 and IEC 61508
Category 4 (PL e) per ISO 13849-1
UL
US
LISTED
UL
C
US
LISTED
RELATIVE DESIGN & PROPORTIONS OF THE UL LISTING MARK FOR CANADA AND THE U.S.
KEY TO DIMENSIONS
N
P
UL
• Category 4 (PL e) and SIL 3
safeguarding applications
M
O
UL
Q
F
C F A F
G
UL
C
G B
K
UL
J
J
P
I
I
J
K
L
M
N
0
“C” and “US”
34 units
P
56 units
Q
75 units
R
30 units
35 units
59 units
85 units
87 units
176 units
216 units
“LISTED”
T 201 units
T
US LISTED
D
E
H
L
P
I
F
LISTED
T
dIMeNSIONS
UL Mark
8 units
A
13 units
B
14 units
C
15 units
D
17 units
E
20 units
F
24 units
G
29 units
H
R
200-195S 10M/8/98
P
0
12
24
36
48
60
72
84
96
108
120
132
144
156
168
180
192
204
216
Please note:
Not all of these elements should be used together with the same UL Mark.
The word “LISTED” would only be used once — either to the right of or
below the UL Mark (as shown).
The font for all letter forms is Helvetica Condensed Black, except for
the trademark symbol , which is Helvetica Condensed Medium.
No other fonts are acceptable.
(Detailed dimensions available in the manual)
The minimum height of the registered trademark symbol
shall be 3/64 of
an inch. When the overall diameter of the UL Mark is less than 3/8 of an inch,
the trademark symbol may be omitted if it is not legible to the naked eye.
RELATIVE DESIGN & PROPORTIONS OF THE UL MARK
KEY TO DIMENSIONS
N
J
STOP
Safety Outputs
M
O
G
UL
STOP
STOP
Status Outputs
C F A F
F
G B
K
J
I
UL Mark
8 units
A
13 units
B
14 units
C
15 units
D
17 units
E
20 units
F
24 units
G
29 units
H
I
J
K
L
M
N
0
30 units
35 units
59 units
85 units
87 units
176 units35 mm
216 units112 mm
130 mm
WARNING! For Safe Use:
D
E
H
I
F
64 mm
0
12
24
36
48
60
72
84
96
108
120
132
144
156
168
180
192
204
216
131 mm
L
Although
the Banner SC22-3 Safety Controller can be used in a broad set of safeguarding
applications, IT IS The uSeR’S ReSPONSIbILITy TO:
• Read and understand the manual
• Assess what safeguarding devices and methods are appropriate for any given
machine or application
Please note:
• Create and confirm each Safety Controller configuration
The font for all letter forms is Helvetica Condensed Black, except for
• Commission
verify that
the entire
safeguarding system works as intended
the trademark
symbol , whichand
is Helvetica
Condensed
Medium.
No other fonts
are acceptable.
• Recommission
and maintain the system periodically throughout its working life
fAILuRe TO dO SO cOuLd LeAd TO SeRIOuS INjuRy OR deATh.
200-195A 20M/3/02
CAMERA-READY LOGOTYPE OF THE UL MARK
USB Cable Port
These Marks are registered by Underwriters Laboratories Inc.
COPYRIGHT © 2008 Banner Engineering Corp. All rights reserved.
Pluggable Terminal Strips
UL
DIN Rail
IMPORTANT: This document will help you get started setting up a configuration through the Safety Controller’s PC
Interface. Use of this document assumes familiarity with the pertinent safety standards and practices as outlined in
CAMERA-READY
LOGOTYPE
OF THE UL
MARK FOR CANADA AND THE U.S.
the SC22-3 instruction manual
(p/n 133487
online
atLISTING
www.bannerengineering.com
or on the accompanying CD).
External Memory Card Port
These Marks are registered by Underwriters Laboratories Inc.
Refer to the support documentation of each individual safety input or output device for full information regarding
installation, operation and connection of those devices.
LCD Display: Shows system status,
faults & required actions
UL
Push Buttons for Onboard Interface
UL
C
UL
UL
UL
C
C
UL
US LISTED
US LISTED
C
UL
Status
UL
RUN Mode
I/O Fault
TX/RX
UL
C
US
LISTED
US LISTED
C
The minimum height of the registered trademark symbol
shall be 3/64 of
an inch. When the overall diameter of the UL Mark is less than 3/8 of an inch,
the trademark symbol may be omitted if it is not legible to the naked eye.
ON
US
LISTED
APPROVALS:
SC-XM1 External Memory Card
Power
UL
US LISTED C
Refer to the SC22-3 Instruction Manual for using the Controller, the Onboard Interface, PC Interface and for in-depth
specifications, configuration, operation and troubleshooting information.
UL
US
LISTED
C
UL
US
LISTED
RELATIVE DESIGN & PROPORTIONS OF THE UL LISTING MARK FOR CANADA AND THE U.S.
KEY TO DIMENSIONS
N
P
UL
RUN Mode
M
O
UL
Q
J
F
C F A F
G
UL
C
G B
J
P
UL Mark
8 units
A
13 units
B
14 units
C
15 units
D
17 units
E
20 units
F
24 units
G
29 units
H
R
I
I
J
K
L
M
N
0
“C” and “US”
34 units
P
56 units
Q
75 units
R
30 units
35 units
59 units
85 units
87 units
176 units
216 units
“LISTED”
T 201 units
T
D
E
H
US LISTED
L
0
12
24
36
48
60
72
84
96
108
120
132
144
156
168
180
192
204
216
WARRANTY: Banner Engineering Corp. warrants its products to be free from defects for one year. Banner Engineering Corp. will repair
or replace, free of charge, any product of its manufacture found to be defective at the time it is returned to the factory during the warranty
Please note:
all of these elements of
should
be used together
with the same UL This
Mark.
period. This warranty does not cover damage or liability for the improperNot
application
Banner
products.
warranty is in lieu of any
The word “LISTED” would only be used once — either to the right of or
below the UL Mark (as shown).
other warranty either expressed or implied.
K
UL
I
F
LISTED
T
200-195S 10M/8/98
P
P
The font for all letter forms is Helvetica Condensed Black, except for
the trademark symbol , which is Helvetica Condensed Medium.
No other fonts are acceptable.
Data Transfer between PC and SC22-3
Safety Outputs
1, 2, 3
Safety Output ON
The minimum
height of the registered trademark symbol shall be 3/64 of
Safety
Output OFF
an inch. When the overall diameter of the UL Mark is less than 3/8 of an inch,
= Flashing
the
trademark
symbol
may be omitted if it is not legible
to the naked eye.
Waiting for Reset
RELATIVE DESIGN & PROPORTIONS OF THE UL MARK
Banner Engineering Corp., 9714 Tenth Avenue North, Minneapolis, MN 55441 • Phone 763.544.3164 • bannerengineering.com • email: [email protected]
05/08
P/N 133485 rev. A
SC22-3 Safety Controller
QuIck START GuIde
1
GeT STARTed
This QUICK START GUIDE will help you:
• Install the SC22-3 PC Interface (PCI) software
• Configure your application with the PCI
• Confirm your configuration
Review the PC Interface screen
Install the software
Take these items out of the kit*
1 Insert CD into computer CD drive
2 To install: run setup.exe, or click “Install Software” on launch menu
3 Restart computer for maximum functionality
Create and manage your files with the TOOL BAR
On restart, Banner Safety Controller icon will appear on your desktop
SC22-3 Safety Controller
CD
TOOL BAR
4 Double-click icon to launch PCI
CONFIGURATION
DOCUMENTS
Plug-in Terminals
(SC-TS1 & SC-TC1)
SC-XMP XM Card
USB Programming Tool
SC-XM1 External
Memory Card
Configuration
Summary
SC-USB1
USB A/B Cable
Base Model: SC22-3 Safety Controller, SC-XM1 Memory Card
I/O FILES
System Requirements
Model Number Includes:
Operating system
Windows XP, 2000, and Vista
SC22-3-S
Screw terminals
Hard drive space
100 MB (plus up to 280 MB for Microsoft .NET 2.0, if not already installed)
SC22-3-C
Clamp terminals
Third-party software
SC22-3-SU1
Screw terminals, programming tool & USB cable
Microsoft .NET 2.0 (installs with PC Interface if not already on computer)
Adobe® Reader® for Windows® 7.0 or newer
SC22-3-CU1
Clamp terminals, programming tool & USB cable
USB port
USB 1.1 or 2.0 type A port
®
®
Quickly review and access
I/O property information
with the I/O FILES
Wiring Diagram
View finished system diagrams
and summary with the
CONFIGURATION DOCUMENTS
Ladder Logic
Diagram
* Items included depend on model number.
2
GeT SeT
Name and save your configuration
Add a safety input
Set timing functions
1 Click “Systems Settings”
in the Tool Bar
1 Click “Add Safety Input” in the Tool Bar
1 Click “Safety Outputs” in the Tool Bar
2 Select a device
2 Configure output properties:
a. Select safety output
b. Select delay type
c. Specify delay time limit
d. Click “OK”
2 Enter configuration
name and click “OK”
3 Modify device properties:
a. Select device circuit type
b. Select reset logic
c. Map inputs and outputs
d. Click “OK”
3 Click “Save” to save the
configuration file
This process may be used for either
safety or non-safety input devices.
CAUTION! Thoroughly read the instruction
manual before using this product in a
safeguarding application.
3
a.
b.
a.
b.
c.
d.
Establish Status Output properties
Select “Status Outputs” from the Tool Bar
and select any of the following:
c.
d.
• Track Input
• Track Output
• System Lockout Status
• I/O Fault Status
• System Waiting for Reset
• Output Waiting for Reset
• Mute Status
ReSOuRceS
GeT GOING
Download:
SC22-3 Safety Controller
Instruction Manual
Features
• Easy-to-use Controller with fully configurable inputs
and outputs
• ISO 13849-1 Category 2, 3, or 4 and OSHA/ANSI
Control Reliability Input device hookup
• 22 Inputs for safety and non-safety input devices
Confirm your configuration
Using the SC-XM1 external memory card
Power the SC22-3 Controller, and
connect it to the PC via the USB cable
The external memory card stores one configuration and can be used to:
• 3 dual channel Safety outputs with selectable ON- and
OFF-delay
• 10 Status outputs track and signal input and output
status, mute status, lockout, fault conditions and reset
needed
• Simple configuration procedure using PC interface
(PCI) or on-board controller interface (OBI) maps each
input device to any of 3 safety outputs
• Configurations are confirmed before use, for assurance
of safety integrity
• Configurations are transferable to multiple SC22-3
Controllers
Section Contents
• Password protected
Section 1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3
• 24V dc operation
Section 2
Components and Specifications . . . . . . . . . . . . . . . . . . . Page 8
Section 3
Input Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 20
• Complies with Safety Integrity Level (SIL) 3 per
IEC 62061 and IEC 61508, and Category 4
Performance Level “e” per ISO 13849-1.
