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[00]COVER.fm 1 ページ 2004年4月27日 火曜日 午後6時32分 CODE : 00ZARF14//A1E AR-F14 DIGITAL COPIER MULTIFUNCTIONAL SYSTEM OPTIONS FINISHER PUNCH UNIT MODEL AR-F14 AR-PN1 CONTENTS [1] INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1 [2] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . . 2 - 1 [3] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 3 - 1 [4] OPERATIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1 [5] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . 5 - 1 [6] MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1 [7] MACHINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1 [8] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1 [9] TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1 [10] SIMULATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 1 [11] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 1 Parts marked with “ “ are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set. SHARP CORPORATION This document has been published to be used for after sales service only. The contents are subject to change without notice. [co]CONTENTS.fm 1 ページ 2004年4月19日 月曜日 午後1時43分 CONTENTS [1] INTRODUCTION [6] MAINTENANCE 1. Product outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1. Maintenance System Table . . . . . . . . . . . . . . . . . . . . . . 6-1 2. Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 2. Discarding punch waste (when a punch unit is installed) . . 6-1 3. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 4. Consumable parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 [2] EXTERNAL VIEWS AND INTERNAL STRUCTURES [7] MACHINE OPERATION 1. Staple sort mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 1. External view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2. Setup by the printer driver. . . . . . . . . . . . . . . . . . . . . . . 7-2 2. Internal structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 3. Using the saddle stitch finisher functions in copy mode . . 7-2 3. Finisher and saddle section . . . . . . . . . . . . . . . . . . . . . 2-2 4. Interface transport section . . . . . . . . . . . . . . . . . . . . . . 2-3 5. Puncher section (AR-PN1) . . . . . . . . . . . . . . . . . . . . . . 2-3 [3] UNPACKING AND INSTALLATION 1. AR-F14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 2. AR-PN1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 [4] OPERATIONAL DESCRIPTION 1. Basic Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 2. Feed/Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 [8] ADJUSTMENTS 1. Finisher/saddle unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 2. Puncher unit (option). . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 [9] TROUBLE SHOOTING 1. Outline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 2. Trouble code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 3. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2 [10] SIMULATIONS 3. Stapling Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 1. Finisher/Saddle unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 4. Delivery Tray Operation . . . . . . . . . . . . . . . . . . . . . . . . 4-10 2. Puncher unit (option). . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 5. Saddle Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 6. Puncher Unit (option) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 7. Detecting Jams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16 8. Power Supply System. . . . . . . . . . . . . . . . . . . . . . . . . . 4-18 [5] DISASSEMBLY AND ASSEMBLY 1. Finisher Saddle Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 2. puncher Unit (option) . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17 [11] ELECTRICAL SECTION 1. LEDs and Check Pins by PCB . . . . . . . . . . . . . . . . . . . 11-1 2. Wiring diagram (AR-F14) . . . . . . . . . . . . . . . . . . . . . . . 11-2 3. Wiring diagram (AR-PN1) . . . . . . . . . . . . . . . . . . . . . . . 11-4 [01]INTRODUCTION.fm 1 ページ 2004年4月28日 水曜日 午後4時59分 [1] INTRODUCTION 1. Product outline This unit is installed to the following machines to perform the after-process of output paper from a copier, or a fax machine. 1) Employment of the through-type stapler Employment of the through-type stapler allows to make saddle stitch by one stapler. 2) 3 kinds of auto staple functions There are 3 staple positions available. (One position in the front, one position at the back, 2 positions at the center) 3) Saddle stitch function Up to 10 sheets of paper can be stapled at the center and folded into two and discharged. 4) Punch function (Option) By installation of a puncher unit, paper can be punched to make holes for a binder. (Applicable for 64 - 128g/m². OHP films cannot be used.) Applicable models AR-M237 / M277, AR-M236 / M276 2. Configuration 1. When installing this machine, the exclusive-use table (large) or the exclusive-use table (small) + the multi-stage paper feed unit (AR-D21 or AR-D22) must be attached to in advance. 2. This unit cannot be installed with the following units: •Finisher (AR-FN5N) 3. Specifications A. AR-F14 (1) Basic specifications Type Transport speed Transport reference Tray type Upper tray (Number of trays) Lower tray Paper exit direction Paper exit paper size Console type finisher 23/26/27 ppm Center reference Lift-up/down offset tray Book tray for saddle stitch Face down A3, B4, A4, A4R, B5, B5R, A5, 11" x 17", 8.5" x 14", 8.5" x 13", A5/Invoice R inhibited A5/Invoice horizontal allowed 8.5" x 11", 8.5" x 11"R, 5.5" x 8.5" Power consumption 60W or below Power source Supplied from the machine power (DC24V, 2.5A) External dimensions (W x D x H) 661 x 603 x 1016 (mm) Occupying dimensions (W x D) 712 x 603 (mm) Weight About 38kg (2) Finishing section Capacity of paper exit and load Non-staple *1,000 sheets (Small size) 500 sheets (Large size) Staple sort *30 sheets * Equivalent to 64g/m² of paper Max 1,000 sheets (Small size) 500 sheets: (Large size) Less than 1,000 sheets and less than 30 copies depending on the use environment and paper curl. Large size A3, B4, 11" x 17", 8.5" x 14", 8.5" x 13" Small size A4R, B5, B5R, A5, 8.5" x 11", 8.5" x 11"R, 5.5" x 8.5"R Offset function Provided Paper size which A3, B4, A4, A4R, B5, B5R, can be stapled 11" x 17", 8.5" x 14", 8.5" x 13", 8.5" x 11", 8.5" x 11"R Kinds and Normal paper 60 - 128g/m² (16 - 34lbs) weights of paper Index paper 176g/m² (47lbs) to be discharged Cover paper 200 g/m² (54lbs) Quantity of paper 50 sheets to be stapled (Small size, 128g/m² x 2 + 80g/m² x 48) (Max.) 25 sheets (Large size, 80g/m² x 25) Large size A3, B4, 11" x 17", 8.5" x 14", 8.5" x 13" Small size A4, A4R, 8.5" x 11", 8.5" x 11"R, B5, B5R Stapling 3 kinds (One in the front, one at the back: two positions) two positions A3, B4, 11" x 17", 8.5" x 14", 8.5" x 13", A4, 8.5" x 11", B5, B5R one at the back A3, B4, A4, A4R, B5, B5R one in the front 11" x 17", 8.5" x 14", 8.5" x 13", 8.5" x 11", 8.5" x 11"R, B5, B5R Staple supply Staple cartridge replacement Staple detection Staple empty Provided detection Cartridge Provided empty detection Staple jam Provided detection (3) Saddle stitch section Stapling type Stapling position Weight of paper applicable for saddle stitch Paper size Center stapling: Center folding 120mm pitch from the paper center A3, A4R, B4, 11" x 17", 8.5" x 11"R 64 - 80g/m² (Cover: 64 - 128g/m²) Book tray stacking type Fixed Quantity of paper to be stapled 10 sets (6 - 10 pages) 20 sets (1 - 5 pages)(80g/m²) B. AR-PN1 Type No. of punch holes Size of paper applicable for punching Punch unit AR-PN1A AR-PN1B AR-PN1C AR-PN1D 2 holes 2 / 3holes 4 holes 4 holes Max. A3, Min. B5R 4. Consumable parts Name Content Life Staple cartridge Staple cartridge x 3 5000 x 3 AR-F14/PN1 INTRODUCTION 1-1 Product name AR-SC2 Remark [02]EXTERNALVIEWS.fm 1 ページ 2004年4月19日 月曜日 午後1時36分 [2] EXTERNAL VIEWS AND INTERNAL STRUCTURES 1. External view [1] [2] [3] [4] [5] [6] B. Saddle section Stapler compiler Top cover Stapler section Front cover Saddle stitch tray Offset tray [1] [1] [2] [3] [4] [5] [6] A. Finisher section [3] [2] [3] [4] [5] Fig. F01-301-02 2. Internal structure [1] [2] [4] [5] [6] [7] Book making stopper Book making tray Bundle transport roller Book making exit roller Paper folding roller Paper pushing plate C. Puncher section (Option) [1] [2] [3] [4] Fig. F01-301-03 [1] [2] [3] [4] Dice Cam Punch Punch dust box D. Interface transport section [1] [8] [9] [10] [2] [11] Fig. F01-301-01 [1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] Paper exit tray Alignment plate (Front, back) Paddle Paper exit roller Process tray stopper Transport roller Puncher section (Option) Paper exit belt Bundle exit roller Stapler Saddle section Fig. F01-301-04 [1] [2] Interface transport medium roller Interface transport drive roller AR-F14/PN1 EXTERNAL VIEWS AND INTERNAL STRUCTURES 2-1 [6] [02]EXTERNALVIEWS.fm 2 ページ 2004年4月19日 月曜日 午後1時36分 3. Finisher and saddle section Code A. Sensor SSS FE Name Active condition LE Lift lock sensor SHPS Slide home position sensor Stapler stapling HP : "L" SPS Self prime sensor Cartridge staple detected : "L" SS Staple sensor Stapler cartridge detected : "L" FJHPS FDSW LE TCS FDS JS FES STHPS SPS SS Stapler HP : "H" STHPS Stapler home position sensor LLLS FDS Front door sensor Front cover open : "H" TCS Upper cover sensor Upper cover open : "H" FDSW Front door switch Front door closed : "H" JS Joint switch Printer connected : "H" SSS Stapler safety switch Oscillation guide closed : "H" SHPS Remark B. Motor and PWB RJHPS ULS ARHPS PHPS OBHPS O FRHPS FPM ES FFM FFC SLS BES FSM AS FPS FHPS Fig. F05-201-01 Code Name Active condition ES Entry sensor Paper detected : "H" PHPS Paddle home position sensor Paddle HP : "H" ARHPS Bundle roller home position sensor FJHPS Remark FAM FRJM FFJM Oscillation guide HP : "H" [1] Alignment home position Alignment tray (F) sensor (front) HP : "H" RJHPS Alignment home position Alignment tray (R) sensor (rear) HP : "H" AS Alignment tray sensor FLM Paper detected : "H" OBHPS Exit belt home position sensor Paper exit belt HP : "H" BES Tray paper sensor Tray paper detected : "H" SLS Paper level sensor Paper detected : "H" FPS Bookbinding position sensor Paper detected : "L" FHPS Bookbinding home position sensor Folding operation HP : "L" FRHPS Bookbinding roller HP sensor Bundle transport roller HP : "H" FES Paper detected : "H" Bookbinding paper sensor FFSM FE Bookbinding clock sensor ULS Lift upper sensor Tray upper limit detected : "H" LLLS Lift lower sensor Tray lower limit detected : "H" Fig. F05-201-02 Code Name Active condition FFM Transport motor Paper transport FPM Paddle motor Oscillation guide drive, paper exit to offset tray FAM Bundle exit motor Paper exit operation FFJM Alignment motor (front) Alignment plate (F) drive FRJM Alignment motor (rear) Alignment plate (R) drive FLM Shift motor Paper exit tray up/down FFSM Stapler/Fold motor Stapling/paper folding FSM Slide motor Staple unit sliding AR-F14/PN1 EXTERNAL VIEWS AND INTERNAL STRUCTURES 2-2 Remark [02]EXTERNALVIEWS.fm 3 ページ 2004年4月19日 月曜日 午後1時36分 4. Interface transport section B. Motor FPNM FJOS FJM FJES FPSM FJCS A. Sensor Code / Brevity Code Name Active condition Remark FJOS Interface transport unit paper exit sensor Paper detection: [L] FJES Interface transport unit paper entry sensor Paper detection: [L] FJCS Interface transport unit cover sensor Cover open: [L] Fig. F05-202-02 Code B. Motor Active condition Remark Punch drive FPSM Punch side motor Punch slide unit transverse move C. PWB Code / Brevity Code FJM Name FPNM Punch motor Name Active condition Remark Interface transport motor Paper transport [1] 5. Puncher section (AR-PN1) A. Sensor [4] [2] PE [3] Punch Home Position PSHPS [5] Fig. F05-202-03 Code Fig. F05-202-01 Code Name Active condition Punch home position Punch HP sensor detected:"L" PSHPS Punch side home position PE Punch dust sensor Name [1] Punch driver PWB [2] Side resist photo sensor PWB [3] Side resist LED PWB [4] Dust full photo sensor PWB [5] Dust full LED PWB Remark In the punch unit Punch slide unit HP In the punch unit detected:"H" In the punch unit AR-F14/PN1 EXTERNAL VIEWS AND INTERNAL STRUCTURES 2-3 [03]UNPACKINGANDINSTALLATION.fm 1 ページ 2004年4月27日 火曜日 午後7時4分 [3] UNPACKING AND INSTALLATION 1.AR-F14 1) Remove the exit tray cover. •If the copier is equipped with an exit tray cover: Remove the screw and then remove the exit tray cover as shown in the illustration. <Before installation> •For installation of AR-F14, an optional stand (small stand or large stand) must have been installed. •When adjusting the height of the finisher, be sure to perform step15) with the finisher placed on the packing box. •For improvement of workabillity, part of the description in this manual may be modified without prior notice. In this case, refer to the service manual. 2) Remove the internal cabinet and the paper holder arm from the copier. <1>Pull the lock lever to the left and pull out the rail dummy cover to the front. (If the second exit tray is provided, remove it together with the rail dummy cover.) <2>Unlatch the pawls of the exit dummy cover and remove the exit dummy cover. <3>Remove the paper holder arm from the exit dummy cover. <4>Remove the screw and then remove the rear exit cover. Saddle finisher instruction manual: 1 copy Stapling position label: 2 sheets 3) Remove the rear cabinet. <1>Remove the screw and then remove the maintenance cover. <2>Remove the four screws and then remove the rear cabinet. Punch position label: 2 sheets Turn off the main switch of the copier and then remove the power plug from the outlet. AR-F14/PN1 UNPACKING AND INSTALLATION 3-1 [03]UNPACKINGANDINSTALLATION.fm 2 ページ 2004年4月27日 火曜日 午後7時4分 4) Remove the right cabinet. <1>Open the bypass tray. <2>Open the right door. <3>Remove the two screws and then remove the right cabinet. 5) Remove the copier second exit unit. <1>Remove the connector of the copier second exit unit from the copier. <2>Remove the four screws and then remove the copier second exit unit. 6) Attach the supplied F14 second exit unit. <1>Arrange the connector harness of the supplied F14 second exit unit as shown in the illustration. <2>Attach the F14 second exit unit to the copier and secure it with the four screws. At this time, take care so that the harness is not caught between the copier and the second exit unit. <3>Connect the connector to the copier. 7) Attach the rear cabinet. <1>Reattach the rear cabinet to its original position and secure it with the four screws. <2>Reattach the maintenance cover to its original position and secure it with the screw. <3>Reattach the right cabinet that has been removed in step4) to its original position and secure it with the two screws. <4>Close the right door and the bypass tray. 8) Attach the docking mounting angles. <1>Cut out the two cut-out portions on the left cabinet of the copier using nippers or the like. (Be careful about the orientation of the nippers so that the cross section is flat.) <2>Secure the docking mounting angle F and docking mounting angle R with two screws A (M4 x 10) each. (F/R is indicated with marking.) 9) Remove the covers from the docking unit. <1>Remove the screw and slide the top cover in the direction of the arrow to remove it. <2>Remove the two screws and then remove the front cover. <3>Remove the four screws and then remove the left cover. AR-F14/PN1 UNPACKING AND INSTALLATION 3-2 [03]UNPACKINGANDINSTALLATION.fm 3 ページ 2004年4月27日 火曜日 午後7時4分 10) Attach the docking unit. Insert docking mounting angel F and docking mounting angel R that have been attached to the copier, into the holes of the docking unit. 11) Secure the docking unit. <1>Use two screws A (M4 x 10) to secure the unit to the copier. <2>Then use the screw that has been remove in step2) to secure the docking unit. 12) Attach the paper holder arm to the transport unit. Attach the paper holder arm that has been removed in step2) to the lower part of the transport unit. 13) Attach the transport unit. <1>Place the rail of the transport unit on the guide of the copier and gently push it in. <2>Connect the connector of the docking unit and then push the transport unit in until it stops. <3>Open the cover of the transport unit. <4>Secure the unit with two screws A (M4 x 10). <5>Close the cover of the transport unit. 14) Attach the covers of the docking unit. <1>Reattach the left cover to its original position and secure it with the four screws. <2>Secure the front cover with the two screws. <3>Secure the front cover to the docking unit using screw C from above the front cover. <4>Slide the upper cover to attach as shown in the illustration and secure it with the screw. AR-F14/PN1 UNPACKING AND INSTALLATION 3-3 [03]UNPACKINGANDINSTALLATION.fm 4 ページ 2004年4月27日 火曜日 午後7時4分 •If the copier is equipped with a small stand and three paper drawers, proceed to step16). •If the copier is equipped with a large stand and two paper drawers or a small stand and four paper drawers, you must change the height of the finisher. In this case, be sure to perform step15) with the finisher placed on the packing box. <4>Reattach the cover and secure it with the screw. 15) Change the height of the finisher (if the copier is equipped with a large stand and two paper drawers or a small stand and four paper drawers) <1>Remove the screw and then remove the cover. 16) Connect the finisher to the stand / paper drawers. <1>Remove the cover from the finisher stand. <2>Insert the connecting plate into the connecting plate mounting section and attach it with two screws B. <3>Reattach the cover to its original position. <2>Remove the four screws that secure the fittings of the front side and rear side respectively and then remove the two fittings. <4>Attach the ground plate as shown in the illustration and secure it with screw B. <3>Extend the finisher stand, reattach the two fittings that have been removed in <2>, and secure them with four screws for each. 17) Secure the connecting plate to the stand / paper drawers. Secure the finisher connecting plate to the stand / paper drawers with two screws B (M4 x 6). AR-F14/PN1 UNPACKING AND INSTALLATION 3-4 [03]UNPACKINGANDINSTALLATION.fm 5 ページ 2004年4月27日 火曜日 午後7時4分 18) Install the stapler unit into the finisher. <1>Remove the packing the tape (two pieces) from the locations shown in the illustration. 