Download Craftsman 917.255732 Owner`s manual
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SEA/ S OWNERS MANUAL MODE L NO. 917.255732 Caution: Read Rules for Safe Operation and Instructions Carefully | i/ ........ 11 H,P, 38" RIDJNG LAWN TRAC TOR ELECTRIC START Assembly Installation Operation Repair Parts ii u l Sears, Roebuck and Co., Chicago, IL 60684 US.Ao t" CONGRATULATIONS on your purchase of a Sears Lawn Tractor, It has been designed, engineered and manufactured to give you the best possib{e dependability and performance Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service Department, They have competent, well-trained technicians and the proper tools to service or repair this unit. MODEL NUMBER SERIAL NUMBER Please read and retain THE DRAWBARo this manual. The instructions will enable you to assemble, operate and maintain your Tractor properly Always observe the "RULES FOR SAFE OPERATION"_ ....... ;_ ..... :;,_. _..... ,-._ ..... _. YOU SHOULD PECORD BOTH MODEL AND SERIAL NUMBF'._ AND KEEP IN A SAFE PLACE FOR FUTURE rtEFERENCE, LIMITED ONE YEAR WARRANTY ELECTRIC START RIDING EQUIPMENT ON For one year from date of purchase, when this riding equipment is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair' free of charge any defect in material or workmanship in this electric start riding equipmento This warranty excludes blade(s), blade adapter(s), expendable and become worn during normal use. This warranty spark plug(s), air cleaner and belt(s), which are does not cover: tire replacement or repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass); and repairs necessary because of operator abuse or negligence, including the failure to maintain the equipment according to instructions contained in the owner's manual; and riding equipment used for commercial or rental purposes. FULL 90-DAY WARRANTY ON BATTERY For 90 days from the date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES° This warranty applies only while this product is in use in the United States. This warranty state to state. gives you specific legal rights, and you may also have other rights which vary from Sears, Roebuck and Co., D/698-731A, Sears Tower, Chicago, IL 60684 TABLE RULES FOR SAFE OPERATION ASSEMBLY INSTRUCTIONS .............. ................. OPERATION INSrRUCTIONS - TRACTOR ...... qPERATION INSTRUCTIONS - MOWER ....... OF CONTENTS 3 MAINTENANCE INSTRUCTIONS-MOWER 4 MAINTENANCE INSTRUCTIONS 8 TROUBLE 1 ! -2- REPAIR SHOOTING _ TRACTOR ..................... PARTS ........................... ..... 12 . .14 21 24 RULES FOR SAFE OPERATDON WARNING: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forestcovered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any) If a spark arrester is used, it should be maintained in effective ,.,corking order by the operator. fil the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar taws. Federal laws apply on federal lands, S_e your Sears Authorized Service Center for spark arrester muffler part number 677Vt, 1., Know the controls and how to stop OWNER'S MANUAL.. 2, Do not allow children to operate the quickly,, vehicle, READ THE 23 Do not allow adults to operate it without proper instruction or without having read the owner's manual, 3, Do not carry passengers, Keep children and pets a safe distance away, 4, Always wear substantial footwear° Do not wear loose fitting clothing that could get caught in moving parts, Keep your eyes and mind on your tractor, mower and the • | area being cut Don t let other interests distract you, 6, Do not attempt to operate your tractor or mower when not in drivers seat, 7., Always get on or off your tractor from the operators left hand side 8, Clear the work area of objects which might be picked up and thrown, 24. 25 5 26° be- 27, be- 28° 11, Disengage power to mower, stop the engine and disconnect spark plug wire(s) from spark plug(s) before cleaning, mak- 29. 9, Disengage all attachment clutches and shift into neutral fore attempting to start the engine, Disengage power to attachments and stop the engine fore leaving the operator's position_ t0, 21 22. r deliberately run tractor or mower into Do not clean product while engine is Except for adjustment; DO NOT operate Engine if air cleaner or cover directly over carburetor air intake is removed. Removal of such part could create a fire hazard, 32. Do not operate without a muffler or tamper with the exhaust system,. Damaged mufflers or spark arresters could create a fire hazard. Inspect periodically and replace if necessary, 33., The vehicle and attachments should be stopped and inspected for damage after striking a foreign object, and the damage should be repaired before restarting and operating the equipment. 34, Do not change the engine governor settings or overspeed the engine; severe damage or injury may result. 35. When using the vehicle with mower, proceed as follows: a_ Mow only in daylight or in good artificial light b, Never make a cutting height adjustment while the engine is running if the operator must dismount to do soo c, Shut the engine off when removing the grass catcher or unclogging chute. d, Check the blade mounting bolts for proper tightness at 17. Never mow in wet or slippery grass, when traction is unsure or at a speed which could cause a skid 18. Stay alert for holes in the terrain and other hidden hazards 19,, Do not drive too close to creeks, ditches and public high° around striking greaser 31 when changing direction on slopes. 16. Do not shift gears while going up or down slopes.. Choose a gear low enough to negotiate the slope without stopping and shifting gears To reduce speed, move throttle lever to slow. special care when mowing to prevent the blades from loads or using heavy equipment,. d. Use counterweight or wheel weights when suggested in this owner s manual_ Watch out for traffic when crossing or near roadways. When using any attachments, never direct discharge of material toward bystanders nor allow anyone near the vehicle while in operatiom Handle gasoline with care - it is highly flammable. a_ Use approved gasoline containers. b.. Never remove the cap of the fuel tank or add gasoline to a running or hot engine, or fill the fuel tank indoors° Wipe up spilled gasoline. c. Open doors if the engine is run in the garage - exhaust fumes are dangerous° Do not run the engine indoors.. Keep the vehicle and attachments in good operating condition, and keep safety devices in place, Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition,. Never store the equipment with gasoline in the tank inside or excessive running. gine and remove the key. 14.. Do not stop or start suddenly when going uphill or downhill. Mow up and down the face of slopes (not greater than 15o}; never across the face, Refer to page 43.. 15 Reduce speed on slopes and make turns gradually to prevent tipping or loss of control° Exercise extreme caution ways. Exercise in order pulling a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.. 30_ To reduce fire hazard, keep the engine free of grass, leaves ing an adjustment or repairs_ |2_ Disengage power to attachments when transporting or not in use, 13. Take all possible precautions when leaving the vehicle unattended° Disengage the power-take-off, lower the attachments, shift into neutral, set the parking brake, stop the en- 20, Use care when a. Use only approved drawbar hitch points. b, Limit loads to those you can safely controi_ c. Do not turn sharply. Use care when backing, fixed objects them, Never or over any foreign 36_ Do object Never shift gears until tractor comes to a stop. Never place hands or feet under the mower, in the deflector (discharge chute) or near any moving parts while tractor or mower are running. Always keep clear of discharge chute° 37. frequent intervals, not operate the Mower the deflector shield in before backing up, Do not mow necessary and then only after careful entire observation PRECAUTIONS, IT MEANS ATTENTION! LOOK FOR THIS SYMBOL TO POINT OUT YOUR SAFETY IS INVOLVED, -3- without place. Disengage power to mower in reverse unless absolutely of the BECOME IMPORTANT ALERT! SAFETY area behind the mower, To assemble your Tractor you will need: ASSEMBLY two 7/16" wrench 1v Remove Shipping Strap Banding, and Bag of Parts (under Hood). Battery, 2. Slide Lower wrenches, two 9/16" wrenches, and a 3/4" NOTE: RIGHT HAND (R.H.) AND LEFT HAND (LH°) ARE DETERMINED FROM OPERATOR'S POSITION WHILE SEATED ON THE TRACTOR° bolt LARGE _---_.__._ WASHER _ Steering line Shaft up with over slots in Lower Steering Steering Wheel Shaft Shaft so (Fig. 1L 3. 112" NUT Upper holes Steering Use two Bolts and two Shaft to Lower Steering 4._ Slide Tube over Sleeve Bracket. 5. Place Steering Locknuts to retain Upper- Steering Shaft_ Tighten securely, Steering Wheel Shaft Adapte_ Assembly on Upper and over Steering Steering Shaft 6. With front wheels pointed straight ahead, place Steering Wheel on Steering Wheel Adapter, B'ars of Steering Wheel should point straight across tractor. STEERING SHAFT 7. Place Large Washer on Upper 1/2" Nut, Tighten securely_ \ 8. Snap Insert into Steering Steering Shaft and install a Wheel° BOLTS 9. Remove plastic on Tractor BATTERY NUTS _RING 1 SHAFT Hood, IINSTALLATg Before installation tion steps below, in Tractor, ON foltow the Battery FACE SHIELD. prepara- SLEEVE BRACKET WEAR FIGURE EYE AND a, Battery Electrolyte: SEE DETAILED INSTRUCTIONS PACKAGED WITH BATTERY b, Fill Battery with electrolyte to bottoms of tubes in cells (Fig,. 2), NOTE: DO NOT OVERFILL. (OVERFILLING CAN RESULT IN DAMAGE TO TRACTOR) 1 CUT AWAY VIEW WASH HANDS OR CLOTHING IMMEDIATELY IF ACCIDENTALLY IN CONTACT WITH ELECTROLYTE e,.,_VENTCAP _' ....... J l----d BATTERY TUBE c= Check level of electrolyte after 30 minutes= Add additional electrolyte if necessary. NOTE: PUSH VENT CAPS SECURELY INTO PLACE, BATTERY CELL d, Charge Battery at a rate not exceeding for about two and one half houls. three amperes DO NOT SMOKE. FUMES FROM CHARGED ELECTROLYTE ARE EXPLOSIVE FIGURE 2 e, Neutralize excess electrolyte for disposal by adding it to four inches of water in a five gallon plastic container_ Stir with a wooden or plastic paddle white adding baking soda until the addition of more soda causes no more foaming DO NOT SHORT BATTERY TERMINALS. MOVE BRACELETS, BEFORE METAL INSTALLING BATTERY,WRISTREWATCH BANDS, RINGS, ETC. FROM YOUR PERSON_ _4- 2. Position Battery in tractor as follows: a. Lift Seat Pan so it rests on Steering Wheel (Fig° 3)o b, Lower Battery into Fender Wel! with Battery Terminals toward front of tractor° Make sure Battery rests in Battery Tray (Fig. 4). SEAT PAN ' --_ ¸ NOTE: BE SURE BATTERY DRAIN TUBE IS SECURELY ATTACHED TO BATTERY TRAY DRAIN, 3o Connect Battery Cables using: two Washers, two Lockwashers and two size below) found in Bag of Parts. Hex Bolts, two Hex Nuts (shown Flat full FENDER / @@ POSITIVE BATTERY TERMINAL / POSITIVE TERMINAL MUST BE CONNECTED FIRST TO PREVENT SPARKS FROM ACCIDENTAL GROUNDING° BATTERY TERMINAL BATTERY FIGURE 3 NEGATIVE TERMINAL a, b Connect RED Battery minal with Hex Bolt, WASHER Cable to Positive (+) Battery Ter _ Flat Washer, Lockwasher and Hex HEX Nut (Fig, 4), Tighten securely, Connect BLACK Ground Cable to Negative (-) Battery Terminal with remaining Hex Bolt, Flat Washer, Lockwasher and Hex Nut (Fig 4), Tighten securely, 4,, Install Battery using: two tnt,/Ey, t Nuts (shown full size below) and Lockwashers, two NEGATIVE CABLE (BLACK) BOLTS NUT WASHER LOCKWASHE R POSITIVE TERMINAL Wing POSITIVE CABLE (RED) _t_,j_##,_ © ,, TIT: , BATTERY BATTERY TRAY TUBE ! two Battery Parts, a, Bolts and one Terminal Guard found in Bag of FIGURE 4 FIGURE 5 WING NUT Using the slot on one side of the Battery Support (Fig 5) slide Battery Bolt into Frame Slot (head of Bolt down), Fasten the Battery Bolt to the Terminal Guard using Int,/Ext, Lockwasher and Wing Nut as shown in Fig, 5. _ INTERNAL/EXTERNAL LOCI(WASHER TERMINAL GUARD b Assemble the remaining Battery Bolt to other side of Battery Support and fasten Terminal Guard to it with remaining lnt/Ext, Lockwasher and Wing Nut Tighten Wing Nuts securely by hand (Fig, 5), NOTE: USE TERMINAL ACCESS DOORS (FIG, 5) FOR: 1. Inspection for secure connections (tighten hardware), 2, 3. 4 5. t WINW INTERNAL/ LOCI{WASHER Inspection for corrosion, Testing battery Jumping (if required). Charging (if required), S BATTERY BOLT WHEN NOT IN USE, KEEP TERMINAL ACCESS DOORS CLOSED_ NOTE: DO NOT START ENGINE UNTIL VICE HAS BEEN PERFORMED INITIAL SERSLOT -5- INITIIAL CLUTCHIBRAKE PEDAL 1. SEAT INSTALLATION a,. Place Seat on Seat Pan.. Screw Adjustment Bolt, Lock_ washer and Fiat Washer into Seat° Adjustment Bolt, Lockwasher and Flat Washer"found in Bag of Parts= Tighten finger tight. bo Place Seat in operating position. Sit on the Seat and press Crutch-Brake Pedal all the way down. if operating position is not comfortable, adjust Seat,, Co Raise Seat. Use 3/4 _ wrench to loosen Adjustment Bolt (Fig° 6),. When adjusted for comfortable operation, tighten Adjustment Bolt securely. 'MENT BOLT 2_ / 3_ FIGURE 6 / SCREW FIGURE 7 HEADLIGHT CONNECTION \ FIGURE 8 ADJUSTMENTS - 6- TIRE PRESSURE Reduce Tire pressure to 14 PSI in front tires; 12 PSi in rear tires. (Tires were overinflated for shipping). HOOD a,. To raise Hood, !ift at rear of Hood, be To remove Hood, Grill and Side Panels, raise Hood and loosen one screw on each Side Panel (The screw remains in the Side Panel) (Fig, 7), c Unsnap Headlight Connection (Fig, 8), do Stand in front of Tractor Grasp Hood and tilt forward and lift off (Fig. 8}, e_ To reinstall, reverse above procedure° INITIAL SERVRCE NOTE: BE CAREFUL NOT TO ALLOW DIRT TO ENTER THE ENGINE WHEN CHECKING OR ADDING OIL OR FUEL Io Pull up at rear of Hood to open, 2 Check Engine Oil Level with Tractor on level ground, Remove and wipe Dipstick (Fig. 9) cteano screw it in tight for a few seconds, remove and read Oil Level° If necessary, add Oil until "FULL" mark is reached RECOMMENDED SAE VISCOSITY 1oI!1 "_/I '"5;'20 -20 ° iR 0° iW'3i - 32 ° OR FUEL CAP GRADES .I...I1,, FUEL TANK 10W-30 60 ° 80 ° FIGURE 9 100 ° TEMPERATURE RANGE EXPECTED BEFORE NEXT OIL CHANGE,, ALL OILS MUST MEET A.P,I, SERVICE CLASSIFICATION SD, SE, OR SF, Capacity is 3 pints, NOTE: DO NOT OVERFILL, Dipstick assembly must be securely tightened into tube at all times when engine is operating. 3, Fill Fuel Tank (Fig, 9), Use fresh, clean, unleaded automotive gasoline. (Leaded " Regular " grade gasohne " Is " not an acceptable substitute° Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life)o Capacity is 5 quarts,, WARNING: DO NOT USE GASOHOL OR METHANOL, These type fuels react with water content in the fuel and tend to form strong acids which can corrode metal parts and harm rubber and ptastics FILL TO BOTTOM OF GAS TANK FILLER NECK° DO NOT OVERFILL. WIPE OFF ANY SPILLED OIL OR FUEL. DO NOT STORE, SPILL OR USE GASOLINE NEAR AN OPEN FLAME° -7_ CAUTION Keep all shields in place_ t, 2. Before leaving operator'Jsposition: a., Shift lever to neutral (Fig,, 10),. b. Depress Clutch/Brake Pedal and set Parking Brake (Fig. 10)_ c_ Disengage attachment clutch (Mower Blade Clutch Lever) (Fig. 10),_ d. Shut off engine, eo Remove ignition key= KEY MOWERBLADE CLUTCH"ENGAGED" POSITION , "DISENGAGED" POSITION HEADLIGHT Wait for all movement to stop before Keep people and pets a safe distance 4,. servicing machine° away from machine. PARKING BRAKE "ENGAGED" POSITION THROTTLE _CONTROL LEVER STARTliNG ='DISENGAGED" THE ENGINE 1. Disengage Mower Blade Clutch Lever (Fig. 10). 2,_ Depress Clutch-Brake Pedal fully., Raise Parking Brake Lever and hold in "ENGAGED" position. Release ClutchBrake Pedal, / G EARSHIFT LEVER CLUTCH/BRAKE "CLUTCH" POSITION; "CLUTCH/BRAKE" POS|TI ON FIGURE 10 MAIN COMPLETELY DEPRESSED WHEN CLUTCH-BRAKE PEDAL SHOULD REFOOT PRESSURE tS RELEASED= .... _. Place Gear Shift Lever in "NEUTRAL" 3_ LIFT LEVER PLUNGER position (Fig t0), 4. Move Throttle Control Lever (Fig_ 10) to "FAST" detent, then to the right and upward for "CHOKE '_ position, At the "FAST" position the Lever has a stop., The stop is provided so that you will know when you are at ful! throttle "FAST" position and prevent over travel into choke position, LIFT R , Turn Ignition Key clockwise ((_) to "START" position and release Key as soon as engine starts (Fig. 10)_ Immedi; ately move Throttle Control Lever mid-way between "FAST" and "SLOW" positions. NOTE: DO NOT RUN STARTER CONTINUOUSLY FOR MORE THAN FIFTEEN SECONDS PER MINUTE. if Engine does not start after several attempts, Control Lever mid,way between "FAST" FIGURE 11 positions, wait a few minutes move Throttle and "SLOW" and try again° OPERATION NOTE: MOWER OPERATION IS LISTED ALWAYS WEAR SUBSTANTIAL FOOTWEAR AND AVOID LOOSE FITTING CLOTHING THAT COULD GET CAUGHT IN MOVING PARTS. ON PAGE 11. THIS TRACTOR IS EQUIPPED WITH INTERLOCK SWITCHES TO PREVENT STARTING OF THE TRACTOR ENGINE WHILE THE MOWER BLADE CLUTCH LEVER IS IN THE "ENGAGED" POSITION AND/OR THE GEAR SHIFT LEVER IS NOT IN "NEUTRAL" POSITION (FIG. 10). IMMEDIATELY REPLACE SWITCHES THA, T ARE NOT IN PROPER WORKING ORDER. DO NOT ATTEMPT TO DEFEAT THE PURPOSE OF THESE SWITCHES,, WARMING Move Throttle UP Control THE ENGINE Lever mid-way between "FAST" and ,, SLOW ir positions (Fi_, 10)o As engine warms up, move Thr 0 ttie Control Lever to 'FAST" position. NOTE: ALLOW ENGINE TO WARM UP FOR A FEW MINUTES BEFORE OPERATING,. LEARN TO START, STOP AND REVERSE YOUR TRACTOR tN A LARGE, OPEN AREA,, -8- When restarting a warm engine, move Throttle Control Lever It _1 • , I' II to FAST posltmn, CHOKE may not have to be used. MOWER nNSTALLATION CLUTCH ROD Your 38" Mower installs without the use of toots,, Raise Lift Lever (Fig° 1t) to its highest position. Turn Depth Adjustment Knob to towest positign (Fig, 14L 1. Install Front Hinge Pin through Axle (Fig. 12L Secure with Retainer Spring° 2. Install Rear Parallel Link and Parallel PARAI. LINK RETAINER SPRING LE L RETAINER SPRINGS FRONT AXLE CLUTCH Link Hinge Pin through Mower Lift Brackets (Fig, 12)o Secure with Retainer Spring, and 3_ Install Clutch Rod in Clutch Lever (Fig° 13- tnsetL 4,, Move Lift Lever (Fig° 11) forward to Arms. Slide Trunnions through Lift secure with Retainer Springs (Fig., 13). 5, lower Bracket FRONT HINGE PIN Suspension holes and REAR HINGE PIN FIGURE 12 Roll Belt over Mower Drive Putiey_ Make stJre Belt is inside Belt Guides (Fig. 14)_ See Belt Drive Schematic Decal on Mower Housing, CLUTCH LEVER 6, Use Lift Lever (Fig° 11) to raise mower, NOTE: SEE MOWER ADJUSTMENT, 7. Turn Depth Adjustment die of it's travel. CLUTCH ROD BELOW., Knob clockwise (r-_} to the midSUSPENSION ARM RETAINER SPRING MOWER ADJUSTMENT FOR ANY ADJUSTMENTS, OR MAINTENANCE: INSPECTION PUSH TRACTOR CLUTCH-BRAKE PEDAL COMPLETELY INTO BRAKE POSITIONo MOVE GEAR SHIFT LEVER TO "N" NEUTRAL POSITION. PLACE PARKtNG BRAKE IN "ENGAGED" POSITION. PLACE MOWER BLADE CLUTCH LEVER tN "ENGAGED" POSITION° SHUT OFF THE ENGINE. MAKE ABSOLUTELY SURE THE BLADES AND ALL MOVING PARTS HAVE COMPLETELY STOPPED, REMOVE THE IGNITION KEY, DiSCONNECT THE SPARK PLUG WIRE FROM THE SPARK PLUG AND KEEP WIRE AWAY FROM THE PLUG TO PREVENT INJURY FROM ACCIDENTAL STARTING, RETAINER SPRING f TRUNNION \ LIFT BRACKET FIGURE 13 MOWER DRIVE PULLEY \ NOTE: BEFORE CHECKING THE SIDE TO SIDE AND FRONT TO REAR ADJUSTMENTS, PAGE 10, BE SURE PRESSURE IN FRONT TIRES 1S 14 PSi AND PRESSURE IN REAR TIRES IS t2 PSL tF TIRES ARE OVER OR UNDER INFLATED YOU WlLL NOT PROPERLY ADJUST YOUR MOWER, DEPTH ADJUSTMENT Adjustment for mower height is made with the Depth Adjustment Knob, Raise Mower cutting height by turning Depth Adjustment Knob clockwise ( f_ )_ Lower Mower cutting height by turning Depth Adjustment Knob counterclockwise FIGURE 14 ((-,)o _9- LEVEL LIFT PLUNGER FROM SEE MOWER ADJUSTMENT, SIDE TO SiDE PAGE 9_ 1, Park tractor on level sur_face.,Depress Lift Lever Plunger and use Lift Lever to raise mower to maximum cutting height, L I FT LEVER SIDE-TO*SiDE /IENT TOP OF FLANGE 2_ Measure height of Top of Flange to tevel surface at front of mower° Distance "A" should be the same (Fig. 15)o 3_ if distance "A" needs to be changed, snap out Access Hole Cover on L,H, side above Footrest, Use 9/16" wrench on Nuts "B" and "C" at Side-To-Side Adjustment Trunnion (Fig, 16), 4e To raise left side of mower, loosen Nut "B" Nut "C_° TOP OF ,_ FLANGE A A FIGURE 15 m NUT ADJUSTMENT SIDE-TO, SIDE TRUNNION _N and tighten TO lower left side of mower, loosen Nut "C '_ and tighten Nut "B". NOTE: ONE ROTATION OF ADJUSTMENT NUTS IS EQUIVALENT TO APPROXIMATELY 3/16" HEIGHT CHANGE_ "C" 6_ UT Be sure at! nuts are securely tightened. NOTE: SEE MOWER ADJUSTMENT, BELOW, FRONT-TO-REAR, "B" ___e__._._j FIGURE MOWER ADJUST MOWER TO REAR 16 FROM FRONT 1, To obtain the best cutting results, your Mower Housing should be adjusted so the Front and Rear Flange distance "D" (Fig_ 17) is 5/16" lower in front when the mower is positioned in the hiclhest cutting position. NOTE: MEASURE DISTANCE _TD" FROM SURFACE TO RIGHT REAR FLANGE AND COMPARE TO DISTANCE "D" AT RIGHT FRONT FLANGE, REAR SUSPENSION ARM 2 To raise rear of mower, loosen Nut "E" on both Rear Suspension Arms. Screw both Nuts "F" up EQUAL NUMBER OF TURNS (Fig, 18), 3o When distance "D" is 5/16" en Nut "E"_ D REAR SUSPENSION TRUNNION 4, To lower rear of mower, loosen Nut "F" on both Rear Suspension Arms an EQUAL NUMBER OF TURNS (Fig, 18), FRONT FLANGE LIFT BRACKET 5= When distance "D" tighten Nuts "E'_ FIGURE 17 is 5/16" lower at front than rear, re_ NOTE: WHEN ADJUSTING REAR SUSPENSION TRUNNIONS, ALWAYS ADJUST BOTH EQUALLY SO MOWER WILL STAY LEVEL _%TJ_R NUT "E ".-_...._ REAR ,-_. ..o..,o. NUT l,._J-,=_ _ SUSPENSION FIGURE 18 lower at front than rear, tight- "F" -_ EAR SUSPE NSI ON ARM (_--/_! _t_ .10 - OPERATRON = MOWER READ THE "RULES TION" CAREFULLY ING YOUR MOWER, FOR SAFE OPERABEFORE OPERAT- 1 I MOWER CLUTCH '*DISENGAGED" DEPTH ADJUSTMENT KNOB 2o Push 3. tractor Clutch-Brake Place Gear Shift MOWER CLUTCH LEVER "ENGAGED" POSITION LIFT LEVER LIFT LEVER THE MOWER MUST BE ADJUSTED PROPERLY FROM FRONT TO REAR AND LEVELED FROM SIDE TO SIDE "BEFORE OPERATING. THIS IS NECESSARY FOR LEVEL AND EFFICIENT MOWING REFER TO PAGE 10. 1. Place Mower Blade Clutch position (Fig_ 19), LEVER POSITION Lever in I'DISENGAGED" Pedal fully Lever in "NEUTRAL" into brake position. position. NOTE: TRACTOR MUST BE IN NEUTRAL AND MOWER BLADE CLUTCH LEVER IN "DISENGAGED" POSITION BEFORE TRACTOR WILL START 4o Start tractor and set engine speed to about 1/3 to t/2 throttle before engaging mower. After mower is "ENGAGED" and you have started forward travel, set to FULL THROTTLE, NOTE: "ENGAGE" OR "DISENGAGE" MOWER BLADE CLUTCH LEVER SLOWLY,, GUARD FIGURE 19 A NEVER SITTING "ENGAGE"ON MOWER WHEN TRACTOR EXCEPT SEAT° NOTE: ALWAYS MOW WITH THROTTLE CONTROL IN "FAST" POSITION. THIS RESULTS IN BETTER GRASS CUT, BETTER ENGINE COOLING, AND BETTER FUEL ECONOMY. ( T 5, Use Lift Lever to lower mower into cutting position, Start mowing in the first gear and increase ground speed as conditions wilt permit. Average cutting height is approximately 2 - 1/2 to 2 - 3/4 inches, Height of cut can be adjust. ed by means of the Depth Adjustment Knob (Fig. 19), Moving the Knob clockwise { _ ) raises the mower (Fig. t4 - Inset). Moving the Knob counterclockwise ( !(_ ) lowers the mower. 6, Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This wilt result in a more even distribution of clippings and more uniform cutting When mowing large areas (Fig,. 201 start by turning to the right so that the clippings wlt be discharged away from shrubs, fences, driveways, etc, After two or three rounds, mow in the opposite direction making left hand turns until finished, if grass is extremely tall, it should be mowed twice,, The first time cut relatively high, The second time to the desired height The left hand side of mower should be used for trimming. FLBP-UP DtSCNARGE " ........... ii • i FIGURE GUAI D Your mower has a flip-up Discharge Guard (Fig. 19) for door or gate clearance when held in raised position MAKE SURE MOWER BLADE CLUTCH LEVER IS IN "DISENGAGED" POSITION AND BLADES HAVE STOPPED BEFORE RAISING DISCHARGE GUARD (DEFLECTOR),, NEVER OPERATE MOWER WITHOUT DISCHARGE GUARD iN OPERATING POSITION. 11- 20 1,, MANDREL ASSEMBLY _ WASH| BOLT To check Blade balance, drive a nail into a beam or wall, Leave about one inch of the straight nail exposed. Place Center Hole of clean Blade over the head of the nail (Fig, 22). NOTE: CENTER HOLE OF BLADE ON NAIL. IF BLADE IS PROPERLY BALANCED, BLADE SHOULD REMAIN IN POSITION SHOWN IN FIG._ 22. IF EITHER END OF THE BLADE MOVES DOWNWARD, BLADE IS NOT BALANCED AND MUST BE REPLACED_ 2_ LOCKWASHER HEX When grinding, care should be taken to maintain blade balance and the blade should be checked for proper balance before reinstallation on mower,. Unbalanced or bent blade will cause excessive vibration when running, and eventual damage to mower or engine. Replace bent, damaged or unbalanced blades. _ GR_ 5_ FIGURE 21 To ensure satisfactory operation, it is recommended that before the star_ of each mowing season, the old blades be discarded and replaced with new blades. Mower blades can be purchased at any Sears Service Center/Departments and most Sears Retail Stores° DASLY MA0 NTENANCE Make sure all nuts on baits are tight and cotter pins and retain,, er springs are secure_ Keep blades sharp. Observe all safety precautions,, Keep mower wel! lubricated (refer to page 22), CLEANONG MOWER .............. ......... II 1.... DISCONNECT SPARK PLUG WIRE PREVENT ACCIDENTAL STARTING FORE CLEANING. TO BE- FIGURE 22 Water pressure from a garden hose will remove from underside of mower,. Clean mower' after MAINTENANCE = MOWER BLADE FOR ANY ADJUSTMENTS, OR MAINTENANCE: Raise to sharpen while to highest position to permit access to Blades° and Washer (Fig. 21) (turn 2. Place new Blade between Flanges, (the word "TOP" is stamped on all Blades to assure proper installation), and secure with Washer, Lockwasher and Bolt previously removed, TIGHTEN SECURELY° ALWAYS USE GRADE 5 HEAT TREATED BOLTS TO ATTACH BLADES. CHECK BOLTS IN BLADES OCCASIONALLY TO MAKE SURE BOLTS ARE TIGHT° TaRQUE BOLTS 30 - 35 FT_ LBSo A GRADE 5 HEAT TREATED BOLT CAN BE IDENTIFIED BY THREE LINES ON THE BOLT HEAD AS SHOWN AT LEFT. CAR E Do not attempt Mower 1. Remove Bait, Lockwasher counterclockwise (_/"_). For best results mower blades must be kept sharp,, The blades can be sharpened with a few strokes of a file or on a grinding wheel° We suggest they be sharpened after every 15 hours of mowing. REPLACEMENT INSPECTION PUSH TRACTOR CLUTCH-BRAKE PEDAL COMPLETELY INTO BRAKE POSITION. PLACE PARKING BRAKE IN "ENGAGED" POSITION. MOVE GEAR SHIFT LEVER TO "NEUTRAL" POSF TIONo PLACE MOWER BLADE CLUTCH LEVER IN "DISENGAGED" POSITION. TURN IGNITION KEY TO "OFF" POSITION. MAKE ABSOLUTELY SURE THE BLADES AND ALL MOVING PARTS HAVE COMPLETELY STOPPED_ REMOVE THE IGNITION KEY, DISCONNECT THE SPARK PLUG WIRE FROM THE SPARK PLUG AND KEEP WIRE AWAY FROM THE PLUG TO PREVENT INJURY FROM ACCIDENTAL STARTING° BLADE fresh clippings each mowing° on mower., 12_ TRACTOR OPERATmON LEVER 1. Depress Lift Lever Plunger at top of Mower Lift Lever and move Lever rearward to its _HIGHEST" position (Fig. 23). 2, With engine running andI' warm,,, place Throttle Control ÷ Lever mfdway between FAST and "SLOW" position. 3o Push Clutch-Brake Pedal down firmly to "DISENGAGE" Parking Brake (Fig. 24). 4, Move Gear Shift Lever to "1ST" Gear (Fig 24} '5. Release Clutch-Brake Pedal SLOWLY to start forward movement, 6 If qround travel is too stow, move Throttle Control Lever to 1'FAST" position or press Clutch-Brake Pedal to stop and shift to a different gear. NOTE: ALWAYS SELECT A GROUND TRAVEL SPEED THAT WILL SUIT THE TERRAIN AND THE ATTACHMENT BEING USED. MAKE SURE PARKING BRAKE HOLD TRACTOR SECURE, _...,_,....,__ PLUNGER MOWER LIFT LEVER _'°HIGHEST" POSITION "LOWEST" POSITION WILL FIGURE 23 NEVER PLACE YOUR HANDS OR FEET 1N OR UNDER ANY POWERED ATTACH_ MENT OR NEAR ANY MOVING PART WHILE TRACTOR OR ANY POWERED ATTACHMENT IS RUNNING_ NOTE: ALWAYS OPERATE ENGINE AT FULL THROTTLE WHEN MOWING TO ASSURE BETTER MOWING PERFORMANCE, LONG ENGINE LIFE AND PROPER DISCHARGE OF CUT MATERIAL, REGULATE GROUND SPEED BY SELECTING A LOW ENOUGH GEAR (FIG, 24) TO GIVE THE MOWER CUTTING PERFORMANCE PLUS QUALITY OF CUT DESIRED, BRAKE "ENGAGED" POSITION "DISENGAGED" T1oN "CLUTCH" POSITION DO NOT OPERATE THE MOWER WITHOUT THE DEFLECTOR SHIELD (DISCHARGE GUARD) tN PLACE° TRACTOR OPERAT"ON DO NOT DRIVE ON HULLS UP OR DOWN HILLS WITH SLOPES THAN ANY 15° AND DO NOT GREATER DRIVE ACROSS SLOPE° REFER TO PAGE 43. 