Download Subaru Robin Power Products PKX201T User's Manual

PARTS
MANUAL
Model
PKX201T
PUMP
PUB-PP5879
Rev. 07/03
940 Lively Blvd. • Wood Dale, IL 60191 • Phone: 630-350-8200 • Fax: 630-350-8212
e-mail: [email protected] • www.robinamerica.com
© Copyright 2003 Robin America, Inc.
HOW TO USE THIS MANUAL
Robin engines are identified by MODEL, SPECIFICATION, and CODE NUMBER. For each
model there may be many different versions called specifications. Each specification will be
unique in some way. The difference may only be the paint color or it may have a different type
of PTO or some other significant difference.
In order the identify the correct service part number, it is important to confirm the specification and code numbers for your engine. The specification and code number together are
know as the PRODUCT NUMBER.
All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.
The Product Number Label has a 15 digit alphanumeric string that consists of the
SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please
note the illustration below:
P K X 201
XXXX
SPEC NO. (11 digits)
CODE NO. (4 digits)
PRODUCT NO. (15 digits)
PKX201T
-3-
07-03
MANUAL LAYOUT
1
4
3
2
1
6
7
9
2
3
5
8
4
1. SECTION NAME
Parts are broadly classified according to their functions.
Refer to the Group Index (table of contents) for respective section name.
2. FIG. No.
The FIG. number indexes the reference and part numbers to the illustration. Figure numbers
that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section
(i.e..:Electrical Device Group).
3. REF. No .
The Reference number identifies the part illustration with the corresponding part number in the
part list.
4. SUBASSEMBLY
SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly
part reference number is indicated by the number led by "-" such as "-1", "-2".
5. PART NUMBER
It is the number assigned for sales unit. Use the PART No. when making an order.
6. DESCRIPTION
It is designation of the part.
7. QTY.
Quantity of each part used for each product.
8. REMARKS
This gives a distinctive feature and/or a supplementary comment for the type, the specification,
and the part concerned. It also shows part number(s) interchangeable for the part.
9. FROM-TO
This section shows the CODE No. to indicate the history of progress in which improved parts
have been introduced in the product. The FROM-TO CODE No. helps to identify PART No.
being employed in the product concerned. See the examples below:
2101- 2100
PKX201T
The part is used in the product irrespective of CODE No.
The part is used in the products with CODE No. of 2101 and after this number.
The part is used in the products with CODE No. of 2100 and before this number.
-4-
07-03
GROUP INDEX
Group Name
Page
PUMP ......................................................................................................... 6
CRANKCASE GROUP ............................................................................... 8
CRANKSHAFT GROUP ........................................................................... 10
INTAKE and EXHAUST GROUP.............................................................. 12
GOVERNOR GROUP .............................................................................. 16
COOLING and STARTING GROUP......................................................... 18
FUEL, LUBRICANT GROUP.................................................................... 20
CARBURETOR GROUP .......................................................................... 22
ELECTRIC DEVICE GROUP .................................................................. 24
ACCESSORY GROUP............................................................................. 26
INDEX OF DESCRIPTION SYMBOLS
SYMBOL
DESCRIPTION
AY ........................... ASSEMBLY
CP........................... COMPLETE
EX........................... EXPORT (from Japan)
FIG.......................... FIGURE
FR........................... FRONT
" .............................. INCH
INCL. ...................... INCLUDE
~L............................ LITER
L= ........................... LENGTH (in. mm)
L.H. (LH) ................. LEFT-HAND SIDE
MECH ..................... MECHANICAL
NO (NON)............... NONE
OPT......................... OPTIONAL
O.S. ........................ OVER SIZE
PKX201T
SYMBOL
DESCRIPTION
P= ........................... PITCH (in mm)
P.T.O. (PTO) ........... POWER TAKE OFF
REF......................... REFERENCE
R.H. (RH)................ RIGHT HAND SIDE
RR. ......................... REAR
STD. ....................... STANDARD
SW.......................... SWITCH
T= ........................... THICKNESS (in mm)
UN .......................... UNIT
U.S.......................... UNDER SIZE
~V ........................... VOLTAGE
~W .......................... WATT
W/ ........................... WITH
W/O ........................ WITHOUT
-5-
07-03
SECTION 1
PUMP GROUP
FIG. 100
PKX201T
-6-
07-03
SECTION 1
PUMP GROUP
REF.