20) Check and adjust the height of the finisher. Bring the finisher close to the copier and check that the guide pin is inserted smoothly into the connecting hole of the finisher. If the guide pin should not be inserted smoothly, adjust as follows. <2>Open the finisher front cover and insert the stapler unit. Guide pin a. If the guide pin is deviated from the finisher connecting hole: <1>Loosen the adjustment section securing screw on the rear side. <2>Remove the cap with a flat-blade screwdriver or the like and use the height adjusting screw to adjust the position so that the guide pin matches the center of the finisher connecting hole. <3>Loosen the adjustment section securing screw on the front side. <4>If the guide pin can be inserted smoothly, tighten the adjusting section securing screws on the front side and the rear side and attach the cap. 19) Attach the exit tray to the finisher. <1>Hang the two pawls of the exit tray on the finisher. <2>Use the four screws D to secure the exit tray. At this time, check that the positioning dowel is securely inserted. b. If the guide pin matches the finisher connecting hole: <1>Push the finisher into the copier. AR-F14/PN1 UNPACKING AND INSTALLATION 3-5 [03]UNPACKINGANDINSTALLATION.fm 6 ページ 2004年4月27日 火曜日 午後7時4分 <2>If the gap between the copier and the finisher is not uniform at the upper and lower parts, remove the caps from the front side and the rear side of the finisher stand with a flat-blade screwdriver or the like. Then, remove the screws of the front and rear subcovers (one screw for each) and then remove the subcovers. <3>Loosen the four adjustment section securing screws located at the positions shown in the illustration and then rotate the front and rear height adjusting screws so that the gap becomes uniform. Gap 22) Set the staple cartridge in the stapler unit. <1>Open the finisher front cover and pull out the stapler unit. <2>Turn the roller rotating knob unit the triangle mark is aligned with the index. <3>Insert the staple cartridge securely into the staple section unit it clicks. Gap <4>If the gap becomes uniform, tighten the adjustment section securing screws and reattach the caps and the subcovers. 21) Connect the connector of the finisher. Connect the connector of the finisher to the connector of the docking unit. Note: Check also that the right and left parts of the staple cartridge do not float. <4>Insert the staple section and close the finisher front cover. 23) Paste the stapling position label. Paste the stapling position label to the document feeder. Connect the connector of the finisher to the connector of the copier and then tighten the screws. Staple position label Insert the power plug of the copier to the outlet and turn on the main switch of the copier. AR-F14/PN1 UNPACKING AND INSTALLATION 3-6 [03]UNPACKINGANDINSTALLATION.fm 7 ページ 2004年4月27日 火曜日 午後7時4分 2. AR-PN1 <1> Then remove the power plug of the main unit from the outlet. <2> Remove the connector of the finisher. <Before installation> For installation of AR-PN1A/PN1B/PN1C/PN1D, a saddle stitch finisher (AR-F14) must have been installed. 2) Remove the front cabinet and the rear cabinet from the finisher. <1> Open the front door of the finisher and remove the jam handling dial. Parts included Jam handling dial Harness A (purple): 1 pc. Screw (M4 x 6 with rosette) : 1 pc. Harness B (orange): 1 pc. <2> Remove the two front cabinet securing screws, pull out the staple unit until it stops, then remove the pawl of the front cabinet in the direction indicated by the arrow and remove the front cabinet.. Dust box label: 1 sheet Hole punch position label*: 2 sheets Pawl * Will not be used. Use the hole punch position labels packed in AR-F14 Staple unit 1) Turn off the main switch of the main unit. Screws Front cabinet OFF <3> Remove the three rear cabinet securing screws, remove the pawl in the direction indicated by the arrow, and remove the rear cabinet. At this time, remove the relay harness through the opening of the rear cabinet. Pawl Rear cabinet Screw Screw Opening for relay harness Relay harness AR-F14/PN1 UNPACKING AND INSTALLATION 3-7 [03]UNPACKINGANDINSTALLATION.fm 8 ページ 2004年4月27日 火曜日 午後7時4分 3) Remove the top cover. <1> Remove the four top cover securing screws and remove the top cover. <3> Remove the boss on the upper side of the paper entry PG. Screw Top cover <4> Remove the boss on the lower side of the paper entry PG with a straight-slot screwdriver. <2> Remove the four pawls from the top cover and separate the cover into the upper and lower portions. Reuse the upper portion. Pawl Top cover Pawl <5> Remove the beak PG (paper entry PG). 4) Remove the paper entry PG. <1> Remove the dust box. 1 <6> Replace the dust box to the original position. <2> Remove the screws (2 pcs.) which are fixing the beak PG (paper entry PG). AR-F14/PN1 UNPACKING AND INSTALLATION 3-8 [03]UNPACKINGANDINSTALLATION.fm 9 ページ 2004年4月27日 火曜日 午後7時4分 5) Attach the punch module. <1>Insert the two bosses of the punch unit into the boss holes of the finisher and fix the punch module using three screws. Note: For the screws, use a supplied screw and the two screws that have been removed in step 4). 7) Reattach the covers that have been removed. <1>Hang the two pawls of the top cover and secure them using the two screws. Screw Top cover Screw Boss hole Boss Boss hole Boss Screw Pawl <2>Pass the relay harness to the rear cabinet and secure the rear cabinet using the three screws. Punch module Screw Rear cabinet Screw (with rosette) (supplied with this unit) Screw 6) Connect the harness of the punch module to the PWB of the finisher. <1>Remove the clamps that fix the harness, handle the wiring of harness A (purple) and harness B (orange), and fix them with the clamps. Opening for relay harness Relay harness Screws Harness B (orange) Harness A (purple) Clamps <3>Remove the lock release lever that has been attached to the front cabinet. Reattach the front cabinet to its original position, push in the staple unit, and attach it using the two screws. Insert the protrusion (B) of the lock release lever that has been removed before to the hole (C) of the latch arm. After attaching it, move the lever to check that it moves smoothly. If the lever does not move smoothly, remove the lock release lever by releasing the pawl at the lower part of the lock release lever using a flat-blade screwdriver or the like and then insert it again. Pawl (D) Latch arm Staple unit Harness B (orange) Connect to CN14 on PWB Clamps (C) Harness A (purple) Connect to CN12 on PWB Lock release lever (A) Screws Front cabinet AR-F14/PN1 UNPACKING AND INSTALLATION 3-9 Projection (B) [03]UNPACKINGANDINSTALLATION.fm 10 ページ 2004年4月27日 火曜日 午後7時15分 <4>Reattach the jam handling dial and close the front cover. 9) Connect the connector to the stand/paper drawer and connect the AC cord of the power supply unit to the main unit of the printer. <1>Connect the connector of the relay harness of the finisher to the stand/paper drawer and tighten the screws of the connector.10) Paste the label. (Paste it only if the scanner module is installed.) Jam handling dial 8) Paste the dust box label to the top cover. <1> Paste the supplied dust box label to the location indicated in the illustration. <1>Paste the label to the position shown in the illustration. Staple position label Punch position label AR-F14/PN1 UNPACKING AND INSTALLATION 3-10 [04]OPERATIONALDESCRIPTION.fm 1 ページ 2004年4月19日 月曜日 午後1時37分 [4] OPERATIONAL DESCRIPTION 1. Basic Operations A. Specifications The finisher serves to deliver sheets coming from its host machine. The mode of delivery may be non-sort stack, job offset*, or staple delivery. The saddle unit built into the finisher is used to fold a stack of sheets coming from the finisher unit in half for delivery. All these operations are controlled by various commands sent by the host machine in addition to the commands from the finisher controller PCB. The puncher unit (option) is designed for installation to the pickup assembly of the finisher, and is used to punch holes in sheets coming from the host machine. The above operations are controlled with various commands from the finisher controller PCB as well as the commands from the punch controller PCB. Control system Puncher unit drive system (puncher unit; option) Alignment drive system Stapler drive system Delivery drive system Feed drive system Tray drive system Saddle unit drive system B. Outline of the Electrical Circuitry The sequence of finisher operations is controlled by the finisher controller PCB. The finisher controller PCB is a 16-bit microprocessor (CPU), and is also used for combination with the host machine (serial). The finisher controller PCB drive motors and other loads in response to the various commands from the host machine. It also communicates such data as on the states of various sensors and switches to the host machine by way of the serial communication line. The ICs mounted to the finisher controller PCB have the following functions: •IC13 (CPU) Controls sequence of operations. •IC12 (EEP-ROM) Backs up adjustment settings. •IC6 (EP-ROM) Stores sequence programs. •IC11 (communication IC) Communicates with the host machine. •IC1 (regulator IC) Generates 5 V. F02-102-01 shows the flow of signals between finisher and options controller: Finisher unit Finisher controller PCB IC13 CPU Host machine DC controller PCB CPU Motor Clutch IC12 EEP-ROM Switch IC11 Communication IC Sensor IC6 EP-ROM Puncher unit (option) Sensor Punch controller PCB IC1 Regulator IC Motor Fig.F02-102-01 Fig.F02-101-01 NOTE:The position of delivery is shifted to the front/rear for each stack to assist sorting. AR-F14/PN1 OPERATIONAL DESCRIPTION 4-1 [04]OPERATIONALDESCRIPTION.fm 2 ページ 2004年4月19日 月曜日 午後1時37分 C. Inputs to and Outputs from the Finisher Controller PCB •Outputs from the Finisher Controller PCB (1/2) Finisher controller PCB •Inputs to the Finisher Controller PCB (1/2) Finisher controller PCB CN44-3 -1 -2 Inlet sensor CN43-1 -3 -2 +24 V Binding clutch -1 CN42-3 CN16-10 +5 V -1 -12 ENT_S -11 -2 When the sensor detects paper, ‘1’ . -2 CN18-1 -1 -2 -1 CN10-1 -5 -2 -2 -4 -3 -3 -4 -4 -2 -5 -5 -1 -6 -6 -6 -1 CN10-7 -5 -2 -8 -4 -3 -9 -4 -10 -2 -5 -11 -1 -6 -12 -6 -1 CN13-1 -5 -2 -2 -4 -3 -3 -4 -4 -2 -5 -5 -1 -6 -6 FFC -2 Feed motor -6 CN72 ES When the drive is transmitted, ‘1’. B_CLU FFM CN54-1 -3 -2 CN53-3 -1 -2 RJHPS Aligning plate home position sensor (rear) -3 CN9-7 +5 V When the swing guide -9 BDL_ROL_HP is at home position, ‘1’. -8 FJHPS CN23-3 Aligning plate home position sensor (front) When the paddle is at home position, ‘1’. -1 -2 CN4 +5 V -3 F JOG_HP -2 CN36-3 -1 -2 CN5-13 +5 V -15 R JOG_HP -14 FEEDMTR_A FEEDMTR_*A FEEDMTR_B Switches between ‘1’ and ‘0’ according to the direction of motor rotation. FEEDMTR_*B +24 V When the aligning plate (front) is at home position, ‘1’. Paddle motor FPM CN57 ARHPSCN55-3 -1 -2 Swing guide home position sensor CN9-1 +5 V -3 PDL_HP -2 CN56 +24 V PHPS CN51-1 -3 -2 Paddle home position sensor -3 When the aligning plate (rear) is at home position, ‘1’. PDLMTR_A PDLMTR_*A PDLMTR_B Switches between ‘1’ and ‘0’ according to the direction of motor rotation. PDLMTR_*B Delivery belt home position sensor Tray paper sensor CN30-3 -1 -2 CN29-1 -3 -2 CN28-9 -7 -8 CN5-1 +5 V When the sensor -3 ADJ_TRAY_S detects paper, ‘1’. -2 Delivery motor FAM OBHPS CN31-3 -1 -2 -4 -6 -5 -6 -4 -5 -4 +5 V When the delivery belt -6 EJCT_BLT_HP is at home position, ‘1’. -5 BES CN32-3 -1 -2 -7 -9 -8 -3 -1 -2 -7 +5 V -9 TRY_EMPS -8 Alignment motor (front) -3 Paper surface sensor CN34-1 -3 -2 CN33-3 -1 -2 CN5-10 +5 V -12 LVL_S -11 CN62-5 CN3-1 -2 -4 -2 -3 -3 -3 -4 -2 -4 -5 -1 -5 CN65-1 CN64-5 CN3-6 -2 -4 -7 -3 -3 -8 -4 -2 -9 -5 -1 -10 When paper is present on the tray, ‘1’. When the paper surface is detected, ‘1’. Alignment motor (rear) Folding position sensor FPS CN39-3 -2 -1 CN38-1 -2 -3 CN16-1 +5 V -2 BIND_P -3 BIND_L CN37-9 -8 -7 When paper is detected, ‘0’. When LED is lit, ‘1’. EJCTMTR_A EJCTMTR_*A EJCTMTR_B Switches between ‘1’ and ‘0’ according to the direction of motor rotation. EJCTMTR_*B +24 V CN63-1 FFJM SLS CN35-3 -1 -2 CN59 +24 V AS Processing tray sensor FJOGMTR_A FJOGMTR_*A FJOGMTR_B Switches between ‘1’ and ‘0’ according to the direction of motor rotation. FJOGMTR_*B +24 V FRJM Fig.F02-103-01 RJOGMTR_A RJOGMTR_*A RJOGMTR_B Switches between ‘1’ and ‘0’ according to the direction of motor rotation. RJOGMTR_*B •Inputs to the Finisher Controller PCB (2/2) Fig.F02-103-03 Finisher controller PCB Folding home position sensor FHPS CN40-3 CN38-4 -6 -1 -5 -2 CN37-6 CN16-4 +5 V -4 -6 BIND_HP -5 -5 •Outputs from the Finisher Controller PCB (2/2) When at folding home position, ‘0’. Finisher controller PCB -3 -1 -2 -7 +5 V -9 BIND_ROL_HP When the stack feed roller (upper) is at home position, ‘1’. -8 Shift motor FE Staple/fold motor clock sensor ULS Shift upper limit sensor LLLS Shift lower limit sensor LE Shift motor clock sensor FDS Front door sensor TCS Upper cover sensor XXXX Full stack sensor JS N. O. CN47-3 -1 -2 CN15-1 +5 V -3 BIND_EMPS -2 CN52-1 -2 -3 CN9-6 +5 V -5 BIND_CLK -4 CN50-3 -1 -2 CN15-10 +5 V -12 SIFT_UPLMT -11 When the sensor detects paper, ‘1’. When the staple/fold motor is rotating, alternates between ‘1’ and ‘0’. CN15-7 +5 V -9 SIFT_DNLMT -8 CN48-3 -1 -2 CN15-4 +5 V -6 SIFT_CLK -5 CN25-3 -1 -2 CN4-7 +5 V -9 FDOOR_S -8 When the front door is open, ‘1’. CN24-3 -1 -2 CN4-4 +5 V -6 TOPCOV_S -5 When the upper cover is open, ‘1’. CN73-3 -1 -2 -1 -2 -2 -1 -1 -2 CN6-1 SIFTMTR_1 -1 -2 SIFTMTR_0 FFSM -1 -2 CN6-3 BINDMTR_1 -1 -4 BINDMTR_0 When the tray is at the lower limit, ‘1’. While the shift motor is rotating, alternates between ‘1’ and ‘0’. CN19-1 +5 V -3 PAPER_F -2 When the paper is full, ‘1’. +24 VP CN69-2 CN8-6 -1 -5 CN68-2 CN8-4 -1 -3 SSS N. O. CN66-2 CN8-2 -1 -1 JOINT SW When connected to the host machine, ‘1’. FRONT SW When the front door is closed, ‘1’. Switches between ‘+’ and ‘–’ according to the direction of motor rotation. Staple/fold motor -2 When the tray is at the upper limit, ‘1’. CN49-3 -1 -2 FDSW N. O. Front door switch FLM CN70 Bind tray sensor Stapler safety switch -7 -9 -8 -2 FES Joint switch CN41-3 -1 -2 CN71 FRHPS CN70 Stack feed roller (upper) home position sensor STPLSAFE SW When the swing guide is closed, ‘1’. Fig.F02-103-02 AR-F14/PN1 OPERATIONAL DESCRIPTION 4-2 Fig.F02-103-04 Switches between ‘+’ and ‘–’ according to the direction of motor rotation. [04]OPERATIONALDESCRIPTION.fm 3 ページ 2004年4月19日 月曜日 午後1時37分 •Inputs to and Outputs from the Finisher Controller (1/2) Stapler unit Finisher controller PCB Slide home position sensor +5 V SHPS •Inputs to and Outputs from the Punch Controller PCB CN72-5 CN72A-5 Punch controller PCB When the stapler is at home position, ‘1’. CN72A-5 CN11-3 SLID_HP XXXX J2008-3 -1 -2 Punch home position sensor Staple home position sensor +5 V STHPS CN72-4 Staple empty sensor SPS D. Inputs to and Outputs from the Punch Controller PCB(option) CN72A-4 CN72A-4 CN11-4 STPL_HP When the stapler is at stapling home position, ‘0’. PSHPS J2007-3 -1 -2 Horizontal registration home position sensor PE +5 V CN72-3 CN72A-3 CN72A-3 CN11-5 HOOK_S When the cartridge has staples, ‘0’. When the hole puncher is at home position, ‘0’. J1006-1 +5 V -3 SLIDE -2 When the punch slide unit is at home position, ‘1’. J1006-7 +5 V -9 CLOCK -8 Waste full LED PCB Staple top position sensor +5 V SS CN72A-2 CN72A-2 CN11-6 +5V When the staple is at top the stapler, ‘0’. SELF_P +5 V CN72-6 CN72A-6 CN72A-6 CN11-2 CN72-1 CN72A-1 CN72A-1 CN11-7 CN72-7 CN72A-7 CN72A-7 CN11-1 -2 DUSTLED When the light is blocked, ‘0’. Waste full photosensor PCB PT131 STPL_CNCT J1005-3 When the stapler is connected, ‘0’. DUSTPTR 4 Slide motor FSM CN72-10 CN72B-5 CN72B-5 CN72-11 CN72B-4 CN72B-4 CN7-3 SLIDMTR_A CN7-4 SLIDMTR_*A CN72-12 CN72B-3 CN72B-3 CN7-5 CN72-13 CN72B-2 CN72B-2 CN7-6 SLIDMTR_*B Photosensor PCB Switches between ‘1’ and ‘0’ according to the direction of motor rotation. SLIDMTR_B PT1 PT3 PT4 CN2-1 -3 -4 -5 -7 -6 Host machine PT5 +24 V GND GND TXD RXD +5 V +5 V PT2 J1007-12 -11 -10 -9 -8 -7 SREG1* SREG2* SREG3* SREG4* PAEND* -13 Fig.F02-104-01 +24 V •Outputs from the Punch Controller PCB -2 Punch controller PCB LED PCB LED5 LED4 •Inputs to and Outputs from the Finisher Controller (2/2) Interface transport paper exit sensor FJOS LED3 LED2 Finisher control PWB CNFJ1-17 -16 -3 -2 CNFJ1CN73C-1 -17 -2 -3 -16 +5V J1007-6 Fig.F02-103-05 CNFJ2-1 LED1 -1 -5 -4 -3 -2 +5V CN73A-8 "0" when paper is detected. CN21-2 -7 LVL_E_S -6 -3 When ‘1’, LED goes ON. J1002-1 CNFJ3-1 CNFJ1-14 -13 CNFJ1CN73C-4 -14 -5 -6 -13 +5V CN73A-5 "0" when paper is detected. CN21-4 -5 LVL_P_S -4 -3 -6 Interface transport cover sensor CNFJ4-3 FJCS CNFJ1-2 -11 -10 -1 -2 J1001-1 -2 CNFJ1CN73C-7 -11 -8 -10 CN73D-2 FPSM +5V CN73A-2 CN21-7 -1 -8 LVL_C_S CN73B-8 -9 -3 "0" when the interface transport cover is open. -4 Fig.F02-104-02 CNFJ5 -4 -3 -1 -2 -5 CNFJ1-2 -7 -6 -5 -4 -3 CNFJ1-2 CN73D-9 -7 -4 -5 -6 -5 -6 -7 -4 -8 -3 CN73B-6 -5 -4 -3 -2 CN19-2 -3 -4 -5 -6 +24V A *A B *B Switches between ‘+’ and ‘–’ according to the direction of motor rotation. FPNM Horizontal registration motor FJM LEDON5 LEDON4 LEDON3 LEDON2 LEDON1 Punch motor -3 -2 Interface transport motor When paper is detected, ‘0’. Communication line CN1-1 Interface transport paper entry sensor FJES While the punch motor is rotating, alternates between ‘0’ and ‘1’. J1005-1 LED121 CN72-2 +5 V J2009-3 -1 -2 Punch motor clock sensor J1006-4 +5 V -6 PUNCH -5 The pulse signal is switched depending on the motor RPM. +24V AR-F14/PN1 OPERATIONAL DESCRIPTION 4-3 A B A* B* Switches the pulse signals according to the rotation of the motor. [04]OPERATIONALDESCRIPTION.fm 4 ページ 2004年4月19日 月曜日 午後1時37分 2. Feed/Drive System b.Job Offset A. Outline The machine performs the following in response to the commands coming from its host machine on the sheets arriving from the host machine for delivery: simple stacking, job offset, and stapling or folding (in two). If a punch unit (option) is installed, the sheets are pouched and delivered to the delivery tray. Sheets may be delivered in either of five ways (including one for the puncher unit): Delivery method Normal delivery Punching The machine pulls the sheet once to the processing tray. It then moves the sheet to the front or the rear using the aligning plate. When it has deposited a specific number of sheets, it delivers them in the form of a aligning plane. When the number of sheets stacked on the processing tray reaches a specified value, the sheets are delivered in a form of a stack. Even if the specified value is not reached, stacked sheets are temporarily delivered when 10 sheets of large-size paper (300 mm or longer) or 30 sheets of small-size paper (299 mm or shorter) have been stacked. (5- and STMT-sizes: 10 sheets) Simple stacking Job offset Stapling Front 1-point stapling Rear 1-point stapling Middle 2-point stapling Saddle delivery Stitching Middle 2-point stapling Fig.F02-201-01 (1)Normal Delivery a.Simple Stacking The machine pulls in the sheet once to the processing tray and then delivers it to the delivery tray. Results of offset delivery (4 jobs) 4th set 3rd set 2nd set 1st set (direction of delivery) Fig.F02-201-03 c.Stapling The machine stacks sheets coming from its host machine on the processing tray. When the number of sheets stacked on the processing tray reaches a specified value, the finisher staples them delivers the stapled stack to the delivery tray. Tray Paper Fig.F02-201-02 Fig.F02-201-04 AR-F14/PN1 OPERATIONAL DESCRIPTION 4-4 [04]OPERATIONALDESCRIPTION.fm 5 ページ 2004年4月19日 月曜日 午後1時37分 d.Saddle Delivery The machine deposits a stack of sheets on the processing tray, staples it (middle 2-point), and then moves it to the saddle unit. The saddle unit folds the stack in two, and delivers it to the bind tray. Notation Name Description Connector on finisher controller PCB FFM Feed motor Stepping motor FPM Paddle motor Stepping motor CN10 CN10 FAM Delivery motor Stepping motor CN13 FFJM Alignment plate motor (front) Stepping motor CN3 FRJM Alignment plate motor (rear) Stepping motor CN3 FFSM Staple/fold motor Brush DC motor CN6 Table.T02-202-01 FFJM FRJM Feed motor drive signal FEEDMTR Bind clutch drive signal B_CLU Paddle motor drive signal PDLMTR Alignment plate motor (front) drive signal FJOGMTR Alignment plate motor (rear) drive signal RJOGMTR Finisher controller PCB (1/2) FPM FFM FFC FAM FSM FLM PI14 Fig.F02-201-05 AR-F14/PN1 OPERATIONAL DESCRIPTION 4-5 Finisher controller PCB (2/2) Fig.F02-202-01 Staple/fold motor clock detect signal BIND_CLK Staple/fold motor drive signal BINDMTR The machine forwards the sheets coming from its host machine to the delivery tray, processing tray, or saddle unit according to the type of delivery used. The sheets forwarded to the processing tray or the saddle unit are offset, stapled, or folded. F02-202-01 shows the motors that are associated with moving and aligning sheets. These motors are controlled (rotated clockwise or counterclockwise) by the microprocessor (CPU) on the finisher controller PCB. The paper path is equipped with the sensors shown in T02-202-02 used to monitor the arrival or passage of sheets. If a sheet fails to arrive at or move past a specific sensor within a specific period of time, the finisher controller will assume a jam, and stops the ongoing operation and, at the same time, communicates the presence of a jam to the host machine. Slide motor drive signal SLIDMTR (1)Outline Shift motor drive signal SIFTMTR B.Feed/Delivery Delivery motor drive signal EJCTMTR FFSM [04]OPERATIONALDESCRIPTION.fm 6 ページ 2004年4月19日 月曜日 午後1時37分 Aligning plate (rear) home position sensor (RJHPS) Aligning plate (rear) Inlet paper detect signal ENT_P Fold position paper detect signal BIND_P Finisher controller PCB Light-shielding plate Alignment plate (front) motor (FFJM) Alignment plate (rear) motor (FRJM) Aligning plate (front) ES (Front) Light-shielding plate Paper Aligning plate (front) home position sensor (FJHPS) Fig.F02-203-01 FPS (2)Processing Tray Paper Stacking Operation A sheet coming between the delivery rollers is fed onto the processing tray.Then, the paddle taps on the sheet surface twice (once for the second and subsequent sheets) to locate the sheet against the processing tray stopper. Paper Aligning plate Paddle Stack delivery roller (upper) Fig.F02-202-02 Notation Name Description Connector on finisher controller PCB ES Inlet sensor Photointerrupter CN16 FPS Fold position sensor Photointerrupter CN16 Swing guide Table.T02-202-02 C.Job Offset Processing tray stopper Delivery belt (1)Outline Stack delivery roller (lower) "Job offset" refers to the operation by which the machine delivers a set of sheets with them pulled forward or backward for sorting. Switching between the forward and backward directions is made using an aligning plate (front) and an aligning plate (rear). The sheet coming between the delivery rollers is fed onto the processing tray and then fed toward the stopper by the paddle. A swing guide is at the up position while a sheet is being pulled onto the processing tray or during alignment. It is at the down position during stack feeding, stack delivery, or stapling. At power-on, the finisher controller PCB drives the aligning plate (front) motor (FFJM) and the aligning plate (rear) motor (FRJM) to return the two aligning plates to their home positions. Sensor Symbol Connector Function Motor Drives the aligning plate (front) Aligning FFJM plate (front) motor Aligning plate RJHPS CN5-15 (rear) home position sensor Drives the aligning plate (rear) Aligning FRJM plate (rear) motor Swing guide home position sensor Drives the swing guide drive. Paddle motor FPM Drives the Paddle paddle motor (feeds paper). FPM Paddle home PHPS position sensor CN9-3 Each sheet is pulled forward or backward using the aligning plate (front) and the aligning plate (rear). The offset operation is performed each time a sheet is pulled onto the processing tray. Offsetting in the forward direction Aligning plate (rear) Symbol Aligning plate FJHPS CN4-3 (front) home position sensor ARHPS CN9-9 Fig.F02-203-02 (3)Offset Operation Sheet to be offset Tray Aligning plate (front) Fig.F02-203-03 Table.T02-203-01 AR-F14/PN1 OPERATIONAL DESCRIPTION 4-6 [04]OPERATIONALDESCRIPTION.fm 7 ページ 2004年4月19日 月曜日 午後1時37分 3. Stapling Operation Offsetting in the backward direction Aligning plate (rear) A.Outline Sheet to be offset Tray Aligning plate (front) Staple operation is performed to staple a specified sheets of paper using a stapler unit. The stapling position depends on the staple mode and paper size. When the machine starts immediately after power-on, the finisher controller PCB drives the slide motor (FSM) to return the stapler unit to the home position. The stapler unit starts moving toward the front of the stapler frame. It stops when the slide home position sensor (SHPS) on the slide PCB located under the stapler unit. Next, the slide motor is driven a specified number of pulses. The stapler unit moves to rear standby position at the back of the machine, entering the standby state. Sensor Symbol Connector Slide home SHPS position sensor Fig.F02-203-04 CN11-3 (4)Stack Delivery Operation Stack delivery takes place when 10 sheets of large-size paper or 30 sheets of small-size paper (A5- and STMT-sizes: 10 sheets) have been stacked on the processing tray with them offset in either direction. The paddle motor rotates and the swing guide descends to hold the paper stack between the upper and lower stack delivery rollers. The delivery motor rotates in the forward direction to rotate the delivery rollers, feeding the paper stack in the delivery direction. The delivery belt home position sensor is turned OFF. The delivery motor is driven a specified number of pulses, causing the swing guide to ascend. Next, the paper delivery motor is driven. Next, the delivery motor is driven to deliver the paper stack with the nails of the delivery belt that rotates in sync with the stack delivery rollers. Function Remarks Detects the home position for the stapler moving back and forth. - Staple home STHPS CN11-4 position sensor Detects the home In the position for the stapling stapler operation Staple empty sensor CN11-5 Detects presence or absence of staples in the cartridge. In the stapler CN11-6 Detects the staple top position. In the stapler SPS Staple top SS position sensor Function Moves the stapler. Motor Slide motor Performs stapling operation. Staple/fold motor Symbol Remarks FSM - FFSM - Table.T02-301-01 Stapler Swing guide (Deliver direction) Paper stack Fig.F02-203-05 Job offset sequence Slide motor (FSM) Light-shielding plate Start signal Host machine delivery signal Inlet sensor (ES) Slide home position sensor (SHPS) Processing tray sensor (AS) Fig.F02-301-01 Feed motor (FFM) Delivery motor (FAM) Delivery belt home position sensor (OBHPS) Paddle motor (FPM) 360msec 360msec 360msec 360msec Paddle home position sensor (PHPS) Swing guide home position sensor (ARHPS) Stapler safety switch (SSS) Alignment motor (front) (FFJM) 60msec 30msec 220msec Aligning plate home position sensor (front) (FJHPS) Alignment motor (rear) (FRJM) Aligning plate home position sensor (rear) (RJHPS) CW rotation CCW rotation Fig.F02-203-06 AR-F14/PN1 OPERATIONAL DESCRIPTION 4-7 [04]OPERATIONALDESCRIPTION.fm 8 ページ 2004年4月19日 月曜日 午後1時37分 B.Stapling Operation C.Delivery Operation after Stapling When stacking and alignment of paper on the processing tray are complete, the finisher controller PCB drives the paddle motor (FPM) in the reverse direction and lowers the swing guide. When the swing guide descends, the paper stack is sandwiched between the upper and lower stack delivery rollers. The finisher controller PCB moves the stapler for stapling according to the specified stapling position (when rear 1-point stapling is specified, the stapler does not move but it staples at the standby position). As the stapler moves forward, the processing tray stopper is folded forward. When stapling is complete, the finisher controller PCB drives the deliver motor in the forward direction to feed the paper stack (sandwiched between the stack delivery rollers) in the delivery direction. The delivery belt home position sensor is turned OFF. The delivery motor is driven a specified number of pulses, causing the swing guide to ascend. At the same time, the slide motor is driven to return the stapler back to the standby position, followed by driving of the delivery motor. Then, the paper stack is delivered with the nails of the delivery belt that rotates in sync with the stack delivery rollers. Paper stack Paper stack Swing guide Stack delivery roller (upper) Swing guide Processing tray stopper Stapler Delivery tray Stapler Delivery tray Stack delivery roller (lower) Delivery belt Stack delivery roller (lower) Fig.F02-302-01 Fig.F02-303-01 Swing guide home position sensor (ARHPS) Paddle motor (FPM) Swing guide home position sensor (ARHPS) Light-shielding plate Paddle motor (FPM) Light-shielding plate Staple safety switch (SSS) Staple safety switch (SSS) Swing guide Stack delivery roller (upper) Swing guide Stack delivery roller (upper) Stack delivery roller (lower) Stack delivery roller (lower) Fig.F02-302-02 Fig.F02-303-02 AR-F14/PN1 OPERATIONAL DESCRIPTION 4-8 [04]OPERATIONALDESCRIPTION.fm 9 ページ 2004年4月19日 月曜日 午後1時37分 D.Stapler Unit (1)Stapler Movement Controller The staple/fold motor (FFSM) is used to perform stapling operation. This motor rotates the cam one turn for stapling. The home position of this cam is detected by the staple home position sensor (STHPS). The staple/fold motor is rotated in the forward or reverse direction under the control of the macro computer (IC13) on the finisher controller PCB. When the staple home position sensor is OFF, the finisher controller PCB rotates the staple/fold motor in the forward direction until the sensor turns ON, allowing the staple cam to the original position. The staple empty sensor (SPS) is used to detect presence/absence of a staple cartridge in the machine and presence/absence of staples in the cartridge. The stale top position sensor (SS) is used to determine whether staples are pushed up to the top of the staple cartridge. The finisher controller circuit does not drive the staple/fold motor (FFSM) unless the staple safety switch (SSS) is ON (the swing guide is close). This assures safety in case where you happen to put your finger in the stapler. The stapler unit is moved by the slide motor (FSM). Its home position is detected by the slide home position sensor (SHPS). The stapler waits at the back irrespective of the staple mode and paper size. After paper has been stacked on the processing tray, the stapler is moved to the specified stapling position in response to the stapling command from the host machine. F02-304-03 shows the standby position of the stapler and the stapling position depending on the staple mode. a.Front 1-point stapling The stapler waits at the back. The stapler moves to and returns from the stapling position for each stapling operation. Standby position Stapler Feed direction Stopper Stapling position Fig.F02-304-03 Fig.F02-304-01 b.Rear 1-point stapling The stapler waits at the back. The stapling position is the same as the standby position. Standby position Stabling position Stapler Feed direction Stopper Fig.F02-304-04 M7 c.Middle 2-point stapling Staple/hold motor drive signal Staple top position detect signal Staple empty detect signal Staple home position detect signal The stapler waits at the back. The stapler moves to and returns from the stapling position for each stapling operation. The stapler first staples a paper stack at the rear stapling position and then staples it at the front stapling position. Standby position Stapler Stapling position Stopper Feed direction Stapling position Finisher controller PCB Fig.F02-304-02 Fig.F02-304-05 AR-F14/PN1 OPERATIONAL DESCRIPTION 4-9 [04]OPERATIONALDESCRIPTION.fm 10 ページ 2004年4月19日 月曜日 午後1時37分 4. Delivery Tray Operation d.Middle 2-point stapling (bind mode) The stapler waits at the back. The stapler moves to and returns from the stapling position for each stapling operation. The stapler first staples a paper stack at the rear stapling position and then staples it at the front stapling position. Standby position Stapler Stapling position Stopper Feed direction Stapling position Fig.F02-304-06 Stapling Operation Sequence Rear 1-point Stapling of 2 Sheets Start signal Host machine delivery signal Staple Stack delivery Inlet sensor (ES) Processing tray sensor (AS) Feed motor (FFM) Delivery motor (FAM) Delivery belt home position sensor (OBHPS) Paddle motor (FPM) A.Outline The machine has a delivery tray in the finisher unit and a bind tray in the saddle unit. The bind tray in the saddle unit is of the fixed type and all the folded paper stacks are delivered to this tray. This tray has a bind tray sensor (FES) to detect presence/absence of paper. The delivery tray in the finisher unit is moved up and down using a shift motor (FLM). The finisher has a tray paper sensor (BES) to detect presence/absence of paper on the stack tray. The home position sensor of the delivery tray is detected by the paper surface sensor (STHPS). When paper has already been stacked on the delivery tray, the home position is on the top surface of the stacked paper. When paper has not yet been stacked on the delivery tray, the home position is at the position where the edge of the delivery tray is detected. At power-on, the finisher controller PCB drives the shift motor (FLM) to return the delivery tray to the home position. When the paper coming from the processing tray is stacked on the delivery tray, the shift motor is driven a specified number of pulses, causing the delivery tray to descend. Clock pulses are detected by the shift motor clock sensor (LE). Then, the delivery tray returns to the home position for the next stacking operation. The upper limit of the delivery tray is detected by the shift upper limit sensor (ULS). When the shift upper limit sensor (ULS) is turned ON, the finisher controller PCB stops the shift motor (FLM) that is ascending. The lower limit of the delivery tray is detected by the shift lower limit sensor (LLLS). When the shift lower limit sensor (LLLS) is turned ON, the finisher controller PCB stops the shift motor (FLM) that is descending. The finisher unit has a full stack sensor (PI24) to detect overstacking of large-size or mixed paper according to the stack height. 