Download 21VW-IN001 - Rockwell Automation

Installation Instructions
PowerFlex 70 and 700 Packages for Fan and Pump
Applications
Catalog Numbers 21V, 21W
Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to
familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,
and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required
to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be
impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the
use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT
Identifies information that is critical for successful application and understanding of the product.
Labels may also be on or inside the equipment to provide specific precautions.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).
Allen-Bradley, Rockwell Software, Rockwell Automation, PowerFlex, and TechConnect are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Summary of Changes
This manual contains new and updated information.
New and Updated
Information
This table contains the changes made to this revision.
Topic
Page
Updated the Catalog Number Explanation (Interbus and Remote I/O communication options,
and style C packages, are no longer available for sale)
9
Main Input Disconnect Package (style A)
Updated AC input power terminal block specifications (style A)
14
Updated layout drawings to show new input power terminal block (style A)
30
Updated outline drawings to show new disconnect switch/operator handle (style A)
40
Updated replacement part numbers (style A) for some of these parts: disconnect switch,
operator handle, and operator shaft.
119
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Updated AC input power terminal block specifications (style B)
57
Updated layout drawings to show new input power terminal block (style B)
86
Updated outline drawings to show new disconnect switch/operator handle (style B)
95
Updated replacement part numbers and horsepower ratings (style B) for some of these
parts: disconnect switch, operator handle, operator shaft, bypass contactor, drive input
contactor, drive output contactor, and overload relay.
123
Removed all style C packages (style C packages are no longer available for sale).
–
Added Fuse, Circuit Breaker, and Short Circuit Current Specifications
117
Added an index to this manual.
131
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
3
Summary of Changes
Notes:
4
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Table of Contents
Preface
About This Publication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
What Is Not in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Chapter 1
Main Input Disconnect Package
(style A)
Hardware Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameter Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drawing Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Schematic Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inter-connect Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Layout Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outline Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
13
17
21
24
27
30
40
Chapter 2
Three-contactor Full-feature Bypass
with Disconnect Package
(style B)
Hardware Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Customer Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameter Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drawing Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Schematic Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inter-connect Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Layout Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outline Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
51
57
61
62
64
68
71
83
86
95
Chapter 3
Mechanical Installation
Mounting Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lifting and Mounting the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Watts Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
107
108
109
111
Appendix A
Technical Specifications
Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Fuse, Circuit Breaker, and Short Circuit Current Specifications. . . . . 117
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
5
Table of Contents
Appendix B
Replacement Parts
Index
6
Main Input Disconnect Package (style A) . . . . . . . . . . . . . . . . . . . . . . . . . 119
Three-contactor Full-feature Bypass with Disconnect Package
(style B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Preface
The purpose of this manual is to provide basic installation and operation
information for PowerFlex® 70 and 700 packages for fan and pump applications.
These additional manuals are required to properly install and operate the
PowerFlex 70 and 700 packages for fan and pump applications:
• PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication
20A-UM001
• PowerFlex 700 Adjustable Frequency AC Drives User Manual, publication
20B-UM001.
Topic
Page
About This Publication
7
What Is Not in This Manual
7
Manual Conventions
7
General Precautions
8
Catalog Number Explanation
9
Additional Resources
10
Technical Support
10
About This Publication
This manual is intended for qualified personnel. You must be able to program
and operate adjustable frequency AC drives. In addition, you must have an
understanding of the parameter settings and functions.
What Is Not in This Manual
This manual is intended to provide basic installation and operation information.
For this reason, the following topics have not been included in this manual:
• Specifications
• Troubleshooting
• Starting
• Programming and parameters
Refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual,
publication 20A-UM001, or the PowerFlex 700 Adjustable Frequency AC Drive
User Manual, publication 20B-UM001, for detailed information including
specifications, troubleshooting, starting, programming, and parameters for the
drives.
Manual Conventions
To help differentiate parameter names and liquid crystal display (LCD) text from
other text, the following conventions are used:
• Parameter Names appear in [brackets].
For example: [DC Bus Voltage].
• Display Text appears in “quotes.”
For example: “Enabled.”
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
7
Preface
General Precautions
ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts
and assemblies. Static control precautions are required when installing,
testing, servicing, or repairing this assembly. Component damage can result
if ESD control procedures are not followed. If you are not familiar with static
control procedures, reference A-B publication 8000-4.5, “Guarding Against
Electrostatic Damage” or any other applicable ESD protection handbook.
ATTENTION: An incorrectly applied or installed drive can result in
component damage or a reduction in product life. Wiring or application
errors, such as undersizing the motor, incorrect or inadequate AC supply, or
excessive ambient temperatures can result in malfunction of the system.
ATTENTION: Only qualified personnel familiar with adjustable frequency AC
drives and associated machinery should plan or implement the installation,
startup, and subsequent maintenance of the system. Failure to comply can
result in personal injury and/or equipment damage.
ATTENTION: To avoid an electric shock hazard, verify that the voltage on the
bus capacitors has discharged before performing any work on the drive.
Measure the voltage at the drive (Refer to the PowerFlex 70 Adjustable
Frequency AC Drives User Manual, publication 20A-UM001, or the PowerFlex
700 Adjustable Frequency AC Drive User Manual, publication 20B-UM001, for
test point locations). The voltage must be zero.
8
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Preface
Catalog Number Explanation
The PowerFlex 70 and 700 packages for fan and pump applications catalog
numbering scheme is shown below.
Position
1-3
4
5-7
8
9
10
11
12
13
14
15
16
17
18
21V
D
2P1
A
3
A
Y
N
A
E
C
0
B
N - LR
a
b
c
d
e
f
g
h
i
j
k
l
a
n
Emission
ND Rating
Code
Type
21V
PowerFlex 70 Drive
Code
Amps
21W
PowerFlex 700 Drive
3P9 *
3.9
6P1 *
Code
600V, 60Hz Input
b
Voltage Rating
Code
Voltage
Ph.
X
208V AC
3
D
480V AC
3
E
600V AC
3
c1
ND Rating
208V, 60Hz Input
Code
Amps
Frame
kW (Hp)
4P2
4.8
B
0.75 (1.0)
6P8
7.8
B
1.5 (2.0)
9P6
11
B
2.2 (3.0)
015
17.5
C
4.0 (5.0)
022
25.3
D
5.5 (7.5)
028
32.2
D
7.5 (10)
042
43
D
11 (15)
A
Ye s
B
2.2 (3.0)
N
No
6.1
B
4.0 (5.0)
9P0 *
9.0
C
5.5 (7.5)
011 *
11
C
7.5 (10)
017 *
17
D
11 (15)
022 *
22
D
15 (20)
027 *
27
D
18.5 (25)
032 *
32
D
22 (30)
041 *
41
E
30 (40)
052 *
52
E
37 (50)
062 §
62
4
45 (60)
077 §
77
5
55 (75)
Frame
099 §
99
5
75 (100)
125 §
125
6
90 (125)
144 §
144
6
110 (150)
PowerFlex 70 600V ratings only.
j
Comm Slot
Code
Amps
2.1
Frame
B
kW (Hp)
0.75 (1.0)
3P4 *
3.4
B
1.5 (2.0)
5P0 *
5.0
B
2.2 (3.0)
8P0 *
8.0
B
4.0 (5.0)
011 *
11
C
5.5 (7.5)
D
DeviceNet
E
EtherNet/IP
H
I*
RS-485 HVAC
Interbus
L
LonWorks
P
PROFIBUS DP
Q
ControlNet (Fiber)
Remote I/O
S
RS-485 DF1
d
N
None
The comm slot option is no longer available for sale.
Enclosure
Code
Enclosure
A
IP 20, NEMA Type 1
k
Control & I/O
Control
I/O Volts
e
A
Standard
24V DC/AC
HIM
C
Enhanced
24V DC
Code
Operator Interface
0
Blank Cover
2
Digital LCD
3
Full Numeric LCD
5
Prog. Only LCD
C
7.5 (10)
22
D
11 (15)
027 *
27
D
15 (20)
Code
Type
034 *
34
D
18.5 (25)
A
User Manual
040 *
40
D
22 (30)
052 *
52
E
30 (40)
065 *
65
E
37 (50)
077 §
77
4
45 (60)
096 §
96
5
55 (75)
125 §
125
5
75 (100)
156
6
90 (125)
6
110 (150)
248 §
248
6
132 (200)
PowerFlex 70 options only.
l
Feedback
Feedback
0
14
180
PowerFlex 700 options only.
Code
f
022 *
180 §
ControlNet (Coax)
R*
014 *
156 §
BACnet
C
* PowerFlex 70 options only.
§ PowerFlex 700 options only.
ND Rating
2P1 *
Version
B
Code
Code
CE Filter
kW (Hp)
c2
480V, 60Hz Input
o
i
c3
Drive
* PowerFlex 70 options only.
§ PowerFlex 700 options only.
m
19
Documentation
None
m
Package
Code
Description
A
Main Input Disconnect
B
3 Contactor Full
Feature Bypass with
Disconnect
g
Brake IGBT
Code
w/Brake IGBT
Y
Ye s
N§
No
Brake IGBT is standard on PowerFlex 70
Frames B, C, D and E, and optional on
PowerFlex 700 Frames 4, 5 and 6.
§ PowerFlex 700 options only.
The style C package is no longer available for sale.
n
Reserved
h
o
Internal Brake Resistor
Code
Y
N
3 Contactor Basic
Bypass with
Disconnect
C*
Options
w/Resistor
Yes
No
Brake resistor only available for PowerFlex 70:
208V Frames B, C & D, 480V Frames B, C & D,
600V Frames B and C.
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Code
Description
LR
Input Line Reactor
Only available with Package Code A and B
drives 1.0…10 HP @ 208V, 1.0…25 Hp @ 480V
and 3.0…25 HP @ 600V.
9
Preface
Additional Resources
These documents contain additional information concerning related products
from Rockwell Automation.
Resource
PowerFlex 70 Adjustable Frequency User Manual,
publication 20A-UM001
PowerFlex 700 Adjustable Frequency AC Drive User
Manual, publication 20B-UM001
PowerFlex 70 & 700 Adjustable Frequency AC Drive
Reference Manual, publication PFLEX-RM001
PowerFlex 70 Enhanced Control and 700 Vector Control
Reference Manual, publication PFLEX-RM004
Description
Provides the basic information needed to install, start, and
troubleshoot the PowerFlex 70 and 700 drives.
Provides specification and operation details for the
PowerFlex 70 and 700 drives.
Industry Installation Guidelines for Pulse Width
Modulated (PWM) AC Drives, publication DRIVES-AT003
Provides basic information for enclosure systems and
environmental/location considerations (to help protect
against environmental contaminants), and power and
grounding considerations needed to properly install AC
drives.
Wiring and Grounding Guidelines for Pulse Width
Modulated (PWM) AC Drives, publication DRIVES-IN001
Provide the basic information needed to properly wire and
ground pulse width modulated (PWM) AC drives.
Preventive Maintenance of Industrial Control and Drive
System Equipment, publication DRIVES-TD001
Provides a checklist as a guide for preventive maintenance
of industrial control and drive equipment.
Safety Guidelines for the Application, Installation and
Maintenance of Solid State Control, publication SGI-1.1
Provides general guidelines for the application,
installation, and maintenance of solid-state control with
an emphasis on personnel safety.
A Global Reference Guide for Reading Schematic
Diagrams, publication 100-2.10
Provides a simple cross-reference of common schematic/
wiring diagram symbols used throughout various parts of
the world.
Guarding Against Electrostatic Damage, publications
8000-4.5
Provides an overview of the causes of electrostatic
discharge (ESD), and how you can guard against the
damage caused by ESD.
Industrial Automation Wiring and Grounding Guidelines,
publication 1770-4.1
Provides general guidelines for installing a Rockwell
Automation industrial system.
Product Certifications website, http://www.ab.com
Provides declarations of conformity, certificates, and other
certification details.
You can view or download publications at
http:/www.rockwellautomation.com/literature/. To order paper copies of
technical documentation, contact your local Allen-Bradley distributor or
Rockwell Automation sales representative.
Technical Support
10
For technical support contact information, see Rockwell Automation Support on
the back cover.
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Chapter
1
Main Input Disconnect Package (style A)
This chapter describes the features and operation for the main input disconnect
package (style A).
Hardware Overview
Topic
Page
Hardware Overview
11
Electrical Installation
13
Parameter Defaults
17
Drawing Index
21
Schematic Drawings
24
Inter-connect Drawings
27
Layout Drawings
30
Outline Drawings
40
The main input disconnect package (style A) combines an adjustable frequency
AC drive with a means for disconnecting input power within a single package.
Input power is connected to the PowerFlex drive through a door interlocked fuse
disconnect switch.
Main Disconnect Switch (DS1)
An Allen-Bradley Bulletin 194R fused disconnect switch with lockable rotary
mounted operator handle is provided. The disconnect switch is designed to meet
disconnect switch requirements for branch circuit protection. The
door-mounted handle accepts up to three padlocks.
Main Fuses (FU1…FU3)
ATTENTION: Most codes require that upstream branch circuit protection be
provided to protect input power wiring. Install the fuses recommended in
Table 1 on page 12. Do not exceed the fuse ratings. Failure to observe this
precaution could result in damage to, or destruction of, the equipment.
Input line branch circuit protection fuses must be used to protect the input
power lines. If input fuses are not provided with your drive, recommended fuse
values are shown in Table 1 on page 12. The input fuse ratings listed in Table 1 on
page 12 are applicable for one drive per branch circuit. Do not apply other loads
to the fused circuit.
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
11
Chapter 1
Main Input Disconnect Package (style A)
The recommended fuse type for all PowerFlex 70 and 700 packages for fan and
pump applications is UL Class J, 600V.
Table 1 - Fuse Recommendations
Drive Rating
Input Voltage
208V AC, 3-phase
480V AC, 3-phase
12
Fuse Rating
kW
Hp
Amps
0.75
1.0
10
1.5
2.0
15
2.2
3.0
20
4.0
5.0
20
5.5
7.5
35
7.5
10
40
11
15
80
0.75
1.0
6.0
1.5
2.0
10
2.2
3.0
10
4.0
5.0
15
5.5
7.5
20
7.5
10
20
11
15
35
15
20
35
18.5
25
60
22
30
70
30
40
80
37
50
100
45
60
150
55
75
175
75
100
200
90
125
250
110
150
350
132
200
400
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Main Input Disconnect Package (style A)
Chapter 1
Table 1 - Fuse Recommendations (Continued)
Drive Rating
Input Voltage
600V AC, 3-phase
Electrical Installation
Fuse Rating
kW
Hp
Amps
2.2
3.0
10
4.0
5.0
15
5.5
7.5
20
7.5
10
20
11
15
35
15
20
35
18.5
25
60
22
30
70
30
40
80
37
50
100
45
60
150
55
75
175
75
100
200
90
125
250
110
150
350
Input Power Wiring
Refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual,
publication 20A-UM001, or the PowerFlex 700 Adjustable Frequency AC Drive
User Manual, publication 20B-UM001, for additional detailed information
about input power wiring recommendations and selection.
ATTENTION: Protect the contents of the options cabinet from metal chips
and other debris while making the conduit openings. Failure to observe this
precaution could result in damage to, or destruction of, the equipment.
ATTENTION: Do not route signal and control wiring with power wiring in the
same conduit. This can cause interference with drive operation. Failure to
observe this precaution could result in damage to, or destruction of, the
equipment.
Follow these steps to connect AC input power to the drive package.
1. Select the proper wire size according to NEC and all applicable local codes
and standards. You must make openings in the option cabinet of the
desired conduit size, following NEC and all applicable local codes and
standards. Power terminal block specifications are listed in Table 2 on
page 14.
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
13
Chapter 1
Main Input Disconnect Package (style A)
2. Connect the three-phase AC input power leads (three-wire VAC) to the
appropriate terminals. Connect the AC input power leads to terminals
L1, L2, and L3 on the fused disconnect switch.
3. Tighten the AC input terminal power terminals to the proper torque
according to drive type as shown in Table 2 on page 14.
Table 2 - AC Input Power Terminal Block Specifications
Voltage
Rating
208V AC
480V AC
600V AC
kW
Hp
Maximum Wire Size(1)
mm2 (AWG)
Minimum Wire Size Recommended
Torque
mm2 (AWG)
N•m (lb•in)
0.75…3.7
1…5
10.0 (8)
2.5 (14)
1.6 (14)
5.5…7.5
7.5…10
25 (4)
2.5 (14)
2.8 (25)
11
15
50 (1)
4.0 (12)
4.0 (35.4)
0.75…7.5
1…10
10.0 (8)
2.5 (14)
1.6 (14)
11…18.5
15…25
25 (4)
2.5 (14)
2.8 (25)
22…37
30…50
50 (1)
4.0 (12)
4.0 (35.4)
45…75
60…100
150 (300 MCM)
16 (6)
22.5 (200)
90…132
125…200
2 x 185 (350 MCM)
2 x 16 (6)
45.0 (398)
0.75…7.5
1…10
10.0 (8)
2.5 (14)
1.6 (14)
11…18.5
15…25
25 (4)
2.5 (14)
2.8 (25)
22…37
30…50
50 (1)
4.0 (12)
4.0 (35.4)
45…75
60…100
150 (300 MCM)
16 (6)
22.5 (200)
90…110
125…150
2 x 185 (350 MCM)
2 x 16 (6)
45.0 (398)
(1) Maximum/minimum sizes that the terminal block accepts - these are not recommendations. If national or local codes require sizes
outside the range, lugs can be used.
Output Power Wiring
Refer to the PowerFlex 70 Adjustable FrequencyAC Drives User Manual,
publication 20A-UM001, or the PowerFlex 700 Adjustable Frequency AC Drive
User Manual, publication 20B-UM001, for additional detailed information
about output power wiring recommendations and selection.
ATTENTION: Unused wires in conduit must be grounded at both ends to
avoid a possible shock hazard caused by induced voltages. Also, if a drive
sharing a conduit is being serviced or installed, all drives using this conduit
must be disabled to eliminate the possible shock hazard from cross-coupled
motor leads. Failure to observe these precautions could result in bodily injury.
ATTENTION: Do not route signal and control wiring with power wiring in the
same conduit. This can cause interference with drive operation. Failure to
observe this precaution could result in damage to, or destruction of, the
equipment.
14
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Main Input Disconnect Package (style A)
Chapter 1
Follow these steps to connect AC output power wiring from the drive to the
motor.
1. Wire the three-phase AC output power motor leads by routing them
according to the drive option type. You must make openings in the option
cabinet of the desired conduit size, following NEC and all applicable local
codes and standards. Power terminal block specifications are listed in
Table 3 on page 15.
Do not route more than three sets of motor leads through a single conduit.
This minimizes cross-talk that could reduce the effectiveness of noise
reduction methods. If more than three drive/motor connections per
conduit are required, shielded cable must be used. If possible, each conduit
must contain only one set of motor leads.
2. Connect the three-phase AC output power motor leads to terminals
U, V, and W (T1, T2, and T3) on the power terminal block on the drive.
3. Tighten the three-phase AC output power terminals to the proper torque
according to drive type as shown in Table 3 on page 15.
Table 3 - AC Output Power Terminal Block Specifications
Voltage
Rating
208V AC
480V AC
600V AC
kW
Hp
Maximum Wire Size(1)
mm2 (AWG)
Minimum Wire Size
mm2 (AWG)
Recommended
Torque
N•m (lb•in)
0.75…4.0
1…5
4.0 (12)
0.34 (22)
0.6 (5)
5.5…11
7.5…15
10.0 (8)
0.75 (18)
1.4 (12)
0.75…7.5
1…10
4.0 (12)
0.34 (22)
0.6 (5)
11…22
15…30
10.0 (8)
0.75 (18)
1.4 (12)
30…37
40…50
25 (4)
2.5 (14)
2.71 (24)
45
60
35 (2)
10.0 (8)
4.0 (35)
55
75
55 (1/0)
2.5 (14)
(2)
75
100
70 (2/0)
25 (4)
(2)
90…132
125…200
120 (4/0)
2.5 (14)
6 (52)
0.75…7.5
1…10
4.0 (12)
0.34 (22)
0.6 (5)
11…22
15…30
10.0 (8)
0.75 (18)
1.4 (12)
30…37
40…50
25.0 (4)
2.5 (14)
2.71 (24)
45
60
35 (2)
10.0 (8)
4.0 (35)
55
75
50.0 (1/0)
2.5 (14)
(2)
75
100
70.0 (2/0)
25 (4)
(2)
90…110
125…150
120 (4/0)
2.5 (14)
6 (52)
(1) Maximum/minimum sizes that the terminal block accepts - these are not recommendations. If national or local codes require sizes
outside the range, lugs can be used.
(2) Refer to terminal block label inside drive.
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
15
Chapter 1
Main Input Disconnect Package (style A)
Control and Signal Wiring
Refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual,
publication 20A-UM001, or the PowerFlex 700 Adjustable Frequency AC Drive
User Manual, publication 20B-UM001, for additional detailed information
about control and signal wiring.
The control I/O terminal block on the drives provide terminals for interfacing
customer supplied control inputs and outputs. All analog and discrete control
wiring is made at these terminals. Typical customer control and signal wiring is
shown on the inter-connect drawings Figure 4 on page 27, Figure 5 on page 28
and Figure 6 on page 29.
Follow these steps to connect control and signal wiring to the drive package.
1. Wire the control and signal leads by routing them according to the drive
option type. You must make openings in the option cabinet of the desired
conduit size, following NEC and all applicable local codes and standards.
I/O terminal block specifications are listed in Table 4 on page 16.
Control and signal wires must be separated from power wires by at least
0.3 m (1 ft).
2. Connect the control and signal wiring to the I/O terminals on the drive.
3. Tighten the I/O terminals to the proper torque according to drive type as
shown in Table 4 on page 16.
Table 4 - I/O Terminal Block Specifications
Voltage
Rating
kW
Hp
Maximum Wire Size(1) Minimum Wire Size
mm2 (AWG)
mm2 (AWG)
Recommended
Torque
N•m (lb•in)
208V AC
0.75…11
1…15
1.5 (16)
0.05 (30)
0.5 (4.4)
0.75…37
1…50
1.5 (16)
0.05 (30)
0.5 (4.4)
45…132
60…200
2.5 (14)
0.34 (22)
0.6 (5.2)
0.75…15
1…20
1.5 (16)
0.05 (30)
0.5 (4.4)
18.5…110
25…150
2.5 (14)
0.34 (22)
0.6 (5.2)
480V AC
600V AC
(1) Maximum/minimum sizes that the terminal block accepts - these are not recommendations. If national or local codes require sizes
outside the range, lugs can be used.
16
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Main Input Disconnect Package (style A)
Parameter Defaults
Main Input Disconnect
Package (style A)
Parameter Name Number
Default
Output Freq
001
Read Only
Commanded Freq
002
Read Only
Output Current
003
Read Only
Output Voltage
004
Read Only
Flux Current
005
Read Only
Output Voltage
006
Read Only
Output Power
007
Read Only
Output Powr Fctr
008
Read Only
Elapsed MWh
009
Read Only
Elapsed Run Time
010
Read Only
MOP Frequency
011
Read Only
DC Bus Voltage
012
Read Only
DC Bus Memory
013
Read Only
Elapsed kWh
014(1)
Read Only
Analog In1 Value
016
Read Only
Analog In2 Value
017
Read Only
Ramped Speed
022(1)
Read Only
Speed Reference
023(1)
Read Only
Commanded
Torque
024(1)
Read Only
Speed Feedback
025(1)
Rated kW
Rated Volts
Chapter 1
Refer to the PowerFlex 70 AC Drives User Manual, publication 20A-UM001, or
the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication
20B-UM001, for detailed information on parameters and programming.
