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Spicer TPCS (Tire Pressure Control System) ® Service Manual Illustrated Parts List Spicer® TPCS Drive Axles AXSM-8942 AXIP-0107 September 2007 Table Of Contents Contents Page TPC System and Components ................................................................. 1 Steer Axle Components ................................................................... 2-3 Drive End Components ....................................................................... 4 Drive Axle Components ..................................................................... 5 Drive Axle Wheel Hubs ....................................................................... 6 Drive Axle Wheel Hub Components .................................................... 7 Trailer Components ......................................................................... 8-9 Hub Cap Components ....................................................................... 10 Wheel Valve and Operator Control Panel Components ..................... 11 Pneumatic Control Repair Kits and Components ......................... 12-13 Index - Numerical Listing ................................................................. 14-15 How To Order Parts Category - Indicates parts groups from which to order components for a new installation Part No. - Parts that are “left justified” in the column may be ordered. (Numbers that are in Bold type are kits that may be ordered) Items - Matched to parts on illustration Category D Item 1 7 8 10 Description - Identifies the component Notes - Key information (i.e. items contained in a kit) Part No. Description Notes 217557 673425 673707 599993 Trailer Axle Inlet tube kit Speed sensor, Bifilar Speed sensor, Single coil Ring, retaining flap Includes items 13 thru 16 NSS NSS - Not Sold Separately Part No. - Parts that are “right justified” in the column cannot be ordered separately. Note: Always replace parts with same as original part. Every effort has been made to ensure the accuracy of this publication. However, Dana Spicer Heavy Axle & Brake Division makes no expressed or implied warranty representation based on the information contained in this publication. Any errors or omissions may be reported to Technical Publications, Dana Corporation, P.O. Box 4097, Kalamazoo, MI 49003-4097 System Components Category D Item 1 2 2a 3 4 5a 5b 6 7 Part No. Description Notes 676252 673306 673633 673345 676237 673316 673336 673425 673707 Electronic Control Unit (ECU) Operator Control Panel (OCP) Screw #6 - 19 Pressure Switch Wiring Harness Assembly PCU Assembly 2 channel PCU Assembly 3 channel Speed Sensor, Bifilar Speed Sensor, Single Coil OEM installations may use OEM supplied harness See page 13 for repair kits and components See page 13 for repair kits and components Variable reluctance sensor with two outputs Variable reluctance sensor with one output 1 3 2 Tire mph kph bar ntrol re Co Pressu SELECT psi T RUN FLA EMER Y OFF HW HWY L/U 2a 4 2-Channel PCU Assy. GROUND TERMINAL ELECTRONIC CONTROL UNIT SPEED SENSOR 5a 5b 3-Channel PCU Assy. PRESSURE SWITCH 1939 VEHICLE POWER GROUND TERMINAL GROUND TERMINAL CONFIG. CONNECTOR 10-PIN PNEUMATIC DIAGNOSTIC CONTROL J-1587 & J-1939 UNIT D 6&7 For Magnetic Pick-up Speedometer 3-PIN PCU SENSOR 6-PIN OPERATOR CONTROL PANEL 192UX006 1 Steer Axle Components Category Item Part No. Description 673526 673404 673480 673524 673925 673390 676356 676357 673613 1008569 673386 673536 673500 673501 673502 673538 673597 673873 Steer wheel end Hub Cap assembly - with vent plug Rotary joint Wheel valve assembly Fitting Hose assembly, 90° tire end Hose assembly - straight Hose assembly Hose assembly Capscrew Gasket Fitting - 9/16-18 straight thread Spacer, .25 inches Spacer, .483 inches Spacer, .750 inches Spacer, .875 inches Spacer, 1.013 inches Spacer, 1.125 inches Adapter (4.50 to 5.50 bolt circle) E 1 2 3 4 5 5a 5b 5c 6 7 8 H Notes See page 10 & 11 for repair kits and components O-ring NSS; use size -906 (.468x.078"), source locally See page 11 for repair kits and components See page 11 for O-rings O-rings NSS; use size -906 (.468 x .078) source locally O-rings NSS; use size -906 (.468 x .078) source locally 90° tire end hose - swivel both ends Straight end tire hose - swivel both ends NSS, 5/16-24 x 2.25 O-ring NSS, use size -906 from local sources Spacer fits hubs with 5.50 & 5.56 x 6 bolt circles Spacer fits hubs with 5.50 & 5.56 x 6 bolt circles Spacer fits hubs with 5.50 & 5.56 x 6 bolt circles Spacer fits hubs with 5.50 & 5.56 x 6 bolt circles Spacer fits hubs with 5.50 & 5.56 x 6 bolt circles Spacer fits hubs with 5.50 & 5.56 x 