1, Move Gear Shift Lever to "1ST" Gear before starting up or down hills 2o AVOID STOPPING OR SHIFTING ON HILLS, a. If slowing is necessary, move Throttle Control Lever to slower position LEAVE ENOUGH ROOM WHEN STOP- SLIGHT TRACTOR ROLL DOWNHILL PING AND STARTINGPEDAL TO At.LOW AS CLUTCH-BRAKE MOVES THROUGH CLUTCH POSITION° °'CLUTCH/BRAK POSITION STOPPING E .... DRIVE" ",,, POSITION YOUR "_,_,// _" " ..... FIGURE 24 TRACTOR 1. Push Clutch=Brake Pedal completely into _'BRAKE" posilion. 2. Move Gear Shift Lever to hNEUTRAL" position., • . Ii I, • • - * 3, P ace Parking Brake m ENGAGED position. Rinse Park. , It '1 * mg Brake Lever and hold m ENGAGED position (Fig,, 24) Release Clutch-Brake Pedal= 4. Move Throttle Contro "Lever to "'SLOW" position 5,, Disengage Mower Blade Clutch Lever. 6. Turn Ignition Key to "OFF" position, REMOVE KEY WHEN TOR TO PREVENT USE_ LEAVING TRACUNAUTHORIZED BRING TRACTOR TO COMPLETE BEFORE SHIFTING GEARS° STOP b. If stopping is absolutely necessary, push Clutch-Brake Pedal quickly to brake position and engage Parking Brake. TRANSPORTONG YOUR TRACTOR co To restart tractor movement, make sure tractor is in the For pushing or towing your tractor, place Gear Shift Lever lowest speed range ('_lST" Gear) and that you have in "NEUTRAL" position (Fig. 24). Push Clutch-Brake Pedal allowed room to roll slightly downhill. Depress Clutchdown firmly to "DISENGAGE '_ Parking Brake (Fig. 24). Brake fully° Disengage Parking Brake and release ClutchNOTE: DO NOT TOW YOUR TRACTOR FASTER THAN Brake Pedal SLOWLY to start tractor movement° - 13 iStX MILES PER HOUR,, 3. Make al! turns gradually. ST,ART NG YOUR A LOW 6ATTERY TRACTOR WaTH MAtNTENANC MOWER If your Battery is too low to start the engine, it should be • tt tJ recharged. If Jumper Cables are used for emergency starting foflow this procedure NOTE: YOUR TRACTOR iS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM Connect each end of the RED Cable to the POSITIVE tractor' (away from ON PAGE 12_ better, longer; perform Maintenance Schedule, neces- YOUR TRACDISCONNECT SPARK PLUG WIRE TO PREVENT ACCIDENTAL STARTING BEFORE MAKING ANY INSPECTION, ADJUSTMENT OR REPAIR (EXCEPT CARBURETOR)° DAILY MAINTENANCE (+) Make sure all nuts on bolts are tight and cotter pins and retainer springs are secure° Observe all safety precautions. Keep tractor wetl lubricated (refer to page 22)_ FIIRST Gas 1_ CHANGE a Engine Block or chassis of tractor b. Negative terminal of fully charged c. Positive terminals IS LISTED PEFER TO "STOPPING TOR" PAGE 13 AND terminals of each battery (taking care not to short against chassis) 2, Connect one end of the BLACK. Cable to the NEGATIVE (-) terminal of fully charged battery 3 Connect the other end of the cable to ENGINE BLOCK or good CHASSIS GROUND on Tank or Battery) 4. Disconnect cables in reverse order: MAINTENANCE To keep your tractor running sary service using the following LEAD-ACID BATTERIES GENERATE EXPLOSIVE GASES= KEEP SPARKS, FLAME, AND SMOKING MATERIALS AWAY FROM BATTERIES. ALWAYS WEAR EYE PROTECTION AROUND BATTER IESo 1 E -=YRAC YOR _ HOURS ENGINE OIL Changing Oil after the first two hours will help eliminate break-in residue which might be damaging to your' Engine_ NOTE: BE CAREFUL NOT TO /_LLOW DIRT TO ENTER THE ENGINE WHEN CHANGING OIL. battery, a. Drain Oil with Engine warm. Loosen Oil Drain Wing Nut (Fig 25} and remove Dipstick, Catch Oil in a suitable container. Tighten Oil Drain Wing Nut, bo Refill Engine Oil, See oil chart, page 7o Refill capacity is 1 quart, NOTE: DO NOT OVERFILL, Replace Dipstick, TERY TO USE START VEHICLES,, DO NOT YOUROTHER TRACTOR BAT- J AIR FREQUENTLY 1,, CHECK BATTERY a Electrolyte solution level in each Battery Cell should be even with bottoms of tubes in cells (Fig. 26), Add dis= tilled water if necessary, NOTE: DO NOT OVERFILL b Keep Battery and Terminals clean, co Keep Battery Bolts tight° d Keep Vent Cap_ tight and small Vent holes open, e. Recharge SLOWLY at 3 amperes if necessary, 2, CHECK TIRE PRESSURE INTAKE_ FUEL FILLER CAP AIR DUCT Tire pressure in front 12 PSI_ 3, CLEAN AIR SCREEN Tires should be 14 PS!; in Caps rear Tires Air Screen and Intake Air Duct (Fig. 25) must be kept free of dirt and chaff to prevent Engine damage from overheating, WING DRAIN NUT' FIGURE 25 CUT AWAY VIEW . BATTERY CELL FIGURE 26 - 14- 4,, CHECK BRAKE OPERATION This tractor is equipped with an adjustable disc brake mounted on the right side of the transaxle (Fig, 27). IF TRACTOR REQUIRES MORE DISC BRAKE THAN SIX FEET GEAR, STOPPING IN HIGHEST THEN DISTANCE BRAKE MUST BE ADJUSTED. BRAKE ROD NOTE: WHEN ADJUSTING BRAKES DO NOT MOVE 12-POINT BOLT° NOTE: A 5/6-4 INCH ALLEN SET SCREW WRENCH IS REQUIRED TO ADJUST THE BRAKE. NUT 1 - 1/2" a, To adjust, tighten Set Screw (Fig. 27) clockwise ((-_) until Disc Brake can not be moved by hand. Now loosen Set Screw by turning counterclockwise (_) I/2 turn. NOTE: PARKING BRAKE MUST BE DISENGAGED WHI LE MAK ING ADJUSTMENT. b. Depress Clutch-Brake Pedal and engage Parking Brake. co Measure distance between Brake Operating Arm and Nut "A" on Brake Rod d. If distance is other than 1 - 1/2", turn Nut "A" until distance becomes i ° 1/2" Road test tractor for proper stopping above Readjust if necessary° EVERY _ BRAKE OPERATING 12-POINT ARM BOLT FIGURE 27 distance as stated AIR CLEANER COVER HOURS CHECK ENGINE OIL LEVEL SPACER DO NOT CHECK ENGINE WITH ENGINE RUNNING. OIL LEVEL SCREEN Several minutes after stopping Engine, check Engine Oil Level with Tractor on level ground Remove and wipe Dip* stick clean (Fig,, 29), screw it in tight for a few seconds, remove slowly and read Oil levet° If necessary, add Oil until "FULL" mark is reached. FOAM EVE.V 25 .OU.S AIR CLEANER BODY (EVERY 15 HOURS IF OPERATING IN VERY DUSTY CONDITIONS) FIGURE 28 1. CLEAN AIR CLEANER ELEMENT (FIG, 28). a, Open Hood. Pull intake Air Duct up off engine, b Remove two screws from Air Cleaner Cover Lift off Air Cleanero c= Remove Screen and Spacers from Foam Element. d. Remove Foam Element from Air Cleaner Body,, e Wash Foam Element in liquid detergent and water to remove dirt. f Wrap foam in cloth and squeeze dry. g= Saturate foam in engine Oilo Squeeze to remove excess oil, h, Assemble parts - securely fasten to carburetor with screws, When assembling make certain the lip of the Foam Element extends over edge of the Air Cleaner Body° The Foam Element lip will form a protective seal. NOTE: NEVER RUN ENGINE WITH AIR CLEANER INTAKE AIR DUCT REMOVED. 2o CHANGE ENGINE The best time OR OIL to change Engine ELEMENT Oil is at the end of a day's operation when all dirt and foreign materials in the hot Oil. See oil chart, page 7o are suspended -15- Ev [email protected] INTAKE AIR 1, CLEAN ENGINE COOLING FINS Keep Engine Cooling Fins free of dust, dirt and oil to prevent Engine damage from overheating. a. Pull up to remove !ntake Air Duct (Fig, 29). b_ Remove four Bolts from blower housing,, c. Remove Screws from Starter Housing, d, Puft Oil Filler!Dipstick out of crankcase if clearance is required, Cover opening to prevent entry of dirt. eo Pull blower housing up and away from starter. NOTE: LEAVE AIR CLEANER IN PLACE TO PREVENT DEBRIS FROM GETTING iNTO CARBURETORo f. Use compressed air or stiff bristle brush to thoroughly clean Engine Fins. WEAR SAFETY GLASSES IF USING COMPRESSED AIR. SCREWS OIL FILLER DIPSTICK g. To reassemble, reverse above procedure.. 2o MUFFLER Do not operate with the exhaust STA HOUSING ENGINE the tractor system, without a Muffler or tamper FINS CYLINDERS OR FINS AS CONTACT DO NOT TOUCH HOT MUFFLERS, MAY CAUSE BURNS, FIGURE 29 Periodically clean and combustible Mufflers or spark spect periodically is equipped with every 50 hours damaged° ' FEELER GAUGE SPARK the muffler area to prevent grass, dirt material from accumulating= Damaged arreste[s could create a fire hazard. Inand replace if necessary. If your engine a spark arrester screen assembly, remove for cleaning and inspection. Replace if PLUI FIGURE 30 The Spark Plug should be changed every !00 hours of operation, or at the beginning of each mowing season. To remove the Spark Ptug a Deep Well 13/16" Socket is required Set Spark Plug gap at 030 16- inch (Fig. 30), Ew.v REPLACE IDLE MIXTURE AIR CARBURETOR CLEANER IDLE STOP DO NOT ADJUST ELEMENT ADJUSTMENT 1,, HIGH SPEED SETTING a. With engine off, place Throttle Control tiono b_ Loosen Clamp Screw., Adjust Throttle "A" are aligned in Governor Control Plate. Clamp in "FAST" posi- Cable untitl holes Plate and Slide Screw. 2o HIGH SPEED MIXTURE a, Turn High Speed Mixture Screw clockwise (f_) closing finger tight ONLY, and then turn counterclockwise (I,"_) 1 - 1/2 turns (Fig. 31)o NOTE: VALVES MAY BE DAMAGED BY TURNING THEM TOO FAR° b. Start Engine and altow to warm for five minutes_ Make final adjustments with Engine running and Gear Shift Lever in "NEUTRAL" position° c, With Throttle Control Lever in "FAST" position, turn Higt_ Speed Mixture Screw counterclockwise (t'_) until engine runs "rough" then turn clockwise (t_)until engine begins to miss. Turn Screw to a point midway between these positions° 3, IDLE MIXTURE ao With Throttle Control Throttle Lever so that etor, turn Idle Mixture til engine runs "rough" HOLES "A" (FIGo 31) Never attempt to change maximum engine speed, This is preset at the factory and should only be changed by a qualified service technician who has the necessary equipment. CAUTION: BEFORE ANY ENGINE ADJUSTMENT, MAKE SURE AIR CLEANER tS CLEAN., SEE PAGE 16, Remove Air Cleaner Assembly., co Tighten THROTTLE CABLE, SCREW Lever in "SLOW" position, hold Idle Stop Screw is against CarburScrew counterclockwise (_) unand then turn clockwise (iql) un- til engine begins to die_, Turn idle Mixture point midway between these positions, Screw to a 4o IDLE SPEED SETTING a,. With Throttle Control Lever in "SLOW" position, engine should idle at 1750 RPM, If engine idles too slow, push Throttle Control Lever above idle and turn Idle Speed Screw one turn clockwise ((-_)_ Set Throttle Control Lever at "SLOW" Repeat until satisfactory idle is attained. b. If engine idles too fast with Throttle Control Lever in "SLOW" position, push Throttle Control Lever above idle and turn Idle Speed Screw one turn counterclockwise (f"_), Set Throttle Control Lever at I'SLOW",, Repeat until satisfactory idle is attained, IDLE MIXTURE ADJUSTMENT HIGH SPEED MIXTURE SCREW IOLESPEED SCREW PLATE, GOVERNOR CONTROL SLIDE PLATE FIGURE 31 BELT GUIDE 5 ,, REPLACE TRACTOR MOTION DRIVE BELT The tractor Drive Belt may be reptaced without tools.. Park the tractor on level area. Engage Parking Brake, NOTE: BELT INSTALLATION DECAL UNDER LEFT FOOTREST. TRANSAXLE PULLEY a. b. Remove Remove mower. (See Mower Section, page 20). two Retainer Springs from Belt Guide Bracket below Transaxte Pulley. Remove Bracket (Fig. 32), c. Swing Belt Guides away from Belt, toward rear of tractor' (Fig, 32)_ d. Roll Belt over top of Transaxle Pulley e, Roll Belt over Engine Pulley and off Idler (Fig 34) f Release Parking Brake, Pull Belt as far as possible over' top of Ctutch Puitey, g Reset Parking Brake. Put! Belt over top of Clutch Pulley (Fig, 34}. h Pull Belt out through Shift Gate to remove from trac_ tot (Fig, 33)r RETAINER SPRING Install PLACE RETAINER SPRING BELT GUIDE BRACKET FIGURE 32 6. CLEAN Belt by reversing ONLY WITH BELT BATTERY AND RE- TERMINALS Corrosion and dirt on the the Battery to ='leak" power LEAD-ACID above procedure, NOTE: LISTED iN MANUAL, Battery BATTERIES and Terminals GENERATE cause EX- AND SMOKING MATERIALS AWAY PLOSIVE GASES_ KEEP SPARKS, FLAME, FROM BATTERIES ALWAYS SHIELD YOUR EYES AROUND BATTERIES, a Disconnect Cable and BLACK Battery Cable then remove Battery from Tractor. RED Battery Wash Battery with four tablespoons of baking soda to one gallon of water. NOTE: BE CAREFUL NOT TO GET THE SODA SOLUTION INTO THE CELLS. Rinse the Battery with plain water, dry and reinstall on Tractor. b. Clean Terminals and Battery Cable ends with a wire brush until bright,. Replace Battery Cables, RED Battery Cable to Positive Terminal BLACK Battery Cable to Negative Terminal. minal connections with Vasoline_ SHIFT GATE FIGURE 33 ENGINE PULLEY / DRIVE BELT SCHEMATIC CLUTCH PULLEY LH. SIDE BELT GUIDE REAR VIEWED FIGURE 34 FROM BOTTOM OF TRACTOR - 18- connecting first, then Coat ter- 7, TIRE CARE a, Maintain tire pressure tires at 12 PSI, b in front Keep tires free of gasoline, oil, cals which can destroy rubber tires at or insect 14 PS! and control rear KLIP chemi- c, Avoid stumps, stones, deep ruts and other hazards may cause tire damage, d. Removing front wheet for tire repair (Fig. 35), that ---- Block up front axle securely, Pull off Dust Cap, Remove Klip Ring and Washer and remove wheelo Repair tire and reassembJe. Replace Washer, snap KtIp Ring securely in axle groove, Replace Dust Cap° e., Removing rear wheel for tire repair (Fig, 36)° -- Block up rear axle securely. Pull off Dust Cap_ -- Remove E-Ring and Washers (I to 3 as required) and remove wheel -- Repair tire and reassemble° Replace Square Key in Axle Shaft. -- Replace Washers, E-Ring and Dust Cap, DUST CAP FIGURE 35 SQUARE KEY BEADS ARE SEATED, OVER INFLATION WHEN MOUNTING TIRES, UNLESS CAN CAUSE AN EXPLOSION, 8. RING FINISH Keep tractor finish and seat free of gasoline, oit, insect chemicals or battery electrolyte Protect painted surfaces with automotive type wax E.RING WA S H E F DUST CAP FIGURE -19- 36 TO REMOVE MOWER CLUTCH LEVER "'DISENGAGED" POSITION NOTE: MOWER ON MOWER "'HIGHEST" ITION REPLACE MANUAL, DEPTH ADJUSTME NT KNOB \ MOWER BELT INSTALLATION , ONLY WITH THE 3, BELTS Clutch Turn Depth Adjustment Mower Lift Lever (Fig. lowest DECAL LOCATED HOUSING. Place Mower Blade position (Fig 37) LIFT LEVER "LOWEST" POSI T tON BELT SPECIFIED IN THIS Lever in _DISENGAGED Knob to 37) forward Lowest position,. to lower' Mower _t Move to its position,, Rotl Belt off Engine Pulley (Fig. 38) 4 Pull Belt off both Mandrels, 5 Spring off 6. Slide TO 1 FIGURE 37 Belt Guide away from Belt from under REPLACE Slide Belt under MOWER Idler Spring 3. Spring Idler Belt Guide side of Idler Pulley. IDLER IDLER BELT GUlDE 4. Roll TO Pulley and pull Belt around rear Idler Spring Belt over Engine REMOVE 1. Remove mower Belt Mower Belt j', through BELT (Fig_ 38)_ 2, Place Belt on rear side of both ENGINE PULLEY Idler Idler Pulley° down Mandrels. and place Bett Pulley, MOWER per' instruct{ons step 3= under "To 2. Turn Depth Adjustment Knob to lowest position, Lever to lower' mower to its lowest position° L,H, MANDREL IDLER SPRING Use Lift 3, Remove Retainer Spring from Clutch Rod; putt Clutch Rod out of Clutch Bracket. RH,, MANDREL 4 FIGURE 38 RETAINER SPRINGS Remove Pull Retainer Springs out Remove Rear Suspension (Fig. 39), 5. Putl Retainer Hinge Pin° RETAINER SPRINGS Spring out of Rear Suspension Trunnionso Trunnions from Lift Brackets of Rear Hinge Pin. Remove Rear 6. Pull Retainer Spring out of Front Hinge Pin, Remove Front Hinge Pin (Fig,'39L 7. Use Lift Lever to raise Suspension from under tractor. Arms_ Slide mower out STORAGE HINGE PINS / REAR SUSPENSION TRUNNtONS FIGURE 39 When mower is to be stored for a period of time. cfean it thoroughly, remove all dirt, grease, leaves, etc, Give blades and underside of housing a good coat of grease or rust preventat{veo S_ore in a clean dry area. LIFT BRACKET - 20 - TROU,LESNOOT,NG POSSIBLE CAUSE WILL START NOT POSSIBLE REMEDY Shift Lever in gear Mower Blade CIutch Lever engaged No gasoline in Fuel Tank, clogged Fuel Line, or Fuel Filter Blown Fuse Place in neutrai Dead Battery Recharge HARD Disengage Lever (Fig. 10). Be sure Lever is in bottom Fi{I Tank with Gasoline Check Fuel Line and Carburetor (clean if necessary) Replace Fuel Fitter. Check for fault and replace Fuse or replace of slot Battery TO START Choked improperly, flooded Place Throttle Control in "FAST" position (Fig., 10) and run starter several times to clear out gas Engine Remove and clean Tank and lines° Replace Remove and clean (Fig.. 28) Clean, adjust gap or replace (Fig 30) Recharge or replace Check the wiring and Spark Plug Drain Fuel Tank and Carburetor, use fresh replace Spark Pfug Make necessary adjustments (F ig. 31 ) Clogged Fuel System Dirty Air Cleaner Spark Plug dirty or improper gap Defective Battery Defective Ignition or loose wiring Water in gasoline or old fuel Improper ENGINE Carburetor MISSES adjustment OR LACKS Fuel Filter fuel and POWER Engine overload Clogged Fuel Tank or Fuel Filter Partially plugged Air Cleaner improper Carburetor adjustment Shift to a lower gear (Fig 24) or reduce toad Remove and clean Tan{<; replace Fuel Filter Remove and clean (Fig. 28) Make necessary adjustments (Fig 31) Dirty Engine Air Screen Low oil level or dirty oil Spark Plug dirty, improper Faulty ignition Poor compression Oil in gasoline Clean Air Screen (Fig 25) Add or change oil (page 14) Replace Spark Plug (Fig. 30) Check Spark Plug and for loose wires Major Engine overhaul Drain Gas Tank and Carburetor and refitl ENGINE gap or wrong type OVERHEATS Dirty Air Screen Low oit level or dirty Dirty Engine Clean Air Screen (Fig. 25) Add or change oil (page t4) Ctean Engine Cooling Fins (page 16) Remove and clean Muffler or replace Remove and clean (Fig. 28) Use fresh fuel and adjust Carburetor (Fig oil Partially plugged Muffler Partially plugged Air Cleaner Stale fuel or improper Carburetor adjustment 31) NO LIGHTS No Headlights with Engine running WON'T Light Switch Check on and CHARGE Blown Fuse Defective Defective Defective UNSATISFACTORY MOWER PERFORMANCE Tires not inflated properly Mower improperly adjusted improper Incorrect mower mower tip of mower connections Replace and replace Check air pressure in tires (page 6) Check front to rear and side to side mower merit (page 10) Use a slower ground speed (refer to Mower Grass high or wet cutting and wire Bulbs Check for fault Replace Replace Replace Battery Diode Assembly Alternator Incorrect engine RPM's Excessive wear to outer Fuse, Switch Headlight Instructions, pacje 1 I} Check engine RPM's (refer to Carburetor Replace mower blade Reinstall with top of blade up Replace with proper mower blade blade blade installation blade adjustOperating Adiustment, page 17) STORAGE 1. FUEL SYSTEM a, Drain fuel tank and carburetor run out of gasoline. NOTE: YOUR ENGINE WILL LEAVE GING FUEL SYSTEM. by allowing the engine to GASOLINE LEFT IN GUM DEPOSITS CLOG- b Dispose of gasofine if not to be used. NOTE: GASOLINE STORED FOR SEVERAL MONTHS LOSES ITS VOLATILITY (ABILITY TO BURN EFFECTIVELY).. 2o ENGINE OIL Drain (with engine warm) (See chart, page 7). and replace 3o CYLINDER a. Remove Spark Plug.. b. Pour one ounce of engine into cyiindero with clean engine oil. c.. Turn ignition key seconds to distribute spark plug position for a few d_ Replace with new Spark Plug. 4. BATTERY a.. Remove battery if tractor is not used regularly during winter months_ Store in cool, dry place (above 50OF.). Re-charge each month if necessary. NOTE: BATTERIES NOT IN USE FOR SEVERAL MONTHS AND NOT KEPT FULLY CHARGED, PRODUCE SULPHATE DEPOSITS ON PLATES WHICH CANNOT BE REMOVED BY RECHARGING 5o GENERAL CLEANING Clean oit through to "START" oil. hole - 21 - engine, battery, finish, seat, etc of all foreign matter, LUBRICATIONCHART AXLE PIVOT (_ SPINDLE (9 (_) FRONT BEARINGWHEEL (_TIE (_ FRONT WHEEL BEARING ROD ROD (_ (_) # CLUTCH _ PIVOT LUTCH/BRAKE PIVOT PIVOT (_ (_ /BRAKE (_ ATTACHM LIFT ARM E HMENT LIFT ARM MOWER CLUTCH PIVOT (_SAE (_ SERVICE Change Engine Engine RIECOgB SERVICE DATES Oil ,L,evel Brake .... Oil (see chart, Lubricate Pivot Points Q Check _ I page 7) and @ _1_ .... _ Screen and Air' Intake '.... ;,,_ : ....... Spark i m i i _ : ....... : Check Batte.[y..Levet ................. _! Check Tire Pressure ..... -22-- " _.... I ........ ......... _ Plug Replace Fuel Filter : _ Replace Air Cleaner ......Element .Clean Engine Cooling Fins :...... Duct Clean Air Cleaner Element Replace ......... Operation ..... Clean Air OIL PURPOSE GREASE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check (_ 30 MOTOR GENERAL 1_) 11 H°P, 38" RIDING LAWN TRACTOR--MODEL NUMBER 917,255732 SCHEMATIC + 12V - oltllo RED BLACK RED % NEUTRAL _ Of---'---_tNTER'K STARTER ATTACH WHITE--_C_ RED % SW WHITE ,NTER'K SW SOLENOID% S % BLACK IGNITION SWITCH O C' M IGNITION '" MAGNETRON B SPAR K PLUG 30 AMP _\ IGNITION SWITCH STD365402 POSITION CIRCUIT OFF M-G _[_/ BLACK ..... RECTIFIER CHARGING IRED....... (DIODE) ORANGE ON B-L START B-S COIL 3 AMP&, @ MAX, 10 VAC (MIN.) R,P.Mo BATTERY BROWN LIGHT SWITCH BLA' BROWN WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS AND CABLE TIESWERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOURWIRING - 23- IN LINE CHASSIS GROUND REPAIR PARTS 11 H.P. 38" RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 ELECTR ICAL 29 9 10 2O 17 11 3O 18 REPAIIR PARTS 11 H.P. 38" RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 ELECTRICAL KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 t0 1t 12 13 14 15 16 7662J 105386X !06480X STD365410 105381X 104445X 3258J 11151000 STD365402 STD380300 STD551125 STD541225 STD522505 73510400 4559J 11050400 DESCRIPTION Bulb, LIght Harness, Light Socket Harness, tgmtIon Key Set Switch, Light Sw_tch, ]nterlock Nut, Hex 5/8- 32 Washer, Lock, Int. Tooth, 5/8 Switch, Igmtlon *Fuse, 30 Amp. *Washer, Lock, !/4 *Nut, Hex Jam 1/4- 20 *Bolt, Hex, 1/4 - 20 x 1/2 Gr. 5 Nut, Keps 1/4 - 20 Cable Assembly Washer Lock, Ext. Tooth, t/4 KEY NO. PART NO. !7 !8 19 20 21 22 23 24 25 26 27 28 719J 5114J 105737X 2033J STD522507 STD551025 STD541025 t04923X 105371X STD541625 29 30 31 32 2008J 106552X I06580X 7!92J 101539X 106738X 11030400 72240460 *STANDARD A _) 12 @11 B 13 @16 DESCRIPTION Cover, Terminal Cable, Battery Switch, Interlock Cable, Battery *Bolt, Hex, 1/4- 20 x 3/4 *Washer 9/32 x 5/8 x 16 Ga. *Nut. Hex 1/4 - 20 Battery, 12V., Sears Terminal Guard *Wing Nut 1/4 - 20 Int./Ext, Tooth Lockwasher 1/4 Battery 8oit (Bolt - Carriage, Rd° Hd. Sq. Neck 1/4 - 20 x 7 - 1/2) Solenoid Cover - Cable, 9" Kit, Replacement Fuseholder Cable Tie Sheet - Instruction, Tractor 15° Slope Owners Manual HARDWARE--PURCHASE LOCALLY REPA|R PARTS 1! H.P. 38"' RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 ENCLOSURE 39 26 2O 48 53 36 16 4O 38 55 REPAaR PARTS 11 H.P. 38" RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 ENCLOSURE KEY NO. t 2 PART NO. DESCRIPTION 105873X 17490612 Seat Screw, Hex Washer Thdo R01t 3/8 16 x 3/4 Type TT Screw, Hex Washer Thd. Rolling 5/8 • 16 x ! Bracket. Pivot, Seat Bolt, Shoulder, 5/16 - 18 Nut, Lock. 5/16 * 18 17490616 1 ",4 i 4 5 6 7 8 9 10 11 12 t3 t4 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 KEY NO. 105513X 105529X 73680500 105512X 105514X 105274X 19132012 STD523707 73680600 17490608 33 34 35 36 37 38 39 40 41 42 45 46 47 48 49 50 5t 52 53 54 55 56 57 58 59 60 61 63 64 - Spring - Compression Clamp, Spring Fender Washer_ 13/32 x 1 - 1/4 x I2 Ga. • Bolt, Hex, 3/8- 16 x 3/4 Nut, Lock 3/8 - 16 Screw, Hex Washer Thd. t6 x 1/2 105753x 105465X 105464X Roll 3/8 STD533707 105466X Bracket, Fender Footrest, L.H. Footrest, R.H, *Bolt. Cart. 3/8 - 16 x 3/4 Pad, Footrest 105600X 105602X STD551125 Bracket, Bracket, *Washer. STD541025 *Nut, Hex, I/4,20 Lens, L.H. Lens, R.H. 1056t5X 105614X 105776X 105777X 11030400 105268X !05685X STD551025 t05797X Pivot, GriII, Pivot, Grill Lock, 1/4 R.H. L.H. Spacer, .28 x .75 x .20 Spacer, °28 x .75 x .46 Washer, Bezel Lock, int. Ext. Tooth, PART NO. DESCRIPTION 105792X 105682X 105678X !05604X 105606X t05683X 105684X 105666X 102481X 105516X 105372X 105687X 6999R 105801X t05802X 105803X t05806X t05807X 4900J 105805X 105809X 105813X 105774X 74780812 t0110800 19171912 STD523710 106301X t06300X Hinge, Hood, R,H. Hood Assembly Grill Assembtv Bracket, Frame, Pivot, R,H, Bracket, Frame, Pivot. L.H, Side Panel. R.H. Side Panet, L.H. Chassis Assembly Drawbar Pan - Seat Tray, Battery Tube oPlastic Clamp Hose Decal - Reflective, Rear Decal, Stripe, L.H. Decal. Stripe, R.H.. Decal, Grill Craftsman Decal, Grill, Strtpe Decal, Clutch/Brake Decal. 11 H.Po Decal, 5 Speed 38" Decal.. V-Belt Schematic Clip, Hold Down bL.A Bolt, Hex 1/2 - 13 x 3/4 Washer- Lock - Light t/2 Washer !7/32 x 1 - 3/16 x 12 Ga, *Bolt, Hex 3/8 - t6 x ! Guide - Belt, Lower, Eng. Pulley, L.H. Guide - Belt, Lower, Eng. Putley, R.H. I/4 *STANDARD HARDWARE--PURCHASE Strap Assembly, Grill *Washer, 9/32 x 5/8 x t6 Ga. Hinge, A "_ Hood, B 2 L.H. C D _ 5 _) tl Q 6 G 12 _13 F G (_ 18 @ 12 O @ H 23 22 _'_," 23 28 J (5) @ 22 31 _) 23 K L _[_ 58 _ @ Q M 61 59 @t0 60 @ 12 _ 3 LOCALLY REPAIR P, TS 1t H.P. 38" RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 DRIVE 12 98 3 P ! F 62 7O D 69 3O 74 68 61 43 32 49 45 93 21 63 D 64 65 19 81 82 8O OPTIONAL 82 83 Spark - 28- Arrester EQUIPMENT Screen Assembly 677Vl REPAaR PARTS 11 H.P. 38" RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 DRIVE KEY NO PART NO 1 DESCRIPTION I01325N 2 3 4 5 6 10 11 t2 13 105731X 9767H STD551143 74770728 105732X t06163X 101273M 101t59L 74780552 14 15 STD522505 17490620 16 17 19 STD551125 1062!3X 10587_X 20 21 22 23 24 25 26 27 28 STD523727 73680600 STD580025 105703X 12000028 3723J STD523710 STD523712 17490512 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 105638X I05639X t06188X 4921H I06190X STD523107 73680500 !06294X 106189X t05842X STD523707 19252516 6465R 105699X 73960500 105701X STD5612!0 19151216 t04777X 17490612 A B Engine, 11 H.P. Model No. 252707, Type Noo 0669-01 Putley, Engine Valve, Drain Oil *Washer, Lock, 7/16 Bolt, Hex 7/16- 20 x 1 - 3/4 V-Belt, Drive Foam, Strip Muffler Shield, Heat Bolt, Hex Hd. 5/16- 18 x 3- 1/4 Gr. 5 Bolt, Hex I/4- 20 x I/2 Gr, 5 Screw, Hex Washer Thd° Rolling 3/8- 16 x 1 - 1/4 *Washer, Lock I/4 Duct, lntake_ Air Transaxle, 5 Speed, Model No. 4150-6 (See pages 36and 37 for parts breakdown) *Bolt, Hex 3/8- !6 x 2- 3/4 Nut, Lock 3/8- t6 * Key, Woodruff Pulley, Transaxle Ring, Retainer Bracket, Transaxle *Bolt, Hex 3/8 - 16 x 1 *Bolt, Hex 3/8- 16 x 1 - 1/4 Screw, Hex Washer Thread Roiling 5/16- 18 x 3/4 Bracket, Support Support, Battery Keeper, Belt, L.H. Retainer, Spring Clamp *Bolt, Hex 5/16- 18 x 3/4 Nut, Lock 5/t6- 18 Strap, Locator Keeper, Belt, R.H, Strap, Torque, Transaxte *Bolt, Hex 3/8 16 x 3/4 Washer 25/32 x 1 o.9/16 x 16Ga. Knob, Shift Rod, Shift Nut Lock, Whiz 5/16 - 18 Washer- Shift, Plate *Cotter Pin, 1/8 x 1 Washer 15/32 x 3/4 x 16 Ga Retainer, Belt Screw, Hex Washer Thdo Rolling 3/8 !6 x 3/4 C D E F KEY NO. PART NO 49 50 51 52 53 54 55 56 57 58 59 6O 6t 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 19131312 105730X 106191X 4470J 4859J 106298X t05705X STD523715 t05709X 207J 12000039 I057t0X 760204 t2 105724X 105752X 105757X STD551037 73930600 105758X 71673 105720X 8883R 19252016 STD571810 105733X STD580025 STD580105 104767X 59192 65139 106268X 7152J I06108X 105702X 19252016 12000001 STD533707 106319X 106320X 106157X 105706X 106499X 2751R t06407X 17390806 13280312 13300300 105700X I06630X 8O 8t 82 83 88 89 90 91 92 93 95 96 97 98 99 100 101 DESCRIPTION *STANDARD G H - 29- J K Washer 13/32 x 13)'16 x 12 Ga, Keeper, Belt, Engine Keeper, Belt Spacer Idler, Flat Pulley, Idler BeHcrank Assembly (lnc. Key Noo 89) *Bolt, Hex 3/8- 16 x 1 _ 1/2 Spring, Return, Clutch Washer, Hardened Ring, Klip Link, Clutch Pin, Cotter 1/8 x 3/4 Bracket, Clutch Rod, Brake Spring, Rod, Brake "Washer 13/32 x t3/16 x 16 Gao Nut, Lock 3/8- 16 Rod, Brake, Parking Cap- Ptunger Shaft, Foot Pedal Cover - Pedal Washer 25/32 x 1 - 1/4 x 16 Ga *Pin, Roll, 3/16 x 1 Arm, Brake * Key, Woodruff *Key, Square 3/16 x 2 Cap, Hub, Rear Cap, Valve Stem, Valve Tire, Rear o 18 x 950 x 8 Tube, Tire (not furnished with tractor) Rim Assembly, Rear Spacer, Split Washer 25/32 x 1 - 1/4 x t6 Gao E-Ring *Bolt, Carriage 3/8 - 16 x 3/4 Spring- Ext Bracket o Spring Plate _Strap, Torque Bearing Retainer- Belt Clip - Insulated Deflector, Muffler Screw, Hex Washer No. 8: 32 x 3/8 Nipple, Pipe, 3/8 NPT x I - 1/2 Coupling, Pipe Stdo 3/8- 18 NPT Spring P_ate, Shift HARDWARE-PURCHASE L M N LOCALLY P RE_IR PARTS 11 H.P. 38" RIDING STEERING AND FRONT LAWN TRACTOR-MODEL NUMBER 917.255732 AXLE 22 55 62 61 65 53 56 57 67 55 63 - 30 - ,68 REPAnR PARTS 11 H.P. 38" STEERING KEY NO AND PART NO 1 2 105620X 74180512 3 4 5 6 7 8 9 10 11 73680500 105800X 105837X 61159 17720408 106198X 105621X 106199X 17 !90508 12 13 105843X 17490608 15 16 17 18 t9 20 21 22 23 24 25 26 27 28 29 30 31 2751R 105810X 1007 IOL STD54t350 100712K 100713N !00711 L t05647X 105643X STD523712 73680600 17431008 105646X 1554J 102531X 102530X 17490612 32 33 34 35 6266H 4301J 106126X 12000029 FRONT RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 AXLE DESCRIPTION Dash Screw- Truss Hd. Cross Recess 5/16 - 18 x 3/4 Nut- Lock 5/16- 18 Decal - Dash Panel Control - Throttle Cable Knob Screw - Hex Thread Cut. 1/4 - 20 x 1/2 Deca! - Dash Lower Dash - Lower Decal-Caution Screw- Hex Washer Hd. Thread Cut. 5/16- 18 x 1 - I/2 Saddle Screw- Hex Washer Hd, Thread Rolling 3/8- 16 x 1/2 Clip Decal - Cap, Steering Wheel Insert- Steering Wheel * Nut- Hex Jam 1/2- 20 Washer Wheel - Steering Adapter- Steering Wheel Sleeve - Steering Shaft- Steering - Upper * Bolt - Hex 3/8- 16 x t - 1/4 Nut- Lock 3/8 - 16 Screw-Hex Self Tap° Noo 10. 