Download American Water Heater GT-505-PI User's Manual

Tankless Water Heater
System Design Manual
Plumbing schematics for single
and multiple tankless water
heaters in use with domestic
systems, recirculation, and
storage tanks.
PRINTED 0708
186965-000
Table of Contents
Certifications..................................................................................3
Water Quality and Scale ................................................................4
Pump Sizing for Circulation..........................................................5
Tank Water Heaters in a Circulation Loop...................................6
Additional Guidelines ....................................................................6
Pump Sizing for Storage Tank Applications ...............................7
Pressure Loss Curves ..................................................................8
Domestic Hot Water - Standard Installation
1 Water Heater (WH-1)....................................................................9
2 Water Heaters (WH-2) ................................................................10
3 Water Heaters (WH-3) ................................................................11
4 Water Heaters (WH-4) ................................................................12
5 Water Heaters (WH-5) ................................................................13
6 Water Heaters (WH-6) ................................................................14
Domestic Hot Water with Optional Freeze Protection
on Outdoor Models
1 Water Heater (WH-1-D) ..............................................................15
2 Water Heaters (WH-2-D) ............................................................16
3 Water Heaters (WH-3-D) ............................................................17
6 Water Heaters (WH-6-D) ............................................................18
Domestic Hot Water with Circulation Systems
1 Water Heater - Preferred (WH-1-RGE).......................................19
1 Water Heater - Optional (WH-1-R)..............................................20
2 Water Heaters - Preferred (WH-2-RGE) .....................................21
2 Water Heaters - Optional (WH-2-R)............................................22
3 Water Heaters - Preferred (WH-3-RGE) .....................................23
6 Water Heaters - Preferred (WH-6-RGE) .....................................24
Domestic Hot Water with Backup Storage Tanks
1 Water Heater (WH-1-B) ..............................................................25
1 Water Heater with Circulation (WH-1-B-R) .................................26
2 Water Heaters (WH-2-B) ............................................................27
2 Water Heater with Circulation (WH-2-B-R) .................................28
3 Water Heaters (WH-3-B) ............................................................29
3 Water Heater with Circulation (WH-3-B-R) .................................30
6 Water Heaters (WH-6-B) ............................................................31
6 Water Heater with Circulation (WH-6-B-R) .................................32
Maintenance Procedure
Scale Flush Procedure (M-1-F) .....................................................33
2
Approvals
ATI-305-N
ATI-305-P
ATO-305-N
ATO-305-P
ATI-505-N
ATI-505-P
ATO-505-N
ATO-505-P
ATI-705-N
ATI-705-P
ATO-705-N
ATO-705-P
ATI-705A-N
ATI-705A-P
ATO-705A-N
ATO-705A-P
GTS-305-NI
GTS-305-PI
GTS-305-NE
GTS-305-PE
GTS-505-NI
GTS-505-PI
GTS-505-NE
GTS-505-PE
GTS-705-NI
GTS-705-PI
GTS-705-NE
GTS-705-PE
GTS-705-NIA
GTS-705-PIA
GTS-705-NEA
GTS-705-PEA
GT-305-NI
GT-305-PI
GT-305-NE
GT-305-PE
GT-505-NI
GT-505-PI
GT-505-NE
GT-505-PE
GT-705-NI
GT-705-PI
GT-705-NE
GT-705-PE
AGT-705-NI
AGT-705-PI
AGT-705-NE
AGT-705-PE
The models listed in this manual have received the following certifications except where noted:
Certified to applicable U.S.
standards for appliances using
gas or other petroleum fuel.
UP
C
EFFICIENCY
HEATING
CERTIFIED
Energy efficiency certified by
Gas Appliance Manufacturers
Association (GAMA),
www.gamanet.org
Certified to applicable Canadian
standards for appliances using
gas or other petroleum fuel.
Met the California Energy
Commission (CEC) standards
Certified by the Uniform
Plumbing Code (UPC)
Approved by the Commonwealth
of Massachusetts
Certified by National Sanitation
Foundation (NSF), www.nsf.org
Received New York City’s
Material and Equipment
Acceptance (MEA)
(indoor models must use the
NSF approved top guard)
3
Water Quality and Scale
A complete water analysis and an understanding of system requirements are needed to protect the
tankless water heaters and water heating systems from scale. Water analysis shows whether
water is hard or soft. Hard water, unless treated, will cause scaling or liming of the heat exchanger.
The rate of scaling increases with temperature and usage because calcium carbonate and other
scaling compounds lose solubility (fall out of solution) at higher temperatures. For example, for every
20°F over 140°F, the rate of scale increases by a factor of 2 (See figure below). Reference target
water quality levels found in the operation / installation manual and consider water treatment if these
levels are exceeded. *
BASED ON 10 grains/gal HARDNESS
*
210
180°F
LIME DEPOSITED, lb/yr
180
170°F
150
160°F
120
90
150°F
60
140°F
30
120°F
3900
3300
2700
2100
900
300
0
1500
0
WATER USAGE, gal/day
*Source 2003 ASHRAE Handbook HVAC Applications
4
Pump Sizing for Circulation
1. Use the chart below or one appropriate for your conditions to determine the heat loss in the length of
the hot water supply and return piping. For example, 100 ft of 1-1/2 in bare copper tubing results in a
heat loss of 5300 Btu/h.
Approximate Heat Loss from Piping at 140 ºF Inlet, 70 ºF Ambient *
Nominal Size, in.
Bare Copper Tubing,
Btu/h-ft
1/2 in. Glass Fiber Insulated
Copper Tubing, Btu/h-ft
3/4
30
17.7
1
38
20.3
1-1/4
45
23.4
1-1/2
53
25.4
2
66
29.6
2-1/2
80
33.8
3
94
39.5
4
1 20
48.4
* Source: 2003 ASHRAE Handbook HVAC Applications
2. Determine the acceptable temperature drop at the last fixture in the loop. For example, if the supply
temperature from the water heater is 120 ºF (49 ºC) and an acceptable temperature at the last fixture
is 100 ºF (38 ºC) then the acceptable temperature drop is 20 ºF (7 ºC).
