Download HS 500/700 - Hisun Motors Corp, USA

TM
GRAB SOME SUN
Published by Chongqing
Huansong Industries
(Group) Co., Ltd and
Hisun Motors Corp USA.
Chongqing Huansong
Industries (Group) Co., Ltd
and Hisun Motors Corp USA
holds the copy right.
No publishing and reprinting
without permission.
READ THIS
MANUAL CAREFULLY
For questions regarding this
UTV, please contact HISUN at:
(972)446-0760
hisunmotors.com
Rev. 07231501
No one under the age of 16
should operate this vehicle.
Provincial / Municipal
governments have different
regulations pertaining to
owning and operating an
off-road vehicle; learn the
regulations in your area.
HS 500/700
OWNER’S MANUAL
Introduction HS 500/700
INTRODUCTION
Congratulations on your purchase of the HS 700 UTV. This Owner’s / Operator’s manual will
provide you information regarding safe operation, operational instructions, maintenance and
care. Fully understanding and following all of the instructions in this manual will provide the
knowledge needed to have safe operation and longevity of the UTV.
For questions regarding this UTV, please call (972) 446-0760.
IMPORTANT SAFETY MESSAGES
●READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR UTV.
MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS.
●PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE UTV.
●NEVER OPERATE THE UTV WITHOUT PROPER TRAINING OR INSTRUCTION.
●THIS UTV SHOULD NOT BE RIDDEN BY ANYONE UNDER 16 YEARS OF AGE.
1-1
Introduction HS 500/700
IMPORTANT MANUAL INFORMATION
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS
INJURY OR DEATH.
Particularly important information is distinguished in this manual by the following
notations:
The Safety Alert Symbol means ATTENTION!
YOUR SAFETY IS INVOLVED!
Failure to follow WARNING instructions could result in severe injury or death to
the machine operator, bystander or a person inspecting or repairing the
machine.
A CAUTION indicates special precautions that must be taken to avoid damage
to the machine.
NOTE:
A NOTE provides key information to make procedures easier clearer.
1-2
Introduction HS 500/700
IMPORTANT NOTICE
This UTV is designed and manufactured for OFF - ROAD use only. It is illegal and unsafe to operate this
UTV on any public street, road or highway.
This UTV complies with all applicable OFF - ROAD noise level and spark arrester laws and regulations in
effect at the time of manufacture.
Please check your local riding laws and regulations before operating this UTV.
When the temperature is below -4°F (-20°C), park the UTV in a place where the temperature is higher
than -4°F (-20°C). Operate the UTV after the UTV has warmed up. Please see page 7-3 on the warming
up process.
Follow the proper parking procedures when the temperature is higher than 100°F (38°C): turn off the
engine; make sure the radiator fan is on for 3 minutes before turning off the power switch.
Starting the UTV for the first time will take longer because the fuel will need reach the fuel injectors. To
start the UTV the first time, hold the ignition key on at 5-second intervals. Allow the starter to rest 15
seconds between each start attempt.
1-3
Introduction HS 500/700
Table of Contents
Subject
Introduction
Important Warnings
Notice
Table of Contents
Safe Operation
Operation
Children Safety Instructions
Driving on a slope
Driving in Harsh Conditions
Driving at High speed
Instructions for Carrier
Parking
Transportation
Maintenance
Warning and Caution Labels
Servicing of Vehicle
Specifications
Traveling Speeds
Vehicle Limitations
Part Locations
Pre-Operation Check
Starting the engine
Stopping the engine
Operating the vehicle
Lights
Checking the brake pedal
Selecting a gear
Stopping
Fuel gauge
Coolant Temperature Gauge
Speedometer
Winch Mount Plate
Transporting the vehicle
Maintenance Intervals
Periodic Service
Front Hood cover
Operator’s seat
Raise the Cargo bed
Jack Positions
Checking and refueling
Checking the Oil level
Checking the coolant level
Cleaning the radiator screen
Checking the Brake Fluid level
Checking the brake pedal
Page
I-1
I-2
I-3
I-4
1-1
1-2
1-2
1-3
1-3
1-3
1-3
1-4
1-4
1-4
1-5
2-1
3-1
3-2
4-1
5-1
6-1
7-1
7-2
8-1
8-2
8-3
8-3
8-4
8-5
8-5
8-6
9-1
9-1
10-1
11-1
11-1
11-1
11-1
11-2
11-3
11-3
11-3
11-4
11-4
Subject
Checking the parking
brake
Checking the tire
Inflation
50 Hour Check
Checking the engine
start system
Testing the gear shift lever
safety switch
Wheel Lug nut torque
Cleaning the air filter
Checking the Battery
Directions for storage
Adjusting the Toe-In
Cleaning the Muffler
200 Hour
Changing Engine oil
Changing engine oil filter
Checking the brake pedal
Precautions at overheating
300 hour
400 hour
Flushing cooling system
Light Bulbs
Replacing Mini blade
fuses
Storage
Removing the vehicle
from storage
Engine Troubleshooting
Trouble Codes
Battery Troubleshooting
Vehicle Troubleshooting
Options
Electric Power Steering
System
EPS Trouble Codes
Universal Symbols
11-5
1-4
Page
11-5
11-6
11-6
11-7
11-7
11-7
11-8
11-9
11-10
11-10
11-11
11-11
11-11
11-12
11-13
11-14
11-14
11-15
11-16
11-18
11-18
12-1
12-1
13-1
13-2
13-3
13-4
14-1
15-1
15-4
16-1
Introduction HS 500/700
1-5
SAFE OPERATION
SAFE OPERATION
All operators, including experienced UTV drivers or
parts on the vehicle and could cause a severe
passengers, should carefully read and fully
injury to occur.
understand this Users Manual, and operate strictly
5.
You should always wear protective equipment,
as the manual states in order to achieve the best
such as helmet, boots, eye protection, ear
performance and avoid accidents. Others who will
protection, and gloves etc.
use your UTV should be trained on how to operate
6.
Only a qualified driver with driving license
the UTV and be required to read this manual
should operate this UTV. Never operate after
before operation.
drinking alcohol, using drugs or controlled
substances, or while fatigued.
1. Safety Instructions:
7.
Always perform the pre-operation checks as
following:
1.
Understand this UTV by reading this manual
1.
Check seat belt for wear or damage, if
and understanding all the components of the
necessary, replace it.
vehicle. Only start and operate the vehicle
2.
3.
2.
Check brakes, throttle, brake pedal and other
after you have finished reading this manual.
mechanical parts for proper operation. If you
Pay close attention to the warning and caution
discover any irregularities, replace related
labels on the UTV.
parts as necessary. Periodically check the
Understand completely and learn to use the
fittings and fasteners.
safety devices (roll-over protective structure,
3.
Check engine oil level and engine coolant
seat belts), and never change the original
level.
safety devices. If safety devices are damaged,
4.
Check that the UTV is equipped to handle the
consult your local dealer for replacement.
surroundings.
Always use seat belts.
5.
Check and keep vehicle clean. Sludge, grease
and debris can cause a fire and severe injury.
6.
Passenger quantity and loading:
1)
Only the driver and one passenger inside
cab. It is suggested that children under age
of 5 not be allowed as a passenger.
2)
Single-row vehicle’s loading limit is 660lbs
(300KG).
Reduce
the
loading
weight
according to road conditions. Never exceed
the weight limits for operation.
① Roll-over protective structure；
② Seat belts；
4.
8)
Never allow unauthorized persons to repair
Do not wear loose articles of clothing during
this
operation, as these can be drawn into moving
performance and cause injury.
1-1
UTV.
This
may
affect
vehicle
SAFE OPERATION
2. Operation
dams, excessive mud, or the vehicle can get
stuck because of the vehicles weight.
1.
2.
Start the engine only in an open ventilated
11. Always
5.
to
your
and is emitted from the engine and can cause
intersections or other obstacles.
death in areas with poor ventilation .
12. Always use signals in advance of turns.
Never start the vehicle or operate the gear
13. Do not allow entrance or exit of the vehicle
while it is moving.
Never start the engine until the select lever is
14. Keep the floorboard free of debris that can
placed in “N” position and the brake is in the
obstruct the ability to use the brake pedal.
15. Position your hands on the steering wheel.
The driver and passenger shall always wear
Always keep your hands and feet inside
their seatbelt while the vehicle is being
passenger area of the vehicle. Never try to
operated.
stand while operating the vehicle.
Operators of the UTV should not wear
16. Do not tow passengers, or attempt to jump the
earphones.
6.
attention
surroundings, and check for streets, trail
brake position.
4.
close
area. Carbon monoxide is colorless, odorless
selector unless seated in the driver’s seat.
3.
pay
vehicle.
Use the proper trailer hitch to haul cargo,
3. Children safety instructions
otherwise, serious injury or death can happen.
Always watch children when they are around the
vehicle. Children like to imitate adults and this
could lead to an accident.
Do not leave children alone beside the vehicle.
Keep children from the operating area of the
vehicle.
Turn off the engine and remove the key when
children are in the operating area.
① Trailer Hitch
Never carry children in the cargo area. This is very
7.
Do not accelerate quickly when starting the
dangerous to children. Children under age of 5
engine, especially driving on rough terrain as
should not be allowed in this vehicle.
this can cause injury or death. Press the
Never allow children to touch or climb on the
accelerator pedal slowly.
vehicle, even if they are under adult supervision.
8.
Drive at slow speeds before braking.
Always check for people or obstacles behind the
9.
When the differential is unlocked (DIFF.LOCK
vehicle before shifting the vehicle into reverse.
is off) the front/rear wheels can turn at
Avoid a collision with an obstacle or person.
different speeds to assist in the stability of the
Park the vehicle in a firm, flat area. If parking on a
vehicle.
slope, you should use the parking brake then
10. Never drive over terrain such as a ditch, a hole,
1-2
remove the key.
SAFE OPERATION
4. Driving on a slope
roads or hidden obstacles.
5.
Avoid operate in the unknown depth of waters.
（water depth can not exceed axle）
Be cautious when riding on a slope, as this is the
main reason for loss of control, and overturn,
6. Driving at high speed
leading to severe injury or even death.
1.
Drive in a straight line on a slope at a
1.
low-speed.
2.
3.
4.
5.
Reduce weight when riding on a slope or
wheels. Be cautious when driving over a ditch,
rough terrain.
stone roads or hidden obstacles.
2.
Avoid the sudden application of the brakes
performances between two and four-wheel
careful when vehicle turns on a slope.
drive. Slow down when turning. Turning at
If you start to lose momentum or need to park
high speeds, may result in overturn or even
when climbing, use the hand lever brakes to
death.
come to a stop. Release the brake and begin
3.
Turn on your headlights at high speeds.
to coast down the hill.
4.
Drive only when the vehicle speed can be
controlled.
If do not believe you can operate the UTV
5.
Do not use DIFF.LOCK when driving at high
slope any further.
speeds. This may cause loss of control of the
Riding in mud, a ditch, and on slopes will
vehicle.
6.
increase the risk of an overturn. Be more
7.
Pay attention to the difference of braking
when you go uphill or downhill. Be more
safely in reverse do not attempt to ascend the
6.
Check the condition of the front and rear
When driving at high speeds, sudden turning
cautious when operating in 4WD, vehicle
of the steering wheel will reduce vehicle
traction will increase and it is easy to misjudge
stability. Never sharply turn the steering wheel
for vehicle’s ability to climb a grade.
at high speeds.
Drive gradually and slowly when climbing.
7. Instructions for carrier
Avoid suddenly changes of vehicle speed or
direction.
5. Driving in harsh conditions
1.
Never carry a passenger in the cargo area.
2.
Evenly distribute the cargo to maintain proper
stability. Avoid overloading the carrier. Cargo
1.
should be securely attached.
Vehicle can be operated during the day or
3.
under good light conditions.
2.
3.
road conditions or on steep inclines.
Under all conditions, both operator and
passengers
should
wear
helmet
4.
and
Do not put your hands or your body under the
protective equipment.
carrier when the carrier is up. Avoid driving
The Driver should slow down according to
before securing and locking the cargo bed.
road conditions, terrain, visibility conditions.
4.
Reduce loaded weight when driving on poor
Be cautious when driving over a ditch, stone
1-3
SAFE OPERATION
8. Parking
hydrogen and oxygen during charging and this
could accelerate the risk of explosion.
1.
To release the parking brake, depress the
4.
brake pedal.
Read and follow the instructions before
replacing the battery.
5.
During maintenance, first aid kits and fire
extinguishers should be placed at your
fingertips.
6.
During maintenance, you should disconnect
the battery cables.
① Parking brake.
9. Transportation
1.
Avoid dragging the vehicle behind another
vehicle. Use a trailer or truck to transport the
① Battery
vehicle.
2.
When loading or unloading, pay attention to
7.
your surroundings and others in the area.
Do not open the radiator cap before coolant
has cooled down. When the coolant is cold,
open slowly and let the coolant pressure
9. Maintenance
reduce, and then open radiator cap. Check for
the coolant level in the coolant reservoir. If
Stop the vehicle and park it on level ground. Pull
necessary, add coolant.
the parking brake and remove all cargo. Place the
8.
shift lever in the “N” position, stop the engine and
equipment, only by professionals.
remove the key.
1.
9.
When working next to the engine, exhaust, or
10. Elevate the vehicle and place a suitable stand
Wait for the engine to stop running and cool
under the frame when removing the wheels.
down before checking the coolant level.
Be sure to re-tighten the wheel nuts to the
Otherwise, you could be burned by hot fluid or
specified torque.
steam.
3.
Keep the specified tire pressure to ensure
driving safety.
radiator, work only after it has cooled down.
2.
Tires should be mounted on rims with special
No smoking when adding electrolyte or
refueling. The fuel tank and battery should be
kept away from sparks. The battery produces
1-4
SAFE OPERATION
11. Warning and caution labels
⑴
⑵
⑶
⑷
⑸
1-5
SAFE OPERATION
⑹
⑺
⑻
⑼
⑽
1-6
SAFE OPERATION
⑾
⑿
⒀
⒁
⒂
1-7
Servicing of the Vehicle
SERVICING OF VEHICLE
Your dealer is interested in your new vehicle and has the desire to help you get the most value from it. After
reading this manual thoroughly, you will find you can do some of the regular maintenance by yourself.
However, when in need of parts or major service, be sure to see your dealer.
For service, contact the dealership from which you purchased your vehicle or your local dealer.
When in need of parts, be prepared to give your dealer both the vehicle and engine serial numbers.
Locate the serial numbers now and record them in the space provided.
Type
Vehicle
Engine
Product Identification Number
Date of Purchase
Name of Dealer
① Vehicle serial number.
①
Engine serial number
Serial No.
SPECIFICATIONS
SPECIFICATIONS
SPECIFICATION TABLE
Model
Make
Type
Engine
1 cylinder, 4-cycle, gasoline, SOHC, liquid cool
Displacement
L(cu.in.)
0.8（48.8）
Horsepower
Kw(HP)
22（29.64）
Rated revolution
Low idling revolution
Fuel Capacity
rpm
5000
rpm
1350 to 1500
L(U.S.gas)
28（8.9）
Transmission
CVT
Wheels, Drive system
4, Rear 2WD or 4WD
Differential lock
Electric control: switch
Gear selection
H-Lo range forward, Neutral, Reverse
Front/Rear
Wet disk brake
Parking brake
Axis brake, parking brake
Brakes
Steering
Electronic power
Front
Double A arm (gas+oil shock)
Rear
Double A arm (gas+oil shock)
Suspension
Dimensions
Length
mm(in.)
2980 (138.2)
Wide
mm (in.)
1550（57.87）
Height
mm (in.)
1950（76.77）
Front tread centers
mm (in.)
1300 (45.866)
Rear tread centers
mm (in.)
1285 (46.5)
Wheelbase
mm (in.)
1950（103.54）
Ground
Clearance
front axle
310（13）
mm (in.)
rear axle
Turning diameter
310（13）
m (ft)
8.6（34.769）
Max. rolling weight (Towing Capacity)
kg (lbs.)
957（2110）
Payload capacity
kg (lbs.)
159（300）
Weight
kg (lbs.)
638（1407）
3-1
SPECIFICATIONS
Model
Cargo bed
Worksite/Camo
Width
mm (in.)
1170(51.38)
Length
mm (in.)
900（32.88）
Depth
mm (in.)
280（11.4）
m3 (cu.ft.)
0.29（11.35）
mm (in.)
810（34.25）
kg (lbs.)
159（300）
Volume
Bed height
(unloaded)
Cargo bed capacity
(1 row/2 row)
Sound level, operator ear
Tire
Worksite/Red
db (A)
86.5
Front
26×9-12 6PR
26×9-12 6PR
Rear
26×11-12 6PR
26×11-12 6PR
Red
Camo
Body color
NOTE:

