Download Z323 ST1000+ and Z324 ST2000+ Autopilot Service Procedures

ST1000+ and ST2000+
D3390-1
Z323 ST1000+ and Z324 ST2000+ Autopilot Service Procedures
ST1000+ and ST2000+ Service Manual 83130-1 1
ST1000+ and ST2000+
CE MARKING OF EQUIPMENT/REPLACEMENT PARTS
WARNING
If the Autohelm equipment under repair, test, calibration, installation or setting to
work carries the European CE mark, only parts and components supplied or
approved for such use by Autohelm should be used in order to maintain compliance with the relevant CE requirements.
Incorporation, use or attachment, by any means, of parts or components not
supplied for or not approved for such use by Autohelm or, if supplied or approved
for use by Autohelm, not properly fitted in accordance with instructions published,
provided or recommended by Autohelm, may cause the equipment to malfunction and, in particular, to become unsafe or to no longer meet the relevant CE
requirements. In these circumstances, Raytheon Marine Europe Ltd excludes
liability to the fullest extent permissible in law for any loss or damage including any
liability for its contribution to such loss or damage by its negligent acts or
omissions .
2
ST1000+ and ST2000+ Service Manual 83130-1
ST1000+ and ST2000+
Contents
1. Description ............................................................................................ 5
2. Operation .............................................................................................. 5
3. Disassembly and Assembly ................................................................ 6
3.1 Upper Case Removal ....................................................................... 6
3.2 PCB Removal................................................................................... 6
3.3 Display Assembly ............................................................................. 8
3.4 Drive Module Removal ..................................................................... 9
3.5 Drive Motor Replacement ................................................................ 9
3.6 Fluxgate Compass Removal and Installation ................................. 10
3.7 Drive Module Assembly ................................................................. 10
3.8 PCB Installation ............................................................................. 11
3.9 Upper Case Refitting ...................................................................... 11
4. Special Functions ............................................................................... 12
4.1 Changing the Operating Sense ...................................................... 12
4.2 Display Test .................................................................................... 12
4.3 Autopilot Type Selection ................................................................. 12
4.4 Display of Software Code ............................................................... 12
4.5 Calibration Lockout ........................................................................ 13
5. Functional Test ................................................................................... 14
5.1 Overall Test .................................................................................... 14
5.2 SeaTalk and NMEA Tests ............................................................... 15
5.3 Keypad ........................................................................................... 15
5.4 Display ........................................................................................... 15
5.5 Drive Assembly .............................................................................. 16
5.6 Fluxgate Compass Assembly......................................................... 16
6. Block Diagram and Signal Tables ..................................................... 17
Main Cable Connectors ................................................................... 17
Fluxgate Compass Connector (SKT1) ............................................. 17
7. Software History ................................................................................. 19
8. Spares numbers ................................................................................. 19
ST1000+ and ST2000+ Service Manual 83130-1 3
ST1000+ and ST2000+
9. Circuit Diagram and PCB Layout ...................................................... 20
10. PCB Components List ..................................................................... 22
Contents
Figure 1. Exploded View ............................................................................ 7
Figure 2. Display Assembly ....................................................................... 8
Figure 3. Gearbox Assembly ..................................................................... 9
Figure 4. Cable Routing........................................................................... 10
Figure 5. Spade Terminal Connections to PCB ....................................... 11
Figure 6. Test Equipment ......................................................................... 14
Figure 7. Fluxgate Electrical Connections ............................................... 16
Figure 8. Block Diagram .......................................................................... 18
Figure 9. PCB Layout .............................................................................. 20
Figure 10. PCB Layout ............................................................................ 21
4
ST1000+ and ST2000+ Service Manual 83130-1
ST1000+ and ST2000+
1. Description
This section of the Service Manual details the Servicing Procedures for the
Autohelm ST1000+ Tiller Autopilot, Catalogue Number Z323 and Autohelm
ST2000+ Tiller Autopilot, Catalogue Number Z324.