3. Calculate the required pump flow rate using the following formula:
FLOW RATE (gpm) =
HEAT LOSS (BTU / h)
500 X ACCEPTABLE TEMPERATURE DROP (ºF )
4. Based on the above calculations select a pump for the type of circulation system you will be utilizing:
A). Preferred Method (reference drawing WH-1-RGE) - Reference pump manufacturers flow vs.
pressure specifications to select a pump that can provide the flow rate calculated above
while overcoming the pressure loss through:
•
Tank water heater (reference manufacturer’s information)
•
All building supply and return plumbing in the circulation loop (reference
local plumbling codes, standards, or practices)
B). Optional Method (WH-1-R) - Reference pump manufacturers flow vs. pressure specifications
to select a pump that can provide 3 gpm of flow or the flow rate calculated above, whichever
is greater, while overcoming the pressure loss through:
NOTE:
•
Tankless water heater (reference flow vs. pressure curve of the model
being used)
•
Optional storage tank (reference manufacturer’s information)
•
All building supply and return plumbing in the circulation loop (reference
local plumbling codes, standards, or practices)
Only use pumps of brass or stainless steel construction. Do not use pumps of iron
construction as they will oxidize and clog the inlet filter on the appliance.
5
Tank Water Heaters in a Circulation Loop
The following applies when using a tank water heater (gas or electric) to provide heat for a circulation
loop. Drawing WH-1-RGE is an example.
The heat output of the tank must be equal to or greater than the calculated circulation loop heat loss.
(Reference page 6, Step 1 on calculating heat loss).
Electric Tank Water Heater
Since the input and output are the same for an electric tank water heater, this can be expressed as:
Electric Tank Input (Kw) > Circulation loop heat loss (Btu/h)
3413
(1 Kilowatt = 3,413 BTU)
Gas Tank Water Heater
When using a gas style water heater, the efficiency of the tank must be taken into account.
Available Btu output = (Btu input of tank) x (efficiency) > Circulation loop heat loss (Btu/h)
Example:
30,000 Btu input gas tank
0.62 Efficiency
30,000 x .62 = 18,600 available Btu output
Additional Guidelines
Tankless water heaters not recovering a storage tank: In applications involving a commercial
dishwasher, a hot water circulation loop feeding the dishwasher is required.
Tankless water heater recovering a storage tank: In applications involving a commercial dishwasher, a
hot water circulation loop feeding the dishwasher may be required depending on the distance between
the dishwasher and the storage tank. Refer to local codes when determining the need for circulation
loops to dishwashers.
6
Pump Sizing for Storage Tank Application
The following applies when using tankless water heaters to recover a storage tank.
Drawing WH-1-B is an example.
Tankless water heaters have a pressure loss which must be considered in the system design.
Reference the pressure loss curve for the heater model being used to determine the pump size for the
desired recovery rate.
For recommended pump sizes use the table below. Additional pressure losses in plumbing between the
Heater(s) and the storage tank must also be taken into consideration.
The specified pump size is to provide maximum recovery of the storage tank. A smaller pump size may
be used, but could result in longer recovery time of the tank. Please contact the Tech Services department
with any questions on pump sizing.
NOTE:
Only use pumps of brass or stainless steel construction. Do not use pumps of iron
construction as they will oxidize and clog the inlet filter on the appliance.
Pump Flow Requirements
Number of
Tankless
Water Heaters
705/505
305
1
6 gpm @ 30' head
5 gpm @ 25' head
2
12 gpm @ 30' head
10 gpm @ 25' head
3
18 gpm @ 30' head
15 gpm @ 25' head
4
24 gpm @ 30' head
20 gpm @ 25' head
5
30 gpm @ 30' head
25 gpm @ 25' head
6
36 gpm @ 30' head
30 gpm @ 25' head
7
42 gpm @ 30' head
35 gpm @ 25' head
8
48 gpm @ 30' head
40 gpm @ 25' head
9
54 gpm @ 30' head
45 gpm @ 25' head
10
60 gpm @ 30' head
50 gpm @ 25' head
11
66 gpm @ 30' head
55 gpm @ 25' head
12
72 gpm @ 30' head
60 gpm @ 25' head
13
78 gpm @ 30' head
65 gpm @ 25' head
14
84 gpm @ 30' head
70 gpm @ 25' head
15
90 gpm @ 30' head
75 gpm @ 25' head
7
Pressure Loss (psi)
8
0.0
5.0
10.0
15.0
20.0
25.0
30.0
35.0
40.0
45.0
0
1
2
3
4
305i
305e
6
Water Flow (gpm)
5
7
8
9
10
11
0.0
10.0
20.0
30.0
40.0
50.0
60.0
Pressure Loss Curves
Pressure Loss (ft head)
705
505
9
June 11, 2007
Drawing Date:
WH-1
Drawing Number:
3/4 " C old W ater S upply Line
G as S upply
Tankless
Water Heaters
This is not an engineering drawing; it is intended only as a guide and not
as a replacement for professional engineering project drawings. This
drawing is not intended to describe a complete system. It is up to the
contractor or engineer to determine the necessary components and
configuration of the particular system to be installed. The drawing does
not imply compliance with local building code requirements. It is the
responsibility of the engineer or contractor to ensure that the installation is
in accordance with all local building codes. Confer with local building
officials before installation.
Domestic Hot Water - Standard Installation
1 Tankless Water Heater
Preferred Piping Installation
3/4" Hot Water Supply Line
Tankless
Water Heater
Tankless
Equipment List
Solenoid Valve
Boiler Drain Valve
Check Valve
S
Circulating Pump
3/4" Union
Pressure Relief Valve
Pressure Regulator
Key
3/4" Ball Valve
1
QTY
10
February 27, 2008
Drawing Date:
WH-2
Drawing Number:
Sub 1
Primary
This is not an engineering drawing; it is intended only as a guide and not
as a replacement for professional engineering project drawings. This
drawing is not intended to describe a complete system. It is up to the
contractor or engineer to determine the necessary components and
configuration of the particular system to be installed. The drawing does
not imply compliance with local building code requirements. It is the
responsibility of the engineer or contractor to ensure that the installation is
in accordance with all local building codes. Confer with local building
officials before installation.
Domestic Hot Water - Standard Installation
2 Tankless Water Heaters
Preferred Piping Installation
Hot Water Supply Line
Tankless
Water Heater
Tankless
Water Heater
2
QTY
Solenoid Valve
Boiler Drain Valve
Check Valve
S
Circulating Pump
3/4" Union
Pressure Relief Valve
Pressure Regulator
Key
3/4" Ball Valve
Cold Water Supply Line
Gas Supply
* Refer to Tankless Accessories
and Model Applicability for
electronic connection details.
