Download Lincoln Electric IM305-C Welding System User Manual
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RETURN TO MAIN MENU IM305-C NA-5 AUTOMATIC WELDING SYSTEM September, 2010 For use with Models NA-5N NA-5N NA-5NF NA-5S NA-5SF Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thoughtful operation on your part. DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT. And, most importantly, think before you act and be careful. Damage Claims When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, claims for material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is received. OPERATOR’S MANUAL Copyright © Lincoln Global Inc. • World's Leader in Welding and Cutting Products • • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com i i SAFETY WARNING CALIFORNIA PROPOSITION 65 WARNINGS Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. The Above For Diesel Engines The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. The Above For Gasoline Engines ARC WELDING CAN bE HAzARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIbLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR bEFORE OPERATING. Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box 351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. bE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY bY QUALIFIED INDIVIDUALS. FOR ENGINE powered equipment. 1.h. To avoid scalding, do not remove the radiator pressure cap when the engine is hot. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors. ____________________________________________________ 1.c. Do not add the fuel near an open flame welding arc or when the engine is running. Stop the engine and allow it to cool before refueling to prevent spilled fuel from vaporizing on contact with hot engine parts and igniting. Do not spill fuel when filling tank. If fuel is spilled, wipe it up and do not start engine until fumes have been eliminated. ____________________________________________________ 1.d. Keep all equipment safety guards, covers and devices in position and in good repair.Keep hands, hair, clothing and tools away from V-belts, gears, fans and all other moving parts when starting, operating or repairing equipment. ____________________________________________________ 1.e. In some cases it may be necessary to remove safety guards to perform required maintenance. Remove guards only when necessary and replace them when the maintenance requiring their removal is complete. Always use the greatest care when working near moving parts. ___________________________________________________ 1.f. Do not put your hands near the engine fan. Do not attempt to override the governor or idler by pushing on the throttle control rods while the engine is running. ___________________________________________________ 1.g. To prevent accidentally starting gasoline engines while turning the engine or welding generator during maintenance work, disconnect the spark plug wires, distributor cap or magneto wire as appropriate. ELECTRIC AND MAGNETIC FIELDS may be dangerous 2.a. Electric current flowing through any conductor causes localized Electric and Magnetic Fields (EMF). Welding current creates EMF fields around welding cables and welding machines 2.b. EMF fields may interfere with some pacemakers, and welders having a pacemaker should consult their physician before welding. 2.c. Exposure to EMF fields in welding may have other health effects which are now not known. 2.d. All welders should use the following procedures in order to minimize exposure to EMF fields from the welding circuit: 2.d.1. Route the electrode and work cables together - Secure them with tape when possible. 2.d.2. Never coil the electrode lead around your body. 2.d.3. Do not place your body between the electrode and work cables. If the electrode cable is on your right side, the work cable should also be on your right side. 2.d.4. Connect the work cable to the workpiece as close as possible to the area being welded. 2.d.5. Do not work next to welding power source. Mar ‘95 ii ii SAFETY ELECTRIC SHOCK can kill. 3.a. The electrode and work (or ground) circuits are electrically “hot” when the welder is on. Do not touch these “hot” parts with your bare skin or wet clothing. Wear dry, hole-free gloves to insulate hands. 3.b. Insulate yourself from work and ground using dry insulation. Make certain the insulation is large enough to cover your full area of physical contact with work and ground. In addition to the normal safety precautions, if welding must be performed under electrically hazardous conditions (in damp locations or while wearing wet clothing; on metal structures such as floors, gratings or scaffolds; when in cramped positions such as sitting, kneeling or lying, if there is a high risk of unavoidable or accidental contact with the workpiece or ground) use the following equipment: • Semiautomatic DC Constant Voltage (Wire) Welder. • DC Manual (Stick) Welder. • AC Welder with Reduced Voltage Control. 3.c. In semiautomatic or automatic wire welding, the electrode, electrode reel, welding head, nozzle or semiautomatic welding gun are also electrically “hot”. 3.d. Always be sure the work cable makes a good electrical connection with the metal being welded. The connection should be as close as possible to the area being welded. 3.e. Ground the work or metal to be welded to a good electrical (earth) ground. 3.f. Maintain the electrode holder, work clamp, welding cable and welding machine in good, safe operating condition. Replace damaged insulation. 3.g. Never dip the electrode in water for cooling. 3.h. Never simultaneously touch electrically “hot” parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders. 3.i. When working above floor level, use a safety belt to protect yourself from a fall should you get a shock. ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable flame-resistant material to protect your skin and that of your helpers from the arc rays. 4.c. Protect other nearby personnel with suitable, non-flammable screening and/or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal. FUMES AND GASES can be dangerous. 5.a. Welding may produce fumes and gases hazardous to health. Avoid breathing these fumes and gases. When welding, keep your head out of the fume. Use enough ventilation and/or exhaust at the arc to keep fumes and gases away from the breathing zone. When welding with electrodes which require special ventilation such as stainless or hard facing (see instructions on container or MSDS) or on lead or cadmium plated steel and other metals or coatings which produce highly toxic fumes, keep exposure as low as possible and within applicable OSHA PEL and ACGIH TLV limits using local exhaust or mechanical ventilation. In confined spaces or in some circumstances, outdoors, a respirator may be required. Additional precautions are also required when welding on galvanized steel. 5. b. The operation of welding fume control equipment is affected by various factors including proper use and positioning of the equipment, maintenance of the equipment and the specific welding procedure and application involved. Worker exposure level should be checked upon installation and periodically thereafter to be certain it is within applicable OSHA PEL and ACGIH TLV limits. 5.c. Do not weld in locations near chlorinated hydrocarbon vapors coming from degreasing, cleaning or spraying operations. The heat and rays of the arc can react with solvent vapors to form phosgene, a highly toxic gas, and other irritating products. 3.j. Also see Items 6.c. and 8. 5.d. Shielding gases used for arc welding can displace air and cause injury or death. Always use enough ventilation, especially in confined areas, to insure breathing air is safe. 5.e. Read and understand the manufacturer’s instructions for this equipment and the consumables to be used, including the material safety data sheet (MSDS) and follow your employer’s safety practices. MSDS forms are available from your welding distributor or from the manufacturer. 5.f. Also see item 1.b. iii iii SAFETY WELDING and CUTTING SPARKS can cause fire or explosion. 6.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas. Avoid welding near hydraulic lines. Have a fire extinguisher readily available. 6.b. Where compressed gases are to be used at the job site, special precautions should be used to prevent hazardous situations. Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1) and the operating information for the equipment being used. 6.c. When not welding, make certain no part of the electrode circuit is touching the work or ground. Accidental contact can cause overheating and create a fire hazard. 6.d. Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside. They can cause an explosion even though they have been “cleaned”. For information, purchase “Recommended Safe Practices for the Preparation for Welding and Cutting of Containers and Piping That Have Held Hazardous Substances”, AWS F4.1 from the American Welding Society (see address above). 6.e. Vent hollow castings or containers before heating, cutting or welding. They may explode. 6.f. Sparks and spatter are thrown from the welding arc. Wear oil free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes and a cap over your hair. Wear ear plugs when welding out of position or in confined places. Always wear safety glasses with side shields when in a welding area. 6.g. Connect the work cable to the work as close to the welding area as practical. Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains, crane cables or other alternate circuits. This can create fire hazards or overheat lifting chains or cables until they fail. 6.h. Also see item 1.c. CYLINDER may explode if damaged. 7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and pressure used. All hoses, fittings, etc. should be suitable for the application and maintained in good condition. 7.b. Always keep cylinders in an upright position securely chained to an undercarriage or fixed support. 7.c. Cylinders should be located: • Away from areas where they may be struck or subjected to physical damage. • A safe distance from arc welding or cutting operations and any other source of heat, sparks, or flame. 7.d. Never allow the electrode, electrode holder or any other electrically “hot” parts to touch a cylinder. 7.e. Keep your head and face away from the cylinder valve outlet when opening the cylinder valve. 7.f. Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use. 7.g. Read and follow the instructions on compressed gas cylinders, associated equipment, and CGA publication P-l, “Precautions for Safe Handling of Compressed Gases in Cylinders,” available from the Compressed Gas Association 1235 Jefferson Davis Highway, Arlington, VA 22202. FOR ELECTRICALLY powered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations. 8.c. Ground the equipment in accordance with the U.S. National Electrical Code and the manufacturer’s recommendations. 6.I. Read and follow NFPA 51B “ Standard for Fire Prevention During Welding, Cutting and Other Hot Work”, available from NFPA, 1 Batterymarch Park, PO box 9101, Quincy, Ma 022690-9101. 6.j. Do not use a welding power source for pipe thawing. Refer to http://www.lincolnelectric.com/safety for additional safety information. iv SAFETY PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suivantes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la secousse électrique: a. Les circuits à l’électrode et à la piéce sont sous tension quand la machine à souder est en marche. Eviter toujours tout contact entre les parties sous tension et la peau nue ou les vétements mouillés. Porter des gants secs et sans trous pour isoler les mains. b. Faire trés attention de bien s’isoler de la masse quand on soude dans des endroits humides, ou sur un plancher metallique ou des grilles metalliques, principalement dans les positions assis ou couché pour lesquelles une grande partie du corps peut être en contact avec la masse. c. Maintenir le porte-électrode, la pince de masse, le câble de soudage et la machine à souder en bon et sûr état defonctionnement. d.Ne jamais plonger le porte-électrode dans l’eau pour le refroidir. e. Ne jamais toucher simultanément les parties sous tension des porte-électrodes connectés à deux machines à souder parce que la tension entre les deux pinces peut être le total de la tension à vide des deux machines. f. Si on utilise la machine à souder comme une source de courant pour soudage semi-automatique, ces precautions pour le porte-électrode s’applicuent aussi au pistolet de soudage. 2. Dans le cas de travail au dessus du niveau du sol, se protéger contre les chutes dans le cas ou on recoit un choc. Ne jamais enrouler le câble-électrode autour de n’importe quelle partie du corps. 3. Un coup d’arc peut être plus sévère qu’un coup de soliel, donc: a. Utiliser un bon masque avec un verre filtrant approprié ainsi qu’un verre blanc afin de se protéger les yeux du rayonnement de l’arc et des projections quand on soude ou quand on regarde l’arc. b. Porter des vêtements convenables afin de protéger la peau de soudeur et des aides contre le rayonnement de l‘arc. c. Protéger l’autre personnel travaillant à proximité au soudage à l’aide d’écrans appropriés et non-inflammables. 4. Des gouttes de laitier en fusion sont émises de l’arc de soudage. Se protéger avec des vêtements de protection libres de l’huile, tels que les gants en cuir, chemise épaisse, pantalons sans revers, et chaussures montantes. iv 5. Toujours porter des lunettes de sécurité dans la zone de soudage. Utiliser des lunettes avec écrans lateraux dans les zones où l’on pique le laitier. 