110
113
115
120
130
135
140
145
150
170
172
190
191
193
194
210
260
262
270
272
276
280
285
310
314
320
410
414
420
430
435
440
460
462
510
520
610
630
632
670
671
680
681
690
691
910
DESCRIPTION
CASING
CASING PACKING
O RING
INNER CASING
IMPELLER
WEAR PLATE
MECHANICAL SEAL
ADJUSTING WASHER
FRONT COVER PACKING
PLUG AY
O RING
SOCKET BOLT
SEAL WASHER
BOLT and WASHER AY
WASHER
FRONT COVER
PLUG AY
O RING
COVER BOLT
BOLT and WASHER AY
KNOB
SOCKET BOLT
WASHER
SUCTION FLANGE
BOLT and WASHER AY
CHECK VALVE
DELIVERY BODY
BOLT and WASHER AY
HEAD PACKING
DELIVERY FLANGE
BOLT and WASHER AY
PACKING, delivery
PLUG AY
O RING
STRAINER
HOSE BAND
FRAME
TOOL
WING BOLT
CUSHION RUBBER
CUSHION RUBBER
BOLT and WASHER AY
BOLT and WASHER AY
FLANGE NUT
NUT
LABEL, pump name
PART NO.
470-01154-46
470-01155-78
470-01156-76
470-01161-63
470-01154-47
470-01160-85
470-01151-59
470-01104-91
470-01155-79
470-01180-79
471-00000-09
471-00000-74
471-00000-02
471-00000-75
470-01161-73
470-01158-82
470-01180-78
471-00000-09
470-01155-80
471-00000-73
470-01155-90
470-01165-17
470-01164-93
470-01154-92
471-00000-50
470-01157-80
470-01154-45
471-00000-34
470-01155-48
470-01154-44
471-00000-62
470-01154-90
470-01184-50
471-00000-20
470-01109-77
471-00000-31
470-01177-19
470-01157-78
471-00000-79
470-01161-72
470-01156-79
471-00000-77
471-00000-73
471-00000-78
471-00000-76
470-01165-76
PKX201T
QTY. REMARKS
1
1
1
1
1
1
1
3
1
1
1
2
2
3
3
1
1
1
4
4
4
4
4
1
6
1
1
4
1
1
4
1
1
1
1
3
1
1
1
1
2
2
4
2
4
1
-7-
FROM-TO
FIG.
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
07-03
SECTION 2
CRANKCASE GROUP
FIG. 200
PKX201T
-8-
07-03
SECTION 2
CRANKCASE GROUP
REF.
10
DESCRIPTION
CRANKCASE CP
CRANKCASE CP
VALVE GUIDE
STEM SEAL
OIL SEAL
BALL BEARING
BALL BEARING
PIPE KNOCK
STUD
STUD
OIL SEAL
PLUG
GASKET
MAIN BEARING COVER
MAIN BEARING COVER
MAIN BEARING COVER
OIL SEAL
BALL BEARING
BALL BEARING
GOVERNPOR GEAR
GOVERNOR SLEEVE
OIL GAUGE
FILLER PLUG
GASKET
GASKET
FLANGE BOLT
CYLINDER HEAD CP
GASKET, head
FLANGE BOLT
FLANGE BOLT
ROCKER COVER
GASKET, rocker cover
PIPE KNOCK
FLANGE BOLT
GASKET SET
20
26
30
40
50
60
70
75
80
90
210
220
230
250
260
270
275
280
281
300
610
620
630
631
680
690
700
710
960
PART NO.