The values in “Ground clearance” and “Weight” are those of the machine equipped with the tires in the
table above.

The company reserves the right to change the specifications without notice.
TRAVELING SPEEDS
Range gear shift lever
km/h (mph)
Low
13（8）
High
60（37）
Reverse
16（10）
3-2
VEHICLE LIMITATIONS
VEHICLE LIMITATIONS
The Vehicle has been thoroughly tested for proper performance with implements sold or approved by. Use
with implements which are not sold or approved and which exceed the maximum specifications listed
below, or which are otherwise unfit for use, vehicle may result in malfunction or failures of the vehicle
damage to other property and injury to the operator or others, [Any malfunctions or failures of the vehicle
resulting from use with improper implements are not covered by the warranty]
Max. Cargo loading weigh
Rear trailer hitch
(a)1 ROW SEATING MODE
Cargo Bed Capacity=159Kg(300 lb)
Max. rolling weight
Cargo Load Capacity=179kg(395 lb)
957 kg (2110 lbs.)
Max. tongue weight
50 kg (110 lbs.)
1. Above mentioned specifications are based on level ground condition.
4-1
INSTRUMENT PANEL AND CONTROLS
INSTRUMENT PANEL AND CONTROLS
LOCATION OF PARTS
5-1
INSTRUMENT PANEL AND CONTROLS
ILLUSTRATED CONTENTS
5-2
INSTRUMENT PANEL AND CONTROLS
5-3
PRE-OPERATION CHECK
PRE-OPERATION CHECK
DAILY CHECK
To better prevent troubles, it is important to know
condition of the vehicle well. Check it before
starting.
CAUTION：
To avoid personal injury：
Be sure to check and service the vehicle on a
level surface with the engine shut off and the
parking brake “ON” and implement lowered to
the ground if equipped.
Check items
- Visually inspect the exterior of the vehicle
-Check engine oil level
-Check transmission oil level
-Check brake fluid level
-Check coolant level
-Clean radiator screen
(When used in a dusty place)
-Check brake and pedal
-Check parking brake
-Check indicators, gauges and meters
-Check lights
-Check
seat
belts
and
roll-over
protective
structures.
-Check front and rear joint boots.
-Check tire inflation pressure.
-Refuel
(See "DAILY CHECK" in "PERIODIC SERVICE"
section.)
-Care of danger, warning and caution labels
(See
"DANGER, WARNING AND
CAUTION
LABELS＂in＂SAFE OPERATION＂section.)
6-1
OPERATING THE ENGINE
OPERATING THE ENGINE
NOTE：
CAUTION：
The parking brake warning lamp (P) comes on
To avoid personal injury：

while parking brake is applied and goes off when it
Read "SAFE OPERATION" in front of this
is released.
manual.

Read the danger, warning and caution
labels located on the vehicle.

To avoid the danger of exhaust fume
poisoning, do not operate the engine in
closed
buildings
without
proper
ventilation.

Start engine only from operator’s seat.
Never start engine while standing on
ground.

① Parking brake warning lamp
Make it a rule to set gear shift lever to
2. Set gear shift lever to the “NEUTRAL” position.
“NEUTRAL” position before starting the
engine.
IMPORTANT:

Do not use starting fluid or ether.

To protect the battery and the starter, make
sure that the starter is not continuously turned
for more than 10 seconds.
STARTING THE ENGINE
1. Make sure the parking brake is set.
① Range gear shift lever.
(L) Low Range
(H) High Range
(L) Low Range
(N) “Neutral” position
(R) “REVERSE”
3. Push the speed control pedal down about 1/2
way.
① Parking brake
7-1
OPERATING THE VEHICLE
start except when the gear shift lever is placed
in the “NEUTRAL” position.
■ Cold Starting
When
the
ambient
temperature
is
below
-15℃( 5℉), the engine is very cold. If the engine
fails to start after 10 seconds, turn off the key for 30
seconds and start again.
① Accelerator pedal
STOPPING THE ENGINE
②＝＞③
INCREASE
1. After slowing the engine to idle, turn the key to
③＝＞②
DECREASE
“OFF”.
2. Remove the key.
4. Push the accelerator pedal down about 1/2
way.
WARMING UP
CAUTION：
To avoid personal injury:

Be sure to set the parking brake during
warm-up.

Be sure to set the shift lever to the
“NEUTRAL” position during warm-up.

Allow the engine to warm up for 5 minutes
without applying any load. This is to allow oil to
1. Insert the key into the key switch and turn it
reach every engine part. If a load is applied to
“START”.
OFF
ON
the engine without warm-up engine damage
(Engines stop)
may occur.
(Engine run or headlight on)
START
■ Warm-Up Transmission Oil in the Low
(Engine start)
IMPORTANT :
Temperature Range
Relying on the engine warning lights is never
IMPORTANT:
enough. Never fail to conduct daily checks

carefully by referring to Pre Operation Check “ in
it is sufficiently warmed up.
“PERIODIC SERVICE” section.
5. Turn the key to “START” position and
release when the engine starts.
IMPORTANT:

Do not operate the vehicle under full load until
Because of safety devices, the engine will not
7-2
OPERATING THE VEHICLE
OPERATING THE VEHICLE
OPERATING NEW VEHICLE
■ Changing Lubricating Oil for New Vehicles
How a new vehicle is handled and maintained
The lubricating oil is especially important for a
determines the life of vehicle.
new vehicle. Various parts are not “broken-in”
A new vehicle just off the factory production line
and are not accustomed to each other. Small
has been tested, however the various parts are not
pieces of metal grit may develop during the
mated to each other, so the operator should pay
operation of the vehicle; and this may wear out
more attention to the vehicle operation for the first
or damage the parts. Therefore, take care to
50 hours. Drive at a slower speed and avoid
change the lubricating oil a little earlier than
excessive work or operation until the various parts
would ordinarily be required. For further details
become “broken-in”. How you break in the vehicle
of change interval hours, see “MAINTENANCE”
greatly affects the life of your vehicle. Therefore, to
section.
obtain the maximum performance and the longest
STARTING
life of the vehicle, it is very important to properly
break-in your vehicle. For better handling of a new
1. Fasten the seat belt.
vehicle, the following precautions should be
observed.
■ Seat Belt
■ Do not operate the vehicle at full speed for
WARNING
the first 50 hours.



To avoid personal injury:

Do not start quickly nor apply the brakes
Seat belts reduce injury. Always wear your
suddenly.
seat belts. The lap-style seat belts may not
In winter, operate the vehicle after fully
provide adequate protection for small
warming up the engine.
children. Pay special
Do not run the engine at speeds faster than
carrying a child passenger.
attention when
prescribed.

On rough roads, slow down to suitable speeds.
CAUTION：
Do not operate the vehicle at fast speed. The
To avoid personal injury:
above precautions are not limited to new

vehicles, but to all vehicles. It should be
Always use the seat belts when operating
and riding the vehicle.
especially observed for new vehicles.
Adjust the seat belts for proper fit and connect the
buckle. This seat belt is an auto-locking retractable
type.
8-1
⑮ Plug cover
NOTE：
Turning the head light switch to the “ON” position
causes the following lamps to light simultaneously.
1.
Tail lights (lamps at the rear portions of the
vehicle)
2.
Lamp built in the coolant temperature gauge
3.
Lamp built in the fuel gauge
4.
Lamp built in the speedometer
① Seat belt
5.
Front left and right position lights
2. Selecting light switch position.
■ Hazard Light Switch
[if equipped]
■ Head Light Switch
Press the top half of the hazard light switch, the
Turn on the key switch and turn the head light
hazard light flash along with the indicator on the
switch to the “ON” position.
instrument panel. Press the bottom half of the
Turn the head light switch to the “OFF” position to
hazard light switch to turn off the hazard light.
turn off the head light.
Note:

The hazard light switch is operative when the
key switch is in the “ON” or “OFF” position.
Be careful that keeping the switch “ON”
causes the battery to run out.
■ Turn Signal Light Switch
[if equipped]
To indicate a right turn, push on the lower half of
① Head light switch
② Head lights “OFF”
the turn toggle switch.
③
To indicate a left turn, push on the upper half of the
High beam lights "ON"
④ Low beam lights "ON"
⑤
4WD button
⑥
2WD button
turn toggle switch.
When the left or right signal is activated, the
indicated turning light will flash and the other will
⑦ Front axle differential lock
⑧ Front axle differential unlock
stay on.
⑨ Emergency light "ON"
The indicator lamp at the instrument panel also
⑩ Emergency light "OFF"
flashes indicating the direction of the turn.
⑪ Winch cable release
⑫ Winch cable pulled up
NOTE:
⑬ Left turning lights

⑭ Right turning lights
8-2
The turn signal light switch only operates

when the key switch is in the “ON” position.
make sure the vehicle is correctly loaded to
If the hazard light switch is pressed to the
avoid skidding or loss of steering control.
“ON” position while the turn signal is activated,
Reduce the speed.
the indicated turning light will flash and other
The brake pedal is the left pedal on the foot board.
will stay on.
Depress the pedal to slow or stop the vehicle.
Be sure to return switch to center position after
turning.
① Brake pedal
4. Selecting the travel speed.
■ Gear Shift Lever
CAUTION:
To avoid personal injury:

Avoid changing range gear shift lever
when ascending or descending a slope.

