Download Coleman Echelon FC9V User's Manual

246786-CTG-B-0407
DESCRIPTION
These Category IV, highly efficient, compact, condensing
type furnaces are designed for residential and commercial
installations in a basement, closet, alcove, recreation room or
garage where the ambient temperature is above 32°F, or
higher. They may be either side wall or thru-roof vented using
approved plastic type combustion air and vent piping. All
units are factory assembled, wired and tested to assure
dependable and economical installation and operation.
TECHNICAL GUIDE
WARRANTY
Echelon
MODELS: FC9V
GAS-FIRED
CONDENSING / HIGH EFFICIENCY
DOWNFLOW/HORIZONTAL
TWO STAGE VARIABLE SPEED FURNACES
Lifetime limited warranty on both heat exchangers to the original purchaser; a 20-year limited warranty from original installation date to subsequent purchaser.
10-year warranty on the heat exchanger in commercial applications.
5-year limited parts warranty.
FEATURES
• Two stage heating operation includes:
- Two stage gas valve
NATURAL GAS
60 - 120 MBH INPUT
- Two stage inducer operation
• Provides increased comfort level & very quiet unit operation
• Adjustable delay timer allows two stage operation with single stage thermostat
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•
•
•
EFFICIENCY
RATING
CERTIFIED
ISO 9001
Certified Quality
Management System
•
•
•
Due to continuous product improvement,
specifications are subject to change without notice.
Visit us on the web at www.york.com for the most
up-to-date technical information.
Additional rating information can be found at
www.gamanet.org.
•
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Compact, easy to install, ideal height 40" cabinet
Blower-off delay for cooling SEER improvement.
Easy to connect power/control wiring.
Built-in, high level self diagnostics with fault code display.
Low unit amp requirement for easy replacement application.
Integrated control module for reliable, economical operation.
May be installed as either two-pipe (sealed combustion) or
single pipe vent (using indoor combustion air)
Top intake & vent connection allows installation in narrow
locations.
Electronic Hot Surface Ignition saves fuel cost with increased
dependability and reliability.
Induced combustion system with inshot main burners for
quiet, efficient operation.
No special vent termination kit required.
100% shut off main gas valve for extra safety.
24V, 40 VA control transformer and blower relay supplied for
add-on cooling.
Hi-tech tubular aluminized steel primary heat exchanger.
Secondary (condensing) heat exchanger of 29-4C high-grade
stainless steel.
Timed on, adjustable off blower capability for maximum comfort.
Independent door removal for greater durabilty and ease of
access.
Easy access from front of unit for cleaning, maintenance or
service.
Protection from intake, exhaust or condensate blockage.
Insulated blower compartment for quiet operation.
3-way transition facilitates fresh air piping.
• EcoTrak comfort system allows dealer to customize comfort
settings based on regional location.
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
246786-CTG-B-0407
22-3/4
A
7/8
T-STAT WIRING 7/8” K.O.
7/8
T-STAT WIRING 7/8” K.O.
HORIZONTAL CONDENSATE
DRAIN OPENING 1-3/4”
13-7/8
HORIZONTAL CONDENSATE
DRAIN OPENING 1-3/4”
40
HORIZONTAL CONDENSATE
DRAIN OPENING 2”
JUNCTION BOX
HOLE 7/8”
22-3/4
GAS PIPE ENTRY 1-1/2”
HORIZONTAL
CONDENSATE
DRAIN OPENING 1-3/4”
29
29
CONDENSATE DRAIN
HOLE 7/8”
JUNCTION BOX
HOLE 7/8”
22-3/4
21-5/8
21-1/4
18-1/2
18-1/2
11-3/4
7-1/2
SIDE PIPING HOLE 3-3/8”
GAS PIPE
ENTRY 1-1/2”
9-1/8
8-1/2
CONDENSATE DRAIN
HOLE 7/8”
2-1/4
FRONT
22-1/4
25-3/8
26-1/2
27-1/8
30-1/8
23-11/16
23-5/8
1-1/4
19-1/4
LEFT SIDE
RIGHT SIDE
5/8
1-1/4
E
5/8
D
B
C
20
2-1/4
23-1/4
BOTTOM IMAGE
SUPPLY END
TOP IMAGE
RETURN END
DIMENSIONS
Cabinet Dimension
Models
Nominal
CFM
Cabinet
Size
A (in.)
B (in.)
C (in.)
D (in.)
E (IN.)