16x 1/2 Bracket- Sleeve, Steering Bushing - Steering Bracket- Steering Bearing- Flange Screw- Hex Washer Thread Rolling 3/8 o 16 x 3/4 Type TT Bearing- Thrust Gear - Sector Key- Woodruff Klip Ring KEY NO PART NQ 36 37 38 39 40 41 42 43 44 45 46 47 48 49 19212016 105641X 2882J 74580 7t 208 106127X t05663X 105664X 74761064 105669X 105725X 105726X 73901000 17490508 DESCRIPTION Washer 21/32 x 1- 1/4 x 16 Ga, Shaft - Steering _ Lower Pin - Drive 3/16 x 1 Spacer .627 x .88 x _695 Bushing Rod - Steering Support - Saddle - Rear Support- Saddle - Front Bolt - Hex 5/8- 1t x 4 Axle- Front Spacer - Axle Bearing. Axle Nut- Lock, Flange 5/8 - 11 Screw- Hex Washer Thread Rolling 5/16.18 x 1/2 Type TT 12000029 Klip Ring 3366R Bearing 105715X Rod - Tie 102792X Bushing 19131414 Washer 13/32 x 7/8 x 14 Gao STD561210 * Pin * Cotter 1/8 x 1 STD55t137 *Washer- Lock 3t8 STD54I 137 *Nut- Hex 3/8.24 105727X Link - Drag 105656X Spindle - LH 105654X Spindle- R,H. 278H Fitting* Grease 9040H Bearing- Flange 106732X Rim. 6"- Front 59192 Cap- Valve 65139 Stem - Valve 106222X Tire -j_15 x 600 - 6 59904 Tube - Front (not furnished with tractor) 19252016 Washer 25/32 x t - 1/4 x t6 Ga 104757X Cap o Hub - Front 106184X Screw - Special 4043J Washer 4042J Clip 11050500 Washer, Lock, Exto Tooth, 5/16 50 5! 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 73 *STANDARD A B C D E F HARDWARE--PURCHASE G H _69 O3 (_70 25 -31_ t_Z71 _ 2 ._73 e 3 LOCALLY REPAmR PARTS 11 H.P. 38" RIDING LI FT ADJUSTM LAWN TRACTOR-MODEL NUMBER 917.255732 ENT 25 26 27 / 15 E 29 30 8 9 20 C 61 13 59 17 T 62 59 40 18 16 19 22 - 32 - REPA ilR PARTS 11 H.P. 38" LI FT ADJUSTM KEY NO PART NO I 2 3 4 5 6 7 106448X 9439M I06451X 73680600 106452X 19171713 17021008 8 9 10 11 12 13 14 106447X I05965X I05738X 8547R 9151R 6999R 17490612 t5 t6 17 18 19 20 2t 22 23 24 25 26 27 28 105711X I05736X 105751X t05838X t05839X !05619X 105505X 1056t8X 19292016 12000029 100734K STD541237 t05686X 76020308 RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 ENT DESCRIPTION KEY NO. Lever, Clutch, Mower Knob Bolt, Shoulder Nut, Lock, 3/8 - 16 Bracket, Switch, interlock Washer 17/32 x 1 - 1/16 x 13 Ga. Screw, Hex, Tapping, No.. 10 - 24 x 1/2 Support, Lever, Clutch Cap, Fuel Tank, Fuel Line, Fuel Grommet Clamp, Hose Screw, Hex Washer Thd Rolling 3/8- 16 x 3/4 Brace Shield, Heat Stud, 1/4 Turn Retainer _ 1/4 Turn Receptacle _ 1/4 Turn Panel, Dash, L,H. Cover, Access Panel, Dash, RH. Washer 29/32 x 1 - 1/4 x 16 Ga, Ktip Ring Knob *Nut, Hex Jam 3/8- 16 Rod, Adjust, Lift Pin, Cotter 3/32 x 1/2 PART NO. 29 30 31 32 33 34 35 36 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 57 58 59 60 61 62 DESCRIPTION 2876H Spring 19131016 Washer 13/32 x 5/8 x 16 Ga. 10!272K Trunnion, Depth Adjustment 19151216 Washer 15/32 x 3/4 x 16 Ga. 12000037 Klip Ring 105754X Shaft, Lift 105768X Lever, Assembly 105723X Plunger t06019X Grip, Handle 4939M Retainer, Spring 105856X Link, Lift 106204X Trunnion, Lift 105855X Link, Lift, Adjustable 105862X Arm, Suspension, R..H 105848X Bolt, Shoulder, 3/8 - 16 105863X Arm, Suspension, LoHo 106308X Trunnion, Lift, Lower STD541250 *Nut, Hex, 1/2 - 13 9135R Retainer, Spring 19171616 " Washer 17/32 x t x 16 Ga. 4921H Retainer, Spring 105864X Bracket, Suspension 106444X Bracket, Bellcrank STD523707 *Bolt, Hex 3/8 - 16 x 3/4 t06441X Belfcrank Assembly 76020412 Pin, Cotter, 1/8 x 3/4 t06446X Rod, Clutch, Primary 2751R Clip, Fuel Line 532OR Clip 73680800 Locknut I/2- 13 105764X Rod Assembly - Lever, Lift 105767X Pin - Groove *STANDARD B C D E ®4 33- HARDWARE--PURCHASE LOCALLY REPAtR PARTS 11 H.P, 38" RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 38" MOWER 30 33 16 L 14 15 CC 46 56 60 11 ± J _ 34 - KPAUR PARTS 11 H.P. 38" RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 38" MOWER KEY NO, PART NO. DESCRIPTION KEY NO. PART NO, I 2 3 4 5 6 7 B 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 106085X 105689X 8417J 7368060O 19111216 72140505 106733X 5846R 106734X I06735X 106736X 105814X I05304X 105662X 105744X 9135R 105872X I05743X STD523707 73680500 105659X I05660X STD533!07 3713J 106295X 105850X 5224J 106461X STD523720 I06458X I06283X 102403X 106513X 102669X 105891X I00668L 17490612 17490620 V-Belt Housing Runner, R .H.. Nut, Lock, 3/8- 16 Washer, 1t/32 x 3/4 x 16 Ga Bolt, Car,., 5/16- 18 x 5/8 Bracket, Deflector Nut Spring, Deftector Rod ° Hinge Deflector- Shield Decal Cap 39 40 41 42 43 r44 t 45 46 47 48 49 50 !52 ,53 i54 _155 106634X 19132012 STD551137 STD632715 t06462X 106445X 4921H STD560907 106453X 76020616 106457X STD533707 106289X 106288X 105857X 10585tX 106578X 106463X t06464X 106456X 100672K 100673L 106514X 19111016 74760680 7631J 19131614 72140610 78850 19141614 STD551037 19141610 72110606 19132012 106679X Link, Parallel Pin - Hinge, Front Spring - Retainer Stop, Link Pin - Hinge, Rear *Bolt 3/8- 16 x 3/4 Nut, Lock 5/16 - 18 Bracket, Lift, R,HBracket, Lift, LH. *Bolt, Carr. 5/!6- t8 x 3/4 Instruction - Caution Decal Support, Arm Stop, Deck, Front Decal - Safety Standa_'d Guide, Belt *Bolt 3/8- 16 x 2" Arm, Idler Spacer .875 x 309 x .330 Pulley, Idler Washer, Wear, 1/!6 Keeper, Belt Mandrel Assembly Plate, Support, Mandrel Screw, Hex Washer Hdo 3/'8- !6 x 3/4 Screw, Hex Washer Hd. 3/8- ;16 x I-1/4 B A C D E j 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 DESCRIPTION Blade, 38" Washer 13/32 x 1 - 1/4 x 12 Ga. *Washer, Lock, 3/8" *Boit, Hex, 3/8 - 24 x 1 - 1/2 Gr_,5 Spring, Ext Rod -Ciutch, Mower Spring - Retainer *Pin - Cotter, 3/32 x 3/4 Pivot Assembly, Mower Pin, Cotter, 3/16 x 1 Rod, Brake, Primary *Bolt, Carr, 3/8- 16 x 3/4 Bracket, Pivot, R.H Bracket, Pivot, L.H. Bracket, Susp,, Rear, R.Ho Bracket, Suspo, Rear, Loll. Brake Assembly Rod, Brake, Secondary LH. Rod, Brake, Secondary, R,H.. Bracket, Brake, Pivot Spacer, Brake Bracket, Support Washer, Wear 3/16 Washer, 11/32 x 5/8 x 16 Ga Bo_t, 3/8- 16 x 5 Runner, L.H, Washer 13/32 x 1 x 14 Ga, Bolt, Car,. 3/8- 16 x t * 1/4 Decal _Warning Washer 7/16 x ! x 14Ga= *Washer 13/32 x 13/16 x 16 Gao Washer 7/16 x I x 10 Ga. Bolt, Carriage 3/8 - 16 x 3/4 Washer 13/32 x 1 - 1/4 x 12 Ga. Decal - Warning *STANDARD G H J K HARDWARE-PURCHASE L M LOCALLY N 67 (5) 5 20 (_)20 _ 4 (_ 4 @ 20 _ - 35- 4 _ 4 REPAIR PARTS 11 H.P. 38"' RIDING LAWN TRACTOR_MODEL NUMBER 917.255732 19 / 16 20 21 _2 18 22 24 25 26 27 28 29 23 27 10 33 27 27 15 31 8* 32 16 38* 46 58 59 61 63 65 66 37 / 57 6O 62 - 36 - 64 REPAUR PARTS 11 H.P° 38" KEY NOr PART NOo 1 2 3 4 5 6 7 8 8 8 8 8 8 8 8 8 9 10 11 12 105903X 2276J 2274J 68003 105904X 105905X 2267J 2233J 2232J 2231J 2230J 2229J 2228J 2227J 2226J t05906X 6725J 2228J 2257J 106597X 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 106598X 105909X 105910X 10591IX 105912X 105913X 105914X 2242J 105915X 2244J 105916X 105917X 105918X 105919X 105920X t05921X 105922)" 50 ........._:L06_29_ 31 32 33 34 35 105924) 105925) 105926) I05927X 3413J RIDING LAWN TRACTOR--MODEL DESCRIPTION Housing, Upper Screw, Tapping, !/4 - 20 x 1.31 Lg Screw, Tapping, 1/4 - 20 x °875 Lg. Ball, Detent Spring, Detent Screw, Set Ring, Retaining Washer Plain, .632 x Io00 x ..020 Washer Plain, 632 x 1.00 x ,026 Washer Plain, .632 x 1.00 x ..031 Washer Plain, .632 x 1,00 x .036 Washer Plain, .632 x 1.00 x .041 Washer Plain, ..632 x 1.00 x .046 Washer, Plain, .632 x ! .00 x .050 Washer, Plain, 632 x l°00x _060 Washer, Plain, .632 x 1,00 x ..082 O-Ring Washer, Plain, .632 x 1,00 x ,046 Key, Woodruff, No. 9 Assembly, Kit, Input Shaft & Bevel Gear i Ass yo, Kit, Pinion & Bevel Gear Ring, Retaining Chain, 24 Pitches Bearing, Flange Gear, Spur, t4T Collar, Clutch Key, Clutch Key, Woodruff, No. 3 Shaft, Intermediate Key, Woodruff, No. 6t Ring, Retaining Sprocket, 18T, Reverse - Clutch Spacer Gear, Spur, 37T, 1st - Clutch Washer, Special Gear, Spur, 30T, 2nd - Clutch Gear, Spur, 25T, 3rd - Clutch ._a[,.Sp__.[,_22T, 4th - Clutch Gear, Spur, 19T, 5th - Clutch Washer, Plain, .640 x 1.37 x °061 Assembly, Gear, Comb., 12T & 35T Shaft, Idler Washer, Plain, 631 x 1,00 x ,010 NUMBER 917.25,5732 KEY NOo PART NO. DESCRIPTION 36 37 38 38 38 38 38 38 38 38 38 38 38 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 105928X 2285J 105930X 105931X 105932X 34t7J 106097X 2264J 106098X 2265J !06586X 106587X 106588X 2263J 105933X 105934X 106589X 106130X 105937X 105938X 2226J 2272J 2264J t06590X 106599X 105941X 2268J 2270J 106596X 106593X _J_0_594X 106595X 105945X 4175J 2278J 4170J 4169J 2280J 6723J 2281J 105946X 2284J Sprocket, 9T, Reverse Drive Bolt, Shoulder " Washer, Plain, °758 x 1_12 x .0t5 Washer, Plain, °758 x t.12 x .020 Washer, Plain, .758 x i_ 12 x °025 Washer, Plain, _758 x 1.25 x °020 Washer, Plain, ..758 x 1.25 x .025 Washer, Plain, .758 x 1.25 x .031 Washer, Plain, °758 x 1.25 x °035 Washer, Plain, _758 x 1.25 x ..040 Washer, Plain, .758 x 1.25 x .045 Washer, Plain, .758 x 1.25 x .050 Washer, Plain, .758 x 1,25 x .055 Washer, Plain, .758 x 1,25 x .062 Gear, Spur, 12T, 1st - Drive Gear, Spur, 20T, 2nd - Drive Gear, Spur, 25T, 3rd - Drive Gear, Spur, 28T, 4th - Drive Gear, Spur, 31T, 5th _ Drive Shaft, Drive, Splined Washer, Plain, °640 x I_00 x _060 Seal, Felt Washer, Plain, .758 x 1.25 x ,031 Axle, LoH_ Ass %, Kit, Miter Gear Ring, Retaining Gear, Spur, 32T, Differential Shaft, Cross Screw, Tapping, 5/16 - 18 x 1o44 Lg. Axle, R.H. Cap, Support Housing, Lower Puck, Friction, Inner Disc, Brake Puck, Friction, Outer Spacer Spring, Compression Assembly, Jaw, Brake Screw, Set, No. 8 - 32 x 312 Assembly, Lever, Actuating Washer, Plain, o510 x ..750 x °006 *USE IN VARIOUS COMBtNATIONSTO TAIN PROPER CLEARANCES **ORDER MAIN- KEY NOo 12 ***ORDER KEY NOo 13 (CONTAINS BEVEL GEAR) PINION & ****ORDER KEY NO, 49 (CONTAINS 4 MITER GEARS, 2 RETAINING RINGS AND SHIM WASHERS) 37 - mEpAem PAINTS 11 H.P. 38" RIDING LAWN TRACTOR-_MODEL NUMBER 917.255732 ENGINE+-MODEL NUMBER 252707, TYPE NUMBER 0669+01 CYLINDER BLOCK GROUP 2 40 39 3 6O 52 62 49 46 48 47 50 7O 72 74 6971 75 73 95 93 ' 105 94 98 SET GASKET 102 - 38 - REPAmR PARTS 11 H.P. 38" RIDING LAWN ENGINE--MODEL NUMBER CYLINDER KEY NO. ! 2 3 4 5 6 7 8 9 10 17 !8 19 20 21 22 23 24 25 26 27 29 30 3! 32 34 35 36 38 39 40 41 42 ---- 43 44 45 46 47 48 49 50 51 52 60 61 62 63 64 BLOCK PART NO, 93158 391556 19203 395326 394970 222561 220865 92284 93805 222562 221535 93496 93686 231039 396199 261306 26157 91920 91920 92791 66554 93722 90576 66068 299500 93572 261609 261911 93381 395492 221798 93163 222725 298809 89838 66538 93723 261463 210940 230655 212914 271075 222744 396324 391086 231055 27803 280100 TRACTOR--MODEL NUMBER 917.255732 252707, TYPE NUMBER 0669_01 GROUP DESCRIPTION Screw _Blower Hsg Mtg., Sem Housing- Btower Puller- Flywheel Armature Assembly (Less Trigger Coit) Trigger Coil Cup _Screen Mtgo Washer- Spring Nut- Hex Screw* Sam Screen- Flush Rotating Clamp- Casing Screw - Sam Screw ,.Control Brkt_ Mtg. Spacer- Control 8rkto Mtg Plate- Gov. Contol Spring- Governor Spring. Throttle Adjustment Screw., Machine, Fill. Hd_ 8- 32 x 5/8 It Screw - Terminal (Fill,, Hd.) Washer- Lock- Shakeproof Collar- Insulating Terminal - Spade Nut- Hex 8- 32 Washer ,, Insulating Wire* Ground Screw Link- Governor Spring ,.Governor Link Screw- Armature Mtg. Sam Armature Group Terminal - ignition Cable Screw ,.Cylinder Shield Mtg., Sem Cover., Cylinder Head Plug- Spark Plug ..Spark - Wrench Elbow -Spark Plug Screw - Cylinder Head +Seat- intake Valve +Seat- Exhaust Valve +Guide - Exhaust Valve Head- Cylinder *Gasket - Cylinder Head Shield _Cylinder Cylinder Assy. (lnc. Key No. 6t) Seal - Oil Bushing., Gow Crank * Gasket- Valve Cover Tube - Breather KEY NOo PART NO. 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 391406 93394 222698 392299 261196 65906 221596 261462 261185 26828 93630 292260 261 t83 212897 298909 391373 231058 93307 93306 222450 92613 231082 391733 88 89 90 91 92 212359 93875 222299 92909 391775 93 94 260924 299691 94 95 95 95 95 96 391286 391780 391781 391782 391783 391285 96 96 96 97 97 97 98 99 100 101 102 !03 104 105 391287 391288 391289 270808 270915 270916 391784 291675 91084 93585 39341 t 68838 280134 392067 106 107 t08 109 110 222502 93804 270920 391841 391764 DESCRIPTION Breather Assembly Screw- Sere Key - Flywheel Crankshaft Gear- Timing Spring- intake Valve Retainer _ Intake Valve Valve- intake Valve - Exhaust Spring- Exhaust Valve Retainer- Exhaust Valve Rotocoil Rotocoit - Exhaust Valve Tappet- Valve Gear - Cam Pin - Counterweight Counterweight Assyo(tnc. Key NOR79) Crank - Governor Retainer - E-Ring Cotter o Hairpin Washer - Governor Crank Bolt - Governor Lever Nut - Hex 10- 24 Lev,er Assy, - Governor (Inc. Key No's, 85 & 86} Link - Counterweight Screw - Counterweight Lock - Conno Rod Screw Screw- Conn oRod Rod Assy. - Conn. (Inco Key No's, 90& 91) Lock - Piston Pin Pin Assy. - Piston - Stdo (Inc. Key No. 93) Pin Assy. - Piston °005" O.S, Ring Set - Piston - Std. Ring Set Piston _010" OoS. Ring Set Piston .020:'_ OoSo Ring Set Piston .030 OoSo Piston Assyo. Stdo (Inco Key No's. 93 & 95) Piston Assv _ 010 O.S Piston Assy.- • 020 .*t OoSo Piston Assy.- .030 OoS, *Gasket- Crankcase Cover 1/64" thick * Gasket Crankcase Cover .005' _thick *Gasket Crankcase Covero009 th=ck Sump- Oil (Inco Key No's. 97 & 99) Seal - Oil Plug- Oil Drain Screw _Sump Mtg. Sere GasKet Set Seal - Filler Tube Tube - Oil Filler Fill Group - Oil (inc. Key Nots. 103, 104, 106, !07,108 & 109) Clamp- Oil Filler Tube Screw - Clamp Mtg Sea! - Oil Filler Cap Cap & Dipstick - Oil Filler Oil Slinger, Gov,, Gear & Bracket Assy. +Special Tools Required to tnsta}t * included in Gasket Set - Part No,, 393411 REPAmR PART6 11 H.P. 38" RIDING LAWN TRACTOR_-MODEL NUMBER 917.255732 ENGINE-MODEL NUMBER 252707, TYPE NUMBER 0669-01 CARBURETOR 9 20 15 47 16 41 31 48 40 49 40 - REPAnR PARTS 11 H.P. 38" RIDING LAWN ENGINE--MODEL NUMBER TRACTOR--MODEL NUMBER 917_255732 252707, TYPE NUMBER 0669-01 CARBURETOR KEY NO. PART NO ! 2 3 93323 280118 391786 4 5 6 7 8 9 10 12 13 14 93622 270853 270843 393422 393814 391529 93621 270382 222010 93499 15 t6 17 18 19 20 21 22 23 24 25 26 27 28 390684 2! !960 221997 211712 261116 91920 26157 93043 299740 292681 270511 299707 222858 221995 DESCRIPTION Screw- Air Cleaner Support- Air Cleaner Element Cleaner Assembly .-Air (Inc Key No's- 2 & 6) Screw ,,Air Cleaner Gasket ,,Air Cleaner Element ,,Air Cleaner Alternator Harness Assy, Diode & Connector Stator _Alternator (lnc Key No 8} Screw-. Sem Washer- Choke Shaft Valve ,,Choke Screw ,,Throttle & Choke Valve Mtg. Sem Shaft & Lever., Choke Venturi _Carburetor +Plug, Welch Stop- Throttle Spring ,,Choke Return Screw., Machine, Fill. Hd, 8- 32 x 5/8 Spring _Throttle Adjustment Pin- Throttle Stop +Nozzle ,,Carburetor +Valve Assembly - Carburetor Idle +Gasket- Float Bowl Float° Carburetor Valve, Throttie Bowl., Float KEY NO, PART NQ, 29 30 230896 391787 3t 32 33 35 36 37 38 39 93572 299096 222311 67218 391233 222014 230932 393410 40 41 42 43 44 391512 270872 93357 93984 391988 45 46 47 48 49 50 51 52 -.- 395405 394805 392134 93523 261610 93053 394045 298090 299852 DESCRIPTION +Pin - Float Hinge Body Assembly Carburetor (Inc. Key No. 17) Screw +Valve- Fuel Inlet Bracket- Carburetor Connector* Fuel Pipe +Valve - Needle +Washer- Float Bowl +Screw- Nozzle Carburetor Assy_(Inc. Key No's. 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 36, 37 & 38) Shaft & Lever - Throttle * Gasket - Carburetor Mounting Screw - Carburetor Mounting Screw - Sere Flywheel & Ring Gear Assyo- Magneto (Inc. Key No. 47) Cover & Shield- Starter Motor- Starting Gear- Ring (Inco Mounting parts) Screw- Sem Link - Choke Clamp, Hose Pipe, Fuel Filter, Fuel Carburetor Overhaul Kit +Included in Carburetor Overhaul Kit - Part No, 299852 * included in Gasket Set - Part No1,393411 - 41 REPAIR PA TS 11 H.P. 38" RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 ENGINE--MODEL NUMBER 252707, TYPE NUMBER 0669-01 STARTER-MOTOR 1 3 5 11 12 KEY NO. 2 3 4 5 PART NO. DESCRIPTION KEY NO, PART NO. DESCRIPTION 394805 Motor- Starting (Inc. Key No'so 2, 3, 4, 5,6,7, 8,9, 10, 11 & t2) Thru Bolt Assembly Roll Pin Retainer & Pin (inc. Key No. 3) Drive Assembly (lnc° Key No's 3, 4,6& 7) Gear 7 8 9 10 11 391135 393825 392747 395538 395537 12 394856 Clutch Assembly Housing Assembly Armature Assembly Brush Assembly End Cap Assy Commutator No, 10) End Cap Assy Drive 94003 93754 391462 391461 280104 - 42 - (Inc Key SUGGESTED GUIDE FOR SmGHTING SLOPES FOR SAFE ONLY I NOT SIGHTING RIDE OPERATION UP AND ACROSS DOWN HILL HiLL GUIDE t SIGHT AND HOLD THIS LEVEL SKY LINE OR TREE WiTH @ Operate your Tractor up and down the face of slopes (not greater than !5°); never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. SEA/RS OWNERS MANUAL MODEL NO. 917.255732 11 H oPo 38" RIDING LAWN TRAC TOR ELECTRIC START The Model Number will be found on the Model Plate attached to the Drawbar. Always mention the Model Number when requesting service or parts for' your Lawn Tractor. All parts listed herein may be ordered from any Sears Service Center/Departments and most Sears Retail Stores, WHEN ORDERING REPAIR FOLLOWING INFORMATION: HOW TO ORDER REPAIR PARTS @ • @ O THE THE THE THE PARTS, ALWAYS GIVE THE PART NUMBER PART DESCRIPTION MODEL NUMBER NAME OF MERCHANDISE If the parts you need are not stocked locally, your order will be electronically transmitted to a Sears Repair Parts Distribution Center for "expedited handling", .......... k,,, ,,,.i ,, ,, ,i III r,]l ,_; SEA/ S OWNERS MANUAL MODE L NO. 917.255732 Caution: Read Rules for Safe Operation and Instructions Carefully | i/ ........ 11 H,P, 38" RIDJNG LAWN TRAC TOR ELECTRIC START Assembly Installation Operation Repair Parts ii u l Sears, Roebuck and Co., Chicago, IL 60684 US.Ao t" CONGRATULATIONS on your purchase of a Sears Lawn Tractor, It has been designed, engineered and manufactured to give you the best possib{e dependability and performance Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service Department, They have competent, well-trained technicians and the proper tools to service or repair this unit. MODEL NUMBER SERIAL NUMBER Please read and retain THE DRAWBARo this manual. The instructions will enable you to assemble, operate and maintain your Tractor properly Always observe the "RULES FOR SAFE OPERATION"_ ....... ;_ ..... :;,_. _..... ,-._ ..... _. YOU SHOULD PECORD BOTH MODEL AND SERIAL NUMBF'._ AND KEEP IN A SAFE PLACE FOR FUTURE rtEFERENCE, LIMITED ONE YEAR WARRANTY ELECTRIC START RIDING EQUIPMENT ON For one year from date of purchase, when this riding equipment is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair' free of charge any defect in material or workmanship in this electric start riding equipmento This warranty excludes blade(s), blade adapter(s), expendable and become worn during normal use. This warranty spark plug(s), air cleaner and belt(s), which are does not cover: tire replacement or repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass); and repairs necessary because of operator abuse or negligence, including the failure to maintain the equipment according to instructions contained in the owner's manual; and riding equipment used for commercial or rental purposes. FULL 90-DAY WARRANTY ON BATTERY For 90 days from the date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES° This warranty applies only while this product is in use in the United States. This warranty state to state. gives you specific legal rights, and you may also have other rights which vary from Sears, Roebuck and Co., D/698-731A, Sears Tower, Chicago, IL 60684 TABLE RULES FOR SAFE OPERATION ASSEMBLY INSTRUCTIONS .............. ................. OPERATION INSrRUCTIONS - TRACTOR ...... qPERATION INSTRUCTIONS - MOWER ....... OF CONTENTS 3 MAINTENANCE INSTRUCTIONS-MOWER 4 MAINTENANCE INSTRUCTIONS 8 TROUBLE 1 ! -2- REPAIR SHOOTING _ TRACTOR ..................... PARTS ........................... ..... 12 . .14 21 24 RULES FOR SAFE OPERATDON WARNING: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forestcovered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any) If a spark arrester is used, it should be maintained in effective ,.,corking order by the operator. fil the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar taws. Federal laws apply on federal lands, S_e your Sears Authorized Service Center for spark arrester muffler part number 677Vt, 1., Know the controls and how to stop OWNER'S MANUAL.. 2, Do not allow children to operate the quickly,, vehicle, READ THE 23 Do not allow adults to operate it without proper instruction or without having read the owner's manual, 3, Do not carry passengers, Keep children and pets a safe distance away, 4, Always wear substantial footwear° Do not wear loose fitting clothing that could get caught in moving parts, Keep your eyes and mind on your tractor, mower and the • | area being cut Don t let other interests distract you, 6, Do not attempt to operate your tractor or mower when not in drivers seat, 7., Always get on or off your tractor from the operators left hand side 8, Clear the work area of objects which might be picked up and thrown, 24. 25 5 26° be- 27, be- 28° 11, Disengage power to mower, stop the engine and disconnect spark plug wire(s) from spark plug(s) before cleaning, mak- 29. 9, Disengage all attachment clutches and shift into neutral fore attempting to start the engine, Disengage power to attachments and stop the engine fore leaving the operator's position_ t0, 21 22. r deliberately run tractor or mower into Do not clean product while engine is Except for adjustment; DO NOT operate Engine if air cleaner or cover directly over carburetor air intake is removed. Removal of such part could create a fire hazard, 32. Do not operate without a muffler or tamper with the exhaust system,. Damaged mufflers or spark arresters could create a fire hazard. Inspect periodically and replace if necessary, 33., The vehicle and attachments should be stopped and inspected for damage after striking a foreign object, and the damage should be repaired before restarting and operating the equipment. 34, Do not change the engine governor settings or overspeed the engine; severe damage or injury may result. 35. When using the vehicle with mower, proceed as follows: a_ Mow only in daylight or in good artificial light b, Never make a cutting height adjustment while the engine is running if the operator must dismount to do soo c, Shut the engine off when removing the grass catcher or unclogging chute. d, Check the blade mounting bolts for proper tightness at 17. Never mow in wet or slippery grass, when traction is unsure or at a speed which could cause a skid 18. Stay alert for holes in the terrain and other hidden hazards 19,, Do not drive too close to creeks, ditches and public high° around striking greaser 31 when changing direction on slopes. 16. Do not shift gears while going up or down slopes.. Choose a gear low enough to negotiate the slope without stopping and shifting gears To reduce speed, move throttle lever to slow. special care when mowing to prevent the blades from loads or using heavy equipment,. d. Use counterweight or wheel weights when suggested in this owner s manual_ Watch out for traffic when crossing or near roadways. When using any attachments, never direct discharge of material toward bystanders nor allow anyone near the vehicle while in operatiom Handle gasoline with care - it is highly flammable. a_ Use approved gasoline containers. b.. Never remove the cap of the fuel tank or add gasoline to a running or hot engine, or fill the fuel tank indoors° Wipe up spilled gasoline. c. Open doors if the engine is run in the garage - exhaust fumes are dangerous° Do not run the engine indoors.. Keep the vehicle and attachments in good operating condition, and keep safety devices in place, Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition,. Never store the equipment with gasoline in the tank inside or excessive running. gine and remove the key. 14.. Do not stop or start suddenly when going uphill or downhill. Mow up and down the face of slopes (not greater than 15o}; never across the face, Refer to page 43.. 15 Reduce speed on slopes and make turns gradually to prevent tipping or loss of control° Exercise extreme caution ways. Exercise in order pulling a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.. 30_ To reduce fire hazard, keep the engine free of grass, leaves ing an adjustment or repairs_ |2_ Disengage power to attachments when transporting or not in use, 13. Take all possible precautions when leaving the vehicle unattended° Disengage the power-take-off, lower the attachments, shift into neutral, set the parking brake, stop the en- 20, Use care when a. Use only approved drawbar hitch points. b, Limit loads to those you can safely controi_ c. Do not turn sharply. Use care when backing, fixed objects them, Never or over any foreign 36_ Do object Never shift gears until tractor comes to a stop. Never place hands or feet under the mower, in the deflector (discharge chute) or near any moving parts while tractor or mower are running. Always keep clear of discharge chute° 37. frequent intervals, not operate the Mower the deflector shield in before backing up, Do not mow necessary and then only after careful entire observation PRECAUTIONS, IT MEANS ATTENTION! LOOK FOR THIS SYMBOL TO POINT OUT YOUR SAFETY IS INVOLVED, -3- without place. Disengage power to mower in reverse unless absolutely of the BECOME IMPORTANT ALERT! SAFETY area behind the mower, To assemble your Tractor you will need: ASSEMBLY two 7/16" wrench 1v Remove Shipping Strap Banding, and Bag of Parts (under Hood). Battery, 2. Slide Lower wrenches, two 9/16" wrenches, and a 3/4" NOTE: RIGHT HAND (R.H.) AND LEFT HAND (LH°) ARE DETERMINED FROM OPERATOR'S POSITION WHILE SEATED ON THE TRACTOR° bolt LARGE _---_.__._ WASHER _ Steering line Shaft up with over slots in Lower Steering Steering Wheel Shaft Shaft so (Fig. 1L 3. 112" NUT Upper holes Steering Use two Bolts and two Shaft to Lower Steering 4._ Slide Tube over Sleeve Bracket. 5. Place Steering Locknuts to retain Upper- Steering Shaft_ Tighten securely, Steering Wheel Shaft Adapte_ Assembly on Upper and over Steering Steering Shaft 6. With front wheels pointed straight ahead, place Steering Wheel on Steering Wheel Adapter, B'ars of Steering Wheel should point straight across tractor. STEERING SHAFT 7. Place Large Washer on Upper 1/2" Nut, Tighten securely_ \ 8. Snap Insert into Steering Steering Shaft and install a Wheel° BOLTS 9. Remove plastic on Tractor BATTERY NUTS _RING 1 SHAFT Hood, IINSTALLATg Before installation tion steps below, in Tractor, ON foltow the Battery FACE SHIELD. prepara- SLEEVE BRACKET WEAR FIGURE EYE AND a, Battery Electrolyte: SEE DETAILED INSTRUCTIONS PACKAGED WITH BATTERY b, Fill Battery with electrolyte to bottoms of tubes in cells (Fig,. 