Electronic Connection *
Tankless
Water Heaters
Tankless
Equipment List
11
February 27, 2008
Drawing Date:
WH-3
Drawing Number:
This is not an engineering drawing; it is intended only as a guide and not
as a replacement for professional engineering project drawings. This
drawing is not intended to describe a complete system. It is up to the
contractor or engineer to determine the necessary components and
configuration of the particular system to be installed. The drawing does
not imply compliance with local building code requirements. It is the
responsibility of the engineer or contractor to ensure that the installation is
in accordance with all local building codes. Confer with local building
officials before installation.
Sub 2
Tankless
Water Heater
Domestic Hot Water - Standard Installation
3 Tankless Water Heaters
Preferred Piping Installation
Sub 1
Primary
Hot Water Supply Line
Tankless
Water Heater
Tankless
Water Heater
3
QTY
Solenoid Valve
Boiler Drain Valve
Check Valve
S
Circulating Pump
3/4" Union
Pressure Relief Valve
Pressure Regulator
3/4" Ball Valve
Key
Cold Water Supply Line
Gas Supply
* Refer to Tankless Accessories
and Model Applicability for
electronic connection details.
Electronic Connection *
Tankless
Water Heaters
Tankless
Equipment List
12
February 27, 2008
Drawing Date:
WH-4
Drawing Number:
Sub 2
Tankless
Water Heater
This is not an engineering drawing; it is intended only as a guide and not
as a replacement for professional engineering project drawings. This
drawing is not intended to describe a complete system. It is up to the
contractor or engineer to determine the necessary components and
configuration of the particular system to be installed. The drawing does
not imply compliance with local building code requirements. It is the
responsibility of the engineer or contractor to ensure that the installation is
in accordance with all local building codes. Confer with local building
officials before installation.
Domestic Hot Water - Standard Installation
4 Tankless Water Heaters
Preferred Piping Installation
Sub 1
Primary
Hot Water Supply Line
Tankless
Water Heater
Tankless
Water Heater
4
Solenoid Valve
Boiler Drain Valve
Check Valve
S
Circulating Pump
3/4" Union
Pressure Relief Valve
Pressure Regulator
Key
Cold Water Supply Line
Gas Supply
* Refer to Tankless Accessories
and Model Applicability for
electronic connection details.
Electronic Connection *
Tankless
Water Heaters
QTY
3/4" Ball Valve
Sub 3
Tankless
Water Heater
Tankless
Equipment List
13
February 27, 2008
Drawing Date:
WH-5
Drawing Number:
Sub 3
Tankless
Water Heater
Domestic Hot Water - Standard Installation
5 Tankless Water Heaters
Preferred Piping Installation
Sub 2
Tankless
Water Heater
This is not an engineering drawing; it is intended only as a guide and not
as a replacement for professional engineering project drawings. This
drawing is not intended to describe a complete system. It is up to the
contractor or engineer to determine the necessary components and
configuration of the particular system to be installed. The drawing does
not imply compliance with local building code requirements. It is the
responsibility of the engineer or contractor to ensure that the installation is
in accordance with all local building codes. Confer with local building
officials before installation.
Sub 1
Primary
Hot Water Supply Line
Tankless
Water Heater
Tankless
Water Heater
5
Solenoid Valve
Boiler Drain Valve
Check Valve
S
Circulating Pump
3/4" Union
Pressure Relief Valve
Pressure Regulator
Key
Cold Water Supply Line
Gas Supply
* Refer to Tankless Accessories
and Model Applicability for
electronic connection details.
Electronic Connection *
Tankless
Water Heaters
QTY
3/4" Ball Valve
Sub 4
Tankless
Water Heater
Tankless
Equipment List
14
February 27, 2008
Drawing Date:
WH-6
Drawing Number:
S
Solenoid Valve
Boiler Drain Valve
Check Valve
Pressure Relief Valve
Circulating Pump
3/4" Union
Key
Cold Water Supply Line
Gas Supply
* Refer to Tankless Accessories
and Model Applicability for
electronic connection details.
Electronic Connection *
6
Pressure Regulator
Sub 2
Sub 1
Primary
Tankless
Water Heaters
QTY
3/4" Ball Valve
Tankless
Water
Heater
Tankless
Water
Heater
Tankless
Water
Heater
Domestic Hot Water - Standard Installation
6 Tankless Water Heaters
Preferred Piping Installation
Pressure Regulator
Set to 5 PSI Below
Street Pressure
Sub 2
Tankless
Water
Heater
This is not an engineering drawing; it is intended only as a guide and not
as a replacement for professional engineering project drawings. This
drawing is not intended to describe a complete system. It is up to the
contractor or engineer to determine the necessary components and
configuration of the particular system to be installed. The drawing does
not imply compliance with local building code requirements. It is the
responsibility of the engineer or contractor to ensure that the installation is
in accordance with all local building codes. Confer with local building
officials before installation.
Sub 1
Primary
Hot Water Supply Line
Tankless
Water
Heater
Tankless
Water
Heater
Tankless
Equipment List
15
June 11, 2007
Drawing Date:
WH-1-D
Drawing Number:
1/4" Minimum
Normally Open
Solenoid Valve
Minimum 3/4" Hot Water
Supply Line
S
Route drain per local codes
3/4" Minimum
Normally Closed
Solenoid Valve
Outdoor
Tankless
Water Heater
Vacuum
Breaker
Outdoor Tankless
Water Heater
Tankless
Equipment List
1
QTY
Solenoid Valve
Boiler Drain Valve
Check Valve
S
Circulating Pump
3/4" Union
Pressure Relief Valve
Pressure Regulator
Key
3/4" Ball Valve
Minimum 3/4 " C old W ater
S upply Line
Gas Supply Line
enclosure or recess box and packed with insulation
for additional protection.
NOTE:
This is not an engineering drawing; it is intended only as a guide and not
as a replacement for professional engineering project drawings. This
drawing is not intended to describe a complete system. It is up to the
contractor or engineer to determine the necessary components and
configuration of the particular system to be installed. The drawing does
not imply compliance with local building code requirements. It is the
responsibility of the engineer or contractor to ensure that the installation is
in accordance with all local building codes. Confer with local building
officials before installation.