Before ascending or descending a slope,
shift to the “L” range to control the vehicle
speed.
① Head light
③
② Front turn signal lamp;

Rear turn signal lamp
Operate in reverse at slow speeds to
maintain control.
1.
3. Checking the brake pedal.
The gear shift lever can only be shifted when
the vehicle is completely stopped and the
■ Brake Pedal
brake pedal is pressed.
2.
CAUTION:
damage, completely stop the vehicle using the
To avoid personal injury:

If
the
operator
suddenly
brake pedal before shifting gears.
brakes,
an
3.
accident may occur due to loss of control
Select
proper
gear
and
depending on the type of job.
or shifting forward of heavy loads.

To avoid transmission and shift linkage
When driving on icy, wet or loose surface,
8-3
engine
speed
① Range gear shift lever
(L)
LOW Range
(H)
HIGH Range
(N)
NEUTRAL” POSITION
(R)
“REVEREE”
① Parking brake
■ Accelerator Pedal
The Accelerator pedal is used to increase the
engine and vehicle speed. Push down on it for
NOTE:

higher speed.
When gear shift lever is hard to engage, do
not force the lever. Set the parking brake,
slightly depress the accelerator pedal and
release it to neutral position, then shift the
lever.

When the lever is hard to disengage, do not
force the lever.

Depress the brake pedal fully, then shift the
lever.

An accident may occur if the brakes are
① Accelerator pedal
applied suddenly while towing heavy loads.
The load can shift forward causing loss of
STOPPING
control.

The braking characteristics are different
■ STOPPING
between two and four wheel drive. Be
1.
Release the Accelerator pedal
aware of the differences and practice the
2.
Step on the brake pedal.
differences at slower speeds first.
CHECK DURING DRIVING
IMPORTANT:
■ Immediately Stop the Engine if：
5. Release the parking brake and start slowly.

The
engine
suddenly
slows
down
or
accelerates.
To release the parking brake, depress the brake
pedal. Make sure that indicator in the Instrument

Unusual noises are suddenly heard.
Panel goes off.

Exhaust fumes suddenly become very white.
8-4
pressure before removing cap completely.
While driving, check the following items to see if all
1.
parts are functioning normally.
With the key switch “ON” the temperature
gauge indicates the temperature of the coolant.
White Zone for “cold” and Red zone for “hot”.
2.
If the indicator reaches the Red zone, engine
coolant is overheated. Check the vehicle by
referring to “TROUBLESHOOTING” section.
① Coolant temperature gauge
② Fuel gauge
■ Fuel Gauge
Park the vehicle on a flat place.
When the key switch is “START”, the fuel gauge
① Coolant temperature gauge
indicates the fuel level.
The hour meter indicates in five digits the hours the
Be careful not to empty the fuel tank. Otherwise air
vehicle has been used; the last digit indicates 1/10
may enter the fuel system.
of an hour.
① Fuel gauge
① Hour meter
■ Coolant Temperature Gauge
CAUTION:
To avoid personal injury:

Do not remove radiator cap until coolant
temperature is well below its boiling point.
Then
loosen
cap
slightly
to
relieve
8-5
The speedometer indicates the traveling speed.
① Speedometer
8-6
WINCH MOUNT PLATE
WINCH MOUNT PLATE
WINCH MOUNT PLATE
Always read and follow the instructions in the
winch owner’s manual before attempting to install
or use a winch.
① Winch mount plate
■ Transporting Vehicle
Pay attention to the following points when
transporting the vehicle.
1.
Use a suitable truck or trailer.
Apply the parking brake and place chocks against
the front and rear tires.
2.
Tie the vehicle to the sides of the trailer or
truck using suitable tie-downs.
9-1
MAINTENANCE
MAINTENANCE AND ADJUSTMENT
CAUTION:
To avoid personal injury and vehicle damage:

Be sure you have sufficient knowledge, experience, the proper replacement parts and tools
before you attempt any vehicle maintenance task.
If you don’t have the knowledge and equipment which are necessary to perform the

maintenance task, consult your local dealer.

Have your local dealer perform inspection items which are marked *4 in the chart below.
SERVICE INTERVALS
IMPORTANT:

The jobs indicated by ◎ must be done after the first 50 hours of operation.
*1 Air cleaner should be cleaned more often in dusty conditions than in normal conditions.
*2 Every year or every 6 times of cleaning.
*3 Replace only if necessary.
*4 Consult your local dealer for this service.
*5 When the battery is used for less than 100 hours per year, check the battery condition by reading the
indicator annually.

The items listed below (@marked) are registered as emission related critical parts by DEALER in
the U.S.EPA non road emission regulation. As the engine owner, you are responsible for the
performance of the required maintenance on the engine according to the below instruction. Please
see Warranty Statement in detail.
Indication of
No.
50
1
Engine oil
Change
◎
2
Engine oil filter
Replace
◎
3
4
After
Items
Transmission
fluid
Engine start
system
100 150 200 250 300 350 400 450 500 550 600 650 700
○
○
○
○
○
○
Every
200 hrs
Every
200 hrs
Every
○
Change
400 hrs
Check
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
5
Greasing
Apply
○
○
6
Muffler
Clean
◎
○
○
○
10-1
○
700 hrs
○
○
○
Every
50 hrs
Every
50 hrs
Every
100 hrs
MAINTENANCE
7
8
Spark arrester
Wheel bolt
torque
Clean
Check
◎
○
○
○
○
○
○
○
○
○
○
○
○
○
○
9
Battery condition
Check
○
○
○
○
○
○
○
10
Ton-in
Adjust
○
○
○
○
○
○
○
Indication of
No.
11
Fuel filter
element
○
○
○
○
○
○
○
○
○
○
○
○
○
Fuel line
Air cleaner
element
○
Adjust
◎
Check
◎
Check
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
19
20
21
pipe
Tire wear
Front axle case
oil
Change
500 hrs
○
years
Every 1
years
Every
200 hrs
Every
200 hrs
Every
200 hrs
Every
200 hrs
years
◎
○
○
○
Check
Check
Every
Every 1
Replace
Check
100 hrs
years
Intake air line
Brake hose &
Every
Every 2
Replace
Check
18
700 hrs
100 hrs
Parking brake
and clamp
100 hrs
Every
15
Radiator hose
○
Replace
◎
17
Every
Every 1
Clean
Check
switch
100 hrs
100 hrs
Brake pedal
Brake light
Every
Every
14
16
100 hrs
100 hrs
Replace
13
Every
Every
○
Replace
Check
12
100 150 200 250 300 350 400 450 500 550 600 650 700
○
Check
100 hrs
After
Items
50
Every
Every
200 hrs
Every 4years
◎
○
○
○
Every
300 hrs
Every
400 hrs
MAINTENANCE
22
23
Knuckle case oil Change
Engine valve
clearance
Adjust
24
Fuel injection
Check
25
Injection
Check
26
Brake fluid
Change
27
28
Remote
hydraulic hose
Rear brake
cylinder seal
○
Replace
Replace
29
Front brake seal Replace
30
Cooling system Flush
31
Coolant
Change
32
Fuel system
Bleed
33
Fuse
Replace
34
Light bulb
Replace
Every
400 hrs
Every
800 hrs
Every
1500 hrs
Every
3900 hrs
Every 2
years
Every 2
years
Every 2
years
Every 2
years
Every 2
years
Every 2
years
Service as
required
NOTE:
◆Engine Oil:（15W/40SL）
Oil used in the engine should have an American Petroleum Institute (API) service classification and
Proper SAE Engine Oil according to the ambient temperatures as shown above.
◆Brake fluid:
Always use DOT3 GENUINE BRAKE FLUID from a sealed container.
MAINTENANCE
MAINTENANCE
PERIODIC SERVICE
PERIODIC SERVICE
■ Operator’s Seat
CAUTION:
To open the seat, raise the seat to the forward
To avoid personal injury:
position.
How TO OPEN THE FRONT HOOD
COVER AND SEAT
CAUTION
To avoid personal injury from contact with
moving parts:

Never open operator’s seat while the
engine is running.
■ Front hood cover
①
To open the hood, turn the latch in the direction
shown in the picture below and lift the hood off. To
close, tilt cover back to closed position and fasten
Operator’s seat
HOW TO RAISE THE CARGO BED
the latches.
CAUTION
To avoid personal injury:
●
When servicing under raised cargo bed,
make sure safety support is properly
mounted.
●
Do not touch muffler or exhaust pipes while
they are hot; Otherwise, severe burns could
result.
■ Raising and Lowering the Cargo Bed
◆To raise the cargo bed
1.
Apply the parking brake with the engine off.
2.
Pull up the cargo bed release lever.
3.
When the cargo bed has been raised, mount
the safety support.
◆To lower the cargo bed
Press down the cargo bed hard untill it is locked.
11-1
PERIODIC SERVICE
①
Cargo bed release Lever
②
UP
③
DOWN
② Front frame tube
① Jack
■ Rear End
Jack up the rear side after placing a wooden block
under the right and left pipe frames for securing the
engine and then supporting it.
Do not jack it up supporting the steel plate portion
under the engine directly.
① Gas spring
JACK-UP POINT
WARNING
① Jack
② Rear frame tube
To avoid personal injury, death or vehicle damage:

Do not work under the vehicle unless it is
DAILY CHECK
secured
For your own safety and maximum service life of
by
safe
stands
or
blocking.
suitable
the vehicle, make a thorough daily inspection
before operating the vehicle.
■ Front End
CAUTION
Jack up at the front frame tube only.
To avoid personal injury:

Be sure to park the vehicle on a flat surface
with the engine off and the parking brake
"ON".
11-2
PERIODIC SERVICE
■ Visual Inspection
Look around and under the vehicle for such items
as loose bolts, trash build-up, oil or coolant leaks,
broken or worn parts.
■ Checking and Refueling
CAUTION
To avoid personal injury:

Do not smoke while refueling.

Be sure to stop the engine before refueling.
1.
Turn the key switch to “ON”, check the amount
2.
① Oil Level
② Dipstick
of fuel by fuel gauge
IMPOTTANT
Fill fuel tank when fuel gauge shows1/4 or less
If oil level is low, do not run engine
fuel in tank.
■ Checking Coolant Level
CAUTION
TO avoid personal injury

Do not remove radiator cap while coolant
is hot .when cool .slowly rotate to the first
stop and allow sufficient time for excess
pressure to escape removing the cap
completely.
1. Park the vehicle on a flat surface with engine
① Fuel tank cap
off, raise the cargo bed, mount the safety support.
2.
Fuel tank capacity
Check to see that the coolant level is between
the “FULL” and” LOW” marks of recovery tank.
28L
3.
IMPORTANT
When the coolant level drops due to
evaporation, add water only up to the full level. In
If oil level is low, do not run engine.
case of leakage add anti-freeze and water in the
Checking engine oil level
specified mixing ratio up to the full level.(see flush
1.
Park the vehicle on a flat surface with engine
cooling system and changing coolant in EVERY 2
off, raise the cargo bed, mount the safety
YEARS in PERIODIC SERVICE section)
support.
2.
To check the oil level, draw out the dipstick,
wipe it clean, replace it, and draw it out again,
check to see if the level id too low, add new oil
to the prescribed level at the oil inlet.
11-3
PERIODIC SERVICE
① Radiator screen
① Recovery tank
② FULL
③ LOW
IMPORTANT

IMPORTANT

Radiator screen must be clean from debris to
prevent engine from overheating
If the radiator cap has to be removed, follow
the cautions above and securely retighten the
■ Checking brake fluid level
cap.


Use clean fresh water and anti-freeze to fill the
CAUTION
recovery tank.
TO avoid personal injury:
If water should leak, consult your local HSUN

Dealer.
Never operate the vehicle if the brake fluid
is below the minimum mark.

■ Cleaning radiator screen
Use only DOT3 from a sealed container.
Other types of Brake fluid may ruin
CAUTION
synthetic resin or rubber installed in brake
TO avoid personal injury:
system components and may cause brake

failure.
Be sure to stop the engine before removing

the screen
Avoid contamination of the brake fluid
1.
Park the vehicle on a flat surface,
thoroughly clean before removing the filler
2.
Remove the radiator cover,
cap. Do not open the brake fluid reservoir
3.
Detach the screen and remove all foreign
cap unless absolutely necessary.
materials,

Use extreme care when filling the reservoir.
If brake fluid spills on power steering hose,
wash off with water immediately, as brake
fluid quickly ruins synthetic resin or rubber
hoses.
1.
Check to see that the brake fluid level is the
LOWER mark.
2.
If it is below the “LOWER” mark add brake
fluid .
11-4
PERIODIC SERVICE
① OIL CUP
② LOWER
① Parking brake
■ Checking brake pedal
■ Checking gauges ,meter and Display lamps
1.
CAUTION
gauges, meter and Display lamps.
TO avoid personal injury:

Inspect the instrument panel for broken
2.
Replace if broken.
Stop the engine and chock the wheels
before checking brake pedal.
■ Checking head light turn signal light etc
1.Inspect the brake pedals for free clearance and
1.
Inspect lights for broken bulbs and lenses
smooth operation.
2.
Replace if broken
Adjust if incorrect measurement is found. (see
checking brake pedal in” EVERY 200 HOURS in
■ Checking seat belt and ROPS
PERIODIC SERVICE section)
1.
Always check condition of seat belt and ROPS
attaching hardware before operating vehicle.
2.
Replace if damaged.
■ Checking CV joint boot
1.
Check to see if the joint boots are damaged.
2.
If the boots are cut gashed or show signs of
deterioration. consult your local dealer.
① Brake pedal
② FREE TRAVEL
③ PEDAL STROKE
■ Checking parking brake
Use the parking brake to stop, depress the brake
pedal to release the park.
Make sure the parking brake warning lamp on the
easy Display goes off when parking brake lever is
down.
11-5
PERIODIC SERVICE
lubricate grease fittings more often.
① joint boot
① Joint boot
② Drive shaft
② Drive shaft
① Parking brake
② Parking brake pivot（spray type grease）
■ Checking tire inflation pressure
Though the tire pressure is factory-set to the
prescribed level, it naturally drops slowly in the
course of time, check it everyday and inflate as
necessary.
tire sizes
inflation pressure
Front: 26x9-12
70kPa (0.7kgf/cm2, 10psi)
Rear: 26x11-12
70kPa (0.7kgf/cm2, 10psi)
EVERY 50 HOURS
■ Greasing
Apply a small amount of multi-purpose grease to
the following points every 50 hours. If you operated
the vehicle in extremely wet and muddy conditions
11-6
PERIODIC SERVICE
① Range gear shift lever
① Range gear shift lever pivot (spray type grease )
■ Checking engine start system
CAUTION
TO avoid personal injury

Do not allow anyone near the vehicle while
testing.