2), NOTE: DO NOT OVERFILL. (OVERFILLING CAN RESULT IN DAMAGE TO TRACTOR) 1 CUT AWAY VIEW WASH HANDS OR CLOTHING IMMEDIATELY IF ACCIDENTALLY IN CONTACT WITH ELECTROLYTE e,.,_VENTCAP _' ....... J l----d BATTERY TUBE c= Check level of electrolyte after 30 minutes= Add additional electrolyte if necessary. NOTE: PUSH VENT CAPS SECURELY INTO PLACE, BATTERY CELL d, Charge Battery at a rate not exceeding for about two and one half houls. three amperes DO NOT SMOKE. FUMES FROM CHARGED ELECTROLYTE ARE EXPLOSIVE FIGURE 2 e, Neutralize excess electrolyte for disposal by adding it to four inches of water in a five gallon plastic container_ Stir with a wooden or plastic paddle white adding baking soda until the addition of more soda causes no more foaming DO NOT SHORT BATTERY TERMINALS. MOVE BRACELETS, BEFORE METAL INSTALLING BATTERY,WRISTREWATCH BANDS, RINGS, ETC. FROM YOUR PERSON_ _4- 2. Position Battery in tractor as follows: a. Lift Seat Pan so it rests on Steering Wheel (Fig° 3)o b, Lower Battery into Fender Wel! with Battery Terminals toward front of tractor° Make sure Battery rests in Battery Tray (Fig. 4). SEAT PAN ' --_ ¸ NOTE: BE SURE BATTERY DRAIN TUBE IS SECURELY ATTACHED TO BATTERY TRAY DRAIN, 3o Connect Battery Cables using: two Washers, two Lockwashers and two size below) found in Bag of Parts. Hex Bolts, two Hex Nuts (shown Flat full FENDER / @@ POSITIVE BATTERY TERMINAL / POSITIVE TERMINAL MUST BE CONNECTED FIRST TO PREVENT SPARKS FROM ACCIDENTAL GROUNDING° BATTERY TERMINAL BATTERY FIGURE 3 NEGATIVE TERMINAL a, b Connect RED Battery minal with Hex Bolt, WASHER Cable to Positive (+) Battery Ter _ Flat Washer, Lockwasher and Hex HEX Nut (Fig, 4), Tighten securely, Connect BLACK Ground Cable to Negative (-) Battery Terminal with remaining Hex Bolt, Flat Washer, Lockwasher and Hex Nut (Fig 4), Tighten securely, 4,, Install Battery using: two tnt,/Ey, t Nuts (shown full size below) and Lockwashers, two NEGATIVE CABLE (BLACK) BOLTS NUT WASHER LOCKWASHE R POSITIVE TERMINAL Wing POSITIVE CABLE (RED) _t_,j_##,_ © ,, TIT: , BATTERY BATTERY TRAY TUBE ! two Battery Parts, a, Bolts and one Terminal Guard found in Bag of FIGURE 4 FIGURE 5 WING NUT Using the slot on one side of the Battery Support (Fig 5) slide Battery Bolt into Frame Slot (head of Bolt down), Fasten the Battery Bolt to the Terminal Guard using Int,/Ext, Lockwasher and Wing Nut as shown in Fig, 5. _ INTERNAL/EXTERNAL LOCI(WASHER TERMINAL GUARD b Assemble the remaining Battery Bolt to other side of Battery Support and fasten Terminal Guard to it with remaining lnt/Ext, Lockwasher and Wing Nut Tighten Wing Nuts securely by hand (Fig, 5), NOTE: USE TERMINAL ACCESS DOORS (FIG, 5) FOR: 1. Inspection for secure connections (tighten hardware), 2, 3. 4 5. t WINW INTERNAL/ LOCI{WASHER Inspection for corrosion, Testing battery Jumping (if required). Charging (if required), S BATTERY BOLT WHEN NOT IN USE, KEEP TERMINAL ACCESS DOORS CLOSED_ NOTE: DO NOT START ENGINE UNTIL VICE HAS BEEN PERFORMED INITIAL SERSLOT -5- INITIIAL CLUTCHIBRAKE PEDAL 1. SEAT INSTALLATION a,. Place Seat on Seat Pan.. Screw Adjustment Bolt, Lock_ washer and Fiat Washer into Seat° Adjustment Bolt, Lockwasher and Flat Washer"found in Bag of Parts= Tighten finger tight. bo Place Seat in operating position. Sit on the Seat and press Crutch-Brake Pedal all the way down. if operating position is not comfortable, adjust Seat,, Co Raise Seat. Use 3/4 _ wrench to loosen Adjustment Bolt (Fig° 6),. When adjusted for comfortable operation, tighten Adjustment Bolt securely. 'MENT BOLT 2_ / 3_ FIGURE 6 / SCREW FIGURE 7 HEADLIGHT CONNECTION \ FIGURE 8 ADJUSTMENTS - 6- TIRE PRESSURE Reduce Tire pressure to 14 PSI in front tires; 12 PSi in rear tires. (Tires were overinflated for shipping). HOOD a,. To raise Hood, !ift at rear of Hood, be To remove Hood, Grill and Side Panels, raise Hood and loosen one screw on each Side Panel (The screw remains in the Side Panel) (Fig, 7), c Unsnap Headlight Connection (Fig, 8), do Stand in front of Tractor Grasp Hood and tilt forward and lift off (Fig. 8}, e_ To reinstall, reverse above procedure° INITIAL SERVRCE NOTE: BE CAREFUL NOT TO ALLOW DIRT TO ENTER THE ENGINE WHEN CHECKING OR ADDING OIL OR FUEL Io Pull up at rear of Hood to open, 2 Check Engine Oil Level with Tractor on level ground, Remove and wipe Dipstick (Fig. 9) cteano screw it in tight for a few seconds, remove and read Oil Level° If necessary, add Oil until "FULL" mark is reached RECOMMENDED SAE VISCOSITY 1oI!1 "_/I '"5;'20 -20 ° iR 0° iW'3i - 32 ° OR FUEL CAP GRADES .I...I1,, FUEL TANK 10W-30 60 ° 80 ° FIGURE 9 100 ° TEMPERATURE RANGE EXPECTED BEFORE NEXT OIL CHANGE,, ALL OILS MUST MEET A.P,I, SERVICE CLASSIFICATION SD, SE, OR SF, Capacity is 3 pints, NOTE: DO NOT OVERFILL, Dipstick assembly must be securely tightened into tube at all times when engine is operating. 3, Fill Fuel Tank (Fig, 9), Use fresh, clean, unleaded automotive gasoline. (Leaded " Regular " grade gasohne " Is " not an acceptable substitute° Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life)o Capacity is 5 quarts,, WARNING: DO NOT USE GASOHOL OR METHANOL, These type fuels react with water content in the fuel and tend to form strong acids which can corrode metal parts and harm rubber and ptastics FILL TO BOTTOM OF GAS TANK FILLER NECK° DO NOT OVERFILL. WIPE OFF ANY SPILLED OIL OR FUEL. DO NOT STORE, SPILL OR USE GASOLINE NEAR AN OPEN FLAME° -7_ CAUTION Keep all shields in place_ t, 2. Before leaving operator'Jsposition: a., Shift lever to neutral (Fig,, 10),. b. Depress Clutch/Brake Pedal and set Parking Brake (Fig. 10)_ c_ Disengage attachment clutch (Mower Blade Clutch Lever) (Fig. 10),_ d. Shut off engine, eo Remove ignition key= KEY MOWERBLADE CLUTCH"ENGAGED" POSITION , "DISENGAGED" POSITION HEADLIGHT Wait for all movement to stop before Keep people and pets a safe distance 4,. servicing machine° away from machine. PARKING BRAKE "ENGAGED" POSITION THROTTLE _CONTROL LEVER STARTliNG ='DISENGAGED" THE ENGINE 1. Disengage Mower Blade Clutch Lever (Fig. 10). 2,_ Depress Clutch-Brake Pedal fully., Raise Parking Brake Lever and hold in "ENGAGED" position. Release ClutchBrake Pedal, / G EARSHIFT LEVER CLUTCH/BRAKE "CLUTCH" POSITION; "CLUTCH/BRAKE" POS|TI ON FIGURE 10 MAIN COMPLETELY DEPRESSED WHEN CLUTCH-BRAKE PEDAL SHOULD REFOOT PRESSURE tS RELEASED= .... _. Place Gear Shift Lever in "NEUTRAL" 3_ LIFT LEVER PLUNGER position (Fig t0), 4. Move Throttle Control Lever (Fig_ 10) to "FAST" detent, then to the right and upward for "CHOKE '_ position, At the "FAST" position the Lever has a stop., The stop is provided so that you will know when you are at ful! throttle "FAST" position and prevent over travel into choke position, LIFT R , Turn Ignition Key clockwise ((_) to "START" position and release Key as soon as engine starts (Fig. 10)_ Immedi; ately move Throttle Control Lever mid-way between "FAST" and "SLOW" positions. NOTE: DO NOT RUN STARTER CONTINUOUSLY FOR MORE THAN FIFTEEN SECONDS PER MINUTE. if Engine does not start after several attempts, Control Lever mid,way between "FAST" FIGURE 11 positions, wait a few minutes move Throttle and "SLOW" and try again° OPERATION NOTE: MOWER OPERATION IS LISTED ALWAYS WEAR SUBSTANTIAL FOOTWEAR AND AVOID LOOSE FITTING CLOTHING THAT COULD GET CAUGHT IN MOVING PARTS. ON PAGE 11. THIS TRACTOR IS EQUIPPED WITH INTERLOCK SWITCHES TO PREVENT STARTING OF THE TRACTOR ENGINE WHILE THE MOWER BLADE CLUTCH LEVER IS IN THE "ENGAGED" POSITION AND/OR THE GEAR SHIFT LEVER IS NOT IN "NEUTRAL" POSITION (FIG. 10). IMMEDIATELY REPLACE SWITCHES THA, T ARE NOT IN PROPER WORKING ORDER. DO NOT ATTEMPT TO DEFEAT THE PURPOSE OF THESE SWITCHES,, WARMING Move Throttle UP Control THE ENGINE Lever mid-way between "FAST" and ,, SLOW ir positions (Fi_, 10)o As engine warms up, move Thr 0 ttie Control Lever to 'FAST" position. NOTE: ALLOW ENGINE TO WARM UP FOR A FEW MINUTES BEFORE OPERATING,. LEARN TO START, STOP AND REVERSE YOUR TRACTOR tN A LARGE, OPEN AREA,, -8- When restarting a warm engine, move Throttle Control Lever It _1 • , I' II to FAST posltmn, CHOKE may not have to be used. MOWER nNSTALLATION CLUTCH ROD Your 38" Mower installs without the use of toots,, Raise Lift Lever (Fig° 1t) to its highest position. Turn Depth Adjustment Knob to towest positign (Fig, 14L 1. Install Front Hinge Pin through Axle (Fig. 12L Secure with Retainer Spring° 2. Install Rear Parallel Link and Parallel PARAI. LINK RETAINER SPRING LE L RETAINER SPRINGS FRONT AXLE CLUTCH Link Hinge Pin through Mower Lift Brackets (Fig, 12)o Secure with Retainer Spring, and 3_ Install Clutch Rod in Clutch Lever (Fig° 13- tnsetL 4,, Move Lift Lever (Fig° 11) forward to Arms. Slide Trunnions through Lift secure with Retainer Springs (Fig., 13). 5, lower Bracket FRONT HINGE PIN Suspension holes and REAR HINGE PIN FIGURE 12 Roll Belt over Mower Drive Putiey_ Make stJre Belt is inside Belt Guides (Fig. 14)_ See Belt Drive Schematic Decal on Mower Housing, CLUTCH LEVER 6, Use Lift Lever (Fig° 11) to raise mower, NOTE: SEE MOWER ADJUSTMENT, 7. Turn Depth Adjustment die of it's travel. CLUTCH ROD BELOW., Knob clockwise (r-_} to the midSUSPENSION ARM RETAINER SPRING MOWER ADJUSTMENT FOR ANY ADJUSTMENTS, OR MAINTENANCE: INSPECTION PUSH TRACTOR CLUTCH-BRAKE PEDAL COMPLETELY INTO BRAKE POSITIONo MOVE GEAR SHIFT LEVER TO "N" NEUTRAL POSITION. PLACE PARKtNG BRAKE IN "ENGAGED" POSITION. PLACE MOWER BLADE CLUTCH LEVER tN "ENGAGED" POSITION° SHUT OFF THE ENGINE. MAKE ABSOLUTELY SURE THE BLADES AND ALL MOVING PARTS HAVE COMPLETELY STOPPED, REMOVE THE IGNITION KEY, DiSCONNECT THE SPARK PLUG WIRE FROM THE SPARK PLUG AND KEEP WIRE AWAY FROM THE PLUG TO PREVENT INJURY FROM ACCIDENTAL STARTING, RETAINER SPRING f TRUNNION \ LIFT BRACKET FIGURE 13 MOWER DRIVE PULLEY \ NOTE: BEFORE CHECKING THE SIDE TO SIDE AND FRONT TO REAR ADJUSTMENTS, PAGE 10, BE SURE PRESSURE IN FRONT TIRES 1S 14 PSi AND PRESSURE IN REAR TIRES IS t2 PSL tF TIRES ARE OVER OR UNDER INFLATED YOU WlLL NOT PROPERLY ADJUST YOUR MOWER, DEPTH ADJUSTMENT Adjustment for mower height is made with the Depth Adjustment Knob, Raise Mower cutting height by turning Depth Adjustment Knob clockwise ( f_ )_ Lower Mower cutting height by turning Depth Adjustment Knob counterclockwise FIGURE 14 ((-,)o _9- LEVEL LIFT PLUNGER FROM SEE MOWER ADJUSTMENT, SIDE TO SiDE PAGE 9_ 1, Park tractor on level sur_face.,Depress Lift Lever Plunger and use Lift Lever to raise mower to maximum cutting height, L I FT LEVER SIDE-TO*SiDE /IENT TOP OF FLANGE 2_ Measure height of Top of Flange to tevel surface at front of mower° Distance "A" should be the same (Fig. 15)o 3_ if distance "A" needs to be changed, snap out Access Hole Cover on L,H, side above Footrest, Use 9/16" wrench on Nuts "B" and "C" at Side-To-Side Adjustment Trunnion (Fig, 16), 4e To raise left side of mower, loosen Nut "B" Nut "C_° TOP OF ,_ FLANGE A A FIGURE 15 m NUT ADJUSTMENT SIDE-TO, SIDE TRUNNION _N and tighten TO lower left side of mower, loosen Nut "C '_ and tighten Nut "B". NOTE: ONE ROTATION OF ADJUSTMENT NUTS IS EQUIVALENT TO APPROXIMATELY 3/16" HEIGHT CHANGE_ "C" 6_ UT Be sure at! nuts are securely tightened. NOTE: SEE MOWER ADJUSTMENT, BELOW, FRONT-TO-REAR, "B" ___e__._._j FIGURE MOWER ADJUST MOWER TO REAR 16 FROM FRONT 1, To obtain the best cutting results, your Mower Housing should be adjusted so the Front and Rear Flange distance "D" (Fig_ 17) is 5/16" lower in front when the mower is positioned in the hiclhest cutting position. NOTE: MEASURE DISTANCE _TD" FROM SURFACE TO RIGHT REAR FLANGE AND COMPARE TO DISTANCE "D" AT RIGHT FRONT FLANGE, REAR SUSPENSION ARM 2 To raise rear of mower, loosen Nut "E" on both Rear Suspension Arms. Screw both Nuts "F" up EQUAL NUMBER OF TURNS (Fig, 18), 3o When distance "D" is 5/16" en Nut "E"_ D REAR SUSPENSION TRUNNION 4, To lower rear of mower, loosen Nut "F" on both Rear Suspension Arms an EQUAL NUMBER OF TURNS (Fig, 18), FRONT FLANGE LIFT BRACKET 5= When distance "D" tighten Nuts "E'_ FIGURE 17 is 5/16" lower at front than rear, re_ NOTE: WHEN ADJUSTING REAR SUSPENSION TRUNNIONS, ALWAYS ADJUST BOTH EQUALLY SO MOWER WILL STAY LEVEL _%TJ_R NUT "E ".-_...._ REAR ,-_. ..o..,o. NUT l,._J-,=_ _ SUSPENSION FIGURE 18 lower at front than rear, tight- "F" -_ EAR SUSPE NSI ON ARM (_--/_! _t_ .10 - OPERATRON = MOWER READ THE "RULES TION" CAREFULLY ING YOUR MOWER, FOR SAFE OPERABEFORE OPERAT- 1 I MOWER CLUTCH '*DISENGAGED" DEPTH ADJUSTMENT KNOB 2o Push 3. tractor Clutch-Brake Place Gear Shift MOWER CLUTCH LEVER "ENGAGED" POSITION LIFT LEVER LIFT LEVER THE MOWER MUST BE ADJUSTED PROPERLY FROM FRONT TO REAR AND LEVELED FROM SIDE TO SIDE "BEFORE OPERATING. THIS IS NECESSARY FOR LEVEL AND EFFICIENT MOWING REFER TO PAGE 10. 1. Place Mower Blade Clutch position (Fig_ 19), LEVER POSITION Lever in I'DISENGAGED" Pedal fully Lever in "NEUTRAL" into brake position. position. NOTE: TRACTOR MUST BE IN NEUTRAL AND MOWER BLADE CLUTCH LEVER IN "DISENGAGED" POSITION BEFORE TRACTOR WILL START 4o Start tractor and set engine speed to about 1/3 to t/2 throttle before engaging mower. After mower is "ENGAGED" and you have started forward travel, set to FULL THROTTLE, NOTE: "ENGAGE" OR "DISENGAGE" MOWER BLADE CLUTCH LEVER SLOWLY,, GUARD FIGURE 19 A NEVER SITTING "ENGAGE"ON MOWER WHEN TRACTOR EXCEPT SEAT° NOTE: ALWAYS MOW WITH THROTTLE CONTROL IN "FAST" POSITION. THIS RESULTS IN BETTER GRASS CUT, BETTER ENGINE COOLING, AND BETTER FUEL ECONOMY. ( T 5, Use Lift Lever to lower mower into cutting position, Start mowing in the first gear and increase ground speed as conditions wilt permit. Average cutting height is approximately 2 - 1/2 to 2 - 3/4 inches, Height of cut can be adjust. ed by means of the Depth Adjustment Knob (Fig. 19), Moving the Knob clockwise { _ ) raises the mower (Fig. t4 - Inset). Moving the Knob counterclockwise ( !(_ ) lowers the mower. 6, Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This wilt result in a more even distribution of clippings and more uniform cutting When mowing large areas (Fig,. 201 start by turning to the right so that the clippings wlt be discharged away from shrubs, fences, driveways, etc, After two or three rounds, mow in the opposite direction making left hand turns until finished, if grass is extremely tall, it should be mowed twice,, The first time cut relatively high, The second time to the desired height The left hand side of mower should be used for trimming. FLBP-UP DtSCNARGE " ........... ii • i FIGURE GUAI D Your mower has a flip-up Discharge Guard (Fig. 19) for door or gate clearance when held in raised position MAKE SURE MOWER BLADE CLUTCH LEVER IS IN "DISENGAGED" POSITION AND BLADES HAVE STOPPED BEFORE RAISING DISCHARGE GUARD (DEFLECTOR),, NEVER OPERATE MOWER WITHOUT DISCHARGE GUARD iN OPERATING POSITION. 11- 20 1,, MANDREL ASSEMBLY _ WASH| BOLT To check Blade balance, drive a nail into a beam or wall, Leave about one inch of the straight nail exposed. Place Center Hole of clean Blade over the head of the nail (Fig, 22). NOTE: CENTER HOLE OF BLADE ON NAIL. IF BLADE IS PROPERLY BALANCED, BLADE SHOULD REMAIN IN POSITION SHOWN IN FIG._ 22. IF EITHER END OF THE BLADE MOVES DOWNWARD, BLADE IS NOT BALANCED AND MUST BE REPLACED_ 2_ LOCKWASHER HEX When grinding, care should be taken to maintain blade balance and the blade should be checked for proper balance before reinstallation on mower,. Unbalanced or bent blade will cause excessive vibration when running, and eventual damage to mower or engine. Replace bent, damaged or unbalanced blades. _ GR_ 5_ FIGURE 21 To ensure satisfactory operation, it is recommended that before the star_ of each mowing season, the old blades be discarded and replaced with new blades. Mower blades can be purchased at any Sears Service Center/Departments and most Sears Retail Stores° DASLY MA0 NTENANCE Make sure all nuts on baits are tight and cotter pins and retain,, er springs are secure_ Keep blades sharp. Observe all safety precautions,, Keep mower wel! lubricated (refer to page 22), CLEANONG MOWER .............. ......... II 1.... DISCONNECT SPARK PLUG WIRE PREVENT ACCIDENTAL STARTING FORE CLEANING. TO BE- FIGURE 22 Water pressure from a garden hose will remove from underside of mower,. Clean mower' after MAINTENANCE = MOWER BLADE FOR ANY ADJUSTMENTS, OR MAINTENANCE: Raise to sharpen while to highest position to permit access to Blades° and Washer (Fig. 21) (turn 2. Place new Blade between Flanges, (the word "TOP" is stamped on all Blades to assure proper installation), and secure with Washer, Lockwasher and Bolt previously removed, TIGHTEN SECURELY° ALWAYS USE GRADE 5 HEAT TREATED BOLTS TO ATTACH BLADES. CHECK BOLTS IN BLADES OCCASIONALLY TO MAKE SURE BOLTS ARE TIGHT° TaRQUE BOLTS 30 - 35 FT_ LBSo A GRADE 5 HEAT TREATED BOLT CAN BE IDENTIFIED BY THREE LINES ON THE BOLT HEAD AS SHOWN AT LEFT. CAR E Do not attempt Mower 1. Remove Bait, Lockwasher counterclockwise (_/"_). For best results mower blades must be kept sharp,, The blades can be sharpened with a few strokes of a file or on a grinding wheel° We suggest they be sharpened after every 15 hours of mowing. REPLACEMENT INSPECTION PUSH TRACTOR CLUTCH-BRAKE PEDAL COMPLETELY INTO BRAKE POSITION. PLACE PARKING BRAKE IN "ENGAGED" POSITION. MOVE GEAR SHIFT LEVER TO "NEUTRAL" POSF TIONo PLACE MOWER BLADE CLUTCH LEVER IN "DISENGAGED" POSITION. TURN IGNITION KEY TO "OFF" POSITION. MAKE ABSOLUTELY SURE THE BLADES AND ALL MOVING PARTS HAVE COMPLETELY STOPPED_ REMOVE THE IGNITION KEY, DISCONNECT THE SPARK PLUG WIRE FROM THE SPARK PLUG AND KEEP WIRE AWAY FROM THE PLUG TO PREVENT INJURY FROM ACCIDENTAL STARTING° BLADE fresh clippings each mowing° on mower., 12_ TRACTOR OPERATmON LEVER 1. Depress Lift Lever Plunger at top of Mower Lift Lever and move Lever rearward to its _HIGHEST" position (Fig. 23). 2, With engine running andI' warm,,, place Throttle Control ÷ Lever mfdway between FAST and "SLOW" position. 3o Push Clutch-Brake Pedal down firmly to "DISENGAGE" Parking Brake (Fig. 24). 4, Move Gear Shift Lever to "1ST" Gear (Fig 24} '5. Release Clutch-Brake Pedal SLOWLY to start forward movement, 6 If qround travel is too stow, move Throttle Control Lever to 1'FAST" position or press Clutch-Brake Pedal to stop and shift to a different gear. NOTE: ALWAYS SELECT A GROUND TRAVEL SPEED THAT WILL SUIT THE TERRAIN AND THE ATTACHMENT BEING USED. MAKE SURE PARKING BRAKE HOLD TRACTOR SECURE, _...,_,....,__ PLUNGER MOWER LIFT LEVER _'°HIGHEST" POSITION "LOWEST" POSITION WILL FIGURE 23 NEVER PLACE YOUR HANDS OR FEET 1N OR UNDER ANY POWERED ATTACH_ MENT OR NEAR ANY MOVING PART WHILE TRACTOR OR ANY POWERED ATTACHMENT IS RUNNING_ NOTE: ALWAYS OPERATE ENGINE AT FULL THROTTLE WHEN MOWING TO ASSURE BETTER MOWING PERFORMANCE, LONG ENGINE LIFE AND PROPER DISCHARGE OF CUT MATERIAL, REGULATE GROUND SPEED BY SELECTING A LOW ENOUGH GEAR (FIG, 24) TO GIVE THE MOWER CUTTING PERFORMANCE PLUS QUALITY OF CUT DESIRED, BRAKE "ENGAGED" POSITION "DISENGAGED" T1oN "CLUTCH" POSITION DO NOT OPERATE THE MOWER WITHOUT THE DEFLECTOR SHIELD (DISCHARGE GUARD) tN PLACE° TRACTOR OPERAT"ON DO NOT DRIVE ON HULLS UP OR DOWN HILLS WITH SLOPES THAN ANY 15° AND DO NOT GREATER DRIVE ACROSS SLOPE° REFER TO PAGE 43. 1, Move Gear Shift Lever to "1ST" Gear before starting up or down hills 2o AVOID STOPPING OR SHIFTING ON HILLS, a. If slowing is necessary, move Throttle Control Lever to slower position LEAVE ENOUGH ROOM WHEN STOP- SLIGHT TRACTOR ROLL DOWNHILL PING AND STARTINGPEDAL TO At.LOW AS CLUTCH-BRAKE MOVES THROUGH CLUTCH POSITION° °'CLUTCH/BRAK POSITION STOPPING E .... DRIVE" ",,, POSITION YOUR "_,_,// _" " ..... FIGURE 24 TRACTOR 1. Push Clutch=Brake Pedal completely into _'BRAKE" posilion. 2. Move Gear Shift Lever to hNEUTRAL" position., • . Ii I, • • - * 3, P ace Parking Brake m ENGAGED position. Rinse Park. , It '1 * mg Brake Lever and hold m ENGAGED position (Fig,, 24) Release Clutch-Brake Pedal= 4. Move Throttle Contro "Lever to "'SLOW" position 5,, Disengage Mower Blade Clutch Lever. 6. Turn Ignition Key to "OFF" position, REMOVE KEY WHEN TOR TO PREVENT USE_ LEAVING TRACUNAUTHORIZED BRING TRACTOR TO COMPLETE BEFORE SHIFTING GEARS° STOP b. If stopping is absolutely necessary, push Clutch-Brake Pedal quickly to brake position and engage Parking Brake. TRANSPORTONG YOUR TRACTOR co To restart tractor movement, make sure tractor is in the For pushing or towing your tractor, place Gear Shift Lever lowest speed range ('_lST" Gear) and that you have in "NEUTRAL" position (Fig. 24). Push Clutch-Brake Pedal allowed room to roll slightly downhill. Depress Clutchdown firmly to "DISENGAGE '_ Parking Brake (Fig. 24). Brake fully° Disengage Parking Brake and release ClutchNOTE: DO NOT TOW YOUR TRACTOR FASTER THAN Brake Pedal SLOWLY to start tractor movement° - 13 iStX MILES PER HOUR,, 3. Make al! turns gradually. ST,ART NG YOUR A LOW 6ATTERY TRACTOR WaTH MAtNTENANC MOWER If your Battery is too low to start the engine, it should be • tt tJ recharged. If Jumper Cables are used for emergency starting foflow this procedure NOTE: YOUR TRACTOR iS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM Connect each end of the RED Cable to the POSITIVE tractor' (away from ON PAGE 12_ better, longer; perform Maintenance Schedule, neces- YOUR TRACDISCONNECT SPARK PLUG WIRE TO PREVENT ACCIDENTAL STARTING BEFORE MAKING ANY INSPECTION, ADJUSTMENT OR REPAIR (EXCEPT CARBURETOR)° DAILY MAINTENANCE (+) Make sure all nuts on bolts are tight and cotter pins and retainer springs are secure° Observe all safety precautions. Keep tractor wetl lubricated (refer to page 22)_ FIIRST Gas 1_ CHANGE a Engine Block or chassis of tractor b. Negative terminal of fully charged c. Positive terminals IS LISTED PEFER TO "STOPPING TOR" PAGE 13 AND terminals of each battery (taking care not to short against chassis) 2, Connect one end of the BLACK. Cable to the NEGATIVE (-) terminal of fully charged battery 3 Connect the other end of the cable to ENGINE BLOCK or good CHASSIS GROUND on Tank or Battery) 4. Disconnect cables in reverse order: MAINTENANCE To keep your tractor running sary service using the following LEAD-ACID BATTERIES GENERATE EXPLOSIVE GASES= KEEP SPARKS, FLAME, AND SMOKING MATERIALS AWAY FROM BATTERIES. ALWAYS WEAR EYE PROTECTION AROUND BATTER IESo 1 E -=YRAC YOR _ HOURS ENGINE OIL Changing Oil after the first two hours will help eliminate break-in residue which might be damaging to your' Engine_ NOTE: BE CAREFUL NOT TO /_LLOW DIRT TO ENTER THE ENGINE WHEN CHANGING OIL. battery, a. Drain Oil with Engine warm. Loosen Oil Drain Wing Nut (Fig 25} and remove Dipstick, Catch Oil in a suitable container. Tighten Oil Drain Wing Nut, bo Refill Engine Oil, See oil chart, page 7o Refill capacity is 1 quart, NOTE: DO NOT OVERFILL, Replace Dipstick, TERY TO USE START VEHICLES,, DO NOT YOUROTHER TRACTOR BAT- J AIR FREQUENTLY 1,, CHECK BATTERY a Electrolyte solution level in each Battery Cell should be even with bottoms of tubes in cells (Fig. 26), Add dis= tilled water if necessary, NOTE: DO NOT OVERFILL b Keep Battery and Terminals clean, co Keep Battery Bolts tight° d Keep Vent Cap_ tight and small Vent holes open, e. Recharge SLOWLY at 3 amperes if necessary, 2, CHECK TIRE PRESSURE INTAKE_ FUEL FILLER CAP AIR DUCT Tire pressure in front 12 PSI_ 3, CLEAN AIR SCREEN Tires should be 14 PS!; in Caps rear Tires Air Screen and Intake Air Duct (Fig. 25) must be kept free of dirt and chaff to prevent Engine damage from overheating, WING DRAIN NUT' FIGURE 25 CUT AWAY VIEW . BATTERY CELL FIGURE 26 - 14- 4,, CHECK BRAKE OPERATION This tractor is equipped with an adjustable disc brake mounted on the right side of the transaxle (Fig, 27). IF TRACTOR REQUIRES MORE DISC BRAKE THAN SIX FEET GEAR, STOPPING IN HIGHEST THEN DISTANCE BRAKE MUST BE ADJUSTED. BRAKE ROD NOTE: WHEN ADJUSTING BRAKES DO NOT MOVE 12-POINT BOLT° NOTE: A 5/6-4 INCH ALLEN SET SCREW WRENCH IS REQUIRED TO ADJUST THE BRAKE. NUT 1 - 1/2" a, To adjust, tighten Set Screw (Fig. 27) clockwise ((-_) until Disc Brake can not be moved by hand. Now loosen Set Screw by turning counterclockwise (_) I/2 turn. NOTE: PARKING BRAKE MUST BE DISENGAGED WHI LE MAK ING ADJUSTMENT. b. Depress Clutch-Brake Pedal and engage Parking Brake. co Measure distance between Brake Operating Arm and Nut "A" on Brake Rod d. If distance is other than 1 - 1/2", turn Nut "A" until distance becomes i ° 1/2" Road test tractor for proper stopping above Readjust if necessary° EVERY _ BRAKE OPERATING 12-POINT ARM BOLT FIGURE 27 distance as stated AIR CLEANER COVER HOURS CHECK ENGINE OIL LEVEL SPACER DO NOT CHECK ENGINE WITH ENGINE RUNNING. OIL LEVEL SCREEN Several minutes after stopping Engine, check Engine Oil Level with Tractor on level ground Remove and wipe Dip* stick clean (Fig,, 29), screw it in tight for a few seconds, remove slowly and read Oil levet° If necessary, add Oil until "FULL" mark is reached. FOAM EVE.V 25 .OU.S AIR CLEANER BODY (EVERY 15 HOURS IF OPERATING IN VERY DUSTY CONDITIONS) FIGURE 28 1. CLEAN AIR CLEANER ELEMENT (FIG, 28). a, Open Hood. Pull intake Air Duct up off engine, b Remove two screws from Air Cleaner Cover Lift off Air Cleanero c= Remove Screen and Spacers from Foam Element. d. Remove Foam Element from Air Cleaner Body,, e Wash Foam Element in liquid detergent and water to remove dirt. f Wrap foam in cloth and squeeze dry. g= Saturate foam in engine Oilo Squeeze to remove excess oil, h, Assemble parts - securely fasten to carburetor with screws, When assembling make certain the lip of the Foam Element extends over edge of the Air Cleaner Body° The Foam Element lip will form a protective seal. NOTE: NEVER RUN ENGINE WITH AIR CLEANER INTAKE AIR DUCT REMOVED. 2o CHANGE ENGINE The best time OR OIL to change Engine ELEMENT Oil is at the end of a day's operation when all dirt and foreign materials in the hot Oil. See oil chart, page 7o are suspended -15- Ev [email protected] INTAKE AIR 1, CLEAN ENGINE COOLING FINS Keep Engine Cooling Fins free of dust, dirt and oil to prevent Engine damage from overheating. a. Pull up to remove !ntake Air Duct (Fig, 29). b_ Remove four Bolts from blower housing,, c. Remove Screws from Starter Housing, d, Puft Oil Filler!Dipstick out of crankcase if clearance is required, Cover opening to prevent entry of dirt. eo Pull blower housing up and away from starter. NOTE: LEAVE AIR CLEANER IN PLACE TO PREVENT DEBRIS FROM GETTING iNTO CARBURETORo f. Use compressed air or stiff bristle brush to thoroughly clean Engine Fins. WEAR SAFETY GLASSES IF USING COMPRESSED AIR. SCREWS OIL FILLER DIPSTICK g. To reassemble, reverse above procedure.. 2o MUFFLER Do not operate with the exhaust STA HOUSING ENGINE the tractor system, without a Muffler or tamper FINS CYLINDERS OR FINS AS CONTACT DO NOT TOUCH HOT MUFFLERS, MAY CAUSE BURNS, FIGURE 29 Periodically clean and combustible Mufflers or spark spect periodically is equipped with every 50 hours damaged° ' FEELER GAUGE SPARK the muffler area to prevent grass, dirt material from accumulating= Damaged arreste[s could create a fire hazard. Inand replace if necessary. If your engine a spark arrester screen assembly, remove for cleaning and inspection. Replace if PLUI FIGURE 30 The Spark Plug should be changed every !00 hours of operation, or at the beginning of each mowing season. To remove the Spark Ptug a Deep Well 13/16" Socket is required Set Spark Plug gap at 030 16- inch (Fig. 30), Ew.v REPLACE IDLE MIXTURE AIR CARBURETOR CLEANER IDLE STOP DO NOT ADJUST ELEMENT ADJUSTMENT 1,, HIGH SPEED SETTING a. With engine off, place Throttle Control tiono b_ Loosen Clamp Screw., Adjust Throttle "A" are aligned in Governor Control Plate. Clamp in "FAST" posi- Cable untitl holes Plate and Slide Screw. 