Section 4
Section 5
Section 6
Section 7
Section 8
Appendix A
1 Click “Save” to save configuration file
1
2
2 Click “Confirm” in Tool Bar
3 Enter Controller’s password
(Default password is “0000”)
• Configure a replacement Controller on the factory floor
• Clone other Controllers without the use of a PC
• Reconfigure an in-service Controller on the factory floor without the use of a PC
Controller Interface Configuration . . . . . . . . . . . . . . . . . Page 40
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . Page 50
Periodic Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 60
Troubleshooting and Maintenance. . . . . . . . . . . . . . . . . Page 70
Input Device Reference . . . . . . . . . . . . . . . . . . . . . . . . . Page 80
PCI Configuration Tutorial . . . . . . . . . . . . . . . . . . . . . . . . . Page 85
Appendix C
OBI Configuration Tutorial . . . . . . . . . . . . . . . . . . . . . . . Page 90
08/07
P/N 133487
Manual P/N 133487
Software P/N 134534
Banner Engineering
Machine Safety Online Training
Learn:
3
4 Confirm each correct input or output
parameter checkbox
PC Interface Configurations. . . . . . . . . . . . . . . . . . . . . . Page 30
Appendix B
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 95
Printed in USA
Buy:
5 Click “OK” and push
“System Reset” (or cycle power)
Buy Banner Online
4
5
1-888-373-6767
www.bannerengineering.com
1
GeT STARTed
This QUICK START GUIDE will help you:
• Install the SC22-3 PC Interface (PCI) software
• Configure your application with the PCI
• Confirm your configuration
Review the PC Interface screen
Install the software
Take these items out of the kit*
1 Insert CD into computer CD drive
2 To install: run setup.exe, or click “Install Software” on launch menu
3 Restart computer for maximum functionality
Create and manage your files with the TOOL BAR
On restart, Banner Safety Controller icon will appear on your desktop
SC22-3 Safety Controller
CD
TOOL BAR
4 Double-click icon to launch PCI
CONFIGURATION
DOCUMENTS
Plug-in Terminals
(SC-TS1 & SC-TC1)
SC-XMP XM Card
USB Programming Tool
SC-XM1 External
Memory Card
Configuration
Summary
SC-USB1
USB A/B Cable
Base Model: SC22-3 Safety Controller, SC-XM1 Memory Card
I/O FILES
System Requirements
Model Number Includes:
Operating system
Windows XP, 2000, and Vista
SC22-3-S
Screw terminals
Hard drive space
100 MB (plus up to 280 MB for Microsoft .NET 2.0, if not already installed)
SC22-3-C
Clamp terminals
Third-party software
SC22-3-SU1
Screw terminals, programming tool & USB cable
Microsoft .NET 2.0 (installs with PC Interface if not already on computer)
Adobe® Reader® for Windows® 7.0 or newer
SC22-3-CU1
Clamp terminals, programming tool & USB cable
USB port
USB 1.1 or 2.0 type A port
®
®
Quickly review and access
I/O property information
with the I/O FILES
Wiring Diagram
View finished system diagrams
and summary with the
CONFIGURATION DOCUMENTS
Ladder Logic
Diagram
* Items included depend on model number.
2
GeT SeT
Name and save your configuration
Add a safety input
Set timing functions
1 Click “Systems Settings”
in the Tool Bar
1 Click “Add Safety Input” in the Tool Bar
1 Click “Safety Outputs” in the Tool Bar
2 Select a device
2 Configure output properties:
a. Select safety output
b. Select delay type
c. Specify delay time limit
d. Click “OK”
2 Enter configuration
name and click “OK”
3 Modify device properties:
a. Select device circuit type
b. Select reset logic
c. Map inputs and outputs
d. Click “OK”
3 Click “Save” to save the
configuration file
This process may be used for either
safety or non-safety input devices.
CAUTION! Thoroughly read the instruction
manual before using this product in a
safeguarding application.
3
a.
b.
a.
b.
c.
d.
Establish Status Output properties
Select “Status Outputs” from the Tool Bar
and select any of the following:
c.
d.
• Track Input
• Track Output
• System Lockout Status
• I/O Fault Status
• System Waiting for Reset
• Output Waiting for Reset
• Mute Status
ReSOuRceS
GeT GOING
Download:
SC22-3 Safety Controller
Instruction Manual
Features
• Easy-to-use Controller with fully configurable inputs
and outputs
• ISO 13849-1 Category 2, 3, or 4 and OSHA/ANSI
Control Reliability Input device hookup
• 22 Inputs for safety and non-safety input devices
Confirm your configuration
Using the SC-XM1 external memory card
Power the SC22-3 Controller, and
connect it to the PC via the USB cable
The external memory card stores one configuration and can be used to:
• 3 dual channel Safety outputs with selectable ON- and
OFF-delay
• 10 Status outputs track and signal input and output
status, mute status, lockout, fault conditions and reset
needed
• Simple configuration procedure using PC interface
(PCI) or on-board controller interface (OBI) maps each
input device to any of 3 safety outputs
• Configurations are confirmed before use, for assurance
of safety integrity
• Configurations are transferable to multiple SC22-3
Controllers
Section Contents
• Password protected
Section 1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3
• 24V dc operation
Section 2
Components and Specifications . . . . . . . . . . . . . . . . . . . Page 8
Section 3
Input Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 20
• Complies with Safety Integrity Level (SIL) 3 per
IEC 62061 and IEC 61508, and Category 4
Performance Level “e” per ISO 13849-1.
Section 4
Section 5
Section 6
Section 7
Section 8
Appendix A
1 Click “Save” to save configuration file
1
2
2 Click “Confirm” in Tool Bar
3 Enter Controller’s password
(Default password is “0000”)
• Configure a replacement Controller on the factory floor
• Clone other Controllers without the use of a PC
• Reconfigure an in-service Controller on the factory floor without the use of a PC
Controller Interface Configuration . . . . . . . . . . . . . . . . . Page 40
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . Page 50
Periodic Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 60
Troubleshooting and Maintenance. . . . . . . . . . . . . . . . . Page 70
Input Device Reference . . . . . . . . . . . . . . . . . . . . . . . . . Page 80
PCI Configuration Tutorial . . . . . . . . . . . . . . . . . . . . . . . . . Page 85
Appendix C
OBI Configuration Tutorial . . . . . . . . . . . . . . . . . . . . . . . Page 90
08/07
P/N 133487
Manual P/N 133487
Software P/N 134534
Banner Engineering
Machine Safety Online Training
Learn:
3
4 Confirm each correct input or output
parameter checkbox
PC Interface Configurations. . . . . . . . . . . . . . . . . . . . . . Page 30
Appendix B
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 95
Printed in USA
Buy:
5 Click “OK” and push
“System Reset” (or cycle power)
Buy Banner Online
4
5
1-888-373-6767
www.bannerengineering.com
1
GeT STARTed
This QUICK START GUIDE will help you:
• Install the SC22-3 PC Interface (PCI) software
• Configure your application with the PCI
• Confirm your configuration
Review the PC Interface screen
Install the software
Take these items out of the kit*
1 Insert CD into computer CD drive
2 To install: run setup.exe, or click “Install Software” on launch menu
3 Restart computer for maximum functionality
Create and manage your files with the TOOL BAR
On restart, Banner Safety Controller icon will appear on your desktop
SC22-3 Safety Controller
CD
TOOL BAR
4 Double-click icon to launch PCI
CONFIGURATION
DOCUMENTS
Plug-in Terminals
(SC-TS1 & SC-TC1)
SC-XMP XM Card
USB Programming Tool
SC-XM1 External
Memory Card
Configuration
Summary
SC-USB1
USB A/B Cable
Base Model: SC22-3 Safety Controller, SC-XM1 Memory Card
I/O FILES
System Requirements
Model Number Includes:
Operating system
Windows XP, 2000, and Vista
SC22-3-S
Screw terminals
Hard drive space
100 MB (plus up to 280 MB for Microsoft .NET 2.0, if not already installed)
SC22-3-C
Clamp terminals
Third-party software
SC22-3-SU1
Screw terminals, programming tool & USB cable
Microsoft .NET 2.0 (installs with PC Interface if not already on computer)
Adobe® Reader® for Windows® 7.0 or newer
SC22-3-CU1
Clamp terminals, programming tool & USB cable
USB port
USB 1.1 or 2.0 type A port
®
®
Quickly review and access
I/O property information
with the I/O FILES
Wiring Diagram
View finished system diagrams
and summary with the
CONFIGURATION DOCUMENTS
Ladder Logic
Diagram
* Items included depend on model number.
2
GeT SeT
Name and save your configuration
Add a safety input
Set timing functions
1 Click “Systems Settings”
in the Tool Bar
1 Click “Add Safety Input” in the Tool Bar
1 Click “Safety Outputs” in the Tool Bar
2 Select a device
2 Configure output properties:
a. Select safety output
b. Select delay type
c. Specify delay time limit
d. Click “OK”
2 Enter configuration
name and click “OK”
3 Modify device properties:
a. Select device circuit type
b. Select reset logic
c. Map inputs and outputs
d. Click “OK”
3 Click “Save” to save the
configuration file
This process may be used for either
safety or non-safety input devices.
CAUTION! Thoroughly read the instruction
manual before using this product in a
safeguarding application.
3
a.
b.
a.
b.
c.
d.
Establish Status Output properties
Select “Status Outputs” from the Tool Bar
and select any of the following:
c.
d.
• Track Input
• Track Output
• System Lockout Status
• I/O Fault Status
• System Waiting for Reset
• Output Waiting for Reset
• Mute Status
ReSOuRceS
GeT GOING
Download:
SC22-3 Safety Controller
Instruction Manual
Features
• Easy-to-use Controller with fully configurable inputs
and outputs
• ISO 13849-1 Category 2, 3, or 4 and OSHA/ANSI
Control Reliability Input device hookup
• 22 Inputs for safety and non-safety input devices
Confirm your configuration
Using the SC-XM1 external memory card
Power the SC22-3 Controller, and
connect it to the PC via the USB cable
The external memory card stores one configuration and can be used to:
• 3 dual channel Safety outputs with selectable ON- and
OFF-delay
• 10 Status outputs track and signal input and output
status, mute status, lockout, fault conditions and reset
needed
• Simple configuration procedure using PC interface
(PCI) or on-board controller interface (OBI) maps each
input device to any of 3 safety outputs
• Configurations are confirmed before use, for assurance
of safety integrity
• Configurations are transferable to multiple SC22-3
Controllers
Section Contents
• Password protected
Section 1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3
• 24V dc operation
Section 2
Components and Specifications . . . . . . . . . . . . . . . . . . . Page 8
Section 3
Input Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 20
• Complies with Safety Integrity Level (SIL) 3 per
IEC 62061 and IEC 61508, and Category 4
Performance Level “e” per ISO 13849-1.