Domestic Hot Water - Optional Freeze Protection
1 Outdoor Tankless Water Heater
Preferred Piping Installation
The vacuum breaker line should be located inside
the building structure.
line should be located inside the building
structure.
outside building structure. These are indicated
by being above the dashed line.
NOTE:
drain down solenoid valve opens, allowing the water heater and
associated piping to drain. Ensure that you run the drain for the solenoids
per local codes.
When the electrical power to the water heater fails, the cold water supply
The electrical connections for the two solenoid valves should be tied to
the 120 V power terminals provided on the PC Board of the water heater.
The unit may be drained manually or through the installation of the
Optional solenoid valves as shown.
In the event of a power failure at temperatures below freezing, the water
heater should be drained of all water to prevent freezing damage.
With electrical power supplied to a Tankless water heater, it will not freeze in
enviornments as cold as -30ºF, when protected from direct wind exposure.
IMPORTANT!
S
16
February 27, 2008
Drawing Date:
Route drain per local codes
1/4" Normally Open
Solenoid Valve
Primary
Outdoor
Tankless
Water Heater
This is not an engineering drawing; it is intended only as a guide and not
as a replacement for professional engineering project drawings. This
drawing is not intended to describe a complete system. It is up to the
contractor or engineer to determine the necessary components and
configuration of the particular system to be installed. The drawing does
not imply compliance with local building code requirements. It is the
responsibility of the engineer or contractor to ensure that the installation is
in accordance with all local building codes. Confer with local building
officials before installation.
Domestic Hot Water - Optional Freeze Protection
2 Outdoor Tankless Water Heaters
Preferred Piping Installation
Hot Water
Supply Line
Vacuum
Breaker
S
WH-2-D
Drawing Number:
The vacuum breaker line should be located inside
the building structure.
line should be located inside the building
structure.
outside building structure. These are indicated
by being above the dashed line.
NOTE:
drain down solenoid valve opens, allowing the water heater and
associated piping to drain. Ensure that you run the drain for the solenoids
per local codes.
When the electrical power to the water heater fails, the cold water supply
The electrical connections for the two solenoid valves should be tied to
the 120 V power terminals provided on the PC Board of the water heater.
The unit may be drained manually or through the installation of the
Optional solenoid valves as shown.
In the event of a power failure at temperatures below freezing, the water
heater should be drained of all water to prevent freezing damage.
With electrical power supplied to a Tankless water heater, it will not freeze in
enviornments as cold as -30ºF, when protected from direct wind exposure.
IMPORTANT!
Sub 1
2
QTY
Solenoid Valve
Boiler Drain Valve
Check Valve
S
Circulating Pump
3/4" Union
Pressure Relief Valve
Pressure Regulator
Key
3/4" Ball Valve
Cold Water Supply Line
Gas Supply Line
enclosure or recess box and packed with insulation
for additional protection.
NOTE:
* Refer to Tankless Accessories
and Model Applicability for
electronic connection details.
Electronic Connection *
Tankless Outdood
Water Heaters
Tankless
Equipment List
Normally Closed
Solenoid Valve
(Full size of supply line)
Outdoor
Tankless
Water Heater
S
17
Hot Water
Supply Line
Vacuum
Breaker
February 27, 2008
Drawing Date:
WH-3-D
Drawing Number:
heater, and the drain down
solenoid valve opens, allowing the
water heater and associated piping
to drain. Ensure that you run the
drain for the solenoids per local
codes.
When the electrical power to the
water heater fails, the cold water
supply solenoid valve closes,
The electrical connections for the
two solenoid valves should be tied
to the 120 V power terminals
provided on the PC Board of the
water heater.
The unit may be drained manually
or through the installation of the
Optional solenoid valves as shown.
In the event of a power failure at
temperatures below freezing, the
water heater should be drained of
all water to prevent freezing
damage.
With electrical power supplied to a
Tankles water heater, it will not
freeze in enviornments as cold as
-30ºF, when protected from direct
wind exposure.
IMPORTANT!
Sub 1
Primary
Sub 2
Outdoor
Tankless
Water Heater
Gas Supply Line
S
Solenoid Valve
Boiler Drain Valve
Check Valve
Pressure Relief Valve
Circulating Pump
3/4" Union
Cold Water Supply Line
Pressure Regulator
Key
1/4 “ Minimum
Normally Open
Solenoid Valve
S
3/4" Ball Valve
Route drain
per local codes
3
QTY
* Refer to Tankless Accessories
and Model Applicability for
electronic connection details.
Electronic Connection *
Tankless Outdoor
Water Heaters
Tankless
Equipment List
Normally Closed Solenoid Valve
(Full Size of Cold Water Supply Line)
enclosure or recess box and packed with insulation
for additional protection.
NOTE:
This is not an engineering drawing; it is intended only as a guide and not
as a replacement for professional engineering project drawings. This
drawing is not intended to describe a complete system. It is up to the
contractor or engineer to determine the necessary components and
configuration of the particular system to be installed. The drawing does
not imply compliance with local building code requirements. It is the
responsibility of the engineer or contractor to ensure that the installation is
in accordance with all local building codes. Confer with local building
officials before installation.
Domestic Hot Water - Optional Freeze Protection
3 Outdoor Tankless Water Heaters
Preferred Piping Installation
The vacuum breaker line should be located inside
the building structure.
line should be located inside the building
structure.
outside building structure. These are indicated
by being above the dashed line.
NOTE:
Outdoor
Tankless
Water Heater
Outdoor
Tankless
Water Heater
S
18
The vacuum breaker line should be located inside
the building structure.
line should be located inside the building
structure.
outside building structure. These are indicated
by being above the dashed line.
NOTE:
Pri mary
Outdoor
Tankless
Water Heater
Domestic Hot Water - Optional Freeze Protection
6 Outdoor Tankless Water Heaters
Preferred Piping Installation
Route drain
per local codes
1/4 “ Minimum
Normally Open
Solenoid Valve
Sub 2
Sub 1
Primary
Pressure Regulator
Set to 5 PSI Below
Street Pressure
Outdoor
Tankless
Water Heater
Outdoor
Tankless
Water Heater
Outdoor
Tankless
Water Heater
This is not an engineering drawing; it is intended only as a guide and not
as a replacement for professional engineering project drawings. This
drawing is not intended to describe a complete system. It is up to the
contractor or engineer to determine the necessary components and
configuration of the particular system to be installed. The drawing does
not imply compliance with local building code requirements. It is the
responsibility of the engineer or contractor to ensure that the installation is
in accordance with all local building codes. Confer with local building
officials before installation.
