Download Subaru Robin Power Products RGX2900 User's Manual
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PARTS MANUAL Model RGX2900 Generator PUB-GP6281 Rev. 08/06 940 Lively Blvd. • Wood Dale, IL 60191 • Phone: 630-350-8200 • Fax: 630-350-8212 e-mail: [email protected] • www.robinamerica.com © Copyright 2006 Robin America, Inc. HOW TO USE THIS MANUAL Robin engines are identified by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called specifications. Each specification will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other significant difference. In order the identify the correct service part number, it is important to confirm the specification and code numbers for your engine. The specification and code number together are know as the PRODUCT NUMBER. All Robin 4 cycle engines have a Product Number label similar to the label illustrated below. The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please note the illustration below: EX170 XXXX SPEC NO. (11 digits) CODE NO. (4 digits) PRODUCT NO. (15 digits) MANUAL LAYOUT 1 4 3 2 1 6 7 9 2 3 5 8 4 1. SECTION NAME Parts are broadly classified according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..:Electrical Device Group). 3. REF. No . The Reference number identifies the part illustration with the corresponding part number in the part list. 4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly part reference number is indicated by the number led by "-" such as "-1", "-2". 5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order. 6. DESCRIPTION It is designation of the part. 7. QTY. Quantity of each part used for each product. 8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the specification, and the part concerned. It also shows part number(s) interchangeable for the part. 9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts have been introduced in the product. The FROM-TO CODE No. helps to identify PART No. being employed in the product concerned. See the examples below: 2101- 2100 The part is used in the product irrespective of CODE No. The part is used in the products with CODE No. of 2101 and after this number. The part is used in the products with CODE No. of 2100 and before this number. GROUP INDEX Group Name Page CRANKCASE ............................................................................................. 6 CRANKSHAFT, PISTON ............................................................................ 8 INTAKE, EXHAUST .................................................................................. 10 GOVERNOR, OPERATION...................................................................... 14 COOLING, STARTING ............................................................................. 16 FUEL, LUBRICANT .................................................................................. 18 ELECTRIC DEVICE ................................................................................. 22 GENERATOR ........................................................................................... 