6 bolt circles Adapts 4.50 x 6 bolt circle hub to TPCS hubcap (.875" thick) E 7 H 7 Adapter 1 3 4 2 6 8 5b 5 5a or 5c or OR 192UX002 2 Steer Axle Components Category Item Part No. F1 8 9 10 10a 11 12 13 14 14a 14b 15 126921 599830 673475 673916 42568 673498 821335 673497 676254 676291 X9300 17 18 19 20 673527 673528 673529 673530 21 22 23 24 815623 815622 815638 817134 128333 G1 G2 Notes: Description Notes Inlet tube kit Screw, retaining socket head Retainer Inlet tube 37° .625-18 UN-2A Inlet tube 45° .625-18 UN-2A Screw, clamp Clamp Washer Bracket Left hand bracket (forward facing inlet tube) Right hand bracket (forward facing inlet tube) Nut Spindle nut, 20F4 Washer, spindle, keyed Nut, inner Nut, outer Washer, retainer, dimpled Spindle nut, for E-146 2I/W and similar Washer, spindle, keyed Nut, inner Nut, outer Washer, retainer, dimpled Spindle nut, ProTorq style Include items 8 thru 15 O-ring size -015 (.551 x .070), 2 pcs. source locally O-ring size -015 (.551 x .070), 2 pcs. source locally Include items 17 thru 20 Not shown. Alternate to 4 piece; fits E1200I series Inlet tubes, category F, are used to route air between knuckle and beam. Buyer must determine suitability for use with steer axles not supplied by Dana Corporation. For use of Tire Pressure Controls with driving steer axles, consult supplier for seal availability. Wheel retention hardware that uses a cotter pin cannot be used with Tire Pressure Control. Select from category G options for wheel retention hardware. Dana integral arm steer axles (E1200I, E1320I, E1460I) do not use inlet tube. 14a & 14b 12 11 14 15 OR 8 9 F1 13 10 G1 G2 21 17 18 19 20 22 24 23 192UX004 3 Drive End Components Category Item Part No. Description Drive wheel end Wheel valve assembly Bracket Tee fitting Tee fitting - swivel nut Fitting - 9/16-18 straight thread Hose, control Hose, control (Dual WV) Hose, inner Hose, outer Fitting - 3/8-18 NPT to 9/16-18 37° flare Fitting, T-hub control to wheel valve female swivel (Dual WV) Fastener Fastener Fastener - 3/8-16, reduced diameter shank J 1 2 3 3a 3b 4 4a 5 6 7 7a 673480 673931 673383 676355 673386 673393 676215 673537 673392 673616 673875 8 9 10 X8679 127110 676216 Notes See page 11 for repair kits and components O-ring NSS, use size -906 from local sources O-ring NSS, use size -906 from local sources O-ring NSS, use size -906 from local sources O-ring NSS, use size -906 from local sources NSS, 3/8-16 x 1.75 NSS, 3/8-16 x 1 J 6 7 Single Wheel Valve 3a 3b 3 5 Dual Wheel Valve 8 1 4 2 7 9 6 3b 10 5 9 3b 1 4 7a 2 9 1 4a 192UX010 4 Drive Axle Components Category Item Part No. Description 9 10 11 12 673451 599960 599961 599962 508485 Sleeve, drive axle, R spindle Sleeve O-ring, inner O-ring, outer Square ring, backing Inlet tube, drive axle sleeve 13 14 15 673918 673691 673692 508484 Tube assembly, inlet Bushing, reducer Fitting assembly Inlet tube, drive axle sleeve 13 15 673918 673617 217556 Tube assembly, inlet Fitting assembly Inlet tube, drive axle sleeve 13 15 673668 673687 676296 Tube assembly, inlet Fitting assembly ABS adapter block K L1 L2 L3 Note: Notes Fits axles with 8.25 bolt circle diameter brake flange (Includes items 13 thru 15) NSS NSS NSS, 45°, 1/4P male to 3/8 tube - Flareless compression Fits axles with 7.25 bolt circle diameter brake flange (Includes items 13 and 15) 45°, 3/8 P male to 3/8 tube - Flareless compression For military applications with 8.25 dia. bolt circle (Includes items 13 and 15) NSS NSS, 45° 3/8 P male to 1/2" tube, flareless compression For use with 2 piece sensor blocks Sleeve hardware is designed to fit Dana drive axle “R” style spindle configuration. Buyer must determine suitability of hardware for “R” spindle applications other than those of Dana manufacturer. Sleeves may be supplied with axle as part of an OEM specification for axle products. Inlet tube connects sleeve with control hose inboard of brake flange (control hose and other chassis hoses supplied by installer). Buyer must determine appropriate inlet tube for the application. Brake spider must be installed prior to inlet tube installation. Some installations may use inlet tubes with alternate fitting configurations. Hose ends should be updated to mate with replacement inlet tubes. 