Hot Water Supply
Vacuum
Breaker
February 27, 2008
Drawing Date:
WH-6-D
Drawing Number:
heater, and the drain down
solenoid valve opens, allowing the
water heater and associated piping
to drain. Ensure that you run the
drain for the solenoids per local
codes.
When the electrical power to the
water heater fails, the cold water
supply solenoid valve closes,
The electrical connections for the
two solenoid valves should be tied
to the 120 V power terminals
provided on the PC Board of the
water heater.
The unit may be drained manually
or through the installation of the
Optional solenoid valves as shown.
In the event of a power failure at
temperatures below freezing, the
water heater should be drained of
all water to prevent freezing
damage.
With electrical power supplied to a
Tankless water heater, it will not
freeze in enviornments as cold as
-30ºF, when protected from direct
wind exposure.
IMPORTANT!
S
Cold Water Supply Line
a pipe enclosure or recess box and
packed with insulation for additional
protection.
NOTE:
Gas Supply Line
Boiler Drain Valve
Check Valve
Solenoid Valve
Circulating Pump
3/4" Union
S
Pressure Regulator
Pressure Relief Valve
6
QTY
* Refer to Tankless Accessories
and Model Applicability for
electronic connection details.
Electronic Connection *
Tankless Outdoor
Water Heaters
Normally Closed Solenoid Valve
(Full Size of Cold Water Supply Line)
S
Key
Sub 2
Outdoor
Tankless
Water Heater
3/4" Ball Valve
Sub 1
Outdoor
Tankless
Water Heater
Tankless
Equipment List
19
February 27, 2008
Drawing Date:
WH-1-RGE
Drawing Number:
Important:
Install return line to the hot
supply line as close as possible
to the Tankless water heater
Tankless
Water Heater
Gas or Electric
Tank Water
Heater
Expansion Tank
1
QTY
This is not an engineering drawing; it is intended only as a guide and not
as a replacement for professional engineering project drawings. This
drawing is not intended to describe a complete system. It is up to the
contractor or engineer to determine the necessary components and
configuration of the particular system to be installed. The drawing does
not imply compliance with local building code requirements. It is the
responsibility of the engineer or contractor to ensure that the installation is
in accordance with all local building codes. Confer with local building
officials before installation.
Solenoid Valve
Boiler Drain Valve
Check Valve
Pressure Relief Valve
Circulating Pump
3/4" Union
S
Pressure Regulator
Key
3/4" Ball Valve
Minimum 3/4 “ Cold
Water Supply Line
Gas Supply Line
Building Supply
Tankless
Water Heater
Tankless
Equipment List
Domestic Hot Water - Circulation Systems
1 Tankless Water Heater with Gas or Electric Tank
Preferred Piping Installation
Minimum 3/4 “ Hot
Water Supply Line
Pump should be controlled by an Aquastat,
Timer or Combination Aquastat and Timer.
Pump to be sized to maintain circulation
loop temperature.
The pump should be sized to overcome the
pressure loss through the tank water heater,
and supply and return plumbing in the
circulation loop. Reference the section
Pump Sizing for Circulation.
Pump to be of bronze or stainless construction.
For this application:
20
June 11, 2007
Drawing Date:
WH-1-R
Drawing Number:
Minimum 3/4 “ Hot
Water Supply Line
(To eliminate cold water
sandwich e ect caused by
fre quent On/O operation)
(Optional)
2-6 Gallon
Storage Tank
Tankless
Water Heater
Tankless
Water Heater
Tankless
Equipment List
Aquastat Connection
This is not an engineering drawing; it is intended only as a guide and not
as a replacement for professional engineering project drawings. This
drawing is not intended to describe a complete system. It is up to the
contractor or engineer to determine the necessary components and
configuration of the particular system to be installed. The drawing does
not imply compliance with local building code requirements. It is the
responsibility of the engineer or contractor to ensure that the installation is
in accordance with all local building codes. Confer with local building
officials before installation.
Domestic Hot Water - Circulation Systems
1 Tankless Water Heater
Optional Piping Installation
Building Outlets
Pump should be controlled by an Aquastat,
Timer or Combination Aquastat and Timer.
Pump to be sized to maintain circulation
loop temperature.
A minimum of 3 GPM flow is recommended
for the circulation system.
The pump should be sized to overcome the
pressure loss through the Tankless water
heater, optional storage tank, and supply
and return plumbing in the circulation loop.
Reference the section Pump Sizing for
Circulation.
Pump to be of bronze or stainless construction.
For this application:
Solenoid Valve
Boiler Drain Valve
Check Valve
S
Circulating Pump
3/4" Union
Pressure Relief Valve
Pressure Regulator
Key
3/4" Ball Valve
Expansion Tank
Minimum 3/4 “ Cold
Water Supply Line
G as S upply
1
QTY
21
February 27, 2008
Drawing Date:
WH-2-RGE
Drawing Number:
Gas or Electric
Tank Water
Heater
Expansion Tank
Sub 1
Primary
Important:
Install return line to the hot
supply line as close as possible
to the Rinnai water heater
Tankless
Water Heater
Tankless
Water Heater
Building Supply
Minimum 3/4 “ Cold
Water Supply Line
Gas Supply Line
This is not an engineering drawing; it is intended only as a guide and not
as a replacement for professional engineering project drawings. This
drawing is not intended to describe a complete system. It is up to the
contractor or engineer to determine the necessary components and
configuration of the particular system to be installed. The drawing does
not imply compliance with local building code requirements. It is the
responsibility of the engineer or contractor to ensure that the installation is
in accordance with all local building codes. Confer with local building
officials before installation.
Domestic Hot Water - Circulation Systems
2 Tankless Water Heaters with Gas or Electric Tank
Preferred Piping Installation
Minimum 3/4 “ Hot
Water Supply Line
Pump should be controlled by an Aquastat,
Timer or Combination Aquastat and Timer.
Pump to be sized to maintain circulation
loop temperature.
The pump should be sized to overcome the
pressure loss through the tank water heater,
and supply and return plumbing in the
circulation loop. Reference the section
Pump Sizing for Circulation.
Pump to be of bronze or stainless construction.
