Download Craftsman RATCHET WRENCH 875.19934 User's Manual

Transcript
Owner's Manual
Model No. 875.199340
3/8-in.
Ratchet
Wrench
Unpacking
When
unpacking
inspect
occurred
loose
before
this
for any damage
during
fittings,
putting
transit.
bolts,
this
product,
carefully
that may have
Make
sure
any
etc. are tightened
product
into service.
WARNING:
Please read and save these safety and operating instructions.
Read carefully
before attempting
to assemble, install, operate or maintain the product
described.
Protect yourself and others by observing all safety information.
Failure to comply with
instructions
could result in personal
injury and/or property
damage! Retain instructions
for future reference.
Sears, Roebuck
and
www.CRAFTSMAN.com
Co., Hoffman
Estates,
IL 60179
o807
Owner's
Manual
Model
No.
875. f99340
Owner's
Manual
Model
No.
875. f99340
90 PSI Maximum
This tool is designed to operate at an air
_, Features
& Benefits
ONE YEAR FULL WARRANTY
_, Specifications
_, Product Warranty
_, Compressor
Important
CRAFTSMAN
Requirements
ON
PROFESSIONAL
TOOL
If this Craftsman tool fails to give complete
Safety Instructions
of purchase,
_, Exploded View Drawing & Parts List
_, Troubleshooting
RETURN IT TO ANY SEARS
applications
Model 875.199340
general
teardown
assembly,
3/8-in.
is designed
such as automotive
and warnings
before
air pressure places the internal
for
Features
ANSI Z87.1, Occupational
Educational
This warranty
does not include
bits or blades.
gives you specific legal
rights, and you may also have other rights
which vary from state to state.
the tool. Insulated "soft touch" grip for
Sears, Roebuck and Co.,
Hoffman Estates, IL 60179
for the true
under loads and stresses
they were not designed for, causing
should
set forth in
premature
tool failure.
California
Prop 65
and
Eye and Face Protection.
to ensure that it is an approved
style.
Some dust created by power
parts, such as lamps,
This warranty
components
Look for marking Z87.1 on your eye
protection
precise control of the speed and power of
maximum comfort. Extra heavy duty
Eye Protection
REPAIR (or replacement
batteries,
a
Wear Approved
THE UNITED STATES FOR FREE
expendable
repair,
Always
Impact resistant eye protection
if repair proves
Hearing
Protection
Hearing protection
is Recommended
should be used when
the noise level exposure
exceeds an 8 hour time-weighted
sound level of 85dBA.
average
known
or other
Some examples
to cause cancer,
reproductive
determine your noise level exposure,
of these chemicals
we
masonry
chromium
lumber.
products,
Free speed (No Load) ............. 180 RPM
Max Torque ................................
70 ft. Ibs.
Weight ..........................................
2.6 Ibs.
Overall length ...............................
10-1/8"
Average air consumption ........... 4.5 CFM
Recommended
hose size .......... 3/8" I.D.
Air inlet .......................................
1/4" NPT
Maximum Air Pressure .................. 90 PSI
Light Use - 17 Gallon
arsenic
and
the use of hearing protection.
Avoid Prolonged
Exposure
to Vibration
Pneumatic tools can vibrate during use.
Typical Use - 26 Gallon
Prolonged exposure
repetitive
Heavy Use - 33 Gallon Professional
to vibration or very
hand and arm movements
cause injury. Discontinue
tool if you experience
discomfort
are:
from chemicafty-treated
Your risk from those exposures
3/8"
birth
harm.
Lead from lead based paint, crystalline
silica from bricks and cement and other
nearby, all add to the noise level
recommend
chemicals
Process noise,
reflective surfaces, other tools being
operated
sanding,
sawing, grinding, drifting and other
construction
activities contains
defects
equals or
in a given work area. If you are unable to
professional.
Drive size ...........................................
at the
may cause injury. Also, the use of higher
operating any pneumatic tool.
meet or exceed the standards
OUTLET IN
unique variable speed throttle that allows
ratchet head designed
instructions
tool. Use of higher air pressure can, and
OR OTHER CRAFTSMAN
transmission
and maintenance.
gauge pressure (90 PSI) maximum,
STORE OR PARTS & REPAIR CENTER
impossible).
Drive ratchet wrench
pressure of 90 pounds per square inch
Instructions
Please become familiar with all the
satisfaction within one year from the date
_, Installation and Operation
_, Maintenance
The Craftsman
Read Operating
can
the use of any
tingling, numbness,
depending
varies,
on how often you do this
type of work. To reduce your exposure
to these chemicals:
work in a well
ventilated area, and work with approved
safety equipment,
such as dust masks
that are specifically
out microscopic
designed
to filter
particles.
or pain in your hands or arms.