24 BASE, FRAME ......................................................................................... 26 CONTROL ................................................................................................ 28 ACCESSORY GROUP ............................................................................. 30 INDEX OF DESCRIPTION SYMBOLS SYMBOL DESCRIPTION AY ........................... ASSEMBLY CP........................... COMPLETE EX ........................... EXPORT (from Japan) FIG.......................... FIGURE FR. .......................... FRONT " .............................. INCH INCL. ...................... INCLUDE ~L............................ LITER L= ........................... LENGTH (in. mm) L.H. (LH) ................. LEFT-HAND SIDE MECH ..................... MECHANICAL NO (NON) ............... NONE OPT......................... OPTIONAL O.S. ........................ OVER SIZE SYMBOL DESCRIPTION P= ........................... PITCH (in mm) P.T.O. (PTO) ........... POWER TAKE OFF REF. ........................ REFERENCE R.H. (RH) ................ RIGHT HAND SIDE RR. ......................... REAR STD. ....................... STANDARD SW .......................... SWITCH T= ........................... THICKNESS (in mm) UN .......................... UNIT U.S.......................... UNDER SIZE ~V ........................... VOLTAGE ~W .......................... WATT W/ ........................... WITH W/O ........................ WITHOUT SECTION 1 CRANKCASE GROUP FIG. 100 RGX2900 -6- 08-06 SECTION 1 REF 10 20 26 30 40 50 60 70 75 80 90 210 220 230 250 260 270 280 300 610 620 630 631 380 390 700 710 960 PART NO 277-10102-41 237-14202-03 277-16010-01 044-02502-00 060-02800-21 277-15011-03 010-50802-90 010-50603-51 044-00600-20 040-11400-30 021-11400-20 277-11001-31 044-02502-10 060-02501-40 277-45004-J1 277-41901-03 277-63601-13 021-31600-20 001-04083-50 277-13002-11 277-15001-23 011-00802-40 011-00803-10 277-15503-01 277-16001-13 277-15011-03 011-00600-20 277-99001-27 RGX2900 CRANKCASE GROUP DESCRIPTION CRANKCASE VALVE GUIDE STEM SEAL OIL SEAL BALL BEARING PIPE KNOCK STUD STUD OIL SEAL PLUG GASKET MAIN BEARING COVER OIL SEAL BALL BEARING GOVERNOR GEAR GOVERNOR SLEEVE OIL GAUGE GASKET FLANGE BOLT CYLINDER HEAD GASKET, cylinder head FLANGE BOLT FLANGE BOLT ROCKER COVER GASKET, rocker cover PIPE KNOCK FLANGE BOLT GASKET SET QTY REMARKS 1 Includes oil sensor 2 1 1 1 2 2 2 1 2 2 1 1 1 1 1 2 2 6 1 1 4 1 1 1 2 4 1 -7- FROM - TO FIG 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 08-06 SECTION 2 CRANKSHAFT, PISTON GROUP FIG. 200 RGX2900 -8- 08-06 SECTION 2 REF 10 50 70 310 311 320 350 360 361 362 370 371 372 380 PART NO 277-20701-21 018-01400-20 032-30300-10 277-22501-10 277-22502-00 277-23001-03 277-23301-13 277-23401-J3 277-23403-J3 277-23404-J3 277-23501-17 277-23502-17 277-23503-17 056-51600-10 RGX2900 CRANKSHAFT, PISTON GROUP DESCRIPTION CRANKSHAFT FLANGE NUT WOODRUFF KEY CONNECTING ROD AY CONNECTING ROD AY