2. Operation
Full details of operation and calibration are given in the User Handbook,
Publication Number 81130-1
ST1000+ and ST2000+ Service Manual 83130-1 5
ST1000+ and ST2000+
3. Disassembly and Assembly
Before dismantling the autopilot, check the operating sense (port/starboard), if
the PCB condition allows. All new PCBs are factory set to starboard operating
sense. A replacement PCB in a unit set up for port operation must be set to port
operation.
The autopilot may be calibrated to suit a particular vessel. Note the calibration
settings and set up the new PCB if required.
If the spares PCB contains software of a higher issue than the PCB it replaces,
the relevant Operating Supplement(s) must be included when the equipment is
returned to the customer.
Replacement PCBs are set up as ST1000+.
Component identification numbers refer to Figure 1, Exploded View, unless a
detail figure is identified at the start of a section.
3.1 Upper Case Removal
1. Ensure the drive unit is fully retracted
2. Remove the case securing screws (10, 8 off)
3. Lift off the upper case (1)
Do not run the actuator assembly with the upper case removed and the PCB in
place. There is insufficient clearance between the guide bridge and the PCB and
damage to PCB components may result.
If it is required to run the actuator the PCB should be unscrewed and lifted slightly.
3.2 PCB Removal
All work on the PCB should be carried out taking normal static precautions.
1. Remove the upper case (1)
2. Remove the screws (19, 3 off) securing the PCB
3. Lift the PCB off its support pillars and disconnect the Fluxgate flexible circuit
(16) from connector SK1. Disconnect the power, data, screen, NMEA +,
NMEA- and motor spade connectors (22, 23, 24) from the PCB.
Replacement PCBs are supplied without an LCD. If changing the PCB refer to
section 3.3 for instructions to remove and transfer the display assembly to a
replacement PCB.
6
ST1000+ and ST2000+ Service Manual 83130-1
10
11
12
13
14
15
16
17
18
2
1
21
20
1
6
19
9
8
7
6
5
4
3
23
24
D3386-1
1. Upper Case
2. Case Seal
3. Motor/Gearbox Assembly
(see Figure 2 for detail)
4. Pivot Pin
5. Pivot Seal
6. Main Cable
7. Cable Cutout
8. Lower Case
9. Cable Channel
10. Case Securing Screw (8 off)
11. Drive Unit Support Web
12. Fluxgate Assembly
13. End Cap
14. Ram Tube
15. End Plate/Seal
16. Fluxgate Flexible Circuit
17. PCB
18. LCD Assembly
(see Figure 1 for detail)
19. PCB Retaining Screws (3 off)
20. Gimbal Support Location Screw (2 off)
21. Gimbal Support (2 off)
22. Power and SeaTalk Spade Connectors
23. NMEA Spade Connectors
24. Motor Spade Connectors
22
ST1000+ and ST2000+
Figure 1. Exploded View
ST1000+ and ST2000+ Service Manual 83130-1 7
ST1000+ and ST2000+
3.3 Display Assembly
Refer to Figure 2.
The display assembly is a snap fit which is retained on the PCB by four moulded
lugs (2). The backlight diffuser (6) clips into the display bezel (1) and retains the
LCD and its elastomer connector (3).
1
2
1. Bezel
2. Bezel Fixing Lug
3. Elastomer
4. Spring Lug
5. LCD
6. Diffuser
5
3
6
4
D3381-1
Figure 2. Display Assembly
The display is back lit via the diffuser by two green LEDs which are mounted
directly on the PCB.
Removal
1. Unclip the bezel lugs (2) from the PCB (Upper pair first then lower pair)
2. Ease the complete display assembly from the board.
Installation
If fitting a new LCD the marked protective film must be removed.