6. Eloigner les matériaux inflammables ou les recouvrir afin de prévenir tout risque d’incendie dû aux étincelles. 7. Quand on ne soude pas, poser la pince à une endroit isolé de la masse. Un court-circuit accidental peut provoquer un échauffement et un risque d’incendie. 8. S’assurer que la masse est connectée le plus prés possible de la zone de travail qu’il est pratique de le faire. Si on place la masse sur la charpente de la construction ou d’autres endroits éloignés de la zone de travail, on augmente le risque de voir passer le courant de soudage par les chaines de levage, câbles de grue, ou autres circuits. Cela peut provoquer des risques d’incendie ou d’echauffement des chaines et des câbles jusqu’à ce qu’ils se rompent. 9. Assurer une ventilation suffisante dans la zone de soudage. Ceci est particuliérement important pour le soudage de tôles galvanisées plombées, ou cadmiées ou tout autre métal qui produit des fumeés toxiques. 10. Ne pas souder en présence de vapeurs de chlore provenant d’opérations de dégraissage, nettoyage ou pistolage. La chaleur ou les rayons de l’arc peuvent réagir avec les vapeurs du solvant pour produire du phosgéne (gas fortement toxique) ou autres produits irritants. 11. Pour obtenir de plus amples renseignements sur la sûreté, voir le code “Code for safety in welding and cutting” CSA Standard W 117.2-1974. PRÉCAUTIONS DE SÛRETÉ POUR LES MACHINES À SOUDER À TRANSFORMATEUR ET À REDRESSEUR 1. Relier à la terre le chassis du poste conformement au code de l’électricité et aux recommendations du fabricant. Le dispositif de montage ou la piece à souder doit être branché à une bonne mise à la terre. 2. Autant que possible, I’installation et l’entretien du poste seront effectués par un électricien qualifié. 3. Avant de faires des travaux à l’interieur de poste, la debrancher à l’interrupteur à la boite de fusibles. 4. Garder tous les couvercles et dispositifs de sûreté à leur place. NOTES EW2357-A L 2.5.10-A http://www.lincolnelectric.com/knowledge/articles/ content/steelhatconstruction.asp EW2357-A Sec. T2.5.7-A (Continued) File as Sec. L2.5.10-A for IM278) Hat Insulated friction free eyelet Speed Feed Drum Turntable http://www.lincolnelectric.com/knowledge/articles/ content/drumhandling.asp http://www.lincolnelectric.com/knowledge/articles/ content/speedfeeddrums.asp EW2357-B Sec. T2.5.7-B (FOR IM305) (File as Sec.L2.5.10-B for IM278) Assembly and Installation Sec. T2.5.7-B (Continued) (File as Sec. L2.5.10-B for IM278) The Lincoln Electric Company Cleveland, Ohio 44117-1199 INSTALLATION INSTRUCTIONS SPEED-FEED REELS ® http://www.lincolnelectric.com/knowledge/articles/ content/speedfeeddrum.asp and view the Speed P-135-A P-135-A RETURN TO MAIN INDEX NA-5 SEC. T 7.1 – PARTS LIST INDEX . # Wire Feed Gear Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-100-C Wire Feed Drive Roll Box (For Codes Below 8800 Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-100-D Wire Feed Drive Roll Box (For Codes Above 8800) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-100-D.2 Head Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-100-F Wire Reel and Reel Mounting (NA-3, NA-4 and NA-5) . . . . . . . . . . . . . . . P-100-G (NA-3, NA-4 and NA-5) Cable Assembly, Power Source to Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-100-H Flux Cored Wire Straightener (1/16”- 5/32”) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-100-K Cross Seam Adjuster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-100-L Solid Wire Straightener (5/64”-7/32”) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-100-M Flux Cored Wired Straightener, Twinarc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-100-N K218 Horizontal Fillet/Lap Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-101-C K233 (and K103) Contact Nozzle, K104 Linc-Fill Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-101-D K96 Horizontal Adjuster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-101-E K233 Solenoid Assembly (NA-3, NA-4 and NA-5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-101-F K129 Submerged Arc Twinarc Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-101-G K281 Wire Straightener for Tiny Twinarc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-101-G.2 Flux Hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-101-H K148 Contact, K149 Linc-Fill Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-101-K K225 Submerged Arc Twinarc Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-101-L K239 Innershield Twinarc Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-101-L.2 K231 (and K31) Contact Nozzle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-101-M K226 (and K32) Contact Jaw Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-101-N Head Mounting and Lift Mechanism (For K23, K236, K247 and-HC, K325 and-HC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-101-Q K29 Vertical Head Lift Assembly (NA-1, 2, 3, 4 and 5 and LAF-3, 4 and 5) . . . . . . . . . . . . . . . . . . P-101-S K238 High Frequency Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-101-T K386 Narrow Gap Deep Grove Nozzle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-101-U K224 Solid-State Remote Field Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-114-H K285 Concentric Flux Cone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-114-J K278 Spreadarc, Complete Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-114-K Spreadarc Carriage, Track and Drive Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-114-L Spreadarc Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-114-M K237 Linc-Fill Starting Relay Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-114-N K325 (TC-3) Travel Carriage General Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-132-C Motor and Gear Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-132-D Gear Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-132-E Travel Control Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-132-F Wire Feed Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-135-C Control Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-135-D Control Box Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-135-E Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-135-F K349 Multi-Procedure Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-135-G Pulsed Power Feeder Conversion Kit (Below Code 9100) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Order K442-3 Pulsed Power Feeder Conversion Kit (Above Code 9100) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Order K442-1 6-2-97 # # P-100-C P-100-C Part Numbers WIRE FEED GEAR BOX Gear ratio is stenciled on the side of the gear case and on top of Item 12. 11 5 2 9 3 12 21 14 7 21 10 16 4 21 17 18 19 8 20 Part Numbers 1 15 6 13 Part Numbers Part Numbers # Indicates a Change This Printing ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 6 7 8 9 10 11 12 12 12 13 14 15 16 17 18 19 20 20 21 21 Gear Box Asbly, (Includes Items 1-21) (95/1 Ratio): Gear Box Asbly, (Includes Items 1-21) (55/1 or 57/1 Ratio): Gear Box Asbly, (Includes Items 1-21) (142/1 Ratio): Gear Box Case Gear Snap Ring Woodruff Key Snap Ring Set Screw - New Design Pipe Plug - Old Design Bevel Shaft Assembly Woodruff Key Plain Washer Spur Shaft Assembly 5/16-18 HN Helical Gear (95/1 Ratio) Helical Gear (55/1 or 57/1 Ratio) Helical Gear (142/1 Ratio) Socket Head Screw Snap Ring Gear Case Collar Hollow Set Screw Output Shaft Assembly Drive Roll Spacer Oil Seal Gasket (.0125 Thick) Gasket (.004 Thick) Spacer Washer (.003 Thick) Spacer Washer (.010 Thick) L5199-3 L5199-2 L5199-1 G1328 S12504 S9776-23 #304 S9776-16 S11604-26 S10780-5 ø S12511 #304 S9262-121 S12510 CF000029 S12503 S12881 S12882 T9447-28 S9776-23 M10256 S11604-13 S12509 T12146 S7611-15 T12119-1 T12119-2 S9262-110 S9262-111 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 ø This part is obsolete and no longer available. 1 2 3 4 5 6 7 8 9 As Reqʼd As Reqʼd As Reqʼd As Reqʼd 09-27-2007 P-100-D P-100-D Part Numbers WIRE FEED DRIVE ROLL BOX 23 4 3 16 12 Part Numbers 5 2 17 18 10 Part Numbers 21 8 22 1 7 6 11 5 20 19 Part Numbers 14 15 09-27-2007 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration P-100-D.1 P-100-D.1 * For Twinarc (two electrodes fed through one head) parts, see the appropriate Twinarc Assembly parts list in the P-101 series. # Indicates a Change This Printing ITEM 1 2* 3* 3* 3* 4 5 6 6 7 8 10 10 11* 11* 11* 12 14 15* 15* 15* 16 17 18 19 20 21 22 23* For 3/32 thru 7/32” wire, use the parts marked “X” in column 1. For 1/16 thru 3/32” wire, use the parts marked “X” in column 2. For .035 thru .052” wire, use the parts marked “X” in column 3. 1 2 3 4 5 6 7 8 9 DESCRIPTION PART NO. QTY. Faceplate Idle Roll Assembly Incoming Guide Tube (3/32 thru 7/32”), Includes: Incoming Guide Tube (1/16 thru 3/32”), Includes: Incoming Guide Tube (.035 thru .052”), Includes: .035-.045 Spring Guide 5/16-18 x .75 HHCS Guide Tube Mounting Clip Idle Roll Spring Screw, NA-2 Models Only 3/8-16 x 3 HHCS (NA-3, NA-4, & NA-5 Models) Flat Washer Idle Roll Spring 5/16-18 SQN (NA-2 Models) Yoke Indicator Asbly (NA-3, NA-4 & NA-5 Models) Drive Roll (3/32 thru 7/32”) Drive Roll (1/16 thru 3/32”) Drive Roll (.035 thru .052”) Socket Head Cap Screw Socket Head Cap Screw Outgoing Guide Tube (3/32 thru 7/32”) Outgoing Guide Tube (1/16 thru 3/32”) Outgoing Guide Tube (.035 thru .052”) Draw Bolt 1/4-20 HN Stripper Bolt Drive Roll Nut Drive Roll Washer Snap Ring Drive Roll Key Wire Straightener, Single Wire L4052 S12475 S10168-4 S10168-2 S12857 T9367-4 CF000040 T8400 T10317-6 CF000039 S9262-120 T10247-7 CF000212 T13610 S12514 S12515 S12778 T9447-32 T9447-12 S10170-1 T13635-3/32 T13635-.052 T12090-1 ø CF000017 T10317-7 ø T10552 S9262-44 S11910-2 M8776-5 See P-100-K or P-100-M 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 X X X • • X X X X X X X X X X • • X X X • • X X X X X X X 1 X X • X X • X • X X X X X X X X X • X • X X • X • X X X X X X X X X • • X X X X X X X X X X • • X X X • • X X X X X X X X Note: When using K231 or K233 Contact Nozzle, a long guide sleeve is required inside the Nozzle. See P-101-M or P-101-D. ø This part is obsolete and no longer available. 09-27-2007 P-100-D.2 P-100-D.2 Part Numbers WIRE FEED DRIVE ROLL BOX (For Codes Above 8800) 23 4 3 16 12 Part Numbers 5 2 17 18 10 21 Part Numbers 8 7 6 11 5 14 Part Numbers 22 1 15 20 19 L6991 09-27-2007 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration P-100-D.3 P-100-D.3 * For Twinarc (two electrodes fed through one head) parts, see the appropriate Twinarc Assembly parts list in the P-101 series. # Indicates a Change This Printing ITEM 1 2 3* 4* 4* 4* 5 6 7 8 9 10 11 12 13 14* 14* 14* 14* 16 17 18 19* 19* 19* 20 21 24 28 29 35 36 37 For For For For 3/32 1/16 .035 .045 thru thru thru thru DESCRIPTION 7/32” 3/32” .052” .052” wire, use the parts marked “X” in column 1. wire, use the parts marked “X” in column 2. wire, use the parts marked “X” in column 3. Cored Wire, use the parts marked “X” in column 4. PART NO. QTY. Gear Box Assembly Face Plate Idle Roll Assembly Incoming Guide Tube (3/32 thru 7/32”) Incoming Guide Tube (1/16 thru 3/32”) Incoming Guide Tube [.035 thru .052” (.045 thru .052” Cored)] 5/16-18 x .75 HHCS Mounting Clip 3/16-16 x 3.00 HHCS Plain Washer Pivot Pin Idle Roll Spring Yoke Indicator Assembly Drive Roll Nut Drive Roll Washer Drive Roll (3/32” thru 7/32”) Drive Roll (1/16” thru 3/32”) Drive Roll (.035” thru .052”) Drive Roll (.045” thru .052” Cored Wire)(NA5,NA4,NA3) Snap Ring Drive Roll Key Wire Straightener, Single Wire Outgoing Tube (3/32” thru 7/32”) Outgoing Tube (1/16 thru 3/32”) Outgoing Tube [.035 thru .052” (.045 thru .052” Cored)] Socket Head Cap Screw Socket Head Cap Screw 24 Thru 27 Cross Seam Adjuster Assembly 29 thru 34 Plain Washer Locking Key Hollow Head Set Screw See P-100-C L6987 S12475 KP2116-2 KP2116-1 KP1967-1 CF000040 T8400 CF000039 S9262-120 T12206-1 T10247-7 T13610 T10552 S9262-44 S12514 S12515 S12778 S19113 S11910-2 M8776-5 See P-100-K or -M S10170-1 T13635-3/32 T13635-.052 T9447-12 T9447-32 See P-100-F See P-100-L See P-100-F S9262-131 T14896 S11604-8 1 1 1 1 1 1 2 4 1 1 1 1 1 1 1 2 2 1 2 1 1 1 1 1 1 2 1 Optional Drive Roller Conversion Kits: (Includes Drive Roll, Incoming & Outgoing Guide Tubes) 3/32” thru 7/32” Wire 1/16” thru 3/32” Wire .035” thru .052” Solid Wire .045” thru .052” Cored Wire .035” thru .045 Spring Guide T13724-A T13724-B T13724-C T13724-D T9367-4 1 1 1 1 1 2 3 4 5 6 7 8 9 X X X X • • X X X X X X X X X X • • • X X X X • • X X X X X X X X X X X • X • X X X X X X X X X • X • • X X X • X • X X X X X X X X X X X • • X X X X X X X X X X • • X • X X • • • X X X X X X X X X X X X • • X X X X X X X X X X • • • X X X • • • X X X X X X X X X Note: When using K231 or K233 Contact Nozzle, a long guide sleeve is required inside the nozzle. See P-202-M or P-101-D. 09-27-2007 Part Numbers P-100-F P-100-F HEAD MOUNTING 71 77 85 68 86 70 84 69 Part Numbers 72 88 73 87 75 76 43 81 83 ITEM 43 Part Numbers 80 74 # Indicates a Change This Printing Part Numbers 82 89 68 69 70 71 72 73 74 75 76 77 80 81 82 83 84 85 85 86 87 88 89 For standard NA-2, NA-3N, NA-3S, NA-4, NA-5N and NA-5S, use parts marked “X” in column 1. For NA-2, NA-3N, NA-3S, NA-4, NA-5N and NA-5S with high frequency, use parts marked “X” in column 2. For NA-3F, NA-2FV, NA-3NF, NA-3SF, NA5NF and NA-5SF, use parts marked “X” in column 3. DESCRIPTION Head Support Mounting Bracket (Not Used on Tractor Models) Includes Items 68 thru 77 Welding Head Support Bracket, Includes: Draw Bolt (Head Support to Mtg Bracket) 3/4-10 HN (Head Support to Mtg Bracket) Insulation Insulation Bushing Insulation Washer 1/2-13 x 1.75 HHCS Washer Lock Washer 1/2-13 HN Insulation Asbly, High Frequency 1/2-13 x 1.25 HHCS Lock Washer Clamping Bracket Clamping Band 3/8-16 x .75 HHCS (Clamp to Gear Case) Socket Head Cap Screw (Clamp to Gear Case) Pivot Block 3/8-16 x 1.50 SHCS (Block to Clamping Brkt) (Except NA-5N & S) 3/8-16 x 2.75 (Block to Clamping Brkt) (NA-5N & S Only) Roll Pin (Pivot Block to Head Support) Draw Bolt (Pivot Block to Head Support) 3/4-10 HN (Pivot Block to Head Support) Spacer (NA-5N & NA-5S Only) PART NO. QTY. 1 2 3 4 5 6 7 8 9 M8232 M6769 1 1 X X • X • • M4016 T4893 CF000025 S4322 T7305-18 S10773-9 CF000277 S9262-1 E106A-5 CF000027 S11771-1 CF000030 E106A-5 M10213 S12472 CF000034 T9447-18 M10215 T9447-18 T9447-31 T9967-29 T4893-3 CF000025 S10262-6 1 1 1 1 4 4 4 4 4 4 1 4 8 1 1 1 1 1 4 4 1 1 1 4 X X X X X X X X X X • • • X X X X X X X X X X X X X X • • • • • • X X X X X X X X X X X X X X X • • • • • • • • • • • • • X X X X • • • • • • • 09-27-2007 P-100-G (NA-3, NA-4 and NA-5) P-100-G (NA-3, NA-4 and NA-5) Part Numbers WIRE REEL AND REEL MOUNTING (NA-3N, NA-3S, NA-4, NA-5N and NA-5S) 2 4 3 6 Part Numbers 1 7 Support Bracket 8 5 # Indicates a Change This Printing Part Numbers ITEM 1 2 3 4 5 Part Numbers 6 7 8 DESCRIPTION Wire Reel Shaft Asbly, Includes: 1/2-13 x 1.00 HHCS Lock Washer Plain Washer Plain Washer Brake Assembly, Includes: Brake Shoe Wire Reel Shaft Roll Pin Pull Knob Following Parts Not Illustrated Wire Reel U-Shaped Shaft Mounting Bracket Following Parts Mount M12907 - No High Frequency Flat Insulation Insulation Tube Insulation Washer 1/2-13 x 1.75 HHCS 1/2-13 HN Following Parts Mount M12907 w/High Freq Insulation Insulation Asbly 1/2-13 x 1.00 HHCS (Insulation to M12907) 1/2-13 HN PART NO. QTY. M12908 CF000276 E106A-5 S9262-14 S9262-119 S14882 T13519 S15492 T9967-9 S11038 1 1 1 1 1 1 1 1 1 1 L4604 M12907 1 1 T8477-20 T12478-6 S10773-9 CF000277 CF000027 1 2 2 2 2 S11771-2 CF000276 CF000027 1 4 4 1 2 3 4 5 6 7 8 9 09-27-2007 P-100-H.a P-100-H.a CABLE ASSEMBLIES – POWER SOURCE TO CONTROLS & CONTROLS TO HEAD # Indicates a Change This Printing ITEM DESCRIPTION NA-2, NA-2F & NA-2FV Cable Assembly (Power Source to Controls), Includes: Multi-Conductor Control Cable Electrode Cable Cable Assembly (Controls to Head), Includes: Electrode Cable (63 inches long) NA-3 (ALL MODELS), NA-4 (w/CURRENT CONTROL RHEOSTAT) AND NA-5 (ALL MODELS EXCEPT -R) Cable Assembly (Power Source to Controls), Includes: Multi-Conductor Control Cable, Includes: Polarized Socket Connector Connector Clamp Electrode Cable Cable Asbly (Controls to Head) (NA-3N, -NF, & -SF), Includes: Multi-Conductor Control Cable (Motor), Includes: Polarized Pin Connector Polarized Receptacle Connector Cable Clamp Electrode Cable Cable Asbly (Controls to Head) (NA-3S & NA-4), Includes: Multi-Conductor Control Cable (Flux Valve), Includes: Polarized Pin Connector Polarized Receptacle Connector Cable Clamp Multi-Conductor Control Cable (Motor) Includes: Polarized Pin Connector Polarized Receptacle Connector Cable Clamp Electrode Cable Cable Asbly (Controls to Head) (NA-5N, NF, & SF), Includes: Multi-Conductor Control Cable (Motor), Includes: Polarized Pin Connector Polarized Receptacle Connector Cable Clamp Multi-Conductor Shielded Cable (Tach) Includes: Polarized Pin Connector Polarized Receptacle Connector Cable Clamp Electrode Cable Cable Asbly (Controls to Head) (NA-5S) Includes: Multi-Conductor Control Cable (Flux), Includes: Polarized Pin Connector Polarized Receptacle Connector Cable Clamp Multi-Conductor Control Cable (Motor), Includes: Polarized Pin Connector Polarized Receptacle Connector ø This part is obsolete and no longer available. PART NO. K97* L4112-1* L4112-2* QTY. L2286-191 1 1 1 1 2 K215* L5267-B* S12020-8 S12024-2 L5267-C * K234* L5318-D* S12020-15 S12023-9 S12024-4 L5118-E* K235* L5318-B* ø S12020-16 S12023-8 S12024-4 L5318-D* S12020-15 S12023-9 S12024-4 L5318-E* K338* L6211-D* S12020-27 S12023-12 S12024-1 L6211-F* S12020-17 S12023-10 S12024-4 L6211-G* K335 L6211-B* S12020-16 S12023-8 S12024-4 L6211-D* S12020-27 S12023-12 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 2 2 1 1 1 1 2 1 1 1 2 2 1 1 1 1 2 1 1 1 1 2 3 4 5 6 7 8 9 09-27-2007 P-100-H.b P-100-H.b CABLE ASSEMBLIES – POWER SOURCE TO CONTROLS & CONTROLS TO HEAD # Indicates a Change This Printing ITEM DESCRIPTION Cable Clamp Multi-Conductor Shielded Cable (Tach) Includes: Polarized Pin Connector Polarized Receptacle Connector Cable Clamp Electrode Cable NA-4 (WITH CURRENT CONTROL SWITCH) Cable Assembly (Power Source to Controls), Includes: Multi-Conductor Control Cable, Includes: Polarized Socket Connector Connector Clamp Electrode Cable Cable Assembly (Controls to Head), Includes: For K235 Parts Break-Down see P-100-H.a NA-5R Cable Assembly (Power Source to Controls) Includes: Multi-Conductor Control Cable, Includes: Polarized Socket Connector Connector Clamp Electrode Cable Cable Assembly (Controls to Head), Includes: For K338 Parts Break-Down see P-100-H.a PART NO. QTY. S12024-1 L6211-F* S12020-17 S12023-10 S12024-4 L6211-G* 2 1 1 1 2 2 K216* L5231-B* S12020-9 S12024-2 L5231-C* K235* 1 1 1 1 1 1 K374* L5267-B* S12020-8 S12024-2 L5267-C* K338 1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 * Specify Length 09-27-2007 P-100-K P-100-K Part Numbers FLUX-CORED WIRE STRAIGHTENER – SINGLE ARC 1/16” thru 5/32” Electrodes 6 2 3 4 1 5 Part Numbers 7 8 9 10 11 12 7 Part Numbers Part Numbers 14 # Indicates a Change This Printing ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 DESCRIPTION Wire Straightener, Includes: Body Assembly Bearing Washer Lock Washer 5/16-18 HN Socket Head Screw Rollpin Connecting Link Wire Guide #8-32 x .50 RHS Retainer Plate Wire Guide Adjusting Knob Adjusting Screw PART NO. M10214 M10311 M9300-55 S9262-140 E106A-3 CF000029 T9447-13 T9967-30 T12141 S12551 CF000033 T12145 T12126 S12547 T12102 QTY. 1 2 3 4 5 6 7 8 9 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 09-27-2007 P-100-L P-100-L Part Numbers CROSS SEAM ADJUSTER 12 14 13 FACE ACE PLATE PL TE 15 Part Numbers 4 5 6 7 8 9 10 3 2 16 1 17 11 Part Numbers ITEM Part Numbers FACE ACE PLATE PL TE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 # Indicates a Change This Printing DESCRIPTION Cross Seam Adjuster Assembly, Includes: Clamping Ring #10-24 HN Flat Spring Shoulder Screw Adjusting Screw Roll Pin Retaining Ring Key Adjusting Block Handle Socket Head Screw Mounting Arm Socket Head Screw Socket Head Screw Spatter Guard Sleeve Drive Pin PART NO. M10802 M10787 CF000010 T8701-1 T12535 S13202 T9967-8 S9776-3 M8776-6 S13203 T8312 T9447-18 S13204 T9447-9 T9447-10 S13233 T12537 T8433 QTY. 1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 09-27-2007 P-100-M P-100-M Part Numbers SOLID WIRE STRAIGHTENER – SINGLE & TWINARC 5/64 thru 7/32” Electrodes 27 25 26 28 Part Numbers 30 29 32 31 33 Part Numbers 24 # Indicates a Change This Printing Part Numbers ITEM 24 25 26 27 28 28 29 29 30 31 32 33 DESCRIPTION Wire Straightener, Single Arc, Includes: Wire Straightener, Twinarc, Includes: Body Cross Slide Screw Bushing - Locates Slide Screw in Body Roll Pin - Bushing to Slide Screw Slide Bushing Slide Bushing Wire Guide Wheel Bearing Wire Guide Wheel Plainwasher - Bearing to Body 5/16-18 x 1.25 HHCS - Bearing to Body Lock Washer - Bearing to Body 5/16-18 HN - Bearing to Body Use only the parts marked “X” in the column under the heading number called for in the model index page. PART NO. M8269-1 M8269-2 M8268 S10159 T10585 T9967-5 T10584 T10587 M9300-55 T10592-1 S9262-140 CF000028 E106A-3 CF000029 QTY. 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 2 3 4 5 6 7 8 9 X • X X X X X • X • X X X X • X X X X X • X • X X X X X 09-27-2007 P-100-N P-100-N Part Numbers FLUX CORED WIRE STRAIGHTENER – TWINARC 3 1 2 6 4 5 Part Numbers 7 8 9 15 10 11 7 Part Numbers Part Numbers 14 12 13 # Indicates a Change This Printing ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 DESCRIPTION Wire Straightener, Includes: Body Assembly Bearing Roll Pin Lock Washer 5/16-18 HN Socket Head Screw Roll Pin Connecting Link Wire Guide #8-32 x .50 RHS Retainer Plate Ingoing Wire Guide Wing Screw Adjusting Knob Adjusting Screw PART NO. M12470 M10311-1 M9300-55 T9967-3 E106A-3 CF000029 T9447-20 T9967-30 T12141 M12469 CF000033 T12145 S14888 T9078 S12547 T12102 QTY. 1 2 3 4 5 6 7 8 9 1 1 2 1 3 1 1 2 1 1 1 1 1 1 1 1 09-27-2007 P-101-C.a P-101-C.a Part Numbers K218 HORIZONTAL FILLET/LAP ATTACHMENT 35 38 NOTE: CONTACTS MUST BE ALIGNED SO THAT WITH A 7/32 WIRE IN PLACE THE WIRE IS CENTERED IN THE CHANNEL 34 33 37 39 47 36 1 32 40 41 5 3 30 31 42 Part Numbers 2 29 28 27 25 26 12 6 4 46 10 7 11 24 43 8 23 21 9 22 44 45 20 19 13 17 17 14 16 18 15 L5313 6-12-81U Part Numbers Part Numbers 18 10-3-84 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration P-101-C.b P-101-C.b # Indicates a Change This Printing ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 ø DESCRIPTION PART NO. QTY. Socket Head Screw Flat Washer Insulating Washer Insulating Bushing Nose Adapter Adapter Insulation Hex Jam Nut Hex Head Cap Screw Spring Pivot Assembly Lead Block Connection Hex Head Screw Hex Head Cap Screw Hex Head Cap Screw Hex Jam Nut Hex Head Screw - Fillet Attachment Hex Head Screw - Lap Attachment Roller Bracket Assembly - Fillet Attachment Roller Bracket Assembly - Lap Attachment Hex Jam Nut Wire Guide Spring Hex Head Cap Screw Flat Washer Hex Jam Nut Hex Jam Nut Hex Head Cap Screw Thread Cutting Screw Insulation Bushing Lockwasher Flat Washer Spring Insulation Hex Jam Nut Cover Plate Insulating Bushing Insulating Washer Socket Head Screw Flat Washer Spacer Hex Head Cap Screw Lead Insulation Roll Support Hex Head Cap Screw Wire Contact Block Leaf Spring Wire Contact Block Grease Fitting Hex Head Screw T9447-10 S9262-23 S10773-12 T8390 M12478 T8391 5/16-18 5/16-18 x 1.00 T8528 M8592 S7273 T8573 ø 3/8-16 x 1.00 1/2-13 x 1.75 3/8-16 x 1.00 5/16-18 5/16-18 x 1.00 T9694-8 S16749 ø S7398 ø 3/8-16 S7664 3/8-16 x 1.25 S9262-4 3/8-16 1/2-13 1/2-13 x 1.00 S9225-17 T8725 E106A-2 S9262-23 T8724 1/2-13 T8404 T7028-23 S10773-41 T9447-11 S9262-30 T8752 3/8-16 x 1.50 S7266 S7387 S7386 ø 1/2-13 x 1.25 S16640-2 T8435 S16640-1 T11683-1 ø 5/16-18 x .75 4 4 8 4 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 2 4 4 1 1 2 2 2 2 2 2 1 2 2 2 2 1 2 1 1 1 1 1 1 1 2 2 Items Not Illustrated: Flux Tube Flux Control Head Pivot S10490 M8765 M12595 1 1 1 This part is obsolete and no longer available. 1 2 3 4 5 6 7 8 9 # # # # 10-07-2002 Part Numbers P-101-D.a P-101-D.a K233 (and K103) CONTACT NOZZLE K104 LINC-FILL EXTENSION NOTE A: The K103 nozzle for the NA2 is identical to the K233 except for Item A (nozzle insert). For the NA2 use both the appropriate Item A and the appropriate outgoing guide tube (Item 15 of P-100-D). (PART OF HEAD ASSEMBLY.) NOTE A: The K103 nozzle for the NA2 is identical to the K233 except for item A (nozzle insert). For the NA2 use both the appropriate Item A and the appropriate outgoing guide tube (Item 15 of P-100-D). Part Numbers 1 2 4 NOZZLE INSERT (A) 3 2 NOZZLE ASSEMBLY 1 5 4 6 11 3 5 10 6 9 9 10 Part Numbers 7 7 NOZZLE TIP 8 8 K104 S12776 5-27-66C Part Numbers M12736 1-11-74B 5-80 P-101-D.b # Indicates a Change This Printing ITEM DESCRIPTION Nozzle Assembly, Includes: Nozzle Insert, .035 - .052 Electrode Nozzle Insert, 1/16, 5/64 and 3/32 Electrode Nozzle Insulator Socket Head Screw Hex Head Screw Hex Nut Nozzle Body Socket Head Cap Screw Pressure Spring Assembly Contact Pressure Shoe Socket Head Cap Screw Spring Bracket Assembly Retaining Spring A A 1 2 3 4 5 6 7 8 9 10 11 12 12 12 12 F 12 12 Nozzle Tip Nozzle Tip Nozzle Tip Nozzle Tip Nozzle Tip Nozzle Tip 1 2 3 4 5 6 7 8 8 8 8 8 9 10 Extension Assembly, Includes All Below Insulating Plate Insulating Bushing Insulating Washer Flat Washer Lockwasher Socket Head Cap Screw Extension Guide Arm Wire Guide - 3/32 Electrode Wire Guide - 5/64 Electrode Wire Guide - 1/16 Electrode Wire Guide - .045 Electrode Wire Guide - .035 Electrode Hex Head Cap Screw Flat Washer ø This part is obsolete and no longer available. Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration P-101-D.b PART NO. QTY. K233 S15106-.052 Note A S15106-3/32 Note A S10493-1 T10570 1/2-13x1-1/2 1/2-13 S10157-1 T9447-8 S10798 ø T12336 T9447-11 M10547 ø S9776-12 1 1 1 1 1 1 1 1 2 1 1 1 1 2 S12775-3/32 S12775-5/64 S12775-1/16 S12775-.052 S12775-.045 ø S12775-.035 ø 1 1 1 1 1 1 K104 S11027-6 ø T12335 S10773-41 S9262-23 E106A-2 T9447-10 M10554 S12774-3/32 S12774-5/64 S12774-1/16 S12774-.045 S12774-.035 1/4-20x1/2 S9262-23 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 # 05-13-2002 P-101-E P-101-E Part Numbers K96 HORIZONTAL ADJUSTER 10 1 2 3 9 14 Part Numbers 6 12 13 Part Numbers M10224 6-16-78B # Indicates a Change This Printing Part Numbers ITEM 1 2 3 6 9 10 12 13 14 DESCRIPTION Horizontal Adjuster, Includes all Below Cross Adjustment Block Cross Adjustment Screw Assembly End Cover Plate Head Lift Adjustment Shaft Assembly Thrust Washer Needle Bearing Crank Housing Cross Slide Assembly Socket Head Cap Screw Roll Pin Draw Bolt Hex Nut PART NO. K96 M13663 S12734 S10509-38 S10097 S9262-37 S10116-1 M10223 S12491 T9447-31 T9967-29 T4893-4 3/4-10 QTY. 1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 2 1 1 1 02-04-2002 P-101-F (NA3, NA4 and NA5) P-101-F (NA3, NA4 and NA5) Part Numbers K223 SOLENOID ASSEMBLY (NA3, NA4 and NA5) Part Numbers 1 2 6 INLET SOLENOID TO NOZZLE ASSEMBLY 9 7 Part Numbers M12665 7-22-83T # Indicates a Change This Printing Part Numbers ITEM 1 2 6 7 9 DESCRIPTION Solenoid Assembly, Includes: Solenoid Mounting Bracket Solenoid and Valve Assembly Strain Relief Grommet Cable Assembly Name Plate PART NO. K223 L5276 M11675-A T9274-3 M12664 S13246 QTY. 1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 # 3-13-2000 P-101-G P-101-G Part Numbers K129 SUBMERGED ARC TINY TWINARC® NOTES: Nozzles with spring loaded contact shoes (illustrated below, right) should be converted to the newer design by discarding items named below and using the appropriate contact tip holder and tips or correct one piece contact tip, depending on wire size. Intermediate design (one piece) contact tips for 1⁄16 and 5⁄64 wire should be converted to the new (lower replacement cost) contact tip holder and contact tips design by ordering the appropriate contact tips and tip holder from the parts list below. Part Numbers 1 5 D 6 A 2 Spring Mounting Bracket Roll Pin Pressure Spring Asbly. 3 3 Wing Screw 7 4 C Part Numbers 4 B Contact Pressure Shoe Part Numbers M11609 4-16-76J Sub Assembly Illustration Sub Assembly Illustration P-101-G.1 P-101-G.1 • Specify Wire Size # Indicates a Change This Printing ITEM 1 2 2 3 4 4 4 4 4 5 6 7 7 DESCRIPTION Twinarc - Complete - Includes All Below Nozzle Assembly - Stripped - Includes Items 1, 3, 5 & 6 .045 Wire Kit - Includes Items 2, 4, A & B 1/16 Wire Kit - Includes Items 2, 4, 7, A & B 5/64 Wire Kit - Includes Items 2, 4, 7, A & B 3/32 Wire Kit - Includes Items 2, 4, 7, A & B Nozzle Body Assembly Guide Tube - .045 & .052 Wire Guide Tube - 1/16, 5/64 & 3/32 Wire Nozzle Collar Contact Tip - .045 Wire Contact Tip - .052 Wire Contact Tip - 1/16 Wire Contact Tip - 5/64 Wire (See Note AA) Contact Tip - 3/32 Wire 1/2-13 HN 1/2-13 x 1.50 HHCS Tip Holder - 1/16, 5/64 & 3/32 Wire (Std.), Includes Nozzle Insert Tip Holder - (Special Side-by-Side Wire) PART NO. QTY. K129* M11609 KP1901-1 KP1901-2 KP1901-4 KP1901-3 S13164 KP2092-1 KP2092-2 S13157 KP1979-1 KP1979-2 KP2100-2 KP2100-4 KP2100-3 CF000027 CF000052 KP1988-1 KP2094-4 KP2171-1 1 1 1 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 2 As Reqʼd KP1888-1 KP1888-2 1 1 KP1889-1 S14905 T12146-1 M8776-6 KP1970-1 KP1970-2 KP1970-3 S13165 S18583 KP2122-1 See P-100-G 2 1 1 1 2 2 2 1 1 1 1 1 2 3 4 5 6 7 8 9 Sub Assembly Illustration Note AA When Tip Life is limited by tip being fused over, the use of T14726-5/64 Tips may result in a lower overall cost. A A A B B B C Sub Assembly Illustration D Drive Roll - .045 & .052 Wire Drive Roll - 1/16 & 5/64 Wire Drive Roll Assembly - 3/32 Wire, Includes: Outer Drive Rolls Center Drive Rolls Drive Roll Spacer Drive Roll Key Wire Guides - .045 & .052 Wire Wire Guides - 1/16 Wire Wire Guides - 5/64 & 3/32 Wire Idle Roll Assembly, Includes: Idle Roll Incoming Wire Guide Assembly Second Wire Reel & Mountings 08-28-2007 P-101-G.2.a P-101-G.2.a Part Numbers K281 WIRE STRAIGHTENER FOR TINY TWINARC® 5A 5 Part Numbers 4 3 4B 4C 2 7 6 10 4A 8 Part Numbers 3C 3B 12 3A 3B Part Numbers 1 3C 14 9 9 13 05-10-2005 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration P-101-G.2.b P-101-G.2.b USE COLUMN ONE FOR TINY TWINARC USE COLUMN TWO FOR TWIN MIG TORCH • Specify Wire Size # Indicates a Change This Printing ITEM 1 2 3 3 3A 3B 3C 4 4A 4B 4C 5 5A 5B 6 7 8 9 10 12 13 14 DESCRIPTION Base Tension Arm Roller Assembly, Includes: Roller Shaft (2 1/4” Shaft) Retaining Ring Roller Assembly, Includes: Roller Shaft (2 1/2” Shaft) Bushing Retaining Ring Roller Assembly Includes: Roller Bearing Shaft Retaining Ring Bearing Hex Head Cap Screw Lock Washer Hex Nut Incoming Guide Assembly, Includes: Thumb Screw Nozzle Insert (Not Shown) Roll Pin Adjusting Screw Assembly Large Pivot Retaining Ring Small Pivot Shaft Roll Pin Wire Guide Assembly Set Screw } } PART NO. QTY. S15943 S15946 S15953-1 T14099 S9776-1 S15953-3 S18729 S18728 S9776-4 S15953-2 S15950 S18727-1 S11964-7 M9300-83 5/16-18 x 2.00 E106-A3 5/16-18 T14090 T14088 T12576-3 T9967-38 T14092 T14086 S9776-12 T14087 T9967-8 T14093 S11604-21 1 1 1 1 2 1 1 2 2 1 1 1 2 2 1 1 1 1 1 4 2 1 1 2 1 1 1 1 # # 1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X • • • X X X X X X X X X X X X X X X X X X X X X • X 05-02-2001 P-101-H P-101-H Part Numbers FLUX HOPPER 241 237 SECTION AA 228 Part Numbers 236 250 7 252 6 5 4 3 A 2 229 227 225 235 1 251 226 Part Numbers Part Numbers 234 L3552 8-21-81P T12590 1-16-76H Sub Assembly Illustration P-101-H.1 # Indicates a Change This Printing ITEM 225 226 227 228 229 234 235 236 237 241 241 250 250 250 251 252 256 257 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration P-101-H.1 1 1 2 3 4 5 6 7 ø For the NA2, use the parts marked “X” in Column 1. For the NA3, NA4 and NA5, use the parts marked “X” in Column 2. For the NA454, use the parts marked “X” in Column 3. DESCRIPTION Flux Hopper Assembly, Includes: Flux Hopper Assembly, Includes: (Standard) Flux Hopper Assembly, Includes: Flux Hopper Base Flux Gate Spring Flux Gate Wear Plate Flux Gate Spring Flux Gate Assembly, Includes: Flux Gate: Sub Assembly Solenoid Plunger Spring Retaining Washer Retaining Ring Washer Flux Tube Assembly Sems Screw Solenoid Switch Cable Cable Flux Hopper Assembly Flux Hopper Assembly (Standard) Flux Hopper Assembly Sems Screw Gasket Flux Tube (Not Shown) Flux Tube (Not Shown) Pointer and Mounting Bracket Assembly, Includes: Pointer and Mounting Bracket Assembly, Includes: Pointer Pointer Insulating Washer Washer Wing Nut Hex Head Bolt Insulating Bushing Pointer Bracket Door Hinge Assembly Hex Head Bolt, Hopper Mounting This part is obsolete and no longer available PART NO. L3552-E L3552-F L3552-G L3100 T10573 T10600 T10603 S10131-3 S10131-2 T10598-2 T10599 S9776-4 S9262-98 S10130 T10082-4 S11085 T10616 S13252 M12555 M10818 ø M10818-1 M13563 T10082-4 T10545 T10642-11 S7748-35 T12590 T12590-1 S10103 S10103-2 S10773-9 S9262-1 T9968-3 T8775-2 T8776 M8226 S16233 1/4-20 x 6 QTY. 1 1 1 1 2 2 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 2 1 2 3 4 5 6 7 8 9 X • • X X X X X X X X X X X X X X X • • • • X X X X X • X • X X X X X X • • • X • X X X X X X X X X X X X X X • X • X • X X • • • X • X X X X X X X X X • • X X X X X X X X X X X X X X X X X X • X X X • • • • • • • • • • • • • • # 04-12-2004 P-101-K P-101-K Part Numbers K148 CONTACT NOZZLE ASSEMBLY K149 LINC-FILL EXTENSION ASSEMBLY 5 7 14 13 14 Part Numbers 6 8 17 23 105 104 18 15 108A 107 102 25 103 16 108A 106 108 24 Part Numbers 109 4 116 12 111 115 19 1 113 110 9 112 10 114 3 Part Numbers 2 20 22 11 21 11-4-98 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration P-101-K.1 # Indicates a Change This Printing ITEM 1 2 3 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 23 24 25 102 103 104 105 106 107 108 108A 109 110 111 112 113 114 114 114 114 114 115 116 P-101-K.1 Use Columns 1, 2 & 3 for Standard K148 Nozzles. Use Columns 4 & 5 for Modified Series Arc Equipment Nozzles. Use appropriate column for K149 Extensions based on wire size for standard extensions or Part No. for Modified Series Arc Equipment. DESCRIPTION Nozzle Asbly (Wire Size 3/32 - .120-1/8), Includes: Nozzle Asbly (Wire Size 5/32 - 3/16), Includes: Nozzle Asbly (Wire Size .068 - 5/64), Includes: Nozzle Asbly (Wire Size 5/32 - 3/16), Includes: Nozzle Asbly (Wire Size 3/32 - .120-1/8), Includes: 1/2-13 x 1.5 HHCS 1/2-23 HN Cable Connector Roll Pin Pivot Body Guide Tube Asbly, 3/32, .120, 1/8 Wire Guide Tube Asbly, 5/32, 3/16 Wire Guide Tube Asbly, .068, 5/64 Wire Set Screw Insulating Spacer Flat Washer Lock Washer 1/4-20 x 1.00 HHCS Nozzle Body Insulating Tube Insulation Snap Ring Pivot Pin Spring Nozzle Holder Window Cover Thread Protecting Collar Nozzle Collar Nozzle Tip Nozzle Tip Inner Guide Extension Support Arm Mounting Bracket Set Screw Water Cooling Tube Assembly (Not Illustrated) K149 Linc-Fill Extension Asbly, Includes: K149 Linc-Fill Extension Asbly, Includes: K149 Linc-Fill Extension Asbly, Includes: K149 Linc-Fill Extension Asbly, Includes: K149 Linc-Fill Extension Asbly, Includes: Linc-Fill Extension Asbly & L4621-6 Nozzle, Includes: Extension Arm Asbly Mounting Block Set Screw 1/4-20 x 1 3/8 HHCS Insulation Insulating Tube Lock Washer Plain Washer 1/4-20 HN Flux Hose Clamp 5/8-11 HJN Extension Tube - 2” Long Extension Tube - 1” Long Extension Tube End (2 3/4 Electrical Stickout) Extension Tube End (2 1/4 Electrical Stickout) Extension Tube End Extension Tube End Extension Tube End Flux Hose Flux Hose Nozzle Assembly (L4261-6) PART NO. K148A K148B K148C L4621-4 & -6 L4621-5 CF000052 CF000027 S12576 T9967-35 M10340-1 KP1974-1 KP1974-2 KP1974-3 S11604-19 T12157 S9262-23 E106A-2 CF000015 M11327 T7028-51 S12579 S9776-25 T12158 T10247-8 S13762 S7748-64 S13805 S13804 KP1973-1 KP1991-1 KP1980-1 S13758 S11604-19 T12928 K149-3/32 Wire K149-.120 Wire K149-1/8 Wire K149-5/32 Wire K149-3/16 Wire M13868 S13757 S13758 S11604-19 CF000118 T8477-16 T11851-3 E106A-2 S9262-23 CF000017 T12929 CF000140 KP1975-2 KP1975-1 KP1976-3 KP1990-1 KP1976-1 KP1976-4 KP1976-2 T10642-34 S7748-35 See Above List QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 X • • • • X X X X X X • • X X X X X X X X X X X X X X X X • • • • X X • • • • • X X X X X X X X X X X • • X X • • • X X • 2 • X • • • X X X X X • X • X X X X X X X X X X X X X X X X • • • • X • X • • • • X X X X X X X X X X X • X • • X • • X X • 3 • • X • • X X X X X • • X X X X X X X X X X X X X X X X • X X • • X • • X • • • X X X X X X X X X X X X • • • X • • X X • 4 • • • X • X X X X X • X • X X X X X X X X X X X X • X X X • • X X • • • • X • • X X X X X X X X X X X X • • • • X • X X • 5 • • • • X X X X X X X • • X X X X X X X X X X X X • X X X • • X X • • • • • X • X X X X X X X X X X X X • • • • • X X X • 6 7 8 9 # • • • • • X X • • X X X X X X • X • X • • • • X • • X 08-28-2007 P-101-L P-101-L Part Numbers K225 SUBMERGED ARC TWINARC KIT 129 103 101 104 102 105 108 107 119 106 125 120 Part Numbers 110 124 118 123 122 126 117 127 111 109 116 115 121 113 114 Part Numbers Part Numbers 128 L5314 6-12-81J 112 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration P-101-L.1 P-101-L.1 # Indicates a Change This Printing ITEM 101 102 103 104 105 106 107 108 109 110 111 112 112 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 DESCRIPTION Twinarc - Complete - Includes All Below Nozzle Assembly - Includes Items 101 through 129 Adapter Plate Adapter Insulation Socket Head Screw Washer Insulating Washer Insulating Bushing Electrode Guide Tube Socket Plate Nozzle Body Current Bar 1/4-20 x 1.00 HHCS Center Contact Block (.375 Electrode Spacing) Center Contact Block (.500 Electrode Spacing) Center Contact Block (.625 Electrode Spacing) Line Up Plate Socket Head Screw Spring Spring Insulation Insulating Bushing Washer Lock Washer 1/4-20 x 1.00 HHCS Contact Jaw 1/2-13 x 1.50 HHS 1/2-13 HN Socket Head Screw Washer Nameplate Drive Screw Flux Tube Support Assembly 5/16-18 x 3/4 HHCS Outer Drive Rolls Center Drive Roll Drive Roll Spacer Idle Roll Assembly Drive Roll Key Wire Guide Tubes - Upper & Lower Wire Straightener Second Wire Reel & Reel Mounting PART NO. QTY. K225 L5314-1 M12478-1 T8391 T9447-10 S9262-23 S10773-12 T8390 KP2084-1 S9842 M7913 S9544 CF000015 T10252-1 T10252-2 T10252-3 T10245 T9447-11 S7664 T8724 T8725 S9262-23 E106A-2 CF000015 T10266 CF000052 CF000027 T9447-10 T10248 S9556 S8025-8 T10684 CF000049 KP1889-1 S14905 T12146-1 S13165 M8776-6 KP1982-1 See P-100-M See P-100-G 1 1 4 4 8 4 2 1 1 1 4 1 1 1 1 2 2 4 4 4 4 4 2 1 1 2 2 1 2 1 2 2 1 1 1 1 2 1 1 1 2 3 4 5 6 7 8 9 08-28-2007 P-101-L.2 P-101-L.2 Part Numbers K239 INNERSHIELD TWINARC KIT 3 2 1 4 20 5 19 26 7 Part Numbers 27 6 9 8 10 12 11 18 25 17 13 21 14 N.B. 15 22 Part Numbers Part Numbers 23 24 L5421 3-22-85M 16 Water cooled Socket HD. screw jacket asbly. Part of item 14 Wire guide block asbly. Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration P-101-L.3 P-101-L.3 # Indicates a Change This Printing ITEM 1 2 3 3 3 3 4 5 6 7 8 8 9 10 11 12 13 14 15 15 15 15 16 17 18 19 19 20 21 22 23 24 25 26 27 ø DESCRIPTION Twinarc - Complete - Includes All Below Nozzle Assembly Adapter Plate & Roll Pin Assembly Hex Head Screw Socket Head Screw Flat Washer Insulating Washer Insulating Bushing Adapter Insulation Socket Plate Socket Head Screw Electrode Guide Tube Nameplate Drive Screw Round Head Screw Lock Washer Clamp Contact Block Socket Head Screw Jacket & Guide Block Assembly Hex Head Screw Flat Washer Lock Washer Hex Nut Contact Tip Current Bar Hex Head Screw Hex Head Screw Hex Nut Nozzle Body Conductor Bar Insulation Insulating Sleeve Tip Insulation Insulating Sleeve Water Jacket Insulation Flat Washer Flat Washer Outer Drive Rolls Center Drive Roll Drive Roll Spacer Idle Roll Assembly Drive Roll Key Wire Guide Tubes - Upper & Lower Wire Straightener Second Wire Reel & Reel Mounting This part is obsolete and no longer available. PART NO. K239 L5421-1 ø M12478-1 5/16-18 x .75 T9447-10 S9262-23 S10773-12 T8390 T8391 S9842 T9447-10 T10251-1 S9556 S8025-8 1/4-20 x .50 E106A-2 T8970-14 S15482-1 T9447-7 S15487-1 3/8-16 x 2.25 S9262-120 E106A-16 3/8-16 T14050-3/32 S15483 1/4-20 x 1.00 1/2-13 x 1.50 1/2-13 M7913 T13831-2 T13829 T13831-1 T13830-1 T13832 S9262-23 S9262-103 S14904 S14905 T12146-1 S13165 M8776-6 S14901 See P-100-N See P-100-G QTY. 1 2 3 4 5 6 7 8 9 # 1 2 4 4 8 4 1 1 2 2 1 2 2 2 2 1 2 1 2 4 2 2 2 1 4 1 1 1 1 2 1 2 1 2 2 2 1 1 1 1 2 1 1 02-04-2002 P-101-M P-101-M Part Numbers K231 (and K31*) CONTACT NOZZLE ASSEMBLY * For K31, order K231 assembly. All parts are interchangeable. 