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BE−165
BODY ELECTRICAL
−
AUDIO SYSTEM
BE0GC−04
TROUBLESHOOTING
NOTICE:
When replacing the internal mechanism (computer part) of the audio system, be careful that no part
of your body or clothing comes in contact with the terminals of the leads from the IC, etc. of the replacement part (spare part).
HINT:
This inspection procedure is a simple troubleshooting which should be carried out on the vehicle during system operation and was prepared on the assumption of system component troubles (except for the wires and
connectors, etc.).
Always inspect the trouble taking the following items into consideration.
S
Open or short circuit of the wire harness
S
Connector or terminal connection fault
S
For audio systems with anti−theft system, troubleshooting items marked ( * ) indicate that ”Troubleshooting for ANTI−THEFT SYSTEM” should be carried out first.
Problem
Radio
Tape Player
CD Player
Power Amplifier
Noise
No.
Radio not operating when power switch turned to ’ON’.
1
Display indicates when power switch turned to ’ON’, but no sound (including
’noise’) is produced.
2
Noise present, but AM − FM not operating.
3
Any speaker does not work.
4
Any AM or FM does not work.
5
Few preset turning bands.
5
Reception poor.
6
Sound quality poor.
7
Preset memory disappears.
8
Cassette tape cannot be inserted.
9
Cassette tape inserted, but no power.
10
Power coming in, but tape player not operating.
11
Any speaker does not work.
12
Sound quality poor.
13
Tape jammed, malfunction with tape speed or auto−reverse.
14
Cassette tape will not eject.
15
CD cannot be inserted.
16
CD inserted, but no power.
17
Power coming in, but CD player not operating.
18
Sound jumps.
19
Sound quality poor (Volume faint).
20
Any speaker does not work.
21
CD will not be ejected.
22
No power coming in.
23
Power coming in, but power amplifier not operating.
24
Any speaker does not work.
25
Noise occurs
26
Noise produced by vibration or shock while driving.
27
Noise produced when engine starts.
28
The term ”AM” includes LW,MW and SW, and the term ”FW” includes UKW.
BE−166
BODY ELECTRICAL
−
AUDIO SYSTEM
Troubleshooting for ANTI−THEFT SYSTEM
Turn ignition Key from LOCK position to ACC position.
Display A:
ID Number is set.
Display E:
ANTI−THEFTSYSTEMoperationcondition.(IDnumberinput
error 10 times or more.)
”SEC” display disappears after 1
second.
Display B
Radio switch ON.
Display D
Display B
Take to designated radio
service station.
Yes
No
Refer to each
malfunction item.
OK
Radio switch ON.
Normal
operation.
Normal operation.
NG
Cancel ID number, refer to each malfunction item.
ANTI−THEFT SYSTEM operation condition. (ID number input error 9 times or less.)
Input ID number to cancel ANTI−THEFT SYSTEM, and check display.
Display A®B
Display B
Display E
Display C®A
Radio switch ON.
Refer to each
malfunction item.
Take to designated
radio service station.
ANTI−THEFT SYSTEM not cancelled. (ID number input error 10
times or less.)
Display D
OK
ANTI−THEFT SYSTEM cancelled.
Check audio system again.
Normal operation.
Display ”E”
NG
Cancel ID number, refer to each malfunction item.
2 DIN Type
[Liquid Crystal Display (LCD) or VFD for Audio System]
Display ”A”
Display ”B”
Blank
Display ”C”
2 DIN Type
1 DIN Type
2 DIN Type
1 DIN Type
Display ”D” Example:
Radio Display
Error Times
No Illumination
2 DIN Type
1 DIN Type
1 DIN Type
2 DIN Type
1 DIN Type
HINT:
D Refer to Owner’s Manual for operation details of ANTI−THEFT SYSTEM.
D When the ID number has been cancelled, reset the same number after completing the operation, or
inform the customer that it has been cancelled.
V08418
BE−167
BODY ELECTRICAL
1
Radio
−
AUDIO SYSTEM
RADIO NOT OPERATING WHEN POWER SWITCH TURNED TO ”ON”
Is tape player operating normally?