Parameter Name Number
Default
Parameter Name Number
Default
Compensation
056
Bits 0 - 6
0101111
TB Man Ref Hi
097
Maximum Speed
TB Man Ref Lo
098
0.0
Flux Up Mode
057
“Manual”
Pulse Input Ref
099
Read Only
Flux Up Time
058
0.000 Secs
Jog Speed 1
100
10.0 Hz
SV Boost Filter
059
500
Preset Speed 1
101
Autotune
061
“Calculate”
IR Voltage Drop
062
Based on Drive
Rating
Flux Current Ref
063
Ixo Voltage Drop
5.0 Hz
(2)
Preset Speed 2
102
5.0 Hz
Preset Speed 3
103
20.0 Hz
Based on Drive
Rating
Preset Speed 4
104
30.0 Hz
Preset Speed 5
105
40.0 Hz
064
Based on Drive
Rating
Preset Speed 6
106
50.0 Hz
Autotune Torque
066(1)
50%
Preset Speed 7
107
6.0 Hz
Inertia Autotune
067(1)
“Ready”
Jog Speed 2
108
10.0 Hz
Trim % Setpoint
116(1)
0.0%
Trim In Select
117
2 “Analog In 2”
Trim Out Select
118
0 (Disable)
Trim Hi
119
60.0 Hz
Trim Lo
120
0.0 Hz
069
Based on Drive
Rating
Run Boost
070
Based on Drive
Rating
Break Voltage
071
[Motor NP Volts]
× 0.25
Break Frequency
072
[Motor NP Hz]
× 0.25
Slip RPM @ FLA
121
Based on [Motor NP
RPM]
Speed Units
079
0 “Hz”
Slip Comp Gain
122
40.0
Read Only
Feedback Select]
080
0 “Open Loop”
Slip RPM Meter
123
Read Only
026
Read Only
Minimum Speed
081
0.0
PI Configuration
124
0 (Disable)
027
Read Only
125
0 (Disable)
082
50.0 or 60.0 Hz (volt
class)
[Motor NP RPM]
PI Control
Maximum Speed
PI Reference Sel
126
0 “PI Setpoint”
127
50.00%
083
10.0 Hz
300.0 RPM
PI Setpoint
Overspeed Limit
PI Feedback Sel
128
0 “PI Setpoint”
Rated Amps
028
Read Only
Control SW Ver
029
Read Only
St Acc Boost
Motor Type
040
Induction
Motor NP Volts
041
Drive Rating Based
Skip Frequency 1
084
0.0 Hz
PI Integral Time
129
2.00 Secs
Motor NP FLA
042
Drive Rating Based
Skip Frequency 2
085
0.0 Hz
PI Prop Gain
130
1.0
Motor NP Hertz
043
Drive Rating Based
Skip Frequency 3
086
0.0 Hz
PI Lower Limit
131
Skip Freq Band
087(2)
1.0 Hz
–[Maximum Freq]
–100%
1 “Speed Reg”
PI Upper Limit
132
+[Maximum Freq]
100%
PI Preload
133
0.0 Hz
100.0%
Motor NP PRM
044
Drive Rating Based
Motor NP Power
045
Drive Rating Based
Speed/Torque Mod
088(1)
Mtr NP Pwr Units
046
Drive Rating Based
Speed Ref A Sel
090(2)
1 “Analog In 1”
Motor OL Hertz
047
Motor NP Hz/3
Speed Ref A Hi
091
Maximum Speed
Motor OL Factor
048
1.00
Speed Ref A Lo
092
0.0
PI Status
134
Read Only
Motor Poles
049(1)
4
Speed Ref B Sel
093(2)
18 “DPI Port 1”
PI Ref Meter
135
Read Only
053(2)
3 “FAN/Pump
V/Hz”
Speed Ref B Hi
094
Maximum Speed
PI Fdback Meter
136
Read Only
Motor Cntl Sel
Speed Ref B Lo
095
0.0
PI Error Meter
137
Read Only
Maximum Voltage
054
Drive Rated Volts
TB Man Ref Sel
096
1 “Analog In 1”
PI Output Meter
138
Read Only
Maximum Freq
055
110.0 or 130.0 Hz
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
17
Chapter 1
Main Input Disconnect Package (style A)
Parameter Name Number
PI BW Filter
Accel Time 1
Accel Time 2
Decel Time 1
Decel Time 2
DB While Stopped
Default
Parameter Name Number
Default
Parameter Name Number
Default
Wake Level
180
6.000 mA,
6.000 Volts
Fault Speed
224
Read Only
Fault Amps
225
Read Only
Wake Time
181
1.0 Secs
Fault Bus Volts
226
Read Only
Status 1 @ Fault
227
Read Only
139
(1)
140
(2)
141
(2)
142
(2)
20.0 Secs
Sleep Level
182
5.000 mA,
5.000 Volts
143
(2)
20.0 Secs
Sleep Time
183
1.0 Secs
Status 2@ Fault
228
Read Only
(1)
0 “Disabled”
Power Loss Mode
184
0 “Coast”
Alarm 1 @ Fault
229
Read Only
(2)
20%
Power Loss Time
185
0.5 Secs
Alarm 2@ Fault
230
Read Only
145
0.0 Radians
20.0 Secs
20.0 Secs
S Curve %
146
Current Lmt Sel
147
0 “Cur Lim Val”
Power Loss Level
186(3)
Drive Rated Volts
Testpoint 1 Sel
234
499
187(1)
200.0%
Testpoint 2 Sel
236
499
148
[Rated Amps] × 1.5
(Equation yields
approximate
default value.)
Load Loss Level
Current Lmt Val
Load Loss Time
188(1)
0.0 Secs
Testpoint 1 Data
235
Read Only
Shear Pin Time
189(1)
0.0 Secs
Testpoint 2 Data
237
Read Only
Current Lmt Gain
149
250
Direction Mode
190(2)
2 “Reverse Dis”
Drive OL Mode
150
3 “Both–PWM 1st”
Fault Config 1
238
Save HIM Ref
192
0 Hz
Bits 0…15
01x1001000x000xx
0 “Disabled”
240
0 “Ready”
151
Man Ref Preload
193(3)
Fault Clear
PWM Frequency
4 kHz
2 kHz
(Frames 4…6,
600/690VAC)
Save MOP Ref
194(2)
At Pwr Down
Fault Clear Mode
241
1 “Enabled”
242
Read Only
152(1)
MOP Rate
195
1.0 Hz/s
30.0 RPM/s
Power Up Marker
Droop RPM @ FLA
Fault 1 Code
243
Read Only
Regen Power Limit
153(1)
–50.0%
Param Access Lvl
196(2)
3 “Fan/Pump”
Fault 1 Time
244
Read Only
Current Rate Limit
154(1)
400.0%
Reset To Defalts
197
0 “Ready”
Fault 2 Code
245
Read Only
Stop Mode A
155(2)
0 “Coast”
Load Frm Usr Set
198
0 “Ready”
Fault 2 Time
246
Read Only
Stop Mode B
156(2)
1 “Ramp”
Save To User Set
199
0 “Ready”
Fault 3 Code
247
Read Only
DC Brake Lvl Sel
157
0 “DC Brake Lvl”
Reset Meters
200
0 “Ready”
Fault 3 Time
248
Read Only
DC Brake Level
158
[Rated Amps]
Language
201
0 “Not Selected”
Fault 4 Code
249
Read Only
DC Brake Time
159
0.0 Secs
Voltage Class
202
250
Read Only
160
450
Based on Drive Cat.
No.
Fault 4 Time
Bus Reg Ki
Fault 5 Code
251(3)
Read Only
Bus Reg Mode A
161
1 “Adjust Freq”
Fault 5 Time
252(3)
Read Only
Bus Reg Mode B
162(2)
0 “Disabled”
Fault 6 Code
253(3)
Read Only
DB Resistor Type
163
0 “None”
Fault 6Time
254(3)
Read Only
Fault 7 Code
(3)
255
Read Only
Fault 7 Time
256(3)
Read Only
Fault 8 Code
257(3)
Read Only
Fault 8 Time
258(3)
Read Only
Bus Reg Kp
164
(2)
0.0 RPM
1200
Bus Reg Kd
165
1000
Flux Braking
166(1)
0 “Disabled”
Powerup Delay
167(1)
Start At PowerUp
168(2)
1 “Enabled”
Flying Start En
169(2)
1 “Enabled”
Flying StartGain
170
4000
Auto Rstrt Tries
Auto Rstrt Delay
Gnd Warn Level
Sleep-Wake Mode
Sleep-Wake Ref
18
174
175(2)
177(1)
178
179
0.0 Secs
0
30.0 Secs
3.0 Amps
0 “Disabled”
2 “Analog In 2”
Drive Checksum
203
Read Only
Dyn UsrSet Cnfg
204(1)
0 “Disabled”
Dyn UsrSet Sel
205(1)
0 “Disabled”
Dyn UsrSet Actv
206(1)
0 “Disabled”
Drive Status 1
209
Read Only
Drive Status 2
210
Read Only
Drive Alarm 1
211
Read Only
Drive Alarm 2
212
Read Only
Speed Ref Source
213
Read Only
Alarm Config 1
259
Bits 0…15
000000x00000000x
Start Inhibits
214
Read Only
Alarm Clear
261(3)
0 “Ready”
Last Stop Source
215
Read Only
Alarm 1 Code
(3)
262
Read Only
Dig In Status
216
Read Only
Alarm 2 Code
263(3)
Read Only
Dig Out Status
217
Read Only
Alarm 3 Code
264(3)
Read Only
Drive Temp
218
Read Only
Alarm 4 Code
(3)
265
Read Only
Drive OL Count
219
Read Only
Alarm 5 Code
266(3)
Read Only
Motor OL Count
220
Read Only
Alarm 6 Code
267(3)
Read Only
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Main Input Disconnect Package (style A)
Parameter Name Number
Alarm 7 Code
Alarm 8 Code
(3)
268
(3)
269
Default
Read Only
Read Only
DPI Baud Rate
270
1 “500kbps”
Drive Logic Rslt
271
Read Only
Drive Ref Rslt
272
Read Only
Drive Ramp Rslt
273
Read Only
DPI Port Sel
274(1)
DPI Port Value
(1)
275
“DPI Port 1”
Parameter Name Number
Default
Data In D1 - Link D
Word 1
306
(See Data In A1 Link A Word 1)
Data In D2 - Link D
Word 2
307
(See Data In A2 Link A Word 2)
Data Out A1 - Link
A Word 1
310
0(0 = “Disabled)
Data Out A2 - Link
A Word 2
311
0(0 = “Disabled)
Parameter Name Number
Chapter 1
Default
365
(2)
15 “Speed Sel 1”
Digital In6 Sel
366
(2)
16 “Speed Sel 2”
Anlg1 Out Setpt
377(1)
20.000 mA,
10.000 Volts
Anlg2 Out Setpt
378
20.000 mA,
10.000 Volts
Dig Out Setpt
379(1)
Digital In5 Sel
(4)
0 (Disable)
312
(See Data Out A1 Link A Word 1)
Digital Out1 Sel
380
Dig Out1 Level
381
0.0
Dig Out1 OnTime
382
0.00 Secs
Dig Out1 OffTime
383
0.00 Secs
Digital Out2 Sel
384
4 “Run”
Dig Out2 Level
385
0.0
Dig Out2 OnTime
386
0.00 Secs
Dig Out2 OffTime
387
0.00 Secs
Read Only
Data Out B1 - Link
A Word 1
313
(See Data Out A2 Link A Word 2)
1 “Fault”
Logic Mask
276(1)
1 - Control
Permitted
Data Out B2 - Link
A Word 2
Start Mask
277
(See Logic Mask)
Data Out C1 - Link
A Word 1
314
(See Data Out A1 Link A Word 1)
Jog Mask
278
(See Logic Mask)
Direction Mask
279
(See Logic Mask)
Data Out C2 - Link
A Word 2
315
(See Data Out A2 Link A Word 2)
Reference Mask
280
(See Logic Mask)
Data Out D1 - Link
A Word 1
316
(See Data Out A1
Link A Word 1)
Accel Mask
281
(See Logic Mask)
Decel Mask
282
(See Logic Mask)
Data Out D2 - Link
A Word 2
317
(See Data Out A2 Link A Word 2)
Digital Out3 Sel
388
4 “Run”
Fault Clr Mask
283
(See Logic Mask)
Dig Out3 Level
389
0.0
Anlg In Config
320(2)
MOP Mask
284
(See Logic Mask)
Analog In 1 = 0.0
Volt
Dig Out3 OnTime
390
0.00 Secs
Local Mask
285
(See Logic Mask)
Anlg In Sqr Root
321
0 (Disable)
Dig Out3 OffTime
391
0.00 Secs
Stop Owner
288
Read Only
Analog In 1 Hi
322
10.000 Volt
Dig Out Param
393
0 “PI Config”
Start Owner
289
(See Stop Owner)
DigIn DataLogic
411(1)
0=Logical 0
Jog Owner
290
(See Stop Owner)
Motor Fdbk Type
412(1)
0 “Quadrature”
Direction Owner
291
(See Stop Owner)
Encoder PPR
413(1)
1024 PPR
Reference Owner
292
(See Stop Owner)
Enc Position Fdbk
414(1)
Read Only
Accel Owner
293
(See Stop Owner)
Encoder Speed
415(1)
Read Only
Decel Owner
294
(See Stop Owner)
Fdbk Filter Sel
416(1)
0 “None”
Fault Clr Owner
295
(See Stop Owner)
MOP Owner
296
(See Stop Owner)
Local Owner
297
(See Stop Owner)
DPI Ref Select
298(1)
0 “Max Freq”
DPI Fdbk Select
299
17 “Speed Fdbk”
Data In A1 - Link A
Word 1
300
0(0 = “Disabled)
Data In A2 - Link A
Word 2
301
Analog In 2 Hi
Analog In 2 Lo
Analog In 2 Loss
Anlg Out Config
Anlg Out Absolut
302
Data In B2 - Link B
Word 2
303
(See Data In A2 Link A Word 2)
304
(See Data In A1 Link A Word 1)
305
323
324
325
326
327
340
341
(See Data In A2 Link A Word 2)
0.000 Volt
0 “Disabled”
10.000 Volt
0.000 Volt
0 “Disabled”
1 (Current)
1 (Absolute)
Notch FilterFreq
(1)
419
0.0 Hz
0.3 Hz
Analog Out1 Sel
342
0 “Output Freq”
Notch Filter K
420(1)
Analog Out1 Hi
343
20.000 mA,
10.000 Volts
Marker Pulse
421
Read Only
Pulse In Scale
422
64
Analog Out1 Lo
344
0.000 mA,
0.000 Volts
Encoder Z Chan
423
0 “Pulse Input”
Analog Out2 Sel
345
0 “Output Freq”
Torque Ref A Sel
427
1 “Torque Stpt1”
Torque Ref A Hi
428(1)
100.0%
Torque Ref A Lo
429(1)
0.0%
Torq Ref A Div
430(1)
1.0
Torque Ref B Sel
431
24 “Disabled”
Torque Ref B Hi
432
100.0%
Torque Ref B Lo
433
0.0%
Torque Ref B Mult
434
1.0
Torque Setpoint1
435(1)
0.0%
Pos Torque Limit
436(1)
200.0%
346
20.000 mA,
10.000 Volts
Analog Out2 Lo
347
0.000 mA,
0.000 Volts
Anlg Out1 Scale
354(1)
0.0
Anlg Out2 Scale
355(1)
0.0
Digital In1 Sel
361
4 “Stop – CF”
Digital In2 Sel
362
5 “Start”
Digital In3 Sel
363(2)
3 “Aux Fault”
Digital In4 Sel
364(2)
1 “Enable”
0(0 = “Disabled)
(See Data In A1 Link A Word 1)
Data In C2 - Link C
Word 2
Analog In 1 Loss
Analog Out Hi
Data In B1 - Link B
Word 1
Data In C1 - Link C
Word 1
Analog In 1 Lo
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
19
Chapter 1
Main Input Disconnect Package (style A)
Parameter Name Number
(1)
Default
Parameter Name Number
Default
-200.0%
Scale3 Out Lo
492
0.0
Neg Torque Limit
437
Torque Setpoint2
438
0.0%
Scale3 Out Value
493
Read Only
Control Status
440(1)
Read Only
Scale4 In Value
494
0.0
Mtr Tor Cur Ref
441
(1)
Read Only
Scale4 In Hi
495
0.0
445
(1)
7.0
Scale4 In Lo
496
0.0
Kp Speed Loop
446
(1)
6.3
Scale4 Out Hi
497
0.0
Kf Speed Loop
447(1)
0.0
Scale4 Out Lo
498
0.0
0.0 Radians/Sec
Scale4 Out Value
499
Read Only
PortMask Act
595(1)
Read Only
Write Mask Cfg
596(1)
1 = Write Permitted
Write Mask Act
597
(1)
Read Only
Logic Mask Act
598(1)
Read Only
TorqProve Cnfg
600
0 (Disable)
TorqProve Setup
601
0 (Disable)
Ki Speed Loop
Speed Desired BW
Total Inertia
449
(1)
450(1)
1.25 Secs
0.10 Secs (v3)
Speed Loop Meter
451(1)
Read Only
Rev Speed Limit
454(1)
0.0 RPM
PI Deriv Time
459(1)
0.00 Secs
PI Reference Hi
460(1)
100.0%
PI Reference Lo
461(1)
-100.0%
PI Feedback Hi
462(1)
100.0%
Spd Dev Band
602
2.0 Hz
60.0 RPM
PI Feedback Lo
463(1)
0.0%
SpdBand Integrat
603
60 mSec
Scale1 In Value
476
0.0
Brk Release Time
604
0.10 Secs
Scale1 In Hi
477
0.0
ZeroSpdFloatTime
605
5.0 Secs
Scale1 In Lo
478
0.0
Scale1 Out Hi
479
0.0
Float Tolerance
606
0.2 Hz
6.0 RPM
Scale1 Out Lo
480
0.0
Brk Set Time
607
0.10 Secs
Scale1 Out Value
481
Read Only
TorqLim SlewRate
608
10.0 Secs
Scale2 In Value
482
0.0
BrkSlip Count
609
250
Scale2 In Hi
483
0.0
Brk Alarm Travel
610
1.0 Revs
Scale2 In Lo
484
0.0
MicroPos Scale%
611
10.0%
Scale2 Out Hi
485
0.0
Scale2 Out Lo
486
0.0
Scale2 Out Value
487
Read Only
Scale3 In Value
488
0.0
Scale3 In Hi
489
0.0
Scale3 In Lo
490
0.0
Scale3 Out Hi
491
0.0
(1) Applicable only to PowerFlex 70 Packages.
(2) The default values for these parameters differ from the
factory defaults. Setting 194 [Reset To Defalts] to 1 “Factory
Rset” changes these parameter settings to the defaults
listed in the PowerFlex 70 Adjustable Frequency AC Drives
User Manual, publication 20A-UM001, or the PowerFlex 700
Adjustable Frequency AC Drive User Manual, publication
20B-UM001.
(3) Applicable only to PowerFlex 700 Packages.
(4) When [TorqProve Cnfg] is set to “Enable,” [Digital Out1 Sel]
becomes the brake control and any other selection is
ignored.
ATTENTION: Parameter 168 [Start At PowerUp] ships from the factory enabled. This feature enables a Run command to
automatically cause the drive to resume running at commanded speed after drive input power is restored. Equipment damage
and/or personal injury can result if this parameter is used in an inappropriate application. Do not use this function without
considering applicable local, national and international codes, standards, regulations, or industry guidelines.
20
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Main Input Disconnect Package (style A)
Chapter 1
Main Input Disconnect Drive Packages (style A)
Drawing Index
The tables on the following pages provide links to the drawings for the various voltages
and kW/Hp ratings for the style A packaged drives:
• Table 5, Main Input Disconnect Drive Packages (style A), 208V on
page 21
• Table 6, Main Input Disconnect Drive Packages (style A), 480V on
page 22
• Table 7, Main Input Disconnect Drive Packages (style A), 600V on
page 23
Table 5 - Main Input Disconnect Drive Packages (style A), 208V
Input
Voltage
208V AC
kW
Hp
0.75
1
1.5
2
2.2
3
4
5
5.5
7.5
7.5
10
11
15
0.75
1
1.5
2
2.2
3
4
5
5.5
7.5
7.5
10
Input Line
Reactor
No
Drawing
Outline
Layout
Figure 17 on page 40
Figure 7 on page 30
Figure 18 on page 41
Figure 19 on page 42
Yes
Schematic
Inter-connect
Figure 1 on page 24
Figure 4 on page 27
Figure 2 on page 25
Figure 6 on page 29
Figure 8 on page 31
Figure 20 on page 43
Figure 9 on page 32
Figure 25 on page 48
Figure 14 on page 37
Figure 26 on page 49
Figure 15 on page 38
Figure 27 on page 50
Figure 16 on page 39
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
21
Chapter 1
Main Input Disconnect Package (style A)
Table 6 - Main Input Disconnect Drive Packages (style A), 480V
Input
Voltage
480V AC
22
kW
Hp
0.75
1.0
1.5
2.0
2.2
3.0
4.0
5.0
5.5
7.5
7.5
10
11
15
15
20
18.5
25
22
30
30
40
37
50
45
60
55
75
75
100
90
125
110
150
132
200
0.75
1.0
1.5
2.0
2.2
3.0
4.0
5.0
5.5
7.5
7.5
10
11
15
15
20
18.5
25
Input Line
Reactor
Drawing
Outline
Layout
Figure 17 on page 40
Figure 7 on page 30
Schematic
Inter-connect
Figure 1 on page 24
Figure 4 on page 27
Figure 3 on page 26
Figure 5 on page 28
Figure 2 on page 25
Figure 6 on page 29
Figure 18 on page 41
Figure 8 on page 31
Figure 19 on page 42
No
Figure 20 on page 43
Figure 9 on page 32
Figure 21 on page 44
Figure 10 on page 33
Figure 22 on page 45
Figure 23 on page 46
Yes
Figure 11 on page 34
Figure 24 on page 47
Figure 13 on page 36
Figure 25 on page 48
Figure 14 on page 37
Figure 26 on page 49
Figure 15 on page 38
Figure 27 on page 50
Figure 16 on page 39
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Main Input Disconnect Package (style A)
Chapter 1
Table 7 - Main Input Disconnect Drive Packages (style A), 600V
Input
Voltage
600V AC
kW
Hp
2.2
3.0
4.0
5.0
5.5
7.5
7.5
10
11
15
15
20
18.5
25
22
30
30
40
37
50
45
60
55
75
75
100
90
125
110
150
2.2
3.0
4.0
5.0
5.5
7.5
7.5
10
11
15
15
20
18.5
25
Input Line
Reactor
Drawing
Outline
Layout
Figure 17 on page 40
Figure 7 on page 30
Schematic
Inter-connect
Figure 1 on page 24
Figure 4 on page 27
Figure 3 on page 26
Figure 5 on page 28
Figure 2 on page 25
Figure 6 on page 29
Figure 18 on page 41
Figure 8 on page 31
Figure 19 on page 42
No
Yes
Figure 20 on page 43
Figure 9 on page 32
Figure 21 on page 44
Figure 10 on page 33
Figure 22 on page 45
Figure 11 on page 34
Figure 23 on page 46
Figure 12 on page 35
Figure 24 on page 47
Figure 13 on page 36
Figure 25 on page 48
Figure 14 on page 37
Figure 26 on page 49
Figure 15 on page 38
Figure 27 on page 50
Figure 16 on page 39
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
23
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CHK. BY JFH/ACI
DATE 1/19/05
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DR. BY JRF/ACI
DATE 1/19/05
12
12
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
11
11
42
41
40
39
10
10
APPROVAL
09
09
BY
08
08
DATE
07
07
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
SCHEMATIC DRAWING, PF70, STYLE A
1-15HP @ 208VAC, 1-50HP @ 460VAC & 1-50HP @ 575VAC
06
06
ECN/CR. NO.
05
05
BY
JRF
04
04
DATE
1/28/05
03
03
REV.