If the vehicle does not pass the test, do not
operate the vehicle.
① Accelerator pedal
◆ Preparation before testing
1.
Place all control levers in the “NEUTRAL”
■ Checking wheel Lug Nut torque
position.
2.
Set the parking brake and stop the engine.
CAUTION
To aroid personal injury
◆ Test range gear shift lever safety switch

1.
Sit on the operators seat.
2.
Shift the range gear shift lever to: “L”, “H”, “N”
Never operate vehicle with a loose Lug
Nuts.

Any time Lug Nuts are loosened they
or REVERSE position.
should be retightened to the specified
3.
Turn the key to “START” position.
torque.
4.
The engine must not crank.
5.
If it cranks consult your local dealer for this

service.
11-7
Check all Lug Nuts frequently and keep
them tight.
PERIODIC SERVICE
① Torque wheel bolts to 75to 90 N.m
① Air filter frame
② Air filter element
③ Element retaining plate
■ Cleaning air cleaner primary element
1.
Open the hood cover.
2.
Open the air cleaner case cover.
3.
4.
5.
Remove the air filter element.
Remove the sponge material from its frame.
Wash the sponge material gently but
thoroughly in solvent.
Squeeze the excess solvent out of the sponge
material and let it dry.
6.
7.
8.
Inspect the sponge material and replace it if
damaged.
Thoroughly apply foam air filter oil or other
quality liquid foam air filter oil (not spray type)
to the sponge material.
9. Pull the sponge material over its frame.
10. Install the air filter element.
11. Install the air filter case cover and be sure the
crankcase breather hose is connected.
① Holder(×6)
② Air filter case cover
IMPORTANT

Do not run the engine with filter element
removed.

Be sure to refit the cover with the arrow (on
the rear of cover) upright if the cover is
improperly fitted evacuator valve will not
function and dust will adhere to the element.
◆ Evacuator Valve
Open the air cleaner cover once a week under
ordinary conditions –or daily when used in a dusty
place-to get rid of large particles of dust and dirt.
Check fuel line and fuel filter.
① Air filter element
11-8
PERIODIC SERVICE
CAUTION
To avoid personal injury:

Be sure to stop the engine and remove the
key when attempting to make the following
checks and changes.

Never
fail
to
check
the
fuel
lines
periodically the fuel lines are subject to
wear and aging fuel may leak out onto the
running engine causing a fire.

The fuel line connections should be
① fuel pump
② fuel line
③ Exit pipe
checked annually or every 100 service
hours whichever comes first.
1.
■ Checking battery condition
Park the vehicle on a flat surface and raise the
cargo bed.
2.
The fuel line is made of rubber and ages
regardless of service period.
3.
To avoid personal injury

If the fuel line and clamps are found to be
damaged or deteriorated replace them.
4.
CAUTION
Never remove the battery while the engine
is running.

Check the fuel filter, if it is clogged by debris or
Keep electrolyte away from eyes, hands
and clothes If you are spattered with it,
contaminated with water replace it.
wash
it
away completely with
water
immediately and get medical attention.
IMPORTANT

When the fuel line is disconnected for maintenance
Wear eye protection and rubber gloves
when working around the battery.
or repair, cover both ends of the fuel line with a
piece of clean cloth or paper to prevent dust and
The factory –installed battery is non-refillable type
dirt from entering. Care must be taken not to admit
if the battery is weak charge the battery is weak
dust and dirt into the fuel pump entrance. Even a
charge the battery or replace it with new one
small amount of dust or dirt will cause premature
wear and malfunction of the fuel pump and injector
components.
◆ Battery charging
CAUTION
To avoid personal injury

When the battery is being activated,
hydrogen and oxygen gases in the battery
are extremely explosive. Keep open sparks
and flames away from the battery at all
times,
battery.
11-9
especially
when
charging
the
PERIODIC SERVICE

When disconnecting the cable from the
battery start with the negative terminal first;
■ Adjusting toe-in
when connecting the cables to the battery
start with the positive terminal first.

Proper toe-in
0 to12 mm (0 to 0.47 in)
Always use a voltmeter to check a battery’s
charge.
1.
Park vehicle on flat place.
2.
Turn steering wheel so front wheels are in the
straight ahead position.
3.
Lock the park brake and stop the engine.
4.
Measure distance between front tires center to
center of tire at hub height ①. Rotate the tires
180 degrees and measure at the rear of the
front tires.
5.
Front distance should be shorter than rear
distance if not adjust tie rod length.
① Battery
1.
To slow charge the battery, connect the battery
positive terminal to the charger positive
terminal and the negative to the negative.
Then recharge in the standard fashion.
2.
A boost charge is only for emergencies it will
partially charge the battery as early as
possible.
3.
When exchanging an old battery for a new one
use battery of equal specification shown in
① Wheel-to-wheel distance at front
table 1.
② FRONT
Battery type
Volts
12V32Ah
12
◆ Adjusting procedures
1.
Loosen the lock nut and turn the tie rod to
adjust the rod length until the proper toe-in
◆ Direction for storage
1.
measurement is obtained.
When storing the vehicle for a long period,
2.
Retighten the lock nut.
remove the battery from level vehicle, store in
2.
a dry place out of direct sunlight.
IMPORTANT
The battery will self discharge while it is stored,

recharge it once every three months in hot
seasons and once every six months in cold
seasons.
11-10
Keep the equal length of the left and right
tie-rod.
PERIODIC SERVICE
■ Cleaning Muffler

Replace the entire muffler if it is damaged.

Do not operate the vehicle with a damaged
CAUTION
muffler.
To avoid personal injury:

Before touching any part of an exhaust
system, be absolutely sure that it has
sufficient time to cool!

Always wear safety goggles and face
mask.

The particulate matter contained in the
muffler
contains
chemicals
that
are
harmful to people, animals and marine life.

If you are unable to do this work, have it
① Muffler
done by your dealer.

④ Back cover
Cleaning spark arrester of muffler.
Maintenance & cleanout procedure:
The screen type spark arrester should be removed,
cleaned, and inspected after every 100 hours
EVERY 200 HOURS
■ Changing Engine Oil
of use.
1.
CAUTION
The spark arrester is located inside of the
exhaust pipe, and fastened with six bolts.
2.
To avoid personal injury:

Loosen the bolts and remove the spark
arrester.
3.

1.
Park the vehicle on flat surface and raise the
cargo bed.
2.
If any breaks in the screen or welds are
To drain the used oil, remove the drain plug at
the bottom of the engine and completely drain
discovered, the assembly must be replaced.
5.
Allow engine to cool down sufficiently, oil
can be hot and can burn.
wire brush. Soak in solvent and again clean
with wire brush if necessary.
Be sure to stop the engine before replacing
oil.
Shake loosened particles out of the screen
assembly and lightly clean the screen with
4.
② Spark arrester
the oil into an oil pan.
Return the spark arrester to the muffler body
and refasten the bolts.
3.
After draining, reinstall the drain plug.
4.
Fill with the new oil up to the upper notch on
the dipstick.
IMPORTANT:

(See “LUBRICANTS, FUEL AND COOLANT”
Visually check the muffler for cracks or holes
in “MAINTENANCE” section.)
in the body, weldment or pipes at regular
intervals.

USDA approval requires clearance between
[Filter exchanged]
1.8L (1.89U.S. qts.)
Oil capacity
spark arrester sleeve and exhaust pipe to be
no larger than 0.023”(0.584 mm).
11-11
[Filter non-exchanged] 1.6L (1.68U.S. qts.)
PERIODIC SERVICE
①
Oil Level
②
Dipstick
■ Replacing Engine Oil Filter
① Bolt;
② Cover
③ “O” seal ring;
④ Engine oil filter
IMPORANT:

CAUTION
To prevent serious damage to the engine, use
only a genuine filter.
To avoid personal injury:

Be sure to stop the engine before changing
■ Replacing Transmission Oil
the oil filter cartridge.

1.
Allow engine to cool down sufficiently, oil
CAUTION
can be hot and can burn.
To avoid personal injury:
Park the vehicle on a flat surface, remove the

seat and open the adjustment hatch cover.
oil.
2.
Remove the oil filter.
3.
Put a film of clean engine oil on the rubber

seal of the new filter.
4.
5.
Be sure to stop the engine before changing
Allow engine to cool down sufficiently, oil
can be hot and can burn.
1.
Tighten the filter quickly until it contacts the
Park the vehicle on a flat surface, raise the
cargo bed, and mount the safety support.
mounting surface.
2.
Put a film of clean transmission oil;
Tighten filter by hand an additional 1/2 turn
3.
Quickly tighten the filter until it contacts the
only.
mounting surface, tighten it an additional 1
After the new filter has been replaced, the
turn only.
engine oil normally decreases a little. Make
4.
After running the engine for a few minutes,
sure that the engine oil does not leak through
stop the engine and check the oil level again.
the seal and check the oil level on the dipstick.
Add oil to the prescribed level.
Then replenish the engine oil up to the
prescribed level.
Oil capacity
11-12
[Filter exchanged]
1L (1.05U.S. qts.)
PERIODIC SERVICE
3.
If brake pedal stroke is outside of the
specifications, contact your local dealer for
adjusting the brake.
①
Oil Level
②
Dipstick
① Brake pedal
② “FREE TRAVEL”
■ Checking Brake Pedal
■ Checking Brake Hose and Pipe
1.
CAUTION

Stop the engine and chock the wheels before
checking brake pedal.

If movement is outside of the specifications
contact your local dealer for adjusting the
◆Checking the brake pedal free travel
Proper brake pedal
7 to 14mm
free travel
(0.3 to in.)On the pedal
Check to see that brake hoses and lines are
not swollen, hardened or cracked.
2.
Check the brake hoses and fittings for oil
leaks.
3.
If there is any abnormality, consult your local
dealer for this service.
brake.
■ Checking Brake Light Switch
1.
Park the vehicle on a flat surface and raise the
cargo bed.
1.
Release the parking brake.
2.
Slightly depress the brake pedal and measure
2.
Turn the key switch to the “ON” position.
3.
Step on the brake pedal to check if the brake
light comes on.
4.
free travel at the top of the pedal stroke.
3.
③ “PEDAL STROKE”
If it does not, check the bulb or brake light
switch.
If brake pedal free travel is outside of the
specifications, contact your local dealer for
■ Checking the Radiator Hoses and Clamps
adjusting the brake.
Park the vehicle on a flat surface and raise the
cargo bed. Check to see if radiator hoses are
◆ Checking the brake pedal stroke
properly fixed every 200 hours of operation or six
Pedal stroke
Less than 120mm (4.7in.)
months, whichever comes first.
On the pedal
1.
1.
Release the parking brake.
2.
Step on the pedal and measure the pedal
If hose clamps are loose or water leaks,
tighten bands securely.
2.
stroke.
Replace hoses and tighten hose clamps
securely, if radiator hoses are swollen,
11-13
PERIODIC SERVICE
hardened or cracked. Replace hoses and
engine again.
hose clamps every 2 years or earlier, if
checked and found that hoses are swollen,
■ Checking Intake Air Line
hardened or cracked.
1.
Check to see if the hoses and hose clamps
are tight and not damaged.
2.
If hoses and clamps are found to be worn or
damaged, replace or repair them at once.
① Hose
② Hose joint
EVERY 300 HOURS
■ Checking the Tires
① Radiator hose
1.
Check to see if the tires are damaged.
2.
If the tires are cracked, bulged, or cut, or they
② Clamp bands
are worn out, replace or repair them at once.
◆Precaution at Overheating
Take the following actions in the event the coolant
◆Tire Tread Depth
temperature is close to or more than the boiling
Always replace the tires when the tread depth is
point, which is called “Overheating”.
worn to minimum allowable.
1.
Stop the vehicle operation in a safe place and
keep the engine unloaded idling.
2.
Don’t stop the engine suddenly, but stop it
after about 5 minutes of unloaded idling.
3.
Keep yourself well away from the vehicle for at
least 10 minutes or while the steam is blowing
out.
4.
Check to see if there is no danger such as
burning, get rid of the causes of overheating
by
following
the
“TROUBLESHOOTING”
section of the manual, and then start the
① 3mm(0.12in)
11-14
PERIODIC SERVICE
EVERY 400 HOURS
2.
■ Changing Transmission Fluid
To drain the used oil, remove the drain the oil
completely into the oil pan.
3.
CAUTION
Fill with the new oil up to the upper notch on
the dipstick.
To avoid personal injury:
(See “LUBRICANTS, FUEL AND COOLANT”

in “MAINTENANCE” section.)
Park the vehicle on a flat surface, raise the
cargo bed, mount the safety support.