13 15 L 14 K 9 12 11 10 192UX007 5 Drive Axle Wheel Hubs Category Item Part No. Wheel Configuration Description Notes Wheel Type Drum Type Steel Steel Alum. Steel Steel Steel/Alum. Alum. 1-1/8 Alum. Cast Fused Fused Fused Cast Fused Cast Cast/Fused Dual Alum. Fused 4.32" Dual Dual Alum. Steel/Alum. Cast Cast 4.79" Single Single Single Dual Dual Dual Single Single Stud Length HUB PILOTED WHEELS Without Tone Wheels With Tone Wheels 3.50" 673712 (A) 673818 (B) 673882 (C) 673717 (A) 673822 (B) 673886 (C) 3.94" 673347 (A) 673819 (B) 673883 (C) 673733 (A) 673823 (B) 673887 (C) 673349 (A) 673820 (B) 673884 (C) 673351 (A) 673821 (B) 673885 (C) 673736 (A) 673824 (B) 673888 (C) 673739 (A) 673825 (B) 673889 (C) Left Dual Dual Dual Dual Single Single Single Single Single Steel Alum. Fused Fused Steel Alum. Steel Alum. Steel/Alum. Alum. 1-1/8 Alum. Cast Cast Fused Fused Cast Cast Cast/Fused 2.60" 2.85" 3.21" Notes: Category "M" hubs include items 1-11 on page 6. All parts on this page may be ordered individually. Hubs are complete with wheel studs, inner bearing, and oil seal. Subtract .97 from stud length to determine useable thread length on hub. 6 673353 (A) 673826 (B) 673890 (C) 673447 (A) 673828 (B) 673892 (C) STUD PILOTED WHEELS Right Left 673355 (A) 673827 (B) 673891 (C) 673446 (A) 673829 (B) 673893 (C) 673742 (A) 673832 (B) 673896 (C) 673751 (A) 673834 (B) 673898 (C) Right 673745 (A) 673833 (B) 673897 (C) 673754 (A) 673835 (B) 673899 (C) 673450 (A) 673449 (A) 673760 (A) 673763 (A) 673830 (B) 673831 (B) 673836 (B) 673837 (B) 673894 (C) 673895 (C) 673900 (C) 673901 (C) A = Long Hub (5/8 Axle Shaft Drive Stud) Configuration B = Short Hub (5/8 Axle Shaft Drive Stud) Configuration C = Short Hub (3/4 Axle Shaft Drive Stud) Configuration Drive Axle Wheel Hub Components Category Item M 1 2 3 4 5 6 7 8 9 10 11 12 Part No. Description Notes 217417 219717 219718 219719 508482 508483 673359 673839 673840 673841 673880 673881 X14700 90897 673358 673305 673362 599963 90955 128766 127712 127713 673301 34368 817282 813065 810812 091306 091307 Hub & seal assembly - Long, 5/8" drive stud Hub & seal assembly - Long, ABS, 5/8" drive stud Hub & seal assembly - Short, 5/8" drive stud Hub & seal assembly - Short, ABS, 5/8" drive stud Hub & seal assembly - Short, 3/4" drive stud Hub & seal assembly - Short, ABS, 3/4" drive stud Long Hub, 5/8" drive stud Long hub, ABS, 5/8" drive stud Short hub, 5/8" drive stud Short hub, ABS 5/8" drive stud Short hub, 3/4" drive stud Short hub, ABS, 3/4" drive stud Ball Plug, pipe square socket 3/8-18 Plug, air passage Seal & retainer assembly Capscrew, #8-32 x .50 O-ring Bearing cup, outer Bearing assembly, inner Bearing cup, inner Bearing cone, inner Seal, oil bath, outrunner type Bearing cone, outer Brake drum, cast type Brake drum, Centrifuse® type Wheel nut, metric, hub piloted wheel Wheel nut, left, inch, stud pilot wheel Wheel nut, right, inch, stud pilot wheel Includes 1 thru 9; does not include bearing or oil seal Includes 1 thru 9; does not include bearing or oil seal Includes 1 thru 9; does not include bearing or oil seal Includes 1 thru 9; does not include bearing or oil seal Includes 1 thru 9; does not include bearing or oil seal Includes 1 thru 9; does not include bearing or oil seal NSS NSS NSS NSS NSS NSS NSS NSS NSS Includes items 9 - 10 Not included in kits Not shown Not shown Not shown Not shown Not shown Air Seal 6 Protective Guard (Acts as Installation Guide) 5 7 3 1 2 3 AIR OIL 4 11 10 8 9 12 192UX001 7 Trailer Components Category Item Part No. Description 1 2 3 4 5 6 7 8 9 673526 673404 673480 673524 673613 673383 673537 673392 1008569 Trailer wheel end Hub Cap assembly - with check valve Rotary joint Wheel valve assembly Fitting Capscrew Tee fitting Hose, inner Hose, outer Gasket N1 Notes See page 10 & 11 for repair kits and components O-ring - NSS, Use size -906 from local sources See page 11 for repair kits and components O-ring - NSS, Use size -906 from local sources 5/16"-24 x 2.25 O-ring NSS 9 9 3 1 H 4 2 5 7 6 8 192UX003 8 Trailer Components Category Item H P 10 11 12 Q 13 14 R Notes: Part No. 673536 673500 673501 673502 673538 673597 217557 673515 673516 673517 216383 673784 673783 673786 673785 673518 673519 673521 673520 673542 673522 Description Notes Spacer, .25 inches Spacer, .483 inches Spacer, .750 inches Spacer, .875 inches Spacer, 1.013 inches Spacer, 1.125 inches Trailer axle air inlet kit Adapter Connector Flange nut Trailer coupling kit Coupling, tractor end, Male Coupling, trailer end, Female Dust cover, tractor end Dust cover, trailer end Adapter, spindle, .812 inches dia. Adapter, spindle, 1.75 inches dia. Adapter, spindle, 1.756 inches dia. Adapter, spindle, 2.500 inches dia. Adapter, spindle, 2.516 inches dia. Adapter, spindle, 2.751 inches dia. Spacer fits hubs with 5.50 & 5.56 x 6 bolt circles Spacer fits hubs with 5.50 & 5.56 x 6 bolt circles Spacer fits hubs with 5.50 & 5.56 x 6 bolt circles Spacer fits hubs with 5.50 & 5.56 x 6 bolt circles Spacer fits hubs with 5.50 & 5.56 x 6 bolt circles Spacer fits hubs