No
Yes
Check if RAD−No.2 fuse is OK?
OK
Replace fuse.
NG
Is power supplied to ACC terminal of power amplifier?
Yes
Check if RAD−No.1 fuse is OK?
OK
Is power supplied to +B terminal of power amplifier?
Yes
Check if GND (wire harness side) of power amplifier
grounded normally?
Radio assembly faulty.
ACC wire harness faulty.
No
NG
No
NG
Replace fuse.
+ B wire harness faulty.
GND faulty.
OK
Is power supplied to ACC terminal of radio assembly?
Yes
Is power supplied to +B terminal of radio assembly?
Yes
Check if GND (wire harness side) to radio assembly is OK?
OK
Radio assembly faulty.
No
No
NG
Power amplifier or ACC wire harness faulty.
Power amplifier or +B wire harness faulty.
GND faulty.
BE−168
BODY ELECTRICAL
2
−
AUDIO SYSTEM
DISPLAY INDICATES WHEN POWER SWITCH TURNED TO
”ON”, BUT NO SOUND (INCLUDING ”NOISE”) IS PRODUCED
Radio
Is tape player operating normally?
No
Check if RAD−No.2 fuse is OK?
OK
Is power supplied to ACC terminal of power amplifier?
Yes
Check if RAD−No.1 fuse is OK?
OK
Yes
NG
No
NG
Is power supplied to +B terminal of power amplifier?
Yes
No
Is power supplied to ACC terminal of radio receiver?
Yes
Check if GND (wire harness side) of power amplifier
grounded normally?
ACC wire harness faulty.
Replace fuse.
+ B wire harness faulty.
NG
No
Is power supplied to +B terminal of radio receiver?
Yes
Replace fuse.
GND faulty.
Check if GND (wire harness side) of power amplifier
grounded normally?
OK
Radio assembly faulty.
Power amplifier faulty.
Power amplifier faulty.
No
NG
GND faulty.
OK
Does continuity exist in speaker wire harness?
Yes
Temporarily install another speaker. Functions OK?
No
Hiss noise from speaker?
Yes
Radio assembly faulty. Recheck system after repair.
No
Yes
No
Speaker wire harness faulty.
Speaker faulty.
Power amplifier faulty.
Recheck system after repair.
BE−169
BODY ELECTRICAL
3
Radio
−
AUDIO SYSTEM
NOISE PRESENT, BUT AM−FM NOT OPERATING
Go to No.25
If radio side faulty.
4
Radio
Radio faulty.
ANY SPEAKER DOSE NOT WORK
Is tape player operating normally?
No
Is hiss noise produced by non−functioning speaker?
No
Yes
Yes
Does continuity exist in speaker wire harness?
Yes
No
Temporarily install another speaker? Functions OK?
No
Power amplifier faulty. Recheck system after repair.
Yes
Radio assembly faulty.
Radio assembly faulty.
Recheck system after repair.
Speaker wire harness faulty.
Speaker faulty.
BE−170
BODY ELECTRICAL
5
Radio
−
AUDIO SYSTEM
ANY AM OR FM DOES NOR WORK
FEW PRESET TUNING BANDS
Problem with radio wave signals or location?
No
Yes
Radio assembly faulty.
Is power for the antenna being output from the radio assembly?
No
Are both AM and FM defective?
Yes
Poor signals, poor location.
Yes
No
Go to No.16
Radio assembly faulty.
Is tape player operating normally?
No
Temporarily install another speaker. Functions OK?
No
Hiss noise from speaker?
Yes
Radio assembly faulty. Recheck system after repair.
Yes
Yes
No
Speaker faulty.
Power amplifier faulty.
Recheck system after repair.
BE−171
BODY ELECTRICAL
6
−
AUDIO SYSTEM
POOR RECEPTION
Radio
Is the condition bad in comparison with other vehicles?
No
Are there any additional installation parts?
(Sun shade film, telephone antenna, etc.)
Yes
Yes
No
An electric wave environment is bad.