1. Place the LCD (5) into the bezel (1) (note orientation)
2. Place the elastomer connector (3) on top of the LCD connection strip (note
orientation)
3. Insert the diffuser (6) into the bezel so that the two spring lugs (4) locate into
the display bezel
4. Press the display assembly on to the PCB ensuring all four bezel lugs (2)
locate correctly.
8
ST1000+ and ST2000+ Service Manual 83130-1
ST1000+ and ST2000+
3.4 Drive Module Removal
1. Remove the PCB
2. Lift out the drive assembly and ease the ram tube (14) from the case seal (2).
3.5 Drive Motor Replacement
Refer to Figure 3.
1. Remove the drive module
2. Remove the gearbox securing screws (10, 4 off)
3. Separate the support plates (7, 2 off)
4. Remove the motor securing screws (8, 2 off) from the rear plate.
The motor can now be lifted away and a replacement fitted.
Replacement is a reversal of the removal procedure. After securing the gearbox
ensure both belts (9, 2 off) are fitted correctly by hand turning the leadscrew drive
pulley (4) and observing correct belt tracking.
1
12 11
2
3
4
10
7
7
9
8
5
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
6
Support Bridge
Guide Rod
Lead Screw
Lead Screw Drive Pulley
Motor
Motor Cables
Gearbox Support Plate
Motor Securing Screws (x2)
Drive Belts
Gearbox Securing Screws (x4)
Drive Nut
Ram Tube
D3382-1
Figure 3. Gearbox Assembly
ST1000+ and ST2000+ Service Manual 83130-1 9
ST1000+ and ST2000+
3.6 Fluxgate Compass Removal and Installation
1. Remove the drive module
2. Remove the gimbal supports (21, 2 off)
3. Lift out the fluxgate assembly (12).
Replacement is a reversal of the removal procedure. Note the orientation of the
flexible circuit tail (16).
The tail of the fluxgate can be easily damaged and care should be taken not to
fold or bend it sharply.
3.7 Drive Module Assembly
1. Locate the main cable (6) and red and black motor leads in the channel (9) at
the side of the lower case (8)
2. Enter the ram tube (14) into the case seal (2).
3. Lay the drive module into the lower case making sure the cables pass through
the cutout (7) in the gearbox support plates as shown in Figure 3
4. Lay the case seal (2) in the outer groove around the perimeter of the lower
case.
D3383-1
Figure 4. Cable Routing
10
ST1000+ and ST2000+ Service Manual 83130-1
ST1000+ and ST2000+
3.8 PCB Installation
Before refitting the PCB check that the drive assembly is fully retracted. Failure to
do this results in damage to the PCB at installation.
Check the PCB to ensure that the four FET drive transistors are mounted vertically and not bent over at an angle.
1. Remove the display assembly from the old PCB and fit to the new board (see
section 3.3)
2. Connect the main cable and motor cable wires to the PCB tags. Ensure
correct connection. Refer to Figure 4.
M1, Red
+12V, Brown
NMEA IN --, Green
0V, Blue
NMEA IN +, White
SeaTalk Data, Yellow
M2, Black
Motor Cable
Main Cable
Connector tags viewed from Component Side of PCB
D3388-1
Figure 5. Spade Terminal Connections to PCB
3. Connect the fluxgate flexible circuit tail (16) into PCB socket SKT1. (Ensure
correct orientation. Refer to Figure 8)
4. Lower the PCB onto the location pillars
5. Lock in place with the securing screws (19, 3 off)
6. Power up the unit and confirm display operation by momentarily pressing the 1 and +10 degree keys. The display should count up from 0 to 9 on all four
characters, then display all other annotations. Observe the display and
confirm all segments are switching on.
3.9 Upper Case Refitting
1. Clean the LCD and the window in the upper moulding with a lint free anti static
wipe
2. Ensure the case seal is seated correctly in the outer groove around the
perimeter of the lower case
3. Ensure the O ring seal (5) is located around the pivot pin (4)
4. Lower the upper case onto the assembly and locate with the securing screws
(10, 8 off). Do not over tighten (8 in Ibs max.).