A
02
02
Schematic Drawings
39
01
01
Chapter 1
Main Input Disconnect Package (style A)
Figure 1 - 1…15 Hp, 208V AC; and 1…50 Hp, 480V AC and 600V AC Drives
10
11
12
10
11
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ENG.
DATE
08
08
CHK. BY JFH/ACI
DATE 1/19/05
07
07
DR. BY JRF/ACI
DATE 1/19/05
06
06
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
SCHEMATIC DRAWING, PF70, STYLE A W/ LINE REACTOR
1-10HP @ 208VAC, 1-25HP @ 460VAC & 1-25HP @ 575VAC
05
05
ECN/CR. NO.
04
04
BY
JRF
JRF
03
03
DATE
1/28/05
2/1/05
02
02
REV.
A
B
01
01
Main Input Disconnect Package (style A)
Chapter 1
Figure 2 - 1…10 Hp, 208V AC; and 1…25 Hp, 480V AC and 600V AC Drives with Line Reactor
25
26
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
REV.
A
DATE
1/28/05
BY
JRF
ECN/CR. NO.
DR. BY JRF/ACI
DATE 1/19/05
CHK. BY JFH/ACI
DATE 1/19/05
ENG.
DATE
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
SCHEMATIC DRAWING, PF700, STYLE A
60-200HP @ 460VAC & 60-150HP @ 575VAC
1
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13
01
01
Chapter 1
Main Input Disconnect Package (style A)
Figure 3 - 60 … 200 Hp, 480V AC; and 60 … 150 Hp, 600V AC Drives
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
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97D01246
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NO.
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11
11
ENG.
DATE
10
10
CHK. BY JFH/ACI
DATE 1/28/05
09
09
DR. BY JRF/ACI
DATE 1/28/05
08
08
42
41
40
39
07
07
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
INTER-CONNECT DRAWING, PF70, STYLE A
1-15HP @ 208VAC, 1-50HP @ 460VAC & 1-50HP @ 575VAC
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
Inter-connect Drawings
39
01
01
Main Input Disconnect Package (style A)
Chapter 1
Figure 4 - 1…15 Hp, 208V AC; and 1…50 Hp, 480V AC and 600V AC Drives
27
28
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
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97D01247
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DWG.
NO.
11
11
ENG.
DATE
10
10
CHK. BY JFH/ACI
DATE 1/28/05
09
09
DR. BY JRF/ACI
DATE 1/28/05
08
08
42
41
40
39
07
07
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
INTER-CONNECT DRAWING, PF700, STYLE A
60-200HP @ 460VAC & 60-150HP @ 575VAC
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
Chapter 1
Main Input Disconnect Package (style A)
Figure 5 - 60…200 Hp, 480V AC; and 60…150 Hp, 600V AC Drives
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
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97D01248
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NO.
1
11
11
ENG.
DATE
10
10
CHK. BY JFH/ACI
DATE 1/28/05
09
09
DR. BY JRF/ACI
DATE 1/28/05
08
08
42
41
40
39
07
07
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
INTER-CONNECT DRAWING, PF70, STYLE A W/ LINE REACTOR
1-10HP @ 208VAC, 1-25HP @ 460VAC & 3-25HP @ 575VAC
06
06
ECN/CR. NO.
05
05
BY
JRF
04
04
DATE
2/1/05
03
03
REV.
A
02
02
39
01
01
Main Input Disconnect Package (style A)
Chapter 1
Figure 6 - 1…10 Hp, 208V AC; 1…25 Hp, 480V AC; and 3…25 Hp, 600V AC Drives with Line
Reactor
29
30
DATE
BY
APPROVAL
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
PE GROUND
GND
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
REV.
A
DATE
BY
11/20/12 JCK
ECN/CR. NO.
DR. BY JRF/ACI
DATE 1/24/05
CHK. BY JFH/ACI
DATE 1/24/05
ENG.
DATE
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS
PF70, STYLE A, 1-3HP @ 208VAC, 1-5HP @ 460VAC
& 3-5HP @ 575VAC
DWG.
NEXT
SH.
95D01218
1 NO.
1
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NO.
36
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L2
26
25
24
28
INPUT POWER
TERMINAL BLOCK
23
22
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11
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26
25
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11
L1
09
L3
08
09
ULUS
CLISTED
07
08
DS1
06
07
POWER
TERMINAL BLOCK
05
06
10
04
05
SIGNAL
TERMINAL BLOCK
03
04
10
02
03
178358-02
01
FU3
01
FU1
02
Layout Drawings
FU2
Chapter 1
Main Input Disconnect Package (style A)
Figure 7 - 1…3 Hp, 208V AC; 1…5 Hp, 480V AC; and 3…5 Hp 600V AC Drives
APPROVAL
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
L1
REV.
A
B
DATE
1/24/05
10/25/12
BY
JRF
JCK
ECN/CR. NO.
DR. BY
DATE
JRF/ACI
12/8/04
CHK. BY
DATE
JFH/ACI
12/8/04
ENG.
DATE
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS
PF70, STYLE A, 5-10HP @ 208VAC, 7.5-25HP @ 460VAC
& 7.5-25HP @ 575VAC
1
30
29
28
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
42
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1
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NO.
38
38
95D01140 -
37
37
DWG.
NO.
36
36
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35
39
34
34
33
L2
27
26
25
32
PE GROUND
GND
L3
INPUT POWER
TERMINAL BLOCK
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
09
33
178358-02
31
BY
US
FU3
32
DATE
UL
INDUSTRIAL CONTROL EQUIPMENT 38MN
FU1
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
09
LISTED
07
C
06
07
DS1
05
06
POWER
TERMINAL BLOCK
04
05
08
03
04
SIGNAL
TERMINAL BLOCK
02
03
08
01
01
FU2
02
Main Input Disconnect Package (style A)
Chapter 1
Figure 8 - 5…10 Hp, 208V AC; and 7.5…25 Hp, 480V AC and 600V AC Drives
31
32
DATE
BY
APPROVAL
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
UL
US
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
BY
JRF
TGM
JCK
ECN/CR. NO.
DR. BY
DATE
JRF/ACI
12/8/04
CHK. BY
DATE
JFH/ACI
12/8/04
ENG.
DATE
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS
PF70, STYLE A, 30HP @ 460VAC
& 30HP @ 575VAC
42
41
40
1
SH.
NO.
1
38
NEXT
SH.
37
38
95D01141 -
36
37
DWG.
NO.
35
36
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34
35
DATE
1/24/05
7/8/08
10/25/12
33
34
REV.
A
B
C
32
33
39
31
30
29
28
27
26
25
24
23
32
INDUSTRIAL CONTROL EQUIPMENT 38MN
L3 L2 L1
PE GROUND
INPUT POWER
TERMINAL BLOCK
22
21
20
19
18
17
16
15
14
13
12
11
31
30
29
28
27
26
25
24
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20
19
18
17
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15
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13
12
11
LISTED
09
C
08
09
GND
07
08
DS1
06
07
10
05
06
POWER
TERMINAL BLOCK
04
05
10
03
04
SIGNAL
TERMINAL BLOCK
02
03
178358-02
01
FU3
01
FU1
02
FU2
Chapter 1
Main Input Disconnect Package (style A)
Figure 9 - 30 Hp, 480V AC and 600V AC Drives
BY
APPROVAL
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
PE GROUND
DATE
1/24/05
7/8/08
10/25/12
BY
JRF
TGM
JCK
ECN/CR. NO.
DR. BY
DATE
JRF/ACI
12/8/04
CHK. BY
DATE
JFH/ACI
12/8/04
ENG.
DATE
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS
PF70, STYLE A, 15HP @ 208VAC, 40-50HP @ 460VAC &
40-50HP @ 575VAC
1
28
27
26
25
24
23
22
21
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
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38
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SH.
37
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41
40
39
34
35
REV.
A
B
C
33
34
39
32
33
31
32
31
30
GND
INPUT POWER
TERMINAL BLOCK
20
19
18
17
16
15
14
13
12
11
29
178358-02
30
DATE
US
INDUSTRIAL CONTROL EQUIPMENT 38MN
L3 L2 L1
FU3
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
UL
09
LISTED
08
09
C
07
08
DS1
06
07
70
05
06
POWER
TERMINAL BLOCK
04
05
10
03
04
SIGNAL
TERMINAL BLOCK
02
03
FU2
10
01
01
FU1
02
Main Input Disconnect Package (style A)
Chapter 1
Figure 10 - 15 Hp at 208V AC; 40…50 Hp, 480V AC and 600V AC Drives
33
GND
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
NAMEPLATE
42
41
40
39
DATE
1/24/05
4/10/06
11/29/12
ECN/CR. NO.
DR. BY
DATE
JRF/ACI
1/24/05
CHK. BY
DATE
JFH/ACI
1/24/05
ENG.
DATE
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS
PF700, STYLE A, 60HP @ 460VAC & 60HP @ 575VAC
DWG.
NO.
95D01219 -
NEXT
SH.
1
SH.
NO.
1
42
41
40
39
38
BY
JRF
REH
JCK
35
34
37
APPROVAL
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
US
38
BY
UL
LISTED
36
REV.
A
B
C
C
INDUSTRIAL CONTROL EQUIPMENT 38MN
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
37
DATE
POWER
TERMINAL BLOCK
L3
DS1
L2
L1
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
08
09
FU1
10
FU2
09
08
610293-241A
06
SIGNAL
TERMINAL BLOCK
05
06
07
04
05
INPUT POWER
TERMINAL BLOCK
03
04
PE GROUND
02
03
07
01
01
02
FU3
34
178358-02
Chapter 1
Main Input Disconnect Package (style A)
Figure 11 - 60 Hp, 480V AC and 600V AC Drives
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
DATE
BY
APPROVAL
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
UL
LISTED
US
L1
DR. BY
DATE
JRF/ACI
1/24/05
CHK. BY
DATE
JFH/ACI
1/24/05
ENG.
DATE
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS
PF700, STYLE A, 75-100HP @ 460VAC & 75-100HP @ 575VAC
42
41
40
DWG.
NO.
95D01220 -
NEXT
SH.
1
SH.
NO.
1
42
41
40
39
38
DATE
10/25/12
37
38
39
36
37
33
32
31
35
REV.
A
PE GROUND
30
29
28
36
L2
34
L3
27
26
25
24
23
22
35
INDUSTRIAL CONTROL EQUIPMENT 38MN
C
NAMEPLATE
610293-241A
21
20
19
18
17
16
15
14
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
POWER
TERMINAL BLOCK
12
O
178358-02
13
11
12
F
13
10
FU3
11
FU1
F
FU2
10
ECN/CR. NO.
08
BY
JCK
07
08
GND
06
07
INPUT POWER
TERMINAL BLOCK
05
06
DS1
04
05
09
03
04
SIGNAL
TERMINAL BLOCK
02
03
09
01
01
NO
02
Main Input Disconnect Package (style A)
Chapter 1
Figure 12 - 75…100 Hp, 480V AC and 600V AC Drives
35
36
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
DATE
SIGNAL
TERMINAL BLOCK
L1
L3
GND
REV.
A
B
610293-241A
JRF/ACI
1/24/05
CHK. BY
DATE
JFH/ACI
1/24/05
ENG.
DATE
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS
PF700, STYLE A, 125-200HP @ 460VAC & 125-150HP @ 575VAC
1
05
DS1
04
05
APPROVAL
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
DR. BY
DATE
35
34
42
41
40
39
ECN/CR. NO.
DWG.
NO.
95D01221 -
NEXT
SH.
1
SH.
NO.
42
41
40
39
38
BY
JRF
JCK
US
33
37
DATE
2/9/05
11/29/12
UL
LISTED
INDUSTRIAL CONTROL EQUIPMENT 38MN
C
NAMEPLATE
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
38
FU3
15
14
13
36
FU2
GND
12
37
BY
POWER
TERMINAL BLOCK
FU1
L2
11
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
09
09
PE GROUND
08
08
10
07
07
06
03
04
06
02
03
INPUT POWER
TERMINAL BLOCK
01
01
02
178358-02
Chapter 1
Main Input Disconnect Package (style A)
Figure 13 - 125…200 Hp, 480V AC; and 125…150 Hp, 600V AC Drives
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
42
41
40
DR. BY
DATE
JRF/ACI
2/1/05
CHK. BY
DATE
JFH/ACI
2/1/05
ENG.
DATE
DWG.
NO.
95D01252 -
NEXT
SH.
1
SH.
NO.
1
42
41
40
39
38
APPROVAL
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
37
38
BY
36
37
DATE
35
36
DATE
12/03/12
34
35
39
33
34
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
32
REV.
A
INPUT POWER
TERMINAL BLOCK
POWER
TERMINAL BLOCK
33
LG1
FU3
L3 L2 L1
FU1
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS
PF70, STYLE A, W/LINE REACTOR
1-3HP @ 208VAC, 1-5HP @ 460VAC & 3-5HP @ 575VAC
08
ECN/CR. NO.
07
08
BY
JCK
06
07
DS1
05
06
LR1
04
05
09
03
04
SIGNAL
TERMINAL BLOCK
02
03
FU2
09
01
01
02
Main Input Disconnect Package (style A)
Chapter 1
Figure 14 - 1…3 Hp, 208V AC; 1…5 Hp, 480V AC; and 3…5 Hp, 600V AC Drives with Line Reactor
37
DATE
BY
APPROVAL
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
PE GROUND
BY
JCK
ECN/CR. NO.
DR. BY
DATE
JRF/ACI
2/1/05
CHK. BY
DATE
JFH/ACI
2/1/05
ENG.
DATE
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS
PF70, STYLE A, W/LINE REACTOR
5HP @ 208VAC, 7.5-10HP @ 460VAC & 7.5-10HP @ 575VAC
1
07
DS1
06
07
LR1
05
06
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
36
42
41
40
DWG.
NO.
95D01253 -
NEXT
SH.
1
SH.
NO.
42
41
40
39
38
38
39
37
37
DATE
12/03/12
35
36
REV.
A
34
35
32
31
33
INPUT POWER
TERMINAL BLOCK
34
LG1
L3 L2 L1
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
13
11
10
09
12
LABEL
11
10
09
POWER
TERMINAL BLOCK
04
05
08
03
04
SIGNAL
TERMINAL BLOCK
02
03
08
01
01
FU1
02
FU3
38
FU2
Chapter 1
Main Input Disconnect Package (style A)
Figure 15 - 5 Hp, 208V AC; and 7.5…1 0Hp, 480V AC and 600V AC Drives with Line Reactor
DATE
BY
APPROVAL
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
Reliance Electric
DS1
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
UL
LISTED
US
REV.
A
DATE
12/03/12
BY
JCK
ECN/CR. NO.
DR. BY
DATE
JRF/ACI
2/1/05
CHK. BY
DATE
JFH/ACI
2/1/05
ENG.
DATE
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS
PF70, STYLE A, W/LINE REACTOR
7 1/2-10HP @ 208VAC , 15-25HP @ 460VAC & 15-25HP @ 575VAC
42
41
40
95D01254 -
NEXT
SH.
1
SH.
NO.
1
38
DWG.
NO.
37
38
42
41
40
39
36
37
39
35
34
36
PE GROUND
35
34
33
31
30
29
32
L3 L2 L1
28
33
INDUSTRIAL CONTROL EQUIPMENT 38MN
C
Suitable for installation in a Compartment Handling Conditioned Air
Rockwell Automation, Euclid, OH 44117 U.S.A.
SO: _____
POWERFLEX
M/N ______
__HP
MAX AC INPUT:
460V ___A 3PH
INPUT FREQUENCY:
50/60Hz
MAX AC OUTPUT:
0-460V ___A 3PH
OUTPUT FREQUENCY:
3-60Hz
I/M _______
ENCLOSURE TYPE: TYPE 1
27
26
25
24
23
22
21
20
19
18
17
16
15
14
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
INPUT POWER
TERMINAL BLOCK
12
13
11
12
FU3
13
10
08
07
11
LABEL
09
178358-02
FU2
10
FU1
09
08
07
LR1
05
POWER
TERMINAL BLOCK
04
05
06
03
04
SIGNAL
TERMINAL BLOCK
02
03
06
01
01
02
Main Input Disconnect Package (style A)
Chapter 1
Figure 16 - 7.5…10 Hp, 208V AC; and 15…25 Hp, 480V AC and 600V AC Drives with Line Reactor
39
01
DATE
BY
O
FF
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
REV.
A
DATE
BY
11/06/12 JCK
ECN/CR. NO.
APPROVAL
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
42
41
40
DR. BY JRF/ACI
DATE 10/11/04
CHK. BY JFH/ACI
DATE 10/11/04
ENG.
DATE
DWG.
NO.
95D01077-
NEXT
SH.
SH.
1 NO.
1
42
41
40
39
38
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
OUTLINE DRAWING - PF70, STYLE A
1-3HP @ 208VAC, 1-5HP @ 460VAC & 3-5HP @ 575VAC
37
38
39
36
35
34
33
32
31
30
29
28
27
26
37
7.44"
[188.91mm]
5.50"
[139.70mm]
1.13"
[ 28.58mm]
25
24
23
22
21
20
19
18
17
16
15
14
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
0.41"
[ 10.31mm]
3.56"
[90.49mm]
0.88"
[ 22.23mm]
12
13
11
12
13
10
11
07
06
05
04
09
7.78"
[197.64mm]
03
10
0.41"
[ 10.31mm]
0.50"
[12.70mm]
9.75"
[247.53mm]
02
01
08
28.84"
[732.63mm]
09
ON
9.88"
[250.83mm]
10.88"
[276.23mm]
3.87"
[98.42mm]
08
07
06
05
04
03
1.50"
[38.10mm]
25.75"
[654.05mm]
40
02
Outline Drawings
2.12"
[53.97mm]
Chapter 1
Main Input Disconnect Package (style A)
Figure 17 - 1…3 Hp, 208V AC; 1…5 Hp, 480V AC; and 3…5 Hp, 600V AC Drives
01
DATE
BY
FFO
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
REV.
A
DATE
BY
11/06/12 JCK
ECN/CR. NO.
3.56"
[90.49mm]
APPROVAL
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
42
41
40
DR. BY JRF/ACI
DATE 10/11/04
CHK. BY JFH/ACI
DATE 10/11/04
ENG.
DATE
DWG.
NO.
95D01078-
NEXT
SH.
SH.
1 NO.
1
42
41
40
39
38
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
OUTLINE DRAWING - PF70, STYLE A
5HP @ 208VAC, 7.5-10HP @ 460VAC & 7.5-10HP @ 575VAC
37
38
39
36
35
34
33
32
31
30
29
28
27
26
25
37
7.44"
[188.91mm]
5.50"
[139.70mm]
1.13"
[ 28.58mm]
24
23
22
21
20
19
18
17
16
15
14
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
0.41"
[ 10.31mm]
0.88"
[ 22.23mm]
12
13
11
12
13
10
11
07
06
05
04
09
7.78"
[197.64mm]
03
10
0.41"
[ 10.31mm]
0.50"
[12.70mm]
9.75"
[247.53mm]
02
01
08
28.84"
[732.63mm]
09
ON
9.88"
[250.83mm]
10.88"
[276.23mm]
3.87"
[98.42mm]
2.12"
[53.97mm]
08
07
06
05
04
03
1.50"
[38.10mm]
25.75"
[654.05mm]
02
Main Input Disconnect Package (style A)
Chapter 1
Figure 18 - 5 Hp, 208V AC; and 7.5…10 Hp, 480V AC and 600V AC Drives
41
01
DATE
O
FF
ON
REV.
A
B
DATE
BY
12/7/04 JRF
11/06/12 JCK
ECN/CR. NO.
3.56"
[90.49mm]
0.88"
[ 22.23mm]
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
APPROVAL
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
42
41
40
DR. BY JRF/ACI
DATE 12/7/04
CHK. BY JFH/ACI
DATE 12/7/04
ENG.
DATE
DWG.
NO.
95D01079-
NEXT
SH.
SH.
1 NO.
1
42
41
40
39
38
BY
37
38
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
OUTLINE DRAWING - PF70, STYLE A
7.5-10HP @ 208VAC, 15-25HP @ 460VAC & 15-25HP @ 575VAC
36
37
39
35
34
33
32
31
30
36
0.41"
[ 10.31mm]
7.44"
[188.91mm]
5.50"
[139.70mm]
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
1.13"
[ 28.58mm]
12
12
13
11
11
13
10
10
09
08
09
07
05
04
03
02
01
08
31.39"
[797.27mm]
06
28.84"
[732.63mm]
07
0.41"
[ 10.31mm]
7.88"
[200.06mm]
9.88"
[250.83mm]
0.50"
[12.70mm]
9.71"
[246.75mm]
10.88"
[276.23mm]
3.87"
[98.42mm]
06
05
04
03
02
1.50"
[38.10mm]
25.75"
[654.05mm]
42
2.12"
[53.97mm]
Chapter 1
Main Input Disconnect Package (style A)
Figure 19 - 7.5…10 Hp, 208V AC; and 15…25 Hp, 480V AC and 600V AC Drives
18
19
20
21
22
23
24
25
26
27
28
29
30
19
20
21
22
23
24
25
26
27
28
29
30
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
42
41
40
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
DWG.
NO.
95D01134
NEXT
SH.
1
SH.
NO.
12/7/04
38
42
41
40
39
37
38
39
36
35
37
34
35
36
33
34
32
33
32
1
17
18
ENG.
DATE
16
17
CHK. BY JFH/ACI
DATE 12/7/04
15
16
DR. BY JRF/ACI
DATE 12/7/04
14
15
APPROVAL
13
14
BY
12
13
DATE
11
12
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
OUTLINE DRAWING - PF70, STYLE A
15HP @ 208VAC, 30HP @ 460VAC & 30HP @ 575VAC
10
11
ECN/CR. NO.
09
10
BY
08
09
DATE
07
08
REV.
06
07
50D00654 REV -
05
06
31
04
05
O
F
F
03
04
31
02
03
ON
01
01
02
Main Input Disconnect Package (style A)
Chapter 1
Figure 20 - 15 Hp, 208V AC; and 30 Hp, 480V AC and 600V AC Drives
43
44
17
18
19
20
21
18
19
20
21
1
16
17
ENG.
DATE
15
16
CHK. BY JFH/ACI
DATE 12/7/04
14
15
DR. BY JRF/ACI
DATE 12/7/04
13
14
APPROVAL
12
13
BY
11
12
DATE
10
11
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
OUTLINE DRAWING - PF70, STYLE A
40-50HP @ 460VAC & 40-50HP @ 575VAC
09
10
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Chapter 1
Main Input Disconnect Package (style A)
Figure 21 - 40…50 Hp, 480V AC and 600V AC Drives
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THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
OUTLINE DRAWING - PF700, STYLE A
60HP @ 460VAC & 60HP @ 575VAC
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Main Input Disconnect Package (style A)
Chapter 1
Figure 22 - 60 Hp, 480V AC and 600V AC Drives
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THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
OUTLINE DRAWING - PF700, STYLE A
75-100HP @ 460VAC & 75-100HP @ 575VAC
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Chapter 1
Main Input Disconnect Package (style A)
Figure 23 - 75…100 Hp, 480V AC and 600V AC Drives
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OUTLINE DRAWING - PF700, STYLE A
125-200HP @ 460VAC & 125-150HP @ 575VAC
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THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
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Main Input Disconnect Package (style A)
Chapter 1
Figure 24 - 125…200 Hp, 480V AC; 125…150 Hp, 600V AC Drives
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OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
OUTLINE DRAWING - PF70, STYLE A. W/LINE REACTOR
1-3HP @ 208VAC, 1-5HP @ 460VAC & 3-5HP @ 575VAC
5.63"
[142.88mm]
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15.00"
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Chapter 1
Main Input Disconnect Package (style A)
Figure 25 - 1…3 Hp, 208V AC; 1…5 Hp, 480V AC; and 3…5 Hp, 600V AC Drives with Line Reactor
01
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OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
OUTLINE DRAWING - PF70, STYLE A, W/LINE REACTOR
5HP @ 208VAC, 7.5-10HP @ 460VAC & 7.5-10HP @ 575VAC
6.05"
[153.59mm]
4.55"
[115.49mm]
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[241.34mm]
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[88.90mm]
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[209.55mm]
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[227.01mm]
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08
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17.00"
[431.80mm]
02
Main Input Disconnect Package (style A)
Chapter 1
Figure 26 - 5 Hp, 208V AC; and 7.5…10 Hp, 480V AC and 600V AC Drives with Line Reactor
49
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BY
45.49"
[1155.39mm]
APPROVAL
DESIGN REVIEW
FOR MANUFACTURING
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[1092.20mm]
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[198.37mm]
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REV.