Does the condition get better if
removing them?
Yes
Influence of additional installation parts.
Check if there is any scratch and breaking of a wire on
the glass antenna and the defogger pattern.
(visual check. tester)
(See page BE−158)
Repair. (See page BE−96)
Yes
No
Is the contact of the plug jack of the radio OK?
Yes
Does the condition get better by using the outer
antenna (such as pillar antenna)?
No
No
Take a measure for contact.
Check the radio.
Yes
Is the contact of the antenna terminal on the glass
surface and the defogger terminal?
No
Take a measure for contact.
Yes
Replace the antenna cord.
Is the continuity of the antenna cord OK?
Yes
Check the grounding of the antenna, antenna cord,
choke coil, and noise filter. (See page BE−158)
No
NG
Grounding failure.
OK
Does the condition get better by replacing
the choke coil?
Replace the choke coil.
Yes
No
Does the condition get better by replacing the
antenna cord?
No
Exchange the glass.
Yes
Replace the antenna cord.
BE−172
BODY ELECTRICAL
7
Radio
−
AUDIO SYSTEM
SOUND QUALITY POOR
Is sound quality always bad?
No
Yes
Is sound quality bad in certain
areas only?
Yes
Poor signals, poor location.
No
Is tape player operating normally?
Yes
No
Radio assembly faulty.
Radio assembly or power
amplifier faulty.
Is tape player operating normally?
No
Radio assembly faulty.
Yes
Is speaker properly installed?
Install properly.
No
Yes
Temporarily install another speaker. Functions OK?
Speaker faulty.
Yes
No
Radio assembly or power amplifier faulty.
Recheck system after repair.
8
Radio
PRESET MEMORY DISAPPEARS
Radio assembly faulty.
Can cassette tape be inserted in tape player?
No
Yes
Check if RADIO No.1 fuse is OK?
OK
Is power supplied to +B terminal of power amplifier?
Yes
Replace fuse.
NG
No
Check if GND (wire harness side) of power amplifier
grounded normally?
OK
Is power supplied to +B terminal of radio assembly?
Yes
Check if GND (wire harness side) of radio assembly
grounded normally?
OK
Radio assembly faulty.
+B wire harness faulty.
GND faulty.
NG
No
NG
Power amplifier faulty.
Power amplifier faulty.
BE−173
BODY ELECTRICAL
9
Tape Player
−
AUDIO SYSTEM
CASSETTE TAPE CANNOT BE INSERTED
Is there a foreign object inside tape player?
No
Is auto search button radio operating normally?
No
Yes
Yes
Check if RADIO No.1 fuse is OK?
NG
OK
Remove foreign object.
Radio assembly faulty.
Replace fuse.
+B wire harness faulty.
Is power supplied to +B terminal of power amplifier?
No
Yes
GND faulty.
Check if GND (wire harness side) of power amplifier
grounded normally?
NG
OK
Is power supplied to +B terminal of radio assembly?
Yes
Check if GND (wire harness side) of radio assembly
grounded normally?
Power amplifier faulty.
No
Power amplifier faulty.
NG
OK
Radio assembly faulty.
10
Tape Player
CASSETTE TAPE INSERTED, BUT NO POWER
Is radio operating normal?
No
Yes
Check if RAD No.2 fuse is OK?
OK
Is power supplied to ACC terminal of power amplifier?
Yes
Replace fuse.
NG
ACC wire harness faulty.
No
Replace fuse.
Check if RADIO No.1 fuse is OK?
OK
NG
Is power supplied to +B terminal of radio assembly?
Yes
Is power supplied to ACC terminal of radio assembly?
Yes
Radio assembly faulty.
Radio assembly faulty.
No
+B wire harness faulty.
Power amplifier faulty.
No
BE−174
BODY ELECTRICAL
11
Tape Player
−
AUDIO SYSTEM
POWER COMING IN, BUT TAPE PLAYER NOT OPERATING
Function OK if different cassette tape inserted?
No
Is radio operating normally?
Yes
Yes
No
Does continuity exist in speaker wire harness?