4.
can be hot and can burn.
1.
Oil capacity for
Park the vehicle on a flat surface, raise the
front axle
cargo bed, mount the safety support.
2.
After filling, reinstall the filling plug.
Allow engine to cool down sufficiently, oil
0.6L（0.6U.S.gals.）
case
To drain the used oil, remove the drain plug at
Oil capacity for
the bottom of the transmission case and drain
rear axle case
?
the oil completely into the oil pan.
3.
After draining, reinstall the drain plug.
4.
After running the engine for a few minutes,
stop the engine and check the oil level again;
add oil to prescribed level.
① Drain plug
IMPORTANT:

Do not operate the vehicle immediately after
changing the transmission fluid.

Run the engine at medium speed for a few
minutes
to
prevent
damage
to
the
transmission.
Front axle case drain plug
Rear axle case drain plug
EVERY 500 HOURS
■ Replacing Fuel Filter
■ Changing Front and Rear Axle Case Oil
1.
①
②
Consult your local dealer for this service.
Park the vehicle on a firm, flat and level
surface.
EVERY 600 HOURS
11-15
PERIODIC SERVICE
■ Adjusting Engine Valve Clearance
anti-freeze until the coolant level is just below
Consult your local dealer for this service.
the radiator cap.
Install the radiator cap securely.
EVERY 1500 HOURS
7.
■ Checking Injection and Fuel Pump
Fill with fresh water up to the “FULL” mark on
the recovery tank.
Consult your local dealer for this service.
8.
Start and operate the engine for few minutes.
EVERY 1 YEAR
9.
Stop the engine and let cool.
■ Replacing Air Cleaner Primary Element and
10. Check coolant level of recovery tank and
Secondary Element
coolant if necessary.
(See “Cleaning Air Cleaner Primary Element” in
“every 100 HOURS” in “PERIODIC SERVICE”
Coolant capacity
4.0L (4.2U.S.qts.)
section.)
EVERY 2 YEARS
■ Changing Brake Fluid
Consult your local Dealer for this service.
(See “Checking Brake Fluid Level” in “DAILY
CHECK” in “PERIODIC SERVICE” section.
■ Flushing Cooling System and Changing
Coolant
① Recovery tank
CAUTION
③ “ LOW”
To avoid personal injury:

Do not remove the radiator cap while
coolant is hot. When cool, slowly rotate
cap to the first stop and allow sufficient
time for excess pressure to escape before
IMPORTANT:

Do not start engine without coolant.

Use clean, fresh water and anti-freeze to fill
the radiator and recovery tank.
removing the cap completely.

1.
Stop the engine and let cool down.
2.
To drain the coolant, open the radiator drain
plug and remove radiator cap. The radiator

Securely tighten radiator cap. If the cap is
loose or improperly fitted, water may leak out
and the engine could overheat.
coolant.
After all coolant is drained, close the drain
■ Anti-Freeze
plug.
4.
When the anti-freeze is mixed with water, the
antifreeze mixing ratio must be less than 50%.
cap must be removed to completely drain the
3.
②“ FULL”
Fill with clean water and cooling system
cleaner.
CAUTION
To avoid personal injury:
5.
Follow directions of the cleaner instruction.
6.
After flushing, fill with clean water and

11-16
When
using
antifreeze,
put
on
some
PERIODIC SERVICE

protection such as rubber gloves. (Antifreeze
IMPORTANT:
contains poison.)

If you should drink antifreeze, throw up at
When the antifreeze is mixed with water, the
antifreeze mixing ratio must be less than 50%.
once and seek medical attention.

skin or clothing, wash it off immediately.

Freezing point
VOL%
When antifreeze comes in contact with the
Anti-freeze
℃
40
50
Do not mix different types of Antifreeze.
The mixture can produce chemical reaction
Boiling point
°
°
F
℃
-24
-12
106
222
-37
-34
108
226
F
causing harmful substances.

Antifreeze
is
extremely
flammable
and
*At 1.013×105Pa (760mmHg) pressure (atmospheric).
explosive under certain conditions. Keep fire



and children away from antifreeze.
A higher boiling point is obtained by using a radiator
When draining fluids from the engine, place
pressure cap which permits the development of
some container underneath the engine body.
pressure within the cooling system.
Do not pour waste onto the grounds, down a
drain, or into any water source.
5.
Adding the LLC
Also, observe the relevant environmental
1)
Add only water if the mixture reduces in
amount by evaporation.
protection regulations when disposing of
2)
antifreeze.
If there is a mixture leak, add the LLC of the
If it freezes, coolant can damage the cylinders and
same manufacturer and type in the same
radiator. If the ambient temperature falls below
mixture percentage.
0℃(32°F)
or before a long-term storage, let out
* Never add any long-life coolant of different
cooling water completely, or mix fresh water with
manufacturer. (Different brands may have
long-life coolant and fill the radiator and recovery
different
tank with the mixture.·
engine may fail to perform as specified.)
1.
2.
Long-life coolant (hereafter LLC) comes in
6.
additive
components,
and
the
When the LLC is mixed, do not employ any
several types. Use ethylene glycol (EG) type
radiator cleaning agent. The LLC contains
for this engine.
anticorrosive agent. If mixed with the cleaning
Before employing LLC-mixed cooling water, fill
agent,
the radiator with fresh water and empty it
affecting the engine parts.
7.
again.
sludge
may build
up,
adversely
The vehicle’s genuine long-life coolant has a
Repeat this procedure 2 or 3 times to clean up
service life of 2 years. Be sure to change the
the inside.
coolant every 2 years.
3.
Mixing the LLC
NOTE:
4.
The procedure for the mixing of water and

The above data represent industry standards
antifreeze differs according to the make of the
that require a minimum glycol content in the
antifreeze and the ambient temperature. Refer
concentrated antifreeze.
to SEA J1034 standard, more specifically also

When
the
coolant
level
drops
due
to
evaporation, add water only to keep the
to SAE J814c.
11-17
PERIODIC SERVICE
antifreeze mixing ratio less than 50%. In case
3)
Pull out the mini blade fuse.
of leakage, add antifreeze and water in the
4)
Insert a new mini blade fuse into the slow-blow
specified mixing ratio before filling into the
radiator.
fuse box.
5)
Close the mini blade fuse box cover.
6)
Connect the negative battery cable.
■ Replacing Radiator Hose (Water pipes)
Replace the hoses and clamps.
(See “Checking Radiator Hose and Clamp” in
“EVERY 200 HOURS” in “PERIODIC SERVICE”
section.)
■ Replacing Fuel Hose
Consult your local Hisun Dealer for this service.
■ Replacing Brake Master Cylinder (Inner
① Mini Blade fuse box cover
parts)
Consult your local dealer for this service.
■ Replacing Light Bulb

■ Replacing Front Brake Seal
Head lights
Take the bulb out of the light body and replace
Consult your local dealer for this service.
it with a new one.

■ Replacing Rear Brake Cylinder Seal
Other lights
Detach the lens and replace the bulb
Consult your local dealer for this service.
Light
Capacity
■ Replacing Intake Air Line
Head lights
2x55W
Consult your local dealer for this service.
Tail light
LED 0.5W
Brake light
LED 1W
Instrument panel light
1W
EVERY 4 YEARS
■ Replacing Brake Hose
Consult your local Dealer for this service.
■ Replacing Mini Blade Fuses
The mini blade fuses are intended to protect the
electrical wiring. If any of them have blown out, be
sure to pinpoint the cause.
◆Replacing procedure
1)
Disconnect the negative cable of the battery.
2)
Open the mini blade fuse box cover.
11-18
STORAGE
STORAGE
7.
STORAGE
Remove the battery from the vehicle. Store the
battery
following
the
battery
storage
procedures.
CAUTION
8.
Keep the vehicle in a dry place where the
To avoid personal injury:
vehicle is sheltered from the elements. Cover

the vehicle.
Do not clean the vehicle when the engine is
running.


9.
Keep the vehicle indoors in a dry area that is
To avoid the danger of exhaust fume
protected from sunlight and excessive heat. If
poisoning, do not operate the engine in a
the vehicle must be stored outdoors, cover it
closed building without proper ventilation.
with a waterproof tarpaulin.
When storing, remove the key from the key
Put boards under the tires to keep dampness
switch to avoid unauthorized persons from
away from tire.
operating the vehicle and getting injured.
Keep the tries out of direct sunlight and
extreme heat.
VEHICLE STORAGE
If you intend to store your vehicle for an extended
IMPORTANT:
period of time, follow the procedures outlined

When washing the vehicle, be sure to stop the
below.
engine.
These procedures will insure that the vehicle is
Allow sufficient time for the engine to cool
ready to operate with minimum preparation when it
before washing.
is removed from storage.

Do not wash with a pressure washer.
1.

Cover the vehicle after the muffler and the
Check the bolts and nuts for looseness, and
tighten if necessary.
2.
engine have cooled down.
Apply grease to vehicle areas where bare
metal will rust also to pivot areas.
3.
Unload from cargo bed.
REMOVING THE VEHICLE FROM
STORAGE
4.
Inflate the tire to a pressure a little higher than
1.
usual.
5.
if they are low.
Change the engine oil and run the engine to
2.
circulate oil throughout the engine block and
6.
Check the tire air pressure and inflate the tires
Before installing the battery, Be sure it is fully
charged.
internal moving parts for about 5 minutes.
3.
Check to see if the fan works.
With all implements lowered to the ground,
4.
Check all fluid levels (engine oil, transmission
coat any exposed rods with grease (if
oil, engine coolant, transmission coolant and
equipped).
any attached implements).
5.
Start the engine. Observe all gauges. If all
gauges are functioning properly and reading
12-1
STORAGE
normal, move the vehicle outside. Once
outside, park the vehicle and let the engine
idle for at least five minutes. Shut the engine
off and do a visual inspection looking for
evidence of oil or water leaks.
6). With the engine fully warmed up. Release the
parking brake and test the brakes for proper
adjustment as you move forward. Adjust the
brake as necessary.
12-2
TROUBLESHOOTING
TROUBLESHOOTING
ENGINE TROUBLESHOOTING
If something is wrong with the engine, refer to the table below for the cause and its corrective
countermeasure.
Trouble
Cause
In winter, oil viscosity increases,
and Engine revolution is slow.
Battery becomes weak and
the engine does not turn over
quick enough.







Clean or replace the air cleaner.
Clean or replace the spark plug.
Replace the ignition coil.

Insufficient fuel.
The injector is clogged.
Crankshaft position sensor is
Spoiled.
The air cleaner is clogged.
Spark plug is dirty or spoiled.
Ignition coil is spoiled.
Check with the diagnostic
instrument
(Motor
Scan
KF90121 ).
Engine overloaded
Countermeasure
Check the fuel tank and fuel filter。
Check the electric fuel pump.
Check the injector.
Check the ECU with Motor Scan
KF90121.
Replace filter electric fuel pump
injector and ECU If necessary.
Check to see if the fuel tank cover
is tight.
Use oils of different viscosities,
depending on ambient temperatures.
Clean battery cables and terminals.
Charge the battery.
In cold weather (-15℃), always
remove the battery from the vehicle,
charge and store it indoors. install
it on the vehicle only when the
vehicle is going to be used。
Check the fuel system.
Clean or replace the injector.
Replace crankshaft position sensor.



Low coolant level.


The motor driven fan does not
turn.
Dirty radiator core or grille
screens.
Coolant flow route corroded.


Shift to lower gear or reduce load.
Fill cooling system to the correct
level;
Check radiator and hoses for
loose connections or leaks.
Check to see if the fuse is not blown.
Check the electric system.

Remove all trash.

Flush cooling system.





No fuel flow

·Water is in the fuel system
Engine is difficult to start or
Will not start.