Section 4
Section 5
Section 6
Section 7
Section 8
Appendix A
1 Click “Save” to save configuration file
1
2
2 Click “Confirm” in Tool Bar
3 Enter Controller’s password
(Default password is “0000”)
• Configure a replacement Controller on the factory floor
• Clone other Controllers without the use of a PC
• Reconfigure an in-service Controller on the factory floor without the use of a PC
Controller Interface Configuration . . . . . . . . . . . . . . . . . Page 40
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . Page 50
Periodic Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 60
Troubleshooting and Maintenance. . . . . . . . . . . . . . . . . Page 70
Input Device Reference . . . . . . . . . . . . . . . . . . . . . . . . . Page 80
PCI Configuration Tutorial . . . . . . . . . . . . . . . . . . . . . . . . . Page 85
Appendix C
OBI Configuration Tutorial . . . . . . . . . . . . . . . . . . . . . . . Page 90
08/07
P/N 133487
Manual P/N 133487
Software P/N 134534
Banner Engineering
Machine Safety Online Training
Learn:
3
4 Confirm each correct input or output
parameter checkbox
PC Interface Configurations. . . . . . . . . . . . . . . . . . . . . . Page 30
Appendix B
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 95
Printed in USA
Buy:
5 Click “OK” and push
“System Reset” (or cycle power)
Buy Banner Online
4
5
1-888-373-6767
www.bannerengineering.com
1
GeT STARTed
This QUICK START GUIDE will help you:
• Install the SC22-3 PC Interface (PCI) software
• Configure your application with the PCI
• Confirm your configuration
Review the PC Interface screen
Install the software
Take these items out of the kit*
1 Insert CD into computer CD drive
2 To install: run setup.exe, or click “Install Software” on launch menu
3 Restart computer for maximum functionality
Create and manage your files with the TOOL BAR
On restart, Banner Safety Controller icon will appear on your desktop
SC22-3 Safety Controller
CD
TOOL BAR
4 Double-click icon to launch PCI
CONFIGURATION
DOCUMENTS
Plug-in Terminals
(SC-TS1 & SC-TC1)
SC-XMP XM Card
USB Programming Tool
SC-XM1 External
Memory Card
Configuration
Summary
SC-USB1
USB A/B Cable
Base Model: SC22-3 Safety Controller, SC-XM1 Memory Card
I/O FILES
System Requirements
Model Number Includes:
Operating system
Windows XP, 2000, and Vista
SC22-3-S
Screw terminals
Hard drive space
100 MB (plus up to 280 MB for Microsoft .NET 2.0, if not already installed)
SC22-3-C
Clamp terminals
Third-party software
SC22-3-SU1
Screw terminals, programming tool & USB cable
Microsoft .NET 2.0 (installs with PC Interface if not already on computer)
Adobe® Reader® for Windows® 7.0 or newer
SC22-3-CU1
Clamp terminals, programming tool & USB cable
USB port
USB 1.1 or 2.0 type A port
®
®
Quickly review and access
I/O property information
with the I/O FILES
Wiring Diagram
View finished system diagrams
and summary with the
CONFIGURATION DOCUMENTS
Ladder Logic
Diagram
* Items included depend on model number.
2
GeT SeT
Name and save your configuration
Add a safety input
Set timing functions
1 Click “Systems Settings”
in the Tool Bar
1 Click “Add Safety Input” in the Tool Bar
1 Click “Safety Outputs” in the Tool Bar
2 Select a device
2 Configure output properties:
a. Select safety output
b. Select delay type
c. Specify delay time limit
d. Click “OK”
2 Enter configuration
name and click “OK”
3 Modify device properties:
a. Select device circuit type
b. Select reset logic
c. Map inputs and outputs
d. Click “OK”
3 Click “Save” to save the
configuration file
This process may be used for either
safety or non-safety input devices.
CAUTION! Thoroughly read the instruction
manual before using this product in a
safeguarding application.
3
a.
b.
a.
b.
c.
d.
Establish Status Output properties
Select “Status Outputs” from the Tool Bar
and select any of the following:
c.
d.
• Track Input
• Track Output
• System Lockout Status
• I/O Fault Status
• System Waiting for Reset
• Output Waiting for Reset
• Mute Status
ReSOuRceS
GeT GOING
Download:
SC22-3 Safety Controller
Instruction Manual
Features
• Easy-to-use Controller with fully configurable inputs
and outputs
• ISO 13849-1 Category 2, 3, or 4 and OSHA/ANSI
Control Reliability Input device hookup
• 22 Inputs for safety and non-safety input devices
Confirm your configuration
Using the SC-XM1 external memory card
Power the SC22-3 Controller, and
connect it to the PC via the USB cable
The external memory card stores one configuration and can be used to:
• 3 dual channel Safety outputs with selectable ON- and
OFF-delay
• 10 Status outputs track and signal input and output
status, mute status, lockout, fault conditions and reset
needed
• Simple configuration procedure using PC interface
(PCI) or on-board controller interface (OBI) maps each
input device to any of 3 safety outputs
• Configurations are confirmed before use, for assurance
of safety integrity
• Configurations are transferable to multiple SC22-3
Controllers
Section Contents
• Password protected
Section 1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3
• 24V dc operation
Section 2
Components and Specifications . . . . . . . . . . . . . . . . . . . Page 8
Section 3
Input Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 20
• Complies with Safety Integrity Level (SIL) 3 per
IEC 62061 and IEC 61508, and Category 4
Performance Level “e” per ISO 13849-1.
Section 4
Section 5
Section 6
Section 7
Section 8
Appendix A
1 Click “Save” to save configuration file
1
2
2 Click “Confirm” in Tool Bar
3 Enter Controller’s password
(Default password is “0000”)
• Configure a replacement Controller on the factory floor
• Clone other Controllers without the use of a PC
• Reconfigure an in-service Controller on the factory floor without the use of a PC
Controller Interface Configuration . . . . . . . . . . . . . . . . . Page 40
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . Page 50
Periodic Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 60
Troubleshooting and Maintenance. . . . . . . . . . . . . . . . . Page 70
Input Device Reference . . . . . . . . . . . . . . . . . . . . . . . . . Page 80
PCI Configuration Tutorial . . . . . . . . . . . . . . . . . . . . . . . . . Page 85
Appendix C
OBI Configuration Tutorial . . . . . . . . . . . . . . . . . . . . . . . Page 90
08/07
P/N 133487
Manual P/N 133487
Software P/N 134534
Banner Engineering
Machine Safety Online Training
Learn:
3
4 Confirm each correct input or output
parameter checkbox
PC Interface Configurations. . . . . . . . . . . . . . . . . . . . . . Page 30
Appendix B
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 95
Printed in USA
Buy:
5 Click “OK” and push
“System Reset” (or cycle power)
Buy Banner Online
4
5
1-888-373-6767
www.bannerengineering.com
1
GeT STARTed
This QUICK START GUIDE will help you:
• Install the SC22-3 PC Interface (PCI) software
• Configure your application with the PCI
• Confirm your configuration
Review the PC Interface screen
Install the software
Take these items out of the kit*
1 Insert CD into computer CD drive
2 To install: run setup.exe, or click “Install Software” on launch menu
3 Restart computer for maximum functionality
Create and manage your files with the TOOL BAR
On restart, Banner Safety Controller icon will appear on your desktop
SC22-3 Safety Controller
CD
TOOL BAR
4 Double-click icon to launch PCI
CONFIGURATION
DOCUMENTS
Plug-in Terminals
(SC-TS1 & SC-TC1)
SC-XMP XM Card
USB Programming Tool
SC-XM1 External
Memory Card
Configuration
Summary
SC-USB1
USB A/B Cable
Base Model: SC22-3 Safety Controller, SC-XM1 Memory Card
I/O FILES
System Requirements
Model Number Includes:
Operating system
Windows XP, 2000, and Vista
SC22-3-S
Screw terminals
Hard drive space
100 MB (plus up to 280 MB for Microsoft .NET 2.0, if not already installed)
SC22-3-C
Clamp terminals
Third-party software
SC22-3-SU1
Screw terminals, programming tool & USB cable
Microsoft .NET 2.0 (installs with PC Interface if not already on computer)
Adobe® Reader® for Windows® 7.0 or newer
SC22-3-CU1
Clamp terminals, programming tool & USB cable
USB port
USB 1.1 or 2.0 type A port
®
®
Quickly review and access
I/O property information
with the I/O FILES
Wiring Diagram
View finished system diagrams
and summary with the
CONFIGURATION DOCUMENTS
Ladder Logic
Diagram
* Items included depend on model number.
2
GeT SeT
Name and save your configuration
Add a safety input
Set timing functions
1 Click “Systems Settings”
in the Tool Bar
1 Click “Add Safety Input” in the Tool Bar
1 Click “Safety Outputs” in the Tool Bar
2 Select a device
2 Configure output properties:
a. Select safety output
b. Select delay type
c. Specify delay time limit
d. Click “OK”
2 Enter configuration
name and click “OK”
3 Modify device properties:
a. Select device circuit type
b. Select reset logic
c. Map inputs and outputs
d. Click “OK”
3 Click “Save” to save the
configuration file
This process may be used for either
safety or non-safety input devices.
CAUTION! Thoroughly read the instruction
manual before using this product in a
safeguarding application.
3
a.
b.
a.
b.
c.
d.
Establish Status Output properties
Select “Status Outputs” from the Tool Bar
and select any of the following:
c.
d.
• Track Input
• Track Output
• System Lockout Status
• I/O Fault Status
• System Waiting for Reset
• Output Waiting for Reset
• Mute Status
ReSOuRceS
GeT GOING
Download:
SC22-3 Safety Controller
Instruction Manual
Features
• Easy-to-use Controller with fully configurable inputs
and outputs
• ISO 13849-1 Category 2, 3, or 4 and OSHA/ANSI
Control Reliability Input device hookup
• 22 Inputs for safety and non-safety input devices
Confirm your configuration
Using the SC-XM1 external memory card
Power the SC22-3 Controller, and
connect it to the PC via the USB cable
The external memory card stores one configuration and can be used to:
• 3 dual channel Safety outputs with selectable ON- and
OFF-delay
• 10 Status outputs track and signal input and output
status, mute status, lockout, fault conditions and reset
needed
• Simple configuration procedure using PC interface
(PCI) or on-board controller interface (OBI) maps each
input device to any of 3 safety outputs
• Configurations are confirmed before use, for assurance
of safety integrity
• Configurations are transferable to multiple SC22-3
Controllers
Section Contents
• Password protected
Section 1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3
• 24V dc operation
Section 2
Components and Specifications . . . . . . . . . . . . . . . . . . . Page 8
Section 3
Input Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 20
• Complies with Safety Integrity Level (SIL) 3 per
IEC 62061 and IEC 61508, and Category 4
Performance Level “e” per ISO 13849-1.