with 5.50 & 5.56 x 6 bolt circles Includes items 10 thru 12 NSS NSS NSS Includes items 13 thru 16 Special coupling; do NOT use industry standard Not shown Not shown Measure and fit at installation to assure press fit Measure and fit at installation to assure press fit Measure and fit at installation to assure press fit Measure and fit at installation to assure press fit Measure and fit at installation to assure press fit Measure and fit at installation to assure press fit Buyer must determine suitability for use of these components with trailer axles not supplied by Dana Corporation. Spindle adapters must be machined before installation to assure a press fit in spindle end. Select adapter to provide sufficient stock for your application. Tubing and fittings to connect inlet to adapter are provided by installer. 14 13 Q 192UX011 12 11 Not supplied by Dana 10 P NYLON AIR BRAKE TUBING 2" R 6" Not supplied by Dana 192UX012 9 Hub Cap Components Category Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No. Description Notes 673526 673367 673360 218740 128451 673419 673420 673863 673418 673523 673602 673603 673604 673607 673608 673609 673850 673637 Hub Cap assembly - with check valve Hub Cap Plug, pipe Hub Cap Window Kit Screw, self-tapping Gasket, window Window, Hub cap Hub Cap Vent Plug Ring, retaining, window Hose assembly, hub cap Fitting, bulkhead Elbow, insert Fitting, banjo Hose Banjo bolt Washer, thread sealing Spring, compression Clamp Includes items 1 thru 15 Includes items 3 thru 9 NSS NSS NSS NSS Includes items 11 thru 17 NSS NSS NSS NSS NSS; Not shown, inside hose assy. NSS 9 8 3 2 1 10 15 4 6 5 14 11 14 7 12 13 192UX013 10 Wheel Valve & Operator Control Panel Components Category Item Part No. 218739 512888 599993 1 599991 2 300011 3 673300 4 599791 5 673215 6 7a & 7b 599807 8a & 8b 673285 9a & 9b 673284 599990 10 11a & 11b 599985 673300 12 300047 13 673768 14 113542 15 676579 16 5559106 17 508039 673723 18 673724 19 673725 20 673726 21 128331 22 673909 673524 23 Description Notes Wheel Valve Service Kit Wheel Valve Rebuild Kit Ring, Retaining Flap Flap, Vent Plate, Flap Support Body, Wheel Valve Filter, Wheel Valve Tank Valve O-rings (Qty: 2) Seat (Qty: 2) Seal Diaphragm (Qty: 2) Inflate Backing Plate (small) Compression Springs (Qty: 2) Cover, Wheel Valve Capscrew (Qty: 5) Deflate Backing Plate (large) O-ring Check Valve Kit Lamp, Operator Control Hub Cap O-Ring Kit O-ring O-ring O-ring O-ring O-ring Size & Location Chart Fitting Includes items 1, 2, 3, 5, and 6 Includes items 1, 2, 5, 7a, 7b, 9a, 9b, 15, and 16 NSS NSS NSS Provides backlighting for keypad Includes items 18 - 22 13 x 1.0 - NSS 12 x 1.5 - NSS 18 x 2.0 - NSS 27 x 2.5 - NSS .468 x .078 - NSS NSS 1 2 15 3 7b 8b 17 16 9b 4 14 11b 6 13 7a 5 8a 9a 10 20 11a 12 23 21 19 18 22 192UX015 11 Pneumatic Control Repair Kits & Components Category Item Part No. Description Notes 7a 7c 3c 6 7b 3a 3b 8 2 5d 5b 5c 10d 5a 10c 1 4a 4b 10e 5c 8 9 10b 10a 10e 192UX005 12 Pneumatic Control Repair Kits & Components Category Item 1 2 3a 3b 3c 4a 4b 5a 5b 5c 5d 6 7a 7b 7c 8 9 10a 10b 10c 10d 10e Part No. Description Notes 673424 673610 676505 673540 218733 673317 673922 673414 218734 673290 673293 218735 673324 673337 673325 18656 673611 218736 PCU sensor assembly (wire & sensor) Wire harness PCU sensor Controller solenoid operator assy. Controller cover kit Solenoid cover Gasket, solenoid cover Screw, #8-32 x .5" Vacuum generator repair kit Vacuum generator assy. Retainer, vacuum generator Check valve kit Spring, check valve Ball, rubber, check valve Retainer, check valve Seal, O-ring Trailer operator assy. Trailer cover kit Includes transducer & connector w/ instructions AX196 673330 673923 673414 599968 599967 218737 673319 673322 673333 673334 673414 Cover, solenoid, trailer module Gasket, solenoid cover, trailer module Screw, #8-32 x .5" PCU cartridge PCU cartridge Seal and gasket kit Cover plate, controller Gasket, cover plate, controller Cover plate, trailer module Gasket, cover plate, trailer module Screw, #8-32 x .5" Includes coils and operators 2 channel Includes items 3a thru 3c with instructions AX296 NSS NSS NSS Includes items 4a & 4b with instructions AX396 NSS NSS Includes items 5a thru 5d with instructions AX496 NSS NSS NSS NSS 3 channel systems only 3 channel systems only; includes items 7a thru 7c with instructions AX596 NSS NSS NSS Normally open. For control, steer, drive & trailer positions Normally closed. For supply position w/ instructions AX596 Items 10a-10e. Does not include seals for items 3, 4, 5, & 7 NSS NSS NSS NSS NSS 13 Index Part No. Description Page Part No. Description 091306 091307 1008569 113542 126921 127110 127712 127713 128331 128333 128451 128766 18656 216383 217417 217556 217557 218733 218734 218735 218736 218737 218739 218740 219717 219718 219719 300011 300047 34368 42568 508039 508482 508483 508484 508485 512888 5559106 599791 599807 599830 599960 599961 599962 599963 599967 599968 599985 599990 599991 599993 673215 673277 673281 673284 673285 673290 673293 673300 673301 673305 673306 Wheel nut, left, inch, stud pilot wheel . . . . . . . . . . . . . . . 