For this application:
2
QTY
Solenoid Valve
Boiler Drain Valve
Check Valve
S
Circulating Pump
3/4" Union
Pressure Relief Valve
Pressure Regulator
3/4" Ball Valve
Key
* Refer to Tankless Accessories
and Model Applicability for
electronic connection details.
Electronic Connection *
Tankless
Water Heaters
Tankless
Equipment List
22
February 27, 2008
Drawing Date:
WH-2-R
Drawing Number:
Domestic Hot Water - Circulation Systems
2 Tankless Water Heaters
Optional Piping Installation
Building Outlets
(To eliminate cold water
sandwich e ect caused by
fre quent On/O operation)
Aquastat Connection
Sub 1
Primary
(Optional)
2-10 Gallon
Storage Tank
Tankless
Water Heater
Tankless
Water Heater
This is not an engineering drawing; it is intended only as a guide and not
as a replacement for professional engineering project drawings. This
drawing is not intended to describe a complete system. It is up to the
contractor or engineer to determine the necessary components and
configuration of the particular system to be installed. The drawing does
not imply compliance with local building code requirements. It is the
responsibility of the engineer or contractor to ensure that the installation is
in accordance with all local building codes. Confer with local building
officials before installation.
Minimum 3/4 “ Hot
Water Supply Line
Pump should be controlled by an Aquastat,
Timer or Combination Aquastat and Timer.
Pump to be sized to maintain circulation
loop temperature.
A minimum of 3 GPM flow is recommended
for the circulation system.
The pump should be sized to overcome the
pressure loss through the Tankless water
heater, optional storage tank, and supply
and return plumbing in the circulation loop.
Reference the section Pump Sizing for
Circulation.
Pump to be of bronze or stainless construction.
For this application:
2
QTY
Solenoid Valve
Boiler Drain Valve
Check Valve
S
Circulating Pump
3/4" Union
Pressure Relief Valve
Pressure Regulator
Key
Minimum 3/4 “ Cold
Water Supply Line
3/4" Ball Valve
Expansion Tank
Gas Supply Line
* Refer to Tankless Accessories
and Model Applicability for
electronic connection details.
Electronic Connection *
Tankless
Water Heaters
Tankless
Equipment List
23
February 27, 2008
Drawing Date:
WH-3-RGE
Drawing Number:
Tankless
Water Heater
Sub 1
Tankless
Water Heater
Primary
This is not an engineering drawing; it is intended only as a guide and not
as a replacement for professional engineering project drawings. This
drawing is not intended to describe a complete system. It is up to the
contractor or engineer to determine the necessary components and
configuration of the particular system to be installed. The drawing does
not imply compliance with local building code requirements. It is the
responsibility of the engineer or contractor to ensure that the installation is
in accordance with all local building codes. Confer with local building
officials before installation.
3
QTY
Solenoid Valve
Boiler Drain Valve
Check Valve
S
Circulating Pump
3/4" Union
Pressure Relief Valve
Pressure Regulator
3/4" Ball Valve
Key
Tank Water Heater sized to
maintain circulation loop
temperature
Cold Water Supply Line
Gas Supply
* Refer to Tankless Accessories
and Model Applicability for
electronic connection details.
Electronic Connection *
Tankless
Water Heaters
Tankless
Equipment List
Expansion Tank
Gas or Electric
Tank Water
Heater
Sub 2
Tankless
Water Heater
Domestic Hot Water - Circulation Systems
3 Tankless Water Heaters with Gas or Electric Tank
Preferred Piping Installation
Building Outlets
Smaller Return Line
Can Be Used After
The Last Fixture
Aquastat Connection
caused by frequent On/Off operation)
(Optional) Header Sized One Pipe Size Larger Than Hot
Water Supply Line - (To eliminate cold water sandwich effect
Hot Water Supply Line
Pump should be controlled by an Aquastat,
Timer or Combination Aquastat and Timer.
Pump to be sized to maintain circulation
loop temperature.
The pump should be sized to overcome the
pressure loss through the tank water heater,
and supply and return plumbing in the
circulation loop. Reference the section
Pump Sizing for Circulation.
Pump to be of bronze or stainless construction.
For this application:
24
February 27, 2008
Drawing Date:
WH-6-RGE
Drawing Number:
Hot Water Supply Line
Pump should be controlled by
an Aquastat, Timer or Combination Aquastat and Timer.
Pump to be sized to maintain
circulation loop temperature.
The pump should be sized to
overcome the pressure loss
through the tank water heater,
and supply and return plumbing
in the circulation loop. Reference the section Pump Sizing
for Circulation.
Pump to be of bronze or
stainless construction.
For this application:
Pressure
Regulator Set to
5 PSI Below
Street Pressure
Sub 2
Sub 2
Sub 1
Primary
Aquastat Connection
Smaller Return Line
Can Be Used After
The Last Fixture
caused by frequent On/Off operation)
This is not an engineering drawing; it is intended only as a guide and not
as a replacement for professional engineering project drawings. This
drawing is not intended to describe a complete system. It is up to the
contractor or engineer to determine the necessary components and
configuration of the particular system to be installed. The drawing does
not imply compliance with local building code requirements. It is the
responsibility of the engineer or contractor to ensure that the installation is
in accordance with all local building codes. Confer with local building
officials before installation.
6
QTY
Solenoid Valve
Boiler Drain Valve
Check Valve
S
Circulating Pump
3/4" Union
Pressure Relief Valve
Pressure Regulator
3/4" Ball Valve
Key
Expansion Tank
Tank Water Heater sized to
maintain circulation loop
temperature
Cold Water Supply Line
Gas Supply
* Refer to Tankless Accessories
and Model Applicability for
electronic connection details.
Electronic Connection *
Tankless
Water Heaters
Gas or Electric
Tank Water
Heater
Tankless
Water
Heater
Tankless
Water
Heater
Tankless
Water
Heater
Domestic Hot Water - Circulation Systems
6 Tankless Water Heaters with Gas or Electric Tank
Preferred Piping Installation
Building Outlets
Sub 1
Primary
Tankless
Water
Heater
(Optional) Header Sized One Pipe Size Larger Than Hot
Water Supply Line - (To eliminate cold water sandwich effect
Tankless
Water
Heater
Tankless
Water
Heater
Tankless
Equipment List
25
February 27, 2008
Drawing Date:
WH-1-B
Drawing Number:
Pump / Aquastat Control Wire
This is not an engineering drawing; it is intended only as a guide and not
as a replacement for professional engineering project drawings. This
drawing is not intended to describe a complete system. It is up to the
contractor or engineer to determine the necessary components and
configuration of the particular system to be installed. The drawing does
not imply compliance with local building code requirements. It is the
responsibility of the engineer or contractor to ensure that the installation is
in accordance with all local building codes. Confer with local building
officials before installation.