FC9V060B12DH11
1200
B
17-1/2
16-1/4
15
1-3/4
2-3/8
FC9V080B12DH11
1200
B
17-1/2
16-1/4
15
1-3/4
2-3/8
FC9V080C16DH11
1600
C
21
19-3/4
18-1/2
2-1/8
2-3/4
FC9V100C20DH11
2000
C
21
19-3/4
18-1/2
2-1/8
2-3/4
FC9V120D20DH11
2000
D
24-1/2
23-1/4
22
2-1/2
3
ELECTRICAL AND PERFORMANCE DATA
Models
Input
(High/Low)
Output
(High/Low)
MBH
MBH
FC9V060B12DH11
60 / 39
56 / 36
Nominal
Airflow
Air Temp.
Rise
Cabinet
Width
Total Unit
CFM
In.
Amps
%
°F
1200
17-1/2
9
92
35 - 65
AFUE
FC9V080B12DH11
80 / 52
75 / 49
1200
17-1/2
9
92
35 - 65
FC9V080C16DH11
80 / 52
75 / 49
1600
21
12
92
35 - 65
FC9V100C20DH11
100 / 65
93 / 61
2000
21
14
92
35 - 65
FC9V120D20DH11
120 / 78
112 / 74
2000
24-1/2
14
92
35 - 65
Models
Input
(High/Low)
Max. Outlet
Air Temp.
Blower
Blower
Size
°F
HP
Amps
In.
Min. Wire Size *
(awg) @ 75 ft.
One Way
Operating
Weight
MBH
Max.
Over-current
Protect
FC9V060B12DH11
60 / 39
165
1/2
7.0
11 x 8
20
14
136
FC9V080B12DH11
80 / 52
165
1/2
7.0
11 x 8
20
14
143
FC9V080C16DH11
80 / 52
165
3/4
10.2
11 x 10
20
14
159
FC9V100C20DH11
100 / 65
165
1
12.7
11 x 11
20
12
164
FC9V120D20DH11
120 / 78
165
1
12.7
11 x 11
20
12
182
Lbs.
Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures.
Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes.
The furnace shall be installed so that the electrical components are protected from water.
* Wire size and overcurrent protection must comply with the National Electric Code.
NOTES:
1. For altitudes above 2000 ft. reduce capacity 4% for each 1000 ft. above sea level.
2. Wire size based on copper conductors, 60°C, 3% voltage drop.
3. Continuous return air temperature must not be below 55°F.
4. All filters must be high velocity cleanable type.
2
Unitary Products Group
246786-CTG-B-0407
AIR FLOW DATA
HIGH / LOW SPEED COOLING AND HEAT PUMP CFM - WITHOUT FILTERS
FC9V060B12DH11
FC9V080B12DH11
Jumper Settings
High
Low
High
Low
COOL Tap
ADJ Tap
1329
898
1312
878
A
B
1133
774
1117
741
B
B
1226
842
1202
810
A
A
1039
708
996
683
B
A
1110
755
1084
725
A
C
915
637
892
618
C
B
930
646
898
619
B
C
719
529
700
511
D
B
856
603
827
580
C
A
657
526
642
500
D
A
762
566
746
532
C
C
612
523
596
500
D
C
FC9V080C16DH11
FC9V100C20DH11
Jumper Settings
High
Low
High
Low
COOL Tap
ADJ Tap*
1758
1183
2196
1498
A
B
1646
1106
1858
1167
B
B
1699
1140
2045
1363
A
A
1531
1033
1661
1054
B
A
1527
1047
1884
1201
A
C
1449
969
1597
1022
C
B
1368
930
1506
947
B
C
1213
832
1395
891
D
B
1309
897
1477
922
C
A
1116
762
1254
761
D
A
1170
808
1304
801
C
C
1031
703
1114
657
D
C
FC9V120D20DH11
Jumper Settings
High
Low
COOL Tap
ADJ Tap*
2342
1528
A
B
1904
1229
B
B
2140
1404
A
A
1700
1096
B
A
1918
1247
A
C
1643
1044
C
B
1522
967
B
C
1418
852
D
B
1494
945
C
A
1287
772
D
A
1337
802
C
C
1132
668
D
C
HIGH / LOW HEAT CFM - WITHOUT FILTERS
FC9V060B12DH11
FC9V080B12DH11
Jumper Settings
High
Low
High
Low
HEAT Tap
ADJ Tap*
1137
720
1386
962
A
Any
974
625
1322
892
B
Any
883
593
1250
849
C
Any
825
561
1159
768
D
Any
FC9V080C16DH11
FC9V100C20DH11
Jumper Settings
High
Low
High
Low
HEAT Tap
ADJ Tap*
1732
1173
1912
1237
A
Any
1631
1110
1688
1079
B
Any
1493
1008
1545
967
C
Any
1359
931
1422
899
D
Any
FC9V120D20DH11
Jumper Settings
High
Low
HEAT Tap
ADJ Tap*
2238
1465
A
Any
2014
1313
B
Any
1863
1211
C
Any
1686
1075
D
Any
All CFM’s are shown at 0.5” w.c. external static pressure.These units have variable speed motors that automatically adjust to provide constant CFM from 0.0” to
0.6” w.c. static pressure. From 0.6” to 1.0” static pressure, CFM is reduced by 2% per 0.1” increase in static. Operation on duct systems with greater than 1.0”
w.c. external static pressure is not recommended.