You should consult your physician before
resuming
ENG-2
use of tool.
ENG-3
Owner's
Manual
Disconnect
Model
No.
875. f99340
the air tool from air supply
and during non-operation.
Do not wear loose fitting
clothing,
Manual
Some materials
before changing tools or attachments,
servicing
Owner's
tar, contain
Use attachments
designed for use with
air powered tool. Always examine
could
accessories
prolonged
before mounting
for chips,
such
as adhesives
chemicals
cause
serious
Model
whose
injury
exposure.
875. f99340
and
vapors
with
Always
No.
work in a
Tools which cut, shear, drill, staple,
punch, chisel, etc. are capable of
scarves, or neck ties in work area. Loose
cracks,
causing
serious
clothing may become caught in moving
Never use mounted points or other
working
part of the tool away from
parts and result in serious personal
accessories that have been dropped or
exposed to water, solvent or extreme
hands and body.
Do not wear jewelry
when
injury.
operating
any tool. Jewelry may become caught in
temperature
clean, dry, well ventilated
of damage.
enclosure for one minute after mounting
injury.
Do not depress
trigger
when connecting
area.
any accessory.
Tools which contain moving
or drive other
grinding
moving
wheels,
elements,
tools, such
sockets,
sanding
discs,
Never trigger
hair, clothing, jewelry and other loose
objects, resulting in severe injury.
the tool when not applied
Attachments
attached.
Always
rating
must be securely
Loose
attachments
can cause
use accessories
with an RPM
that meets or exceeds
the tool
RPM rating.
which
Never point an air tool at oneself
other person. Serious injury could occur.
Never carry a tool by the hose or pull
the hose to move the tool or a
Check
compressor.
air hoses
or any
for weak or worn
before each use. Make sure all
connections
Keep hoses
heat, oil and sharp
loose straps
tool.
might become
parts.
Inhalation
before
as grinders,
to install, service,
or perform any maintenance.
generate
which
and screws
tight
and ensure equipment is in safe working
condition.
the exhaust
oil
port
during the first few seconds of
operation.
Thus, the exhaust port must
be covered
with a towel before applying
air pressure.
hazard: Abrasive
sanders
caught
by the
Always make sure that tool accessories
meet or exceed the tools reccomended
output.
any
weak or worn.
tools, such
and cut-off tools
dust and abrasive
can be harmful
materials
to human
maintained
tools and
can cause serious injury.
the tool with care. A properly
maintained
Always wear
properly fitting
face mask or respirator
such tools.
when using
There is a risk of bursting
damaged.
binding
servicing
tool from air supply
before
or changing sockets.
and
When tightening,
lungs
and respiratory
system.
MSHA/NIOSH approved,
Disconnect
tool, with sharp cutting
edges, reduces the risk of binding
is easier to control.
if the tool is
Check for misallgnment
of moving
parts, breakage
before
do not torque
down
the nuts or bolts with the ratchet as
or
typically
of
can damage the tool by breaking parts
parts and any other condition
that
affects the tool's operation. If damaged,
have the tool serviced
ENG-4
through
which
Tie up or cover long hair.
Maintain
Release all pressure from the system
Keep all nuts, bolts
an air tool has been lubricated,
will discharge
or ties, that could
Keep hands away from moving
Improperly
accessories
relocate
in
After
away from
edges. Replace
hose that is damaged,
are secure.
attempting
Keep the
become tangled in moving parts of the
tool. Remove any jewelry, watches, etc.,
or
puncture.
conditions
entangled
Never wear loose fitting apparel
contains
serious injury.
Protect air lines from damage
etc., can become
as
the air supply hose.
to a work object.
injury.
changes, it is a good practice
to operate the tool in a protected
moving parts and result in serious
personal
or signs
done with a hand wrench. This
in the ratchet mechanism.
using.
ENG-5
Owner's
Manual
Model
No.
875.199340
Owner's
Manual
be a flexible
Air Tool Hook Up
movement
Model
No.
hose in order to isolate
of the compressor.
The Craftsman
Route the initial take-off line (pipe) as
straight
up the shop wall and as high
as possible.
This will help minimize
water leaving the compressor
traveling
875.199340
and
through system.
3/4 inch per 10 feet of pipe away
the condensate
3/8" Drive Ratchet Wrench
to operate
on 90 PSIG. Lower
pressure (below 90 PSI) will reduce
performance
of the tool while higher air
pressure (over 90 PSI) raises the
performance
Slope the main lines down at least
from air compressor;
is designed
capacity
of the tool beyond its rated
and could cause serious
damage to tool and user.
this will draw
with the flow of air
and away from the compressor.