7 Wheel nut, right, inch, stud pilot wheel . . . . . . . . . . . . . . 7 Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2, 8 O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Screw, retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Fastener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Bearing cup, inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Bearing cone, inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Spindle nut, ProTorq style . . . . . . . . . . . . . . . . . . . . . . . . 3 Screw, self-tapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Bearing assembly, inner . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Seal, O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Trailer coupling kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Hub & seal assembly - Long, 5/8" stud . . . . . . . . . . . . . . 7 Inlet tube, drive axle sleeve . . . . . . . . . . . . . . . . . . . . . . . 5 Trailer axle air inlet kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Controller cover kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Vacuum generator repair kit . . . . . . . . . . . . . . . . . . . . . . 13 Check valve kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Trailer cover kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Seal and gasket kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Wheel Valve Service Kit . . . . . . . . . . . . . . . . . . . . . . . . . 11 Hub Cap Window Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Hub & seal assembly - Long, ABS . . . . . . . . . . . . . . . . . . 7 Hub & seal assembly - Short . . . . . . . . . . . . . . . . . . . . . . 7 Hub & seal assembly - Short, ABS . . . . . . . . . . . . . . . . . . 7 Plate, Flap Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Capscrew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Bearing cone, outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Screw, clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Hub Cap O-Ring Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Hub & seal assembly - Short . . . . . . . . . . . . . . . . . . . . . . 7 Hub & seal assembly - Short, ABS . . . . . . . . . . . . . . . . . . 7 Inlet tube, drive axle sleeve . . . . . . . . . . . . . . . . . . . . . . . 5 Inlet tube, drive axle sleeve . . . . . . . . . . . . . . . . . . . . . . . 5 Wheel Valve Rebuild Kit . . . . . . . . . . . . . . . . . . . . . . . . . 11 Lamp, Operator control . . . . . . . . . . . . . . . . . . . . . . . . . 11 Filter, Wheel Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 O-ring, Inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 O-ring, Outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Square Ring, Backing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Valve Stem Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Valve Stem Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Compression Springs . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Inflate Backing Plate (small) . . . . . . . . . . . . . . . . . . . . . . 11 Flap, Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Ring, Retaining Flap . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Tank Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Electronic Control Unit (ECU) - Obsolete . . . . . . . . . . . . NA Relay-12V SPDT-Obsolete-Use Bosch #0332-011-007 . . 1 Seal Diaphragm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Vacuum generator assy. . . . . . . . . . . . . . . . . . . . . . . . . . 13 Retainer, Vacuum generator . . . . . . . . . . . . . . . . . . . . . . 13 Cover, Wheel Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Seal, oil bath, outrunner type . . . . . . . . . . . . . . . . . . . . . . 7 Seal & retainer assembly . . . . . . . . . . . . . . . . . . . . . . . . . 7 Panel Assy-Operator Control (OCP) . . . . . . . . . . . . . . . . . 1 673316 673317 673319 673322 673324 673325 673330 673333 673334 673336 673337 673345 673347 673349 673351 673353 673355 673358 673359 673360 673362 673367 673383 673386 673386 673386 673390 673392 673393 673394 673404 673414 673418 673419 673420 673421 673422 673424 673425 673443 673444 673446 673447 673449 673450 673451 673475 673480 673497 673498 673500 673501 673502 673515 673516 673517 673518 673519 673520 673521 673522 673523 P.C.U. Assy. 2 channel . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Solenoid cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Cover plate, controller . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Gasket, cover plate, controller . . . . . . . . . . . . . . . . . . . . 13 Spring, check valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Retainer, check valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Cover, solenoid, trailer module . . . . . . . . . . . . . . . . . . . . 13 Cover plate, trailer module . . . . . . . . . . . . . . . . . . . . . . . 13 Gasket, cover plate, trailer module . . . . . . . . . . . . . . . . . 13 P.C.U. Assy. 3 channel . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Ball, rubber, check valve . . . . . . . . . . . . . . . . . . . . . . . . . 13 Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Hub Piloted Whl (Non-ABS) . . . . . . . . . . . . . . . . . . . . . . . 6 Hub Piloted Whl (Non-ABS) . . . . . . . . . . . . . . . . . . . . . . . 6 Hub Piloted Whl (Non-ABS) . . . . . . . . . . . . . . . . . . . . . . . 6 Left Stud Piloted Whl (Non-ABS) . . . . . . . . . . . . . . . . . . . 6 Right Stud Piloted Whl (Non-ABS) . . . . . . . . . . . . . . . . . . 6 Plug, air passage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Long Hub, 5/8" drive stud . . . . . . . . . . . . . . . . . . . . . . . . 7 Plug, pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Capscrew, #8-32 x .50 . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Hub Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Tee fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 8 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2, 4 Fitting - 9/16-18 straight thread . . . . . . . . . . . . . . . . . . . . 4 Tee fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Hose assembly - straight . . . . . . . . . . . . . . . . . . . . . . . . . 2 Hose, outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 8 Hose, control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Fitting - T-hub control to wheel valve . . . . . . . . . . . . . . . . 4 Rotary joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2, 8 Screw, #8-32 x .5" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Ring, retaining, window . . . . . . . . . . . . . . . . . . . . . . . . . 10 Gasket, window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Window, Hub cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Plug, vented window . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Valve, check, window . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 PCU sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Speed Sensor, Bifilar . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Config. Connector, 2 axle - Obsolete . . . . . . . . . . . . . . . . 1 Config. Connector, 7 or 8 axle - Obsolete . . . . . . . . . . . . . 1 Right Stud Piloted Whl (Non-ABS) . . . . . . . . . . . . . . . . . . 6 Left Stud Piloted Whl (Non-ABS) . . . . . . . . . . . . . . . . . . . 6 Right Stud Piloted Whl (Non-ABS) . . . . . . . . . . . . . . . . . . 6 Left Stud Piloted Whl (Non-ABS) . . . . . . . . . . . . . . . . . . . 6 Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Inlet tube 37° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Wheel valve assembly . . . . . . . . . . . . . . . . . . . . . . . 2, 4, 8 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Spacer, .483 inches . . . . . . . . . . . . . . . . . . . . . . . . . . . 2, 9 Spacer, .750 inches . . . . . . . . . . . . . . . . . . . . . . . . . . . 2, 9 Spacer, .875 inches . . . . . . . . . . . . . . . . . . . . . . . . . . . 2, 9 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Flange nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Adapter, spindle, .812 inches dia. . . . . . . . . . . . . . . . . . . . 9 Adapter, spindle, 1.75 inches dia. . . . . . . . . . . . . . . . . . . . 9 Adapter, spindle, 2.500 inches dia. . . . . . . . . . . . . . . . . . . 9 Adapter, spindle, 1.756 inches dia. . . . . . . . . . . . . . . . . . . 9 Adapter, spindle, 2.751 inches dia. . . . . . . . . . . . . . . . . . . 9 Hose assembly, hub cap . . . . . . . . . . . . . . . . . . . . . . . . . 