NOTE: At some settings, LOW COOL and/or LOW HEAT airflow may be lower that what is required to operate an airflow switch on certain models of electronic
air cleaners. Consult the instructions for the electronic air cleaner for further details.
* The ADJ “D” tap should not be used.
Unitary Products Group
3
246786-CTG-B-0407
FILTER PERFORMANCE
APPLYING FILTER PRESSURE DROP TO
DETERMINE SYSTEM AIRFLOW
The airflow capacity data published in the “Blower Performance” table listed above represents blower performance
WITHOUT filters. To determine the approximate blower performance of the system, apply the filter drop value for the filter being used or select an appropriate value from the “Filter
Performance” table shown.
To determine the approximate airflow of the unit with a filter in
place, follow the steps below:
1. Select the filter type.
2. Determine the External System Static Pressure (ESP)
without the filter.
3. Select a filter pressure drop from the table based upon
the number of return air openings or return air opening
size and add to the ESP from Step 2 to determine the
total system static.
If total system static matches a ESP value in the airflow table
(i.e. 0.20, 0.60, etc,) the system airflow corresponds to the
intersection of the ESP column and Model/Blower Speed row.
NOTE: The filter pressure drop values in the “Filter Performance” table shown are typical values for the type of filter
listed and should only be used as a guideline. Actual pressure drop ratings for each filter type vary between filter manufacturer.
FILTER SIZES
Input / Output
BTU/H
CFM
Cabinet
Size
Top Return
Filter in
60/56
1200
B
(2) 14 x 20
80/75
1200
B
(2) 14 x 20
80/75
1600
C
(2) 14 x 20
100/95
2000
C
(2) 14 x 20
120/112
2000
D
(2) 14 x 20
FILTER PERFORMANCE - PRESSURE DROP INCHES W.C.
Airflow Range
Filter Type
Minimum
Opening Size
Disposable
Washable Fibers
Pleated
in2
In W.C.
In W.C.
In W.C.
CFM
0 - 750
230
0.01
0.01
0.15
751 - 1000
330
0.05
0.05
0.20
1001 - 1250
330
0.10
0.10
0.20
1251 - 1500
330
0.10
0.10
0.25
1501 - 1750
380
0.15
0.14
0.30
1751 - 2000
380
0.19
0.18
0.30
2001 & Above
463
0.19
0.18
0.30
UNIT CLEARANCES TO COMBUSTIBLES
Application
In.
Front Rear
In.
In.
Left Side
Right Side
Flue
Floor/Bottom
In.
In.
In.
In.
1*
0
Downflow
1
3
0
0
0
0
Horizontal
0
3
0
1
1
0
*
4
Top
Closet
Alcove
Attic
Line Contact
Yes
Yes
Yes
NA
Yes
Yes
Yes
Yes†
Combustible floor base or air conditioning coil required for use on combustible floor.