ST1000+ and ST2000+ Service Manual 83130-1 11
ST1000+ and ST2000+
4. Special Functions
4.1 Changing the Operating Sense
All units are supplied from the factory set up as Starboard.
The operating sense of the autopilot can be reversed by pressing the +1° and -1°
course change keys together for 5 seconds
The unit should beep for 10 seconds to confirm change over and the display
should show the new setting, either Port or Starboard.
4.2 Display Test
A special display test feature in the ST1000/200+ software checks that the
display assembly is fitted correctly after changing the PCB. Display test is
switched on by momentarily pressing the -1° and +10° keys together.
The display should scroll all four characters through from 0 to 9 and then display
each annotation. This sequence continues until the Standby or Auto key is
pressed or the unit is powered down.
4.3 Autopilot Type Selection
The ST1000+ and ST2000+ autopilots use the same PCB (Q218), but gears in
the ST1000+ and ST2000+ drive modules are different, so each pilot runs a
different program. Both sets of software are contained within the same chip.
To select the correct program:
1. Press the -10° and +1° keys until the display shows the pilot type number,
2000 or 1000 (approx. 5 seconds)
2. Press the -10° and +1° keys again until the display flashes the pilot type
number (approx. 5 seconds)
3. Select the correct pilot type using the +1° and -1° keys
4. Save the setting by pressing the -10° and +1° keys until the normal Standby
display appears (approx. 2 seconds)
Changing Autopilot type clears all calibration setting/compass linearisation and
returns the unit to factory setting.
4.4 Display of Software Code
The software code of the pilot can be displayed by switching the pilot to standby
mode and pressing the Standby key until the display shows P followed by a
number (approx. 10 seconds).
The number indicates the version of software fitted, for example, P 0 6 indicates
Version 6 software.
12
ST1000+ and ST2000+ Service Manual 83130-1
ST1000+ and ST2000+
4.5 Calibration Lockout
Access to the compass linearisation and calibration functions on the ST1000+/
2000+ autopilots can be prevented. This can be a useful feature, for example, to
charter boat operators who spend a lot of time tuning the pilot to the boat, only to
find a customer alters the settings at a later date.
Any attempt to linearise the compass or enter calibration when the lockout
function is enabled results in the display showing Cal Off. The user cannot then
change any settings.
To disable calibration:
1. Press and hold the -1° and Standby keys for 10 seconds until the display
shows CAL ON
2. Toggle calibration access between ON and OFF using the -1° and +1° keys
3. Store the selected setting by pressing the -1° and Standby keys for 10
seconds.
ST1000+ and ST2000+ Service Manual 83130-1 13
ST1000+ and ST2000+
5. Functional Test
Supply 0v
NMEA3
2
4
1
5
Navigator
or Wind
Instrument
with NMEA
Output
6
NMEA+
Fuse
Red Screen
Yellow
Supply +12V
D3384-1
Figure 6. Test Equipment
5.1 Overall Test
APPLY POWER TO UNIT
CHECK UNIT BEEPS, FLASHES
C AND FINALLY DISPLAYS
A MAGNETIC HEADING
NO
OK
CHANGE PCB
RESTART
YES
PRESS & HOLD +10 KEY
CHECK MOTOR RUNS
NO
OK
YES
PRESS & HOLD -10 KEY
CHECK MOTOR RUNS
NO
OK
DISCONNECT POWER &
REMOVE DRIVE MODULE
DISCONNECT MOTOR SPADE
TERMINALS & APPLY 10V DC
TO MOTOR TERMINALS
CHECK MOTOR RUNS
YES
PRESS AUTO & CHECK
DISPLAY SHOWS A
NO
OK
CHANGE PCB
RESTART
YES
HOLD UNIT HORIZONTAL.