Section 4
Section 5
Section 6
Section 7
Section 8
Appendix A
1 Click “Save” to save configuration file
1
2
2 Click “Confirm” in Tool Bar
3 Enter Controller’s password
(Default password is “0000”)
• Configure a replacement Controller on the factory floor
• Clone other Controllers without the use of a PC
• Reconfigure an in-service Controller on the factory floor without the use of a PC
Controller Interface Configuration . . . . . . . . . . . . . . . . . Page 40
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . Page 50
Periodic Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 60
Troubleshooting and Maintenance. . . . . . . . . . . . . . . . . Page 70
Input Device Reference . . . . . . . . . . . . . . . . . . . . . . . . . Page 80
PCI Configuration Tutorial . . . . . . . . . . . . . . . . . . . . . . . . . Page 85
Appendix C
OBI Configuration Tutorial . . . . . . . . . . . . . . . . . . . . . . . Page 90
08/07
P/N 133487
Manual P/N 133487
Software P/N 134534
Banner Engineering
Machine Safety Online Training
Learn:
3
4 Confirm each correct input or output
parameter checkbox
PC Interface Configurations. . . . . . . . . . . . . . . . . . . . . . Page 30
Appendix B
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 95
Printed in USA
Buy:
5 Click “OK” and push
“System Reset” (or cycle power)
Buy Banner Online
4
5
1-888-373-6767
www.bannerengineering.com
1
GeT STARTed
This QUICK START GUIDE will help you:
• Install the SC22-3 PC Interface (PCI) software
• Configure your application with the PCI
• Confirm your configuration
Review the PC Interface screen
Install the software
Take these items out of the kit*
1 Insert CD into computer CD drive
2 To install: run setup.exe, or click “Install Software” on launch menu
3 Restart computer for maximum functionality
Create and manage your files with the TOOL BAR
On restart, Banner Safety Controller icon will appear on your desktop
SC22-3 Safety Controller
CD
TOOL BAR
4 Double-click icon to launch PCI
CONFIGURATION
DOCUMENTS
Plug-in Terminals
(SC-TS1 & SC-TC1)
SC-XMP XM Card
USB Programming Tool
SC-XM1 External
Memory Card
Configuration
Summary
SC-USB1
USB A/B Cable
Base Model: SC22-3 Safety Controller, SC-XM1 Memory Card
I/O FILES
System Requirements
Model Number Includes:
Operating system
Windows XP, 2000, and Vista
SC22-3-S
Screw terminals
Hard drive space
100 MB (plus up to 280 MB for Microsoft .NET 2.0, if not already installed)
SC22-3-C
Clamp terminals
Third-party software
SC22-3-SU1
Screw terminals, programming tool & USB cable
Microsoft .NET 2.0 (installs with PC Interface if not already on computer)
Adobe® Reader® for Windows® 7.0 or newer
SC22-3-CU1
Clamp terminals, programming tool & USB cable
USB port
USB 1.1 or 2.0 type A port
®
®
Quickly review and access
I/O property information
with the I/O FILES
Wiring Diagram
View finished system diagrams
and summary with the
CONFIGURATION DOCUMENTS
Ladder Logic
Diagram
* Items included depend on model number.
2
GeT SeT
Name and save your configuration
Add a safety input
Set timing functions
1 Click “Systems Settings”
in the Tool Bar
1 Click “Add Safety Input” in the Tool Bar
1 Click “Safety Outputs” in the Tool Bar
2 Select a device
2 Configure output properties:
a. Select safety output
b. Select delay type
c. Specify delay time limit
d. Click “OK”
2 Enter configuration
name and click “OK”
3 Modify device properties:
a. Select device circuit type
b. Select reset logic
c. Map inputs and outputs
d. Click “OK”
3 Click “Save” to save the
configuration file
This process may be used for either
safety or non-safety input devices.
CAUTION! Thoroughly read the instruction
manual before using this product in a
safeguarding application.
3
a.
b.
a.
b.
c.
d.
Establish Status Output properties
Select “Status Outputs” from the Tool Bar
and select any of the following:
c.
d.
• Track Input
• Track Output
• System Lockout Status
• I/O Fault Status
• System Waiting for Reset
• Output Waiting for Reset
• Mute Status
ReSOuRceS
GeT GOING
Download:
SC22-3 Safety Controller
Instruction Manual
Features
• Easy-to-use Controller with fully configurable inputs
and outputs
• ISO 13849-1 Category 2, 3, or 4 and OSHA/ANSI
Control Reliability Input device hookup
• 22 Inputs for safety and non-safety input devices
Confirm your configuration
Using the SC-XM1 external memory card
Power the SC22-3 Controller, and
connect it to the PC via the USB cable
The external memory card stores one configuration and can be used to:
• 3 dual channel Safety outputs with selectable ON- and
OFF-delay
• 10 Status outputs track and signal input and output
status, mute status, lockout, fault conditions and reset
needed
• Simple configuration procedure using PC interface
(PCI) or on-board controller interface (OBI) maps each
input device to any of 3 safety outputs
• Configurations are confirmed before use, for assurance
of safety integrity
• Configurations are transferable to multiple SC22-3
Controllers
Section Contents
• Password protected
Section 1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3
• 24V dc operation
Section 2
Components and Specifications . . . . . . . . . . . . . . . . . . . Page 8
Section 3
Input Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 20
• Complies with Safety Integrity Level (SIL) 3 per
IEC 62061 and IEC 61508, and Category 4
Performance Level “e” per ISO 13849-1.
Section 4
Section 5
Section 6
Section 7
Section 8
Appendix A
1 Click “Save” to save configuration file
1
2
2 Click “Confirm” in Tool Bar
3 Enter Controller’s password
(Default password is “0000”)
• Configure a replacement Controller on the factory floor
• Clone other Controllers without the use of a PC
• Reconfigure an in-service Controller on the factory floor without the use of a PC
Controller Interface Configuration . . . . . . . . . . . . . . . . . Page 40
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . Page 50
Periodic Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 60
Troubleshooting and Maintenance. . . . . . . . . . . . . . . . . Page 70
Input Device Reference . . . . . . . . . . . . . . . . . . . . . . . . . Page 80
PCI Configuration Tutorial . . . . . . . . . . . . . . . . . . . . . . . . . Page 85
Appendix C
OBI Configuration Tutorial . . . . . . . . . . . . . . . . . . . . . . . Page 90
08/07
P/N 133487
Manual P/N 133487
Software P/N 134534
Banner Engineering
Machine Safety Online Training
Learn:
3
4 Confirm each correct input or output
parameter checkbox
PC Interface Configurations. . . . . . . . . . . . . . . . . . . . . . Page 30
Appendix B
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 95
Printed in USA
Buy:
5 Click “OK” and push
“System Reset” (or cycle power)
Buy Banner Online
4
5
1-888-373-6767
www.bannerengineering.com
1
GeT STARTed
This QUICK START GUIDE will help you:
• Install the SC22-3 PC Interface (PCI) software
• Configure your application with the PCI
• Confirm your configuration
Review the PC Interface screen
Install the software
Take these items out of the kit*
1 Insert CD into computer CD drive
2 To install: run setup.exe, or click “Install Software” on launch menu
3 Restart computer for maximum functionality
Create and manage your files with the TOOL BAR
On restart, Banner Safety Controller icon will appear on your desktop
SC22-3 Safety Controller
CD
TOOL BAR
4 Double-click icon to launch PCI
CONFIGURATION
DOCUMENTS
Plug-in Terminals
(SC-TS1 & SC-TC1)
SC-XMP XM Card
USB Programming Tool
SC-XM1 External
Memory Card
Configuration
Summary
SC-USB1
USB A/B Cable
Base Model: SC22-3 Safety Controller, SC-XM1 Memory Card
I/O FILES
System Requirements
Model Number Includes:
Operating system
Windows XP, 2000, and Vista
SC22-3-S
Screw terminals
Hard drive space
100 MB (plus up to 280 MB for Microsoft .NET 2.0, if not already installed)
SC22-3-C
Clamp terminals
Third-party software
SC22-3-SU1
Screw terminals, programming tool & USB cable
Microsoft .NET 2.0 (installs with PC Interface if not already on computer)
Adobe® Reader® for Windows® 7.0 or newer
SC22-3-CU1
Clamp terminals, programming tool & USB cable
USB port
USB 1.1 or 2.0 type A port
®
®
Quickly review and access
I/O property information
with the I/O FILES
Wiring Diagram
View finished system diagrams
and summary with the
CONFIGURATION DOCUMENTS
Ladder Logic
Diagram
* Items included depend on model number.
2
GeT SeT
Name and save your configuration
Add a safety input
Set timing functions
1 Click “Systems Settings”
in the Tool Bar
1 Click “Add Safety Input” in the Tool Bar
1 Click “Safety Outputs” in the Tool Bar
2 Select a device
2 Configure output properties:
a. Select safety output
b. Select delay type
c. Specify delay time limit
d. Click “OK”
2 Enter configuration
name and click “OK”
3 Modify device properties:
a. Select device circuit type
b. Select reset logic
c. Map inputs and outputs
d. Click “OK”
3 Click “Save” to save the
configuration file
This process may be used for either
safety or non-safety input devices.
CAUTION! Thoroughly read the instruction
manual before using this product in a
safeguarding application.
3
a.
b.
a.
b.
c.
d.
Establish Status Output properties
Select “Status Outputs” from the Tool Bar
and select any of the following:
c.
d.
• Track Input
• Track Output
• System Lockout Status
• I/O Fault Status
• System Waiting for Reset
• Output Waiting for Reset
• Mute Status
ReSOuRceS
GeT GOING
Download:
SC22-3 Safety Controller
Instruction Manual
Features
• Easy-to-use Controller with fully configurable inputs
and outputs
• ISO 13849-1 Category 2, 3, or 4 and OSHA/ANSI
Control Reliability Input device hookup
• 22 Inputs for safety and non-safety input devices
Confirm your configuration
Using the SC-XM1 external memory card
Power the SC22-3 Controller, and
connect it to the PC via the USB cable
The external memory card stores one configuration and can be used to:
• 3 dual channel Safety outputs with selectable ON- and
OFF-delay
• 10 Status outputs track and signal input and output
status, mute status, lockout, fault conditions and reset
needed
• Simple configuration procedure using PC interface
(PCI) or on-board controller interface (OBI) maps each
input device to any of 3 safety outputs
• Configurations are confirmed before use, for assurance
of safety integrity
• Configurations are transferable to multiple SC22-3
Controllers
Section Contents
• Password protected
Section 1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3
• 24V dc operation
Section 2
Components and Specifications . . . . . . . . . . . . . . . . . . . Page 8
Section 3
Input Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 20
• Complies with Safety Integrity Level (SIL) 3 per
IEC 62061 and IEC 61508, and Category 4
Performance Level “e” per ISO 13849-1.
Section 4
Section 5
Section 6
Section 7
Section 8
Appendix A
1 Click “Save” to save configuration file
1
2
2 Click “Confirm” in Tool Bar
3 Enter Controller’s password
(Default password is “0000”)
• Configure a replacement Controller on the factory floor
• Clone other Controllers without the use of a PC
• Reconfigure an in-service Controller on the factory floor without the use of a PC
Controller Interface Configuration . . . . . . . . . . . . . . . . . Page 40
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . Page 50
Periodic Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 60
Troubleshooting and Maintenance. . . . . . . . . . . . . . . . . Page 70
Input Device Reference . . . . . . . . . . . . . . . . . . . . . . . . . Page 80
PCI Configuration Tutorial . . . . . . . . . . . . . . . . . . . . . . . . . Page 85
Appendix C
OBI Configuration Tutorial . . . . . . . . . . . . . . . . . . . . . . . Page 90
08/07
P/N 133487
Manual P/N 133487
Software P/N 134534
Banner Engineering
Machine Safety Online Training
Learn:
3
4 Confirm each correct input or output
parameter checkbox
PC Interface Configurations. . . . . . . . . . . . . . . . . . . . . . Page 30
Appendix B
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 95
Printed in USA
Buy:
5 Click “OK” and push
“System Reset” (or cycle power)
Buy Banner Online
4
5
1-888-373-6767
www.bannerengineering.com
1
GeT STARTed
This QUICK START GUIDE will help you:
• Install the SC22-3 PC Interface (PCI) software
• Configure your application with the PCI
• Confirm your configuration
Review the PC Interface screen
Install the software
Take these items out of the kit*
1 Insert CD into computer CD drive
2 To install: run setup.exe, or click “Install Software” on launch menu
3 Restart computer for maximum functionality
Create and manage your files with the TOOL BAR
On restart, Banner Safety Controller icon will appear on your desktop
SC22-3 Safety Controller
CD
TOOL BAR
4 Double-click icon to launch PCI
CONFIGURATION
DOCUMENTS
Plug-in Terminals
(SC-TS1 & SC-TC1)
SC-XMP XM Card
USB Programming Tool
SC-XM1 External
Memory Card
Configuration
Summary
SC-USB1
USB A/B Cable
Base Model: SC22-3 Safety Controller, SC-XM1 Memory Card
I/O FILES
System Requirements
Model Number Includes:
Operating system
Windows XP, 2000, and Vista
SC22-3-S
Screw terminals
Hard drive space
100 MB (plus up to 280 MB for Microsoft .NET 2.0, if not already installed)
SC22-3-C
Clamp terminals
Third-party software
SC22-3-SU1
Screw terminals, programming tool & USB cable
Microsoft .NET 2.0 (installs with PC Interface if not already on computer)
Adobe® Reader® for Windows® 7.0 or newer
SC22-3-CU1
Clamp terminals, programming tool & USB cable
USB port
USB 1.1 or 2.0 type A port
®
®
Quickly review and access
I/O property information
with the I/O FILES
Wiring Diagram
View finished system diagrams
and summary with the
CONFIGURATION DOCUMENTS
Ladder Logic
Diagram
* Items included depend on model number.