Unitary Products Group
AC10
Unitary Products Group
Y2
Second Stage Cool
W
First Stage Heat
W2
Second Stage Heat
G
Fan
Y2
Second Stage Cool
R
24-Volt Hot (Heat XFMR)
RC
24-Volt Hot (Cool XFMR)
E/W1
First Stage Heat
W2
Second Stage Heat
G
Fan
Connection of the "C"
Termainal, 24-Volt
Common, is optional
when used with batteries
Thermostat Installer
Setup Number 0170 System Type - must be
set to 8 - 2 Heat/2 Cool
Multistage Conventional
Y2
Second Stage Cool
R
24-Volt Hot (Heat XFMR)
RC
24-Volt Hot (Cool XFMR)
E/W1
First Stage Heat
W2
Second Stage Heat
G
Fan
Connection of the "C"
Termainal, 24-Volt
Common, is optional
when used with batteries
Thermostat Installer Setup
Number 1 - System Type must be set to 6 - 2
Heat/2 Cool Conventional
Thermostat Installer Setup
Number 15 - Compressor
Protection - must be set to 5
Y
First Stage Cool
Y
First Stage Cool
Y
First Stage Cool
Connection of the "C"
Termainal, 24-Volt Common,
is optional
when used with batteries
R
24-Volt Hot
C
24-Volt Common
C
24-Volt Common
C
24-Volt Common
THERMOSTAT
*DN22C00124
THERMOSTAT
*PP32U70124
THERMOSTAT
*DN22U00124
Step 1 of Thermostat User
Configuration Menu
must be set to MS 2
Connection of the "C" Termainal,
24-Volt
Common, is optional
when used with batteries
G
Fan
W2
Second Stage Heat
E/W1
First Stage Heat
R
24-Volt Hot
Y2
Second Stage Cool
Y1
First Stage Cool
C
24-Volt Common
THERMOSTAT
*DP22U70124
(X/L)
Malfunction Light
HM
Humidistat
E2/P Switch must be in
the E2 position and the
Humidistat Jumper on
CFM Control must be
in the 'YES' position
for Dehumidification
Step 16 of Thermostat
User Configuration Menu
must be set to ON to use
Comfort Alert Features
( ) CONVENIENCE TERMINAL
NO FUNCTION IN THIS APPLICATION.
(O)
Reversing Valve– Energized in Cool
L
Malfunction Light
Step 1 of Thermostat User
Configuration Menu must be
set to MLTI STG
HUM
Dehumidification - Open on Humidity Rise
CFM CONTROL
G
Fan
W2
Second Stage Heat
W/W1
Single/First Stage Heat
R
24-Volt Hot
Y/Y2
Single/Second Stage Cool
Y1
First Stage Cool
C
24-Volt Common
VARIABLE SPEED
FURNACE CONTROL
DHM
Dehumidistat
G
Fan
W2
Second Stage Heat
E/W1
First Stage Heat
R
24-Volt Hot
Y2
Second Stage Cool
Y1
First Stage Cool
C
24-Volt Common
THERMOSTAT
*PP32U71124
*PP32U72124
2 Stage Scroll A/C w/ Variable Speed Furnace - PV8/9; (F,L)*8/9V, (G,L)*8/9V, XYG8V-*, XYF8V-*, XYG9V-*, XYF9V-*
24V HUMIDIFIER
(Optional)
Comfort Alert
Interface
R
24-Volt Hot
Y2
Second Stage Cool
Y1
First Stage Cool
C
24-Volt Common
TWO STAGE
AIR CONDITIONING
For additional connection diagrams for all UPG equipment refer to “Low Voltage System Wiring” document available online at www.upgnet.com
in the Product Catalog Section.
246786-CTG-B-0407
Thermostat Chart - AC
5
HP24
6
O
Reversing Valve–Energized in Cool
L
Malfunction Light
Y2
Second Stage Heat/Cool
E/W1
First Stage Auxiliary Heat
Selection of GAS/ELEC switch
on thermostat not necessary
Step 1 of Thermostat User
Configuration Menu must be
set to Heat Pump 2
O/B
Reversing Valve
L
Malfunction Light
Y2
Second Stage Heat/Cool
AUX
Auxiliary Heat
Thermostat Installer Setup Number 0170 System Type - must be set to
12 - 3 Heat/2 Cool Heat Pump
Thermostat Installer Setup Number 0190 Reversing Valve (O/B) Operation - must be
set to 0 - O/B Terminal Energized in Cooling
Thermostat Installer Setup Number 0210 External Fossil Fuel Kit - must be set to 0 External Fossil Fuel Kit is Controlling Heat
Pump Backup Heat
Thermostat Installer Setup Number 0200 Backup Heat Source - must be set to 1 - Heat
Pump Backup Heat Source is Fossil Fuel
G
Fan
W2
Second Stage Auxiliary Heat
G
Fan
E
Emergency Heat
Set W2 Delay on furnace to OFF
( ) CONVENIENCE TERMINAL. NO
FUNCTION IN THIS APPLICATION.