S
Solenoid Valve
Boiler Drain Valve
Check Valve
Pressure Relief Valve
Circulating Pump
3/4" Union
1
Pressure Regulator
Key
Tankless Commercial
Water Heater
QTY
3/4" Ball Valve
Cold Water Supply Line
Reference the section on
Pump Sizing for Storage Tank
Application.
Gas Supply
Set @ 20°F above
storage tank Aquastat
Expansion Tank
Tankless
Water Heater
Domestic Hot Water - Backup Storage
1 Tankless Water Heater
Preferred Piping Installation
Submersible
Aquastat
(set @ 20°F below
Tankless Temperature
Setting)
(No Burner or
Heating Element)
Storage Tank
Building Hot Water
Supply Line
Tankless
Equipment List
26
February 27, 2008
Drawing Date:
WH-1-B-R
Drawing Number:
Building Hot Water
Return Line
Pump / Aquastat Control Wire
Gas Supply
Set @ 20°F above
storage tank Aquastat
Expansion Tank
This is not an engineering drawing; it is intended only as a guide and not
as a replacement for professional engineering project drawings. This
drawing is not intended to describe a complete system. It is up to the
contractor or engineer to determine the necessary components and
configuration of the particular system to be installed. The drawing does
not imply compliance with local building code requirements. It is the
responsibility of the engineer or contractor to ensure that the installation is
in accordance with all local building codes. Confer with local building
officials before installation.
Solenoid Valve
Boiler Drain Valve
Check Valve
S
Circulating Pump
3/4" Union
Pressure Relief Valve
Pressure Regulator
1
QTY
3/4" Ball Valve
Key
Tankless Commercial
Water Heater
Tankless
Equipment List
Cold Water Supply Line
Reference the section on
Pump Sizing for Storage Tank
Application.
Tankless
Water Heater
Domestic Hot Water - Backup Storage / Circulation
1 Tankless Water Heater
Preferred Piping Installation
Building
Circulation
Pump
Submersible
Aquastat
(set @ 20°F below
Tankless Temperature
Setting)
(No Burner or
Heating Element)
Storage Tank
Building Hot Water
Supply Line
27
February 27, 2008
Drawing Date:
WH-2-B
Drawing Number:
Submersible
Aquastat
(set @ 20°F below
Tankless Temperature
Setting)
(No Burner or
Heating Element)
Storage Tank
Building Hot Water
Supply Line
Set water heaters @ 20°F
above storage tank Aquastat
Pump / Aquastat Control Wire
Tankless
Water Heater
This is not an engineering drawing; it is intended only as a guide and not
as a replacement for professional engineering project drawings. This
drawing is not intended to describe a complete system. It is up to the
contractor or engineer to determine the necessary components and
configuration of the particular system to be installed. The drawing does
not imply compliance with local building code requirements. It is the
responsibility of the engineer or contractor to ensure that the installation is
in accordance with all local building codes. Confer with local building
officials before installation.
Domestic Hot Water - Backup Storage
2 Tankless Water Heaters
Preferred Piping Installation
Tankless
Water Heater
2
Gas Supply
QTY
Solenoid Valve
Boiler Drain Valve
Check Valve
S
Circulating Pump
3/4" Union
Pressure Relief Valve
Pressure Regulator
Key
3/4" Ball Valve
Expansion Tank
Cold Water Supply Line
Reference the section on
Pump Sizing for Storage Tank
Application.
Tankless Commercial
Water Heaters
Tankless
Equipment List
28
February 27, 2008
Drawing Date:
WH-2-B-R
Drawing Number:
Set water heaters @ 20°F
above storage tank Aquastat
Pump / Aquastat Control Wire
Tankless
Water Heater
Domestic Hot Water - Backup Storage / Circulation
2 Tankless Water Heaters
Preferred Piping Installation
Building Hot Water
Return Line
Tankless
Water Heater
This is not an engineering drawing; it is intended only as a guide and not
as a replacement for professional engineering project drawings. This
drawing is not intended to describe a complete system. It is up to the
contractor or engineer to determine the necessary components and
configuration of the particular system to be installed. The drawing does
not imply compliance with local building code requirements. It is the
responsibility of the engineer or contractor to ensure that the installation is
in accordance with all local building codes. Confer with local building
officials before installation.
Building
Circulation
Pump
Submersible
Aquastat
(set @ 20°F below
Tankless Temperature
Setting)
(No Burner or
Heating Element)
Storage Tank
Building Hot Water
Supply Line
2
QTY
Solenoid Valve
Boiler Drain Valve
Check Valve
S
Circulating Pump
3/4" Union
Pressure Relief Valve
Pressure Regulator
Key
3/4" Ball Valve
Expansion Tank
Cold Water Supply Line
Reference the section on
Pump Sizing for Storage Tank
Application.
Gas Supply
Tankless Commercial
Water Heaters
Tankless
Equipment List
29
February 27, 2008
Drawing Date:
WH-3-B
Drawing Number:
Submersible
Aquastat
(set @ 20°F below
Tankless Temperature
Setting)
(No Burner or
Heating Element)
Storage Tank
Building Hot Water
Supply Line
Pump / Aquastat Control Wire
Tankless
Water Heater
Tankless
Water Heater
This is not an engineering drawing; it is intended only as a guide and not
as a replacement for professional engineering project drawings. This
drawing is not intended to describe a complete system. It is up to the
contractor or engineer to determine the necessary components and
configuration of the particular system to be installed. The drawing does
not imply compliance with local building code requirements. It is the
responsibility of the engineer or contractor to ensure that the installation is
in accordance with all local building codes. Confer with local building
officials before installation.
Domestic Hot Water - Backup Storage
3 Tankless Water Heaters
Preferred Piping Installation
Tankless
Water Heater
Solenoid Valve
Boiler Drain Valve
Check Valve
S
Circulating Pump
3/4" Union
Pressure Relief Valve
Pressure Regulator
Key
Cold Water Supply Line
3/4" Ball Valve
Expansion Tank
3
QTY
Gas Supply
Tankless Commercial
Water Heaters
Reference the section on
Pump Sizing for Storage Tank
Application.