2
GeT SeT
Name and save your configuration
Add a safety input
Set timing functions
1 Click “Systems Settings”
in the Tool Bar
1 Click “Add Safety Input” in the Tool Bar
1 Click “Safety Outputs” in the Tool Bar
2 Select a device
2 Configure output properties:
a. Select safety output
b. Select delay type
c. Specify delay time limit
d. Click “OK”
2 Enter configuration
name and click “OK”
3 Modify device properties:
a. Select device circuit type
b. Select reset logic
c. Map inputs and outputs
d. Click “OK”
3 Click “Save” to save the
configuration file
This process may be used for either
safety or non-safety input devices.
CAUTION! Thoroughly read the instruction
manual before using this product in a
safeguarding application.
3
a.
b.
a.
b.
c.
d.
Establish Status Output properties
Select “Status Outputs” from the Tool Bar
and select any of the following:
c.
d.
• Track Input
• Track Output
• System Lockout Status
• I/O Fault Status
• System Waiting for Reset
• Output Waiting for Reset
• Mute Status
ReSOuRceS
GeT GOING
Download:
SC22-3 Safety Controller
Instruction Manual
Features
• Easy-to-use Controller with fully configurable inputs
and outputs
• ISO 13849-1 Category 2, 3, or 4 and OSHA/ANSI
Control Reliability Input device hookup
• 22 Inputs for safety and non-safety input devices
Confirm your configuration
Using the SC-XM1 external memory card
Power the SC22-3 Controller, and
connect it to the PC via the USB cable
The external memory card stores one configuration and can be used to:
• 3 dual channel Safety outputs with selectable ON- and
OFF-delay
• 10 Status outputs track and signal input and output
status, mute status, lockout, fault conditions and reset
needed
• Simple configuration procedure using PC interface
(PCI) or on-board controller interface (OBI) maps each
input device to any of 3 safety outputs
• Configurations are confirmed before use, for assurance
of safety integrity
• Configurations are transferable to multiple SC22-3
Controllers
Section Contents
• Password protected
Section 1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3
• 24V dc operation
Section 2
Components and Specifications . . . . . . . . . . . . . . . . . . . Page 8
Section 3
Input Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 20
• Complies with Safety Integrity Level (SIL) 3 per
IEC 62061 and IEC 61508, and Category 4
Performance Level “e” per ISO 13849-1.
Section 4
Section 5
Section 6
Section 7
Section 8
Appendix A
1 Click “Save” to save configuration file
1
2
2 Click “Confirm” in Tool Bar
3 Enter Controller’s password
(Default password is “0000”)
• Configure a replacement Controller on the factory floor
• Clone other Controllers without the use of a PC
• Reconfigure an in-service Controller on the factory floor without the use of a PC
Controller Interface Configuration . . . . . . . . . . . . . . . . . Page 40
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . Page 50
Periodic Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 60
Troubleshooting and Maintenance. . . . . . . . . . . . . . . . . Page 70
Input Device Reference . . . . . . . . . . . . . . . . . . . . . . . . . Page 80
PCI Configuration Tutorial . . . . . . . . . . . . . . . . . . . . . . . . . Page 85
Appendix C
OBI Configuration Tutorial . . . . . . . . . . . . . . . . . . . . . . . Page 90
08/07
P/N 133487
Manual P/N 133487
Software P/N 134534
Banner Engineering
Machine Safety Online Training
Learn:
3
4 Confirm each correct input or output
parameter checkbox
PC Interface Configurations. . . . . . . . . . . . . . . . . . . . . . Page 30
Appendix B
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 95
Printed in USA
Buy:
5 Click “OK” and push
“System Reset” (or cycle power)
Buy Banner Online
4
5
1-888-373-6767
www.bannerengineering.com
SC22-3 Safety Controller System Overview
SPecIfIcATIONS
(Detailed specs available in the manual)
Safety Input Devices
Non-Safety Input Devices
CAMERA-READY LOGOTYPE OF THE UL MARK
Power
24V dc +/- 20%
400 mA max (no output loads)
5.9A (all outputs ON at maximum load)
Housing
35 mm DIN mount
IEC IP 20 rating
Plug-in terminals
Inputs
22 (safety or non-safety inputs)
Configurable for solid-state or contact-based input devices
These Marks are registered by Underwriters Laboratories Inc.
E-Stops
Light Curtains
Two-Hand Controls
Safety Outputs 3 independent, dual-channel, PNP (6 terminals)
750 mA each @ 24V dc (per output)
UL
Interlock Switches
CAMERA-READY LOGOTYPE OF THE UL LISTING MARK FOR CANADA AND THE U.S.
Manual Resets
Status Outputs 10 single-channel PNP outputs (non-safety)
0.5A max each @ 24V dc
1.0A max @ 24V dc (total for all 10 outputs)
ON/OFF Switches
These Marks are registered by Underwriters Laboratories Inc.
UL
Performance
Standards
ULApprovals
UL
C
UL
UL
C
C
Features:
UL
US LISTED
US LISTED
UL
C
UL
• 3 redundant PNP safety outputs
• Auto and manual reset
• Output delay options
• 10 status outputs
US
LISTED
UL
C
US
LISTED
US LISTED
C
The minimum height of the registered trademark symbol
shall be 3/64 of
an inch. When the overall diameter of the UL Mark is less than 3/8 of an inch,
the trademark symbol may be omitted if it is not legible to the naked eye.
• 22 input terminals for monitoring
up to 22 devices
UL
US LISTED C
SIL 3 per IEC 62061 and IEC 61508
Category 4 (PL e) per ISO 13849-1
UL
US
LISTED
UL
C
US
LISTED
RELATIVE DESIGN & PROPORTIONS OF THE UL LISTING MARK FOR CANADA AND THE U.S.
KEY TO DIMENSIONS
N
P
UL
• Category 4 (PL e) and SIL 3
safeguarding applications
M
O
UL
Q
F
C F A F
G
UL
C
G B
K
UL
J
J
P
I
I
J
K
L
M
N
0
“C” and “US”
34 units
P
56 units
Q
75 units
R
30 units
35 units
59 units
85 units
87 units
176 units
216 units
“LISTED”
T 201 units
T
US LISTED
D
E
H
L
P
I
F
LISTED
T
dIMeNSIONS
UL Mark
8 units
A
13 units
B
14 units
C
15 units
D
17 units
E
20 units
F
24 units
G
29 units
H
R
200-195S 10M/8/98
P
0
12
24
36
48
60
72
84
96
108
120
132
144
156
168
180
192
204
216
Please note:
Not all of these elements should be used together with the same UL Mark.
The word “LISTED” would only be used once — either to the right of or
below the UL Mark (as shown).
The font for all letter forms is Helvetica Condensed Black, except for
the trademark symbol , which is Helvetica Condensed Medium.
No other fonts are acceptable.
(Detailed dimensions available in the manual)
The minimum height of the registered trademark symbol
shall be 3/64 of
an inch. When the overall diameter of the UL Mark is less than 3/8 of an inch,
the trademark symbol may be omitted if it is not legible to the naked eye.
RELATIVE DESIGN & PROPORTIONS OF THE UL MARK
KEY TO DIMENSIONS
N
J
STOP
Safety Outputs
M
O
G
UL
STOP
STOP
Status Outputs
C F A F
F
G B
K
J
I
UL Mark
8 units
A
13 units
B
14 units
C
15 units
D
17 units
E
20 units
F
24 units
G
29 units
H
I
J
K
L
M
N
0
30 units
35 units
59 units
85 units
87 units
176 units35 mm
216 units112 mm
130 mm
WARNING! For Safe Use:
D
E
H
I
F
64 mm
0
12
24
36
48
60
72
84
96
108
120
132
144
156
168
180
192
204
216
131 mm
L
Although
the Banner SC22-3 Safety Controller can be used in a broad set of safeguarding
applications, IT IS The uSeR’S ReSPONSIbILITy TO:
• Read and understand the manual
• Assess what safeguarding devices and methods are appropriate for any given
machine or application
Please note:
• Create and confirm each Safety Controller configuration
The font for all letter forms is Helvetica Condensed Black, except for
• Commission
verify that
the entire
safeguarding system works as intended
the trademark
symbol , whichand
is Helvetica
Condensed
Medium.
No other fonts
are acceptable.
• Recommission
and maintain the system periodically throughout its working life
fAILuRe TO dO SO cOuLd LeAd TO SeRIOuS INjuRy OR deATh.
200-195A 20M/3/02
CAMERA-READY LOGOTYPE OF THE UL MARK
USB Cable Port
These Marks are registered by Underwriters Laboratories Inc.
COPYRIGHT © 2008 Banner Engineering Corp. All rights reserved.
Pluggable Terminal Strips
UL
DIN Rail
IMPORTANT: This document will help you get started setting up a configuration through the Safety Controller’s PC
Interface. Use of this document assumes familiarity with the pertinent safety standards and practices as outlined in
CAMERA-READY
LOGOTYPE
OF THE UL
MARK FOR CANADA AND THE U.S.
the SC22-3 instruction manual
(p/n 133487
online
atLISTING
www.bannerengineering.com
or on the accompanying CD).
External Memory Card Port
These Marks are registered by Underwriters Laboratories Inc.
Refer to the support documentation of each individual safety input or output device for full information regarding
installation, operation and connection of those devices.
LCD Display: Shows system status,
faults & required actions
UL
Push Buttons for Onboard Interface
UL
C
UL
UL
UL
C
C
UL
US LISTED
US LISTED
C
UL
Status
UL
RUN Mode
I/O Fault
TX/RX
UL
C
US
LISTED
US LISTED
C
The minimum height of the registered trademark symbol
shall be 3/64 of
an inch. When the overall diameter of the UL Mark is less than 3/8 of an inch,
the trademark symbol may be omitted if it is not legible to the naked eye.