Step 1 of Thermostat User Configuration
Menu must be set to Heat Pump 2
E2/P Switch must be in the E2 position
and the Humidistat Jumper on CFM
Control must be in the 'YES' position for
Dehumidification
24V HUMIDIFIER
(Optional)
Change FFuel Jumper on
Heat Pump to ON
BS
Bonnet Sensor
BSG
Bonnet Sensor
HM
Humidistat
Bonnet Sensor (Optional)
W
Auxiliary Heat
HUM
Dehumidification - Open on Humidity Rise
DHM
Dehumidistat
Y2
Second Stage Heat/Cool
X/L
Malfunction Light
O
Reversing Valve–Energized in Cool
W2 OUT
Second Stage Auxiliary Heat Output
W1 OUT
First Stage Auxiliary Heat Output
R
24-Volt Hot
Y2 OUT
Second Stage Cool Output
Y1
First Stage Heat/Cool
C
24-Volt Common
TWO STAGE
HEAT PUMP
E/W1
First Stage Auxiliary Heat
(Y 2)
(X/L)
Malfunction Light
(O)
Reversing Valve–Energized in Cool
CFM CONTROL
G
Fan
W2
Second Stage Heat
W/W1
Single/First Stage Heat
Y2
Second Stage Heat/Cool
L
Malfunction Light
O
Reversing Valve–Energized in Cool
G
Fan
W2
Second Stage Auxiliary Heat
R
24-Volt Hot
Y1
First Stage Cool
R
24-Volt Hot
R
24-Volt Hot
Y1
First Stage Heat/Cool
C
24-Volt Common
R
24-Volt Hot (Heat XFMR)
Y1
First Stage Heat/Cool
Y
First Stage Heat/Cool
C
24-Volt Common
VARIABLE SPEED
FURNACE CONTROL
Y/Y2
Single/Second Stage Cool
C
24-Volt Common
C
24-Volt Common
THERMOSTAT
*PP32U71124
*PP32U72124
RC
24-Volt Hot (Cool XFMR)
THERMOSTAT
*DN22H00124
*DP22U70124
THERMOSTAT
*PP32U70124
Two Stage H/P - H*5B, YZE - w/Variable 2 Stage Furnace, 2 Stage Cooling Ready - PV8/9, (F,L)*8/9V, (G,L)*8/9V, XYG8V-*, XYF8V-*, XYG9V-*, XYF9V-*
W/031-01996- Series Demand Control; Hot Heat Pump Mode OR Conventional
246786-CTG-B-0407
Thermostat Chart - HP
Unitary Products Group
246786-CTG-B-0407
ACCESSORIES
PROPANE (LP) CONVERSION KIT 1NP0347 - All units
This accessory conversion kit may be used to convert natural
gas (N) units for propane (LP) operation. Conversions must
be made by qualified distributor or dealer personnel.
CONCENTRIC VENT TERMINATION 1CT0302 (2")
1CT0303 (3")
For use through rooftop, sidewall. Allows combustion air to
enter and exhaust to exit through single common hole. Eliminates unslightly elbows for a cleaner installation.
SIDEWALL VENT TERMINATION KIT 1HT0901 (3")
1HT0902 (2")
For use on sidewall, two-pipe installations only. Provide a
more attractive termination for locations where the terminal is
visable on the side of the home.
COMBUSTIBLE FLOOR BASE 1CB0317 - 17 1/2” Cabinet
1CB0321 - 21” Cabinet
1CB0324 - 24-1/2” Cabinet
COIL TRANSITION KIT 1TK0917 - 17-1/2” Furnace
1TK0921 - 21” Furnace
1TK0924 - 24-1/2” Furnace
These kits are required in downflow application when using
G*F* series coils. These kits are not required with MC/FC
series coils, but please ensure that the coil and furnace are
secured and that there are no air leaks.
Unitary Products Group
CONDENSATE NEUTRALIZER KIT - 1NK0301
Neutralizer cartidge has a 1/2" plastic tube fittings for installation in the drain line. Calcium carbonate refill media is also
avaiable from the Source 1 Parts (p/n 026-30228-000).
HIGH ALTITUDE PRESSURE SWITCHES For installation where the altitude is less than 8,000 feet it is
not required that the pressure switch be changed. For altitudes above 8,000 feet see kits below. Conversion must be
made by qualified distributor or dealer personnel.
1PS0507 - 060 MBH
1PS0508 - 080/1200 MBH
1PS0509 - 080/1600 MBH
1PS0510 - 100 MBH
1PS0511 - 120 MBH
ROOM THERMOSTATS - A wide selection of compatible
thermosets are available to provide optimum performance
and features for any installation.
1H/1C, manual change-over electronic non-programmable
thermostat.
1H/1C, auto/manual changeover, electronic programmable,
deluxe 7-day, thermostat.
1H/1C, auto/manual changeover, electronic programmable.
* For the most current accessory information, refer to the
price book or consult factory.
7
Subject to change without notice. Printed in U.S.A.
Copyright © by York International Corp. 2007. All rights reserved.
Unitary
Products
Group
246786-CTG-B-0407
Supersedes: 246786/036-21637-002 Rev. A (1205)
5005
York
Drive
Norman
OK
73069