277-10102-41
277-10102-31
237-14202-03
277-16010-01
044-02502-00
060-02800-21
060-02800-20
277-15011-03
010-50802-50
010-50603-51
044-00600-20
040-11400-30
021-11400-20
277-11001-31
277-11001-21
277-11001-11
044-02502-10
060-02501-40
060-02500-10
277-45004-21
263-41901-03
277-63601-03
277-65001-03
021-31600-20
021-31600-20
001-04083-50
277-13001-01
277-15001-13
011-00802-40
001-04083-50
277-15501-01
277-16001-03
277-15011-03
011-00600-20
277-99001-07
QTY. REMARKS
1
1
2
1
1
1
1
2
2
2
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
6
1
1
4
1
1
1
2
4
1
FROM-TO
5692~
~5691
5692~
~5691
5692~
5753-5691
~5752
5692~
~5691
FIG.
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
Gasket Sets include the following:
Fig. 300 items 90, 280, 620 and 690
Fig. 500 items 340 and 550
PKX201T
-9-
07-03
SECTION 3
CRANKSHAFT GROUP
FIG. 300
PKX201T
- 10 -
07-03
SECTION 3
CRANKSHAFT GROUP
REF.
10
DESCRIPTION
CRANKSHAFT CP
CRANKSHAFT CP
FLANGE NUT
WOODRUFF KEY
CONNECTING ROD
CONNECTING ROD BOLT
PISTON PIN
PISTON
PISTON
PISTON
PISTON RING SET
PISTON RING SET
PISTON RING SET
CLIP
50
70
310
320
350
360
361
362
370
371
372
380
PART NO.
277-20301-21
277-20301-11
018-01400-20
032-30300-10
277-22501-10
277-23001-03
277-23301-03
277-23401-03
277-23403-03
277-23404-03
277-23511-27
277-23512-07
277-23513-07
056-51600-10
PKX201T
QTY.
1
1
1
1
1
2
1
1
1
1
1
1
1
2
- 11 -
REMARKS
STD
Oversized .25
Oversized .50
STD
Oversized .25
Oversized .50
FROM-TO
5784~
~5783
FIG.
300
300
300
300
300
300
300
300
300
300
300
300
300
300
07-03
SECTION 4
INTAKE and EXHAUST GROUP
FIG. 400
PKX201T
- 12 -
07-03
SECTION 4
INTAKE and EXHAUST GROUP
REF.
10
25
27
34
35
37
38
60
70
80
90
95
150
160
163
166
170
200
DESCRIPTION
CAMSHAFT
PIN, camshaft
O RING
PIN, spring
RELEASE LEVER
CLIP
RETURN SPRING
VALVE SPRING
SPRING RETAINER
INTAKE VALVE
EXHAUST VALVE
COLLET VALVE
TIMING CHAIN
TENTIONER
SPRING, tentioner
PIN, tentioner
CHAIN GUIDE
PIN, rocker
PIN, rocker
ROCKER ARM, intake
ROCKER ARM, exhaust
ADJUST SCREW
ADJUST SCREW
NUT
NUT
FLANGE BOLT
MUFFLER CP
UFFLER COVER
MUFFLER COVER
GASKET, muffler
FLANGE NUT
TAPPING BOLT
FLANGE BOLT
FLANGE BOLT
AIR CLEANER AY
BASE CP
PACKING
PACKING
COVER CP
LABEL
WING NUT
WASHER
ELEMENT SET
INSULATOR
GASKET, insulator
FLANGE NUT
220
225
230
231
240
241
290
310
320
340
350
360
361
365
510
-200
-210
-220
-250
-260
-270
-280
520
540
550
570
PART NO.