CONNECTING ROD BOLT PISTON PIN PISTON PISTON PISTON PISTON RING SET PISTON RING SET PISTON RING SET CLIP QTY 1 1 1 1 1 2 1 1 1 1 1 1 1 2 -9- REMARKS Undersized STD Oversize 0.25mm Oversize 0.50mm STD Oversize 0.25mm Oversize 0.50mm FROM - TO FIG 200 200 200 200 200 200 200 200 200 200 200 200 200 200 08-06 SECTION 3 INTAKE, EXHAUST GROUP FIG. 300 RGX2900 - 10 - 08-06 SECTION 3 REF 10 25 27 34 35 37 38 60 70 80 90 95 150 160 163 166 170 200 202 220 225 230 231 240 241 290 310 315 317 320 321 340 341 350 351 360 405 415 540 550 560 570 580 620 850 855 INTAKE, EXHAUST GROUP PART NO DESCRIPTION 278-31601-31 CAMSHAFT 277-35101-03 PIN, camshaft 024-00600-10 O RING 277-38601-03 PIN, spring 277-36401-03 RELEASE LEVER 277-36501-03 CLIP 279-38701-13 RETURN SPRING 279-33601-03 VALVE SPRING 269-33701-03 SPRING RETAINER 277-33401-H3 INTAKE VALVE 277-33501-H3 EXHAUST VALVE 132-10KA0-31 COLLET VALVE 277-35601-11 TIMING CHAIN 277-36911-03 TENTIONER 277-37101-03 SPRING, tentioner 277-36902-03 PIN, tentioner 277-36913-13 CHAIN GUIDE 277-35002-01 PIN, rocker 003-13050-00 CLIP 277-36201-00 ROCKER ARM, intake 277-36202-00 ROCKER ARM, exhaust 014-90500-20 ADJUST SCREW 014-90500-20 ADJUST SCREW 017-00500-30 NUT 017-00500-30 NUT 011-00600-20 FLANGE BOLT 277-30202-01 MUFFLER 277-37603-01 SPARK ARRESTOR 015-00400-60 TAPPING SCREW 277-34501-01 MUFFLER COVER 1 277-34601-01 MUFFLER COVER 2 277-35201-13 GASKET, muffler 277-35201-01 GASKET, exhaust 980-20082-80 FLANGE NUT 980-20082-80 FLANGE NUT 011-00600-20 FLANGE BOLT 277-34001-01 EXHAUST PIPE 010-50802-90 STUD 277-32902-J1 INSULATOR 277-35903-J3 GASKET 2, insulator 277-35902-J3 GASKET 1, insulator 002-38060-00 FLANGE NUT 011-00600-50 FLANGE BOLT 277-39001-01 BRACKET,a/c 277-32762-08 BREATHER PIPE 277-69001-03 SPONGE PROTECTOR RGX2900 QTY REMARKS 1 1 1 1 1 1 1 2 2 1 1 4 1 88 Link 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 3 1 2 1 1 1 2 1 1 1 1 - 11 - FROM - TO FIG 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 08-06 SECTION 3 INTAKE, EXHAUST GROUP FIG. 310 RGX2900 - 12 - 08-06 SECTION 3 REF 510 -200 -220 -250 -260 520 PART NO 277-32622-20 277-32632-08 277-32604-08 277-32643-18 073-20044-30 277-32661-17 RGX2900 INTAKE, EXHAUST GROUP DESCRIPTION AIR CLEANER AY BASE PACKING COVER LABEL, choke ELEMENT QTY REMARKS 1 1 1 1 1 1 - 13 - FROM - TO FIG 310 310 310 310 310 310 08-06 SECTION 4 GOVERNOR, OPERATION GROUP FIG. 400 RGX2900 - 14 - 08-06 SECTION 4 GOVERNOR, OPERATION GROUP REF 10 20 30 40 50 60 70 80 310 360 370 485 DESCRIPTION GOVERNOR LEVER GOVERNOR SHAFT GOVERNOR ROD ROD SPRING CLIP BOLT and WASHER AY NUT GOVERNOR SPRING SPEED CONTROL SCREW NUT FLANGE BOLT PART NO 277-42301-23 277-42201-33 277-42701-11 277-42801-23 003-13050-00 013-00602-40 018-60600-20 277-42510-13 277-46501-11 004-31064-00 002-17060-00 011-00600-20 RGX2900 QTY REMARKS 1 1 1 1 1 1 1 1 1 1 1 2 - 15 - FROM - TO FIG 400 400 400 400 400 400 400 400 400 400 400 400 08-06 SECTION 5 COOLING, STARTING GROUP FIG. 500 RGX2900 - 16 - 08-06 SECTION 5 COOLING, STARTING