2o HIGH SPEED MIXTURE a, Turn High Speed Mixture Screw clockwise (f_) closing finger tight ONLY, and then turn counterclockwise (I,"_) 1 - 1/2 turns (Fig. 31)o NOTE: VALVES MAY BE DAMAGED BY TURNING THEM TOO FAR° b. Start Engine and altow to warm for five minutes_ Make final adjustments with Engine running and Gear Shift Lever in "NEUTRAL" position° c, With Throttle Control Lever in "FAST" position, turn Higt_ Speed Mixture Screw counterclockwise (t'_) until engine runs "rough" then turn clockwise (t_)until engine begins to miss. Turn Screw to a point midway between these positions° 3, IDLE MIXTURE ao With Throttle Control Throttle Lever so that etor, turn Idle Mixture til engine runs "rough" HOLES "A" (FIGo 31) Never attempt to change maximum engine speed, This is preset at the factory and should only be changed by a qualified service technician who has the necessary equipment. CAUTION: BEFORE ANY ENGINE ADJUSTMENT, MAKE SURE AIR CLEANER tS CLEAN., SEE PAGE 16, Remove Air Cleaner Assembly., co Tighten THROTTLE CABLE, SCREW Lever in "SLOW" position, hold Idle Stop Screw is against CarburScrew counterclockwise (_) unand then turn clockwise (iql) un- til engine begins to die_, Turn idle Mixture point midway between these positions, Screw to a 4o IDLE SPEED SETTING a,. With Throttle Control Lever in "SLOW" position, engine should idle at 1750 RPM, If engine idles too slow, push Throttle Control Lever above idle and turn Idle Speed Screw one turn clockwise ((-_)_ Set Throttle Control Lever at "SLOW" Repeat until satisfactory idle is attained. b. If engine idles too fast with Throttle Control Lever in "SLOW" position, push Throttle Control Lever above idle and turn Idle Speed Screw one turn counterclockwise (f"_), Set Throttle Control Lever at I'SLOW",, Repeat until satisfactory idle is attained, IDLE MIXTURE ADJUSTMENT HIGH SPEED MIXTURE SCREW IOLESPEED SCREW PLATE, GOVERNOR CONTROL SLIDE PLATE FIGURE 31 BELT GUIDE 5 ,, REPLACE TRACTOR MOTION DRIVE BELT The tractor Drive Belt may be reptaced without tools.. Park the tractor on level area. Engage Parking Brake, NOTE: BELT INSTALLATION DECAL UNDER LEFT FOOTREST. TRANSAXLE PULLEY a. b. Remove Remove mower. (See Mower Section, page 20). two Retainer Springs from Belt Guide Bracket below Transaxte Pulley. Remove Bracket (Fig. 32), c. Swing Belt Guides away from Belt, toward rear of tractor' (Fig, 32)_ d. Roll Belt over top of Transaxle Pulley e, Roll Belt over Engine Pulley and off Idler (Fig 34) f Release Parking Brake, Pull Belt as far as possible over' top of Ctutch Puitey, g Reset Parking Brake. Put! Belt over top of Clutch Pulley (Fig, 34}. h Pull Belt out through Shift Gate to remove from trac_ tot (Fig, 33)r RETAINER SPRING Install PLACE RETAINER SPRING BELT GUIDE BRACKET FIGURE 32 6. CLEAN Belt by reversing ONLY WITH BELT BATTERY AND RE- TERMINALS Corrosion and dirt on the the Battery to ='leak" power LEAD-ACID above procedure, NOTE: LISTED iN MANUAL, Battery BATTERIES and Terminals GENERATE cause EX- AND SMOKING MATERIALS AWAY PLOSIVE GASES_ KEEP SPARKS, FLAME, FROM BATTERIES ALWAYS SHIELD YOUR EYES AROUND BATTERIES, a Disconnect Cable and BLACK Battery Cable then remove Battery from Tractor. RED Battery Wash Battery with four tablespoons of baking soda to one gallon of water. NOTE: BE CAREFUL NOT TO GET THE SODA SOLUTION INTO THE CELLS. Rinse the Battery with plain water, dry and reinstall on Tractor. b. Clean Terminals and Battery Cable ends with a wire brush until bright,. Replace Battery Cables, RED Battery Cable to Positive Terminal BLACK Battery Cable to Negative Terminal. minal connections with Vasoline_ SHIFT GATE FIGURE 33 ENGINE PULLEY / DRIVE BELT SCHEMATIC CLUTCH PULLEY LH. SIDE BELT GUIDE REAR VIEWED FIGURE 34 FROM BOTTOM OF TRACTOR - 18- connecting first, then Coat ter- 7, TIRE CARE a, Maintain tire pressure tires at 12 PSI, b in front Keep tires free of gasoline, oil, cals which can destroy rubber tires at or insect 14 PS! and control rear KLIP chemi- c, Avoid stumps, stones, deep ruts and other hazards may cause tire damage, d. Removing front wheet for tire repair (Fig. 35), that ---- Block up front axle securely, Pull off Dust Cap, Remove Klip Ring and Washer and remove wheelo Repair tire and reassembJe. Replace Washer, snap KtIp Ring securely in axle groove, Replace Dust Cap° e., Removing rear wheel for tire repair (Fig, 36)° -- Block up rear axle securely. Pull off Dust Cap_ -- Remove E-Ring and Washers (I to 3 as required) and remove wheel -- Repair tire and reassemble° Replace Square Key in Axle Shaft. -- Replace Washers, E-Ring and Dust Cap, DUST CAP FIGURE 35 SQUARE KEY BEADS ARE SEATED, OVER INFLATION WHEN MOUNTING TIRES, UNLESS CAN CAUSE AN EXPLOSION, 8. RING FINISH Keep tractor finish and seat free of gasoline, oit, insect chemicals or battery electrolyte Protect painted surfaces with automotive type wax E.RING WA S H E F DUST CAP FIGURE -19- 36 TO REMOVE MOWER CLUTCH LEVER "'DISENGAGED" POSITION NOTE: MOWER ON MOWER "'HIGHEST" ITION REPLACE MANUAL, DEPTH ADJUSTME NT KNOB \ MOWER BELT INSTALLATION , ONLY WITH THE 3, BELTS Clutch Turn Depth Adjustment Mower Lift Lever (Fig. lowest DECAL LOCATED HOUSING. Place Mower Blade position (Fig 37) LIFT LEVER "LOWEST" POSI T tON BELT SPECIFIED IN THIS Lever in _DISENGAGED Knob to 37) forward Lowest position,. to lower' Mower _t Move to its position,, Rotl Belt off Engine Pulley (Fig. 38) 4 Pull Belt off both Mandrels, 5 Spring off 6. Slide TO 1 FIGURE 37 Belt Guide away from Belt from under REPLACE Slide Belt under MOWER Idler Spring 3. Spring Idler Belt Guide side of Idler Pulley. IDLER IDLER BELT GUlDE 4. Roll TO Pulley and pull Belt around rear Idler Spring Belt over Engine REMOVE 1. Remove mower Belt Mower Belt j', through BELT (Fig_ 38)_ 2, Place Belt on rear side of both ENGINE PULLEY Idler Idler Pulley° down Mandrels. and place Bett Pulley, MOWER per' instruct{ons step 3= under "To 2. Turn Depth Adjustment Knob to lowest position, Lever to lower' mower to its lowest position° L,H, MANDREL IDLER SPRING Use Lift 3, Remove Retainer Spring from Clutch Rod; putt Clutch Rod out of Clutch Bracket. RH,, MANDREL 4 FIGURE 38 RETAINER SPRINGS Remove Pull Retainer Springs out Remove Rear Suspension (Fig. 39), 5. Putl Retainer Hinge Pin° RETAINER SPRINGS Spring out of Rear Suspension Trunnionso Trunnions from Lift Brackets of Rear Hinge Pin. Remove Rear 6. Pull Retainer Spring out of Front Hinge Pin, Remove Front Hinge Pin (Fig,'39L 7. Use Lift Lever to raise Suspension from under tractor. Arms_ Slide mower out STORAGE HINGE PINS / REAR SUSPENSION TRUNNtONS FIGURE 39 When mower is to be stored for a period of time. cfean it thoroughly, remove all dirt, grease, leaves, etc, Give blades and underside of housing a good coat of grease or rust preventat{veo S_ore in a clean dry area. LIFT BRACKET - 20 - TROU,LESNOOT,NG POSSIBLE CAUSE WILL START NOT POSSIBLE REMEDY Shift Lever in gear Mower Blade CIutch Lever engaged No gasoline in Fuel Tank, clogged Fuel Line, or Fuel Filter Blown Fuse Place in neutrai Dead Battery Recharge HARD Disengage Lever (Fig. 10). Be sure Lever is in bottom Fi{I Tank with Gasoline Check Fuel Line and Carburetor (clean if necessary) Replace Fuel Fitter. Check for fault and replace Fuse or replace of slot Battery TO START Choked improperly, flooded Place Throttle Control in "FAST" position (Fig., 10) and run starter several times to clear out gas Engine Remove and clean Tank and lines° Replace Remove and clean (Fig.. 28) Clean, adjust gap or replace (Fig 30) Recharge or replace Check the wiring and Spark Plug Drain Fuel Tank and Carburetor, use fresh replace Spark Pfug Make necessary adjustments (F ig. 31 ) Clogged Fuel System Dirty Air Cleaner Spark Plug dirty or improper gap Defective Battery Defective Ignition or loose wiring Water in gasoline or old fuel Improper ENGINE Carburetor MISSES adjustment OR LACKS Fuel Filter fuel and POWER Engine overload Clogged Fuel Tank or Fuel Filter Partially plugged Air Cleaner improper Carburetor adjustment Shift to a lower gear (Fig 24) or reduce toad Remove and clean Tan{<; replace Fuel Filter Remove and clean (Fig. 28) Make necessary adjustments (Fig 31) Dirty Engine Air Screen Low oil level or dirty oil Spark Plug dirty, improper Faulty ignition Poor compression Oil in gasoline Clean Air Screen (Fig 25) Add or change oil (page 14) Replace Spark Plug (Fig. 30) Check Spark Plug and for loose wires Major Engine overhaul Drain Gas Tank and Carburetor and refitl ENGINE gap or wrong type OVERHEATS Dirty Air Screen Low oit level or dirty Dirty Engine Clean Air Screen (Fig. 25) Add or change oil (page t4) Ctean Engine Cooling Fins (page 16) Remove and clean Muffler or replace Remove and clean (Fig. 28) Use fresh fuel and adjust Carburetor (Fig oil Partially plugged Muffler Partially plugged Air Cleaner Stale fuel or improper Carburetor adjustment 31) NO LIGHTS No Headlights with Engine running WON'T Light Switch Check on and CHARGE Blown Fuse Defective Defective Defective UNSATISFACTORY MOWER PERFORMANCE Tires not inflated properly Mower improperly adjusted improper Incorrect mower mower tip of mower connections Replace and replace Check air pressure in tires (page 6) Check front to rear and side to side mower merit (page 10) Use a slower ground speed (refer to Mower Grass high or wet cutting and wire Bulbs Check for fault Replace Replace Replace Battery Diode Assembly Alternator Incorrect engine RPM's Excessive wear to outer Fuse, Switch Headlight Instructions, pacje 1 I} Check engine RPM's (refer to Carburetor Replace mower blade Reinstall with top of blade up Replace with proper mower blade blade blade installation blade adjustOperating Adiustment, page 17) STORAGE 1. FUEL SYSTEM a, Drain fuel tank and carburetor run out of gasoline. NOTE: YOUR ENGINE WILL LEAVE GING FUEL SYSTEM. by allowing the engine to GASOLINE LEFT IN GUM DEPOSITS CLOG- b Dispose of gasofine if not to be used. NOTE: GASOLINE STORED FOR SEVERAL MONTHS LOSES ITS VOLATILITY (ABILITY TO BURN EFFECTIVELY).. 2o ENGINE OIL Drain (with engine warm) (See chart, page 7). and replace 3o CYLINDER a. Remove Spark Plug.. b. Pour one ounce of engine into cyiindero with clean engine oil. c.. Turn ignition key seconds to distribute spark plug position for a few d_ Replace with new Spark Plug. 4. BATTERY a.. Remove battery if tractor is not used regularly during winter months_ Store in cool, dry place (above 50OF.). Re-charge each month if necessary. NOTE: BATTERIES NOT IN USE FOR SEVERAL MONTHS AND NOT KEPT FULLY CHARGED, PRODUCE SULPHATE DEPOSITS ON PLATES WHICH CANNOT BE REMOVED BY RECHARGING 5o GENERAL CLEANING Clean oit through to "START" oil. hole - 21 - engine, battery, finish, seat, etc of all foreign matter, LUBRICATIONCHART AXLE PIVOT (_ SPINDLE (9 (_) FRONT BEARINGWHEEL (_TIE (_ FRONT WHEEL BEARING ROD ROD (_ (_) # CLUTCH _ PIVOT LUTCH/BRAKE PIVOT PIVOT (_ (_ /BRAKE (_ ATTACHM LIFT ARM E HMENT LIFT ARM MOWER CLUTCH PIVOT (_SAE (_ SERVICE Change Engine Engine RIECOgB SERVICE DATES Oil ,L,evel Brake .... Oil (see chart, Lubricate Pivot Points Q Check _ I page 7) and @ _1_ .... _ Screen and Air' Intake '.... ;,,_ : ....... Spark i m i i _ : ....... : Check Batte.[y..Levet ................. _! Check Tire Pressure ..... -22-- " _.... I ........ ......... _ Plug Replace Fuel Filter : _ Replace Air Cleaner ......Element .Clean Engine Cooling Fins :...... Duct Clean Air Cleaner Element Replace ......... Operation ..... Clean Air OIL PURPOSE GREASE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check (_ 30 MOTOR GENERAL 1_) 11 H°P, 38" RIDING LAWN TRACTOR--MODEL NUMBER 917,255732 SCHEMATIC + 12V - oltllo RED BLACK RED % NEUTRAL _ Of---'---_tNTER'K STARTER ATTACH WHITE--_C_ RED % SW WHITE ,NTER'K SW SOLENOID% S % BLACK IGNITION SWITCH O C' M IGNITION '" MAGNETRON B SPAR K PLUG 30 AMP _\ IGNITION SWITCH STD365402 POSITION CIRCUIT OFF M-G _[_/ BLACK ..... RECTIFIER CHARGING IRED....... (DIODE) ORANGE ON B-L START B-S COIL 3 AMP&, @ MAX, 10 VAC (MIN.) R,P.Mo BATTERY BROWN LIGHT SWITCH BLA' BROWN WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS AND CABLE TIESWERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOURWIRING - 23- IN LINE CHASSIS GROUND REPAIR PARTS 11 H.P. 38" RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 ELECTR ICAL 29 9 10 2O 17 11 3O 18 REPAIIR PARTS 11 H.P. 38" RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 ELECTRICAL KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 t0 1t 12 13 14 15 16 7662J 105386X !06480X STD365410 105381X 104445X 3258J 11151000 STD365402 STD380300 STD551125 STD541225 STD522505 73510400 4559J 11050400 DESCRIPTION Bulb, LIght Harness, Light Socket Harness, tgmtIon Key Set Switch, Light Sw_tch, ]nterlock Nut, Hex 5/8- 32 Washer, Lock, Int. Tooth, 5/8 Switch, Igmtlon *Fuse, 30 Amp. *Washer, Lock, !/4 *Nut, Hex Jam 1/4- 20 *Bolt, Hex, 1/4 - 20 x 1/2 Gr. 5 Nut, Keps 1/4 - 20 Cable Assembly Washer Lock, Ext. Tooth, t/4 KEY NO. PART NO. !7 !8 19 20 21 22 23 24 25 26 27 28 719J 5114J 105737X 2033J STD522507 STD551025 STD541025 t04923X 105371X STD541625 29 30 31 32 2008J 106552X I06580X 7!92J 101539X 106738X 11030400 72240460 *STANDARD A _) 12 @11 B 13 @16 DESCRIPTION Cover, Terminal Cable, Battery Switch, Interlock Cable, Battery *Bolt, Hex, 1/4- 20 x 3/4 *Washer 9/32 x 5/8 x 16 Ga. *Nut. Hex 1/4 - 20 Battery, 12V., Sears Terminal Guard *Wing Nut 1/4 - 20 Int./Ext, Tooth Lockwasher 1/4 Battery 8oit (Bolt - Carriage, Rd° Hd. Sq. Neck 1/4 - 20 x 7 - 1/2) Solenoid Cover - Cable, 9" Kit, Replacement Fuseholder Cable Tie Sheet - Instruction, Tractor 15° Slope Owners Manual HARDWARE--PURCHASE LOCALLY REPA|R PARTS 1! H.P. 38"' RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 ENCLOSURE 39 26 2O 48 53 36 16 4O 38 55 REPAaR PARTS 11 H.P. 38" RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 ENCLOSURE KEY NO. t 2 PART NO. DESCRIPTION 105873X 17490612 Seat Screw, Hex Washer Thdo R01t 3/8 16 x 3/4 Type TT Screw, Hex Washer Thd. Rolling 5/8 • 16 x ! Bracket. Pivot, Seat Bolt, Shoulder, 5/16 - 18 Nut, Lock. 5/16 * 18 17490616 1 ",4 i 4 5 6 7 8 9 10 11 12 t3 t4 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 KEY NO. 105513X 105529X 73680500 105512X 105514X 105274X 19132012 STD523707 73680600 17490608 33 34 35 36 37 38 39 40 41 42 45 46 47 48 49 50 5t 52 53 54 55 56 57 58 59 60 61 63 64 - Spring - Compression Clamp, Spring Fender Washer_ 13/32 x 1 - 1/4 x I2 Ga. • Bolt, Hex, 3/8- 16 x 3/4 Nut, Lock 3/8 - 16 Screw, Hex Washer Thd. t6 x 1/2 105753x 105465X 105464X Roll 3/8 STD533707 105466X Bracket, Fender Footrest, L.H. Footrest, R.H, *Bolt. Cart. 3/8 - 16 x 3/4 Pad, Footrest 105600X 105602X STD551125 Bracket, Bracket, *Washer. STD541025 *Nut, Hex, I/4,20 Lens, L.H. Lens, R.H. 1056t5X 105614X 105776X 105777X 11030400 105268X !05685X STD551025 t05797X Pivot, GriII, Pivot, Grill Lock, 1/4 R.H. L.H. Spacer, .28 x .75 x .20 Spacer, °28 x .75 x .46 Washer, Bezel Lock, int. Ext. Tooth, PART NO. DESCRIPTION 105792X 105682X 105678X !05604X 105606X t05683X 105684X 105666X 102481X 105516X 105372X 105687X 6999R 105801X t05802X 105803X t05806X t05807X 4900J 105805X 105809X 105813X 105774X 74780812 t0110800 19171912 STD523710 106301X t06300X Hinge, Hood, R,H. Hood Assembly Grill Assembtv Bracket, Frame, Pivot, R,H, Bracket, Frame, Pivot. L.H, Side Panel. R.H. Side Panet, L.H. Chassis Assembly Drawbar Pan - Seat Tray, Battery Tube oPlastic Clamp Hose Decal - Reflective, Rear Decal, Stripe, L.H. Decal. Stripe, R.H.. Decal, Grill Craftsman Decal, Grill, Strtpe Decal, Clutch/Brake Decal. 11 H.Po Decal, 5 Speed 38" Decal.. V-Belt Schematic Clip, Hold Down bL.A Bolt, Hex 1/2 - 13 x 3/4 Washer- Lock - Light t/2 Washer !7/32 x 1 - 3/16 x 12 Ga, *Bolt, Hex 3/8 - t6 x ! Guide - Belt, Lower, Eng. Pulley, L.H. Guide - Belt, Lower, Eng. Putley, R.H. I/4 *STANDARD HARDWARE--PURCHASE Strap Assembly, Grill *Washer, 9/32 x 5/8 x t6 Ga. Hinge, A "_ Hood, B 2 L.H. C D _ 5 _) tl Q 6 G 12 _13 F G (_ 18 @ 12 O @ H 23 22 _'_," 23 28 J (5) @ 22 31 _) 23 K L _[_ 58 _ @ Q M 61 59 @t0 60 @ 12 _ 3 LOCALLY REPAIR P, TS 1t H.P. 38" RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 DRIVE 12 98 3 P ! F 62 7O D 69 3O 74 68 61 43 32 49 45 93 21 63 D 64 65 19 81 82 8O OPTIONAL 82 83 Spark - 28- Arrester EQUIPMENT Screen Assembly 677Vl REPAaR PARTS 11 H.P. 38" RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 DRIVE KEY NO PART NO 1 DESCRIPTION I01325N 2 3 4 5 6 10 11 t2 13 105731X 9767H STD551143 74770728 105732X t06163X 101273M 101t59L 74780552 14 15 STD522505 17490620 16 17 19 STD551125 1062!3X 10587_X 20 21 22 23 24 25 26 27 28 STD523727 73680600 STD580025 105703X 12000028 3723J STD523710 STD523712 17490512 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 105638X I05639X t06188X 4921H I06190X STD523107 73680500 !06294X 106189X t05842X STD523707 19252516 6465R 105699X 73960500 105701X STD5612!0 19151216 t04777X 17490612 A B Engine, 11 H.P. Model No. 252707, Type Noo 0669-01 Putley, Engine Valve, Drain Oil *Washer, Lock, 7/16 Bolt, Hex 7/16- 20 x 1 - 3/4 V-Belt, Drive Foam, Strip Muffler Shield, Heat Bolt, Hex Hd. 5/16- 18 x 3- 1/4 Gr. 5 Bolt, Hex I/4- 20 x I/2 Gr, 5 Screw, Hex Washer Thd° Rolling 3/8- 16 x 1 - 1/4 *Washer, Lock I/4 Duct, lntake_ Air Transaxle, 5 Speed, Model No. 4150-6 (See pages 36and 37 for parts breakdown) *Bolt, Hex 3/8- !6 x 2- 3/4 Nut, Lock 3/8- t6 * Key, Woodruff Pulley, Transaxle Ring, Retainer Bracket, Transaxle *Bolt, Hex 3/8 - 16 x 1 *Bolt, Hex 3/8- 16 x 1 - 1/4 Screw, Hex Washer Thread Roiling 5/16- 18 x 3/4 Bracket, Support Support, Battery Keeper, Belt, L.H. Retainer, Spring Clamp *Bolt, Hex 5/16- 18 x 3/4 Nut, Lock 5/t6- 18 Strap, Locator Keeper, Belt, R.H, Strap, Torque, Transaxte *Bolt, Hex 3/8 16 x 3/4 Washer 25/32 x 1 o.9/16 x 16Ga. Knob, Shift Rod, Shift Nut Lock, Whiz 5/16 - 18 Washer- Shift, Plate *Cotter Pin, 1/8 x 1 Washer 15/32 x 3/4 x 16 Ga Retainer, Belt Screw, Hex Washer Thdo Rolling 3/8 !6 x 3/4 C D E F KEY NO. PART NO 49 50 51 52 53 54 55 56 57 58 59 6O 6t 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 19131312 105730X 106191X 4470J 4859J 106298X t05705X STD523715 t05709X 207J 12000039 I057t0X 760204 t2 105724X 105752X 105757X STD551037 73930600 105758X 71673 105720X 8883R 19252016 STD571810 105733X STD580025 STD580105 104767X 59192 65139 106268X 7152J I06108X 105702X 19252016 12000001 STD533707 106319X 106320X 106157X 105706X 106499X 2751R t06407X 17390806 13280312 13300300 105700X I06630X 8O 8t 82 83 88 89 90 91 92 93 95 96 97 98 99 100 101 DESCRIPTION *STANDARD G H - 29- J K Washer 13/32 x 13)'16 x 12 Ga, Keeper, Belt, Engine Keeper, Belt Spacer Idler, Flat Pulley, Idler BeHcrank Assembly (lnc. Key Noo 89) *Bolt, Hex 3/8- 16 x 1 _ 1/2 Spring, Return, Clutch Washer, Hardened Ring, Klip Link, Clutch Pin, Cotter 1/8 x 3/4 Bracket, Clutch Rod, Brake Spring, Rod, Brake "Washer 13/32 x t3/16 x 16 Gao Nut, Lock 3/8- 16 Rod, Brake, Parking Cap- Ptunger Shaft, Foot Pedal Cover - Pedal Washer 25/32 x 1 - 1/4 x 16 Ga *Pin, Roll, 3/16 x 1 Arm, Brake * Key, Woodruff *Key, Square 3/16 x 2 Cap, Hub, Rear Cap, Valve Stem, Valve Tire, Rear o 18 x 950 x 8 Tube, Tire (not furnished with tractor) Rim Assembly, Rear Spacer, Split Washer 25/32 x 1 - 1/4 x t6 Gao E-Ring *Bolt, Carriage 3/8 - 16 x 3/4 Spring- Ext Bracket o Spring Plate _Strap, Torque Bearing Retainer- Belt Clip - Insulated Deflector, Muffler Screw, Hex Washer No. 8: 32 x 3/8 Nipple, Pipe, 3/8 NPT x I - 1/2 Coupling, Pipe Stdo 3/8- 18 NPT Spring P_ate, Shift HARDWARE-PURCHASE L M N LOCALLY P RE_IR PARTS 11 H.P. 38" RIDING STEERING AND FRONT LAWN TRACTOR-MODEL NUMBER 917.255732 AXLE 22 55 62 61 65 53 56 57 67 55 63 - 30 - ,68 REPAnR PARTS 11 H.P. 38" STEERING KEY NO AND PART NO 1 2 105620X 74180512 3 4 5 6 7 8 9 10 11 73680500 105800X 105837X 61159 17720408 106198X 105621X 106199X 17 !90508 12 13 105843X 17490608 15 16 17 18 t9 20 21 22 23 24 25 26 27 28 29 30 31 2751R 105810X 1007 IOL STD54t350 100712K 100713N !00711 L t05647X 105643X STD523712 73680600 17431008 105646X 1554J 102531X 102530X 17490612 32 33 34 35 6266H 4301J 106126X 12000029 FRONT RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 AXLE DESCRIPTION Dash Screw- Truss Hd. Cross Recess 5/16 - 18 x 3/4 Nut- Lock 5/16- 18 Decal - Dash Panel Control - Throttle Cable Knob Screw - Hex Thread Cut. 1/4 - 20 x 1/2 Deca! - Dash Lower Dash - Lower Decal-Caution Screw- Hex Washer Hd. Thread Cut. 5/16- 18 x 1 - I/2 Saddle Screw- Hex Washer Hd, Thread Rolling 3/8- 16 x 1/2 Clip Decal - Cap, Steering Wheel Insert- Steering Wheel * Nut- Hex Jam 1/2- 20 Washer Wheel - Steering Adapter- Steering Wheel Sleeve - Steering Shaft- Steering - Upper * Bolt - Hex 3/8- 16 x t - 1/4 Nut- Lock 3/8 - 16 Screw-Hex Self Tap° Noo 10. 16x 1/2 Bracket- Sleeve, Steering Bushing - Steering Bracket- Steering Bearing- Flange Screw- Hex Washer Thread Rolling 3/8 o 16 x 3/4 Type TT Bearing- Thrust Gear - Sector Key- Woodruff Klip Ring KEY NO PART NQ 36 37 38 39 40 41 42 43 44 45 46 47 48 49 19212016 105641X 2882J 74580 7t 208 106127X t05663X 105664X 74761064 105669X 105725X 105726X 73901000 17490508 DESCRIPTION Washer 21/32 x 1- 1/4 x 16 Ga, Shaft - Steering _ Lower Pin - Drive 3/16 x 1 Spacer .627 x .88 x _695 Bushing Rod - Steering Support - Saddle - Rear Support- Saddle - Front Bolt - Hex 5/8- 1t x 4 Axle- Front Spacer - Axle Bearing. Axle Nut- Lock, Flange 5/8 - 11 Screw- Hex Washer Thread Rolling 5/16.18 x 1/2 Type TT 12000029 Klip Ring 3366R Bearing 105715X Rod - Tie 102792X Bushing 19131414 Washer 13/32 x 7/8 x 14 Gao STD561210 * Pin * Cotter 1/8 x 1 STD55t137 *Washer- Lock 3t8 STD54I 137 *Nut- Hex 3/8.24 105727X Link - Drag 105656X Spindle - LH 105654X Spindle- R,H. 278H Fitting* Grease 9040H Bearing- Flange 106732X Rim. 6"- Front 59192 Cap- Valve 65139 Stem - Valve 106222X Tire -j_15 x 600 - 6 59904 Tube - Front (not furnished with tractor) 19252016 Washer 25/32 x t - 1/4 x t6 Ga 104757X Cap o Hub - Front 106184X Screw - Special 4043J Washer 4042J Clip 11050500 Washer, Lock, Exto Tooth, 5/16 50 5! 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 73 *STANDARD A B C D E F HARDWARE--PURCHASE G H _69 O3 (_70 25 -31_ t_Z71 _ 2 ._73 e 3 LOCALLY REPAmR PARTS 11 H.P. 38" RIDING LI FT ADJUSTM LAWN TRACTOR-MODEL NUMBER 917.255732 ENT 25 26 27 / 15 E 29 30 8 9 20 C 61 13 59 17 T 62 59 40 18 16 19 22 - 32 - REPA ilR PARTS 11 H.P. 38" LI FT ADJUSTM KEY NO PART NO I 2 3 4 5 6 7 106448X 9439M I06451X 73680600 106452X 19171713 17021008 8 9 10 11 12 13 14 106447X I05965X I05738X 8547R 9151R 6999R 17490612 t5 t6 17 18 19 20 2t 22 23 24 25 26 27 28 105711X I05736X 105751X t05838X t05839X !05619X 105505X 1056t8X 19292016 12000029 100734K STD541237 t05686X 76020308 RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 ENT DESCRIPTION KEY NO. Lever, Clutch, Mower Knob Bolt, Shoulder Nut, Lock, 3/8 - 16 Bracket, Switch, interlock Washer 17/32 x 1 - 1/16 x 13 Ga. Screw, Hex, Tapping, No.. 10 - 24 x 1/2 Support, Lever, Clutch Cap, Fuel Tank, Fuel Line, Fuel Grommet Clamp, Hose Screw, Hex Washer Thd Rolling 3/8- 16 x 3/4 Brace Shield, Heat Stud, 1/4 Turn Retainer _ 1/4 Turn Receptacle _ 1/4 Turn Panel, Dash, L,H. Cover, Access Panel, Dash, RH. Washer 29/32 x 1 - 1/4 x 16 Ga, Ktip Ring Knob *Nut, Hex Jam 3/8- 16 Rod, Adjust, Lift Pin, Cotter 3/32 x 1/2 PART NO. 29 30 31 32 33 34 35 36 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 57 58 59 60 61 62 DESCRIPTION 2876H Spring 19131016 Washer 13/32 x 5/8 x 16 Ga. 10!272K Trunnion, Depth Adjustment 19151216 Washer 15/32 x 3/4 x 16 Ga. 12000037 Klip Ring 105754X Shaft, Lift 105768X Lever, Assembly 105723X Plunger t06019X Grip, Handle 4939M Retainer, Spring 105856X Link, Lift 106204X Trunnion, Lift 105855X Link, Lift, Adjustable 105862X Arm, Suspension, R..H 105848X Bolt, Shoulder, 3/8 - 16 105863X Arm, Suspension, LoHo 106308X Trunnion, Lift, Lower STD541250 *Nut, Hex, 1/2 - 13 9135R Retainer, Spring 19171616 " Washer 17/32 x t x 16 Ga. 4921H Retainer, Spring 105864X Bracket, Suspension 106444X Bracket, Bellcrank STD523707 *Bolt, Hex 3/8 - 16 x 3/4 t06441X Belfcrank Assembly 76020412 Pin, Cotter, 1/8 x 3/4 t06446X Rod, Clutch, Primary 2751R Clip, Fuel Line 532OR Clip 73680800 Locknut I/2- 13 105764X Rod Assembly - Lever, Lift 105767X Pin - Groove *STANDARD B C D E ®4 33- HARDWARE--PURCHASE LOCALLY REPAtR PARTS 11 H.P, 38" RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 38" MOWER 30 33 16 L 14 15 CC 46 56 60 11 ± J _ 34 - KPAUR PARTS 11 H.P. 38" RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 38" MOWER KEY NO, PART NO. DESCRIPTION KEY NO. PART NO, I 2 3 4 5 6 7 B 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 106085X 105689X 8417J 7368060O 19111216 72140505 106733X 5846R 106734X I06735X 106736X 105814X I05304X 105662X 105744X 9135R 105872X I05743X STD523707 73680500 105659X I05660X STD533!07 3713J 106295X 105850X 5224J 106461X STD523720 I06458X I06283X 102403X 106513X 102669X 105891X I00668L 17490612 17490620 V-Belt Housing Runner, R .H.. Nut, Lock, 3/8- 16 Washer, 1t/32 x 3/4 x 16 Ga Bolt, Car,., 5/16- 18 x 5/8 Bracket, Deflector Nut Spring, Deftector Rod ° Hinge Deflector- Shield Decal Cap 39 40 41 42 43 r44 t 45 46 47 48 49 50 !52 ,53 i54 _155 106634X 19132012 STD551137 STD632715 t06462X 106445X 4921H STD560907 106453X 76020616 106457X STD533707 106289X 106288X 105857X 10585tX 106578X 106463X t06464X 106456X 100672K 100673L 106514X 19111016 74760680 7631J 19131614 72140610 78850 19141614 STD551037 19141610 72110606 19132012 106679X Link, Parallel Pin - Hinge, Front Spring - Retainer Stop, Link Pin - Hinge, Rear *Bolt 3/8- 16 x 3/4 Nut, Lock 5/16 - 18 Bracket, Lift, R,HBracket, Lift, LH. *Bolt, Carr. 5/!6- t8 x 3/4 Instruction - Caution Decal Support, Arm Stop, Deck, Front Decal - Safety Standa_'d Guide, Belt *Bolt 3/8- 16 x 2" Arm, Idler Spacer .875 x 309 x .330 Pulley, Idler Washer, Wear, 1/!6 Keeper, Belt Mandrel Assembly Plate, Support, Mandrel Screw, Hex Washer Hdo 3/'8- !6 x 3/4 Screw, Hex Washer Hd. 3/8- ;16 x I-1/4 B A C D E j 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 DESCRIPTION Blade, 38" Washer 13/32 x 1 - 1/4 x 12 Ga. *Washer, Lock, 3/8" *Boit, Hex, 3/8 - 24 x 1 - 1/2 Gr_,5 Spring, Ext Rod -Ciutch, Mower Spring - Retainer *Pin - Cotter, 3/32 x 3/4 Pivot Assembly, Mower Pin, Cotter, 3/16 x 1 Rod, Brake, Primary *Bolt, Carr, 3/8- 16 x 3/4 Bracket, Pivot, R.H Bracket, Pivot, L.H. Bracket, Susp,, Rear, R.Ho Bracket, Suspo, Rear, Loll. Brake Assembly Rod, Brake, Secondary LH. Rod, Brake, Secondary, R,H.. Bracket, Brake, Pivot Spacer, Brake Bracket, Support Washer, Wear 3/16 Washer, 11/32 x 5/8 x 16 Ga Bo_t, 3/8- 16 x 5 Runner, L.H, Washer 13/32 x 1 x 14 Ga, Bolt, Car,. 3/8- 16 x t * 1/4 Decal _Warning Washer 7/16 x ! x 14Ga= *Washer 13/32 x 13/16 x 16 Gao Washer 7/16 x I x 10 Ga. Bolt, Carriage 3/8 - 16 x 3/4 Washer 13/32 x 1 - 1/4 x 12 Ga. Decal - Warning *STANDARD G H J K HARDWARE-PURCHASE L M LOCALLY N 67 (5) 5 20 (_)20 _ 4 (_ 4 @ 20 _ - 35- 4 _ 4 REPAIR PARTS 11 H.P. 38"' RIDING LAWN TRACTOR_MODEL NUMBER 917.255732 19 / 16 20 21 _2 18 22 24 25 26 27 28 29 23 27 10 33 27 27 15 31 8* 32 16 38* 46 58 59 61 63 65 66 37 / 57 6O 62 - 36 - 64 REPAUR PARTS 11 H.P° 38" KEY NOr PART NOo 1 2 3 4 5 6 7 8 8 8 8 8 8 8 8 8 9 10 11 12 105903X 2276J 2274J 68003 105904X 105905X 2267J 2233J 2232J 2231J 2230J 2229J 2228J 2227J 2226J t05906X 6725J 2228J 2257J 106597X 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 106598X 105909X 105910X 10591IX 105912X 105913X 105914X 2242J 105915X 2244J 105916X 105917X 105918X 105919X 105920X t05921X 105922)" 50 ........._:L06_29_ 31 32 33 34 35 105924) 105925) 105926) I05927X 3413J RIDING LAWN TRACTOR--MODEL DESCRIPTION Housing, Upper Screw, Tapping, !/4 - 20 x 1.31 Lg Screw, Tapping, 1/4 - 20 x °875 Lg. Ball, Detent Spring, Detent Screw, Set Ring, Retaining Washer Plain, .632 x Io00 x ..020 Washer Plain, 632 x 1.00 x ,026 Washer Plain, .632 x 1.00 x ..031 Washer Plain, .632 x 1,00 x .036 Washer Plain, .632 x 1.00 x .041 Washer Plain, ..632 x 1.00 x .046 Washer, Plain, .632 x ! .00 x .050 Washer, Plain, 632 x l°00x _060 Washer, Plain, .632 x 1,00 x ..082 O-Ring Washer, Plain, .632 x 1,00 x ,046 Key, Woodruff, No. 9 Assembly, Kit, Input Shaft & Bevel Gear i Ass yo, Kit, Pinion & Bevel Gear Ring, Retaining Chain, 24 Pitches Bearing, Flange Gear, Spur, t4T Collar, Clutch Key, Clutch Key, Woodruff, No. 3 Shaft, Intermediate Key, Woodruff, No. 6t Ring, Retaining Sprocket, 18T, Reverse - Clutch Spacer Gear, Spur, 37T, 1st - Clutch Washer, Special Gear, Spur, 30T, 2nd - Clutch Gear, Spur, 25T, 3rd - Clutch ._a[,.Sp__.