Yes
Temporarily install another speaker.
Function OK?
No
Yes
Cassette tape faulty.
Radio assembly faulty.
Speaker wire harness faulty.
Speaker faulty.
No
Hiss noise from speaker?
No
Yes
Power amplifier faulty.
Recheck system after repair.
Radio assembly faulty.
Recheck system after repair.
12
Tape Player
ANY SPEAKER DOES NOT WORK
Is radio operating normally?
No
Is hiss noise produced by non−functioning speaker.
No
Yes
Yes
Temporarily install another speaker.
Function OK?
No
Radio assembly or power amplifier faulty.
Radio assembly faulty.
Recheck system after repair.
Speaker wire harness faulty.
Does continuity exist in speaker wire harness?
Yes
Radio assembly faulty.
No
Yes
Speaker faulty.
BE−175
BODY ELECTRICAL
13
Tape Player
−
AUDIO SYSTEM
SOUND QUALITY POOR (VOLUME FAINT)
Function OK if different cassette tape inserted?
No
Operates normally after cleaning the heads?
No
Yes
Yes
Is radio operating normally?
Yes
No
Is speaker properly installed?
Yes
No
Temporarily install another speaker.
Function OK?
Cassette tape faulty.
Head dirty.
Radio assembly faulty.
Install properly.
Speaker faulty.
Yes
No
Radio assembly faulty.
14
Tape Player
TAPE JAMMED MALFUNCTION WITH TAPE SPEED OR AUTO−REVERSE
Function OK if different tape (less than 120 mins.) is inserted?
No
Is there a foreign object inside tape player?
No
Operates normally after cleaning the heads?
No
Radio assembly faulty.
Yes
Yes
Yes
Cassette tape faulty.
Remove foreign object.
Head dirty.
BE−176
BODY ELECTRICAL
15
Tape Player
−
AUDIO SYSTEM
CASSETTE TAPE WILL NOT BE EJECTED
Is tape player operating normally?
No
Yes
Is auto search button of radio operating normally?
Yes
No
Check if RADIO No.1 fuse is OK?
NG
OK
Is power supplied to +B terminal of power amplifier?
No
Yes
Is power supplied to +B terminal of radio receiver?
No
Yes
Cassette tape jammed.
Radio assembly faulty.
Replace fuse.
+B wire harness faulty.
Power amplifier faulty.
Radio assembly faulty.
16
CD Player
CD CANNOT BE INSERTED
Is CD already inserted?
Yes
No
Is auto search button of radio operating normally?
Yes
Eject CD.
Is power supplied to +B terminal
of CD player?
No
Radio assembly faulty.
No
Yes
Check if GND (wire harness
side) of CD player grounded
normally?
NG
OK
CD player faulty.
Check if RADIO No.1 fuse is OK?
OK
NG
Is power supplied to +B terminal of power amplifier?
Yes
No
Check if GND (wire harness side) of radio assembly
grounded normally?
NG
OK
Radio assembly faulty.
Replace fuse.
+B wire harness faulty.
BE−177
BODY ELECTRICAL
17
CD Player
−
AUDIO SYSTEM
CD INSERTED, BUT NO POWER
Yes
Is radio operating normally?
No
Is power supplied to ACC
terminal of CD player?
No
Radio assembly faulty.
Yes
CD player faulty.
Check if RADIO No.2 fuse is OK?
NG
OK
Is power supplied to ACC terminal of power amplifier?
Yes
Is power supplied to ACC terminal of radio assembly?
Yes
No
No
Replace fuse.
ACC wire harness faulty.
Power amplifier faulty.
Radio assembly faulty.
18
CD Player
POWER COMING IN, BUT CD PLAYER NOT OPERATING
Is CD inserted with correct side up?
No
Yes
Function OK if different CD inserted?
Yes
No
Is radio operating normally?
No
Yes
Insert correctly.
CD faulty.
Is temperature inside cabin hot?
No
Yes
Has sudden temperature change
occurred inside cabin?
Yes
No
Protective circuit in
operation.
Formation of
condensation
due to temp. changes.