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ENG.
DATE
7.37"
[187.32mm]
5.44"
[138.11mm]
3.50"
[88.90mm]
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
OUTLINE DRAWING - PF70, STYLE A, W/LINE REACTOR
7.5-10HP @ 208VAC, 15-25HP @ 460VAC & 15-25HP @ 575VAC
1.13"
[ 28.58mm]
0.88"
[ 22.23mm]
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[1016.00mm]
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[ 10.32mm]
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[12.70mm]
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[98.42mm]
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[250.83mm]
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[276.23mm]
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[53.97mm]
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Chapter 1
Main Input Disconnect Package (style A)
Figure 27 - 7.5…10 Hp, 208V AC; and 15…25 Hp, 480V AC and 600V AC Drives with Line Reactor
Chapter
2
Three-contactor Full-feature Bypass with
Disconnect Package (style B)
This chapter describes the features and operation for the 3-contactor full-feature
bypass with disconnect package (style B).
Hardware Overview
Topic
Page
Hardware Overview
51
Electrical Installation
57
Customer Connections
61
Operating Modes
62
Parameter Defaults
64
Drawing Index
68
Schematic Drawings
71
Inter-connect Drawings
83
Layout Drawings
86
Outline Drawings
95
The 3-contactor full-feature bypass with disconnect package (style B) enables the
motor to be manually transferred from drive output to the AC line, or from the
AC line to the drive, while the motor is at zero (0) speed. The contactor bypass is
electrically interlocked. A means for disconnecting input power via a door
interlocked fuse disconnect switch is standard. In addition, this package is
supplied with a bypass control interface that provides status indication and
enables remote activation of the bypass circuit.
Main Disconnect Switch (DS1)
An Allen-Bradley Bulletin 194R fused disconnect switch with lockable rotary
mounted operator handle is provided. The disconnect switch is designed to meet
disconnect switch requirements for branch circuit protection. The
door-mounted handle accepts up to three padlocks.
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
51
Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Main Fuses (FU1…FU3)
ATTENTION: Most codes require that upstream branch circuit protection be
provided to protect input power wiring. Install the fuses recommended in
Table 8 on page 52. Do not exceed the fuse ratings. Failure to observe this
precaution could result in damage to, or destruction of, the equipment.
Input line branch circuit protection fuses must be used to protect the input
power lines. If input fuses are not provided with your drive, recommended fuse
values are shown in Table 8 on page 52. The input fuse ratings listed in Table 8 on
page 52 are applicable for one drive per branch circuit. Do not apply other loads
to the fused circuit.
The recommended fuse type for all PowerFlex 70 and 700 packages for fan and
pump applications is UL Class J, 600V.
Table 8 - Fuse Recommendations
Drive Rating
Input Voltage
208V AC, 3-phase
480V AC, 3-phase
52
Fuse Rating
kW
Hp
Amps
0.75
1.0
10
1.5
2.0
15
2.2
3.0
20
4.0
5.0
20
5.5
7.5
35
7.5
10
40
11
15
80
0.75
1.0
6
1.5
2.0
10
2.2
3.0
10
4.0
5.0
15
5.5
7.5
20
7.5
10
20
11
15
35
15
20
35
18.5
25
60
22
30
70
30
40
80
37
50
100
45
60
150
55
75
175
75
100
200
90
125
250
110
150
350
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Table 8 - Fuse Recommendations (Continued)
Drive Rating
Input Voltage
600V AC, 3-phase
Fuse Rating
kW
Hp
Amps
2.2
3.0
10
4.0
5.0
15
5.5
7.5
20
7.5
10
20
11
15
35
15
20
35
18.5
25
60
22
30
70
30
40
80
37
50
100
45
60
150
55
75
175
75
100
200
90
125
250
110
150
350
Contactors (DIC, DOC, and BC)
Allen-Bradley Bulletin 100 contactors are provided for all ratings. The contactors
function as described here:
• Drive input contactor (DIC) opens and closes input to the drive.
• Drive output contactor (DOC) opens and closes the connection between
the drive and the motor.
• Bypass contactor (BC) opens and closes the connection to line-start the
motor.
Motor Overload Relay (OL)
The motor overload relay is set at the factory to 100% of the drive output current.
In many cases, this setting matches the motor full load amps (FLA). However,
before starting the drive, check the setting on the motor overload relay to be sure
that it is set properly for your motor. The settings for the motor overload relay are
described here:
• For motors with a service factor less than 1.15, set the motor overload
relays to 0.9x motor FLA.
• For motors with a service factor equal to, or greater than 1.15, set the
motor overload relay to the motor FLA.
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
53
Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 28 - Setting Motor Overload
DS1
L1 L2 L3
GND
FU3
FU1
TB1
FU2
TB2
Adjustment Dial
BC
DOC
95
DIC
T
96
97
98
OL
Motor Overload Relay
Table 9 - Overload Ratings
Drive Rating
Input Voltage
208V AC, 3-phase
54
Overload Rating
kW
Hp
Trip Class
Adjustment Range (Amps)
0.75
1.0
20
3.2…16
1.5
2.0
20
3.2…16
2.2
3.0
20
3.2…16
4.0
5.0
20
5.4…27
5.5
7.5
20
9…45
7.5
10
20
9…45
11
15
20
18…90
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Table 9 - Overload Ratings (Continued)
Drive Rating
Input Voltage
480V AC, 3-phase
600V AC, 3-phase
Overload Rating
kW
Hp
Trip Class
Adjustment Range (Amps)
0.75
1.0
20
1.0…5.0
1.5
2.0
20
1.0…5.0
2.2
3.0
20
3.2…16
4.0
5.0
20
3.2…16
5.5
7.5
20
3.2…16
7.5
10
20
5.4…27
11
15
20
9…45
15
20
20
9…45
18.5
25
20
9…45
22
30
20
9…45
30
40
20
18…90
37
50
20
18…90
45
60
20
18…90
55
75
20
40…200
75
100
20
40…200
90
125
20
40…200
110
150
20
40…200
2.2
3.0
20
3.2…16
4.0
5.0
20
3.2…16
5.5
7.5
20
3.2…16
7.5
10
20
5.4…27
11
15
20
9…45
15
20
20
9…45
18.5
25
20
9…45
22
30
20
9…45
30
40
20
18…90
37
50
20
18…90
45
60
20
18…90
55
75
20
40…200
75
100
20
40…200
90
125
20
40…200
110
150
20
40…200
Control Transformer (T1)
115V AC control power is obtained via a supplied control power transformer.
The control transformer is fused on the primary.
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
55
Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Bypass Control Interface (CP1)
The operator interface on the bypass option box shows the following status
indicators:
• READY (green) – On when power is applied to the drive-bypass unit.
• INTERLOCK OPEN (amber) – On when the customer interlock or Aux
Fault is de-energized.
• BYPASS RUN (green) – On when the bypass contactor (BC) is energized.
• BYPASS TRIP (red) – On when a bypass fault condition exists (for
example, bypass motor overload has tripped).
• PURGE (amber) – On when the purge condition is active.
• DRIVE OUTPUT ENABLE (Green) – On when the drive output
contactor (DOC) is energized.
In addition, the bypass control interface contains two selector switches. Selector
switch 1 (SS1) determines the state of the DIC, DOC, and BC contactors.
Selector switch 2 (SS2) determines the source of control logic.
Figure 29 - Bypass Control Interface
READY
INTERLOCK
OPEN
DIC
BC
DRIVE
FOR DRIVE STATUS
SEE DRIVE DISPLAY
OL
DOC
BYPASS
TRIP
PURGE
DRIVE
OUTPUT
ENABLE
BYPASS
RUN
MOTOR
HAND
56
MOTOR
OFF
AUTO
DRIVE
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
DRIVE
TEST
BYPASS
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Electrical Installation
Chapter 2
Input Power Wiring
Refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual,
publication 20A-UM001, or the PowerFlex 700 Adjustable Frequency AC Drive
User Manual, publication 20B-UM001, for additional detailed information
about input power wiring recommendations and selection.
ATTENTION: Protect the contents of the options cabinet from metal chips and
other debris while making the conduit openings. Failure to observe this
precaution could result in damage to, or destruction of, the equipment.
ATTENTION: Do not route signal and control wiring with power wiring in the
same conduit. This can cause interference with drive operation. Failure to
observe this precaution could result in damage to, or destruction of, the
equipment.
Follow these steps to connect AC input power to the drive package.
1. Select the proper wire size according to NEC and all applicable local codes
and standards. You must make openings in the option cabinet of the
desired conduit size, following NEC and all applicable local codes and
standards. Power terminal block specifications are listed in Table 10 on
page 57.
2. Connect the three-phase AC input power leads (three-wire VAC) to the
appropriate terminals. Connect the AC input power leads to terminals
L1, L2, and L3 on the fused disconnect switch.
3. Tighten the AC input terminal power terminals to the proper torque
according to drive type as shown in Table 10 on page 57.
Table 10 - AC Input Power Terminal Block Specifications
Voltage
Rating
208V AC
480V AC
600V AC
kW
Hp
Maximum Wire Size(1)
mm2 (AWG)
Minimum Wire Size
mm2 (AWG)
Recommended
Torque
N•m (lb•in)
0.75…3.7
1…5
10.0 (8)
2.5 (14)
1.6 (14)
5.5…7.5
7.5…10
25 (4)
2.5 (14)
2.8 (25)
11
15
50 (1)
4.0 (12)
4.0 (35.4)
0.75…7.5
1…10
10.0 (8)
2.5 (14)
1.6 (14)
11…18.5
15…25
25 (4)
2.5 (14)
2.8 (25)
22…37
30…50
50 (1)
4.0 (12)
4.0 (35.4)
45…75
60…100
150 (300 MCM)
16 (6)
22.5 (200)
90…110
125…150
2 x 185 (350 MCM)
2 x 16 (6)
45.0 (398)
0.75…7.5
1…10
10.0 (8)
2.5 (14)
1.6 (14)
11…18.5
15…25
25 (4)
2.5 (14)
2.8 (25)
22…37
30…50
50 (1)
4.0 (12)
4.0 (35.4)
45…75
60…100
150 (300 MCM)
16 (6)
22.5 (200)
90…110
125…150
2 x 185 (350 MCM)
2 x 16 (6)
45.0 (398)
(1) Maximum/minimum sizes that the terminal block accepts - these are not recommendations. If national or local codes require sizes
outside the range, lugs can be used.
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
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Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Output Power Wiring
Refer to the PowerFlex 70 AC Drives User Manual, publication 20A-UM001, or
the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication
20B-UM001, for additional detailed information about output power wiring
recommendations and selection.
ATTENTION: Unused wires in conduit must be grounded at both ends to
avoid a possible shock hazard caused by induced voltages. Also, if a drive
sharing a conduit is being serviced or installed, all drives using this conduit
must be disabled to eliminate the possible shock hazard from cross-coupled
motor leads. Failure to observe these precautions could result in bodily injury.
ATTENTION: Do not route signal and control wiring with power wiring in the
same conduit. This can cause interference with drive operation. Failure to
observe this precaution could result in damage to, or destruction of, the
equipment.
Follow these steps to connect AC output power wiring from the drive to the
motor.
1. Wire the three-phase AC output power motor leads by routing them
according to the drive option type. You must make openings in the option
cabinet of the desired conduit size, following NEC and all applicable local
codes and standards. Output power terminal block specifications are listed
in Table 11 on page 59.
Do not route more than three sets of motor leads through a single conduit.
This minimizes cross-talk that could reduce the effectiveness of noise
reduction methods. If more than three drive/motor connections per
conduit are required, shielded cable must be used. If possible, each conduit
must contain only one set of motor leads.
2. Connect the three-phase AC output power motor leads to terminals
T1, T2, and T3 on the output power terminal block (TB2) inside the
option cabinet.
3. Tighten the three-phase AC output power terminals to the proper torque
according to drive type as shown in Table 11 on page 59 on the following
page.
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Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Table 11 - Output Power Terminal Block Specifications
Voltage
Rating
208V AC
480V AC
600V AC
kW
Hp
Maximum Wire Size(1)
mm2 (AWG)
Minimum Wire Size
mm2 (AWG)
Recommended
Torque
N•m (lb•in)
0.75…5.5
1…7.5
10.0 (8)
0.34 (22)
1.4 (13)
7.5…11
10…15
25 (4)
2.5 (14)
2.2 (20)
0.75…5.5
1…15
10.0 (8)
0.34 (22)
1.4 (13)
7.5…22
20…30
25 (4)
2.5 (14)
2.2 (20)
30…55
40…75
35 (2)
2.5 (14)
5.7 (51)
75
100
2 x 185 (350 MCM)
2 x 16 (6)
31 (275)
90…110
125…150
2 x 185 (350 MCM)
2 x 16 (6)
31 (275)
2.2…5.5
3…15
10.0 (8)
0.34 (22)
1.4 (13)
7.5…22
20…30
25 (4)
2.5 (14)
2.2 (20)
30…55
40…75
35 (2)
2.5 (14)
5.7 (51)
75
100
2 x 185 (350 MCM)
2 x 16 (6)
31 (275)
90…110
125…150
2 x 185 (350 MCM)
2 x 16 (6)
31 (275)
(1) Maximum/minimum sizes that the terminal block accepts - these are not recommendations. If national or local codes require sizes
outside the range, lugs can be used.
Control and Signal Wiring
Refer to the PowerFlex 70 AC Drives User Manual, publication 20A-UM001, or
the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication
20B-UM001, for additional detailed information about control and signal
wiring.
The I/O terminal block on the drive, and the control terminal block (TB1
terminals 31…40) inside the option cabinet, provide terminals for interfacing
customer-supplied control inputs and outputs. All analog and discrete control
wiring is made at these terminals. Table 12 on page 59 matches the I/O terminal
blocks with the drive horsepower and voltage ratings.
Table 12 - I/O Terminal Blocks
I/O Terminal Blocks
Drive Rating
Terminals 1…26
1…20 Hp at 208V AC
1…50 Hp at 480V AC
1…50 Hp at 600V AC
Terminals 1…32
60…150 Hp at 480V AC
60…50 Hp at 600V AC
Typical customer control and signal wiring is shown on the inter-connect
drawings, Figure 42 on page 83, Figure 43 on page 84 and Figure 44 on page 85.
Follow these steps to connect control and signal wiring to the drive package.
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
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Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
1. Wire the control and signal leads by routing them according to the drive
option type. You must make openings in the option cabinet of the desired
conduit size, following NEC and all applicable local codes and standards.
Control and signal terminal block specifications are listed in Table 13 on
page 60.
Control and signal wires must be separated from power wires by at least 0.3
m (1 ft).
2. Connect the analog and relay output signal wiring to the I/O terminal
block on the drive.
3. Connect the control wiring listed below to terminals 31…40 inside the
option cabinet.
– Interlock
– Freeze/Fire Stats
– Autostart
– Bypass
– Purge
– Bypass Running
4. Tighten the control and signal terminals to the proper torque according to
drive type as shown in Table 13 on page 60.
Table 13 - I/O Terminal Block Specifications
Voltage
Rating
kW
Hp
208V AC
0.75…11
1…15
0.75…37
1…50
45…110
60…150
0.75…137
1…50
45…110
60…150
480V AC
600V AC
Terminals
Location
Maximum Wire Size(1)
mm2 (AWG)
Minimum Wire Size
mm2 (AWG)
Recommended
Torque
N•m (lb•in)
1…26
Drive
1.5 (16)
0.05 (30)
0.5 (4.4)
31…40
Option Cabinet
6.0 (10)
0.34 (22)
0.6 (5.0)
1…26
Drive
1.5 (16)
0.05 (30)
0.5 (4.4)
31…40
Option Cabinet
6.0 (10)
0.34 (22)
0.6 (5.0)
1…32
Drive
2.5 (14)
0.34 (22)
0.6 (5.2)
31…40
Option Cabinet
6.0 (10)
0.34 (22)
0.6 (5.0)
1…26
Drive
1.5 (16)
0.05 (30)
0.5 (4.4)
31…40
Option Cabinet
6.0 (10)
0.34 (22)
0.6 (5.0)
1…32
Drive
2.5 (14)
0.34 (22)
0.6 (5.2)
31…40
Option Cabinet
6.0 (10)
0.34 (22)
0.6 (5.0)
(1) Maximum/minimum sizes that the terminal block accepts - these are not recommendations. If national or local codes require sizes outside the range, lugs can be used.
60
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Customer Connections
Chapter 2
The 3-contactor full-feature bypass with disconnect package is set up to
accommodate the following customer-supplied contacts. Contacts must be rated
for 120V AC.
Interlock
The “Interlock” input functions as an enable input when operating in either
Drive or Bypass Mode. Opening the “Interlock” input (T31 and T32) prevents
the drive/motor from running. T31 and T32 are shipped with a jumper wire
installed from the factory. If you want to use the “Interlock” input, remove the
jumper wire, and wire appropriately for the customer contacts being used. If a
valid “Autostart” or “Bypass” contact is present, the drive/motor immediately
runs upon the closing of the “Interlock” input.
Freeze/Fire Stat
The “Freeze/Fire Stat” input functions as a system fault input when operating in
either Drive or Bypass Mode. Opening the “Freeze/Fire Stat” input (T31 and
T33) prevents the drive/motor from running. T31 and T33 are shipped with a
jumper wire installed from the factory. If you want to use the “Freeze/Fire Stat”
input, remove the jumper wire, and wire appropriately for the customer contacts
being used. If the “Freeze/Fire Stat” input opens while operating in Drive Mode,
the drive faults and requires a manual reset to restart once the input closes. If the
“Freeze/Fire Stat” input opens while operating in Bypass Mode, the motor coasts
to a stop and immediately runs when the input closes.
Autostart
The “Autostart” input is used to remotely start the drive when SS1 is in the
DRIVE position and SS2 is in the AUTO position. A closed input to terminals
34 and 35 starts the drive.
Bypass
The “Bypass” input is used to remotely start the motor across the 3-phase AC line
when SS1 is in the BYPASS position and SS2 is in the AUTO position. A closed
input to terminals 34 and 36 starts the motor.
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Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Purge
A “Purge” input can be wired to terminals 37 and 38. When this input is closed,
the motor runs at the purge frequency, which is defined by Parameter A141
[Purge Frequency], assuming the following conditions exist:
• SS1 is either in the DRIVE or BYPASS position.
• SS2 is either in the HAND or AUTO position if Jumper P1 on the Bypass
Control Panel (CP1) is in position A.
• SS2 is in the HAND, MOTOR OFF or AUTO position if jumper P1 on
the bypass control panel (CP1) is in position B.
• Interlock wired to terminals 31 and 32 is closed.
• Freeze/Fire Stat wired to terminals 31 and 33 is closed.
ATTENTION: A Purge command takes precedence over a Stop command from
the Comm Port/Network. Be sure that another stop method is available if
stopping is necessary during a purge.
Bypass Running
The “Bypass Running” contact is normally open. When the bypass contactor
(BC) is closed, the “Bypass Running” contact is also closed.
Operating Modes
Selector switch 1 (SS1) and selector switch 2 (SS2), on the bypass control panel
(CP1), are used to determine the operating state of the 3-contactor full-feature
bypass with disconnect package. SS1 is used to select one of these motor control
methods:
• DRIVE = Drive keypad/terminal block controls the motor
• DRIVE TEST = Drive is powered but is not controlling the motor
• BYPASS = Motor runs across 3-phase line
Jumper P2 on the bypass control panel (CP1) enables the drive to be powered
while running in bypass. This is accomplished by moving jumper P2 to position
B-C and turning SS1 from BYPASS to DRIVE TEST. If jumper P2 is in position
A-B, the drive cannot be powered while running in bypass. SS2 selects the source
of the start, stop, and drive speed reference as defined in Table 14 on page 63.
62
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Table 14 - Command and Reference Selection
SS1
Selection
SS2
Selection
Start Command
TB
HAND
DRIVE
Keypad None TB
x
MOTOR OFF
AUTO
x
DRIVE TEST MOTOR OFF
AUTO
x
x
x
x
x
x
x
MOTOR OFF
None
x
x
x
Automatically starts
Keypad
x
x
HAND
None TB
x
x
AUTO
Keypad
Drive Speed Reference
x
HAND
BYPASS
Stop Command
x
x
Automatically starts
x
x
x
Motor runs at base speed
x
x
x
Motor runs at base speed
ATTENTION: Three-contactor full-feature bypass with disconnect packages
are not designed to allow control over a communication network while in
Auto Mode. The communication network is intended only for monitoring
purposes. If network control is required, wiring and parameters changes are
required.
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
63
Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Parameter Defaults
Three-contactor Full-feature
Bypass with Disconnect
Package (style B)
Refer to the PowerFlex 70 AC Drives User Manual, publication 20A-UM001, or
the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication
20B-UM001, for detailed information on parameters and programming.