[,_22T, 4th - Clutch Gear, Spur, 19T, 5th - Clutch Washer, Plain, .640 x 1.37 x °061 Assembly, Gear, Comb., 12T & 35T Shaft, Idler Washer, Plain, 631 x 1,00 x ,010 NUMBER 917.25,5732 KEY NOo PART NO. DESCRIPTION 36 37 38 38 38 38 38 38 38 38 38 38 38 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 105928X 2285J 105930X 105931X 105932X 34t7J 106097X 2264J 106098X 2265J !06586X 106587X 106588X 2263J 105933X 105934X 106589X 106130X 105937X 105938X 2226J 2272J 2264J t06590X 106599X 105941X 2268J 2270J 106596X 106593X _J_0_594X 106595X 105945X 4175J 2278J 4170J 4169J 2280J 6723J 2281J 105946X 2284J Sprocket, 9T, Reverse Drive Bolt, Shoulder " Washer, Plain, °758 x 1_12 x .0t5 Washer, Plain, °758 x t.12 x .020 Washer, Plain, .758 x i_ 12 x °025 Washer, Plain, _758 x 1.25 x °020 Washer, Plain, ..758 x 1.25 x .025 Washer, Plain, .758 x 1.25 x .031 Washer, Plain, °758 x 1.25 x °035 Washer, Plain, _758 x 1.25 x ..040 Washer, Plain, .758 x 1.25 x .045 Washer, Plain, .758 x 1.25 x .050 Washer, Plain, .758 x 1,25 x .055 Washer, Plain, .758 x 1,25 x .062 Gear, Spur, 12T, 1st - Drive Gear, Spur, 20T, 2nd - Drive Gear, Spur, 25T, 3rd - Drive Gear, Spur, 28T, 4th - Drive Gear, Spur, 31T, 5th _ Drive Shaft, Drive, Splined Washer, Plain, °640 x I_00 x _060 Seal, Felt Washer, Plain, .758 x 1.25 x ,031 Axle, LoH_ Ass %, Kit, Miter Gear Ring, Retaining Gear, Spur, 32T, Differential Shaft, Cross Screw, Tapping, 5/16 - 18 x 1o44 Lg. Axle, R.H. Cap, Support Housing, Lower Puck, Friction, Inner Disc, Brake Puck, Friction, Outer Spacer Spring, Compression Assembly, Jaw, Brake Screw, Set, No. 8 - 32 x 312 Assembly, Lever, Actuating Washer, Plain, o510 x ..750 x °006 *USE IN VARIOUS COMBtNATIONSTO TAIN PROPER CLEARANCES **ORDER MAIN- KEY NOo 12 ***ORDER KEY NOo 13 (CONTAINS BEVEL GEAR) PINION & ****ORDER KEY NO, 49 (CONTAINS 4 MITER GEARS, 2 RETAINING RINGS AND SHIM WASHERS) 37 - mEpAem PAINTS 11 H.P. 38" RIDING LAWN TRACTOR-_MODEL NUMBER 917.255732 ENGINE+-MODEL NUMBER 252707, TYPE NUMBER 0669+01 CYLINDER BLOCK GROUP 2 40 39 3 6O 52 62 49 46 48 47 50 7O 72 74 6971 75 73 95 93 ' 105 94 98 SET GASKET 102 - 38 - REPAmR PARTS 11 H.P. 38" RIDING LAWN ENGINE--MODEL NUMBER CYLINDER KEY NO. ! 2 3 4 5 6 7 8 9 10 17 !8 19 20 21 22 23 24 25 26 27 29 30 3! 32 34 35 36 38 39 40 41 42 ---- 43 44 45 46 47 48 49 50 51 52 60 61 62 63 64 BLOCK PART NO, 93158 391556 19203 395326 394970 222561 220865 92284 93805 222562 221535 93496 93686 231039 396199 261306 26157 91920 91920 92791 66554 93722 90576 66068 299500 93572 261609 261911 93381 395492 221798 93163 222725 298809 89838 66538 93723 261463 210940 230655 212914 271075 222744 396324 391086 231055 27803 280100 TRACTOR--MODEL NUMBER 917.255732 252707, TYPE NUMBER 0669_01 GROUP DESCRIPTION Screw _Blower Hsg Mtg., Sem Housing- Btower Puller- Flywheel Armature Assembly (Less Trigger Coit) Trigger Coil Cup _Screen Mtgo Washer- Spring Nut- Hex Screw* Sam Screen- Flush Rotating Clamp- Casing Screw - Sam Screw ,.Control Brkt_ Mtg. Spacer- Control 8rkto Mtg Plate- Gov. Contol Spring- Governor Spring. Throttle Adjustment Screw., Machine, Fill. Hd_ 8- 32 x 5/8 It Screw - Terminal (Fill,, Hd.) Washer- Lock- Shakeproof Collar- Insulating Terminal - Spade Nut- Hex 8- 32 Washer ,, Insulating Wire* Ground Screw Link- Governor Spring ,.Governor Link Screw- Armature Mtg. Sam Armature Group Terminal - ignition Cable Screw ,.Cylinder Shield Mtg., Sem Cover., Cylinder Head Plug- Spark Plug ..Spark - Wrench Elbow -Spark Plug Screw - Cylinder Head +Seat- intake Valve +Seat- Exhaust Valve +Guide - Exhaust Valve Head- Cylinder *Gasket - Cylinder Head Shield _Cylinder Cylinder Assy. (lnc. Key No. 6t) Seal - Oil Bushing., Gow Crank * Gasket- Valve Cover Tube - Breather KEY NOo PART NO. 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 391406 93394 222698 392299 261196 65906 221596 261462 261185 26828 93630 292260 261 t83 212897 298909 391373 231058 93307 93306 222450 92613 231082 391733 88 89 90 91 92 212359 93875 222299 92909 391775 93 94 260924 299691 94 95 95 95 95 96 391286 391780 391781 391782 391783 391285 96 96 96 97 97 97 98 99 100 101 102 !03 104 105 391287 391288 391289 270808 270915 270916 391784 291675 91084 93585 39341 t 68838 280134 392067 106 107 t08 109 110 222502 93804 270920 391841 391764 DESCRIPTION Breather Assembly Screw- Sere Key - Flywheel Crankshaft Gear- Timing Spring- intake Valve Retainer _ Intake Valve Valve- intake Valve - Exhaust Spring- Exhaust Valve Retainer- Exhaust Valve Rotocoil Rotocoit - Exhaust Valve Tappet- Valve Gear - Cam Pin - Counterweight Counterweight Assyo(tnc. Key NOR79) Crank - Governor Retainer - E-Ring Cotter o Hairpin Washer - Governor Crank Bolt - Governor Lever Nut - Hex 10- 24 Lev,er Assy, - Governor (Inc. Key No's, 85 & 86} Link - Counterweight Screw - Counterweight Lock - Conno Rod Screw Screw- Conn oRod Rod Assy. - Conn. (Inco Key No's, 90& 91) Lock - Piston Pin Pin Assy. - Piston - Stdo (Inc. Key No. 93) Pin Assy. - Piston °005" O.S, Ring Set - Piston - Std. Ring Set Piston _010" OoS. Ring Set Piston .020:'_ OoSo Ring Set Piston .030 OoSo Piston Assyo. Stdo (Inco Key No's. 93 & 95) Piston Assv _ 010 O.S Piston Assy.- • 020 .*t OoSo Piston Assy.- .030 OoS, *Gasket- Crankcase Cover 1/64" thick * Gasket Crankcase Cover .005' _thick *Gasket Crankcase Covero009 th=ck Sump- Oil (Inco Key No's. 97 & 99) Seal - Oil Plug- Oil Drain Screw _Sump Mtg. Sere GasKet Set Seal - Filler Tube Tube - Oil Filler Fill Group - Oil (inc. Key Nots. 103, 104, 106, !07,108 & 109) Clamp- Oil Filler Tube Screw - Clamp Mtg Sea! - Oil Filler Cap Cap & Dipstick - Oil Filler Oil Slinger, Gov,, Gear & Bracket Assy. +Special Tools Required to tnsta}t * included in Gasket Set - Part No,, 393411 REPAmR PART6 11 H.P. 38" RIDING LAWN TRACTOR_-MODEL NUMBER 917.255732 ENGINE-MODEL NUMBER 252707, TYPE NUMBER 0669-01 CARBURETOR 9 20 15 47 16 41 31 48 40 49 40 - REPAnR PARTS 11 H.P. 38" RIDING LAWN ENGINE--MODEL NUMBER TRACTOR--MODEL NUMBER 917_255732 252707, TYPE NUMBER 0669-01 CARBURETOR KEY NO. PART NO ! 2 3 93323 280118 391786 4 5 6 7 8 9 10 12 13 14 93622 270853 270843 393422 393814 391529 93621 270382 222010 93499 15 t6 17 18 19 20 21 22 23 24 25 26 27 28 390684 2! !960 221997 211712 261116 91920 26157 93043 299740 292681 270511 299707 222858 221995 DESCRIPTION Screw- Air Cleaner Support- Air Cleaner Element Cleaner Assembly .-Air (Inc Key No's- 2 & 6) Screw ,,Air Cleaner Gasket ,,Air Cleaner Element ,,Air Cleaner Alternator Harness Assy, Diode & Connector Stator _Alternator (lnc Key No 8} Screw-. Sem Washer- Choke Shaft Valve ,,Choke Screw ,,Throttle & Choke Valve Mtg. Sem Shaft & Lever., Choke Venturi _Carburetor +Plug, Welch Stop- Throttle Spring ,,Choke Return Screw., Machine, Fill. Hd, 8- 32 x 5/8 Spring _Throttle Adjustment Pin- Throttle Stop +Nozzle ,,Carburetor +Valve Assembly - Carburetor Idle +Gasket- Float Bowl Float° Carburetor Valve, Throttie Bowl., Float KEY NO, PART NQ, 29 30 230896 391787 3t 32 33 35 36 37 38 39 93572 299096 222311 67218 391233 222014 230932 393410 40 41 42 43 44 391512 270872 93357 93984 391988 45 46 47 48 49 50 51 52 -.- 395405 394805 392134 93523 261610 93053 394045 298090 299852 DESCRIPTION +Pin - Float Hinge Body Assembly Carburetor (Inc. Key No. 17) Screw +Valve- Fuel Inlet Bracket- Carburetor Connector* Fuel Pipe +Valve - Needle +Washer- Float Bowl +Screw- Nozzle Carburetor Assy_(Inc. Key No's. 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 36, 37 & 38) Shaft & Lever - Throttle * Gasket - Carburetor Mounting Screw - Carburetor Mounting Screw - Sere Flywheel & Ring Gear Assyo- Magneto (Inc. Key No. 47) Cover & Shield- Starter Motor- Starting Gear- Ring (Inco Mounting parts) Screw- Sem Link - Choke Clamp, Hose Pipe, Fuel Filter, Fuel Carburetor Overhaul Kit +Included in Carburetor Overhaul Kit - Part No, 299852 * included in Gasket Set - Part No1,393411 - 41 REPAIR PA TS 11 H.P. 38" RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 ENGINE--MODEL NUMBER 252707, TYPE NUMBER 0669-01 STARTER-MOTOR 1 3 5 11 12 KEY NO. 2 3 4 5 PART NO. DESCRIPTION KEY NO, PART NO. DESCRIPTION 394805 Motor- Starting (Inc. Key No'so 2, 3, 4, 5,6,7, 8,9, 10, 11 & t2) Thru Bolt Assembly Roll Pin Retainer & Pin (inc. Key No. 3) Drive Assembly (lnc° Key No's 3, 4,6& 7) Gear 7 8 9 10 11 391135 393825 392747 395538 395537 12 394856 Clutch Assembly Housing Assembly Armature Assembly Brush Assembly End Cap Assy Commutator No, 10) End Cap Assy Drive 94003 93754 391462 391461 280104 - 42 - (Inc Key SUGGESTED GUIDE FOR SmGHTING SLOPES FOR SAFE ONLY I NOT SIGHTING RIDE OPERATION UP AND ACROSS DOWN HILL HiLL GUIDE t SIGHT AND HOLD THIS LEVEL SKY LINE OR TREE WiTH @ Operate your Tractor up and down the face of slopes (not greater than !5°); never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. SEA/RS OWNERS MANUAL MODEL NO. 917.255732 11 H oPo 38" RIDING LAWN TRAC TOR ELECTRIC START The Model Number will be found on the Model Plate attached to the Drawbar. Always mention the Model Number when requesting service or parts for' your Lawn Tractor. All parts listed herein may be ordered from any Sears Service Center/Departments and most Sears Retail Stores, WHEN ORDERING REPAIR FOLLOWING INFORMATION: HOW TO ORDER REPAIR PARTS @ • @ O THE THE THE THE PARTS, ALWAYS GIVE THE PART NUMBER PART DESCRIPTION MODEL NUMBER NAME OF MERCHANDISE If the parts you need are not stocked locally, your order will be electronically transmitted to a Sears Repair Parts Distribution Center for "expedited handling", .......... k,,, ,,,.i ,, ,, ,i III r,]l ,_; SEA/ S OWNERS MANUAL MODE L NO. 917.255732 Caution: Read Rules for Safe Operation and Instructions Carefully | i/ ........ 11 H,P, 38" RIDJNG LAWN TRAC TOR ELECTRIC START Assembly Installation Operation Repair Parts ii u l Sears, Roebuck and Co., Chicago, IL 60684 US.Ao t" CONGRATULATIONS on your purchase of a Sears Lawn Tractor, It has been designed, engineered and manufactured to give you the best possib{e dependability and performance Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service Department, They have competent, well-trained technicians and the proper tools to service or repair this unit. MODEL NUMBER SERIAL NUMBER Please read and retain THE DRAWBARo this manual. The instructions will enable you to assemble, operate and maintain your Tractor properly Always observe the "RULES FOR SAFE OPERATION"_ ....... ;_ ..... :;,_. _..... ,-._ ..... _. YOU SHOULD PECORD BOTH MODEL AND SERIAL NUMBF'._ AND KEEP IN A SAFE PLACE FOR FUTURE rtEFERENCE, LIMITED ONE YEAR WARRANTY ELECTRIC START RIDING EQUIPMENT ON For one year from date of purchase, when this riding equipment is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair' free of charge any defect in material or workmanship in this electric start riding equipmento This warranty excludes blade(s), blade adapter(s), expendable and become worn during normal use. This warranty spark plug(s), air cleaner and belt(s), which are does not cover: tire replacement or repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass); and repairs necessary because of operator abuse or negligence, including the failure to maintain the equipment according to instructions contained in the owner's manual; and riding equipment used for commercial or rental purposes. FULL 90-DAY WARRANTY ON BATTERY For 90 days from the date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES° This warranty applies only while this product is in use in the United States. This warranty state to state. gives you specific legal rights, and you may also have other rights which vary from Sears, Roebuck and Co., D/698-731A, Sears Tower, Chicago, IL 60684 TABLE RULES FOR SAFE OPERATION ASSEMBLY INSTRUCTIONS .............. ................. OPERATION INSrRUCTIONS - TRACTOR ...... qPERATION INSTRUCTIONS - MOWER ....... OF CONTENTS 3 MAINTENANCE INSTRUCTIONS-MOWER 4 MAINTENANCE INSTRUCTIONS 8 TROUBLE 1 ! -2- REPAIR SHOOTING _ TRACTOR ..................... PARTS ........................... ..... 12 . .14 21 24 RULES FOR SAFE OPERATDON WARNING: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forestcovered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any) If a spark arrester is used, it should be maintained in effective ,.,corking order by the operator. fil the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar taws. Federal laws apply on federal lands, S_e your Sears Authorized Service Center for spark arrester muffler part number 677Vt, 1., Know the controls and how to stop OWNER'S MANUAL.. 2, Do not allow children to operate the quickly,, vehicle, READ THE 23 Do not allow adults to operate it without proper instruction or without having read the owner's manual, 3, Do not carry passengers, Keep children and pets a safe distance away, 4, Always wear substantial footwear° Do not wear loose fitting clothing that could get caught in moving parts, Keep your eyes and mind on your tractor, mower and the • | area being cut Don t let other interests distract you, 6, Do not attempt to operate your tractor or mower when not in drivers seat, 7., Always get on or off your tractor from the operators left hand side 8, Clear the work area of objects which might be picked up and thrown, 24. 25 5 26° be- 27, be- 28° 11, Disengage power to mower, stop the engine and disconnect spark plug wire(s) from spark plug(s) before cleaning, mak- 29. 9, Disengage all attachment clutches and shift into neutral fore attempting to start the engine, Disengage power to attachments and stop the engine fore leaving the operator's position_ t0, 21 22. r deliberately run tractor or mower into Do not clean product while engine is Except for adjustment; DO NOT operate Engine if air cleaner or cover directly over carburetor air intake is removed. Removal of such part could create a fire hazard, 32. Do not operate without a muffler or tamper with the exhaust system,. Damaged mufflers or spark arresters could create a fire hazard. Inspect periodically and replace if necessary, 33., The vehicle and attachments should be stopped and inspected for damage after striking a foreign object, and the damage should be repaired before restarting and operating the equipment. 34, Do not change the engine governor settings or overspeed the engine; severe damage or injury may result. 35. When using the vehicle with mower, proceed as follows: a_ Mow only in daylight or in good artificial light b, Never make a cutting height adjustment while the engine is running if the operator must dismount to do soo c, Shut the engine off when removing the grass catcher or unclogging chute. d, Check the blade mounting bolts for proper tightness at 17. Never mow in wet or slippery grass, when traction is unsure or at a speed which could cause a skid 18. Stay alert for holes in the terrain and other hidden hazards 19,, Do not drive too close to creeks, ditches and public high° around striking greaser 31 when changing direction on slopes. 16. Do not shift gears while going up or down slopes.. Choose a gear low enough to negotiate the slope without stopping and shifting gears To reduce speed, move throttle lever to slow. special care when mowing to prevent the blades from loads or using heavy equipment,. d. Use counterweight or wheel weights when suggested in this owner s manual_ Watch out for traffic when crossing or near roadways. When using any attachments, never direct discharge of material toward bystanders nor allow anyone near the vehicle while in operatiom Handle gasoline with care - it is highly flammable. a_ Use approved gasoline containers. b.. Never remove the cap of the fuel tank or add gasoline to a running or hot engine, or fill the fuel tank indoors° Wipe up spilled gasoline. c. Open doors if the engine is run in the garage - exhaust fumes are dangerous° Do not run the engine indoors.. Keep the vehicle and attachments in good operating condition, and keep safety devices in place, Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition,. Never store the equipment with gasoline in the tank inside or excessive running. gine and remove the key. 14.. Do not stop or start suddenly when going uphill or downhill. Mow up and down the face of slopes (not greater than 15o}; never across the face, Refer to page 43.. 15 Reduce speed on slopes and make turns gradually to prevent tipping or loss of control° Exercise extreme caution ways. Exercise in order pulling a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.. 30_ To reduce fire hazard, keep the engine free of grass, leaves ing an adjustment or repairs_ |2_ Disengage power to attachments when transporting or not in use, 13. Take all possible precautions when leaving the vehicle unattended° Disengage the power-take-off, lower the attachments, shift into neutral, set the parking brake, stop the en- 20, Use care when a. Use only approved drawbar hitch points. b, Limit loads to those you can safely controi_ c. Do not turn sharply. Use care when backing, fixed objects them, Never or over any foreign 36_ Do object Never shift gears until tractor comes to a stop. Never place hands or feet under the mower, in the deflector (discharge chute) or near any moving parts while tractor or mower are running. Always keep clear of discharge chute° 37. frequent intervals, not operate the Mower the deflector shield in before backing up, Do not mow necessary and then only after careful entire observation PRECAUTIONS, IT MEANS ATTENTION! LOOK FOR THIS SYMBOL TO POINT OUT YOUR SAFETY IS INVOLVED, -3- without place. Disengage power to mower in reverse unless absolutely of the BECOME IMPORTANT ALERT! SAFETY area behind the mower, To assemble your Tractor you will need: ASSEMBLY two 7/16" wrench 1v Remove Shipping Strap Banding, and Bag of Parts (under Hood). Battery, 2. Slide Lower wrenches, two 9/16" wrenches, and a 3/4" NOTE: RIGHT HAND (R.H.) AND LEFT HAND (LH°) ARE DETERMINED FROM OPERATOR'S POSITION WHILE SEATED ON THE TRACTOR° bolt LARGE _---_.__._ WASHER _ Steering line Shaft up with over slots in Lower Steering Steering Wheel Shaft Shaft so (Fig. 1L 3. 112" NUT Upper holes Steering Use two Bolts and two Shaft to Lower Steering 4._ Slide Tube over Sleeve Bracket. 5. Place Steering Locknuts to retain Upper- Steering Shaft_ Tighten securely, Steering Wheel Shaft Adapte_ Assembly on Upper and over Steering Steering Shaft 6. With front wheels pointed straight ahead, place Steering Wheel on Steering Wheel Adapter, B'ars of Steering Wheel should point straight across tractor. STEERING SHAFT 7. Place Large Washer on Upper 1/2" Nut, Tighten securely_ \ 8. Snap Insert into Steering Steering Shaft and install a Wheel° BOLTS 9. Remove plastic on Tractor BATTERY NUTS _RING 1 SHAFT Hood, IINSTALLATg Before installation tion steps below, in Tractor, ON foltow the Battery FACE SHIELD. prepara- SLEEVE BRACKET WEAR FIGURE EYE AND a, Battery Electrolyte: SEE DETAILED INSTRUCTIONS PACKAGED WITH BATTERY b, Fill Battery with electrolyte to bottoms of tubes in cells (Fig,. 2), NOTE: DO NOT OVERFILL. (OVERFILLING CAN RESULT IN DAMAGE TO TRACTOR) 1 CUT AWAY VIEW WASH HANDS OR CLOTHING IMMEDIATELY IF ACCIDENTALLY IN CONTACT WITH ELECTROLYTE e,.,_VENTCAP _' ....... J l----d BATTERY TUBE c= Check level of electrolyte after 30 minutes= Add additional electrolyte if necessary. NOTE: PUSH VENT CAPS SECURELY INTO PLACE, BATTERY CELL d, Charge Battery at a rate not exceeding for about two and one half houls. three amperes DO NOT SMOKE. FUMES FROM CHARGED ELECTROLYTE ARE EXPLOSIVE FIGURE 2 e, Neutralize excess electrolyte for disposal by adding it to four inches of water in a five gallon plastic container_ Stir with a wooden or plastic paddle white adding baking soda until the addition of more soda causes no more foaming DO NOT SHORT BATTERY TERMINALS. MOVE BRACELETS, BEFORE METAL INSTALLING BATTERY,WRISTREWATCH BANDS, RINGS, ETC. FROM YOUR PERSON_ _4- 2. Position Battery in tractor as follows: a. Lift Seat Pan so it rests on Steering Wheel (Fig° 3)o b, Lower Battery into Fender Wel! with Battery Terminals toward front of tractor° Make sure Battery rests in Battery Tray (Fig. 4). SEAT PAN ' --_ ¸ NOTE: BE SURE BATTERY DRAIN TUBE IS SECURELY ATTACHED TO BATTERY TRAY DRAIN, 3o Connect Battery Cables using: two Washers, two Lockwashers and two size below) found in Bag of Parts. Hex Bolts, two Hex Nuts (shown Flat full FENDER / @@ POSITIVE BATTERY TERMINAL / POSITIVE TERMINAL MUST BE CONNECTED FIRST TO PREVENT SPARKS FROM ACCIDENTAL GROUNDING° BATTERY TERMINAL BATTERY FIGURE 3 NEGATIVE TERMINAL a, b Connect RED Battery minal with Hex Bolt, WASHER Cable to Positive (+) Battery Ter _ Flat Washer, Lockwasher and Hex HEX Nut (Fig, 4), Tighten securely, Connect BLACK Ground Cable to Negative (-) Battery Terminal with remaining Hex Bolt, Flat Washer, Lockwasher and Hex Nut (Fig 4), Tighten securely, 4,, Install Battery using: two tnt,/Ey, t Nuts (shown full size below) and Lockwashers, two NEGATIVE CABLE (BLACK) BOLTS NUT WASHER LOCKWASHE R POSITIVE TERMINAL Wing POSITIVE CABLE (RED) _t_,j_##,_ © ,, TIT: , BATTERY BATTERY TRAY TUBE ! two Battery Parts, a, Bolts and one Terminal Guard found in Bag of FIGURE 4 FIGURE 5 WING NUT Using the slot on one side of the Battery Support (Fig 5) slide Battery Bolt into Frame Slot (head of Bolt down), Fasten the Battery Bolt to the Terminal Guard using Int,/Ext, Lockwasher and Wing Nut as shown in Fig, 5. _ INTERNAL/EXTERNAL LOCI(WASHER TERMINAL GUARD b Assemble the remaining Battery Bolt to other side of Battery Support and fasten Terminal Guard to it with remaining lnt/Ext, Lockwasher and Wing Nut Tighten Wing Nuts securely by hand (Fig, 5), NOTE: USE TERMINAL ACCESS DOORS (FIG, 5) FOR: 1. Inspection for secure connections (tighten hardware), 2, 3. 4 5. t WINW INTERNAL/ LOCI{WASHER Inspection for corrosion, Testing battery Jumping (if required). Charging (if required), S BATTERY BOLT WHEN NOT IN USE, KEEP TERMINAL ACCESS DOORS CLOSED_ NOTE: DO NOT START ENGINE UNTIL VICE HAS BEEN PERFORMED INITIAL SERSLOT -5- INITIIAL CLUTCHIBRAKE PEDAL 1. SEAT INSTALLATION a,. Place Seat on Seat Pan.. Screw Adjustment Bolt, Lock_ washer and Fiat Washer into Seat° Adjustment Bolt, Lockwasher and Flat Washer"found in Bag of Parts= Tighten finger tight. bo Place Seat in operating position. Sit on the Seat and press Crutch-Brake Pedal all the way down. if operating position is not comfortable, adjust Seat,, Co Raise Seat. Use 3/4 _ wrench to loosen Adjustment Bolt (Fig° 6),. When adjusted for comfortable operation, tighten Adjustment Bolt securely. 'MENT BOLT 2_ / 3_ FIGURE 6 / SCREW FIGURE 7 HEADLIGHT CONNECTION \ FIGURE 8 ADJUSTMENTS - 6- TIRE PRESSURE Reduce Tire pressure to 14 PSI in front tires; 12 PSi in rear tires. (Tires were overinflated for shipping). HOOD a,. To raise Hood, !ift at rear of Hood, be To remove Hood, Grill and Side Panels, raise Hood and loosen one screw on each Side Panel (The screw remains in the Side Panel) (Fig, 7), c Unsnap Headlight Connection (Fig, 8), do Stand in front of Tractor Grasp Hood and tilt forward and lift off (Fig. 8}, e_ To reinstall, reverse above procedure° INITIAL SERVRCE NOTE: BE CAREFUL NOT TO ALLOW DIRT TO ENTER THE ENGINE WHEN CHECKING OR ADDING OIL OR FUEL Io Pull up at rear of Hood to open, 2 Check Engine Oil Level with Tractor on level ground, Remove and wipe Dipstick (Fig. 9) cteano screw it in tight for a few seconds, remove and read Oil Level° If necessary, add Oil until "FULL" mark is reached RECOMMENDED SAE VISCOSITY 1oI!1 "_/I '"5;'20 -20 ° iR 0° iW'3i - 32 ° OR FUEL CAP GRADES .I...I1,, FUEL TANK 10W-30 60 ° 80 ° FIGURE 9 100 ° TEMPERATURE RANGE EXPECTED BEFORE NEXT OIL CHANGE,, ALL OILS MUST MEET A.P,I, SERVICE CLASSIFICATION SD, SE, OR SF, Capacity is 3 pints, NOTE: DO NOT OVERFILL, Dipstick assembly must be securely tightened into tube at all times when engine is operating. 3, Fill Fuel Tank (Fig, 9), Use fresh, clean, unleaded automotive gasoline. (Leaded " Regular " grade gasohne " Is " not an acceptable substitute° Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life)o Capacity is 5 quarts,, WARNING: DO NOT USE GASOHOL OR METHANOL, These type fuels react with water content in the fuel and tend to form strong acids which can corrode metal parts and harm rubber and ptastics FILL TO BOTTOM OF GAS TANK FILLER NECK° DO NOT OVERFILL. WIPE OFF ANY SPILLED OIL OR FUEL. DO NOT STORE, SPILL OR USE GASOLINE NEAR AN OPEN FLAME° -7_ CAUTION Keep all shields in place_ t, 2. Before leaving operator'Jsposition: a., Shift lever to neutral (Fig,, 10),. b. Depress Clutch/Brake Pedal and set Parking Brake (Fig. 10)_ c_ Disengage attachment clutch (Mower Blade Clutch Lever) (Fig. 10),_ d. Shut off engine, eo Remove ignition key= KEY MOWERBLADE CLUTCH"ENGAGED" POSITION , "DISENGAGED" POSITION HEADLIGHT Wait for all movement to stop before Keep people and pets a safe distance 4,. servicing machine° away from machine. PARKING BRAKE "ENGAGED" POSITION THROTTLE _CONTROL LEVER STARTliNG ='DISENGAGED" THE ENGINE 1. Disengage Mower Blade Clutch Lever (Fig. 10). 2,_ Depress Clutch-Brake Pedal fully., Raise Parking Brake Lever and hold in "ENGAGED" position. Release ClutchBrake Pedal, / G EARSHIFT LEVER CLUTCH/BRAKE "CLUTCH" POSITION; "CLUTCH/BRAKE" POS|TI ON FIGURE 10 MAIN COMPLETELY DEPRESSED WHEN CLUTCH-BRAKE PEDAL SHOULD REFOOT PRESSURE tS RELEASED= .... _. Place Gear Shift Lever in "NEUTRAL" 3_ LIFT LEVER PLUNGER position (Fig t0), 4. Move Throttle Control Lever (Fig_ 10) to "FAST" detent, then to the right and upward for "CHOKE '_ position, At the "FAST" position the Lever has a stop., The stop is provided so that you will know when you are at ful! throttle "FAST" position and prevent over travel into choke position, LIFT R , Turn Ignition Key clockwise ((_) to "START" position and release Key as soon as engine starts (Fig. 10)_ Immedi; ately move Throttle Control Lever mid-way between "FAST" and "SLOW" positions. NOTE: DO NOT RUN STARTER CONTINUOUSLY FOR MORE THAN FIFTEEN SECONDS PER MINUTE. if Engine does not start after several attempts, Control Lever mid,way between "FAST" FIGURE 11 positions, wait a few minutes move Throttle and "SLOW" and try again° OPERATION NOTE: MOWER OPERATION IS LISTED ALWAYS WEAR SUBSTANTIAL FOOTWEAR AND AVOID LOOSE FITTING CLOTHING THAT COULD GET CAUGHT IN MOVING PARTS. ON PAGE 11. THIS TRACTOR IS EQUIPPED WITH INTERLOCK SWITCHES TO PREVENT STARTING OF THE TRACTOR ENGINE WHILE THE MOWER BLADE CLUTCH LEVER IS IN THE "ENGAGED" POSITION AND/OR THE GEAR SHIFT LEVER IS NOT IN "NEUTRAL" POSITION (FIG. 10). IMMEDIATELY REPLACE SWITCHES THA, T ARE NOT IN PROPER WORKING ORDER. DO NOT ATTEMPT TO DEFEAT THE PURPOSE OF THESE SWITCHES,, WARMING Move Throttle UP Control THE ENGINE Lever mid-way between "FAST" and ,, SLOW ir positions (Fi_, 10)o As engine warms up, move Thr 0 ttie Control Lever to 'FAST" position. NOTE: ALLOW ENGINE TO WARM UP FOR A FEW MINUTES BEFORE OPERATING,. LEARN TO START, STOP AND REVERSE YOUR TRACTOR tN A LARGE, OPEN AREA,, -8- When restarting a warm engine, move Throttle Control Lever It _1 • , I' II to FAST posltmn, CHOKE may not have to be used. MOWER nNSTALLATION CLUTCH ROD Your 38" Mower installs without the use of toots,, Raise Lift Lever (Fig° 1t) to its highest position. Turn Depth Adjustment Knob to towest positign (Fig, 14L 1. Install Front Hinge Pin through Axle (Fig. 12L Secure with Retainer Spring° 2. Install Rear Parallel Link and Parallel PARAI. LINK RETAINER SPRING LE L RETAINER SPRINGS FRONT AXLE CLUTCH Link Hinge Pin through Mower Lift Brackets (Fig, 12)o Secure with Retainer Spring, and 3_ Install Clutch Rod in Clutch Lever (Fig° 13- tnsetL 4,, Move Lift Lever (Fig° 11) forward to Arms. Slide Trunnions through Lift secure with Retainer Springs (Fig., 13). 