113B 113A 125 Part Numbers 113C 117 118 121 111A 116 Part Numbers 110 114 115 111 124 122 Part Numbers 123 10-18-2006 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration P-101-M.1 # Indicates a Change This Printing ITEM 110 111 111A 113A 113B 113C 114 115 116 117 118 119 119 120 120 121 122 123 123 123 123 123 123 123 123 123 124 124 125 125 Sub Assembly Illustration P-101-M.1 * Use only the parts marked “X” in the column under the heading number called for in the model index page. DESCRIPTION Nozzle Assembly, Includes Items 110 thru 125 as appropriate for wire size specified Nozzle Assembly, for LT34 ONLY, Includes Items 110, 111, 118, 121 and 122; Order Items 119, 120, 123, 124 and 125 separately for the desired wire size Nozzle Insulator Nozzle Body Roll Pin Cone Body Assembly, Includes: Flux Cone Plug Roll Pin Retaining Nut Flux Cone Locking Ferrule Thumb Screw Special Socket Head Screw Rubber Flux Tube (Not Shown) Rubber Flux Tube, LT34 Only (Not Shown) Steel Flux Tube (Not Shown) Steel Flux Tube, LT34 Only (Not Shown) 1/2-13 x 1.50 HHCS - Lead to Nozzle 1/2-13 HN - Lead to Nozzle Contact Tip - 7/32 Wire Size Contact Tip - 3/16 Wire size Contact Tip - 5/32 Wire Size Contact Tip - 1/8 Wire Size Contact Tip - 3/32 Wire Size Contact Tip - 3/32 Wire Size; (3/8-24 Thread) Old Style Contact Tip - 3/32 Wire Size; (5/16-18 Thread) Contact Tip - 5/64 Wire Size; (3/8-24 Thread) Old Style Contact Tip - 5/64 Wire Size; (5/16-18 Thread) See Note 1 Adapter for 3/32 and 5/64 S8087 Tips (With 3/8-24 Female Thread) Adapter for 3/32 and 5/64 T14050 Tips (With 5/16-18 Female Thread) Nozzle Insert for 3/32 and 5/64 Wire (For NA) Nozzle Insert for 5/64 Wire (For LAF & LT) Mounting Clip (For Mounting Nozzle on LAF2) Nozzle Extension (5.38” long) (For 3/32 & Larger Wire) PART NO. QTY. 1 2 3 4 5 6 7 8 9 K231* 1 X • M8241-1 S10493-1 S10157 T9967-10 M8249 S10138 T9967-30 S10147 KP2085-1 T10574 T9078-1 T10570 T10642-1 T10642-11 T6996-9 S10487 CF000052 CF000027 KP1962-5 KP1962-2 KP1962-4 KP1962-1 KP1962-3 KP2082-1 KP2100-3 KP2082-2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 • X X X X X X X X X X X X • X • X X X X X X X X X X T14050-5/64 1 X X See Note 2 1 X X KP1992-1 S15106-3/32 KP2121-2 T10714 ø S12003 1 1 1 2 As Reqʼd X X X X X X X X X • • • • • • • • • X • X X X X X X X X X X X # X • X • • Specify Wire Size Note 1 When tip life is limited by tip being fused over, the use of T14726-5/64 Tips may result in a lower overall cost. Note 2 This adapter is no longer available, order Adapter S16844 and the appropriate T14050 Tips or T14726-5/64 Tip. 10-18-2006 P-101-N P-101-N Part Numbers K226 (and K32*) CONTACT JAW ASSEMBLY * For K32, order a K226 assembly. All parts are the same except Item 8. 1 2 3 28 8 9 10 4 Part Numbers 11 5 12 6 13 14 15 16 23 17 7 18 20 19 27 Part Numbers Part Numbers 26 20 24 21 22 25 M13879 6-12-81J Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration P-101-N.1 # Indicates a Change This Printing ITEM DESCRIPTION Contact Jaw Assembly - One Rectangular and One Tapered Jaw - For 1/8 thru 7/32 Wire, Includes: Contact Jaw Assembly - Two Tapered Jaws - For 3/32 and 1/8 Wire, Includes: 1 Socket Head Screw 2 Washer 3 Insulating Washer 4 Insulating Bushing 5 Cover Plate 6 Lead Block 7 Hex Jam Nut 8 Adapter Plate, Rectangular* 9 Insulation Plate 10 Bottom Wire Guide 11 Spring Insulation 12 Hex Head Cap Screw 13 Insulating Bushing 14 Hex Head Cap Screw 15 Hex Head Cap Screw 15N Hex Jam Nut 16 Lock Washer 17 Plain Washer 18 Spring 19 Hex Head Cap Screw 20 Plain Washer 21 Contact Block - Rectangular 21 Contact Block - Tapered 22 Hex Head Cap Screw (K226-R Only) 23 Hex Head Cap Screw (K226-R) 23 Hex Head Cap Screw (K226-T) 24 Braided Lead (K226-R Only) 25 Contact Jaw 26 Flux Tube Clip 27 Hex Head Cap Screw 28 Hex Head Screw 29 Flux Hose 30 Flux Hose Tip * Sub Assembly Illustration P-101-N.1 PART NO. K226-R K226-T T9447-10 S9262-23 S10773-12 T8390 T8404 S7273 3/8-16 M12478* T8391 M6656 T8724 1/4-20 x 1.00 T8725 3/8-16 x 1.00 1/2-13 x 1.75 1/2-13 E106A-2 S9262-23 S7664 3/8-16 x 1.25 S9262-4 S16640-1 S16640-2 3/8-16 x .75 3/8-16 x 1.50 3/8-16 x 1.25 S7266 S16640-2 T10683 3/8-16 x 1.50 5/16-18 x .75 T10642-2 S7748-35 QTY. 1 2 3 4 5 6 7 8 9 1 1 4 4 8 4 1 1 4 1 1 1 2 2 2 2 2 2 2 2 1 2 2 or 3 1 1 1 1 1 1 1 1 1 2 1 1 Item 8 for K32 Jaws Sold with LAF and LT3 Tractors was round – Part S7258. 02-04-2002 G1326 5-15-81B 76 73 Part Numbers 37 B 20 21 C .50 5.00 1 19 TAPE ITEM 22 TO HANDLE WITH 75 WIDE TAPE PER E651 FOR SHIPMENT 2 3 93 92 94 91 94 93 9 88 89 CONTROL BOX 7 6 34 24 5 32 33 26 31 25 A 23 FULL SCALE CUT-AWAY VIEW SHOWING NA3 & NA4 CONTROL BOX MOUNTING CONTROL BOX FULL SCALE CUT-AWAY VIEW SHOWING LAF3,4, & 5 CONTROL BOX MOUNTING 901 91 Part Numbers FULL SCALE VIEW SHOWING UPPER GUIDE WHEELS & MOUNTING STENCIL CODE NUMBER .19 HIGH NUMBERS Part Numbers 27 28 29 35 30 Part Numbers P-101-P (Supersedes P-52-C) P-101-P (Supersedes P-52-C) TRAVEL CARRIAGE GENERAL ASSEMBLY 3-8-82 ITEM A B 1 2 2 2 3 5 5 5 6 6 7 7 Sub Assembly Illustration 9 9 C C Sub Assembly Illustration P-101-P.1.a (Supersedes P-52-C.1) # Indicates a Change This Printing Sub Assembly Illustration Sub Assembly Illustration P-101-P.1.a (Supersedes P-52-C.1) 19 19 20 20 21 21 22 23 24 25 26 27 27 28 29 29 30 31 32 ø For K23 & K236 Models (below code 7500), use the parts marked “X” in Column 1. For K247 Models (above code 7500), use the parts marked “X” in Column 2. For K247-HC Models (above code 7500), use the parts marked “X” in Column 3. DESCRIPTION Motor and Gear Box Assembly Control Panel Assembly Carriage Frame Upper Guide Wheel Assembly, Includes: Upper Guide Wheel Assembly, Includes: Upper Guide Wheel Assembly, Includes: Shaft Shaft Bearing Bearing Retaining Ring Roll Pin Lockwasher - Guide Wheel Mounting Washer - Guide Wheel Mounting Lower Bearing Bar Assembly Lower Bearing Bar Assembly Lower Bearing Bar Assembly Spacer - Thin Spacer - Thin Spacer - Thick Spacer - Thick Lockwasher, Lower Bearing Bar Mounting Socket Head Screw Socket Head Screw Head Mounting and Lift Head Mounting and Lift Head Mounting Parts Lift Handle Lift Handle Lift Handle Stud Lift Handle Stud Set Screw, Lift Handle and Stud Mounting Hex Jam Nut, Locking Set Screw Roll Pin, Lift Handle Mounting Roller, Mounts Item C thru Crank Bracket Gear Box Mounting Plate Flat Head Screw Drive Wheel Key, Drive Wheel to Motor Spacer Lockwasher Nut, Drive Wheel to Motor Swivel Motor Mount Swivel Motor Mount Oil Cup Hex Head Bolt Hex Head Bolt Lockwasher Upper Spring Bracket Hex Head Bolt This part is obsolete and no longer available. PART NO. QTY. See P-101-R See P-101-O G1384 T5335-1 T13876 T13875 T10647 S15558 M9300-6 M9300-67 S9776-50 T9967-43 E106A-5 S9262-1 S10299 M12980-2 M12980-1 S10262-1 ø S10262-5 S10262-2 ø S10262-4 E106A-4 T9447-14 ø T9447-49 L3116 L5460 See P-101-Q M8385 M12968 T10652 T13872 S11604-11 3/8-16 T9967-30 T8128 M8485 ø 5/16-18 x .625 T13586 M8776-6 S9262-44 T9860-2 T10552 S10288 S15772 T8679 1/2-13 x 1.00 1/2-13 x 1.25 E106A-5 S10379 3/8-16 x .75 1 4 4 4 1 1 1 1 2 4 6 8 2 2 2 4 4 8 2 4 4 2 1 1 1 1 1 1 1 2 1 1 1 1 4 1 1 1 1 1 2 2 2 2 2 2 1 2 1 2 3 4 5 6 7 8 9 X X • • X • X • • • X X X • • X • X • X X • X • X X • X • X X • X X X X X X X X X • X X • X X X X • X • • X X • X X • • • X • • X • X • • X • X X • X • X • • X X X X X X X X X X • X • X X X X X • • X • X • X X X • • • • X • X • • • • X • X X • X • X • • X X X X X X X X X • X X • X X X X # 06-06-2001 P-101-P-1.b (Supersedes P-52-C.1) For K23 & K236 Models (below code 7500), use the parts marked “X” in Column 1. For K247 Models (above code 7500), use the parts marked “X” in Column 2. For K247-HC Models (above code 7500), use the parts marked “X” in Column 3. # Indicates a Change This Printing ITEM 33 34 35 35 37 73 DESCRIPTION 76 PART NO. Lockwasher E106A-4 Spring T5338 Shim - Swivel Motor Mount T10778-1 Shim - Swivel Motor Mount T10778-2 Cable Clamp M8501 Choke Coil M8424 Cable - To Travel Receptacle in Control Box, Includes: M8377 Plug S10272 Wire Reel Support L3154 88 89 90I 90A 91 92 93 94 Control Box Mounting Parts Insulation Tube Insulation Washer Insulation Spacer Adapter Plate Hex Head Screw Plain Washer Lockwasher Hex Nut T7305-19 S10773-12 S10300 S15082 1/4-20 x .75 S9262-98 E106A-2 1/4-20 QTY. 2 1 As Reqʼd 4 1 1 1 1 1 1 X X X X X X X X X 2 X X X X X X X X X 3 4 5 6 7 8 9 X X X X X X X X X 4 4 1 1 6 6 6 6 X X X X X X X X X X X X X X X X X X X X X X X X Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration P-101-P.1.b (Supersedes P-52-C.1) Sub Assembly Illustration Carriage Type Number For LAF & NA2 For NA3 & NA4 For NA3 & NA4 K23-F K23-M K23-S K236-F K236-M K236-S K247 & -HC -F K247 & -HC -M K247 & -HC -S Gear Ratio Fast 144 : 1 Medium 324 : 1 Slow 648 : 1 3-8-82 P-101-Q (Supersedes P-52-D) P-101-Q (Supersedes P-52-D) Part Numbers HEAD MOUNTING AND LIFT MECHANISM 18 15 11 Part Numbers 17 13 12 10 Part Numbers Part Numbers 14 # Indicates a Change This Printing For K23 and K236 Models (Below Code 7500) use the parts marked “X” in column 1. For K247 and K247-HC Models, (Above Code 7500) and K325 and K325-HC Models, use the parts marked “X” in column 2. ITEM DESCRIPTION C Head Mounting and Lift Mechanism (Includes all Below) C Head Mounting and Lift Mechanism (Includes all Below) 10 Head Lift Mounting Plate 10 Head Lift Mounting Plate 11 Lift Link 11 Lift Link 12 Roller Shaft 13 Roller 14 Roll Pin - Roller to Roller Shaft 15 Crank Link Shaft 15 Crank Link Shaft 16 Roll Pin - Locates Lift Link on Crank Link Shaft 17 Link Shaft 17 Link Shaft 18 Crank Bracket 18 Crank Bracket ø This part is obsolete and no longer available. PART NO. L3116 L5460 S10292 S15553 S10296 S15552 S10266-1 T10654 T9967-6 S10266-3 ø S10266-4 T9967-1 S10266-2 ø S10266-4 S10285 ø T13874 QTY. 1 1 1 1 2 2 2 4 4 1 1 4 1 1 1 1 1 X • X • X • X X X X • X X • X • 2 3 4 5 6 7 8 9 • X • X • X X X X • X X • X • X 6-16-2000 # # # P-101-R (Supersedes P-52-F) P-101-R (Supersedes P-52-F) Part Numbers CARRIAGE DRIVE MOTOR AND GEAR CASE 211 210 209 199 191 194 185 186 182 184 177 178 Part Numbers 201 201 175 181 195 202 179 183 205 180 176 200 178 177 213 A-356 207 208 204 203 206 189 188 # Indicates a Change This Printing Part Numbers ITEM A A A PART NO. Drive Motor and Gear Case Assembly, 144-1 Ratio, Includes All items in Column 1 Marked “X”. L3094-1* ø Drive Motor and Gear Case Assembly, 324-1 Ratio, Includes All items in Column 2 Marked “X”. L3094-2* Drive Motor and Gear Case Assembly, 648-1 Ratio, Includes All items in Column 3 Marked “X”. L3094-4* ø Gear Case G1027 ø Dust Cap - For Output Shaft T10559 Dust Cap Gasket T10649-1 Dust Cap Gasket T10649-2 ø Flat Head Screw - Dust Cap to Case 10-24 x 1/2 Dust Cap - For Cross Shaft T10672 ø QTY. 1 2 3 4 5 6 7 8 9 1 X • 1 • X • 1 1 1 • X X X X X X • X X As Reqʼd X As Reqʼd X 4 X 1 X • X X X X X X X # # Part Numbers 175 176 177 178 179 180 DESCRIPTION Use only the parts marked “X” in the column under the heading number called for in the model index page. ø This part is obsolete and no longer available. 08-13-2001 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration P-101-R.1 P-101-R.1 # Indicates a Change This Printing Use only the parts marked “X” in the column under the heading number called for in the model index page. ITEM DESCRIPTION 181 182 183 184 185 186 187 188 189 190 Caution Plate Round Head Screw - Dust Cap to Gear Case Lock Washer Small Bearing Cage Small Bearing Cage Gasket Flat Head Screw - Small Cage to Gear Case Large Bearing Cage Large Bearing Cage Gasket Flat Head Screw - Large Cage to Gear Case Oil Seal - Output Shaft Motor Assembly - 144-1 Ratio Only, Includes: Motor Assembly - 324-1 and 648-1 Ratio, Includes: Motor Brush and Spring Assembly Brush Cap Phillips Flat Head Screw, Motor to Base Input Worm, 144-1 Ratio Only Input Worm, 324-1 and 648-1 Ratio Roll Pin, Input Worm to Motor Shaft Four Contact Plug Oil Throw Ring Cross Shaft Assembly, 144-1 Ratio Only, Includes Items 199 through 202 Cross Shaft Assembly, 324-1 Ratio Only, Includes Items 199 through 202 Cross Shaft Assembly, 628-1 Ratio Only, Includes Items 199 through 202 Cross Shaft, 224-1 Ratio Only Cross Shaft, 324-1 Ratio Only Cross Shaft, 648-1 Ratio Only Input Worm Gear, 144-1 Ratio Only Input Worm Gear, 224-1 and 648-1 Ratio Ball Bearing Woodruff Key Output Shaft Assembly, 144-1 Ratio Only, Includes Items 203 through 208 Output Shaft Assembly, 324-1 Ratio Only, Includes Items 203 through 208 Output Shaft Assembly, 648-1 Ratio Only, Includes Items 203 through 208 Output Shaft Output Shaft Worm Gear, 144-1 Ratio Only Output Shaft Worm Gear, 324-1 Ratio Only Output Shaft Worm Gear, 648-1 Ratio Only Ball Bearing Ball Bearing Snap Ring Woodruff Key Motor Base Gasket Round Head Screw, Motor Base to Gear Case Lock Washer, Motor Base to Gear Base Slotted Pipe Plug Gear Box Lubricant 191 199 199 199 200 200 201 202 203 204 204 204 205 206 207 208 209 210 211 213 PART NO. QTY. 1 2 3 4 5 6 7 8 9 S10346 #10-24 x 1/2 E106A-1 S10077 S10084 #10-24 x 1/2 S10079 S10085 #10-24 x 1/2 S7611-5 M10301-2 M10301-1 NSS L3117-9 ø L3117-7 ø 8-32 x 1 S10088-3 S10088-1 T9967-3 T10662 S10773-6 1 4 4 1 1 4 1 1 6 1 1 1 1 2 2 4 1 1 1 1 1 X X X X X X X X X X X • X X X X X • X X X X X X X X X X X X X • X X X X X • X X X X X X X X X X X X X X • X X X X X • X X X X S10080-3 ø 1 X • • S10080-6 1 • X • S10080-8 S10075-3 ø S10075-4 S10075-2 S10087-3 S10087-1 M9300-29 #405 1 1 1 1 1 1 2 1 • X • • X • X X • • X • • X X X X • • X • X X X S10083-3 ø 1 X • • S10083-4 1 • X • S10083-2 S10078 S10076-3 ø S10076-4 S10076-2 M9300-27 T10776 S9776-5 #606 T8364 #10-24 x 3/4 E106A-1 S10780-5 ø T8484 1 1 1 1 1 1 1 1 1 1 3 3 1 1 • X X • • X X X X X X X X X • X • X • X X X X X X X X X # # # X X • • X X X X X X X X X X * To order a gear box assembly without a motor, add “-W” to this assembly number. ø This part is obsolete and no longer available. NSS - Not sold separately. 