10msec 360msec 360msec Shift upper limit sensor (ULS) Paddle home position sensor (PHPS) Swing guide home position sensor (ARHPS) Stapler safety switch (SSS) Shift lower limit sensor (LLLS) Alignment motor (front) (FFJM) Tray paper sensor (BES) Paper surface sensor (SLS) Aligning plate home position sensor (front) (FJHPS) Staple/fold motor (FFSM) 20msec Edge Shift motor clock sensor (LE) Staple home position sensor (STHPS) Delivery tray CW rotation CCW rotation Full stack sensor (XXXX) Fig.F02-304-07 Shift motor (FLM) Fig.F02-401-01 AR-F14/PN1 OPERATIONAL DESCRIPTION 4-10 [04]OPERATIONALDESCRIPTION.fm 11 ページ 2004年4月19日 月曜日 午後1時37分 5. Saddle Unit b.Stitching A.Basic Operations (1)Outline The machine stitches a stack of sheets (middle 2-point), then folds the stack in two in the finisher. These operations are controlled by the finisher controller PCB. The finisher controller PCB is controlled by the commands from the host machine. When the center of the paper stack (stitching position) reaches the stapler's staple position, the stapler stitches the paper stack. When only one sheet is fed from the host machine, the next step (stack feed) is performed without performing the stitching operation. Staple Stapler (upper) B.Feed/Drive System (1)Outline This machine stitches the paper stack coming from the finisher, folds it, and delivers it to the bind tray in the saddle unit in response to the commands from the host machine. That is, the machine performs the following operations: a) b) c) d) Paper feed-in Stitching Stack feed Folding/delivery Stapler (lower) b) Stitching a) Paper feed-in Fig.F02-502-03 c) Stack feed c.Stack feed The stack feed rollers feed the paper stack to the stack folding/delivery position where the center of the stack (stitched position) is level with the paper pushing plate and paper folding roller's nip part. d) Folding/delivery Stack feed roller (upper) Fig.F02-502-01 a.Paper feed-in Paper pushing plate After being aligned on the processing tray, a stack of sheets is sandwiched between the stack delivery rollers. As the stack delivery rollers rotate, the stack is fed toward the saddle unit. Stack delivery roller (upper) Paper stack Stack delivery roller (lower) Stack feed roller (lower) Paper fold roller Fig.F02-502-04 Fig.F02-502-02 AR-F14/PN1 OPERATIONAL DESCRIPTION 4-11 [04]OPERATIONALDESCRIPTION.fm 12 ページ 2004年4月19日 月曜日 午後1時37分 d.Folding/delivery D.Stack Feed System The paper pushing plate pushes in the center of the paper stack to feed it toward the paper fold rollers. Then, the paper fold rollers and bind delivery rollers deliver the paper stack to the bind tray. (1)Outline The stack feed system feeds the stitched paper stack to the folding position. When stitching is complete, the feed motor (FFM) rotates, causing the stack feed roller (upper) to descend. The paper stack is sandwiched between the stack feed rollers. Then, the bind clutch (FFC) is turned ON to rotate the feed motor (FFM) in the forward direction, thus feeding the paper stack to the folding position. The feed amount is equivalent to the number of pulses used to drive the feed motor (FFM) until the paper stack reaches the folding position. Stack feed roller (upper) Fe e da mo un t Bind delivery rollers Paper fold rollers Fig.F02-502-05 C.Paper Feed System (1)Outline The paper feed system feeds a stack of sheets (coming from the finisher) to the position where the center of the paper stack (stitching position) is aligned to the stapler's staple, allowing the next step (stitching and folding) to be performed. When sheets of paper have been stacked and aligned on the processing tray, the paddle motor (FPM) rotates in the reverse direction, causing the swing guide to descend. As the swing guide descends, the paper stack is sandwiched between the upper and lower stack delivery rollers. The delivery motor (FAM) rotates in the reverse direction, feeding the paper stack toward the saddle unit. When the leading edge of the paper stack reaches the folding position sensor (FPS), the finisher controller PCB drives the delivery motor a specified number of motor pulses to stop the center of the paper stack (stitching position) at the stapler's staple position. Before the paper stack passes through the stack feed rollers, the feed motor (FFM) is driven to rotate the stack feed roller (lower) so that the leading edge of the paper stack is not bent. Stack delivery roller (upper) Paper stack Fold position sensor Stack delivery roller (lower) Stack feed roller (lower) Fig.F02-504-01 E.Fold/Delivery System (1)Outline The paper fold mechanism consists of a guide plate, paper fold rollers, and a paper pushing plate. The guide plate, paper fold rollers, and paper pushing plate are driven by the staple/fold motor (FFSM). The drive force is transferred with a combination of gears and cams. Motor operation is monitored by the staple/fold motor lock sensor (FE). Until the paper stack reaches the folding position, the guide plate covers the paper fold rollers to act as a paper path through which a paper stack is fed to the saddle unit and to prevent a paper stack from touching the rollers. A folding home position sensor (FHPS) is provided to detect the positions of the paper fold rollers and paper pushing plate. The paper stack folded in two by the paper fold rollers is delivered by bind delivery rollers. The bind delivery rollers are also driven by the staple/fold motor (FFSM). A bind tray sensor (FES) is provided on the bind tray to detect presence/ absence of a paper stack; however, it is not used to detect a jam. Stack feed roller (lower) Fig.F02-503-01 AR-F14/PN1 OPERATIONAL DESCRIPTION 4-12 [04]OPERATIONALDESCRIPTION.fm 13 ページ 2004年4月19日 月曜日 午後1時37分 (2)Paper Folding Paper is folded using paper fold rollers and a paper pushing plate. Almost concurrently with the start of roller rotation, the paper pushing plate starts operating to push the paper stack into the gap between the paper fold rollers. When the paper stack is fed about 10 mm with the rotation of the paper fold rollers, the paper pushing plate returns to the home position. Then, the paper stack is delivered to the bind tray using the paper fold rollers and bind delivery rollers. Half the entire surface of each paper fold roller is uncovered excluding the central area and the area at the left and right ends. The uncovered surface of the upper paper fold roller comes in touch with the uncovered surface of the lower paper fold roller only at the center and left and right ends, allowing a paper stack to be fed without causing creases. The other half of the upper paper fold roller that is covered comes in touch with the other half of the lower paper fold roller that is also covered, allowing a paper stack to be folded while being fed. [Paper folding start position] Paper stack Inlet Paper push plate Outlet Sensor flag Folds/feeds a paper stack. Feeds a paper stack. Folding home position sensor (FHPS) Fig.F02-505-03 Came Paper pushing plate Paper stack Staple Fold, Delivery Feed motor (FFM) Paper fold roller (upper) Delivery motor (FAM) Paddle motor (FPM) Staple/fold FFSM motor Paddle home position sensor (PHPS) Swing guide home position sensor (ARHPS) Paper fold roller (lower) Stapler safety switch (SSS) Slide motor (FSM) 13571msec Staple/fold motor (FFSM) Fig.F02-505-01 Staple home position sensor (STHPS) 50msec Folding position sensor (FPS) Stack feed roller (upper) home position sensor (FRHPS) Folding home position sensor (FHPS) Paper pushing plate Binding clutch (FFC) Folding home position sensor (FHPS) Bind tray sensor (FES) Paper fold roller (upper) CW rotation Fig.F02-505-04 Staple/fold FFSM motor Paper fold roller (lower) Paper stack Fig.F02-505-02 AR-F14/PN1 OPERATIONAL DESCRIPTION 4-13 CCW rotation [04]OPERATIONALDESCRIPTION.fm 14 ページ 2004年4月19日 月曜日 午後1時37分 Punch controller PCB (1/2) Punch drive system Horizontal registration drive system 2 Finisher unit control system 4 Horizontal registration motor (FPSM) drive signal The puncher unit is an option, and is designed for installation to the pickup assembly of the finisher. The puncher unit is not equipped with a paper feeding mechanism, and the sheets from the host machine move through the puncher unit and then the feed system of the finisher. When the trailing edge of a sheet from the host machine reaches the puncher unit, the sheet is stopped once, and the punch shaft is rotated to punch a hole along the trailing edge. These operations are controlled with various commands from the finisher controller PCB as well as the commands from the punch controller PCB. Punch motor (FPNM) drive signal (1)Outline Horizontal registration detection signal (LED1~4, PT1~4) SREG1~4 A. Basic Operations The punch motor and horizontal registration motor are controlled with various commands from the finisher controller PCB as well as the commands from the punch controller PCB. The waste paper occurring as the result of punching is collected in the waste paper case. The case is monitored by the LED121 on the waste full LED PCB and PT131 on the waste full photosensor PCB. Trailing edge detection signal (LED5, PT5) PAEND 6. Puncher Unit (option) PT1 3 5 2 4 LED1 3 5 Punch controller PCB PT131 Fig.F02-601-01 Punch controller PCB (2/2) AR-F14/PN1 OPERATIONAL DESCRIPTION 4-14 Fig.F02-602-01 Punch home position (XXXX) detection signal PUNCHHP LED121 Waste full detection signal (LED121, PT131) DFULL The puncher unit is located in the pickup assembly of the finisher, and is used to punch holes in sheets that have been sent from the host machine and stopped inside it. When the trailing edge of a sheet reaches the puncher unit, the inlet roller of the finisher assembly stops the sheet to punch a hole along the trailing edge of the sheet. The punch unit consists of a die and hole puncher (punch blade). The hole puncher is driven by the punch motor (FPNM). It is attached to the eccentric cam of the punch shaft, and the rotation of the punch shaft is converted into reciprocating motion for punching operation. The punch motor (FPNM) is a DC motor. The home position of the punch shaft is detected by the punch home position sensor (PI1P). To make sure that the punch motor, which is a DC motor, stops exactly at its home position, the punch motor is stopped in relation to the count of the clock pulses kept by the punch motor clock sensor (PE). A single punching operation is executed by rotating the punch shaft 180× from its home position. As many as five light-receiving transistors (photosensor PCB) are mounted over the inlet paper path of the puncher unit; on the other hand, as many as five LEDs (LED PCB) are mounted under the path, together serving as five sensors. The frontmost sensor (LED5, PT5) is used to detect the training edge of sheets, and the remaining four (LED1 through LED4, PT1 through PT4) are used as horizontal registration sensors to detect the rear position of sheets when punching holes. The punch motor, punch unit, and sensors make up the punch slide unit, which moves to the front/rear to suit the selected paper size. The movement to the front/rear is driven by the horizontal registration motor (FPSM). The home position of the punch slide unit is detected by the horizontal registration home position sensor (PSHPS), and the horizontal registration motor (FPSM) is a stepping motor. Punch motor clock (PE) detection signal PUNCHCLK (1)Outline Horizontal registration home position (PSHPS) detection signal SREGHP B.Punching Operation [04]OPERATIONALDESCRIPTION.fm 15 ページ 2004年4月19日 月曜日 午後1時37分 (2)Punching Operation 1) A hole is made along the trailing edge of the 1st sheet. The hole puncher is driven by the punch motor (FPNM). The home position for the hole puncher is detected by the punch home position sensor (XXXX). The punch unit comes in four types, selected to suit the country of installation: 2-hole (Puncher Unit-J1), 2- and 3-hole (Puncher Unit-K1), or two types of 4-hole (Puncher Unit-G1, Puncher Unit-H1). The 2-hole and 4-hole types punch a hole when the punch shaft is rotated 180× from the home position, causing the punch to make a single round trip. The 2-/3-hole type punches a hole, but the circumference of the punch shaft is divided into two (half for 2-hole and the other half for 3-hole). a.2-Hole, 4-Hole Type The home position is identified when the punch home position is ON. The punching operation for the first sheet ends when the punch shaft has rotated 180× and the punch home position sensor goes ON; the punching operation for the second sheet ends when the punch shaft has rotated 180× in reverse and the punch home position sensor goes ON. The punching operation takes place as follows when making a hole in two sheets of paper. Sensor flag Punch home position sensor (PI1P) Punch shaft Eccentric cam Hole puncher Die Paper Die Waste paper (punch shaft at rest/ home position) (punch shaft CW rotation by 90˚/hole made) (punch shaft CW rotation by 180˚/ end of punching operation) Fig.F02-602-04 While two holes are being made, the 3-hole puncher makes a single round trip in escape direction. 1) A hole is punched along the trailing edge of the 1st sheet. (punch shaft at rest/ home position) (punch shaft CW rotation by 90˚/ (punch shaft CW rotation by 180˚/ punch at upper limit) punch back to initial position) Fig.F02-602-05 2) Holes are made along the trailing edge of the 2nd sheet. (punch shaft at rest/ home position) (punch shaft CCW rotation by 90˚/hole made) (punch shaft CCW rotation by 180˚/ end of punching operation) Fig.F02-602-02 2) A hole is made along the trailing edge of the 2nd sheet. (punch shaft at rest/ home position) (punch shaft CCW rotation by 90˚/hole made) (punch shaft CCW rotation by 180˚/ end of punching operation) Fig.F02-602-06 (punch shaft at rest/ home position) (punch shaft CCW rotation by 90˚/hole made) (punch shaft CCW rotation by 180˚/ end of punching operation) While two hole are being made, the 3-hole puncher makes a single round trip in escape direction (moving up the hole puncher). Fig.F02-602-03 b.2- /3-Hole Type The home position is identified when the punch home position sensor is ON. To make two holes, the punching operation for the first sheet ends when the punch shaft rotates 180° (half circumference) and the punch home position sensor goes ON. At this time, the 3-hole puncher makes a single round trip in escape direction (moving up the hole puncher) on a half circumference of the punch shaft. The punching operation for the second sheet ends when the Punch shaft has rotated 180° counterclockwise and the punch home position sensor goes ON (half circumference). At this time, the 3-hole puncher makes a single round trip in escape direction (moving up the hole puncher) on the other half circumference of the punch shaft. The punching operation takes place as follows when making two holes in two sheets of paper: (punch shaft at rest/ home position) AR-F14/PN1 OPERATIONAL DESCRIPTION 4-15 (punch shaft CCW rotation by 90˚/punch at upper limit) Fig.F02-602-07 (punch CCW rotation by 180˚/ punch back at initial position) [04]OPERATIONALDESCRIPTION.fm 16 ページ 2004年4月19日 月曜日 午後1時37分 (3)Horizontal Registration Operation The horizontal registration drive for the punch slide unit is provided by the horizontal registration motor (FPSM). The home position of the punch slide unit is detected by the horizontal registration home position sensor (PSHPS). The punch slide unit detects the trailing edge of sheets using the trailing edge sensor (LED5, PT5) and the horizontal registration sensors (LED1 through 4, SREG1 through 4), and causes a move to a specific position matching the trailing edge of each sheet (in relation to the size of the sheet). The horizontal registration operation takes place as follows: 1) When the leading edge of a sheet from the host machine is detected by the trailing edge sensor (LED5, PT5), the horizontal registration motor (FPSM) starts to move the punch slide unit toward the front. 4) When the punching operation ends, the feed motor (FFM) of the fisher unit is driven and, at the same time, the horizontal registration motor (FPSM) is rotated in reverse to return the punch slide unit to its home position. 5) For each sheet that arrives in succession, the punch slide unit is returned to its home position, and is caused to repeat steps 1 through 4 . Trailing edge sensor (LED5, PT5) Horizontal registration sensor (LED1~4, PT1~4) Punch home position sensor (XXXX) Horizontal registration home position sensor (PSHPS) Horizontal registration motor (FPSM) Punch slide unit Punch motor (FPNM) Horizontal registration motor (M2P) Feed motor (FFM) Trailing edge sensor (LED5, PT5) : CW rotation : CCW rotation Fig.F02-602-11 7. Detecting Jams (direction of paper delivery) Paper Fig.F02-602-08 A.Outline The microprocessor (CPU) on the finisher controller PCB is programmed to check for jams in the finisher/saddle/puncher (option) at such times as set in advance. It identifies a jam in reference to the presence/absence of paper at a specific sensor. If a jam is found, the finisher controller PCB communicates the nature of the jam to the host machine in the form of a code(which may be checked in service mode of the host machine). 2) When the horizontal registration sensor (LED1 through 4, PT1 through) suited to the paper size signal from the host machine detects the rear edge of the sheet, the horizontal registration motor (FPSM) causes a farther move to a specific position, and stops the punch slide unit. ES Horizontal registration sensor (LED1, PT1); used to detect the edge of sheets of A3, A4, LTR, 279×432 (11"×17"). Horizontal registration sensor 2 (LED2, PT2); used to detect the edge of sheets of B4, B5, LTRR, LGL. Horizontal registration sensor 3 (LED3, PT3); used to detect the edge of sheets of A4R. FPS Horizontal registration sensor 4 (LED4, PT4); used to detect the edge of sheets of B5R. Fig.F02-602-09 3) When the trailing edge sensor (LED5, PT5) detects the trailing edge of the sheet, the drive of the feed motor (FFM) is stopped, thereby stopping the sheet. Then, the punch motor (FPNM) is driven to punch holes in the sheet. ES: inlet sensor. FPS Folding position sensor Punch Fig.F02-602-10 AR-F14/PN1 OPERATIONAL DESCRIPTION 4-16 Fig.F02-701-01 [04]OPERATIONALDESCRIPTION.fm 17 ページ 2004年4月19日 月曜日 午後1時37分 (1)Inlet Sensor Delay Jam (1011) The inlet sensor does not detect paper approximately 1.5 sec after the host machine generates the delivery signal. Host machine delivery signal Host machine delivery signal approx. 1.5sec. approx. 1.5sec. Jam check Jam check Normal Inlet sensor (ES) Jam Inlet sensor (ES) Feed motor (FFM) Feed motor (FFM) Fig.F02-701-02 (2)Inlet Sensor Stationary Jam (1021) The paper does not leave the inlet sensor approximately 2 sec after the inlet sensor has detected its leading edge. Jam check approx. 2sec. Jam check Normal Inlet sensor (ES) Feed motor (FFM) approx. 2sec. Jam Inlet sensor (ES) Feed motor (FFM) Fig.F02-701-03 (3)Folding Position Sensor Delay Jam (1012) In bind mode, the folding position sensor does not detect paper 1200 msec after the intermediate processing tray starts to send paper to the stapling position. 1200 ms 1200 ms Jam check Folding position sensor (FPS) Jam check Folding position sensor (FPS) Normal Delivery motor (FAM) Jam Delivery motor (FAM) Fig.F02-701-04 (4)Folding Position Sensor Stationary Jam (1022) In bind mode, paper does not leave the holding position sensor approximately 10.5 sec after the staple/fold motor is driven. approx. 10.5sec. approx. 10.5sec. Jam check Folding position sensor (FPS) Staple/fold motor (FFSM) Jam check Normal Folding position sensor (FPS) Jam Staple/fold motor (FFSM) Fig.F02-701-05 (5)Power-On Jam (1007) Paper is detected inside the finisher at power-on or when the door is closed. (6)Door Open Jam (paper present) (1008) The finisher is disconnected from its host machine or the front door, or the upper cover is opened while the system is in operation (paper on the move). (7)Staple Jam (1006) The staple home position sensor (STHPS) does not go OFF 600 msec after the stapler is driven. Or, it does not return to its home position (where the sensor goes ON). AR-F14/PN1 OPERATIONAL DESCRIPTION 4-17 [04]OPERATIONALDESCRIPTION.fm 18 ページ 2004年4月19日 月曜日 午後1時37分 8. Power Supply System A.Finisher/Saddle Assembly (1)Outline When the host machine is turned on, it supplies the finisher controller PCB with two channels of 24 VDC; one is for the motors and clutches, and the other is turned into 5 VDC by the regulator IC (IC1) of the finisher controller PCB for use by the sensors and ICs on PCBs. If a punch unit (option) is installed, power is also supplied to the punch controller PCB. Some of 24 VDC used to drive motors is cut off when the joint switch (JS), front door switch (FDSW), or stapler safety switch (SSS) is open. F02-801-01 is a block diagram of the power supply system: Joint switch (JS) Front door switch (FDSW) Stapler safety switch (SSS) 24 V 24 V Motor Motor 24VP 24 V Circuit Breaker (CB1) Clutch Finisher controller PCB Host machine 5V Sensor (IC1) 24VL 5V Regulator IC Logic system Punch controller PCB (puncher unit; option) Fig.F02-801-01 (2)Protective Mechanisms A circuit breaker (CB1) is monitored to protect the 24 VDC system sued to drive the motors against overcurrent. The 24-V system used to drive the feed motor (FFM), paddle motor (FPM), and delivery motor (FAM) is equipped with a fuse which melts in the presence of overcurrent. A.Puncher Unit (option) (1)Outline When the host machine is turned on, the puncher unit is supplied by the finisher controller PCB with 24-V and 5-V power. The 24-V power is used to drive the motors, while the 5-V power is used by sensors and the ICs on the punch controller PCB. The 24-V power to the motors will be cut off when the joint switch (MS2) or the front door switch (MS1) of the finisher unit is open. F02-802-01 is a block diagram for the power supply system: 24 V Finisher controller PCB 24 V Motors Punch controller PCB 5V 5V 5V Sensors Logic system Fig.F02-802-01 (2)Protective Mechanisms The 24-V system used to drive the punch motor (FPNM) and the horizontal registration motor (FPSM) is equipped with a built-in fuse which melts in the presence of overcurrent. AR-F14/PN1 OPERATIONAL DESCRIPTION 4-18 [05]DISASSEMBLYANDASSEMBLY.fm 1 ページ 2004年4月19日 月曜日 午後1時38分 [5] DISASSEMBLY AND ASSEMBLY 4) Remove the three screws [5], and detach the front cover [6]. [6] 1. Finisher Saddle Unit A. Externals and Controls [1] [5] [6] [2] [5] [7] [5] [4] Fig.F03-101-04 (3)Removing the Rear Cover [3] 1) Remove the two screws [1] on the pickup side, and remove the screw [2] on the delivery side; then, detach the rear cover [3]. Fig.F03-101-01 (1)Removing the Delivery Tray 1) Remove the four screws [1], and detach the delivery tray [2]. [3] [2] [1] Fig.F03-101-05 [1] Fig.F03-101-02 [3] (2)Removing the Front Cover 1) Open the front door [1]. 