5, lower Bracket FRONT HINGE PIN Suspension holes and REAR HINGE PIN FIGURE 12 Roll Belt over Mower Drive Putiey_ Make stJre Belt is inside Belt Guides (Fig. 14)_ See Belt Drive Schematic Decal on Mower Housing, CLUTCH LEVER 6, Use Lift Lever (Fig° 11) to raise mower, NOTE: SEE MOWER ADJUSTMENT, 7. Turn Depth Adjustment die of it's travel. CLUTCH ROD BELOW., Knob clockwise (r-_} to the midSUSPENSION ARM RETAINER SPRING MOWER ADJUSTMENT FOR ANY ADJUSTMENTS, OR MAINTENANCE: INSPECTION PUSH TRACTOR CLUTCH-BRAKE PEDAL COMPLETELY INTO BRAKE POSITIONo MOVE GEAR SHIFT LEVER TO "N" NEUTRAL POSITION. PLACE PARKtNG BRAKE IN "ENGAGED" POSITION. PLACE MOWER BLADE CLUTCH LEVER tN "ENGAGED" POSITION° SHUT OFF THE ENGINE. MAKE ABSOLUTELY SURE THE BLADES AND ALL MOVING PARTS HAVE COMPLETELY STOPPED, REMOVE THE IGNITION KEY, DiSCONNECT THE SPARK PLUG WIRE FROM THE SPARK PLUG AND KEEP WIRE AWAY FROM THE PLUG TO PREVENT INJURY FROM ACCIDENTAL STARTING, RETAINER SPRING f TRUNNION \ LIFT BRACKET FIGURE 13 MOWER DRIVE PULLEY \ NOTE: BEFORE CHECKING THE SIDE TO SIDE AND FRONT TO REAR ADJUSTMENTS, PAGE 10, BE SURE PRESSURE IN FRONT TIRES 1S 14 PSi AND PRESSURE IN REAR TIRES IS t2 PSL tF TIRES ARE OVER OR UNDER INFLATED YOU WlLL NOT PROPERLY ADJUST YOUR MOWER, DEPTH ADJUSTMENT Adjustment for mower height is made with the Depth Adjustment Knob, Raise Mower cutting height by turning Depth Adjustment Knob clockwise ( f_ )_ Lower Mower cutting height by turning Depth Adjustment Knob counterclockwise FIGURE 14 ((-,)o _9- LEVEL LIFT PLUNGER FROM SEE MOWER ADJUSTMENT, SIDE TO SiDE PAGE 9_ 1, Park tractor on level sur_face.,Depress Lift Lever Plunger and use Lift Lever to raise mower to maximum cutting height, L I FT LEVER SIDE-TO*SiDE /IENT TOP OF FLANGE 2_ Measure height of Top of Flange to tevel surface at front of mower° Distance "A" should be the same (Fig. 15)o 3_ if distance "A" needs to be changed, snap out Access Hole Cover on L,H, side above Footrest, Use 9/16" wrench on Nuts "B" and "C" at Side-To-Side Adjustment Trunnion (Fig, 16), 4e To raise left side of mower, loosen Nut "B" Nut "C_° TOP OF ,_ FLANGE A A FIGURE 15 m NUT ADJUSTMENT SIDE-TO, SIDE TRUNNION _N and tighten TO lower left side of mower, loosen Nut "C '_ and tighten Nut "B". NOTE: ONE ROTATION OF ADJUSTMENT NUTS IS EQUIVALENT TO APPROXIMATELY 3/16" HEIGHT CHANGE_ "C" 6_ UT Be sure at! nuts are securely tightened. NOTE: SEE MOWER ADJUSTMENT, BELOW, FRONT-TO-REAR, "B" ___e__._._j FIGURE MOWER ADJUST MOWER TO REAR 16 FROM FRONT 1, To obtain the best cutting results, your Mower Housing should be adjusted so the Front and Rear Flange distance "D" (Fig_ 17) is 5/16" lower in front when the mower is positioned in the hiclhest cutting position. NOTE: MEASURE DISTANCE _TD" FROM SURFACE TO RIGHT REAR FLANGE AND COMPARE TO DISTANCE "D" AT RIGHT FRONT FLANGE, REAR SUSPENSION ARM 2 To raise rear of mower, loosen Nut "E" on both Rear Suspension Arms. Screw both Nuts "F" up EQUAL NUMBER OF TURNS (Fig, 18), 3o When distance "D" is 5/16" en Nut "E"_ D REAR SUSPENSION TRUNNION 4, To lower rear of mower, loosen Nut "F" on both Rear Suspension Arms an EQUAL NUMBER OF TURNS (Fig, 18), FRONT FLANGE LIFT BRACKET 5= When distance "D" tighten Nuts "E'_ FIGURE 17 is 5/16" lower at front than rear, re_ NOTE: WHEN ADJUSTING REAR SUSPENSION TRUNNIONS, ALWAYS ADJUST BOTH EQUALLY SO MOWER WILL STAY LEVEL _%TJ_R NUT "E ".-_...._ REAR ,-_. ..o..,o. NUT l,._J-,=_ _ SUSPENSION FIGURE 18 lower at front than rear, tight- "F" -_ EAR SUSPE NSI ON ARM (_--/_! _t_ .10 - OPERATRON = MOWER READ THE "RULES TION" CAREFULLY ING YOUR MOWER, FOR SAFE OPERABEFORE OPERAT- 1 I MOWER CLUTCH '*DISENGAGED" DEPTH ADJUSTMENT KNOB 2o Push 3. tractor Clutch-Brake Place Gear Shift MOWER CLUTCH LEVER "ENGAGED" POSITION LIFT LEVER LIFT LEVER THE MOWER MUST BE ADJUSTED PROPERLY FROM FRONT TO REAR AND LEVELED FROM SIDE TO SIDE "BEFORE OPERATING. THIS IS NECESSARY FOR LEVEL AND EFFICIENT MOWING REFER TO PAGE 10. 1. Place Mower Blade Clutch position (Fig_ 19), LEVER POSITION Lever in I'DISENGAGED" Pedal fully Lever in "NEUTRAL" into brake position. position. NOTE: TRACTOR MUST BE IN NEUTRAL AND MOWER BLADE CLUTCH LEVER IN "DISENGAGED" POSITION BEFORE TRACTOR WILL START 4o Start tractor and set engine speed to about 1/3 to t/2 throttle before engaging mower. After mower is "ENGAGED" and you have started forward travel, set to FULL THROTTLE, NOTE: "ENGAGE" OR "DISENGAGE" MOWER BLADE CLUTCH LEVER SLOWLY,, GUARD FIGURE 19 A NEVER SITTING "ENGAGE"ON MOWER WHEN TRACTOR EXCEPT SEAT° NOTE: ALWAYS MOW WITH THROTTLE CONTROL IN "FAST" POSITION. THIS RESULTS IN BETTER GRASS CUT, BETTER ENGINE COOLING, AND BETTER FUEL ECONOMY. ( T 5, Use Lift Lever to lower mower into cutting position, Start mowing in the first gear and increase ground speed as conditions wilt permit. Average cutting height is approximately 2 - 1/2 to 2 - 3/4 inches, Height of cut can be adjust. ed by means of the Depth Adjustment Knob (Fig. 19), Moving the Knob clockwise { _ ) raises the mower (Fig. t4 - Inset). Moving the Knob counterclockwise ( !(_ ) lowers the mower. 6, Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This wilt result in a more even distribution of clippings and more uniform cutting When mowing large areas (Fig,. 201 start by turning to the right so that the clippings wlt be discharged away from shrubs, fences, driveways, etc, After two or three rounds, mow in the opposite direction making left hand turns until finished, if grass is extremely tall, it should be mowed twice,, The first time cut relatively high, The second time to the desired height The left hand side of mower should be used for trimming. FLBP-UP DtSCNARGE " ........... ii • i FIGURE GUAI D Your mower has a flip-up Discharge Guard (Fig. 19) for door or gate clearance when held in raised position MAKE SURE MOWER BLADE CLUTCH LEVER IS IN "DISENGAGED" POSITION AND BLADES HAVE STOPPED BEFORE RAISING DISCHARGE GUARD (DEFLECTOR),, NEVER OPERATE MOWER WITHOUT DISCHARGE GUARD iN OPERATING POSITION. 11- 20 1,, MANDREL ASSEMBLY _ WASH| BOLT To check Blade balance, drive a nail into a beam or wall, Leave about one inch of the straight nail exposed. Place Center Hole of clean Blade over the head of the nail (Fig, 22). NOTE: CENTER HOLE OF BLADE ON NAIL. IF BLADE IS PROPERLY BALANCED, BLADE SHOULD REMAIN IN POSITION SHOWN IN FIG._ 22. IF EITHER END OF THE BLADE MOVES DOWNWARD, BLADE IS NOT BALANCED AND MUST BE REPLACED_ 2_ LOCKWASHER HEX When grinding, care should be taken to maintain blade balance and the blade should be checked for proper balance before reinstallation on mower,. Unbalanced or bent blade will cause excessive vibration when running, and eventual damage to mower or engine. Replace bent, damaged or unbalanced blades. _ GR_ 5_ FIGURE 21 To ensure satisfactory operation, it is recommended that before the star_ of each mowing season, the old blades be discarded and replaced with new blades. Mower blades can be purchased at any Sears Service Center/Departments and most Sears Retail Stores° DASLY MA0 NTENANCE Make sure all nuts on baits are tight and cotter pins and retain,, er springs are secure_ Keep blades sharp. Observe all safety precautions,, Keep mower wel! lubricated (refer to page 22), CLEANONG MOWER .............. ......... II 1.... DISCONNECT SPARK PLUG WIRE PREVENT ACCIDENTAL STARTING FORE CLEANING. TO BE- FIGURE 22 Water pressure from a garden hose will remove from underside of mower,. Clean mower' after MAINTENANCE = MOWER BLADE FOR ANY ADJUSTMENTS, OR MAINTENANCE: Raise to sharpen while to highest position to permit access to Blades° and Washer (Fig. 21) (turn 2. Place new Blade between Flanges, (the word "TOP" is stamped on all Blades to assure proper installation), and secure with Washer, Lockwasher and Bolt previously removed, TIGHTEN SECURELY° ALWAYS USE GRADE 5 HEAT TREATED BOLTS TO ATTACH BLADES. CHECK BOLTS IN BLADES OCCASIONALLY TO MAKE SURE BOLTS ARE TIGHT° TaRQUE BOLTS 30 - 35 FT_ LBSo A GRADE 5 HEAT TREATED BOLT CAN BE IDENTIFIED BY THREE LINES ON THE BOLT HEAD AS SHOWN AT LEFT. CAR E Do not attempt Mower 1. Remove Bait, Lockwasher counterclockwise (_/"_). For best results mower blades must be kept sharp,, The blades can be sharpened with a few strokes of a file or on a grinding wheel° We suggest they be sharpened after every 15 hours of mowing. REPLACEMENT INSPECTION PUSH TRACTOR CLUTCH-BRAKE PEDAL COMPLETELY INTO BRAKE POSITION. PLACE PARKING BRAKE IN "ENGAGED" POSITION. MOVE GEAR SHIFT LEVER TO "NEUTRAL" POSF TIONo PLACE MOWER BLADE CLUTCH LEVER IN "DISENGAGED" POSITION. TURN IGNITION KEY TO "OFF" POSITION. MAKE ABSOLUTELY SURE THE BLADES AND ALL MOVING PARTS HAVE COMPLETELY STOPPED_ REMOVE THE IGNITION KEY, DISCONNECT THE SPARK PLUG WIRE FROM THE SPARK PLUG AND KEEP WIRE AWAY FROM THE PLUG TO PREVENT INJURY FROM ACCIDENTAL STARTING° BLADE fresh clippings each mowing° on mower., 12_ TRACTOR OPERATmON LEVER 1. Depress Lift Lever Plunger at top of Mower Lift Lever and move Lever rearward to its _HIGHEST" position (Fig. 23). 2, With engine running andI' warm,,, place Throttle Control ÷ Lever mfdway between FAST and "SLOW" position. 3o Push Clutch-Brake Pedal down firmly to "DISENGAGE" Parking Brake (Fig. 24). 4, Move Gear Shift Lever to "1ST" Gear (Fig 24} '5. Release Clutch-Brake Pedal SLOWLY to start forward movement, 6 If qround travel is too stow, move Throttle Control Lever to 1'FAST" position or press Clutch-Brake Pedal to stop and shift to a different gear. NOTE: ALWAYS SELECT A GROUND TRAVEL SPEED THAT WILL SUIT THE TERRAIN AND THE ATTACHMENT BEING USED. MAKE SURE PARKING BRAKE HOLD TRACTOR SECURE, _...,_,....,__ PLUNGER MOWER LIFT LEVER _'°HIGHEST" POSITION "LOWEST" POSITION WILL FIGURE 23 NEVER PLACE YOUR HANDS OR FEET 1N OR UNDER ANY POWERED ATTACH_ MENT OR NEAR ANY MOVING PART WHILE TRACTOR OR ANY POWERED ATTACHMENT IS RUNNING_ NOTE: ALWAYS OPERATE ENGINE AT FULL THROTTLE WHEN MOWING TO ASSURE BETTER MOWING PERFORMANCE, LONG ENGINE LIFE AND PROPER DISCHARGE OF CUT MATERIAL, REGULATE GROUND SPEED BY SELECTING A LOW ENOUGH GEAR (FIG, 24) TO GIVE THE MOWER CUTTING PERFORMANCE PLUS QUALITY OF CUT DESIRED, BRAKE "ENGAGED" POSITION "DISENGAGED" T1oN "CLUTCH" POSITION DO NOT OPERATE THE MOWER WITHOUT THE DEFLECTOR SHIELD (DISCHARGE GUARD) tN PLACE° TRACTOR OPERAT"ON DO NOT DRIVE ON HULLS UP OR DOWN HILLS WITH SLOPES THAN ANY 15° AND DO NOT GREATER DRIVE ACROSS SLOPE° REFER TO PAGE 43. 1, Move Gear Shift Lever to "1ST" Gear before starting up or down hills 2o AVOID STOPPING OR SHIFTING ON HILLS, a. If slowing is necessary, move Throttle Control Lever to slower position LEAVE ENOUGH ROOM WHEN STOP- SLIGHT TRACTOR ROLL DOWNHILL PING AND STARTINGPEDAL TO At.LOW AS CLUTCH-BRAKE MOVES THROUGH CLUTCH POSITION° °'CLUTCH/BRAK POSITION STOPPING E .... DRIVE" ",,, POSITION YOUR "_,_,// _" " ..... FIGURE 24 TRACTOR 1. Push Clutch=Brake Pedal completely into _'BRAKE" posilion. 2. Move Gear Shift Lever to hNEUTRAL" position., • . Ii I, • • - * 3, P ace Parking Brake m ENGAGED position. Rinse Park. , It '1 * mg Brake Lever and hold m ENGAGED position (Fig,, 24) Release Clutch-Brake Pedal= 4. Move Throttle Contro "Lever to "'SLOW" position 5,, Disengage Mower Blade Clutch Lever. 6. Turn Ignition Key to "OFF" position, REMOVE KEY WHEN TOR TO PREVENT USE_ LEAVING TRACUNAUTHORIZED BRING TRACTOR TO COMPLETE BEFORE SHIFTING GEARS° STOP b. If stopping is absolutely necessary, push Clutch-Brake Pedal quickly to brake position and engage Parking Brake. TRANSPORTONG YOUR TRACTOR co To restart tractor movement, make sure tractor is in the For pushing or towing your tractor, place Gear Shift Lever lowest speed range ('_lST" Gear) and that you have in "NEUTRAL" position (Fig. 24). Push Clutch-Brake Pedal allowed room to roll slightly downhill. Depress Clutchdown firmly to "DISENGAGE '_ Parking Brake (Fig. 24). Brake fully° Disengage Parking Brake and release ClutchNOTE: DO NOT TOW YOUR TRACTOR FASTER THAN Brake Pedal SLOWLY to start tractor movement° - 13 iStX MILES PER HOUR,, 3. Make al! turns gradually. ST,ART NG YOUR A LOW 6ATTERY TRACTOR WaTH MAtNTENANC MOWER If your Battery is too low to start the engine, it should be • tt tJ recharged. If Jumper Cables are used for emergency starting foflow this procedure NOTE: YOUR TRACTOR iS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM Connect each end of the RED Cable to the POSITIVE tractor' (away from ON PAGE 12_ better, longer; perform Maintenance Schedule, neces- YOUR TRACDISCONNECT SPARK PLUG WIRE TO PREVENT ACCIDENTAL STARTING BEFORE MAKING ANY INSPECTION, ADJUSTMENT OR REPAIR (EXCEPT CARBURETOR)° DAILY MAINTENANCE (+) Make sure all nuts on bolts are tight and cotter pins and retainer springs are secure° Observe all safety precautions. Keep tractor wetl lubricated (refer to page 22)_ FIIRST Gas 1_ CHANGE a Engine Block or chassis of tractor b. Negative terminal of fully charged c. Positive terminals IS LISTED PEFER TO "STOPPING TOR" PAGE 13 AND terminals of each battery (taking care not to short against chassis) 2, Connect one end of the BLACK. Cable to the NEGATIVE (-) terminal of fully charged battery 3 Connect the other end of the cable to ENGINE BLOCK or good CHASSIS GROUND on Tank or Battery) 4. Disconnect cables in reverse order: MAINTENANCE To keep your tractor running sary service using the following LEAD-ACID BATTERIES GENERATE EXPLOSIVE GASES= KEEP SPARKS, FLAME, AND SMOKING MATERIALS AWAY FROM BATTERIES. ALWAYS WEAR EYE PROTECTION AROUND BATTER IESo 1 E -=YRAC YOR _ HOURS ENGINE OIL Changing Oil after the first two hours will help eliminate break-in residue which might be damaging to your' Engine_ NOTE: BE CAREFUL NOT TO /_LLOW DIRT TO ENTER THE ENGINE WHEN CHANGING OIL. battery, a. Drain Oil with Engine warm. Loosen Oil Drain Wing Nut (Fig 25} and remove Dipstick, Catch Oil in a suitable container. Tighten Oil Drain Wing Nut, bo Refill Engine Oil, See oil chart, page 7o Refill capacity is 1 quart, NOTE: DO NOT OVERFILL, Replace Dipstick, TERY TO USE START VEHICLES,, DO NOT YOUROTHER TRACTOR BAT- J AIR FREQUENTLY 1,, CHECK BATTERY a Electrolyte solution level in each Battery Cell should be even with bottoms of tubes in cells (Fig. 26), Add dis= tilled water if necessary, NOTE: DO NOT OVERFILL b Keep Battery and Terminals clean, co Keep Battery Bolts tight° d Keep Vent Cap_ tight and small Vent holes open, e. Recharge SLOWLY at 3 amperes if necessary, 2, CHECK TIRE PRESSURE INTAKE_ FUEL FILLER CAP AIR DUCT Tire pressure in front 12 PSI_ 3, CLEAN AIR SCREEN Tires should be 14 PS!; in Caps rear Tires Air Screen and Intake Air Duct (Fig. 25) must be kept free of dirt and chaff to prevent Engine damage from overheating, WING DRAIN NUT' FIGURE 25 CUT AWAY VIEW . BATTERY CELL FIGURE 26 - 14- 4,, CHECK BRAKE OPERATION This tractor is equipped with an adjustable disc brake mounted on the right side of the transaxle (Fig, 27). IF TRACTOR REQUIRES MORE DISC BRAKE THAN SIX FEET GEAR, STOPPING IN HIGHEST THEN DISTANCE BRAKE MUST BE ADJUSTED. BRAKE ROD NOTE: WHEN ADJUSTING BRAKES DO NOT MOVE 12-POINT BOLT° NOTE: A 5/6-4 INCH ALLEN SET SCREW WRENCH IS REQUIRED TO ADJUST THE BRAKE. NUT 1 - 1/2" a, To adjust, tighten Set Screw (Fig. 27) clockwise ((-_) until Disc Brake can not be moved by hand. Now loosen Set Screw by turning counterclockwise (_) I/2 turn. NOTE: PARKING BRAKE MUST BE DISENGAGED WHI LE MAK ING ADJUSTMENT. b. Depress Clutch-Brake Pedal and engage Parking Brake. co Measure distance between Brake Operating Arm and Nut "A" on Brake Rod d. If distance is other than 1 - 1/2", turn Nut "A" until distance becomes i ° 1/2" Road test tractor for proper stopping above Readjust if necessary° EVERY _ BRAKE OPERATING 12-POINT ARM BOLT FIGURE 27 distance as stated AIR CLEANER COVER HOURS CHECK ENGINE OIL LEVEL SPACER DO NOT CHECK ENGINE WITH ENGINE RUNNING. OIL LEVEL SCREEN Several minutes after stopping Engine, check Engine Oil Level with Tractor on level ground Remove and wipe Dip* stick clean (Fig,, 29), screw it in tight for a few seconds, remove slowly and read Oil levet° If necessary, add Oil until "FULL" mark is reached. FOAM EVE.V 25 .OU.S AIR CLEANER BODY (EVERY 15 HOURS IF OPERATING IN VERY DUSTY CONDITIONS) FIGURE 28 1. CLEAN AIR CLEANER ELEMENT (FIG, 28). a, Open Hood. Pull intake Air Duct up off engine, b Remove two screws from Air Cleaner Cover Lift off Air Cleanero c= Remove Screen and Spacers from Foam Element. d. Remove Foam Element from Air Cleaner Body,, e Wash Foam Element in liquid detergent and water to remove dirt. f Wrap foam in cloth and squeeze dry. g= Saturate foam in engine Oilo Squeeze to remove excess oil, h, Assemble parts - securely fasten to carburetor with screws, When assembling make certain the lip of the Foam Element extends over edge of the Air Cleaner Body° The Foam Element lip will form a protective seal. NOTE: NEVER RUN ENGINE WITH AIR CLEANER INTAKE AIR DUCT REMOVED. 2o CHANGE ENGINE The best time OR OIL to change Engine ELEMENT Oil is at the end of a day's operation when all dirt and foreign materials in the hot Oil. See oil chart, page 7o are suspended -15- Ev [email protected] INTAKE AIR 1, CLEAN ENGINE COOLING FINS Keep Engine Cooling Fins free of dust, dirt and oil to prevent Engine damage from overheating. a. Pull up to remove !ntake Air Duct (Fig, 29). b_ Remove four Bolts from blower housing,, c. Remove Screws from Starter Housing, d, Puft Oil Filler!Dipstick out of crankcase if clearance is required, Cover opening to prevent entry of dirt. eo Pull blower housing up and away from starter. NOTE: LEAVE AIR CLEANER IN PLACE TO PREVENT DEBRIS FROM GETTING iNTO CARBURETORo f. Use compressed air or stiff bristle brush to thoroughly clean Engine Fins. WEAR SAFETY GLASSES IF USING COMPRESSED AIR. SCREWS OIL FILLER DIPSTICK g. To reassemble, reverse above procedure.. 2o MUFFLER Do not operate with the exhaust STA HOUSING ENGINE the tractor system, without a Muffler or tamper FINS CYLINDERS OR FINS AS CONTACT DO NOT TOUCH HOT MUFFLERS, MAY CAUSE BURNS, FIGURE 29 Periodically clean and combustible Mufflers or spark spect periodically is equipped with every 50 hours damaged° ' FEELER GAUGE SPARK the muffler area to prevent grass, dirt material from accumulating= Damaged arreste[s could create a fire hazard. Inand replace if necessary. If your engine a spark arrester screen assembly, remove for cleaning and inspection. Replace if PLUI FIGURE 30 The Spark Plug should be changed every !00 hours of operation, or at the beginning of each mowing season. To remove the Spark Ptug a Deep Well 13/16" Socket is required Set Spark Plug gap at 030 16- inch (Fig. 30), Ew.v REPLACE IDLE MIXTURE AIR CARBURETOR CLEANER IDLE STOP DO NOT ADJUST ELEMENT ADJUSTMENT 1,, HIGH SPEED SETTING a. With engine off, place Throttle Control tiono b_ Loosen Clamp Screw., Adjust Throttle "A" are aligned in Governor Control Plate. Clamp in "FAST" posi- Cable untitl holes Plate and Slide Screw. 2o HIGH SPEED MIXTURE a, Turn High Speed Mixture Screw clockwise (f_) closing finger tight ONLY, and then turn counterclockwise (I,"_) 1 - 1/2 turns (Fig. 31)o NOTE: VALVES MAY BE DAMAGED BY TURNING THEM TOO FAR° b. Start Engine and altow to warm for five minutes_ Make final adjustments with Engine running and Gear Shift Lever in "NEUTRAL" position° c, With Throttle Control Lever in "FAST" position, turn Higt_ Speed Mixture Screw counterclockwise (t'_) until engine runs "rough" then turn clockwise (t_)until engine begins to miss. Turn Screw to a point midway between these positions° 3, IDLE MIXTURE ao With Throttle Control Throttle Lever so that etor, turn Idle Mixture til engine runs "rough" HOLES "A" (FIGo 31) Never attempt to change maximum engine speed, This is preset at the factory and should only be changed by a qualified service technician who has the necessary equipment. CAUTION: BEFORE ANY ENGINE ADJUSTMENT, MAKE SURE AIR CLEANER tS CLEAN., SEE PAGE 16, Remove Air Cleaner Assembly., co Tighten THROTTLE CABLE, SCREW Lever in "SLOW" position, hold Idle Stop Screw is against CarburScrew counterclockwise (_) unand then turn clockwise (iql) un- til engine begins to die_, Turn idle Mixture point midway between these positions, Screw to a 4o IDLE SPEED SETTING a,. With Throttle Control Lever in "SLOW" position, engine should idle at 1750 RPM, If engine idles too slow, push Throttle Control Lever above idle and turn Idle Speed Screw one turn clockwise ((-_)_ Set Throttle Control Lever at "SLOW" Repeat until satisfactory idle is attained. b. If engine idles too fast with Throttle Control Lever in "SLOW" position, push Throttle Control Lever above idle and turn Idle Speed Screw one turn counterclockwise (f"_), Set Throttle Control Lever at I'SLOW",, Repeat until satisfactory idle is attained, IDLE MIXTURE ADJUSTMENT HIGH SPEED MIXTURE SCREW IOLESPEED SCREW PLATE, GOVERNOR CONTROL SLIDE PLATE FIGURE 31 BELT GUIDE 5 ,, REPLACE TRACTOR MOTION DRIVE BELT The tractor Drive Belt may be reptaced without tools.. Park the tractor on level area. Engage Parking Brake, NOTE: BELT INSTALLATION DECAL UNDER LEFT FOOTREST. TRANSAXLE PULLEY a. b. Remove Remove mower. (See Mower Section, page 20). two Retainer Springs from Belt Guide Bracket below Transaxte Pulley. Remove Bracket (Fig. 32), c. Swing Belt Guides away from Belt, toward rear of tractor' (Fig, 32)_ d. Roll Belt over top of Transaxle Pulley e, Roll Belt over Engine Pulley and off Idler (Fig 34) f Release Parking Brake, Pull Belt as far as possible over' top of Ctutch Puitey, g Reset Parking Brake. Put! Belt over top of Clutch Pulley (Fig, 34}. h Pull Belt out through Shift Gate to remove from trac_ tot (Fig, 33)r RETAINER SPRING Install PLACE RETAINER SPRING BELT GUIDE BRACKET FIGURE 32 6. CLEAN Belt by reversing ONLY WITH BELT BATTERY AND RE- TERMINALS Corrosion and dirt on the the Battery to ='leak" power LEAD-ACID above procedure, NOTE: LISTED iN MANUAL, Battery BATTERIES and Terminals GENERATE cause EX- AND SMOKING MATERIALS AWAY PLOSIVE GASES_ KEEP SPARKS, FLAME, FROM BATTERIES ALWAYS SHIELD YOUR EYES AROUND BATTERIES, a Disconnect Cable and BLACK Battery Cable then remove Battery from Tractor. RED Battery Wash Battery with four tablespoons of baking soda to one gallon of water. NOTE: BE CAREFUL NOT TO GET THE SODA SOLUTION INTO THE CELLS. Rinse the Battery with plain water, dry and reinstall on Tractor. b. Clean Terminals and Battery Cable ends with a wire brush until bright,. Replace Battery Cables, RED Battery Cable to Positive Terminal BLACK Battery Cable to Negative Terminal. minal connections with Vasoline_ SHIFT GATE FIGURE 33 ENGINE PULLEY / DRIVE BELT SCHEMATIC CLUTCH PULLEY LH. SIDE BELT GUIDE REAR VIEWED FIGURE 34 FROM BOTTOM OF TRACTOR - 18- connecting first, then Coat ter- 7, TIRE CARE a, Maintain tire pressure tires at 12 PSI, b in front Keep tires free of gasoline, oil, cals which can destroy rubber tires at or insect 14 PS! and control rear KLIP chemi- c, Avoid stumps, stones, deep ruts and other hazards may cause tire damage, d. Removing front wheet for tire repair (Fig. 35), that ---- Block up front axle securely, Pull off Dust Cap, Remove Klip Ring and Washer and remove wheelo Repair tire and reassembJe. Replace Washer, snap KtIp Ring securely in axle groove, Replace Dust Cap° e., Removing rear wheel for tire repair (Fig, 36)° -- Block up rear axle securely. Pull off Dust Cap_ -- Remove E-Ring and Washers (I to 3 as required) and remove wheel -- Repair tire and reassemble° Replace Square Key in Axle Shaft. -- Replace Washers, E-Ring and Dust Cap, DUST CAP FIGURE 35 SQUARE KEY BEADS ARE SEATED, OVER INFLATION WHEN MOUNTING TIRES, UNLESS CAN CAUSE AN EXPLOSION, 8. RING FINISH Keep tractor finish and seat free of gasoline, oit, insect chemicals or battery electrolyte Protect painted surfaces with automotive type wax E.RING WA S H E F DUST CAP FIGURE -19- 36 TO REMOVE MOWER CLUTCH LEVER "'DISENGAGED" POSITION NOTE: MOWER ON MOWER "'HIGHEST" ITION REPLACE MANUAL, DEPTH ADJUSTME NT KNOB \ MOWER BELT INSTALLATION , ONLY WITH THE 3, BELTS Clutch Turn Depth Adjustment Mower Lift Lever (Fig. lowest DECAL LOCATED HOUSING. Place Mower Blade position (Fig 37) LIFT LEVER "LOWEST" POSI T tON BELT SPECIFIED IN THIS Lever in _DISENGAGED Knob to 37) forward Lowest position,. to lower' Mower _t Move to its position,, Rotl Belt off Engine Pulley (Fig. 38) 4 Pull Belt off both Mandrels, 5 Spring off 6. Slide TO 1 FIGURE 37 Belt Guide away from Belt from under REPLACE Slide Belt under MOWER Idler Spring 3. Spring Idler Belt Guide side of Idler Pulley. IDLER IDLER BELT GUlDE 4. Roll TO Pulley and pull Belt around rear Idler Spring Belt over Engine REMOVE 1. Remove mower Belt Mower Belt j', through BELT (Fig_ 38)_ 2, Place Belt on rear side of both ENGINE PULLEY Idler Idler Pulley° down Mandrels. and place Bett Pulley, MOWER per' instruct{ons step 3= under "To 2. Turn Depth Adjustment Knob to lowest position, Lever to lower' mower to its lowest position° L,H, MANDREL IDLER SPRING Use Lift 3, Remove Retainer Spring from Clutch Rod; putt Clutch Rod out of Clutch Bracket. RH,, MANDREL 4 FIGURE 38 RETAINER SPRINGS Remove Pull Retainer Springs out Remove Rear Suspension (Fig. 39), 5. Putl Retainer Hinge Pin° RETAINER SPRINGS Spring out of Rear Suspension Trunnionso Trunnions from Lift Brackets of Rear Hinge Pin. Remove Rear 6. Pull Retainer Spring out of Front Hinge Pin, Remove Front Hinge Pin (Fig,'39L 7. Use Lift Lever to raise Suspension from under tractor. Arms_ Slide mower out STORAGE HINGE PINS / REAR SUSPENSION TRUNNtONS FIGURE 39 When mower is to be stored for a period of time. cfean it thoroughly, remove all dirt, grease, leaves, etc, Give blades and underside of housing a good coat of grease or rust preventat{veo S_ore in a clean dry area. LIFT BRACKET - 20 - TROU,LESNOOT,NG POSSIBLE CAUSE WILL START NOT POSSIBLE REMEDY Shift Lever in gear Mower Blade CIutch Lever engaged No gasoline in Fuel Tank, clogged Fuel Line, or Fuel Filter Blown Fuse Place in neutrai Dead Battery Recharge HARD Disengage Lever (Fig. 10). Be sure Lever is in bottom Fi{I Tank with Gasoline Check Fuel Line and Carburetor (clean if necessary) Replace Fuel Fitter. Check for fault and replace Fuse or replace of slot Battery TO START Choked improperly, flooded Place Throttle Control in "FAST" position (Fig., 10) and run starter several times to clear out gas Engine Remove and clean Tank and lines° Replace Remove and clean (Fig.. 28) Clean, adjust gap or replace (Fig 30) Recharge or replace Check the wiring and Spark Plug Drain Fuel Tank and Carburetor, use fresh replace Spark Pfug Make necessary adjustments (F ig. 31 ) Clogged Fuel System Dirty Air Cleaner Spark Plug dirty or improper gap Defective Battery Defective Ignition or loose wiring Water in gasoline or old fuel Improper ENGINE Carburetor MISSES adjustment OR LACKS Fuel Filter fuel and POWER Engine overload Clogged Fuel Tank or Fuel Filter Partially plugged Air Cleaner improper Carburetor adjustment Shift to a lower gear (Fig 24) or reduce toad Remove and clean Tan{<; replace Fuel Filter Remove and clean (Fig. 28) Make necessary adjustments (Fig 31) Dirty Engine Air Screen Low oil level or dirty oil Spark Plug dirty, improper Faulty ignition Poor compression Oil in gasoline Clean Air Screen (Fig 25) Add or change oil (page 14) Replace Spark Plug (Fig. 30) Check Spark Plug and for loose wires Major Engine overhaul Drain Gas Tank and Carburetor and refitl ENGINE gap or wrong type OVERHEATS Dirty Air Screen Low oit level or dirty Dirty Engine Clean Air Screen (Fig. 25) Add or change oil (page t4) Ctean Engine Cooling Fins (page 16) Remove and clean Muffler or replace Remove and clean (Fig. 28) Use fresh fuel and adjust Carburetor (Fig oil Partially plugged Muffler Partially plugged Air Cleaner Stale fuel or improper Carburetor adjustment 31) NO LIGHTS No Headlights with Engine running WON'T Light Switch Check on and CHARGE Blown Fuse Defective Defective Defective UNSATISFACTORY MOWER PERFORMANCE Tires not inflated properly Mower improperly adjusted improper Incorrect mower mower tip of mower connections Replace and replace Check air pressure in tires (page 6) Check front to rear and side to side mower merit (page 10) Use a slower ground speed (refer to Mower Grass high or wet cutting and wire Bulbs Check for fault Replace Replace Replace Battery Diode Assembly Alternator Incorrect engine RPM's Excessive wear to outer Fuse, Switch Headlight Instructions, pacje 1 I} Check engine RPM's (refer to Carburetor Replace mower blade Reinstall with top of blade up Replace with proper mower blade blade blade installation blade adjustOperating Adiustment, page 17) STORAGE 1. FUEL SYSTEM a, Drain fuel tank and carburetor run out of gasoline. NOTE: YOUR ENGINE WILL LEAVE GING FUEL SYSTEM. by allowing the engine to GASOLINE LEFT IN GUM DEPOSITS CLOG- b Dispose of gasofine if not to be used. NOTE: GASOLINE STORED FOR SEVERAL MONTHS LOSES ITS VOLATILITY (ABILITY TO BURN EFFECTIVELY).. 