Parameter Name Number
Default
Parameter Name Number
Default
Parameter Name Number
Default
Output Freq
001
Read Only
Maximum Freq
055
110.0 or 130.0 Hz
Speed Ref B Lo
095
0.0
Commanded Freq
002
Read Only
Compensation
056
TB Man Ref Sel
096
1 “Analog In 1”
Output Current
003
Read Only
Bits 0…6
0101111
TB Man Ref Hi
097
Maximum Speed
Flux Up Mode
057
“Manual”
TB Man Ref Lo
098
0.0
Flux Up Time
058
0.000 Secs
Pulse Input Ref
099
Read Only
SV Boost Filter
059
500
Jog Speed 1
100
10.0 Hz
Autotune
061
“Calculate”
Preset Speed 1
101
5.0 Hz
IR Voltage Drop
062
Based on Drive
Rating
Preset Speed 2
102(2)
5.0 Hz
103
20.0 Hz
063
Based on Drive
Rating
Preset Speed 3
Flux Current Ref
Preset Speed 4
104
30.0 Hz
Ixo Voltage Drop
064
Based on Drive
Rating
Preset Speed 5
105
40.0 Hz
Autotune Torque
066(1)
50%
Preset Speed 6
106
50.0 Hz
Inertia Autotune
067(1)
“Ready”
Preset Speed 7
107
6.0 Hz
108
10.0 Hz
069
Based on Drive
Rating
Jog Speed 2
St Acc Boost
Trim % Setpoint
116(1)
0.0%
Run Boost
070
Based on Drive
Rating
Trim In Select
117
2 “Analog In 2”
Trim Out Select
118
0 (Disable)
071
[Motor NP Volts]
× 0.25
Trim Hi
119
60.0 Hz
Trim Lo
120
0.0 Hz
Slip RPM @ FLA
121
Based on [Motor NP
RPM]
Output Voltage
Flux Current
Output Voltage
Output Power
004
005
006
007
Read Only
Read Only
Read Only
Read Only
Output Powr Fctr
008
Read Only
Elapsed MWh
009
Read Only
Elapsed Run Time
010
Read Only
MOP Frequency
011
Read Only
DC Bus Voltage
012
Read Only
DC Bus Memory
013
Read Only
Elapsed kWh
014(1)
Read Only
Analog In1 Value
016
Read Only
Analog In2 Value
017
Read Only
Ramped Speed
022(1)
Read Only
Speed Reference
023(1)
Read Only
Break Voltage
Commanded
Torque
024(1)
Read Only
Break Frequency
072
[Motor NP Hz]
× 0.25
Speed Feedback
025(1)
Read Only
Speed Units
079
0 “Hz”
Rated kW
026
Read Only
Feedback Select]
080
0 “Open Loop”
Slip Comp Gain
122
40.0
Rated Volts
027
Read Only
Minimum Speed
081
0.0
Slip RPM Meter
123
Read Only
Rated Amps
028
Read Only
124
0 (Disable)
082
50.0 or 60.0 Hz (volt
class)
[Motor NP RPM]
PI Configuration
Maximum Speed
PI Control
125
0 (Disable)
126
0 “PI Setpoint”
083
10.0 Hz
300.0 RPM
PI Reference Sel
Overspeed Limit
PI Setpoint
127
50.00%
Control SW Ver
029
Read Only
Motor Type
040
Induction
Motor NP Volts
041
Drive Rating Based
Motor NP FLA
042
Drive Rating Based
Skip Frequency 1
084
0.0 Hz
PI Feedback Sel
128
0 “PI Setpoint”
Motor NP Hertz
043
Drive Rating Based
Skip Frequency 2
085
0.0 Hz
PI Integral Time
129
2.00 Secs
Motor NP PRM
044
Drive Rating Based
Skip Frequency 3
086
0.0 Hz
PI Prop Gain
130
1.0
Skip Freq Band
087(2)
1.0 Hz
PI Lower Limit
131
Speed/Torque Mod
088(1)
1 “Speed Reg”
–[Maximum Freq]
–100%
1 “Analog In 1”
PI Upper Limit
132
+[Maximum Freq]
100%
PI Preload
133
0.0 Hz
100.0%
PI Status
134
Read Only
PI Ref Meter
135
Read Only
Motor NP Power
Mtr NP Pwr Units
045
046
Drive Rating Based
Drive Rating Based
Motor OL Hertz
047
Motor NP Hz/3
Speed Ref A Sel
090(2)
Motor OL Factor
048
1.00
Speed Ref A Hi
091
Maximum Speed
Motor Poles
049(1)
4
Speed Ref A Lo
092
0.0
Motor Cntl Sel
053(2)
3 “FAN/Pump V/Hz”
Speed Ref B Sel
093(2)
18 “DPI Port 1”
Maximum Voltage
054
Drive Rated Volts
Speed Ref B Hi
094
Maximum Speed
64
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Parameter Name Number
Default
Parameter Name Number
Default
Parameter Name Number
Default
PI Fdback Meter
136
Read Only
Sleep-Wake Mode
178
0 “Disabled”
Drive OL Count
219
Read Only
PI Error Meter
137
Read Only
Sleep-Wake Ref
179
2 “Analog In 2”
Motor OL Count
220
Read Only
PI Output Meter
138
Read Only
Wake Level
180
224
Read Only
PI BW Filter
0.0 Radians
6.000 mA,
6.000 Volts
Fault Speed
139(1)
Fault Amps
225
Read Only
Accel Time 1
(2)
Wake Time
181
1.0 Secs
Fault Bus Volts
226
Read Only
182
5.000 mA,
5.000 Volts
Status 1 @ Fault
227
Read Only
Accel Time 2
Decel Time 1
Decel Time 2
DB While Stopped
140
20.0 Secs
Sleep Level
(2)
20.0 Secs
Sleep Time
183
1.0 Secs
Status 2@ Fault
228
Read Only
(2)
20.0 Secs
Power Loss Mode
184
0 “Coast”
Alarm 1 @ Fault
229
Read Only
(1)
0 “Disabled”
Power Loss Time
185
0.5 Secs
Alarm 2@ Fault
230
Read Only
(2)
141
142
143
145
20.0 Secs
(2)
S Curve %
146
20%
Power Loss Level
186(3)
Drive Rated Volts
Testpoint 1 Sel
234
499
Current Lmt Sel
147
0 “Cur Lim Val”
Load Loss Level
187(1)
200.0%
Testpoint 2 Sel
236
499
188(1)
0.0 Secs
Testpoint 1 Data
235
Read Only
148
[Rated Amps] × 1.5
(Equation yields
approximate
default value.)
Load Loss Time
Current Lmt Val
Shear Pin Time
189(1)
0.0 Secs
Testpoint 2 Data
237
Read Only
Direction Mode
190(2)
2 “Reverse Dis”
Current Lmt Gain
149
250
Fault Config 1
238
Bits 0…15
01x1001000x000xx
Save HIM Ref
192
0 Hz
Drive OL Mode
150
3 “Both–PWM 1st”
Fault Clear
240
0 “Ready”
Man Ref Preload
193(3)
0 “Disabled”
241
1 “Enabled”
Save MOP Ref
194(2)
Fault Clear Mode
151
4 kHz
2 kHz
(Frames 4…6,
600/690VAC)
At Pwr Down
Power Up Marker
242
Read Only
MOP Rate
195
1.0 Hz/s
30.0 RPM/s
Fault 1 Code
243
Read Only
3 “Fan/Pump”
Fault 1 Time
244
Read Only
PWM Frequency
Droop RPM @ FLA
152(1)
0.0 RPM
Param Access Lvl
196(2)
Regen Power Limit
153(1)
–50.0%
Reset To Defalts
197
0 “Ready”
Fault 2 Code
245
Read Only
Current Rate Limit
154(1)
400.0%
Load Frm Usr Set
198
0 “Ready”
Fault 2 Time
246
Read Only
Stop Mode A
155(2)
0 “Coast”
Save To User Set
199
0 “Ready”
Fault 3 Code
247
Read Only
Stop Mode B
156(2)
1 “Ramp”
Reset Meters
200
0 “Ready”
Fault 3 Time
248
Read Only
DC Brake Lvl Sel
157
0 “DC Brake Lvl”
Language
201
0 “Not Selected”
Fault 4 Code
249
Read Only
DC Brake Level
158
[Rated Amps]
Voltage Class
202
Based on Drive Cat.
No.
Fault 4 Time
250
Read Only
Fault 5 Code
251(3)
Read Only
Drive Checksum
203
Read Only
Fault 5 Time
Read Only
Dyn UsrSet Cnfg
204(1)
252(3)
0 “Disabled”
Fault 6 Code
Read Only
Dyn UsrSet Sel
205(1)
253(3)
0 “Disabled”
Fault 6Time
Read Only
Dyn UsrSet Actv
206(1)
254(3)
0 “Disabled”
Fault 7 Code
255(3)
Read Only
Drive Status 1
209
Read Only
Fault 7 Time
256(3)
Read Only
Drive Status 2
210
Read Only
Fault 8 Code
257(3)
Read Only
Drive Alarm 1
211
Read Only
Fault 8 Time
258(3)
Read Only
Drive Alarm 2
212
Read Only
Speed Ref Source
213
Read Only
Alarm Config 1
259
Bits 0-15
000000x00000000x
Start Inhibits
214
Read Only
Alarm Clear
261(3)
0 “Ready”
Alarm 1 Code
262
(3)
Read Only
Alarm 2 Code
263(3)
Read Only
Alarm 3 Code
264(3)
Read Only
Alarm 4 Code
(3)
Read Only
DC Brake Time
159
0.0 Secs
Bus Reg Ki
160
450
Bus Reg Mode A
161
1 “Adjust Freq”
Bus Reg Mode B
162(2)
0 “Disabled”
DB Resistor Type
163
0 “None”
Bus Reg Kp
(2)
164
1200
Bus Reg Kd
165
1000
Flux Braking
166(1)
0 “Disabled”
Powerup Delay
167(1)
Start At PowerUp
168(2)
1 “Enabled”
Flying Start En
169(2)
1 “Enabled”
Flying StartGain
Auto Rstrt Tries
Auto Rstrt Delay
Gnd Warn Level
170
174
175(2)
177(1)
0.0 Secs
4000
0
30.0 Secs
3.0 Amps
Last Stop Source
Dig In Status
Dig Out Status
Drive Temp
215
216
217
218
Read Only
Read Only
Read Only
Read Only
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
265
65
Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Parameter Name Number
Alarm 5 Code
(3)
266
(3)
Default
Read Only
Read Only
Parameter Name Number
Data In C2 - Link C
Word 2
305
Default
(See Data In A2 Link A Word 2)
Parameter Name Number
Default
(2)
3 “Aux Fault”
(2)
1 “Enable”
Digital In5 Sel
(2)
365
15 “Speed Sel 1”
Digital In6 Sel
366(2)
16 “Speed Sel 2”
Anlg1 Out Setpt
377(1)
20.000 mA,
10.000 Volts
Anlg2 Out Setpt
378
20.000 mA,
10.000 Volts
Dig Out Setpt
379(1)
0 (Disable)
Digital Out1 Sel
380(4)
1 “Fault”
Digital In3 Sel
363
Alarm 6 Code
267
Alarm 7 Code
268(3)
Alarm 8 Code
(3)
269
Read Only
DPI Baud Rate
270
1 “500kbps”
Data In D2 - Link D
Word 2
Data Out A1 - Link
A Word 1
310
0(0 = “Disabled)
Data Out A2 - Link
A Word 2
311
0(0 = “Disabled)
Data Out B1 - Link
A Word 1
312
(See Data Out A1 Link A Word 1)
Data Out B2 - Link
A Word 2
313
(See Data Out A2 Link A Word 2)
Dig Out1 Level
381
0.0
Dig Out1 OnTime
382
0.00 Secs
Data Out C1 - Link
A Word 1
314
(See Data Out A1 Link A Word 1)
Dig Out1 OffTime
383
0.00 Secs
Data Out C2 - Link
A Word 2
(See Data Out A2 Link A Word 2)
Digital Out2 Sel
384
4 “Run”
315
Dig Out2 Level
385
0.0
Data Out D1 - Link
A Word 1
316
(See Data Out A1
Link A Word 1)
Dig Out2 OnTime
386
0.00 Secs
Data Out D2 - Link
A Word 2
(See Data Out A2 Link A Word 2)
Dig Out2 OffTime
387
0.00 Secs
317
Digital Out3 Sel
388
4 “Run”
Dig Out3 Level
389
0.0
Dig Out3 OnTime
390
0.00 Secs
Dig Out3 OffTime
391
0.00 Secs
Dig Out Param
393
0 “PI Config”
DigIn DataLogic
411(1)
0=Logical 0
Motor Fdbk Type
412(1)
0 “Quadrature”
Encoder PPR
413(1)
1024 PPR
Enc Position Fdbk
414(1)
Read Only
Encoder Speed
415(1)
Read Only
Fdbk Filter Sel
416(1)
0 “None”
Read Only
Drive Logic Rslt
271
Read Only
Drive Ref Rslt
272
Read Only
Drive Ramp Rslt
273
DPI Port Sel
274(1)
Read Only
“DPI Port 1”
DPI Port Value
275(1)
Read Only
Logic Mask
276(1)
1 - Control
Permitted
Start Mask
277
(See Logic Mask)
Jog Mask
278
(See Logic Mask)
Direction Mask
279
(See Logic Mask)
Data In D1 - Link D
Word 1
306
307
(See Data In A1 Link A Word 1)
(See Data In A2 Link A Word 2)
Reference Mask
280
(See Logic Mask)
Accel Mask
281
(See Logic Mask)
Decel Mask
282
(See Logic Mask)
Fault Clr Mask
283
(See Logic Mask)
Anlg In Config
320(2)
Analog In 1 = 0.0
Volt
MOP Mask
284
(See Logic Mask)
Anlg In Sqr Root
321
0 (Disable)
Local Mask
285
(See Logic Mask)
Analog In 1 Hi
322
10.000 Volt
Stop Owner
288
Read Only
Analog In 1 Lo
323
0.000 Volt
Start Owner
289
(See Stop Owner)
Analog In 1 Loss
324
0 “Disabled”
Jog Owner
290
(See Stop Owner)
Analog In 2 Hi
325
10.000 Volt
Direction Owner
291
(See Stop Owner)
Analog In 2 Lo
326
0.000 Volt
Reference Owner
292
(See Stop Owner)
Analog In 2 Loss
327
0 “Disabled”
Accel Owner
293
(See Stop Owner)
Anlg Out Config
340
1 (Current)
Decel Owner
294
(See Stop Owner)
Anlg Out Absolut
341
1 (Absolute)
Fault Clr Owner
295
(See Stop Owner)
Analog Out1 Sel
342
0 “Output Freq”
MOP Owner
296
(See Stop Owner)
Local Owner
297
(See Stop Owner)
Analog Out1 Hi
343
20.000 mA,
10.000 Volts
DPI Ref Select
298(1)
0 “Max Freq”
Analog Out1 Lo
344
0.000 mA,
0.000 Volts
DPI Fdbk Select
299
17 “Speed Fdbk”
Analog Out2 Sel
345
0 “Output Freq”
Data In A1 - Link A
Word 1
300
0(0 = “Disabled)
346
20.000 mA,
10.000 Volts
Data In A2 - Link A
Word 2
301
Data In B1 - Link B
Word 1
302
0(0 = “Disabled)
(See Data In A1 Link A Word 1)
Analog Out Hi
Digital In4 Sel
364
Notch FilterFreq
(1)
419
0.0 Hz
Notch Filter K
420(1)
0.3 Hz
Marker Pulse
421
Read Only
Pulse In Scale
422
64
Encoder Z Chan
423
0 “Pulse Input”
Torque Ref A Sel
427
1 “Torque Stpt1”
Torque Ref A Hi
428(1)
100.0%
429(1)
0.0%
347
0.000 mA,
0.000 Volts
Torque Ref A Lo
Analog Out2 Lo
Torq Ref A Div
430
1.0
Anlg Out1 Scale
354(1)
0.0
Torque Ref B Sel
431
24 “Disabled”
355(1)
0.0
(1)
Data In B2 - Link B
Word 2
303
(See Data In A2 Link A Word 2)
Anlg Out2 Scale
Torque Ref B Hi
432
100.0%
Digital In1 Sel
361
4 “Stop – CF”
Torque Ref B Lo
433
0.0%
Data In C1 - Link C
Word 1
304
(See Data In A1 Link A Word 1)
Digital In2 Sel
362
5 “Start”
Torque Ref B Mult
434
1.0
66
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Default
Parameter Name Number
Default
Parameter Name Number
Default
(1)
0.0%
Scale2 Out Lo
486
0.0
BrkSlip Count
609
250
(1)
Parameter Name Number
Torque Setpoint1
435
Pos Torque Limit
436
200.0%
Scale2 Out Value
487
Read Only
Brk Alarm Travel
610
1.0 Revs
Neg Torque Limit
437(1)
-200.0%
Scale3 In Value
488
0.0
MicroPos Scale%
611
10.0%
Torque Setpoint2
438
Control Status
0.0%
Scale3 In Hi
489
0.0
(1)
Read Only
Scale3 In Lo
490
0.0
(1)
440
Mtr Tor Cur Ref
441
Read Only
Scale3 Out Hi
491
0.0
Ki Speed Loop
445(1)
7.0
Scale3 Out Lo
492
0.0
Kp Speed Loop
(1)
6.3
Scale3 Out Value
493
Read Only
(1)
446
Kf Speed Loop
447
0.0
Scale4 In Value
494
0.0
Speed Desired BW
449(1)
0.0 Radians/Sec
Scale4 In Hi
495
0.0
Total Inertia
450(1)
1.25 Secs
0.10 Secs (v3)
Scale4 In Lo
496
0.0
Scale4 Out Hi
497
0.0
Speed Loop Meter
451(1)
Read Only
Scale4 Out Lo
498
0.0
Rev Speed Limit
454(1)
0.0 RPM
Scale4 Out Value
499
Read Only
PI Deriv Time
459(1)
0.00 Secs
PortMask Act
595(1)
Read Only
PI Reference Hi
460(1)
100.0%
PI Reference Lo
461(1)
-100.0%
Write Mask Cfg
596(1)
1 = Write
Permitted
PI Feedback Hi
462(1)
100.0%
Write Mask Act
597(1)
Read Only
Read Only
PI Feedback Lo
463(1)
0.0%
Logic Mask Act
598(1)
Scale1 In Value
476
0.0
TorqProve Cnfg
600
0 (Disable)
Scale1 In Hi
477
0.0
TorqProve Setup
601
0 (Disable)
Scale1 In Lo
478
0.0
Spd Dev Band
602
Scale1 Out Hi
479
0.0
2.0 Hz
60.0 RPM
Scale1 Out Lo
480
0.0
SpdBand Integrat
603
60 mSec
Scale1 Out Value
481
Read Only
Brk Release Time
604
0.10 Secs
Scale2 In Value
482
0.0
ZeroSpdFloatTime
605
5.0 Secs
Scale2 In Hi
483
0.0
Float Tolerance
606
0.2 Hz
6.0 RPM
Scale2 In Lo
484
0.0
Brk Set Time
607
0.10 Secs
Scale2 Out Hi
485
0.0
TorqLim SlewRate
608
10.0 Secs
Chapter 2
(1) Applicable only to PowerFlex 70 Packages.
(2) The default values for these parameters differ from the
factory defaults. Setting 194 [Reset To Defalts] to 1 “Factory
Rset” changes these parameter settings to the defaults
listed in the PowerFlex 70 Adjustable Frequency AC Drives
User Manual, publication 20A-UM001, or the PowerFlex 700
Adjustable Frequency AC Drive User Manual, publication
20B-UM001.
(3) Applicable only to PowerFlex 700 Packages.
(4) When [TorqProve Cnfg] is set to “Enable,” [Digital Out1 Sel]
becomes the brake control and any other selection is
ignored.
ATTENTION: Parameter 168 [Start At PowerUp] ships from the factory enabled. This feature enables a Run command to
automatically cause the drive to resume running at commanded speed after drive input power is restored. Equipment damage
and/or personal injury can result if this parameter is used in an inappropriate application. Do not use this function without
considering applicable local, national and international codes, standards, regulations, or industry guidelines.
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
67
Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Three-contactor Full-feature Bypass with Disconnect Package
(style B)
Drawing Index
The tables on the following pages provide links to the drawings for the various voltages
and kW/Hp ratings for the style B packaged drives:
• Table 15, Three-contactor Full-feature Bypass with Disconnect Package
(style B), 208V on page 68
• Table 16, Three-contactor Full-feature Bypass with Disconnect Package
(style B), 480V on page 69
• Table 17, Three-contactor Full-feature Bypass with Disconnect Package
(style B), 600V on page 70
Table 15 - Three-contactor Full-feature Bypass with Disconnect Package (style B), 208V
Input
Voltage
208V AC
68
kW
Hp
0.75
1.0
1.5
2.0
2.2
3.0
4.0
5.0
5.5
7.5
7.5
10
11
15
0.75
1.0
1.5
2.0
2.2
3.0
4.0
5.0
5.5
7.5
7.5
10
Input Line
Reactor
Drawing
Outline
Layout
Schematic
Inter-connect
Figure 30 on page 71
Figure 42 on page 83
Figure 38 on page 79
Figure 44 on page 85
Figure 54 on page 95
No
Figure 55 on page 96
Figure 45 on page 86
Figure 56 on page 97
Yes
Figure 57 on page 98
Figure 46 on page 87
Figure 62 on page 103
Figure 51 on page 92
Figure 63 on page 104
Figure 64 on page 105
Figure 52 on page 93
Figure 53 on page 94
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Table 16 - Three-contactor Full-feature Bypass with Disconnect Package (style B), 480V
Input
Voltage
480V AC
kW
Hp
0.75
1.0
1.5
2.0
2.2
3.0
4.0
5.0
5.5
7.5
7.5
10
11
15
15
20
18.5
25
22
30
30
40
37
50
45
60
55
75
75
100
90
125
110
150
0.75
1.0
1.5
2.0
2.2
3.0
4.0
5.0
5.5
7.5
7.5
10
11
15
15
20
18.5
25
Input Line
Reactor
Drawing
Outline
Layout
Schematic
Inter-connect
Figure 30 on page 71
Figure 42 on page 83
Figure 32 on page 73
Figure 43 on page 84
Figure 38 on page 79
Figure 44 on page 85
Figure 54 on page 95
Figure 55 on page 96
Figure 45 on page 86
Figure 56 on page 97
No
Yes
Figure 57 on page 98
Figure 46 on page 87
Figure 58 on page 99
Figure 47 on page 88
Figure 59 on page 100
Figure 48 on page 89
Figure 60 on page 101
Figure 49 on page 90
Figure 61 on page 102
Figure 50 on page 91
Figure 62 on page 103
Figure 51 on page 92
Figure 63 on page 104
Figure 52 on page 93
Figure 64 on page 105
Figure 53 on page 94
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
69
Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Table 17 - Three-contactor Full-feature Bypass with Disconnect Package (style B), 600V
Input
Voltage
600V AC
70
kW
Hp
2.2
3.0
4.0
5.0
5.5
7.5
7.5
10
11
15
15
20
18.5
25
22
30
30
40
37
50
45
60
55
75
75
100
90
125
110
150
2.2
3.0
4.0
5.0
5.5
7.5
7.5
10
11
15
15
20
18.5
25
Input Line
Reactor
Drawing
Outline
Layout
Schematic
Inter-connect
Figure 34 on page 75
Figure 42 on page 83
Figure 36 on page 77
Figure 43 on page 84
Figure 39 on page 80
Figure 44 on page 85
Figure 54 on page 95
Figure 55 on page 96
Figure 45 on page 86
Figure 56 on page 97
No
Yes
Figure 57 on page 98
Figure 46 on page 87
Figure 58 on page 99
Figure 47 on page 88
Figure 59 on page 100
Figure 48 on page 89
Figure 60 on page 101
Figure 49 on page 90
Figure 61 on page 102
Figure 50 on page 91
Figure 62 on page 103
Figure 51 on page 92
Figure 63 on page 104
Figure 52 on page 93
Figure 64 on page 105
Figure 53 on page 94
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
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Schematic Drawings
39
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Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 30 - 1…15 Hp, 208V AC; and 1…50 Hp, 480V AC Drives (sheet 1 of 2)
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Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 31 - 1…15 Hp, 208V AC; and 1…50 Hp, 480V AC Drives (sheet 2 of 2)
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Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 32 - 60…150 Hp, 480V AC Drives (sheet 1 of 2)
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Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 33 - 60…150 Hp, 480V AC Drives (sheet 2 of 2)
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Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 34 - 1…50 Hp, 600V AC Drives (sheet 1 of 2)
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Figure 35 - 1…50 Hp, 600V AC Drives (sheet 2 of 2)
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Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 36 - 60…150 Hp, 600V AC Drives (sheet 1 of 2)
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Figure 37 - 60…150 Hp, 600V AC Drives (sheet 2 of 2)
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ENG.
DATE
06
06
CHK. BY
DATE
05
05
DR. BY
DATE
04
04
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
03
03
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
02
02
39
01
01
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 38 - 1…10 Hp, 208V AC; and 1…25 Hp, 480V AC Drives with Line Reactor (sheet 1 of 2)
79
80
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
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DWG.
NO.
98D01211
SH.
NO.
14
14
2
13
13
NEXT
SH.
12
12
ENG.
DATE
11
11
CHK. BY JFH/ACI
DATE 1/19/05
10
10
DR. BY JRF/ACI
DATE 1/19/05
09
09
SCHEMATIC DRAWING - BYPASS CONTROL PANEL
08
08
42
41
40
39
07
07
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 39 - 1…10 Hp, 208V AC; and 1…25 Hp, 480V AC Drives with Line Reactor (sheet 2 of 2)
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
07
08
09
10
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37
38
42
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40
ENG.
DATE
06
06
CHK. BY
DATE
05
05
DR. BY
DATE
04
04
DWG.
NO.
NEXT
SH.
SH.
NO.
42
41
40
39
03
03
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
02
02
39
01
01
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 40 - 3…25 Hp, 600V AC Drives with Line Reactor (sheet 1 of 2)
81
82
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
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15
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40
DWG.
NO.
98D01212
SH.
NO.
14
14
2
13
13
NEXT
SH.
12
12
ENG.