02-20-2002 P-101-S P-101-S Part Numbers K29 VERTICAL HEAD LIFT ASSEMBLY NA1, 2, 3, 4 and 5 and LAF3, 4 and 5 18 14 13 20 19 12 17 16 15 2 Part Numbers 1 5 3 22 7 6 8 23 4 11 4 9 24 10 25 3 Part Numbers Part Numbers 21 L5882 11-13-81P Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration P-101-S.1 P-101-S.1 # Indicates a Change This Printing ITEM 1 1 2 2 3 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 In mid 1978 the K29 was redesigned. Old design assemblies may be identified by three socket head screws in the head lift lock area. New design assemblies have only one socket head screw. Use parts marked “X” in Column 1 for old design. Use parts marked “X” in Column 2 for new design. DESCRIPTION Head Lift Housing Head Lift Housing Head Lift Tube Head Lift Tube Head Lift Lock Pin Locating Key Socket Head Cap Screw Socket Head Cap Screw Spring Spring Retainer Snap Ring Head Lift Screw Assembly, Includes: Head Lift Screw Ball Bearing Snap Ring Gear Woodruff Key Boot Clamp Clamp Adjusting Shaft Assembly, Includes: Crank Arm Assembly Snap Ring Thrust Washer Drive Pin Shaft Bearing Retainer Needle Bearing Oil Seal Round Head Screw Lock Washer Oil Cup Needle Bearing Thrust Washer Cover Plate Lock Washer Round Head Screw Expansion Plug Shim Locking Plate Socket Head Cap Screw Lock Washer PART NO. K29 L5881 M8228 M8228-1 S16067 T12121 T9447-34 T9447-32 T10247-11 S11295-5 S9776-14 S10114 S10094 M9300-6 S9776-3 S10096-1 #404 S10442 S10888-11 S10888-8 S10097 T10543 S9776-3 S9262-38 T8433 T10544 S10093 S7844 S7611-13 #10-24 x .50 E106A-1 T10643 S10116-1 S9262-37 T14606 E106A-1 #10-24 x .50 T10542-1 T10601 T12120 T9447-33 E106A-2 QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 2 1 As Reqʼd 1 2 2 1 2 3 4 5 6 7 8 9 X • X • • X X • • • • X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X • X • X X • • X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X • • • • 02-04-2002 P-101-T.a P-101-T.a Part Numbers HIGH FREQUENCY UNIT K238 RESISTOR TRANSFORMER T13260-3 HI-FREQ CAPACITOR CASE TERMINAL STRIP CAPACITOR Part Numbers RELAY Part Numbers SPARK GAP ASSBLY AIR CORE TRANSFORMER SPARK GAP MOUNTING PANEL AND BRACKET Part Numbers L6329 10-21-83 6-15-84 P-101-T.b # Indicates a Change This Printing ITEM DESCRIPTION High Frequency Unit, Includes: Capacitor Transformer Resistor Case Case Cover Nameplate Terminal Strip Number Plate Relay Spark Gap Assembly Electrode R. F. Choke Air Core Transformer PART NO. K238 S17571 M15359 ø S10404-53 L3815-1 L3816 M9591 S13323-1 T10726-92 S12807 S16501-3 T11236-1 T12218-1 L4283 QTY. 1 2 3 4 5 6 7 8 9 1 1 # 1 1 1 1 1 1 1 1 4 2 1 # Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration P-101-T.b ø This part is obsolete and no longer available. 07-11-2002 P-101-U.a P-101-U.a Part Numbers K386 NARROW GAP DEEP GROOVE SUBMERGED ARC NOZZLE 30 1 2 3 4 5 6 26 Part Numbers 29 28 27 N.E. SECTION THRU NOZZLE TIP (WITH JACKET REMOVED) DOUBLE SIZE 8 9 31 10 11 12 13 14 15 16 17 7 25 19 20 21 22 23 24 G1653 5-18-84 Part Numbers Part Numbers 18 9-11-84 Sub Assembly Illustration Sub Assembly Illustration P-101-U.b # Indicates a Change This Printing ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Sub Assembly Illustration 21 Sub Assembly Illustration P-101-U.b 22 23 24 25 26 27 28 29 30 31 DESCRIPTION PART NO. QTY. Nozzle Tip Hollow Set Screw Ceramic Insert Ceramic Insert Spring Liner Nozzle Tube Assembly Insulation Jacket Cooling Bar Assembly Nozzle Pivot Hub Assembly Set Screw Key Rotational Lock Screw Assembly Snap Ring Pivot Assembly Nozzle Insulator Assembly Socket Head Screw Nozzle Insert Assembly Pressure Belt Pressure Arm Assembly Socket Head Cap Screw Flux Tube Clamp Button Head Socket Screw Hex Head Screw Plain Washer Wing Nut Flux Tube Pivot Housing Arm Lock Washer Hex Head Screw Mounting Clamp Assembly Roll Pin Plain Washer Roll Pin Pivot Handle Hex Head Screw Flange Nut Nozzle Tube Strap T14879-3/32 T12932-2 T12576-1 T12576-2 T12931-35 S17543 S17545 S17546 T14891 S11604-42 M8776-89 T14885 S9776-46 T14883 S10493 T10570 S15106-1 T14889 T14890 T9447-56 S17542 T11551-6 1/4-20 x 1.25 S9262-23 T9968-1 T14887 M14717 E106-A14 5/16-18 x 1.50 S17550 T9967-43 S9262-104 T9967-29 T14939-1 1/2-13 x 1.25 T3960 T14974 1 1 1 4 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 3 3 1 1 2 1 2 1 1 1 Items Not Illustrated: Flux Hopper Extension Bracket Flux Hopper Extension Pin Extension Pin Nut Flex Tube S17558 S17559 1/4-20 T10642-106 2 2 2 1 1 2 3 4 5 6 7 8 9 # 9-11-84 P-101-V P-101-V Part Numbers K405 AUTOMATIC INNERSHIELD NOZZLE 9 3 2 7 5 6 4 Part Numbers 8 1 Part Numbers Part Numbers L7102 5-17-85 # Indicates a Change This Printing ITEM DESCRIPTION PART NO. QTY. 1 1 1 1 1 2 2 3 4 5 6 7 8 9 Nozzle Tip - .062 Wire Size Nozzle Tip - .068 Wire Size Nozzle Tip - 5/64 Wire Size Nozzle Tip - 3/32 Wire Size Nozzle Tip - .120 Wire Size Straight Nozzle Assembly .062 - 3/32 Wire Size Straight Nozzle Assembly .122 Wire Size Collar Nozzle Body Assembly Socket Head Screw Nozzle Insulator Assembly Nozzle Insert Assembly .062 - 3/32 Wire Size Only Hex Head Screw Hex Nut S17614-062 S17614-068 S17614-5/64 S17614-3/32 S17614-120 M14808-1 M14808-4 ø S17745 S10157-3 T10570 S10493 S15106-1 1/2-13 x 1.50 1/2 - 13 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ø This part is obsolete and no longer available. 1 2 3 4 5 6 7 8 9 # 07-19-2001 NOTES P-114-H P-114-H Part Numbers K224 SOLID-STATE REMOTE FIELD CONTROL (DISCONTINUED) 1 2 4 5 7 6 8 16 9 Part Numbers 10 12 11 15 L5297 10-2-81Q 18 19 14 13 # Indicates a Change This Printing Part Numbers Part Numbers ITEM 1 2 4 5 6 7 8 9 10 11 12 13 14 15 15 16 18 19 ø DESCRIPTION Solid State Remote Field Control, Includes: Top Door Terminal Strip Number Plate Capacitor Auto Transformer Box Assembly Transformer Capacitor Nameplate Polarity Switch Fuse Holder Fuse Capacitor Diode SCR and Heat Sink Control P.C. Board (Code 7359 Only) Control P.C. Board (Code 7683 & Above) Caution Decal Choke Resistor (Code 7742 & Above) K224 Mounting Angles This part is obsolete and no longer available. PART NO. QTY. K224 M10639-4 S14530-1 T10726-90 S10593 M12702 ø M12706 ø S15257 ø T11079 M12688 S13417 ø S10433 T10728-8 S13490-1 T12705-15 M13342 ø L5316 L5759-1 T13470 S14644 T12731-42F S12995-1 & S13709 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ea 1 2 3 4 5 6 7 8 9 # 01-28-2003 P-114-J K285 CONCENTRIC FLUX CONE 1 2 6 3 6 Part Numbers Part Numbers P-114-J 5 Part Numbers 4 # Indicates a Change This Printing Part Numbers ITEM 1 2 3 4 5 6 DESCRIPTION Concentric Flux cone, Includes: Side Plate Thumb Screw Support Arm Sems Screw Flux Cone Hose Clamp Items Not Illustrated Flux Hose Flux Hose Tube PART NO. QTY. 1 2 3 4 5 6 7 8 9 K285 T14177 T9078-1 M13455 T10082-4 M13454 S10888-31 1 1 1 1 4 1 2 X X X X X X X T10642-10 T6996-9 1 1 X X 10-28-98 Part Numbers P-114-K.2 P-114-K.2 K278-1 SPREADARC – COMPLETE ASSEMBLY 9 5 13 4 Part Numbers 15 11 14 5 3 Part Numbers 7 1 Part Numbers 2 12 8 08-29-2006 Sub Assembly Illustration P-114-K.3 # Indicates a Change This Printing ITEM 1 2 3 4 Sub Assembly Illustration P-114-K.3 5 7 8 9 11 12 13 14 Carriage & Track Assembly Bottom Shield Thread Forming Screw Top Shield #10-24 x .50 HHCS Lock Washer Proximity Sensor Bracket Grommet #10-24 X .50 HHCS Lock Washer Proximity Sensor Assembly Control Box Assembly Carriage Guard Thread Forming Screw Draw Bolt 3/4-10 HN Support Pin Assembly Grommet Decal Decal Guard #10-24 x .50 HHCS Lock Washer Decal PART NO. QTY. See P-114-L.2 M13277-1 S9225-70 M20176 CF000371 T9695-1 M20331 T12380-4 CF000371 T9695-1 M21347 See P-114-P M13284 S9225-70 T4893-3 CF000025 T14042 T9274-1 T13470 S19338 M21264 CF000371 T9695-1 T13086-62 1 1 4 1 4 4 1 1 4 4 2 1 2 4 1 1 1 2 1 2 1 2 2 1 1 2 3 4 5 6 7 8 9 # Sub Assembly Illustration Sub Assembly Illustration 15 DESCRIPTION Use only the parts marked “X” in the column under the heading number called for in the model index page. 01-19-2007 P-114-L.2 P-114-L.2 Part Numbers SPREADARC CARRIAGE, TRACK & DRIVE MOTOR ASBLY (K278-1) 2 1 Part Numbers 5 3 # Indicates a Change This Printing Part Numbers ITEM 1 2 Carriage & Track Asbly (L12002), Includes: Carriage Assembly Track Assembly (M20165), Includes: Track Support Welded Assembly Track 3/8-16 x .625 HHCS Lock Washer Plain Washer Drive Motor Assembly Plain Washer (Not Shown) Hex Lock Nut (Not Shown) Plug Button PART NO. NSS See P-114-M.2 NSS M20166 S15882 CF000018 E106A-16 S9262-76 L12135 S9262-98 T9187-6 T10397-2 QTY. 1 2 3 4 5 6 7 8 9 1 1 1 2 8 8 8 1 3 3 4 Part Numbers 3 4A 4B 5 DESCRIPTION Use only the parts marked “X” in the column under the heading number called for in the model index page. 08-29-2006 NOTES P-114-M.1 P-114-M.1 Part Numbers SPREADARC CARRIAGE ASSEMBLY (K278-1) 3A 3C 3B 2A Part Numbers 2C 2B 7E 7C 7A 7B 7D 2D 5 6 2E 8C 8D Part Numbers 1 4A 4C 4B 2F 4D 2G 4E 2H 4F Part Numbers 8B 8A 2D 2J 04-05-2006 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration P-114-M.2 P-114-M.2 # Indicates a Change This Printing ITEM 1 2A 2B 2C 2D 2E 2F 2G 2H 2J 3A 3B 3C 4A 4B 4C 4D 4E 4F 5 6 7A 7B 7C 7D 7E 8A 8B 8C 8D DESCRIPTION Carriage Assembly (L12007), Includes Carriage Head Mounting Plate 1/2-13 x 2.50 HHCS Lock Washer Plain Washer Insulating Washer Insulating Tube Bearing Bushing “V” Roller 1/2-13 HN 1/2-13 x 1.50 HHCS Plain Washer Lock Washer Eccentric Adjuster “V” Roller Bearing Bushing Plain Washer Lock Washer 1/2-13 x 2.25 HHCS Head Insulation Head Support Stud Insulating Tube Cam 3/8-16 HN Lock Washer Drive Shaft Rack Spacer Socket Head Cap Screw Lock Washer PART NO. NSS M20174 S15872 CF000110 E106A-15 S9262-1 S10773-9 T7305-38 T14038-2 S15884 CF000027 CF000052 S9262-1 E106A-15 T14039 S15884 T14038-1 S9262-1 E106A-15 CF000064 S15869 S15870 T12581-7 T7028-258 S15871 CF000067 E106A-16 S14747 T14036 T9447-22 T4291-A QTY. 1 2 3 4 5 6 7 8 9 1 1 2 2 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 2 6 2 1 1 3 3 08-29-2006 NSS - Not Sold Separately P-114-N P-114-N Part Numbers K237 LINC-FILL STARTING RELAY ASSEMBLY 3 NOTE: This parts list covers two versions of the K237 Assembly. One built before Sept. 1988 identified by one box connector and two grommets located in the box tops, and one built after Sept. 1988 with two box connectors in the box top. Use column one for assemblies built before Sept. 1988. Use column two for assemblies built after Sept. 1988. 4 1 2 4 1 +3 8 2 Part Numbers 7 13 10 Part Numbers 6 M15663 7-15-88F # Indicates a Change This Printing ITEM 1 1 2 Part Numbers 9 DESCRIPTION Box Welded Assembly Box Welded Assembly Box Cover Self Tapping Screw 3 Box Connector 4 Grommet 5 Jumper 6 Jumper 7 Thread Forming Screw Hex Nut 8 Solid State Relay 9 AC Contactor 9 AC Contactor 10 Warning Decal 13 or 14 Terminal Strip Assembly, Includes: Capacitor Resistor Use only the parts marked “X” in the column under the heading number called for in the model index page. PART NO. QTY. 1 2 3 4 5 6 7 8 9 S15316 S15316-1 ø S15347 S8025-12 T9639-2 S10255-14 S14301 T12339 S9225-30 #10-24 S15317-1 Order Kit S18796 M12161-17 T13470 T13885 T11577-30 T12731-9 1 1 1 2 1 or 2 2 1 1 1 2 1 1 1 1 1 1 1 X • X X X X X X X X X X • X X X X • X X X X • • • X X X • X X X X X # 9-10-2001 P-132-A P-132-A RETURN TO MAIN INDEX TC-3 SELF-PROPELLED TRAVEL CARRIAGE Parts Lists Index This parts list covers machines thru Code 9021. For Codes above 9021 contact Service Dept. # # For K325-S, K325-F, (Use Column One on P-132-C, -D, & -F) For K325-HC, K325-HC-F, (Use Column Two on P-132-C, -D, & -F) TC-3 General Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Motor and Gear Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Box Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Travel Control Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-132-C P-132-D P-132-E P-132-F 03-23-05 P-132-C P-132-C Part Numbers TC-3 GENERAL ASSEMBLY 3 2 1 42 43 41 40 45 46 39 40 41 4 42 43 33 44 34 42 35 Part Numbers 43 48 36 50 49 7 37 8 38 47 15 16 17 18 26 14 13 12 10 29 27 30 9 25 24 23 28 27 22 28 20 21 G1326 9-15-78A Part Numbers Part Numbers 19 4-79 # Indicates a Change This Printing ITEM Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration P-132-C.1 1 2 3 4 7 8 9 10 11 11 11 12 12 13 14 15 16 17 18 19 20 20 21 21 P-132-C.1 Use only the parts marked “X” in the column under the heading number called for in the model index page. DESCRIPTION Carriage Assembly (K325-S 5-75 in/min) Includes: (Below Code 8400) Carriage Assembly (K325-S 5-75 in/min) Includes: (Code 8400 to 9000) Carriage Assembly (K325-S 5-75 in/min) Includes: (Above Code 9000) Carriage Assembly (K325-F 15-270 in/min) Includes: (Below Code 8400) Carriage Assembly (K325-F 15-270 in/min) Includes: (Code 8400 to 9000) Carriage Assembly (K325-F 15-270 in/min) Includes: (Above Code 9000) Carriage Assembly (K325-HC-S 5-75 