10 14 Page Index Part No. Description Page 673524 673526 673527 673528 673529 673530 673536 673537 673538 673540 673542 673594 673597 673602 673603 673604 673607 673608 673609 673611 673613 673616 673617 673633 673637 673668 673687 673691 673692 673707 673712 673717 673723 673724 673725 673726 673733 673736 673739 673742 673745 673751 673754 673760 673763 673768 673783 673784 673785 673786 673818 673819 673820 673821 673822 673823 673824 673825 673826 673827 673828 673829 673830 Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2, 8 Hub Cap assembly . . . . . . . . . . . . . . . . . . . . . . . . 2, 8, 10 Washer, spindle, keyed . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Nut, inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Nut, outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Washer, retainer, dimpled . . . . . . . . . . . . . . . . . . . . . . . . . 3 Spacer, .25 inches . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2, 9 Hose, inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 8 Spacer, 1.013 inches . . . . . . . . . . . . . . . . . . . . . . . . . . 2, 9 Controller solenoid operator assy. . . . . . . . . . . . . . . . . . 13 Adapter, spindle, 2.516 inches dia. . . . . . . . . . . . . . . . . . . 9 Wiring Harness Assy. - Obsolete . . . . . . . . . . . . . . . . . . . 1 Spacer, 1.125 inches . . . . . . . . . . . . . . . . . . . . . . . . . . 2, 9 Fitting, bulkhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Elbow, insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Fitting, banjo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Banjo bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Washer, thread sealing . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Trailer operator assy. . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Capscrew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2, 8 Fitting - 3/8-18 NPT to 9/16-18 37° flare . . . . . . . . . . . . . 4 Fitting assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Screw #6 - 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Tube assembly, inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Fitting assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Bushing, reducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Fitting assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Speed Sensor, Single Coil . . . . . . . . . . . . . . . . . . . . . . . . 1 Hub Piloted Wheel w/ 3.50” stud (Non-ABS) . . . . . . . . . . 6 Hub Piloted Wheel w/ 3.50” stud (ABS) . . . . . . . . . . . . . . 6 O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Hub Piloted Whl (ABS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Hub Piloted Whl (ABS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Hub Piloted Whl (ABS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Left Stud Piloted Whl (ABS) . . . . . . . . . . . . . . . . . . . . . . . 6 Right Stud Piloted Whl (ABS) . . . . . . . . . . . . . . . . . . . . . 6 Left Stud Piloted Whl (ABS . . . . . . . . . . . . . . . . . . . . . . . 6 Right Stud Piloted Whl (ABS) . . . . . . . . . . . . . . . . . . . . . 6 Left Stud Piloted Whl (ABS) . . . . . . . . . . . . . . . . . . . . . . . 6 Right Stud Piloted Whl (ABS) . . . . . . . . . . . . . . . . . . . . . 6 Deflate Backing Plate (large) . . . . . . . . . . . . . . . . . . . . . . 11 Coupling, trailer end, Female . . . . . . . . . . . . . . . . . . . . . . 9 Coupling, tractor end, Male . . . . . . . . . . . . . . . . . . . . . . . 9 Dust cover, trailer end . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Dust cover, tractor end . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Hub Piloted Whl (Non-ABS) . . . . . . . . . . . . . . . . . . . . . . . 6 Hub Piloted Whl (Non-ABS) . . . . . . . . . . . . . . . . . . . . . . . 6 Hub Piloted Whl (Non-ABS) . . . . . . . . . . . . . . . . . . . . . . . 6 Hub Piloted Whl (Non-ABS) . . . . . . . . . . . . . . . . . . . . . . . 6 Hub Piloted Whl (ABS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Hub Piloted Whl (ABS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Hub Piloted Whl (ABS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Hub Piloted Whl (ABS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Left Stud Piloted Whl (Non-ABS) . . . . . . . . . . . . . . . . . . . 6 Right Stud Piloted Whl (Non-ABS) . . . . . . . . . . . . . . . . . . 6 Left Stud Piloted Whl (Non-ABS) . . . . . . . . . . . . . . . . . . . 6 Right Stud Piloted Whl (Non-ABS) . . . . . . . . . . . . . . . . . . 6 Left Stud Piloted Whl (Non-ABS) . . . . . . . . . . . . . . . . . . . 6 Part No. Description Page 673831 673832 673833 673834 673835 673836 673837 673839 673840 673841 673850 673863 673873 673880 673881 673882 673883 673884 673885 673886 673887 673888 673889 673890 673891 673892 673893 673894 673895 673896 673897 673898 673899 673900 673901 673909 673916 673918 673922 673923 673925 673931 676237 676252 676254 676291 676355 676356 676357 676579 810812 813065 815622 815623 815638 817134 817282 821335 90897 90955 X14700 X8679 X9300 Right Stud Piloted Whl (Non-ABS) . . . . . . . . . . . . . . . . . . 