DATE
11
11
CHK. BY JFH/ACI
DATE 1/20/05
10
10
DR. BY JRF/ACI
DATE 1/20/05
09
09
SCHEMATIC DRAWING - BYPASS CONTROL PANEL
08
08
42
41
40
39
07
07
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
06
06
ECN/CR. NO.
05
05
BY
04
04
DATE
03
03
REV.
02
02
39
01
01
Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 41 - 3…25 Hp, 600V AC Drives with Line Reactor (sheet 2 of 2)
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
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DWG.
NO.
97D01166
NEXT
SH.
1
SH.
NO.
12/8/04
1
11
11
ENG.
DATE
10
10
CHK. BY JFH/ACI
DATE 12/8/04
09
09
DR. BY JRF/ACI
DATE 12/8/04
08
08
42
41
40
39
07
07
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
INTER-CONNECT DRAWING - PF70, STYLE B
1-15HP @ 208VAC, 1-50HP @ 460VAC & 1-50HP @ 575VAC
06
06
ECN/CR. NO.
05
05
BY
JRF
04
04
DATE
1/28/05
03
03
REV.
A
02
02
Inter-connect Drawings
39
01
01
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 42 - 1…15 Hp, 208V AC; and 1…50 Hp, 480V AC and 600V AC Drives
83
Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 43 - 60…150 Hp, 480V AC and 600V AC Drives
84
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
12
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DWG.
NO.
97D00749
NEXT
SH.
1
SH.
NO.
1
11
11
ENG.
DATE
10
10
CHK. BY JFH/ACI
DATE 5/10/04
09
09
DR. BY JRF/ACI
DATE 5/10/04
08
08
42
41
40
39
07
07
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
INTER-CONNECT DRAWING - PF70, STYLE B, W/ LINE REACTOR
1-10HP @ 208VAC, 1-25HP @ 460VAC & 3-25HP @ 575VAC
06
06
ECN/CR. NO.
05
05
BY
JRF
JRF
04
04
DATE
1/28/05
2/1/05
03
03
REV.
A
B
02
02
39
01
01
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 44 - 1…10 Hp, 208V AC; 1…25 Hp, 480V AC; and 3…25 Hp, 600V AC Drives with Line
Reactor
85
01
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
BC
L2
L3
DS1
L1
OUTPUT POWER
TERMINAL BLOCK
25HP, 460VAC VERSION SHOWN
(3 DIFFERENT FRAME SIZES TOTAL)
INPUT POWER
TERMINAL BLOCK
POWER
TERMINAL BLOCK
SIGNAL
TERMINAL BLOCK
BY
JRF
REH
AWR
JCK
ECN/CR. NO.
DR. BY
DATE
JRF/ACI
12/8/04
CHK. BY
DATE
CONTROL
TERMINAL BLOCK
JFH/ACI
12/8/04
ENG.
DATE
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS
PF70, STYLE B, 1-10HP @ 208VAC, 1-25HP @ 460VAC
& 3-25HP @ 575VAC
1
31
30
29
28
27
26
25
24
23
22
21
20
19
18
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13
12
11
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09
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07
06
05
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03
02
01
42
41
40
DWG.
NO.
95D01143 -
NEXT
SH.
1
SH.
NO.
42
41
40
39
38
DATE
1/24/05
5/1/07
11/1/07
11/5/12
37
38
REV.
A
B
C
D
36
37
39
35
34
36
PE GROUND
35
34
33
178358-02
32
APPROVAL
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
US
T1
TB2 TB1
PRIMARY
33
BY
LISTED
UL
OL
DIC
FU1
32
DATE
C
INDUSTRIAL CONTROL EQUIPMENT 38MN
4
31
30
29
28
27
26
F
4
25
NO
24
E
4
NO
23
D
NO
3
22
C
CONN2
CONN1
DOC
AC_NOTE
21
P1
3
20
A
B
CP1
B
P2
3
A
AB C
TR
T3 14 NO
-2
19
18
17
16
15
14
13
12
11
10
09
08
07
06
05
04
03
8
-3
NO
02
T2 6
-1
NC
2
T1 4
L3 13 NO
-3
NO
4
2
-4
NC
-2
L2 5
NO
T3 14 NO
L1 3
3
1
NOEM
-1
NC
-1
NC
-4
-3
NO
-1
NC
-2
-1
NC
1
T2 6
-4
7
T1 4
L3 13 NO
H1 H2 H3 H4
2
L2 5
T1
T2
T3
GND
T3 14 NO
L1 3
FU4
FU5
1
-1
NC
-3
NO
-2
-4
-1
NC
-3
NO
T2 6
-3
NO
-4
T1 4
-4
-4
2
L3 13 NO
-2
-2
L2 5
SECONDARY
16 18 A2
L1 3
-3
NO
1
-2
-3
NO
F2 X1
-1
NC
-2
-4
F1
15
X2
A1
FU3
Layout Drawings
FU2
86
T1
T2
T3
MG
31
32
33
34
35
36
37
38
39
40
Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 45 - 1…10 Hp, 208V AC; 1…25 Hp, 480V AC; and 3…25 Hp, 600V AC Drives
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
APPROVAL
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
UL
LISTED
US
INDUSTRIAL CONTROL EQUIPMENT 38MN
C
Suitable for installation in a Compartment Handling Conditioned Air
Rockwell Automation, Euclid, OH 44117 U.S.A.
SO: _____
POWERFLEX
M/N ______
__HP
MAX AC INPUT:
460V ___A 3PH
INPUT FREQUENCY:
50/60Hz
MAX AC OUTPUT:
0-460V ___A 3PH
OUTPUT FREQUENCY:
3-60Hz
I/M _______
ENCLOSURE TYPE: TYPE 1
Reliance Electric
610293-241A
BC
H1 H2 H3 H4
100-SA11
100-C43D00
100-SA20
100-SA11
NC
NC
TB1
31 32 33 34 35 36 37 38 39 40
DS1
T1
T
DIC
DOC
L3 L2 L1
MG T1 T2 T3
TB2
OL
REV.
A
B
C
D
E
F
INPUT POWER
TERMINAL BLOCK
PE GROUND
DR. BY
DATE
CONTROL
TERMINAL BLOCK
JRF/ACI
12/8/04
CHK. BY
DATE
JFH/ACI
12/8/04
ENG.
DATE
OUTPUT POWER
TERMINAL BLOCK
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS
PF70, STYLE B, 30HP @ 460VAC & 30HP @ 575VAC
1
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
09
08
07
06
05
04
03
02
01
42
41
40
39
DATE
1/24/05
4/12/07
5/1/07
11/1/07
7/8/08
11/6/12
BY
JRF
REH
REH
AWR
TGM
JCK
ECN/CR. NO.
DWG.
NO.
95D01144 -
NEXT
SH.
1
SH.
NO.
42
41
40
39
38
BY
F
NO 62
100-SA11
100-C37D00
54
100-FA11
NO61
100-SA11
FEA3T
53
MG
37
DATE
E
TR
POWER
TERMINAL BLOCK
SIGNAL
TERMINAL BLOCK
T1
38
4
37
36
35
34
33
32
31
D
4
30
C
CONN2
CONN1
4
29
28
27
26
25
24
23
P1
NO
22
A
B
B
P2
A
AB C
CP1
NO
21
20
19
18
17
16
15
14
13
12
11
10
09
08
07
4
06
2
NC
NO
05
NO
1
04
8
NOEM
3
3
15
A1
-1
NC
L3
5
03
3
3
7
A2
A1
L2
3
L1
1
-1
NC
L3
5
L2
A2
A1
3
L1
1
-1
NC
-3
L3 NO
5
L2
L1 3
1
-2
-1
NC
01
PRIMARY
-4
16 18 A2
T3 -2
6
T2
4
T1
-4
2
-2
T3
6
T2
4
T1
2
-3
NO
-4
178358-02
F1 F2 X1
100-C37D00
-3
NO
-3
NO
-3
NO
-4
-4
-2
-4
T2 6
T1 4
-3
NO
-4
2
-1
NC
-2
-4
T3
-3
NO
-3
NO
-3
NO
FU5
-2
-4
FU3
-1
NC
-3
NO
FU4
-4
TA-2-69301
100VA
-2
SECONDARY
-1
NC
-3
NO
FU2
-4
X2
-1
NC
FU1
-3
NO
31
32
33
34
35
36
37
38
39
40
-2
T2
-4
T3
02
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 46 - 30 Hp, 480V AC and 600V AC Drives
87
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
BY
APPROVAL
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
T2
2
T1
54
-2
-4
53
-3
NO
L1
-1
NC
1
4
3
NO 62
T2
NO61
L2
NC
NC
6
5
T3
L3
-2
-4
2
T1
T2
OL
4
6
T3
2
1
T1
L1
4
3
T2
L2
6
5
T3
L3
4-
L3
4-
5
3ON
L2
3ON
3
-1
NC
L1
DIC
-3
NO
1
BC
X2
TA-2-69301
FU5
FU4
H1 H2 H3 H4
PRIMARY
T1
F1 F2 X1
REV.
A
B
C
D
E
SECONDARY
DATE
1/24/05
5/1/07
11/1/07
7/9/08
11/6/12
BY
JRF
REH
AWR
TGM
JCK
ECN/CR. NO.
DR. BY
DATE
JRF/ACI
12/8/04
CHK. BY
DATE
C
UL
LISTED
US
JFH/ACI
12/8/04
INDUSTRIAL CONTROL EQUIPMENT 38MN
ENG.
DATE
A
B
P1
B
P2
A
AB C
D
E
F
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS
PF70, STYLE B, 15HP @ 208VAC, 40-50HP @ 460VAC &
40-50HP @ 575VAC
C
CONN2
CONN1
1
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
09
08
07
06
05
04
03
02
01
42
41
40
39
OUTPUT POWER
TERMINAL BLOCK
CONTROL
TERMINAL BLOCK
DWG.
NO.
95D01145 -
NEXT
SH.
1
SH.
NO.
42
41
40
39
38
T1
37
T3
38
MG
36
DATE
15
16 18 A2
FEA3T
A1
TR
DOC
AU-2/0
GND
178358-02
37
70
31 32 33 34 35 36 37 38 39 40
TB1
PE GROUND
4
36
35
34
33
32
31
30
29
28
27
26
25
24
23
POWER
TERMINAL BLOCK
SIGNAL
TERMINAL BLOCK
TB2
T
22
21
20
19
18
17
16
15
14
13
12
11
10
09
L1 L2 L3
FU1
08
FU2
CP1
4
NO
DS1
8
NOEM
INPUT POWER
TERMINAL BLOCK
2
NC
1
3
07
-3
NO
06
-4
-1
NC
-2
05
FU3
-3
NO
-1
NC
3ON
-4
04
4
-2
03
NO
4-
01
4
NO
4-
02
NO
3
31
32
33
34
35
36
37
38
39
40
3
3ON
88
3
7
Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 47 - 15 Hp, 208V AC; 40…50 Hp, 480V AC and 600V AC Drives
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
T1
4
NO 62
NO61
T2
L2
NC
NC
6
5
-2
-4
-4
4
T2
L2
6
5
T3
L3
OL
-2
4
T2
L2
6
5
T3
L3
-2
-1
NC
T1
3
DIC
L1
-3
NO
2
1
-4
-1
NC
T1
3
BC
-3
NO
2
L1
-4
-3
NO
-4
-3
NO
-1
NC
-3
NO
1
T1
REV.
A
B
C
D
E
DATE
1/24/05
4/10/06
5/1/07
11/1/07
12/6/12
BY
JRF
REH
REH
AWR
JCK
ECN/CR. NO.
DR. BY
DATE
NAMEPLATE
C
UL
LISTED
US
CHK. BY
DATE
INDUSTRIAL CONTROL EQUIPMENT 38MN
C
E
F
JFH/ACI
1/24/05
D
CONN2
CONN1
ENG.
DATE
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS
PF700, STYLE B, 60HP @ 460VAC & 60HP @ 575VAC
1
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
42
41
40
39
JRF/ACI
1/24/05
DWG.
NO.
95D01222 -
NEXT
SH.
1
SH.
NO.
42
41
40
39
38
-2
54
53
3
DOC
L1
P1
B
A
B
A
P2
12
37
-4
-3
NO
-1
NC
1
610293-241A
AB C
CP1
11
10
09
08
07
06
05
04
03
02
01
38
T1
36
T3
37
T2
35
MG
36
APPROVAL
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
15
16 18 A2
FEA3T
A1
TR
OUTPUT POWER
TERMINAL BLOCK
FU1
34
BY
TB2
TB1
FU2
L1
178358-02
35
DATE
POWER
TERMINAL BLOCK
SIGNAL
TERMINAL BLOCK
L3
DS1
L2
4
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
-1
NC
12
CONTROL
TERMINAL BLOCK
T1
T2
T3
MG
-3
NO
-4
11
PE GROUND
4
NO
31
32
33
34
35
36
37
38
39
40
31
32
33
34
35
36
37
38
39
40
-1
NC
10
-3
NO
-2
09
FU3
-1
NC
-4
-3
NO
-2
08
-1
NC
-4
-3
NO
-4
07
2
NC
1
3
INPUT POWER
TERMINAL BLOCK
4
-3
NO
06
NO
-4
05
4
NO
-2
04
8
NOEM
7
3
-3
NO
03
NO
3
-4
01
3
-2
02
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 48 - 60 Hp, 480V AC and 600V AC Drives
89
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
APPROVAL
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
T1
-3
NO
-2
-4
-1
NC
1
2
A1
3
L2
T1
4
1 Inch
T2
NO61
NO 62
[10mm]
SCALE:
54
53
63/64 [24.89]
L1
A2
NC
NC
5
6
L3
-4
1 Inch
-2
T3[10mm]
SCALE:
-3
NO
-1
NC
33/64 [12.95]
44
32
44
31
NC
31
NC
32
43
NO
43
NO
6 T3
5 L3
OL
2 T1
1 L1
4 T2
3 L2
6 T3
5 L3
13
NO
21
NC
14
21
NC
DIC
22
13
NO
14
4 T2
3 L2
22
2 T1
1 L1
BC
FU5
FU4
H2
H3
PRIMARY
X2
SECONDARY
F1
F2
TA-2-69302
H1
T1
X1
H4
AU-250
GND
REV.
A
B
C
DATE
11/1/07
11/6/12
02/06/13
BY
AWR
JCK
JCK
ECN/CR. NO.
610293-241A
UL
LISTED
US
DR. BY
DATE
JRF/ACI
1/24/05
CHK. BY
DATE
OUTPUT POWER
TERMINAL BLOCK
(100HP MODELS)
NAMEPLATE
C
INDUSTRIAL CONTROL EQUIPMENT 38MN
A
B
P1
JFH/ACI
1/24/05
B
P2
A
AB C
C
E
F
CONN2
CONN1
ENG.
DATE
D
CP1
T1
T2
T3
2 T1
1 L1
4 T2
3 L2
6 T3
5 L3
14
22
13
NO
21
NC
CONTROL
TERMINAL BLOCK
DOC
DOC CONTACTOR
(100HP MODELS)
1
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
09
08
07
06
05
04
03
02
01
42
41
40
39
OUTPUT POWER
TERMINAL BLOCK
(75HP MODELS)
CONTROL
TERMINAL BLOCK
DWG.
NO.
95D01223 -
NEXT
SH.
1
SH.
NO.
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS
PF700, STYLE B, 75-100HP @ 460VAC & 75-100HP @ 575VAC
42
41
40
39
38
T3
37
T2
38
MG
36
BY
15
16 18 A2
FEA3T
A1
TR
TB1
31 32 33 34 35 36 37 38 39 40
DOC
TB2
DS1
L2 L3
178358-02
37
DATE
POWER
TERMINAL BLOCK
SIGNAL
TERMINAL BLOCK
L1
4
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
09
08
07
FU2
06
4
NO
05
-1
NC
33/64 [12.95]
04
1 Inch
-4
-3
NO
-2
[10mm]
SCALE:
03
8
NOEM
7
PE GROUND
2
NC
1
3
INPUT POWER
TERMINAL BLOCK
-1
NC
-3
NO
-4
-2
01
13
NO
22
21
NC
14
1 29/32 [48.26]
FU1
13
NO
22
21
NC
14
2 13/16 [71.63]
FU3
43
NO
32
02
43
NO
44
31
NC
32
31
NC
44
2 13/16 [71.63]
31
32
33
34
35
36
37
38
39
40
4
MG
4
43
NO
NO
31
NC
NO
NO
44
3
32
90
3
3
31
32
33
34
35
36
37
38
39
40
Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 49 - 75…100 Hp, 480V AC and 600V AC Drives
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
BY
APPROVAL
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
OL
4 T2
3 L2
6 T3
5 L3
2 T1
1 L1
4 T2
3 L2
6 T3
5 L3
15
16 18 A2
FEA3T
A1
TR
FU5
FU4
H2
H3
PRIMARY
X2
SECONDARY
F1
F2
TA-2-69302
H1
T1
X1
H4
BY
JRF
REH
AWR
JCK
JCK
ECN/CR. NO.
UL
LISTED
US
DR. BY
DATE
INDUSTRIAL CONTROL EQUIPMENT 38MN
C
NAMEPLATE
JRF/ACI
1/24/05
CHK. BY
DATE
JFH/ACI
1/24/05
ENG.
DATE
P1
B
A
D
E
F
T2
MG
TB1
OUTPUT POWER
TERMINAL BLOCK
T1
T3
CONTROL
TERMINAL BLOCK
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS
PF700, STYLE B, 125-150HP @ 460VAC & 125-150HP @ 575VAC
C
CONN2
CONN1
1
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
42
41
40
39
REV.
A
B
C
D
E
DATE
2/9/05
5/1/07
11/1/07
11/6/12
02/06/13
DWG.
NO.
95D01224 -
NEXT
SH.
1
SH.
NO.
42
41
40
39
38
2 T1
1 L1
GND
A
B
37
6 T3
5 L3
DIC
FU3
P2
38
4 T2
3 L2
BC
FU2
AB C
10
09
08
36
2 T1
1 L1
DOC
FU1
610293-241A
CP1
TB2
07
06
05
04
03
02
01
37
DATE
POWER
TERMINAL BLOCK
SEE DETAIL AT RIGHT
MG
TB1
L3
4
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
T1 T2 T3
TB2
L2
4
4
18
SIGNAL
TERMINAL BLOCK
L1
NO
NO
17
16
15
14
13
12
11
10
09
08
07
06
05
04
31
32
33
34
35
36
37
38
39
40
03
4
NO
PE GROUND
2
NC
1
INPUT POWER
TERMINAL BLOCK
NO
3
01
8
NOEM
7
3
178358-02
3
3
31
32
33
34
35
36
37
38
39
40
02
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 50 - 125…150 Hp, 480V AC and 600V AC Drives
91
01
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
REV.
A
B
DATE
11/1/07
12/04/12
INPUT POWER
TERMINAL BLOCK
BY
AWR
JCK
ECN/CR. NO.
DR. BY
DATE
JRF/ACI
2/1/05
CHK. BY
DATE
JFH/ACI
2/1/05
ENG.
DATE
(BOTTOM VIEW)
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS
PF70, STYLE B, W/LINE REACTOR
1-3HP @ 208VAC, 1-5HP @ 460VAC & 3-5HP @ 575VAC
1
35
34
33
32
31
30
29
28
42
41
40
39
DWG.
NO.
95D01256 -
NEXT
SH.
1
SH.
NO.
42
41
40
39
38
LR1
L1
37
PE GROUND
L1 L2 L3
L2
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
09
08
07
38
APPROVAL
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
US
L3
CONTROL
TERMINAL BLOCK
36
BY
UL
LISTED
INDUSTRIAL CONTROL EQUIPMENT 38MN
C
Suitable for installation in a Compartment Handling Conditioned Air
Rockwell Automation, Euclid, OH 44117 U.S.A.
DS1
OUTPUT POWER
TERMINAL BLOCK
37
DATE
Reliance Electric
TB1
T1 T2 T3 GND 31 32 33 34 35 36 37 38 39 40
TB2
POWER
TERMINAL BLOCK
SIGNAL
TERMINAL BLOCK
06
05
04
03
02
01
36
35
34
33
32
31
30
8
SO: G56057
VTAC 9
7.5HP
M/N 7H4160
MAX AC INPUT:
460V 13.4A 3PH
50/60Hz
INPUT FREQUENCY:
MAX AC OUTPUT:
0-460V 11.1A 3PH
3-60Hz
OUTPUT FREQUENCY:
I/M D2-3372
ENCLOSURE TYPE: TYPE 1
4
29
NO
28
T
BC
DIC
DOC
L3 13 NO
27
4
26
F
4
NO
25
E
NO
24
D
3
3
23
C
OL
RESET
22
3
B
CONN2
CONN1
T1 4 T2 6 T3
21
P1
CP1
A
B
TR
-2
A
P2
98
20
AB C
NO
19
18
17
16
15
14
13
12
11
10
09
08
07
06
05
04
03
02
97
2
96
T3 14 NO
-4
4
2
T2 6
NO
95
T1 4
3
2
NC
-1
NC
NOEM
-3
NO
-4
-3
NO
1
-1
NC
-1
NC
-2
L2 5
7
T3 14 NO
L1 3
T1
T2
T3
MG
1
-1
NC
-4
-3
NO
-3
NO
-2
-1
NC
178358-02
T2 6
L3 13 NO
PRIMARY
T1 4
-1
NC
2
L2 5
H1 H2 H3 H4
T3 14 NO
L1 3
-3
NO
-2
-3
NO
-4
-4
T2 6
1
FU2
-1
NC
-2
T1 4
-3
NO
-4
2
L3 13 NO
-2
-4
L2 5
-4
-2
L1 3
F2 X1
1
-2
-3
NO
F1
16 18 A2
-1
NC
X2
15
SECONDARY
FEA3T
FU3
A1
FU1
92
T1
T2
T3
MG
31
32
33
34
35
36
37
38
39
40
Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 51 - 1…3 Hp, 208V AC; 1…5 Hp, 480V AC; and 3…5 Hp, 60V AC Drives with Line Reactor
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
BY
APPROVAL
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
TB1
A1
A2
B1
B2
C1
L1 L2 L3
L1
L2
L3
C2
DS1
T1 T2 T3 GND 31 32 33 34 35 36 37 38 39 40
TB2
T
BC
DIC
DOC
REV.
A
B
INPUT POWER
TERMINAL BLOCK
DATE
11/1/07
2/8/13
BY
AWR
SWP
ECN/CR. NO.
DR. BY
DATE
OUTPUT POWER
TERMINAL BLOCK
JRF/ACI
2/1/05
CHK. BY
DATE
CONTROL
TERMINAL BLOCK
(BOTTOM VIEW)
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS
PF70, STYLE B, W/LINE REACTOR
5HP @ 208VAC, 7.5-10HP @ 460VAC & 7.5-10HP @ 575VAC
SH.
NO.
1
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
09
08
07
42
41
40
39
38
LR1
JFH/ACI
2/1/05
ENG.
DATE
DWG.
NO.
95D01257 -
NEXT
SH.
1
42
41
40
39
38
37
PE GROUND
OL
TR
POWER
TERMINAL BLOCK
SIGNAL
TERMINAL BLOCK
06
05
04
03
02
01
36
178358-02
37
DATE
SO: G56057
7.5HP
C U L US
460V 13.4A 3PH
LISTED
50/60Hz
INDUSTRIAL CONTROL EQUIPMENT 38MN
0-460V 11.1A 3PH
3-60Hz
Suitable for installation in a Compartment Handling Conditioned Air
Rockwell Automation, Euclid, OH 44117 U.S.A.