Set water heaters @ 20°F
above storage tank Aquastat
Tankless
Equipment List
30
February 27, 2008
Drawing Date:
WH-3-B-R
Drawing Number:
Building
Circulation
Pump
Tankless
Water Heater
Pump / Aquastat Control Wire
Tankless
Water Heater
Domestic Hot Water - Backup Storage / Circulation
3 Tankless Water Heaters
Preferred Piping Installation
Building Hot Water
Return Line
Tankless
Water Heater
Gas Supply
Tankless Commercial
Water Heaters
Solenoid Valve
Boiler Drain Valve
Check Valve
S
Circulating Pump
3/4" Union
Pressure Relief Valve
Pressure Regulator
Key
3/4" Ball Valve
Expansion Tank
3
QTY
Cold Water Supply Line
Reference the section on
Pump Sizing for Storage Tank
Application.
Set water heaters @ 20°F
above storage tank Aquastat
This is not an engineering drawing; it is intended only as a guide and not
as a replacement for professional engineering project drawings. This
drawing is not intended to describe a complete system. It is up to the
contractor or engineer to determine the necessary components and
configuration of the particular system to be installed. The drawing does
not imply compliance with local building code requirements. It is the
responsibility of the engineer or contractor to ensure that the installation is
in accordance with all local building codes. Confer with local building
officials before installation.
Submersible
Aquastat
(set @ 20°F below
Tankless Temperature
Setting)
(No Burner or
Heating Element)
Storage Tank
Building Hot Water
Supply Line
Tankless
Equipment List
31
Tankless
Water Heater
February 27, 2008
Drawing Date:
WH-6-B
Drawing Number:
Submersible
Aquastat
(set @ 20°F below
Tankless Temperature
Setting)
(No Burner or
Heating Element)
Storage Tank
Building Hot Water
Supply Line
Pump / Aquastat Control Wire
Tankless
Water Heater
This is not an engineering drawing; it is intended only as a guide and not
as a replacement for professional engineering project drawings. This
drawing is not intended to describe a complete system. It is up to the
contractor or engineer to determine the necessary components and
configuration of the particular system to be installed. The drawing does
not imply compliance with local building code requirements. It is the
responsibility of the engineer or contractor to ensure that the installation is
in accordance with all local building codes. Confer with local building
officials before installation.
Domestic Hot Water - Backup Storage
6 Tankless Water Heaters
Preferred Piping Installation
Tankless
Water Heater
Tankless
Water Heater
Gas Supply
Set water heaters @ 20°F
above storage tank Aquastat
Tankless Commercial
Water Heaters
Tankless
Equipment List
Solenoid Valve
Boiler Drain Valve
Check Valve
S
Circulating Pump
3/4" Union
Pressure Relief Valve
Pressure Regulator
Key
Expansion Tank
6
QTY
Cold Water Supply Line
Reference the section on
Pump Sizing for Storage Tank
Application.
Tankless
Water Heater
3/4" Ball Valve
Tankless
Water Heater
32
February 27, 2008
Drawing Date:
WH-6-B-R
Drawing Number:
Building
Circulation
Pump
Submersible
Aquastat
(set @ 20°F below
Tankless Temperature
Setting)
(No Burner or
Heating Element)
Storage Tank
Expansion Tank
Building Hot Water
Supply Line
Tankless
Water Heater
Tankless
Water Heater
Pump / Aquastat Control Wire
Tankless
Water Heater
Tankless
Water Heater
This is not an engineering drawing; it is intended only as a guide and not
as a replacement for professional engineering project drawings. This
drawing is not intended to describe a complete system. It is up to the
contractor or engineer to determine the necessary components and
configuration of the particular system to be installed. The drawing does
not imply compliance with local building code requirements. It is the
responsibility of the engineer or contractor to ensure that the installation is
in accordance with all local building codes. Confer with local building
officials before installation.
Domestic Hot Water - Backup Storage / Circulation
6 Tankless Water Heaters
Preferred Piping Installation
Building Hot Water
Return Line
Tankless
Water Heater
Gas Supply
Set water heaters @ 20°F
above storage tank Aquastat
Tankless Commercial
Water Heaters
Solenoid Valve
Boiler Drain Valve
Check Valve
S
Circulating Pump
3/4" Union
Pressure Relief Valve
Pressure Regulator
6
QTY
3/4" Ball Valve
Key
Expansion Tank
Cold Water Supply Line
Reference the section on
Pump Sizing for Storage Tank
Application.
Tankless
Water Heater
Tankless
Equipment List
33
June 11, 2007
Drawing Date:
M-1-F
Drawing Number:
Circulating Pump
H2
V3
Hot Wa ter Line
Maintenance - Scale Flush Procedure
1 Tankless Water Heater
H3
V1
This is not an engineering drawing; it is intended only as a guide and not
as a replacement for professional engineering project drawings. This
drawing is not intended to describe a complete system. It is up to the
contractor or engineer to determine the necessary components and
configuration of the particular system to be installed. The drawing does
not imply compliance with local building code requirements. It is the
responsibility of the engineer or contractor to ensure that the installation is
in accordance with all local building codes. Confer with local building
officials before installation.
13. Restore electrical power to the water heater.
11. Disconnect all hoses.
10. Rinse the cleaning solution from the water heater by:
a. remove the free end of the drain hose (H3) from the pail
and V4).
3. Connect pump outlet hose (H1) to the cold water line at service valve V2.
4. Connect drain hose (H3) to service valve V1.
5. Pour approximately 4 gallons of virgin, food grade, white vinegar or citric
acid into pail.
6. Place the drain hose (H3) and the hose (H2) to the pump inlet into the
cleaning solution.
7. Open both service valves (V1 and V2) on the hot water and cold water
lines.
8. Operate the pump and allow the cleaning solution to circulate through
the water heater for at least 45 minutes.
1. Disconnect electrical power to the water heater.
Flush Procedure
H1
V2
G as S upply
Solenoid Valve
Boiler Drain Valve
Check Valve
S
Circulating Pump
3/4" Union
Pressure Relief Valve
Pressure Regulator
Key
3/4" Ball Valve
C old W ate r Line
V4
In-l ine
F ilter
Notes
34
Notes
35
• 500 Tennessee Waltz Parkway • Ashland, TN 37015 •