6 Left Stud Piloted Whl (ABS) . . . . . . . . . . . . . . . . . . . . . . . 6 Right Stud Piloted Whl (ABS) . . . . . . . . . . . . . . . . . . . . . 6 Left Stud Piloted Whl (ABS) . . . . . . . . . . . . . . . . . . . . . . . 6 Right Stud Piloted Whl (ABS) . . . . . . . . . . . . . . . . . . . . . 6 Left Stud Piloted Whl (ABS . . . . . . . . . . . . . . . . . . . . . . . 6 Right Stud Piloted Whl (ABS) . . . . . . . . . . . . . . . . . . . . . 6 Long hub, ABS, 5/8" drive stud . . . . . . . . . . . . . . . . . . . . 7 Short hub, 5/8" drive stud . . . . . . . . . . . . . . . . . . . . . . . . 7 Short hub, ABS 5/8" drive stud . . . . . . . . . . . . . . . . . . . . . 7 Spring, compression . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Hub Cap Vent Plug Kit . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Adapter (4.50 to 5.50 bolt circle) . . . . . . . . . . . . . . . . . . . 2 Short hub, 3/4" drive stud . . . . . . . . . . . . . . . . . . . . . . . . 7 Short hub, ABS, 3/4" drive stud . . . . . . . . . . . . . . . . . . . . 7 Hub Piloted Whl (Non-ABS) . . . . . . . . . . . . . . . . . . . . . . . 6 Hub Piloted Whl (Non-ABS) . . . . . . . . . . . . . . . . . . . . . . . 6 Hub Piloted Whl (Non-ABS) . . . . . . . . . . . . . . . . . . . . . . . 6 Hub Piloted Whl (Non-ABS) . . . . . . . . . . . . . . . . . . . . . . . 6 Hub Piloted Whl (ABS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Hub Piloted Whl (ABS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Hub Piloted Whl (ABS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Hub Piloted Whl (ABS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Left Stud Piloted Whl (Non-ABS) . . . . . . . . . . . . . . . . . . . 6 Right Stud Piloted Whl (Non-ABS) . . . . . . . . . . . . . . . . . . 6 Left Stud Piloted Whl (Non-ABS) . . . . . . . . . . . . . . . . . . . 6 Right Stud Piloted Whl (Non-ABS) . . . . . . . . . . . . . . . . . . 6 Left Stud Piloted Whl (Non-ABS) . . . . . . . . . . . . . . . . . . . 6 Right Stud Piloted Whl (Non-ABS) . . . . . . . . . . . . . . . . . . 6 Left Stud Piloted Whl (ABS) . . . . . . . . . . . . . . . . . . . . . . . 6 Right Stud Piloted Whl (ABS) . . . . . . . . . . . . . . . . . . . . . 6 Left Stud Piloted Whl (ABS) . . . . . . . . . . . . . . . . . . . . . . . 6 Right Stud Piloted Whl (ABS) . . . . . . . . . . . . . . . . . . . . . 6 Left Stud Piloted Whl (ABS) . . . . . . . . . . . . . . . . . . . . . . . 6 Right Stud Piloted Whl (ABS) . . . . . . . . . . . . . . . . . . . . . 6 Size & Location Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Inlet tube 45° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Tube assembly, inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Gasket, solenoid cover . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Gasket, solenoid cover, trailer module . . . . . . . . . . . . . . 13 Hose assembly, 90° tire end . . . . . . . . . . . . . . . . . . . . . . . 2 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Wiring Harness Assy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Electronic Control Unit (ECU) . . . . . . . . . . . . . . . . . . . . . . 1 Left hand bracket (forward facing tube) . . . . . . . . . . . . . 3 Right hand bracket (forward facing tube) . . . . . . . . . . . . . 3 Tee Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hose assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Hose assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Check Valve Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Wheel nut, metric, hub piloted wheel . . . . . . . . . . . . . . . . 7 Brake drum, Centrifuse® type . . . . . . . . . . . . . . . . . . . . . 7 Nut, inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Washer, spindle, keyed . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Nut, outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Washer, retainer, dimpled . . . . . . . . . . . . . . . . . . . . . . . . . 3 Brake drum, cast type . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Plug, pipe square socket 3/8-18 . . . . . . . . . . . . . . . . . . . . 7 Bearing cup, outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Fastener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 15 Dana Aftermarket Group PO Box 321 Toledo, Ohio 43697-0321 Warehouse Distributors: 1.800.621.8084 OE Dealers: 1.877.777.5360 www.spicerparts.com AXIP-0107 Printed in U.S.A. Copyright Dana Limited, 2012. All rights reserved. Dana Limited.