Engine
power
insufficient
is







Engine stops suddenly
Engine overheats


If you have any questions, consult your local dealer.
13-1




TROUBLESHOOTING
Check malf code meaning by reading the below table.
Mt05
ECU
Malf
Code
Table:23
Malf code in MT05
Description
P0107
MAP Circuit Low Voltage or Open
P0108
MAP Circuit High Voltage
P0112
IAT Circuit Low Voltage
P0113
IAT Circuit High Voltage or Open
P0117
Coolant/Oil Temperature Sensor Circuit Low Voltage
P0118
Coolant/Oil Temperature Sensor Circuit High Voltage or Open
P0122
TPS Circuit Low Voltage or Open
P0123
TPS Circuit High Voltage
P0131
O2A Circuit Low Voltage
P0132
O2A Circuit High Voltage
P0031
O2A Heater Circuit High Voltage
P0032
O2A Heater Circuit Low Voltage
P0201
Injector 1 Circuit Malfunction
P0202
Injector 2 Circuit Malfunction
P0230
FPR Coil Circuit Low Voltage or Open
P0232
FPR Coil Circuit High Voltage
P0336
CKP Sensor Noisy Signal
P0337
CKP Sensor No Signal
P0351
Cylinder 1 Ignition Coil Malfunction
P0352
Cylinder 2 Ignition Coil Malfunction
P0505
Idle Speed Control Error
P0562
System Voltage Low
P0563
System Voltage High
P0650
MIL Circuit Malfunction
P1693
Tachometer Circuit Low Voltage
P1694
Tachometer Circuit High Voltage
If you have any questions, consult your local dealer.
13-2
TROUBLESHOOTING
BATTERY TROUBLESHOOTING
Trouble
Cause

Battery
Preventive measure


overused
until lights are dim.

Countermeasure
Battery
has
Charge the battery
sufficiently.
not
Charge the battery
properly.
been recharged.
Starter does not function

Poor
terminal

and
connection
From beginning starter
does not function, and
Battery life expired

Insufficient


Battery was used
with an insufficient
top
amount
plates,
look
* Refillable type battery


only
of
Battery was used
with
too

Apply grease and
treat with anti-corrosive.
with
a
battery

much

Battery life expired.
Charge
the

battery


corroded and heat up.
Poor
terminal

connection
properly
Regularly check the
Charge
battery
properly
Replace battery.

Terminals are severely
Keep the terminal
Clean the terminal
clean and tight.
and
Apply
tighten
securely.
grease
treat
anti-corrosives.
Battery electrolyte level

* Refillable type battery
only
There is a crack or
pin holes in the
drops rapidly.

Replace battery.

Consult your local
electrolytic cells.

Charging
system
trouble.
dealer.

If you have any questions, consult your local dealer.

The factory installed battery is non-refillable type.
13-3
be
electrolyte level.
Insufficiently

must
before initial use
Add distilled water
charge
Battery
serviced
battery.
without recharging.
Recharging is impossible.
Charge
and
electrolyte.
whitish.
clean and tight.
Insufficiently
When viewed from the
of
Replace
Keep the terminal
new battery
charging


tighten
securely.

lights soon become dim
Clean the terminal
and
with
TROUBLESHOOTING
MACHINE TROUBLESHOOTING
Trouble
Cause

High idling speed of engine

High rotary speed for clutch
connection.

Not good adjustment
gearshift stay wire.
Non agility for Gearshift


Transmission noise





Replace the gears

Replace the gears

Replace the gears

Loosen the lay-up rod

Contact the distributor.






for 
Gear abrasion
Big matching clearance for the
inner and outside gears of
transmission shaft
Big clearance of transmission
gears.
Not good connection of gear
end face
Parking brake
Not full Uncoupling for disc
brake

Less vehicle power
No good brake or noise



Countermeasure
Replace throttle cable;
Replace throttle petal
Replace he throttle
Replace he junior clutch spring;
Replace the primary clutch.
Put the gearshift rod into the
position of “N”.
Put the gearshift arm of engine
into ”N”.
Adjust the stay wire and the bolt.
Lock tightly.
Replace the gears

CVT transmission sliding




Less brake oil
Air inside the braking system.
Brake discs abrasion
Assembling bolt of disc plate
loose
Assembling bolt for disc brake
clippers loose

If you have any questions, consult your local dealer.
13-4
Removing the grease for the
clutch.
Replace CVT transmission belt
Replace the clutch.
 Check the braking oil level
 Contact the distributor.
 Contact the distributor.

Lock tightly

Lock tightly
13-1
OPTIONS
OPTIONS
Consult your local dealer for further details.
1.
Head rest；
2.
Plastic Canopy；
3.
Rear Trailer Hitch & Pin(2〞)；
4.
Windshield；
5.
Steel Cab；
6.
Motor Scan KF90121;
7.
EPS
14-1
ELECTRIC POWER STEERING SYSTEM
ELECTRIC POWER STEERING SYSTEM
INTRODUCTION
barriers on steering wheel can be greatly
Our UTV is equipped with Electric Power Steering
decreased.
System (EPS). To keep reliability of EPS during
5) No pollution to environment. For the traditional
operation, please correctly use EPS system
hydraulic power steering system, the hydraulic
according to the following descriptions and keep
circuit has hydraulic hose and fittings inside so
daily inspection and maintenance.
oil leaks may occur, and hydraulic hose is not
This chapter also provides important information to
recycled, so this is produce pollution to
safely use EPS system. If you encounter any
environment. However, EPS system has not
problem during operation or maintenance, please
pollution to environment.
feel free to consult your local dealer.
6) When engine does not start, EPS system can
also work as battery, and once sufficient power
ADVANTAGES OF EPS SYSTEM:
generate, steering power can be workable.
1) High efficiency. Traditional hydraulic power
and hydraulic, and it is of low efficiency, usually
IMPORTANT INFORMATION
FOR SAFETY:
only 60%-70%. However, EPS system is
UTV you buy is equipped with EPS system, please
connected by mechanical and electric motor
read this chapter carefully before operating UTV,
and it is much high efficiency with up to 90%.
and only you are familiar with and master enough
steering system is connected by mechanical
2) Less energy consumption. In practical driving
of
EPS
system
about using
methods and
process of UTV, time in steering condition is
precautions information can you start to drive your
only 5% among the total travelling time. As to
UTV.
hydraulic power steering system, as long as
Make inspection and maintenance on EPS system
the engine is running, the hydraulic pump is
on regular, and ensure the security and reliability
always
when you use your UTV.
in
working
condition,
and
fuel
consumption will increase 4%-6%. However,

EPS system starts the motor, only when it
Please carefully read this chapter before
needs steering, to generate power without
operation
or
driving
to
acknowledge
increasing fuel consumption.
completely about correct way to operate and
3) The power characteristics of EPS system can
drive the UTV with EPS system, and also
be controlled by software, so that UTV can be
characteristics, functions and limits of UTV.
satisfied with power steering characteristics at
Doing inspection and maintenance on EPS
various speeds.
system on regular, correct operation and
4) Feeling comfortable on road. Inside of EPS
driving skills will ensure the security and
system, we use rigid connection, so under
reliability of UTV.
auxiliary of start motor, the impact of road
15-1
ELECTRIC POWER STEERING SYSTEM

To make sure your EPS system will be useful
■ Construction of EPS
for a long time and no problem, please follow
1. Structure chart of EPS
the method for maintenance in this chapter.

This
chapter
also
includes
detailed
disassembly and maintenance information.
User wants to repair by themselves must have
qualified
mechanical
skills,
electronic
maintenance skills and the special tools
mentioned in the manual.
① Steering wheel
INTRODUCTION OF EPS SYSTEM
② Reducer
■ What is EPS system
③ Motor
The EPS system (Electric Power Steering System)
④ Steering transmission shaft
is a complete set of parts, including a special ECU
⑤ Universal joint
only for EPS system (hereinafter referred to as
⑥ Tie rod joint
ECU), many sensors and actuators, by signal such
⑦ Tie rod
as monitoring UTV speed, the operating force of
⑧ Steering knuckle
the steering wheel, as well as temperature of ECU
⑨ Steering gear
and motor to provide an accurate power torque of
2. Steering Torque Sensor：
the motor and aligning torque. As a result, it will
Install sensor on the reducer.
have easy steering function and soft effect of
steering wheel aligning.
■ Typical parts of EPS system
In general, EPS system has the following parts:

Steering torque sensor

Motor to generate power torque

EPS system control unit (ECU）
。

Speed sensor。

Temperature sensor
① Sensor

Battery voltage sensor
No change after the sensor fixed.

Mechanical reduction transmission
Sensor assembly position is certained and can not
mechanism(Reducer)
make any change, if found sensor postion was

Gear/rack type steering gear
changed caused by bolt looseness,please tighten the

Steering rod joint
bolt and initialize the ECU at once（See Page12-12）

Ball stud of steering knuckle
3. ECU：

Steering shaft and universal joint
ECU is sophisticated electronic equipment, and
15-2
ELECTRIC POWER STEERING SYSTEM
controls all the power performance of EPS, so do
On the shell of ECU unit, there are sets of electric
not repair ECU by yourself.
plugs by cables and function as follows:
If any problem happens on ECU, please contact
• P1：positive pole (○
+ pole) for EPS motor
your local dealer to repair it.
• P2：negative pole (○
- pole) for EPS motor
• P3：connect with cable of UTV and transfer
single that ECU required
• P4：connect with steering torque sensor, supply
power to steering torque sensor and
accept single of torque
• P5：connect with motor
① Upper housing
② ECU unit
③ Seal ring
④ Lower housing
Installation position of ECU and reducer
4. Reducer：
Install reducer on the frame of UTV.
Install motor and steering torque sensor on
reducer.
Outside view of reducer
① ECU
② Reducer
The installation location of the ECU will be greatly
effected by temperature changes and external
humidity. Housing has a membrane made of
Goretex material for pressure balance between
inside the shell and the surrounding environment,
but also to prevent the parts from moisture
intrusion.
5. Gear/rack type steering gear
Do not remove the membrane or replace by other
UTV use gear/rack type steering gear to perform
parts.
steering function. Steering gear was fixed on
15-3
ELECTRIC POWER STEERING SYSTEM
frame.
monitors working condition of EPS system.
Fault can be displayed by fault indicator light and
Installation position of steering as follows:
fault indicator of EPS system, so the driver can
acknowledge fault of EPS in time and take some
measures to keep himself/herself safe.
When fault occurs on EPS system, fault indicator
light will be lit up. At the same time, fault indicator
of EPS system will display the fault code for
maintenance.
6. Electronic connectivity diagram of EPS system：
① Fault indicator light of EPS system
② Fault indicator of EPS system
Fault code diagram
No.
Fault
code
1
F00001
2
F00002
② ECU split cable
3
F00006
③ Battery
4
F00005
5
F00003
6
F00011
7
F00010 ECU non-working
① ECU (with waterproof metal box)
④ Meter
⑤ Steering torque sensor
⑥ Motor
⑦ Speed sensor
⑧ Main switch
Fault style
1#fault of steering
torque sensor
2#fault of steering
torque sensor
ECU overheating
low voltage battery
alarm
Dynamic motor without
power alarm
Fault of speed
sensor
Fault indicator
light of EPS
system
lit
lit
lit
lit
lit
lit
lit
⑨ Fuse
7. Meter：
OPERATION AND USE OF EPS SYSTEM
Meter is an important part of UTV.
■ EPS system operation
Meter works together with EPS system and
15-4
ELECTRIC POWER STEERING SYSTEM
Operate as the following steps:
④
Negative Wire Of Cable

Assembling your new UTV.
⑤
Negative Wire Of EPS System

Ensure main switch is off.
⑥
Nut
⑦
Screw
main switch
CAUTION
If connection terminals do not fixed, power of ECU
may be constantly on-off during UTV driving, and
finally cause ECU damaged.

Open main switch of UTV, and EPS system
will automatically enter into working state.

① Main switch
Check the meter. If fault indicator light of EPS
② OFF
system does not be lit, ECU can be for regular
③ ON
use.

④ START
If fault indicator light of EPS system is lit, that
means EPS system find out some fault during
ECU self-checking process, then you should
CAUTION
consult your local dealer for maintenance in
time.
If main switch is not off, ECU can be destroyed by
battery power in on-off condition during the
Meter
following connection with cables.

Use screw/nut to connect the connecting
terminals of cables firmly to ○
+ and
○
of
battery.
① Fault indicator light of EPS system
② Fault indicator of EPS system
①
Battery
②
Positive Wire Of Cable
③
Positive Wire Of EPS System
DANGER
15-5
ELECTRIC POWER STEERING SYSTEM
Drive UTV with faulty EPS system may cause
torque, power torque of the EPS system will be
accident, severe injury or even death.
relatively small. This can be achieved outstanding
Never operate UTV with faulty EPS system.
auto-centering effect, that means when UTV is in
straight-line, steering system will be not sensitive
■ Function of EPS system
(the steering wheel does not move from side to

side).
EPS system requires enough power to supply
correct power torque.


Supply steering power according to speed
Fault alarm and protection function
UTV’s steering power can change as different
In order to ensure EPS system can supply a
various speeds and steering angle.
long-term, reliable working, a variety of detection
EPS systems can supply different power torque
and alarm functions are set in the ECU software
depending on the speed and steering angle.
program. Once fault has been checked on EPS
system, UTV can accurate shutdown the EPS
system.
Shut off the EPS system, UTV will be able to
continue to complete the steering function through
the mechanical structure of the steering system.
However, at this time the driver will feel the turning
resistance increases, you can continue your
driving of UTV only throw a greater force to operate
① T1 ： steering resistant torque which is checked by
the steering system.
steering power sensor
② T2：power torque on steering gear which is supplied by
DANGER
EPS system
When meter indicated malfunction of EPS system
③ Power Torque In Static Condition
or when the driver found EPS system operation
④ Power Torque At Middle Speed
abnormally, please do some steps as below：
⑤ Power Torque At The Highest Speed

Stop vehicles immediately, close the main
switch, open the front panel’s repair cover, and
Stationary, the maximum power torque can make
pull up the outlet which power supply for EPS
UTV U-turn or stop into place as much as possible
system (See page12-3)
to ease the steering operation.