277-31601-01
277-35101-03
024-00600-10
277-38601-03
277-36401-03
277-36501-03
277-38701-03
279-33601-03
269-33701-03
277-33401-13
277-33501-13
132-10KA0-31
277-35601-01
277-36911-03
277-37101-03
277-36902-03
277-36913-13
277-35001-23
277-35001-13
277-36101-00
277-36102-00
014-90500-10
014-90500-10
017-00500-20
017-00500-20
011-00600-20
277-30101-11
277-34201-11
277-34201-01
277-35201-03
980-20082-80
015-20600-90
011-00600-10
011-00801-50
277-32612-00
277-32605-08
277-32610-08
277-32604-08
277-32602-08
277-32609-08
277-32607-08
277-32608-08
277-32611-07
277-32901-13
277-35901-13
002-38060-00
PKX201T
QTY. REMARKS
1
1
1
1
1
1
1
2
2
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
- 13 -
FROM-TO
5692~
~5691
5753~
~5752
FIG.
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
07-03
SECTION 4
INTAKE and EXHAUST GROUP
FIG. 400
PKX201T
- 14 -
07-03
SECTION 4
INTAKE and EXHAUST GROUP
REF.
580
850
DESCRIPTION
FLANGE NUT
RUBBER PIPE
PART NO.
011-00600-50
085-10800-00
PKX201T
QTY. REMARKS
1
1
- 15 -
FROM-TO
FIG.
400
400
07-03
SECTION 5
GOVERNOR GROUP
FIG. 500
PKX201T
- 16 -
07-03
SECTION 5
GOVERNOR GROUP
REF.
10
20
DESCRIPTION
QTY. REMARKS
GOVERNOR LEVER
1
GOVERNOR SHAFT
1
GOVERNOR SHAFT
1
GOVERNOR SHAFT
1
GOVERNOR ROD
1
ROD SPRING
1
CLIP
1
BOLT and WASHER
1
NUT
1
GOVERNOR SPRING
1
SPEED CONTROL LEVER
1
STOP PLATE
1
WASHER
1
FRICTION WASHER
1
SCREW
1
SPRING, adjust
1
NUT
1
SPEED CONTROL BRACKET 1
SELF LOCK NUT
1
FLANGE BOLT
2
30
40
50
60
70
80
310
340
350
355
360
365
370
435
450
485
PART NO.
277-42301-13
277-42201-33
277-42201-23
277-42201-13
277-42701-01
277-42801-13
003-13050-00
013-00602-40
018-60600-20
279-42502-23
277-43301-13
277-43501-03
020-00601-70
021-70600-70
014-00601-80
237-45004-23
002-17060-00
277-46001-01
002-35060-00
011-00600-20
PKX201T
- 17 -
FROM-TO
5600~
5539-5599
~5538
FIG.
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
07-03
SECTION 6
COOLING and STARTING GROUP
FIG. 600
PKX201T
- 18 -
07-03
SECTION 6
COOLING and STARTING GROUP
REF.
10
20
40
60
DESCRIPTION
BLOWER HOUSING
LABEL, trademark
FLANGE BOLT
BAFFLE 1, case
BAFFLE 1, case
BAFFLE 2, head
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
RECOIL STARTER AY
SPIRAL SPRING
REEL
STARTER ROPE
STARTER KNOB
RATCHET
FRICTION SPRING
STARTER PULLEY
RATCHET GUIDE
SET SCREW
FLANGE BOLT
61
80
81
210
-1
-2
-3
-4
-5
-6
-11
-35
-49
220
PART NO.
277-51201-01
073-20051-40
011-00600-30
277-52711-11
277-52711-01
277-52702-03
001-04061-60
011-00600-20
011-00600-20
269-50201-20
270-50115-08
269-50120-08
269-50112-08
261-50100-08
270-50125-08
227-50131-08
269-50145-18
270-50261-08
227-50152-08
011-00600-10
PKX201T
QTY. REMARKS
1
1
4
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
4
- 19 -
FROM-TO
5631~
~5630
5631~
~5630
FIG.