ROTATE IT IN CLOCKWISE
DIRECTION; CHECK
PUSHROD RETRACTS
(STBD SET UP) OR
EXTENDS (PORT SET UP)
OK
NO
CHANGE MOTOR
RESTART
YES
REVERSE 10V ON MOTOR
CHECK MOTOR RUNS
OK
NO
CHANGE MOTOR
RESTART
YES
NO
OK
CHECK MOTOR CONNECTIONS
AND WIRES
YES
HOLD UNIT HORIZONTAL.
ROTATE IT IN AN ANTI CLOCKWISE DIRECTION;
CHECK PUSHROD
EXTENDS (STBD SET UP)
OR RETRACTS (PORT SET UP)
OK
OK
NO
CHANGE FAULTY
ITEM(S) RESTART
YES
CHANGE PCB
RESTART
NO
YES
GO TO SeaTalk TEST
(NEXT PAGE)
CHECK FLUXGATE
(SECTION 5.6)
OK
NO
CHANGE FLUXGATE
RESTART
YES
CHANGE PCB
RESTART
D6149-1
14
ST1000+ and ST2000+ Service Manual 83130-1
ST1000+ and ST2000+
5.2 SeaTalk and NMEA Tests
FROM OVERALL TEST
PRESS STANDBY
SELECT ANY ILLUMINATION
LEVEL (EXCEPT 0) ON
SeaTalk INSTRUMENT
CHECK AUTOPILOT DISPLAY
ILLUMINATION SWITCHES ON
OK
NO
CHANGE PCB
RESTART
YES
SELECT ILLUMINATION LEVEL
0 ON SeaTalk INSTRUMENT
CHECK AUTOPILOT DISPLAY
ILLUMINATION SWITCHES OFF
OK
NO
CHANGE PCB
RESTART
YES
GO TO NAVIGATOR OR WIND
TEST (ACCORDING TO TEST
RIG SET UP)
NAVIGATOR TEST
WIND TEST
SET UP A TRACK ON THE
NAVIGATOR TO GIVE A
CROSS TRACK ERROR
BETWEEN 0 & 0.3nm
PRESS STANDBY & AUTO
TOGETHER
PRESS AUTO
CHECK AUTOPILOT DISPLAYS
LOCKED HEADING
IN FORMAT SHOWN
PRESS +10 & -10 TOGETHER
TO ENTER TRACK MODE
CHECK THAT ALARM SOUNDS
AND DISPLAYS ALTERNATE
BETWEEN
OK
AND
OK
NO
IS DISPLAY:
NO
YES
RECONFIGURE
NAVIGATOR
RESTART NAV TEST
IS DISPLAY:
CHANGE PCB
RESTART
YES
NO
YES
RELOCATE
NAVIGATOR FOR
STRONGER SIGNAL
RESTART NAV TEST
NO
CHANGE
PCB
RESTART
YES
UNIT OK END OF TEST
UNIT OK END OF TEST
D6151-1
5.3 Keypad
The keypad can be checked by pressing each key in turn. All keys should
respond with a tactile metallic click and an audible beep. If this is not the case the
PCB should be replaced.
5.4 Display
To check operation of the display, refer to section 4.2.
ST1000+ and ST2000+ Service Manual 83130-1 15
ST1000+ and ST2000+
5.5 Drive Assembly
Remove the drive assembly from the lower case. Connect a 10V dc supply to the
motor terminals and measure the running current of the drive unit with the drive
running freely and not against either end stop.
<2A - Drive Healthy
>2A - Drive Faulty
5.6 Fluxgate Compass Assembly
Remove the fluxgate assembly
The compass can be checked with a DVM.