VTAC 9
M/N 7H4160
MAX AC INPUT:
INPUT FREQUENCY:
MAX AC OUTPUT:
OUTPUT FREQUENCY:
I/M D2-3372
ENCLOSURE TYPE: TYPE 1
Reliance Electric
CP1
PRIMARY
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
09
08
T1
T2
T3
GND
07
FU3
06
X1
FU2
05
A2
F2
18
F1
15
SECONDARY
16
H1 H2 H3 H4
FEA3T
X2
A1
FU1
04
T1
T2
03
T3
MG
01
31
32
33
34
35
36
37
38
39
40
02
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 52 - 5 Hp, 208V AC; 7.5…10 Hp, 480V AC and 600V AC Drives with Line Reactor
93
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
APPROVAL
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
T
L1 L2 L3
L3
DS1
T3 GND 31 32 33 34 35 36 37 38 39 40
T2
T1
TB1
T
L2
L1
INPUT POWER
TERMINAL BLOCK
REV.
A
B
DATE
11/1/07
12/04/12
BY
AWR
JCK
OUTPUT POWER
TERMINAL BLOCK
ECN/CR. NO.
DR. BY
DATE
JRF/ACI
2/1/05
(BOTTOM VIEW)
CHK. BY
DATE
JFH/ACI
2/1/05
ENG.
DATE
CONTROL
TERMINAL BLOCK
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS
PF70, STYLE B, W/LINE REACTOR
7 1/2-10HP @ 208VAC , 15-25HP @ 460VAC & 15-25HP @ 575VAC
1
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
09
08
07
42
41
40
DWG.
NO.
95D01258 -
NEXT
SH.
1
SH.
NO.
42
41
40
39
38
38
39
37
37
LR1
36
BY
BC
DIC
POWER
TERMINAL BLOCK
SIGNAL
TERMINAL BLOCK
06
05
04
03
02
01
35
DATE
DOC
FU1
36
PE GROUND
US
T1 4 T2 6 T3
35
34
UL
LISTED
INDUSTRIAL CONTROL EQUIPMENT 38MN
C
Suitable for installation in a Compartment Handling Conditioned Air
Rockwell Automation, Euclid, OH 44117 U.S.A.
SO: G56057
VTAC 9
7.5HP
M/N 7H4160
MAX AC INPUT:
460V 13.4A 3PH
INPUT FREQUENCY:
50/60Hz
MAX AC OUTPUT:
0-460V 11.1A 3PH
3-60Hz
OUTPUT FREQUENCY:
I/M D2-3372
ENCLOSURE TYPE: TYPE 1
4
33
4
32
NO
Reliance Electric
4
NO
31
3
30
NO
3
29
3
TB2
98
28
OL
NO
27
F
97
26
E
ALLEN-BRADLEY
193-EA2HC
25
D
96
24
C
CONN2
CONN1
IEC OVERLOAD
23
P1
13
NO
L3
T3
22
A
B
TR
NC
B
P2
2
A
AB C
CP1
0
21
20
19
18
17
16
15
14
13
8
12
14
5
T2
11
L3 13 NO
T2 6
FU4
95
L2
T1
10
T1 4
T3
MG
09
L1 3
43
NO
08
2
44
07
1
F2 X1
06
43
NO
FU5
05
T3 14 NO
F1
04
44
13
NO
L2 5
14
T2 6
SECONDARY
03
T1 4
X2
01
L1 3
2
FU3
02
1
2
13
NO
4
L3 13 NO
NC
T3 14 NO
NO
14
43
NO
L2 5
44
T2 6
NOEM
T1 4
1
L1 3
2
3
13
NO
16 18 A2
1
7
43
NO
178358-02
15
PRIMARY
FEA3T
H1 H2 H3 H4
44
14
A1
FU2
94
T1
T2
T3
MG
31
32
33
34
35
36
37
38
39
40
Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 53 - 7.5…10 Hp, 208V AC; 15…25 Hp, 480V AC and 600V AC Drives with Line Reactor
01
READY
BC
BY
APPROVAL
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
O
FF
ON
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
REV.
A
B
DATE
BY ECN/CR. NO.
1/4/07
REH
11/06/12 JCK
ENG.
DATE
42
41
40
DWG.
NO.
95D01198-
NEXT
SH.
SH.
1 NO.
1
38
CHK. BY JFH/ACI
DATE 1/17/05
37
38
42
41
40
39
36
37
DR. BY JRF/ACI
DATE 1/17/05
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
OUTLINE DRAWING - PF70, STYLE B
1-3HP @ 208VAC, 1-5HP @ 460VAC & 3-5HP @ 575VAC
35
36
39
34
35
33
32
31
34
33
32
31
30
29
30
28
29
25
24
23
22
21
20
27
5.63"
[143mm]
2.63"
[67mm]
28
DRIVE
TEST
BYPASS
BYPASS
RUN
19
18
26
DRIVE
MOTOR
BYPASS
TRIP
OL
Ø0.28"
[Ø7MM]
4.13"
[105mm]
3.50"
[89mm]
27
DATE
PURGE
MOTOR
OFF
HAND
AUTO
DRIVE
OUTPUT
ENABLE
DOC
FOR DRIVE STATUS
DRIVE SEE DRIVE DISPLAY
2.00"
[51mm]
17
16
15
14
26
25
24
23
22
21
20
19
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16
15
14
INTERLOCK
OPEN
12
0.87"
[ 22mm]
11
12
13
10
11
13
09
10
06
05
04
03
02
08
Ø0.28"
[Ø7MM]
0.34"
[9mm]
9.59"
[244mm]
7.67"
[195mm]
09
36.84"
[936mm]
07
36.84"
[936mm]
08
DIC
8.94"
[227mm]
8.59"
[218mm]
01
Outline Drawings
34.00"
[864mm]
07
06
05
04
03
1.50"
[38mm]
17.00"
[432mm]
02
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 54 - 1…3 Hp, 208V AC; 1…5 Hp, 480V AC; and 3…5 Hp, 600V AC Drives
95
01
DIC
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
BC
REV.
A
DATE
BY
11/06/12 JCK
ECN/CR. NO.
BY
APPROVAL
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
42
41
40
DR. BY JRF/ACI
DATE 1/17/05
CHK. BY JFH/ACI
DATE 1/17/05
ENG.
DATE
DWG.
NO.
95D01199-
NEXT
SH.
SH.
1 NO.
1
42
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THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
OUTLINE DRAWING - PF70, STYLE B
5HP @ 208VAC, 7.5-10HP @ 460VAC & 7.5-10HP @ 575VAC
37
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33
32
31
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0.28"
[ 7.14mm]
2.97"
[75.41mm]
4.47"
[113.51mm]
5.97"
[151.61mm]
0.88"
[ 22.23mm]
TYP. 6 PLC'S.
24
23
22
21
36
DRIVE
TEST
BYPASS
BYPASS
RUN
20
34
FFO
ON
DRIVE
MOTOR
BYPASS
TRIP
19
35
DATE
PURGE
MOTOR
OFF
HAND
AUTO
DRIVE
OUTPUT
ENABLE
DOC
FOR DRIVE STATUS
DRIVE SEE DRIVE DISPLAY
18
17
16
15
14
34
33
32
31
30
29
28
27
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14
OL
12
INTERLOCK
OPEN
11
12
13
10
11
13
09
10
06
05
04
03
02
01
08
0.28"
[ 7.14mm]
0.34"
[8.73mm]
9.59"
[243.60mm]
7.62"
[193.47mm]
09
38.87"
[987.34mm]
07
36.84"
[935.83mm]
08
READY
8.94"
[227.01mm]
8.25"
[209.55mm]
3.50"
[88.90mm]
07
06
05
04
03
17.00"
[431.80mm]
02
1.50"
[38.10mm]
34.00"
[863.60mm]
96
2.00"
[50.80mm]
Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 55 - 5 Hp, 208V AC; and 7.5…10 Hp, 480V AC and 600V AC Drives
01
DATE
BY
45.68"
[1160mm]
O
F
F
DIC
DRIVE
9.88"
[251mm]
10.88"
[276mm]
BC
0.50"
[13mm]
7.81"
[198mm]
9.72"
[247mm]
REV.
A
B
C
0.88"
[ 22mm]
1.13"
[ 29mm]
ECN/CR. NO.
3.50"
[89mm]
2.12"
[54mm]
3.87"
[98mm]
ENG.
DATE
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
OUTLINE DRAWING - PF70, STYLE B
7.5-10HP @ 208VAC, 15-25HP @ 460VAC & 15-25HP @ 575VAC
1
04
03
02
01
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
BY
JRF
REH
JCK
42
41
40
DR. BY
DATE
JRF/ACI
11/9/04
CHK. BY
DATE
JFH/ACI
11/9/04
DWG.
NO.
95D01109 -
NEXT
SH.
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NO.
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25
36
DATE
12/7/04
4/25/07
11/06/12
7.38"
[187mm]
5.44"
[138mm]
24
23
37
BYPASS
22
21
35
DRIVE
DRIVE
TEST
BYPASS
RUN
20
36
ON
AUTO
MOTOR
BYPASS
TRIP
0.41"
[ 10mm]
34
HAND
MOTOR
OFF
PURGE
OL
35
APPROVAL
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
DOC
DRIVE
OUTPUT
ENABLE
FOR DRIVE STATUS
SEE DRIVE DISPLAY
19
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16
15
14
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33
32
31
30
29
28
27
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18
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15
14
INTERLOCK
OPEN
12
READY
11
12
13
10
11
13
09
10
07
08
0.41"
[ 10mm]
09
20.00"
[508mm]
08
07
06
43.00"
[1092mm]
05
40.00"
[1016mm]
06
1.50"
[38mm]
05
04
03
02
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 56 - 7.5…10 Hp, 208V AC; and 15…25 Hp, 480V AC and 600V AC Drives
97
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Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
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18
19
ENG.
DATE
17
18
CHK. BY JFH/ACI
DATE 12/7/04
16
17
DR. BY JRF/ACI
DATE 12/7/04
15
16
APPROVAL
14
15
BY
13
14
DATE
12
13
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
OUTLINE DRAWING - PF70, STYLE B
15HP @ 208VAC, 30HP @ 460VAC & 30HP @ 575VAC
11
12
ECN/CR. NO.
10
11
BY
09
10
DATE
08
09
REV.
07
08
42
41
40
DWG.
NO.
95D01136
NEXT
SH.
1
SH.
NO.
12/7/04
38
38
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
37
37
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39
36
36
39
35
35
34
06
07
33
05
06
O
F
F
04
05
34
03
04
ON
02
03
33
01
01
02
Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 57 - 15 Hp, 208V AC; and 30 Hp, 480V AC and 600V AC Drives
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
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NO.
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SH.
23
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95D01137
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DWG.
NO.
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21
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
20
20
42
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39
19
19
39
18
18
1
16
ENG.
DATE
15
16
CHK. BY JFH/ACI
DATE 12/7/04
14
15
DR. BY JRF/ACI
DATE 12/7/04
13
14
APPROVAL
12
13
BY
11
12
DATE
10
11
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
OUTLINE DRAWING - PF70, STYLE B
40-50HP @ 460VAC & 40-50HP @ 575VAC
09
10
ECN/CR. NO.
08
09
BY
07
08
DATE
06
07
REV.
05
06
17
04
05
O
F
F
03
04
17
02
03
ON
01
01
02
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 58 - 40…50 Hp, 480V AC and 600V AC Drives
99
100
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
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NO.
19
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1
18
19
NEXT
SH.
17
18
95D01084
16
17
DWG.
NO.
15
16
ENG.
DATE
14
15
CHK. BY JFH/ACI
DATE 10/14/04
13
14
DR. BY JRF/ACI
DATE 10/14/04
12
13
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
11
12
42
41
40
39
10
11
APPROVAL
09
10
BY
08
09
DATE
07
08
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
OUTLINE DRAWING - PF700, STYLE B
60HP @ 460VAC & 60HP @ 575VAC
06
07
ECN/CR. NO.
05
06
BY
04
05
DATE
03
04
REV.
02
03
39
01
01
02
Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 59 - 60 Hp, 480V AC and 600V AC Drives
17
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
27
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SH.
NO.
26
26
1
25
25
NEXT
SH.
24
24
95D01085
23
23
DWG.
NO.
22
22
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
21
21
42
41
40
39
20
20
39
19
19
1
16
17
ENG.
DATE
15
16
CHK. BY JFH/ACI
DATE 10/14/04
14
15
DR. BY JRF/ACI
DATE 10/14/04
13
14
APPROVAL
12
13
BY
11
12
DATE
10
11
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
OUTLINE DRAWING - PF700, STYLE B
75-100HP @ 460VAC & 75-100HP @ 575VAC
09
10
ECN/CR. NO.
08
09
BY
07
08
DATE
06
07
REV.
05
06
18
04
05
O
F
F
03
04
18
02
03
ON
01
01
02
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 60 - 75…100 Hp, 480V AC and 600V AC Drives
101
102
CHK. BY JFH/ACI
DATE 10/14/04
ENG.
DATE
1
14
DR. BY JRF/ACI
DATE 10/14/04
13
14
APPROVAL
12
13
BY
11
12
DATE
10
11
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
OUTLINE DRAWING - PF700, STYLE B
125-150HP @ 460VAC & 125-150HP @ 575VAC
09
10
ECN/CR. NO.
08
09
BY
JRF
07
08
DATE
2/9/05
06
07
REV.
A
05
06
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
24
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SH.
NO.
23
23
1
22
22
NEXT
SH.
21
21
95D01086
20
20
DWG.
NO.
19
19
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
18
18
42
41
40
39
17
17
39
16
16
15
04
05
O
F
F
03
04
15
02
03
ON
01
01
02
Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 61 - 125…150 Hp, 480V AC and 600V AC Drives
01
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
REV.
DATE
A 12/05/12
BY
JCK
ECN/CR. NO.
DR. BY JRF/ACI
DATE 1/17/05
42
41
40
39
ENG.
DATE
3.50"
[88.90mm]
4.75"
[120.65mm]
6.00"
[152.40mm]
CHK. BY JFH/ACI
DATE 1/17/05
2.25"
[57.15mm]
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
OUTLINE DRAWING - PF70, STYLE B W/LR
1-3HP @ 208VAC, 1-5HP @ 460VAC & 3-5HP @ 575VAC
35
34
33
32
31
30
29
28
27
26
25
24
DWG.
NO.
95D01200
-
NEXT
SH.
SH.
1 NO.
1
42
41
40
39
38
0.28"
[ 7.14mm]
0.28"
[ 7.14mm]
0.88"
[ 22.23mm]
TYP. 4 PLC'S.
23
22
21
20
19
18
37
O
FF
ON
OL
BYPASS
RUN
DRIVE
TEST
BYPASS
BYPASS
TRIP
DRIVE
MOTOR
MOTOR
OFF
HAND
AUTO
PURGE
17
16
15
14
13
12
11
10
09
08
07
06
05
04
03
02
01
38
APPROVAL
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
DOC
DRIVE
OUTPUT
ENABLE
BC
0.28"
[ 7.14mm]
0.34"
[8.73mm]
9.50"
[241.35mm]
7.53"
[191.29mm]
36
BY
42.75"
[1085.82mm]
40.00"
[1016.00mm]
37.00"
[939.80mm]
37
DATE
INTERLOCK
OPEN
FOR DRIVE STATUS
DRIVE SEE DRIVE DILAY
DIC
READY
8.25"
[209.55mm]
7.56"
[192.09mm]
5.18"
[131.45mm]
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
09
08
07
06
05
04
03
1.50"
[38.10mm]
15.00"
[381.00mm]
30.00"
[762.00mm]
02
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 62 - 1…3 Hp, 208V AC; 1…5 Hp, 480V AC; and 3…5 Hp, 600V AC Drives with Line Reactor
103
104
01
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
42
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39
38
37
36
35
34
33
32
31
30
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27
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25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
09
08
07
06
05
04
03
02
46.28"
[1175.46mm]
DATE
44.25"
[1123.95mm]
BY
17.00"
[431.80mm]
1.50"
[38.10mm]
41.25"
[1047.75mm]
34.00"
[863.60mm]
APPROVAL
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
PURGE
FFO
ON
BYPASS
RUN
OL
BC
DRIVE
TEST
BYPASS
BYPASS
TRIP
DRIVE
MOTOR
MOTOR
OFF
HAND
AUTO
DRIVE
OUTPUT
ENABLE
DOC
FOR DRIVE STATUS
DRIVE SEE DRIVE DISPLAY
DIC
INTERLOCK
OPEN
READY
8.25"
[209.55mm]
8.94"
[227.01mm]
0.28"
[ 7.14mm]
0.28"
[ 7.14mm]
0.28"
[ 7.14mm]
0.34"
[8.73mm]
7.62"
[193.47mm]
9.50"
[241.30mm]
REV.
DATE
A 12/05/12
BY
JCK
ECN/CR. NO.
5.50"
[139.70mm]
DR. BY JRF/ACI
DATE 1/17/05
ENG.
DATE
3.84"
[97.63mm]
5.09"
[129.38mm]
6.34"
[161.13mm]
CHK. BY JFH/ACI
DATE 1/17/05
2.59"
[65.88mm]
DWG.
NO.
95D01201
-
NEXT
SH.
SH.
1 NO.
1
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
OUTLINE DRAWING - PF70, STYLE B W/LR
5HP @ 208VAC, 7.5-10HP @ 460VAC & 7.5-10HP @ 575VAC
0.88"
[ 22.23mm]
TYP. 4 PLC'S.
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
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18
17
16
15
14
13
12
11
10
09
08
07
06
05
04
03
02
01
Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 63 - 5 Hp, 208V AC; and 7.5…10 Hp, 480V AC and 600V AC Drives with Line Reactor
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
APPROVAL
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED
AS COMMISSIONED
REV.
DATE
A 4/25/07
B 12/05/12
BY ECN/CR. NO.
REH
JCK
DR. BY JRF/ACI
DATE 1/17/05
ENG.
DATE
42
41
40
DWG.
NO.
95D01202-
NEXT
SH.
SH.
1 NO.
1
38
38
42
41
40
39
37
37
39
36
36
CHK. BY JFH/ACI
DATE 1/17/05
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
TITLE
OUTLINE DRAWING - PF70, STYLE B W/LR
7.5-10HP @ 208VAC, 15-25HP @ 460VAC & 15-25HP @ 575VAC
32
31
30
29
28
35
4.56"
[116mm]
6.25"
[159mm]
7.94"
[202mm]
27
26
25
24
23
22
21
20
19
18
34
0.41"
[ 10mm]
0.41"
[ 10mm]
2.87"
[73mm]
1.12"
[ 29mm]
TYP. 3 PLC'S.
0.88"
[ 22mm]
17
16
15
14
13
12
11
10
09
08
07
06
05
04
03
02
35
ON
BYPASS
RUN
OL
DRIVE
TEST
BYPASS
DRIVE
MOTOR
BYPASS
TRIP
BC
7.77"
[197mm]
01
33
BY
PURGE
MOTOR
OFF
HAND
AUTO
DRIVE
OUTPUT
ENABLE
DOC
FFO
INTERLOCK
OPEN
FOR DRIVE STATUS
DRIVE SEE DRIVE DISPLAY
DIC
READY
0.41"
[ 10mm]
0.50"
[13mm]
9.71"
[247mm]
34
DATE
1.50"
[38mm]
9.88"
[251mm]
10.88"
[276mm]
5.63"
[143mm]
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
09
08
07
06
05
04
03
52.75"
[1340mm]
50.25"
[1276mm]
47.25"
[1200mm]
01
20.00"
[508mm]
40.00"
[1016mm]
02
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 64 - 7.5…10 Hp, 208V AC; and 15…25 Hp, 480V AC and 600V AC Drives with Line Reactor
105
Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Notes:
106
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Chapter
3
Mechanical Installation
This chapter provides information on mounting a PowerFlex 70 and 700 package
for fan and pump applications.
ATTENTION: The following information is a guide for proper installation. The
Allen-Bradley Company cannot assume responsibility for the compliance or
noncompliance to any code, national, local, or otherwise for the proper
installation of this drive or associated equipment. A hazard of personal injury
and/or equipment damage exists if codes are ignored during installation.
Mounting Considerations
Topic
Page
Mounting Considerations
107
Lifting and Mounting the Drive
108
Watts Loss
109
Weights
111
Environment
Before deciding on an installation site, verify that the PowerFlex drive packages
can be kept clean, cool, and dry. The drives must be kept away from oil, coolants,
or other airborne contaminants.
Maximum Surrounding Air Temperature
PowerFlex 70 and 700 packages for fan and pump applications are designed to
operate at 0…40 °C (32…104 °F) surrounding air temperature.
Minimum Mounting Clearances
Specified vertical clearance requirements are intended to be from the drive to the
closest object that can restrict airflow through the drive heat sink and chassis. The
drive must be mounted in a vertical orientation as shown, and must make full
contact with the mounting surface. Do not use standoffs or spacers. In addition,
inlet air temperature must not exceed the product specification. See Figure 65 on
page 108 for minimum mounting clearances for the drive.
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
107
Chapter 3
Mechanical Installation
Figure 65 - Minimum Mounting Clearances
152 mm
(6.0 in.)
Drive or
other device
50 mm
50 mm
(2.0 in.)
(2.0 in.)
152 mm
(6.0 in.)
Lifting and Mounting the
Drive
Do not drop or jolt the drive when moving or lifting the drive. Use a fork lift
truck or similar means for lifting and transporting the drive. Use a sling that
equalizes the load at the pickup points. Use a spreader bar if the angle of the sling
is less than 45 degrees relative to horizontal.
Figure 66 - Lifting the Drive
45˚ Min.
Lifting Hole
READY
INTERLOCK
OPEN
DIC
BC
FOR DRIVE STATUS
SEE DRIVE DISPLAY
DRIVE
OL
DO C
DRIVE
OUPUT
ENABE
BYPASS
TRIP
PURGE
BYPASS
RUN
MOTOR
HAND
MOTOR
OFF
AUTO
DRIVE
DRIVE
TEST
BYPASS
Front View
108
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Right Side View
Mechanical Installation
Chapter 3
Follow these steps to lift and mount the drive.
1. Attach a sling with safety hooks or clevis clamps to the two lifting holes at
the top of the drive. Verify that the angle of the sling is not less than 45
degrees relative to horizontal.
2. Use an overhead or portable hoist to attach a free-fall chain to the chain
secured to the drive. Take up any vertical slack in the chain.
3. Use the hoist to lift the drive from the horizontal shipping pallet.
4. Position the drive.
5. Attach the drive to a vertical surface by using the mounting holes provided.
Use washers under the bolt heads.
Watts Loss
Table 18 lists watts loss data for PowerFlex 70 and 700 packages for fan and pump
applications running at full load, full speed, and a factory default PWM
frequency of 4 kHz.
Table 18 - Watts Loss at Full Load/Speed, 4 kHz
Drive Rating
Input Voltage
208V AC, 3-phase
Power Dissipation
kW
Hp
Watts
0.75
1.0
61
1.5
2.0
77
2.2
3.0
103
4.0
5.0
185
5.5
7.5
250
7.5
10
329
11
15
436
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
109
Chapter 3
Mechanical Installation
Table 18 - Watts Loss at Full Load/Speed, 4 kHz (Continued)
Drive Rating
Input Voltage
480V AC, 3-phase
600V AC, 3-phase
110
Power Dissipation
kW
Hp
Watts
0.75
1.0
57
1.5
2.0
75
2.2
3.0
99
4.0
5.0
138
5.5
7.5
178
7.5
10
235
11
15
350
15
20
486
18.5
25
414
22
30
448
30
40
561
37
50
700
45
60
940
55
75
1117
75
100
1489
90
125
1855
110
150
2214
132
200
2512
2.2
3.0
89
4.0
5.0
128
5.5
7.5
168
7.5
10
226
11
15
340
15
20
433
18.5
25
334
22
30
365
30
40
452
37
50
571
45
60
835
55
75
1371
75
100
1884
90
125
1910
110
150
2290
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Mechanical Installation
Weights
Chapter 3
Table 19 through Table list approximate weights for PowerFlex 70 and 700 drive
packages for fan and pump applications.