2) While picking the claw [2], detach the fold jam releasing dial [3]. 3) Remove the two screws [4]. [1] [4] [2] Fig.F03-101-06 (4)Removing the Upper Cover [3] 1) Open the upper cover [1], and turn the cover band retainer [2] to the left to remove it. 2) Remove the cover band [3]. [1] [2] [4] Fig.F03-101-03 [3] Fig.F03-101-07 AR-F14/PN1 DISASSEMBLY AND ASSEMBLY 5-1 [2] [05]DISASSEMBLYANDASSEMBLY.fm 2 ページ 2004年4月19日 月曜日 午後1時38分 3) Remove the screw [4], and detach the processing tray rear cover [5]; then, detach the upper. [6] (6)Removing the Upper Right Cover Assembly 1) Remove the front cover. (See 1.A.(2).) 2) Remove the rear cover. (See 1.A.(3).) 3) Remove the two screws [1] at the front and the two screws [2] at the rear; then, detach the upper right cover assembly [3]. [3] [1] [5] Fig.F03-101-11 [4] Fig.F03-101-08 (5)Removing the Processing Tray Upper Cover 1) 2) 3) 4) [3] Remove the front cover. (See 1.A.(2).) Remove the rear cover. (See 1.A.(3).) Remove the upper cover. (See 1.A.(4).) Disconnect the connector [1], and remove the screw [2]. [2] Fig.F03-101-12 (7)Removing the Saddle Guide 1) 2) 3) 4) Remove the delivery tray. (See 1.A.(1).) Remove the front cover. (See 1.A.(2).) Remove the rear cover. (See 1.A.(3).) Free the delivery tray support plate (front) [1] and the delivery tray support plate (rear) [2] to the outside from the rail grooves. 5) Remove the four screws [3]. [3] [2] [3] [2] [1] [1] [3] [3] Fig.F03-101-09 5) While lifting the processing tray upper cover [3], disconnect the connector [4]; then, detach the processing tray upper cover [3]. Fig.F03-101-13 6) Shift the side guide [4] lightly to the front, and free the engagement of the paper surface detecting lever (rear) [5]; then, detach the side guide [4]. [3] [5] [4] [4] Fig.F03-101-14 Fig.F03-101-10 AR-F14/PN1 DISASSEMBLY AND ASSEMBLY 5-2 [05]DISASSEMBLYANDASSEMBLY.fm 3 ページ 2004年4月19日 月曜日 午後1時38分 NOTE: Be sure to mount the side guide after securely fitting the paper surface detecting lever (rear) [5] in the groove of the paper surface detecting lever (middle) [6]. After completion of mounting, push the paper surface detecting lever several times to make sure that side guide is mounted securely. (2)Adjusting the Stapler Phase When the gears or timing belt at the front of the stapler is replaced or removed for some reason, the staple shooting timing of the (lower unit of the stapler) does not match the staple bending timing of the staple clincher (upper unit of the stapler). Adjust the stapler phase following the procedure described below. Gear [5] [6] Timing belt [5] Gear Fig.F03-102-03 [6] 1) Detach the gear cover [2] from the staple driver [1]. 2) Remove the E-ring [3] to detach the side cover [5] of the staple clincher [4]. Fig.F03-101-15 [4] B.Feeding System (1)Removing the Stapler Unit 1) Open the front door [1]. 2) Slide out the stapler unit [3] while pressing the stopper [2]. [3] [1] [5] [2] [1] [3] Fig.F03-102-04 3) Remove the two E-rings [6] to remove the staple jam releasing gear [7], timing belt [8], and relay gear 1 [9]. Remove the spacer and spring at the back of the staple jam releasing gear. 4) Remove the screw [10] and spring [11] to remove the belt tensioner [12]. [2] [7] Fig.F03-102-01 NOTE: Do not remove the stapler stapler frame shaft. If removed, the position where the staple driver (lower unit of the stapler) [4] shoots stables will shift from the position where the staple clincher (upper unit of the stapler) [5] receives staples. [8] [6] [9] [5] [11] [10] [4] [12] Fig.F03-102-05 Fig.F03-102-02 AR-F14/PN1 DISASSEMBLY AND ASSEMBLY 5-3 [05]DISASSEMBLYANDASSEMBLY.fm 4 ページ 2004年4月19日 月曜日 午後1時38分 5) Remove the timing belt [13]. 6) Remove the E-ring [14] to remove the staple position check gear [15]. 9) Turn the gear [19] to align the round hole in the staple clincher cam with the round hole [20] at the back. [19] [15] [14] [13] Fig.F03-102-06 7) Turn the gear [16] to align the round hole in the staple driver gear with the round hole [17] at the back. [20] Fig.F03-102-09 10) Insert a pin [21] with a diameter of approximately 2 mm (use of a 2 mm Allen wrench is recommended) in the round hole to secure the gear. [16] [17] [21] Fig.F03-102-10 Fig.F03-102-07 8) Insert a pin [18] with a diameter of approximately 2 mm (use recommended) in the round hole to secure the gear. 11) With the gears and cam fixed, install the timing belt [22] on gears [23] and [24]. [23] [18] [22] Fig.F03-102-08 [24] Fig.F03-102-11 AR-F14/PN1 DISASSEMBLY AND ASSEMBLY 5-4 [05]DISASSEMBLYANDASSEMBLY.fm 5 ページ 2004年4月19日 月曜日 午後1時38分 12) Mount the staple position check gear [27] so that the blue mark [25] on the staple position check gear is aligned with the round hole [26] in the frame. [26] (3)Adjusting the Phase of the Gear in the Saddle Unit If the gears at the front of the saddle unit or the paper fold rollers in the sale unit are replaced or removed for some reason, adjust the gear phase following the procedure described below. 1) The paper fold rollers [1] and saddle cam [2] must be positioned as shown below. [25] [2] [27] [1] Fig.F03-102-12 NOTE: The position where the blue mark is aligned with the round hole is the home position for stapling. If the staple jam cancel dial is turned for some reason, the home position deviates, making it impossible to remove the stapler cartridge. If such a case, the gear can be returned to the home position by checking blue mark position. Therefore, it is necessary to mount the gear at the correct position. 13) Remove the pin securing the gear to the cam. 14) Assemble the spring [28], spacer [29], staple jam releasing gear [30], timing belt [31], and relay gear [32] and secure them with the E-ring [33]. [28] Fig.F03-102-14 2) With the paper fold rollers and saddle cam positioned as shown in Figure F03-102-14, mount gears as shown in figure F03-102-15. •Align the mark (either of two marks) on the saddle cam drive gear [3] with the mark on the relay gear [4] (on the half of the periphery where gears with a smaller face width are arranged). •With the mark on the saddle cam drive gear [3] aligned with the mark on the relay gear [4], align the other mark on the relay gear withy the rib of the paper folding roller drive gear [5]. [31] [3] [29] [4] [32] [5] [33] [30] Fig.F03-102-13 Fig.F03-102-15 AR-F14/PN1 DISASSEMBLY AND ASSEMBLY 5-5 [05]DISASSEMBLYANDASSEMBLY.fm 6 ページ 2004年4月19日 月曜日 午後1時38分 (4)Removing the Saddle Unit (5) Removing the Processing Tray Assembly 1) Remove the front cover. (See 1.A.(2).) 2) Remove the rear cover. (See 1.A.(3).) 3) Open the jam removal cover [1]; then, remove the two screws [2] and the right stay [3]. 1) Remove the processing tray upper cover. (See 1.A.(5).) 2) Remove the side guide. (See 1.A.(7).) 3) Remove the two screws [1], and disconnect the five connectors [2]. [1] [3] [2] [2] [2] [1] [2] [1] [2] Fig.F03-102-20 Fig.F03-102-16 4) Turn the fold jam releasing dial assembly [4] to move the paper retaining plate assembly [5] to the inside. 4) Pull the processing stopper base [3] to the front, and free the claw [5] at the front and the claw [6] at the rear of the processing stopper [4]. [5] [6] [5] [4] [4] [4] [3] Fig.F03-102-17 5) Remove the stop ring [6], and detach the timing belt [7]. 6) Disconnect the two connectors [8]. [6] [7] Fig.F03-102-21 5) Disconnect the three connectors [7]. 6) Release the two claws [8] of the harness retainer, and detach the motor harness [9]. [8] Fig.F03-102-18 7) Remove the three screws [9], and slide out the stapler unit [10] slightly to the front. 8) Slide out the saddle unit [11] to the front. [10] [9] [9] [8] [7] Fig.F03-102-22 [9] [11] Fig.F03-102-19 AR-F14/PN1 DISASSEMBLY AND ASSEMBLY 5-6 [05]DISASSEMBLYANDASSEMBLY.fm 7 ページ 2004年4月19日 月曜日 午後1時38分 7) Remove the stop ring [10], and detach the timing belt [11]. 8) Disconnect the connector [12], and free the harness [14] from the edge saddle [13]. (6) Removing the Paddle Assembly 1) Remove the processing tray assembly. (See 1.B.(3).) 2) Place the processing tray assembly [1] as shown. NOTE: Be sure to take care not to damage the aligning plate [2]. [1] [2] [12] [11] [14] [10] Fig.F03-102-25 3) Detach the timing belt [3], and remove the two screws [4]. [4] [13] Fig.F03-102-23 9) Remove the two screws [15], and slide the processing tray assembly [16] to the rear; then, lift it to detach. [16] [15] [3] Fig.F03-102-24 [4] Fig.F03-102-26 4) Separate the processing tray assembly [5] and the paddle assembly [6] as shown. [6] [5] Fig.F03-102-27 AR-F14/PN1 DISASSEMBLY AND ASSEMBLY 5-7 [05]DISASSEMBLYANDASSEMBLY.fm 8 ページ 2004年4月19日 月曜日 午後1時38分 (7)Removing the Staple/Fold Drive Unit 1) Open the front door [1], and slide out the stapler unit [2] slightly to the front. 9) Remove the screw [15], and free the claw [17] of the harness guide from the long angle [16] of the base plate. [15] [2] [1] [16] [17] Fig.F03-102-31 10) Disconnect the two connectors [18], and free the harness [20] from the edge saddle [19]. Fig.F03-102-28 2) 3) 4) 5) Remove the screw [3], and detach the interface retainer [4]. Free the six harness retainers [5], and disconnect the connector [6]. Free the harness [7] from the harness retainer [5]. Free the harness [7] from the edge saddle [8]; then, disconnect the two connectors [9]. [18] [20] [9] [18] [19] Fig.F03-102-32 11) Remove the three screws [21]. [8] [7] [21] [21] [5] [6] [7] [3] [5] [7] [4] [5] [7] [5] Fig.F03-102-29 6) Release the harness retainer [10], and disconnect the connector [11]. 7) Free the harness [12] from the harness retainer [10]. 8) Free the harness [12] for the edge saddle [13]; and disconnect the two connectors [14]. [21] Fig.F03-102-33 12) Remove the screw [22], and detach the staple/fold drive unit [23]. [14] [11] [12] [13] [10] [22] Fig.F03-102-30 [23] Fig.F03-102-34 AR-F14/PN1 DISASSEMBLY AND ASSEMBLY 5-8 [05]DISASSEMBLYANDASSEMBLY.fm 9 ページ 2004年4月19日 月曜日 午後1時38分 (8)Removing the Feed Motor Unit 1) 2) 3) 4) Remove the rear cover. (See 1.A.(3).) Open the harness retainer [1], and disconnect the two connectors [2]. Remove the screw [3], and detach the harness guide [4]. Remove the three screws [5], and detach the feed motor unit [6]. 7) 8) 9) 10) Remove the gear [5], and detach the gear [6] while spreading the claw. Remove the stop ring [7], and detach the bushing [8]. Remove the screw [9], and detach the inlet sensor [10]. Remove the lower paper guide [11]. [8] [5] [5] [9] [5] [10] [7] [3] [6] [11] [4] [6] [2] [1] Fig.F03-102-38 Fig.F03-102-35 11) Remove the feed roller [12]. (9)Removing the Feed Roller 1) 2) 3) 4) 5) Remove the upper cover. (See 1.A.(4).) Remove the upper right cover assembly. (See 1.A.(6).) Remove the feed motor unit. (See 1.B.(6).) Remove the screw [1]. Remove the stop ring [2], and detach the bushing [3]. [12] Fig.F03-102-39 (10)Removing the Stack delivery roller (upper) 1) Remove the paddle assembly. (See 1.B.(4).) 2) Place the paddle assembly [1] as shown. [1] [1] [3] [2] Fig.F03-102-36 Fig.F03-102-40 6) Remove the two screws [4]. [4] 3) Turn the gear [2] in the direction of the arrow to move up the stack delivery roller assembly (upper) [3]. [3] [2] Fig.F03-102-37 Fig.F03-102-41 AR-F14/PN1 DISASSEMBLY AND ASSEMBLY 5-9 [05]DISASSEMBLYANDASSEMBLY.fm 10 ページ 2004年4月19日 月曜日 午後1時38分 4) Push up the stack delivery roller (upper) [4] from below to free the stack deliver roller (upper) [4] from the shaft [5]. 4) Push up the safety guide [4] from below to free one side of the safety guide [4] from the shaft [5]. [4] [5] [5] [4] Fig.F03-102-42 5) Shift up the stack delivery roller (upper) [4], and then push it down to detach the stack deliver roller (upper) [4]. 6) Likewise, remove the stack delivery roller (upper) [6] at the front. [6] Fig.F03-102-46 5) Push up the safety guide [4] from below to free the safety guide [4] from the shaft [5]. [4] [4] [5] Fig.F03-102-43 (11) Removing the Paddle Fig.F03-102-47 1) Remove the paddle assembly. (See 1.B.(4).) 2) Place the paddle assembly [1] as shown. 6) Remove the paddle [6] in the direction of the arrow. 7) Likewise, remove the other paddle. [1] [1] Fig.F03-102-44 Fig.F03-102-48 3) Turn the gear [2] in the direction of the arrow to move up the stack delivery roller assembly (upper) [3]. [3] [2] Fig.F03-102-45 AR-F14/PN1 DISASSEMBLY AND ASSEMBLY 5-10 [05]DISASSEMBLYANDASSEMBLY.fm 11 ページ 2004年4月19日 月曜日 午後1時38分 (12)Removing the Stack delivery roller (lower)/Delivery Belt 1) Remove paddle assembly, and separate it from the processing tray assembly. (See 1.B.(4).) 2) Slide the aligning plate (front) [2] and the aligning plate (rear) [3] of the processing tray assembly [1] by sliding them to the outside. [1] 6) Remove the two stop rings [11]; then, move the two bushings [12] to the inside. [12] [11] [3] [11] [12] Fig.F03-102-53 [2] 7) Remove the four screws [13]; then, lift the stack delivery roller assembly (lower) [14] to detach. Fig.F03-102-49 3) Remove the processing tray stopper [4]. [13] [4] [13] [14] Fig.F03-102-54 8) Remove the stack delivery roller (lower) [15] and the two delivery belts [16]. Fig.F03-102-50 4) Remove the screw [5], and detach the paper guide (front) [7] while freeing the two claws [6]. [16] [5] [7] [15] [6] Fig.F03-102-55 NOTE: Be sure to mount them so that the edges [17] of the claws of the delivery belts are flush. Fig.F03-102-51 5) Remove the screw [8]; then, while freeing the claw [9], detach the paper guide (rear) [10]. [17] [8] [10] [9] Fig.F03-102-56 Fig.F03-102-52 AR-F14/PN1 DISASSEMBLY AND ASSEMBLY 5-11 [05]DISASSEMBLYANDASSEMBLY.fm 12 ページ 2004年4月19日 月曜日 午後1時38分 C. PCBs (1)Removing the Finisher Controller PCB 1) Remove the rear cover. (See 1.A.(3).) 2) Disconnect the 17 connectors [1], and remove the screw [2]. 3) Free the PCB retainer [3], and detach the finisher controller PCB [4]. [2] 5) Turn the tab [2] on the stapler side in the direction of the arrow so that that the fixing screw [7] of the slide home position PCB [6] is in view through the round hole. 6) Remove the fixing screw [7]. [2] [3] [6] [1] [1] [1] [7] [4] Fig.F03-103-01 (2)Removing the Slide Home Position PCB 1) Open the front door [1], and turn the tab [2] on the stapler slide in the direction of the arrow to slide the stapler to the frontmost point. 2) Remove the stapler unit. (See 1.B.(1).) [1] Fig.F03-103-04 7) Disconnect the connector [8]. 8) Remove the flexible cable retainer [9]. 9) Free the lock [10] of the connector in the direction of the arrow; then, detach the flexible cable [11], and then detach the side home position PCB [12]. [8] [10] [11] [2] [12] Fig.F03-103-02 [9] 3) Place the stapler unit [3] as shown. 4) Remove the two screws [4], and detach the guide [5]. [3] [4] [5] [4] Fig.F03-103-03 AR-F14/PN1 DISASSEMBLY AND ASSEMBLY 5-12 Fig.F03-103-05 [05]DISASSEMBLYANDASSEMBLY.fm 13 ページ 2004年4月19日 月曜日 午後1時38分 D. Interface transport section d. No. 2 paper exit sensor (1) Decolor unit 1) Remove the No. 2 paper exit sensor, and remove the connector. a. Rear cabinet 1) Remove the screw (1 pc), and remove the maintenance cover. 2) Remove the four screws, and remove the rear cabinet. Maintenance cover e. Tray detection switch Rear cabinet 1) Remove the tray detection switch, and remove the connector. b. Right cabinet 1) Open the manual feed tray. 2) Open the right door. 3) Remove the two screws, and remove the right cabinet. f. DUP paper exit roller 1) Remove the screw, and remove the frame unit. c. Decolor unit 1) Remove the connector of the decolor from the main unit. 2) Remove the four screws, and remove the decolor unit. 2) Remove the gear and the bearing. Remove the E-ring and the bearing, and remove the DUP paper exit roller. AR-F14/PN1 DISASSEMBLY AND ASSEMBLY 5-13 [05]DISASSEMBLYANDASSEMBLY.fm 14 ページ 2004年4月19日 月曜日 午後1時38分 g. Decolor roller 1) Remove the frame unit. 2) Remove the E-ring, the gear, and the bearing. Remove the decolor roller. 7) Pull out the transport unit to the copier unit guide. 8) Remove the docking unit connector, and pull it out. copier unit guide 8 7 * When removing or attaching the roller, be careful of the actuator. b. Paper entry sensor 1 1) Remove the paper entry sensor 1, and remove the connector. (2) Interface transport unit a. Docking unit 1) Remove the screw, and slide the upper cover as shown in the figure. 2) Remove the screws C from the upper side of the front cover, and remove the front cover and the docking unit. 3) Remove the two screws and remove the front cover. 4) Remove the four screws, and remove the left cover. 2 1 c. Photo sensor 4 1) Remove the photo sensor, and remove the connector. 3 5) Open the transport unit cover. 6) Remove the two screws A (M4 x 10). d. Paper entry sensor 2 1) Remove the paper entry sensor 2, and remove the connector. 6 5 6 AR-F14/PN1 DISASSEMBLY AND ASSEMBLY 5-14 [05]DISASSEMBLYANDASSEMBLY.fm 15 ページ 2004年4月19日 月曜日 午後1時38分 e. Interface transport motor 3) Remove the interface transport lower unit. 1) Remove the connector and the screw, and remove the interface transport motor. f. Interface transport drive motor 1) Remove the jam release spring. 