Connect Meter across Pins Resistance
1 and 2
<10 ohms
3 and 5
<5 ohms
3 and 4
<5 ohms
1 and 3
Open Circuit
83001t4
No Connection
5
1
2
3
4
D3385-1
Figure 7. Fluxgate Electrical Connections
16
ST1000+ and ST2000+ Service Manual 83130-1
ST1000+ and ST2000+
6. Block Diagram and Signal Tables
Main Cable Connectors
Signal
+12VIN
Nominal 12V dc
0VIN
0V
SeaTalk
Intermittent 12V (nominal) pulse streams
NMEAIN+
Intermittent 12V (nominal) pulse streams
NMEAIN-
Intermittent 12V (nominal) pulse streams
83130t10
Fluxgate Compass Connector (SKT1)
Pin No.
Signal
1
Not Used
2
VRESET
Nominal 2.5V DC
3
F/GB
Compass Input (2) Nominal 2.5V DC
4
F/GA
Compass Input (2) Nominal 2.5V DC
5
F/G DRIVE AC, 17 cycles at 7.9 KHz, driven twice
every 1/16 second
6
0V
0V DC
83130t11
ST1000+ and ST2000+ Service Manual 83130-1 17
ST1000+ and ST2000+
D3
VBUS
D1
12V
REGULATOR
+12V
+5V
IC1
RESET 1
VZ1
VREG
RESET 2
TR1
ZD1
12V
0V
0V
P8.5
P8.4
P8.3
P8.2
+5V
INH
C
B
A
CH0
R22
R23
SK
DI
IC7
CS
DO
EEPROM
P1.6
P1.4
R24
C15
CH1
F/GA
CH2
F/GB
CH3
FB1
CH4
FB2
CH5
0V
RST
RESET
BUSY
SCK
SI
C/D
CS
+
TR12
IC6
--
COM
P3.3
P1.6
INTEGRATOR COMPARATOR
OSC1
R93
OSC2
CH6
CH7
XL1
XTAL
SEG1
to
SEG19
CL2
+5V
R13
VLC1
VLC2
12MHz
CRYSTAL
IC2
ANALOGUE
MULTIPLEXER
CL1
COM0
COM1
VLC3
IC3
LCD DRIVER
R14
R15
VRESET TO COMPASS
LCD1
DISPLAY
0V
SeaTalk
DATA
TR10
TR11
RXDATA
VBUS
P3.0
DATA OUT
P3.1
TR9
TR5
TR9
TR7
TR8
TXDATA
NMEA IN +
WHITE
A
P3.2
C
NMEA IN -GREEN
VBUS
K
IC9
OPTO - ISOLATOR
LED1
P1.5 LED
TR32
TR33
12V
LED2
VBUS
TR26
BZ1 BUZZER
TR27
TR28
VREG
12V
P3.4
M1 RED
TR16
SW1
AUTO
KBD3
SW2
STDBY
KBD4
TR15
TR14
P0.7
TR17
TR18
P1.2
TR20
P0.6
TR19
M2 BLACK
P1.3
TR23
TR22
TR21
SW3
--1
SW4
+10
P0.0
TR29
SW5
--10
P0.1
TR30
KBD5
P1.4
+1
FB2
0V
P1.0
SW6
FB1
VREG 12V
P1.1
IC8
KBD1
KBD2
0V
COMPASS
DRIVE
F/GA
F/GA
F/GB
F/GB
VRESET
BIAS
MICROCONTROLLER
N/C
SKT1
Signal flow is left to righf except where indicated.
D3386-1
Figure 8. Block Diagram
18
ST1000+ and ST2000+ Service Manual 83130-1
ST1000+ and ST2000+
7. Software History
Version
Change
Serial Number
P10
Introduction
12600001
83130t2a
8. Spares numbers
Item
Cat. No.