ON
US
LISTED
APPROVALS:
SC-XM1 External Memory Card
Power
UL
US LISTED C
Refer to the SC22-3 Instruction Manual for using the Controller, the Onboard Interface, PC Interface and for in-depth
specifications, configuration, operation and troubleshooting information.
UL
US
LISTED
C
UL
US
LISTED
RELATIVE DESIGN & PROPORTIONS OF THE UL LISTING MARK FOR CANADA AND THE U.S.
KEY TO DIMENSIONS
N
P
UL
RUN Mode
M
O
UL
Q
J
F
C F A F
G
UL
C
G B
J
P
UL Mark
8 units
A
13 units
B
14 units
C
15 units
D
17 units
E
20 units
F
24 units
G
29 units
H
R
I
I
J
K
L
M
N
0
“C” and “US”
34 units
P
56 units
Q
75 units
R
30 units
35 units
59 units
85 units
87 units
176 units
216 units
“LISTED”
T 201 units
T
D
E
H
US LISTED
L
0
12
24
36
48
60
72
84
96
108
120
132
144
156
168
180
192
204
216
WARRANTY: Banner Engineering Corp. warrants its products to be free from defects for one year. Banner Engineering Corp. will repair
or replace, free of charge, any product of its manufacture found to be defective at the time it is returned to the factory during the warranty
Please note:
all of these elements of
should
be used together
with the same UL This
Mark.
period. This warranty does not cover damage or liability for the improperNot
application
Banner
products.
warranty is in lieu of any
The word “LISTED” would only be used once — either to the right of or
below the UL Mark (as shown).
other warranty either expressed or implied.
K
UL
I
F
LISTED
T
200-195S 10M/8/98
P
P
The font for all letter forms is Helvetica Condensed Black, except for
the trademark symbol , which is Helvetica Condensed Medium.
No other fonts are acceptable.
Data Transfer between PC and SC22-3
Safety Outputs
1, 2, 3
Safety Output ON
The minimum
height of the registered trademark symbol shall be 3/64 of
Safety
Output OFF
an inch. When the overall diameter of the UL Mark is less than 3/8 of an inch,
= Flashing
the
trademark
symbol
may be omitted if it is not legible
to the naked eye.
Waiting for Reset
RELATIVE DESIGN & PROPORTIONS OF THE UL MARK
Banner Engineering Corp., 9714 Tenth Avenue North, Minneapolis, MN 55441 • Phone 763.544.3164 • bannerengineering.com • email: [email protected]
05/08
P/N 133485 rev. A
SC22-3 Safety Controller
QuIck START GuIde
SC22-3 Safety Controller System Overview
SPecIfIcATIONS
(Detailed specs available in the manual)
Safety Input Devices
Non-Safety Input Devices
CAMERA-READY LOGOTYPE OF THE UL MARK
Power
24V dc +/- 20%
400 mA max (no output loads)
5.9A (all outputs ON at maximum load)
Housing
35 mm DIN mount
IEC IP 20 rating
Plug-in terminals
Inputs
22 (safety or non-safety inputs)
Configurable for solid-state or contact-based input devices
These Marks are registered by Underwriters Laboratories Inc.
E-Stops
Light Curtains
Two-Hand Controls
Safety Outputs 3 independent, dual-channel, PNP (6 terminals)
750 mA each @ 24V dc (per output)
UL
Interlock Switches
CAMERA-READY LOGOTYPE OF THE UL LISTING MARK FOR CANADA AND THE U.S.
Manual Resets
Status Outputs 10 single-channel PNP outputs (non-safety)
0.5A max each @ 24V dc
1.0A max @ 24V dc (total for all 10 outputs)
ON/OFF Switches
These Marks are registered by Underwriters Laboratories Inc.
UL
Performance
Standards
ULApprovals
UL
C
UL
UL
C
C
Features:
UL
US LISTED
US LISTED
UL
C
UL
• 3 redundant PNP safety outputs
• Auto and manual reset
• Output delay options
• 10 status outputs
US
LISTED
UL
C
US
LISTED
US LISTED
C
The minimum height of the registered trademark symbol
shall be 3/64 of
an inch. When the overall diameter of the UL Mark is less than 3/8 of an inch,
the trademark symbol may be omitted if it is not legible to the naked eye.
• 22 input terminals for monitoring
up to 22 devices
UL
US LISTED C
SIL 3 per IEC 62061 and IEC 61508
Category 4 (PL e) per ISO 13849-1
UL
US
LISTED
UL
C
US
LISTED
RELATIVE DESIGN & PROPORTIONS OF THE UL LISTING MARK FOR CANADA AND THE U.S.
KEY TO DIMENSIONS
N
P
UL
• Category 4 (PL e) and SIL 3
safeguarding applications
M
O
UL
Q
F
C F A F
G
UL
C
G B
K
UL
J
J
P
I
I
J
K
L
M
N
0
“C” and “US”
34 units
P
56 units
Q
75 units
R
30 units
35 units
59 units
85 units
87 units
176 units
216 units
“LISTED”
T 201 units
T
US LISTED
D
E
H
L
P
I
F
LISTED
T
dIMeNSIONS
UL Mark
8 units
A
13 units
B
14 units
C
15 units
D
17 units
E
20 units
F
24 units
G
29 units
H
R
200-195S 10M/8/98
P
0
12
24
36
48
60
72
84
96
108
120
132
144
156
168
180
192
204
216
Please note:
Not all of these elements should be used together with the same UL Mark.
The word “LISTED” would only be used once — either to the right of or
below the UL Mark (as shown).
The font for all letter forms is Helvetica Condensed Black, except for
the trademark symbol , which is Helvetica Condensed Medium.
No other fonts are acceptable.
(Detailed dimensions available in the manual)
The minimum height of the registered trademark symbol
shall be 3/64 of
an inch. When the overall diameter of the UL Mark is less than 3/8 of an inch,
the trademark symbol may be omitted if it is not legible to the naked eye.
RELATIVE DESIGN & PROPORTIONS OF THE UL MARK
KEY TO DIMENSIONS
N
J
STOP
Safety Outputs
M
O
G
UL
STOP
STOP
Status Outputs
C F A F
F
G B
K
J
I
UL Mark
8 units
A
13 units
B
14 units
C
15 units
D
17 units
E
20 units
F
24 units
G
29 units
H
I
J
K
L
M
N
0
30 units
35 units
59 units
85 units
87 units
176 units35 mm
216 units112 mm
130 mm
WARNING! For Safe Use:
D
E
H
I
F
64 mm
0
12
24
36
48
60
72
84
96
108
120
132
144
156
168
180
192
204
216
131 mm
L
Although
the Banner SC22-3 Safety Controller can be used in a broad set of safeguarding
applications, IT IS The uSeR’S ReSPONSIbILITy TO:
• Read and understand the manual
• Assess what safeguarding devices and methods are appropriate for any given
machine or application
Please note:
• Create and confirm each Safety Controller configuration
The font for all letter forms is Helvetica Condensed Black, except for
• Commission
verify that
the entire
safeguarding system works as intended
the trademark
symbol , whichand
is Helvetica
Condensed
Medium.
No other fonts
are acceptable.
• Recommission
and maintain the system periodically throughout its working life
fAILuRe TO dO SO cOuLd LeAd TO SeRIOuS INjuRy OR deATh.
200-195A 20M/3/02
CAMERA-READY LOGOTYPE OF THE UL MARK
USB Cable Port
These Marks are registered by Underwriters Laboratories Inc.
COPYRIGHT © 2008 Banner Engineering Corp. All rights reserved.
Pluggable Terminal Strips
UL
DIN Rail
IMPORTANT: This document will help you get started setting up a configuration through the Safety Controller’s PC
Interface. Use of this document assumes familiarity with the pertinent safety standards and practices as outlined in
CAMERA-READY
LOGOTYPE
OF THE UL
MARK FOR CANADA AND THE U.S.
the SC22-3 instruction manual
(p/n 133487
online
atLISTING
www.bannerengineering.com
or on the accompanying CD).
External Memory Card Port
These Marks are registered by Underwriters Laboratories Inc.
Refer to the support documentation of each individual safety input or output device for full information regarding
installation, operation and connection of those devices.
LCD Display: Shows system status,
faults & required actions
UL
Push Buttons for Onboard Interface
UL
C
UL
UL
UL
C
C
UL
US LISTED
US LISTED
C
UL
Status
UL
RUN Mode
I/O Fault
TX/RX
UL
C
US
LISTED
US LISTED
C
The minimum height of the registered trademark symbol
shall be 3/64 of
an inch. When the overall diameter of the UL Mark is less than 3/8 of an inch,
the trademark symbol may be omitted if it is not legible to the naked eye.
ON
US
LISTED
APPROVALS:
SC-XM1 External Memory Card
Power
UL
US LISTED C
Refer to the SC22-3 Instruction Manual for using the Controller, the Onboard Interface, PC Interface and for in-depth
specifications, configuration, operation and troubleshooting information.
UL
US
LISTED
C
UL
US
LISTED
RELATIVE DESIGN & PROPORTIONS OF THE UL LISTING MARK FOR CANADA AND THE U.S.
KEY TO DIMENSIONS
N
P
UL
RUN Mode
M
O
UL
Q
J
F
C F A F
G
UL
C
G B
J
P
UL Mark
8 units
A
13 units
B
14 units
C
15 units
D
17 units
E
20 units
F
24 units
G
29 units
H
R
I
I
J
K
L
M
N
0
“C” and “US”
34 units
P
56 units
Q
75 units
R
30 units
35 units
59 units
85 units
87 units
176 units
216 units
“LISTED”
T 201 units
T
D
E
H
US LISTED
L
0
12
24
36
48
60
72
84
96
108
120
132
144
156
168
180
192
204
216
WARRANTY: Banner Engineering Corp. warrants its products to be free from defects for one year. Banner Engineering Corp. will repair
or replace, free of charge, any product of its manufacture found to be defective at the time it is returned to the factory during the warranty
Please note:
all of these elements of
should
be used together
with the same UL This
Mark.
period. This warranty does not cover damage or liability for the improperNot
application
Banner
products.
warranty is in lieu of any
The word “LISTED” would only be used once — either to the right of or
below the UL Mark (as shown).
other warranty either expressed or implied.
K
UL
I
F
LISTED
T
200-195S 10M/8/98
P
P
The font for all letter forms is Helvetica Condensed Black, except for
the trademark symbol , which is Helvetica Condensed Medium.
No other fonts are acceptable.
Data Transfer between PC and SC22-3
Safety Outputs
1, 2, 3
Safety Output ON
The minimum
height of the registered trademark symbol shall be 3/64 of
Safety
Output OFF
an inch. When the overall diameter of the UL Mark is less than 3/8 of an inch,
= Flashing
the
trademark
symbol
may be omitted if it is not legible
to the naked eye.