With increased speed, reduce power torque can
Driving UTV to dealer by lower velocity and
repair EPS system.
make UTV at high speed, to make ii easier to
maintain driving direction.
EPS SYSTEM’S INSPECTION,
MAINTENANCE, REPAIR：
As shown, power auxiliary effect depends not only
EPS system had already inspected by strict quality
on speed, but also steering torque exerted by the
restriction before delivery, so it has high reliability.
driver. If the driver is to impose a smaller steering
15-6
ELECTRIC POWER STEERING SYSTEM

But if there is no inspection or maintenance as
When ECU detected its own fault and can not
stated time period during in use of EPS, it may
be work normally, it will indicate EUC stop
cause EPS system work abnormally or spare parts
working code to dash board. Meanwhile, EPS
in EPS system are damaged abnormally.
system fault indicator light is lighten.
When EPS system work wrong or get malfunction,
■ To drive UTV at every time, need to do daily
the malfunction warning and fault code can be
indicated on meter.
inspection of EPS system
Before drive UTV at every time, need to do daily
■ Malfunction assortment：

inspection as following steps.
During long time continuous fast steering,
especially when ambient temperature is very
1.
each part’s interval.
high, it may cause ECU radiator of high

Check steering system’s mechanical part of
temperature, and at this time ECU can get

through detection temperature sensor’s signal
Move steering wheel and Check whether is loosen
to issue ECU over-heating failure warning’s
or with squeak through axis direction and
fault code to meter. Meanwhile, EPS system
horizontal direction. If defection found, repair or
fault indicator light is lighten.
replace it.
Check steering wheel is loosened or not.
When ECU detected 1# steering torque

sensor or 2# steering torque sensor had fault,
then it will indicate 1# steering torque sensor
Steering wheel’s range of free clearance is：
0-15mm（0-0.59in.）
fault or 2# steering torque sensor fault code to
If the free clearance is over range, check spare
dash board.
parts as below, any defection found, replace it. Any
Meanwhile, EPS system fault indicator light is
defection found, replace it.
lighten.
When ECU detected the storage batter’s

voltage is lower than 9VDC through sensor, it

Steering tie rod ball head is whether to wear
down。
will indicate the fault code of storage battery

Swizzle ball of knuckle wear out or not
voltage low to dash board. Meanwhile, EPS

Gear rack on steering wheel wear out or not
system fault indicator light will be lighten.

Spline on steering drive shaft is loosen or not
When ECU detected motor is out of work

Between input and output shaft’s reducer
through sensor, it will indicate fault code of
whether had idle running.

dynamic motor without power warning to dash
board. Meanwhile, EPS system fault indicator
The steering system checking in steering
process:
light is lighten.

When ECU detected the speed sensor had
Turn the steering wheel from left to right and right
fault, it will indicate vehicle speed sensor fault
to left .it required smoothly and no blocking
code to dash board. Meanwhile, EPS system
allowed.
fault indicator light is lighten.
15-7
ELECTRIC POWER STEERING SYSTEM
2. Check steering power in static condition
block, no recoil force which opposite of
Let UTV stop on the level road, steering wheel is
operation force.

placed in a straight forward position.

Check tire inflation pressure whether meet
During return process, the return force is equal
to the velocity at both left and right directions.
specified requirements (see tire instructions or
If any problem occurs, it must driven to dealer and
UTV user manual).
repair it immediately.
If necessary, refill it.

Check front wheel’s front beam, wheel offset
positioning whether is correct (see UTV user
manual).
If necessary, adjust it.

Open the main switch.

Turn the steering wheel left and right
successively, turning force on both sides
should be equal.
Turn the steering wheel to rotate back and forth;
turning shall be smoothly, no block, no recoil forces
which opposite of operation force.
If any problem found, it must driven to dealer and
repair it immediately.
3. Steering force’s checking during running
conditions：

During running process, the feeling of steering
force to the left and right must be consistent.

During steering, turning shall be smoothly, no
■ Solutions for common fault：
1. Open the main switch, no auxiliary power of left and right steering.
S/N
1
2
FAULT PHENOMENON
Meter
warning
fault
code:F00010
Meter warning fault code：
F00001&F00002
FAULT POINT
Special fuses of ECU is blown in
fuses box (see figure 1), Or ECU
is damaged
SOLUTION
Replace fuses. To dealers
for repair
Sensor is damaged or sensor’s
connector with bad contact or
ECU is damaged
15-8
To dealers for repair
ELECTRIC POWER STEERING SYSTEM
3
Meter warning fault code：
F00005
Charge
Low voltage in storage battery
storage
battery,
replace it if necessary.
Motor is damaged or driving
4
Meter warning fault code：
circuit in motor is damaged or
Replace fuses, to dealer
F00003
power motor special fuses are
for repair
blown.
5
No electrical power
connected
No meter alarm, UTV can
6
electrify
Main fuses melted.
ECU
initialization
Replace fuses
choose
pin
connector with poor contact (sees
Reinsert
well,
replace
attached figure 2), or in the wire
connector or repair cables.
cable is disconnect
7
No meter alarm
ECU is damaged
To dealers for repair.
Figure 1：Fuses box
Figure 2：ECU initialization connector’s position
①
①
ECU dedicated fuse
ECU initialization connector
2. Open the main switch, only steering left or right is power-assisted.
S/N
1
2
Fault phenomenon
No meter alarm
Meter warning fault code：
F00001 or F00002
Fault point
Solution
ECU damaged
Sensor
damaged,
To dealers for repair.
sensor’s
connector with bad contact or
ECU damaged
15-9
To dealer for repair.
ELECTRIC POWER STEERING SYSTEM
3. All have auxiliary power to turn left or right, when turned the steering wheel is not smooth, locked,
backswing and other feelings.
S/N
Fault phenomenon
Steering
1
system
mechanical parts has the
big gap
2
Fault point
Solution
Steering system mechanical parts
become loose or damaged.
Mechanical parts without
ECU
damaged,
or
the
gap
software program has error.
Retighten loose bolts.
Replace damaged spare
parts.
ECU
To dealers for repair.
4. When running, all have power-assisted to turn left or right, when return ability is slowly or during return
processing out of nimbleness.
S/N
Fault phenomenon
Fault point
Meter warning fault cod：
The speed sensor damaged, or
Replace
F00011
from meter to ECU transmit speed
Check and repair cables.
signal ‘s guide wire broken circuits
Replace
or ECU connectors is loose
assembly.
Positional parameter of steering
Adjust
wheel (front wheel) error.
positional parameter.
EPS system’s speed reducer
To dealers for repair.
1
No meter alarm
2
3
No meter alarm
Solution
speed
sensor.
connector
front
wheel’s
damaged
5. All have power-assisted to turn left or right，but steering become more heavy.
S/N
Fault phenomenon
Fault point
ECU
1
Meter warning fault code：
F00006
radiator
overheat,
Solution
ECU
reduce the power of the motor‘s
Remove dirt or another
output torque automatically, or
covering on shell of ECU.
ECU‘s inside temperature alarm
To dealers for repair.
sensor damaged.
15-10
ELECTRIC POWER STEERING SYSTEM
No meter alarm, steering
2
becomes more difficult if
no power.
3
Mechanical
system’s
spare parts are damaged.
ECU
No meter alarm
steering
damaged,
or
the
Adjust、repair damaged
spare parts.
ECU
software program has error.
To dealers for repair.
6. All have power-assisted to turn left or right，the power of steering to left and right is different.
S/N
1
Fault phenomenon
Two
No meter alarm
No
2
Fault point
meter
alarm.
channels’
Solution
parameters
of
sensor changed
Replace sensor or go to
dealers for repair.
No
power-assisted the power
Mechanical
of
spare parts are damaged.
steering to left and
steering
system’s
Adjust 、 repair damaged
spare parts.
right is different
3
No meter alarm
4
No meter alarm
ECU
damaged,
or
the
ECU
software program has error.
To dealers for repair.
The initialization parameter of ECU
Restart
has error.
ECU
initialization
for
7. Open main switch, steering to the same direction automatically.
S/N
1
2
Fault phenomenon
Fault point
Solution
No meter alarm
Sensor is loosen
To dealers for repair.
No meter alarm ,
The initialization parameter of ECU
Restart
Sensor no loosening.
has error.
ECU
initialization
for
and flap the wheels for several times.
■ Maintenance and repair’s supplemental
description:

Open the main switch and wait for 5 seconds.

Reinsert pin connector to finish the ECU
parameter initialization process.
1. Restart initialization to ECU parameter:
Then, open the main switch; check whether the

Park UTV on the flat ground and keep the front
fault is removed. If it is not removed, follow the
wheels to be forward always.
previous steps of initialization process. Because
Pull-out initialization selects connector. (See
the different mechanical clearance of UTV, it may
Page 12-9 )
require 3-5 times to be repeated in order to get the
Push UTV back and forth for several times,
correct initialization parameters.


15-11
ELECTRIC POWER STEERING SYSTEM
If a customer complaint" vehicle deviation", it
system will be no power steering, and through the
should take into account the fault causes not only
instrument to show the corresponding fault code
includes the EPS system fault, also includes a
and remind driver to take care.
chassis mechanical failure, customers may use"
Deviation" to describe a specific situation. So four
3. The software function forms’ limit position
wheel alignment need to be adjusted at first time,
Although the mechanical structure of the EPS
then ECU replacement and repair needed.
system has mechanical limit position, it is still
possible for EPS system to realize the function of
2. The Fault of closing function
decreasing steering power before reaching the
The main objective to research and develop EPS
mechanical limit position in form of slope curve.
system is needed to ensure that the vehicle is still
Although the customer will feel the steering
controlled by driver when malfunction happened.
resistance increases, when turned to the limited
Therefore we will not allow any directions
position process will become obviously more
(clockwise or counterclockwise) suddenly appear
smoothly.
bigger undesirable steering torque.
In addition, it can also reduce the steering system’s
Therefore, the EPS system has many monitoring
mechanical and electrical components’ load, which
function, used to identify the sensor, actuator and
helps in obtaining reliable function and long service
the involvement of the EPS system function
life.
whether is malfunctioning. All cannot continue to
reliable accurate control motor malfunction will
■ EPS system Periodic maintenance
lead to the interruption of motor control ECU, then
For primary use after 50 hours, adjust EPS system
closed function of EPS system.
part of parameters according to the steering
Close the EPS system’s bad results will also cause
system’s clearance variation and chassis changes.
the driver can not obtain power steering.
Please go to the dealer for alignment.
But close measure is mainly used for preventing
For every 100 hours using time, according to the
error control motor.
steering system and the chassis changes, adjust
When fault occurs, power steering disappear is a
EPS system relevant parameters.
predetermined
EPS
system
response
characteristic. Although the driver may feel the
characteristics of some accidents, but increases
CAUTION
the control force, can ensure the vehicle steering
Before adjust ECU for every time, please check the
performance is not affected. Neither the EPS
clearance of mechanical part and adjust four
steering system nor hydraulic power steering
wheels fixed position of UTV.
system, when fault occurs, power steering will
disappear. When a fault occurs, the two systems
EPS SYSTEM PARAMETER TABLE
reaction will be similar. This fault occurs, EPS
■ EPS system basic technical parameters
system fault indicator light inside of meter will be
lighten. If above circumstances happened, EPS
■ EPS system working conditions
1. Working environment temperature：
15-12
ELECTRIC POWER STEERING SYSTEM
-40℃～＋85℃
2. Working voltage：(9～16V) DC
3. The seal type：IP65
4. Input shaft rotation angle：large than ±1.25rmp
5. Wheel rotation speed：
10round/min～15round/min
■ Motor assy basic parameters

Type: DC permanent magnet control motor

Rated working time: 3 min/per time

Rated power：170W(nominal value)