6-Pin Plug
D337
6-Pin Socket
D338
Comments
Plug and Socket D339
Kit
Fluxgate
Assembly
M022
Drive Module
Q041
ST1000+
Drive Module
Q043
ST2000+
Lower Case
Q052
Display
Assembly
QO53
Gearbox Kit
Q054
PCB
Q218
LCD not included
Upper Case
W113
ST1000+
Upper Case
W114
ST2000+
83061t3
ST1000+ and ST2000+ Service Manual 83130-1 19
ST1000+ and ST2000+
D3391-2
9. Circuit Diagram and PCB Layout
Figure 9. PCB Layout
20
ST1000+ and ST2000+ Service Manual 83130-1
ST1000+ and ST2000+
Surface Mount Component Side
C34
C42
C5
C
41
C
43
R85
R88
D7
L2
L1
L3
C38
TR
31
R87
R
86
C27
R53 R66
R100
R99
D9
ZD1 C36
C26
TR
27
C31
C30
R77
R76
R3
R63
R2
D3
C3
TR
16
TR
23
R4
R1
C2
R108
R79
R33 R45
R36
TR5
D6
R32
R35
R38
R31
C18
R34
R44
C15
R6
C21
R20
IC2
TR
11
R37
R39
R43
TR9
R42
R83
R84
C23
C22
R9
R12
IC7
TR
30
TR
29
R82
C32
R112 R81
L4
R46 R47
R111
C8
C35
R93
R80
R103
IC6
R110
R109
R25 C40
R27 TR
12
R26
TR
10
R41
C39
R5
R21
R10
C16
TR6 TR7 TR8
R40
R7
R11
R56
R70
R102
TR1
R61
R68 R58
R65
TR TR
26 28
R60
R62
R52
R69
R57
R75
R78
R8
R67
TR TR
22 17
TR
20
TR
14
IC9
R59
R64
R54
D4
IC8
IC3
R74
TR
34
TR
35
R101
C14
C20
R24
C19
R13
R
16
C7
R14
C6
R23
R15
R22
R107
C13
IC1
TR
33
TR32
R106
Conventional Component Side
M1
+
+12V
M2
NMEAIN-
TR15
TR21
TR19
TR18
D1
0V
NMEAIN+ DATA
SKT1
C10
V1
+
C28
XL1
+
C29
C1
+
C37
+
C4
+
Conventional Component Side
S2
S5
S3
LP1
L
E
D
1
LP2
S1
S4
S6
L
E
D
1
D3387-1
Figure 10. PCB Layout
ST1000+ and ST2000+ Service Manual 83130-1 21
ST1000+ and ST2000+
10. PCB Components List
Surface Mount Component Side
RESISTOR 1R0 5% 125mW
R80, 99
RESISTOR 8R2 5% 125mW
R37, 46, 83, 84
RESISTOR 47R 5% 125mW
R106, 107
RESISTOR 82R 1% 125mW
R23
RESISTOR 180R 5% 125mW
R86, 100
RESISTOR 270R 1% 125mW
R9, 10
RESISTOR 390R 5% 125mW
R15, 32, 39, 40
RESISTOR 470R 5% 125mW
R75, 78
RESISTOR 1K2 1% 125mW
R22, 24, 60, 61, 62, 63, 81
RESISTOR 1K5 5% 125mW
R13, 14, 85, 88
RESISTOR 2K2 5% 125mW
3, 27, 33, 38, 56, 58, 68, 70
RESISTOR 3K3 5% 125mW
R1
RESISTOR 4K7 5% 125mW
R43, (47), 52, 53, 65, 66, 74, 79, 82, 87,
102, (103), 108 - 112
RESISTOR 5K6 1% 125mW
R7, 8, 21, 76, 77
RESISTOR 10K 5% 125mW
R2, 4, 16, 35, 41, 45, 54, 57, 59, 64, 67,
69
RESISTOR 15K 5% 125mW
R36
RESISTOR 22K 5% 125mW
R34
RESISTOR 33K 1% 125mW
R5, 6, 11, 12, 20, 26
RESISTOR 39K 5% 125mW
R31, 42, 44