CD player faulty.
Dose continuity exist in speaker wire harness?
Yes
Temporarily install another speaker.
Functions OK?
No
Yes
Speaker wire harness faulty.
Speaker faulty.
No
Hiss noise from speaker?
Yes
Radio assembly faulty.
Recheck system after repair.
No
Power amplifier faulty.
Recheck system after repair.
BE−178
BODY ELECTRICAL
19
CD Player
−
AUDIO SYSTEM
SOUND JUMPS
Does sound jump only during strong vibration?
No
Is CD player properly installed?
Yes
Functions OK if different CD inserted?
No
Has sudden temperature change occurred inside cabin?
No
Jumping caused by vibration.
Yes
No
Yes
Yes
Install properly.
CD faulty.
Formation of condensation due to
temp. changes.
CD player faulty.
20
CD Player
SOUND QUALITY POOR (VOLUME FAINT)
Function OK if different CD inserted?
No
Is radio operating normally?
No
Is speaker property installed?
Yes
Temporarily install another speaker.
Functions OK?
No
Radio assembly or CD player or power amplifier faulty.
Yes
Yes
No
CD faulty.
CD player faulty.
Install properly.
Speaker faulty.
Yes
BE−179
BODY ELECTRICAL
21
CD Player
−
AUDIO SYSTEM
ANY SPEAKER DOES NOT WORK
CD player faulty.
Is radio operating normally?
Yes
No
Is hiss noise produced by non−functioning speaker?
Yes
No
Does continuity exist in speaker wire harness?
Radio assembly faulty.
Recheck system after repair.
Speaker wire harness faulty.
No
Yes
Speaker faulty.
Temporarily install another speaker.
Function OK?
Yes
No
Power amplifier faulty.
Recheck system after repair.
22
CD Player
CD WILL NOT BE EJECTED
Is auto search button of radio
operating normally?
Yes
No
Is power supplied to +B terminal
No
of CD player?
Radio assembly
faulty.
Yes
CD player faulty.
Check if RADIO No.1 fuse is OK?
OK
Is power supplied to +B terminal of power amplifier?
Yes
Is power supplied to +B terminal of radio receiver?
Yes
Radio assembly faulty.
Replace fuse.
NG
No
No
+B wire harness faulty.
Power amplifier faulty.
BE−180
BODY ELECTRICAL
23
Power Amplifier
−
AUDIO SYSTEM
NO POWER COMING IN
Is tape player operating normally?
No
Yes
Replace fuse.
Check if RAD−No.2 fuse is OK?
OK
NG
ACC wire harness faulty.
Is power supplied to ACC terminal of power amplifier?
Yes
Check if RAD−No.1 fuse is OK?
OK
Is power supplied to +B terminal of power amplifier?
Yes
Check if GND (wire harness side) of power amplifier
grounded normally?
Radio assembly faulty.
No
NG
No
NG
Replace fuse.
+ B wire harness faulty.
GND faulty.
OK
Is power supplied to ACC terminal of radio assembly?
Yes
Is power supplied to +B terminal of radio assembly?
Yes
Check if GND (wire harness side) of radio assembly
grounded normally?
OK
Radio assembly faulty.
No
No
NG
Power amplifier or wire harness faulty.
Power amplifier or wire harness faulty.
GND faulty.
BE−181
BODY ELECTRICAL
24
Power Amplifier
−
AUDIO SYSTEM
POWER COMIMG IN, BUT WOOFER (POWER) AMPLIFIER NOT
OPERATING
Is tape player operating normally?
No
Check if RAD−No.2 fuse is OK?
OK
Is power supplied to ACC terminal of power amplifier?
Yes
Check if RAD−No.1 fuse is OK?
OK
Yes
NG
No
NG
Is power supplied to +B terminal of power amplifier?
Yes
Check if GND (wire harness side) of power amplifier
grounded normally?
No
NG
Radio assembly faulty.
Replace fuse.
ACC wire harness faulty.
Replace fuse.
+ B wire harness faulty.
GND faulty.
OK
Is power supplied to ACC terminal of radio assembly?