GROUP REF 10 20 25 40 60 61 62 80 81 82 210 -1 -2 -3 -4 -5 -6 -7 -8 -11 -49 220 DESCRIPTION BLOWER HOUSING LABEL, trademark LABEL, warning FLANGE BOLT BAFFLE 1, case BAFFLE 2, head DUCT, case FLANGE BOLT FLANGE BOLT FLANGE BOLT RECOIL STARTER AY SPIRAL SPRING REEL STARTER ROPE STARTER KNOB RATCHET FRICTION SPRING RETURN SPRING RATCHET GUIDE STARTER PULLEY SET SCREW FLANGE BOLT PART NO 277-51226-01 073-20054-70 073-20051-81 011-00600-30 277-52711-21 277-52702-03 277-55001-11 001-04061-60 011-00600-20 011-00600-20 269-50201-30 270-50115-08 269-50120-08 282-50111-18 261-50100-08 270-50125-08 227-50131-08 227-50135-08 270-50261-08 269-50145-18 227-50152-08 011-00600-10 RGX2900 QTY REMARKS 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 2 - 17 - FROM - TO FIG 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 08-06 SECTION 6 FUEL, LUBRICATIONGROUP FIG. 600 RGX2900 - 18 - 08-06 SECTION 6 REF 10 30 40 45 46 50 -1 -2 -3 -4 -6 -8 -15 70 90 FUEL, LUBRICATION GROUP PART NO DESCRIPTION 270-61718-01 FUEL TANK 043-05900-11 FUEL TANK CAP 064-15400-11 FUEL FILTER 064-80018-00 FUEL GAUGE 014-50500-40 SCREW 064-20100-01 FUEL STRAINER 064-20041-10 FILTER 064-20014-30 RUBBER PACKING 064-20014-10 CUP 064-20100-20 LOCK NUT 064-20003-30 O RING 064-20027-90 BOLT 064-20032-30 SPRING 269-62603-01 FUEL PIPE 3 056-11100-20 HOSE CLAMP RGX2900 QTY REMARKS 1 1 1 1 2 1 1 1 1 1 2 1 1 1 2 - 19 - FROM - TO FIG 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 08-06 SECTION 6 FUEL, LUBRICATION GROUP FIG. 610 210 RGX2900 - 20 - 08-06 SECTION 6 REF 210 -1 -2 -3 -4 -5 -8 -9 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -22 -24 -28 -44 -45 -62 -79 -102 PART NO 277-62304-40 277-62535-08 209-62351-08 277-62527-08 237-62451-08 246-62420-08 277-62522-08 277-62570-28 277-62531-18 227-61451-08 277-62571-08 277-62500-08 277-62515-08 277-62506-08 214-62450-08 214-62540-08 226-62506-08 277-62440-08 277-62402-08 226-62701-18 277-62360-08 248-62410-08 106-62410-08 236-62680-08 236-62541-08 246-62390-08 RGX2900 FUEL, LUBRICATION GROUP DESCRIPTION CARBURETOR AY THROTTLE VALVE SCREW VALVE CHOKE SCREW PILOT JET CHOKE LEVER RING THROTTLE SHAFT A BOLT RING NEEDLE PIN FLOAT BODY PACKING CHAMBER PACKING FLOT MAIN NOZZLE MAIN JET CLIP BOLT AIR JET AIR JET, pilot SEAL PACKING SEAL QTY 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 21 - REMARKS #160 #40 #81.3 FROM - TO FIG 610 610 610 610 610 610 610 610 610 610 610 610 610 610 610 610 610 610 610 610 610 610 610 610 610 610 08-06 SECTION 7 ELECTICAL GROUP FIG. 700 RGX2900 - 22 - 08-06 SECTION 7 REF 10 11 30 50 100 110 700 705 740 741 780 ELECTRICAL GROUP PART NO DESCRIPTION 277-79230-11 FLYWHEEL 277-79431-01 IGNITION COIL 001-14062-50 BOLT and WASHER 277-73102-H1 WIRE 2 CP 065-01401-50 SPARK PLUG 065-50002-70 SPARK PLUG CAP 277-76301-21 OIL SENSOR KU3-11070-01 FLOAT C/U CP 4 001-14061-60 BOLT and WASHER 015-00400-90 TAPPING SCREW 056-90000-20 PURSE LOCK RGX2900 QTY REMARKS 1 1 2 1 1 1 1 1 2 2 1 - 23 - FROM - TO FIG 700 700 700 700 700 700 700 700 700 