4) Remove the interface transport earth wire. 2) Pull the notch and release the lock, and raise the interface transport upper unit. 5) Remove the E-ring, the belt, and the pulley. Remove the manual feed auxiliary roller unit. 6) Remove the connector, the earth wire, and the screw. Remove the interface transport motor unit. Remove the E-ring and the gear. AR-F14/PN1 DISASSEMBLY AND ASSEMBLY 5-15 [05]DISASSEMBLYANDASSEMBLY.fm 16 ページ 2004年4月19日 月曜日 午後1時38分 7) Remove the E-ring, and remove the interface transport drive roller unit. Remove the bearing from the interface transport drive roller. h. Interface transport medium roller 3 1) Remove the interface transport lower unit. 2) Remove the interface transport earth wire. 3) Remove each part. Remove the manual feed auxiliary roller unit. g. Interface transport medium roller 1, 2 1) Remove the interface transport lower unit. 2) Remove the interface transport earth wire. 3) Remove each part. Remove the manual feed auxiliary roller unit. 4) Remove the screw, and remove the transport paper guide. 4) Remove the E-ring, and remove the interface transport medium roller unit 1 and 2. Remove the bearing from the interface transport medium roller 1 and 2. 5) Remove the E-ring, and remove the interface transport medium roller unit 3. Remove the bearing from the interface transport medium roller unit 3. AR-F14/PN1 DISASSEMBLY AND ASSEMBLY 5-16 [05]DISASSEMBLYANDASSEMBLY.fm 17 ページ 2004年4月19日 月曜日 午後1時38分 2. Puncher Unit (option) 3) Disconnect the connector [3] 4) Remove the harness [5] from the harness guide [4]. A.Puncher Driving System (1)Removing the Punch Motor [3] 1) Remove the two screws [1]. 2) Disconnect the connector [2] to remove the punch motor [3]. [2] [5] [4] Fig.F03-201-04 [1] 5) Disconnect the connector [6]. 6) Remove the screw [7] and sensor support plate [8]. [3] [6] Fig.F03-201-01 (2)Removing the Horizontal Registration Motor 1) Disconnect connector [1]. 2) Remove the harness [3] from the harness guide [2]. 3) Remove the two screws [4] to remove the horizontal registration motor [5]. [4] [8] [7] Fig.F03-201-05 [3] 7) Remove the screw [9] and washer [10]. 8) Disconnect the connector [11]. 9) Remove the two screws [12] to detach the base cover [13]. [1] [2] [5] [9] Fig.F03-201-02 (3)Removing the Punch Unit 1) Remove the waste case. 2) Remove the screw [1] to detach the jam processing cover [2]. [1] [10] [2] [13] [11] [12] Fig.F03-201-03 Fig.F03-201-06 AR-F14/PN1 DISASSEMBLY AND ASSEMBLY 5-17 [05]DISASSEMBLYANDASSEMBLY.fm 18 ページ 2004年4月19日 月曜日 午後1時38分 10)Remove the four screws [14] to remove the upper transmission sensor unit [15] and lower transmission sensor [16]. [15] B. PCBs (1)Removing the Punch Controller PCB 1) Remove the two screws [1]. 2) Disconnect the five connectors [2] to remove the punch controller PCB [3]. [2] [14] [14] [16] [3] [2] [14] Fig.F03-201-07 11) Remove the punch unit [18] from the horizontal registration motor assembly [17]. [17] [18] [2] [1] Fig.F03-202-01 Fig.F03-201-08 (2)Removing the Photosensor PCB 1) Remove the punch motor. (See 2.A.(1).) 2) Remove the screw [1]. 3) Remove the harness [3] from the harness guide [2] on the PCB, then detach the PCB cover [4]. [4] [1] [3] [2] Fig.F03-202-02 4) Disconnect the connector [5] to remove the photosensor PCB [6]. [6] [5] Fig.F03-202-03 AR-F14/PN1 DISASSEMBLY AND ASSEMBLY 5-18 [05]DISASSEMBLYANDASSEMBLY.fm 19 ページ 2004年4月19日 月曜日 午後1時38分 (3)Removing the LED PCB (4)Removing the Waste-Full Photosensor PCB 1) Remove the waste case. 2) Disconnect connector [1]. 3) Remove the harness [3] from the harness guide [2]. 1) Remove the punch controller PCB. (See 2.B.(1).) 2) Remove the two screws [1] to remove the PCB film [2]. [1] [2] [3] [1] [2] Fig.F03-202-07 Fig.F03-202-04 4) Remove the screw [4] and washer [5]. 5) Disconnect the connector [6]. 6) Remove the screw [7] to detach the base cover [8]. [4] 3) Disconnect the connector [3] to remove the waste-full photosensor PCB [4]. [3] [4] [5] Fig.F03-202-08 (5)Removing the Waste Full LED PCB [8] [6] 1) Remove the screw [1]. 2) Disconnect the connector [2] to remove the waste-full LED PCB [3]. [7] [2] [1] [3] Fig.F03-202-09 Fig.F03-202-05 7) Remove the screw [9]. 8) Disconnect the connector [10] to remove the LED PCB [11]. [10] [9] [11] Fig.F03-202-06 AR-F14/PN1 DISASSEMBLY AND ASSEMBLY 5-19 [06]MAINTENANCE.fm 1 ページ 2004年4月19日 月曜日 午後1時40分 [6] MAINTENANCE 1. Maintenance System Table Check (Clean, replace, or adjust as necessary.) Unit name Transport section Part name When calling Clean 75K Replace Adjust Lubricate 150K 225K 300K 375K 450K Move position Remark Transport rollers Transport paper guides Drive section Gears (Specified position) Belts Other Sensors Discharge brush Staple un Replace UN at 100K staple. Staple cartridge User replacement for every 3000pcs. 2. Discarding punch waste (when a punch unit is installed) 1) Press the detach button and separate the saddle stitch finisher from the machine. 3) Replace the punch waste receptacle. 4) Push the saddle stitch finisher back onto the machine. Caution: The saddle stitch finisher and the machine are connected at the rear. Exercise caution when pulling them apart. 2) Gently pull the punch waste receptacle forward and discard the punch waste. Empty the punch waste receptacle into a garbage bag or other container, taking care not to let punch waste scatter. AR-F14/PN1 MAINTENANCE 6-1 [07]MACHINEOPERATION.fm 1 ページ 2004年4月19日 月曜日 午後1時41分 [7] MACHINE OPERATION 1. Staple sort mode Collated sets of printouts are stapled and delivered to the offset tray (upper tray). Alternatively, printed paper is stapled at the center and delivered to the saddle stitch tray (lower tray). The relation among stapling positions, orientation, paper size for stapling, and stapling capacity is shown below. Stapling positions Portrait orientation Landscape orientation Rear corner of printouts Available paper sizes: 8-1/2" x 11", A4 and B5 Stapling capacity: Up to 50 sheets for any sizes Center left two positions of printouts Same as above Same as above Front corner of printouts Same as above Same as above Saddle stitch Saddle stitch stapling cannot be performed in the portrait orientation. Available paper sizes: 11" x 17", 8-1/2" x 11"R, A3, B4, and A4R Stapling capacity: Up to 10 sheets for any sizes Available paper sizes: 11" x 17", 8-1/2" x 14", 8-1/2" x 13", 8-1/2" x 11" R, A3, B4, A4R, and B5R Stapling capacity: Up to 50 sheets for 8-1/2" x 11"R, A4R and B5R, and up to 25 sheets for other sizes A. Saddle stitch function B. Punch function (only if a punch module is installed) Printed paper is stapled at two positions at the center and is folded in two with the center down before delivery. If the saddle stitch finisher is equipped with a punch module, printed paper can be punched (two holes) and delivered to the offset tray. The saddle stitch function and the punch function cannot be used together. <Example> <Example> {Original 1} {Punch positions} {Original 2} {Punch positions} AR-F14/PN1 MACHINE OPERATION 7-1 [07]MACHINEOPERATION.fm 2 ページ 2004年4月19日 月曜日 午後1時41分 2. Setup by the printer driver A. Setup procedures when the staple function is used 1) Select "PROPERTY" in the setup menu of the printer driver. 2) Click the "MAIN" tab. 3) In the "FINISH" item, select "Stapling position" and "Staple." B. Setup procedures when the saddle stitch function is used 1) Select "PROPERTY" in the setup menu of the printer driver. 2) Click the "MAIN" tab. 3) In the "DUPLEX PRINT" items, put a check mark to the radio button of "Center binding." 4) Select between the normal-ratio center binding and 2-UP center binding. 5) In the "FINISH" item, select "2-position binding" of "STAPLE." C. Setup procedures when the punch function is used 1) Select "PROPERTY" in the setup menu of the printer driver. 2) Click the "MAIN" tab. 3) In the "FINISH" items, put a check mark to the check box of "PUNCH." 3. Using the saddle stitch finisher functions in copy mode Touch the [OUTPUT] key in the main screen of copy mode to display the screen for selecting saddle stitch finisher functions. Selections include the sort function, staple sort function, saddle stitch function, group function, and output tray. OUTPUT OFFSET TRAY SORT CENTER TRAY STAPLE SORT GROUP OK SADDLE STITCH PUNCH OFFSET The displayed menu will vary depending on the country and regions. 1. [GROUP] key 8. [OFFSET] key Select this function to have output grouped by page. When a checkmark appears, the offset function operates. When the checkmark is removed, the offset function does not operate. (The offset function does not operate when the staple sort function or the saddle stitch function is selected.) 2. [STAPLE SORT] key Select this function to have output collated into sets and stapled. The output is delivered to the offset tray (without being offset). 9. [SADDLE STITCH] key 3. [SORT] key Select this function to have output collated into sets. 4. Icon display When the sort, staple sort, group, or saddle stitch function is selected, the corresponding icon appears here. 5. [OFFSET TRAY] key Select this key to have output delivered to the offset tray. (When the staple sort function is selected, the offset tray is automatically selected.) 6. [CENTER TRAY] key Select this key to have output delivered to the center tray. 7. [OK] key Touch this key to close the screen and return to the main screen. Each set of output is stapled along the centerline of the paper and folded. When this function is selected, the "Pamphlet copy" function is automatically selected. Note: When "AUTOMATIC SADDLE STITCH" is disabled in the key operator programs, the "Pamphlet copy" is not automatically selected. 10. [PUNCH] key When a punch unit is installed, select this key to punch holes in the output. * When a function is selected, it is highlighted. Caution: When the saddle stitch finisher is disabled in the key operator programs, the saddle stitch finisher functions cannot be used. AR-F14/PN1 MACHINE OPERATION 7-2 [08]ADJUSTMENTS.fm 1 ページ 2004年4月19日 月曜日 午後1時41分 [8] ADJUSTMENTS 1. Finisher/saddle unit A. Adjusting the Folding Position The folding position is adjusted by matching it with the stapling position. If you have replaced the finisher controller PCB, you must transfer the existing settings to the new PCB. Perform the following if the folding position must be adjusted for some reason. 2) Adjust the stapling position by pressing the PSW1 or PSW2 on the finisher controller PCB a required number of times. Pressing the switch once moves the stapling position about 0.14 mm. •To move the stapling position in the "-" direction, press the PSW1. •To move the stapling position in the "+" direction, press the PSW2. •Pressing the PSW1 and PSW2 at the same time clears the adjustment value. - direction + direction NOTE:Both the folding and stapling positions may deviate for some type of paper. In such a case, change the "middle stapling position" in the user mode of the host machine. 1) Set SW1 on the finisher controller PCB as follows: ON 1 2 3 4 5 6 7 8 Fig.F05-101-04 Fig.F05-101-01 2) Adjust the folding position by pressing the PSW1 or PSW2 on the finisher controller PCB a required number of times. Pressing the switch once moves the folding position about 0.16 mm. •To move the folding position in the "-" direction, press the PSW1. •To move the folding position in the "+" direction, press the PSW2. •Pressing the PSW1 and PSW2 at the same time clears the adjustment value. - direction + direction 3) When adjustment of the stapling position is complete, set all bits of the SW1 on the finisher controller PCB to OFF. 4) Enter the bind mode of the host machine and check whether the stapling position is adjusted properly. If adjusted improperly, adjust the stapling position again. C. One-page exit mode This mode is used to increase the accuracy of paper alignment in the simple load offset mode by discharging paper one by one to the offset tray. 1) Set the SW1 of the finisher control PWB as shown below. ON 1 2 3 4 5 6 7 8 Fig.F05-101-05 2) Turn on the power. 2. Puncher unit (option) Fig.F05-101-02 3) When adjustment of the folding position is complete, set all bits of the SW1 on the finisher controller PCB to OFF. A. Adjusting the Punch Hole Position 4) Enter the bind mode of the host machine and check whether the folding position is adjusted properly. If adjusted improperly, adjust the folding position again. This mode requires operation in service mode. The range of hole displacement is between 3 and -3 in 1-mm increments. A higher setting will move the hole toward the leading edge of sheet. (See the Service Manual of the host machine.) B. Adjusting the Middle 2-Point Stapling Position The stapling position is adjusted by matching it with the folding position. If you have replaced the finisher controller PCB, you must transfer the existing settings to the new PCB. Perform the following if the stapling position must be adjusted for some reason. B. Adjusting the Sensor Output Perform the following when the punch controller PCB, horizontal registration sensor (photosensor PCB/LED PCB), or waste full sensor (waste full photosensor PCB/waste full LED PCB) has been replaced. 1) Shift bits 1 through 4 on the punch controller PCB as follows: ON NOTE:Both the folding and stapling positions may deviate for some type of paper. In such a case, change the "middle stapling position" in the user mode of the host machine. 1 1) Set SW1 on the finisher controller PCB as follows: ON 1 2 3 4 5 6 7 Fig.F05-101-03 8 2 3 4 Fig.F05-102-01 2) Press SW1002 or SW1003 on the punch controller PCB. A press will automatically adjust the sensor output. •The adjustment is over when all LEDs on the punch controller PCB are ON: LED1001, LED1002, LED1003. 3) Shift all bits of DIPSW1001 to OFF. AR-F14/PN1 ADJUSTMENTS 8-1 [08]ADJUSTMENTS.fm 2 ページ 2004年4月27日 火曜日 午後7時5分 C. Registering the Number of Punch Hole E. Setup by the diag simulation of the copier Perform the following to register the type of puncher unit (number of holes) used to the IC on the punch controller PCB for identification by the finisher. Be sure to register the type whenever you have replaced the punch controller PCB. 1) Select "SADDLE FINISHER SETTING" in SIM 3-10. 1) Set bits 1 through 4 on the DIPSW1001 on the punch controller PCB as follows: ON 1 2 3 4 Fig.F05-102-02 2) Press SW1002 on the punch controller PCB to select the appropriate number of punch holes. •Each press on SW1002 moves the selection through the following (repeatedly from top to bottom). Number of punch holes LED1001 LED1002 SIMULATION 3-10 SADDLE FINISHER SETTING. SELECT 1-10, AND PRESS START. 1: SADDLE POSITION 200 2: FOLDING POSITION 200 3: FRONT ADJUST 10 4: REAR ADJUST 10 5: STAPLE REAR 100 6: STAPLE FTONT 100 7: STAPLE BOTH 100 8: STAPLE PITCH 50 9: PUNCH CENTER 50 10: PUNCH HOLE 50 Enter 1 and Press [START] key LED1003 1 Press [CUSTOM SETTING] key 2 holes (Puncher Unit-J1) ON OFF OFF 2/3 holes (Puncher Unit-K1) ON ON OFF 4 holes (Puncher Unit-G1) OFF OFF OFF SIMULATION 3-10 4 holes (Puncher Unit-H1) OFF OFF ON SADDLE FINISHER SETTING. INPUT VALUE 0-400, AND PRESS START. 3) Press SW1003 on the punch controller PCB twice. The presses will store the selected number of punch holes on the punch controller PCB. •A single press on SW1003 will cause the LED indication to flash; another press on SW1003 will cause the indication to remain ON to indicate the end of registration. 4) Shift all bits of DIPSW1001 to OFF. (Input display) 1:SADDLE POSITION 200 Enter an adjustment value and press [START] key . Terminated (Execution display) SIMULATION 3-10 SADDLE FINISHER SETTING. EXECUTING… 200 1:SADDLE POSITION D. After Replacing the EEP-ROM (IC1002) 1) Turn off the host machine. 2) Set bits 1 through 4 on the punch controller PCB as follows: SIMULATION 3-10 ON SADDLE FINISHER SETTING. ERROR 200 1:SADDLE POSITION 1 2 3 4 Fig.F05-102-03 3) Press SW1002 and SW1003 on the punch controller PCB at the same time. •The presses will initialize the EEP-ROM. At the end, all LEDs (LED1001, LED1002, LED1003) will go ON. 4) Adjust the sensor output, and store the number of punch holes. 2) Select a setup item and change the setup value. Adjustment content Default value Setup range Change/Setup value 1 1 Saddle binding position adjustment 0 - 400 0.0707mm 2 Saddle folding position adjustment 0 - 400 0.0525mm 3 Front alignment position adjustment 0 - 20 0.367mm 4 Rear alignment position adjustment 0 - 20 0.367mm 5 Staple front one-position binding position adjustment 0 - 200 0.04374mm 6 Staple rear one-position binding position adjustment 0 - 200 0.04374mm 7 Staple 2-position binding center adjustment 0 - 200 0.04374mm 8 Staple 2-position binding pitch adjustment 0 - 100 0.04374mm 9 Punch center position adjustment (FR direction) 47 - 53 10 Punch hole position adjustment (paper feed direction) 0 - 100 AR-F14/PN1 ADJUSTMENTS 8-2 0.105mm [09]TROUBLESHOOTING.fm 1 ページ 2004年4月19日 月曜日 午後1時42分 [9] TROUBLE SHOOTING F1 20 1. Outline The CPU on the machine's finisher controller PCB is equipped with a mechanism to check the machine condition as needed; when it detects a fault, the machine communicates the fact to the host machine in the form of a code and a detail code. The host machine indicates the code on its control panel. (The detail code may be checked in the host machine's service mode.) Content Console finisher (AR-F14) rear alignment motor trouble Detail Rear alignment motor operation abnormality Cause Motor lock Motor rpm abnormality Overcurrent to the motor Console finisher control PWB trouble Check and Use DIAG (SIM3-3) to check the motor remedy operation. 30 Content Console finisher (AR-F14) communication trouble Detail Communication cable test error after turning on the power or exiting from DIAG. Communication error with the console finisher Cause Improper connection or disconnection of connector and harness between the machine and the console finisher. Console finisher control PWB trouble Control PWB (PCU) trouble Malfunction by noises 2. Trouble code F1 03 Content Console finisher (AR-F14) paddle motor trouble Detail Paddle motor operation abnormality Cause Motor lock Motor rpm abnormality Overcurrent to the motor Console finisher control PWB trouble Check and Use DIAG (SIM3-3) to check the motor remedy operation. 