RESISTOR 68K 1% 125mW
R25
RESISTOR 180K 1% 125mW
R93
RESISTOR 1M0 1% 125mW
(R101)
CAPACITOR 33pF 5% COG 50V
(C19, 20)
CAPACITOR 100pF 10% CER 50V
(C39, 40)
CAPACITOR 470pF 10% COG 50V
C35
CAPACITOR 1000pF 2% COG 50V
C6, 7, 15, 18, 38, (41, 42, 43)
CAPACITOR 22nF 5% COG 50V
C3, 30, 31
83001t6
22
ST1000+ and ST2000+ Service Manual 83130-1
ST1000+ and ST2000+
Surface Mount Component Side (continued)
CAPACITOR 0.1uF 20% 50V AVX
C2, 5, 8, 13, 14, 16, 21, 22, 34, 36
CAPACITOR TANT 1uF 10% 16V
C26, 27
CAPACITOR 2.2uF 20% 6V3 SIZE A
C32, 33
DIODE SOT23 BAS 19
D3, 7
DIODE SOT23 BAV 99
D6
DIODE BAW 56
(D4), 9
DIODE ZENER BZX12V
ZD1
TRANSISTOR BC807 SOT23
TR5, 12, 29
TRANSISTOR BC817 SOT23
TR1, 6 - 11, 14, 16, 17, 20, 22, 23, 26,
27, 28, 30, 31, 33
TRANSISTOR BC868
TR32
ANALOGUE SWITCH 74HC401
IC2
LCD DISPLAY DRIVER 7225G-00
(NEC)
IC3
CA3130 OP AMP
IC6
EEPROM 16x16 M9306 1M1 SGS
IC7
MICROCONTROLLER S83C154
PLCC
IC8
OPTO ISOLATOR PC357
IC9
SOLID CHIP INDUCTOR
PCB
L1 - 4
3015 - 166
831301t7
Resistor R101 (1M0) and capacitoprrs (C19, C20) are fitted only if resonator XL1(three legged
version) is replaced by the two legged version.
Conventional component tables follow overleaf.
ST1000+ and ST2000+ Service Manual 83130-1 23
ST1000+ and ST2000+
Conventional Component Side
CAPACITOR ELECTROLYTIC 1uF
20% 63V 2mm PITCH
C28, 29, 37
CAPACITOR 100uF TANT 20% 6V3
2.5mm PITCH
C4
CAPACITOR ELECTROLYTIC 100uF
20% 25V 7.5mm MAX DIAM
C1
CAPACITOR ELECTROLYTIC 470uF
20% 35V
C10
DIODE MR751
D1
TRANSISTOR FET LRFZ34 60V 30A
TR15, 18, 19, 21
REGULATOR +5V WITH RESET
LM2925
IC1
VARISTOR ERZCO7DK270 ZNR
TYPE 0
V1
BUZZER
BZ1
FLEXI CONNECTOR
SKT1
SPADE TERMINAL
7 off
And either
CERAMIC RESONATOR CERALOCK
(3 PINS)
XL1
or
CERAMIC RESONATOR CERALOCK
(2 PINS)
XL2
83130t8
See note on use of R101, C19, C20 with XL2.
Conventional Non - Component Side
LED DUAL SIDE FIRING GREEN
LED1, 2
MINIATURE AXIAL LAMP
(LP1, 2)
ALP SWITCH MINI
S1 - 6
83130t9
Raymarine Limited
Robinson Way, Anchorage Park, Portsmouth,
Hampshire, England PO3 5TD.
Raymarine Incorporated
22 Cotton Road, Unit H, Nashua,
New Hampshire 03063-4219, USA
Tel: +44 (0) 23 9269 3611
Fax: +44 (0) 23 9269 4642
www.raymarine.com
Tel: +1 603 881 5200
Fax: +1 603 864 4756
www.raymarine.com
24
ST1000+ and ST2000+ Service Manual 83130-1