700 700 08-06 SECTION 8 GENERATOR GROUP FIG. 2200 RGX2900 - 24 - 08-06 SECTION 8 REF 210 220 222 224 240 244 250 260 264 266 440 490 680 730 731 732 734 GENERATOR GROUP PART NO DESCRIPTION 35A-51004-01 STATOR 35A-51001-01 ROTOR 353-58208-08 BALL BEARING 35A-54001-01 THROUGH BOLT 367-54113-08 FRONT COVER 359-59935-08 BOLT and WASHER 31B-51023-01 STATOR COVER 35A-52001-01 REAR COVER 366-58305-08 COVER BOLT 003-20060-00 SPRING WASHER 35A-53001-01 WIRE CP 353-57506-08 BUSHING 004-31030-60 SCREW 35A-63001-01 MUFFLER, bracket A 35A-63002-01 MUFFLER, bracket B 359-59935-08 BOLT and WASHER 002-38080-00 FLANGE NUT RGX2900 QTY REMARKS 1 1 1 1 1 4 1 1 3 3 1 1 1 1 1 4 2 - 25 - FROM - TO FIG 2200 2200 2200 2200 2200 2200 2200 2200 2200 2200 2200 2200 2200 2200 2200 2200 2200 08-06 SECTION 9 PIPE FRAME GROUP FIG. 2300 RGX2900 - 26 - 08-06 SECTION 9 REF 10 320 321 326 327 330 440 680 730 732 740 742 744 912 946 PART NO 35A-61001-01 31C-65001-01 377-37001-11 003-10080-00 31C-69001-03 002-38080-00 30A-82201-03 376-39100-01 35A-63006-01 35A-64001-01 011-00602-20 391-39000-13 35C-62003-01 388-93003-03 073-20050-80 RGX2900 PIPE FRAME GROUP DESCRIPTION PIPE FRAME CP RUBBER MOUNT RUBBER MOUNT WASHER SPACER FLANGE NUT EARTH CORD SCREW and WASHER MUFFLER BRACKET FLANGE BOLT FLANGE BOLT RUBBER WASHER RUBBER MOUNT LABEL, caution LABEL, fuel strainer QTY REMARKS 1 2 2 1 2 8 1 1 1 6 2 2 2 1 1 - 27 - FROM - TO FIG 2300 2300 2300 2300 2300 2300 2300 2300 2300 2300 2300 2300 2300 2300 2300 08-06 SECTION 10 CONTROL BOX GROUP FIG. 2400 RGX2900 - 28 - 08-06 SECTION 10 REF 100 110 116 300 305 310 316 360 362 365 480 490 500 520 530 535 537 538 565 572 660 661 665 666 671 672 680 681 682 683 684 685 720 902 915 952 PART NO 35A-70106-00 35A-71102-02 359-59929-08 31E-74000-01 30G-47605-08 390-49972-08 002-17040-00 353-45804-08 004-36042-00 002-17040-00 011-00600-80 389-89001-03 35A-70206-00 35A-72002-03 388-85003-01 351-49920-08 002-17040-00 003-10040-00 393-40651-08 30G-45308-08 391-43002-03 352-45620-08 31B-79011-03 351-49921-08 363-45701-08 363-45700-08 356-49956-08 332-00050-08 353-49903-08 353-49902-08 372-59950-08 353-49901-08 31B-79012-03 35A-71209-02 35A-71208-02 391-93014-03 RGX2900 CONTROL BOX GROUP DESCRIPTION CONTROL BOX AY CONTROL BOX UN SCREW and WASHER CONDENSER CONDENSER HOLDER SCREW NUT DIODE STACK SCREW and WASHER NUT FLANGE BOLT GROMMET PANEL A AY ROCKER SWITCH AC RECEPTACLE SCREW and WASHER NUT WASHER HOUR METER LAMP CIRCUIT BREAKER CIRCUIT BREAKER SCREW and WASHER SCREW and WASHER TERMINAL BOLT TERMINAL BOLT SCREW SPRING WASHER WASHER NUT LOCK WASHER WING NUT BOLT and WASHER LABEL, brand LABEL, panel LABEL, ground QTY REMARKS 1 1 4 1 1 1 1 1 1 1 4 1 1 1 1 2 2 2 1 1 1 1 2 2 1 1 1 2 1 1 1 1 4 1 1 1 - 29 - FROM - TO FIG 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 08-06 SECTION 11 ACCESSORIES GROUP FIG. 2900 RGX2900 - 30 - 08-06 SECTION 11 REF 10 ACCESSORIES GROUP PART NO DESCRIPTION 277-90301-H0 TOOL KIT RGX2900 QTY REMARKS 1 - 31 - FROM - TO FIG 2900 08-06 PRINTED IN THE USA