Waiting for Reset
RELATIVE DESIGN & PROPORTIONS OF THE UL MARK
Banner Engineering Corp., 9714 Tenth Avenue North, Minneapolis, MN 55441 • Phone 763.544.3164 • bannerengineering.com • email: [email protected]
05/08
P/N 133485 rev. A
SC22-3 Safety Controller
QuIck START GuIde
1
GeT STARTed
This QUICK START GUIDE will help you:
• Install the SC22-3 PC Interface (PCI) software
• Configure your application with the PCI
• Confirm your configuration
Review the PC Interface screen
Install the software
Take these items out of the kit*
1 Insert CD into computer CD drive
2 To install: run setup.exe, or click “Install Software” on launch menu
3 Restart computer for maximum functionality
Create and manage your files with the TOOL BAR
On restart, Banner Safety Controller icon will appear on your desktop
SC22-3 Safety Controller
CD
TOOL BAR
4 Double-click icon to launch PCI
CONFIGURATION
DOCUMENTS
Plug-in Terminals
(SC-TS1 & SC-TC1)
SC-XMP XM Card
USB Programming Tool
SC-XM1 External
Memory Card
Configuration
Summary
SC-USB1
USB A/B Cable
Base Model: SC22-3 Safety Controller, SC-XM1 Memory Card
I/O FILES
System Requirements
Model Number Includes:
Operating system
Windows XP, 2000, and Vista
SC22-3-S
Screw terminals
Hard drive space
100 MB (plus up to 280 MB for Microsoft .NET 2.0, if not already installed)
SC22-3-C
Clamp terminals
Third-party software
SC22-3-SU1
Screw terminals, programming tool & USB cable
Microsoft .NET 2.0 (installs with PC Interface if not already on computer)
Adobe® Reader® for Windows® 7.0 or newer
SC22-3-CU1
Clamp terminals, programming tool & USB cable
USB port
USB 1.1 or 2.0 type A port
®
®
Quickly review and access
I/O property information
with the I/O FILES
Wiring Diagram
View finished system diagrams
and summary with the
CONFIGURATION DOCUMENTS
Ladder Logic
Diagram
* Items included depend on model number.
2
GeT SeT
Name and save your configuration
Add a safety input
Set timing functions
1 Click “Systems Settings”
in the Tool Bar
1 Click “Add Safety Input” in the Tool Bar
1 Click “Safety Outputs” in the Tool Bar
2 Select a device
2 Configure output properties:
a. Select safety output
b. Select delay type
c. Specify delay time limit
d. Click “OK”
2 Enter configuration
name and click “OK”
3 Modify device properties:
a. Select device circuit type
b. Select reset logic
c. Map inputs and outputs
d. Click “OK”
3 Click “Save” to save the
configuration file
This process may be used for either
safety or non-safety input devices.
CAUTION! Thoroughly read the instruction
manual before using this product in a
safeguarding application.
3
a.
b.
a.
b.
c.
d.
Establish Status Output properties
Select “Status Outputs” from the Tool Bar
and select any of the following:
c.
d.
• Track Input
• Track Output
• System Lockout Status
• I/O Fault Status
• System Waiting for Reset
• Output Waiting for Reset
• Mute Status
ReSOuRceS
GeT GOING
Download:
SC22-3 Safety Controller
Instruction Manual
Features
• Easy-to-use Controller with fully configurable inputs
and outputs
• ISO 13849-1 Category 2, 3, or 4 and OSHA/ANSI
Control Reliability Input device hookup
• 22 Inputs for safety and non-safety input devices
Confirm your configuration
Using the SC-XM1 external memory card
Power the SC22-3 Controller, and
connect it to the PC via the USB cable
The external memory card stores one configuration and can be used to:
• 3 dual channel Safety outputs with selectable ON- and
OFF-delay
• 10 Status outputs track and signal input and output
status, mute status, lockout, fault conditions and reset
needed
• Simple configuration procedure using PC interface
(PCI) or on-board controller interface (OBI) maps each
input device to any of 3 safety outputs
• Configurations are confirmed before use, for assurance
of safety integrity
• Configurations are transferable to multiple SC22-3
Controllers
Section Contents
• Password protected
Section 1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3
• 24V dc operation
Section 2
Components and Specifications . . . . . . . . . . . . . . . . . . . Page 8
Section 3
Input Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 20
• Complies with Safety Integrity Level (SIL) 3 per
IEC 62061 and IEC 61508, and Category 4
Performance Level “e” per ISO 13849-1.
Section 4
Section 5
Section 6
Section 7
Section 8
Appendix A
1 Click “Save” to save configuration file
1
2
2 Click “Confirm” in Tool Bar
3 Enter Controller’s password
(Default password is “0000”)
• Configure a replacement Controller on the factory floor
• Clone other Controllers without the use of a PC
• Reconfigure an in-service Controller on the factory floor without the use of a PC
Controller Interface Configuration . . . . . . . . . . . . . . . . . Page 40
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . Page 50
Periodic Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 60
Troubleshooting and Maintenance. . . . . . . . . . . . . . . . . Page 70
Input Device Reference . . . . . . . . . . . . . . . . . . . . . . . . . Page 80
PCI Configuration Tutorial . . . . . . . . . . . . . . . . . . . . . . . . . Page 85
Appendix C
OBI Configuration Tutorial . . . . . . . . . . . . . . . . . . . . . . . Page 90
08/07
P/N 133487
Manual P/N 133487
Software P/N 134534
Banner Engineering
Machine Safety Online Training
Learn:
3
4 Confirm each correct input or output
parameter checkbox
PC Interface Configurations. . . . . . . . . . . . . . . . . . . . . . Page 30
Appendix B
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 95
Printed in USA
Buy:
5 Click “OK” and push
“System Reset” (or cycle power)
Buy Banner Online
4
5
1-888-373-6767
www.bannerengineering.com
SC22-3 Safety Controller System Overview
SPecIfIcATIONS
(Detailed specs available in the manual)
Safety Input Devices
Non-Safety Input Devices
CAMERA-READY LOGOTYPE OF THE UL MARK
Power
24V dc +/- 20%
400 mA max (no output loads)
5.9A (all outputs ON at maximum load)
Housing
35 mm DIN mount
IEC IP 20 rating
Plug-in terminals
Inputs
22 (safety or non-safety inputs)
Configurable for solid-state or contact-based input devices
These Marks are registered by Underwriters Laboratories Inc.
E-Stops
Light Curtains
Two-Hand Controls
Safety Outputs 3 independent, dual-channel, PNP (6 terminals)
750 mA each @ 24V dc (per output)
UL
Interlock Switches
CAMERA-READY LOGOTYPE OF THE UL LISTING MARK FOR CANADA AND THE U.S.
Manual Resets
Status Outputs 10 single-channel PNP outputs (non-safety)
0.5A max each @ 24V dc
1.0A max @ 24V dc (total for all 10 outputs)
ON/OFF Switches
These Marks are registered by Underwriters Laboratories Inc.
UL
Performance
Standards
ULApprovals
UL
C
UL
UL
C
C
Features:
UL
US LISTED
US LISTED
UL
C
UL
• 3 redundant PNP safety outputs
• Auto and manual reset
• Output delay options
• 10 status outputs
US
LISTED
UL
C
US
LISTED
US LISTED
C
The minimum height of the registered trademark symbol
shall be 3/64 of
an inch. When the overall diameter of the UL Mark is less than 3/8 of an inch,
the trademark symbol may be omitted if it is not legible to the naked eye.
• 22 input terminals for monitoring
up to 22 devices
UL
US LISTED C
SIL 3 per IEC 62061 and IEC 61508
Category 4 (PL e) per ISO 13849-1
UL
US
LISTED
UL
C
US
LISTED
RELATIVE DESIGN & PROPORTIONS OF THE UL LISTING MARK FOR CANADA AND THE U.S.
KEY TO DIMENSIONS
N
P
UL
• Category 4 (PL e) and SIL 3
safeguarding applications
M
O
UL
Q
F
C F A F
G
UL
C
G B
K
UL
J
J
P
I
I
J
K
L
M
N
0
“C” and “US”
34 units
P
56 units
Q
75 units
R
30 units
35 units
59 units
85 units
87 units
176 units
216 units
“LISTED”
T 201 units
T
US LISTED
D
E
H
L
P
I
F
LISTED
T
dIMeNSIONS
UL Mark
8 units
A
13 units
B
14 units
C
15 units
D
17 units
E
20 units
F
24 units
G
29 units
H
R
200-195S 10M/8/98
P
0
12
24
36
48
60
72
84
96
108
120
132
144
156
168
180
192
204
216
Please note:
Not all of these elements should be used together with the same UL Mark.
The word “LISTED” would only be used once — either to the right of or
below the UL Mark (as shown).
The font for all letter forms is Helvetica Condensed Black, except for
the trademark symbol , which is Helvetica Condensed Medium.
No other fonts are acceptable.
(Detailed dimensions available in the manual)
The minimum height of the registered trademark symbol
shall be 3/64 of
an inch. When the overall diameter of the UL Mark is less than 3/8 of an inch,
the trademark symbol may be omitted if it is not legible to the naked eye.
RELATIVE DESIGN & PROPORTIONS OF THE UL MARK
KEY TO DIMENSIONS
N
J
STOP
Safety Outputs
M
O
G
UL
STOP
STOP
Status Outputs
C F A F
F
G B
K
J
I
UL Mark
8 units
A
13 units
B
14 units
C
15 units
D
17 units
E
20 units
F
24 units
G
29 units
H
I
J
K
L
M
N
0
30 units
35 units
59 units
85 units
87 units
176 units35 mm
216 units112 mm
130 mm
WARNING! For Safe Use:
D
E
H
I
F
64 mm
0
12
24
36
48
60
72
84
96
108
120
132
144
156
168
180
192
204
216
131 mm
L
Although
the Banner SC22-3 Safety Controller can be used in a broad set of safeguarding
applications, IT IS The uSeR’S ReSPONSIbILITy TO:
• Read and understand the manual
• Assess what safeguarding devices and methods are appropriate for any given
machine or application
Please note:
• Create and confirm each Safety Controller configuration
The font for all letter forms is Helvetica Condensed Black, except for
• Commission
verify that
the entire
safeguarding system works as intended
the trademark
symbol , whichand
is Helvetica
Condensed
Medium.
No other fonts
are acceptable.
• Recommission
and maintain the system periodically throughout its working life
fAILuRe TO dO SO cOuLd LeAd TO SeRIOuS INjuRy OR deATh.
200-195A 20M/3/02
CAMERA-READY LOGOTYPE OF THE UL MARK
USB Cable Port
These Marks are registered by Underwriters Laboratories Inc.
COPYRIGHT © 2008 Banner Engineering Corp. All rights reserved.
Pluggable Terminal Strips
UL
DIN Rail
IMPORTANT: This document will help you get started setting up a configuration through the Safety Controller’s PC
Interface. Use of this document assumes familiarity with the pertinent safety standards and practices as outlined in
CAMERA-READY
LOGOTYPE
OF THE UL
MARK FOR CANADA AND THE U.S.
the SC22-3 instruction manual
(p/n 133487
online
atLISTING
www.bannerengineering.com
or on the accompanying CD).
External Memory Card Port
These Marks are registered by Underwriters Laboratories Inc.
Refer to the support documentation of each individual safety input or output device for full information regarding
installation, operation and connection of those devices.
LCD Display: Shows system status,
faults & required actions
UL
Push Buttons for Onboard Interface
UL
C
UL
UL
UL
C
C
UL
US LISTED
US LISTED
C
UL
Status
UL
RUN Mode
I/O Fault
TX/RX
UL
C
US
LISTED
US LISTED
C
The minimum height of the registered trademark symbol
shall be 3/64 of
an inch. When the overall diameter of the UL Mark is less than 3/8 of an inch,
the trademark symbol may be omitted if it is not legible to the naked eye.