in/min) Includes: (Below Code 8400) Carriage Assembly (K325-HC-S 5-75 in/min) Includes: (Code 8400 to 9000) Carriage Assembly (K325-HC-S 5-75 in/min) Includes: (Above Code 9000) Carriage Assembly (K325-HC-F 15-270 in/min) Includes: (Below Code 8400) Carriage Assembly (K325-HC-F 15-270 in/min) Includes: (Code 8400 to 9000) Carriage Assembly (K325-HC-F 15-270 in/min) Includes: (Above Code 9000) Hex Head Screw Lockwasher Hex Nut Cable Clamp Head Mounting and Lift Mechanism Lift Hand Stud Roller Roll Pin Carriage Frame Assembly Gear Box Mounting Plate Swivel Motor Mount Shim (.0179 Thick) (Not Shown) Shim (.0598 Thick) (Not Shown) Shim (.1875 Thick) (Not Shown) Hex Head Bolt Hex Head Bolt Lockwasher Plain Washer Spring Motor and Gear Box Assembly Socket Head Cap Screw Lockwasher Socket Head Cap Screw Spacer (.362 Thick) Spacer (.562 Thick) Shim (.010 Thick) Shim (.002 Thick) PART NO. QTY. 1 2 3 4 5 6 7 8 9 G1326-1 1 X • G1565-1 1 X • G1565-3 1 X • G1326-2 1 X • G1565-2 1 X • G1565-4 1 X • G1434-1 1 • X G1564-1 1 • X G1564-3 1 • X G1434-2 1 • X G1564-2 1 • X G1564-4 1/4-20x.75 E106A-2 1/4-20 M8501 See P-101-Q T13872 T8128 T9967-30 G1322 M12550 S15772 T10778-1 T10778-2 S10040-66 1/2-13x1.00 1/2-13x1.25 E106A-5 S9262-1 T5338 See P-132-D T9447-11 E106A-2 T9447-49 S10262-4 S10262-5 S9262-50 S9262-73 1 3 3 1 1 1 1 1 1 1 1 2 As Reqd. 4 2 2 2 2 2 1 1 3 3 2 2 4 As Reqd. As Reqd. • X X X X X X X X X X X X X • X • X X X X X X X X X X X X X X X X X X X X X X X X X X • X X X X X X X X • X X X 05-20-2005 Part Numbers P-132-C.2 P-132-C.2 TC-3 GENERAL ASSEMBLY 3 2 1 42 43 41 40 45 46 39 40 41 4 42 43 33 44 34 42 35 43 48 36 Part Numbers 50 49 7 37 8 38 47 15 16 17 18 26 14 13 12 10 29 27 30 9 25 24 23 28 27 22 28 20 21 G1326 2-29-80B Part Numbers Part Numbers 19 05-20-2005 Sub Assembly Illustration P-132-C.3 # Indicates a Change This Printing ITEM 22 22 23 Sub Assembly Illustration Sub Assembly Illustration 23 24 25 Sub Assembly Illustration P-132-C.3 26 27 27 28 29 30 30 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Use only the parts marked “X” in the column under the heading number called for in the model index page. DESCRIPTION Lower Bearing Bar Assembly, Includes: Lower Bearing Bar Assembly, Includes: Bearing Bearing Drive Wheel (Rack Tooth-Std. Below Code 9000Option Above 9000) Drive Wheel (Helical Tooth-Std. Above Code 9000) Key Lockwasher Hex Nut Oil Cup Bearing Assembly, Includes: Bearing Assembly, Includes: Bearing Bearing Roll Pin Travel Control Box Assembly Mounting Angle Nameplate (5-75 in/min) Nameplate (15-270 in/min) Hex Head Screw Lockwasher Hex Jam Nut Wire Reel Support Roll Pin Lift Handle Mounting Plate Hex Head Screw Plain Washer Lockwasher Hex Nut Insulation Washer Insulation Tube Insulation Plate Lead Clamp Lead Clamp Lead Clamp Round Head Screw PART NO. QTY. 1 2 3 4 5 6 7 8 9 M12980-1 M12980-2 M9300-67 M9300-6 1 1 2 2 • X • X X • X • T13586 T13586-1 M8776-31 T9860-2 T10552 T8679 T13875 T13876 S18576 M9300-6 T9967-43 See P-132-F S16138 M13469-3 M13469-4 3/8-16x.875 E106A-4 3/8-16 L3154 T9967-30 M12968 S15082 1/4-20x.75 S9262-98 E106A-2 1/4-20 S10773-12 T7305-19 S10300 T12563-7 T12563-7 T12563-6 #10-24x.750 1 1 1 1 1 2 4 4 1 1 4 1 2 1 1 3 3 1 1 1 1 1 4 6 6 4 4 4 1 2 1 1 1 X X X X X X • X • X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X • X • X X X X X X X X X X X X X X X X X X X X X X X 05-20-2005 P-132-D.a P-132-D.a Part Numbers MOTOR AND GEAR BOX ASSEMBLY Part Numbers 1 2 3 4 Part Numbers Part Numbers L5197 9-11-86 9-11-86 P-132-D.b # Indicates a Change This Printing Use only the parts marked “X” in the column under the heading number called for in the model index page. ITEM DESCRIPTION 1 Motor & Adapter Assembly (K325S & K325HC-S) Includes: Motor & Adapter Assembly (K325F & K325HC-F) Includes: Motor Assembly, Includes: Motor Assembly, Includes: Motor, Includes: Brush & Spring Assembly (Universal Motor) Brush & Spring Assembly (Stature Motor) Brush Cap (Universal Motor) Early Design 7/8-27 THD Brush Cap (Universal Motor) Present Design 3/4-27 THD Brush Cap (Stature Motor) Pinion Gear Pinion Gear Motor Lead Plug Adapter Assembly, Includes: Gear Box Adapter Helical Gear Helical Gear Gear Box Assembly Round Head Screw Lock Washer Hex Head Screw Lock Washer 1 Sub Assembly Illustration Sub Assembly Illustration P-132-D.b 2 3 QTY. 1 2 3 4 5 6 7 8 9 L5195-4 1 X • L5195-1 L5198-3 L5198-2 NSS M12254-1F M13312-12 1 1 1 1 2 2 • X • X X X M9655-7A ø 2 X X M9655-7B ø M13312-13 S15013-3 S15013-2 T10662 2 2 1 1 1 X X X • X X X • X X G1324 S15008-1 ø S15008 See P-132-E 1/4-20 x 1.75 E106A-2 1/4-20 x .75 E106A-2 1 1 1 1 2 2 2 2 X X • X X X X X X • X X X X X X X • X X X X Sub Assembly Illustration Sub Assembly Illustration 4 PART NO. ø This part is obsolete and no longer available. 8-31-2001 P-132-E.a P-132-E.a Part Numbers GEAR BOX ASSEMBLY Gear Ratio is stenciled on the side of the gear case and on top of Item 12. 10 4 5 7 8 9 11 12 2 3 15 14 21 16 Part Numbers 1 17 13 6 18 19 20 Part Numbers Part Numbers L5199 7-24-81S 7-31-91 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration P-132-E.b P-132-E.b # Indicates a Change This Printing ITEM Use only the parts marked “X” in the column under the heading number called for in the model index page. DESCRIPTION PART NO. Gear Box Assembly (K325S & K325HC-S) (142/1 Ratio) L5199-4 Gear Box Assembly (K325F & K325HC-F) (57/1 Ratio) L5199-5 Gear Box Assembly (K579-1, K580 & K581) (21/1 Ratio) 1 2 3 4 5 6 7 8 9 10 11 12 12 12 13 13 14 15 16 17 18 19 20 20 21 21 ø Gear Box Gear Snap Ring Woodruff Key Snap Ring Set Screw Bevel Shaft Assembly Woodruff Key Flat Washer Spur Shaft Assembly Hex Nut Helical Gear (142/1 Ratio) Helical Gear (57/1 Ratio) Helical Gear (21/1 Ratio) (High Speed) Socket Head Screw Socket Head Screw (High Speed) Snap Ring Gear Case Collar Hollow Set Screw Output Shaft Assembly Spacer Oil Seal Gasket (.0125 Thick) Gasket (.004 Thick) Spacer Washer (.003 Thick) Spacer Washer (.010 Thick) This part is obsolete and no longer available. L5199-7 ø G1328 S12504 S9776-23 #304 S9776-16 S11604-26 S12511 #304 S9262-121 S12510 5/16-18 S12882 S12881 S20218 T9447-28 T9447-28 S9776-23 M10256 S11604-13 S12509 T12146 S7611-15 T12119-1 T12119-2 S9262-110 S9262-111 QTY. 1 2 3 4 5 6 7 8 9 1 1 X X 1 X 1 1 1 1 1 2 1 1 1 1 1 1 1 1 3 6 1 1 1 1 1 1 As Reqʼd As Reqʼd As Reqʼd As Reqʼd X X X X X X X X X X X X X X X X X X X X X X X X X X # 02-05-2002 P-132-F.a P-132-F.a Part Numbers TRAVEL CONTROL BOX ASSEMBLY 14 9 10 1 5 15 Part Numbers 6 4 11 8 16 7 17 18 12 2 3 13 Part Numbers 20 Part Numbers M14172 6-25-82M 11-2-84 # Indicates a Change This Printing ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 Sub Assembly Illustration 13 14 15 16 17 18 20 Sub Assembly Illustration P-132-F.b For Carriage Codes 8018, 8019, 8020 & 8021, use parts marked “X” in Column 1. For Carriage Codes 8424, 8425, 8426 & 8427, use parts marked “X” in Column 2. Sub Assembly Illustration Sub Assembly Illustration P-132-F.b ø DESCRIPTION Travel Control Box Travel P.C. Board Insulation Travel P.C. Board A.C. Relay Circuit Breaker Switch Insulation Potentiometer Knob Resistor Round Head Screw Insulating Washer Plain Washer Lockwasher Hex Nut Resistor Round Head Screw Insulating Washer Plain Washer Lockwasher Hex Nut Plug Button Grommet Cable Assembly, Includes: Plug Cable Assembly, Includes: Polarized Plug Cable Clamp Travel Control Box Cover Insulation Warning Decal Socket and Lead Assembly, Includes: Socket Thread Cutting Screw Lockwasher Hex Nut Instruction Tag This part is obsolete and no longer available. PART NO. S16128 T14189 L6944-1 S13929-2 T12287-8 T10800-7 T12792-1 T10812-71 T10491 S10404-73 #10-24 x 2.75 S10773-7 S9262-27 E106A-1 #10-24 S10404-78 #8-32 x 2.50 S10773-7 S9262-3 T4291-A #8-32 T10397-3 T9274-4 S15003 ø S10272 S17020 S12020-3 S12024-1 S15238-1 E1400/6-.016-2.00-2.75 T13470 S12037-1 T10567 S9225-36 T9695-1 #10-24 S17021 QTY. 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X • • • X X X X X • • • • X X X X X X X X X X X X X X X X X X X X X X X • • X X X X X X X X X X X X # # 07-20-2001 NOTES P-135-C WIRE FEED DRIVE MOTOR M13902 6-3-83E # Indicates a Change This Printing ITEM ø P-135-C DESCRIPTION Drive Motor & Connection Box Assembly, Includes: (57/1 Ratio W/O H.F.) Drive Motor & Connection Box Assembly, Includes: (95/1 Ratio W/O H.F.) Drive Motor & Connection Box Assembly, Includes: (142/1 Ratio W/O H.F.) Drive Motor & Connection Box Assembly, Includes: (57/1 Ratio W/H.F.) Drive Motor & Connection Box Assembly, Includes: (95/1 Ratio W/H.F.) Drive Motor & Connection Box Assembly, Includes: (142/1 Ratio W/H.F.) Drive Motor & Connection Box Assembly, Includes: (21/1 Ratio W/O H.F.) This part is obsolete and no longer available. W/O H.F. – Without High Frequency Insulation W/H.F. – With High Frequency Insulation PART NO. QTY. M13902-1 1 M13902-3 1 M13902-2 M13902-4 M13902-5 M13902-6 M13902-7 ø 1 2 3 4 5 6 7 8 9 1 1 1 1 # 1 07-20-2001 P-135-C.1.a P-135-C.1.a # Indicates a Change This Printing ITEM 1 DESCRIPTION Drive Motor Assembly, Includes: (57/1 Ratio W/O H.F.) Drive Motor Assembly, Includes: (95/1 Ratio W/O H.F.) Drive Motor Assembly, Includes: (142/1 Ratio W/O H.F) Drive Motor Assembly, Includes: (57/1 Ratio W/H.F.) Drive Motor Assembly, Includes: (95/1 Ratio W/H.F.) Drive Motor Assembly, Includes: (142/1 Ratio W/H.F.) Drive Motor Assembly, Includes: (21/1 Ratio W/O H.F.) Drive Motor & Pinion, Includes: (57/1 Ratio W/O H.F.) Drive Motor & Pinion, Includes: (95/1 Ratio W/O H.F.) Drive Motor & Pinion, Includes: (142/1 Ratio W/O H.F.) Drive Motor & Pinion, Includes: (21/1 Ratio W/O H.F.) (High Speed) Drive Motor & Pinion, Includes: (57/1 W/H.F.) Drive Motor & Pinion, Includes: (95/1 Ratio W/H.F.) Drive Motor & Pinion, Includes: (142/1 Ratio W/H.F.) Drive Motor (W/O H.F.) Drive Motor (W/H.F.) Brush & Spring Assembly Brush & Spring Assembly (Stature Motor) Brush Cap Early Design 7/8-27 THD Brush Cap Present Design 3/4-27 THD Brush Cap (Stature Motor) Pinion (57/1 Ratio) Pinion (95/1 Ratio) Pinion (142/1 Ratio) Pinion (21/1 Ratio) Roll Pinion (For Pinion) Shaft Extension (W/H.F. Motor) Coupling (W/H.F. Motor) Roll Pin (Coupling To Motor W/H.F.) Roll Pin (Coupling To Ext. Shaft W/H.F.) Bearing (W/H.F. Motor) Snap Ring (Holds Bearings) Insulation (W/H.F. Motor) Tachometer Pickup Printed Circuit Board Tachometer Disc Tachometer Shield Mounting Plate Pickup Housing Assembly ø This part is obsolete and no longer available. W/O H.F. – Without High Frequency Insulation W/H.F. – With High Frequency Insulation PART NO. QTY. L6440-1 1 L6440-3 1 L6440-2 1 L6440-4 1 L6440-6 1 L6440-5 1 L6440-9 1 S16660-2 1 S16660-1 1 S16660-3 1 M14132-1 1 S16660-5 M14132-2 M14132-3 S16979-1 S16985 M12254-1F M13312-12 M9655-7A ø M9655-7B ø M13312-13 S15013-1 S15013-2 S15013-3 S15013-6 ø T9967-33 S12869 S12876-1 T9967-28 T9967-1 M9300-46 S9776-27 S11756-A M14701-2 S16180 M13629 M13578 1 2 3 4 5 6 7 8 9 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 2 3 1 1 1 1 1 # # # 02-18-2002 P-135-C.1.b P-135-C.1.b # Indicates a Change This Printing ITEM 1 2 3 4 5 6 7 8 9 10 11 DESCRIPTION Cover Assembly Motor Adapter Plate Flat Head Screw Hose Clamp Connection Box Assembly Cable Assembly, Includes: Polarized Connector - Tach Cable Cable Clamp - Tach Cable Polarized Connector - Motor Cable Cable Clamp - Motor Cable Box Cover Screw Grommet Strip Lead Grommet Lead Grommet Motor End Cover (Not Shown) W/O H.F. – Without High Frequency Insulation W/H.F. – With High Frequency Insulation PART NO. T14326 M10255-1 #8-32 x .75 S10888-20 M13901 L6209 S12020-17 S12024-4 S12020-27 S12024-1 T13193-1 S8025-70 T12823-18 T9274-3 T9274-4 S16718 QTY. 1 1 3 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 3 4 5 6 7 8 9 # 3-13-2001 P-135-D P-135-D CONTROL BOX ASSEMBLY G1555 7-24-81 10-7-96 P-135-D.1 P-135-D.1 # Indicates a Change This Printing ITEM 1 2 4 5 5 7 8 8 9 9 10 11 11 12 12 12 13 14 14 16 17 18 19 20 23 24 28 28 28 29 DESCRIPTION PART NO. Door Assembly See P-135-E Lead Clamp T12563-8 Volts Meter Printed Circuit Board L6685 Speed Meter Printed Circuit Board (Standard) L6233 Speed Meter Printed Circuit Board (High Speed) L8575-1 Burnback Timer Printed Circuit Board K337-10 Procedure Printed Circuit Board (Code 8205 Only) G1507-1 Procedure Printed Circuit Board G1566-3 Printed Circuit Board Insulation S16695 Switch Panel Asbly, Includes: (Below Code 11000) S16713 Switch Panel Asbly, Includes: (Above Code 11000) S16713-1 Circuit Breaker T12287-10 Travel Switch (Below Code 11000) T13543 Travel Switch (Above Code 11000) T10800-23 Control Power Switch (Below Code 11000) T10800-9 Control Power Switch (E-Stop) (Above Code 11000) M20853 Pilot Light T13486 “Inch” Push Buttons T13541-2 “Stop” Push Button T13541-1 Nameplate (Below Code 11000) M13935 Nameplate (Above Code 11000) M13935-1 Control Box See P-135-F Control Printed Circuit Board (Code 8205 Only) L6019 Control Printed Circuit Board L6445 Expansion Nut - Board Mounting S14020-3 Voltage Printed Circuit Board (Code 8205 Only) L6257 Voltage Printed Circuit Board (Below Code 9100 except 8205) G1556-3 Voltage Printed Circuit Board (Above Code 9100) G1556-5 Logic Printed Circuit Board L6242-2 Expansion Nut- Board Mounting S14020-3 Power Printed Circuit Board (Code 8205 Only) L6252 Power Printed Circuit Board L6252-2 Expansion Nut - Board Mounting S14020-3 Rheostat Knob (Procedure, Start and Crater Boards) T10491 Shaft Seal T14034 Square Insulating Tube T14767 Jumper Plug (Remove when using Start or Crater Board