2o ENGINE OIL Drain (with engine warm) (See chart, page 7). and replace 3o CYLINDER a. Remove Spark Plug.. b. Pour one ounce of engine into cyiindero with clean engine oil. c.. Turn ignition key seconds to distribute spark plug position for a few d_ Replace with new Spark Plug. 4. BATTERY a.. Remove battery if tractor is not used regularly during winter months_ Store in cool, dry place (above 50OF.). Re-charge each month if necessary. NOTE: BATTERIES NOT IN USE FOR SEVERAL MONTHS AND NOT KEPT FULLY CHARGED, PRODUCE SULPHATE DEPOSITS ON PLATES WHICH CANNOT BE REMOVED BY RECHARGING 5o GENERAL CLEANING Clean oit through to "START" oil. hole - 21 - engine, battery, finish, seat, etc of all foreign matter, LUBRICATIONCHART AXLE PIVOT (_ SPINDLE (9 (_) FRONT BEARINGWHEEL (_TIE (_ FRONT WHEEL BEARING ROD ROD (_ (_) # CLUTCH _ PIVOT LUTCH/BRAKE PIVOT PIVOT (_ (_ /BRAKE (_ ATTACHM LIFT ARM E HMENT LIFT ARM MOWER CLUTCH PIVOT (_SAE (_ SERVICE Change Engine Engine RIECOgB SERVICE DATES Oil ,L,evel Brake .... Oil (see chart, Lubricate Pivot Points Q Check _ I page 7) and @ _1_ .... _ Screen and Air' Intake '.... ;,,_ : ....... Spark i m i i _ : ....... : Check Batte.[y..Levet ................. _! Check Tire Pressure ..... -22-- " _.... I ........ ......... _ Plug Replace Fuel Filter : _ Replace Air Cleaner ......Element .Clean Engine Cooling Fins :...... Duct Clean Air Cleaner Element Replace ......... Operation ..... Clean Air OIL PURPOSE GREASE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check (_ 30 MOTOR GENERAL 1_) 11 H°P, 38" RIDING LAWN TRACTOR--MODEL NUMBER 917,255732 SCHEMATIC + 12V - oltllo RED BLACK RED % NEUTRAL _ Of---'---_tNTER'K STARTER ATTACH WHITE--_C_ RED % SW WHITE ,NTER'K SW SOLENOID% S % BLACK IGNITION SWITCH O C' M IGNITION '" MAGNETRON B SPAR K PLUG 30 AMP _\ IGNITION SWITCH STD365402 POSITION CIRCUIT OFF M-G _[_/ BLACK ..... RECTIFIER CHARGING IRED....... (DIODE) ORANGE ON B-L START B-S COIL 3 AMP&, @ MAX, 10 VAC (MIN.) R,P.Mo BATTERY BROWN LIGHT SWITCH BLA' BROWN WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS AND CABLE TIESWERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOURWIRING - 23- IN LINE CHASSIS GROUND REPAIR PARTS 11 H.P. 38" RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 ELECTR ICAL 29 9 10 2O 17 11 3O 18 REPAIIR PARTS 11 H.P. 38" RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 ELECTRICAL KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 t0 1t 12 13 14 15 16 7662J 105386X !06480X STD365410 105381X 104445X 3258J 11151000 STD365402 STD380300 STD551125 STD541225 STD522505 73510400 4559J 11050400 DESCRIPTION Bulb, LIght Harness, Light Socket Harness, tgmtIon Key Set Switch, Light Sw_tch, ]nterlock Nut, Hex 5/8- 32 Washer, Lock, Int. Tooth, 5/8 Switch, Igmtlon *Fuse, 30 Amp. *Washer, Lock, !/4 *Nut, Hex Jam 1/4- 20 *Bolt, Hex, 1/4 - 20 x 1/2 Gr. 5 Nut, Keps 1/4 - 20 Cable Assembly Washer Lock, Ext. Tooth, t/4 KEY NO. PART NO. !7 !8 19 20 21 22 23 24 25 26 27 28 719J 5114J 105737X 2033J STD522507 STD551025 STD541025 t04923X 105371X STD541625 29 30 31 32 2008J 106552X I06580X 7!92J 101539X 106738X 11030400 72240460 *STANDARD A _) 12 @11 B 13 @16 DESCRIPTION Cover, Terminal Cable, Battery Switch, Interlock Cable, Battery *Bolt, Hex, 1/4- 20 x 3/4 *Washer 9/32 x 5/8 x 16 Ga. *Nut. Hex 1/4 - 20 Battery, 12V., Sears Terminal Guard *Wing Nut 1/4 - 20 Int./Ext, Tooth Lockwasher 1/4 Battery 8oit (Bolt - Carriage, Rd° Hd. Sq. Neck 1/4 - 20 x 7 - 1/2) Solenoid Cover - Cable, 9" Kit, Replacement Fuseholder Cable Tie Sheet - Instruction, Tractor 15° Slope Owners Manual HARDWARE--PURCHASE LOCALLY REPA|R PARTS 1! H.P. 38"' RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 ENCLOSURE 39 26 2O 48 53 36 16 4O 38 55 REPAaR PARTS 11 H.P. 38" RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 ENCLOSURE KEY NO. t 2 PART NO. DESCRIPTION 105873X 17490612 Seat Screw, Hex Washer Thdo R01t 3/8 16 x 3/4 Type TT Screw, Hex Washer Thd. Rolling 5/8 • 16 x ! Bracket. Pivot, Seat Bolt, Shoulder, 5/16 - 18 Nut, Lock. 5/16 * 18 17490616 1 ",4 i 4 5 6 7 8 9 10 11 12 t3 t4 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 KEY NO. 105513X 105529X 73680500 105512X 105514X 105274X 19132012 STD523707 73680600 17490608 33 34 35 36 37 38 39 40 41 42 45 46 47 48 49 50 5t 52 53 54 55 56 57 58 59 60 61 63 64 - Spring - Compression Clamp, Spring Fender Washer_ 13/32 x 1 - 1/4 x I2 Ga. • Bolt, Hex, 3/8- 16 x 3/4 Nut, Lock 3/8 - 16 Screw, Hex Washer Thd. t6 x 1/2 105753x 105465X 105464X Roll 3/8 STD533707 105466X Bracket, Fender Footrest, L.H. Footrest, R.H, *Bolt. Cart. 3/8 - 16 x 3/4 Pad, Footrest 105600X 105602X STD551125 Bracket, Bracket, *Washer. STD541025 *Nut, Hex, I/4,20 Lens, L.H. Lens, R.H. 1056t5X 105614X 105776X 105777X 11030400 105268X !05685X STD551025 t05797X Pivot, GriII, Pivot, Grill Lock, 1/4 R.H. L.H. Spacer, .28 x .75 x .20 Spacer, °28 x .75 x .46 Washer, Bezel Lock, int. Ext. Tooth, PART NO. DESCRIPTION 105792X 105682X 105678X !05604X 105606X t05683X 105684X 105666X 102481X 105516X 105372X 105687X 6999R 105801X t05802X 105803X t05806X t05807X 4900J 105805X 105809X 105813X 105774X 74780812 t0110800 19171912 STD523710 106301X t06300X Hinge, Hood, R,H. Hood Assembly Grill Assembtv Bracket, Frame, Pivot, R,H, Bracket, Frame, Pivot. L.H, Side Panel. R.H. Side Panet, L.H. Chassis Assembly Drawbar Pan - Seat Tray, Battery Tube oPlastic Clamp Hose Decal - Reflective, Rear Decal, Stripe, L.H. Decal. Stripe, R.H.. Decal, Grill Craftsman Decal, Grill, Strtpe Decal, Clutch/Brake Decal. 11 H.Po Decal, 5 Speed 38" Decal.. V-Belt Schematic Clip, Hold Down bL.A Bolt, Hex 1/2 - 13 x 3/4 Washer- Lock - Light t/2 Washer !7/32 x 1 - 3/16 x 12 Ga, *Bolt, Hex 3/8 - t6 x ! Guide - Belt, Lower, Eng. Pulley, L.H. Guide - Belt, Lower, Eng. Putley, R.H. I/4 *STANDARD HARDWARE--PURCHASE Strap Assembly, Grill *Washer, 9/32 x 5/8 x t6 Ga. Hinge, A "_ Hood, B 2 L.H. C D _ 5 _) tl Q 6 G 12 _13 F G (_ 18 @ 12 O @ H 23 22 _'_," 23 28 J (5) @ 22 31 _) 23 K L _[_ 58 _ @ Q M 61 59 @t0 60 @ 12 _ 3 LOCALLY REPAIR P, TS 1t H.P. 38" RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 DRIVE 12 98 3 P ! F 62 7O D 69 3O 74 68 61 43 32 49 45 93 21 63 D 64 65 19 81 82 8O OPTIONAL 82 83 Spark - 28- Arrester EQUIPMENT Screen Assembly 677Vl REPAaR PARTS 11 H.P. 38" RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 DRIVE KEY NO PART NO 1 DESCRIPTION I01325N 2 3 4 5 6 10 11 t2 13 105731X 9767H STD551143 74770728 105732X t06163X 101273M 101t59L 74780552 14 15 STD522505 17490620 16 17 19 STD551125 1062!3X 10587_X 20 21 22 23 24 25 26 27 28 STD523727 73680600 STD580025 105703X 12000028 3723J STD523710 STD523712 17490512 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 105638X I05639X t06188X 4921H I06190X STD523107 73680500 !06294X 106189X t05842X STD523707 19252516 6465R 105699X 73960500 105701X STD5612!0 19151216 t04777X 17490612 A B Engine, 11 H.P. Model No. 252707, Type Noo 0669-01 Putley, Engine Valve, Drain Oil *Washer, Lock, 7/16 Bolt, Hex 7/16- 20 x 1 - 3/4 V-Belt, Drive Foam, Strip Muffler Shield, Heat Bolt, Hex Hd. 5/16- 18 x 3- 1/4 Gr. 5 Bolt, Hex I/4- 20 x I/2 Gr, 5 Screw, Hex Washer Thd° Rolling 3/8- 16 x 1 - 1/4 *Washer, Lock I/4 Duct, lntake_ Air Transaxle, 5 Speed, Model No. 4150-6 (See pages 36and 37 for parts breakdown) *Bolt, Hex 3/8- !6 x 2- 3/4 Nut, Lock 3/8- t6 * Key, Woodruff Pulley, Transaxle Ring, Retainer Bracket, Transaxle *Bolt, Hex 3/8 - 16 x 1 *Bolt, Hex 3/8- 16 x 1 - 1/4 Screw, Hex Washer Thread Roiling 5/16- 18 x 3/4 Bracket, Support Support, Battery Keeper, Belt, L.H. Retainer, Spring Clamp *Bolt, Hex 5/16- 18 x 3/4 Nut, Lock 5/t6- 18 Strap, Locator Keeper, Belt, R.H, Strap, Torque, Transaxte *Bolt, Hex 3/8 16 x 3/4 Washer 25/32 x 1 o.9/16 x 16Ga. Knob, Shift Rod, Shift Nut Lock, Whiz 5/16 - 18 Washer- Shift, Plate *Cotter Pin, 1/8 x 1 Washer 15/32 x 3/4 x 16 Ga Retainer, Belt Screw, Hex Washer Thdo Rolling 3/8 !6 x 3/4 C D E F KEY NO. PART NO 49 50 51 52 53 54 55 56 57 58 59 6O 6t 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 19131312 105730X 106191X 4470J 4859J 106298X t05705X STD523715 t05709X 207J 12000039 I057t0X 760204 t2 105724X 105752X 105757X STD551037 73930600 105758X 71673 105720X 8883R 19252016 STD571810 105733X STD580025 STD580105 104767X 59192 65139 106268X 7152J I06108X 105702X 19252016 12000001 STD533707 106319X 106320X 106157X 105706X 106499X 2751R t06407X 17390806 13280312 13300300 105700X I06630X 8O 8t 82 83 88 89 90 91 92 93 95 96 97 98 99 100 101 DESCRIPTION *STANDARD G H - 29- J K Washer 13/32 x 13)'16 x 12 Ga, Keeper, Belt, Engine Keeper, Belt Spacer Idler, Flat Pulley, Idler BeHcrank Assembly (lnc. Key Noo 89) *Bolt, Hex 3/8- 16 x 1 _ 1/2 Spring, Return, Clutch Washer, Hardened Ring, Klip Link, Clutch Pin, Cotter 1/8 x 3/4 Bracket, Clutch Rod, Brake Spring, Rod, Brake "Washer 13/32 x t3/16 x 16 Gao Nut, Lock 3/8- 16 Rod, Brake, Parking Cap- Ptunger Shaft, Foot Pedal Cover - Pedal Washer 25/32 x 1 - 1/4 x 16 Ga *Pin, Roll, 3/16 x 1 Arm, Brake * Key, Woodruff *Key, Square 3/16 x 2 Cap, Hub, Rear Cap, Valve Stem, Valve Tire, Rear o 18 x 950 x 8 Tube, Tire (not furnished with tractor) Rim Assembly, Rear Spacer, Split Washer 25/32 x 1 - 1/4 x t6 Gao E-Ring *Bolt, Carriage 3/8 - 16 x 3/4 Spring- Ext Bracket o Spring Plate _Strap, Torque Bearing Retainer- Belt Clip - Insulated Deflector, Muffler Screw, Hex Washer No. 8: 32 x 3/8 Nipple, Pipe, 3/8 NPT x I - 1/2 Coupling, Pipe Stdo 3/8- 18 NPT Spring P_ate, Shift HARDWARE-PURCHASE L M N LOCALLY P RE_IR PARTS 11 H.P. 38" RIDING STEERING AND FRONT LAWN TRACTOR-MODEL NUMBER 917.255732 AXLE 22 55 62 61 65 53 56 57 67 55 63 - 30 - ,68 REPAnR PARTS 11 H.P. 38" STEERING KEY NO AND PART NO 1 2 105620X 74180512 3 4 5 6 7 8 9 10 11 73680500 105800X 105837X 61159 17720408 106198X 105621X 106199X 17 !90508 12 13 105843X 17490608 15 16 17 18 t9 20 21 22 23 24 25 26 27 28 29 30 31 2751R 105810X 1007 IOL STD54t350 100712K 100713N !00711 L t05647X 105643X STD523712 73680600 17431008 105646X 1554J 102531X 102530X 17490612 32 33 34 35 6266H 4301J 106126X 12000029 FRONT RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 AXLE DESCRIPTION Dash Screw- Truss Hd. Cross Recess 5/16 - 18 x 3/4 Nut- Lock 5/16- 18 Decal - Dash Panel Control - Throttle Cable Knob Screw - Hex Thread Cut. 1/4 - 20 x 1/2 Deca! - Dash Lower Dash - Lower Decal-Caution Screw- Hex Washer Hd. Thread Cut. 5/16- 18 x 1 - I/2 Saddle Screw- Hex Washer Hd, Thread Rolling 3/8- 16 x 1/2 Clip Decal - Cap, Steering Wheel Insert- Steering Wheel * Nut- Hex Jam 1/2- 20 Washer Wheel - Steering Adapter- Steering Wheel Sleeve - Steering Shaft- Steering - Upper * Bolt - Hex 3/8- 16 x t - 1/4 Nut- Lock 3/8 - 16 Screw-Hex Self Tap° Noo 10. 16x 1/2 Bracket- Sleeve, Steering Bushing - Steering Bracket- Steering Bearing- Flange Screw- Hex Washer Thread Rolling 3/8 o 16 x 3/4 Type TT Bearing- Thrust Gear - Sector Key- Woodruff Klip Ring KEY NO PART NQ 36 37 38 39 40 41 42 43 44 45 46 47 48 49 19212016 105641X 2882J 74580 7t 208 106127X t05663X 105664X 74761064 105669X 105725X 105726X 73901000 17490508 DESCRIPTION Washer 21/32 x 1- 1/4 x 16 Ga, Shaft - Steering _ Lower Pin - Drive 3/16 x 1 Spacer .627 x .88 x _695 Bushing Rod - Steering Support - Saddle - Rear Support- Saddle - Front Bolt - Hex 5/8- 1t x 4 Axle- Front Spacer - Axle Bearing. Axle Nut- Lock, Flange 5/8 - 11 Screw- Hex Washer Thread Rolling 5/16.18 x 1/2 Type TT 12000029 Klip Ring 3366R Bearing 105715X Rod - Tie 102792X Bushing 19131414 Washer 13/32 x 7/8 x 14 Gao STD561210 * Pin * Cotter 1/8 x 1 STD55t137 *Washer- Lock 3t8 STD54I 137 *Nut- Hex 3/8.24 105727X Link - Drag 105656X Spindle - LH 105654X Spindle- R,H. 278H Fitting* Grease 9040H Bearing- Flange 106732X Rim. 6"- Front 59192 Cap- Valve 65139 Stem - Valve 106222X Tire -j_15 x 600 - 6 59904 Tube - Front (not furnished with tractor) 19252016 Washer 25/32 x t - 1/4 x t6 Ga 104757X Cap o Hub - Front 106184X Screw - Special 4043J Washer 4042J Clip 11050500 Washer, Lock, Exto Tooth, 5/16 50 5! 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 73 *STANDARD A B C D E F HARDWARE--PURCHASE G H _69 O3 (_70 25 -31_ t_Z71 _ 2 ._73 e 3 LOCALLY REPAmR PARTS 11 H.P. 38" RIDING LI FT ADJUSTM LAWN TRACTOR-MODEL NUMBER 917.255732 ENT 25 26 27 / 15 E 29 30 8 9 20 C 61 13 59 17 T 62 59 40 18 16 19 22 - 32 - REPA ilR PARTS 11 H.P. 38" LI FT ADJUSTM KEY NO PART NO I 2 3 4 5 6 7 106448X 9439M I06451X 73680600 106452X 19171713 17021008 8 9 10 11 12 13 14 106447X I05965X I05738X 8547R 9151R 6999R 17490612 t5 t6 17 18 19 20 2t 22 23 24 25 26 27 28 105711X I05736X 105751X t05838X t05839X !05619X 105505X 1056t8X 19292016 12000029 100734K STD541237 t05686X 76020308 RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 ENT DESCRIPTION KEY NO. Lever, Clutch, Mower Knob Bolt, Shoulder Nut, Lock, 3/8 - 16 Bracket, Switch, interlock Washer 17/32 x 1 - 1/16 x 13 Ga. Screw, Hex, Tapping, No.. 10 - 24 x 1/2 Support, Lever, Clutch Cap, Fuel Tank, Fuel Line, Fuel Grommet Clamp, Hose Screw, Hex Washer Thd Rolling 3/8- 16 x 3/4 Brace Shield, Heat Stud, 1/4 Turn Retainer _ 1/4 Turn Receptacle _ 1/4 Turn Panel, Dash, L,H. Cover, Access Panel, Dash, RH. Washer 29/32 x 1 - 1/4 x 16 Ga, Ktip Ring Knob *Nut, Hex Jam 3/8- 16 Rod, Adjust, Lift Pin, Cotter 3/32 x 1/2 PART NO. 29 30 31 32 33 34 35 36 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 57 58 59 60 61 62 DESCRIPTION 2876H Spring 19131016 Washer 13/32 x 5/8 x 16 Ga. 10!272K Trunnion, Depth Adjustment 19151216 Washer 15/32 x 3/4 x 16 Ga. 12000037 Klip Ring 105754X Shaft, Lift 105768X Lever, Assembly 105723X Plunger t06019X Grip, Handle 4939M Retainer, Spring 105856X Link, Lift 106204X Trunnion, Lift 105855X Link, Lift, Adjustable 105862X Arm, Suspension, R..H 105848X Bolt, Shoulder, 3/8 - 16 105863X Arm, Suspension, LoHo 106308X Trunnion, Lift, Lower STD541250 *Nut, Hex, 1/2 - 13 9135R Retainer, Spring 19171616 " Washer 17/32 x t x 16 Ga. 4921H Retainer, Spring 105864X Bracket, Suspension 106444X Bracket, Bellcrank STD523707 *Bolt, Hex 3/8 - 16 x 3/4 t06441X Belfcrank Assembly 76020412 Pin, Cotter, 1/8 x 3/4 t06446X Rod, Clutch, Primary 2751R Clip, Fuel Line 532OR Clip 73680800 Locknut I/2- 13 105764X Rod Assembly - Lever, Lift 105767X Pin - Groove *STANDARD B C D E ®4 33- HARDWARE--PURCHASE LOCALLY REPAtR PARTS 11 H.P, 38" RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 38" MOWER 30 33 16 L 14 15 CC 46 56 60 11 ± J _ 34 - KPAUR PARTS 11 H.P. 38" RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 38" MOWER KEY NO, PART NO. DESCRIPTION KEY NO. PART NO, I 2 3 4 5 6 7 B 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 106085X 105689X 8417J 7368060O 19111216 72140505 106733X 5846R 106734X I06735X 106736X 105814X I05304X 105662X 105744X 9135R 105872X I05743X STD523707 73680500 105659X I05660X STD533!07 3713J 106295X 105850X 5224J 106461X STD523720 I06458X I06283X 102403X 106513X 102669X 105891X I00668L 17490612 17490620 V-Belt Housing Runner, R .H.. Nut, Lock, 3/8- 16 Washer, 1t/32 x 3/4 x 16 Ga Bolt, Car,., 5/16- 18 x 5/8 Bracket, Deflector Nut Spring, Deftector Rod ° Hinge Deflector- Shield Decal Cap 39 40 41 42 43 r44 t 45 46 47 48 49 50 !52 ,53 i54 _155 106634X 19132012 STD551137 STD632715 t06462X 106445X 4921H STD560907 106453X 76020616 106457X STD533707 106289X 106288X 105857X 10585tX 106578X 106463X t06464X 106456X 100672K 100673L 106514X 19111016 74760680 7631J 19131614 72140610 78850 19141614 STD551037 19141610 72110606 19132012 106679X Link, Parallel Pin - Hinge, Front Spring - Retainer Stop, Link Pin - Hinge, Rear *Bolt 3/8- 16 x 3/4 Nut, Lock 5/16 - 18 Bracket, Lift, R,HBracket, Lift, LH. *Bolt, Carr. 5/!6- t8 x 3/4 Instruction - Caution Decal Support, Arm Stop, Deck, Front Decal - Safety Standa_'d Guide, Belt *Bolt 3/8- 16 x 2" Arm, Idler Spacer .875 x 309 x .330 Pulley, Idler Washer, Wear, 1/!6 Keeper, Belt Mandrel Assembly Plate, Support, Mandrel Screw, Hex Washer Hdo 3/'8- !6 x 3/4 Screw, Hex Washer Hd. 3/8- ;16 x I-1/4 B A C D E j 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 DESCRIPTION Blade, 38" Washer 13/32 x 1 - 1/4 x 12 Ga. *Washer, Lock, 3/8" *Boit, Hex, 3/8 - 24 x 1 - 1/2 Gr_,5 Spring, Ext Rod -Ciutch, Mower Spring - Retainer *Pin - Cotter, 3/32 x 3/4 Pivot Assembly, Mower Pin, Cotter, 3/16 x 1 Rod, Brake, Primary *Bolt, Carr, 3/8- 16 x 3/4 Bracket, Pivot, R.H Bracket, Pivot, L.H. Bracket, Susp,, Rear, R.Ho Bracket, Suspo, Rear, Loll. Brake Assembly Rod, Brake, Secondary LH. Rod, Brake, Secondary, R,H.. Bracket, Brake, Pivot Spacer, Brake Bracket, Support Washer, Wear 3/16 Washer, 11/32 x 5/8 x 16 Ga Bo_t, 3/8- 16 x 5 Runner, L.H, Washer 13/32 x 1 x 14 Ga, Bolt, Car,. 3/8- 16 x t * 1/4 Decal _Warning Washer 7/16 x ! x 14Ga= *Washer 13/32 x 13/16 x 16 Gao Washer 7/16 x I x 10 Ga. Bolt, Carriage 3/8 - 16 x 3/4 Washer 13/32 x 1 - 1/4 x 12 Ga. Decal - Warning *STANDARD G H J K HARDWARE-PURCHASE L M LOCALLY N 67 (5) 5 20 (_)20 _ 4 (_ 4 @ 20 _ - 35- 4 _ 4 REPAIR PARTS 11 H.P. 38"' RIDING LAWN TRACTOR_MODEL NUMBER 917.255732 19 / 16 20 21 _2 18 22 24 25 26 27 28 29 23 27 10 33 27 27 15 31 8* 32 16 38* 46 58 59 61 63 65 66 37 / 57 6O 62 - 36 - 64 REPAUR PARTS 11 H.P° 38" KEY NOr PART NOo 1 2 3 4 5 6 7 8 8 8 8 8 8 8 8 8 9 10 11 12 105903X 2276J 2274J 68003 105904X 105905X 2267J 2233J 2232J 2231J 2230J 2229J 2228J 2227J 2226J t05906X 6725J 2228J 2257J 106597X 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 106598X 105909X 105910X 10591IX 105912X 105913X 105914X 2242J 105915X 2244J 105916X 105917X 105918X 105919X 105920X t05921X 105922)" 50 ........._:L06_29_ 31 32 33 34 35 105924) 105925) 105926) I05927X 3413J RIDING LAWN TRACTOR--MODEL DESCRIPTION Housing, Upper Screw, Tapping, !/4 - 20 x 1.31 Lg Screw, Tapping, 1/4 - 20 x °875 Lg. Ball, Detent Spring, Detent Screw, Set Ring, Retaining Washer Plain, .632 x Io00 x ..020 Washer Plain, 632 x 1.00 x ,026 Washer Plain, .632 x 1.00 x ..031 Washer Plain, .632 x 1,00 x .036 Washer Plain, .632 x 1.00 x .041 Washer Plain, ..632 x 1.00 x .046 Washer, Plain, .632 x ! .00 x .050 Washer, Plain, 632 x l°00x _060 Washer, Plain, .632 x 1,00 x ..082 O-Ring Washer, Plain, .632 x 1,00 x ,046 Key, Woodruff, No. 9 Assembly, Kit, Input Shaft & Bevel Gear i Ass yo, Kit, Pinion & Bevel Gear Ring, Retaining Chain, 24 Pitches Bearing, Flange Gear, Spur, t4T Collar, Clutch Key, Clutch Key, Woodruff, No. 3 Shaft, Intermediate Key, Woodruff, No. 6t Ring, Retaining Sprocket, 18T, Reverse - Clutch Spacer Gear, Spur, 37T, 1st - Clutch Washer, Special Gear, Spur, 30T, 2nd - Clutch Gear, Spur, 25T, 3rd - Clutch ._a[,.Sp__.[,_22T, 4th - Clutch Gear, Spur, 19T, 5th - Clutch Washer, Plain, .640 x 1.37 x °061 Assembly, Gear, Comb., 12T & 35T Shaft, Idler Washer, Plain, 631 x 1,00 x ,010 NUMBER 917.25,5732 KEY NOo PART NO. DESCRIPTION 36 37 38 38 38 38 38 38 38 38 38 38 38 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 105928X 2285J 105930X 105931X 105932X 34t7J 106097X 2264J 106098X 2265J !06586X 106587X 106588X 2263J 105933X 105934X 106589X 106130X 105937X 105938X 2226J 2272J 2264J t06590X 106599X 105941X 2268J 2270J 106596X 106593X _J_0_594X 106595X 105945X 4175J 2278J 4170J 4169J 2280J 6723J 2281J 105946X 2284J Sprocket, 9T, Reverse Drive Bolt, Shoulder " Washer, Plain, °758 x 1_12 x .0t5 Washer, Plain, °758 x t.12 x .020 Washer, Plain, .758 x i_ 12 x °025 Washer, Plain, _758 x 1.25 x °020 Washer, Plain, ..758 x 1.25 x .025 Washer, Plain, .758 x 1.25 x .031 Washer, Plain, °758 x 1.25 x °035 Washer, Plain, _758 x 1.25 x ..040 Washer, Plain, .758 x 1.25 x .045 Washer, Plain, .758 x 1.25 x .050 Washer, Plain, .758 x 1,25 x .055 Washer, Plain, .758 x 1,25 x .062 Gear, Spur, 12T, 1st - Drive Gear, Spur, 20T, 2nd - Drive Gear, Spur, 25T, 3rd - Drive Gear, Spur, 28T, 4th - Drive Gear, Spur, 31T, 5th _ Drive Shaft, Drive, Splined Washer, Plain, °640 x I_00 x _060 Seal, Felt Washer, Plain, .758 x 1.25 x ,031 Axle, LoH_ Ass %, Kit, Miter Gear Ring, Retaining Gear, Spur, 32T, Differential Shaft, Cross Screw, Tapping, 5/16 - 18 x 1o44 Lg. Axle, R.H. Cap, Support Housing, Lower Puck, Friction, Inner Disc, Brake Puck, Friction, Outer Spacer Spring, Compression Assembly, Jaw, Brake Screw, Set, No. 8 - 32 x 312 Assembly, Lever, Actuating Washer, Plain, o510 x ..750 x °006 *USE IN VARIOUS COMBtNATIONSTO TAIN PROPER CLEARANCES **ORDER MAIN- KEY NOo 12 ***ORDER KEY NOo 13 (CONTAINS BEVEL GEAR) PINION & ****ORDER KEY NO, 49 (CONTAINS 4 MITER GEARS, 2 RETAINING RINGS AND SHIM WASHERS) 37 - mEpAem PAINTS 11 H.P. 38" RIDING LAWN TRACTOR-_MODEL NUMBER 917.255732 ENGINE+-MODEL NUMBER 252707, TYPE NUMBER 0669+01 CYLINDER BLOCK GROUP 2 40 39 3 6O 52 62 49 46 48 47 50 7O 72 74 6971 75 73 95 93 ' 105 94 98 SET GASKET 102 - 38 - REPAmR PARTS 11 H.P. 38" RIDING LAWN ENGINE--MODEL NUMBER CYLINDER KEY NO. ! 2 3 4 5 6 7 8 9 10 17 !8 19 20 21 22 23 24 25 26 27 29 30 3! 32 34 35 36 38 39 40 41 42 ---- 43 44 45 46 47 48 49 50 51 52 60 61 62 63 64 BLOCK PART NO, 93158 391556 19203 395326 394970 222561 220865 92284 93805 222562 221535 93496 93686 231039 396199 261306 26157 91920 91920 92791 66554 93722 90576 66068 299500 93572 261609 261911 93381 395492 221798 93163 222725 298809 89838 66538 93723 261463 210940 230655 212914 271075 222744 396324 391086 231055 27803 280100 TRACTOR--MODEL NUMBER 917.255732 252707, TYPE NUMBER 0669_01 GROUP DESCRIPTION Screw _Blower Hsg Mtg., Sem Housing- Btower Puller- Flywheel Armature Assembly (Less Trigger Coit) Trigger Coil Cup _Screen Mtgo Washer- Spring Nut- Hex Screw* Sam Screen- Flush Rotating Clamp- Casing Screw - Sam Screw ,.Control Brkt_ Mtg. Spacer- Control 8rkto Mtg Plate- Gov. Contol Spring- Governor Spring. Throttle Adjustment Screw., Machine, Fill. Hd_ 8- 32 x 5/8 It Screw - Terminal (Fill,, Hd.) Washer- Lock- Shakeproof Collar- Insulating Terminal - Spade Nut- Hex 8- 32 Washer ,, Insulating Wire* Ground Screw Link- Governor Spring ,.Governor Link Screw- Armature Mtg. Sam Armature Group Terminal - ignition Cable Screw ,.Cylinder Shield Mtg., Sem Cover., Cylinder Head Plug- Spark Plug ..Spark - Wrench Elbow -Spark Plug Screw - Cylinder Head +Seat- intake Valve +Seat- Exhaust Valve +Guide - Exhaust Valve Head- Cylinder *Gasket - Cylinder Head Shield _Cylinder Cylinder Assy. (lnc. Key No. 6t) Seal - Oil Bushing., Gow Crank * Gasket- Valve Cover Tube - Breather KEY NOo PART NO. 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 391406 93394 222698 392299 261196 65906 221596 261462 261185 26828 93630 292260 261 t83 212897 298909 391373 231058 93307 93306 222450 92613 231082 391733 88 89 90 91 92 212359 93875 222299 92909 391775 93 94 260924 299691 94 95 95 95 95 96 391286 391780 391781 391782 391783 391285 96 96 96 97 97 97 98 99 100 101 102 !03 104 105 391287 391288 391289 270808 270915 270916 391784 291675 91084 93585 39341 t 68838 280134 392067 106 107 t08 109 110 222502 93804 270920 391841 391764 DESCRIPTION Breather Assembly Screw- Sere Key - Flywheel Crankshaft Gear- Timing Spring- intake Valve Retainer _ Intake Valve Valve- intake Valve - Exhaust Spring- Exhaust Valve Retainer- Exhaust Valve Rotocoil Rotocoit - Exhaust Valve Tappet- Valve Gear - Cam Pin - Counterweight Counterweight Assyo(tnc. Key NOR79) Crank - Governor Retainer - E-Ring Cotter o Hairpin Washer - Governor Crank Bolt - Governor Lever Nut - Hex 10- 24 Lev,er Assy, - Governor (Inc. Key No's, 85 & 86} Link - Counterweight Screw - Counterweight Lock - Conno Rod Screw Screw- Conn oRod Rod Assy. - Conn. (Inco Key No's, 90& 91) Lock - Piston Pin Pin Assy. - Piston - Stdo (Inc. Key No. 93) Pin Assy. - Piston °005" O.S, Ring Set - Piston - Std. Ring Set Piston _010" OoS. Ring Set Piston .020:'_ OoSo Ring Set Piston .030 OoSo Piston Assyo. Stdo (Inco Key No's. 93 & 95) Piston Assv _ 010 O.S Piston Assy.- • 020 .*t OoSo Piston Assy.- .030 OoS, *Gasket- Crankcase Cover 1/64" thick * Gasket Crankcase Cover .005' _thick *Gasket Crankcase Covero009 th=ck Sump- Oil (Inco Key No's. 97 & 99) Seal - Oil Plug- Oil Drain Screw _Sump Mtg. Sere GasKet Set Seal - Filler Tube Tube - Oil Filler Fill Group - Oil (inc. Key Nots. 103, 104, 106, !07,108 & 109) Clamp- Oil Filler Tube Screw - Clamp Mtg Sea! - Oil Filler Cap Cap & Dipstick - Oil Filler Oil Slinger, Gov,, Gear & Bracket Assy. +Special Tools Required to tnsta}t * included in Gasket Set - Part No,, 393411 REPAmR PART6 11 H.P. 38" RIDING LAWN TRACTOR_-MODEL NUMBER 917.255732 ENGINE-MODEL NUMBER 252707, TYPE NUMBER 0669-01 CARBURETOR 9 20 15 47 16 41 31 48 40 49 40 - REPAnR PARTS 11 H.P. 38" RIDING LAWN ENGINE--MODEL NUMBER TRACTOR--MODEL NUMBER 917_255732 252707, TYPE NUMBER 0669-01 CARBURETOR KEY NO. PART NO ! 2 3 93323 280118 391786 4 5 6 7 8 9 10 12 13 14 93622 270853 270843 393422 393814 391529 93621 270382 222010 93499 15 t6 17 18 19 20 21 22 23 24 25 26 27 28 390684 2! !960 221997 211712 261116 91920 26157 93043 299740 292681 270511 299707 222858 221995 DESCRIPTION Screw- Air Cleaner Support- Air Cleaner Element Cleaner Assembly .-Air (Inc Key No's- 2 & 6) Screw ,,Air Cleaner Gasket ,,Air Cleaner Element ,,Air Cleaner Alternator Harness Assy, Diode & Connector Stator _Alternator (lnc Key No 8} Screw-. Sem Washer- Choke Shaft Valve ,,Choke Screw ,,Throttle & Choke Valve Mtg. Sem Shaft & Lever., Choke Venturi _Carburetor +Plug, Welch Stop- Throttle Spring ,,Choke Return Screw., Machine, Fill. Hd, 8- 32 x 5/8 Spring _Throttle Adjustment Pin- Throttle Stop +Nozzle ,,Carburetor +Valve Assembly - Carburetor Idle +Gasket- Float Bowl Float° Carburetor Valve, Throttie Bowl., Float KEY NO, PART NQ, 29 30 230896 391787 3t 32 33 35 36 37 38 39 93572 299096 222311 67218 391233 222014 230932 393410 40 41 42 43 44 391512 270872 93357 93984 391988 45 46 47 48 49 50 51 52 -.- 395405 394805 392134 93523 261610 93053 394045 298090 299852 DESCRIPTION +Pin - Float Hinge Body Assembly Carburetor (Inc. Key No. 17) Screw +Valve- Fuel Inlet Bracket- Carburetor Connector* Fuel Pipe +Valve - Needle +Washer- Float Bowl +Screw- Nozzle Carburetor Assy_(Inc. Key No's. 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 36, 37 & 38) Shaft & Lever - Throttle * Gasket - Carburetor Mounting Screw - Carburetor Mounting Screw - Sere Flywheel & Ring Gear Assyo- Magneto (Inc. Key No. 47) Cover & Shield- Starter Motor- Starting Gear- Ring (Inco Mounting parts) Screw- Sem Link - Choke Clamp, Hose Pipe, Fuel Filter, Fuel Carburetor Overhaul Kit +Included in Carburetor Overhaul Kit - Part No, 299852 * included in Gasket Set - Part No1,393411 - 41 REPAIR PA TS 11 H.P. 38" RIDING LAWN TRACTOR--MODEL NUMBER 917.255732 ENGINE--MODEL NUMBER 252707, TYPE NUMBER 0669-01 STARTER-MOTOR 1 3 5 11 12 KEY NO. 2 3 4 5 PART NO. DESCRIPTION KEY NO, PART NO. DESCRIPTION 394805 Motor- Starting (Inc. Key No'so 2, 3, 4, 5,6,7, 8,9, 10, 11 & t2) Thru Bolt Assembly Roll Pin Retainer & Pin (inc. Key No. 3) Drive Assembly (lnc° Key No's 3, 4,6& 7) Gear 7 8 9 10 11 391135 393825 392747 395538 395537 12 394856 Clutch Assembly Housing Assembly Armature Assembly Brush Assembly End Cap Assy Commutator No, 10) End Cap Assy Drive 94003 93754 391462 391461 280104 - 42 - (Inc Key SUGGESTED GUIDE FOR SmGHTING SLOPES FOR SAFE ONLY I NOT SIGHTING RIDE OPERATION UP AND ACROSS DOWN HILL HiLL GUIDE t SIGHT AND HOLD THIS LEVEL SKY LINE OR TREE WiTH @ Operate your Tractor up and down the face of slopes (not greater than !5°); never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. SEA/RS OWNERS MANUAL MODEL NO. 917.255732 11 H oPo 38" RIDING LAWN TRAC TOR ELECTRIC START The Model Number will be found on the Model Plate attached to the Drawbar. Always mention the Model Number when requesting service or parts for' your Lawn Tractor. All parts listed herein may be ordered from any Sears Service Center/Departments and most Sears Retail Stores, WHEN ORDERING REPAIR FOLLOWING INFORMATION: HOW TO ORDER REPAIR PARTS @ • @ O THE THE THE THE PARTS, ALWAYS GIVE THE PART NUMBER PART DESCRIPTION MODEL NUMBER NAME OF MERCHANDISE If the parts you need are not stocked locally, your order will be electronically transmitted to a Sears Repair Parts Distribution Center for "expedited handling", .......... k,,, ,,,.i ,, ,, ,i III r,]l ,_;