Table 19 - Weights for Main Input Disconnect Packages (style A)
Input Voltage
208V AC
kW
Hp
Input Line Reactor
Weight
kg
(lb)
0.75
1
11.3
(25)
1.5
2
11.3
(25)
2.2
3
11.3
(25)
4
5
15.4
(34)
5.5
7.5
18.1
(40)
7.5
10
18.1
(40)
11
15
18.5
(41)
0.75
1
17.6
(39)
1.5
2
17.6
(39)
2.2
3
17.6
(39)
4
5
22.6
(50)
5.5
7.5
28.1
(62)
7.5
10
28.1
(62)
No
Yes
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
111
Chapter 3
Mechanical Installation
Table 19 - Weights for Main Input Disconnect Packages (style A) (Continued)
Input Voltage
480V AC
112
kW
Hp
Input Line Reactor
Weight
kg
(lb)
0.75
1.0
11.3
(25)
1.5
2.0
11.3
(25)
2.2
3.0
11.3
(25)
4.0
5.0
11.3
(25)
5.5
7.5
15.4
(34)
7.5
10
15.4
(34)
11
15
18.1
(40)
15
20
18.1
(40)
18.5
25
18.1
(40)
22
30
22.6
(50)
30
40
31.2
(69)
37
50
31.2
(69)
45
60
68.0
(150)
55
75
68.0
(150)
75
100
68.0
(150)
90
125
176.9
(390)
110
150
176.9
(390)
132
200
176.9
(390)
0.75
1.0
17.6
(39)
1.5
2.0
17.6
(39)
2.2
3.0
17.6
(39)
4.0
5.0
17.6
(39)
5.5
7.5
22.6
(50)
7.5
10
22.6
(50)
11
15
28.1
(62)
15
20
28.1
(62)
18.5
25
28.1
(62)
No
Yes
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Mechanical Installation
Chapter 3
Table 19 - Weights for Main Input Disconnect Packages (style A) (Continued)
Input Voltage
600V AC
kW
Hp
Input Line Reactor
Weight
kg
(lb)
2.2
3.0
11.3
(25)
4.0
5.0
11.3
(25)
5.5
7.5
15.4
(34)
7.5
10
15.4
(34)
11
15
18.1
(40)
15
20
18.1
(40)
18.5
25
18.1
(40)
22
30
22.6
(50)
30
40
31.2
(69)
37
50
31.2
(69)
45
60
68.0
(150)
55
75
68.0
(150)
75
100
68.0
(150)
90
125
176.9
(390)
110
150
176.9
(390)
2.2
3.0
17.6
(39)
4.0
5.0
17.6
(39)
5.5
7.5
22.6
(50)
7.5
10
22.6
(50)
11
15
28.1
(62)
15
20
28.1
(62)
18.5
25
28.1
(62)
No
Yes
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
113
Chapter 3
Mechanical Installation
Table 20 - Weights for Three-contactor Full-feature Bypass with Disconnect Packages
(style B)
Input Voltage
208V AC
114
kW
Hp
Input Line Reactor
kg
(lb)
0.75
1
15.8
(35)
1.5
2
15.8
(35)
2.2
3
15.8
(35)
4
5
21.3
(47)
5.5
7.5
27.2
(60)
7.5
10
27.2
(60)
No
Weight
11
15
27.2
(60)
0.75
1
22.2
(49)
1.5
2
22.2
(49)
2.2
3
4
5
5.5
7.5
22.2
(49)
29.4
(65)
7.5
37.6
(83)
10
37.6
(83)
Yes
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Mechanical Installation
Chapter 3
Table 20 - Weights for Three-contactor Full-feature Bypass with Disconnect Packages
(style B) (Continued)
Input Voltage
480V AC
kW
Hp
Input Line Reactor
Weight
kg
(lb)
0.75
1.0
15.8
(35)
1.5
2.0
15.8
(35)
2.2
3.0
15.8
(35)
4.0
5.0
15.8
(35)
5.5
7.5
21.3
(47)
7.5
10
21.3
(47)
11
15
27.2
(60)
15
20
27.2
(60)
18.5
25
27.2
(60)
22
30
43.0
(95)
30
40
43.0
(95)
37
50
43.0
(95)
45
60
108.8
(240)
55
75
113.3
(250)
75
100
122.4
(270)
90
125
190.5
(420)
110
150
190.5
(420)
0.75
1.0
22.2
(49)
1.5
2.0
22.2
(49)
2.2
3.0
22.2
(49)
4.0
5.0
22.2
(49)
5.5
7.5
29.4
(65)
7.5
10
29.4
(65)
11
15
37.6
(83)
15
20
37.6
(83)
18.5
25
37.6
(83)
No
Yes
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
115
Chapter 3
Mechanical Installation
Table 20 - Weights for Three-contactor Full-feature Bypass with Disconnect Packages
(style B) (Continued)
Input Voltage
600V AC
116
kW
Hp
Input Line Reactor
Weight
kg
(lb)
2.2
3.0
15.8
(35)
4.0
5.0
15.8
(35)
5.5
7.5
21.3
(47)
7.5
10
21.3
(47)
11
15
27.2
(60)
15
20
27.2
(60)
18.5
25
27.2
(60)
22
30
43.0
(95)
30
40
43.0
(95)
37
50
43.0
(95)
45
60
108.8
(240)
55
75
113.3
(250)
75
100
122.4
(270)
90
125
190.5
(420)
110
150
190.5
(420)
2.2
3.0
22.2
(49)
4.0
5.0
22.2
(49)
5.5
7.5
29.4
(65)
7.5
10
29.4
(65)
11
15
37.6
(83)
15
20
37.6
(83)
18.5
25
37.6
(83)
No
Yes
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Appendix
A
Technical Specifications
Environmental Specifications
This appendix lists the environmental specifications for the drives. For all other
specifications, refer to the user manual for the drive listed in the table below.
Category
Environment
Attribute
Value
Altitude
1000 m (3300 ft) max without derating
Surrounding air temperature without
derating
0 …40 °C (32…104 °F)
Storage temperature (all const.)
-40…70 °C (-40…158 °F)
Relative humidity
5… 95% noncondensing
Shock
15 G peak for 11 ms duration (±1.0 ms)
Vibration
0.152 mm (0.006 in.) displacement, 1 G peak, 5.5 Hz
Surrounding environment
Pollution degree:
Pollution degree 1 and 2
Pollution degree 3 and 4
See Table 21 on page 117 for
descriptions of pollution degree rating.
Other
specifications
All enclosures are acceptable for pollution degree 1 and 2.
An enclosure that meets or exceeds IP54, NEMA/UL Type
12, is required for pollution degree 3 and 4.
For other specifications, refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual,
publication 20A-UM001, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual,
publication 20B-UM001.
Table 21 - Pollution Degree Ratings According to EN 61800-5-1
Pollution
Degree
1
2
3
4
Fuse, Circuit Breaker, and
Short Circuit Current
Specifications
Description
No pollution or only dry non-conductive pollution occurs. The pollution has no influence.
Normally only non-conductive pollution occurs. Occasionally a temporary conductivity, caused by
condensation, is expected when the drive is out of operation.
Conductive pollution or dry non-conductive pollution occurs, which becomes conductive due to
condensation, and is expected.
The pollution generates persistent conductivity caused, for example, by conductive dust, rain, or snow.
For fuse, circuit breaker, and short circuit current rating specifications for the
packaged fan and pump applications, refer to PowerFlex 70 and 700 Packages for
Fan and Pump Applications Product Information, publication 21VW-PC001.
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
117
Appendix A
Technical Specifications
Notes:
118
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Appendix
B
Replacement Parts
Main Input Disconnect
Package (style A)
Table 22 provides a list of replacement part numbers for the main input
disconnect package (style A).
Table 22 - Main Input Disconnect Package Replacement Parts (style A)
Description
Designation
Voltage
208V AC
480V AC
Disconnect switch
DSI
600V AC
208V AC
Operator handle
–
480V AC
600V AC
208V AC
Operator shaft
–
480V AC
600V AC
Hp
Part No.
1…5
194R-J30-1753
7.5…10
194R-J60-1753
15
194R-J100-1753
1…10
194R-J30-1753
15…25
194R-J60-1753
30…50
194R-J100-1753
60…100
194R-J200-1753
125…200
194R-J400-1753
3…10
194R-J30-1753
15…25
194R-J60-1753
30…50
194R-J100-1753
60…100
194R-J200-1753
125…150
194R-J400-1753
1…15
194R-PB
1…25
194R-PB
30…200
194R-HM4
3…25
194R-PB
30…150
194R-HM4
1…10
194R-S2
15
194R-R4
1…25
194R-S2
30…100
194R-R4
125…200
194R-R6
1…25
194R-S2
30…100
194R-R4
125…150
194R-R6
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Manufacturer
Allen-Bradley
119
Appendix B
Replacement Parts
Table 22 - Main Input Disconnect Package Replacement Parts (style A) (Continued)
Description
Designation
Voltage
208V AC
480V AC
Main fuses
FU1…FU3
600V AC
120
Hp
Part No.
Manufacturer
1
10 Amp Class J
–
2
15 Amp Class J
–
3…5
20 Amp Class J
–
7.5
35 Amp Class J
–
10
40 Amp Class J
–
15
80 Amp Class J
–
1
6 Amp Class J
–
2…3
10 Amp Class J
–
5
15 Amp Class J
–
7.5…10
20 Amp Class J
–
15…20
35 Amp Class J
–
25
60 Amp Class J
–
30
70 Amp Class J
–
40
80 Amp Class J
–
50
100 Amp Class J
–
60
150 Amp Class J
–
75
175 Amp Class J
–
100
200 Amp Class J
–
125
250 Amp Class J
–
150
350 Amp Class J
–
200
400 Amp Class J
–
3
10 Amp Class J
–
5
15 Amp Class J
–
7.5…10
20 Amp Class J
–
15…20
35 Amp Class J
–
25
60 Amp Class J
–
30
70 Amp Class J
–
40
80 Amp Class J
–
50
100 Amp Class J
–
60
150 Amp Class J
–
75
175 Amp Class J
–
100
200 Amp Class J
–
125
250 Amp Class J
–
150
350 Amp Class J
–
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Replacement Parts
Appendix B
Table 22 - Main Input Disconnect Package Replacement Parts (style A) (Continued)
Description
Designation
Voltage
208V AC
Drive module
DM1
480V AC
Hp
Part No.
1
20AB4P2A0AYNANC0
2
20AB6P8A0AYNANC0
3
20AB9P6A0AYNANC0
5
20AB015A0AYNANC0
7.5
20AB022A0AYNANC0
10
20AB028A0AYNANC0
15
20AB042A0AYNANC0
1
20AD2P1A0AYNANC0
2
20AD3P4A0AYNANC0
3
20AD5P0A0AYNANC0
5
20AD8P0A0AYNANC0
7.5
20AD011A0AYNANC0
10
20AD014A0AYNANC0
15
20AD022A0AYNANC0
20
20AD027A0AYNANC0
25
20AD034A0AYNANC0
30
20AD040A0AYNANC0
40
20AD052A0AYNANC0
50
20AD065A0AYNANC0
60
20BD077A0ANNANA0
75
20BD096A0ANNANA0
100
20BD125A0ANNANA0
125
20BD156A0ANNANA0
150
20BD180A0ANNANA0
200
20BD248A0ANNANA0
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Manufacturer
Allen-Bradley
121
Appendix B
Replacement Parts
Table 22 - Main Input Disconnect Package Replacement Parts (style A) (Continued)
Description
Drive module
122
Designation
DM1
Voltage
600V AC
Hp
Part No.
3
20AE3P9A0AYNNNC0
5
20AE6P1A0AYNNNC0
7.5
20AE9P0A0AYNNNC0
10
20AE011A0AYNNNC0
15
20AE017A0AYNNNC0
20
20AE022A0AYNNNC0
25
20BE027A0AYNANA0
30
20BE032A0AYNANA0
40
20BE041A0AYNANA0
50
20BE052A0AYNANA0
60
20BE062A0AYNANA0
75
20BE077A0AYNANA0
100
20BE099A0AYNANA0
125
20BE125A0AYNANA0
150
20BE144A0AYNANA0
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Manufacturer
Allen-Bradley
Replacement Parts
Three-contactor Full-feature
Bypass with Disconnect
Package (style B)
Appendix B
Table 23 provides a list of replacement part numbers for the 3-contactor fullfeature bypass with disconnect package (style B).
Table 23 - Three-contactor Full-feature Bypass with Disconnect Package Replacement Parts
(style B)
Description
Designation
Voltage
208V AC
480V AC
Disconnect switch
DSI
600V AC
208V AC
Operator handle
–
480V AC
600V AC
208V AC
Operator shaft
–
480V AC
600V AC
Hp
Part Number
1…5
194R-J30-1753
7.5…10
194R-J60-1753
15
194R-J100-1753
1…10
194R-J30-1753
15…25
194R-J60-1753
30…50
194R-J100-1753
60…100
194R-J200-1753
125…150
194R-J400-1753
3…10
194R-J30-1753
15…25
194R-J60-1753
30…50
194R-J100-1753
60…100
194R-J200-1753
125…150
194R-J400-1753
1…15
194R-PB
1…25
194R-PB
30…150
194R-HM4
3…25
194R-PB
30…150
194R-HM4
1…10
194R-S2
15
194R-R4
1…25
194R-S2
30…100
194R-R4
125…150
194R-R6
3…25
194R-S2
30…100
194R-R4
125…150
194R-R6
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Manufacturer
Allen-Bradley
123
Appendix B
Replacement Parts
Table 23 - Three-contactor Full-feature Bypass with Disconnect Package Replacement Parts
(style B) (Continued)
Description
Designation
Voltage
208V AC
480V AC
Main fuses
FU1…FU3
600V AC
124
Hp
Part Number
Manufacturer
1
10 Amp Class J
–
2
15 Amp Class J
–
3…5
20 Amp Class J
–
7.5
35 Amp Class J
–
10
40 Amp Class J
–
15
80 Amp Class J
–
1
6 Amp Class J
–
2…3
10 Amp Class J
–
5
15 Amp Class J
–
15…20
35 Amp Class J
–
25
60 Amp Class J
–
30
70 Amp Class J
–
40
80 Amp Class J
–
50
100 Amp Class J
–
60
150 Amp Class J
–
75
175 Amp Class J
–
100
200 Amp Class J
–
125
250 Amp Class J
–
150
350 Amp Class J
–
3
10 Amp Class J
–
5
15 Amp Class J
–
7.5…10
20 Amp Class J
–
15…20
35 Amp Class J
–
25
60 Amp Class J
–
30
70 Amp Class J
–
40
80 Amp Class J
–
50
100 Amp Class J
–
60
150 Amp Class J
–
75
175 Amp Class J
–
100
200 Amp Class J
–
125
250 Amp Class J
–
150
350 Amp Class J
–
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Replacement Parts
Appendix B
Table 23 - Three-contactor Full-feature Bypass with Disconnect Package Replacement Parts
(style B) (Continued)
Description
Designation
Voltage
208V AC
Control transformer
T1
480V AC
600V AC
208V AC
Control transformer
fuses
FU4, FU5
480V AC
600V AC
208V AC
480V AC
Bypass contactor
BC
600V AC
Hp
Part Number
1…10
TB-69300
15
TB-69301
1…20
TB-69300
25…60
TB-69301
75…150
TB-69302
3…20
TB-81001
Manufacturer
ACME
25…60
TB-81001
75…150
TB-81002
1…10
1 Amp Class CC
–
15
2 Amp Class CC
–
1…60
1 Amp Class CC
–
75…150
2 Amp Class CC
–
3…60
1 Amp Class CC
–
75…150
2 Amp Class CC
–
1…3
100-C16D10
5
100-C23D10
7.5…10
100-C37D00
15
100-C60D00
1…10
100-C16D10
15…20
100-C37D10
25…30
100-C43D00
40
100-C60D00
50
100-C72D00
60
100-C85D00
75
100-D115ED11
100
100-D140ED11
125
100-D180ED11
150
100-D210ED11
3…10
100-C16D10
15
100-C23D10
20
100-C30D10
25…30
100-C43D00
40
100-C60D00
50
100-C72D00
60
100-C85D00
75…100
100-D115ED11
125
100-D140ED11
150
100-D210ED11
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Allen-Bradley
125
Appendix B
Replacement Parts
Table 23 - Three-contactor Full-feature Bypass with Disconnect Package Replacement Parts
(style B) (Continued)
Description
Designation
Voltage
208V AC
480V AC
Drive input contactor
DIC
600V AC
126
Hp
Part Number
1…5
100-C16D10
7.5
100-C23D10
10
100-C37D00
15
100-C60D00
1…10
100-C16D10
15…20
100-C23D10
25…30
100-C43D00
40
100-C60D00
50
100-C72D00
60
100-C85D00
75…100
100-D115ED11
125
100-D140ED11
150
100-D210ED11
3…10
100-C16D10
15
100-C23D10
20
100-C30D10
25…30
100-C43D00
40
100-C60D00
50
100-C72D00
60
100-C85D00
75…100
100-D115ED11
125
100-D140ED11
150
100-D210ED11
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Manufacturer
Allen-Bradley
Replacement Parts
Appendix B
Table 23 - Three-contactor Full-feature Bypass with Disconnect Package Replacement Parts
(style B) (Continued)
Description
Designation
Voltage
208V AC
480V AC
Drive output
contactor
DOC
600V AC
208V AC
Overload relay
OL
480V AC
Hp
Part Number
1…7.5
100-C16D10
10
100-C37D00
15
100-C60D00
1…20
100-C16D10
25…30
100-C37D00
40
100-C43D00
50…60
100-C72D00
75
100-C85D00
100…125
100-D115ED11
150
100-D140ED11
3…20
100-C16D10
25…30
100-C37D00
40
100-C43D00
50…60
100-C72D00
75
100-C85D00
100…125
100-D115ED11
150
100-D140ED11
1…3
193-EEDB
5
193-EEEB
7.5
193-EEED
10
193-EEFD
15
193-EEGE
1…2
193-EECB
3…7.5
193-EEDB
10
193-EEEB
15
193-EEED
20…30
193-EEFD
40…60
193-EEGE
75
193-EEVF
100
193-EEHF
125
193-EEJF
150
193-EEJG
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Manufacturer
Allen-Bradley
127
Appendix B
Replacement Parts
Table 23 - Three-contactor Full-feature Bypass with Disconnect Package Replacement Parts
(style B) (Continued)
Description
Overload relay
Bypass control panel
Designation
OL
CP1
Voltage
Hp
Part Number
3…10
193-EEDB
15
193-EEEB
20
193-EEED
25…30
193-EEFD
40…60
193-EEGE
75…100
193-EEVF
125
193-EEHF
150
193-EEJG
208V AC
1…15
SK-C1-BCP1
480V AC
1…150
SK-C1-BCP1
600V AC
3…150
SK-C1-BCP1
1…7.5
1492-W10
10…15
1492-W16S
1…15
1492-W10
20…30
1492-W16S
600V AC
208V AC
480V AC
Power terminal
blocks
40…75
1492-J35
100
67013
125…150
67003
3…15
1492-W10
20…30
1492-W16S
40…75
1492-J35
100
67013
125…150
67003
208V AC
1…15
1492-W4
480V AC
1…150
1492-W4
600V AC
3…150
1492-W4
T1…T3
600V AC
Control terminal
blocks
128
T31…T40
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Manufacturer
Allen-Bradley
Mersen
Allen-Bradley
Mersen
Allen-Bradley
Replacement Parts
Appendix B
Table 23 - Three-contactor Full-feature Bypass with Disconnect Package Replacement Parts
(style B) (Continued)
Description
Designation
Voltage
208V AC
Drive module
DM1
480V AC
Drive module
DM1
600V AC
Hp
Part Number
1
20AB4P2A0AYNANC0
2
20AB6P8A0AYNANC0
3
20AB9P6A0AYNANC0
5
20AB015A0AYNANC0
7.5
20AB022A0AYNANC0
10
20AB028A0AYNANC0
15
20AB042A0AYNANC0
1
20AD2P1A0AYNANC0
2
20AD3P4A0AYNANC0
3
20AD5P0A0AYNANC0
5
20AD8P0A0AYNANC0
7.5
20AD011A0AYNANC0
10
20AD014A0AYNANC0
15
20AD022A0AYNANC0
20
20AD027A0AYNANC0
25
20AD034A0AYNANC0
30
20AD040A0AYNANC0
40
20AD052A0AYNANC0
50
20AD065A0AYNANC0
60
20BD077A0ANNANA0
75
20BD096A0ANNANA0
100
20BD125A0ANNANA0
125
20BD156A0ANNANA0
150
20BD180A0ANNANA0
3
20AE3P9A0AYNNNC0
5
20AE6P1A0AYNNNC0
7.5
20AE9P0A0AYNNNC0
10
20AE011A0AYNNNC0
15
20AE017A0AYNNNC0
20
20AE022A0AYNNNC0
25
20BE027A0AYNANA0
30
20BE032A0AYNANA0
40
20BE041A0AYNANA0
50
20BE052A0AYNANA0
60
20BE062A0ANNANA0
75
20BE077A0ANNANA0
100
20BE099A0ANNANA0
125
20BE125A0ANNANA0
150
20BE144A0ANNANA0
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Manufacturer
Allen-Bradley
129
Appendix B
Replacement Parts
Notes:
130
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Index
B
branch circuit protection
main input disconnect (style A) 11
three-contactor full-feature bypass (style B)
52
bus capacitor test points 8
bus capacitors, discharging 8
bypass control interface
selector switch 56
status indicators 56
C
capacitors
bus, discharging 8
catalog number explanation 9
catalog numbers 9
command and reference selection 63
contactors
bypass (BC) 53
drive input (DIC) 53
drive output (DOC) 53
control over a communication network 63
control transformer 55
conventions, manual 7
customer-supplied contacts
three-contactor full-feature bypass (style B)
only
autostart 61
bypass 61
bypass running 62
freeze/fire stat 61
interlock 61
purge 62
E
electric shock hazard 8
environment 107
environment specifications 117
ESD precautions 8
ESD, static discharge 8
F
fuses
main input disconnect (style A) 11
three-contactor full-feature bypass (style B)
52
G
I
inter-connect drawings
main input disconnect (style A) 27
three-contactor full-feature bypass (style B)
83
L
layout drawings
main input disconnect (style A) 30
three-contactor full-feature bypass (style B)
86
lifting and mounting the drive 108
M
main disconnect switch
main input disconnect (style A) 11
three-contactor full-feature bypass (style B)
51
main fuses
main input disconnect (style A) 11
three-contactor full-feature bypass (style B)
52
manual conventions 7
manuals
additional information 10
user manuals 7
maximum surrounding air temperature 107
mechanical installation 107
motor overload relay 53
mounting
clearances, min 107
considerations 107
the drive 108
O
operating modes
three-contactor full-feature bypass (style B)
bypass mode 62
drive mode 62
drive test mode 62
outline drawings
main input disconnect (style A) 40
three-contactor full-feature bypass (style B)
95
overload ratings
three-contactor full-feature bypass (style B)
54
overload relay
three-contactor full-feature bypass (style B)
53
general precautions 8
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
131
Index
P
parameters and programming
main input disconnect (style A) 17
three-contactor full-feature bypass (style B)
64
power dissipation 109
precautions, general 8
programming and parameters 7
R
replacement parts
main input disconnect (style A) 119
three-contactor full-feature bypass (style B)
123
S
schematics
main input disconnect (style A) 24
three-contactor full-feature bypass (style B)
71
specifications 7, 117
starting the drive 7
static discharge, ESD 8
supplemental information 117
T
technical support 10
terminal block specifications
I/O
main input disconnect (style A) 16
three-contactor full-feature bypass
(style B) 60
input power
main input disconnect (style A) 14
three-contactor full-feature bypass
(style B) 57
output power
main input disconnect (style A) 15
three-contactor full-feature bypass
(style B) 59
troubleshooting 7
W
watts loss 109
weights, approximate 111
132
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
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Publication 21VW-IN001D-EN-P - July 2013
Supersedes Publication 21VW-IN001C-EN-P - May 2007
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