06 Content Console finisher (AR-F14) slide motor trouble Detail Slide motor operation abnormality Cause Motor lock Motor rpm abnormality Overcurrent to the motor Console finisher control PWB trouble Check and Canceled by turning OFF/ON the power. remedy Check connectors and harness in the communication line. Replace the console finisher control PWB or PCU PWB. 31 Check and Use DIAG (SIM3-3) to check the motor remedy operation. 10 11 Content Console finisher (AR-F14) stapler motor trouble Detail Stapler motor operation abnormality Cause Motor lock Motor rpm abnormality Overcurrent to the motor Console finisher control PWB trouble Detail Sensor input value abnormality Cause Sensor breakage harness breakage Console finisher control PWB trouble 32 Content Communication trouble between the console finisher (AR-F14) and the punch unit (AR-PN1). Check and Use DIAG (SIM3-3) to check the motor remedy operation. Detail Communication err between the console finisher and the punch unit. Content Console finisher (AR-F14) bundle exit motor trouble Cause Detail Bundle exit motor operation abnormality Cause Motor lock Motor rpm abnormality Overcurrent to the motor Console finisher control PWB trouble Improper connection or disconnection of connector and harness between the console finisher and the punch unit. Console finisher control PWB trouble Control PWB (PCU) trouble Malfunction by noise Check and Canceled by turning OFF/ON the power. remedy Check connectors and harness in the communication line. Replace the console finisher control PWB. Content Console finisher (AR-F14) lift motor trouble Detail Lift motor operation abnormality Cause Motor lock Motor rpm abnormality Overcurrent to the motor Console finisher control PWB trouble 33 Content Console finisher (AR-F14) punch (AR-PN1) side registration motor trouble Detail Punch side registration motor operation abnormality Cause Motor lock Motor rpm abnormality Overcurrent to the motor Console finisher control PWB trouble Check and Use DIAG (SIM3-3) to check the motor remedy operation. 19 Console finisher (AR-F14) fold sensor trouble Check and Use DIAG (SIM3-2) to check the sensor remedy operation. Check and Use DIAG (SIM3-3) to check the motor remedy operation. 15 Content Content Console finisher (AR-F14) front alignment motor trouble Detail Front alignment motor operation abnormality Cause Motor lock Motor rpm abnormality Overcurrent to the motor Console finisher control PWB trouble Check and Use DIAG (SIM3-3) to check the motor remedy operation. Check and Use DIAG (SIM3-3) to check the motor remedy operation. AR-F14/PN1 TROUBLE SHOOTING 9-1 [09]TROUBLESHOOTING.fm F1 34 2 ページ 2004年4月19日 月曜日 午後1時42分 Content Console finisher (AR-F14) punch (AR-PN1) motor trouble Detail Punch motor operation abnormality Cause Motor lock Motor rpm abnormality Overcurrent to the motor Console finisher control PWB trouble F1 38 Check and Use DIAG (SIM3-3) to check the motor remedy operation. 35 Content Console finisher (AR-F14) punch (AR-PN1) side registration sensor trouble Detail Sensor input value abnormality Cause Sensor breakage Harness disconnection Console finisher control PWB trouble Check and Use DIAG (SIM3-2) to check the sensor remedy operation. 36 Content Sensor input value abnormality Cause Sensor breakage Harness disconnection Console finisher control PWB trouble 39 Content Console finisher (AR-F14) backup RAM trouble Detail Backup RAM contents are disturbed. Cause Console finisher control PWB trouble Malfunction by noise Check and Replace the console finisher control PWB. remedy Detail Punch unit backup RAM contents are disturbed. Cause Punch control PWB trouble Malfunction by noise Content Console finisher (AR-F14)Punch sensor trouble (AR-PN1) Detail Sensor input abnormality Cause Sensor breakage harness disconnection console finisher control PWB defect Check and Sensor operation check in diag (SIM 3-2) Remedy 40 Content Console finisher (AR-F14)Puncher section power trouble (AR-PN1) Detail Puncher operation abnormality Cause Punch control PWB defect Check and Punch control PWB replacement Remedy 53 Check and Use DIAG (SIM3-2) to check the sensor remedy operation. 37 Console finisher (AR-F14) punch (AR-PN1) backup RAM trouble Check and Replace the punch control PWB. remedy Console finisher (AR-F14) punch (AR-PN1) timing sensor trouble Detail Content Content Console finisher (AR-F14)Interface transport unit connection trouble Detail Connection error between console finisher and interface transport unit Cause Improper connection of connector between console finisher and interface transport unit Check and Check the interface transport unit connector. Remedy 81 Content Console finisher transport motor abnormality Detail Transport motor trouble Cause Motor lock Motor rpm abnormality Overcurrent to the motor Console finisher control PWB trouble Check and Use DIAG (SIM3-3) to check the motor remedy operation. 3. Troubleshooting A. Finisher/saddle unit (1) F1-03, Paddle Motor Fault (detail code: 01/02/03/04) Cause/Trouble section Procedure Check Result Remedy Paddle home position sensor (PHPS) 1 Check the paddle home position sensor. Is the sensor normal? NO Replace the sensor Swing guide home position sensor (ARHPS) 2 Check the swing guide home position sensor. Is the sensor normal? NO Replace the sensor. Wiring 3 Is the wiring between the finisher controller PCB and the paddle motor normal? NO Correct the wiring. Paddle, Swing guide assembly 4 Try turning the paddle motor clockwise and counterclockwise by hands. Is there mechanical tapping in the rotation of the paddle or the up/down movement of the swing guide? YES Correct the mechanical mechanism. Paddle motor (FPM), finisher controller PCB 5 Try replacing the paddle motor. Is the problem corrected? YES End. NO Replace the finisher controller PCB. (2) F1-10, Staple/fold Motor Fault Cause/Trouble section Procedure Check Result Remedy Wiring 1 Is the wiring between the finisher controller PCB and the staple/ fold motor normal? NO Correct the wiring. Stapler unit 2 Try turning the staple jam releasing dial. Is there mechanical trapping? YES Correct the mechanical system. Staple/fold motor (FFSM), Finisher controller PCB 3 Try replacing the staple/fold motor. Is the problem corrected? YES End. NO Replace the finisher controller PCB. AR-F14/PN1 TROUBLE SHOOTING 9-2 [09]TROUBLESHOOTING.fm 3 ページ 2004年4月19日 月曜日 午後1時42分 (3) F1-10, Staple/Fold Motor Fault Cause/Trouble section Procedure Check Result Remedy Staple/fold clock sensor (FE) 1 Check the staple/fold clock sensor. Is the sensor normal? NO Replace the sensor. Finisher controller PCB, Stapler unit 2 Does the staple/fold motor operate at the appropriate timing? YES Replace the finisher controller PCB. NO Check the stapler unit drive mechanism: if faulty, correct it; if normal, go to step 3). Staple/fold motor (FFSM), Finisher controller PCB 3 Try replacing the staple/fold motor. Is the problem corrected? YES End. NO Try replacing the finisher controller PCB. (4) F1-10, Staple/Fold Motor Fault Cause/Trouble section Procedure Folding home position sensor (FHPS) 1 Check the folding home position sensor. Is the sensor normal? Check Result NO Replace the sensor. Remedy Wiring 2 Is the wiring between the finisher controller PCB and the staple/ fold motor normal? NO Correct the wiring. Saddle unit 3 Try turning the fold jam releasing dial. Is there mechanical trapping? YES Correct the mechanical mechanism. Staple/fold motor (FFSM), Finisher controller PCB 4 Try replacing the staple/fold motor. Is the problem corrected? YES End. NO Replace the finisher controller PCB. (5) F1-10, Staple/Fold Motor Fault Cause/Trouble section Procedure Check Result Remedy Staple/fold clock sensor (FJHPS) 1 Check the staple/fold clock sensor. Is the sensor normal? NO Replace the sensor. Finisher controller PCB, Saddle unit 2 Does the staple/fold motor operate at the appropriate timing? YES Replace the finisher controller PCB. NO Check the saddle unit drive mechanism: if faulty, correct it; otherwise, go to step 3). Staple/fold motor (FFSM), Finisher controller PCB 3 Try replacing the staple/fold motor. Is the problem corrected? YES End. NO Replace the finisher controller PCB. (6) F1-10, Slide Motor Fault Cause/Trouble section Procedure Check Result Remedy Slide home position sensor (SHPS) 1 Check the slide home position sensor. Is the sensor normal? NO Replace the sensor PCB. Wiring 2 Is the wiring between the finisher controller PCB and the slide motor normal? NO Correct the wiring. Stapler unit 3 Is there mechanical trapping in the stapler path? YES Correct the mechanical system. Slide motor (FSM), Finisher controller PCB 4 Try replacing the slide motor. Is the problem corrected? YES End. NO Replace the finisher controller PCB. (7) F1-11, Delivery Motor Fault Cause/Trouble section Procedure Check Result Remedy Delivery belt home position sensor (OBHPS) 1 Check the delivery belt home position sensor. Is the sensor normal? NO Replace the sensor. Wiring 2 Is the wiring between the finisher controller PCB and the delivery motor normal? NO Correct the wiring. Stack delivery roller 3 Try turning the stack delivery roller by hand. Is the rotation smooth? NO Correct the mechanical system. Delivery motor (FAM), Finisher controller PCB 4 Try replacing the delivery motor. Is the problem corrected? YES End. NO Replace the finisher controller PCB. AR-F14/PN1 TROUBLE SHOOTING 9-3 [09]TROUBLESHOOTING.fm 4 ページ 2004年4月19日 月曜日 午後1時42分 (8) F1-15, Shift Motor Fault Cause/Trouble section Procedure Check Result Remedy Paper surface sensor (SLS) 1 Check the paper surface sensor. Is the sensor normal? NO Replace the sensor. Tray up/down mechanism 2 Check the tray up/down mechanism. Is the mechanism normal? NO Correct the mechanism. Finisher controller PCB 3 Is 24 VDC supplied from the finisher controller PCB to the shift motor as soon as the tray is driven? NO Replace the finisher controller PCB. Shift motor (FLM), Wiring 4 Is the wiring between the finisher controller PCB and the shift motor normal? YES Replace the shift motor. NO Correct the wiring. (9) F1-15, Shift Motor Fault Cause/Trouble section Tray position Procedure 1 Check Is the tray as far as the shift upper limit sensor? Result YES Remedy Lower the position of the tray. Shift upper limit sensor (ULS) 2 Check the shift upper limit sensor. Is the sensor normal? NO Replace the sensor. Finisher controller PCB, Wiring 3 Check the wiring from the finisher controller PCB to the shift upper limit sensor; is it normal? YES Replace the finisher controller PCB. NO Correct the wiring. (10) F1-15, Shift Motor Fault Cause/Trouble section Finisher controller PCB Tray up/down mechanism, Shift motor (FLM) Shift motor clock (LE), Finisher controller PCB Procedure Check Result Remedy 1 Is the tray in UP position? YES Go to step 4). NO Go to step 2). 2 Is power supplied to the finisher controller PCB as soon as the tray is driven? YES Go to step 3). NO Replace the finisher controller PCB. Is there a fault in the tray up/down mechanism? YES Correct the tray up/ down mechanism. NO Replace the shift motor. YES Replace the finisher controller PCB. NO Replace the sensor. 3 4 Check the shift motor clock sensor. (11) F1-19, Alignment Motor (front) Fault Cause/Trouble section Procedure Check Result Remedy Aligning plate home position sensor (front; FJHPS) 1 Check the aligning plate home position sensor (front). Is the sensor normal? NO Replace the sensor. Wiring 2 Is the wiring between the finisher controller PCB and the front alignment plate motor (front) normal? NO Correct the wiring. Aligning plate (front) 3 Is there mechanical trapping in the aligning plate path? YES Correct the mechanical system. Alignment motor (front; FFJM), Finisher controller PCB 4 Try replacing the Alignment motor (front). Is the problem corrected? YES End. NO Replace the finisher controller PCB. (12) F1-20, Alignment Motor (Rear) Fault Cause/Trouble section Procedure Check Result Remedy Aligning plate home position sensor (rear; RJHPS) 1 Check the aligning plate home position sensor (rear). Is the sensor normal? NO Replace the sensor. Wiring 2 Is the wiring between the finisher controller PCB and the rear alignment motor (rear) normal? NO Correct the wiring. Aligning plate (rear) 3 Is there mechanical trapping in the path of the aligning plate? YES Correct the mechanical mechanism. Alignment motor (rear; FRJM), Finisher controller PCB 4 Try replacing the alignment motor (rear). Is the problem corrected? YES End. NO Replace the finisher controller PCB. AR-F14/PN1 TROUBLE SHOOTING 9-4 [09]TROUBLESHOOTING.fm 5 ページ 2004年4月19日 月曜日 午後1時42分 (13) F1-30, Communication error Procedure Check Result Finisher controller PCB, Host machine DC controller PCB Cause/Trouble section 1 Turn off and then on the host machine. Is the problem corrected? YES End. Remedy Wiring 2 Is the wiring between the finisher controller PCB and the DC controller PCB of the host machine normal? NO Correct the wring. Finisher controller PCB, Host machine DC controller PCB 3 Try replacing the finisher controller PCB and the host machine DC controller PCB. Is the problem corrected? YES End. (14) F1-37, Finisher Unit Back-Up Memory Fault Cause/Trouble section Finisher controller PCB Procedure Check Result 1 Turn off and then on the host machine. Is the problem corrected? YES End. Remedy NO Replace the finisher controller PCB. (15) F1-80, Finisher Unit Power Supply Fault Procedure Check Result Finisher controller PCB, Host machine DC controller PCB Cause/Trouble section 1 Turn off and then on the host machine. Is the problem corrected? YES End. Remedy Wiring 2 Is the wiring between the finisher controller PCB and the host machine DC controller PCB normal? NO Correct the wiring. Power supply 3 Measure the voltage between CN1-1 (+) and CN1-3 (-)/CN2-1 (+) and CN2-3 (-) on the finisher controller PCB. Is it 24 VDC? YES Replace the finisher controller PCB. NO Replace the host machine DC controller PCB. (16) F1-81, Feed Motor Fault Cause/Trouble section Procedure Check Result Remedy Stack feed roller (upper) home position sensor (FRHPS) 1 Check the stack feed roller (upper) home position sensor. Is it normal? NO Replace the sensor. Wiring 2 Is the wiring between the finisher controller PCB and the feed motor normal? NO Correct the wiring. Feed roller 3 Try turning the stack feed roller (upper) shaft by hand. Does the stack feed roller (upper) move up/down normally? NO Correct the mechanical system. Feed motor (FFM), Finisher controller PCB 4 Try replacing the feed motor. Is the problem corrected? YES End. NO Replace the finisher controller PCB. B. Puncher unit, option (1) F1-32, Communication Faulty Cause/Trouble section Procedure Check Result Remedy Finisher controller PCB, Punch controller PCB 1 Turn off and the on the host machine. Is the problem corrected? YES End. Wiring 2 Is the wiring between the finisher controller PCB and the punch controller PCB normal? NO Correct the wiring. Power supply 3 Measure the voltage between CN14-5 (+) and CN14-3 (-) on the finisher controller PCB. Is it 24 VDC? NO Replace the finisher controller PCB. YES Replace the punch controller PCB. (2) F1-33, Horizontal Registration Motor Fault (detail code: 01/02) Cause/Trouble section Procedure Check Result Remedy Horizontal registration home position sensor (PSHPS) 1 Check the horizontal registration home position sensor. Is the sensor normal? NO Replace the sensor. Wiring 2 Is the wiring between the finisher controller PCB and the horizontal registration home position sensor normal? NO Correct the wiring. Horizontal registration mechanism, horizontal registration motor (FPSM) 3 Is there a fault in the horizontal registration mechanism? YES Correct the horizontal registration mechanism. NO Replace the horizontal registration motor. YES End. NO Replace the finisher controller PCB. Punch controller PCB, Finisher controller PCB 4 Try replacing the punch controller PCB. Is the problem corrected? AR-F14/PN1 TROUBLE SHOOTING 9-5 [09]TROUBLESHOOTING.fm 6 ページ 2004年4月19日 月曜日 午後1時42分 (3) F1-34, Punch Motor Fault Cause/Trouble section Punch motor home position sensor (XXXX) Procedure 1 Check Result Check the punch home position sensor. Is the sensor normal? NO Remedy Replace the sensor. Punch motor clock sensor (PE) 2 Check the punch motor clock sensor. Is the sensor normal? NO Replace the sensor. Wiring 3 Is the wiring between the finisher controller PCB and the sensor normal? NO Correct the wiring. Punch mechanism, Punch motor (FPNM) 4 Is there a fault in the punch mechanism? YES Correct the punch mechanism. NO Replace the punch motor. Punch controller PCB, Finisher controller PCB 5 Try replacing the punch controller PCB. Is the problem corrected? YES End. NO Replace the fisher controller PCB. (4) F1-35, Punch Sensor (horizontal registration) Fault Cause/Trouble section Procedure Check Result Remedy Horizontal registration sensor (photosensor PCB/LED PCB) 1 Check the horizontal registration sensor. Is the sensor normal? NO Replace the sensor. Wiring 2 Is the wiring between the punch controller PCB and the horizontal registration sensor normal? NO Correct the wiring. Punch controller PCB, Finisher controller PCB 3 Try replacing the punch controller PCB. Is the problem correct? YES End. NO Replace the finisher controller PCB. (5) F1-38, Puncher Back-UP Memory Fault Cause/Trouble section Procedure Check Result Remedy EEP-ROM (IC1002) 1 Is the problem corrected by initializing the EEP-ROM on the punch controller PCB? YES End. Punch controller PCB 2 Turn off and the on the host machine. Is the problem corrected? YES End. NO Replace the punch controller PCB. (6) F1-39, Punch sensor (waste full) Fault Cause/Trouble section Procedure Check Result Remedy Waste full Sensor (waste full photosensor PCB/ waste full LED PCB) 1 Check the waste full sensor. Is the sensor normal? NO Replace the sensor. Wiring 2 Is the wiring between the punch controller PCB and the waste full sensor normal? NO Correct the wiring. Punch controller PCB, Finisher controller PCB 3 Try replacing the punch controller PCB. Is the problem corrected? YES End. NO Replace the finisher controller PCB. (7) F1-40, Puncher Unit Power Supply Fault Procedure Check Result Finisher controller PCB, Host machine DC controller PCB Cause/Trouble section 1 Turn off and then off the host machine. Is the problem corrected? YES End. Remedy Wiring 2 Is the wiring between the finisher controller PCB and the punch controller PCB normal? NO Correct the wiring. Power supply 3 Measure the voltage between CN14-5 (+) and CN4-3 (-) on the finisher controller PCB. Is it 24 VDC? YES Replace the punch controller PCB. NO Replace the finisher controller PCB. C. Interface transport section (1) F1-53 display ON, interface transport unit connection trouble Cause/ Trouble section Procedure Check Wiring 1 Is the connector connected between the finisher and the interface transport unit? NO Wiring 2 Is the trouble canceled when harness of the interface transport section is replaced? YES END NO Replace the finisher control PWB. AR-F14/PN1 TROUBLE SHOOTING 9-6 Result Process Connect the connector. [10]SIMULATIONS.fm 1 ページ 2004年4月19日 月曜日 午後1時42分 [10] SIMULATIONS 1. Finisher/Saddle unit Error Condition Timing of detection Operation Resetting Staple absent The stapler is not set. Monitoring at all times The staple/fold motor (FFSM) and the slide motor (FSM) will stop. Set the stapler. Staple absent The staple cartridge has run out of staples. Monitoring at all times Normal operation will continue; however, operation is subject to instructions from the host machine. Replace the staple cartridge; or, set it correctly. Mixed sheets Sheets of different sizes are deposited When a sheet of a The sheet will be aligned based on in the compartment. different size is placed. maximum size width and delivered as a stack. - Overstacking for stapling The number of sheets in the compartment has exceeded the limit imposed on stapling. - Stack tray overstacking The number of sheets deposited on the When an extra sheet is Normal operation will continue. delivery tray has exceeded the limit placed. imposed on the tray (sheets, sets). Saddle overstacking Remove the stack from the bind tray. More than 10 stacks are deposited on the folded stack tray. When an extra sheet is The sheets will be delivered with placed. stapling. When an extra sheet is Normal operation will continue. placed. Remove the sheets from the delivery tray. Remove the stack from the bind tray. 2. Puncher unit (option) Error Condition Timing of detection Operation Resetting Waste case full The amount of waste paper in the waste case has reached the limit. During punching. Normal operation will continue. Remove the waste paper from the waste case. Excess water The amount of waste paper in the waste case has exceeded the limit. During punching. Punching will be disabled. Remove the waste paper from the water case. AR-F14/PN1 SIMULATIONS 10-1 [11]ELECTRICALSECTION.fm 1 ページ 2004年4月19日 月曜日 午後1時42分 [11] ELECTRICAL SECTION 1. LEDs and Check Pins by PCB Of the LEDs and check pins used in the machine, those needed during servicing in the field are discussed. NOTE: Do not touch the check pins not found in the list herein. They are exclusively for factory use, and require special tools and a high degree of accuracy. 