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
07-03
SECTION 7
FUEL, LUBRICATION GROUP
FIG. 700
PKX201T
- 20 -
07-03
SECTION 7
FUEL, LUBRICATION GROUP
REF.
10
20
23
30
40
48
60
63
80
90
224
DESCRIPTION
FUEL TANK
LABEL, warning
LABEL, model
FUEL TANK CAP
FUEL FILTER
UNION
FLANGE NUT
FLANGE BOLT
RUBBER PIPE
HOSE CLAMP
CHOKE LEVER CP
PART NO.
277-60101-01
073-20051-80
277-95101-03
043-04400-50
064-13600-10
050-51200-20
002-38060-00
011-00601-30
085-10600-00
056-11000-30
277-43801-01
PKX201T
QTY. REMARKS
1
1
1
1
1
1
2
1
1
2
1
- 21 -
FROM-TO
FIG.
700
700
700
700
700
700
700
700
700
700
700
07-03
SECTION 7
FUEL, LUBRICATION GROUP
FIG. 710
210
PKX201T
- 22 -
07-03
SECTION 7
FUEL, LUBRICATION GROUP
REF.
210
-1
-2
-3
-5
-8
-11
-12
-14
-15
-16
-17
-18
-19
-20
-22
-24
-28
-32
-44
-45
-62
-104
-302
-303
DESCRIPTION
CARBURETOR
THROTTLE VALVE
SCREW
CHOKE VALVE
PILOT JET
CHOKE LEVER
THROTTLE SHAFT
BOLT
NEEDLE
PIN
FLOAT BODY
PACKING
CHAMBER PACKING
FLOAT AY
MAIN NOZZLE
MAIN JET
CLIP
BOLT
SEAL
AIR JET
AIR JET, pilot
SEAL
PACKING
PACKING
CUP
PART NO.
277-62302-10
277-62535-08
209-62351-08
277-62525-08
246-62420-08
277-62520-08
277-62531-08
277-62451-08
277-62500-08
277-62515-08
277-62506-08
214-62450-08
214-62540-08
226-62506-08
277-62440-08
226-62412-08
226-62701-18
277-62360-08
246-62390-08
248-62410-08
106-62410-08
236-62680-08
236-62541-08
064-20064-10
064-20078-10
PKX201T
QTY. REMARKS
1
1
#160
1
1
1
#40
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
- 23 -
FROM-TO
FIG.
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
07-03
SECTION 8
ELECTRIC DEVICE GROUP
FIG. 800
PKX201T
- 24 -
07-03
SECTION 8
ELECTRIC DEVICE GROUP
REF.
10
11
30
50
60
70
100
110
700
705
740
741
DESCRIPTION
FLYWHEEL
IGNITION COIL
BOLT and WASHER
WIRE 2 CP
SWITCH AY
TAPPING SCREW
SPARK PLUG
SPARK PLUG CAP
OIL SENSOR
FLOAT C/U CP3
BOLT and WASHER
TAPPING SCREW
PART NO.
277-79230-01
277-79430-11
001-14062-50
277-73102-01
X66-00003-61
015-00400-90
065-01401-50
065-50002-70
277-76301-01
KU3-11043-01
001-14061-60
015-20500-10
PKX201T
QTY. REMARKS
1
1
2
1
1
2
1
1
1
1
2
1
- 25 -
FROM-TO
FIG.
800
800
800
800
800
800
800
800
800
800
800
800
07-03
SECTION 9
ACCESSORY GROUP
FIG. 900
PKX201T
- 26 -
07-03
SECTION 9
ACCESSORY GROUP
REF.
10
DESCRIPTION
ACCESSORY TOOL KIT
PART NO.
227-90301-H0
PKX201T
QTY. REMARKS
1
- 27 -
FROM-TO
FIG.
900
07-03
PRINTED IN THE USA