Speed Adjustment
Before the tool is connected to the air
supply, clear the air hose of accumulated
dust and moisture
Never carry a tool by the hose or pull the
unrealistic
The
hose to move the tool or a compressor.
further the drop, the more that
Keep hoses away from heat, oil and sharp
condensation
edges. Replace any hose that is damaged,
drier the air will be when it reaches
weak or worn.
the water separator.
Small (home) shop hard piping:
air
is shown.
Some helpful tips are:
higher pressure
length of 25 feet. A 3/8 inch ID hose
encounter.
than your system will
If
more length is required, a ½ inch ID air
Be sure all hoses
and fittings are the correct size and
correctly secured
before using the tool.
compressed
air piping systems
and serious
as
injury may
result.
supply line for each air drop.
A Drain line should be placed at the
Drain valves should be placed at the
end of branch lines and the drain
line, and drained daily.
When tightening,
from the compressor
do not torque
down
the nuts or bolts with the ratchet as
typically
The connection
to the initial take-off hard pipe must
ENG-6
that get into
install the take-
drainage.
Never use PVC pipes for
explosion
the water separator,
end of the main line for condensate
longer than 25 feet will cause a pressure
hose is recommended.
can occur, and the
off line on the top of the main air
Always use hoses and pipes rated for
A 3/8 inch ID air hose is required up to a
set the torque.
In order to reduce the amount of
hose hook up.
drop and may impede performance.
for a small shop).
water and contaminants
A piping diagram for a typical home shop
1 Illustrates a recommended
set the torque. Use a torque wrench to
as the size of your shop
although
Air Hoses for your Air Tools
Figure
The ratchet should never be used to
compressor
will allow (50 feet is optimal,
by running air freely
through the air hose for 5-10 seconds.
Place the first drop as far from the
done with a hand wrench. This
can damage the tool by breaking parts
in the ratchet mechanism.
ENG-7
Owner's
Manual
Model
No.
875. f99340
Owner's
Manual
Model
Exploded
Lubrication
Recommended
An in-line filter-regulator-lubricator
(fig 1)
is recommended as it increases tool life
and keeps the tool in sustained operation.
The in-line lubricator should be regularly
checked and filled with air tool oil. Proper
adjustment of the in-line lubricator is
performed by placing a sheet of paper
next to the tools exhaust ports and holding
the throttle open approximately 30
seconds. The lubricator is properly set
when a light stain of oil collects on the
paper.
No.
875. f99340
View Drawing
Lubricants
Use air tool oil or any other high grade
turbine oil containing moisture absorbent,
rust inhibitors, metal wetting agents and
an EP (extreme pressure) additive. See
Figure 3 for location/air inlet.
Excessive amounts of oil should be
avoided. In the event that it becomes
necessary to store the tool for an
extended period of time (overnight,
weekend, etc.), it should receive a
generous amount of lubrication through
the air inlet (Figure 3). The tool should be
run for approximately 30 seconds to
ensure oil has been evenly distributed
throughout the tool. The tool should be
stored in a clean and dry environment.
Lubricate
23
Parts List
air motor
Figure
ENG-8
here.......,._
3
ENG-9
Owner's
Tool runs
slow or will
Manual
1. Grit or gum in tool
not operate.
Model
No.
875. f99340
1. Flush the tool with air tool oil, gum
solvent, or an equal mixture of SAE 10
motor oil and kerosene. Lubricate the tool
after cleaning.
2. No oil in tool
2. Lubricate the tool according to the
lubrication instructions in this manual.
3. Low air pressure
3a. Adjust the regulator on the tool to the
maximum setting (If applicable).
Owner's
Manual
Model
No.
875.199340
Ratchet mechanism
Ratchet mechanism
la. Clean mechanism
slips or will not loosen
is dirty
lb. Replace worn mechanism
with air tool oil
Notes:
3b. Adjust the compressor regulator to tool
maximum while the tool is running free.
4. Air hose leaks
5. Pressure drops
4. Tighten and seal hose fittings if leaks are
found.
5a. Be sure the hose is the proper size.
Long hoses or tools using
large volumes of air may require a hose with
an I.D. of 1/2" or larger depending on the
total length of the hose.
5b. Do not use multiple number of hoses
connected together with quick connect
fittings. This causes additional pressure
drops and reduces the tool power. Directly
connect the hoses together.
Moisture
blowing out
of tool
1. Water in tank
1. Drain tank. (See air compressor manual).
Oil tool and run until no water is evident. Oil
tool again and run 1-2 seconds.
2. Water in the air lines/
hoses
2a. Install a water separator/filter.
NOTE: Separators only work properly when
the air passing through the separator is
cool. Locate the separator/filter as far as
possible from the compressor.
2b. Install an air dryer.
2c. Anytime water enters the tool, the tool
should be oiled immediately.
ENG-10
ENG-11