4 6 1 CN2 1 CN10 12 1 1 CN3 13 6 1 CN13 10 J1007 CN7 CN6 1 CN5 1 CN19 3 SW1003 1 12 1 SW1 CN20 10 LED1001 LED1002 LED1003 CN15 1 PSW2 PSW1 CN9 CN21 1 1 11 9 7 CN11 J1004 J1003 1 1 10 1 5 Fig.F05-302-01 Fig.F05-301-01 Switch J1006 SW1002 J1002 J1001 51 1 1 2 15 1 CN7 14 CN12 1 5 LED2 LED1 CN16 12 SW1001 1 1 5 CN14 CN18 1 9 7 CB1 CN1 9 CN8 1 1 6 B. Punch Controller PCB J1005 4 91 A. Finisher Controller PCB Switch Description SW1 Folding position adjustment, middle 2-point stapling adjustment etc. PSW1 Folding position adjustment, middle 2-point stapling adjustment etc. PSW2 Folding position adjustment, middle 2-point stapling adjustment etc. Description SW1001 Punch hole count registration/sensor output adjustment etc. SW1002 Punch hole count registration/sensor output adjustment etc. SW1003 Punch hole count registration/sensor output adjustment etc. Table.T05-301-01 AR-F14/PN1 ELECTRICAL SECTION 11-1 Table.T05-302-01 FJHPS TCS FDS AS OBHPS BES SLS RJHPS FPS FHPS FRHPS ES FES LE LLLS ULS PHPS ARHPS MS FE Upper cover Aligning plate sensor home position sensor (front) Front door sensor Processing tray sensor Tray paper Delivery belt sensor home position sensor Aligning plate Paper surface home position sensor sensor (rear) Folding position sensor Shift lower limit sensor Shift upper limit sensor Paddle home position sensor Staple/fold clock sensor Swing guide home position sensor Full stack sensor AR-F14/PN1 ELECTRICAL SECTION 11-2 Shift motor clock sensor Bind tray sensor Inlet sensor Stack feed Folding roller (upper) home position home position sensor sensor 12 BIND_ROL_HP DC+5V SGND ENT_S DC+5V SGND BIND_EMPS DC+5V SGND SIFT_CLK DC+5V SGND SIFT_DNLMT CN41-1 CN44-3 CN44-2 CN44-1 CN47-3 CN47-2 CN47-1 CN48-3 CN48-2 CN48-1 CN49-3 CN49-2 CN49-1 DC+5V SGND CN50-3 CN50-2 SGND PAPER_F CN73-1 DC+5V CN73-2 CN73-3 BDL_ROL_HP DC+5V CN52-1 SGND BIND_CLK CN52-2 CN55-1 DC+5V CN52-3 CN55-2 PDL_HP CN51-1 DC+5V SGND CN51-2 CN55-3 DC+5V CN51-3 CN50-1 7 8 9 4 5 6 1 2 3 1 2 3 7 8 9 4 5 6 1 2 3 13 14 15 1 2 3 7 8 9 4 5 6 1 2 3 7 8 9 4 5 6 1 2 3 1 2 3 1 2 3 4 5 6 1 2 3 10 11 12 SIFT_UPLMT SGND CN39-1 DC+5V BIND_L CN39-2 CN41-2 BIND_P CN39-3 CN41-3 DC+5V CN36-1 BIND_HP RJOG_HP CN40-1 SGND CN36-2 SGND DC+5V CN36-3 CN40-2 LVL_S CN35-1 DC+5V SGND CN35-2 CN40-3 DC+5V CN35-3 TRY_EMPS ADJ_TRAY_S CN30-1 CN32-1 SGND CN30-2 SGND DC+5V CN30-3 DC+5V FDOOR_S CN25-1 CN32-2 SGND CN25-2 CN32-3 DC+5V CN25-3 EJCT_BLT_HP TOPCOV_S CN24-1 SGND SGND CN24-2 CN31-1 DC+5V CN24-3 CN31-2 FJOG_HP CN23-1 DC+5V SGND CN23-2 CN31-3 DC+5V CN23-3 1 2 3 1 2 3 1 2 3 4 5 6 7 8 9 1 2 3 1 2 3 4 5 6 7 8 9 CN28-8 CN28-9 CN28-1 CN29-9 TRY_EMPS CN37-3 CN37-2 DC+5V SGND CN38-7 CN38-8 SGND BDL_ROL_HP CN54-2 CN54-3 ENT_S CN43-3 DC+5V SGND CN43-2 CN54-1 DC+5V CN43-1 CN38-9 CN53-1 CN53-2 CN53-3 CN42-1 CN42-2 CN42-3 CN37-1 CN37-4 BIND_HP CN38-6 BIND_ROL_HP CN37-5 SGND CN38-5 CN37-7 CN37-8 CN37-9 CN37-6 BIND_P BIND_L DC+5V +5V CN38-4 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 Dsub-1 Dsub-2 Dsub-3 Dsub-4 Dsub-5 Dsub-6 Dsub-7 Dsub-8 Dsub-9 Dsub-10 Dsub-11 Dsub-12 Dsub-13 Dsub-14 Dsub-15 CN38-3 CN38-2 CN33-1 CN34-3 LVL_S CN38-1 CN33-2 CN34-1 DC+5V CN34-2 SGND CN33-3 CN28-2 CN29-8 SGND CN29-6 EJCT_BLT_HP CN28-4 CN29-7 DC+5V CN28-3 CN29-3 ADJ_TRAY_S CN28-7 CN29-4 DC+5V CN28-6 CN29-5 SGND CN28-5 CN29-1 DC+5V CN29-2 SGND To COPIER unit 10 PGND DC+24V /CRDY STS /RES /MSFINDET DC+24V PGND SGND +3.3V /SRDY CMD N.C. /FINDCD SGND 9 13 7 3 1 11 9 12 14 2 4 6 5 10 8 8 7 1 2 3 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 5 6 7 14 8 9 10 11 12 13 3 4 1 2 CN20-2 CN20-3 AGND CN4-3 CN4-4 CN4-5 DC+5V SGND CN5-2 SGND CN5-4 CN5-5 SGND CN5-7 CN5-15 RJOG_HP CN16-8 CN16-7 CN16-6 CN16-5 CN16-4 CN16-3 CN16-2 CN15-2 CN15-5 CN15-6 CN15-7 CN15-8 SGND SIFT_CLK DC+5V SGND CN15-11 SGND CN9-5 CN9-6 CN9-7 CN9-8 DC+5V DC+5V SGND CN17-3 CN17-4 CN17-5 RXD2 DSR DTR CN17-6 CN17-2 RESET CN17-1 TXD2 CN19-3 SGND CN19-2 PEPER_F CN19-1 SGND DC+5V BDL_ROL_HP CN9-9 CN9-4 BIND_CLK CN9-3 CN9-2 CN9-1 SGND PDL_HP SGND DC+5V SIFT_UPLMT CN15-12 CN15-10 DC+5V SIFT_DNLMT CN15-9 CN15-4 DC+5V BIND_EMPS CN15-3 CN15-1 CN16-12 ENT_S SGND CN16-11 SGND DC+5V CN16-10 DC+5V BIND_ROL_HP CN16-9 SGND DC+5V BIND_HP SGND DC+5V BIND_L BIND_P CN16-1 CN5-14 SGND +5V CN5-13 CN5-12 CN5-11 DC+5V LVL_S SGND CN5-8 TRY_EMPS CN5-9 DC+5V CN5-10 SGND DC+5V EJCT_BLT_HP CN5-6 DC+5V ADJ_TRAY_S CN5-3 CN5-1 DC+5V CN4-9 CN4-8 SGND FDOOR_S CN4-7 DC+5V TOPCOV_S CN4-6 CN4-2 FJOG_HP CN20-10 /FINDED SGND CN20-9 /RES CN4-1 CN20-8 /CRDY DC+5V CN20-7 CN20-6 /SRDY STS /MSFINDET CN20-4 CMD CN20-5 CN20-1 CN1-6 PGND AGND CN1-5 PGND 3.3V CN1-4 CN1-2 CN1-3 CN1-1 N.C. DC+24VP N.C. DC+24VP 6 Finisher controller PCB 11 +24V PDLMTR_A FRONT_SW FRONT_SW JOINT_SW CN8-3 CN8-4 DC+5V SLID_HP SLIDMTR_*B N.C. CN7-6 CN7-7 CN14-5 CN14-4 CN14-3 CN14-2 CN14-1 CN12-5 CN12-4 CN12-3 1 2 3 4 5 8 9 10 11 12 13 1 2 3 4 5 6 7 1 2 1 2 3 4 1 2 3 4 5 6 PNCH_+24V N.C. 12 9 10 PNCH_SGND 11 PNCH_PGND PNCH_+5V PNCH_TIM_S PNCH_CNCT PNCH_RXD SGND SLIDMTR_B CN7-5 PNCH_TXD SLIDMTR_*A CN7-4 CN12-2 SLIDMTR_A CN7-3 CN12-1 +24V CN7-2 +24V SGND CN11-7 CN7-1 SELF_P HOOK_S CN11-6 CN11-5 STPL_HP STPL_CNCT CN11-3 CN11-4 CN11-2 B_CLU CN11-1 CN18-2 +24V BINDMTR_0 CN6-4 CN18-1 BINDMTR_1 SIFTMTR_0 SIFTMTR_1 DC+24VP CN6-3 CN6-2 CN6-1 CN8-6 JOINT_SW STPLSAFE_SW CN8-2 CN8-5 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 FJOGMTR_*A 4 FJOGMTR_B 5 FJOGMTR_*B 6 +24V 7 RJOGMTR_A 8 RJOGMTR_*A 9 RJOGMTR_B 10 RJOGMTR_*B FJOGMTR_A +24V EJCTMTR_*B EJCTMTR_B EJCTMTR_*A EJCTMTR_A +24V +24V CN8-1 CN3-10 CN3-9 CN3-8 CN3-7 CN3-6 CN3-5 CN3-4 CN3-3 CN3-2 CN3-1 CN13-6 CN13-5 CN13-4 CN13-3 CN13-2 CN13-1 CN10-12 PDLMTR_*B CN10-11 PDLMTR_B CN10-10 PDLMTR_*A +24V FEEDMTR_*B CN10-6 CN10-9 FEEDMTR_B CN10-5 CN10-8 FEEDMTR_*A CN10-7 FEEDMTR_A CN10-4 +12V CN10-2 CN10-3 +12V CN10-1 5 1 2 3 4 1 2 CN72-1 CN72-2 CN71-1 CN71-2 CN74-1 CN74-2 To puncher unit (option) 4 CN74-1 CN74-2 14 8 9 10 11 12 13 7 6 5 4 3 2 1 B_CLU +24V 1 2 1 2 1 2 CN72-6 CN72-9 CN72-8 N.C. CN72C-1 FG CN72B-1 N.C. CN72-15 CN72-14 CN72-12 CN72B-2 SLIDMTR_*B CN72-13 CN72B-3 SLIDMTR_B CN72-10 CN72B-4 SLIDMTR_*A CN72-11 CN72B-5 SLIDMTR_A CN72B-6 +24V CN72B-7 +24V CN72A-8 N.C. CN72A-7 STPL_CNCT CN72-7 CN72-5 CN72A-6 DC+5V CN72-4 CN72-3 CN72-2 CN72-1 CN72A-5 SLID_HP CN72A-4 STPL_HP CN72A-3 HOOK_S CN72A-2 SELF_P CN72A-1 SGND CN72-2 CN72-1 BINDMTR_0 CN71-1 BINDMTR_1 CN71-2 SIFTMTR_0 SIFTMTR_1 3 CN56-6 CN59-6 CN57-1 CN57-2 CN57-3 CN57-4 CN57-5 CN57-6 1 2 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 CN70-1 SIFTMTR_0 SIFTMTR_1 CN69-2 JOINT_SH CN69-1 DC+24VP STPL_HP Stapler home position sensor SLIP_HP Stapler slide home position sensor HOOK_S Hook sensor SLIDMTR Slide motor (M8) COM NO COM NO CN70-1 CN70-2 CN68-2 FDOOR_SH CN68-1 JOINT_SH CN66-2 STPLSAFE_SH NO CN66-1 FDOOR_SH COM CN70-2 6 5 4 3 2 1 CN64-2 RJOGMTR_B CN65-4 CN64-1 RJOGMTR_*B CN65-5 CN64-5 +24V CN65-1 CN64-4 RJOGMTR_A CN65-2 CN64-3 RJOGMTR_*A CN65-3 CN62-2 FJOGMTR_B CN63-4 CN62-1 FJOGMTR_*B CN63-5 CN62-5 +24V CN63-1 CN62-4 FJOGMTR_A CN63-2 CN62-3 FJOGMTR_*A CN63-3 CN59-5 EJCTMTR_B CN59-2 CN59-6 EJCTMTR_*B CN59-1 CN59-5 CN59-3 EJCTMTR_A CN59-4 CN59-4 EJCTMTR_*A CN59-3 CN59-1 +24V CN59-2 +24V CN57-5 PDLMTR_B CN57-6 PDLMTR_*B CN57-3 PDLMTR_A CN57-4 PDLMTR_*A CN57-1 +24V CN57-2 +24V CN56-6 FEEDMTR_*B CN56-1 CN56-5 CN56-3 FEEDMTR_A CN56-4 CN56-4 FEEDMTR_*A CN56-3 CN56-5 FEEDMTR_B CN56-2 CN56-1 +24V CN56-2 +24V Stapler unit 6 7 8 9 10 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 2 FSM SS SPS STHPS SHPS CLU MOT MOT MOT MOT MOT MOT MOT Slide motor Staple/fold motor Shift motor Joint switch Front door switch Stapler safety switch Alignment motor (rear) Alignment motor (front) Delivery motor Paddle motor Feed motor 1 FFC FFSM FLM JS FDSW SSS FRJM FFJM FAM FPM FFM B C D E F [11]ELECTRICALSECTION.fm 2 ページ 2004年4月27日 火曜日 午後7時6分 2. Wiring diagram (AR-F14) FPS FHPS ES FJOS FJCS FJES MS ARHPS FE PHPS ULS LLLS LE FES FRHPS Folding position sensor Stack feed Folding roller (upper) home position home position sensor sensor Inlet sensor Bind tray sensor Shift motor clock sensor Shift lower limit sensor Shift upper limit sensor Paddle home position sensor Staple/fold clock sensor Swing guide home position sensor Full stack sensor Interface transport paper entry sensor Interface transport paper exit sensor AR-F14/PN1 ELECTRICAL SECTION 11-3 Interface transport cover sensor SIFT_CLK DC+5V SGND SIFT_DNLMT CN48-2 CN48-1 CN49-3 CN49-2 CN49-1 DC+5V SGND CN50-3 CN50-2 SGND PDL_HP DC+5V BIND_CLK DC+5V DC+5V SGND BDL_ROL_HP DC+5V SGND PAPER_F CN51-2 CN51-1 CN52-3 CN52-2 CN52-1 CN55-3 CN55-2 CN55-1 CN73-3 CN73-2 CN73-1 CNF43-1 GND CNFJ4-2 DOPSW CNFJ4-3 +5V CNFJ3-1 POD-LED CNFJ3-2 GND CNFJ3-3 POD CNFJ2-1 PIND-LED CNFJ2-2 GND CNFJ2-3 PIND DC+5V CN51-3 CN50-1 7 8 9 4 5 6 1 2 3 1 2 3 7 8 9 4 5 6 1 2 3 9 8 7 4 6 5 1 3 2 1 2 3 1 2 3 4 5 6 1 2 3 10 11 12 SIFT_UPLMT SGND CN48-3 ENT_S CN44-1 DC+5V SGND CN44-2 BIND_EMPS DC+5V CN44-3 CN47-1 BIND_ROL_HP CN41-1 SGND SGND CN41-2 CN47-2 DC+5V CN41-3 DC+5V BIND_HP CN40-1 CN47-3 SGND CN40-2 BIND_L CN39-1 DC+5V BIND_P CN39-2 CN40-3 DC+5V CN39-3 CN37-3 CN37-2 DC+5V SGND CN38-7 CN38-8 SGND BDL_ROL_HP CN54-2 CN54-3 ENT_S CN43-3 DC+5V SGND CN43-2 CN54-1 DC+5V CN43-1 CN38-9 1 2 3 4 5 6 7 8 9 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 CNFJ1-13 CNFJ1-12 CNFJ1-11 CNFJ1-10 +5V DOPSW GND CNFJ1-10 CNFJ1-14 POD CNFJ1-14 GND CNFJ1-15 POD-LED CNFJ1-15 CNFJ1-11 CNFJ1-16 GND CNFJ1-12 CNFJ1-17 PIND CNFJ1-13 CNFJ1-18 PIND-LED CNFJ1-16 CN73A-8 CN73A-7 CN73A-6 CN73A-5 CN73A-4 CN73A-3 CN73A-2 CN73A-1 CN73B-9 CN73B-8 CN73B-7 CN73B-6 CN73B-5 CN73B-4 CN73B-3 CN73B-2 CN73B-1 CNFJ1-17 +5V LVL_E_S CNCT +5V LVL_P_S SGND +5V LVL_C_S N.C. SGND N.C. STMTR_A STMTR_*A STMTR_B STMTR_*B DC+24VP DC+24VP CNFJ1-18 CN73-1 CN73-2 CN73-3 CN73-4 CN73-5 CN73-6 CN73-7 CN73-8 N.C. CN73-9 CN73-10 CN73-11 CN73-12 CN73-13 CN73-14 CN73-15 CN73-16 CN53-1 CN53-2 CN53-3 CN42-1 CN42-2 CN42-3 CN37-1 CN37-4 BIND_HP CN38-6 BIND_ROL_HP CN37-5 SGND CN38-5 CN37-7 CN37-8 CN37-9 CN37-6 BIND_P CN38-4 BIND_L DC+5V +5V CN38-2 CN38-3 CN38-1 To Interface transport unit 1 2 3 1 2 3 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 9 4 5 6 1 2 3 7 8 CN16-8 CN16-7 CN16-6 CN16-5 CN16-4 CN16-3 CN16-2 CN16-1 CN15-2 CN15-6 CN15-7 CN15-8 SIFT_CLK DC+5V SGND CN15-11 SGND CN9-5 CN9-6 CN9-7 CN9-8 DC+5V DC+5V SGND CN17-3 CN17-4 CN17-5 RXD2 DSR DTR CN73C-8 CN73C-7 CN73C-6 CN73C-5 CN73C-4 CN73C-3 CN73C-2 CN73C-1 DC+24VP STMTR_A STMTR_*A STMTR_B STMTR_*B DC+24VP SGND N.C. CNCT LVL_P_S SGND +5V LVL_E_S N.C. +5V LVL_C_S +5V 51090-0900 SGND LVL_C_S +5V SGND LVL_P_S +5V CNCT LVL_E_S +5V CN2-6 CN2-5 CN2-4 CN2-3 CN2-2 CN2-1 CN21-11 CN21-10 CN21-9 CN21-8 CN21-7 CN21-6 CN21-5 CN21-4 CN21-3 CN21-2 CN21-1 CN17-6 CN17-2 TXD2 RESET CN17-1 CN19-3 SGND CN19-2 PEPER_F CN19-1 SGND DC+5V BDL_ROL_HP CN9-9 CN9-4 BIND_CLK CN9-3 CN9-2 CN9-1 SGND PDL_HP SGND DC+5V SIFT_UPLMT CN15-12 CN15-10 DC+5V SIFT_DNLMT CN15-9 CN15-5 CN15-4 SGND DC+5V BIND_EMPS CN15-3 CN15-1 CN16-12 ENT_S SGND CN16-11 SGND DC+5V CN16-10 DC+5V BIND_ROL_HP CN16-9 SGND DC+5V BIND_HP SGND DC+5V BIND_L BIND_P +5V 9 CN73D-2 1 2 3 4 5 6 7 8 10 11 12 13 14 15 6 7 8 9 1 2 3 4 5 1 2 3 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 Molex CN73-9 CN73-8 CN73-7 CN73-6 CN73-5 CN73-4 CN73-3 CN73-2 CN73-1 FRONT_SW JOINT_SW CN8-3 CN8-4 DC+5V SLID_HP SLIDMTR_*B N.C. CN7-6 CN7-7 Finisher controller PCB F.G. F.G. CN73-16 DC+24VP CN73-14 STMTR *B CN73-15 DC+24VP CN73-12 STMTR *A CN73-13 STMTR B 51090-0900 Molex CN73-10 N.C. CN73-11 STMTR A CN14-5 CN14-4 CN14-3 CN14-2 CN14-1 CN12-5 CN12-4 CN12-3 1 2 3 4 5 8 9 10 11 12 13 1 2 3 4 5 6 7 1 2 1 2 3 4 1 2 3 4 5 6 F.G. CN73D-9 CN73D-8 CN73D-7 CN73D-6 CN73D-5 CN73D-4 CN73D-3 12 16 10 11 12 13 14 15 PNCH_+24V N.C. 9 10 PNCH_SGND 11 PNCH_PGND PNCH_+5V PNCH_TIM_S PNCH_CNCT PNCH_RXD SGND SLIDMTR_B CN7-5 PNCH_TXD SLIDMTR_*A CN7-4 CN12-2 SLIDMTR_A CN7-3 CN12-1 +24V CN7-2 +24V SGND CN11-7 CN7-1 SELF_P HOOK_S CN11-6 CN11-5 STPL_HP STPL_CNCT CN11-3 CN11-4 CN11-2 B_CLU CN11-1 CN18-2 +24V BINDMTR_0 CN6-4 CN18-1 BINDMTR_1 SIFTMTR_0 SIFTMTR_1 DC+24VP CN6-3 CN6-2 CN6-1 CN8-6 JOINT_SW FRONT_SW CN8-2 CN8-5 STPLSAFE_SW CN8-1 CN72-1 CN72-2 CN71-1 CN71-2 CN74-1 CN74-2 10 11 12 13 14 15 16 CNFJ1-1 CNFJ1-2 CNFJ1-3 CNFJ1-4 CNFJ1-5 CNFJ1-6 CNFJ1-7 F.G. +24V +24V 0/B 0B 0/A 0A CNFJ1-1 CNFJ1-2 CNFJ1-3 CNFJ1-4 CNFJ1-5 CNFJ1-6 CNFJ1-7 To puncher unit (option) 1 2 3 4 1 2 CN74-1 CN74-2 10 11 12 13 14 15 16 14 8 9 10 11 12 13 7 6 5 4 3 2 1 B_CLU +24V 1 2 1 2 1 2 CN72-6 CN72-9 CN72-8 N.C. CN72C-1 FG CN72B-1 N.C. CN72-15 CN72-14 CN72-12 CN72B-2 SLIDMTR_*B CN72-13 CN72B-3 SLIDMTR_B CN72-10 CN72B-4 SLIDMTR_*A CN72-11 CN72B-5 SLIDMTR_A CN72B-6 +24V CN72B-7 +24V CN72A-8 N.C. CN72A-7 STPL_CNCT CN72-7 CN72-5 CN72A-6 DC+5V CN72-4 CN72-3 CN72-2 CN72-1 CN72A-5 SLID_HP CN72A-4 STPL_HP CN72A-3 HOOK_S CN72A-2 SELF_P CN72A-1 SGND CN72-2 CN72-1 BINDMTR_0 CN71-1 BINDMTR_1 CN71-2 SIFTMTR_0 SIFTMTR_1 CN70-1 CN70-2 16 12 13 11 10 14 15 F.G. F.G. CNFJ5-5 +24V CNFJ5-6 +24V CNFJ5-3 0/A CNFJ5-4 0A CNFJ5-1 0B CNFJ5-2 0/B STPL_HP Stapler home position sensor SLIP_HP Stapler slide home position sensor HOOK_S Hook sensor SLIDMTR Slide motor (M8) COM NO COM NO CNFJ5-6 CNFJ5-5 CNFJ5-4 CNFJ5-3 CNFJ5-2 1 2 3 4 5 6 CN70-1 CN70-2 CNFJ5-1 SIFTMTR_0 SIFTMTR_1 CN69-2 JOINT_SH CN69-1 DC+24VP CN68-2 FDOOR_SH CN68-1 JOINT_SH CN66-2 STPLSAFE_SH NO CN66-1 FDOOR_SH COM Stapler unit 1 2 6 5 4 3 2 1 FSM SS SPS STHPS SHPS MOT CLU MOT MOT SSS FFC FFSM FLM JS FDSW Interface transport motor Slide motor Staple/fold motor Shift motor Joint switch Front door switch Stapler safety switch A B C D E [11]ELECTRICALSECTION.fm 3 ページ 2004年4月27日 火曜日 午後7時6分 [11]ELECTRICALSECTION.fm 4 ページ 2004年4月19日 月曜日 午後1時42分 3. Wiring diagram (AR-PN1) 11 10 9 8 7 J1007 13 12 11 10 9 J1007 13 12 11 10 9 J2011-1 J2011-2 J2011-3 J2011-4 J2011-5 12 Punch Cont CN12 10 9 8 7 6 5 4 3 2 1 CN12 10 9 8 7 6 5 4 3 2 1 Finisher Unit CN14 5 4 3 2 1 AR-F14/PN1 ELECTRICAL SECTION 11-4 J1003 1 2 3 4 5 6 7 8 5 4 3 2 1 J2003 1 2 3 4 5 6 7 8 CN14 [11]ELECTRICALSECTION.fm 5 ページ 2004年4月19日 月曜日 午後1時42分 6 5 4 3 2 J2011 J1007-13 J1007-12 J1007-11 J1007-10 J1007-9 J1007-8 J1007-7 1 2 3 4 5 6 7 J2010 1 2 3 4 5 6 J2011 1 2 3 4 5 6 7 Photosensor PCB 1 2 3 4 5 6 LED PCB E J1005 4 3 2 1 J2006 J1005 1 2 4 3 2 1 J2005 1 2 J2006 1 2 J2005 1 2 Waste full photosensor PCB Waste full LED PCB D J2009 J1006 9 8 7 6 5 4 3 2 1 5 4 3 2 1 J1002 5 6 7 8 9 10 J1004 5 4 3 2 1 5 6 7 8 9 10 J2004 5 4 3 2 1 1 2 PE Punch motor clock sensor 1 2 3 XXXX Punch home position sensor 1 2 3 PSHPS Horizontal registration home position sensor J2008 1 2 3 J2007 1 2 3 J1001 1 2 3 J1001 J2001 1 2 3 4 5 4 3 2 1 J1002 M 9 8 7 6 5 4 3 2 1 1 2 3 FPSM Horizontal registration motor M J1006 ch Controller PCB F J2010 12 11 10 9 8 7 6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1 J2011-2 J2011-3 J2011-4 J2011-5 J2011-6 J2011-7 J2010-1 J2010-2 J2010-3 J2010-4 J2010-5 J2010-6 J1007-6 J1007-5 J1007-4 J1007-3 J1007-2 J1007-1 1 FPNM Punch motor C J2002 1 2 1 2 B A AR-F14/PN1 ELECTRICAL SECTION 11-5 [00]COVER.fm 2 ページ 2004年4月19日 月曜日 午後1時36分 CAUTION FOR BATTERY DISPOSAL (For USA,CANADA) Contains lithium-ion battery. Must be disposed of properly. Remove the battery from the product and contact federal or state environmental agencies for information on recycling and disposal options. [00]COVER.fm 3 ページ 2004年4月19日 月曜日 午後1時36分 COPYRIGHT c 2004 BY SHARP CORPORATION All rights reserved. Printed in Japan. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher. Trademark acknowledgments Windows and Windows NT are trademarks of Microsoft Corporation in the U.S.A. and other countries. IBM and PC/AT are trademarks of International Business Machines Corporation. PCL is a trademark of Hewlett-Packard Company. Pentium is a registered trademark of Intel Corporation. All other trademarks and copyrights are the property of their respective owners. SHARP CORPORATION Digital Document System Group Products Quality Assurance Department Yamatokoriyama, Nara 639-1186, Japan 2004 Apr. Printed in Japan N