Yes
No
Is power supplied to +B terminal of radio assembly?
Yes
Check if GND (wire harness side) of radio assembly
grounded normally?
Power amplifier faulty.
Power amplifier faulty.
No
GND faulty.
NG
OK
Is there continuity in speaker wire harness?
Yes
Temporarily install another speaker. Functions OK?
No
Hiss noise from speaker?
Yes
Radio assembly faulty. Recheck system after repair.
No
Yes
No
Speaker wire harness faulty.
Speaker faulty.
Power amplifier faulty.
Recheck system after repair.
BE−182
BODY ELECTRICAL
25
Power Amplifier
−
AUDIO SYSTEM
ANY SPEAKER DOES NOT WORK
CD player faulty.
Is radio operating normally?
No
Yes
Is hiss noise produced by non−functioning speaker?
No
Yes
Does continuity exist in speaker wire harness?
Yes
Temporarily install another speaker.
Function OK?
No
Power amplifier faulty.
Recheck system after repair.
Radio assembly faulty.
Recheck system after repair.
Speaker wire harness faulty.
No
Speaker faulty.
Yes
BE−183
BODY ELECTRICAL
26
Noise
−
AUDIO SYSTEM
NOISE OCCURS
Does the noise occur only in the radio?
Yes
(It occurs in the cassette and CD.)
No
An electric environment.
Does the noise occur in a particular place?
No
Is there any additional installation part
around the glass imprinted antenna?
(Sun shade film, telephone antenna etc.)
Yes
Does the noise stop by removing it?
Yes
Influence of the film or the noise radiation
of the additional installation part.
No
Does the noise occur even pulling out the
antenna cord from the radio?
Refer to No.27.
Check the radio.
Yes
No
Does the noise occur even after pulling out the
antenna terminal on the glass surface?
Yes
Noise mixing into the antenna cable.
No
Isn’t there any adhesive (Butyl rubber)
stuck on the bases of the antenna
terminal, defogger terminal and bus bar?
Yes
Failure of glass installation.
Must plane the butyl rubber.
Yes
Interfering noise from the defogger line
and choke coil.
No
Does the noise occur even after pulling out
the defogger terminal?
No
Check the grounding of the antenna,
antenna cord, coke coil, and noise filter.
(See page BE−158)
NG
Grounding failure.
OK
Does the condition get better by replacing
the choke coil?
Replace the choke coil.
Yes
No
Does the condition get better by replacing
the antenna cord.
No
Noise rediates directly to the antenna from the
generation source.
Replace the antenna cord.
Yes
BE−184
BODY ELECTRICAL
27
Noise
−
AUDIO SYSTEM
NOISE PRODUCED BY VIBRATION OR SHOCK WHILE DRIVING
Install properly.
Is speaker properly installed?
No
Yes
Is speaker properly installed?
No
Yes
Each system faulty.
With vehicles stationary lightly tap each system.
Is noise produced?
Yes
No
Noise is produced from static eletricity accumulating in the vehicle body.
28
Noise
NOISE PRODUCED WHEN ENGINE STARTS
Whistling noise which becomes high−pitched when
accelerator strongly depressed, disappears shortly
after engine stops.
Generator noise.
Yes
No
Whining noise occurs when A/C is operating.
No
Scratching noise occurs during sudden acceleration, driving on rough
roads or when ignition switch is turned ON.
Yes
Yes
A/C noise.
Fuel gauge noise.
No
Clicking sound is heard when horn button is pressed, then
released. Whirring/grating sound is heard when pushed
continuously.
Yes
Horn noise.
No
Murmuring sound stops when engine stops.
No
Tick−tack noise occurs in co−ordination with blinking
offlasher.
Yes
Yes
Ignition noise.
Turn signal noise.
No
Noise occurs during window washer operation.
No
Yes
Scratching noise occurs while engine is running,
and continues a while even after engine stops.
Yes
Washer noise.
Engine coolant temp. gauge noise.
No
Scraping noise in line with wiper beat.
No
Other type of noise
Yes
Wiper noise.