Options) T13498-10 Jumper Plug (Remove when using Multi Procedure Kit) (Code 8300) T13498-1 Caution Decal (Below Code 11000) T13470 Patent Decal (Below Code 11000) S13232 Warning Label (Code 8205 Only) S16722-2A Warning Label (Below Code 11000) S16722-2B Warning Label (Above Code 11000) S16722-33 R.F. Bypass Printed Circuit Board (Not used on Code 8205) M14133-1 Items Not Illustrated: “Motor” Amphenol Connector S12021-32 “Flux” Amphenol Connector S12021-17 “Tech” Amphenol Connector S12021-18 “Input” Amphenol Connector S12021-12 “Travel” Receptacle (Code 8205 Only) S12101-2 “Travel” Amphenol Connector S12021-11 Rotary Switch Knob (Procedure Board) T13639 Optional Printed Circuit Board - Not Illustrated: Start of Crater Module Option, Includes: K334 Timer Printed Circuit Board K337-10 Option Printed Circuit Board L6246-3 Remote Interface Printed Circuit Board K336 Weld Timer Printed Circuit Board (10 Second) K337-10 Weld Timer Printed Circuit Board (100 Second) K337-100 QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 5 1 1 1 1 7 1 1 7 8 8 8 3 1 1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 # # 1 1 1 1 1 1 1 1 or 2 1 or 2 1 or 2 1 1 1 11-07-2005 P-135-E P-135-E CONTROL BOX DOOR ASSEMBLY 19 15 9 17 10 11 5 14 1 12 13 7 16 3 # Indicates a Change This Printing ITEM 1 1 3 3 5 6 7 8 9 9 10 10 11 12 13 14 15 16 16 17 19 DESCRIPTION Control Box Door (Below Code 11000) Control Box Door (Above Code 11000) Nameplate (Below Code 11000) Nameplate (Above Code 11000) Nameplate Cover Nameplate Cover Lock Tab Meter & Locating Pin Asbly (Below Code 8990) (Not Shown) Gasket (Below Code 8990) Bezel Assembly (Above Code 8990) Meter Shield (Standard Clear Welding Lens) (Below Code 8990) Filter Lens (Above Code 8990) Meter Shield Frame Actuator & Switch Assembly Start Switch Security Panel Assembly Insulation Decal Nameplate (Above Code 11000) Digital Meter P.C. Board (Above Code 8990 Only) P.C. Board Spacer (Above Code 8990 Only) High Speed Decal (21 to 1) (Not Shown) 6 PART NO. S16706 S16706-1 L6243 L6243-1 S16696 S10509-108 T10045-40 Order S17748 E1852-.125-.500-2.50 S17720 T14771 T14807-2 M13934 T14751-1 T13541 -2 M13936 T14468 S11893-2 L12800 M14490-[ ] M14537 S20166 QTY. 1 1 1 1 2 1 1 2 3 1 2 1 1 1 1 1 2 1 1 2 2 1 1 2 3 4 5 6 7 8 9 # 06-09-2008 P-135-F P-135-F CONTROL BOX 2 12 13 5 11 3 1 4 8 4 9 3 11 # Indicates a Change This Printing ITEM 1 2 3 4 5 5 8 9 11 12 13 13 14 15 DESCRIPTION Control Box Welded Assembly (Code 8205 Only) Control Box Welded Assembly (All Other Codes) Relay Plug Button Thread Cutting Screw Lock Washer #10-24 HN Reed Switch and Mounting Plate Assembly, Includes: (Below Code 9100 & Above 9338) Reed Switch Assembly (Below Code 9100) Reed Switch and Mounting Plate Assembly Includes: (Above Code 9100) (See Note 1:) Reed Switch Stud Assembly (Above Code 9100)(See Note 1:) Number Plate Number Plate Resistor #10-24x5.00 RHS Insulating Washer Transformer Transformer (Code 8205 Only) Transformer Cable Tie Mount (Not Shown) Harness, Includes: (Below Code 11000) (Not Shown) Harness, Includes: (Above Code 11000) (Not Shown) Terminal Strip Jumper for Terminal Strip Fuse (1/2 Amp, 125 Volt) Tach Connector PART NO. S16707 S16991-1 S22182 T13597-1 S9225-36 T9695-1 CF000010 QTY. 1 1 3 3 1 1 2 M15269 M15268 T10726-139 T10726-138 S10404-75 CF000045 T4479-A S16711 S16712 S17101 T13941 G1554 G1554-1 S14530-5 T13962 T10728-14 S13100-71 1 1 1 1 1 1 2 1 1 1 2 1 1 2 1 1 1 S16705 S12334-35 NOTE 1 : These Parts are only used in NA-5 systems that include a PP-500 welder. For all other Power Sources order S16705. 1 2 3 4 5 6 7 8 9 1 1 # 05-22-2008 P-135-G P-135-G K349 MULTI-PROCEDURE KIT 3 4 1 15 2 5 17 10 16 6 14 9 12 13 11 17 8 7 19 1-29-2002 P-135-G.1 P-135-G.1 # Indicates a Change This Printing ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 DESCRIPTION Control Box Control Box Cover Printed Circuit Board Insulation Multi-Procedure P.C. Board Remote Selection P.C. Board Warning Decal Box Connector Plug Button Harness Nameplate Square Insulating Tube Shaft Seal Rheostat Knob Rotary Switch Knob Security Panel Lock Tab Self Tapping Screw Self Tapping Screw - Not Illustrated - Mounts Box Grommet PART NO. M14288 S17147 S17139 G1567-2 M14220-1 T13470 T9639-2 T10397-14 S14165-287 M14264 T14767 T14034 T10491 T13639 S17149 T10045-40 S8025-70 S8025-70 T9274-3 QTY. 1 1 1 1 1 1 1 1 1 1 6 6 6 1 1 1 5 2 2 1 2 3 4 5 6 7 8 9 # # 3-30-2000 NOTES J28 (C) P28 (C) START S5 TIMER BOARD (BURNBACK TIME) P29 (C) OPTION BOARD (CRATER FILL USE) S7 SET-ACTUAL 500 655 515 I O N.R. VOLTMETER BOARD 6 2 5 3 4 * WELD TIMER BOARD (OPTIONAL) * N.R. CRATER RECEPT. 5 6 500 4 655 3 515 BURNBACK 2 I RECEPT. 1 O PROCEDURE BOARD WELD TIME RECEPT. 1 N.A. SPEEDMETER BOARD 57 142 95 6 2 5 3 4 N.C. * * N.B. START RECEPT. 15-300 I.P.M. TWIN 5/64-1/8 SINGLE .035-.052 100-2070 I.P.M. 15-289 I.P.M. SINGLE 3/32-7/32 TWIN 3 32 / RATED SPEED RANGE 40-778 I.P.M. 38-762 I.P.M. 22-428 I.P.M. 23-456 I.P.M. WIRE SIZE RANGE SINGLE .035-.052 SINGLE 1/16-3/32 SINGLE 3/32-5/32 SINGLE 1/16-3/32 TWIN .045-.052 TWIN 1/16-5/64 CONNECT LEAD #691 to P5 LEAD #692 to P7 START WITH WELD CURRENT STOP WITH STOP SWITCH (OPTIONAL PROCEDURE MODULE INSTALLED IN CRATER RECEPTACLE) START WITH START SWITCH STOP AFTER BURN-BACK TIME (OPTIONAL PROCEDURE MODULE INSTALLED IN CRATER RECEPTACLE) CONNECT LEAD #691 to P6 LEAD #692 to P8 CONNECT LEAD #691 to P6 LEAD #692 to P9 CONNECT LEAD #691 to P6 LEAD #692 to P7 START/STOP WITH WELD CURRENT START WITH START SWITCH STOP AFTER CRATER TIME CONNECT LEAD #691 to P6 LEAD #692 to P5 FOR EARLIER LOGIC P.C. BOARDS WITH JUMPERS START/STOP WITH SWITCHES METHODS OF TRAVEL 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 SWITCH #1 1 SWITCH #1 1 SWITCH #1 1 SWITCH #1 1 SWITCH #1 1 2 3 3 4 4 4 2 3 4 SWITCH #2 1 SWITCH #2 1 2 3 4 SWITCH #2 1 2 3 SWITCH #2 1 2 SWITCH #2 1 FOR LOGIC P.C. BOARDS WITH DIP SWITCHES INCH UP WITH NO CONTACTOR DELAY INCH UP WITH CONTACTOR DELAY WIRE FEED STOP WITH CONTACTOR DELAY METHODS OF BURNBACK NA-5 SHIPPED CONNECTED FOR INDICATED METHODS OF TRAVEL & BURNBACK. * 1 2 3 4 CONNECT LEAD #690 TO P2 LEAD #693 TO P1 CONNECT LEAD #690 TO P4 LEAD #693 TO P1 CONNECT LEAD #690 TO P4 LEAD #693 TO P3 FOR EARLIER LOGIC P.C. BOARDS WITH JUMPERS 1 2 2 2 3 3 3 4 4 4 SWITCH #1 1 1 250 VA N.K. TS 3 TACH. PICK-UP P.C. BD. 87 531 GND I G H D E F B C A B C GREEN 2 4 31 32 21 A J2 TACH. RECEPTACLE A 525A B C 555 510A D J3 MOTOR RECEPTACLE A 541 539 B C 626 627 D E 67 F B C A J4 FLUX RECEPTACLE 621 667 87 627 531 626 RF BYPASS P.C. BOARD WHITE J1 INPUT RECEPTACLE CONTROL CABLE TO POWER SOURCE N.H 500 528 J5 TRAVEL RECEPT. A 532 25 B C 531 D GND CR4 N.S. 1 2 2 2 3 3 3 4 4 4 SWITCH #2 1 1 SWITCH #2 CONNECT LEAD #694 TO P10 CONNECT LEAD #694 TO P8 YES NO USE OF OPTIONAL CRATER MODULE CRATER BOARD INSTALLED? FOR EARLIER LOGIC P.C. BOARDS WITH JUMPERS 2 2 3 3 4 4 SWITCH #1 1 SWITCH #1 1 2 2 3 3 4 4 SWITCH #2 1 SWITCH #2 1 FOR LOGIC P.C. BOARDS WITH DIP SWITCHES N.S. THE FIELD FUSE WAS REPLACED WITH A PTC RESETTABLE FUSE ON LATER MODEL POWER BOARDS. (NOT PRESENT ON EARLIER BOARDS) N.R. POTENTIOMETERS AND SWITCHES MOUNTED ON P.C. BOARD ARE CONNECTED TO FRAME, FOR ESD. N.P. EARLIER RELAYS HAD SAME TERMINAL NUMBERS BUT IN A DIFFERENT ORIENTATION. TO DISABLE THE "COLD" STARTING FEATURE. "COM" TAB, UNLESS SPECIFIED ON THE POWER SOURCE CONNECTION DIAGRAM TO BE CONNECTED TO THE "AUTO" TAB N.N. BLUE JUMPER LEAD NOT PRESENT ON EARLIER VOLTAGE P.C. BOARDS. THE JUMPER IS TO BE CONNECTED TO THE N.M. NOT PRESENT ON EARLIER VOLTAGE P.C. BOARDS. N.L. REMOVE JUMPER PLUG TO INSTALL OPTIONAL KIT. IF KIT IS REMOVED, REPLACE JUMPER PLUG. HI-FREQUENCY INSTALLATION INSTRUCTIONS FOR REQUIRED #67 ELECTRODE VOLTAGE SENSING LEAD CONNECTION. NOTE: NA-5 MOTORS INSULATED FOR HIGH FREQUENCY STARTING DO NOT HAVE THIS CONNECTION. REFER TO N.K. LEAD CONNECTED TO MOTOR FRAME WHICH IS ELECTRICALLY COMMON WITH ELECTRODE DRIVE ROLL AND DRIVEN ELECTRODE. N.J. CONNECT #67 BLACK (ELECTRODE) LEAD AND #21 WHITE (WORK) LEAD TO APPROPRIATE TERMINAL STRIP POLARITY CONNECTIONS WHICH MATCH ELECTRODE AND WORK CABLE POLARITY CONNECTIONS TO POWER SOURCE. FOR LOGIC P.C. BOARDS WITH DIP SWITCHES SWITCH #1 ARM. WELDING NOZZLE WORK N.H. 531-87 115 VAC (SWITCHED) 1/2 AMP. N.G. 531-532 115VAC 531-25 115VAC (SWITCHED) POWER SOURCE WORK CABLE TO SAMPLE SWITCH SWITCH POSITION 1 IS UP SWITCH POSITION 2 IS DOWN SWITCH POSITIONS 3 AND 4 ARE NOT APPLICABLE N.F. LOGIC BOARD DIP SWITCHES OR JUMPERS TO BE SET TO SUIT DESIRED APPLICATIONS PER CHARTS BELOW: N.E. VOLTAGE BOARD RED JUMPER LEAD CONNECTED TO PIN "S" AND WHITE JUMPER LEAD CONNECTED TO PIN "B" WHEN SHIPPED, FOR USE TYPICALLY WITH DC-[ ]TYPE POWER SOURCES. REFER TO CONNECTION DIAGRAM FOR ALTERNATE CONNECTIONS, AND JUMPER CONNECTIONS FOR R3S, SAM AND SAF OR SA POWER SOURCES WITH K224. EARLIER VOLTAGE BOARDS DO NOT CONTAIN PIN "D". N.D. CONTROL BOARD JUMPER LEAD CONNECTED TO PIN "F" WHEN SHIPPED. SEE OPERATING MANUAL FOR USE OF PIN "S" JUMPER CONNECTION. N.C. REMOVE CRATER RECEPTACLE JUMPER PLUG FROM PROCEDURE BOARD TO INSTALL OPTIONAL PROCEDURE MODULE AS CRATER PROCEDURE CONTROL AND CONNECT LOGIC BOARD LEAD #694 TO PIN #P10. IF MODULE IS REMOVED, REPLACE JUMPER PLUG AND LOGIC BOARD LEAD #694 TO PIN #P8. MODULE AS START PROCEDURE CONTROL. IF MODULE IS REMOVED, REPLACE JUMPER PLUG. N.B. REMOVE START RECEPTACLE JUMPER PLUG FROM PROCEDURE BOARD TO INSTALL OPTIONAL PROCEDURE = EARLIER SPEEDMETER BOARDS DID NOT HAVE THESE PINS. = SINGLE "21" PIN ON HIGH SPEED BOARD ONLY. 21/1 21 { FLUX OR WATER SOLENOID 87 531 ELECTRODE LEAD BOLTED AND TAPED CONNECTION COUPLED MAGNETICALLY REED SWITCH ACTUATED BY WELDING CURRENT 531A R1 631 2 5 1 6 3 4 POWER FUSE 1/2A SLOW BLOW 531B TS1 531 TS2 531B POWER SW. S1 32 TRAVEL SW. S2 31 N.J. 531 532 625 532 CIRCUIT POLARITY TERMINALS 532 532 25 TERMINAL STRIP JUMPER 531A 510 500 500 587 525 510 500 540 525 WHITE ORANGE RED RED ORANGE 1 9 5 6 3 7 4 8 2 POWER P. C. BOARD 1/2A SLOW BLOW FIELD FUSE 5A CIRCUIT BREAKER CB1 532 531A 631 610 531B 500 539 1 2 3 4 5 6 3 4 1 2 4 610 532 610 CR1 2 3 CR2 2 2 3 589 1 CR3 610 610 4 682 3 2 CONTACTOR RELAY MODULE 1 4 TRAVEL RELAY MODULE 625 1 4 N.P. N.P. 585 R 682 DOWN UP 500 S3 S4 500 555 N.D. 510A 525A S F 5 6 3 4 2 1 3 6 J28 3 2 1 6 5 4 9 8 7 1 J29 3 2 1 6 5 4 12 6 9 8 7 12 11 10 (COMPONENT SIDE OF P.C. BOARD) 586 INCH 592 T2 BLUE BLUE CONTROL P.C. BOARD 1 5 4 6 3 2 6 5 3 2 4 1 11 4 15 6 2 3 5 8 7 14 13 1 10 9 12 3 2 1 CAVITY NUMBERING SEQUENCE ELECTRODE "HOT" LIGHT LT1 1 T1 681 500 682 610 585 589 688 687 530 628 582 581 6 5 4 5 6 3 540 525 510 500 628 520 9 8 7 582 12 11 10 15 14 13 STOP S6 500 510P 586 510P 510P METER 632 512 511 511A 587 584C 564 583S 500 515 500 1 2 4 6 9 5 7 8 583C 565 566 584S 588 560 561 563 563 1 2 3 4 LOGIC P.C. BOARD 592 581A 564A 2 1 3 W BYPASS RED 1 N.N. N.L. 1/8 AMP FUSE JUMPER PLUG 9 10 11 12 7 8 4 5 6 2 3 N.E. COM A D B A G1553 632 510P W W 564A 560 564 500 515 635 520 PROCEDURE KIT RECEPTACLE RED 582 515 1 6 5 4 2 3 S F AUTO UE BL TE HI D RE VOLTAGE P.C. BOARD 581A 500 586 592 N.M. N.L. 1/ 8 AMP FAST BLOW FUSE REMOTE INTERFACE MODULE (OPTIONAL) 500 531B 532 637 563 511 511A 687 688 8 9 4 3 1 2 7 6 5 6 4 5 3 2 1 A B C 592 530 667 621 525 510 500 9 2 4 8 10 3 7 6 5 1 11 12 4 516 514 635 510P N.F. OPTIONAL PULSE POWER FILTER P.C. BOARD LEAD PLUG START COM STOP 142/1 142/1 DRIVE ROLL PART NUMBER S12778 S12515 S12514 S12515 S13161-052 S13161-5/64 S14904(OUTER) S14905(INNER) S12514 S14904(OUTER) S14905(INNER) S12778 OPTION BOARD (START USE) J28 (S) P28 (S) P29 (S) * TIMER RECEPT. TIMER BOARD (START TIME USE) J29 (S) N.R. 142T 95S 57F 541 627 626 N.P. 1 87 637 528 586 587 2 3 4 532 24V. SIGNALS 142 142T SPEEDMETER NA-5 HEAD PIN RATIO 57F 57/1 57 57/1 95 95/1 95S 95/1 1 510P 602 601 N.A. SPEEDMETER BOARD CALIBRATION JUMPER IS TO BE CONNECTED FOR NA-5 HEAD AND DRIVE ROLL EMPLOYED PER CHART BELOW: (CONNECTED TO PIN "95" OR "21" WHEN SHIPPED. ELECTRICAL SYMBOLS PER E1537 581A 517 514 500 655 515 I O 500 655 515 I O 500 655 515 I O 500 655 515 I O 5 6 4 3 2 1 512 J29 (C) * 500 519 511 510 TIMER RECEPT. 510P 601 1 9 10 7 8 3 2 6 4 12 5 11 602 519 518 510 517 510P 602 601 510P 602 5 6 4 3 2 601 520 515 3 4 2 13 1 500 655 515 I O 1 500 655 515 I O 7 9 8 510 519 510 510P 500 583C 584C 588 588A 635 632 581A 581 566 520 515 JUMPER PLUGS 3 4 2 13 1 ELECTRODE CABLE TO POWER SOURCE ELECTRODE OPTIONAL PROCEDURE MODULE USED FOR START CONTROL 510A DIGITAL METER 67 510P 602 601 655 562C 562C 11 15 14 12 6 5 10 5 4 3 2 1 6 565 561 560 627 5 6 4 3 2 1 510P 500 583S 584S 588 588A 635 632 1 9 10 7 8 3 2 6 4 12 5 11 7 9 8 RED DIGITAL METER 525A 555 583 655 515 500 584 588 588A 632 635 520 510P 562 516 RED { TIMER BOARD (CRATER TIME USE) 610 583 655 515 500 584 588 588A 632 635 520 510P 562 500 510P 515 520 635 632 584S 583S 584C 583C 541 BLUE 655 562S 562S 11 15 14 12 6 5 10 15 2 5 3 11 10 8 1 7 6 9 13 14 4 12 588 563 564 564A 539 BLACK 87 32 500 528 500 500 528 689 626 WHITE 532 500 500 528 689 541 539 627 626 681 31 531 531B ELECT 67 WORK 21 RED YELLOW * + - BLACK WHITE YELLOW ORANGE BLUE BLUE BLACK ORANGE BROWN BROWN 592 689 5 6 FLUX RELAY MODULE SWITCHES * * OPTIONAL PROCEDURE MODULE USED FOR CRATER CONTROL COM DOWN * * * * 667 621 * WHITE RED WHITE RED * * * * * 601 602 688 688A 525 500 * * * 581A UP L6227 DIMENSION PRINT L6228 DIMENSION PRINT K349 MULTI-PROCEDURE KIT NOTES • World's Leader in Welding and Cutting Products • • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. 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