ON
US
LISTED
APPROVALS:
SC-XM1 External Memory Card
Power
UL
US LISTED C
Refer to the SC22-3 Instruction Manual for using the Controller, the Onboard Interface, PC Interface and for in-depth
specifications, configuration, operation and troubleshooting information.
UL
US
LISTED
C
UL
US
LISTED
RELATIVE DESIGN & PROPORTIONS OF THE UL LISTING MARK FOR CANADA AND THE U.S.
KEY TO DIMENSIONS
N
P
UL
RUN Mode
M
O
UL
Q
J
F
C F A F
G
UL
C
G B
J
P
UL Mark
8 units
A
13 units
B
14 units
C
15 units
D
17 units
E
20 units
F
24 units
G
29 units
H
R
I
I
J
K
L
M
N
0
“C” and “US”
34 units
P
56 units
Q
75 units
R
30 units
35 units
59 units
85 units
87 units
176 units
216 units
“LISTED”
T 201 units
T
D
E
H
US LISTED
L
0
12
24
36
48
60
72
84
96
108
120
132
144
156
168
180
192
204
216
WARRANTY: Banner Engineering Corp. warrants its products to be free from defects for one year. Banner Engineering Corp. will repair
or replace, free of charge, any product of its manufacture found to be defective at the time it is returned to the factory during the warranty
Please note:
all of these elements of
should
be used together
with the same UL This
Mark.
period. This warranty does not cover damage or liability for the improperNot
application
Banner
products.
warranty is in lieu of any
The word “LISTED” would only be used once — either to the right of or
below the UL Mark (as shown).
other warranty either expressed or implied.
K
UL
I
F
LISTED
T
200-195S 10M/8/98
P
P
The font for all letter forms is Helvetica Condensed Black, except for
the trademark symbol , which is Helvetica Condensed Medium.
No other fonts are acceptable.
Data Transfer between PC and SC22-3
Safety Outputs
1, 2, 3
Safety Output ON
The minimum
height of the registered trademark symbol shall be 3/64 of
Safety
Output OFF
an inch. When the overall diameter of the UL Mark is less than 3/8 of an inch,
= Flashing
the
trademark
symbol
may be omitted if it is not legible
to the naked eye.
Waiting for Reset
RELATIVE DESIGN & PROPORTIONS OF THE UL MARK
Banner Engineering Corp., 9714 Tenth Avenue North, Minneapolis, MN 55441 • Phone 763.544.3164 • bannerengineering.com • email: [email protected]
05/08
P/N 133485 rev. A
SC22-3 Safety Controller
QuIck START GuIde
SC22-3 Safety Controller System Overview
SPecIfIcATIONS
(Detailed specs available in the manual)
Safety Input Devices
Non-Safety Input Devices
CAMERA-READY LOGOTYPE OF THE UL MARK
Power
24V dc +/- 20%
400 mA max (no output loads)
5.9A (all outputs ON at maximum load)
Housing
35 mm DIN mount
IEC IP 20 rating
Plug-in terminals
Inputs
22 (safety or non-safety inputs)
Configurable for solid-state or contact-based input devices
These Marks are registered by Underwriters Laboratories Inc.
E-Stops
Light Curtains
Two-Hand Controls
Safety Outputs 3 independent, dual-channel, PNP (6 terminals)
750 mA each @ 24V dc (per output)
UL
Interlock Switches
CAMERA-READY LOGOTYPE OF THE UL LISTING MARK FOR CANADA AND THE U.S.
Manual Resets
Status Outputs 10 single-channel PNP outputs (non-safety)
0.5A max each @ 24V dc
1.0A max @ 24V dc (total for all 10 outputs)
ON/OFF Switches
These Marks are registered by Underwriters Laboratories Inc.
UL
Performance
Standards
ULApprovals
UL
C
UL
UL
C
C
Features:
UL
US LISTED
US LISTED
UL
C
UL
• 3 redundant PNP safety outputs
• Auto and manual reset
• Output delay options
• 10 status outputs
US
LISTED
UL
C
US
LISTED
US LISTED
C
The minimum height of the registered trademark symbol
shall be 3/64 of
an inch. When the overall diameter of the UL Mark is less than 3/8 of an inch,
the trademark symbol may be omitted if it is not legible to the naked eye.
• 22 input terminals for monitoring
up to 22 devices
UL
US LISTED C
SIL 3 per IEC 62061 and IEC 61508
Category 4 (PL e) per ISO 13849-1
UL
US
LISTED
UL
C
US
LISTED
RELATIVE DESIGN & PROPORTIONS OF THE UL LISTING MARK FOR CANADA AND THE U.S.
KEY TO DIMENSIONS
N
P
UL
• Category 4 (PL e) and SIL 3
safeguarding applications
M
O
UL
Q
F
C F A F
G
UL
C
G B
K
UL
J
J
P
I
I
J
K
L
M
N
0
“C” and “US”
34 units
P
56 units
Q
75 units
R
30 units
35 units
59 units
85 units
87 units
176 units
216 units
“LISTED”
T 201 units
T
US LISTED
D
E
H
L
P
I
F
LISTED
T
dIMeNSIONS
UL Mark
8 units
A
13 units
B
14 units
C
15 units
D
17 units
E
20 units
F
24 units
G
29 units
H
R
200-195S 10M/8/98
P
0
12
24
36
48
60
72
84
96
108
120
132
144
156
168
180
192
204
216
Please note:
Not all of these elements should be used together with the same UL Mark.
The word “LISTED” would only be used once — either to the right of or
below the UL Mark (as shown).
The font for all letter forms is Helvetica Condensed Black, except for
the trademark symbol , which is Helvetica Condensed Medium.
No other fonts are acceptable.
(Detailed dimensions available in the manual)
The minimum height of the registered trademark symbol
shall be 3/64 of
an inch. When the overall diameter of the UL Mark is less than 3/8 of an inch,
the trademark symbol may be omitted if it is not legible to the naked eye.
RELATIVE DESIGN & PROPORTIONS OF THE UL MARK
KEY TO DIMENSIONS
N
J
STOP
Safety Outputs
M
O
G
UL
STOP
STOP
Status Outputs
C F A F
F
G B
K
J
I
UL Mark
8 units
A
13 units
B
14 units
C
15 units
D
17 units
E
20 units
F
24 units
G
29 units
H
I
J
K
L
M
N
0
30 units
35 units
59 units
85 units
87 units
176 units35 mm
216 units112 mm
130 mm
WARNING! For Safe Use:
D
E
H
I
F
64 mm
0
12
24
36
48
60
72
84
96
108
120
132
144
156
168
180
192
204
216
131 mm
L
Although
the Banner SC22-3 Safety Controller can be used in a broad set of safeguarding
applications, IT IS The uSeR’S ReSPONSIbILITy TO:
• Read and understand the manual
• Assess what safeguarding devices and methods are appropriate for any given
machine or application
Please note:
• Create and confirm each Safety Controller configuration
The font for all letter forms is Helvetica Condensed Black, except for
• Commission
verify that
the entire
safeguarding system works as intended
the trademark
symbol , whichand
is Helvetica
Condensed
Medium.
No other fonts
are acceptable.
• Recommission
and maintain the system periodically throughout its working life
fAILuRe TO dO SO cOuLd LeAd TO SeRIOuS INjuRy OR deATh.
200-195A 20M/3/02
CAMERA-READY LOGOTYPE OF THE UL MARK
USB Cable Port
These Marks are registered by Underwriters Laboratories Inc.
COPYRIGHT © 2008 Banner Engineering Corp. All rights reserved.
Pluggable Terminal Strips
UL
DIN Rail
IMPORTANT: This document will help you get started setting up a configuration through the Safety Controller’s PC
Interface. Use of this document assumes familiarity with the pertinent safety standards and practices as outlined in
CAMERA-READY
LOGOTYPE
OF THE UL
MARK FOR CANADA AND THE U.S.
the SC22-3 instruction manual
(p/n 133487
online
atLISTING
www.bannerengineering.com
or on the accompanying CD).
External Memory Card Port
These Marks are registered by Underwriters Laboratories Inc.
Refer to the support documentation of each individual safety input or output device for full information regarding
installation, operation and connection of those devices.
LCD Display: Shows system status,
faults & required actions
UL
Push Buttons for Onboard Interface
UL
C
UL
UL
UL
C
C
UL
US LISTED
US LISTED
C
UL
Status
UL
RUN Mode
I/O Fault
TX/RX
UL
C
US
LISTED
US LISTED
C
The minimum height of the registered trademark symbol
shall be 3/64 of
an inch. When the overall diameter of the UL Mark is less than 3/8 of an inch,
the trademark symbol may be omitted if it is not legible to the naked eye.
ON
US
LISTED
APPROVALS:
SC-XM1 External Memory Card
Power
UL
US LISTED C
Refer to the SC22-3 Instruction Manual for using the Controller, the Onboard Interface, PC Interface and for in-depth
specifications, configuration, operation and troubleshooting information.
UL
US
LISTED
C
UL
US
LISTED
RELATIVE DESIGN & PROPORTIONS OF THE UL LISTING MARK FOR CANADA AND THE U.S.
KEY TO DIMENSIONS
N
P
UL
RUN Mode
M
O
UL
Q
J
F
C F A F
G
UL
C
G B
J
P
UL Mark
8 units
A
13 units
B
14 units
C
15 units
D
17 units
E
20 units
F
24 units
G
29 units
H
R
I
I
J
K
L
M
N
0
“C” and “US”
34 units
P
56 units
Q
75 units
R
30 units
35 units
59 units
85 units
87 units
176 units
216 units
“LISTED”
T 201 units
T
D
E
H
US LISTED
L
0
12
24
36
48
60
72
84
96
108
120
132
144
156
168
180
192
204
216
WARRANTY: Banner Engineering Corp. warrants its products to be free from defects for one year. Banner Engineering Corp. will repair
or replace, free of charge, any product of its manufacture found to be defective at the time it is returned to the factory during the warranty
Please note:
all of these elements of
should
be used together
with the same UL This
Mark.
period. This warranty does not cover damage or liability for the improperNot
application
Banner
products.
warranty is in lieu of any
The word “LISTED” would only be used once — either to the right of or
below the UL Mark (as shown).
other warranty either expressed or implied.
K
UL
I
F
LISTED
T
200-195S 10M/8/98
P
P
The font for all letter forms is Helvetica Condensed Black, except for
the trademark symbol , which is Helvetica Condensed Medium.
No other fonts are acceptable.
Data Transfer between PC and SC22-3
Safety Outputs
1, 2, 3
Safety Output ON
The minimum
height of the registered trademark symbol shall be 3/64 of
Safety
Output OFF
an inch. When the overall diameter of the UL Mark is less than 3/8 of an inch,
= Flashing
the
trademark
symbol
may be omitted if it is not legible
to the naked eye.
Waiting for Reset
RELATIVE DESIGN & PROPORTIONS OF THE UL MARK
Banner Engineering Corp., 9714 Tenth Avenue North, Minneapolis, MN 55441 • Phone 763.544.3164 • bannerengineering.com • email: [email protected]
05/08
P/N 133485 rev. A
SC22-3 Safety Controller
QuIck START GuIde