Rated operational voltage: 12V DC

Rated motor revolving speed：
（1050r±300r）
/min

Rated operational current：30A±3A

Rated output torque ：1.6N·m±0.16N·m
15-13
15-1
UNIVERSAL SYMBOLS
As a guide to the operation of your vehicle, various universal symbols have been utilized on the
instruments and controls. The symbols are shown below with an indication of their meaning.
Safety Alert Symbol
Lift Cylinder-Retract
Fuel
Lift Cylinder-Extend
Engine coolant-Temperature
Lift Cylinder-Float
Parking Brake
Hazard Warning Lights
Battery Charging Condition
Master Lighting Switch
Engine Oil-Pressure
Audible Warning Device
Turn Signal/Hazard
Fault indicator light of EPS system
Differential Lock
2WD/ 4WD
Position light bulb
CONTENTS
SAFETY OPERATION ………………………………………………………………… 1-1
SERVICING OF VEHICLE …………………………………………………………………… 2-1
SPECIFICATIONS ……………………………………………………………………………… 3-1
SPECIFICATION TABLE …………………………………………………………………… 3-1
TRAVELING SPEEDS ……………………………………………………………………… 3-2
VEHICLE LIMITATIONS ……………………………………………………………………… 4-1
INSTRUMENT PANEL AND CONTROLS …………………………………………………… 5-1
LOCATION OF PARTS ……………………………………………………………………… 5-1
ILLUSTRATED CONTENTS ………………………………………………………………… 5-2
PRE-OPERATION CHECK …………………………………………………………………… 6-1
DAILY CHECK ………………………………………………………………………………… 6-1
OPERATING THE ENGINE ……………………………………………………………………7-1
STARTING THE ENGINE ……………………………………………………………………7-1
Co ld Sta rt in g ………………………………… …………………… ………………7 -2
STOPPING THE ENGINE ………………………………………………………………………7-2
WARMING UP …………………………………………………………………………………7-2
Warm-Up Transmission Oil in the Low Temperature Range ………………………… 7-2
OPERATING THE VEHICLE ………………………………………………………………… 8-1
OPERATING NEW VEHICLE ……………………………………………………………… 8-1
Do not operate the Vehicle at Full Speed for the First 50 Hours ……………………… 8-1
Changing Lubricating Oil for New Vehicles ……………………………………………… 8-1
STARTING ……………………………………………………………………………………… 8-1
Seat Belt …………………………………………………………………………………… 8-1
Head Light Switch…………………………………………………………………………… 8-2
Hazard Light Switch ……………………………………………………………………… 8-2
Turn Signal Light Switch ………………………………………………………………… 8-2
Brake Pedal ………………………………………………………………………………… 8-3
Range Gear Shift Lever …………………………………………………………………… 8-3
4WD Lever ………………………………………………………………………………… 8-4
Speed Control Pedal ……………………………………………………………………… 8-4
STOPPING ……………………………………………………………………………………… 8-5
STOPPING …………………………………………………………………………………… 8-5
CHECK DURING DRIVING …………………………………………………………………… 8-5
Immediately Stop the Engine if：…………………………………………………………… 8-5
Fuel Gauge ………………………………………………………………………………… 8-5
Coolant Temperature Gauge ……………………………………………………………… 8-5
WINCH MOUNT PLATE ……………………………………………………………………… 9-1
WINCH MOUNT PLATE……………………………………………………………………… 9-1
Transporting Vehicle ……………………………………………………………………… 9-1
MAINTENANCE ……………………………………………………………………………… 10-1
SERVICE INTERVALS ……………………………………………………………………… 10-1
PERIODIC SERVICE ………………………………………………………………………… 11-1
HOW TO OPEN THE FRONT HOOD AND SEAT …………………………………… 11-1
Front hood cover………………………………………………………………………… 11-1
Operator’s Seat …………………………………………………………………………… 11-1
HOW TO RAISE THE CARGO BED ……………………………………………………… 11-1
Raising and Lowering the Cargo Bed ………………………………………………… 11-1
JACK-UP POINT …………………………………………………………………………… 11-2
Front End ………………………………………………………………………………… 11-2
Rear End ………………………………………………………………………………… 11-2
DAILY CHECK ……………………………………………………………………………… 11-2
Walk Around Inspection ………………………………………………………………… 11-3
Checking and Refueling ………………………………………………………………… 11-3
Checking Coolant Level ………………………………………………………………… 11-3
Cleaning radiator screen ………………………………………………………………… 11-4
Checking brake fluid level ……………………………………………………………… 11-4
Checking brake pedal ………………………………………………………………………11-5
Checking parking brake ……………………………………………………………………11-5
Checking gauges meter and easy checker™ lamps ………………………………… 11-5
Checking head light turn signal light etc ……………………………………………… 11-5
Checking seat belt and ROPS …………………………………………………………… 11-5
Checking joint boot ……………………………………………………………………… 11-5
Checking tire inflation pressure ………………………………………………………… 11-6
EVERY 50 HOURS ………………………………………………………………………… 11-6
Greasing ………………………………………………………………………………… 11-6
Checking engine start system ………………………………………………………… 11-7
Checking wheel bolt torque …………………………………………………………… 11-7
Cleaning air cleaner primary element ………………………………………………… 11-8
Checking battery condition …………………………………………………………… 11-9
Adjusting toe-in ………………………………………………………………………… 11-10
Cleaning Muffler ………………………………………………………………………… 11-11
EVERY 200 HOURS ……………………………………………………………………… 11-11
Changing Engine Oil …………………………………………………………………… 11-11
Replacing Engine Oil Filter …………………………………………………………… 11-12
Replacing Transmission Oil …………………………………………………………… 11-12
Checking Brake Pedal ………………………………………………………………… 11-13
Checking Brake Hose and Pipe ……………………………………………………… 11-13
Checking Brake Light Switch …………………………………………………………… 11-13
Checking Radiator Hose and Clamp ………………………………………………… 11-13
Checking Intake Air Line ……………………………………………………………… 11-14
EVERY 300 HOURS ……………………………………………………………………… 11-14
Checking Tire …………………………………………………………………………… 11-14
EVERY 400 HOURS ……………………………………………………………………… 11-15
Changing Transmission Fluid ………………………………………………………… 11-15
Changing Front and Rear Axle Case Oil ……………………………………………… 11-15
EVERY 500 HOURS ……………………………………………………………………… 11-15
Replacing Fuel Filter …………………………………………………………………… 11-15
EVERY 600 HOURS ……………………………………………………………………… 11-15
Adjusting Engine Valve Clearance …………………………………………………… 11-16
EVERY 1500 HOURS …………………………………………………………………… 11-16
Checking Injection and Fuel Pump …………………………………………………… 11-16
EVERY 1 YEAR …………………………………………………………………………… 11-16
Replacing Air Cleaner Primary Element and Secondary Element ………………… 11-16
EVERY 2 YEARS ………………………………………………………………………… 11-16
Changing Brake Fluid …………………………………………………………………… 11-16
Flushing Cooling System and Changing Coolant …………………………………… 11-16
Anti-Freeze ……………………………………………………………………………… 11-16
Replacing Radiator Hose (Water pipes) ……………………………………………… 11-18
Replacing Fuel Hose …………………………………………………………………… 11-18
Replacing Brake Master Cylinder (Inner parts) ……………………………………… 11-18
Replacing Front Brake Seal …………………………………………………………… 11-18
Replacing Rear Brake Cylinder Seal ………………………………………………… 11-18
Replacing Intake Air Line ……………………………………………………………… 11-18
EVERY 4 YEARS ………………………………………………………………………… 11-18
Replacing Brake Hose ………………………………………………………………… 11-18
Replacing Slow-Blow Fuses …………………………………………………………… 11-18
STORAGE ……………………………………………………………………………………… 12-1
STORAGE …………………………………………………………………………………… 12-1
VEHICLE STORAGE ……………………………………………………………………… 12-1
REMOVING THE VEHICLE FROM STORAGE ………………………………………… 12-1
TROUBLESHOOTING ……………………………………………………………………… 13-1
ENGINE TROUBLESHOOTING ………………………………………………………… 13-1
Check malf code meaning by reading the below table ……………………………… 13-2
BATTERY TROUBLESHOOTING ………………………………………………………… 13-3
MACHINE TROUBLESHOOTING ………………………………………………………… 13-4
OPTIONS ……………………………………………………………………………………… 14-1
Hisun Motors Corp., U.S.A.
Emission Control System Warranty Statement
YOUR WARRANTY RIGHTS AND OBLIGATIONS
The U.S. Environmental Protection Agency and Hisun Motors Corp., U.S.A. (hereinafter “HISUN”) are
pleased to explain the emission control system warranty on your Off-Road vehicle. New off-road motor
vehicles must be designed, built and equipped to meet U.S. EPA Federal and California anti-smog
standards. HISUN must warrant the emission control system on your vehicle for 5,000 km, or at least 30
months, whichever comes first, provided that there has been no abuse, neglect or improper maintenance of
your vehicle. This off-road vehicle was designed to meet the emission standards for 10,000 km, or five
years, whichever comes first.
Your emission control system warranty covers components whose failure would increase an engine’s
emissions of any regulated pollutant
Where a warrantable condition exists, HISUN will repair your vehicle at no cost to you, including diagnosis,
parts and labor.
If an emission-related part on your vehicle is defective, the part will be repaired or replaced by HISUN. This
is your EMISSION CONTROL SYSTEM WARRANTY.
NOTICE! Use of this vehicle in any type of competitive event completely and absolutely voids this and all
other warranties offered by HISUN.
OWNER’S WARRANTY RESPONSIBILITIES
As the vehicle owner, you are responsible for the performance of the required maintenance listed in your
owner’s manual. HISUN recommends that you retain all receipts covering maintenance on your vehicle,
but HISUN cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance
of all scheduled maintenance.
You are responsible for presenting your vehicle to the HISUN dealer as soon as a problem exists. The
warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
As the vehicle owner, you should be aware that HISUN may deny your warranty coverage if your vehicle or
a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
If you use your vehicle in any type of competitive event, this warranty is immediately and completely void.
If you have any questions regarding your warranty rights and responsibilities, you should contact Hisun
Motors Corp., U.S.A., 1434 Patton Place, Ste. 106, Carrollton, TX 75007 (Phone: 972-446-0760 or Toll
Free: 877-838-6188), or the U.S. Environmental Protection Agency at 2000 Traverwood Drive, Ann Arbor,
MI 48105.
Hisun Motors Corp., U.S.A.
Limited Warranty on Emission Control System
YOUR WARRANTY RIGHTS AND OBLIGATIONS
Hisun Motors Corp., U.S.A. warrants that each new off-road vehicle:
A.
is designed, built and equipped so as to conform at the time of initial retail purchase with all
applicable regulations of the United States Environmental Protection Agency, and
B.
is free from defects in material and workmanship which cause such vehicle to fail to conform to
applicable regulations of the United States Environmental Protection Agency for the periods
specified above.
I.
Coverage.
Warranty defects shall be remedied during customary business hours at any
authorized HISUN dealer located within the United States of America in compliance with the Clean
Air Act and applicable regulations of the United States Environmental Protection Agency. Any part
or parts replaced under this warranty shall become the property of HISUN.
II.
Limitations
A.
Repair or replacement as a result of
(1)
accident,
(2)
misuse,
(3)
repairs improperly performed or replacements improperly installed,
unless performed by a HISUN authorized dealer,
(4)
use of improper replacement parts or accessories not conforming to
specifications set forth by HISUN, which adversely affect performance
and/or
(5)
Use in competitive racing or related events.
B.
Inspections, replacement of parts and other services and adjustments required for required
maintenance.
Any vehicle equipped with an odometer or hour meter on which the odometer mileage or
hour meter reading has been changed so that actual mileage cannot be readily
determined.
C.
III.
This Emission Control System Warranty shall not cover any of the following:
Limited Liability
A.
The liability of HISUN under this Emission Control System Warranty is limited solely to the
remedying of defects in material or workmanship by an authorized HISUN dealer at its
place of business during customary business hours. This warranty does not cover
inconvenience or loss of use of the vehicle or transportation of the vehicle to or from the
HISUN dealer. HISUN shall not be liable for any other expenses, loss or damage, whether
direct, indidental, consequential or exemplary arising in connection with the sale or use of
or inability to use the vehicle for any purpose. Some states do not allow the exclusion or
limitation of any incidental or consequential damages, so the above limitations may not
apply to you.
Hisun Motors Corp., U.S.A.
Limited Warranty on Emission Control System
B.
No express emission control system warranty is given by HISUN except as specifically set
forth herein. Any emission control system warranty implied by law, including any warranty
of merchantability or fitness for a particular purpose, is limited to the express emission
control system warranty terms stated in this warranty. The foregoing statements of
warranty are exclusive and in lieu of all other remedies. Some states do not allow
limitations on how long an implied warranty lasts, so the above limitations may not apply to
you.
C.
No dealer is authorized to modify this Limited Emission Control System Warranty issued by
HISUN.
IV. LEGAL RIGHTS. This warranty gives you specific legal rights, and you may also have other rights
which vary from state to state.
V.
This warranty is in addition to the limited vehicle warranty.
VI.
ADDITIONAL INFORMATION. Any replacement part that is equivalent in performance and
durability may be used in the performance of any maintenance or repairs by the owner. However, HISUN
is not liable for these parts. The owner is responsible for the performance of all required maintenance.
Such maintenance may be performed at a service establishment or by any individual. The warranty period
begins when the vehicle is placed into service.
If you have any questions regarding your warranty rights and responsibilities, you should contact Hisun
Motors Corp., U.S.A., or the U.S. Environmental Protection Agency at 2000 Traverwood Drive, Ann Arbor,
MI 48105.
Hisun Motors Corp., U.S.A.
1434 Patton Place, Ste. 106
Carrollton, TX 75007
Phone: 972-446-0760
Fax: 972-446-0765
Toll-Free: 877-838-6188
OWNER’S MANUAL
WARNING
The engine exhaust from this product
contains chemicals known to the
State of California to cause cancer, birth
defects, or other reproductive harm.
TM
HISUN MOTORS
310 East University Dr
McKinney, Texas 75069
PH (972) 446-0760
TF (877) 838-6188
hisunmotors.com